ISBN 978-0-620-44584-9 Proceedings of the 16th International Symposium on High Voltage Engineering c 2009 SAIEE, Innes House, Johannesburg Copyright ° IMPACT OF DUTY CYCLE ON WIRE TO PLANE PARTIAL DICHARGE UNDER CONDITIONS OF SQUARE WAVE VOLTAGE ENERGISATION F. Alrumayan1* and I. Cotton2 King Faisal Specialist Hospital and Research Centre, P.O. Box 3354, Riyadh 11211, Saudi Arabia 2 The University of Manchester, PO Box 88, Manchester, M60 1QD, UK *Email: rumayan@kfshrc.edu.sa 1 Abstract: This paper presents results from partial discharge testing that has been carried out using square wave voltages of varying duty cycles. The voltage has been applied to wire whose insulation thickness is not thick enough to prevent partial discharge, something of current concern to the aviation industry where higher voltages are being used and wires can be subject to chafing. The results show that there is a relationship between the duty cycle of the bipolar square waveform and the PD inception voltage, the repetition rate of discharge and the average charge level. Measurements taken at the 90% and 10% duty cycles present a particularly high PD inception voltage value in comparison to those at lower duty cycles. 1. increased, the partial discharge inception voltage fell. In contrast, they reported little change in the inception voltage of partial discharge within an air filled void for a fundamental frequency between 6Hz and 1kHz. A dramatic increase in the number of partial discharge pulses per second did however occur. Cavallini et al. [6] provide a theoretical analysis of the impact of frequency on partial discharges taking place within voids of solid insulation. These are then contrasted with test results that show a significant effect of frequency on the phase distribution of partial discharge pulses. The main conclusion of the work was that systems operating at lower frequencies may be subject to lower numbers of partial discharges but that these would be larger in magnitude. INTRODUCTION Insulation systems are one of the most important parts of high voltage systems. However, if a defect is present in the insulation, this can lead to a partial discharge which can gradually degrade the insulation to failure. The period before complete breakdown caused by ageing will vary with the intensity of the PD, the number of discharges and other environmental parameters which can also accelerate breakdown [1, 2]. Partial discharges indicate weak points in electrical insulation and are not usually tolerated. Many studies have been published on the effect such discharges have on insulation and measurement techniques when sinusoidal and dc voltages are applied to insulation. However, the effect of non-standard high frequency voltages has not received this attention. Given the increasing amounts of equipment that now function at frequencies other than 50/60Hz, it is important to be able to measure partial discharge when the equipment is being tested using the supply frequency for which it is intended. Not all authors agree on the variation of inception voltage and/or discharge magnitude as a function of frequency (although generally test objects vary). Plessow and Pfeiffer [7] have carried out work examining the impact of frequency on the partial discharge inception voltage of various materials including a ceramic, a polyester and a phenolic resin. They report increases in partial discharge inception voltages as a function of frequency. They also report higher discharge magnitudes as a function of frequency [7]. Meanwhile, work by Wilder and Hebner states that no variation in inception voltage is reported as a function of frequency [8]. They also showed a different in behaviour between samples that had been previously exposed to high voltage and those tested as new. The objective of this paper is to describe the response of one insulation system energized by square wave voltages with different duty cycles. The duty cycle is as defined by IEC-61934 [3] as the ratio of the on portion of the pulse width to the total time. According to [4], changing the ratio between ON-time to zero-time (OFF state) leads to changing the PDIV. This change is associated with the effect of space charge deposition on the insulators. A number of authors have examined the impact of squarewave voltages on partial discharge but such work has usually been focused on enameled wire [9, 10]. One exception is [8] that looked at material samples of PVC and PE. Discharge inception voltages are shown to reduce with temperature in [9] but there is no comparison with standard test frequencies within this work. An analysis of the impact of space charge on partial discharge in enameled wires is presented in [10]. The work shows a difference in partial discharge inception voltages depending on whether a bipolar or Many pieces of literature exist that examine the impact of voltage frequency on breakdown and partial discharge inception in insulation systems. A number of these are useful in further understanding of the topics discussed within this paper. Kurihara et al. [5] discuss the effect of a higher frequency voltage (created by superimposing a higher frequency signal onto a lower frequency fundamental) on an air filled void. As the frequency of the higher frequency component Pg. 1 Paper D-1 Proceedings of the 16th International Symposium on High Voltage Engineering c 2009 SAIEE, Innes House, Johannesburg Copyright ° monopolar waveform is applied, the difference being a result of space charge accumulation. The work suggests that the partial discharge inception voltage is largely unchanged as a function of frequency. An increase in the partial discharge inception voltage of PVC samples was attributed to a decline in permittivity as frequency increases in the tests carried out in [11]. 2. cause damage to the cable insulation and could cause it to fail in the longer term. When such a system is placed under test, the partial discharge patterns shown in Figure 2 result. These show a typical example of the discharge distribution along the voltage waveforms for both sine wave and square wave energisation [13]. In the case of the square wave, discharges can be seen at the transition between half cycles. The absence of any change in voltage between these transitions prevents further discharges from taking place in that half cycle. This is because the constant voltage between transitions allows no charging through the capacitance of the surrounding insulation, but forces recharging to take place through the large insulation resistance, a process that takes too long in comparison to the cycle time [14]. In contrast, multiple pulses can be seen on the rising edges of the positive and negative half cycles of the sine wave. WIRE TO PLANE DISCHARGE PD Amplitude (V) In a system using unscreened cables to carry power from an aircraft generator to the loads, discharge could occur in the air gaps between the conductors or between an individual conductor and the duct. To carry out a theoretical analysis of the safe operating voltage of the cable system as limited by the presence of the air gap, a simple uniform field system can be modelled where the two electrodes are separated by insulation of a set thickness and an air gap. 5 5 4 4 3 3 2 2 PD Amplitude (V) ISBN 978-0-620-44584-9 1 0 -1 1 0 -1 -2 -2 -3 -3 -4 -4 -5 50 100 150 200 Phase 250 300 350 -5 50 100 150 200 Phase 250 300 350 Figure 2: Wire to plane discharge patterns for square wave and sine wave voltage energisation [13] The rest of this paper will be devoted to examining the change in the partial discharge performance under squarewave energisation. Figure 1: Example of discharge between an aerospace cable and a ground plane 3. EXPERIMENTAL ARRANGEMENT In the experiments reported in this paper, a square wave voltage was applied to a test object left in a low pressure environment of 100 mbar ± 3 mbar (this correlates to an altitude of around 50,000ft). The test object consisted of a wire with an insulation thickness of 0.3 mm and a conductor radius of 0.3 mm that was placed above a plane electrode in a manner similar to Figure 1. The wire is a type that is designed for use in modern aircraft power systems. The wire was in contact with the plane electrode for an approximate distance of 5 cm, the ends of the wires then rose off the ground plane. Discharge was expected in the region where the wire lifted off the plane. In an aircraft this form of discharge could take place between two wires, where a wire moves against a grounded object (a ground plane or a duct) or when wires move into a connector. In the dielectric system made up of solid insulation and an airgap, the system voltage is divided between the two components according to their relative dimensions and the relative permittivity of the solid insulation. The larger the gap, the higher the proportion of the system voltage that will exist across it. As the air gap is made smaller, when a cable moves towards the duct for example, the voltage across that gap will reduce while the voltage across the solid insulation will increase. The higher the relative permittivity of the insulation, the higher the proportion of the system voltage dropped across the airgap. In most aerospace systems, air gaps will always vary in size along a cable run and conductors move closer together in the proximity to connectors or lie flat on ducts at mid-span. Therefore, the exact separations cannot be guaranteed A choice of insulation thickness must therefore be made to ensure that such discharge does not occur. If this is not the case, when a discharge takes place in the air gap, the entire system voltage will be placed across the cable insulation. As long as that can withstand the voltage, a disruptive discharge will not occur. However, the partial discharges in the air gap will The circuit diagram of the test arrangement is shown in Figure 3. A power amplifier rated at 2.5 kW and 20 kV peak supplied the test voltage. It was controlled using a 20 V pk-pk signal generator. Experimental data was collected using a fast oscilloscope with results then being processed by Matlab. A commercial PD detector was not used as while they are available from various Pg. 2 Paper D-1 Proceedings of the 16th International Symposium on High Voltage Engineering c 2009 SAIEE, Innes House, Johannesburg Copyright ° ISBN 978-0-620-44584-9 manufacturers, they only work for sinewave and generally not for frequencies above 400 Hz. The configuration shown in the figure represents a balanced circuit technique where two test objects (Cto1 and Cto2) are tested, each one acting as the coupling capacitor for the other. If the test object impedances are perfectly matched, the equal flow of power supply current through each test object can be removed using an LCR impedance made up of differential windings. This will significantly reduce noise levels if operated properly. However, the test objects need to be clearly matched or additional tuning impedances need to be provided in the circuit and this is not always straightforward. This type of experimental arrangement was used in the testing described to minimise noise levels. It would not normally be required if tests were to be carried out with 50 Hz/60 Hz only. The maximum noise level in the testing carried out was 12 pC. This was achieved even under squarewave voltage energisation. inception and extinction voltages were measured over a frequency range of 50 Hz to 1 kHz. The inception voltage measured was the voltage at which continuous PD activity was first recorded, the extinction voltage was the voltage at which it then stopped. At each frequency, partial discharge data was then collected by applying a voltage 10 % above the inception voltage. An average of 100 cycles of data was collected for each frequency measurement. 4. EXPERIMENTAL TEST RESULTS AND DISCUSSION 4.1. PDIV and PDEV Figure 5 (a and b) show, respectively, the level of inception and extinction voltage for the wire to plane sample as a function of squarewave frequency and duty cycle. The graph illustrates a reasonable level of variation of both voltages regardless of the frequency. It should be noted that the unit of voltage chosen is peak to peak. Fabiani et al. [14] point out that PDIV mainly depends on the peak-to-peak value of the applied voltage. PDIV (kVpk-pk) 2.2 2 1.8 1.6 1.4 1.2 Figure 3: Circuit diagram as used in experiments 0 The duty cycle of the voltage applied to the test object was changed by varying the ratio of the ON-time to the total period. The values used were 10%, 30%, 50%, 75%, and 90%. Equation 1 represents the ratio of the ON-time to the total period of a bipolar square wave. An example of a 10% duty cycle of bipolar waveform is shown in Figure 4. 400 600 800 Frequency (Hz) 1000 (a) PDIV 1.7 PDEV (kVpk-pk) t+ ve DCbipolar = t− ve + t + ve 200 (1) 1.6 1.5 1.4 1.3 1.2 0 200 400 600 800 1000 Frequency (Hz) (b)PDEV Bipolar_90% Bipolar_30% Bipolar_75% Bipolar_10% Bipolar_50% Figure 5: The effect of PDIV and PDEV. Of importance in this paper is the level of change in the measured parameters with respect to duty cycle values. Accordingly, the graph was redrawn as function of duty cycle, as shown in Figure 6. The graph demonstrates that the inception voltage increased when the duty cycle changed toward the extremes (at 10% and 90%), leading to a U-shape as displayed in the figure. The increase in inception voltage is higher with a 90% duty cycle. Figure 4: Bipolar voltage waveform The rise time of the voltage was not fixed and tended to vary from 80 µs at low frequencies (around 50Hz) and reached 110 µs at higher frequencies (around 1kHz). In the experiments, the partial discharge Pg. 3 Paper D-1 Proceedings of the 16th International Symposium on High Voltage Engineering c 2009 SAIEE, Innes House, Johannesburg Copyright ° ISBN 978-0-620-44584-9 more significant and consistent as shown in Figure 8. Fabiani et al. [14] state that as frequency increases, space charge accumulation in insulation defects decreases. The figure agrees with this finding. PDIV (kVpk-pk) 2. 2 2. 1 2 1. 9 1. 8 1. 7 1380 1. 6 1180 1. 5 20 30 40 50 60 70 80 90 q (pC) 10 Duty Cycle (%) 980 780 580 380 180 Figure 6: PDIV of bipolar waveform as function of duty cycles 0 10 20 30 40 50 60 70 80 90 100 Duty Cycle (%) (a) Mean charge, q This finding is useful when it comes to the consideration of how to test equipment that operates under square waves with a duty cycle other than 50%. As the 50% duty cycle gives the lowest PD inception voltage, this is the worst case test and would therefore be suitable for use in equipment qualification. the previous results show that there is a relationship between the duty cycle of the square waveform and PDIV. The measurements taken at 90% and 10% duty cycle lead to increased PDIV values. 4010 3510 N (1/s) 3010 2510 2010 1510 1010 510 10 0 20 40 60 80 100 Duty Cycle (%) (b) Repetition rate, N 4.2. Impact of duty cycle on charge magnitude The behaviour of PD charge magnitude is now discussed as a function of frequency and duty cycle. The experimental results are illustrated in Figure 7. The graph clearly shows a dramatic reduction of charge magnitude as frequency increases. It is thought that the lower time for charge deposition which exists may contribute in reducing the charge magnitude at high frequency. Figure 8: Mean amplitude of charge as a function of frequency In terms of the application of these results, an important factor can be concluded, namely that testing of equipment intended for operation at different duty cycle can be achieved by using 50 % duty cycle. This will provide a safe testing level. 1400 q (pC) 1200 5. 1000 CONCLUSIONS 800 Partial discharge activity has been investigated using square wave applied voltages of different duty cycle levels. Results show that there is a relationship between the duty cycle of the square waveform and the PDIV, the repetition rate of discharge and the average charge level. Those measurements taken at 90% and 10% present a high PDIV value no matter what the type of defect. 600 400 200 50 250 450 650 850 1050 Frequency (Hz) Bipolar_90% Bipolar_75% Bipolar_50% Bipolar_30% Bipolar_10% Figure 7: Mean amplitude of charge as a function of frequency A reduction in the repetition rate and the average charge magnitude has been noticed in data collected at the 10 and 90% duty cycles for the wire to plane samples. The previous graph was further analyzed by studying the behaviour of charge magnitude and repetition rate at different duty cycle levels. This is illustrated graphically in Figure 8a and 8b. It was noticed that at a low duty cycle (particularly 10%) and a high duty cycle (particularly 90%), the charge magnitudes are slightly lower than those at 50% duty cycles for some frequency measurements and act independently at other values. The reductions in repetition rate however, are It has also been concluded that, any acceptance tests for equipment that will operate under PWM with varying duty cycle can be done with a 50% duty cycle testing voltage as a worst case for PDIV. Pg. 4 Paper D-1 ISBN 978-0-620-44584-9 6. Proceedings of the 16th International Symposium on High Voltage Engineering c 2009 SAIEE, Innes House, Johannesburg Copyright ° of Dielectric Materials, 2003. Proceedings of the 7th International Conference on, 2003. REFERENCES [1] J. P. Steiner, "Partial discharge. IV. Commercial PD testing," IEEE Electrical Insulation Magazine, vol. 7, pp. 20, 1991. [12] A. Nelms, "Electrical Discharge in The More Electric Aircraft Power System", PhD Thesis, The University of Manchester, 2007. [2] S. A. Boggs, "Partial discharge. II. Detection sensitivity," IEEE Electrical Insulation Magazine, vol. 6, pp. 35, 1990. [13] F. Alrumayan, I. Cotton, and A. Nelms “Partial Discharge Testing of Equipment for Aerospace Electrical Systems with Variable Frequency Sinewaves and Squarewaves’ IEEE Transaction on Aerospace and Electronic systems, 2008. (Accepted and waiting for publication). [3] I.E.C 61934, "Electrical measurement of partial discharge under short rise time and repetitive voltage impulses," British Standard, 2006. [14] D. Fabiani, G. C. Montanari, A. Cavallini, and G. Mazzanti, "Relation between space charge accumulation and partial discharge activity in enameled wires under PWM-like voltage waveforms," Dielectrics and Electrical Insulation, IEEE Transactions on, vol. 11, pp. 393-405, June 2004. [4] N. Foulon, J. P. Lucas, G. Barre, R. A. M. R. Mailfert, and J. A. E. J. Enon, "Investigation of the failure mechanism of insulation subjected to repetitive fast voltage surges", Conference on Electrical Manufacturing & Coil Winding, pp. 401-406, 1997. [5] T. Kurihara, S. Tsuru, K. Imasaka, J. Suehiro, and M. 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