Uninterruptible Power Supply Systems Product Catalogue Contents 00 Introduction --------------------------------------------------------------------------------- 3 1 Industrial Rectifiers DC Power Supply Systems Output current range from 25 up to 1500 A ----------------------------------------- 4 2 PBI MS Industrial Rectifiers DC Power Supply Systems Output current range from 25 up to 1500 A ---------------------------------------- 10 3 Industrial Rectifiers Compact versions Output current range from 25A up to 100 A -------------------------------- 16 4 DC/DC Voltage Converters Output current range from 10 up to 1000 A -------------------------------- 18 5 EPI MS DC/DC Modular Voltage Converters Output current range from 10 up to 1000 A -------------------------------- 22 6 DC/DC Voltage Converters Compact version Output current range from 10 up to 100 A --------------------------------- 26 7 BRI Discharge Resistors Unit --------------------------------------------------- 28 8 Single-and three-phase Uninterruptible AC Power Supply Systems Power range from 1kVA up to 500kVA ------------------------------------- 32 9 Single-& three-phase Uninterruptible AC Power Supply Systems Rack cabinet units Output range from 1kVA up to 500kVA ------------------------------------- 38 10 Single- & three-phase Uninterruptible AC Power Supply Systems Compact models Power range from 1kVA up to 10kVA ---------------------------------------- 42 11 Three-phase Uninterruptible Power Supply Systems for asynchronous motors Power range from 1kVA up to 250kVA ----------------------------------------- 48 12 Auxilliary Power Supply Systems 13 Automatic Supervision System ------------------------------------------------ 56 14 Pulstar - Hydrogen Fuel Cell Power Supply Systems ------------------------ 61 --------------------------------------------- 52 Introduction With over fifteen years of experience, APS Energia offers expertise, experience and professionalism in unique solutions of the advanced uninterruptible power supply systems. We design and manufacture wide range of electronic power supply devices to include DC and AC uniterruptible power supply systems, rectifiers, battery chargers, inverters and frequency converters, active filters, power supply monitoring systems and fuel cells for applications in power engineering, heating, telecommunications, medicine and other industrial sectors. We also render comprehensive services in designing, assembly, installation, commissioning of the systems we supply; we provide full after sales service and training in operation and maintenance of our products. We cooperate with the Warsaw University of Technology and other research organizations at home and abroad. We are a proud holder of various certificates and approvals, such as: the ISO 9001:2008 QMS certificate, the Electrotecnical Institute (Branch Gdańsk) approval, the 2005 Certificate of Innovation, GAZPROM and GOST approvals, the Russian Technical Supervision approval and other approvals by Ukrainian certifying bodies which prove the high quality of our products and services. Our products comply with safety and electromagnetic requirements of the Polish and European standards and meet the EU directives for CE marking. We are a prominent Polish provider of customized solutions for the industrial uninterruptible power supply systems. In geographical terms, we focus our activities on the Polish market, we are also active abroad, carrying out installations in the Eastern Europe (Russia, Kazakhstan, Azerbaijan, Lithuania, Belarus, Uzbekistan, Georgia), EU states (Czech Republic, Slovakia, Spain, Holland, Macedonia) and reaching further into the world markets (Saudi Arabia, Australia, Iraq, South Africa, Egypt, Kuwait). Through a network of our dealers and distributors delivering our products to end-users around the world, we are present on the global market of the industrial uninterruptible power supply business. We take our mission differently The customers for our products are those, for whom the priority is the reliability and consistent performance of the power system. By definition, an uninterruptible power supply should ensure uninterrupted production and sustained power supply for the time of primary power supply loss. Damage incurred due to power outage may be costly, considerably in excess of the cost of the power supply system itself. We provide niche products. We offer solutions where typical equipment available on the market, such as common UPS devices, will not fulfill the highest technical requirements. We can customize the configuration and performance of the power supply systems to match customer’s expectations. With the diversity of our products, we can supply solutions of special requirements, e.g. extreme overload or short-circuiting capabilities. Our power supply systems feature exceptional output voltage quality and stability. The business strategy we follow is to strive to continuously improve our products and to discover new niche applications for our advanced and innovative power supply technology rather than to follow the demand for cheap series products produced on a mass scale. Service and training To install, put into operation and service the supplied products locally and abroad, we have several service teams at the disposal of our customers. We also seek to provide regular learning opportunities to our clients to make them knowledgeable about the power supply systems they run. R & D - Innovation by tradition The research and development work has always been an integral part of our business activities. We carried out a research work on the power supply systems for the mazut pumps, as used in power plants; using the knowledge and experience from this work, we designed and implemented a 55kW FAT Series interruptible power supply system for mazut pumps in the Kozienice Power Plant. A study we made on the lift oil pumps, rotary air heaters and rotor turning systems in the Wybrzeze SA Power Plant was aimed at providing an interruptible power supply for the drives of these systems; the outcome was a family of speed variable asynchronous motor power supplies. Our testing the Skiip® power semiconductors enabled us to accomplish a 3x440V, 60Hz power supply system for the navy ships where we employed the 15kV/50Hz, 440V/60Hz 1,8 MVA static converters. The cooperation with the Technical University of Gdansk (Faculty of Mechanical Engineering) resulted in a research work into the PEM-type hydrogen fuel cells; the knowledge we gained made it possible to build a power supply system with such cells. 03 DC Power Supply Systems 01 01 Industrial Rectifiers DC Power Supply Systems Output current range from 25 up to 1500A The PBI Series is a family of digital DC power supply & battery charger units for use in industrial applications where highly reliable and stable power supply source is required. They are designed to provide power to receivers in combination with battery or directly. Application PBI power supply & battery charger is used in the uninterruptible DC power supply systems of rated voltage 24VDC, 48VDC 110VDC and 220VDC (other voltage on request). They incorporate the most modern technology currently available in the electronic power supply field. With the modules working autonomously in parallel, redundant operation is achieved to assure power availability should one module fail. PBI M version is designed for 19” rack cabinet mounting for compact size and environment optimized working conditions. By incorporating modern power semiconductor devices, highly efficient and stable battery charging, consistent with the EUROBAT guidelines, is achieved. The unit can supply DC receivers in combination with backup battery or directly. PBI Series units are available in the following versions: PBI MS PBI MC PBI M PBI CW PBI CS PBI MS Modular rack cabinet version. Such system allows configurations of significant output power. PBI MS version can include switchgear bays, ATS systems and SAN5 battery supervision systems. Several rectifiers can be mounted in one rack. More complex applications can be configured by installing DC/DC converter modules. PBI MS Series can also work in con- 05 junction with backup battery switching systems. PBI MC Rectifier power module with operation controller available in 4U and 6U enclosures. It is designed for autonomous operation or as additional modules in rectifiers, switchgear units or other power supply systems. Typically, it is used in the interruptible power supply systems as an autonomous high quality battery charger module. PBI M Rectifier power module without operation controller for parallel installation in one rack cabinet and managing by external controller, monitoring parameters of all modules. This version is mainly used to configure MS multimodular systems. PBI CW Compact low power (up to22kW) autonomous wall mounted unit with full operational control and functionality (thermal compensation, battery circuit continuity). It is an ideal solution for operation with small batteries. Compact size allows installation in confined spaces. PBI CS Compact low power (up to 22kW) autonomous unit with full operational control, floor-standing version. Construction and properties similar to PBI CW version. As standard, all rectifier supply units are provided with the event log and archive file on internal SD card where measurement series are recorded. Archive file can be downloaded onto a pendrive. USB 2.0 port is provided for communication with computer system. USB communication port Pendrive port DC Power Supply Systems 01 Typical appearance of PBI Series rectifiers Type Output voltage Output current Rectifier backup section output voltage PBI Series Main section Main section Backup section power supply output voltage, output current, output voltage, & battery e.g. 220VDC e.g. 100A e.g. 24 VDC charger PBI PBI 220 220 / 300 /100 + 24 Rectifier backup section output current Installed battery capacity Enclosure type: Options Backup section output current, e.g. 50A Installed battery capacity in Ah MS-rack cabinet CS-compact standing CW-compact wall mounted MC-power module with operation controller. M-power module for MS modular systems PO counter-cell Designation examples /100 +100Ah MS MS OG deep battery discharge disconnect SAN6-1 Insulation resistance tester card +PO Designation examples Eg. PBI 220/300 +24/100 MS Buffer Pulse Power Supply & Battery Charger, as follows: Main battery rated output voltage = 220VDC Main battery rated output current = 300A Backup battery rated output voltage = 24V Backup battery rated output current = 100A Enclosure type: rack mounted modular system, standing version Eg. PBI 220/100 CS Compact floor-standing version with voltage output 220VDC and output current 100A Eg. PBI 220/100 MC Module unit for rack cabinet mounting with operation controller, output voltage 220VDC, output current 100A. PBI 220/200 +PBI 24/100 MS Two separate PBI units (PBI 220/200 and PBI24/100) in single MS enclosure PBI Series properties: With its converter using the PWM technology with IGBTs working at inaudible frequency, PBI power supply offers the following advantages: ➜ High stability of output voltage and current ➜ Very low ripple ➜ Compact size and low weight ➜ Quiet operation ➜ High efficiency ➜ Modular design, autonomous operation of modules (PBI MS only) ➜ Automatic current equalization between modules (PBI MS only) ➜ Module fail-safe operation: defective module is switched off, the required current being delivered by remaining modules (PBI MS only) ➜ Module hot-swappability (PBI MS only) ➜ Possibility of operation with backup battery using standard power modules (PBI MS only) Microprocessor controlled frequency converter and battery 07 supervision system. ➜ Protection against overheating of power modules (output current is decreased without work interruption), shortcircuit (melt and electronic fuses) and overvoltage, ➜ Galvanic isolation from mains, ➜ Battery voltage temperature compensation ➜ Battery charging current limitation ➜ RF noise suppression by multistage filters ➜ Battery charging and operation profile according to the EUROBAT guidelines ➜ Battery circuit continuity checking ➜ RS485 & USB communication ports ➜ Event logging in rectifier’s memory ➜ Data archiving onto system flash memory ➜ Archives download possibility to a pendrive ➜ SAN 5 battery supervision system (option) ➜ Battery earth fault control (option) ➜ Configurable alarm outputs (contact outputs). Electrical parameters Supply voltage Supply voltage frequency V Hz 3 x 400 +10 %, -15% ¹ 50/60 ±10 % Rated output voltage (Un) V Un - refer to PBI Series reference table Output voltage tolerance (*) % +/- 0,6 Output voltage ripple (***) % +/- 0,5 Voltage thermal correction range ºC -10 to +50 Charging voltage thermal compensation range (*) mV/oC/ogn 0-10 Rated output current (In) A In – refer to PBI reference table Overloading capacity A 10% of rated current for 3 sec Output current stability (**) +/- 1% Output current ripple (**) +/- 0,5% Battery charging profile IU acc. to DIN 41773 IU1U2/DBC possible charging profile adjustment for better battery lifetime, according to site requirements > 92% EMI filters Overall efficiency Electromagnetic compatibility Environment Ambient temperature (EN50178, class 33k3) Storing temperature Humidity (EN 50178, class3k3) Accessibility Max. altitude****) ((*) Operation as voltage supply, voltage regulator; (**) Battery charging, current regulator; ºC ºC % m above sea level -10 to +40 -15 to +65 85%, max (no condensation) Operation and service from front 1000 (***) With resistive load; (****) For each additional 1000 m above sea level, the rated current should be reduced by 5%. 1 Compact versions can optionally be fed from a single- (230VAC) or three-phase mains, eg. 3x380VAC or 3x500VAC (other values on request). 1 X KDZ 2 3 X CAN power supply XRS XI e) With counter-cell F2 Batt. X4 F3 MP1 F4 Load X5 F5 1 2 3 1 XOUT X RS 2 3 4 5 + L3 XI 6 PE XIN N N Opcja PBI 220/300+24/100MS d) With backup battery + 1 2 F3 1 M X5:1 Batt. X4 3 1 Q1 2 X5:2 2 AS (option) F4 Driver Q2 3 Battery temp. sensor Driver F4 F40 4 2 + 5 1 6 F40 +MP1 -MP1+MP2 1 XT 7 X5 Load X5 8 X OUT 9 F41 2 -MP2 11 10 11 MP1 F11 F21 F42 1 12 MP1 13 F11 F21 12 14 13 14 MPn F1n F5 F22 15 15 16 16 1 1 2 2 3 3 4 4 +24 GND 10 Charging blockade X OUT Operation blockade (programable) 9 Proper operation 8 Alarm 8 (programmable) 7 Open battery circiut 6 Too low output voltage 5 Too high output voltage Supply failure General Alarm 2 (programmable) 4 +24 GND M 3 Charging blockade X1:3 General Alarm 1 (option) 2 Operation blockade (programable) F3 1 Alarm 8 (programmable) L2 3 Proper operation power supply X S2 shield PBI 220/100MS 2 Open battery circiut X1:2 XT Too low output voltage 6 1 Supply failure 5 N Too high output voltage L1 4 N General Alarm 1 X1:1 L3 General Alarm 2 (programmable) 3 X1:3 Battery temp. sensor F2 GND signal -15V +15 V shield power supply X S2 XI X S1 shield L2 X S1 2 GND shield X RS signal -15V PE X1:2 2 3 N L1 1 X CAN RX 485-B RX 485-A F2 +24 GND 2 N X1:1 6 L3 1 5 1 X1:3 3 +15 V MP1 2 shield power supply PE 4 L2 1 3 X KDZ 1 2 3 3 N 2 X1:2 N RX 485-B X CAN 1 L1 CAN H CAN L MP1 RX 485-A X1:1 2 shield F1 L3 Operation blockade (programable) PBI 220/200MS power supply Charging blockade XT 1 CAN H CAN L X KDZ 1 2 3 X1:3 Alarm 8 (programmable) b) With external current measurement L2 16 2 X1:2 15 L1 14 X1:1 13 F1 Proper operation F5 12 X IN 11 6 Open battery circiut +24 GND Operation blockade (programable) Charging blockade Alarm 8 (programmable) Proper operation Open battery circiut Too low output voltage Too high output voltage Supply failure General Alarm 2 (programmable) General Alarm 1 Battery temp. sensor X IN 10 2 9 shield GND signal -15V +15 V PE Too low output voltage a) With internal current measurement 8 7 6 5 X S2 F5 Too high output voltage Supply failure 4 5 3 4 General Alarm 2 (programmable) L3 3 2 X1:3 L2 2 1 3 X OUT 5 General Alarm 1 Battery temp. sensor X1:2 L1 1 4 X SERW2 X1:1 16 3 +24 GND 15 Charging blockade 14 2 Operation blockade (programable) 13 1 X SERW1 F1 12 Alarm 8 (programmable) 11 16 2 Load 10 15 signal 1 9 14 -15V F4 8 13 GND shield + 7 Proper operation 6 Open battery circiut XT Too low output voltage 5 Load X5 12 1 Supply failure 4 1 11 +15 V 6 X OUT 6 5 3 + 10 5 4 2 F4 9 4 3 1 2 8 3 2 3 Batt. X4 7 RX 485-B XI 2 1 Too high output voltage 1 F3 6 RX 485-A PBI 220/100CS PBI 220/100CW + 5 shield 1 6 X S1 RX 485-B RX 485-A shield PBI 220/100CS PBI 220/100CW 4 2 3 5 F2 3 1 2 4 2 3 X RS 3 1 2 1 L3 2 3 CAN L X CAN XT CAN H shield 3 X1:3 1 2 General Alarm 2 (programmable) L2 1 General Alarm 1 Battery temp. sensor X1:2 3 X S2 power supply XI X S1 L1 2 shield X1:1 1 GND X RS signal X CAN -15V 3 L3 +15 V 2 X1:3 shield power supply 1 2 L2 RX 485-B F1 X1:2 RX 485-A L1 3 1 CAN H CAN L X1:1 RX 485-A RX 485-B shield X KDZ 1 2 3 1 shield F1 shield X KDZ 1 2 3 CAN H CAN L DC Power Supply Systems 01 Typical system configurations: PE X IN 5 5 3 AS (option) MPn F1n F5 F50 F2n c) With modules working in parallel 2 PE 6 PE X IN 3 PBI Series reference table Version PBI CW PBI CS 09 PBI M PBI MC PBI MS 19" 6U module 19" 4U module 24/48/60/110/220 19" 6U module 19" 4U module 24/48/60/110/220 19" rack cabinet 24/48/60/110/220 Typical appearance Enclosure type Output voltage Compact for Compact wall mounting floor-standing 24/48/60/110/220 24/48/60/110/220 Output current Up to 100 A/B/E Application and configuration Autonomous operation Standard Up to 100 A/B/E Up to 100 C/D Up to 100 B/C/D Up to 1500 A/B/C/D/E Standard --------- Standard Standard DC DEV operation controller Language selection from keyboard Standard --------- Standard Standard --------- Yes (Polish, English, Russian, Czech) Yes (Polish, English, Russian, Czech) Standard Yes Yes (Polish, English, (Polish, English, Russian, Czech) Russian, Czech) Graphic display Event log Log transferability onto a pendrive Standard Standard --------- Standard Standard Standard Standard Standard Standard ----------------- Standard Standard Standard Standard RS 485 port Communications protocol selection from keyboard Standard Standard APS; MODBUS APS; MODBUS IEC 103, DNP3 IEC 103, DNP3 ----------------- Standard APS; MODBUS IEC 103, DNP3 Standard APS; MODBUS IEC 103, DNP3 Battery circuit continuity checking Standard Standard --------- Standard Standard Switch bay installation Earth fault control SAN5 battery operation control --------- --------- --------- --------- Option Option Option --------- Option Option --------- --------- --------- --------- Option ATS --------- --------- --------- --------- Option LAN connectivity --------- --------- --------- --------- Option Counter-cell Optional up to 50 A Unavailable above 50 A Optional up to 50 A Unavailable above 50 A --------- --------- Option Battery deep discharge disconnect Optional up to 50 A Unavailable above 50 A Optional up to 50 A Unavailable above 50 A --------- --------- Option Option DC Power Supply Systems 02 02 PBI MS Industrial Rectifiers DC Power Supply Systems Output Current Range from 25A up to 1500A PBI Series is a family of digital DC power supply & battery chargers for demanding industrial applications requiring high reliability and stability of supplied power. Designed to supply power to connected receivers in combination with battery or directly. PBI MS modular version, PBI MC & PBI M Modular design of PBI MS Series enables to configure systems consisting of several modules working in parallel. PBI MS systems use standardized rectifier modules which can be connected in one or more 19” cabinets to obtain required DC output current and desired redundancy. PBI MS systems can also accommodate EPI converter modules. With their expansion possibility and flexibility, PBI MS systems are dedicated to the most demanding installations, which require high reliability and quality of supplied power. PBI MS systems are made of the following rectifier modules: PBI MC rectifier module with digital operation controller PBI M module without operation controller Standard output voltage: 24V, 48V, 60V, 110V and 220V, Optionally up to 1500A (max). Typical PBI MS system diagram Construction of PBI MS rectifier supply PBI MS system consists of: - main section with one or more parallelly connected PBI M power modules - backup section with one or more parallelly connected PBI M power modules - operation controller with control panel to manage all modules - fuse bay - switch bay - connector bay - selected options, such as earth fault control, SAN5 battery operation supervision system, counter-cell or ATS. The total output current of the power supply system results from the number of power modules installed. When designing the system, a reference table presented below can be helpful. a) Typical PBI MS system appearance a) Rectifier PBI 220/ 200 MS b) Rectifier PBI 220/300 + 24/100 MS b) 11 Diagrams of typical PBI MS systems 14 15 16 1 2 3 General Alarm 1 Battery temp. sensor (option) 4 5 X1:1 3 X1:2 L1 X IN X1:3 N L3 L2 power supply F1 PE N X1:1 X1:2 L1 F40 Batt. X4 1 + 2 1 Load X5 4 5 signal -15V +15 V shield RX 485-B RX 485-A 6 7 8 10 11 12 13 Driver 14 15 16 1 2 3 4 5 3 X IN F11 F4 M 9 X OUT F1n MP1 MPn 5 6 Q1 X5:1 F41 F42 +MP1 -MP1+MP2 - X5:2 2 F22 F40 Q2 -MP2 X5 1 2 - 1 Load X5 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 X IN X OUT +24 GND 2 XT X KDZ 1 2 3 X CAN 1 2 3 1 2 3 X RS 3 1 2 MP1 XI 4 5 6 2 b) With external current measurement + 1 Load X5 2 e) PBI MC rectifier system 2 1 6 4 5 +24 GND Operation blockade (programable) PBI 220/200MS XIN Charging blockade General Alarm 2 (programmable) General Alarm 1 XOUT Battery temp. sensor XT power supply 3 5 3 PE 4 L3 3 X1:3 L2 2 X1:2 L1 1 X1:1 F1 1 Battery temp. sensor RX 485-A RX 485-B shield F2n 1 PE 2 F50 + L3 PBI 220/100MC MPn F21 X1:3 Charging blockade L2 power supply F1n MP1 + X1:2 L1 Operation blockade (programable) X1:1 Alarm 8 (programmable) 6 Proper operation 5 Open battery circiut 4 X IN Too low output voltage 3 Supply failure 2 Too high output voltage 1 General Alarm 1 16 General Alarm 2 (programmable) 15 X S2 14 X S1 13 signal 12 shield 11 Alarm 8 (programmable) 6 4 GND 10 7 5 3 -15V 9 6 4 2 +15 V 8 Supply failure 3 1 shield Driver X S2 2 XI 3 3 1 7 F11 F4 - X S1 1 GND shield signal 2 3 F21 XI 16 6 RX 485-B 5 15 4 X OUT M -15V RX 485-A 1 2 Proper operation 3 RX 485-A 2 14 1 F5 X RS 3 1 shield 3 CAN H 2 XT F3 +15 V 2 RX 485-B shield CAN L X CAN 1 3 13 1 AS (option) X KDZ 1 2 3 2 PE (option) PBI 220/100MS 1 F5 X RS Open battery circiut N CAN L N 2 12 L3 1 +24 GND X2:3 power supply Charging blockade L2 Operation blockade (programable) X2:2 Proper operation L1 Alarm 8 (programmable) X2:1 F2 Open battery circiut PE N Too low output voltage N L3 Supply failure X1:3 3 d) With internal current measurement in combination with backup battery Too high output voltage L2 power supply General Alarm 2 (programmable) X1:2 General Alarm 1 L1 Battery temp. sensor X1:1 2 XT 2 a) With internal current measurement F1 shield CAN L F50 + X CAN 11 6 X KDZ 1 2 3 Too low output voltage 5 - 10 4 X S1 XI F2n 9 3 1 F3 MPn 8 2 2 PE PBI 220/300+24/100MS Too high output voltage 1 + X S2 signal 1 MP1 F21 shield -15V 3 X RS 3 GND +15 V 2 RX 485-B RX 485-A CAN H X CAN 1 Driver M N AS (option) F1n F5 shield X KDZ 1 2 3 shield CAN L PBI 220/100MS F11 F4 N L3 Opcja CAN H F3 X1:3 L2 power supply F2 +24 GND 13 Charging blockade 12 Operation blockade (programable) 11 Proper operation 10 Alarm 8 (programmable) 9 X OUT Open battery circiut 8 Too low output voltage 7 Supply failure 6 Too high output voltage 5 General Alarm 1 4 General Alarm 2 (programmable) 3 X S2 2 X S1 1 GND shield 3 +24 GND 2 XT Charging blockade 1 Battery temp. sensor PE N Operation blockade (programable) N L3 power supply Proper operation X1:3 L2 Alarm 8 (programmable) X1:2 L1 Open battery circiut X1:1 F2 Too low output voltage PE N Supply failure N L3 AS (option) RX 485-A RX 485-B shield X SERW2 X SERW1 2 1 6 signal 5 4 3 XI 2 1 GND shield -15V +15 V RX 485-B shield RX 485-A XRS 3 X CAN 3 2 2 1 X KDZ 1 CAN H shield CAN L RX 485-A RX 485-B shield MP1 3 DC Power Supply Systems X1:3 L2 power supply Too high output voltage X1:2 L1 General Alarm 2 (programmable) X1:1 F1 CAN H shield 02 F2 F3 Batt. X4 F4 F5 Load X5 c) Rectifier system with internal current measurement and counter-cell PBI M & PBI MC rectifier modules The rectifier module converts 3-phase supply voltage into stabilized voltage and current required to supply connected loads and battery. The DC converter output is galvanically isolated from the mains. Cooling of the unit is by airflow induced by 3-speed fans regulated depending on the power section heatsink temperature. The second and third speed is switched on if the power section heatsink temperature increases. The fans incorporate fan failure sensors. PBI M modules are managed by an external controller while PBI MC module has its own internal controller. Optionally, PBI MC rectifier can have battery earth fault control. PBI MC rectifier modules is also used as a DC voltage source in auxiliary switchgear. Basic PBI M & PBI MC power modules reference table Output voltage 220 VDC Output current 25 220 VDC 220 VDC 220 VDC 220 VDC 110 VDC 50 75 100 Above 100A 25 110 VDC 110 VDC 110 VDC 110 VDC 60 VDC 50 75 100 Above 100A 25 60 VDC 60 VDC 60 VDC 60 VDC 48VDC 50 75 100 Above 100A 25 48 VDC 48 VDC 48 VDC 48 VDC 24 VDC 50 75 100 Above 100A 25 24 VDC 50 24 VDC 24 VDC 24 VDC 75 100 Above 100A *) ++ + Supply voltage *) 3x400 VAC (230 VAC) 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC (230 VAC) 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC (230 VAC) 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC (230 VAC) 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC 3x400 VAC (230 VAC) 3x400 VAC (230 VAC) 3x400 VAC 3x400 VAC 3x400 VAC 13 Type PBI 220/25 M… PBI 220/50 M… PBI 220/75 M… PBI 220/100 M… PBI 220/… PBI 110/25 M… M (4U) ++ Enclosure MC (4U) M (6U) MC (6UC) MS ++ + + + + + + + + + + + + + + ++ ++ + + PBI 110/50 M... PBI 110/75 M... PBI 110/100 M... PBI 110/… PBI 60/25 M... ++ ++ + + + + + + + + + + + + + PBI 60/50 M... PBI 60/75 M.. . PBI 60/100 M... PBI 60/… PBI 48/25 M... ++ ++ ++ ++ ++ ++ + + + + + + ++ ++ + + + + + + + PBI 48/50 M... PBI 48/75 M... PBI 48/100 M... PBI 48/… PBI 24/25 M... ++ ++ ++ ++ ++ ++ + + + + + + + + + + + + + PBI 24/50 M... + + + PBI 24/75 M... PBI 24/100 M... PBI 24/… ++ ++ ++ ++ + + + + + + + Other supply voltage levels, e.g. 3x220VAC, 3x 380VAC, 3x415, 3x500VAC or on request Preferred Optional Enclosure IP code Cable inlet location Colour, front panel Colour, enclosure Sizes (W x H x D) Installation area incl. connection and access space (W x H x D) (*) (**) Higher IP class optional Other cable inlet location optional PBI MS rectifier system installed in a rack cabinet mm M, MC (4U) IP20 From the front RAL 7035 Galvanized white 440x140x493 M, MC( 6U) IP20 From the front RAL 7035 Galvanized white 442x265,5x492 MS IP20 (*) From the bottom (**) RAL 7035 RAL 7035 Width 600 and multiples of 600 Height: 2000,1600,2200 Depth: 800,600 mm 482x175x545 482x300x545 n/a DC Power Supply Systems 02 Power supply system - rectifiers with battery pack Often there is a need to have a power supply system with installed battery. Example: a 220VDC, 50A rectifier will have a 26Ah battery. Rated parameters are selected according to standard power modules. Designation system: TYPE Main section rated voltage Main section rated current Installed battery capacity Enclosure PBI 220 /50 +26Ah MS Battery earth fault control Optionally, a microprocessor controlled earth fault system to measure insulation resistance within the DC circuitry (battery poles earthing) can be provided. The system, integrated with the power supply controller, measures and indicates drop in both symmetric and asymmetric resistance. With this option installed, an additional LCD screen displays continuously the insulation resistance of each pole to ground. An alarm is output and respective alarm relays are activated if the resistance drops below preset alarm level. Up to four earth fault control circuits can work simultaneously. Earth fault control specifications Resistance measurement range kΩ 1-500 Earth resistance alarm setting range kΩ 1-500 Measurement interval setting range ms 1-60000 Measurement time setting range ms 1-60000 Allowed measurement deviation setting range V 0-30 Resistance measurement error (pole of lesser earth resistance) Earth fault control current draw Alarms 5% mA <30 earth fault alarm earth fault warning meter fault no communication indication of pole at earth fault Backup battery PBI Series power supply can be provided with backup battery switching system. Power supply of this kind consists of two modules to charge main battery and backup battery, respectively. The use of backup battery allows to maintain the output voltage supplied to receivers within safe limits to protect the loads from being disconnected in case of long-lasting outage. The backup battery ON and OFF levels are preset via system menu. The counter-cell Optionally, PBI Series power supplies can be provided with the counter-cell systems. The counter-cell is a system of series-connected diodes bypassed by a normally-open relay contact which closes to shunt the diodes when the load voltage drops to make the voltage rise up by the value of the voltage drop across the diodes. Typically, the counter-cell is used minimize voltage fluctuation on connected receivers. Automatic disconnection of loads on deep battery discharge A contactor can be incorporated in PBI power supply unit to disconnect loads when battery voltage drops below a preset value. The amount of charge delivered to battery Optionally, battery charger can measure the amount of charge it delivers to battery during charging process. The measurement of the amount of battery charge takes place both during charging and discharging process, taking into account the charging efficiency coefficient. SAN5 battery operation supervision system SAN5 system is used to continuously monitor battery parameters, such as current, voltage or temperature in selected locations of series-connected batteries or battery packs. The obtained data is used to analyse and evaluate the condition and performance of batteries. At the same time, the amount of battery charge is being measured. Features: ➜ Number of inputs for battery voltage measurement: 18/24 ➜ Possibility of expanding battery cell number (e.g. 6 systems = 108 cells) ➜ Visual presentation of current battery condition and history of events ➜ Temperature measurement range: -40°C, +100°C ➜ High measurement accuracy (±1%) ➜ Presettable warning and alarm levels ➜ Transmission of alarms via communication interfaces and media; signalling via volt-free contacts ➜ Battery and/or 230VAC supply ➜ Possibility of communication with other supervision and transmission systems 15 DC Power Supply Systems 03 03 Industrial Rectifiers Compact versions Output current range from 25A up to 100A PBI series is a family of digital DC power supply & battery chargers for demanding industrial applications requiring high reliability and stability of supplied power. Designed to supply power in combination with battery or directly. CW & CS DC compact rectifiers 17 CS and CW compact rectifiers are for floor or wall installation, respectively. CS version is provided with a stand attached to the floor, while CW hanging unit has brackets for mounting it to the wall. Versions with internal or external battery current measurement are available. Optionally, the counter-battery system and battery earth fault control can be fitted. CW/CS rectifier converts 3-phase AC supply voltage into DC voltage of specified value. The DC output is galvanically isolated from mains. Cooling is by means of airflow forced by 3-speed fans regulated according to the power section heatsink temperature. The second and third speed is switched on if the power section heatsink temperature increases. The fans incorporate fan failure sensors. As standard, CW/CS rectifiers are available for 24V, 48V, 60V, 110V and 220V rated output voltage and 25A, 30 A, 50A , 75A and 100A output currents. See reference table. Typical configurations: CW & CS dc power supply reference table Output voltage PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 5 Charging blockade Operation blockade (programable) General Alarm 1 Battery temp. sensor PBI 220/100CS PBI 220/100CW 4 6 X IN X OUT +24 GND 3 Proper operation 2 XT Alarm 8 (programmable) 1 Open battery circiut L3 Too low output voltage X1:3 L2 Supply failure X1:2 power supply Too high output voltage L1 General Alarm 2 (programmable) X1:1 F1 2 3 4 5 6 F2 X S2 1 XI 2 X S1 1 GND signal 3 X RS 3 shield -15V 2 RX 485-B RX 485-A X CAN 1 +15 V X KDZ 2 3 shield CAN L 1 shield CAN H MP1 + F3 1 F4 Batt. X4 F5 + 2 1 Load X5 2 a) CW/CS with internal current measurement 220 VDC 25 220 VDC 220 VDC 220 VDC 220 VDC 110 VDC 30 50 75 100 25 110 VDC 110 VDC 110 VDC 110 VDC 60 VDC 30 50 75 100 25 60 VDC 60 VDC 60 VDC 48VDC 50 75 100 25 48 VDC 48 VDC 48 VDC 24 VDC 50 75 100 25 24 VDC 50 24 VDC 24 VDC 75 100 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 Charging blockade Alarm 8 (programmable) Supply failure Too high output voltage Battery temp. sensor PBI 220/100CS PBI 220/100CW 3 4 5 6 X IN X OUT +24 GND 3 Operation blockade (programable) 2 XT Proper operation 1 Open battery circiut L3 Too low output voltage X1:3 L2 power supply General Alarm 1 X1:2 L1 General Alarm 2 (programmable) X1:1 F1 Output current 1 2 3 F4 XI 4 5 6 X S2 2 X S1 signal 1 shield -15V 3 X RS 3 GND +15 V 2 RX 485-B RX 485-A shield X CAN 1 shield X KDZ 1 2 3 CAN H CAN L MP1 + F5 1 Load - 2 b) CW/CS with external current measurement Supply voltage Enclosure type CW CS CW4 CS4 3x400VAC PBI 220/25 C… + + ++ ++ (230VAC) ++ ++ 3x400VAC PBI 220/30 C… + + ++ ++ 3x400VAC PBI 220/50 C… + + 3x400VAC PBI 220/75 C… ++ ++ 3x400VAC PBI 220/100 C… ++ ++ 3x400VAC PBI 110/25 C… + ++ ++ + (230VAC) ++ ++ + 3x400VAC PBI 110/30 C… + ++ ++ + 3x400VAC PBI 110/50 C… + ++ 3x400VAC PBI 110/75 C… ++ 3x400VAC PBI 110/100 C… ++ ++ 3x400VAC PBI 60/25 C… ++ ++ + + (230VAC) ++ ++ + + 3x400VAC PBI 60/50 C… 3x400VAC PBI 60/75 C… ++ ++ + + ++ ++ + 3x400VAC PBI 60/100 C… + 3x400VAC PBI 48/25 C… ++ ++ + + (230VAC) ++ ++ + + 3x400VAC PBI 48/50 C… ++ ++ + + 3x400VAC PBI 48/75 C… ++ ++ + 3x400VAC PBI 48/100 C… + 3x400VAC PBI 24/25 C… ++ ++ + + (230VAC) 3x400VAC PBI 24/50 C… ++ ++ + + (230VAC) ++ ++ + + 3x400VAC PBI 24/75 C… ++ 3x400VAC PBI 24/100 C… + ++ + 2 1 6 5 4 3 2 1 16 15 14 12 13 +24 GND Charging blockade Alarm 8 (programmable) Proper operation Open battery circiut Operation blockade (programable) PBI 220/200MS XIN Too low output voltage Supply failure Too high output voltage General Alarm 1 General Alarm 2 (programmable) XOUT Battery temp. sensor XT power supply 11 10 9 8 7 6 5 3 PE 4 L3 3 X1:3 L2 2 X1:2 L1 1 X1:1 F1 Supply voltage ++ preferred + optional Enclosure X SERW2 2 1 X SERW1 GND shield -15V +15 V signal 5 4 3 6 RX 485-B RX 485-A CAN L shield XI 2 1 3 3 XRS 2 2 1 1 X CAN 3 X KDZ CAN H shield RX 485-A RX 485-B shield MP1 F2 F3 Batt. X4 F4 F5 Load X5 c) CW/CS with internal current measurement and counter-cell. CW & CS versions IP code Cable inlet location Colour Sizes (W x H x D) CW IP43 From the bottom RAL 7035 510x715x270 CS IP43 From the bottom RAL 7035 510x1415x270 CW4 IP20 From the bottom RAL 7032 400x600 x250 CS4 IP20 From the bottom RAL 7032 400x1200 x250 DC Power Supply Systems 04 04 DC/DC Voltage Converters Output current range from 10 up to 1000A EPI Series is a family of DC/DC power supplies for demanding industrial applications requiring high reliability and stability of supplied power. Application 19 EPI Series is designed to convert DC input voltage into DC output voltage required by receivers, typically within range of 24VDC up to 220VDC. They are used to DC supply voltage different from battery voltage. DC/DC voltage converters are also frequently used to provide power of high stability to critical receivers which otherwise cannot be supplied directly from battery pack. In a special application, DC/DC voltage converter can be powered from two separate DC sources, eg. batteries, to provide power to a common receiver. EPI Series DC/DC voltage converter power supplies are available in the following versions: EPI MS EPI MC EPI M EPI CW EPI CS EPI MS modular rack cabinet systems used to configure voltage converter systems of significant output power. They allow installation of switch bays to create systems supplied from se- veral DC switch bays. Optionally, other functionalities can be incorporated, as needed. EPI MC voltage converter power module with operation controller. Available in 4U and 6U enclosures. Designed for autonomous operation or as additional modules in power supply units, switchgear or other power supply systems. EPI M voltage converter power module without operation controller for parallel connection of modules enclosed in one rack cabinet. An external operation controller is used to manage the modules. EPI M modules are mainly used to build MS type multimodular systems. EPI CW compact low power autonomous unit (up to 10 kW), wall mounted, with operation controller. Small size of the unit imposes some limitations as to the installation of some options, e.g. switch bays. EPI CS compact low power autonomous unit (up to 10 kW), floor-standing, with operation controller. Construction similar to EPI CW. Typical appearance of EPI voltage converters Type Input voltage Voltage Voltage converter converter output voltage output current Enclosure EPI Series DC/DC voltage converter Voltage converter input voltage Voltage converter output voltage Voltage converter output current MS-rack cabinet CS-compact version, floor-standing CW-compact version, wall mounted M-power module MC-power module with operation controller. EPI EPI 220 220 /220 /24 /100 /50 CW System features: Using the PWM technology with IGBTs working at inaudible frequency, EPI converters offer the following advantages: ➜ High stability of the output voltage and current ➜ Very low ripple ➜ Compact size and low weight ➜ Quiet operation ➜ High efficiency ➜ Modular design, autonomous operation (EPI MS only) ➜ Automatic current equalization between modules (EPI MS only) ➜ Fail-safe operation in case of module failure: defective module is switched off, the required current being delivered by remaining modules (EPI MS only) ➜ Module hot-swappability (EPI MS only). ➜ Protection against overheating of the power modules (output current is decreased without interrupting work), shortcircuit (melt and electronic fuses) and overvoltage ➜ Galvanic isolation from battery ➜ RF noise suppression by multistage filters ➜ RS485 & USB communication ports ➜ Event logging in converter’s memory ➜ Data archiving onto system flash memory ➜ Archive file downloadable onto a pendrive ➜ Battery earth fault indication (option) ➜ Configurable alarm outputs (contact outputs). Microprocessor controlled operation of the converter. Supply voltage V 110 or 220 Supply voltage fluctuaction V +/- 15% Rated DC output voltage V See the reference table Output voltage stability % +/- 0.6% Output voltage ripple % +/- 0.6% Rated output current (In) A In – see the reference table Overloading capacity 10% of rated current for 3 sec Output current stability +/- 1 % Output current ripple Overall efficiency +/- 1 % > 92% Electromagnetic compatibility Environment Ambient temperature (EN50178, class 3k3 Storing temperature Humidity (EN 50178, class 3k3) Accessibility Max. altitude EMI filters ºC ºC % - 5 do +40 - 15 do +65 Max 80 (no condensation) Service and maintenance from the front m above sea level 1000*** * For each additional 1000 m above sea level, the rated current should be reduced by 5%. Typical application diagrams 15 -Fn 6 X1:2 - Alarm 8 (programmable) overload Proper operation X IN 3 4 5 6 7 8 9 10 11 12 13 14 15 MP EPI a) Basic EPI MS converter system diagrams X CAN 1 2 3 1 X RS 2 3 X S2 X KDZ 1 2 3 shield 2 X5 16 X5 1 2 3 4 5 6 X IN EPI 220/24/100MC 2 MPn -Fn 2 X OUT X S1 X S2 1 power supply RX 485-B 2 5 RX 485-A -F50 4 CAN L -F21 2 3 shield ..... 2 shield X RS 2 3 X S1 1 RX 485-B RX 485-A shield CAN H X CAN 1 2 3 2 MP1 1 CAN H -F11 M Too low output voltage EPI 220/24/200MS 16 +24 14 VDC Load b) Basic EPI MC converter module diagrams Operation blockade (programable) 13 Alarm 8 (programmable) 12 overload 11 Proper operation 10 Too low output voltage 9 Too high output voltage 8 beyond tolerance range 7 General alarm 1 6 +24 5 GND 4 Operation blockade (programable) 3 X OUT F3 X KDZ 1 2 3 2 Too high output voltage 2 1 beyond tolerance range -F1 - General alarm 1 Zasilanie General alarm 2 (programable) + General alarm 2 (programable) + PE X1:2 GND V DC X1:1 V DC X1:1 CAN L DC Power Supply Systems 04 EPI Series reference table Converter type EPI CW EPI CS EPI M EPI MC EPI MS Enclosure compact for wall mounting compact floor-standing 19” 6U module 19” 4U module 19” 6U module 19” 4U module 19” rack cabinet Input voltage 110/220 110/220 110/220 110/220 110/220 24/48/60/110/220 24/48/60/110/220 24/48/60/110/220 24/48/60/110/220 To 100/100/50/50/50 To 100/100/50/50/50 To 1000 Typical appearance Output voltage 24/48/60/110/220 Output current To 100/100/50/50/50 To 100/100/50/50/50 Application and configuration Autonomous operation Used DC DEV in systems converter operation controller Standard Standard --------- Standard Standard Standard Standard --------- Standard Standard Language selection from keyboard Yes Polish English, Russian, Czech Yes Polish English, Russian, Czech --------- Yes Polish English, Russian, Czech Yes Polish English, Russian, Czech Graphic display Standard Standard --------- Standard Standard Event log Standard Standard --------- Standard Standard Event log transfer via pendrive Standard Standard --------- Standard Standard RS 485 port Standard Standard --------- Standard Standard APS6000; MODBUS IE C DNP3 --------- APS6000; MODBUS IEC DNP3 APS6000; MODBUS IEC DNP3 Communications APS6000; protocol MODBUS IEC selection DNP3 from keyboard Options Switch bay(s) installation --------- --------- --------- --------- Option Earth fault control LAN connectivity Option Option --------- Option Option --------- --------- --------- --------- Option SAN5 battery supervision system --------- --------- --------- --------- Option 21 DC Power Supply Systems 05 05 EPI MS DC/DC Modular Voltage Converters Output current range from 10 up to 1000A EPI Series is a family of DC/DC power supplies for demanding industrial applications requiring high reliability and stability of supplied power. EPI MS DC/DC modular converters EPI MC & M power modules Typical appearance of EPI MS converters EPI MC & M converter modules Modular design enables system configurations made up of several modules working in parallel to obtain required DC output current and desired redundancy. EPI Series is available in EPI MS, EPI MC and EPI M version. EPI MC or EPI M converter module converts input voltage (e.g. from battery) into stabilized voltage and current required by connected loads. The DC output is galvanically isolated from input voltage. Cooling of the unit is by airflow induced by 3-speed fans regulated depending on the power section heatsink temperature. The second and third speed is switched on if the power section heatsink temperature increases. The fans incorporate fan failure sensors. As standard, EPI M and MC converter modules are available for 110VDC and 220VDC input voltage and 24VDC, 48VDC, 60VDC, 110VDC and 220VDC output voltage and 10A, 25A, 50A, 75A, 100A output current. EPI MC converter differs from EPI M model in that it has additional controller module to allow its autonomous operation and setting of desired converter output parameters. The controller outputs alarm signals to serial communications port. All occurring events are memorized in archive file for easy download onto a pendrive. EPI M module version is used to configure multimodular converter systems which are managed by an external controller installed in the cabinet via communications interface of each module. 23 - overload 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 X IN EPI 220/24/100MC 2 MP EPI MPn 2 X KDZ 1 2 3 X5 X CAN 1 2 3 1 shield -Fn 2 X OUT X RS 2 3 X S2 X S2 1 X IN +24 X1:2 power supply X S1 2 6 RX 485-B -F50 5 RX 485-A 2 4 CAN L -F21 3 shield ..... 2 shield X RS 2 3 X S1 1 RX 485-B RX 485-A shield CAN H CAN L X CAN 1 2 3 -Fn 2 MP1 1 CAN H -F11 16 Operation blockade (programable) 15 Alarm 8 (programmable) 14 overload 13 Proper operation 12 Too low output voltage 11 Too high output voltage 10 beyond tolerance range 9 General alarm 1 8 +24 7 GND 6 Operation blockade (programable) 5 Proper operation EPI 220/24/200MS M DC Power Supply Systems 4 X OUT F3 X KDZ 1 2 3 3 Alarm 8 (programmable) 2 2 Too low output voltage -F1 1 Too high output voltage Zasilanie - beyond tolerance range 05 PE X1:2 General alarm 1 + General alarm 2 (programable) X1:1 General alarm 2 (programable) + GND V DC X1:1 V DC X5 VDC Load a) EPI MS converter module diagrams b) EPI MC converter module diagrams EPI DC/DC voltage converter reference table Input voltage 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC Output voltage 220 VDC 220 VDC 220 VDC 220 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 60 VDC 60 VDC 60 VDC 60 VDC 48 VDC 48 VDC 48 VDC 48 VDC 24 VDC 24 VDC 24 VDC 24 VDC 220 VDC 220 VDC 220 VDC 110 VDC 110 VDC 110 VDC 60 VDC 60 VDC 60 VDC 60 VDC 48 VDC 48 VDC 48 VDC 48 VDC 24 VDC 24 VDC 24 VDC 24 VDC Output current 10 25 50 Over 50A 25 50 75 100 Over 100A 50 75 100 Over 100A 50 75 100 Over 100A 50 75 100 Over 100A 10 25 Over 25A 25 50 Over 50A 50 75 100 Over 100A 50 75 100 Over 100A 50 75 100 Over 100A PS type EPI 220/220/10 M… EPI 220/220/25 M… EPI 220/220/50 M… EPI 220/220/…MS EPI 220/110/25 M… EPI 220/110/50 M... EPI 220/110/75 M... EPI 220/110/100 M... EPI 220/ 110/… EPI 220/60/50 M... EPI 220/60/75 M... EPI 220/60/100 M... EPI 220/60/… EPI 220/48/50 M... EPI 220/48 /75 M... EPI 220/48/100 M... EPI 220/48/… EPI 220/24/50 M... EPI 220/24/75 M... EPI 220/24/100 M... EPI 220/24/… EPI 110/220/10 M… EPI 110/220/25 M… EPI 110/220/…MS EPI 110/110/25 M… EPI 110/110/50 M... EPI 110/110/… EPI 110/60/50 M... EPI 110/60/75 M... EPI 110/60/100 M... EPI 1 10/60/… EPI 110/48/50 M... EPI 110/48/75 M... EPI 110/48/100 M... EPI 110/48/… EPI 110/24/50 M... EPI 110/24/75 M... EPI 110/24/100 M... EPI 110/24/… M (4U) ++ + ++ + ++ ++ ++ + Enclosure MC (4U) M (6U) MC(6UC) MS ++ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + ++ + + + + + + + + + + + + ++ + + + ++ + + + + + + + + + + + + + + + + + + + + + + + + + + + ++ + + + + + + + + + + + + + + + + + + + ++preferred + optional Enclosure: IP protection code Cable inlet location Colour, front panel Colour, enclosure Sizes (W x H x D) Installation area incl. connection and access space (W x H x D) mm M, MC (4U) IP20 From the front RAL 7035 Galvanized white 440x140x493 M, MC( 6U) IP20 From the front RAL 7035 Galvanized white 442x265, 5x492 MS IP20 (*) From the bottom (**) RAL 7035 RAL 7035 Width: 600 and multiples of 600 Height: 2000, 1600, 2200 Depth: 800, 600 mm 482x175x545 482x175x545 n/a (*) higher IP class optional (**) other cable inlet location optional Enclosure dimensions: 25 a) EPI MC 6U enclosure b) EPI M 6U enclosure c) EPI MC 4U enclosure d) EPI M 4U enclosure Earth fault control Optionally, a microprocessor controlled earth fault system can be provided to measure insulation resistance within the DC circuitry for load earthing control. The earth fault control is integrated with power supply controller and it measures and signals drop in symmetric and asymmetric resistance. With this option installed, an additional LCD screen displays continuously the insulation resistance of each pole to ground. Earth fault control specifications Resistance measurement range kΩ 1-500 Earth resistance alarm setting range kΩ 1-500 Measurement interval setting range MS 1-60000 Measurement time setting range MS 1-60000 V 0-30 Allowed measurement deviation setting range Resistance measurement error (pole of lesser earth resistance) Earth fault control current draw 5% Ma Alarms <30 earth fault alarm earth fault warning meter fault no communication indication of pole at earth fault Installation of switch bays As an option, EPI MS voltage converter can be provided with a switch bay. DC Power Supply Systems 06 06 DC/DC Voltage Converters Compact version Output current range from 10 up to 100 A EPI Series is a family of DC/DC voltage converters used as power supply source for demanding industrial applications requiring high reliability and stability of supplied power. CW/CS compact DC/DC voltage converter EPI Series compact voltage converter is available for floor or wall installation, models CS and CW, respectively. CS model is provided with a stand attached to the floor, while CW unit has brackets for mounting it to the wall. Optionally, earth fault control system can be provided. EPI CS/CW compact DC/DC voltage converter changes input DC voltage into another specified DC voltage level. The output is galvanically isolated from input voltage. Cooling of the unit is by 27 means of airflow induced by 3-speed fans regulated according to the power section heatsink temperature. The second and third speed is switched on if the power section heatsink temperature increases. The fans incorporate fan failure sensors. As standard, CS/CW compact voltage converters are available for 24V, 48V, 60V, 110V and 220V rated output voltage and 10A, 25A, 50A, 75A and 100A output currents. They can be supplied from 220VDC or 110VDC source. Typical PBI MS system diagram CW/CS voltage converter reference table Typical connection diagrams of EPI CW/CS voltage converters: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -F1 16 1 2 3 4 5 6 Alarm 8 (programmable) overload X IN Proper operation Too low output voltage Too high output voltage EPI 220/24/100MC beyond tolerance range General alarm 1 X OUT Operation blockade (programable) - +24 X1:2 power supply General alarm 2 (programable) + GND V DC X1:1 2 shield X RS 2 3 X S2 1 RX 485-B RX 485-A shield X CAN 1 2 3 2 -F21 X S1 X KDZ 1 2 3 CAN H CAN L MP EPI X5 VDC Load Typical appearance of EPI CS/CW DC/ DC compact voltage converter Input voltage Output voltage 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 220 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 110 VDC 220 VDC 220 VDC 220 VDC 110 VDC 110 VDC 110 VDC 110 VDC 60 VDC 60 VDC 60 VDC 48 VDC 48 VDC 48 VDC 24 VDC 24 VDC 24 VDC 220 VDC 220 VDC 110 VD C 110 VDC 60 VDC 60 VDC 60 VDC 48 VDC 48 VDC 48 VDC 24 VDC 24 VDC 24 VDC + optional ++ preferred Enclosure: IP protection code Cable inlet location Colour Sizes (W x H x D) CW IP43 From the bottom RAL 7035 510x715x270 CS IP43 From the bottom RAL 7035 510x1415x270 CW4 IP20 From the bottom RAL 7032 400x600x250 CS4 IP20 From the bottom RAL 7032 400x1200x250 Output current 10 25 50 25 50 75 100 50 75 100 50 75 100 50 75 100 10 25 25 50 50 75 100 50 75 100 50 75 100 PS type Enclosure EPI 220/220/10 C… EPI 220/220/25 C… EPI 220/220/50 C… EPI 220/110/25 C… EPI 220/110/50 C... EPI 220/110/75 C... EPI 220/110/100 C... EPI 220/60/50 C... EPI 220/60/75 C... EPI 220/60/100 C... EPI 220/48/50 C... EPI 220/48/75 C... EPI 220/48/100 C... EPI 220/24/50 C... EPI 220/24/75 C... EPI 220/24/100 C... EPI 110/220/10 M… EPI 110/220/25 M… EPI 110/110/25 M… EPI 110/110/50 C... EPI 110/60/50 C... EPI 110/60/75 C... EPI 110/60/100 C... EPI 110/48/50 C... EPI 110/48/75 C... EPI 110/48/100 C... EPI 110/24/50 C... EPI 110/24/75 C... EPI 110/24/100 C... CW + + + + + + + + + + + + + + + + + + + + + + + + + + + + + CS CW4 CS4 + ++ ++ ++ ++ + + + ++ ++ ++ ++ + + + ++ ++ + + + ++ ++ + ++ ++ + ++ ++ + ++ ++ + ++ ++ + ++ ++ + ++ ++ + + ++ ++ + + + + + + + + + + + + + + + + + + + + + + + + + DC Power Supply Systems 07 07 BRI Discharge Resistors Unit Battery discharge resistor unit is a tool used for best battery maintenance. BRI battery discharge resistor unit The unit is used for controlled battery discharge at a preset constant current. The discharging process parameters are preset from the unit’s front panel LCD display. The discharging continues until the preset battery voltage level is reached or preset time delay has lapsed. All discharging process parameters are logged and, via RS connector, can be transmitted to a computer. Battery discharge unit types: BRI 24-220/50 BRI 24-400 Discharge resistor unit specifications: Features of the BRI battery discharge resistor unit: ➜ automatic battery disconnection on reaching preset discharge process parameters ➜ low ripple and low level of higher harmonic frequencies of current drawn from battery ➜ logging discharge process parameters The unit incorporates: ➜ microprocessor controlled system to control the discharge process parameters ➜ serial interface for communication with a computer ➜ castor wheels for easy handling Battery discharge unit has battery performance microprocessor control system. Its LCD display shows the following parameters: ➜ battery voltage ➜ discharge current ➜ amount of charge delivered from battery ➜ operation time and preset discharge time Overheating protection is also provided. General view schematic diagram of BRI battery discharge unit Block diagram of BRI battery discharge unit 29 DC Power Supply Systems 07 Electrical parameters Parameter description Unit For BRI 24 - 220/50 For BRI 24- 400 Input voltage change range (Un) V 24-220 24-400 Rated battery discharge current (IN) A 50 50 (for 24-220VDC voltage) 25 (for 400VDC) Discharge current setting resolution A 0,1 0,1 Battery discharge current range A 5-I N 5-IN Battery discharge current ripple % <2 <2 Battery discharge current stabilization % <0,5 <0,5 Battery discharge time setting range h 0-20 0-20 Battery discharge time setting resolution Min 5 5 Power supply voltage V 230 230 Power supply frequency Hz 50/60 50/60 Environment Surrounding temperature (EN 50178) °C from -5 to +40 Storage temperature (EN 50178) °C from -15 to +65 Humidity (non-condensing) % max. 80 The maximum amounts of work above see level m 1000* (*) - For each additional 1000 m above sea level, the rated current should be reduced by 5%. Enclosure Enclosure type Protection degree (PN - 92/E - 08106) portable IP 20 Dimensions (W x H x D) mm 465 x 465 x 465 Colour RAL 7035 Weight kg 60 The resistors installed in the unit allow discharge of batteries with power up to 12kW, depending on battery rated voltage and discharge current. The unit’s electronic power converter, using PWM technology with IGBTs, keeps the discharge current on stable preset level in spite of changing battery voltage. The use of microprocessor control allows user friendly and consistent operation from easy to understand operator’s panel. 31 AC Power Supply Systems 08 08 Single-and three-phase Uninterruptible AC Power Supply Systems Power range from 1kVA up to 500kVA BFI Series is a family of inverters & UPS units designed for uninterruptible AC power supply for demanding industrial applications requiring high reliability and stability of supplied power. BFI system is used to provide reliable uninterruptible AC power to critical loads at stabilized and specified voltage level. Such critical loads may include individual devices or whole systems, as used in the manufacturing industry, banking or telecommunications and many other applications where constant availability and/or quality of power is the decisive factor for the process continuity. The main component of AC uninterruptible power supply system is an inverter and a single- or three-phase DC/AC converter. The function of the inverter is to deliver AC voltage; in more complex systems, double-conversion inverters are used for filtration and stabilization to provide high quality power. For higher power levels, parallel connected inverter configurations are offered. BFI Series inverters are modern electronic power supply units using PWM technology with IGBTs working at high frequency. Depending on application and power required, standard BFI inverter can optionally be provided with: ➜ PBI Series power supply unit or a rectifier with 12 or 24 pulse transformer ➜ DC/DC voltage converter for changing supply voltage and galvanic separation from supply source, e.g. EPI Series DC/DC converter ➜ isolation output transformer ➜ SKB electronic bypass ➜ SAN electronic supervision system ➜ chemical battery for the required autonomy of operation with dedicated pulse battery charger. Typical application diagrams: 33 AC Power Supply Systems 08 Nomenclature Designation: TYPE Power Output voltage type DC rated voltage Output rated voltage Options Enclosure Options BFI BFIz FATz 2 10 11 S T T 220 220 220 / 230 / 400 / 400 +SKB 2 +SKBT10 CS MS MS +PBI 140Ah Type: BFI BFIz BFIp BFIpz FAT FATz HPI HPI400 HPI60 Basic inverter Basic inverter with 3x400VAC power supply (other value on request) For parallel operation For parallel operation, with power supply Variable frequency asynchronous motor power supply supplied from DC source Variable frequency asynchronous motor power supply supplied from DC source, with mains power supply Frequency converter to convert AC mains voltage into AC voltage of required frequency and amplitude for non-standard applications Frequency converter of 400Hz output frequency Frequency converter of 60Hz output frequency Output voltage type: S T Options: SKB 2 SKBT10 Single-phase output Three-phase output 2kVA Electronic Bypass 10kVA 3-Phase Electronic Bypass Enclosure: MS CW CS MC M Options: 19”, 28”or 38” rack cabinet Compact version for wall mounting Compact version, floor-standing Power module with operation controller Power module without operation controller PBI 140Ah Unit with internal battery of specified capacity (140Ah) with matching battery charger. Classification according to IEC 62040-3 (Voltage Frequency Independent) VFI-SS-111 Inverter features ➜ perfect sinusoidal output voltage waveform ➜ for 3-phase units, high tolerance to asymmetric (up to 100%) and load type (resistive, inductive, capacitive) ➜ high stability of output voltage and frequency ➜ low harmonic content ➜ high short-circuit current (highly selective protection) ➜ optionally, 3:1 up to 9:1 crest factor version available ➜ good resistance to overloads in heavy duty applications ➜ parallel operation with current equalization and n+1 redundancy ➜ overcurrent, overvoltage and short-circuit protection ➜ resistance to interference ➜ compliant with European standards and regulations: „CE”, LV 73/23/EC, 93/68/EC, EMC 2004/108/EC, 89/336/EC; safety: IEC EN 62040-1, EMC IEC EN 62040-2 C2; IEC 62040-3, VFI-SS-111 SAN supervision control (option) SAN control system is used to monitor DC and AC parameters with visual presentation of operation status of devices on synoptic display. Monitored data can be transmitted using MODBUS RTU IEC-870-5-103 protocol. DC inputs DC supply voltage Output voltage tolerance AC input AC supply voltage Supply voltage frequency*) AC output Power Number of phases AC output voltage Voltage stability (static) Voltage stability (dynamic) Voltage waveform THDU (static load) THDU (dynamic load) Frequency *) Frequency stability Overloading capacity ** Fault current Cos φ range Umax/Urms (crest factor) Efficiency Galvanic separation Electromagnetic compatibility Environment Ambient temperature (EN50178, class 3k3 Storing temperature Humidity (EN 50178, class 3k3) Accessibility Max. altitude****) *) **) ***) VDC - See reference table 100% of load, -20% +30% VAC Hz (3x400) 230 -15%; +10% * 50/60 ± 10% kVA See reference table See reference table 220/230/240 (2p+PE); 380/400/415 (3p+n+PE) ± 1% ± 5 within 10 msec Sinusoidal <2 <3 50/60 ± 0,1 110% permanent, 125% 10min, 150% 1 min Isc=3xIN (400ms) optionally upto 9 x IN Cos φ ≤ 1 (0 ind up to 0 cap.) 3:1 optionally up to 9:1 >95 Yes EMI filters VAC % % % % Hz % Cos φ ≤ 1 (0 ind do 0poj) % ºC ºC % -5 up to +40 -15 up to +65 85%, max (no condensation) Operation and service from front m above sea level 1000 One parameter fixed With resistive load For each additional 1000 m above sea level, the rated current should be reduced by 5%. 35 AC Power Supply Systems 08 Unit type Compact inverter Reference table Inverter module Type BFI CS BFI CW BFI M BFI MC Description Inverters in compact enclosure, for wall and floor installation Modular inverter units for installation in rack cabinets Enclosure compact for wall mounting 19" module, 4U, 6U, 8U compact, floor-standing 28" module, 6U, 8U Electrical parameters 1-10 1-10 24/48/110/220 24/48/110/220 380/400/415 380/400/415 220/230/240 220/230/240 1-phase or 3-phase 1-phase or 3-phase 380/400/415 380/400/415 220/230/240 220/230/240 Optional - Rack cabinet inverter units BFI MS High power inverter BFI S Typical appearance Power in kVA DC supply voltage AC supply voltage AC output voltage Output voltage V Auxiliary output voltage Inverter type Automatic bypass (static switch) Parallel or redundant operation SAN Automatic Supervision System RS485 port, MODBUS RTU, IEC Installation of switch bays Non-interruptive maintenance bypass Language versions available ATS system Certificates High reliability AC power supply systems High reliability high power AC power supply systems 19" and 28" rack cabinet 19", 28" and 38" rack cabinet 1-100 24/48/110/220 380/400/415 220/230/240 1-phase or 3-phase 380/400/415 220/230/240 - 10-500 220/individually 380/400/415 1-phase or 3-phase 380/400/415 220/230/240 - a, b, d, e, Optional Configuration B, d, e Optional B, c, d, e, f, g Optional B, c, d, e, f, g Optional Optional Optional Optional Optional Optional Optional Standard Standard Optional Optional Standard Standard Standard Standard Optional Optional Polish, English, Russian, Czech Optional Polish, English, Russian, Czech Optional Additional enclosure optionally Additional enclosure optionally Polish, English, Russian, Czech Additional enclosure optionally CE, GOST Polish, English, Russian, Czech - Available certificates CE, GOST CE, GOST CE, GOST CE, GOST Unit type SKB Reference table MODULA FAT Type Typical appearance SKB MODULA FAT High power AC/AC converter HPI 60 HPI 400 Uninterruptible power supply system with battery Uninterruptible asynchronous motor power supply system supplied from DC source High power static frequency converters for changing AC or other input voltage into voltage of different frequency, typically 60Hz or 400Hz 19" and 28" rack cabinet 19" and 28" rack cabinet 19", 28" and 38" rack cabinet Description SKB switch-allows non-interruptive change of power supply source Enclosure 19" compact module Rack cabinet Power in kVA DC supply voltage AC supply voltage 1-500 380/400/415 220/230/240 1-phase or 3-phase 380/400/415 220/230/240 - AC output voltage Output voltage V Auxilliary output voltage Electrical parameters 1-500 1-250 24-700 24-700 380/400/415 380/400/415 220/230/240 220/230/240 1-phase 1-phase or 3-phase or 3-phase 380/400/415 380/400/415 220/230/240 220/230/240 Optional Optional 5-2000 380/400/415 1-phase or 3-phase 380/400/415 220/230/240 - Configuration Application diagram Automatic bypass (static switch) Parallel or redundant operation SAN Automatic Supervision System RS485port, MODBUS RTU, IEC Installation of switch bay(s) Non-interruptive maintenance bypass Language versions available ATS system Certificates - Standard - - - Optional - - - Standard Standard Standard Optional Optional Optional Optional - Optional Optional Optional Optional Optional Optional - Polish, English, Russian, Czech - Polish, English, Polish, English, Russian, Czech Russian, Czech Optional Optional Available certificates CE, GOST CE, GOST CE, GOST Polish, English, Russian, Czech Optional CE, GOST 37 AC Power Supply Systems 09 09 Single-& three-phase Uninterruptible AC Power Supply Systems Rack cabinet units Output range from 1kVA up to 500kVA The BFI Series is a family of inverters & UPS units for uninterruptible AC power supply for demanding industrial applications requiring high reliability and stability of supplied power. MS rack cabinet inverter unit BFI Series MS rack cabinet version is dedicated to the most demanding installations, which require high reliability and quality of supplied power. It is designed for on-line operation. Easily configurable and adaptive, MS rack cabinet version is one of the most universal and widely used systems we deliver. They come in single- and three-phase models and can be supplied with different DC voltages. Features ➜ True on-line operation: switching time to battery =0 ms ➜ High operating frequency stability ➜ Modular design ➜ Low ripple and low level of higher harmonic frequencies of current drawn from battery ➜ Remote alarm signalling via volt-free relay contacts ➜ Galvanic isolation of loads from AC and DC supply voltage ➜ Indication of operation mode from mains or battery ➜ Alarms: unit failure, no input power ➜ Against overvoltage, overcurrent, shortcircuit and excessive battery discharge (1,75V/cell) Options: ➜ Microprocessor bypass circuit ➜ Manual non-interruptive maintenance bypass ➜ SAN supervision system ➜ RS485 & USB ports (Optional) ➜ Event log: all events are memorized in unit’s memory ➜ Data archiving onto system flash memory ➜ Archive file download possibility onto a pendrive ➜ Configurable alarm outputs (contacts) 39 AC Power Supply Systems 09 BFI MS Series rack cabinet inverter units reference table Output power (kVA) Output type (S, T) DC supply voltage [V] * 1 1 S S 220/110/48 220/110/48 1 1 2,5 2,5 T T S S 220/110/48 220/110/48 220/110/48 220/110/48 2,5 2,5 5 5 T T S S 220/110/48 220/110/48 220/110/48 220/110/48 5 5 10 10 10 10 15 15 15 15 20 20 20 20 25 25 25 25 30 30 30 30 40 40 40 40 50 50 75 75 100 100 150 150 T T S S T T S S T T S S T T S S T T S S T T S S T T T T T T T T T T 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220/110/48 220 220 220 220 220 220 220 220 220 220 220 220 Main AC power supply * [V] 3x400 (1x230) 3x400 3x400 (1x230) 3x400 3x400 (1x230) 3x400 3x400 3x400 3x400 ) 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 Backup AC power supply * Output voltage *) [V] Inverter type Options (Bypass) Enclosure ATS 230 230 230 230 BFI 1S 220 (110, 48) /230 BFI z 1S 220(110,48) /230 +SKB 1 +SKB1 MS MS + + + + Standard Standard 3x400 3x400 230 230 3x400 3x400 230 230 BFI 1T 220(110, 48)/400 BFI z 1T 220(110,48)/400 BFI 2,5S 220(110, 48) /230 BFI z 2,5S 220(110,48) /230 +SKBT 1 +SKBT 1 +SKB 2,5 +SKB2,5 MS MS MS MS + + + + + + + + Standard Standard Standard Standard 3x400 3x400 230 230 3x400 3x400 230 230 BFI 2,5T 220(110, 48)/400 BFI z 2,5T 220(110,48)/400 BFI 5S 220(110, 48) /230 BFI z 5S 220(110,48) /230 +SKBT 2,5 +SKBT 2,5 +SKB 5 +SKB 5 MS MS MS MS + + + + + + + + Standard Standard Standard Standard 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 230 230 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 BFI 5T 220(110, 48)/400 BFI z 5T 220(110,48)/400 BFI 5S 220(110, 48) /230 BFI z 5S 220(110,48) /230 BFI 10T 220(110, 48)/400 BFI z 10T 220(110,48)/400 BFI 15S 220(110, 48) /230 BFI z 15S 220(110,48) /230 BFI 15T 220(110, 48)/400 BFI z 15T 220(110,48)/400 BFI 20S 220(110, 48) /230 BFI z 20S 220(110,48) /230 BFI 20T 220(110, 48)/400 BFI z 20T 220(110,48)/400 BFI 25S 220(110, 48) /230 BFI z 25S 220(110,48) /230 BFI 25T 220(110, 48)/400 BFI z 25T 220(110, 48)/400 BFI 30S 220(110, 48) /230 BFI z 30S 220(110,48) /230 BFI 30T 220(110, 48)/400 BFI z 30T 220(110,48)/400 BFI 40S 220/230 BFI z 40S 220/230 BFI 40T 220/400 BFI z 40T 220/400 BFI 50T 220/400 BFI z 50T 220/400 BFI 75T 220/400 BFI z 75T 220/400 BFI 100T 220/400 BFI z 100T 220/400 BFI 150T 220/400 BFI z 150T 220/400 +SKBT 5 +SKBT 5 +SKB 10 +SKB 10 +SKBT 10 +SKBT 10 +SKB 15 +SKB 15 +SKBT 15 +SKBT 15 +SKB 20 +SKB 20 +SKBT 20 +SKBT 20 +SKB 25 +SKB 25 +SKBT 25 +SKBT 25 +SKB 30 +SKB 30 +SKBT 30 +SKBT 30 +SKB 40 +SKB 40 +SKBT 40 +SKBT 40 +SKBT 5 0 +SKBT 50 +SKBT 75 +SKBT 75 +SKBT 100 +SKBT 100 +SKBT 150 +SKBT 150 MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Maintenance bypass * Other values on request + - optional Each unit can optionally be supplied with internal battery with dedicated DC power supply for best maintenance , marked by adding +PBI X Ah to unit code, where X denotes battery capacity. *) Optionally, cable inlet from above. Enclosure IP protection code Cable inlet location *) Colour Size (W x H x D) IP20 From the bottom IP 43 I P 54 From the bottom RAL 7035 RAL 7035 nx600+nx800 2000(2200, 1600) 800 (600) nx600+nx800 2100(2300, 1700) 800 (600) Base 100 (200) 100 (200) *) Optionally, cable inlet from above. SAN system Available options BFI rack cabinet inverters can optionally be provided with: ➜ automatic transfer switch on the input ➜ maintenance bypass installed in the cabinet or separate distribution box ➜ Automatic Supervision System on customer request, system operation parameter monitoring available as standard can be omitted ➜ switch bay(s) according to customer request ➜ additional rectifier or converter modules if additional DC voltage(s) are needed on the system output ➜ additional inverter modules or inverter power supply units if additional isolated AC voltage or FAT asynchronous motor drive system is required on the system output. 41 AC Power Supply Systems 10 10 Single- & three-phase Uninterruptible AC Power Supply Systems Compact models Power range from 1kVA up to 10kVA BFI Series is a family of inverters & UPS units for uninterruptible AC power supply for demanding industrial applications requiring high reliability and stability of supplied power. BFI CS & WS Compact Inverters PBI CS and CW, respectively, are BFI Series compact models for floor and wall installation, respectively. CS floor-standing model is provided with a stand which is attached to the floor, while CW hanging unit has brackets for mounting it to the wall. In spite of their compactness and design simplicity, CW and CS units feature full functionality and offer high quality of supplied voltage. They are designed for on-line operation. Output power up to 10kVA. Optionally, electronic and/or manual maintenance bypass, AC/DC power supply and, for more demanding applications, SAN automatic supervision system can provided. In some applications, maintenance bypass and ATS can be installed on the input. CW/CS inverters come in single- and three-phase models and can be supplied with different voltages. Features ➜ True on-line operation: switching time to battery =0 ms ➜ High operating frequency stability ➜ Compact enclosure design ➜ Low ripple and low level of higher harmonic frequencies of current drawn from battery ➜ Remote alarm signalling via volt-free relay contacts ➜ Galvanic isolation of loads from AC and DC supply voltage ➜ Indication of operation mode from mains or battery ➜ Alarms : system failure & no input power ➜ Protection against overvoltage, overcurrent, short-circuit and excessive battery discharge (1.75V/cell) Options ➜ Microprocessor bypass circuit ➜ Manual non-interruptive maintenance bypass ➜ SAN Automatic Supervision System ➜ RS485 & USB ports ➜ Event log: all events are memorized in unit’s memory ➜ Data archiving onto system flash memory ➜ Archive file can be downloaded onto a pendrive ➜ Configurable alarm outputs (contacts) 43 AC Power Supply Systems 10 Diagram of BFIz+SKB inverter in CS compact version with maintenance bypass X3 Signalisations and alarms DC AC 2 PE 3 L 1 N 2 PE 3 L1 1 L2 2 L3 3 + 1 - 2 X5 X2 X1 Battery Power supply Inverter DC AC X4 DC DC Static switch X6 Bottom compact X4 1 N Network power supply Top compact Battery power supply 220V AC L X6 + 1 - 2 F3 + 1 - 2 L1 1 L2 2 L3 3 X4out PE Basic power supply 230V AC X1 L 1 N 2 F1 PE X1out PE Reserve power supply 230V AC X2 F2 L 1 N 2 PE 3 L 1 L 1 N 2 N 2 PE 3 PE 3 L 1 N 2 PE 3 F5 AUTO SW 1 F41 HAND X2out X5out X51 4x Output to loads F44 L 1 N 2 PE 3 Control plate X54 BFI Series compact version reference table Output power (kVA) Output type DC supply voltage [V] 1 1 1 S S S 220 220 220 1 S 220 1 1 1 S S S 220 220 220 1 S 220 1 1 1 S S S 11 0 110 110 1 S 110 1 1 1 S S S 11 0 110 110 1 S 110 2.5 2.5 2.5 S S S 220 220 220 2.5 S 220 2.5 2.5 2.5 S S S 220 220 220 2.5 S 220 2.5 2.5 2.5 S S S 11 0 110 110 2.5 S 110 2.5 2.5 2.5 S S S 11 0 110 110 2.5 S 110 2.5 2.5 2.5 T T T 220 220 220 2.5 2.5 2.5 2.5 T T T T 220 220 220 220 2.5 2.5 2.5 2.5 T T T T 220 11 0 110 110 2.5 2.5 2.5 2.5 T T T T 110 11 0 110 110 2.5 5 5 5 T S S S 110 220 220 220 5 S 220 5 5 5 S S S 220 220 220 5 S 220 5 5 5 S S S 11 0 110 110 5 S 110 5 5 5 S S S 11 0 110 110 5 S 110 5 5 5 T T T 220 220 220 Main AC power supply [V] 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 Backup AC power supply Output voltage [V] Model Options (Bypass) Enclosure ATS 230 230 230 230 BFI 1S 220/230 BFI 1S 220/230 +SKB1 BFI z 1S 220/230 + CW CW CW - 230 230 BFI z 1S 220/230+SKB1 + CW - - + 230 230 230 230 BFI 1S 220/230 BFI 1S 220/230 +SKB1 BFI z 1S 220/230 + CS CS CS + + + + + + + + + 230 230 BFI z 1S 220/230+SKB1 + CS + + + 230 230 230 230 BFI 1S 11 0/230 BFI 1S 11 0/230+SKB1 BFI z 1S 11 0/230 + CW CW CW - - + + + 230 230 BFI z 1S 11 0/230+SKB1 + CW - - + 230 230 230 230 BFI 1S 11 0/230 BFI 1S 11 0/230+SKB1 BFI z 1S 11 0/230 + CS CS CS + + + + + + + + + 230 230 BFI z 1S 11 0/230+SKB1 + CS + + + 230 230 230 230 BFI 2.5S 220/230 BFI 2.5S 220/230+SKB 2.5 BFI z 2.5S 220/230 + CW CW CW - - + + + 230 230 BFI z 2.5S 220/230+SKB 2.5 + CW - - + 230 230 230 230 BFI 2.5S 220/230 BFI 2.5S 220/230+SKB2.5 BFI z 2.5S 220/230 + CS CS CS + + + + + + + + + 230 230 BFI z 2.5S 220/230+SKB2.5 + CS + + + 230 230 230 230 BFI 2.5S 11 0/230 BFI 2.5S 11 0/230+SKB2.5 BFI z 2.5S 11 0/230 + CW CW CW - - + + + 230 230 BFI z 2.5S 110 /230+SKB2.5 + CW - - + 230 230 230 230 BFI 2.5S 11 0/230 BFI 2.5S 11 0/230+SKB2.5 BFI z 2.5S 11 0/230 + CS CS CS + + + + + + + + + 230 230 BFI z 2.5S 110 /230+SKB2.5 + CS + + + 3x400 3x400 3x400 3x400 BFI 2.5T 220/400 BFI 2.5T 220/400+SKBT2.5 BFI z 2.5T 220/400 + CW CW CW - - + + + 3x400 3x400 3x400 3x400 BFI z 2.5T 220/400+SKBT2.5 BFI 2.5T 220/400 BFI 2.5T 220/400+SKBT2.5 BFI z 2.5T 220/400 CW CS CS CS + + + + + + + + + + 3x400 3x400 3x400 3x400 BFI z 2.5T 220/400+SKB T2.5 BFI 2.5T 11 0/400 BFI 2.5T 110 /400+SKBT2.5 BFI z 2.5T 11 0/400 + CS CW CW CW + - + - + + + + 3x400 3x400 3x400 3x400 BFI z 2.5S 110 /230+SKB T2.5 BFI 2.5S 11 0/230 BFI 2.5S 11 0/230+SKB T2.5 BFI z 2.5S 11 0/230 + CW CS CS CS + + + + + + + + + + 400 230 230 230 BFI z 2.5S 110 /230+SKB T2.5 BFI 5S 220/230 BFI 5S 220/230+SKB5 BFI z 5S 220/230 + CS CW CW CW + - + - + + + + 230 230 BFI z 5S 220/230+SKB5 + CW - - + 230 230 230 230 BFI 5S 220/230 BFI 5S 220/230+SKB5 BFI z 5S 220/230 + CS CS CS + + + + + + + + + 230 230 BFI z 5S 220/230+SKB5 + CS + + + 230 230 230 230 BFI 5S 11 0/230 BFI 5S 11 0/230+SKB5 BFI z 5S 11 0/230 + CW CW CW - - + + + 230 230 BFI z 5S 110 /230+SKB5 + CW - - + 230 230 230 230 BFI 5S 11 0/230 BFI 5S 11 0/230+SKB5 BFI z 5S 11 0/230 + CS CS CS + + + + + + + + + 230 230 BFI z 5S 110 /230+SKB5 + CS + + + 3x400 3x400 3x400 3x400 BFI 5T 220/400 BFI 5T 220/400+SKBT5 BFI z 5T 220/400 + CW 1 CW 1 CW 1 - - + + + 3x400 3x400 3x400 or 230 3x400 3x400 3x400 3x400 or 230 3x400 3x400 3x400 3x400 or 230 3x400 3x400 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 45 + + + + + Maintenance bypass - SAN system + + + AC Power Supply Systems 10 2.5 T 220 2.5 2.5 2.5 2.5 T T T T 220 11 0 110 110 2.5 2.5 2.5 2.5 T T T T 110 11 0 110 110 T Output type S S S 110 supply DC voltage [V] 220 220 220 51 1 51 5 51 S S S S S 220 220 220 220 220 51 1 51 5 51 S S S S S 220 220 220 11 0 110 220 110 51 1 51 5 51 S S S S S 11 0 110 110 1100 11 110 110 51 1 51 5 51 S S S T T S T 11 0 110 110 110 220 220 110 220 2.5 5 52.5 52.5 5 2.5 5 2.5 5 52.5 52.5 S T S T S T T S T S T S T S T 220 220 220 220 220 220 220 11 0 220 110 220 110 2.5 5 5 2.5 5 52.5 2.5 5 2.5 8 8 2.5 8 2.5 2.5 8 S T T S T S T S T S S S S S S S S 220 110 11 0 11 1100 110 110 110 110 110 220 220 11 0 220 110 110 220 2.5 8 8 2.5 8 2.5 2.5 8 S S S T S T T S 1100 11 110 220 110 220 220 110 2.5 8 2.5 8 2.5 8 2.5 8 2.5 8 2.5 8 2.5 8 2.5 8 2.5 10 2.5 10 2.5 10 2.5 10 2.5 5 10 5 10 5 10 T T T T T T T T T T T T T T T T T S T S T S T S T S S S S S S 220 220 220 220 220 220 220 220 220 11 0 11 0 110 110 110 110 110 110 220 11 0 220 110 220 110 220 110 220 11 0 220 110 220 110 5 10 S S 220 110 5 10 5 10 5 10 S T S T S T 220 220 220 220 220 220 510 10 5 10 510 5 10 5 S T T S T S T S T S 220 220 11 0 11 0 110 110 110 110 110 110 5 5 5 S S S 11 0 110 110 5 S 110 5 5 5 T T T 220 220 220 5 5 5 T T T 220 220 220 2.5 Output power 5 (kVA) 5 5 3x400 or 230 3x400 3x400 BFI z 2.5T 220/400 CS + + + 3x400 3x400 3x400 3x400 BFI z 2.5T 220/400+SKB T2.5 BFI 2.5T 11 0/400 BFI 2.5T 110 /400+SKBT2.5 BFI z 2.5T 11 0/400 + CS CW CW CW + - + - + + + + 3x400 3x400 3x400 3x400 BFI z 2.5S 110 /230+SKB T2.5 BFI 2.5S 11 0/230 BFI 2.5S 11 0/230+SKB T2.5 BFI z 2.5S 11 0/230 + CW CS CS CS + + + + + + + + + + 3x400 AC Backup power supply 230 400 Output voltage 230 [V] 230 230 BFI z 2.5S 110 /230+SKB T2.5 Model BFI 5S 220/230 BFI 5S 220/230+SKB5 BFI z 5S 220/230 + Options (Bypass) + CS Enclosure CW CW CW + ATS - 230 230 230 230 230 230 230 220/230 BFI 1S z 5S 220/230+SKB5 BFI 1S 220/230 +SKB1 1S220/230 220/230 BFI z5S BFI 5S 220/230+SKB5 1S 220/230+SKB1 BFI z 5S 220/230 + + CW CW CW CS CS CW CS + + + + + + + + + + + 230 230 230 230 230 220/230 BFI 1S z 5S 220/230+SKB5 BFI 1S 220/230 +SKB1 BFI z5S 1S11220/230 0/230 BFI 5S 11 0/230+SKB5 BFI z 1S 5S 220/230+SKB1 11 0/230 + + CS CS CS CW CW CS CW + + + -+ + + + -+ + + + + + 230 230 230 230 230 11110 0/230 BFI 1S z 5S /230+SKB5 BFI 1S 11 0/230+SKB1 BFI z5S 1S11 110/230 0/230 BFI 5S 11 0/230+SKB5 0/230+SKB1 BFI z 1S 5S 11 0/230 + + CW CW CW CS CS CW CS -+ + + -+ + + + + + + + 230 230 230 3x400 3x400 230 3x400 11110 0/230 BFI 1S z 5S /230+SKB5 BFI 1S 11 0/230+SKB1 1S220/400 11 0/230 BFI z5T BFI 5T 220/400+SKBT5 11 0/230+SKB1 BFI z 1S 5T 220/400 CS CS CS 1 CW CW 1 CS 1 CW + + -+ + - + + + + - + + + + + 230 3x400 230 3x400 230 3x400 3x400 230 3x400 230 3x400 230 3x400 230 3x400 BFI z2.5S 220/230 5T 220/400+SKBT5 2.5S 220/230+SKB 2.5 BFI 5T 220/400 2.5S 220/230 BFI z5T 220/400+SKBT5 BFI z 5T 220/400 BFI z 2.5S 220/230+SKB 2.5 BFI z 5T 220/400+SKBT5 BFI 5T 2.5S 220/230 BFI 110/400 BFI 5T 2.5S 220/230+SKB2.5 BFI 110/400+SKBT5 BFI zz 5T 2.5S 220/230 BFI 110/400 + + + CW 1 CW CS1 CW CS1 CS1 CW CS1 CS CW 1 CS 1 CW CS 1 CW + + + + -+ + -+ + + + + + + -+ + + + + + + + + + + + + 230 3x400 3x400 230 3x400 230 3x400 230 400 230 230 230 230 230 230 230 230 BFI 220/230+SKB2.5 BFI zz 2.5S 5S 110 /230+SKBT5 BFI 5S 11 0/230 BFI 2.5S 11 0/230 BFI 5S 11 0/230+SKBT5 BFI z2.5S 110/230 0/230+SKB2.5 BFI 5S 11 BFI z 2.5S 11 0/230 BFI z 5S 110 /230+SKBT5 BFI z8S 2.5S 110 /230+SKB2.5 BFI 220/230 BFI 8S 220/230+SKB8 BFI z2.5S 11 0/230 BFI 8S 220/230 BFI 2.5S 11 0/230+SKB2.5 BFI 11 0/230 BFI zz 2.5S 8S 220/230+SKB8 + + CS CW 1 CS1 CW CS1 CW CS1 CW CS1 CW CS2 CS2 CS CS2 CS CS CS2 + + + + + -+ + + + + + + + + + + + -+ + + + + + + + + + + + + + + + + + + + + + + + 230 230 230 3x400 230 3x400 3x400 230 BFI z8S 2.5S 110 /230+SKB2.5 BFI 11 0/230 BFI 8S 11 0/230+SKB8 BFI z2.5T BFI 8S 11220/400 0/230 BFI 2.5T 220/400+SKBT2.5 BFI z 2.5T 220/400 BFI z 8S 110 /230+SKB8 + CS CS2 CS2 CW CS2 CW CW CS2 + + + -+ + + + + + -+ + + + + + + + + 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 400 3x400 230 3x400 230 3x400 230 3x400 230 400 230 230 230 230 230 230 BFI z8T 2.5T 220/400+SKBT2.5 BFI 220/400 BFI 8T 2.5T 220/400 BFI 220/400+SKBT8 BFI z2.5T 220/400+SKBT2.5 BFI 8T 220/400 BFI z 2.5T 220/400 BFI z 8T 220/400+SKBT8 BFI z8S 2.5T 220/400+SKB T2.5 BFI 11 0/230 BFI 8S 2.5T 0/400 BFI 1111 0/230+SKBT8 BFI z2.5T 110 /400+SKBT2.5 BFI 8S 11 0/230 BFI z 2.5T 11 0/400 BFI z 8S 110 /230+SKBT8 BFI z10S 2.5S220/230 110 /230+SKB T2.5 BFI BFI 10S 2.5S220/230+SKB10 11 0/230 BFI BFI z2.5S 0/230+SKB T2.5 BFI 10S 11 220/230 BFI z 2.5S 11 0/230 BFI z 10S 220/230+SKB10 BFI z 2.5S 110 /230+SKB T2.5 BFI BFI 5S 10S220/230 11 0/230 BFI BFI 5S 10S220/230+SKB5 11 0/230+SKB10 BFI zz 10S 5S 220/230 BFI 11 0/230 CW CS2 CS CS2 CS CS2 CS CS2 CS CS2 CW CS2 CW CS2 CW CS2 CW CS2 CS CS2 CS CS2 CS CS2 CS CW CS2 CW CS2 CW CS2 + + + + + + + + + + -+ + + + + + + + + + -+ -+ + + + + + + + + + + + + + + + + + + + + + -+ -+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 230 230 230 230 BFI BFI zz 5S 10S220/230+SKB5 110 /230+SKB10 + + CW CS2 -+ + + + 230 3x400 230 3x400 230 3x400 230 3x400 BFI BFI 5S 10T220/230 220/400 BFI 10T 5S 220/230+SKB5 BFI 220/400+SK BT10 BFI BFI zz 5S 10T220/230 220/400 + + CS CS2 CS CS2 CS CS2 + + + + + + + + + + + + + + + + + + 230 3x400 3x400 230 3x400 230 3x400 230 400 230 BFI 5S 220/230+SKB5 BFI zz 10T 220/400+SKBT10 BFI 10S 11 0/230 BFI BFI 5S 10S11110/230 0/230+SKBT10 BFI 1111 0/230+SKB5 BFI z5S 10S 0/230 BFI z 5S 11 0/230 BFI z 10S 110 /230+SKBT10 BFI z 5S 110 /230+SKB5 CS CS2 CS2 CW CS2 CW CS2 CW CS2 CW + + + -+ -+ + - + + + -+ + + - + + + + + + + + + + 230 230 230 230 BFI 5S 11 0/230 BFI 5S 11 0/230+SKB5 BFI z 5S 11 0/230 + CS CS CS + + + + + + + + + 230 230 BFI z 5S 110 /230+SKB5 + CS + + + 3x400 3x400 3x400 3x400 BFI 5T 220/400 BFI 5T 220/400+SKBT5 BFI z 5T 220/400 + CW 1 CW 1 CW 1 - - + + + 3x400 3x400 3x400 BFI z 5T 220/400+SKBT5 BFI 5T 220/400 BFI 5T 220/400+SKBT5 CW 1 CS1 CS1 + + + + + + + 3x400 3x400 3x400 or 230 3x400 3x400 3x400 3x400 or 230 3x400 Main AC power supply [V] 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 3x400 or 230 3x400 3x400 or 230 or 230 3x400 3x400 3x400 or 230 230 or 3x400 3x400 or 230 3x400 3x400 or 230 or 230 3x400 3x400 or 230 3x400 or 230 3x400 3x400 or 230 230 or 3x400 or 230 3x400 or 230 3x400 3x400 or 230 230 or 3x400 3x400 3x400 or 230 or 230 3x400 3x400 3x400 3x400 or 230 or 230 3x400 3x400 3x400 3x400 or 230 or 230 3x400 3x400 or 230 3x400 3x400 or 230 230 or 3x400 3x400 or 230 or 230 3x400 3x400 or or 230 230 3x400 3x400 or 230 3x400 3x400 or 230 or 230 3x400 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 230 230 230 230 230 230 230 230 230 230 230 230 3x400 230 3x400 230 3x400 230 3x400 230 3x400 230 3x400 3x400 230 3x400 230 230 230 230 230 230 3x400 230 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 3x400 230 3x400 230 3x400 230 230 230 3x400 3x400 230 3x400 230 3x400 3x400 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + Maintenance bypass - + SAN system + + + 8 8 8 8 T T T T 220 11 0 110 110 8 10 10 10 T S S S 110 220 220 220 S Output type S S S 220 DC supply voltage [V] 11 0 110 110 1 10 1 1 10 10 1 10 S S S T T S T 220 110 220 220 220 220 1 10 1 10 1 10 10 1 10 1 1 1 S T S T S T T S T S S S 220 220 11 0 220 110 110 220 110 11 0 110 110 1 S 110 1 1 1 S S S 11 0 110 110 1 S 110 2.5 2.5 2.5 S S S 220 220 220 10 Output power 10 (kVA) 10 10 or 230 3x400 3x400 3x400 3x400 3x400 3x400 BFI z 8T 220/400+SKBT8 BFI 8S 11 0/230 BFI 8S 11 0/230+SKBT8 BFI z 8S 11 0/230 + CS2 CS2 CS2 CS2 + + + + + + + + + + + + 400 230 230 230 BFI z 8S 110 /230+SKBT8 BFI 10S 220/230 BFI 10S 220/230+SKB10 BFI z 10S 220/230 + CS2 CS2 CS2 CS2 + + + + + + + + + + + + 230 Backup AC power supply 230 230 Output voltage 230 [V] 230 230 BFI z 10S 220/230+SKB10 Model BFI 10S 11 0/230 BFI 10S 11 0/230+SKB10 BFI z 10S 11 0/230 + Options (Bypass) + CS2 Enclosure CS2 CS2 CS2 + ATS + + + 230 230 230 230 230 3x400 3x400 230 3x400 220/230 BFI 1S z 10S 110 /230+SKB10 BFI 1S 220/230 +SKB1 BFI z10T 1S 220/230 220/400 BFI 10T 220/400+SK BT10 BFI z 1S 10T220/230+SKB1 220/400 + + CW CS2 CW CW CS2 CS2 CW CS2 + + + -+ + -+ + -+ + + + + + 230 3x400 230 3x400 230 3x400 3x400 230 400 230 230 230 BFI 1S 220/230 z 10T 220/400+SKBT10 220/230 BFI 1S 10S 11 0/230+SKB1 BFI z10S 1S 220/230 11 0/230+SKBT10 BFI z 10S 11 0/230 BFI z 1S 220/230+SKB1 BFI z 10S 110 /230+SKBT10 BFI 1S 11 0/230 BFI 1S 11 0/230+SKB1 BFI z 1S 11 0/230 + + + CS CS2 CS CS2 CS CS2 CS2 CS CS2 CW CW CW + + + + + + - + + + + + + - + + + + + + + + + 230 230 BFI z 1S 11 0/230+SKB1 + CW - - + 230 230 230 230 BFI 1S 11 0/230 BFI 1S 11 0/230+SKB1 BFI z 1S 11 0/230 + CS CS CS + + + + + + + + + 230 BFI z 1S 11 0/230+SKB1 + CS + + + 3x400 3x400 or 230 3x400 3x400 230 3x400 or 230 3x400 or 230 Main AC power supply [V] 3x400 or 230 3x400 or 230 3x400 or 230 3x400 or 230 3x400 3x400 or 230 3x400 3x400 or 230 or 230 3x400 3x400 230 3x400 230 3x400 230 3x400 230 3x400 *) Optionally, cable inlet from above. or 230 3x400 or 230 3x400 or 230 3x400 or 230 Available options 230 + + + + + + + + Maintenance bypass + + + + SAN system + + + 230 BFI 2.5S 220/230 CW + 230 230 BFI 2.5S 220/230+SKB 2.5 + CW + 3x400 230 BFI z 2.5S 220/230 CW + or 230 BFI compact inverters can optionally be provided with: 2.5 S 220 3x400 230 230 BFI z 2.5S 220/230+SKB 2.5 + CW + or 230 ➜ automatic transfer switch (floor-standing type only) 2.5 S 220 230 BFI 2.5S 220/230 CS + + + S 220 230 only).230 BFI 2.5S 220/230+SKB2.5 + CS + + ➜2.5maintenance bypass (floor-standing type For wall mounted models, maintenance bypass can+be installed in a separate box 2.5 S 220 3x400 230 BFI z 2.5S 220/230 CS + + + ➜ Automatic Supervision System or 230 for comprehensive monitoring system parameters 2.5 S 220 3x400 230 230 BFI z 2.5S 220/230+SKB2.5 + CS + + + ➜ switch bay (consult factoryorfor 230possibility of application). 2.5 S 11 0 230 BFI 2.5S 11 0/230 CW + 2.5 S 110 230 230 BFI 2.5S 11 0/230+SKB2.5 + CW + 2.5 S 110 3x400 230 BFI z 2.5S 11 0/230 CW + or 230 2.5 S 110 3x400 230 230 BFI z 2.5S 110 /230+SKB2.5 + CW + or 230 2.5 S 11 0 230 BFI 2.5S 11 0/230 CS + + + 2.5 S 110 230 230 BFI 2.5S 11 0/230+SKB2.5 + CS + + + 2.5 S 110 3x400 230 BFI z 2.5S 11 0/230 CS + + + or 230 2.5 S 110 3x400 230 230 BFI z 2.5S 110 /230+SKB2.5 + CS + + + or 230 2.5 T 220 3x400 BFI 2.5T 220/400 CW + 2.5 T 220 3x400 3x400 BFI 2.5T 220/400+SKBT2.5 + CW + 2.5 T 220 3x400 3x400 BFI z 2.5T 220/400 CW + or 230 2.5 T 220 3x400 3x400 3x400 BFI z 2.5T 220/400+SKBT2.5 + CW + 2.5 T 220 3x400 BFI 2.5T 220/400 CS + + + 2.5 T 220 3x400 3x400 BFI 2.5T 220/400+SKBT2.5 + CS + + + 2.5 T 220 3x400 3x400 BFI z 2.5T 220/400 CS + + + or 230 2.5 T 220 3x400 3x400 3x400 BFI z 2.5T 220/400+SKB T2.5 + CS + + + 2.5 T 11 0 3x400 BFI 2.5T 11 0/400 CW + 2.5 T 110 3x400 3x400 BFI 2.5T 110 /400+SKBT2.5 + CW + 2.5 T 110 3x400 3x400 BFI z 2.5T 11 0/400 CW + or 230 2.5 T 110 3x400 3x400 3x400 BFI z 2.5S 110 /230+SKB T2.5 + CW + 2.5 T 11 0 3x400 BFI 2.5S 11 0/230 CS + + + 2.5 T 110 3x400 3x400 BFI 2.5S 11 0/230+SKB T2.5 + CS + + + 2.5 T 110 3x400 3x400 BFI z 2.5S 11 0/230 CS + + + or 230 2.5 T 110 3x400 3x400 400 BFI z 2.5S 110 /230+SKB T2.5 + CS + + + 5 S 220 230 BFI 5S 220/230 CW + 5 S 220 230 230 BFI 5S 220/230+SKB5 + CW + 5 S 220 3x400 230 BFI z 5S 220/230 CW + or 230 5 S 220 3x400 230 230 BFI z 5S 220/230+SKB5 + CW + or 230 5 S 220 230 BFI 5S 220/230 CS + + + 5 S 220 230 230 BFI 5S 220/230+SKB5 + CS + + + 5 S 220 3x400 230 BFI z 5S 220/230 CS + + + or 230 5 S 220 3x400 230 230 BFI z 5S 220/230+SKB5 + CS + + + or 230 5 S 11 0 230 BFI 5S 11 0/230 CW + 5 S 110 230 230 BFI 5S 11 0/230+SKB5 + CW + 5 S 110 3x400 230 BFI z 5S 11 0/230 CW + or 230 5 S 110 3x400 230 230 BFI z 5S 110 /230+SKB5 + CW + or 230 5 S 11 0 230 BFI 5S 11 0/230 CS + + + 5 S 110 230 230 BFI 5S 11 0/230+SKB5 + CS + + + 5 S 110 3x400 230 BFI z 5S 11 0/230 CS + + + or 230 5 S 110 3x400 230 230 BFI z 5S 110 /230+SKB5 + CS + + + or 230 5 T 220 3x400 BFI 5T 220/400 CW 1 + 5 T 220 3x400 3x400 BFI 5T 220/400+SKBT5 + CW 1 + 5 T 220 3x400 3x400 BFI z 5T 220/400 CW 1 + or 230 5 T 220 3x400 3x400 3x400 BFI z 5T 220/400+SKBT5 + CW 1 + 5 T 220 3x400 BFI 5T 220/400 CS1 + + + 5 T 220 3x400 3x400 BFI 5T 220/400+SKBT5 + CS1 + + + 47 Auxilliary Power Supply Systems and Special Applications 11 11 Three-phase Uninterruptible Power Supply Systems for asynchronous motors Power range from 1kVA up to 250kVA FAT Series is a family of uninterruptible AC power supply units for asynchronous motors used in combination with external battery. FAT Drive Inverters 49 This particular type of inverters with variable output frequency is used in variable speed asynchronous electric motors drives. Both the start and speed of the motor is frequency controlled. The drive can be locally or remotely controlled; it can also work in a feedback loop to maintain preset speed in changing operating conditions (e.g. pressure or flow in pumping systems, where the use of variable speed drives brings significant energy savings). As one of the few on the market, FAT inverters may be powered from battery pack or DC UPS; this advantage is used to design reliable uninterruptible power supply systems for asynchronous motor drives. For most demanding applications, FAT MS rack cabinet version is recommended. The system works on-line, is easy configurable and adaptable which makes them one of the most universal and widely used products by our customers. FAT drive inverter is available in the following versions: ➜ FAT standard version for use with battery or DC power supply ➜ FATz for use in systems with mains power supply ➜ 2x FAT (2xFATz) double - or multiple inverter systems to drive several motors. Typically, FAT MS & FATzMS rack cabinet installations are used. For low power motors up to 2,2kW, FAT CW or FAT CS compact models for wall or floor installation, respectively, can be supplied. Diagram of a FAT Series drive inverter. System electronics Modul of drive inverter Battery Power supply Battery Power supply 220V DC Basic power supply 3x400 VAC Power supply Driver inverter Output to drive 3x400V AC Auxilliary Power Supply Systems and Special Applications 11 Features ➜ Frequency controlled motor speed adjustment ➜ Smooth motor start up (frequency controlled) ➜ Low ripple and low level of higher harmonic frequencies of current drawn from battery ➜ Non-interruptive switch to battery operation mode ➜ Modular design ➜ SAN automatic supervision control system registering all operating modes and generating alarms in emergency situations ➜ Indication of operating modes: ➜ Signalisation of alarms, among others: ➜ bypass mode ➜ AC Power failure ➜ battery operation mode ➜ DC Power failure ➜ motor on ➜ No standby power ➜ motor off ➜ FAT overload ➜ Protection against overvoltage, overcurrent, short-circuit, etc. ➜ Remote alarm signalling via volt-free relay contacts ➜ Manual non-interruptive maintenance bypass ➜ SAN7-5 Automatic Supervision System • By the system menu SYSTEM\PARAMETERS\BASIC it is possible to set/modify the following operating parameters of the drive: a) rated motor current b) rated motor voltage c) acceleration time d) deceleration time e) power source (permanent, eg. 50Hz or operation with pressure control function) f) preset frequency g) preset pressure h) direction of rotation FAT Series inverter reference table Output power (kW) 1 1 1 1 1 1 2,2 2,2 2,2 2,2 2,2 2,2 5 5 5 5 5 5 7.5 7.5 10 10 11 11 15 15 20 20 30 30 45 45 55 55 55 55 60 60 75 75 90 90 100 100 120 120 160 160 200 200 250 250 Type of output T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T DC supply Main AC Backup AC Output voltage power supply * power voltage * [V] * [V] supply * [V] 220 3x400 220 3x400 3x400 220 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 3x400 220 3x400 220 3x400 3x400 220 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 3x400 220 3x400 220 3x400 3x400 220 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 220 3x400 3x400 220 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 400 3x400 3x400 400 3x400 3x400 3x400 Model Enclosure FAT 1T 220/ 400CW FAT 1T 220/ 400CS FAT 1T 220/ 400MS FATz 1T 220/400CW FATz 1T 220/ 400CS FATz 1T 220/ 400MS FAT 2,2T220/ 400CW FAT 2,2T220/ 400CS FAT 2,2T220/ 400MS FATz 2,2T220/ 400CW FATz 2,2T220/ 400CS FATz 2,2T220/ 400MS FAT 5T 220/ 400CW FAT 5T 220/ 400CS FAT 5T 220/ 400MS FATz 5T220/ 400CW FATz 5T220/ 400CS FATz 5T220/ 400MS FAT 7,5T 220/ 400MS FATz 7,5T220/ 400MS FAT 10T 220/ 400MS FATz 10T220/ 400MS FAT 11T 220/ 400MS FATz 11T 220/ 400MS FAT 15T 220/ 400MS FATz 15T 220/ 400MS FAT 20T220/ 400MS FATz 20T220/ 400MS FAT 30T 220/ 400MS FATz 30T220/ 400MS FAT 45T220/ 400MS FATz 45T220/ 400MS FAT 55T 220/ 400MS FATz 55T220/ 400MS FAT 55T 400/ 400MS FATz 55T 400/ 400MS FAT 60T 400/ 400MS FATz 60T 400/ 400MS FAT 75T 400/ 400MS FATz 75T 400/ 400MS FAT 90T 400/ 400MS FATz 90T 400/ 400MS FAT 100T 400/ 400MS FATz 100T 40 0/ 400MS FAT 120T 400/ 400MS FATz 120T 40 0/ 400MS FAT 160T 400/ 400MS FATz 160T 40 0/ 400MS FAT 200T 40 0/ 400MS FATz 200T 40 0/ 400MS FAT 250T 400/ 400MS FATz 250T 40 0/ 400MS CW CS MS CW CS MS CW CS MS CW CS MS CW CS MS CW CS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS ATS Maintenance bypass + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + SAN system + + Standard + + Standard + + Standard + + Standard + + Standard + + Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Internal battery (option) = PBI Ah + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 30 T 220 3x400 3x400 FAT 30T 220/ 400MS 30 T 220 3x400 3x400 3x400 FATz 30T220/ 400MS 45 T 220 3x400 3x400 FAT 45T220/ 400MS 45 T 220 3x400 3x400 3x400 FATz 45T220/ 400MS 55 T 220 3x400 3x400 FAT 55T 220/ 400MS 55 T 220 3x400 3x400 3x400 FATz 55T220/ 400MS 55 T 400 3x400 3x400 FAT 55T 400/ 400MS 55 T 400 3x400 3x400 3x400 FATz 55T 400/ 400MS 60 T 400 3x400 3x400 FAT 60T 400/ 400MS 60 T 400 3x400 3x400 3x400 FATz 60T 400/ 400MS 75 T 400 3x400 3x400 FAT 75T 400/ 400MS 75 T 400 3x400 3x400 3x400 FATz 75T 400/ 400MS Output DC supply Main AC Backup Model Type 90 T of 400 3x400 AC Output 3x400 FAT 90T 400/ 400MS power voltage power voltage * power supply * output 90 T 400 3x400 3x400 3x400 FATz 90T 400/ 400MS (kW) [V] * [V] supply * [V] 100 T 400 3x400 3x400 FAT 100T 400/ 400MS 1 220 FAT 1T 220/40 400CW 100 T 400 3x400 3x400 3x400 FATz 100T 0/ 400MS 1120 T 220 3x400 3x400 FAT 1T 220/ 400 120T 400400CS / 400MS 1 220 FAT 1T 220/40 400MS 120 T 400 3x400 3x400 3x400 FATz 120T 0/ 400MS 1 220 3x400 FATz160T 1T 220/400CW 160 T 400 3x400 3x400 FAT 400/ 400MS 1 220 1T 220/ 160 T 400 3x400 3x400 3x400 FATz 160T 40 0400CS / 400MS 1 220 3x400 FATz200T 1T 220/ 200 T 400 3x400 3x400 FAT 40 0/400MS 400MS 2,2 220 FAT 2,2T 220/ 200 T 400 3x400 3x400 3x400 FATz 200T 40 0400CW / 400MS 2,2 T 220 3x400 3x400 FAT 2,2T 220/ 400CS 250 400 250T 400/ 400MS 2,2 T 220 3x400 3x400 FAT 220/ 250 400 3x400 FATz2,2T 250T 40 0400MS / 400MS 2,2 T 220 3x400 3x400 FATz 2,2T220/ 400CW 2,2 T 220 3x400 3x400 3x400 FATz 2,2T220/ 400CS 2,2 T 220 3x400 3x400 3x400 FATz 2,2T220/ 400MS 5 T 220 3x400 FAT 5T 220/ 400CW 5 T 220 3x400 3x400 FAT 5T 220/ 400CS 5 T 220 3x400 3x400 FAT 5T 220/ 400MS FAT Series drive inverter electrical parameters 5 T 220 3x400 3x400 FATz 5T220/ 400CW Rated AC supply voltage V 3 x 400 +105T%, 5 T 220 3x400 3x400 3x400 FATz 220/-15% 400CS 5 T 220 3x400 3x400 3x400 FATz 5T220/ 400MS Supply voltage frequency Hz 50 ±10 % 7.5 T 220 3x400 3x400 FAT 7,5T 220/ 400MS 7.5 DC voltage T 220 3x400 3x400 3x400 FATz 7,5T220/ Rated V See reference table400MS 10 T 220 3x400 3x400 FAT 10T 220/ 400MS Permissible V 186 –300 10 T DC voltage 220 change range 3x400 3x400 3x400 FATz 10T220/ 400MS 11 T 220 3x400 3x400 FAT 11T 220/ 400MS Output power kW table 11 T 220 3x400 3x400 3x400 See reference FATz 11T 220/ 400MS 15 T 220 3x400 3x400 FAT 15T 220/ 400MS Output voltage (Un) V 3 x 400 15 T 220 3x400 3x400 3x400 FATz 15T 220/ 400MS Output voltage frequency (fn) Hz 20 T 220 3x400 3x400 50 FAT 20T220/ 400MS 20 T 220 3x400 3x400 3x400 FATz 20T220/ 400MS Output voltage frequency Hz 0 to30T 50 220/ 400MS 30 T 220 3x400 3x400 From FAT adjustment 30 Trange 220 3x400 3x400 3x400 FATz 30T220/ 400MS 45 T 220 3x400 3x400 FAT 45T220/ 400MS Motor startup 45 T 220 3x400 3x400 3x400 Frequency FATz 45T220/ 400MS 55 T capacity* 220 3x400 3x400 2 IN within FAT 55T Overloading 5 220/ sec 400MS 55 T 220 3x400 3x400 3x400 FATz 55T220/ 400MS Load cosФ range 0.6 do 1 55 T 400 3x400 3x400 FAT 55T 400/ 400MS 55 T 400 3x400 3x400 3x400 55T 400/ 400MS Overall efficiency >90%FATz 60 T 400 3x400 3x400 FAT 60T 400/ 400MS 60 T protection 400 3x400 3x400 3x400 Overcurrent A 3xIn FATz 60T 400/ 400MS 75 T 400 3x400 3x400 FAT 75T 400/ 400MS (*)75With resistive T load 400 3x400 3x400 3x400 FATz 75T 400/ 400MS 90 T 400 3x400 3x400 FAT 90T 400/ 400MS 90 T 400 3x400 3x400 3x400 FATz 90T 400/ 400MS 100 T 400 3x400 3x400 FAT 100T 400/ 400MS 100 T 400 3x400 3x400 3x400 FATz 100T 40 0/ 400MS 120 T 400 3x400 3x400 FAT 120T 400/ 400MS MS CW3x400 CS400/ 400MS 120 T 400 3x400 3x400 FATz 120T 3x400 3x400 FAT 160T 0/ 400MS IP160 protectionT code *)400 IP20 IP 20 IP40 20 160 inlet location T 400 3x400 3x400 3x400 FATz 160T 40 0/the 400MS Cable **) From the bottom From the bottom From bottom 200 T 400 3x400 3x400 FAT 200T 40 Colour RAL 7035 RAL 7032 RAL0/7400MS 032 200 T 400 3x400 3x400 3x400 FATz 200T 40 0/ 400MS Size 600(800) 5003x400 500 250 (W x H xT D) 400 3x400 FAT 250T 400/ 400MS 2000(2200, 1600) 7003x400 1400 250 T 400 3x400 3x400 FATz 250T 40 0/ 400MS 800 250 250 Electrical parameters Enclosure Base MS MS MS MS MS MS MS MS MS MS MS MS Enclosure MS MS MS CW MS CS MS MS CW MS CS MS MS CW MS CS MS MS CW CS MS CW CS MS CW CS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS MS + + + + + + + + + + + + ATS + + + + + + + + + + + + + + + + + + + + + + + + Maintenance + bypass + + + + + + + + + + + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + SAN Internal battery Standard + system (option) Standard + = PBI Ah Standard + + Standard + + -+ Standard Standard + + Standard + + Standard + Standard + + Standard + + -+ Standard Standard + + * Other values on request. + + - optional Standard + + + Standard + + + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + Standard + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 100 (200) *) Higher IP class on request **) Optionally, cable inlet from above. Available options FAT rack cabinet inverters can optionally be provided with:: ➜ automatic transfer switch on the input ➜ maintenance bypass installed in the cabinet or separate distribution box ➜ automatic supervision system for detailed monitoring of system parameters available as standard. ➜ additional power supply or converter modules if additional DC voltage(s) are needed on the system output ➜ additional inverter modules if additional isolated AC voltage on the system output is required ➜ switch bay(s) according to customer request. FAT compact versions can optionally be provided with: ➜ automatic transfer switch on the input (CS only) ➜ maintenance bypass (CS only) ➜ SAN Automatic Supervision System. 51 Auxilliary Power Supply Systems and Special Applications 12 12 Auxilliary Power Supply Systems Auxilliary power supply systems is an advanced multi-voltage source of power of all systems during regular and autonomic work of power electrical grid. INTRODUCTION To provide power to the automatic protection systems and auxiliary equipment of a 110/15 kV, 110/20 kV or 400/220/110/15 kV power distribution station, the auxiliary power supply systems is used. The auxiliary power supply systems described below have been designed according to applicable guidelines and standards and current know-how in the design and construction of electronic power supply and power distribution systems. The system consists of: ➜ double-section 400/230VAC switchgear ➜ ATS Automatic Transfer Switch ➜ single- or double section 220VDC switchgear ➜ 220VDC power supply with 220VDC battery (one or two sets) ➜ single section 230VAC switchgear with UPS ➜ uninterruptible 230VAC inverter with UPS ➜ SAN Automatic Supervision System ➜ 48VDC switchgear (optionally 24VDC) Standard Auxilliary Power Supply for 110/15kV (110/20kV) distribution station: ➜ five separate standard cabinet lineup ➜ double-section 400/230VAC switchgear ➜ ATS ➜ single- or double section 220VDC switchgear ➜ 220VDC power supply with 220VDC battery ➜ single section 230VAC switchgear with UPS ➜ 24/48VDC auxiliary voltage ➜ 230VAC inverter with UPS ➜ SAN Automatic Supervision System Diagram of 0,4kV switchgear Two standard 0.4kV switchgears: • single sectional for 110/15kV stations • double sectional for other stations 53 Auxilliary Power Supply Systems and Special Applications 12 R GRG -0 ,4– 0,4kV kV Switchgear type Two-sections in-door switchgear in industry type cabinet Nominal protection voltage of insulation 690V Nominal voltage 400V Surge voltage durability 4kV min Nominal continuous current (AC Busbar) 200A for transformer capacity 100kVA 300A for transformer capacity 160kVA 500A for transformer capacity 250kVA System design 3 cabinets: Section No 1-one cabinet: section No 2-one cabinet; connecting bar with measurement devices-one cabinet Distribution Terminals For each sections: 10 outputs, three phases fields with circuits brakers 15 outputs, single phase fields with circuits breakers Feeder fields and Busbar Feeders fields furnished in contactors or switches: 100 kVA contactor or power switch nn type 160 kVA power switch nn type Compact 250A 250kVA power switch nn type Compact 400A Automatic Transfer Switch Microprocessor controlled system of switches in two kind of configuration of power sources System control and alarm indicators All the actuating keys, measurement devices, and control panels, keys for manual operating of ATS and auxiliary feeders switches are suitable mounted on the front of cabinets and and are protected by locked door. All alarms signals are available from contacts on alarm bar at terminal field. Over-voltage protection Overvoltage protection classI are fitted in fuse breakers compartmwnt near to transformers fields. Overvoltage protection class II (warystors) are fitted in feeder fields of LVS-0,4 kV Electrick shock protection LVS-0,4 kV is protected against transitional touch by quick switch-off in configuration TN-S with ”PE” Measurement Voltage and current are permanently measure by proper voltammeters and ammeters localized on the front. The feeder’s fields are furnished with active and reactive energy measurement devices Note: For substations 400/220/110/15 kV auxiliary power supply system are enhancing according to requirement. R – 48V DC(R – 24V DC) Type of DC-board One-section, in-door type DC-Board mounted into industrial type of cabinet DC power source Two or more DC/DC converters in parallelredundancy configuration of operation Nominal output voltage 48V DC (24V DC) Main busbars rated current 100A System design As separate cabinet or as a part of AC-Board 230V guarantee AC cabinet Distribution Terminal 10 outputs with circuit breakers DC/DC converter Model: Nominal current: Number of converters: Power source: Measurement Voltage and current are being permanently measured by proper voltameters and ammeters localized on the front. Local LCD control panels are use to purpose of control and monitoring DC/DC converters operation EPI 220/48/25 (EPI 220/24/25) 25A min. 2 in parallel configuration DC-Board 220V DC R – 220V DC Type of DC-board One-section or two-section in-door type DC-board mounted into industrial type of cabinet with manual connector switch between sections DC power source One-section DC-board: One rectifier/buffer charger with battery bank Two-section DC-board: Two rectifiers/buffer chargers with battery bank Nominal output voltage 220V DC Voltage rate of insulation 500V DC 100A Main busbars rated current System design Distribution Terminal Two cabinets: Section No I - one cabinet, Section No II - second cabinet Each Sections consists of: 20 outputs with circuit breakers Rectifier/ Buffer battery Charger: Model: Nominal current 30A (50A) PBI 220/30 MC (PBI 220/50 MC) Stationery battery bank Nominal battery capacity Type: lead acid 100 -500Ah depend on substation rate Electric shock protection DC-Board and DC outputs are configured to IT system with earth leakage indicator (controller San 6-1) Measurement Voltage and current are being permanently measured by propere voltameters and ammeters localized on the front. Local LCD control panels are use a purpose of control and monitoring rectifier(s) operation and earth indication R – 230V AC GUARANTED Type of AC-board One-section, in-door type DC-board mounted into industrial type of cabinet AC power source Inverter type BFI 220/230/3Z with static switch Nominal output voltage 230V 50 Hz Voltage rate of insulation 690V AC 50A Main busbars rated current System design One cabinet: Inverter and Distribution terminal Distribution Terminal 14 outputs with circuit breakers Inverter Model: Nominal power: Main power source: Alternative power source: Over voltage protection AC-Board is fitted in overvoltage protectors Elactric shock protection AC-Board is protected against transitional touch by quick switch-off in configuration TN-S with PE Measurement Voltage and current are being permanently measured by proper voltameters and ammeters localized on the front. Local LCD control panel is use a purpose of control and monitoring inverter operation BFI 220/230/3 Z 3kVA Low Voltage Switchgear LVS- R-0,4kV Stationery battery bank 220V DC 55 Auxilliary Power Supply Systems and Special Applications 13 13 Automatic Supervision System With the complexity of modern power electronics, resulting in the multiplicity of operating parameters, leaving the control over the system to only manual interventions by the operating personnel may be somehow problematic. Therefore, more and more often, automatic supervision systems are used to acquire data from critical points of the power supply system and to convert it into clear and legible form for the operator. To monitor operating parameters of the auxiliary power supply system switchgear, SAN3 Automatic Supervision System is used. SAN3 AUTOMATIC SUPERVISION SYSTEM Description SAN3 Automatic Supervision System is designed to monitor voltage, current, temperature, state of switches or battery condition of the auxiliary switchgear. SAN3 constantly measures and interprets the parameters to quickly identify and notify the user of any malfunction. Functional diagram of SAN3 Automatic Supervision System 8x measurements’ cards Central unit of SAN 3 6x RS232/RS485/optical fiber 1x Ethernet Communication Ports for acquisition and data sharing to other devices POWER SUPPLIES SAN 3 card types No 1 2 3 Type Binary inputs Binary outputs Analog inputs Number of signals Description Card symbol 8 Each input galvanically isolated. Input signal: 0 - 24V DC SAN 3-13 15 One pole of the input is common Input signal: 0 - 24V DC SAN 3-5 8 Each output galvanically isolated. Maximum: 250/1A (DC) SAN 3-10 15 One pole of the output is common Maximum: 250/0,2A (DC) SAN 3-12 8 Description of possible signals at inputs - in the table, " Input Signals SAN Card 3 - 4 " SAN 3-4 8 Differential inputs + / - 30V DC SAN 3-1 1 the common potential SAN 3-1 1 4 Supervision Cells batteries 8 Measurement of cell voltage (3V) or modules (12V) battery SAN 3-6 5 Earth fault contol measurement 1 Max input voltage: 300V DC Resistance range: 0-250 kΩ SAN 3-7 57 SAN 3 System card types Auxilliary Power Supply Systems and Special Applications 13 L.p. Input signal Scope of signal Unit Input symbol 1 DC voltage +/- 250 V DC SAN 3-4 DC 2 AC voltage 250 V AC (rms) SAN 3-4 AC 3 Loop current 4... 20 or +/- 25 mA SAN 3-4 IL 4 Signal from shunt +/- 200 mV SAN 3-4 IB 5 Temperature -20... +80 °C SAN 3-4 T Typical appearance of SAN3 Automatic Supervision System Features ➜ Communication interfaces: – Monitoring and interpreting the following parameters: ➜ RS 232 ➜ bus voltages ➜ RS 485 ➜ bus currents ➜ iTCP/IP Ethernet ➜ state of contacts ➜ optical link ➜ full battery state supervision, to include: The type(s) of interface optional, depending on application. ➜ battery voltage measurement ➜ battery insulation checking Data visualization software SAN-DIR Automatic Supervision System for distributed installations ➜ multipoint temperature measurement The data visualization software is designed for use on PCs with ➜ measurement of battery charge Windows 2000/XP/Vista operating systems. SAN-DIR is a soft- ➜ warning and alarm levels for analogue measurement can be ware package which allows to integrate the distributed devices ➜ battery current measurement ➜ voltage measurement of individual monoblocks preset by the user supervised by an industrial operator, such as a power plant, ma- ➜ high measurement accuracy nufacturing unit or refinery into one supervised system. Constant ➜ galvanic isolation of analogue and digital measurements acquisition of data by the automatic supervision system provides ➜ communication with supervision system via isolated commu real-time visualization of state of the operated devices and ena- nication link ➜ LAN connectibility, computer and optical network bles fast tracking any malfunctions. All data acquired by SAN-DIR is archived for diagnostic purposes. ➜ 3U/19’’ rack mount ➜ central unit functionality SAN-DIR main features: ➜ archiving acquired measurement data from measuring cards ➜ presentation of data in visual forms: graphs, measurement re and external devices onto non-volatile memory (HDD or flash) ➜ user modifiable easy to understand synoptic library ➜ clear visualization on colour touch screen VGA display with signal diodes ➜ intuitive operation via touch screen menu, USB keyboard connection ➜ USB port for downloading archive data onto a pendrive flash memory ➜ password protection against unauthorized configuration modi fication of important functions ➜ configurability ➜ number and type of measurement cards selected to support monitored signals ➜ direct data reading from proprietary and other controllers ➜ simple configuration by using ready to use library ➜ signal division into groups − tree structure data presentation ➜ possibility to create own supervised installation layout ➜ event log ➜ tabular presentation of results for each group of devices ➜ tabular and graph history buffer scrolling. Communication: – communications protocol: ➜ APS 6000 MASTER/SLAVE own protocol ➜ MODBUS RTU MASTER/SLAVE ➜ MODBUS TCP/IP MASTER/SLAVE ➜ protokół MODBUS TCP/IP MASTER/SLAVE ➜ supported devices: SZR06, IRDH575, EDS460 Other protocols on request. sults tables, graphic layouts; data is archived and can be viewed, filtered or presented in graphic forms ➜ indication of system operational status: warnings, alarms and correct operation ➜ event log ➜ supervision of multiple of devices by a single system ➜ great configurability ➜ daccess to archive data from many workstations ➜ RS232/RS485 and Ethernet communication with individual units ➜ compatible with SAN3 Automatic Supervision System 59 Auxilliary Power Supply Systems and Special Applications 14 14 PULSTAR Hydrogen Fuel Cell Power Supply Systems A fuel cell converts the chemical compound energy directly into DC current energy. Typically, the conversion is highly efficient and it has low impact on the environment. The hydrogen fuel cell uses hydrogen as its fuel and oxygen from the ambient air as its oxidant. Hydrogen Fuel Cell Power Supply Systems Fuel cell is environmental friendly source of power. Pulstar is a system of uninterruptible power supply using the hydrogen fuel cells as the main source of power. Pulstar is designed to supply DC and AC power for long-lasting periods. Particularly, it may be is used in applications of the stand-alone systems. Many devices used in the power generation, telecommunications and industrial applications require uninterruptible AC or DC power supply. For this purpose, UPS and other DC power supply systems taking power from acid or Ni-Cd batteries or power generators are used. Such systems, however, are not friendly to our environment. The production and recycling of batteries and operation of power generators, too, is not environmentally neutral. In addition, these systems involve problems in operation, such as uncertainty of power supply. Even the latest generation of maintenance free VRLA batteries will not alleviate these problems. Providing power for longer outage times is also difficult. Hydrogen-based uninterruptible power supply system which is based on the hydrogen fuel cell is designed to replace classic UPS systems with batteries and power generators. It offers long backup times which with the use of automatic hydrogen expansion stations can be unlimited while, at the same time, the replacement of the environmentally harmful lead-acid batteries with the ultra capacitors makes it possible to selectively apply non-interruptivity and overloading capacity of the system. The hydrogen fuel cell is a good example of an environment friendly source of power. The electric energy produced from hydrogen and oxygen is clean while the only by-product is clean water. The hydrogen fuel cell operates noiselessly and it is smaller than power generator. It can be installed in any room. One single cylinder with compressed hydrogen will last for 8 hours with 1kW power. Typical appearance of PULSTAR hydrogen fuel cell system 61 Auxilliary Power Supply Systems and Special Applications 14 PULSTAR Hydrogen Fuel Cell Power Supply Systems PRINCIPAL TECHNICAL FEATURES Fuel* TYPICAL PULSTAR SYSTEMS 99,99 dry gas. hydrogen Supply pressure 0,7 ÷ 17 bar Fuel consumption 15 SLPM/kW Water emission Supply voltage ** Nominal output voltage* see the table Output voltage stability <1% Output voltage pulsation <0,5 % see the table < 1% Efficiency - buffer work > 93% Protection degree ** IP 20 Ambient temperature 3°C ÷ 30°C Noise level Max. altitude 230 V AC 0,1-1,0 In Stability of output current Humidity ** 5A 230VAC (3x400VAC) 50/60 Hz, +/- 10% Output current ceiling Output voltage DC /Output current 0,72 l/h/kW Output voltage stability Nominal output current ** 63 max 80% < 72 dB PULSTAR-230AC/5 10 A PULSTAR-230AC/10 15 A PULSTAR-230AC/15 20 A PULSTAR-230AC/20 25 A PULSTAR-230AC/25 30 A PULSTAR-230AC/30 40 A PULSTAR-230AC/40 50 A PULSTAR-230AC/50 60 A PULSTAR-230AC/60 70 A PULSTAR-230AC/70 80 A PULSTAR-230AC/80 90 A PULSTAR-230AC/90 100 A PULSTAR-230AC/100 135 A PULSTAR-230AC/135 150 A PULSTAR-230AC/150 5A 2000 m above sea level Type PULSTAR-220DC/5 10 A PULSTAR-220DC/10 15 A PULSTAR-220DC/15 20 A PULSTAR-220DC/20 25 A PULSTAR-220DC/25 ➜ environment friendly source of power 30 A PULSTAR-220DC/30 ➜ modular design 25 A PULSTAR-48DC/25 50 A PULSTAR-48DC/50 75 A PULSTAR-48DC/75 100 A PULSTAR-48DC/100 125 A PULSTAR-48DC/125 150 A PULSTAR-48DC/150 *) option: liquid methanol **) it is possible tobuild systems according to specific customer’s requirements 220 V DC Features: ➜ high stability of output voltage and current ➜ low ripple of output voltage ➜ SAN automatic supervision control system monitoring the operation of the fuel cell and the power supply system and sending out alarms in emer- 48 V DC gency situations ➜ galvanic isolation from supply mains ➜ protection against hydrogen leak (doubled), overvoltage, overcurrent, short-circuit, etc. 50 A ➜ RS-232 serial port ➜ fuel cell/battery operation recorder (option) 24 V DC PULSTAR-24DC/50 100 A PULSTAR-24DC/100 150 A PULSTAR-24DC/150 200 A PULSTAR-24DC/200 KP ENG 01/2011 APS Energia S.A. Marecka 47 Str. 05-220 Zielonka near Warsaw Poland NIP: 125-11-78-954 KRS: 0000346520 phone: +48 (22) 762 00 00 fax: +48 (22) 762 00 01 e-mail: aps@apsenergia.pl www.apsenergia.pl SA ENAP SA Wilczkowice Górne 20b 26-900 Kozienice, Poland phone/fax: +48 48 614 14 76 e-mail: enap@enap.pl http:// www.enap.pl CZ APS Energia Czech s.r.o. Kubanske namesti 1391/11, 100 00 Praha 10, Czech Rep. phone:+420 326 210 761/62 fax: +420 326 210 759 e-mail: aps.cz@apsenergia.pl http:// www.apsenergia.cz RUS OOO APS Energia RUS Moskovskaya 195 Str., office 901 620144 Jekaterynburg, Russia phone: +7 343 344 999 1 fax: +7 343 344 999 0 e-mail: aps@apsenergia.ru http:// www.apsenergia.ru KAZ CAUCASUS TOO APS Energia Kazachstan Bogenbai Batyra Str. 142 office 701 05 000 Almaty, Kazakhstan phone: + 7 (727) 250 84 55 phone/fax: +7 (727) 266 38 94 e-mail: aps.kz@apsenergia.pl http:// www.apsenergia.kz APS Energia Caucasus LLC 3/5 Adil Iskenderov Str. 2 AZ-1000, Baku, Azerbaijan phone: + 994 12 437 30 40/50 phone/fax: +994 12 437 17 47 aps@apsenergia.az http:// www.apsenergia.az