MODEL 24 LP DUCTED ROOM-SIDE REPLACEABLE CLEANROOM MODULES Gel & knife edge filter seal for positive leak-tightness Filters replaceable from the room-side No penetrations of the pressure boundary 2" filter pack for a lightweight and low profile design In-room air flow damper adjustment with Flanders proprietary damper adjustment alignment system GENERAL Flanders Model 24 LP room-side replaceable HEPA/ULPA filter modules are lightweight, low profile ducted units with gel seal minipleat or separatorless filter packs. They are designed to provide unidirectional airflow when installed in drywall or tee-bar ceilings. Model 24 LP modules are available in three sizes: nominal 24" x 24", 24" x 36", and 24" x 48" for either 1 1/2" or 2" T-bar with 8", 10", 12" or 14" diameter inlet collars and in two particle size efficiencies: 99.99% on 0.3 micron and 99.9995% on 0.12 micron particles. Every filter is scan-tested after assembly to meet or exceed IEST RP-1 requirements for a type C or F filter. CONSTRUCTION The state-of-the-art filter pack is sealed in an anodized extruded aluminum frame. The sides of the filter pack contain an integral extruded channel that holds Cleanroom quality sealing gel. The filter's extruded aluminum center divider is furnished with a port for in-room baffle plate adjustment and measurement of challenge aerosol. The one-piece hood/inlet collar is made of spun aluminum and the inlet collar is ribbed to secure the flex duct retaining strap. A 22 gauge, 40% open, perforated grille protects the media pack (grille can be either stainless steel, anodized aluminum or a white powder coated steel face). INSTALLATION & APPLICATION Model 24 LP modules may be used in Cleanrooms for biotech and pharmaceutical manufacturing, hospital pharmacies, for the fabrication of medical devices, and in other applications requiring ultra-clean air and a room-side replaceable filter element. Holes are drilled on the module's top four corners to secure seismic restraint wires or hang the unit. The standard face velocity range of 70 to 110 FPM is easily adjusted from the room-side by a screwdriver operated damper. Static pressure and challenge aerosol measurements can be taken through a separate room-side port. Flanders does not recommend using the aerosol port as a means to inject the aerosol of choice. Standard construction allows the modules to be operated at a pressure drop of 3.0" w.g. diameter inlet collars. Optional one inch thick vinyl-backed fiberglass insulation can be applied to the top and/or sides of the module. The standard design utilizes an adjustable baffle plate, however a split butterfly damper and a fixed distribution plate is also available. PHYSICAL DATA MEDIA: Water-resistant, microfine, fiberglass or synthetic as required FILTER PACK: Separatorless or Thermal Pleat Design, 2.1" (53mm) thick GEL SEAL: Silicone or urethane base MEDIA SEALANT: Flame retardant polyurethane FILTER FRAME: Anodized extruded aluminum with integral gel filled channel HOOD: Extruded anodized aluminum with spun inlet collar DAMPER: Adjustable or fixed baffle plate and optional split butterfly damper PROTECTIVE GRILLE: As specified DIVIDER: Extruded anodized aluminum OPTIONS Model 24 LP modules are available with nominal 8", 10", 12" or 14" HPP_M24LP_1 1 www.flanderscorp.com 800.637.2803 Housing Model # LP22-1-X*_-Z** LP23-1-X*_-Z** LP24-1-X*_-Z** LP22-2-X*_-Z** LP23-2-X*_-Z** LP24-2-X*_-Z** Overall Size T-Bar Weight Design Air Flow (in.) (in.) (lbs.) (CFM) 23-5/8 x 23-5/8 23-5/8 x 35-5/8 23-5/8 x 47-5/8 23-1/8 x 23-1/8 23-1/8 x 35-1/8 23-1/8 x 47-1/8 1-1/2 1-1/2 1-1/2 2 2 2 25 30 35 25 30 40 400 600 800 400 600 800 Unit Resistance (" w.g.) HEPA ULPA 0.67 0.67 0.67 0.67 0.67 0.67 0.78 0.78 0.78 0.78 0.78 0.78 X = Add F for Fixed Baffle, A for Adjustable Baffle, or B for Split Butterfly Damper * = Add 8 for 8', 0 for 10", 2 for 12" or 4 for 14" Inlets _ = Add A for Anodized Aluminum Grilles, P for Standard Painted White Grilles, and S for Stainless Steel Grilles Z = Add A for Anodized Aluminum Construction or P for Painted White Construction ** = Add N for No Insulation, T for Top Insulation, or B for Insulation on Top and Sides Sample Model # LP24-1-F2A-AN - Filter ordered separately and must be 2" deep Sample Filter Model # Fixed Baffle:0-007-2-19-06-SU-52-00-21A45A Adjustable Baffle or Split Butterfly Damper: E-007-2-19-06-SU-52-00-21A45A E - indicates extruded centerboard with adjustment port 1-PIECE SPUN ALUMINUM DUCT COLLAR WITH DIMPLE 1 Ø8" HANGING HOLES 6.875 8.250 ALUMINUM LID ALUMINUM HOUSING W GEL-FILLED CHANNEL FILTER RETAINER AND NUT L DIFFUSER SCREEN DIFFUSER SCREEN RETAINING NUT AND WASHER GUIDE SPECIFICATIONS 1.0 GENERAL 2.5 The protective face grille shall be as specified. 1.1 Terminal HEPA/ULPA filter modules shall be Model 24 LP Gel Seal as manufactured by Flanders Corporation. 2.6 Provide an airflow damper adjustable from the room-side and accessible through a port with a removable plug located in the center divider. 1.2 Module sizes, efficiencies and capacities shall be as scheduled on the drawings. 2.0 MODULE CONSTRUCTION 2.1 The module filter pack shall be 2" (53 mm) thick and constructed of weather-laid microfine fiberglass media containing a water repellent binder. The media shall be formed into closely-spaced pleats held in position by dimple pleat or minipleat design. 2.2 The filter pack shall be polyurethane-sealed into a clear coat anodized extruded aluminum frame and rectangular tube section center divider. 2.3 The filter frame shall include an integral gel-filled channel that shall mate with a knife edge integral with an anodized aluminum housing. . 2.4 Module top/inlet collar shall be one-piece aluminum 2.7 Provide a separate port in the center divider that is open to the inlet side of the filter for measurement of static pressure and challenge aerosol concentration the port shall be fitted with a removable plug. 3.0 PERFORMANCE 3.1 Initial resistance shall not exceed the scheduled values. 3.2 The adjustable airflow baffle shall be capable of regulating the module face velocity from 70 FPM to 110 FPM. The baffle is not capable of fine tuning and Flanders recommends the use of a split butterfly damper if fine adjustments are required. 3.3 The filter pack shall be replaceable from the room-side without disturbing the module housing. HPP_M24LP_1 2 www.flanderscorp.com 800.637.2803