Form for Inspection, Testing and Maintenance of Fire Pumps This form covers the minimum requirements of NFPA 25-2011 for centrifugal fire pumps with diesel engines or electric motors for drivers. Separate forms are available for inspection, testing and maintenance of the rest of the fire protection system of which the pump is a part. More frequent inspection, testing and maintenance may be necessary depending on the conditions of the occupancy and the water supply. The work covered on this form is (fill-in one): ❍ Monthly ❍ Quarterly ❍ Annual ❍ Third Year Owner: Owner’s Phone Number: Owner’s Address: Property Being Evaluated: Property Address: LE Date of Work: All responses refer to the current work (inspection, testing and maintenance) performed on this date. Notes: 1) All questions are to be answered Yes, No, or Not Applicable. All “No” answers are to be explained in Part III of this form. 2) Inspection, Testing and Maintenance are to be performed with water supplies (including fire pumps) in service, unless the impairment procedures of Chapter 15 of NFPA 25 are followed. Part I – Owner’s Section Owner or Representative (print name) Part II – Inspector’s Section Signature and Date A. Inspections – All to be performed weekly A M 1. Pump house/room proper temperature? ❍Yes ❍No ❍N/A 2. Ventilating louvers free to operate? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A 3. Suction, discharge and bypass valves open? ❍Yes ❍No ❍N/A 4. Piping free from leaks? 5. Suction and system pressure gages normal? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A 6. Suction reservoir, if provided, full? 7. Wet pit suction screens are clean and in place? ❍Yes ❍No ❍N/A 8. Waterflow test valves in closed position? ❍Yes ❍No ❍N/A 9. Electric Motor Driven Pumps: ❍Yes ❍No ❍N/A a. Controller indicating power on? b. Transfer switch indicating normal situation? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A c. Isolation switch closed? ❍Yes ❍No ❍N/A d. Pump in correct phase? e. Oil level in motor sight glass in correct range?❍Yes ❍No ❍N/A 10. Diesel Engine Driven Pumps: ❍Yes ❍No ❍N/A a. Fuel tank at least two-thirds full? b. Controller selector switch in Auto position? ❍Yes ❍No ❍N/A c. Battery voltage & charger readings normal? ❍Yes ❍No ❍N/A d. Battery indicators on/failure indicators off? ❍Yes ❍No ❍N/A e. All alarm indicators off? ❍Yes ❍No ❍N/A S B. Testing Report any failures on Part III of this form. 1. Weekly Tests (for diesel pumps) a. Diesel pump started automatically? b. Record starting pressure: psi c. Diesel engine driven pump run for 30 min? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A d. Record suction and discharge pressure while running e. Packing gland showing slight discharge? ❍Yes ❍No ❍N/A Adjust if necessary. f. Packing boxes, bearings and pump casing ❍Yes ❍No ❍N/A free from overheating? P A. Is the fire pump in service? ❍ Yes ❍ No B. Has the pump remained in service since the last inspection? ❍ Yes ❍ No C. Was the system (of which the pump is a part) free of actuation of devices or alarms since the ❍ Yes ❍ No last inspection? Note to owner: periodic tests of transfer switches and emergency generators may be necessary in accordance with NFPA 110 but are not a part of this form. f. Record engine running time meter reading: ❍Yes ❍No ❍N/A Is this appropriately higher than previous? g. Oil level in right angle gear drive normal? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A h. Oil level in crank case normal? ❍Yes ❍No ❍N/A i. Cooling water level normal? j. Electrolyte level in batteries normal? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A k. Battery terminals free from corrosion? ❍Yes ❍No ❍N/A l. Water-jacket heater operating? 11. Circulation relief valve flowing water? ❍Yes ❍No ❍N/A 12. Pressure relief valves operating with proper pressure ❍Yes ❍No ❍N/A downstream while pump is operational? h. Time for engine/motor to reach full speed: i. For automatic stop controllers, record time pump runs after starting: j. Diesel Engine Driven Pumps: 1. Record time for engine to crank: 2. All indicators (engine oil pressure, speed, water and oil temperature) reading normal? 3. Water flowing from heat exchanger? l. All above times and pressures acceptable? 2. Monthly Tests (for electric pumps) a. Electric pump started automatically? b. Record starting pressure: psi c. Electric motor driven pump run for 10 min? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A d. Record suction and discharge pressure while running e. Packing gland showing slight discharge? ❍Yes ❍No ❍N/A Adjust if necessary. f. Packing boxes, bearings and pump casing ❍Yes ❍No ❍N/A free from overheating? g. Time for engine/motor to reach full speed: h. For automatic stop controllers, record time pump runs after starting: i. Electric motor driven pumps with reduced voltage or reduced current starting, record the time the controller is in the first step: ❍Yes ❍No ❍N/A j. All above times and pressures acceptable? 2. Annual Tests (in addition to above items) Annual pump test was run using the following method: (check one) ❏ Method A – discharge of water through flow streams. Flow readings taken at each hose stream. ❏ Method B – discharge through bypass flow meter to drain or suction reservoir. Flow readings taken by flow meter. ❏ Method C – discharge through bypass flow meter directly returned to pump suction. Flow readings taken by flow meter. Note: at least once every three years, method A or B must be used. ©2013 National Fire Sprinkler Association, P.O. Box 1000, Patterson, NY 12563 (845) 878-4200 Form 25-20 Sheet 1 of 2 P C. Maintenance A M The pump needs to be maintained in accordance with the manufacturer’s instructions. In the absence of such a schedule, the following can be used. 1. Weekly Maintenance Items for Diesel Engine Systems a. Fuel tank level, tank float switch, and ❍Yes ❍No ❍N/A solenoid valve operation acceptable? ❍Yes ❍No ❍N/A b. Diesel fuel system free of water? c. Flexible hoses and connectors in fuel and ❍Yes ❍No ❍N/A coolant systems acceptable? ❍Yes ❍No ❍N/A d. Oil level and lube oil heater acceptable? ❍Yes ❍No ❍N/A e. Coolant level acceptable? f. Water pump for coolant system operating? ❍Yes ❍No ❍N/A g. Jacket water heater for coolant system okay? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A h. Exhaust system free of leakage? i. Drain condensate trap on exhaust system ❍Yes ❍No ❍N/A operational? ❍Yes ❍No ❍N/A j. Electrolyte level in batteries acceptable? k. Connections to electrical system acceptable? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A l. Cranking voltage acceptable? 2. Monthly Maintenance Items a. Isolation switch and circuit breaker exercised? ❍Yes ❍No ❍N/A b. Battery case clean, dry and free of corrosion? ❍Yes ❍No ❍N/A c. Battery’s specific gravity or state of charge ❍Yes ❍No ❍N/A passed test? d. Charger and charge rate passed inspection ❍Yes ❍No ❍N/A and battery charge being equalized? ❍Yes ❍No ❍N/A e. Circuit breakers appear clean? 3. Quarterly Maintenance Items a. Cleaned strainer, filter or dirt leg in diesel ❍Yes ❍No ❍N/A fuel system? b. Cleaned or replaced crank case breather in ❍Yes ❍No ❍N/A lubrication system? ❍Yes ❍No ❍N/A c. Cleaned water strainer in coolant system? d. Insulation acceptable and fire hazards ❍Yes ❍No ❍N/A eliminated from exhaust system? ❍Yes ❍No ❍N/A e. Battery terminals clean and tight? f. Electrical systems free of wire chafing? ❍Yes ❍No ❍N/A 4. Semiannual Maintenance Items a. Manual starting means on electrical systems operated ❍Yes ❍No ❍N/A and boxes, panels and cabinets cleaned? ❍Yes ❍No ❍N/A b. Antifreeze tested in coolant system? S 4. Semiannual Maintenance Items (continued) ❍Yes ❍No ❍N/A c. Flexible exhaust section acceptable? d. Alarms operated on electrical portions of ❍Yes ❍No ❍N/A diesel engine systems? 5. Annual Maintenance Items a. Changed pump bearing lubrication? ❍Yes ❍No ❍N/A b. Shaft end play acceptable? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A c. Pressure gages and sensors accurate? ❍Yes ❍No ❍N/A d. Coupling alignment acceptable? e. Transmission coupling, right angle gear drive ❍Yes ❍No ❍N/A and mechanical moving parts lubricated? ❍Yes ❍No ❍N/A f. Circuit breakers passed trip test? g. Emergency manual starting means operated ❍Yes ❍No ❍N/A without power? ❍Yes ❍No ❍N/A h. Electrical connection secure? i. Volt meter and ammeter accurate? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A j. Pressure switch settings calibrated? ❍Yes ❍No ❍N/A k. Motor bearings greased? l. Fuel tank free of water and foreign material? ❍Yes ❍No ❍N/A m. Fuel tank vents and overflow pipes free of ❍Yes ❍No ❍N/A obstructions? n. Fuel piping acceptable? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A o. Oil and filters changed in diesel system? ❍Yes ❍No ❍N/A p. Antifreeze changed in coolant system? q. Heater exchanger cleaned out? ❍Yes ❍No ❍N/A r. Ducts and louvers for combustion air okay? ❍Yes ❍No ❍N/A s. Exhaust system hangers and supports acceptable and system free of backpressure? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A t. Control and power wiring tight? ❍Yes ❍No ❍N/A u. No corrosion on circuit boards? v. No cracked cable/wire insulation? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A w. No leaks in plumbing parts? ❍Yes ❍No ❍N/A x. No sign or water on electrical parts? LE 2. Annual Test (continued) Pump Test Results Table No Flow Rated Flow Peak Flow Suction Pressure Discharge Pressure Not Flow Applicable Electric Voltage Not and Current Applicable Pump Speed a. Are the values in the results table acceptable? ❍Yes ❍No ❍N/A b. Electric motor driven pump ran for 10 min? ❍Yes ❍No ❍N/A c. Diesel engine driven pump ran for 30 min? ❍Yes ❍No ❍N/A d. Circulation and pressure relief valves ❍Yes ❍No ❍N/A operated properly during all flow tests? e. No alarm indicators or other visible abnormalities observed during no-flow test? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A f. Suction screens cleaned after flow? g. Automatic transfer switch test: 1. Power failure simulated during peak flow? ❍Yes ❍No ❍N/A ❍Yes ❍No ❍N/A 2. Connection made to alternate source? 3. After termination of simulated power failure ❍Yes ❍No ❍N/A did motor reconnect to normal source? ❍Yes ❍No ❍N/A h. All alarm conditions simulated? ❍Yes ❍No ❍N/A i. All alarms operated? Part III – Comments (Any “No” answers, test failures or other problems found with the sprinkler system must be explained here. [As a courtesy, note on a separate form any concerns about anything that you saw while performing your work that is not a part of the NFPA 25 requirements including any recalled products that you happened to notice.] Part IV – Inspector’s Information Inspector: Company: Company Address: I state that the information on this form is correct at the time and place of my inspection, and that all equipment tested at this time was left in operating condition upon completion of this inspection except as noted in Part III above. Signature of Inspector: Date: License or Certification Number (if applicable): ©2013 National Fire Sprinkler Association, P.O. Box 1000, Patterson, NY 12563 (845) 878-4200 Form 25-20 Sheet 2 of 2