American Electric Lighting a division of Acuity Lighting Group, Inc. Conyers, GA INSTALLATION INSTRUCTIONS AVL SERIES LUMINAIRE Prior to Installation Upon receipt of fixture and accessories (packaged separately) thoroughly inspect for any freight damage which should be brought to the attention of the delivery carrier. Compare the catalog description listed on the packing slip with the fixture label on the outside of the ballast box to be sure you have received the correct merchandise. Read carefully before installing light fixtures. If you do not understand these instructions, please contact your local American Electric Lighting distributor or agent before installing. Tools required: 3/4" socket w/extension, 5/16" nut driver (bridge mount), slotted screw driver INSTALLATION Mounting the fixture (Arm mount and Post-Top Instructions): 1. Remove reflector by loosening the 2 door screws or latches and slowly open the fixture. The reflector can be removed by gently prying and pulling the reflector loose. Once loose, disengage the socket quick disconnect and remove from the fixture housing. This will give you access for mounting and wiring the fixture. 2. For arm mount fixtures, remove the top cap from pole, if in place. Insert the mounting plate inside pole or tenon adaptor, aligning the three (3) mounting holes in plate with the three (3) mounting holes provided on the pole. Slide the two threaded rods through the top and bottom mounting holes in the pole and start to thread the rods into the matching holes in the mounting plate (three turns are sufficient). Place one of the gaskets over the threaded rods and against the pole. 3. To mount the arm, slide arm over threaded rod using the bolt guides inside the arm. Place remaining gasket over the threaded rods and against the mounting arm. 4. Position the housing at the end of the arm and feed fixture wires through arm, pole backing plate, and out pole top. Align the holes with Arm Mount the threaded rods and insert the threaded rods into the fixture. Install split lockwashers and hex nuts (furnished) on the ends of the threaded rods that are inside the fixture and tighten securely. Make sure fixture is mounted straight and square with pole before raising pole. 5. Make wire connections observing voltage and polarity. Connect green ground wire from the fixture to field ground wire. IMPORTANT SAFETY INSTRUCTIONS Pole Top Mount (For Your Protection, Read Carefully) 1. The AVL mounts to a 4, 4-1/2, 5, or 6" diameter pole top determined by the option ordered). 2. Remove the top plate of the wiring compartment. Make wire connections, replace the top plate. 3. Secure the fixture by slipping into the pole top and tightening (1) internal fitter device. • This fixture must be wired in accordance with the National Electrical Code and applicable local codes and ordinances. • Proper grounding is required. • Use approved connectors for all electrical connections. • Be certain the green lead from the fixture is secured to ground. • ALL work should be performed by a qualified electrician. ! Internal Fitter Lamp Installation 1. Re-install reflector by plugging the socket quick disconnect back in, line up the reflector to its appropriate direction and gently push or pop back into place being sure to align the four pop balls with their receptacles. Check to insure reflector is seated properly and secure before installing lamp. 2. Prior to installing the lamp (optionally included) in the fixture, verify that the lamp source and wattage corresponds with the fixture label. Screw the lamp securely into the socket, back it out one or two turns, and tighten it securely again. This procedure properly seats the lamp in the socket. WARNING Verify the proper fixture voltage lead has been selected to match the supply voltage before energizing. Improper wiring may result in ballast failure and void all warranties NEVER disconnect any component while power supply is engaged. Optical Rotation SAVE THESE INSTRUCTIONS (This fixture is designed with optical rotation ease in mind via tool-less design) 1. Open door assembly. Gently pry or pull reflector away from housing. Rotate optical assembly to desired light output as indicated by light distribution arrow on reflector. Insert reflector assembly back into housing being sure to line up the four pop balls and their receptacles. 2. Check to make sure the reflector is seated properly and secure before installing lamp and closing door assembly. Terminal Block Tools Required: Slotted screwdriver Check the voltage values of the ballast leads attached to one side of Terminal Block. Place the corresponding incoming line voltage leads, being sure to observe proper polarity and voltage. Secure by tightening screws. DRAWING NO. A66193 REV A (FRONT) ©2004 ACUITY LIGHTING GROUP, INC. PART NUMBER 057-71-66193 American Electric Lighting a division of Acuity Lighting Group, Inc. Conyers, GA Glass Lens Change Tools Needed: 1/2" wrench or socket (For convenience, the lens is interchangable from a flat full cutoff lens to a contoured drop lens or drop lens to flat lens) 1. Open the doorframe assembly, loosen the (4) lens clips securing nuts using a 1/2" wrench or socketsand remove them from the studs being careful to keep the lens from falling or being damaged. 2. Take the existing lens gasket and place on new lens, place lens in doorframe assembly and re-apply the (4) lens securing clips and their (4) nuts securing well. (Do not secure to the point of bending the clips) Note: The optical reflectors are SPECIFICALLY designed for their respective lens option. We can not accept responsibility for photometric performance when these are not matched. EHS (External Houseside Shield) Option Tools Required: Drill, 5/32" drill bit, slotted screwdriver or 5/16" nut driver The EHS is unique and aesthetically pleasing design that can be rotated to any desired side needed to help eliminate unwanted spill light. 1. Choose the side needed to apply the shield. Align the shield in this position and choose the four indicator dimples that need to be drilled out, mark or remember which dimples will be drilled. 2. Setting shield aside, open doorframe in order to keep drill from penetrating reflector. Drill the indicator dimples chosen with 5/32" drill bit, being careful not to penetrate the lens gasket by keeping drill perpendicular to the doorframe. 3. Close the doorframe and secure it. Align shield with chosen drilled holes, install the 4 screws provided with phillips type screwdrive. FACTORY INSTALLED OPTIONS NEMA TWIST LOCK RECEPTACLES AND PHOTOCONTROL Photocell receptacle: PR The photocell receptacle is factory installed, and MUS T be ordered with the fixture as it is wired to correspond with the voltage of the fixture. Photocontrols: Photocontrols The photocontrol is shipped separately and must be field installed. Important: The voltage of the photocontrol must be the same as the fixture voltage. ! CAUTION SINGLE/DOUBLE FUSING - complete with fuses S F - Single Fuse is internally accessible for use with 120, 277, or 347 volt fixtures DF - Double Fuse is internally accessible for use with 208, 220, 240, or 480 volt fixtures. Observe lamp manufacturer’s recommendations and restrictions on lamp operations, particularly ballast type, burning position, etc. MAINTENANCE: Your fixture is designed for years of trouble-free operation. For optimum performance, periodically clean reflector and lens with a soft, damp cloth. IMPORTANT: DO NOT use abrasive materials, glass cleaner or other solvents on lens or paint. Use only mild, soapy water. TROUBLESHOOTING If this fixture fails to operate properly, check to make sure: The correct lamp is properly installed. The fixture is grounded correctly. The fixture is wired correctly. The line voltage at the fixture is correct. The lamp is not faulty. If all these variables have been checked and the fixture still does not operate as specified, contact your local American Electric Lighting distributor or agent. DRAWING NO. A66193 REV A (BACK) ©2004 ACUITY LIGHTING GROUP, INC. PART NUMBER 057-71-66193