Jackmoon C-Series Triplex Duct Plugs I N S T A L L A T I O N I N S T R U C T I O N Product Selection Inject silicone into precut holes in the gasket Jackmoon C-Series Triplex duct plugs are used to seal exposed concentric neutral cables in specialized conduit sealing applications. The product features hollow cavities that are filled with silicone to seal around three intertwined cables with exposed concentric neutral wires. 1. Determine the inside diameter of the outer duct and the outside diameter of the cable or inner duct. Select the correct plug from the chart on page 2. Installation Instructions Figure 1 Figure 2 Figure 3 Figure 4 1 1. Open the plug. 2. Inject non-corrosive silicone sealant into the precut holes in the gasket. Apply silicone sealant to all gaps and spaces between concentric wiring on cables. (Figure 1) 3. Wrap the plug around the cables and position it into the opening to be sealed. (Figure 2) 4. Tighten each fastener one rotation at a time until a seal is achieved. Maximum torque should not exceed 5 - 7 foot/pounds. (Figure 3) Ordering Guide JM - TRI - XX - Y - XXX - Y Suffix: A = For ducts with ID of DB 60 or larger Customer/Series Designation: JM = Jackmoon Product Group: TRI = Triplex Duct Plugs Range Indicator: See Chart Product Size: See Chart Below Product Type: C = Custom Triplex Ordering Information (dimensions shown in inches/millimeters) Product Description Size C-Series Triplex Duct Plugs Outer Duct I.D. Range inches millimeters Cable or Inner Duct O.D. Range inches millimeters JM-TRI-40C105A JM-TRI-40C113A JM-TRI-40C154A JM-TRI-50C105A JM-TRI-50C113A JM-TRI-50C154A JM-TRI-50C192A JM-TRI-50C212A 4.16 - 4.34 4.16 - 4.34 4.16 - 4.34 5.11 - 5.35 5.11 - 5.35 5.11 - 5.35 5.11 - 5.35 5.11 - 5.35 0.94 - 1.05 1.02 - 1.13 1.36 - 1.54 0.94 - 1.05 1.02 - 1.13 1.36 - 1.54 1.79 - 1.92 1.93 - 2.12 4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 105.7 - 110.2 105.7 - 110.2 105.7 - 110.2 129.8 - 135.9 129.8 - 135.9 129.8 - 135.9 129.8 - 135.9 129.8 - 135.9 23.9 - 26.7 25.9 - 28.7 34.5 - 39.1 23.9 - 26.7 25.9 - 28.7 34.5 - 39.1 45.5 - 48.8 49.0 - 53.8 Tyco Electronics Corporation Jackmoon, TE logo, and Tyco Electronics are trademarks. 8000 Purfoy Road Fuquay-Varina, NC 27526-3000 Tel.: 919-557-8900 Fax: 919-557-8498 www.tycoelectronics.com The information given herein, including drawings, illustrations, charts and schematics which are intended for illustration purposes only, is believed to be reliable. However, Tyco Electronics makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. Tyco Electronics’ obligations shall only be as set forth in Tyco Electronics’ Standard Terms and Conditions of Sale for this product and in no case will Tyco Electronics be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of Tyco Electronics products should make their own evaluation to determine the suitability of each such product for the specific application. 2 ©2005, 2008 Tyco Electronics Corporation All rights reserved PML DD3845 C408.05/08 This product chart lists common, standard sizes. Contact your local sales representative for custom sizes.