1 Karl B. Clark, E.E., E.I.T. Power Quality Consultant 10221 Sunburst Court Spring Hill, FL 34608 (Office) 352-686-2163 (Home) 352-686-4278 (Email) kclark8@tampabay.rr.com kb_clark@yahoo.com COMPANY CONFIDENTIAL TVSS applications for solidly grounded, impedance grounded, or resistance grounded neutral systems. I. Wiring Anomalies and Improper Application Will Destroy a TVSS The absence or presence of an electrical distribution system neutral conductor and the method by which the neutral is connected to the earth grounding conductor determines the type of TVSS (Transient Voltage Surge Suppressor) that is specified. TVSS are frequently referred to as Surge Protective Devices (SPDs) or Surge Suppressors. The impact upon a TVSS by the manner in which the neutral conductor is grounded is shown in the examples below. Example 1. A split phase 120/240 volt distribution system used on a typical residence. In this example, the neutral and ground conductors are “solidly grounded.” By solidly grounded, we mean that the neutral is connected to ground without using any resistance or impedance (typically, an inductor). In this case: 1. The neutral conductor usually has a continuous white covering for this circuit. Neutral is a current carrying conductor. It is referred to as a “grounded conductor” and it is intentionally grounded to the grounding conductor via a bonding jumper at the service entrance or at the secondary of the serving transformer per the N.E.C. The green non-current carrying safety ground conductor (or continuous, conductive metallic conduit) is connected to the grounding electrode or electrodes. 2. The neutral conductor is solidly grounded. There are no resistors or inductors in the circuit between the neutral and ground. This is a zero impedance or zero resistance connection at 60 Hz. 3. The Line 1-N load current is 20 amperes, the Line 2-N load current is 40 amperes, and the Line 1-Line 2 load current is 50 amperes. The terms “line”, “phase”, or “hot” tend to be used interchangeably and refer to current carrying conductors other than the neutral conductor. 2 Figure 1. below shows the circuit conditions for this solidly grounded neutral circuit operating at 60 Hertz. Line 1 Solid N-G Bond 120 V 20 A L1- N Load 6 ohms Neutral 50 A L1 – L2 Load 4.8 ohms 240 V 120 V Ground 40 A L2- N Load 3 ohms Line 2 Observe that the following voltages (V) may be measured (subject to normal supply voltage tolerances) at the power frequency (ignoring transient voltages that exist per ANSI/IEEE C62): 1. V Line 1-N = V Line 1-G = 120 V because N and G are solidly bonded. 2. V Line 2-N = V Line 2-G = 120 V because N and G are solidly bonded. 3. V Line 1 - Line 2 = 240 V is the nominal supply voltage between Line 1 and Line 2. 4. V N-G = 0 V because N and G are solidly bonded. We ignore transient N-G voltages per C62. Example 2. Consider the same split phase 120/240 volt distribution system. In this example, the neutral conductor is open (it is not continuous). Thus, we have an open neutral situation. The two single-phase loads (L1-N and L2-N), are now in series across Line 1 and Line 2 (240 V). The voltages from L1-N and L2-N will now vary from the desired 120 V value as these loads change. Figure 2. below shows the circuit conditions for this open neutral circuit operating at 60 Hertz. Line 1 Open Neutral 160.0 V L1- N Load 6 ohms Neutral Ground 50 A 240 V 80.0 V L2- N Load 3 ohms 26.67A Line 2 Observe that the following voltages may be measured at the power frequency: L1 – L2 Load 4.8 ohms 3 1. V Line 1 - N = 160 V. This will destroy the TVSS protection mode that is designed for 120 V and quite likely damage L 1- N loads. This is the condition where the lights on this circuit burn very brightly and the bulbs exhibit a short life. A fire may also result from this wiring problem. 2. V Line 2 - N = 80 V. This is the condition where the lights on this circuit are dim and various loads may fail to start or operate properly due to a low voltage condition. 3. V Line 1 - Line 2 = 240 V. The 240 V loads tend to operate properly. 4. The voltages that are observed with the open or intermittent neutral condition change with the loads that are in operation. If the ground-to-neutral bond is missing (an open circuit or infinite impedance), the voltage difference between neutral and ground will vary depending upon circuit load conditions and faults between the hot conductor(s) and neutral or ground. This can exceed the MCOV (maximum continuous operating voltage) of the TVSS and destroy the TVSS. Example 3. Consider a typical 120/208 V, 3-phase wye, grounded neutral distribution system. Figure 3. below provides a diagram of this circuit and the voltages. 208 V Phase A 208 V 120 V Phase B 120 V 208 V Neutral Solid GroundNeutral Bond See Note 120 V Phase C 0V 120 V 120 V 120 V Ground Note: The Neutral Conductor Usually Serves 120 V Loads. As shown above, the normal operating voltages for the solidly grounded neutral, wye system are: 1. Phase A - Phase B = Phase B - Phase C = Phase C - Phase A = 208 V 2. Phase A - N = Phase B – N = Phase C - N = 120 V 4 3. Phase A - G = Phase B - G = Phase C - G = 120 V 4. N - G = 0 V due to N-G bond. In practice, this may be several volts, transients are ignored. If the neutral conductor is open or intermittent (a loose connection), the voltages in the circuit can be different from the normal voltages depending upon load conditions and/or fault conditions and destroy the TVSS. If the ground-to-neutral bond of this wye circuit is missing the voltages can vary as a function of the load currents and/or fault currents. This too can destroy a TVSS. If the neutral-to-ground bond is missing, the neutral point is free to move with respect to ground. Thus, under varying load and/or fault conditions the TVSS MCOV can be exceeded, destroying the TVSS. If the neutral-to-ground bond of Figure 3. above is removed, and a phase is short circuited to ground, this will produce a “floating ground” condition. The floating ground condition will allow the phase voltages referenced to ground to float to a maximum of 208 V. Since the TVSS MCOV is designed for 120 V volts for these protection modes, applying 208 V will destroy the TVSS. A phase short circuited to neutral in the absence of a neutral-to-ground bond will produce a “floating neutral” condition. If Phase A is shorted to neutral, the voltages referencing Phase B and Phase C will be allowed to float. The Phase B and Phase C to neutral voltages can reach a maximum of 208 V. Since the TVSS design MCOV is 120 V for these modes, the TVSS can be destroyed. The phase relationships between the phases will also change, but that is not a major concern here. II. Delta and Wye Distribution Circuits Typical delta, no neutral, distribution circuits are the 240V, 480 V and 600 V volt ungrounded delta circuits. Occasionally, a 120 V delta, no neutral system will be encountered. These circuits have no neutral conductor and are not intentionally grounded. Because two conductors separated by an insulator (wiring insulation, air, etc.) form a capacitor, these circuits in actuality are capacitively grounded at a high impedance level via the stray capacitance of the transformer windings and the insulated conductor capacitance to ground. Example 4. Consider a 480 V delta, no neutral system. Figure 4. below provides a representation of a 480 V delta, no neutral system. Phase A Virtual Neutral Point 277 V 480 V N . 480 V 277 V Phase B Phase C 480 V Earth Ground 5 For the above circuit, there is no physical connection between earth ground and the “virtual neutral point.” The virtual neutral point does not represent an actual physical location on the transformer secondary windings. The circuit is capacitively grounded at a high impedance value. Note that the earth ground passes through the circuit virtual neutral point. Again, there is no neutral conductor connected to the virtual neutral point of the circuit because a physical neutral point does not exist. The normal operating voltages for this 480 V delta, no neutral circuit are: 1. Phase A - Phase B = Phase B - Phase C = Phase C - Phase A = 480 V 2. Phase A - N = Phase B – N = Phase C - N = 277 V. The virtual neutral point is not a physical point in the circuit; thus, it not accessible for the connection of single-phase 277 V loads. There is no physical connection point to virtual neutral point. The 277 V voltage vectors are shown by the dashed arrows from the virtual neutral point to the phases. 3. Phase A - G = Phase B - G = Phase C - G = 277 V. The 277 V can be measured, but there is no physical wiring to permit current flow. The phases are grounded via stray circuit capacitance and are high impedances. 4. N - G will vary as the loading and current phase balance on the system change. Since there is no neutral conductor, we can’t measure the N-G voltage. Example 5. A single-phase of the 480 V delta, no neutral shorted to ground. Figure 5. provides a representation of a 480 V delta, no neutral system with Phase C shorted to ground. If Phase C (or any other phase) is intentionally and permanently connected to ground we have a “corner grounded delta” circuit. 480 V Phase A Phase B 277 V N 480 V 277 V Virtual Neutral Point 480VV 480 Earth Ground Phase C Observe the following: 1. The neutral point has been displaced from ground by 277 V. This is not a problem for a 480 V, delta, no neutral TVSS because all six of the protection modes (L1-L2, L2-L3, L3-L1, L1-G, L2-G and L3-G) are designed for an MCOV of 480 V plus “headroom” to accommodate normal supply voltage fluctuations. 6 2. The Phase A and Phase B voltages to ground are now 480 V. Again, this is not a problem for a 480 V, delta, no neutral TVSS because all six of the protection modes (L1-L2, L2-L3, L3L1, L1-G, L2-G and L3-G) are designed for an MCOV of 480 V plus “headroom” to accommodate normal supply voltage fluctuations. 3. An attempt to apply a 3-phase wye, 4 wire plus ground, 277/480 volt TVSS to this circuit by connecting the neutral and the green (safety ground) TVSS leads to the electrical system ground will destroy the wye TVSS. This wye TVSS is designed for a nominal 277 V from phase-toground and not the 480 V phase-to-ground voltages produced from Phase A-to-ground and Phase B-to-ground. Other wye TVSS voltage configurations will be destroyed if miss applied in this manner. 4. When one phase of a 3-phase delta, no neutral is intentionally and permanently connected to ground, we have what is called a “corner grounded delta” distribution system. The correct TVSS application for a corner grounded delta system is the 3-phase, no neutral, delta TVSS of the correct operating voltage. Example 6. A resistance or impedance (inductor) grounded neutral 277 V/ 480 V, three-phase, four wire plus ground, wye system. The figure below provides a representation of a resistance or impedance (inductor) grounded neutral 277 V/ 480 V, three-phase, four wire plus ground, wye system. 480 V Phase A 480 V 277 V Phase B Neutral 277 V 480 V Leakage and/or Fault Current Flowing Through N-G Impedance See Note 277 V Resistance or Inductance Phase C V?? 277 V ? ? 277 V ? ? 277 V ? ? Ground Note: The Neutral Conductor Should NOT Serve Loads. Observe the following: 7 1. The impedance or resistance grounded neutral distribution circuit is used in Europe and other parts of the world. Equipment imported from Europe is frequently powered by this type of system. This circuit may also have an indicator or alarm circuit in series with the neutral grounding impedance that indicates excessive neutral-to-ground current flow. 2. The neutral conductor should be directly connected to the grounding impedance and then to ground. NEC 2005, Article 250.36 states: “250.36 High-Impedance Grounded Neutral Systems. High-impedance grounded neutral systems in which a grounding impedance, usually a resistor, limits the ground-fault current to a low value shall be permitted for 3-phase ac systems of 480 volts to 1000 volts where all of the following conditions are met: (4) Line-to-neutral loads are not served.” In some parts of the world, line-to-neutral, 2-wire, ungrounded loads may be connected phase-toneutral. This is unsafe. 3. The neutral point and ground will be displaced from 0 V by some value indicated as “V ? ?” in the above diagram. The value of V ? ? depends upon the magnitude of the leakage current (typically due to EMI/RFI filters) and/or fault current caused by a phase-to-ground fault which flows through the resistance or impedance. 4. The phase-to-ground voltages “277 V ? ?” which exist during a phase-to-ground fault are approximately the same as for ungrounded systems and approach the full phase-to-phase voltage; i.e., 480 V on the ungrounded phases to ground. This is will destroy a standard 277/480 V, wye TVSS. It is not a problem for a 480 V, delta, no neutral TVSS because all six of the protection modes (L1- L2, L2-L3, L3-L1, L1-G, L2-G and L3-G) are designed for an MCOV of 480 V plus “headroom” to accommodate normal supply voltage fluctuations. 5. For impedance or resistance grounded neutral systems, the correct TVSS application is the 3-phase, no neutral, delta TVSS of the correct operating phase-to-phase operating voltage. We are protecting all six active modes (L1-L2, L2-L3, L3-L1, L1-G, L2-G and L3- G). The L1-N, L2-N, L3-N and N-G modes are not to be utilized per applicable codes. III. TVSS Applications for Delta and Wye Distribution Circuits – A Summary The selection of the appropriate delta or wye TVSS depends upon the manner in which the electrical distribution system neutral is connected to the electrical distribution ground connection and whether or not the neutral (if present) serves loads. These cases are discussed below. Case A. Solidly Grounded or Hard Grounded Wyes. The neutral conductor or current carrying grounded conductor usually has a continuous white or gray covering. Additionally, it may have three continuous white strips on a non-green wire or a marking of white or gray at the wire terminations. This neutral conductor is solidly bonded (permanently mechanically and electrically connected) to the non-current carrying grounding conductor (the green safety ground or conduit grounding means). 8 Caution: The gray color may have been used in the past as an ungrounded conductor. Use caution when working with existing systems. Always properly identify all conductors. 1. The “standard wye” TVSS is to be applied to electrical systems where the electrical distribution system neutral is solidly bonded to the electrical system ground and single-phase loads are served. If there are no single-phase loads a delta, no neutral TVSS is specified. In this case, the green non-current carrying safety grounding conductor (the green non-current carrying safety ground wire or metallic electrical conduit) and the white neutral or gray (grounded conductor) are held at the same potential for the applied power frequency voltages by a solid mechanical and electrical connection between them per the N.E.C. The applied power frequency voltage measured between the non-current carrying grounding conductor (the green wire or conduit) and the current carrying grounded conductor, the neutral conductor (the white, gray or other approved color wire) should measure essentially zero volts at all times at the applied power frequency. Thus, voltmeter readings will show essentially zero volts and ohmmeter readings will show essentially zero ohms. It is important to note that large transient voltages will occur between the grounding conductor (green or conduit) and the neutral or grounded conductor (white, gray, striped or taped) per ANSI/IEEE Std. C62. 2. Point of application. When the electrical system neutral conductor is solidly bonded to the electrical system ground at or ahead of the point where the TVSS is applied, and single-phase loads are served, a wye unit is selected. Case B. Impedance or Resistance Grounded Wye Systems Require a Delta (No Neutral Unit). 1. The delta (no neutral) TVSS is to be applied to electrical systems where the electrical distribution system neutral is connected to the electrical system ground through a resistor or inductor. In this case, the green non-current carrying safety grounding conductor (the green noncurrent carrying safety ground wire or metallic electrical conduit) and the white, gray or other approved neutral color conductor (grounded conductor) are not held at the same potential for the applied power frequency voltages by a solid mechanical connection between them. They are connected via a resistor or inductor. The applied power frequency voltage measured between the non-current carrying grounding conductor (the green wire or conduit) and the current carrying grounded conductor, the neutral conductor will vary at the applied power frequency. Fault currents and leakage currents will flow through the impedance between the neutral and ground. Thus, voltmeter readings will not show essentially zero volts and ohmmeter readings will not show essentially zero ohms. Normal operation of impedance grounded systems shift the voltage levels between the neutral and ground. Additionally, the voltages between the phases and ground and the phases and neutral will shift. This will destroy a standard wye TVSS, essentially the same way that a “floating neutral” will. 2. Point of application. When the electrical system neutral conductor is connected to ground through an impedance (a resistor or inductor), at or ahead of the point where the TVSS is applied, a delta, no neutral unit is selected. 3. Selection of delta (no neutral) TVSS voltage. The nominal phase-to-phase wye voltage is selected for the delta (no neutral) TVSS. See the examples below. 9 A. For an impedance grounded 277/480 V, wye specify a 480 V, delta (no neutral unit). The nominal wye, phase-to-phase voltage is 480 V and the closest nominal delta TVSS phase-tophase voltage is 480 V. B. For an impedance grounded 347/600 V, wye specify a 600 V, delta (no neutral unit). The nominal wye, phase-to-phase voltage is 600 V and the closest nominal delta TVSS phase-tophase voltage is 600 V. 4. Always visually and electrically verify the type of grounding and bonding present at the point of TVSS application and ensure the distribution complies with the appropriate codes and standards. IV. Review of TVSS Applications for Various Electrical Distribution Circuits. The following steps will simplify the selection of a TVSS that is compatible with the electrical distribution system at the point of application (where you want to connect the TVSS). 1. How many hot (phases or lines) conductors are present? 2. Is a neutral conductor present? Is the neutral conductor serving loads? 3. Is a ground present? It is normally either a green non-current carrying safety ground or continuous conductive metallic conduit or the ground buss inside an electrical panel. 4. If a neutral conductor is present is it solidly bonded to ground? Or, is it impedance or resistance grounded? 5. What are the system voltages that are present at the point of application? What are the voltage measurements between each pair of conductors? For a 10 mode wye, we would measure the voltages from L1-L2, L2-L3, L3-L1, L1-N, L2-N, L3-N, L1-G, L2-G, L3-G and N-G. 6. Select a TVSS compatible with the electrical system whose specification sheet MCOVs (Maximum Continuous Operating Voltages) are not exceeded. 7. Specify a sine wave tracking or standard threshold clamping TVSS as the application requires. 8. Specify the required peak surge current rating(s) for the application. Usage of this work is conveyed to Surge Suppression Incorporated (and affiliated companies) and their staff and clients for their exclusive use. Any and all other uses including; but, not limited to the reproduction and/or distribution in any and all forms are forbidden without the expressed written permission of the author. All data has been derived from sources that are believed to be reliable and source documents are on file. The author assumes no liability or responsibility for specification changes, typographical errors, or omissions. 2004 Karl B. Clark, All Rights Reserved. Rev. 04 11/30/2004