Table of Contents 3/3/02 10:26 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES TABLE OF CONTENTS GENERAL INFORMATION 5. LEVEL CONTROL VALVES INTRODUCTION G1 300 SERIES FEATURES G2 300 SERIES CUT-OUT G2-b ENGINEERING DATA BASIC VALVE OPERATING MODES G3-a COMPONENTS G4-a DIMENSIONS & WEIGHTS SI US G5-a HEAD LOSS CHARTS G5-b CAVITATION DATA G5-d CONTROL VALVE PILOTS G6 CONTROL VALVE ACCESSORIES G7 CERTIFICATES G8 1. REMOTE CONTROL & CHECK VALVES EL SOLENOID CONTROLLED VALVE 1A-1 CV HYDRAULIC CHECK VALVE 1B-1 FL 5B-1 AL ALTITUDE CONTROL VALVE 5C-1 FL/EL ELECTRIC FLOAT CONTROLLED VALVE 5D-1 DIFFERENTIAL FLOAT CONTROLLED PRESSURE SUSTAINING VALVE 5E-1 FLDI/PS 6. PUMP SYSTEM CONTROL VALVES BC PUMP CONTROL VALVE 6A-1 DW DEEP WELL CONTROL VALVE 6B-1 BC/PS BC/TO PUMP CONTROL/PRESSURE SUSTAINING VALVE BC/CD 6D-1 PUMP CONTROL/FLOW RATE LIMITING VALVE 6E-1 RE SURGE ANTICIPATING VALVE 6F-1 RE/EL SURGE ANTICIPATING VALVE PR PRESSURE REDUCING VALVE 2A-1 PR(3W) PRESSURE REDUCING VALVE (3-WAY CONTROL) 2B-1 PROPORTIONAL PRESSURE REDUCING VALVE 2C-1 NS PRESSURE REDUCING & SUSTAINING VALVE 2D-1 7. SPECIAL CONTROL APPLICATIONS PR/PS PR/EL ELECTRICALLY CONTROLLED PRESSURE REDUCING VALVE DI 2E-1 EC 3. PRESSURE SUSTAINING & RELIEF VALVE PS PRESSURE SUSTAINING VALVE 3A-1 PS(R) PRESSURE RELIEF VALVE 3B-1 QR QUICK RELIEF SAFETY VALVE 3C-1 4. FLOW RATE CONTROL VALVES FR FLOW RATE CONTROL VALVE 4A-1 FE EXCESSIVE FLOW SHUT-OFF VALVE 4B-1 6C-1 PUMP CONTROL/EXTENDED CLOSURE VALVE BC/FR PR(D) 5A-1 FLDI1/FLDI2 DIFFERENTIAL FLOAT CONTROLLED VALVE 2. PRESSURE REDUCING VALVES Composite FLOAT CONTROLLED VALVE (ELECTRIC ACTIVATION) 6G-1 NON-SLAM CHECK VALVE 6H-1 PRESSURE DIFFERENTIAL SUSTAINING VALVE 7A-1 ELECTRONICALLY CONTROLLED VALVE 7B-1 SP SURGE-PREVENTING CLOSURE 7C-1 NO NORMALLY OPEN VALVE 7D-1 Pg.G1 3/3/02 10:44 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES GENERAL INFORMATION INTRODUCTION DOROT Automatic Control Valves is proud to present the 300 Series Design Manual. This latest line of products is the culmination of more than 50 years of experience in development and production. This manual is intended for use by DOROT distributors, engineering firms, consultants, and users of hydraulic control systems. It includes all the data required to understand and design basic applications. The manual is divided into 8 chapters. The first chapter deals with general information. This includes a basic introduction as well as engineering data. The following chapters are divided into control function families, each family performing similar control functions. Within each chapter there are a number of sections, representing the applications available in the particular family. Each section contains basic design data making it suitable for use as an independent source of technical information. Though this design manual offers comprehensive information on the most common valve control variations, control application combinations are numerous. For a non-standard solution, or for further technical information, contact DOROT'S Technical Department or your local distributor. Each application section includes the following information: General Description A description of the application. Typical Applications A diagram of a typical application. Schematic Control Diagram A standard layout of the valve and its various control device. The scheme is not an assembly instruction, and may be modified in different valve sizes and operating conditions. (not binding) Optional Features A list of additional options that may be added to the main control application. Purchase Specifications A detailed definition of the valve. Operating Data Checklist Specific hydraulic parameters that determine the precise valve configuration. How To Order An example of the correct ordering sequence. Design Notes Specific information concerning the application. For additional information please refer as follow: Dimensions and Weights The dimensions and weights of the various valve sizes. Components page A list of materials used in the production of the various valve components. For information see p.G5-a. Size Selection Table Detailed criteria for the proper selection of valve size. Head Loss Chart The energy loss that is created by the specific valve as a result of the flow rate For information see p.G5-b/c. For information see p.G5-c. ® AUTOMATIC CONTROL VALVES G1 2002 Composite Pg. G2-a 3/3/02 10:56 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES GENERAL INFORMATION FEATURES BASIC VALVES POSITION INDICATOR (OPTIONAL) SUSPENSION HOOK SPRING FULLY SUPPORTED DIAPHRAGM DIAPHRAGM DISCS SEPARATION DISC (OPTIONAL) FULLY GUIDED STEM RUBBER SEAL SEAL DISC SEAT CENTERING GUIDE DRAINAGE BORE (OPTIONAL) DOROT'S 300 Series, the latest line of state-of-the-art globe type automatic control valves, is designed to withstand even the most demanding water control system requirements. The experts at DOROT developed this technically advanced line with capabilities far beyond any other valve on the market. Features of the 300 Series • The capability to regulate near zero flow, as standard on all sizes, completely eliminating the need for a special low flow device (throttling plug) or a low flow bypass valve, while ensuring very low head loss in "fully open" conditions. • A standard valve model, fit for all control operations. A specific pilot(s) provides the required application. • The flange (face-to-face) dimensions suit ISO Standards. This allows for quick and easy replacement of old equipment, without the need for additional pipeline modifications. • The valve has an internal floating shaft, allowing for no friction or leakage, eliminating the need for shaft sealing. The unique design of the shaft provides for easy field maintenance. • The valve has a resilient seal disc, guided by an almost frictionless centering device. • The valve's body is made of Ductile Iron, withstanding both high hydraulic and mechanical stresses. • A standard single-chambe valve, enabling jam-free operation in sensitive regulation conditions. If desired, conversion from a single to a double chambered valve is easily accomplished through the insertion of Dorot's innovative separation disc, without the need to remove the valve from the pipeline during the conversion. • The valve comes with an easily replaceable seat, made of SST. It maintains excellent durability against erosion, ensuring a drip-tight seal. • During the closing procedure, the pace slows down, preventing any damage that may occur from water slam/surge. • The series includes, as an optional feature, a valve position indicator, attached by a floating connection (ball & socket), resulting in smooth movement, with no wear or tear on the indicator seal. ® AUTOMATIC CONTROL VALVES G2-a 2002 Composite Pg. G2-b 3/3/02 11:08 Page 1 C M Y CM MY CY CMY K ® AUTOMATIC CONTROL VALVES A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s ± Position- indicator as an option ±± Wide range of control functions, using DOROT sophisticated pilot systems ≤ Manual air release nut ≥ SST stem, low- friction guiding of both ends ±∞ Resilient seal, guarantees Drip-tight sealing ¥ Optional seperation (double chamber) disc ∏ π Replaceable, erosion resistant SST seal Seal guide that enables stabilized regulation at near-zero flow µ Self- flushing, In line filter provides clog- free performance ∂ ∑ Unbreakable Ductile Iron body, made to stand water-hammer pressures and high bending and shearing stresses Corrosion- resistive polymer coating G2-b 2002 Composite Pg .G3-a 3/3/02 11:25 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES ENGINEERING DATA BASIC VALVE OPERATING MODES On-Off Mode Standard (Single Chamber) Valve Closed Mode: The control pressure (taken from the pipeline) is applied by the control device to the control chamber (top of the diaphragm). The pipeline pressure pushes the seal to open, and the control chamber pressure forces the diaphragm to close. Since the diaphragm area is larger than the seal area, it has greater hydraulic force so the valve remains in the "closed" position. creates a second control chamber below the diaphragm, permitting for the activation of the valve in low-pressure systems and enabling faster valve response. The response to varying conditions is quick, since there is no restriction to diaphragm movement due to the fact that the relevant part of the control chamber has drained. The closure pace of the double chambered valve tends to slow toward the end of the "closing" procedure. This feature reduce the danger of pressure surges in short pipelines. Closed Mode: The control pressure (taken from the pipeline) is applied to the top of the diaphragm. The bottom control chamber drains. The pipeline pressure pushes the seal to open, but since the diaphragm area is larger than the seal area it creates greater hydraulic force and thus the valve closes. Separation Disc Closed Mode Open Mode: The control device relieves the pressure from the control chamber. The pipeline pressure forces the seal to the "open" position so that the fluid can pass through the valve. While the valve is open, outlet pressure is applied to the lower side of the diaphragm. Closed Mode Open Mode: The control device releases the pressure from the top control chamber. The seal assembly is forced to the "open" position by the pipeline pressure, allowing flow through the valve. Open Mode Double Chamber Valve (Version D) The double chamber version is created by inserting a separation disc between the diaphragm and the seal. This assembly Open Mode ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com G3-a 2002 Pg .G3-b 3/3/02 11:38 Page 1 C Power-Opening Mode Double Chamber Valve M Y CM MY CY CMY K Modulating Mode This operating mode is selected when the control pressure is taken from an external source ( a water system with higher pressure, compressed air, etc...) rather than from the pipeline. This mode is usually selected when pipeline pressure is extremely low. The control system is able to pressurize one chamber while simultaneously draining the other one. Closed Mode: The control device applies pressure to the top chamber while draining the bottom chamber. The diaphragm is forced down, causing the seal to close the water passage. Separation Disc General Positioning the seal a short distance (less than 1/4 of the seat diameter) from the seat, creates friction and turbulence, causing energy loss in the fluid passing through the valve. The results are: -Reduction of pressure and flow rate. -Increase of inlet pressure. The position of the seal assembly is dictated by the volume of control fluid in the top control chamber which is determined by the control device. The control device is operated by hand (manual control), by electric current (solenoid valve), or by hydraulic pressure (pilot valves, hydraulic relays). All can be used in standard (single chamber) valves as well as in double chamber valves. Modulating mode in standard (single chamber) valves. Control Device Closed Mode Closed Open Mode: The control device releases the pressure from the top control chamber and applies pressure to the bottom control chamber. The seal assembly is forced to the "open" position, allowing flow through the valve. Control Device Fully Open Open Mode Regulating G3-b 2002 Composite Pg .G3-c 3/3/02 11:45 Page 1 C 2-Way Control Device The 2-way control device is assembled on a control circuit, connecting upstream to downstream through the control chamber. There are two restrictors assembled in this circuit: (a) A nozzle or a needle valve at a fixed opening. (b) A modulating device (pilot), whose passage may vary from complete closure (b=o) to a fully open size (when b>a). The volume of the control media in the chamber is determined by the relative passages (a) and (b), or in fact by the opening of (b), as (a) is fixed. Closed Mode: Pilot (b) senses a downstream pressure higher than the set-point and closes passage (b). Through passage (a) the upstream water flows directly into the upper part of the control chamber, forcing the diaphragm to close the valve. a b M Y CM MY CY CMY K Regulating Mode: The pilot is set to the required downstream pressure. The pilot senses when the downstream pressure reaches the required value causing passage (b) to equal passage (a) b=a. Now, water that flows through the control loop passes from (a) through (b) and into the downstream. The control media in the upper part of the control chamber is now steady, keeping the diaphragm and seal in a fixed position. Any change in the downstream pressure will change the b=a balance. This change adds or drains water from the control chamber, thus opening or closing the main valve until it reaches the balanced regulating position b=a once again. a b b=a b=o Regulating Valve The 2-way control device provides sensitive, accurate, and constant modulating, control of the main valve. The main valve does not fully open, as the control device prevents total draining of the control chamber. The 2-way control device is standard in most pressure regulating valves. Closed Valve Open Mode: Pilot (b) senses a downstream pressure lower than the set-point, and fully opens passage (b), larger than (a). All the water from the upstream flows through (a) and (b), directly to the downstream, allowing water from the upper part of the control chamber to partially drain until the pressure in the chamber equals the downstream pressure. Pressure in the upper part of the control chamber is decreased and the upstream water pressure forces the seal disc to rise (opening the valve). a b Open Valve b>a G3-c 2002 Composite Pg .G3-d 3/3/02 11:50 Page 1 C M Y CM MY CY CMY K 3-Way Control Device Proportional Pressure Reducer The 3-way control device is a small selector valve which: 1.Permits passage of the control media into the main valve control chamber (initiating the "closing" procedure), or 2. Permits drainage of the control media from the control chamber to the atmosphere (initiating the "opening" procedure). The proportional pressure reducer is a valve that has a control chamber permanently connected to the downstream. This valve must be a double chamber [D] type. The balance of hydraulic forces created between the high pressure on the small seal area, and the lower downstream pressure on the larger diaphragm area, causes a fixed ratio of inlet/outlet pressure of approximately 3:1. Some of the 3-way control devices have a third mode as well, which prevents inflow or outflow from the control chamber, so that the main valve remains fixed when the device is in this mode. This mode is used in on-off valves or when the regulating valve is fully open, in order to obtain specific operating conditions. Once in position, there is no water flow through the control chamber. The 3-way control device may open the main valve entirely, creating minimum head loss. The 3-way control device must be used when external media (not pipeline water) is used to control the valve, or when the control media is abrasive. No other control device is needed. Non-Return (Check Valve) Mode Double Chamber Valve Flow in the normal direction forces the seal to the "open" position, allowing for free flow. When downstream pressure exceeds upstream pressure, return flow may occur, causing the seal disc to instantly close as a result of both hydraulic force and the spring's force. Closed Valve Regular Flow Open Valve G3-d 2002 Composite Return Flow Pg. G4-a 3/3/02 11:58 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES ENGINEERING DATA COMPONENTS 34 41 42 (Drawing refers to model 30 - 3”, 4” + [D]) 40 37 38 39 43 28 26 36 27 23 37 24 35 3 25 33 31 24 30 19 29 20 23 31 30 32 22 14 4 1 6 21 5 15 9 10 3 7 11 16 17 12 13 18 8 2 18a Component No. Description 1 2 3 4 5 6 7 8*** 9 10 11 12 13 14 15 Body Plug Plug Seat Seat Locking Bolt Seat Locking Bolt (Long) ID Tag Bolt Safety Disc Seal Disc Seal Seal Guide Spring Washer Bolt Shaft O-Ring * In double chamber models only. ® AUTOMATIC CONTROL VALVES 12 13 Material Component No. Description Material Component No. Description Material Ductile Iron Brass Brass SST SST304 SST304 Aluminum SST Ductile Iron Rubber Bronze + SST SST316 SST316 SST303 Rubber 16 17 18 (3", 4") 18a*** 19* 20* 21* 22* 23 24 25 26 27 28 29 SST316 SST316 SST316 SST316 Rubber Bronze Rubber SST302 Ductile Iron Rubber Rubber SST316 SST316 SST316 Ductile Iron 30 (11/2”-8”) 31 (11/2”-8”) 32 (11/2”-8”) 33 34** 35 36 37 38 39 40 41** 42** 43 Steel (SST) Steel (SST) Steel (SST) Steel SST304 SST302 Brass/Bronze Rubber Rubber Brass Brass Brass SST304 Steel Washer Spring Washer Nut Bolt O-Ring Separating Disc O-Ring Lock Spring Diaphragm Disc O-Ring Diaphragm Washer Spring Washer Nut Bonnet ** Valves equiped with position indicator only. Washer Bolt Nut Lifting Ring Position Indicating Rod Spring Guiding Cover O-Ring O-Ring Adapter Air release Nut L.S. Actuating Nut Locking Bolt Cover Bolt *** For 11/2”, 2”, 6”-20” Valves. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com G4-a 2002 Composite Pg. G4-b 3/3/02 12:04 Page 1 C M Y CM MY CY CMY K The numbers match the component list on the reverse side of the page (G4-a). 37 36 41 35 37 40 29 19 23 33 25 23 28 38 26 34 24 14 15 22 21 20 21 22 9 11 10 ® AUTOMATIC CONTROL VALVES Composite 12 13 6 5 18 17 16 4 2 1 KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com G4-b 2002 G5-a 12/3/02 12:42 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES ENGINEERING DATA Dimensions & Weights Globe Flanged type Valve - D (Nominal) 50 (2”) 65 (2 12”) 80 (3”) 100 (4”) 150 (6”) 200 (8”) 250 (10”) 300 (12”) 350 (14”) 400 (16”) 450 (18”) 500 (20”) L (mm) H (mm)* h (mm)** DF(PN16) (mm) DF(PN25) (mm) P (CONTROL PORT) 230 235 18 165 165 292 294 18 185 185 310 400 28 200 200 350 433 28 220 240 1” 2 C (CONTROL PORT) W (mm) Weight*** (Kg) Vol. Control Chamber (l) 1” 4 170 12 0.1 170 13 0.1 200 22 0.3 235 37 0.7 40 (1 ”)TH 50 (2”)TH 50 (2”)A/TH 50 (2”)A 215 215 170 208 209 209 220 240 h (mm)** 18 18 18 18 DL (mm) 125 125 106 107 DH (mm) 129 129 129 170 W (mm) Weight*** (Kg) 7 7 7 12 * Including Position-indicating Rod 1100 1250 145 580 620 415 157 4.3 525 245 9.7 1250 1250 145 715 730 2” BSP 2” BSP NPT 610 405 18.6 1200 1250 145 620 670 610 510 18.6 850 945 50.0 850 822 50.0 850 980 50.0 Angle Type (A) - Flanged 1 2 D (Nominal) L (mm) H (mm)* 1” 2 330 80 1.5 980 990 100 520 555 NPT NPT NPT 850 944 100 460 485 730 823 80 410 425 1” 1” & 4 2 Threaded Type (TH) Valve 600 650 60 345 360 480 558 40 285 305 80 (3”)A 100 (4”)A 150 (6”)A 200 (8”)A 505 250 295 405 635 415 445 570 60 28 28 40 300 150 173 240 138 147 180 415 200 235 330 20 37 76 ** Stroke of the indicator Rod Global Flanged End Connections (For PN16 or PN25) The valve is supplied in the following international flange standards: ISO 2084,2441,5752 ANSI B16, AS10, JIS B22. Other standards on request. *** Approximate shipping weight (PN 25) Globe Threaded Angle Flanged h h c h c c H H H p p D p p D W W L L ® AUTOMATIC CONTROL VALVES Composite DF D DF DF p p DH DL W L KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com G5-a 2002 Pg. G-5a U.S.A 12/3/02 12:58 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES ENGINEERING DATA Dimensions & Weights Globe Flanged type Valve - D (Nominal) 2” 2 12 ” 3” L (inch.) H (inch.)* h (inch.)** DF(mod.30) (inch.) DF(mod.31) (inch.) P (CONTROL PORT) 9 9 1 16 1 4 11 16 1 2 9 16 11 16 3 16 3 4 1 8 6 6 1 2 1 2 11 11 4” 12 15 1 7 78 7 78 7 165 5 7 16 6” 3 4 1 16 1 8 13 17 1 8 1611 7 9 16 C (CONTROL PORT) W (inch.) Weight*** (lbs.) Vol. (gallons) 7 26 0.03 18 21 1 11 12 1 ”TH 8167 1 84 2”TH 8167 1 84 11 16 7 48 0.08 13 176 0.4 9 82 0.18 5 15 * Including Position-indicating Rod 2”A 8163 7 916 11 16 15 16 3 16 5 15 14” 16” 18” 20” 7 16 3 16 15 16 9 16 5 16 3 16 11 16 1 4 3 16 11 16 49 16 3 49 16 11 5 16 28 18 3 28 4 28 32 3 16 18 3 16 4 33 37 3 18 18 1 19 8 38 39 15 3 16 20 12 7 21 8 43 49 5 22 1316 7 24 16 2” BSP 2” BSP NPT 1” 2 16 346 1.1 NPT 21 540 2.6 24 892 4.9 3 47 49 5 24 167 3 26 8 24 1123 4.9 33 1810 13.2 33 2082 13.2 33 2159 13.2 Angle Type (A) - Flanged 2”A/TH 61611 11 816 11 16 12” 3 4 3 8 1 8 NPT Threaded Type (TH) h (inch.)** DL (inch.) DH (inch.) W (inch.) Weight*** (lbs.) 23 25 2 13 169 3 14 16 10” 1” 1” & 4 2 NPT 7 29 0.03 1 2 D (Nominal) L (inch.) H (inch.)* 1 16 9 16 3 8 1” 2 1” 4 Valve 8” 7 8 15 16 9 16 1 4 3”A 9 1316 5 1616 1 18 7 58 5 167 7 44 11 16 15 16 3 16 4 4 4 4 5 15 7 27 ** Stroke of the indicator Rod Global Flanged 4”A 11161 1 17 2 1 18 13 6 16 5 1316 9 82 6”A 16 7 2216 9 1 16 7 9 16 7 161 13 168 8”A 19 78 25 3 28 13 11 16 14 163 16 340 End Connections (For mod.30 or mod.31) The valve is supplied in the following international flange standards: ISO 2084,2441,5752 ANSI B16, AS10, JIS B22. Other standards on request. *** Approximate shipping weight (mod.31) Globe Threaded Angle Flanged h h c h c c H H H p p D p p D W W L L ® AUTOMATIC CONTROL VALVES Composite DF D DF DF p p DH DL W L KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com G5-a 2002 G5-b 3/3/02 12:35 Page 1 C M Y CM MY CY CMY K Headloss Charts The graphs below indicate the hydraulic performance of the various control valves, affected by their control circuits: Graph #1 - Matches On-Off, 3-Way Controlled Valves (fully open). Graph #2 - Matches Modulating, 2-Way Controlled Valves. Graph #3 - Matches Relief Valves (operating at high pressure differentials and high velocity flows) Graph #1 Relevant Control Valves: Solenoid Controlled (EL), Pressure Reducing (3-Way Control) PR(3W), Flow Rate Control (FR), Excessive Flow Shut-Off (FE), Differential Float Controlled (FLDI1/FLDI2, FLDI/PS), Altitude Control (AL), Electric Float Controlled (FL/EL), Pump Control (BC, BC/PS, BC/TO, BC/FR, BC/CD), Pressure Differential Sustaining (DI). Psi mwc 14 10 Head loss 7 1 1/2” / 2” 10 6” 4” 3” 8” 10” 16” / 18” / 20” 1 2” / 14” 7 5 4 5 3 4 3 2 2 1 10 40 20 60 30 40 80 100 60 200 80 100 300 200 400 600 300 400 1000 600 2000 1000 4000 2000 6000 10000 4000 m3/h 20000 gpm Flow Rate *Broken lines indicate data of Angle valves Graph #2 Relevant Control Valves: Hydraulic Check (CV), Pressure Reducing (PR), Proprtional Pressure Reducing PR(D), Pressure Reducing & Sustaining (PR/PS), Electrically Controlled Pressure Reducing (PR/EL), Pressure Sustaining (PS), Float Controlled (FL), Electronically Controlled (EC). Psi mwc Head loss 14 10 1 1/2” / 2” 10 6” 4” 3” 8” 10” 1 2” / 14” 16” / 18” / 20” 7 5 7 4 5 3 4 3 2 10 40 20 60 80 100 30 40 60 200 80 100 300 400 200 600 1000 Flow Rate G5-b 2002 Composite 300 400 2000 600 1000 4000 2000 6000 10000 4000 m3/h 20000 gpm G5-c 3/3/02 12:38 Page 1 C M Y CM MY CY CMY K Graph #3 Relevant Control Valves: Pressure Relief PS(R), Quick Relief safety (QR), Surge Anticipating (RE), Surge Anticipating (Electric Activation) (RE/EL). Psi kg/cm2 140 1 1/2” / 2” 10 6” 4” 3” 8” 10” 16” / 18” / 20” 1 2” / 14” 15m/s Pipeline Pressure 100 70 7 5 6.5m/s 4 50 3 40 30 2 20 1 50 200 70 300 100 400 200 600 300 400 1000 600 2000 1000 4000 2000 6000 3000 10000 5000 20000 10000 m3/h 44000 gpm Flow Rate Size Selection Table Valve Size (all types) 40 1 (1 2 ”) 50 65 80 100 150 200 250 300 350 400 450 500 (2”) (2 12 ”) (3”) (4”) (6”) (8”) (10”) (12”) (14”) (16”) (18”) (20”) Max. Recommended Flow Rate For Continuos Operation (m3/h - V=5.5m/s) 25 40 40 90 160 350 Max. Recommended Flow Rate For Continuos Operation (Gpm - V=18f/s) 110 180 180 400 700 1600 2800 4300 6200 8400 11000 13900 17000 <1 m3/h Min. Recommended Flow Rate 480 970 1400 1900 2500 3150 3900 (<5 Gpm) Standard Type Flow Rate Factor: Kv (Metric) Cv (US) Head Loss Factor K (dimensionless) 43 50 2.2 43 50 5.4 43 50 15.4 103 120 6.7 167 195 5.6 407 475 4.8 676 1160 1600 1600 3300 3300 3300 790 1360 1900 1900 3860 3860 3860 5 9 9 3.8 5.9 5.5 4.5 140 164 3.3 190 222 4.3 460 537 4.3 770 900 4.2 Angle Type Flow Rate Factor: Kv (Metric) Cv (US) Head Loss Factor K (dimensionless) 60 70 1.3 60 70 2.8 For head loss of fully open valves use the following equations: 3 H(Bar) = ( Q(mKv/h) ) 2 H(Psi) = V2 ( Q(Gpm) Cv ) 2 H = K 2g G5-c 2002 Composite G5-d 3/3/02 12:41 Page 1 C M Y CM MY CY CMY K Cavitation Data Inlet pressure psi mwc 360 250 340 240 230 320 220 300 210 Noisy Operating 200 Destructive Cavitation 280 190 260 180 170 240 160 Case-II 220 150 200 140 Case-I 130 180 120 160 110 Case-III 100 140 120 100 90 80 Safe Operating conditions 70 60 80 60 40 50 40 30 20 20 10 Outlet pressure 0 10 10 20 20 30 30 40 50 40 60 50 70 60 80 90 70 100 80 110 mwc psi Cavitation Chart Limits of operating conditions The chart above sets the safe limits for valves that are supposed to operate at a considerable pressure differential. Such conditions generate noise and possible cavitation damages to the valve body. How to use the chart: i. Determine the maximal dynamic pressure that may be applied in the inlet of the valve. ii. Draw an horizontal line from the pressure scale at the left side of the chart iii. Find the requested outlet pressure in the pressure scale at the bottom of the chart. iv. Draw an upward line at this point. v. The intersection of the two lines defines the cavitation characteristics of the valve operation. - In the case that it falls in the RED zone (case I)- the valve may be damaged in a fairly short time. - In the case that it falls in the Yellow zone (case II)- the valve may generate a noise that exceeds 80db. - In the case that the intersection is within the white zone (case III)- the valve will perform safely and quietly General remark: The cavitation and noise data are based on tests done by the Utah State University, US, and Delft Hydraulic Laboratories, Holland. G5-d 2002 Composite Pg .G6-a 3/3/02 13:07 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES CONTROL VALVE PILOTS Pressure Reducing Pilot Valve Model CX-PR Description: A 2/2 "normally open" valve, activated by the main valve's downstream pressure, applied on a spring-loaded diaphragm. This design includes a needle valve as an integral component in the pilot body, thus creating a compact, economical, control circuit for the main valve. A wide water passage guarantees clog-free operation. Applications: Pressure Adjustment Range: Pressure Reducing Valves - PR, PR/EL All sizes Standard Spring 10-200 m (15-300 Psi). CX-PR Body, Bonnet Liquid Passage Diaphragm, Seal Springs Plunger Needle Bolt Materials: Pressure Sustaining Pilot Valve Model CX-PS Description: A 2/2 "normally closed" pilot valve, activated by the main valve's upstream pressure, applied on a spring-loaded diaphragm. This design includes a needle valve as an integral component in the pilot body, thus creating a compact, economical, control circuit for the main valve. A wide water passage guarantees clog-free operation. Applications: Pressure Sustaining Valves PS. All sizes Pressure Relief Valves PS(R). All sizes Pressure Adjustment Range: CX-PS Standard Spring 10-230 m (15-330 Psi). Body, Bonnet Liquid Passage Diaphragm, Seal Springs Plunger Needle Bolt Materials: ® AUTOMATIC CONTROL VALVES Composite Brass (SST optional) SST NR Rubber Coated Steel SST SST Brass (SST optional) SST NR Rubber Coated Steel SST SST KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com G6-a 2002 Pg .G6-b 3/3/02 13:14 Page 1 C 3-Way Pilot Valve MY CY CMY K Model 31-300 Applications: Pressure Adjustment Ranges: Pressure Reducing Valves - PR (3-W), PR/EL (3-W). All sizes Standard Spring no. 47 (Green) Spring no. 42 (Yellow) Spring no. 50 (Red) 10-70 m (14-100 Psi) 5-20m (8-30 Psi) 20-130m (30-190 Psi) Materials: Body and Bonnet Diaphragm O-Rings Springs Plunger Brass ISO R 426 NR Rubber ISO 1629 NBR Rubber ISO 1629 SST 302 SST 303 A 3/2 spool type, diaphragm operated, spring-loaded pilot valve. It selects the N.C., N.O, or plugged connection of its common port in response to the pressure differential between the high and low pressure sensing ports. Applications: Flow Rate Control Valves FR. All sizes Excessive Flow Shut-Off Valves FE. All sizes Differential Pressure Sustaining Valves DI. All sizes Spring no. 70 2.5-5 m Spring no. 42 8-38 m Spring no. 47 14-110 m (Green) 3-7 Psi 11-50 Psi 20-160 Psi Body, Bonnet, Spring Discs Springs Plunger Diaphragm O-Rings Brass ISO R426 SST 302 SST 303 NR Rubber ISO 1629 NBR Rubber ISO 1629 Pressure Reducing Pilot 31-300 Model 76-200 Description: Materials: Composite CM A 3/2 spool type, diaphragm operated, spring loaded pilot valve. It selects the N.C., N.O, connection of its common port in response to the pressure at the sensor port. Pressure Differential Adjustment Ranges: 2002 Y Description: Pressure Differential Pilot G6-b M 76-200 Model 68-410 Description: A 2/2 , Normally- Open, Spring-loaded adjustable pilot valve, equipped wi th an SST nozzle f or high- ve lo ci t y and high pre s sure differential. Extremely simple, compact structure. Applications: pressure reducing valves (PR), sizes 11/2”-4” Pressure Adjustment Range: Spring no. 66 (standard, Green) Spring no. 78 (Yellow) Spring no. 67 (Red) 1-110m (15-160 Psi) 5-30m (8-45 Psi) 20-200m (30-290 Psi) Materials: Body, Bonnet Liquid Passage Insert, Needle Bolt Diaphragm, Seal Springs Plunger Brass ISO R 426 SST 316 NR Rubber ISO 1629 SST 302 SST 303 68-410 Pg .G6-c 3/3/02 13:18 Page 1 C Pressure Sustaining/Relief Pilot Valve M Y CM MY CY CMY K Model 68-500 Description: A 2/2, "normally closed", diaphragm operated, spring loaded, adjustable pilot valve, with SST passages for high velocity stream, SST sealing seat, and a built-in SST inlet restrictor needle bolt. Applications: Pressure Sustaining/Relief Valves - PS (2-W), PS/EL(2-W). Sizes 11/2-4” Two-Stage Opening Pump Control Valves - BC/TO. Sizes 11 /2 -4” Pressure Reducing/Sustaining Valves - PR/PS. Sizes 11/2-4” Pressure Adjustment Range: Materials: Standard Spring (no. 58) (Green) High Pressure Spring (no.63) (Red) 10-160m(8 - 230 Psi) 20-250m (30-360 Psi) Body, Bonnet Liquid Passage Insert, Needle Bolt Diaphragm, Seal Springs Plunger Brass ISO R 426 SST 316 NR Rubber ISO 1629 SST 302 SST 303 Quick Reacting Pilot Valve Model 66-300 Description: A 3/2 diaphragm operated, spring loaded, adjustable pilot valve, with extremely wide liquid passages; it selects the N.O. or N.C. connection of the common port in response to the pressure at the sensor port. Applications: Quick-Relief Valves - QR. Sizes 2"- 20" Surge Anticipating Valves - RE. Sizes 2"- 20" Pressure Sustaining / Relief Valve - PS. Sizes 6”-20” Pressure Adjustment Ranges: Materials: Standard Spring no. 47 (Green) Spring no. 42 (Yellow) Spring no. 50 (Red) 10-70m (14-100 Psi) 5-20m (8-30 Psi) 20-130m (30-190 Psi) Body, Bonnet, Seat Spring Plunger Diaphragm, Seals O-Ring Brass ISO R 426 SST 302 SST 303 NR Rubber ISO 1629 NBR Rubber ISO 1629 Pressure Reducing Pilot Valve 68-500 66-300 Model 68-600 Description: A 2/2, "normally-open", diaphragm operated, spring loaded, adjustable pilot valve, with a wide water passage for quick activation of the main valve. SST seat to prevent erosion caused by high-velocity flow. Applications: Pressure Adjustment Range: Pressure Reducing Valves - PR, PR/EL. sizes 6"-20". Standard Spring (no. 42) (Yellow) High Pressure Spring (no. 47) (Green) 5-120m (8-170 PSI) 20-250m (30-360 PSI) Materials: Body, Bonnet Diaphragm, Seal Springs Plunger Seat Brass ISO R 426 NR Rubber ISO 1629 SST 302 SST 303 SST 316 68-600 G6-c 2002 Composite Pg .G6-d 3/3/02 13:25 Page 1 C M Y CM MY CY CMY K High Pressure Sustaining/Relief Pilot Valve Model 68-700 Description: A 2/2, "normally-closed", diaphragm operated, spring loaded, adjustable pilot valve, with a wide water passage made for quick activation of the main valve. A SST seat to prevent erosion caused by high-velocity flow. Applications: Pressure Sustaining Valves PS, Sizes 6"-20" Pressure Relief Valves PS(R), Sizes 6"-20" Pressure Adjustment Range: Materials: Spring no. 50 (red) 20-250m (30-360 Psi) Body, Bonnet Diaphragm, Seal Springs Plunger Seat Brass ISO R 426 NR Rubber ISO 1629 SST 302 SST 303 SST 316 Altitude Control Pilot Valve (3 Way) Description: Level Adjustment Range: 2002 Composite Model 70-110 A 3/2 diaphragm operated, spring loaded, adjustable pilot valve. The enlarged diaphragm is extremely sensitive to pressure variations at the sensor port, so that even a very slight rise or fall of water level causes an immediate change to the pilot valve position. The distance between the high and low water levels is adjustable. Spring no. 50 (Red) Spring no. 76 (Black) 2-12 m (6-36 ft) 8-50 m (24-150 ft) Differential Adjustment: Spring no. 50 Spring no. 76 0.3-4 m (1-12 ft) Applications: Materials: Altitude Control Valves - AL. All sizes Body and Bonnet Diaphragm Housing Plunger Spring Diaphragm 0-Rings Flow Rate Control Pilot Valve Altitude Control Pilot Valve (2 Way) G6-d 68-700 70-110 1-4 m (3-12 ft) Brass ISO R 426 Bronze BS 1400 LG2 SST 303 SST 302 NR Rubber ISO 1629 NBR Rubber ISO 1629 Model 76-600 Description: A 2/2 diaphragm operated, spring loaded, adjustable pilot valve. The enlarged diaphragm is extremely sensitive to pressure variations at the sensor port, so that even a very slight pressure variation causes an immediate change to the pilot valve position. Level Adjustment Range: Differential Adjustment: Spring no. 50 (Red) Spring no. 76 (Black) 2-12 m (6-36 ft) 8-50 m (24-150 ft) Spring no. 50 Spring no. 76 0.3-4 m 1-4 m Applications: Altitude Control Valves - AL. All sizes Flow Rate Control Valves - FR. All sizes Materials: Body and Bonnet Diaphragm Housing Plunger Spring Diaphragm 0-Rings Brass ISO R 426 Bronze BS 1400 LG2 SST 303 SST 302 NR Rubber ISO 1629 NBR Rubber ISO 1629 76-600 Pg .G6-e 3/3/02 13:29 Page 1 C 2-Way Relay M Y CM MY CY CMY K Model 28-200 Description: A 2/2 N.O. pilot valve, activated by a diaphragm and the system pressure. Wide passages permit clog-free water flow in the main valve control system. Applying pressure at the relay's control port causes the passages to close. Applications: The conversion of automatic valves to hydraulic or pneumatic remote control. Materials: Body, Control Chamber Cover Diaphragm, Seal O-Ring Plunger Accelerator Relay Brass ISO R 426 NR Rubber ISO 1629 NBR Rubber ISO 1629 SST 303 Model 66-200 Description: A 3/2 diaphragm operated, spring loaded pilot valve, with extremely wide liquid passages. It selects the N.O. or N.C. connection of the common port in response to the pressure at the sensor port. Applications: Pump Control Valves BC - Sizes 6"-20" Solenoid Controlled Valves EL - Sizes 6"-20" Accelerating response of all non-modulating valves. Sewage and effluent control. Operation Pressure: At the N.O. Port At the N.C. Port Max.-250 m (360-Psi) Max.-100 m (150-Psi) Materials: Body and Bonnet Diaphragm, Seals Spring Plunger O-Ring Brass ISO R 426 NR Rubber ISO 1629 SST 302 SST 303 NBR Rubber ISO 1629 Electric Float Pilot 28-200 66-200 Model 70-200 Description: A pear-shaped, water-proof container with an internal, electric contactor which is connected to a 3-wire, electric cable. The electric contactor alters its connections while the float moves from a horizontal to a vertical position. The user can select a N.O. or N.C. connection. Applications: Electric Data: Materials: Electric Float Controlled Valves EL/FL. All sizes Up to 380V, 4A Control Current Plastics or NR Hard Rubber Float Pilot Valve 70-200 Model 70-400 Description: A 2/2 pilot valve, activated by a lever and float. Vertical movement of the float opens or closes the pilot. A rising level closes the pilot, and a falling level opens the pilot. The pilot is usually located at a distance from the main valve and is connected to it by a command tube. Applications: Materials: Float Control Valves FL. All sizes Body, Lever Float Ball Seal Brass ISO R 426 SST 304 NR Rubber ISO 1629 70-400 G6-e 2002 Composite Pg .G6-f 3/3/02 13:35 Page 1 C Differential Float Pilot Valve M Y CM MY CY CMY K Model 70-550 Description: A 2/2, 3/2 or 4/2 pilot valve, operated by lever assembly, float and balancing weight. It retains its position until the float reaches a preset high or low level. It can be assembled on the valve or separately. Applications: Level Differential Adjustment: Differential Float Controlled Valves FLDI1. All sizes Materials: Body, Levers, Weight, and Stoppers Plunger Float Rod Float Ball O-Rings Springs 5-180 cm 2"-70" (standard) It is possible to extend this range by adding 60 cm (24") float rod segments. Differential Float Pilot Brass ISO R 426 SST 303 SST 303 POLYANIDE NBR Rubber ISO 1629 SST 302 Model 70-610 Description: A 2/2 or 3/2 valve, activated by a float and arm. It enables the setting of a maximum water level in the tank/reservoir, and the adjustment of the lowest level. The pilot can either be attached to the main valve (when it is assembled on top of the tank) or separately. Applications: Differential Float Controlled Valves FLDI2. All sizes Pressure Differential Adjustment Ranges: Materials: 10-40 cm (4-10") Body, Arm Float Plunger O-Rings Brass ISO R426 SST 304 SST 303 NBR Rubber ISO 1629 Electric Solenoid Valve G6-f 2002 Composite 70-550 Description: A 2/2 or 3/2 pilot valve, activated by an electric current. The 3/2 type is a selector valve, selecting the upstream connection (closing) or the relief connection (opening) to the main valve's control chamber. It is used mainly in 3-way control systems. The 2/2 type opens or closes its passage on receiving the electric current. It is used in 2-way control systems. Both types can be supplied in "normally open" (N.O.) or "normally closed" (N.C.) modes. Applications: Solenoid Controlled Valves EL Electric on-off or other control valves PR/EL, PS/EL, FL/EL, etc...) A solenoid valve should be selected when considering operating mode: (2/2, 3/2, N.O., N.C.) Electric Data: Voltage is 24V AC (standard). Others on request. Frequency is 50 HZ (standard). 60 HZ on request. Power consumption: 6-12w according to type. Coil Closure: Rainproof IP 65 (standard). Others on request. Materials: Body Operator, tube Plunger Seals Brass (standard), SST (on request) SST SST NR Rubber 70-610 Pg G•-a 3/3/02 13:49 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES CONTROL VALVE ACCESSORIES 3-Way Control Valve A manually operated selector, connecting one of the three control ports to the common port. Applications: Manual override of automatic control. Hydraulic/pneumatic on-off control. Materials: Body Ball Seals Sizes: 3 mm, 6 mm bore Brass Chrome-Plated Brass Teflon 2-Way Cock Valve A manually operated ball valve, allowing quick on-off operation. Applications: Isolates the control systems from the pressure sources. On-off control in 2-way systems Materials: Body Ball Sizes: 1/4", 1/2" Brass Chrome Plated Brass Needle Valve A 2/2 globe-type, adjustable mini-valve. Applications: Restriction of the opening or closing pace of the main valve. Upstream flow restriction on 2-way control systems. Materials: Sizes: Chrome-Plated Brass or Stainless Steel. ® AUTOMATIC CONTROL VALVES Composite 1/4", 1/2" KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com G7-a 2002 Pg G•-b 3/3/02 13:52 Page 1 C M Y CM MY CY CMY K Non-Return Check Valve A spring-loaded, wide passage, mechanical valve, that permits free flow in one direction, but prevents reverse flow. Applications: All control valves (adding non-return function). Pump control valves. Bi-direction altitude control valves. Materials: Body Spring Sizes: 1/2 Brass Stainless Steel Self-Flushing Internal Filter A screen filter, located within the main valve, and rinsed continuously by the stream. The filtration element is removable for cleaning. Applications: Filtration of activation water in all automatic control valves. Materials: Body Screen Sizes: 81 1/2" - 2 Thread 81 1/4" - 24 Thread Brass Stainless Steel Limit Switch Assembly A roller-operated electric switch, assembled on a steel bracket. The switch position is adjustable, N.O. or N.C. connection according to system requirement. G7-b 2002 Composite Applications: Electric indication of valve position. Pump control valves. Electrical Data: 10 A, 380V Connectors IP 65 Enclosure 81- 1 2 -2 81- 1 4 -24 Pg. 1A-1 3/3/02 14:32 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES EL SOLENOID CONTROLLED VALVE DOROT model “EL” is an automatic, solenoid controlled valve, activated by the pressure of the pipeline. The valve is controlled by an electric solenoid valve, which initiates the connection of upstream pressure to the main valve control chamber. This either causes the valve to close or the control chamber to drain, thus opening the valve. The standard mode of the main valve is "normally closed" (N.C.). An electric signal opens the standard valve. " Normally open" (N.O.) valves are supplied on request. This valve will be closed by an electric signal. The standard electric current of the solenoid is 24VAC,50Hz. Various coils, suitable to other electric currents are supplied on request. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p.G5; and graph #1 on page G5-b. For solenoid data refer to p.G6-f. 30-6-EL Typical Application: Control Center The valves are activated from a central control point by electric command. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 1A-1 2002 Pg. 1A-2 5/3/02 7:56 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert values) • The valve will be controlled by an electric solenoid valve (electric data). • The main valve will be "normally closed" ("normally open"). • The main valve will be a hydraulically operated, diaphragm actuated, Globe Type. b a • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). d c The control system will consist of: - Solenoid Valve. - Self-Flushing, Removable, Internal Filter. The valve shall be DOROT mod. 30 (31) -(size) - EL or equal in all aspects. a. 3-Way Solenoid Valve b. Accelerator Relay Mod. 66-200 (For 8” or larger valves) c. 1/2” Self-Flushing Filter Mod.81-1/2-2 d. 1/2” Ball Valve Mod.34-1/2 Operating Data Checklist Design Notes (Please fill out and send to the distributor when ordering) The maximum operating pressure, liquid quality, and required response time of the main valve, dictate solenoid valve selection. Maximum Flow Rate: Consult DOROT or your local distributor. Maximum Upstream Pressure: Calculation of the electric conduits, connecting the valve to the control center, should prevent energy loss in excess of 10% of nominal solenoid voltage. Electric Control Current: Optional Features Indirect control, using a hydraulic relay to boost the solenoid command, is used on larger valves (8" or larger) or in the case of abrasive control media. External control pressure source (air, water). Hydraulic Check Valve (add code "CV"). See p. 1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 1A-2 2002 Composite 30 6 ISO PN16 Control Function EL / Additional Features Check Valve Special Instructions CV Position Indicator Pg. 1B-1 3/3/02 14:54 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES CV HYDRAULIC CHECK VALVE DOROT model “CV” is an automatic control valve, activated by the pressure of the pipeline. The valve is in the “open” position when the upstream pressure is higher than the downstream pressure. Should the upstream pressure drop below of the downstream pressure, the valve will instantly close, preventing return flow. Opening and closing speeds are adjustable in order to prevent pressure surges caused, for example, by pump start-up and sudden valve closure. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p.G5; and graph #2 on page G5-b. 30-6-CV Typical Application: The "CV" Valve, assembled at the pump discharge, opens gradually on pump start-up and closes automatically, (at a controlled speed), on pump shut-off. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 1B-1 2002 Pg. 1B-2 5/3/02 7:59 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will prevent return flow when the downstream pressure exceeds the upstream pressure. c a • The valve will be "open" during normal operating conditions. • Opening and closing paces will be adjustable. b • The main valve will be a hydraulically operated, diaphragm actuated, double chambered, Globe Type. c • The main valve will consist of a removable SST seat and resilient Rubber seal, fully supported by a seal disc. • The stem will be guided at the top by a replacable guide bearing in the valve bonnet, and at the bottom by a Bronze centering device connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). The control system will consist of: - Control Chamber Connections (to the downstream side). - Needle Valves - Check Valves The valve shall be DOROT mod. 30 (31) -(size) - CV or equal in all aspects. a. Needle Valve Mod.34-1/4NE (closing) b. Needle Valve Mod.34-1/4NE (opening) c. Check Valve Mod 21-1/2 Design Notes Operating Data Checklist (Please fill out and send to the distributor when ordering) The "CV" Valve creates a certain pressure loss. Refer to headloss chart. Maximum Flow Rate: Maximum Upstream Pressure: Optional Features Electric On-Off Control (add code "EL"). See p. 1A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size 30, 30A (Inch): 11/2”- 20” 31, 31A 1B-2 2002 Composite 30 6 Connection Standard ISO, ANSI, JIS etc. Control Function ISO PN16 CV / Additional Features Electric On-Off Control Special Instructions EL (N.O.) Position Indicator Pg. 2A-1 3/3/02 15:11 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES PR PRESSURE REDUCING VALVE DOROT model “PR” is an automatic, pilot controlled, pressure reducing valve, activated by the pressure of the pipeline. The valve reduces upstream pressure to a steady, predetermined downstream pressure, regardless of fluctuation of upstream pressure and flow rate. Should downstream pressure exceed the required set-point (due, for example, to a halt in pipeline flow), the valve closes drip-tight. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p.G5; and graph #2 on page G5-b. For pilot data refer to p. G6- a. 30-6-PR Typical Application: High Pressure Area PR QR (Optional) Low Pressure Area The "PR" Valve limits the pressure in a demand area to a preset value, regardless of flow or upstream pressure. Installation of a "QR" Quick Relief Valve, downstream of the "PR" Valve, may prevent excessive pressure in case of extreme pressure or flow fluctuation. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 2A-1 2002 Pg. 2A-2 5/3/02 8:02 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will maintain constant stabilized downstream pressure (value) regardless of varying upstream pressure. a • The valve will regulate any flow within the specified range without the need for a smaller bypass valve or throttling plug. b • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and a resilient Rubber seal, fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device connected to the seal disc and moving freely inside the seat. b • No bottom guide bearing will be permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. c • No external packing gland and piston activation will be permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). a. CX-PR Pilot Valve The control system will consist of: - 2-Way Pilot Valve - Self-Flushing, Removable, Internal Filter - Manual Closure Valve b. 1/2” Manual Ball Valve Mod.34-1/2 c. 1/2” Self-Flushing Filter Mod.81-1/2-2 The valve shall be DOROT mod. 30 (31) -(size) - PR or equal in all aspects. Design Notes Operating Data Checklist The "PR" Valve creates a defined minimum pressure differential. This loss must be incorporated in the design. (Please fill out and send to the distributor when ordering) Refer to the head loss chart in cases where upstream pressure may drop to the downstream pressure set-point. Maximum Flow Rate: Regulating valves may operate in destructive cavitation conditions. Maximum Upstream Pressure: Minimum Upstream Pressure: Refer to p. G6 for further information . Required Downstream Pressure: Optional Features Electric On-Off Control (add code "EL"). When ordering specify "normally open" (N.O.) or "normally closed" (N.C.). See p. 1A-1 for futher information. Hydraulic Check Valve Function (add code "CV"). See p. 1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 2A-2 2002 Composite 30 6 ISO PN16 Control Function PR Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 2B-1 3/3/02 15:27 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES PR(3W) PRESSURE REDUCING VALVE (3 WAY CONTROL) DOROT model "PR(3w)" is an automatic, pilot controlled, pressure reducing valve, activated by the pressure of the pipeline. The valve reduces upstream pressure to a steady, predetermined downstream pressure, regardless of fluctuation of upstream pressure and flow rate. Should downstream pressure exceed the required set-point (due, for example, to a halt in pipeline flow), the valve closes drip-tight. If upstream pressure falls to the preset downstream value, and throttling is unwanted, the valve fully opens, with negligible pressure loss. The valve’s response to pressure variation is very rapid, due to its double chamber control. The main valve is supplied in two models: Model 30D, 30AD for medium pressure (up to 16 bar / 230 psi) Model 31D,31AD for high pressure (up to 25 bar / 350 psi). For further information see p.G5; and graph #1 on page G5-b. For pilot data refer to p. G6-b. 30D-6-PR(3W) Typical Application: PR(3W) The "PR(3W)" Valve limits the pressure in the network, but fully opens when the pump pressure drops, due to an increased demand. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 2B-1 2002 Pg. 2B-2 5/3/02 8:04 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will maintain constant, steady downstream pressure (value) regardless of varying upstream pressure. • The valve will be able to regulate any flow within the specified range, eliminating the need for a smaller bypass valve or throttling plug. a • The minimum pressure differential will not exceed 1.5m (2 psi). • The valve will be a hydraulically operated, diaphragm actuated, double chambered, Globe Type. b • The main valve will consist of a removable SST seat and Resilient rubber seal, fully supported by a seal disc. • A removable separation disc will separate the diaphragm assembly from the controlled liquid, creating a control chamber below the diaphragm. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. c c d • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752 (S-1) Standard. • Flange standard will be to (network standard). a. 3-Way Pilot Valve Mod.31-300 b. Selector Valve Mod. SY3 The control system will consist of: - 3-Way Pilot Valve (permits main valve to fully open). - Self-Flushing, Removable, Internal Filter. - Manual Override Selector Valve. c. 1/2” Ball Valve Mod.34-1/2 d. 1/2” Self-Flushing Filter Mod.81-1/2-2 The valve shall be DOROT mod. 30[D] (31[D]) -(size) - PR(3W) or equal in all aspects. Design Notes Regulating valves may operate in destructive cavitation conditions. Operating Data Checklist Refer to p. G6 for further information. (Please fill out and send to the distributor when ordering) Optional features Maximum Flow Rate: Electric On-Off Control (add code "EL"). Maximum Upstream Pressure: When ordering specify "normally closed" (N.C.) or "normally open" (N.O.). See p. 1A-1 for further information. Minimum Upstream Pressure: Hydraulic Check Valve Function (add code "CV"). Required Downstream Pressure: See p.1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30[D], 30A[D] (Inch): 11/2”- 20” Standard 31[D], 31A[D] ISO, ANSI, JIS etc. 2B-2 2002 Composite 30[D] 6 ISO PN16 Control Function PR(3W) Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 2C-1 3/3/02 15:37 Page 1 C M Y CM MY CY CMY K PR[D] ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES PROPORTIONAL PRESSURE REDUCING VALVE DOROT model PR[D] is an automatic, pressure reducing valve, activated by the pressure of the pipeline. The valve creates a fixed ratio between upstream pressure and downstream pressure, regardless of fluctuations of upstream pressure and flow rate. The valve is a double chamber [D] type. Its control chamber is permanently connected to the downstream. Downstream pressure, applied to the top side of the diaphragm, creates hydraulic power which is balanced by the power created by upstream pressure to the seal disc. The area difference between the diaphragm and the seal disc determines the pressure ratio of approximately 2.7:1. No other control device is needed. Should downstream pressure exceed the above mentioned ratio (due, for example, to a halt in the pipeline flow), the valve closes drip tight. The valve instantly closes when downstream pressure exceeds upstream pressure, serving as a check valve. The main valve is supplied in two models: Model 30D, 30AD for medium pressure (up to 16 bar / 230 psi) Model 31D, 31AD for high pressure (up to 25 bar / 350 psi). 30D-6-PR[D] For further information see p.G5; and graph #2 on page G5-b. Typical Application: PR[D] PR[D] PR PR[D] The "PR[D]" Valves, installed sequentially, reduce the pressure in the main pipe. ® AUTOMATIC CONTROL VALVES Composite Assembly of a "PR[D]' Valve, upstream of a "PR" Valve, creates a two-stage, cavitation-free, pressure reducing station. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 2C-1 2002 Pg. 2C-2 5/3/02 8:08 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will maintain downstream pressure at a 1:2.7 ratio to upstream pressure, regardless of varying upstream pressure and flow rate. • The valve will be a hydraulically operated, diaphragm actuated, double chambered, Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • A removable separation disc will separate the diaphragm assembly from the controlled liquid, creating a control chamber below the diaphragm. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). The valve shall be DOROT mod. 30D (31[D]) -(size) - PR[D] or equal in all aspects. Design Notes Operating Data Checklist The downstream pressure of the "PR[D]" Valve is not fixed to a preset value but is a function of the upstream pressure. (Please fill out and send to the distributor when ordering) Beware of possible excessive downstream pressure in sensitive networks when upstream pressure is very high. Maximum Flow Rate: The pressure ratio is effected by the flow rate and by upstream pressure. Increased flow tends to increase pressure ratio. Maximum Upstream Pressure: Minimum Upstream Pressure: Optional Features Electric On-Off Control (add code "EL"). When ordering specify "normally closed" (N.C) or "normally open"(N.O.). See p. 1A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Size Connection Model 30[D], 30A[D] (Inch): 11/2”- 20” Standard 31[D], 31A[D] ISO, ANSI, JIS etc. 2C-2 2002 Composite 30[D] 6 ISO PN16 Control Function PR[D] Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 2D-1 3/3/02 15:51 Page 1 C M Y CM MY CY CMY K ® Automatic Hydraulic Control AUTOMATIC CONTROL VALVES PR/PS PRESSURE REDUCING & SUSTAINING VALVE DOROT model “PR/PS”is an automatic, pilot controlled, pressure reducing and sustaining valve, activated by the pressure of the pipeline. The valve remains in the "closed" position until the upstream pressure increases to a predetermined point. Then, it modulates to maintain a preset pressure in the network, upstream of its location. Should the upstream pressure exceed the required set-point, the valve opens, increasing the network flow, thus reducing the upstream pressure and increasing downstream pressure. Then, the valve reduces upstream pressure to a steady, predetermined downstream pressure, regardless of fluctuation in upstream pressure and flow rate. Should downstream pressure exceed the preset pressure, (due, for example, to a halt in the pipeline flow), the valve closes drip-tight. The main valve is supplied in two models: Model 30,30A for medium pressure (up to 16 bar / 230 psi) Model 31,31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5; and graph #2 on page G5-b. For pilot data refer to p. G6-a. 30-6-PR/PS Typical Application: The "PR/PS" Valve, installed on the discharge side of a pump that supplies the downhill network, prevents excessive flow through the filling stage, as well as excessive pressure during normal operation. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 2D-1 2002 Pg. 2D-2 3/3/02 15:48 Page 1 C M Y CM MY CY CMY K Purchase Specifications Schematic Control Diagram (Insert value) a • The valve will maintain a preset (or >) upstream pressure of (value). It will close drip-tight if the upstream pressure falls below the specified (value). • As long as the upstream pressure exceeds the specified setpoint, the valve will maintain constant, stabilized downstream pressure (value) regardless of varying upstream pressure or flow rate. b c • The valve will be capable of regulating any flow within the specified range, eliminating the need for a smaller bypass valve or throttling plug. • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and a resilient Rubber seal fully supported by a seal disc. c • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. d • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). a. CX-PS Pilot Valve b. CX-PR Pilot Valve The control system will consist of: - 2-Way Pilot Valves - Self-Flushing, Removable, Internal Filter. - Manual Closure Valve c. 1/2” Ball Valve Mod.34-1/2 d. 1/2” Self-Flushing Filter Mod.81-1/2-2 The valve shall be DOROT mod. 30 (31) -(size) - PR/PS or equal in all aspects. Design Notes The "PR/PS" Valve creates a defined minimum pressure differential. This loss must be incorporated in the design. Operating Data Checklist Refer to the head loss chart in case upstream pressure drops to the downstream pressure set-point. (Please fill out and send to the distributor when ordering) An excessively high setting of upstream pressure may prevent the downstream pressure from reaching the desired value. The upstream set-point should not considerably exceed the required downstream set-point. Maximum Flow Rate: Maximum Upstream Pressure: Requested Minimum Upstream Pressure: Regulating valves may operate in destructive cavitation conditions. Requested Maximum Downstream Pressure: Refer to p. G6 for further information. Optional Features Electric On-Off Control (add code "EL"). When ordering specify "normally closed" (N.C) or "normally open" (N.O). See p.A-1 for further information. Check Valve Function (add code "CV"). See p.1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 2D-2 2002 Composite 30 6 ISO PN16 Control Function PR/PS Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 2E-1 4/3/02 8:21 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES PR/EL ELECTRICALLY CONTROLLED PRESSURE REDUCING VALVE DOROT model "PR/EL" is an automatic, pilot controlled, pressure reducing valve, activated by the pressure of the pipeline. The valve reduces upstream pressure to a steady predetermined downstream pressure, regardless of fluctuation of upstream pressure and flow rate. Should downstream pressure exceed the required set-point (due, for example, to a halt in pipeline flow), the valve closes drip-tight. The valve's opening is controlled by an electric solenoid valve that connects the control chamber to the main valve outlet. This either causes the valve to close, or the control chamber to drain through the main valve outlet, thus activating the (opening) regulating mode. The standard mode of the main valve is "normally closed" (N.C.). The electric signal opens the standard valve. "Normally open" (N.O.) valves are supplied on request. An electric signal closes the valve. The standard electric current of the solenoid is 24VAC, 50Hz. Various coils, suitable to other electric currents are supplied on request. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). 30A-6-PR/EL For further information see p. G5; and graph #2 on page G5-b. For pilot data refer to p. G6-a. For solenoid data refer to p. G6-f. Typical Application: Control Center The "PR/EL" Valves control the pressure in their respective networks. The valves are opened or closed by electric remote control. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 2E-1 2002 Pg. 2E-2 4/3/02 8:14 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will maintain constant, steady downstream pressure regardless of varying upstream pressure. a b • The valve will be able to regulate any flow within the specified range, eliminating the need for a smaller bypass valve or a throttling plug. • The valve will be controlled by an electric solenoid valve (electric data). • The main valve will be "normally closed" (N.C.) ("normally open") (N.O.). • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. c c • The main valve will consist of a removable SST seat and resilient Rubber seal, fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. d • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted.. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). a. CX-PR Pilot Valve b. Solenoid Valve c. 1/2” Ball Valve Mod.34-1/2 The control system will consist of: - 2-Way Pilot Valve - Electric Solenoid Valve - Self-Flushing, Removable, Internal Filter. - Manual Closure Valve d. 1/2” Self-Flushing Filter Mod.81-1/2-2 The valve shall be DOROT mod. 30 (31) -(size) - PR/EL or equal in all aspects. Design Notes The "PR/EL" Valve creates a defined minimum pressure differential. This loss must be incorporated in the design. Refer to the head loss chart in case upstream pressure drops to the downstream pressure set-point. Operating Data Checklist Regulating valves may operate in destructive cavitation conditions. (Please fill out and send to the distributor when Refer to p. G5-d for further information. Maximum Flow Rate: Maximum Upstream Pressure: Optional Features Required Downstream Pressure: Hydraulic Check Valve Function (add code "CV"). Electric Control Current: See p. 1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 2E-2 2002 Composite 30 6 ISO PN16 Control Function PR/EL Additional Features Check Valve / CV Special Instructions Position Indicator Pg. 3A-1 4/3/02 8:46 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES PS PRESSURE SUSTAINING VALVE DOROT model “PS” is an automatic, pilot controlled, pressure sustaining valve, activated by the pressure of the pipeline. The valve will maintain a steady, predetermined pressure in the network, upstream of its location. Should the upstream pressure exceed the required set-point, the valve opens, increasing network flow, thus reducing its upstream pressure. If upstream pressure falls below the required value, the valve closes drip-tight. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5; and graph #2 on page G5-b. For pilot data refer to p. G6-a. 30-6-PS Typical Application: The "PS" Valve is installed on the discharge of a pump, supplying the lower network. The "PS" Valve maintains the minimum required pressure in elevated demand areas, when the network flow increases. ® AUTOMATIC CONTROL VALVES Composite The "PS" Valve maintains a preset pressure in the pump, preventing excessive flow, cavitation, and surges throughout the system filling stage. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 3A-1 2002 Pg. 3A-2 4/3/02 8:41 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will maintain constant, steady upstream pressure. a • The valve will modulate according to the varying network flow. b • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal, fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. b • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). c The control system will consist of: - 2-Way Pilot Valve - Self-Flushing, Removable, Internal Filter. - Manual Closure Valve. a. CX-PS Pilot Valve The valve shall be DOROT mod. 30 (31) -(size) - PS or equal in all aspects. b. 1/2” Manual Ball Valve Mod.34-1/2 c. 1/2” Self-Flushing Filter Mod.81-1/2-2 Design Notes Operating Data Checklist The "PS" Valve creates a defined minimum pressure differential. This loss must be incorporated in the design. (Please fill out and send to the distributor when ordering) Refer to p.G5-b. Maximum Flow Rate: Regulating valves may operate in destructive cavitation conditions. Maximum Upstream Pressure: Refer to p.G5-d for further information. Requested Upstream Pressure: Optional Features Electric On-Off Control (add code "EL"). When ordering, specify "normally open" (N.O) or "normally closed" (N.C). See P. 1A-1 for futher information. Check Valve Function (add code "CV"). See p. 1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Size Connection Model 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 3A-2 2002 Composite 30 6 ISO PN16 Control Function PS Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 3B-1 4/3/02 10:12 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES PS(R) PRESSURE RELIEF VALVE DOROT model “PS(R)” is an automatic, pilot controlled, pressure relief valve, activated by the pressure of the pipeline. The valve is mounted on a T-junction in the pipeline and modulates to maintain a steady predetermined pressure in the network by releasing excess pressure. Should upstream pressure exceed the required set-point, the valve opens, increasing pump flow and thus reducing its pressure. If upstream pressure falls below the preset value, the valve closes drip-tight. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p.G5; and graph #3 on page G5-c. For pilot data refer to p. G6- a. 30-6-PS(R) Typical Application: The "PS(R)" Valve maintains preset maximum pressure in the network by relieving excess pressure to the pump suction side (pump bypass) or to the atmosphere. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 3B-1 2002 Pg. 3B-2 4/3/02 10:15 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will maintain constant steady upstream pressure. • The valve will modulate according to the varying network pressure. a b • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. b • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted.. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). c The control system will consist of: - 2-Way Pilot Valve - Self-Flushing, Removable, Internal Filter. - Manual Closure Valve The valve shall be DOROT mod. 30 (31) -(size) - PS(R) or equal in all aspects. a. CX-PS Pilot Valve b. 1/2” Manual Closure Valve Mod.34-1/2 c. 1/2” Self-Flushing Filter Mod.81-1/2-2 Design Notes Operating Data Checklist The valve should be sized according to the flow created by the pump at the pressure set-point. (Please fill out and send to the distributor when ordering) The relief valve operates at a high pressure differential. Flow velocity may be extremely high therefore the draining pipe should be larger than the valve size. Required Network Pressure: Pump Flow (at the required pressure): Regulating valves may operate in destructive cavitation conditions. Refer to p. G6 for further information. Optional Features Electric On-Off Control (add code "EL"). When ordering, specify "normally open" (N.O.) or "normally closed" (N.C.). See p. 1A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 3B-2 2002 Composite 30 6 ISO PN16 Control Function PS(R) Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 3C-1 4/3/02 8:37 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES QR QUICK RELIEF SAFETY VALVE DOROT model “QR” is an automatic, pilot controlled, quick relief safety valve, activated by the pressure of the pipeline. The valve, mounted on a T-junction in the pipeline, releases water from the network. Should the upstream pressure exceed the safe value, the valve instantly opens to its fully open position, preventing a possible pressure surge. When the network pressure falls to the required value, the valve slowly closes to avoid a pressure surge that may be caused by a sudden flow reduction. The main valve is supplied in two models. Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5; and graph #3 on page G5-c. For pilot data refer to p. G6-c. 30-6-QR Typical Application: The "QR" Valve, assembled upstream of the valve that controls the filling of the tank, instantly opens if the pressure rises to an unsafe value, due to sudden valve closure. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 3C-1 2002 Pg. 3C-2 4/3/02 8:38 Page 1 C M Y CM MY CY CMY K Purchase Specifications Schematic Control Diagram (Insert value) • The valve will open to the fully open position within 1 second of the upstream pressure exceeding the set-point. a • The valve will close, at an adjustable pace, when the pressure drops to the set-point. b • The pressure differential between opening and closing positions will not exceed 10% of the set-point. • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. c • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. c • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). d The control system will consist of: - Fast-Acting Relief Pilot Valve. - Needle Valve. - Self-Flushing, Removable, Internal Filter. a. Fast-Reacting Pilot Mod.66-300 b. Needle Valve Mod.34-1/4-NE c. 1/2” Ball Valve Mod.34-1/2 d. 1/2” Self-Flushing Filter Mod.81-1/2-2 The valve shall be DOROT mod. 30 (31) -(size) - QR or equal in all aspects. Design Notes Operating Data Checklist The valve size should accomodate the flow created by the pump at the pressure set-point. (Please fill out and send to the distributor when ordering) The relief valve operates in high pressure differentials. The flow velocity may be extremely high and the diameter of the draining pipe should be larger than the valve size. Maximum Network Flow Rate: Pump Flow At Maximum Pressure: The valve is not a modulating type, therefore cannot be used for pressure regulation. See PS(R) p. 3B-1 for further information. Surges generated by the pump shut-off cannot be prevented by the Quick Relief Valve. Refer to RE p. 6F-1 for further information Optional Features Electric On-Off Control (add code "EL"). When ordering specify "normally open" (N.O) or "normally closed" (N.C). See p. 1A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 3C-2 2002 Composite 30 6 ISO PN16 Control Function QR Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 4A-1 4/3/02 11:30 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES FR FLOW RATE CONTROL VALVE DOROT model "FR" is an automatic, pilot controlled, rate-offlow control valve, activated by the pressure of the pipeline. The valve maintains a preset, steady flow rate in the network, regardless of pressure variations and flow demand. The valve fully opens when the flow demand is below the preset maximum value or when the system pressure cannot supply the required flow. In such cases the head loss of the valve is negligible. An orifice plate is assembled on the upstream flange of the valve, creating a small pressure differential when the required flow rate passes through it. A 3-way differential pilot valve, sensing the pressure on both sides of the orifice plate, is set to maintain the preset differential, hence the flow rate. The pilot opens the main valve only if the flow is below the preset value, or closes it, when the flow exceeds the preset value. The main valve is supplied in two models: Model 30, 30A for medium pressures (up to 16 bar / 230 psi) Model 31, 31A for high pressures (up to 25 bar / 350 psi). 30-6-FR For further information see p. G5; and graph #2 on page G5-b. For pilot data refer to p. G6- d. Typical Application: The "FR" Valves, installed in independent outlets of a pressure system, limit the flow of each outlet to the preset value. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 4A-1 2002 Pg. 4A-2 4/3/02 11:17 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will limit the flow rate to (value) regardless of varying pressure or demand. • The valve will be controlled by a differential pilot valve, sensing pressure differentials created by an orifice plate. a • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. b • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. d c c e • Flange standard will be to ( network standard) . The control system will consist of: - 2-Way Differential Pilot Valve - Orifice Plate - Manual Override Selector Valve - Self-Flushing, Removable, Internal Filter. a. 2-Way Differential Pilot Mod. 76-600 b. Manual Selector Valve Mod. SY3 c. 1/2” Ball Valve Mod.34-1/2 d. 1/2” Filter The valve shall be DOROT mod. 30 (31) - (size) - FR or equal in all aspects. (assembled upstream of the valve) e. Orifice Plate Design Notes Operating Data Checklist The orifice plate is calculated to create 2-2.5m (3-3.5 psi) pressure loss at the designed flow rate. (Please fill out and send to the distributor when ordering) A pressure sensing port, 1/2” minimum size, should be provided upstream of the valve. Required Flow Rate: Maximum Upstream Pressure: A predesigned flow rate may be modified by pilot adjustment in limited (-10%, +40% approx.) range. Alarger change will require a new orifice plate. Optional Features Electric On-Off Control (add code "EL"). When ordering specify "normally open" (N.O.) or "normally closed" (N.C.). See p. 1A-1 for further information. Hydraulic Check Valve Function (add code "CV"). See p. 1B-1 for further information. Pressure Reduction (add code "PR"). See p. 2A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 4A-2 2002 Composite 30 6 ISO PN16 Control Function FR Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 4B-1 4/3/02 11:55 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES FE EXCESSIVE FLOW SHUT-OFF VALVE DOROT model “FE” is an automatic, pilot controlled, rateof-flow control valve, activated by the pressure of the pipeline. The valve is fully open when the flow is below the preset maximum value. The valve automatically closes when its flow rate exceeds the preset value. An orifice plate is assembled on the upstream flange of the valve, creating a small pressure differential when the required flow rate passes through it. A differential pilot valve simultanously senses the upstream pressure of the orifice and the pressure at the valve outlet. Should the flow increase above the set-point (due, for example, to pipe rupture), the pilot immediately closes the main valve. Reopening is done by a manual override selector valve in the control system. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5; and graph #1 on page G5-b. For pilot data refer to p. G6- b. 30-6-FE Typical Application: The "FE" Valve, located on a gravity-fed pipeline, automatically closes when the flow rate exceeds the normal value (due, for example, to pipe rupture). ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 4B-1 2002 Pg. 4B-2 5/3/02 8:15 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will limit the flow rate to (value). It will automatically close when the flow rate, in its location, exceeds the above mentioned flow rate by 10%. • The valve will be controlled by a differential pilot valve, sensing pressure differentials created by the flow across the main valve. • A manual opening device will enable reopening of the main valve if closed by the automatic system. • The main valve will be a hydraulically operated, diaphragm actuated, Globe Type. a b d • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. d c • Flange standard will be to ( network standard) . a. 3-Way Differential Pilot Mod. 31-400 The control system will consist of: - 3-Way Differential Pilot Valve - Orifice Plate - Manual Override Selector Valve - Self-Flushing, Removable Internal Filter. b. Manual Selector Valve Mod. SY3 c. 1/2” Isolating Ball Valve Mod.34-1/2 d. 1/2” Self-Flushing Filter Mod.81-1/2-2 The valve shall be DOROT mod. 30 (31) - (size) - FE or equal in all aspects. Design Notes Operating Data Checklist The orifice plate is calculated to create 1-1.5m (1.5-2 psi) pressure loss at the maximum flow-rate. (Please fill out and send to the distributor when ordering) A pressure sensing port, 1/2” minimum size, should be provided upstream of the valve. Maximum Flow Rate: Maximum Upstream Pressure: Optional Features Electric On-Off Control (add code "EL"). When ordering specify "normally open" (N.O.) or "normally closed" (N.C.). See p. 1A-1 for further information. Hydraulic Check Valve Function (add code "CV"). See p. 1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 4B-2 2002 Composite 30 6 ISO PN16 Control Function FE Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 5A-1 4/3/02 12:21 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES FL FLOAT CONTROLLED VALVE DOROT model "FL" is an automatic, pilot controlled, level control valve, activated by the pressure of the pipeline. The valve is mounted on the tank or reservoir inlet, below or above the requested water level. The float pilot can either be assembled on the main valve, (for above-level installation) or can be connected to the main valve by a command tube. The valve closes when the water level rises, thus raising the float to its closed position. It opens when the float descends due to a drop in water level. The difference between maximum and minimum levels is very small and is affected by the length of the float pilot arm. In practice, the water level is maintained continously at the maximum point as long as the upstream flow exceeds the downstream flow. The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5; and graph #2 on page G5-b. For pilot data refer to p. G6-e. 30-6-FL Typical Application: Vacuum Valve The "FL" Valve, located below water level, prevents overflow and return flow. The pilot float valve is connected to the main valve by a command tube. ® AUTOMATIC CONTROL VALVES Composite The "FL" Valve, located on top of the tank, prevents overflow. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 5A-1 2002 Pg. 5A-2 5/3/02 8:18 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) b a • The valve will be controlled by a float-operated pilot valve, located in the tank. • The main valve will be installed below the water level or on top of the tank. c • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. d • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). e The control system will consist of: a. Float Pilot Mod. 70-400 - 2-Way Float Valve - SST Needle Valve - Manual Closure Valve - Self-Flushing, Removable, Internal Filter. b. SST Needle Valve Mod.34-1/4NE-1 c. Manual Selector Mod. SY3 d. 1/2” Ball Valve Mod.34-1/2 The valve shall be DOROT mod. 30 (31) - (size) - FL or equal in all aspects. e. 1/2” Self-Flushing Filter Mod.81-1/2-2 Design Notes Operating Data Checklist The float must be surrounded by a partition wall, creating a still water surface. (Please fill out and send to the distributor when ordering) Maximum Flow Rate: Maximum Upstream Pressure: Optional Features Electric On-Off Control (add code "EL"). When ordering specify "normally open" (N.O.) or "normally closed" (N.C.). See p. 1A-1 for futher information. Hydraulic Check Valve Function (add code "CV"). See p. 1B-1 for further information. Back Pressure Sustaining (add code "PS"). See p. 3A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 5A-2 2002 Composite 30 6 ISO PN16 Control Function FL Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 5B-1 4/3/02 12:34 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES DIFFERENTIAL FLOAT CONTROLLED VALVE FLDI 1 FLDI 2 DOROT model “FLDI1/FLDI2” is an automatic, pilot controlled, level control valve, activated by the pressure of the pipeline. The valve is mounted on the tank or reservoir inlet, below or above the requested water level . The float pilot can either be assembled on the main valve (for above-level installation), or can be connected to the main valve by command tubes. The standard valve closes when the water rises to the requested maximum level and opens when the water level drops to the preset minimum point. High level opening/low level closing valves are supplied on request. The Differential Float Valves are available in two versions: 1. FLDI1, equipped with float pilot model 70-550, enabling level differentials of 5-160cm (2”- 63”). 2. FLDI2, equipped with float pilot model 70-610, enabling level differentials of 5-40cm (2”-16”). 30-6-FLDI1 The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5 ; and graph #1 on page G5-b. For pilot refer to p. G6-f. Typical Application: closed closed 1 1 2 2 open open The "FLDI1" Valve prevents the frequent start and stop of flow by providing a large difference between maximum (1) and minimum (2) water levels in the tank. ® AUTOMATIC CONTROL VALVES Composite The "FLDI2" Valve permits the permanent utilization of the entire tank's capacity, through the use of smaller level differentials. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 5B-1 2002 Pg. 5B-2 5/3/02 8:21 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) a1 • The valve will be controlled by a differential float-operated pilot valve, located in the tank. • The main valve will be installed below the water level, or on top of the tank. a • The requested level differential is (the maximum differential). b • The valve will be a hydraulically operated, diaphragm actuated, (double chambered) Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal, fully supported by a seal disc. c • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc, moving freely inside the seat. d • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. a. Differential Float Pilot Mod. 70-550 or a1. Differential Float Pilot Mod. 70-610 • No external packing gland and piston activation is permitted. • Face to face length dimension meets ISO 57529S-10 Standard. b. Manual Selector Valve Mod. SY3 • Flange standard will be to (system standard). c. 1/2” Isolating Ball Valve Mod.34-1/2 The control system will consist of: - 3-Way/4-Way Float Valve (70-550) - Manual Override Selector Valve - Self-Flushing, Removable, Internal Filter. d. 1/2” Self-Flushing Filter Mod.81-1/2-2 Design Notes The valve shall be DOROT mod. 30 [D] (31[D]) - (size) FLDI1/FLDI2 or equal in all aspects. The float must be surrounded by a partition wall, creating a still water surface. Closure of the valve can cause serious pressure surges if the supply pipe is long. Operating Data Checklist Refer to SP p. 7C - 1 for surge protection information. (Please fill out and send to the distributor when ordering) Optional Features Required Flow Rate: Electric On-Off Control (add code "EL"). Maximum Upstream Pressure (on closed valve): When ordering specify "normally open" (N.O.) or "normally closed" (N.C.). See p. 1A-1 for further information. Level Hydraulic Check Valve Function (add code "CV"). See p. 1B-1 for further information. Maximum: Surge-Preventing Closure (add code "SP"). Minimum: See P. 7C-1 for further information. Back-Pressure Sustaining (add code "PS"). See p. 3A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 5B-2 2002 Composite 30 6 ISO PN16 Control Function Additional Features Electric On-Off Control FLDI1/FLDI2 / EL (N.O.) Special Instructions Position Indicator Pg. 5C-1 4/3/02 12:48 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES AL ALTITUDE CONTROL VALVE DOROT model “AL” is an automatic, pilot controlled, level control valve, activated by the pressure of the pipeline. The valve is mounted on the tank or reservoir inlet, below or above the requested water level. The pilot valve, located outside the tank or reservoir, senses the hydrostatic pressure of the water level. The pilot valve can either be assembled on the main valve or (for abovelevel installation) can be connected to the main valve by command tubes. The standard valve closes when the water rises to the requested maximum level and opens when the water level drops to the preset minimum point. High level opening / low level closing valves are supplied on request. The "Altitude Control Valves" are available in two versions: 1. The "One-Way Flow Valve" (standard feature), prevents returning flow even if downstream pressure exceeds upstream pressure when the supply pump shuts down. 2. The "Bi-Directional Flow Valve" (add code "BD"), allows for reverse flow when the upstream pressure drops below the tank static pressure. 30-6-AL The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). Typical Application: For further information see p. G5; and graph #2 on page G5-b. For pilot data refer to G6-d. 1 2 The "AL" Valve controls maximum and minimum levels in a water tower by responding to the static pressure of the water. One–way flow (filling only) or bi-directional flow are optional. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 5C-1 2002 Pg. 5C-2 5/3/02 8:23 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) Tank • The valve will be controlled by a pilot valve which is operated by hydrostatic pressure and is located outside the tank. • The pilot closes (opens) the valve when the water reaches the maximum level and opens (closes) it when the water level drops to its preset minimum point. • Reverse flow will be permitted when the upstream pressure is lower than the tank’s hydrostatic pressure. (For bi-directional flow, add code, "BD"). • The main valve will be installed (value) below the maximum water level. • Requested levels differential is (minimum differential). • The main valve will be a hydraulically operated, diaphragm actuated, (double chambered) Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). The control system will consist of: - 2-Way Altitude Control Pilot. - Manual Override Selector Valve. - Self-Flushing, Removable, Internal Filter. The valve shall be DOROT mod. 30 (31) - (size) - AL or equal in all aspects. a b c d a. 2 Way Altitude Pilot Mod.76-600 b. Manual Selector Valve Mod. SY3 c. 1/2” Ball Valve Mod.34-1/2 d. 1/2” Self-Flushing Filter Mod.81-1/2-2 Design Notes The pilot valve must be located at least 2m (6 ft.) below the minimum level. The maximum level should not be more then 50m (160 ft.) above the pilot valve. Closure of the valve can cause serious pressure surges if the supply pipe is long. Refer to SP p. 7C-1 for surge protection information.. Operating Data Checklist Optional Features (Please fill out and send to the distributor when ordering) Electric On-Off Control (add code "EL"). See p. 1A-1 for further information. Surge-Preventing Closure (add code "SP"). Required Flow Rate: Back Pressure Sustaining (add code "PS"). Maximum Upstream Pressure (on closed valve): Bi-Directional (add code "BD"). Level Above Valve See p. 7C-1 for further information. See p. 3A-1 for further information. Maximum: Minimum: Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 5C-2 2002 Composite 30 6 ISO PN16 Control Function AL Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 5D-1 4/3/02 12:58 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES FL/EL ELECTRIC FLOAT CONTROLLED VALVE DOROT model “FL/EL” is an automatic, solenoid controlled, level control valve, activated by the pressure of the pipeline. The valve is mounted on the tank or reservoir inlet, below or above the water level. An electric float pilot is mounted in the tank or reservoir in such a way that it will be in a vertical position when the water reaches its minimum level, and in a horizontal position when the water level rises to the required maximum level. The electric contacts, built in the float, connect and disconnect the electric signal to the solenoid, according to the float position, initiating the main valve's opening or closing. The valve closes when the water rises to the requested maximum level, and opens when the water level drops to the preset minimum point. The valves are available in two versions: 1.Normally Closed (N.C.) - the float connects the signal to open the valve. 2.Normally Open (N.O.) - the float connects the signal to close the valve. 30-6-FL/EL The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5; and graph #1 on page G5-b. For solenoid data refer to p. G6-e. Typical Application: Electricity Source 1 2 The "FL/EL" Valve controls maximum and minimum water levels in a tank, through the position of an electrical float in the tank. The valve may be located at a distance from the tank, activated through an electric wire. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 5D-1 2002 Pg. 5D-2 5/3/02 8:28 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) 0 c • The valve will be controlled by an electric float pilot (or electric probes) located in the tank. • The valve will open (or close) by an electric signal, activated by the float. • The valve will be in the closed or (open) position when the electric signal is off. • The main valve will be a hydraulically operated, diaphragm actuated, (double chambered) Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal, fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). b a d e a. Solenoid valve. b. Electric Float Mod.70-200 c. Electricity Source (not supplied) d. 1/2” Ball Valve Mod.34-1/2 The control system will consist of: - Electric Float Pilot - Solenoid Valve - Self-Flushing, Removable, Internal Filter. e. 1/2” Self-Flushing Filter Mod.81-1/2-2 Note: Main valve is "normally closed" (N.C.) The float is connected at the N.C. mode while in the vertical position. The valve shall be DOROT mod. 30 (31) - (size) - FL/EL or equal in all aspects. Design Notes The preferred position of the valve, when power failure occurs, dictates the selection of the N.O. or N.C. mode. Operating Data Checklist Closure of the valve can cause serious pressure surges if the supply pipe is long. (Please fill out and send to the distributor while ordering) Refer to section SP p. 7C-1 for surge protection information. Required Flow Rate: Optional Features Upstream Pressure (on closed valve) Hydraulic Check Valve Function (add code "CV"). Maximum: See p. 1B-1 for further information. Minimum: Surge-Preventing Closure (add code "SP"). See P. 7C-1 for further information. Electric Current: Pressure Sustaining (add code "PS"). Normal Position: closed / opened See P. 3A-1 for further information. Activation by electric probes instead of the float. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 5D-2 2002 Composite 30 6 ISO PN16 Control Function FL/EL Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 5E-1 4/3/02 13:12 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES FLDI/PS DIFFERENTIAL FLOAT CONTROLLED/ PRESSURE SUSTAINING VALVE The DOROT model “FLDI/PS” is an automatic, pilot controlled, level control valve, activated by the pressure of the pipeline. The valve is mounted on the tank or reservoir inlet, below or above the requested water level. The main valve fully opens when the water level drops to a preset low point, enabling full flow into the tank, or closes partially when the level rises to the maximum value, limiting the flow. High level opening / low level throttling valves are supplied on request. A float pilot is assembled on the main valve (for above-level installation) or separately, connected to the main valve by command tubes. A pressure sustaining pilot controls the main valve's opening. The float pilot, responding to the water level, activates this pilot. The main valve is supplied in two models: Model 30, 30A for medium pressures (up to 16 bar / 230psi) Model 31, 31A for high pressures (up to 25 bar / 350psi). 30-6-FLDI/PS For further information see p. G5; and graph #1 on page G5-b. For pilot data refer to G6-f and G6-a. Typical Application: Demand Area "FL" Valve "FLDI / PS" Valve The main pump supplies booster pump suction. The "FLDI/PS" Valve, installed at the booster discharge, reduces the flow when the water level in the sump drops to the minimum level. The valve fully opens when the water level rises. ® AUTOMATIC CONTROL VALVES Composite The main pump supplies a demand area, surplus is accumulated in a water tower. The "FLDI/PS" Valve, controlling tower filling, maintains constant demand area pressure, regardless of fluctuating demand flow. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 5E-1 2002 Pg. 5E-2 5/3/02 8:32 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) T B • The valve will limit the flow according to the water level in the tank, limiting the tank filling (draining) when water rises (drops) to a preset level. P P T V • A differential float-operated pilot valve, located in the tank, will activate the main valve. b • Limitation of the flow will be adjustable. c • The main valve will be installed below the water level or (on top of the tank). a • Levels differential is (differential between fully open level and throttling level). • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. d • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. d • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. e • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way, which enables fast and easy replacement on site. a. 70-550 Float Pilot Valve b. CXPS Pilot Valve c. 28-200 Relay d. 1/2” Ball Valve e. 1/2” Self-Flushing. Inline filter • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). Design Notes The control system will consist of: - 3-way Float Valve - Pressure Sustaining Pilot Valve - Manual override selector valve - Self-Flushing, Removable, Internal Filter. The “FLDI/PS” Valve is selected when the supply to the tank does not match the demand from the tank, and the frequent start/stop of flow should be prevented in order to avoid surges, pump shut-off, etc... The valve shall be DOROT mod. 30 (31) - (size) - FLDI1/PS or equal in all aspects. The valve coordinates supply and demand in the tank, so it can be used in the tank's inlet (limiting the supply) or in the outlet (limiting the demand). Closure of the valve can cause serious pressure surges if the supply pipe is long. Operating Data Checklist Refer to SP p. 7C-1 for surge protection information. (Please fill out and send to the distributor when ordering) Optional Features Reguested Flow Rate: On-Off Control (add code "EL"). Maximum Upstream Pressure (on closed valve): When ordering specify "normally open" (N.O.) or "normally closed" (N.C.). See p. 1A-1 for further information. Upstream Pressure (at the throttled position): Hydraulic Check Valve Function (add code "CV"). See p. 1B-1 for further information. Surge-Preventing Closure (add code "SP"). See p. 7C-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 5E-2 2002 Composite 30 6 ISO PN16 Control Function FLDI/PS Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 6A-1 4/3/02 13:48 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES BC PUMP CONTROL VALVE DOROT model “BC” is an automatic, solenoid controlled valve, activated by the pressure of the pipeline. The valve is installed on the pump discharge. It opens slowly on start-up of the pump, until it is fully open, and gradually closes prior to the pump shut-off, preventing pressure surges caused by a rapid change of water velocity in the discharge pipe. Both opening and closing speeds are adjustable. A limit switch, assembled on the main valve bonnet, is connected to the pump control panel and switches off the pump motor when the valve is completely closed. In case of a power or pump failure, the valve instantly closes, performing as a fast-reacting check valve. The main valve is "normally closed" (N.C.). The electric signal opens the valve. The standard electric current of the solenoid is 24VAC, 50Hz. Various coils, suitable to other electric current are supplied on request. The main valve is supplied in two models: Model 30D for medium pressures (up to 16 bar / 230 psi) Model 31D for high pressures (up to 25 bar / 350 psi). 30D-6-BC For further information see p. G5; and graph #1 on page G5-b. For solenoid data refer to p. G6- f. Typical Application: "RE" Valve (Optional) The "BC" Valve prevents surges caused by the start-up of a pump. It closes slowly before the pump shuts off, gradually reducing pipeline velocity, protecting the network from water hammer and draining. Assembly of an "RE" Valve downstream of the "BC" Valve protects the network when electric power failure occures. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6A-1 2002 Pg. 6A-2 5/3/02 8:36 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) f b a d f d e c a. 24VAC N.C. Solenoid b. Limit Switch Mod.40-LS & Bracket Mod.48-LB c. 1/2” Self-Flushing Filter Mod.81-1/2-2 d. Check Valve Mod.21-1/2 e. 1/2” Ball Valve Mod.34-1/2 f. Needle Valve Mod.34-1/2-NE Design Notes Refer to the head loss chart (in this section) and select the smallest valve which satisfies the allowed pressure loss at the duty point of the pump. Closure time is related to main pipe length. Closure time should be extended as the pipe is longer. The "BC" Valve cannot prevent water hammer in case of power failure. A surge-anticipating valve "RE" should be used if such an occurrence is expected. See RE p. 6F-1 for further information. • The valve will be controlled by an electric solenoid valve (electric data). It will be equipped with a position indicator, a limit switch, and an opening/closing speed adjustment device. • The valve will open simultaneously with the pump and will be in the "fully open" position through normal pump operation, creating a maximum pressure loss of (value). • On termination of the electric signal, the valve will begin closing slowly. It will initiate motor shut-off when completely closed. • The valve will instantly close when the downstream pressure exceeds the upstream pressure, regardless of the electric control mode. • The main valve will be a hydraulically operated, diaphragm actuated, double chambered, Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • A removable separation disc will separate the diaphragm assembly from the controlled liquid, creating a control chamber below the diaphragm. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • The valve will be equipped with a position-indicating rod. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). The control system will consist of: - Solenoid Valve with Manual Override - Needle Valves - Check Valves - Self-Flushing, Removable, Internal Filter. - Limit Switch The valve shall be DOROT mod. 30[D] (31[D]) - (size) - BC or equal in all aspects. A simple electric circuit should be added to the pump control panel, to facilitate the interlink with the "BC" Valve. Operating Data Checklist Optional Features (Please fill out and send to the distributor when ordering) Pressure Sustaining (add code "PS"). Maximum Flow Rate: See p. 3A-1 for further information. Flow Rate Control (add code "FR"). Operating Pressure: See p. 4A-1 for further information. Electric Control Current: Two-Stage Opening (add code "TO"). See p. 6C-1 for further information. Extended closure (add code "CD"). See p. 6D-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Size Connection Model 30[D], 30A[D] (Inch): 11/2”- 20” Standard 31[D], 31A[D] ISO, ANSI, JIS etc. 6A-2 2002 Composite 30[D] 6 ISO PN16 Control Function BC Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Bronze Body Pg. 6B-1 4/3/02 14:11 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES DW DEEP WELL CONTROL VALVE DOROT model “DW” is an automatic, solenoid controlled valve, activated by the pressure of the pipeline. The valve is installed on a T-junction on the discharge bend of a vertical turbine or submersible pump, upstream of the check valve. The valve is in the “open” position while the pump motor starts, releasing the initial flow out. The valve slowly closes, gradually increasing the pressure in the main valve, until all the flow is directed to the network. Before the pump stops, the valve slowly opens, reducing the system pressure, at an adjustable pace, preventing pressure surges caused by fast changes in pipeline flow velocity. A limit switch, assembled on the bonnet of the main valve, is connected to the pump control panel, and switches off the motor when the valve has opened completly. In case of a power failure the valve fully opens. The main valve is "normally open" (N.O.). An electric signal closes the valve. The standard electric current of the solenoid is 24VAC, 50Hz. 30D-6-DW Various coils, suitable to other electric curents, are supplied on request. The main valve is supplied in two models: Model 30D for medium pressures (up to 16 bar / 230 psi) Model 31D for high pressures (up to 25 bar / 350 psi). For further information see p.G5; and graph #1 on page G5-b. For solenoid data refer to p.G6- f. Typical Application: "DW" Valve Non-Slam Air / Vacuum Valve "RE" Valve (Optional) Check Valve The "DW" Valve, assembled on the discharge of a vertical turbine pump, prevents excess pressure and possible damage to the turbine. Adding an “RE” Valve, downstream of the check valve, is recommended to protect the network in case of power failure. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6B-1 2002 Pg. 6B-2 5/3/02 8:39 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will be controlled by two electric solenoid valves (electric data). They will be equipped with a position indicator, a limit switch, and an opening/closing speed adjustment device. f d f • The valve will be "normally open" and will close by way of an electric signal, at an adjustable speed. a b e • On termination of the electric signal, the valve will slowly open. When completely open, it will switch off the motor. c • The main valve will be a hydraulically operated, diaphragm actuated, double chambered, Globe Type. Pressure Source (downstream of the pump check valve) • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • A removable separation disc will separate the diaphragm assembly from the controlled liquid, creating a control chamber below the diaphragm. • The stem will be guided at the top, by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. a. N.C. 24VAC Solenoid Mod.30-NC b. N.O. 24VAC Solenoid Mod.30-NO c. 1/4” Needle Valve Mod.34-1/4-NE (closure pace adjustment) d. 1/4” Needle Valve Mod.34-1/4-NE (opening pace adjustment) e. 1/2” Self-Flushing Filter Mod.81-1/2-2 f . Limit Switch Mod.40-LS & Bracket Mod.48-LB • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • The valve will be equipped with a position-indicating rod. • Face-to-face length dimension meets ISO 5752(S-1) Standard. Design Notes • Flange standard will be to (network standard). Refer to your pump curve and the pressure/flow chart (in this section). Select the smallest valve that relieves the flow, corresponding to pump pressure, required for network static pressure (= Surface Static Pressure + Water Level Below Ground). The control system will consist of: - Solenoid Valves with Manual Override - Needle Valves - Check Valves - Self-Flushing, Removable, Internal Filter The valve shall be DOROT mod. 30[D] (31[D]) - (size) - DW or equal in all aspects. Opening time is related to main pipe length and so should be extended if the pipe is longer. Operating Data Checklist The "DW" Valve cannot prevent a pressure surge during a power failure. A surge-anticipating valve "RE" should be used if such an occurrence is expected. (Please fill out and send to the distributor when ordering) Refer to RE p. 6F-1 for further information. Normal Flow Rate of the Pump: A simple electric circuit should be added to the pump control panel to facilitate the interlink with the "DW" Valve. Duty Point Pressure: Static Pressure: Optional Features Water Level Below the Surface: Quick Relief (add code "QR"). See p. 3C-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Size Connection Model 30[D], 30A[D] (Inch): 11/2”- 20” Standard 31[D], 31A[D] ISO, ANSI, JIS etc. 6B-2 2002 Composite 30[D] 6 ISO PN16 Control Function DW Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Bronze Body Pg. 6C-1 4/3/02 14:31 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES PUMP CONTROL/ PRESSURE SUSTAINING VALVE BC/PS BC/TO DOROT models “BC/PS" and “BC/TO” are automatic, solenoid controlled valves, activated by the pressure of the pipeline. The valve is installed on the pump discharge in a downhill pumping system, where the network drains when the pump is idle. The valve slowly opens on start-up of the pump, maintaining preset back pressure in the pump discharge. This prevents excess flow through the network filling stage which can cause cavitation damage to the pump, pressure surges, and may even cause electric motor overload. The valve fully opens, following the complete filling of the main pipe, when the network pressure rises to the normal duty point. The valve creates a negligible pressure loss when fully open. The valve gradually closes, prior to pump shut-off, preventing pressure surges caused by the rapid change in pipe velocity. A limit switch, assembled on the main valve bonnet, is connected to the pump control panel and switches off the motor when the valve has completed closing. In case of power or pump failure, the valve instantly closes, performing as a fast-reacting check valve. The main valve is "normally closed" (N.C.). The electric signal opens the valve. The standard electric current of the solenoid is 24VAC, 50Hz. Various coils, suitable to other electric currents are supplied on request. 30D-6-BC/PS The main valve is supplied in two models: Model 30D for medium pressure (up to 16 bar / 230 psi) Model 31D for high pressure (up to 25 bar / 350 psi). Typical Application: The "BC/PS" Valves, assembled on the discharge of each pump in a pumping station, maintain back-pressure on the pump through the start-up stage, protecting the pump from excess flow, cavitation, and motor overload. ® AUTOMATIC CONTROL VALVES Composite For further information see p. G5; and graph #1 on page G5-b. For pilot data refer to p. G6- a. For solenoid data refer to p. G6- f. The "BC/TO" Valve, provides throttled flow through the network filling stage, opening fully when the system pressure rises to the normal operating value. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6C-1 2002 Pg. 6C-2 5/3/02 8:42 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) g b b e a c • The valve will be controlled by an electric solenoid valve (electric data) and a diaphragm-operated, spring loaded, pressure sustaining, adjustable pilot valve. • The valve will open simultaneously with the pump and will be in the "fully open" position through normal pump operation, creating a maximum pressure loss of (value). • The valve will be equipped with a position indicator, a limit switch, and an opening/closing speed adjustment device. • On termination of the electric signal, the valve will slowly close. When the valve is completely closed, it will initiate motor shut-off. c f • The main valve will be a hydraulically operated, diaphragm actuated, double chambered, Globe Type. d • The main valve will consist of a removable SST seat and resilient Rubber seal, fully supported by a seal disc. • A removable separation disc will separate the diaphragm assembly from the controlled liquid, creating a control chamber below the diaphragm. a. N.O. 24VAC Solenoid Mod.30-NO b. 1/4” Needle Valve Mod.34-1/4-NE d. 1/2” Self-Flushing Filter Mod.81-1/2-2 • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. e. Limit Switch Mod.40-LS & Bracket Mod.48-LB • No bottom guide bearing is permitted. f. 1/2” Ball Valve Mod.34-1/2 • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. c. 1/2” Check Valve Mod.21-1/2 g. CX-PS Pilot Valve • The valve will be equipped with a position-indicating rod. • No external packing gland and piston activation is permitted. Design Notes • Face-to-face length dimension meets ISO 5752 (S-1) Standard. The two-stage opening valve ("BC/TO") should be selected when the upstream pressure of the valve, through the filling phase, is unknown (when the pump is supplying a n o t h e r n e t w o r k s i m u l t a n o u s l y, f o r e x a m p l e ) . The upstream pressure should be set to a point which is slightly lower than the normal duty point. Refer to the head loss chart (in this section) and select the smallest valve which satisfies the allowed pressure loss at the duty point of the pump. • Flange standard will be to (network standard). The control system will consist of: - Solenoid Valve with Manual Override - Pressure Sustaining Pilot Valve - Needle Valves - Self-Flushing, Removable, Internal Filter - Limit Switch The valve shall be DOROT mod. 30[D] (31[D]) - (size) - BC/PS, BC/TO or equal in all aspects. Operating Data Checklist A simple electric circuit should be added to the pump control panel to facilitate the interlink with the "BC/PS" or "BC/TO" Valve. (Please fill out and send to the distributor when ordering) Maximum Flow Rate: Optional Features Operating Pressure: Minimum Upstream Pressure: Extended Closure (add code "CD"). See section p. 6D-1 for further information. Electric Control Current: Please specify the requested valve in the following sequence (see example below): How To Order Size Connection Model 30[D], 30A[D] (Inch): 11/2”- 20” Standard 31[D], 31A[D] ISO, ANSI, JIS etc. 6C-2 2002 Composite 30[D] 6 ISO PN16 Control Function BC/PS Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Bronze Body Pg. 6D-1 4/3/02 14:43 Page 1 C M Y CM MY CY CMY K ® Automatic Hydraulic Control AUTOMATIC CONTROL VALVES BC/CD PUMP CONTROL/ EXTENDED CLOSURE VALVE DOROT model "BC/CD" is an automatic, solenoid controlled, valve, activated by the pressure of the pipeline. The valve is installed on the pump discharge, connected to uphill-leading long pipelines. On start-up of the pump, the valve slowly opens, at an adjustable pace, until it is fully open, creating negligible pressure loss. Prior to pump shut-off, the valve begins its closing procedure. If downstream pressure drops below the static pressure (due to rapid closure), the valve will temporarily stop the closing procedure, preventing pressure surges caused by the rapid change in the pipe velocity. A limit switch, assembled on the main valve bonnet, is connected to the pump control panel. This switch turns off the motor when the valve has completed closing. In case of power or pump failure, the valve instantly closes performing as a fast-reacting check valve. The valve comes "normally closed" (N.C.). An electric signal opens the valve. The standard electric current of the solenoid is 24VAC, 50Hz. Various coils, suitable to other electric currents are supplied on request. The main valve is supplied in two models: Model 30D for medium pressure (up to 16 bar / 230 psi) Model 31D for high pressure (up to 25 bar / 350 psi). 30D-6-BC/CD For further information see p.G5; and graph #1 on page G5-b. For pilot data refer to p. G6- a. For solenoid data refer to p.G6- f . Typical Application: "RE" Valve (Optional) 10Km The "BC/CD" Valve is assembled on the discharge port of a pump that supplies a long pipeline. The valve automatically performs the “extended closure” procedure, before the pump stops, preventing dangerous pressure surges. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6D-1 2002 Pg. 6D-2 4/3/02 14:36 Page 1 C Schematic Control Diagram e b c b c c f f d d Y CM MY CY CMY K Purchase Specifications g a M a. N.O. 24VAC Solenoid b. 1/4” Needle Valve Mod.34-1/4-NE c. 1/2” Check Valve Mod.21-1/2 d. 1/2” Self Flushing Filter Mod.81-1/2-2 e. Limit Switch Mod.40-LS + Bracket Mod.48-LB f. 1/2” Ball Valve Mod.34-1/2 g. Pilot Valve Mod.CX/PS Design Notes Extended closure should be selected when using long pipeline(s). The shut-off procedure of the pump will be extended automatically to the time period needed for surge prevention. Refer to the head loss chart and select the smallest valve that satisfies the allowed pressure loss at the duty point of the pump. The "BC/CD" Valve cannot prevent water hammer in case of a power failure. A surge-anticipating valve "RE" should be used if such an occurrence is expected. (Insert value) • The valve will be controlled by an electric solenoid valve (electric data). It will be equipped with a position indicator, a limit switch, and an opening/closing speed adjustment device. • The valve will open simultaneously with the pump and will be in the "fully open" position through normal pump operation, creating a maximum pressure loss of (value). • On termination of the electric signal, the valve will close, at a controlled pace, automatically adjusted by a pilot valve. • When the valve is completely closed, it will initiate motor shut-off. • The valve will instantly close when the downstream pressure exceeds the upstream pressure, regardless of the electric control mode. • The main valve will be a hydraulically operated, diaphragm actuated, doubled chambered, Globe Type. • The main valve will consist of a removable SST seat and a resilient Rubber seal fully supported by a seal disc. • A removable separation disc will separate the diaphragm assembly from the controlled liquid, creating a control chamber below the diaphragm. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • The valve will be equipped with a position-indicating rod. • Face-to-face length dimension meets ISO 5752 (S-1) Standard. • Flange standard will be to (network standard). The control system will consist of: - Solenoid Valve with Manual Override - Closure Control Pilot Valve - Needle Valves - Check Valves - Self-Flushing, Removable, Internal Filter. The valve shall be DOROT mod. 30[D] (31[D]) - (size) - BC/CD or equal in all aspects. Refer to RE p. 6F-1 for further information. A simple electric circuit should be added to the pump control panel to facilitate the interlink with the "BC/CD" Valve. Operating Data Checklist (Please fill out and send to the distributor when ordering) Maximum Flow Rate: Optional Features Operating Pressure: Pressure Sustaining (add code "PS"). Static Pressure: Flow Rate Control (add code "FR"). Main Pipeline Length: See p. 3A-1 for further information. See p. 4A-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Size Connection Model 30[D], 30A[D] (Inch): 11/2”- 20” Standard 31[D], 31A[D] ISO, ANSI, JIS etc. 6D-2 2002 Composite 30[D] 6 ISO PN16 Additional Features Control Function BC/CD / Flow Rate Control Special Instructions FR Bronze Body Pg. 6E-1 4/3/02 15:08 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES BC/FR PUMP CONTROL/FLOW RATE LIMITED VALVE DOROT model “BC/FR” is an automatic, solenoid controlled valve, activated by the pressure of the pipeline. The valve is installed on the pump discharge. On start-up of the pump, the valve opens at a slow adjustable pace, until the system flow rate rises to the preset maximum value. The maximum rate of flow is set by a pilot valve, activated by the pressure differential created on an orifice plate, assembled in the main valve inlet flange. Prior to pump shut-off, the valve slowly closes. This prevents pressure surges that may be caused by a rapid change in velocity. A limit switch, assembled on the main valve bonnet, is connected to the pump control panel and switches off the motor when the valve has completed closing. In case of a power or pump failure, the valve instantly closes, performing as a fast-reacting check valve. The main valve is "normally closed" (N.C.). An electric signal opens the valve. The standard electric current of the solenoid is 24VAC, 50Hz. Various coils, suitable to other electric currents, are supplied on request. The main valve is supplied in two models: Model 30D for medium pressure (up to 16 bar / 230 psi) Model 31D for high pressure (up to 25 bar / 350 psi). 30D-6-BC/FR For further information see p. G5; and graph #1 on page G5-b. For pilot data refer to p.G6- a. For solenoid data refer to p.G6- f. Typical Application: The "BC/FR" Valves, assembled on the discharge of the vertical pumps, equalize the flow of the pumps regardless of the varying water levels in each pump. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6E-1 2002 Pg. 6E-2 5/3/02 9:15 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will be controlled by an electric solenoid valve (electric data). It will be equipped with a position indicator, a limit switch, and an opening/closing speed adjustment device. • The valve will open simultaneously with the pump and may be in the "fully open" position through normal pump operation, creating a maximum pressure loss of (value). • The valve will limit the flow rate to (value), adjustable by a differential pilot valve. • The valve will instantly close when the downstream pressure exceeds the upstream pressure, regardless of the electric control mode. • The main valve will be a hydraulically operated, diaphragm actuated, double chambered, Globe Type. • The main valve will consist of a removable SST seat and a resilient Rubber seal, fully supported by a seal disc. • A removable separation disc will separate the diaphragm assembly from the controlled liquid, creating a control chamber below the diaphragm. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • The valve will be equipped with a position-indicating rod. • Face-to-face length dimension meets ISO 5752 (S-1) Standard. • Flange standard will be to (network standard). b e g f a c c c f f d d h a. N.O. 24VAC Solenoid Mod. 30-NO b. 1/4” Needle Valve Mod.34-1/4-NE c. 1/2” Check Valve Mod.21-1/2 d. 1/2” Self-Flushing Filter Mod.81-1/2-2 e. Limit Switch Mod.40-LS + Bracket Mod.48-LB f. 1/2” Ball Valve Mod.34-1/2 g. Differential Pilot Mod.76-600 h. Orifice Plate The control system will consist of: - Solenoid Valve with Manual Override - Pressure Differential Pilot Valve - Needle Valves - Check Valves - Self-Flushing, Removable, Internal Filter. Design Notes Flow rate limitation should be selected when the network demand may exceed the designed pump duty point. Refer to the head loss chart (in this section) and select the smallest valve that satisfies the allowed pressure loss at the duty point of the pump. The valve shall be DOROT mod. 30[D] (31[D]) - (size) - BC/FR or equal in all aspects. The "BC/FR" Valve cannot prevent water hammer in case of power failure. A surge-anticipating valve "RE" should be used if such an occurrence is expected. Operating Data Checklist (Please fill out and send to the distributor when ordering) Refer to RE p. 6F-1. A simple electric circuit should be added to the pump control panel, to facilitate the interlink with the "BC" Valve. Pump Duty Point Pressure: Flow Rate: Allowed Flow Rate: Electric Control Current: Optional Features Extended Closure (add code "CD"). See p. 6D-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size 30[D], 30A[D] (Inch): 11/2”- 20” 31[D], 31A[D] 6E-2 2002 Composite 30[D] 6 Connection Standard ISO, ANSI, JIS etc. Control Function ISO PN16 BC/FR Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Bronze Body Pg. 6F-1 4/3/02 15:02 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES RE SURGE ANTICIPATING VALVE DOROT model “RE” is an automatic, pilot controlled valve, activated by the pressure of the pipeline. The valve is installed on a T-junction, on the discharge of a pump, downstream of the check valve. The "RE" Valve instantly opens when the pipeline pressure drops below the static pressure. The return flow is released through the open valve and the pressure increase is limited to a safe value. When the pressure recovers, the valve begins gradually closing, preventing mainline drainage. Closure time is adjustable in order to avoid a possible surge, created by valve closure. Should the pressure exceed the safe operating pressure of the network, the valve instantly opens (Quick Relief Function "QR"). The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). 30-6-RE For further information see p. G5; and graph #3 on page G5-c. For pilot data refer to p. G6-c and G6-d. Typical Application: "RE" Valve "BC" Valve (Optional) The "RE" Valve, installed on a T-junction downstream of the pump control or check valves, protects the network and the pump from dangerous pressure surges caused by a power failure. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6F-1 2002 Pg. 6F-2 5/3/02 9:18 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) b • The valve will fully open within 1 second of the main pressure dropping below (static pressure). a e • The valve will fully open within 1 second of the main pressure exceeding (pump duty point). c d • When normal pressure resumes, the valve will close at an adjustable pace. c c d • The main valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom by a Bronze centering device connected to the seal disc and moving freely inside the seat. c e • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. a. Quick-Acting Pilot Mod.66-300 • No external packing gland and piston activation is permitted. (high pressure opening) • Face-to-face length dimension meets ISO 5752(S-1) Standard. b. Quick-Acting Pilot Mod.66-300 • Flange standard will be to (network standard). (low pressure opening) The control system will consist of: - Fast-Acting Relief Pilot Valves - Needle Valves - Self-Flushing, Removable, Internal Filter. c. 1/2” Ball Valve Mod.34-1/2 d. 1/4” Needle Valve Mod.34-1/4-NE e. Pressure Gauge The valve shall be DOROT mod. 30 (31) - (size) - RE or equal in all aspects. f. 1/2” Self-Flushing Filter Mod.81-1/2-2 Operating Data Checklist Design Notes (Please fill out and send to the distributor when ordering) The valve should be sized to release the return flow, at a pipe pressure equal to the static pressure of the network. A surge analysis is recommended for accurate size selection. Pump Duty Point The relief valve may operate at a high pressure differential. Flow velocity is extremely high so the diameter of the draining pipe should be larger than the valve diameter. Pressure: Flow Rate: Static Pressure: Optional Features Material of Main Pipe: Surge-Preventing Closure (add code "SP"). Length of Main Pipe: See p.7C-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order 6F-2 2002 Composite Model 30, 30A 31, 31A Size (Inch): 11/2”- 20” 30 6 Connection Standard ISO, ANSI, JIS etc. Control Function ISO PN16 RE Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 6F-1 4/3/02 15:02 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES RE SURGE ANTICIPATING VALVE DOROT model “RE” is an automatic, pilot controlled valve, activated by the pressure of the pipeline. The valve is installed on a T-junction, on the discharge of a pump, downstream of the check valve. The "RE" Valve instantly opens when the pipeline pressure drops below the static pressure. The return flow is released through the open valve and the pressure increase is limited to a safe value. When the pressure recovers, the valve begins gradually closing, preventing mainline drainage. Closure time is adjustable in order to avoid a possible surge, created by valve closure. Should the pressure exceed the safe operating pressure of the network, the valve instantly opens (Quick Relief Function "QR"). The main valve is supplied in two models: Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). 30-6-RE For further information see p. G5; and graph #3 on page G5-c. For pilot data refer to p. G6-c and G6-d. Typical Application: "RE" Valve "BC" Valve (Optional) The "RE" Valve, installed on a T-junction downstream of the pump control or check valves, protects the network and the pump from dangerous pressure surges caused by a power failure. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6F-1 2002 Pg. 6G-2 4/3/02 15:16 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) a • The valve will be controlled by a 12VDC electric solenoid valve. • The valve will be "normally closed" and will open on command by way of an electric signal from an electric battery. The valve should be in the "fully open" position within 1 second after the electric signal is sent. • On termination of the electric signal, the valve will slowly close, at an adjustable pace. • The valve will fully open within 1 second after the main pressure exceeds (value). • The main valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and resilient Rubber seal fully supported by a seal disc. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). c e b d c f a. Quick-Acting Pilot Mod.66-300 (high pressure opening) b. 12VDC, N.O. Solenoid Mod.30-NO c. 1/2” Ball Valve Mod.34-1/2 d. 1/4” Needle Valve Mod.34-1/4-NE The control system will consist of: - Solenoid Valve with Manual Override. - Fast-Acting Relief Pilot Valve. - Needle Valves - Check Valves - Self-Flushing, Removable, Internal Filter. e. 1/2” Check Valve Mod.21-1/2 f. 1/2” Self-Flushing Filter Mod.81-1/2-2 Design Notes The valve shall be DOROT mod. 30 (31) - (size) - RE/EL or equal in all aspects. The valve should be sized to release the return flow rate while the pipe pressure equals the static pressure of the network. A surge analysis is recommended for accurate size selection. Operating Data Checklist The relief valve may operate in high pressure differentials. (Please fill out and send to the distributor when ordering) The flow velocity is extremely high so the diameter of the draining pipe should be larger than the valve diameter. The activation of the valve and timer is initiated by the loss of main power. Optional Features Pump Duty Point Pressure: Flow Rate: Static Pressure: Material of Main Pipe: Length of Main Pipe: Surge-Preventing Closure (add code "SP"). Refer to p. 7C-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model 30, 30A 31, 31A 6G-2 2002 Composite 30 Size Connection (Inch): 11/2”- 20” Standard ISO, ANSI, JIS etc. 6 ISO PN16 Control Function RE/EL Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 6H-1 4/3/02 15:21 Page 1 C M Y CM MY CY CMY K NS ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES NON-SLAM CHECK VALVE The Problem - Stoppage of a pump, or pumping station, in a high- rise building generates a low pressure wave and, consequently, a returning flow that closes the check valve of the pump in accelerated speed. - The closure of the check valve under the pressure of the rushing water mass generates, very frequently, a tremendous slam of the valve flap to its seat. This mechanical hammer may damage the pump casing, its concrete base, accessories etc. and is disturbing the tenants of the building by the noise it generates. DOROT'S Solution - The NS valve is located at the pump discharge (or on the common manifold of the pumps outlet), and is fullyopened through normal operation of the pump. - When the pump stops, and flow rate drops to nil, the valve starts closing. But unlike a standard hydraulic check valve that closes slowly from full- opening to fullclosure, the NS valve closes fast (within 2-4seconds, depending on it`s size) to approximately 20% of its fullopening stroke (“Fast closure period”). By this time the returning flow is reduced to a negligible value. - Then, the closure pace of the NS valve is decreasing to a slower, adjustable speed (“Slow closure period”). This restricted movement of the valve trim generates a non-slam seating. - The described procedure does not require any electrical command and interlink between the valve and the pump as the device is activated automatically by the hydraulic parameters of the system. 30-6-NS Swing check Valve “NS” check Valve Pressure in the pump site Pressure in the pump site 165 165 120 120 Mts. Mts. 80 80 35 35 .00 5.36 Seconds. ® AUTOMATIC CONTROL VALVES Composite 9.38 .00 5.36 9.38 Seconds. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 6H-1 2002 Pg. 6H-2 5/3/02 9:25 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Valve Description 3” - 485 mm 4” - 520 mm 6” - 660 mm 8” - 795 mm 10” - 930 mm • Model 30 (PN16) or 31 (PN25), single chamber, diaphragmactuated, disc sealing hydraulic valve. • An Integral Position Control, assembled externally to the Guiding cover, connected by a flexible tube to the downstream control bore. • No pilot valve or solenoid is used. The “two- stages closure” is facilitated by position control alone. The valve system is, therefore, extremely simple. No routine maintenance is required. • The valve can be assembled horizontally or vertically. Typical Assembly Roof Tank Isolating valve NS valve Available sizes: Model Diameter 30-3-NS 30-4-NS 30-6-NS 30-8-NS 30-10-NS 80mm 100mm 150mm 200mm 250mm Recommended max. flow* Pump 36m3/n 56m3/n 130m3/n 225m3/n 350m3/n Basement Tank * Based on pipeline velocity of 2m/s Please specify the requested valve in the following sequence (see example below): How To Order Model Size 30, 30A (Inch): 3”- 10” 31, 31A 30 6H-2 2002 Composite 6 Connection Standard ISO, ANSI, JIS etc. Control Function ISO PN16 NS Additional Features Electric On-Off Control / Special Instructions Bronze Body Pg. 7A-1 5/3/02 9:32 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES DI PRESSURE DIFFERENTIAL SUSTAINING VALVE DOROT model “DI” is an automatic, pilot controlled, pressure differential sustaining valve, activated by the pressure of the pipeline. The valve is assembled in the pipeline and modulates to maintain a steady, predetermined pressure difference between two points in the network. Should the high pressure side increase, or low pressure side decrease, the valve opens, thus reducing the differential. In case the pressure differential falls below the required setpoint, the valve closes drip-tight. The main valve is supplied in two models, Model 30, 30A for medium pressure (up to 16 bar / 230 psi) Model 31, 31A for high pressure (up to 25 bar / 350 psi). For further information see p. G5; and graph #2 on page G5-b. For pilot data refer to p. G6-b. 30-6-DI Typical Application: Heating or Cooling Unit A heating or cooling system. A booster pump (with varying suction pressure). The “DI” Valve, sensing both sides of the pump, maintains a preset dynamic head, hence a stabilized flow rate. ® AUTOMATIC CONTROL VALVES Composite The “DI” Valve, installed as a bypass, provides a uniform pressure differential to the heat exchangers, regardless of the number of active units. KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 7A-1 2002 p. 7A-2 4/3/02 15:49 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Purchase Specifications (Insert value) • The valve will maintain a constant pressure difference of minimum (value) between the upstream and downstream. a • The valve will fully open when the pressure differential exceeds the preset point and the valve will close drip-tight when the differential falls below the set-point. • The valve will be a hydraulically operated, diaphragm actuated, Globe Type. • The main valve will consist of a removable SST seat and a resilient Rubber seal, fully supported by a seal disc. b • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom, by a Bronze centering device, connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. c • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way which enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. c d • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flange standard will be to (network standard). The control system will consist of: - 3-Way Differential Pilot Valve - Self-Flushing, Removable, Internal Filter - Manual Closure Valve a. Differential Pilot Mod.76-200 b. Manual Selector Valve Mod.SY3 The valve shall be DOROT mod. 30 (31) - (size) - DI or equal in all aspects. c. 1/2” Ball Valve Mod.34-1/2 d. 1/2” Self-Flushing Filter Mod.81-1/2-2 Design Notes Operating Data Checklist (Please fill out and send to the distributor when ordering) Regulating valves may operate in destructive cavitation conditions. Refer to p.G6 for further information. Maximum Flow Rate: Maximum Upstream Pressure: Required Differential Pressure: Optional Features Electric On-Off Control (add code "EL"). When ordering, specify "normally open" (N.O) or "normally closed" (N.C). See p.1A-1 for further information. Hydraulic Check Valve Function (add code "CV"). See p.1B-1 for further information. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 7A-2 2002 Composite 30 6 ISO PN16 Control Function DI Additional Features Electric On-Off Control / EL (N.O.) Special Instructions Position Indicator Pg. 7B-1 5/3/02 9:39 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES EC ELECTRONIC CONTROLLED VALVE DOROT model “EC” is an automatic valve, controlled by the versatile “ConDor” Electronic Controller. The electronic control is selected for: • Very sensitive and accurate regulation • A combination of various control functions • The frequent automatic modification of the controlled value • The remote control of a controlled value The control function (or combination of control functions) is initially programmed in the "ConDor" Controller, so that the operator can enter his operation parameter values (“setpoints”), using plain English screens. The main valve is equipped with two solenoid valves. The solenoids insert upstream pressure to the valve control chamber or drain it to the valve downstream, thus opening or closing the valve. External control media, such as compressed air, can be used if necessary. The "ConDor" Controller sends pulses (12VDC Current) to one solenoid to initiate the “open” command, and to the other to initiate the “close” command. Manual activation of the solenoid valves is possible, allowing automatic control override. 30-6-EC Typical Application: Remote Control Sensor ConDor A mixing junction supplied by two different sources. Examples of Control Applications • A pressure reducing valve, providing high downstream pressure in high demand hours and lower pressure at low demand hours. A unique combination of hour/pressure is set for weekdays. The pressure is modified manually by remote control from a central control point. • A metering valve, supplying a specific quantity of liquid at a specific flow rate. It will start the flow at a preset time and /or day in the week The "EC" Valves, controlled by the "ConDor" Controller, maintain the required mixing ratio, regardless of varying demand. (The mixing ratio can be modified by remote control). Remote Control Flow Rate Sensor ConDor Pressure Sensor • A tank level control valve is assembled on the inlet pipe. The flow rate is adjusted automatically according to water level, increasing the flow when the level is low, and reducing it when water level in the receiving tank is high. • The mixing of fresh water and brackish water at a preset ratio, regardless of flow rate or pressure fluctuations. (Two valves are controlled simultaneously by the controller). • Surge preventing opening and closing, using a sophisticated procedure, which automatically adjusts the opening or closing time, adhering to network characteristics. The "EC" Valve, controlled by the "ConDor" Controller, automatically adjusts the outlet pressure, in response to flow rate change. ® AUTOMATIC CONTROL VALVES Composite KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 7B-1 2002 Pg. 7B-2 5/3/02 9:50 Page 1 C Schematic Control Diagram Y CM MY CY CMY K Design Considerations: Suitable analog or digital sensors (pressure, flow, or any other parameter) should be provided. Remote Analog Control Analog Output External Control Media (Optional) M a ConDor Electricity Supply d Sensors (analog+digital) Power supply from the general mains or solar panel is necessary. Purchase Specifications a (Insert values) • The valve will control (define control functions). • The activation of the valve will be done by an electronic controller operating on real time basis, allowing programming by an untrained operator. b b c • Two solenoid valves, assembled on the main valve, will activate the main valve following the electric signals of the controller. • The main valve will be a hydraulically operated, diaphragm actuated, Globe Type. a. 12VDC, 2/2 N.C. Solenoid b. 1/2” Ball Valve Mod.34-1/2 • The main valve will consist of a removable SST seat, and resilient Rubber seal, fully supported by a seal disc. c. 1/2” Self-Flushing Inline Filter d. ConDor Electronic Controller Main Features Of The "ConDor" Controller: • Programming any control application(s), listed in the DOROT Design Manual. • Modification of the set-point by analog remote control input. • Start/stop of valve operation by way of an external signal. • Automatic modification of set-points for different hours in the day and/or days in the week. • Automatic modification of a set-point, following the fluctuation of another parameter. • “Real time” control (the value of the controlled parameter is measured every 0.25 second). In case this value does not match the set-point (within a tolerant range, defined by the user) the controller sends correcting pulses to the relevant solenoid instantly. • The stem will be guided at the top by a replaceable guide bearing in the valve bonnet, and at the bottom by a Bronze centering device connected to the seal disc and moving freely inside the seat. • No bottom guide bearing is permitted. • The diaphragm will be fully supported, top and bottom, by rigid discs and will be connected to the stem in a way that enables fast and easy replacement on site. • No external packing gland and piston activation is permitted. • Face-to-face length dimension meets ISO 5752(S-1) Standard. • Flanges standard will be to (network standard). The control system will consist of: - Solenoid Valves - Self-Flushing, Removable, Internal Filter. The valve shall be DOROT mod. 30 (31) - (size) - EC or equal in all aspects. • Adjustable pulse length and/or time intervals between pulses, to match the response of the valve to the hydraulic characteristics of the network. • Remote reading of controlled parameter values, by way of analog input. Please specify the requested valve in the following sequence (see example below): How To Order Model Size Connection 30, 30A (Inch): 11/2”- 20” Standard 31, 31A ISO, ANSI, [D] JIS etc. 7B-2 2002 Composite 30 6 ISO PN16 Control Function EC Additional Features Check Valve / CV Special Instructions Position Indicator Pg. 7C-1 5/3/02 9:55 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES SP SURGE-PREVENTING CLOSURE The Problem DOROT'S Solution The closure of a valve at the downstream end of a long pipeline generates a pressure surge, which may exceed the safe operating pressure of the pipe. When the pipe is long, or the normal flow velocity is high, the closing time of the valve must be extended considerably to avoid dangerous pressure waves, oscillating along the pipe. The standard closing restriction device, such as nozzles and needle valves, may be insufficient when conditions are very adverse. The "SP" feature is added to the standard control circuit of float valves, remote controlled electric valves, and other automatic valve applications. During valve closure, the valves senses upstream pressure. When the pressure exceeds the static pressure at the valve location, the "SP" Device instantly stops the closing process. The closing procedure resumes when the pressure drops to normal. In case of excessive pressure, the device re-opens the valve, operating as a quick-relief valve. The above mentioned process generates the“closing stages”, where the valve automatically adjusts its closure pace to meet the hydraulic characteristics of the network. Design Considerations Choose the "SP" addition in case: • The pipe is longer than 2000m • The flow velocity is higher than 1.5m/s • The pipe pressure rating is low. It is advisable to run a surge analysis if your system meets the above conditions. COMPARISON OF VALVE INLET PRESSURE +50 D=2 50m m L=10 000m +0 Example A float-controlled valve, 250mm size, is mounted at the outlet of a 10Km long, 250mm steel pipeline. The pipe fills a reservoir from a dam, 50m higher than the reservoir. Normal closing time of the valve is 60 seconds. Without "SP" Device With"SP" Device Pressure, following closure, in the inlet of a standard "FL" Valve. Pressure in the valve inlet after the "SP" Device was added. 150 150 100 100 Pressure (mwc) Pressure (mwc) 50 40 0 -10 0 -10 0 250 Seconds following valve closure ® AUTOMATIC CONTROL VALVES Composite 470 0 250 470 Seconds following valve closure KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 7C-1 2002 Pg. 7D-1 5/3/02 10:01 Page 1 C M Y CM MY CY CMY K ® A u t o m a t i c H y d r a u l i c C o n t r o l Va l v e s AUTOMATIC CONTROL VALVES NO NORMALLY OPEN Standard Series 300, Single chamber valve, that is maintained in “OPEN” position by an external spring. The valve will stay in opened position unless controlled to “CLOSE” by an external control system, activated manually or electrically. All standard components, as listed in DOROT Design Manual, are used- except: • The Guiding cover (part #36) is replaced by a special N.O. version. • The Position Indicating Rod (part #34) is replaced by a special N.O. rod • Various components (see drawing below) are added to the standard valve. • The non-standard components can be purchased as a “kit” that can be used to convert a standard valve to a “NormallyOpen” type. • A special tool, enabling compression of the spring, is supplied to customers who wish to assemble the N.O. kit on site. Main Applications • Control of low- head systems (such as Sewage networks). • Draining of tanks. • Replacement of Double- Chabmer control in most of its applications. 30-6-NO Special Indicator Rod Spring Cover Top Spring Disk Safety Ring Spring Housing Spring Standard Adaptor Bottom Spring Disk Special Guiding cover ® AUTOMATIC CONTROL VALVES Composite Standard Shaft Standard Bonnet KIBBUTZ DOROT Mobile Post HOF ASHKELON 79175 ISRAEL. Export Dept.: Tel. 972-8-6808848 Fax. 972-8-6808751 E-mail: dorotexp@netvision.net.il Web-site: http://www.dorot.com 7D-1 2002 Pg. 7D-2 5/3/02 10:04 Page 1 C Schematic Control Diagram M Y CM MY CY CMY K Height Dimensions Height Height dimension, fully-open valve Valve model and size Inch MM 30-11/2-NO 131/2 343 30-2-NO 131/2 343 30-3-NO 205/8 525 30-4-NO 215/8 551 30-6-NO 265/8 678 30-8-NO 305/8 779 30-10-NO 30 981 30A-11/2-NO 131/8 335 30A-2-NO 141/8 359 30A-3-NO 223/8 568 30A-4-NO 231/4 591 30A-6-NO 291/2 750 * A = Angle pattern Technical data: Maximal operating pressure: Model 30- PN16 (230psi), Model 31- PN25 (360psi) Minimal operating pressure: Zero Minimal closure pressure: 5m (8psi) in excess of pipeline pressure Please specify the requested valve in the following sequence (see example below): How To Order Model 30, 30A 31, 31A 7D-2 2002 Composite 30 Size Connection (Inch): 11/2”- 10” Standard ISO, ANSI, JIS etc. 6 ISO PN16 Control Function NO Additional Features Electric control / EL Special Instructions