ES–208 ES 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM DTC P0351 Ignition Coil "A" Primary / Secondary Circuit DTC P0352 Ignition Coil "B" Primary / Secondary Circuit DTC P0353 Ignition Coil "C" Primary / Secondary Circuit DTC P0354 Ignition Coil "D" Primary / Secondary Circuit DTC P0355 Ignition Coil "E" Primary / Secondary Circuit DTC P0356 Ignition Coil "F" Primary / Secondary Circuit DTC P0357 Ignition Coil "G" Primary / Secondary Circuit DTC P0358 Ignition Coil "H" Primary / Secondary Circuit DESCRIPTION HINT: • These DTCs indicate a malfunction related to a primary circuit. • If DTC P0351 is displayed, check No. 1 ignition coil circuit. • If DTC P0352 is displayed, check No. 2 ignition coil circuit. • If DTC P0353 is displayed, check No. 3 ignition coil circuit. • If DTC P0354 is displayed, check No. 4 ignition coil circuit. • If DTC P0355 is displayed, check No. 5 ignition coil circuit. • If DTC P0356 is displayed, check No. 6 ignition coil circuit. • If DTC P0357 is displayed, check No. 7 ignition coil circuit. • If DTC P0358 is displayed, check No. 8 ignition coil circuit. A Direct Ignition System (DIS) is used on this vehicle. The DIS is a 1-cylinder ignition system which ignites one cylinder with one ignition coil. In the 1-cylinder ignition system, the one spark plug is connected to the end of the secondary winding. High voltage generated in the secondary winding is applied directly to the spark plug. The spark of the spark plug passes from the center electrode to the ground electrode. The ECM determines the ignition timing and outputs the ignition signals (IGTs) for each cylinder. Using the IGTs, the ECM turns the power transistor inside the igniter on/off, which switches on/off current to the primary coil. When current to the primary coil is cut off, high voltage is generated in the secondary coil and this voltage is applied to the spark plugs to create sparks inside the cylinders. As the ECM cuts current to the primary coil, the igniter sends back ignition confirmation signals (IGFs) for each cylinder ignition to the ECM. ES–209 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM No. 1 Ignition Coil with Igniter From Battery ECM Igniter IGT1 No. 1 Cylinder IGF1 Ignition Coil Crankshaft Position Sensor IGT2 No. 2 Ignition Coil with Igniter No. 2 Cylinder IGF2 ES IGT3 No. 3 Ignition Coil with Igniter No. 3 Cylinder IGT4 No. 4 Ignition Coil with Igniter No. 4 Cylinder IGT5 No. 5 Ignition Coil with Igniter No. 5 Cylinder IGT6 No. 6 Ignition Coil with Igniter No. 6 Cylinder IGT7 No. 7 Ignition Coil with Igniter No. 7 Cylinder IGT8 No. 8 Ignition Coil with Igniter No. 8 Cylinder Camshaft Position Sensor Other Sensor (Engine Coolant Temperature Sensor, Mass Air Flow Meter, Throttle Position Sensor, etc.) TAC to Tachometer A117778E04 ES–210 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM DTC No. DTC Detection Condition P0351 P0352 P0353 P0354 P0355 P0356 P0357 P0358 Trouble Area • • No IGF signal to ECM while engine is running • • Ignition system Open or short in IGF or IGT circuit (1 to 8) between ignition coil with igniter and ECM No. 1 to No. 8 ignition coil (primary ignition) ECM 2 V/DIV. CH 1 Ground CH 2 Ground ES 20 msec./DIV. A093278E13 Reference: Inspect using an oscilloscope. While cranking or idling the engine, check the waveform between terminals IGT1 to IGT8 and E1, and IGF1 to IGF2 and E1 of the E6, E8 and E6 ECM connectors. Items Terminals Contents CH1: IGT1, IGT2, IGT3, IGT4, IGT5, IGT6, IGT7, IGT8 - E1 CH2: IGF1, IGF2 - E1 Equipment Settings 2 V/DIV. 20 msec./DIV. Condition While the engine is cranking or idling ES–211 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM MONITOR DESCRIPTION Ignition Coil with Igniter IGT Ignition Coil ECM Igniter IGF ES Ignition Signal (IGT) Ignition Confirmation Signal (IGF) Normal Open Open Time A082388E19 If the ECM does not receive an IGF after sending an IGT, it interprets this as a fault in the igniter and sets a DTC. MONITOR STRATEGY Related DTCs P0351: Igniter (cylinder 1) malfunction P0352: Igniter (cylinder 2) malfunction P0353: Igniter (cylinder 3) malfunction P0354: Igniter (cylinder 4) malfunction P0355: Igniter (cylinder 5) malfunction P0356: Igniter (cylinder 6) malfunction P0357: Igniter (cylinder 7) malfunction P0358: Igniter (cylinder 8) malfunction Required Sensors/Components (Main) Igniter Required Sensors/Components (Related) Crankshaft position sensor Frequency of Operation Continuous Duration 0.256 seconds + 4 sparks MIL Operation Immediate Sequence of Operation None TYPICAL ENABLING CONDITIONS The monitor will run whenever these DTCs are not present None Either of the following condition is met: Condition 1 or 2 1. Starter OFF 2. Engine RPM 1,500 rpm or less Either of the following condition is met: Condition (a) or (b) ES–212 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM (a) All of the following conditions are met: - Engine RPM 500 rpm or less Battery voltage 6 V or more (b) All of the following conditions are met: - Engine RPM More than 500 rpm Battery voltage 10 V or more Number of sparks after CPU is reset 5 sparks or more TYPICAL MALFUNCTION THRESHOLDS ES Ignition signal fail count More than 2 times Ignition signal fail count When IGF does not return despite sending IGT COMPONENT OPERATING RANGE IGF signal Igniter outputs IGF signal when it receives IGT signal from ECM ES–213 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM WIRING DIAGRAM I1 Ignition Coil and Igniter No. 1 B-R B-R B-R ECM B-R LG 1 3 W-B 4 2 R-Y 1 EB1 I3 Ignition Coil and Igniter No. 3 W-B R-Y L-W B-R B-R 1 W-B 4 B-Y R-Y 8 E4 IGT1 24 E4 IGF1 3 R-W 2 11 E4 IGT3 I5 Ignition Coil and Igniter No. 5 W-B 7 EA1 2 B-R N1 Noise Filter (Ignition No. 1) B-R 1 B-R W-B 4 B-R 1 IG2 1 I18 Ignition SW W-B 4 2 R-W W-B 7 N2 Noise Filter (Ignition No. 2) Engine Room R/B 2 2 LG-B B-R R 2 1 3 W-B 4 2 B-R 1 W-B 4 R-W R-W L-Y L-Y 10 E4 IGT4 G 12 E4 IGT6 G-B 9 E4 IGT8 3 R-Y 2 I6 Ignition Coil and Igniter No. 6 1 1 W-B 2 B-R 1 W-B W-B 4 W-B 3 R-Y 2 I8 Ignition Coil and Igniter No. 8 B W-B B-R 1 B Battery EC ER ED 15 E4 IGT2 25 E4 IGF2 I4 Ignition Coil and Igniter No. 4 W-B AM2 14 E4 IGT7 3 R-Y I2 Ignition Coil and Igniter No. 2 AM2 G-W 3 R-W 2 I7 Ignition Coil and Igniter No. 7 W-B 6 B-L 13 E4 IGT5 W-B ED W-B 4 3 R-W 2 A133712E01 ES ES–214 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM INSPECTION PROCEDURE HINT: • Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air/fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction. • If DTCs P0351, P0354, P0356 and P0357 are output simultaneously, IGF1 circuit may be open or short. • If DTCs P0352, P0353, P0355 and P0358 are output simultaneously, IGF2 circuit may be open or short. 1 CHECK SPARK PLUG AND SPARK OF MISFIRING CYLINDER ES (a) Check the spark plug and spark of misfiring cylinder (See page IG-1). NG Go to step 4 OK 2 CHECK HARNESS AND CONNECTOR (IGNITION COIL - ECM [IGF SIGNAL TERMINAL]) (a) Disconnect the I1, I2, I3, I4, I5, I6, I7 or I8 ignition coil with igniter connectors. (b) Disconnect the E4 ECM connector. (c) Measure the resistance between the wire harness side connectors. Standard resistance Wire Harness Side I1 I2 I3 I4 I5 I6 Tester Connection I7 I8 Ignition coil (I1-2) - IGF1 (E4-24) Ignition Coil with Igniter Connector Ignition coil (I2-2) - IGF2 (E4-25) Ignition coil (I3-2) - IGF2 (E4-25) Ignition coil (I4-2) - IGF1 (E4-24) E4 Specified Condition Ignition coil (I5-2) - IGF2 (E4-25) Below 1 Ω Ignition coil (I6-2) - IGF1 (E4-24) Ignition coil (I7-2) - IGF1 (E4-24) Ignition coil (I8-2) - IGF2 (E4-25) Ignition coil (I1-2) or IGF1 (E4-24) Body ground IGF1 IGF2 ECM Connector Ignition coil (I2-2) or IGF2 (E4-25) Body ground A115891E02 Ignition coil (I3-2) or IGF2 (E4-25) Body ground Ignition coil (I4-2) or IGF1 (E4-24) Body ground Ignition coil (I5-2) or IGF2 (E4-25) Body ground Ignition coil (I6-2) or IGF1 (E4-24) Body ground Ignition coil (I7-2) or IGF1 (E4-24) Body ground Ignition coil (I8-2) or IGF2 (E4-25) Body ground 10 kΩ or higher ES–215 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM (d) Reconnect the ignition coil with igniter connectors. (e) Reconnect the ECM connector. NG REPAIR OR REPLACE HARNESS OR CONNECTOR OK 3 INSPECT ECM (IGF1 AND IGF2 VOLTAGE) ECM Connector E4 IGF2 (+) E6 IGF1 (+) E1 (-) (a) Disconnect the ignition coil with igniter connectors. (b) Turn the ignition switch ON. (c) Measure the voltage of the E4 and E6 ECM connectors. Standard voltage Tester Connection Specified Condition IGF1 (E4-24) - E1 (E6-1) 4.5 to 5.5 V IGF2 (E4-25) - E1 (E6-1) 4.5 to 5.5 V (d) Reconnect the ignition coil with igniter connectors. E118245E24 NG REPLACE ECM OK REPLACE IGNITION COIL WITH IGNITER 4 CHECK HARNESS AND CONNECTOR (IGNITION COIL - ECM [IGT SIGNAL TERMINAL]) (a) Disconnect the I1, I2, I3, I4, I5, I6, I7 or I8 ignition coil with igniter connectors. (b) Disconnect the E4 ECM connector. (c) Measure the resistance between the wire harness side connectors. Standard resistance Wire Harness Side I1 I2 I3 I4 I5 I6 I7 I8 Tester Connection IGT (I1-3) - IGT1 (E4-8) Ignition Coil with Igniter Connector IGT (I2-3) - IGT2 (E4-15) IGT (I3-3) - IGT3 (E4-11) IGT (I4-3) - IGT4 (E4-10) E4 IGT (I5-3) - IGT5 (E4-13) IGT (I6-3) - IGT6 (E4-12) IGT (I7-3) - IGT7 (E4-14) IGT2 IGT7 IGT5 Specified Condition IGT (I8-3) - IGT8 (E4-9) IGT1 IGT8 IGT4 IGT3 ECM IGT6 Connector A115891E03 Below 1 Ω ES ES–216 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM Tester Connection Specified Condition IGT (I1-3) or IGT1 (E4-8) - Body ground IGT (I2-3) or IGT2 (E4-15) - Body ground IGT (I3-3) or IGT3 (E4-11) - Body ground IGT (I4-3) or IGT4 (E4-10) - Body ground IGT (I5-3) or IGT5 (E4-13) - Body ground 10 kΩ or higher IGT (I6-3) or IGT6 (E4-12) - Body ground IGT (I7-3) or IGT7 (E4-14) - Body ground IGT (I8-3) or IGT8 (E4-9) - Body ground ES (d) Reconnect the ignition coil with igniter connectors. (e) Reconnect the ECM connector. NG REPAIR OR REPLACE HARNESS OR CONNECTOR OK 5 INSPECT ECM (IGT1, IGT2, IGT3, IGT4, IGT5, IGT6, IGT7 OR IGT8 VOLTAGE) IGT3 (+) IGT4 (+) IGT8 (+) (a) Measure the voltage of the E4 and E6 ECM connectors when the engine is cranked. Standard voltage Tester Connection IGT1 (+) Specified Condition IGT1 (E4-8) - E1 (E6-1) E4 IGT2 (E4-15) - E1 (E6-1) E6 IGT3 (E4-11) - E1 (E6-1) IGT4 (E4-10) - E1 (E6-1) IGT5 (E4-13) - E1 (E6-1) IGT6 (E4-12) - E1 (E6-1) IGT2 (+) IGT7 (E4-14) - E1 (E6-1) IGT5 (+) IGT6 (+) E1 (-) IGT8 (E4-9) - E1 (E6-1) IGT7 (+) A116425E08 OK NG REPLACE ECM 0.1 to 4.5 V ES–217 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM 6 INSPECT ECM (IGT1, IGT2, IGT3, IGT4, IGT5, IGT6, IGT7 OR IGT8 VOLTAGE) IGT3 (+) IGT4 (+) IGT8 (+) IGT1 (+) E4 (a) Disconnect the I1, I2, I3, I4, I5, I6, I7 or I8 ignition coil with igniter connectors. (b) Measure the voltage of the E4 and E6 ECM connectors when the engine is cranked. Standard voltage Tester Connection E6 Specified Condition IGT1 (E4-8) - E1 (E6-1) IGT2 (E4-15) - E1 (E6-1) IGT3 (E4-11) - E1 (E6-1) IGT4 (E4-10) - E1 (E6-1) 4.5 V or more IGT5 (E4-13) - E1 (E6-1) IGT5 (+) IGT6 (+) E1 (-) IGT2 (+) IGT6 (E4-12) - E1 (E6-1) IGT7 (E4-14) - E1 (E6-1) IGT7 (+) IGT8 (E4-9) - E1 (E6-1) A116425E08 (c) Reconnect the ignition coil with igniter connectors. NG REPLACE ECM OK 7 INSPECT IGNITION COIL WITH IGNITER (POWER SOURCE) (a) Disconnect the I1, I2, I3, I4, I5, I6, I7 and I8 ignition coil with igniter connectors. (b) Turn the ignition switch ON or START. (c) Measure the voltage of the wire harness side connector and body ground. Standard voltage Wire Harness Side I1 I2 I3 I4 I5 I6 I7 I8 Tester Connection +B Ignition Coil with Igniter Connector Specified Condition +B (I1-1) - Body ground +B (I2-1) - Body ground A054393E46 +B (I3-1) - Body ground +B (I4-1) - Body ground +B (I5-1) - Body ground 9 to 14 V +B (I6-1) - Body ground +B (I7-1) - Body ground +B (I8-1) - Body ground (d) Reconnect the ignition coil connectors. OK NG REPLACE IGNITION COIL ES ES–218 8 2UZ-FE ENGINE CONTROL SYSTEM – SFI SYSTEM CHECK HARNESS AND CONNECTOR (IGNITION COIL - IGNITION SWITCH) (a) Disconnect the I1, I2, I3, I4, I5, I6, I7 or I8 ignition coil with igniter connectors. (b) Disconnect the I18 ignition switch connector. (c) Measure the resistance between the wire harness side connectors. Standard resistance Wire Harness Side I1 I2 I3 I4 I5 I6 I7 I8 Tester Connection Specified Condition Ignition coil (I1-1) - IG2 (I18-6) Ignition coil (I2-1) - IG2 (I18-6) Ignition Coil with Igniter Ignition coil (I3-1) - IG2 (I18-6) Ignition coil (I4-1) - IG2 (I18-6) ES Ignition coil (I5-1) - IG2 (I18-6) Below 1 Ω Ignition coil (I6-1) - IG2 (I18-6) I18 Ignition coil (I7-1) - IG2 (I18-6) Ignition coil (I8-1) - IG2 (I18-6) Ignition coil (I1-1) or IG2 (I18-6) Body ground Ignition Switch IG2 A115892E01 Ignition coil (I2-1) or IG2 (I18-6) Body ground Ignition coil (I3-1) or IG2 (I18-6) Body ground Ignition coil (I4-1) or IG2 (I18-6) Body ground Ignition coil (I5-1) or IG2 (I18-6) Body ground 10 kΩ or higher Ignition coil (I6-1) or IG2 (I18-6) Body ground Ignition coil (I7-1) or IG2 (I18-6) Body ground Ignition coil (I8-1) or IG2 (I18-6) Body ground (d) Reconnect the ignition switch connector. (e) Reconnect the ignition coil with igniter connectors. NG OK REPLACE IGNITION COIL REPAIR OR REPLACE HARNESS OR CONNECTOR