05–100 DIAGNOSTICS – EFI SYSTEM (2TR–FE) 05MZ5–01 DTC P0351/14 IGNITION COIL ”A” PRIMARY/SECONDARY CIRCUIT DTC P0352/15 IGNITION COIL ”B” PRIMARY/SECONDARY CIRCUIT DTC P0353/14 IGNITION COIL ”C” PRIMARY/SECONDARY CIRCUIT DTC P0354/15 IGNITION COIL ”D” PRIMARY/SECONDARY CIRCUIT CIRCUIT DESCRIPTION HINT: S S S S S These DTCs indicate a malfunction related to the primary circuit. If DTC P0351 is displayed, check No.1 ignition coil with igniter circuit. If DTC P0352 is displayed, check No.2 ignition coil with igniter circuit. If DTC P0353 is displayed, check No.3 ignition coil with igniter circuit. If DTC P0354 is displayed, check No.4 ignition coil with igniter circuit. A Direct Ignition System (DIS) is used on this vehicle. The DIS is a 1–cylinder ignition system which ignites one cylinder with one ignition coil. In the 1–cylinder ignition system, one spark plug is connected to the end of the secondary winding. High–voltage is generated in the secondary winding and is applied directly to the spark plug. The spark of the spark plug passes from the center electrode to the ground electrode. The ECM determines the ignition timing and transmits the ignition (IGT) signals for each cylinder. Using the IGT signals, the ECM turns ON and OFF the power transistor inside the igniter, which switches ON and OFF a current to the primary coil. When the current to the primary coil is cut off, high–voltage is generated in the secondary coil and this voltage is applied to the spark plugs to create sparks inside the cylinders. As the ECM cuts the current to the primary coil, the igniter sends back the ignition confirmation (IGF) signal to the ECM. 05–101 DIAGNOSTICS – EFI SYSTEM (2TR–FE) From Battery ECM Igniter No.1 Ignition Coil with Igniter IGT1 Crankshaft Position Sensor No.1 Spark Plug IGF Ignition Coil Camshaft Position Sensor Other Sensors ECT Sensor S MAF Meter S TP Sensor, etc. IGT2 No.2 Ignition Coil with Igniter No.2 Spark Plug IGT3 No.3 Ignition Coil with Igniter No.3 Spark Plug IGT4 No.4 Ignition Coil with Igniter No.4 Spark Plug S TACH To Tachometer A85099 DTC No. P0351/14 P0352/15 P0353/14 P0354/15 DTC Detection Condition No IGF signal to ECM while engine is running Trouble Area S Ignition system S Open or short in IGF or IGT1 to 4 circuit from ignition coil with igniter to ECM S No.1 to No.4 ignition coil with igniter S ECM Reference: Inspection using the oscilloscope. While cranking or idling, check the waveform between terminals IGT1 to IGT4 and E1, and IGF and E1 of the E14 ECM connector. CH1 (IGT1 to 4) GND Item Contents CH2 (IGF) GND Terminal CH1: IGT1, IGT2, IGT3, IGT4 – E1 CH2: IGF1 – E1 Equipment Setting 2 V/Division, 20 ms/Division Condition While cranking or idling A63956 05–102 DIAGNOSTICS – EFI SYSTEM (2TR–FE) WIRING DIAGRAM I14 Ignition Switch 6 7 AM2 2 C5 IM4 IC4 (LHD)(RHD) B–R IG2 13 IL3 B–R B–R B–R ECM B–R W–R 1 B–R B–R I1 Ignition Coil and Igniter No.1 3 R–Y 4 W–B B–R Engine Room R/B 2 B–R N2 Noise Filter AM2 4 I2 Ignition Coil and Igniter No.2 G–R 3 R–L IGT1 16 E11 IGT2 G–R 2 W–B 1 2 W–B 1 2 17 E11 1 2 B–R 1 W–B 4 I3 Ignition Coil and Igniter No.3 15 E11 IGT3 3 G–B 2 G–R C 2 C C J11 J/C W–B C B W–B B–R FL MAIN W–B W–B 1 4 C 3 I4 Ignition Coil and 2 Igniter No.4 G–R G–W 14 E11 IGT4 G–R 23 E11 IGF W–B Battery EY A86054 05–103 DIAGNOSTICS – EFI SYSTEM (2TR–FE) INSPECTION PROCEDURE HINT: Read freeze frame data using the intelligent tester II. Freeze frame data record the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air–fuel ratio was lean or rich, and other data from the time the malfunction occurred. 1 PERFORM SIMULATION TEST (a) Clear DTCs (see page 05–18). (b) Shuffle arrangement of the ignition coils with igniters. NOTICE: Do not shuffle the connectors. (c) Perform the simulation test. Result: Display (DTC Output) Proceed To Same DTCs (that have been erased) A Other DTCs B B REPLACE IGNITION COIL ASSY A 2 INSPECT ECM(IGT1, IGT2, IGT3, IGT4 AND IGF1 SIGNAL) (a) IGT1 (+) IGT3 (+) IG2 T(+) IGT4 (+) E1 E11 IGF ECM Connector A18294 Inspect the ECM waveform using the oscilloscope. (1) While cranking or idling, check the waveform between the terminals of the E11 ECM connector. OK: Tester Connection Specified Condition IGT1 (E11–17) – E1 (E11–3) Correct waveform is as shown on the left IGT2 (E11–16) – E1 (E11–3) Correct waveform is as shown on the left IGT3 (E11–15) – E1 (E11–3) Correct waveform is as shown on the left IGT4 (E11–14) – E1 (E11–3) Correct waveform is as shown on the left IGF (E11–23) – E1 (E11–3) Correct waveform is as shown on the left 2 V/ Division CH1 (IGT1 to 4) GND CH2 (IGF1) GND 20 ms/Division A63956 NG OK REPLACE ECM (See page 10–12) 05–104 DIAGNOSTICS 3 – EFI SYSTEM (2TR–FE) CHECK HARNESS AND CONNECTOR(IGNITION COIL ASSY – ECM) (a) Wire Harness Side: Ignition Coil with Igniter Connector I1 I2 I3 I4 (b) (c) Disconnect the I1, I2, I3 and/or I4 ignition coil with igniter connector(s). Disconnect the E11 ECM connector. Measure the resistance according to the value(s) in the table below. Standard (Check for open): Front View A54393 Tester Connection Specified Condition Ignition coil (I1–2) – IGF (E11–23) Below 1 Ω Ignition coil (I2–2) – IGF (E11–23) Below 1 Ω Ignition coil (I3–2) – IGF (E11–23) Below 1 Ω Ignition coil (I4–2) – IGF (E11–23) Below 1 Ω Standard (Check for open): E11 IGT1 IGT2 IGT3 IGT4 IGF Tester Connection Specified Condition Ignition coil (I1–3) – IGT1 (E11–17) Below 1 Ω Ignition coil (I2–3) – IGT2 (E11–16) Below 1 Ω Ignition coil (I3–3) – IGT3 (E11–15) Below 1 Ω Ignition coil (I4–3) – IGT4 (E11–14) Below 1 Ω Standard (Check for short): ECM Connector Tester Connection Specified Condition Ignition coil (I1–2) or IGF (E11–23) – Body ground 10 kΩ or higher Ignition coil (I2–2) or IGF (E11–23) – Body ground 10 kΩ or higher Ignition coil (I3–2) or IGF (E11–23) – Body ground 10 kΩ or higher Ignition coil (I4–2) or IGF (E11–23) – Body ground 10 kΩ or higher A80458 Standard (Check for short): (d) (e) Tester Connection Specified Condition Ignition coil (I1–3) or IGT1 (E11–17) – Body ground 10 kΩ or higher Ignition coil (I2–3) or IGT2 (E11–16) – Body ground 10 kΩ or higher Ignition coil (I3–3) or IGT3 (E11–15) – Body ground 10 kΩ or higher Ignition coil (I4–3) or IGT4 (E11–14) – Body ground 10 kΩ or higher Reconnect the ECM connector. Reconnect the ignition coil with igniter connector(s). NG OK REPAIR OR CONNECTOR REPLACE HARNESS OR 05–105 DIAGNOSTICS 4 – EFI SYSTEM (2TR–FE) INSPECT IGNITION COIL ASSY(POWER SOURCE) (a) Wire Harness Side: Ignition Coil with Igniter Connector I1 I2 I3 I4 +B (+) GND (–) Front View (b) Disconnect the I1, I2, I3 and/or I4 ignition coil with igniter connector(s). Measure the resistance according to the value(s) in the table below. Standard (Check for open): A54393 (c) (d) (e) Specified Condition GND (I1–4) – Body ground Below 1 Ω GND (I2–4) – Body ground Below 1 Ω GND (I3–4) – Body ground Below 1 Ω GND (I4–4) – Body ground Below 1 Ω Turn the ignition switch to ON. Measure the voltage according to the value(s) in the table below. Standard: Tester Connection Specified Condition +B (I1–1) – GND (I1–4) 9 to 14 V +B (I2–1) – GND (I2–4) 9 to 14 V +B (I3–1) – GND (I3–4) 9 to 14 V +B (I4–1) – GND (I4–4) 9 to 14 V Reconnect the ignition coil with igniter connector(s). OK NG Tester Connection REPLACE IGNITION COIL ASSY 05–106 DIAGNOSTICS 5 – EFI SYSTEM (2TR–FE) CHECK HARNESS AND CONNECTOR(IGNITION COIL ASSY – IGNITION SWITCH) (a) Wire Harness Side: (b) (c) Ignition Coil with Igniter Connector I1 I2 I3 I4 +B Front View Disconnect the I1, I2, I3 and/or I4 ignition coil with igniter connector(s). Disconnect the I14 ignition switch connector. Measure the resistance according to the value(s) in the table below. Standard (Check for open): A54393 Wire Harness Side: Ignition Switch Tester Connection Specified Condition Ignition coil (I1–1) – IG2 (I14–6) Below 1 Ω Ignition coil (I2–1) – IG2 (I14–6) Below 1 Ω Ignition coil (I3–1) – IG2 (I14–6) Below 1 Ω Ignition coil (I4–1) – IG2 (I14–6) Below 1 Ω Standard (Check for short): I14 1 5 2 6 3 7 4 8 IG2 A61075 (d) (e) Tester Connection Specified Condition Ignition coil (I1–1) or IG2 (I14–6) – Body ground 10 kΩ or higher Ignition coil (I2–1) or IG2 (I14–6) – Body ground 10 kΩ or higher Ignition coil (I3–1) or IG2 (I14–6) – Body ground 10 kΩ or higher Ignition coil (I4–1) or IG2 (I14–6) – Body ground 10 kΩ or higher Reconnect the ignition coil with igniter connector(s). Reconnect the ignition switch connector. NG OK REPLACE IGNITION COIL ASSY REPAIR OR CONNECTOR REPLACE HARNESS OR