1800 V NPN bipolar junction transistors in 4H-SiC

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124
IEEE ELECTRON DEVICE LETTERS, VOL. 22, NO. 3, MARCH 2001
1800 V NPN Bipolar Junction Transistors in 4H–SiC
Sei-Hyung Ryu, Member, IEEE, Anant K. Agarwal, Member, IEEE, Ranbir Singh, and John W. Palmour, Member, IEEE
Abstract—The first high voltage npn bipolar junction transistors (BJTs) in 4H–SiC have been demonstrated. The BJTs were
able to block 1800 V in common emitter mode and showed a peak
cm2 at room
current gain of 20 and an on-resistance of 10.8 m
temperature (
A@
V for a 1 mm 1.4 mm
active area), which outperforms all SiC power switching devices reported to date. Temperature-stable current gain was observed for
these devices. This is due to the higher percent ionization of the
deep level acceptor atoms in the base region at elevated temperatures, which offsets the effects of increased minority carrier lifetime at high temperatures. These transistors show a positive temperature coefficient in the on-resistance characteristics, which will
enable easy paralleling of the devices.
=27
=2
Index Terms—4H–silicon carbide, bipolar junction transistor,
high voltage, temperature-stable current gain.
I. INTRODUCTION
S
ILICON carbide (SiC) is a very attractive material for high
voltage, high power switching devices because of its wide
bandgap, high breakdown field, and high thermal conductivity
[1]–[3]. Power MOSFETs [4], [5] in SiC have received much of
the attention, but high performance SiC power MOSFETs have
yet to be developed due to poor MOS channel mobility and reliability, especially in 4H–SiC. On the other hand, bipolar devices
such as GTOs [6]–[13] have demonstrated high blocking voltages and high on-currents, taking full advantage of the material
properties of SiC. However, power bipolar junction transistors
have received very little attention, with only some low voltage
BJTs in 6H–SiC being previously demonstrated [14], [15]. In
this letter, we report the first demonstration of high voltage npn
bipolar junction transistors in 4H–SiC. The BJTs were able to
block 1800 V in common emitter configuration and showed a
cm
peak current gain of 20 and an on-resistance of 10.8 m
(
A at
V for a 1 mm 1.4 mm active area),
which outperforms all SiC power switching devices reported to
date. Moreover, these transistors show a positive temperature
coefficient in the on-resistance characteristics, which will enable easy paralleling of the devices.
II. EXPERIMENTAL RESULTS
Fig. 1 shows a simplified cross section of the device. The
three epilayers were grown on 8 off-axis 4H–SiC, n-type subcm. The first n epilayer,
strates with a resistivity of 20 m
which forms the collector of this device, is 20 m thick and has
Manuscript received September 20, 2000. This work was performed on
the MURI program, supported by the Office of Naval Research, Contract
N00014-95-1-1302, monitored by J. Zolper. The review of this letter was
arranged by Editor J. K. O. Sin.
The authors are with Cree, Inc., Durham, NC 27703 USA.
Publisher Item Identifier S 0741-3106(01)01936-X.
Fig. 1. Simplified device cross section of the 4H–SiC power BJT.
a doping of
cm . The ideal parallel plate breakdown voltage of this layer is approximately 3100 V. Then, a 1
m thick,
cm doped p-type epilayer was grown for
the base region. Finally, a 0.75 m thick n epilayer was grown
to form the emitter regions of the device. The top n epilayer
was RIE etched to isolate the emitter fingers. Cell pitches of 14,
23, 35 m were used. Then, a heavy dose aluminum ion implantation was performed to form the p contact regions to the base.
The devices were mesa isolated using RIE etching through the
base epilayer. Then, a p-type single zone junction termination
extension (JTE) region was created by Al ion implantation with
cm . After an implant activation
a total dose of
at around 1600 C, the structure was passivated using a thick
deposited oxide layer. The ohmic contacts were made using annealed nickel. Finally, the interdigitated fingers were connected
using a 2 m thick, e-beam evaporated Ti/Au layer.
Fig. 2 shows the room temperature on-state and blocking
m). The
characteristics of a 1 mm 1.4 mm BJT (pitch
) of 20 at room temdevice showed a peak current gain (
perature, which is approximately two times higher than a typical
commercially available Si power BJT with comparable breakdown voltage [16]. A maximum collector current of 3.8 A (271
mA and
V. The
A/cm ) was observed at
)
breakdown voltage with the base electrode floating (
was 1800 V, and the breakdown voltage of the base-collector
) was approximately 2200 V, which is apjunction (
proximately 71% of the ideal breakdown voltage of the epicm was observed
layer. A specific on-resistance of 10.8 m
V(
A/cm at
V).
at
0741–3106/01$10.00 © 2001 IEEE
RYU et al.: 1800 V NPN BJTs
Fig. 2. Room temperature I–V characteristics of a 1 mm
configuration.
125
2 1.4 mm 4H–SiC BJT. (a) On-state characteristics and (b) blocking characteristics in common emitter
The specific on-resistance at room temperature is plotted as
a function of cell pitch in Fig. 3(a). Since most of the current in
BJTs flows along the surface of the emitter finger side walls due
to emitter crowding [17], the specific on-resistance decreases
cm at a cell pitch of 35
with decreasing cell pitch (12 m
m to 8.8 m cm at a cell pitch of 14 m). The current gain
at room temperature is plotted as a function of collector current
density for different values of cell pitch in Fig. 3(b). The current
gain ( ) decreases for devices with smaller cell pitch, which
have a greater emitter periphery per unit area. This is believed
to be due to carrier recombination at the surface of the emitter
fingers caused by a high interface state density on the etched
sidewalls. This suggests that further optimization is necessary
on surface passivation.
It has been predicted that SiC npn BJTs will have a negative
temperature coefficient for current gain due to deep level acceptors in the base region [18]. A simple expression for current gain
is given as follows [17]:
Current Gain
where
Emitter efficiency
and base transport factor
.
At elevated temperatures, the minority carrier lifetime increases, which causes a significant increase in the current gain of
conventional silicon bipolar devices. However, in SiC npn BJTs,
due to deep level of the Al acceptors, holes that were frozen-out
at room temperature ionize at elevated temperatures, resulting
in higher hole concentrations in the base at high temperatures.
This effect reduces the emitter injection efficiency of the devices at elevated temperatures, which cancels out the effects of
Fig. 3. Effect of cell pitch on device performance. (a) On-resistance versus
cell pitch, (b) current gain versus cell pitch.
the increasing minority carrier lifetime in the base region, and
keeps the current gain of the SiC npn BJTs stable with respect
to temperature.
Fig. 4(a) shows the current gain of the 23 m cell pitch device
at temperatures ranging from room temperature to 250 C. The
V. Only a modest incurrent gain was measured at
crease in the current gain with temperature was observed due to
the reduction in the emitter efficiency, with a peak current gain
) of 20 at room temperature, increasing to 25 at 250 C.
(
The specific on-resistance of the devices [Fig. 4(b)], which was
mA, increased with temperature (10.8
measured at
cm at room temperature to 19.7 m
cm at 250 C).
m
This is believed to be mainly due to the increasing resistance
in the collector region due to decreased carrier mobility at high
temperatures. These features reduce the possibility of a thermal
runaway and should make paralleling easy for these devices.
III. SUMMARY
High performance (1800 V, 10.8 m
cm ,
at
room temperature) 4H–SiC npn bipolar junction transistors in
4H–SiC have been demonstrated, which outperforms all SiC
power switching devices with comparable blocking voltages
reported to date. The BJTs exhibited a temperature-stable
126
IEEE ELECTRON DEVICE LETTERS, VOL. 22, NO. 3, MARCH 2001
Fig. 4. Effect of temperature on device performance: (a) current gain increases
slightly with increasing temperature up to 250 C, and (b) specific on-resistance
increases with temperature.
current gain due to higher percent ionization of the deep level
Al acceptor atoms in the base region at elevated temperatures, which makes these devices attractive for paralleling.
A significant decrease in common emitter current gain was
observed for tight pitch devices, which is caused by surface
recombination at the etched sidewalls. Further optimization of
surface passivation, especially on etched sidewalls, is necessary
to improve these devices.
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