Automotive IC-Level EMC Testing—Trends and Forthcoming Standards Stephan Gerlach, Juergen Strohal Standardization activities focused on electromagnetic compatibility (EMC) at the IC level have been evolving to keep pace with potential current and future interference scenarios. This article describes forthcoming new test standards such as local injection horn antenna for covering such higher operation frequencies as WLAN and Bluetooth. In addition, this paper identifies new trends in electromagnetic surface scanning. Each day, EMC labs that deal with compliance measurements for certification and validation carry out a variety of well-known methods and techniques to investigate unintended emissions by complete vehicles or modules in violation of specifications. Within these devices under test—mostly modules with a certain functionality as well as input and output lines—there is a Automotive Compilation Vol. 9 in the IC itself. In general it is both important and very useful to know the maximum disturbance level coming from the IC itself if it is operated in an environment optimized with regard to EMC considerations. long-term trend emerging: the concentration of functionality within an ever smaller number of “active” devices. This trend is primarily driven by two important factors. First, there is the increasing level of integration seen in IC functionality on a single chip and, second, the ability of integrated processes to implement functionality previously reserved for external blocks. This feature, initially welcome, increases the level of disturbance that can be produced by a tiny amount of silicon housed in a small plastic package. IC Stripline The stripline method is a well-known standard for use in a component (module) level test according to ISO11452, with the wiring harness placed inside a widened stripline. Recently, this method has been less frequently used for homologation (usually the ALSE method is preferred); however, it is still a fairly easy-to-use instrument for evaluative measurements. The basic setup can be seen in Figure 1. This being said, the techniques for investigating signal source interference must logically concentrate on the device with the highest potential for interference. As most of the established test standards are limited to frequencies up to 1GHz, or in the best case 2GHz, there has been a greater and greater need to cover frequencies up to 3GHz or even higher with reliable and reproducible test methods. Various standardization committees have devoted time to developing such standards; two of them, the “IC Stripline” and “Local Injection Horn Antenna”, are briefly introduced in this paper. Another helpful instrument for locating sources of distortion, even at the sub-IC level, are the proven techniques and methods for PCB scanning, which have been adopted by the industry and greatly improved. The reason for carrying out EMC evaluation at the IC level is quite comprehensive: A complete system (mainly a module) has to meet the filed requirements so that it is very timeconsuming for application engineers to find out in detail the root cause for a specification violation—whether it originated in the board, the peripheral connectors, the passive components, the arrangement of the components, GND layer management, or The new, forthcoming IC stripline standards take this approach down to the IC level. Both aspects of radiated EMC tests are covered; IEC61967-8 contains the emission measurements while IEC62132-8 standardizes immunity measurements. In contrast to the ISO11452 stripline measurement, the IC stripline does not contain a wiring harness but instead covers the IC under test. For this purpose the IC stripline is dimensioned according to the width and height requirements. These two parameters must be chosen interdependently in order to maintain stable conditions over the complete operation frequency range from 150kHz up to 3GHz with VSWR<1.25. The default height (spacing between active conductor and ground plane) is 6.7mm with a default width of 33mm. The DUT’s dimension should not exceed half the height of the stripline, and its width should not exceed 110% of the stripline’s width. The standards documentation provides information on correct dimensioning of the IC stripline. Figures 2 and 3 show the respective test setups for emission and immunity measurements. DUT (Cable Harness) (Styrofoam) Periphery 50Ω Termination Artificial Networks Directional Coupler Figure 1. Basic Set-Up for Stripline EMC Testing According to ISO11452-5 © 2012 / www.atmel.com DUT Stimulation and Monitor Power Supply The test bench and proceedings are regulated in IEC 62132-6. Spectrum Analyzer/ EMI Receiver Shielded Chamber Port 2 (RF Connector) EMC Test Board Preamplifier (if Necessary) Antenna Feed Horn Antenna E Field Port 1 (RF Connector) IC Stripline DUT 50Ω Termination IC under Test H Field Figure 2. Setup for Emission Measurements with IC Stripline According to IEC 61967-8 Ground Plane Figure 4. Internal Assembly of EMC Chamber with Local Horn Antenna Injection RF Generator DUT Stimulation and Monitor Power Supply RF Amplifier Pforward Power Meter Preverse EMC Test Board Port 2 (RF Connector) Scanning systems mostly consist of a near field probe, spectrum analyzer, xyz-moving table, and a computer with software for mechanical steering as well as analysis and interpretation. Precise calibration and test system repeatability are important criteria, in particular in the micrometer range, and should not be underestimated. Directional Coupler Port 1 (RF Connector) IC-based Scanning IC Stripline DUT 50Ω Termination The results of such measurements can be visualized as two or three-dimensional colored plots. Figure 3. Setup for Immunity Measurements with IC Stripline According to IEC 62132-8 Local Injection Horn Antenna Another approach to extend test standards on the IC level toward higher frequencies is the local injection horn antenna. Typically, the ICs under test are only equipped with minimum external circuitry (blocking capacitors) mounted on a small PCB. The disturber is applied to the IC surface by means of a specially designed horn antenna that creates a strong, concentrated E and H field with a high degree of homogeneity. That means the field strength deviation is less than 3dB throughout the surface of the IC. Regarding radiated immunity, a standard is under development that uses a horn antenna in the 1GHz to 18GHz frequency range. The IC is exposed to the antenna’s electrical field, which is arranged at right angles to the DUT. The magnetic field deflects circularly around the IC. Automotive Compilation Vol. 9 Figure 5. Courtesy of: Detectus AB, Malung, Sweden Field Probes Figure 6. E-Field Probe for IC-Level Measurements Several electric and magnetic field probes for IC-based measurement are already available on the market. Magnetic field probes are equipped with vertical and horizontal coils. The mechanical resolution is 65μm for the E-field probe and 80μm to 100μm for the H-field probes; they can be used within a frequency range of 30MHz to 3GHz. H-field probes with a low-frequency range from 9kHz to 50MHz are available for specific applications. Figure 7. H-Field Probe for IC-Level Measurements; Vertical Coil with an Inside Diameter of 150μm The reason IC-based scanning is used is because of the basic rule that the EMC disturbing levels of the complete module should never fall below the reference values of the applied IC (optimum blocking provided). This being said, it is essential that ICs are measured and compared before making a decision which could have a significant and long-lasting impact on technical performance. A wide variety of IC-level test methods has been available for unwanted electromagnetic emissions and electromagnetic distortion susceptibility for over ten years. These standards are well established and widely used in the automotive industry to indicate how critical the application of a particular IC might be in terms of EMC, and how much external effort is required to achieve EMC compliance. Choosing the appropriate ICs with superior EMC performance at the very beginning of a project helps to avoid subsequent and expensive corrective measures. Figure 8. H-Field Probe for IC-Level Measurements; Horizontal Coil with an Inside Diameter of 150μm Graphics by Langer EMV www.langer-emv.com. Atmel Corporation 1600 Technology Drive, San Jose, CA 95110 USA T: (+1)(408) 441-0311 F: (+1)(408) 487-2600 | www.atmel.com © 2012 Atmel Corporation. All rights reserved. / Rev.: Atmel-Article-AC9-Automotive-IC-Level-EMC-Testing_V2_042015 Atmel®, Atmel logo and combinations thereof, and others are registered trademarks or trademarks of Atmel Corporation or its subsidiaries. Other terms and product names may be trademarks of others. Disclaimer: The information in this document is provided in connection with Atmel products. No license, express or implied, by estoppel or otherwise, to any intellectual property right is granted by this document or in connection with the sale of Atmel products. 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