Wind Power Generation 2. introduction to Wind Power Generator Yuan-Kang Wu National Chung-Cheng University Wu Yuan-Kang Few Laughs for Today • What's the difference between stress, tension and panic? – Stress is when wife is pregnant, – Tension is when girlfriend is pregnant, – and Panic is when both are pregnant. Stress: 壓力,緊張 Tension: 拉緊, 繃緊 Panic: 恐慌, 驚慌 Wu Yuan-Kang 2 Few Laughs for Today • A young boy asks his Dad, "What is the difference between confident and confidential?” • Dad says, "You are my son, I'm confident about that. • Your friend over there, is also my son, that's confidential." Wu Yuan-Kang 3 Main components of a wind turbine system • The main electrical power components that may be included in a wind turbine system are illustrated in the Fig, including turbine rotor, gearbox, generator, power electronics and a transformer for grid connection. Wu Yuan-Kang 4 Rotational speed and terminal voltage of a wind turbine • For large multi megawatt-scale wind turbines, the rotational speed will usually be 10 to 15 rpm (i.e. rotation period 4 to 6 seconds) . The traditional way to convert such low-speed, high-torque mechanical power to electrical power is with a gear-box to increase the shaft speed to a 4 or 6 pole-pair standard generator rotating at about 1,500 rpm or 1,000 rpm. However, the gear box may not be necessary for multi-pole generators. • Each turbine has its own adjacent transformer to raise voltage from the generator terminal voltage (usually under 1,000 V, for example, 690V) to distribution system site voltage. Wu Yuan-Kang 5 Squirrel Cage Induction Generators • Induction generators are much less used than synchronous generators for large scale conventional power generation. This is because the inductive magnetisation results in relatively larger energy losses in the rotor. The reactive power necessary to energize the magnetic circuits of induction machines must be supplied from the network. • For simple induction machines, the terminal voltage and reactive power cannot be directly controlled. Simple induction generators in wind turbines may suffer from voltage instability which is a significant concern if used with large-scale wind farms. Wu Yuan-Kang 6 Wound-rotor Induction Machine • A wound-rotor induction machine has a rotor with copper wire windings, which can be connected to an external resistor or to ac systems via power electronic systems. Such a system provides a partial variable speed operation with a small power electronic converter, therefore increased energy capture and reduced mechanical load to the system. This type of system is an economical way to obtain variable speed and supply reactive power and to increase energy yield at low wind-speeds. Also reduced torque loads in the drive train make the whole mechanical construction simple and reliability increased. Wu Yuan-Kang 7 Synchronous Generator • For power generation applications, electromagnets excited by an externally applied direct current are used on the rotor. The rotor operates at exactly the same 'fixed' speed as the stator magnetic field but it leads the stator field by an • In practice, synchronous generators powered by wind turbines cannot be directly connected to an ac grid. However, if an indirect coupling is used (e.g. rectifier/inverter solid state electronics 'converter'), synchronous generators can be used beneficially, since the turbine rotor can then have variable-speed and the blade rotation can be matched more efficiently to the variable wind-speed. Hence, synchronous generators can be used, if coupled to the grid through full-rate power-electronic converters. Wu Yuan-Kang 8 Synchronous Generators • Synchronous generators can be classified as electrical excited synchronous generators (EESGs) and permanent magnet generators(PMGs). Wu Yuan-Kang 9 Direct-drive generators for wind turbines • The power output of a rotating electrical machine is propositional to the machine length, rotor area and rotor speed. Thus if a smaller rotational speed is adopted, it is necessary either to lengthen the generator or to increase the diameter to provide the same level of power. It is cheaper to increase the diameter. Thus, direct-drive generators for wind turbines tend to have rather large diameters.This also allows many pole-pairs to be fitted on the large diameter. Wu Yuan-Kang 10 Design on air gap between induction generator and synchronous generator • Induction generators require a rather small air gap to ensure an adequate air-gap magnetic flux density as the excitation is provided from the stator. In contrast, synchronous generators have excitation systems on the rotor and so can operate with larger air-gaps. It is difficult to manufacture large diameter electrical machines with small air gaps for mechanical and thermal reasons. Hence direct-drive wind turbines use synchronous generators (either with permanent magnet excitation or with an electromagnet). The use of a synchronous generator, in turn, leads to the requirement for power electronic conversion system to decouple the generator from the network. Wu Yuan-Kang 11 Permanent magnet synchronous machine • Permanent magnet synchronous machines are also used for wind turbine systems, especially for multipole machines. In this case, slip rings for field excitation are eliminated, together with the power loss of an excitation system; however, the machine terminal voltage cannot be easily controlled with permanent magnet excitation. Wu Yuan-Kang 12 Classification of Wind Power Systems • 1. With gearbox / without gearbox • 2. Rotational speed (fixed speed / variable speed) • 3. Power conversion (Type A,B,C,D) Wu Yuan-Kang 13 Sketch of a nacelle with gearbox, in this case of a constant speed NEG Micon wind turbine Wu Yuan-Kang 14 Sketch of a gearless nacelle, in this case of an Enercon E-66 directdrive wind turbine Wu Yuan-Kang 15 Type A SCIG = squirrel cage induction generator • This configuration denotes the fixed-speed wind turbine with an asynchronous squirrel cage induction generator (SCIG) directly connected to the grid via a transformer. • Since the SCIG always draws reactive power from the grid, this configuration uses a capacitor bank for reactive power compensation. Wu Yuan-Kang 16 Type A: Advantage and Disadvantage • Easy and relatively cheap for mass production. • The speed is not controllable and variable only over a very narrow range, in which only speeds higher than the synchronous speed are possible for generator operation. • The fixed speed concept means that wind speed fluctuations are directly translated into electromechanical torque variations, this causes high mechanical and fatigue stresses on the system and may result in swing oscillations between turbine and generator shaft. • The turbine speed cannot be adjusted with the wind speed to optimize the aerodynamic efficiency. • In most cases, capacitors are connected in parallel to the generator to compensate for the reactive power consumption. Wu Yuan-Kang 17 Type A SCIG (FSWT) Squirrel-Cage Induction Generator Advantages Disadvantages • Easier to design, construct and control • Robust operation • Low cost • Low energy yield • No active/reactive power controllability • High mechanical stress • High losses on gear ( A three-stage gearbox in the drive train is necessary for this wind turbine concept) Wu Yuan-Kang 18 Type B WRIG = wound rotor induction generator • • • The limited variable speed wind turbine with variable generator rotor resistance, known as OptiSlip.(2) It uses a wound rotor induction generator (WRIG). The generator is directly connected to the grid. A capacitor bank performs the reactive power compensation. The unique feature of this concept is that it has a variable additional rotor resistance, which can be changed by an optically controlled converter mounted on the rotor shaft. The rotor resistance can be changed and thus controls the slip. This way, the power output in the system is controlled. The range of the dynamic speed control depends on the size of the variable rotor resistance. Typically, the speed range is 0–10%above synchronous speed. Wu Yuan-Kang 19 Type B • Variable-speed operation can be achieved by controlling the energy extracted from the WRIG rotor. With the increase in variable speed range, a higher slip means a high power extracted by the rotor, and the lower generator efficiency, so that the rating of the resistor must also be higher. • Therefore the dynamic speed control range depends on the size of the variable rotor resistance. • A typical limited variable speed range is less than 10% above the synchronous speed. Additionally, the slip rings may be avoided, for example, the wind turbine manufacturer Vestas built the power converter and resistor on the rotor, the control signals are transmitted to the rotating electronics by an optical coupling. • Furthermore, reactive power compensation and a soft-starter are also required for this concept. Wu Yuan-Kang 20 Type C Doubly fed induction generator (DFIG) 30% • For a typical DFIG, the power converters are connected to the rotor and, for a restricted speed range, are rated at a fraction of the machine nominal power, i.e., typically 30% of this value. Wu Yuan-Kang 21 Doubly fed induction machine based wind turbine • The stator is connected directly to the grid and the rotor is fed by a bidirectional converter that is also connected to the grid • Using vector control techniques, the bidirectional converter assures energy generation at nominal grid frequency and nominal grid voltage independently of the rotor speed. Wu Yuan-Kang 22 Two sides of converter • The rotor side converter (RSC) : control the generator torque and the reactive power exchanged between the stator and the grid. • The grid side converter (GSC): The active power is indirectly controlled by means of the DC bus controller and the reactive power. Wu Yuan-Kang 23 The typical characteristics of these converters • Vector control or direct torque control (DTC) for generator and grid converter control; • Two-level, three-phase converter with IGTBs, at switching frequency of 2.5–5 kHz • LCL filter for the GSC, and dv/dt filter for the RSC • Nominal power: 500 to 2500 kVAs • Nominal voltage 690V +10% to -15%. • Nominal DC bus voltage 1000V • Very low total harmonic distortion (THD<3%) Wu Yuan-Kang 24 Type C • It is the limited variable speed wind turbine with a wound rotor induction generator (WRIG) and partial scale frequency converter (rated at approximately 30% of nominal generator power) on the rotor circuit • The partial scale frequency converter performs the reactive power compensation and the smoother grid connection. • It has a wider range of dynamic speed control compared with the OptiSlip, depending on the size of the frequency converter. • Typically, the variable speed range is +/- 30% around the synchronous speed. The smaller frequency converter makes this concept attractive from an economical point of view. Its main drawbacks are the use of slip rings and protection in the case of grid faults. Wu Yuan-Kang 25 Type C • The speed range is limited, and slip rings are required in order to connect the machine-side converter to the rotor. • For WECSs based on DFIGs, gearboxes are still required because a multi-pole low-speed DFIG is not technically feasible. Wu Yuan-Kang 26 Type C Advantages DFIG (VSWTPSPC) Wu Yuan-Kang •High energy yield •High active/reactive power controllability •Lower cost on PEC( power electronic conversion) •Lower losses by PEC •Less mechanical stress •Compact size 27 Disadvantages • Existence of brush/slip ring • High losses on gear •Others Disadvantage of DFIG wind turbines • A multi-stage gearbox is still necessary in the drive train because the speed range for DFIG is far from a common turbine speed of 10–25 rpm. • The slip ring is used to transfer the rotor power by means of a partialscale converter, which requires a regular maintenance, and maybe result in machine failures and electrical losses. • Under grid fault conditions, on the one hand, large stator currents result in large rotor currents, so that the power electronic converter needs to be protected from destroy; on the other hand, large stator peak currents may cause high torque loads on the drive train of wind turbines. • According to grid connection requirements for wind turbines, in case of grid disturbances, a ride-through capability of DFIG is also required, so that the corresponding control strategies may be complicated. Wu Yuan-Kang 28 Type D • This configuration corresponds to the full variable speed wind turbine, with the generator connected to the grid through a full-scale frequency converter. The frequency converter performs the reactive power compensation and the smoother grid connection. • The generator can be excited electrically WRSG or WRIG or by a PMSG. • Some full variable-speed wind turbine systems have no gearbox. In these cases, a direct driven multi-pole generator with a large diameter is used, Wu Yuan-Kang 29 Full Converter Geared Solutions Wu Yuan-Kang 30 Full Converter Direct Drive Solutions • Two types: – Multi pole permanent magnet generator (MPMG) – Multi pole wound rotor synchronous generator (WRSG) • Disadvantage: – The size of the bidirectional converter, which must be of the same power level as the alternator. – The harmonic distortion generated by the converter must be eliminated by a nominal power filter system. • Advantage: – the elimination of the mechanical converter (gearbox coupling) because the machine can operate at low speed. – multipole machine requires an elevated number of poles, with the size of the machine being bigger than the generators with the gearbox coupling. Wu Yuan-Kang 31 Electrically excited synchronous generator (EESG) • The amplitude and frequency of the voltage can be fully controlled by the power electronic at the generator side, so that the generator speed is fully controllable over a wide range, even to very low speeds. • The EESG has the opportunities of controlling the flux for a minimized loss in different power ranges, because the excitation current can be controlled by means of the power converter in the rotor side. • It is the mostly used direct-drive generator type in the current market. The typical manufacturer is Enercon, Wu Yuan-Kang 32 Type D Advantages WRSG (VSWTFSPC) Wu Yuan-Kang •High energy yield •Higher active/reactive power controllability •Absence of brush/slipring •Low mechanical stress 33 Disadvantages •Higher cost on PEC •Higher losses on PEC •Large size Disadvantage of EESG • In order to arrange space for excitation windings and pole shoes, the pole pitch has to be large enough for the large diameter-specific design, so a larger number of parts and windings probably make it a heavy weight and expensive solution. • It is necessary to excite the rotor winding with DC, using slip rings and brushes, or brushless exciter, employing a rotating rectifier, and the field losses are inevitable. Wu Yuan-Kang 34 Advantages of PM synchronous generator • Higher efficiency and energy yield • No additional power supply for the magnet field excitation. • Improvement in the thermal characteristics of the PM machine due to the absence of the field losses • Higher reliability due to the absence of mechanical components such as slip rings • Lighter and therefore higher power to weight ratio. Wu Yuan-Kang 35 Disadvantages of PM synchronous generator • High cost of PM material, • Difficulties to handle in manufacture, • Demagnetization of PM at high temperature. Wu Yuan-Kang 36 Review on Asynchronous Generators Wu Yuan-Kang 37 Future trend for direct-drive topologies • Although the current DFIG technology is well developed and it is a very cost effective solution, it has some drawbacks. The use of a gearbox increases the weight of a nacelle, with more power loss and increased costs, especially in the offshore applications when the power rating goes up. The losses in the gearbox represent 65% of the total power loss in the generation system. Thus, a direct drive topology is preferred, although most researchers do not commonly consider induction generators for direct drive applications. Wu Yuan-Kang 38 COMMERCIAL WIND TURBINE WITH SYNCHRONOUS MACHINE(LARGE THAN 1MW) Wu Yuan-Kang 39 TOP 10 WIND TURBINE MANUFACTURERS OF 2009, CURRENTLY USED GENERATOR CONCEPTS AND POWER RANGES Wu Yuan-Kang 40 COMPARISON OF FOUR WIND TURBINE GENERATOR CONCEPTS, +: STRENGTH, - WEAKNESS. Wu Yuan-Kang 41 The comparison of the six different WTG concepts good good Wu Yuan-Kang 42 Comparison among wind turbines • Characteristics of three of the most−popular wind generators, in the 3-MW power range, are presented and compared Direct-drive Wu Yuan-Kang 43 Comparison among wind turbines • The most-efficient generator is the direct-drive permanent-magnet SG (PMSG) with power losses of about 65% of that of a typical DFIG-based WECS • However, in terms of costs, weight, and size, the DFIG has advantages over the direct-drive generators. Wu Yuan-Kang Disadvantage 44 Comparison among wind turbines • Multi-pole PMSGs with full-power back-to-back converters appears to be the configuration to be adopted by most of the large wind-turbine manufactures in the near future, gradually replacing the doubly fed generator as the main generator in the wind-energy market. • An additional advantage of direct-drive generators is the noise reduction achieved when the gearbox is eliminated from the WECS. For offshore applications, the increased reliability and elimination of possible oil spills from the gearbox is another advantage. Wu Yuan-Kang 45 Comparison among wind turbines Wu Yuan-Kang 46 Medium-speed + Single-stage gearbox (ratio:6~10) • The Multibrid (now Areva) company developed a WECS composed of a medium-speed PMSG and a single-stage gearbox with a gear ratio of about 6–10. • This allows reducing the weight and the size of the generators combined with the advantages of using a gearbox technology, which is lighter, more reliable, and cheaper than that of the standard three-stage gearbox with a typical ratio of 80–100 times. Wu Yuan-Kang 47 SUMMARY OF THE COMMERCIALLY AVAILABLE WECS IN THE 1.5- TO 3-MW RANGE Number of models Wu Yuan-Kang NM” stands 48 for “number of models SUMMARY OF THE COMMERCIALLY AVAILABLE WECS IN THE 1.5- TO 3-MW RANGE Wu Yuan-Kang 49 SUMMARY OF THE COMMERCIALLY AVAILABLE WECS IN THE 1.5- TO 3-MW RANGE Wu Yuan-Kang 50 Type of WECS • According to the information in the Table, in the power range of 1.5–3 MW, • 60 models of WECSs implemented using DFIGs, • 66 models implemented with PMSGs, • 18 models implemented with IGs (cage or wound-rotor machines) • 19 models of WECSs implemented using wound-rotor SGs with external excitation. Wu Yuan-Kang 51 World market share of yearly installed wind power during 1995 – 2004 Wu Yuan-Kang 52 LARGE WIND TURBINES FOR OFFSHORE APPLICATIONS • The 10-MW Britannia manufactured by Clipper Wind Power will be used in “Round Three” in U.K., 2011). • The direct-drive WECSs of 6 MW already available in the market. Wu Yuan-Kang 53