Connection Manual of Sub Panel E for Machine Operator’s Panel - Table of contents 1 2 3 4 Application・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Designation and Order Specification・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ General Information ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3.1 General ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3.2 Assembly and Wiring ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Outline of Sub Panel E ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4.1 Outline dimensions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4.2 Mounting depth ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4.3 Panel cut out dimensions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4.4 Arrangement of switches・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4.5 Connection diagram・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4.5.1 Wiring of Sub Panel E ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2 2 3 3 3 4 4 4 5 5 6 6 4.5.1.1 Emergency stop signal connection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・6 4.5.1.2 Memory protect signal connection・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・7 4.5.1.3 Axis override switch (SA1) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・7 4.5.1.4 Spindle override switch (SA2) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・8 4.5.2 Cable specifications・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8 5 6 7 4.6 Grounding ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Additional Information ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5.1 Allocation of Inputs/ Outputs ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5.2 Spare parts ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Sub Panel E specification ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6.1 Environmental Requirement ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6.2 Specification ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Connectors ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7.1 Technical Information regarding connectors CM65, CM66 and CA65 of Main Panel B ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7.2 Technical Information regarding connectors CM67, CM68 and CM69 of Main Panel B ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ TITLE 02 TMN05034E_A-8642 0E_02.DOC 01 EDIT. 2005.04.19 2005.01.05 DATE Koike Koike DESIGN 6, 8,10/12 Registered DESCRIPTION DRAW. NO. 9 10 10 10 11 11 11 12 12 12 Connection Manual of SUB PANEL E for Machine Operator’s Panel A- 86420E FANUC LTD PAGE CUST. 1 / 12 1 Application This specification describes the technical performance of Machine Operator's Panels. The Machine Operator's Panels are used in combination with PANEL i for Automotive. They are wired out for the connection to Main Panel B and Main Panel B1. 2 Designation and Order Specification A02B-0236-C350 (Sub Panel E): with two rotary switches and an emergency stop switch and a key switch Main Panel B/B1 A02B-0236-C231/-C241/-C243 Sub Panel E A02B-0236-C350 TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 2 / 12 3 General Information 3.1 General All devices are mounted on a base plate made of 2 mm Electric zinc plating steel completely finished and coated. The color is gray; Munsell N3 or RAL in gloss level and color adapted to the FANUC surfaces. The scales of override switches as well as other descriptions are printed with white paint. The surface of the base plate is additionally coated in order to guarantee rub proofness. The degree of protection is IP 54. 3.2 Assembly and Wiring Sub Panel E is equipped with a separate ground bolt at the rear side. This bolt is to connect with a ground strap to the common grounding system of the switchgear cabinet. The crosssection should be at least 1.5 mm2. Refer also to the description and connection details of Machine Operator's Panel Connection Manual in the dedicated FANUC manuals. TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 3 / 12 4 Outline of Sub Panel E 4.1 Outline dimensions 4.2 Mounting depth TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 4 / 12 4.3 Panel cut out dimensions 4.4 Arrangement of switches Axis override (Rotary switch) Spindle override (Rotary switch) Memory protect (Key switch) Emergency stop (Push button switch) TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 5 / 12 4.5 Connection diagram Main Panel B/B1 and Sub Panel E are connected as follows. Sub Panel E Main Panel B/B1 CM65 Ribbon cable 10# A02B-0303-K891 CM66 Axis override (SA1) 02 Ribbon cable 10# A02B-0303-K891 Spindle override (SA2) 02 Memory protect (SA3) Emergency stop (SB1) CM67 4.5.1 Wiring Wiring of Sub Panel E 4.5.1.1 Emergency stop signal connection A signal generated by the Emergency stop switch on the Machine Operator's Panel can be sent to the power magnetic cabinet. (This signal cannot be sent to the FANUC I/O Link.) Wiring to Main Panel B/B1 and the Emergency stop switch (SB1) is contained in Sub Panel E. Sub Panel E Emergency stop switch (SB1) Main Panel B/B1 P.C.B. CM67 *ESP ESPCM1 CA65 A04 A03 B04 B03 *ESP ESPC *ESP +24V TITLE TMN05034E_A-8642 0E_02.DOC 02 2005.04.19 EDIT. DATE Koike DESIGN The Marked part of 02 was changed. DESCRIPTION DRAW. NO. A- 86420E FANUC LTD PAGE CUST. 6 / 12 4.5.1.2 Memory protect signal connection Wiring to Main Panel B/B1 and the Memory protect switch (SA3) is contained in Sub Panel E. Sub Panel E Main Panel B/B1 P.C.B. Memory protect switch (SA3) 0 CM67 NO Xm+1.4 C KEYCOM A03 1 B03 Note) When Memory protect switch (SA3) is the OFF condition (Editing the program is possible condition), a key can't be pulled out from Memory protect switch. 4.5.1.3 Axis override switch (SA1) Axis Override Switch (SA1) Significance +24V 1 A04 2 4 8 16 Parity B05 Xm+ A03 Xm+ A05 Xm+ B03 Xm+ B04 Xm+ B02 Xm+ 0.0 0.1 0.2 0.3 0.4 0.5 CM65 The override switch is provided with a cable including connector that fits CM65 socket. Layout of rotary switch SA1: % Xm+0.0 Xm+0.1 Xm+0.2 Xm+0.3 Xm+0.4 Xm+0.5 0 0 0 0 0 0 0 1 1 0 0 0 0 1 2 1 1 0 0 0 0 4 0 1 0 0 0 1 6 0 1 1 0 0 0 8 1 1 1 0 0 1 10 1 0 1 0 0 0 15 0 0 1 0 0 1 20 0 0 1 1 0 0 30 1 0 1 1 0 1 40 1 1 1 1 0 0 50 0 1 1 1 0 1 60 0 1 0 1 0 0 70 1 1 0 1 0 1 80 1 0 0 1 0 0 90 0 0 0 1 0 1 95 0 0 0 1 1 0 100 1 0 0 1 1 1 105 1 1 0 1 1 0 110 0 1 0 1 1 1 120 0 1 1 1 1 0 Xm+0.5 is a parity bit. Note) If the parity bit is used, ON/OFF timing of parity bit data is slightly different from the ON/OFF timing of override signals data when the rotary switch is turned. TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 7 / 12 4.5.1.4 Spindle override switch (SA2) Spindle Override Switch (SA2) Significance +24V 1 A04 2 4 8 16 Parity B05 Xm+ A03 Xm+ A05 Xm+ B03 Xm+ B04 Xm+ B02 Xm+ 0.6 0.7 1.0 1.1 1.2 1.3 CM66 The override switch is provided with a cable including connector that fits CM66 socket. Layout of rotary switch SA2: % Xm+0.6 Xm+0.7 Xm+1.0 Xm+1.1 Xm+1.2 Xm+1.3 50 0 0 0 0 0 0 60 1 0 0 0 1 0 70 1 1 0 0 0 0 80 0 1 0 0 1 0 90 0 1 1 0 0 0 100 1 1 1 0 1 0 110 1 0 1 0 0 0 120 0 0 1 0 1 0 Xm+1.2 is a parity bit Note) If the parity bit is used, ON/OFF timing of parity bit data is slightly different from the ON/OFF timing of override signals data when the rotary switch is turned. 4.5.2 Cable specifications The specification of the ribbon cable that connects to Main Panel B/B1 Ribbon cable for Axis override switch: A03B-0303-K891 (Length: 35cm) Ribbon cable for Spindle override switch: A03B-0303-K891 (Length: 35cm) 02 02 TITLE TMN05034E_A-8642 0E_02.DOC 02 EDIT. 2005.04.19 DATE Koike DESIGN The Marked part of 02 was changed. DESCRIPTION DRAW. NO. A- 86420E FANUC LTD PAGE CUST. 8 / 12 4.6 Grounding Grounding cable Wire 1.5mm2 or more Connect the earth stud in the Sub Panel E with the ground plate of the cabinet or a nearby plate via the protective grounding terminal. TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 9 / 12 5 Additional Information 5.1 Allocation of Inputs/ Outputs Input/ Output 24VDC Xm+0.0 Xm+0.1 Xm+0.2 Xm+0.3 Xm+0.4 Xm+0.5 24VDC Xm+0.6 Xm+0.7 Xm+1.0 Xm+1.1 Xm+1.2 Xm+1.3 KEYCOM Xm+1.4 5.2 Connector (Main Panel B/B1) CM65: A04 CM65: B05 CM65: A03 CM65: A05 CM65: B03 CM65: B04 CM65: B02 CM66: A04 CM66: B05 CM66: A03 CM66: A05 CM66: B03 CM66: B04 CM66: B02 CM67: B03 CM67: A03 Spare parts Contact (Switch side) Description Power supply of SA1 Signal input from SA1 Power supply of SA2 Signal input from SA2 Common of SA3 Signal input from SA3 SA1: D SA1: A SA1: F SA1: B SA1: E SA1: C SA1: G SA2: D SA2: A SA2: F SA2: B SA2: E SA2: C SA2: G SA3: C SA3: NO Remarks Axis override Spindle override Memory protect 02 Description Emergency stop switch (for SB1) Adhesive label of Emergency stop switch Key switch for Memory protect (for SA3) Rotary switch for Spindle over ride (for SA2) (8 steps, gray coded) Rotary switch for Axis over ride (for SA1) (21 steps, gray coded) Ribbon cable (for SA1, SA2) (Length: 35cm) Qty 1 1 1 Specification A02B-0236-K187 A02B-0236-K188 A02B-0236-K186 1 A02B-0236-K185 1 A02B-0236-K184 2 A02B-0303-K891 TITLE TMN05034E_A-8642 0E_02.DOC 02 EDIT. 2005.04.19 DATE Koike DESIGN The Marked part of 02 was changed. DESCRIPTION DRAW. NO. A- 86420E FANUC LTD PAGE CUST. 10 / 12 6 Sub Panel E specification 6.1 Environmental Requirement Temperature Around a unit Temperature variance Humidity Vibration Atmosphere 6.2 At operation: Storing or transporting: Max. 0°C ~55°C -20°C ~60°C 1.1°C/min Normally: 75% or less (Relative humidity) Short time (Within one month): 95% or less (Relative humidity) Operating: 0.5G or less Normal FA atmosphere (Consult us when using the system under environments with higher degree of dust, coolant, or organic solution.) Specification Item Override rotary switch Emergency stop switch Program protect key ON/OFF switch MPG Specification of Sub Panel Remarks E 2 5 bit Gray code output (with a parity bit) 1 Number of Contact : 4 (NO x 2, NC x 2) M3.5 Screw 1 Refer to Note - Note) When Memory protect switch is OFF condition, a key can't be pulled out from Memory protect switch. TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 11 / 12 7 Connectors 7.1 Technical Information regarding connectors CM65, CM66 and CA65 of Main Panel B Number of pins CM65 CM66 CA65 Name Connector CM65, CM66 Connector CA65 7.2 Specification A02B-0236-K314 A02B-0120-K343 10pin 20pin Remarks For 10 wick flat cable (Cable side connector) For 20 wick flat cable (Cable side connector) Technical Information regarding connectors CM67, CM68 and CM69 of Main Panel B Number of pins CM67 CM68 CM69 Name Connector CM67 Specification A02B-0236-K312 Connector CM68, CM69 A02B-0236-K313 10pin 20pin Remarks Housing with 10 pieces of contacts (Cable side connector) Housing with 20 pieces of contacts (Cable side connector) TITLE TMN05034E_A-8642 0E_02.DOC DRAW. NO. EDIT. DATE DESIGN DESCRIPTION A- 86420E FANUC LTD PAGE CUST. 12 / 12