Section 5
Overfill Protection
5
Table of Contents
Section 5
Overfill Protection
5
Civacon Socket Assemblies.................................................................................... 5-22 – 5-25
Civacon Liberty Monitor................................................................................................ 5-16
Civacon Optic Sensors......................................................................................... 5-11 – 5-21
Civacon ROM II........................................................................................................ 5-8 – 5-10
FloTech Overfill Detection Systems................................................................... 5-41 – 5-46
Ground Bolt & Ground Ball................................................................................. 5-36 – 5-37
Civacon Load Rack Monitors, Plugs & Cords............................................................. 5-53
RomLink Plug-N-Load............................................................................................... 5-1 – 5-7
Scully Intellicheck 2..............................................................................................5-26 – 5-28
Scully Load Anywhere Monitor...................................................................................... 5-37
Scully Optic Sensors.............................................................................................5-29 – 5-32
Scully Sockets & Adaptors...................................................................................5-33 – 5-35
Truck Identification Module................................................................................5-38 – 5-39
Universal Truck Tester....................................................................................................... 5-40
Overfill System Wiring Innovation for
Petroleum Tankers by
The Old Way
The New Way
New
I n t r o d u c i n g
5
Only From Civacon
The Fast, Easy, Hassle-Free Way to Get Connected…
and Stay Connected.
Our new ROMLink™ wiring system eliminates the slow, messy, and at times unreliable
cut, strip & crimp method of wiring. Replace it with Plug-N-Load™ simplicity.
• Simple and quick for the OEM to install. • Always the right connection, with
color-coded simplicity. Makes
Just mount, plug & test.
testing a breeze, too!
• Easy for the repair shop to retrofit. Saves
• Reliable in any environment – high
their time and your money “chasing a
performance cabling with pressure
problem” in old wiring.
over-molded “best-in-class” triple
• Keeps your tank in service longer and
sealed connectors and splices that
getting that “green light at the rack.”
guard against water and corrosion.
Your drivers will thank you!
Overfill Detection System
Available for all standard
configurations of petroleum tankers
Connect with Civacon. To learn more call 888-526-5657
4304 Mattox Road • Kansas City, MO • 64150
Phone: 888.526.5657 • Fax: 816.741.1061
www.civacon.com
5-1
ROMLink™ “Plug-N-Load” System
Rev. B, Apr 2010
Civacon’s retrofit system is a
link to a fast installation and
a worry-free future. The
ROMLink™ gives you a
hassle-free installation which
allows you to “Plug-N-Load.”
5
The Civacon ROMLink™ “Plug-N-Load” System
represents a major revolution in the Overfill
Detection World. Since the introduction of
overfill electronics on petroleum and other
product-hauling tankers, OEM’s, Installers,
Repair Shops and End-Users have been
frustrated by the way in which electronics and
other components are connected. Unless the
crimps are installed with absolute precision, the
longevity of the system is compromised.
In the desire to eliminate this frustrating cycle,
Civacon has developed the ROMLink™ “Plug-NLoad” System. This system not only improves
trouble points, but eliminates them.
Before
After
Features and Benefits
•
•
•
•
•
•
Crimp-Free Installation
No Special Tools or Training Required
Fits up to Five Compartment Layout Configurations
Can be added to existing trucks with overfill systems
Completely Sealed harness system that will last in
any environment
Components color-coded for easy identification
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-2
ROMLink™ “Plug-N-Load” System
Ordering Specifications
Examples
RL
RL4-T-0400 - 4 Comp. Harness, w/ Top
Sensors.
(4) 12” Sensors
1 - 5 Compartments
T = Top Sensor
B = Bottom Sensor
R = ROM Monitor
D = Dual Socket
O = Optic Socket
T = Thermistor Socket
RL5-T-2030 - 5 Comp. Harness, w/ Top
Sensors.
(2) 7” Sensors & (3) 14” Sensors
RL4-TR-2002 - 4 Comp. Harness, w/ Top
Sensors & ROM Monitor.
(2) 7” Sensors & (2) 18” Sensors
Ground Wire Installed in all ROMLink™ Sockets
7” Probe Length Qty.
12” Probe Length Qty.
14” Probe Length Qty.
18” Probe Length Qty.
RL5-TBRD-2111 - 5 Comp. Harness Top &
Bottom, Top Sensors, Bottom Sensors,
ROM Monitor & Dual Socket Box.
(2) 7” Sensors, (1) 12” Sensor, (1) 14” Sensor & (1) 18” Sensor
Optional Accessories
RL5-TBRD-3020 - 5 Comp. Harness Top &
Bottom, Top Sensors, Bottom Sensors,
ROM Monitor & Dual Socket Box.
(3) 7” Sensors & (2) 14” Sensors
ROMLink™ System Tester
RLT-1
ROMLink™ Socket Hub
RLH-1 - 3-1 Socket Hub
RLH-2 - 2-1 Socket Hub
RLH-2 (Shown)
RLT-1
Socket Hub required for applications requiring more than one socket
T
S
R
B
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-3
5
ROMLink™ “Plug-N-Load” System
Rev. A, May 2009
Civacon’s retrofit kit, is a link
to a fast installation and worry
free future. The ROMLink™
gives you a hassle free
installation which allows you
to “Plug-N-Load”.
5
The Civacon ROMLink™ “PLUG-N-LOAD”
System represents a major revolution in the
Overfill Detection World. Since the introduction
of overfill electronics on petroleum and other
product hauling tankers, OEM’s, Installers,
Repair Shops and End Users have been
frustrated by the way in which electronics and
other components are connected together in the
system. Unless the crimps are installed with
absolute precision, the longevity of the system is
compromised.
In the desire to eliminate this frustrating cycle,
Civacon has developed the ROMLink™ “PLUGN-LOAD” System. This system not only
improves trouble points, but eliminates them.
Before
After
Features and Benefits
•
•
•
•
•
•
Crimp Free Installation
No Special Tools or Training Required
Fits All Compartment Layout Configurations
Can be added to existing trucks with overfill systems
Completely Sealed harness system that will last in
any environment
Components color coded for easy identification
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-4
ROMLink™ 2-Wire Optic “Plug-N-Load” Sensor
Civacon introduces the next
enhancement to our new
ROMLink™ Optic Overfill Sensor.
This new sensor now features our
enhanced electronics located in the
cap. A curly cable and modular
connector securely join the sensing
tube to the cap for a trouble-free
installation.
Optic overfill sensors detect the presence of liquid at a preset
level. The new Civacon ROMLink™ Sensor brings all the
enhanced design features of our new Universal Sensor and
more to the “Plug-N-Load” convenience of our ROMLink™
System. The new Sensor now has our digital electronics
located in the cap, with a modular connector joining the
sensing tube (containing just the optic head) to the cap’s
electronics.
By having the electronics located in the cap, the sensing tube
height needs to be only set once. The new one-piece Pyrex®
glass prism and sensing devices in the tube should never
need replacing. If the sensor’s electronics ever need to be
serviced, it is simply a matter of removing the cap, unplugging
the connector and plugging in a new cap assembly. No tools
required! Plus there are no changes to the sensing height or
any affect on the compartment’s vapor-tight integrity.
The features and benefits of these new sensors are available
in our new ROMLink™ 5-wire sensor version as well (see
separate data sheet).
Rev. +, Mar 2010
Overfill Features
• “Plug-N-Load” Sensor will replace existing ROMLink™ Sensors
• New digital electronics in cap have extended temperature
stabilized potting
• Modular connector joins sensing tube (containing just the optic
head) to the cap’s electronics
• Dual O-ring seals in housing for improved sensor tube to housing
sealing
• Zero glue or adhesive construction for wide chemical compatibility
• Still the industry’s best single flat surface optic prism design!
• Recessed, protected one piece molded, glass Pyrex® prism
• Completely new Housing and molded non-corrosive cap design
• No tools required for access, or adjustment of probe
• Sensors never need to be removed with electronics now in the
cap
Sensor Tube
Retaining Spring.
Squeeze ends
together to adjust
sensor height.
• Tamper Evident Tab on cap lets you add a seal to prevent
sensor height tampering (sensor cannot be adjusted externally)
• North American Approval
Tamper Evident Tab
• Operating Temperature -40º F (-40º C) to 160º F (71.1º C)
Storage Temperature -70º F (-56.6º C) to 280º F (137.7º C)
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-5
5
ROMLink™ 2-Wire Optic “Plug-N-Load” Sensor
Product Specifications
Product Number
1554-007, 0012 or 0018 (See Below)
Sensing Length Adjustability
See Drawing
Electrical Leads
RJ-11 Modular Connector
Materials
Sensor Cap - Glass Filled Nylon
Cap O-ring - Silicone
Sensor Housing - Aluminum
Mounting O-ring - Viton®
Locking Nut - Plated Steel
Sensor Shaft - Aluminum
Prism - Pyrex® Glass
Prism O-ring - Fluorosilicon
Retaining Ring - Stainless
Weight
1.15 lbs. (0.521 kg)
Approvals
North America
Temperature Range
Operating Temperature -40º F (-40º C) to 160º F (71.1º C)
Storage Temperature -70º F (-56.6º C) to 280º F (137.7º C)
**Special length sensors are available upon request
AN
FLUID TRANSFER GROUP COMPANY
5
REFERENCE CHART
ROMLink™
Part #
Old Civacon ROM
Part #
Description
1554-007
1051RL-007
Optic Overfill Sensor, RJ-11 Connector, 2” BSPP Parallel Port Housing, 7”
1554-0012
1051RL-0012
Optic Overfill Sensor, RJ-11 Connector, 2” BSPP Parallel Port Housing, 12”
1554-0018
1051RL-0018
Optic Overfill Sensor, RJ-11 Connector, 2” BSPP Parallel Port Housing, 18”
STK-007
Replacement Optic Overfill Sensor, RJ-11 Connector, No Housing, 7”
STK-0012
Replacement Optic Overfill Sensor, RJ-11 Connector, No Housing, 12”
STK-0018
Replacement Optic Overfill Sensor, RJ-11 Connector, No Housing, 18”
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-6
PARTS BREAK DOWN
1554 Series Optic Sensor (2-Wire)
5
ITEM
PART NUMBER
1
STK-XXXX
DESCRIPTION
OVERFILL PROBE TUBE
QTY.
ITEM
PART NUMBER
1
8
H52845M
SPRING
1
9
H52844M
O-RING, VITON
1
2
H52841
HOUSING BODY
1
3
1356-2W
CAP 2-WIRE OPTIC SENSOR
1
4
H52301M-1554
LABEL
1
5
H52842M
O-RING, BUNA-N
2
6
H52477M
LOCK NUT
1
7
H52898M
SCREW
1
DESCRIPTION
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-7
QTY.
Rev. +, Mar. 2010
ROM II - RETAIN OVERFILL MONITOR SYSTEM
Product Number
Product Description
ROM II “Load Any Rak” SYSTEMS (Overfill & Retain Probes)
3022
2 Compartment System
30233 Compartment System
30244 Compartment System
30255 Compartment System
30266 Compartment System
5
Systems Include: (1) Model 1051-007 Top Sensor and (1) Model 1000 Bottom Sensor for each compartment, (1) Model 3202-R Retain Overfill Monitor, (1) Model 2300 7-conductor wire, (1) Model
2530 Strain Reliefs and (2) Model 1910 Terminators for systems having less than six compartments.
ROM II “Load Any Rak” TOP ONLY SYSTEMS
30322 Compartment System
30333 Compartment System
30344 Compartment System
30355 Compartment System
30366 Compartment System
Systems Include: (1) Model 1051-007 Top Sensor for each compartment, (1) Model 3202 Retain
Overfill Monitor, (1) Model 2310 7- conductor wire, (1) Model 2510 Bag of Strain Reliefs and (1)
Model 1910 Terminator for systems having less than six compartments.
OPTIC SENSORS
1051-007
1000
1351-007
1910
Adjustable Optic Overfill Top Sensor (2- wire) with Housing
Optic Retain Bottom Sensor
Replacement Optic Overfill Probe, No Housing
Terminator
COMPATIBLE ONBOARD ROM II MONITOR
3202
1- 6 Compartment Onboard ROM Monitor, Indicator Lights
3212
1- 6 Compartment Onboard ROM Monitor, with Keys and Key Switch
3252
Replacement Onboard ROM Monitor
5-8
ROM II Overfill Detection System Monitor
Overfill Detection
Engineered and
Manufactured to Handle
Real World Demands
Companies involved in the transportation and
handling of hazardous bulk commodities rely on real
world safeguarding against costly overfills every day
and they rely on Civacon to provide it.
The ROM™ II Overfill Detection System is
manufactured to deliver years of worry-free
performance under the most rigorous conditions.
Its flexible 2-wire optic sensing system interfaces
with optic, thermistor or float-type rack monitors.
Unique patented, built-in diagnostics differentiate
between non-operating sensors, broken or corroded
connections. The ROM II continuously checks for any
single-point system failures more than 90 times
per second.
• Advanced 2-wire optic sensing system interfaces with
optic, thermistor or float-type rack monitors.
• Patented diagnostics differentiate between nonoperating sensors, broken or corroded connections.
• Automatically monitors and continuously checks for
single-point system failures more than 90 times
per second.
• Three auxiliary inputs for vapor collection, brake
interlock, pressure sensors or other add-ons.
• Socket status lights to confirm proper “connection-tothe-rack” signals.
Ordering Specifications
Retained—Overfill On-Truck Monitoring System
3202-3202
1-6 Compartment onboard ROM II
Monitor, Indicator lights
3252-3252
Replacement Onboard ROMII Monitor
3252 Rug-3252
Replacement Onboard ROM Monitor
Upgrade Kit (from ROM to ROMII)
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-9
5
5
5-10
2-Wire Socket Optic Level Sensor w/ Housing
70000PA
Rev. C, MAY 2010
Civacon introduces our new
Socket Optic Overfill Sensor.
A completely new sensor and
housing with enhanced
technology and design features.
The non– polarized digital
electronic circuitry design is a
perfect fit for all your overfill
detection needs.
Optic overfill sensors detect the presence of liquid at a preset
level. The new Civacon Socket Sensor is fully backward
compatible with our current Quick-Start™ Sensors and
Monitors, as well as all industry standard signal formats.
These new Socket Sensors feature an exclusive, nonpolarized digital electronic circuitry design that will work
directly with 2-wire (green plug) loading racks when wired
directly to a green “thermistor” socket, as well as with all
on-board Monitors like the Civacon ROM II. The sensor’s
non-polarized electronic design means not having to worry
about the sensor’s wire color or polarity anymore. The two
grey wires can be wired as either signal or ground
interchangeably. You can not wire it wrong!
The new Civacon Socket Sensors are a direct replacement
for our 2-wire, Quick-Start™ (white & black wire) optic
sensors. With their 2-wire industry compatible signal format,
they are a perfect choice for your 2-wire overfill detection
sensor applications.
Overfill Features
• 2-Wire Socket Sensor will work with ROM II and Quick Start
2-Wire Systems
• Two grey wires for non-polarized connection as signal or ground
• New digital electronics with extended temperature-stabilized
potting
• Dual o-ring seals in housing for improved sensor shaft-to-housing
sealing
• Zero glue or adhesive construction for wide chemical compatibility
• Still the industries best single flat surface optic prism design!
• Recessed, protected one piece molded, Borosilicate glass prism
The features & benefits of these new sensors are also
available in our new 5-wire sensor version as well.
(call us for more details)
• Completely new Housing and molded non-corrosive Cap design
• No tools required for access, or adjustment of probe
• Approved to North American, Europe (ATEX) and World (IECEX)
Standards
Sensor Tube
Retaining Spring.
Squeeze ends
together to adjust
sensor height.
• Operating Temperature -40º F (-40º C) to 160º F (71.1º C)
Storage Temperature -70º F (-56.6º) to 280º F (137.7º C)
• OPTIONAL: Tamper Evident Tab on cap lets you add a seal to
Tamper Evident Tab
prevent sensor height tampering (sensor can not be adjusted
externally)
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-11
5
2-Wire Socket Optic Level Sensor w/ Housing
Product Specifications
Product Number
Materials
1552G-007, 0012 or 0018 (See Below) Sensor Cap - Glass-Filled Nylon
1652G-007, 0012 or 0018 (See Below) Cap O-ring - Silicone
Sensor Housing - Aluminum
Sensing Length Adjustability
Mounting O-ring - Viton
See Drawing
Locking Nut - Plated Steel
Sensor Shaft - Aluminum
Product Range
Prism - Borosilicate Glass
Refractive Index 1.37 to 1.60
Prism O-ring - Fluorosilicon
Viscosity of less that 1000 SSU
Retaining Ring - Stainless Steel
Electrical Leads
Two 18 ga. Stranded Wire
26” Long (Grey in Color)
Weight
1.15 lbs. (0.521 kg) (with housing)
Approvals
North America
Europe (ATEX)
World (IECEX)
Temperature Range
Operating Temperature -40º F (-40º C) to 160º F (71.1º C)
Storage Temperature -70º F (-56.6º) to 280º F (137.7º C)
5
REFERENCE CHART
Socket Optic
Sensor Part #
Old Quick Start
Part #
Description
1552G-007
1551-007
Optic Overfill Sensor, 2-Wire, 2” NPT Parallel Port Housing, 7”
1552G-0012
1551-0012
Optic Overfill Sensor, 2-Wire, 2” NPT Parallel Port Housing, 12”
1552G-0018
1551-0018
Optic Overfill Sensor, 2-Wire, 2” NPT Parallel Port Housing, 18”
1652G-007
1651-007
Replacement Optic Overfill Sensor, 2-Wire, No Housing, 7”
1652G-0012
1651-0012
Replacement Optic Overfill Sensor, 2-Wire, No Housing, 12”
1652G-0018
1651-0018
Replacement Optic Overfill Sensor, 2-Wire, No Housing, 18”
1455-1455
1355-1355
2” NPT Parallel Port Housing w/ Cap
12214
N/A
Tamper Evident Tab Kit
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-12
PARTS BREAK DOWN
1552 Series Optic Sensor (2-Wire)
5
ITEM
PART NUMBER
1
1652G-XXXX
2
H52931
3
H52936M
QTY.
ITEM
PART NUMBER
OPTIC OVERFILL PROBE
DESCRIPTION
1
8
H52845M
SPRING
1
HOUSING BODY
1
9
H52844M
O-RING, VITON
1
CAP W/ U-CUP SEAL
1
4
H52301M-1552
LABEL
1
5
H52842M
O-RING, BUNA-N
2
6
H52477M
LOCK NUT
1
7
H52898M
SCREW
1
DESCRIPTION
QTY.
** H50070M PIPE PLUG KIT (not shown)
REPAIR KITS
1455-1455
Probe Housing & Cap
** ALL ITEMS INCLUDED IN 1455-1455 EXCEPT ITEM 1 & 4
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-13
Rev. +, Mar. 2010
Model #1550 Thermo-Optic
Quick Start Probe (2-wire 2" NPT)
Replacement Par t s
Rev. 0, January 2003
4
13
4 1/16"
2
9
7
3 1/4"
11
3
12
14
8
1/2" NPT
5
10
3 5/16"
6
15
5
1
5" (MIN.)
7" (MAX.)
ITEM
PART NUMBER
1
N/A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1650-1650
1355-1355
C40030A
D40023A
H50066M
H50080M
H50083M
H50086M
H50088M
H50153M
H50276M
H50279M
H50371M
H50421M
H50524M
H50070M
DESCRIPTION
OPTIC SENSOR
PROBE HOUSING (INCLUDES ALL ITEMS EXCEPT ITEMS 1 & 13)
UPPER HOUSING CAP
LOWER HOUSING BODY
DRIVE SCREW
O-RING (BODY SENSOR TUBE)
LOCK NUT (2" N.P.T.)
WASHER (1/4" SPLIT, S.S.)
O-RING (PROBE ADJUSTING SCREW)
SCREW (1/4-20 X 1/2 STL, FIL, S.S.)
GASKET (BASE SENSOR)
O-RING (CAP SENSOR)
PROBE ADJ. SET SCREW (1/4-20 X 27/32 STL, FIL, S.S.)
NAME PLATE (1550 SENSOR)
GREEN GROUNDING SCREW (#8-32 X 3/8 CMB, BND, DC)
PIPE PLUG (1/2" N.P.T.)
QTY.
1
N/A
1
1
2
1
1
2
1
2
1
1
1
1
1
1
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-14
Model #1051-007 ROM ( Obsolete )
Optic Sensor (2-Wire 2" NPT)
Replacement Par t s
Rev. A, March 2006
4
13
4 1/16"
2
9
7
3 1/4"
11
3
12
14
8
1/2" NPT
5
10
3 5/16"
6
15
5
1
5" (MIN.)
7" (MAX.)
ITEM
PART NUMBER
1
N/A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1351-007
1355-1355
C40030A
D40023A
H50066M
H50080M
H50083M
H50086M
H50088M
H50153M
H50276M
H50279M
H50371M
H50476M
H50524M
H50070M
DESCRIPTION
OPTIC SENSOR
PROBE HOUSING (INCLUDES ALL ITEMS EXCEPT ITEMS 1 & 13)
UPPER HOUSING CAP
LOWER HOUSING BODY
DRIVE SCREW
O-RING (BODY SENSOR TUBE)
LOCK NUT (2" N.P.T.)
WASHER (1/4" SPLIT, S.S.)
O-RING (PROBE ADJUSTING SCREW)
SCREW (1/4-20 X 1/2 STL, FIL, S.S.)
GASKET (BASE SENSOR)
O-RING (CAP SENSOR)
PROBE ADJ. SET SCREW (1/4-20 X 27/32 STL, FIL, S.S.)
NAME PLATE (1050 SENSOR)
GREEN GROUNDING SCREW (#8-32 X 3/8 CMB, BND, DC)
PIPE PLUG (1/2" N.P.T.)
5-15
QTY.
1
N/A
1
1
2
1
1
2
1
2
1
1
1
1
1
1
5
5-16
5-Wire Optic Level Sensor
Rev. A, Mar 2010
Civacon introduces our new
5-Wire Optic Sensor. The new
sensor and housing includes
digital technology and improved
design features. This sensor is
the perfect fit for your overfill
detection needs.
Optic overfill sensors detect the presence of liquid at a preset
level. The new Civacon 5-Wire Sensor is fully compatible
with all our current 5-Wire Sensors and Monitors, as well as
all industry standard signal formats. These new Sensors
feature an exclusive, digital electronic circuitry design that will
work directly with 5-Wire loading racks when wired directly to
a blue WOGA1 or SAE J-560 style “optic” socket, as well as
with all Onboard Monitors like our Civacon Liberty™.
The new Civacon 5-Wire Sensors are a direct replacement
for our 5-Wire Liberty™ optic sensors. The new 5-Wire output
signal is compatible with the industry standard signal format,
which makes it the right choice for any of your 5-Wire overfill
detection sensor applications.
All of the features & benefits of these new sensors are also
available in our new 2-wire sensor version as well (see
separate data sheet).
5
Overfill Features
• 5-Wire Probe output signal is compatible with the industry
standard output format
• New digital electronics with new temperature stabilized friendly
potting
• Zero glue or adhesive construction for wide chemical compatibility
• Still the industries best single flat surface optic prism design!
• Recessed, protected one piece molded, all glass Pyrex® prism
• Completely new Housing and Cap design
• Molded non-corrosive cap with captive seal means no tools
required for access, or adjustment of probe
• Tamper Evident Tab on Cap lets you add a seal to prevent
Sensor Tube
Retaining Spring.
Squeeze ends
together to adjust
sensor height.
sensor height tampering (sensor can not be adjusted externally)
• Housings and Replacement Sensors are 100% compatible with all
previous Civacon 5-Wire models
• Approved to North American, Europe (ATEX) and World (IECEX)
Tamper Evident Tab
• Operating Temperature -40º F (-40º C) to 160º F (71.1º C)
1. WOGA (Western Oil and Gas Association), the former name for the
Western States Petroleum Association (WSPA)
Storage Temperature -70º F (-56.6º) to 280º F (137.7º C)
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-17
5-Wire Optic Level Sensor
Product Specifications
Product Number
1112-007, 0012 or 0018 (See Below)
Sensing Length Adjustability
See Drawing
Product Range
Refractive Index 1.37 to 1.60
Viscosity of less that 1000 SSU
Electrical Leads
22 ga. Stranded Wire 26” Long
Weight
1.15 lbs. (0.521 kg)
Materials
Sensor Cap - Glass Filled Nylon
Cap O-ring - Silicone
Sensor Housing - Aluminum
Mounting O-ring - Viton
Locking Nut - Plated Steel
Sensor Shaft - Aluminum
Prism - Pyrex® Glass
Prism O-ring - Fluorosilicon
Snap Ring - Stainless
Approvals
North American
Europe (ATEX)
World (IECEX)
Temperature Range
Operating Temperature -40º F (-40º C) to 160º F (71.1º C)
Storage Temperature -70º F (-56.6º) to 280º F (137.7º C)
**Special length sensors are available upon request
5
REFERENCE CHART
5-Wire
Part #
Old Civacon
Part #
Description
1112-007
1110-1110
Optic Overfill Sensor, 5-Wire, 2” NPT Parallel Port Housing, 7”
1112-0012
1110-0012
Optic Overfill Sensor, 5-Wire, 2” NPT Parallel Port Housing, 12”
1112-0018
1110-0018
Optic Overfill Sensor, 5-Wire, 2” NPT Parallel Port Housing, 18”
1302-007
1300-1300
Replacement Optic Overfill Sensor, 5-Wire, No Housing, 7”
1302-0012
1300S-0012
Replacement Optic Overfill Sensor, 5-Wire, No Housing, 12”
1302-0018
1300S-0018
Replacement Optic Overfill Sensor, 5-Wire, No Housing, 18”
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-18
PARTS BREAK DOWN
1112 Series Optic Sensor (5-Wire)
5
ITEM
PART NUMBER
1
1302-XXXX
2
H52931
3
H52936M
QTY.
ITEM
PART NUMBER
OPTIC OVERFILL PROBE
DESCRIPTION
1
8
H52845M
SPRING
1
HOUSING BODY
1
9
H52844M
O-RING, VITON
1
CAP W/ U-CUP SEAL
1
4
H52301M-1112
LABEL
1
5
H52842M
O-RING, BUNA-N
2
6
H52477M
LOCK NUT
1
7
H52898M
SCREW
1
DESCRIPTION
QTY.
** H50070M PIPE PLUG KIT (not shown)
REPAIR KITS
1455-1455
Probe Housing & Cap
** ALL ITEMS INCLUDED IN 1455-1455 EXCEPT ITEM 1 & 4
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-19
Rev. +, Mar. 2010
Model #1110 Optic Sensor ( Obsolete )
(5 Wire 2" NPT)
Replacement Par t s
Rev. 0, January 2003
4
12
4 1/16"
9
2
7
3 1/4"
11
3
13
14
8
1/2" NPT
5
10
3 5/16"
6
15
5
1
5" (MIN.)
7" (MAX.)
ITEM
PART NUMBER
1
N/A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1300
1355
C40030A
D40023A
H50066M
H50080M
H50083M
H50086M
H50088M
H50153M
H50276M
H50279M
H50284M
H50371M
H50524M
H50070M
DESCRIPTION
OPTIC SENSOR
PROBE HOUSING (INCLUDES ALL ITEMS EXCEPT ITEMS 1, 4 & 12)
UPPER HOUSING CAP
LOWER HOUSING BODY
DRIVE SCREW
O-RING (BODY SENSOR TUBE)
LOCK NUT (2" N.P.T.)
WASHER (1/4" SPLIT, S.S.)
O-RING (PROBE ADJUSTING SCREW)
SCREW (1/4-20 X 1/2 STL, FIL, S.S.)
GASKET (BASE SENSOR)
O-RING (CAP SENSOR)
NAME PLATE (1110 SENSOR)
PROBE ADJ. SET SCREW (1/4-20 X 27/32 STL, FIL, S.S.)
GREEN GROUNDING SCREW (#8-32 X 3/8 CMB, BND, DC)
PIPE PLUG (1/2" N.P.T.)
5-20
QTY.
1
N/A
1
1
2
1
1
2
1
2
1
1
1
1
1
1
Optic Sensors
Optic Sensors are designed for overfill detection of
liquid petroleum products. They are instantly
permissive and specially designed for safe, trouble-free
use with all Rack Monitors.
Features and Benefits
• Conforms to API RP 1004 and EN13922 standards.
• Intrinsically safe.
• Instant permissive signal (no warm-up time).
• Easy adjustable shaft when shorter length
is necessary.
• UL approved for use in Class I, Division II, Groups C
and D hazardous locations.
• ATEX approved for Zone 0 hazardous locations
II 1 G EEx ia II B T4.
• Continuous self checking system operation.
5-Wire Optic Sensor
• Withstands steam cleaning of the tank.
5
2-Wire Optic Sensor
Ordering Specifications
Optic Sensors
1110-1110
Adjustable 5-Wire Optic Sensor, with 2"
NPT Housing, 7'' Shaft Length
1300-1300
Replacement 5-Wire Optic Sensor,
7'' Shaft Length, No Housing
1051-007
Adjustable 2-Wire Optic ROM Overfill Top
Sensor, with 2" NPT Housing, 7'' Shaft
Length, (replaces 1050-1050)
1351-007
Replacement 2-Wire Optic ROM Overfill
Sensor, 7'' Shaft Length, No Housing
(replaces 1350-1350)
1551-007
Adjustable 2-Wire Quick Start™
(Thermo-Optic) Sensor, with 2'' NPT
Housing, 7'' Shaft Length
1651-007
Replacement 2-Wire Quick Start™
(Thermo-Optic) Sensor, 7'' Shaft Length,
No Housing (replaces 1650-1650)
1000R
Optic Retain Bottom Sensor with Bottom
In-Line Housing and Weld Coupling
Optic Retain Bottom Sensor w/ weld coupling
Sensors also available in other lengths upon request.
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-21
Single API Socket with Ground Wire
Civacon releases its new
Optic and Thermistor
Sockets with hard-coated
nose ring and J-Slots for
longer wear. These sockets
are stronger than stainless–
steel rings and come with a
lifetime warranty.
Vehicle-mounted sockets connect Optic, Thermistor, and
J560-type level sensors on trailers and truck tanks to their
compatible monitor plugs installed at loading terminals.
5
Civacon, the name you can trust for quality overfill prevention
products, introduces optic and thermistor single sockets with
ground verification wired inside the socket. Ground
verification is needed to load at terminals where the loadingrack monitor requires a special modified signal as part of its
ground verification operation. An accessory wire is also
connected to the ground wire for vehicle identification
systems.
For proper installation, “the ground wire” MUST be securely
fastened to the tanker chassis; Civacon has pre-wired it to
pin No. 9 on the overfill-detection sockets to provide proper
ground verification.
4102-4102 Wiring Shown
Socket Features
• Pre-wired, tested and ready for installation
• Aluminum Hard-Coated Nose Ring and J-Slots for long
wear
• Ground Wire Installed
• Vehicle Identification Wire Installed
• Stainless-steel Contact Pins
• Color-coded for easy identification
• Lightweight, durable, low-cost caps with raised surfaces
Ground
Verification
Wire
Vehicle
Identification
Wire
for better grip included
• Stainless-steel hardware included
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-22
Rev. A, Mar 2010
Single API Socket with Ground Wire
Product Specifications
Product Numbers
4102-4102 - Standard Optic Socket
4402-4402 - Standard Thermistor Socket
4102RL - ROMLink Optic Socket
4402RL - ROMLink Thermistor Socket
Materials
Housing - Aluminum
J-Slot Collar - Hard-coated Aluminum
Pins - Stainless-steel
Dimensions
5.75” W x 4.75” H x 3.5” D
Weight
2.7 lbs. (1.224 kg)
Temperature Range
Operating Temperature -40º F (-40º C) to 160º F (71.1º C)
FIELD SPLICE
GROUND LUG
FIELD SPLICE
WHITE (GROUND)
INSTALLED BY CIVACON
BLACK
(GROUND)
BLACK
(GROUND)
8
RED (POWER)
10
ORANGE
GREEN (GROUND VERIFICATION)
GREEN (GROUND VERIFICATION)
6
GREEN (DIAGNOSTIC)
YELLOW (SIGNAL TO FIRST)
4
5
6
2
10
5
4402-4402 WIRING DIAGRAM
REFERENCE CHART
Socket
Part #
9
7
INSTALL JUMPER WIRES FROM:
7 TO 6, 6 TO 4, 8 TO 3, AND 3 TO 5
5 TO 1 AND 4 TO 2
4102-4102 WIRING DIAGRAM
1
8
RED (POWER)
9
ORANGE (SIGNAL FROM LAST)
5
GROUND LUG
WHITE (GROUND)
INSTALLED BY CIVACON
Old Civacon
Socket Part #
Description
4102-4102
4100-4100
API Optic Pattern Socket, 3 J-Slots with 6 pins
4402-4402
4401-4401
API Thermistor Pattern Socket, 4 J-Slots with 10 pins
4102RL
4100RL
ROMLink, API Optic Pattern Socket, 3 J-Slots with 6 pins
4402RL
4401RL
ROMLink, API Thermistor Pattern Socket, 4 J-Slots with 10 pins
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-23
3
4
Dual API Sockets
The Convenience
of Dual API Sockets,
The Real-World
Reliability of Civacon
Civacon, the name you trust for quality
overfill prevention system technology,
introduces the Dual Face Socket Assembly. Its two
API-compatible sockets allow it to interface with any
optic or thermistor control monitor plugs located at
the loading terminal. When used in conjunction with
any truck overfill monitoring system, the Dual Face
will transmit the command to shut off the pump in
case of an impending overflow condition.
Features
5
• Pre-wired, tested and ready for installation –
long hours of wiring and troubleshooting are
eliminated, saving you time and money
• Hard-coated housing, stainless steel hardware
and contacts, and unique moisture evacuating
enclosure design makes it corrosion resistant
• Durable hard-coated aluminum J-Slot wear rings
• Color-coded caps make matching corresponding
color-coded control monitoring plugs a snap
• Interfaces with either optic or thermistor control
monitoring plugs
Ordering Specifications
Overfill Prevention Dual Sockets
4820L
4822L
Cable out of the left side
With ground wire in box
4820R
4822R
Cable out of the right side
With ground wire inside box
C40151-THERM
Replacement thermistor faceplate
C40151A-OPTIC
Replacement optic faceplate
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-24
Single API Socket
Vehicle-mounted Sockets connect optic,
Thermister or Float type level sensors on trailers
and truck tanks to compatible control monitor
plugs installed at loading terminals. When
properly installed, an overfill prevention system
provides for automatic shutoff of product flow at
a predetermined liquid level and warns of an
impending overflow condition.
Features
• Electrochemical hardcoat finish for long wear.
• Stainless steel contact pins.
• Pin connectors included with all shipments.
• Color coded for easy identification.
• Lightweight, durable, low cost caps with raised
surfaces for better grip.
• Expanded wire holes for ease of wire/ wire pin
installation.
5
• Stainless steel hardware.
Ordering Specifications
Single API Socket
4100-4100
API Pattern Socket (Button) For Optic
Output: Blue Nameplate
4201-4201
Scully Pattern Socket (Button) For Optic
Output: Blue Nameplate
4300-4300
J560 Pattern Socket (Pin) For Optic
Output: Blue Nameplate
4401-4401
API Pattern Socket (Button) For
Thermistor Output: Green Nameplate
4500-4500
J560 Pattern Socket (Pin) For
Thermistor Output: Green Nameplate
4150-4150
Replacement Cap and Cable Assembly For
Models 4100-4201: Blue
4450-4450
Replacement Cap and Cable Assembly
For Model 4401: Green
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
5-25
Get your genuine Scully parts from
Werts Welding & Tank Service, Inc.
5
5-26
5
5-27
/ Scully IntelliCheck2
5
Item
Part# Description
Qty
1 ------ 09132 ---- Cover assembly ( includes items 2 thru 6 ) --------------------------------------------------------------------------- 1
2 ------ 32600 ---- Cover ---------------------------------------------------------------------------------------------------------------------------- 1
3 ------ 32601 ---- Wndow, FM and CSA ------------------------------------------------------------------------------------------------------ 1
4 ------ 31787 ---- Gasket, cover ------------------------------------------------------------------------------------------------------------------ 1
5 ------ 50151 ---- Screw, hex head, 10-24 x 3/4" Stainless steel ------------------------------------------------------------------------ 12
6 ------ 51122 ---- Lockwasher, split, #10, Stainless steel --------------------------------------------------------------------------------- 2
7 ------ 09110 ---- Replacement module, overfill and retained -------------------------------------------------------------------------- 1
***Options - ( # 09111 ---- Replacement module, overfill only / # 09112 ---- Replacement module, SHO, overfill only )
8 ------ 32599 ---- Base, 1/2" NPT conduit entries -------------------------------------------------------------------------------------------- 1
9 ------ 31820 ---- Switch assembly, reset ------------------------------------------------------------------------------------------------------ 1
10 ------ 50740 ---- Pipe plug, plastic, 1/2" NPT ------------------------------------------------------------------------------------------------ 8
11 ------ 31842 ---- Standoff, male/female, 5/16" hex, 10-32 x 7/8" Lg., Aluminum --------------------------------------------------- 1
***** 31616 ---- Fuse holder, in-line, 1/2 AMP ( part not shown ) ****** ------------------------------------------------------------ 1
5-28
Scully Probes
5
Item Part #
Description
Qty
1 ------ 09065 -- SP-MHC (MC) Sensor holder assembly, 1/2" NPT conduit entries (includes items 2 thru 10) - 1
2 ------ 20888 -- Cap, medium height, 2-1/8" (54mm) ----------------------------------------------------------------------------- 1
3 ------ 50652 -- Screw, self-tapping phillips truss head, 10-24 x 1/2", Stainless steel ----------------------------------- 3
4 ------ 51122 -- Lockwasher, split, #10 Stainless steel ------------------------------------------------------------------------- 20
5 ------ 20766 -- O-Ring, Cover, Viton ( registered ) ------------------------------------------------------------------------------ 1
6 ------ 32191 -- Clamp, sensor shaft retaining ------------------------------------------------------------------------------------- 1
7 ------ 22188 -- O-ring, sensor shaft, Viton ( registered ) ----------------------------------------------------------------------- 1
8 ------ 20893 -- Gasket, holder mounting, Viton ( registered ) ---------------------------------------------------------------- 1
9 ------ 57044 -- Mounting nut, holder ------------------------------------------------------------------------------------------------ 1
10 ------ 50766 -- Pipe plug, plastic, 1/2" NPT ---------------------------------------------------------------------------------------- 1
11 ------ 28397 -- Cap, sensor wire protector ------------------------------------------------------------------------------------------ 1
12 ------ 09409 -- Replacement Optic sensor, 7" / 09414 - 12", / 09417 - 15"---------------------------------------------------- 1
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Scully Probes
5
Item
Part #
Description
Qty
1 ------ 09065 ---------- SP-MHC (MC ) Sensor holder assembly, 1/2" NPT conduit entries ( includes items 2 thru 10 )-- 1
2 ------- 20888 --------- Cap, medium height, 2-1/8' ( 54mm ) -------------------------------------------------------------------------- 1
3 ------- 50652 ---------- Screw, self-tapping phillips truss head, 10-24 x 1/2" Stainless Steel ---------------------------------------- 3
4 ----- 51122 ---------Lockwasher, split, #10, Stainless Steel ------------------------------------------------------------- 2
5 ------- 20766 ---------- O-ring, cover, Viton ( registered ) ------------------------------------------------------------------------------------ 1
6 ------- 32191 ---------- Clamp, sensor shaft retaining ----------------------------------------------------------------------------------------- 1
7 ------- 22188 ---------- O-ring, sensor shaft, Viton ( registered ) --------------------------------------------------------------------------- 1
8 ------- 20893 ---------- Gasket, holder mounting, Viton ( registered ) -------------------------------------------------------------------- 1
9 ------- 57044 --------- Mounting nut, holder ---------------------------------------------------------------------------------------------------- 1
10 ------- 50766 --------- Pipe plug, plastic, 1/2" NPT --------------------------------------------------------------------------------------------- 1
11 ------ 28397 ---------- Cap, sensor wire protector ---------------------------------------------------------------------------------------------- 1
12 ------ 09209 ---------- Replacement optic sensor, 7" ------------------------------------------------------------------------------------------- 1
09214 ---------- Replacemnt optic sensor, 12" ------------------------------------------------------------------------------------------- 1
09217 ---------- Replacemnt optic sensor, 15" ------------------------------------------------------------------------------------------- 1
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