BOARD OF COMMISSIONERS OF THE PORT OF NEW ORLEANS NOTE TO PERSPECTIVE BIDDERS CONTRACT FOR FRANCE ROAD TERMINAL PUMP STATION NO.6 REPAIRS DAMAGE BY HURRICANE KATRINA WORK ORDER # 2-530 - PW # PNOD001 REQ. NO. REQ 047334 December 3, 2007 FOR BIDS DUE ON DECEMBER 6, 2007 AT 2:00 P.M. Dear Sirs: Please note the following: ADDENDUM NO. 2 GENERAL During the course of this project, it is anticipated that another contractor may be working on repairs to the existing sewer lift station located within the work area for this project. Contractor shall be responsible for coordinating his work with contractor for sewer lift station project. There will be no additional payment for this work. SEPECIFICATIONS Item No. 1 – Bid Form Delete the “Bid Form” issued with November 2, 2007 Bid Documents in its entirety and replace with revised “Bid Form” issued with this Addendum No. 2. Item No. 2 – ARTICLE 45 – QUANTITIES AND PRICES Insert the following paragraph below the second paragraph on page 2, “Item No. 4 – Relocation of Electrical Service for Motor Control Center…”: “Item No. 4A – Relocation of Telephone Service The lump sum price bid for this item shall be full compensation for all labor, material and equipment required to remove, legally dispose and relocate the existing telephone service as defined in “Section 16100 – BASIC Req. 047334 Page 1 of 4 Addendum No. 2 MATERIALS AND METHODS,” as specified herein, and as shown on the drawings.” Item No. 3 – SECTION 15130 – MOTORS FOR PUMPING STATION Delete SECTION 15130 – MOTORS FOR PUMPING STATION issued with November 2, 2007 Bid Documents in its entirety and replace with revised SECTION 15130 – MOTORS FOR PUMPING STATION issued with this Addendum No. 2. Item No. 4 – SECTION 16100 – BASIC MATERIALS AND METHODS Delete SECTION 16100 – BASIC MATERIALS AND METHODS issued with November 2, 2007 Bid Documents in its entirety and replace with revised SECTION 16100 – BASIC MATERIALS AND METHODS issued with this Addendum No. 2. DRAWINGS Item No. 5 – Drawing No. KRT-7100-E1 Delete Drawing No. KRT-7100-E1 issued with November 2, 2007 Bid Documents in its entirety and replace with the revised Drawing No. KRT-7100-E1 labeled Revision No. 1 issued with this Addendum No. 2. Req. 047334 Page 2 of 4 Addendum No. 2 ACKNOWLEDGMENT This notice of Addendum No. 2 is sent to you in duplicate. Upon receipt, please sign and include one copy with your bid; and sign the other copy and return promptly by mail or facsimile to the Port of New Orleans, FAX: (504) 528-3445. Very truly yours, Ms. Deborah Keller, P.E. Director, Port Development Board of Commissioners of the Port of New Orleans New Orleans, Louisiana NOTICE ACKNOWLEDGED ______________________________ (Prospective Bidder) By: ___________________________ Date: __________________________ Req. 047334 Page 3 of 4 Addendum No. 2 ACKNOWLEDGMENT This notice of Addendum No. 2 is sent to you in duplicate. Upon receipt, please sign and include one copy with your bid; and sign the other copy and return promptly by mail or facsimile to the Port of New Orleans, FAX: (504) 528-3445. Very truly yours, Ms. Deborah Keller, P.E. Director, Port Development Board of Commissioners of the Port of New Orleans New Orleans, Louisiana NOTICE ACKNOWLEDGED ______________________________ (Prospective Bidder) By: ___________________________ Date: __________________________ Req. 047334 Page 4 of 4 Addendum No. 2 BID FORM NOTE: This bid form is issued for receiving bids in conformity with La. R.S. 37:2163 (laws for the licensing of Contractors). Consideration will be given to bids received only from Bidders qualified thereunder. The furnishing of the Contract Documents to persons, firms, or corporations, other than those so qualified under the law, is for information only. We certify that we are currently licensed per the above NOTE as follows: Bid of License No. ______________________ Address Classification_____________________ City __________________________________________________________________ State Zip _____________________________ Date Telephone _______________________ To: Board of Commissioners, Port of New Orleans 1350 Port of New Orleans Place New Orleans, Louisiana 70160 Sirs: We hereby propose to furnish under one contract all superintendence, labor, tools, equipment, materials, transportation, and all other facilities and incidentals of every description, to perform all work (except as may be otherwise specifically provided) required to remove and replace existing pump motors, raise pump motors and relocate electrical service for motor control panel. The site is located along the Inner Harbor Navigational Canal (IHNC) near Interstate 10 in New Orleans, Louisiana, as more particularly described under Article 45 and Article 50 (b), in strict conformity therewith, and to the satisfaction of the Board for the following prices listed opposite each bid item. Req. REQ 047334 VI-a Addendum No. 2 Bid Form – Page 1 of 4 Work Order #2-530 – PNOD001 BASE BID ITEM NO. DESCRIPTION 1. Mobilization APPROX QTY. lump UNIT PRICE $ ITEM TOTAL $________ lump sum 2. Remove and Replace 2 150 HP Electric Motor each (including electrical connection) $ _________ per each $ ______ 3. Electrical Demolition lump $___________ lump sum $________ 4. Relocation of Electrical Service for Motor Control Panel lump $___________ lump sum $________ 4A. Relocation of Telephone Service lump $___________ lump sum $________ 2 each $___________ per each ALTERNATE 1 5. Raise Pump Motor and Electrical Feeder $________ TOTAL AMOUNT OF BASE BID (Sum of Items 1 thru 4A)-----------------------------------------------$____________________ TOTAL AMOUNT OF ALTERNATE 1 (Sum of Item 5)-----------------------------------------------------------$____________________ TOTAL AMOUNT OF BASE BID PLUS ALTERNATE 1 (Sum of Items 1 thru 5)-------------------------------------------------$____________________ Req. REQ 047334 VI-b Addendum No. 2 Bid Form – Page 2 of 4 We agree that the description under the item (being briefly stated) implies, although it does not necessarily mention, all incidentals, and that the prices stated are intended to be complete and to cover all such work, materials and incidentals that constitute our obligations as described in the specifications, with the foregoing price covering any and every detail not specifically mentioned but evidently included in the contract. The price stated covers as well every cost and expense incurred by us in the performance of the contemplated contract, including, but not limited to, any and all sales and use taxes which might otherwise be charged against the Board. In accordance with the terms of the specifications and the general and special conditions of the contract documents, especially Article 45 and Article 50, paragraph (f), we propose to begin work at the project site within ten (10) calendar days after date set forth in Notice to Proceed from the Board, and to complete all work within sixty (60) consecutive calendar days after date in said Notice to Proceed, subject to the assessment of ascertained and liquidated damages of five hundred dollars ($500.00) per calendar day of delay. We agree that we will perform work with our own organization to meet the requirements of Article 46. Upon request of the Board we agree to furnish, within two working days thereafter, a list of work by classes that we will perform with our own organization, and the percentage of the total work that each represents. We deposit with this bid a certified or cashier's check in the amount of: Dollar($ ) Alternatively, we deposit a bid bond, together with "Power of Attorney," written by a surety company meeting all requirements stipulated under INSTRUCTION TO BIDDERS of these documents, in the amount of: Dollar($ or ). percent of the total bid. The bid deposit, as above, is at least five percent (5%) of the total bid and is a guarantee that we will, within ten (10) calendar days after receipt of written notice from Board that award is made to us, enter into a notarial contract with the Board as herein provided, and furnish performance bond equal to the amount of contract, or otherwise forfeit the deposit as ascertained, and liquidated damages. Said contract will be entered into the City of New Orleans, at the office of the Notary Public selected by the Board, and whose fee will be paid by the Board. Contract will be executed upon the attached standard forms. Req. REQ 047334 VI-g Addendum No. 2 Bid Form – Page 3 of 4 The performance bond hereinabove stipulated will be written by: ______________________________________________________________________ name of company of ___________________________________________________________________ address of company in full complexity with all requirements stipulated under INSTRUCTIONS TO BIDDERS of these documents. We agree that this bid shall be binding upon us, pending award of contract, for a period of forty-five (45) calendar days after date of opening of bids. We acknowledge that we have visited the site of the proposed work, have observed the conditions and current operations of the Board and others in the area, and we confirm that we have carefully read the INSTRUCTIONS TO BIDDERS and have complied with the conditions therein. We acknowledge and have signed receipt(s) for Addendum or Addenda as follows: ______________________________________________________________________ (Bidders must fill in the above line with the Addendum No. of all Addenda received and acknowledged.) __________________________ (Bidder's Signature In Ink) __________________________ (Title of Firm In Ink) (Please supply a Corporate Resolution or other document showing person whose signature appears above is duly authorized to sign.) Req. REQ 047334 VI-h Addendum No. 2 Bid Form – Page 4 of 4 INDEX SECTION 15130 – MOTORS FOR PUMPING STATIONS ______________________________________________________________________ PARA. PAGE NO. PARAGRAPH TITLE NO. ______________________________________________________________________ 1. SCOPE 15130-1 2. RELATED SECTIONS 15130-1 3. SUBMITTALS 15130-1 4. MATERIALS 15130-1 5. INSTALLATION 15130-3 6. EQUIPMENT TESTING AND START-UP 15130-3 7. MEASUREMENT AND PAYMENT 15130-4 Req. REQ 047334 15130-a Addendum No. 2 SECTION 15130 – MOTORS FOR PUMPING STATIONS PART 1 - GENERAL 1. SCOPE Base Bid: Covers the furnishing of all materials, labor, tools and equipment and performing all work required to remove and replace existing pump motors . Alternate Bid: Covers the furnishing of all materials, labor tools and equipment and performing all work required to raise pump motors and install a fabricated steel high ring base (HRB) with pillow block bearings in the bottom plate of the HRB, a motor steady bushing and new shaft extension including couplings, fittings and adaptors. 2. RELATED SECTIONS 3. SUMITTALS Shop drawings: Shop drawings of motors shall be submitted for review by the Engineer in accordance with these specifications. Shop drawings shall contain the following information: a. Motor name, identification number and specification number. b. Electrical data including control and wiring diagrams. c. Assembly and installation drawings including shaft size, coupling, anchor bolt plan, part nomenclature, material list, outline dimensions and shipping weights. PART 2 – PRODUCTS 4. MATERIALS 4.01 Pump Motors (Base Bid) All motors unless otherwise indicated, shall be 150 HP (880 RPM), vertical hollow shaft with 2 piece headshaft TEFC, T-frame, P-base, cast iron construction, severe duty class with non reverse ratchets and 2 cycles of vacuum impregnated epoxy resisns (VP1-200), stainless steel hardware and refined balance, 480V, 3 PH, 60Hz, REQ 047334 15130-1 Addendum No. 2 Class “B” rise, Class “F” insulation and normal starting torque. Provide motor steady bushings. Motor insulation and corrosive parts shall be epoxy coated. All motors shall be capable of sustained operation at 115% of nameplate rating without deleterious effect. Motors shall be capable of continuous outdoor operation. Motors shall be the quality product of a recognized major domestic manufacturer such as Reliance, Westinghouse, Century, U.S., or approved equal. All motors shall be supplied with heater strips. Motor and equipment shall conform to ANSI B58.1 and AWWA E101 standards. 4.02 High Ring Base (HBR) (Alternate 1) The HBR shall fabricated from A36 steel per manufacturers recommendations with ribbed sides for support. 4.03 Shaft Extension (Alternate 1) The shafting shall be of 416 stainless steel turned and ground. The butting faces shall be machined square to the axis of the shaft with the maximum permissible axial misalignment of the thread axis with the shaft axis of 0.002 inch in 6 inches. Shafting shall be supported by bronze bearings. Provide a minimum B-10 bearing life of 60,000 hours operation. 4.04 Coating for High Ring Base (Alternate 1) The HBR shall be coated as follows: REQ 047334 a. The shop coat (first coat) shall consist of one (1) coat of TNEMEC Series 90-1K97 Tneme-Zinc or approved equal. Shop coat shall be sprayed on to a minimum dry mil thickness of 2.5 to 3.5 dry mils. b. The first field coat (second coat) shall consist of one (1) coat of TNEMEC Series 66-Color Epoxoline or approved equal. Second coat shall be applied to a dry mil thickness of 4.0 to 6.0 dry mils. c. The second field coat (third or finish coat) shall consist of one (1) coat of TNEMEC Series 1075 Polyurethane finish or approved equal. The third coat shall be applied to a minimum dry mil thickness of 2.5 to 3.0 mils, or a total three coat thickness of 9.0 mils minimum. 15130-2 Addendum No. 2 d. All finishes to be semi-gloss. Finish color shall match existing pump coating. PART 3 – EXECUTION 5. 6. INSTALLATION 5.01 Unbolt and remove existing motor. Existing motor shall become the property of the contractor and legally disposed of off Port of New Orleans property. (Base Bid) 5.02 Install new motor in accordance with manufacturers recommendations. (Base Bid) 5.03 Install HRB in accordance with manufacturers recommendations. EQUIPMENT TESTING AND START-UP 6.01 All bolts and other connectors shall be checked and proven tight. 6.02 All rotating elements shall be checked for proper alignment and free rotation. 6.03 Voltage across the motor leads shall be checked and recorded. If not within manufacturer’s tolerance, the condition shall be corrected before proceeding. 6.04 Motors shall be checked for proper rotation. 6.05 Proper lubrication of all bearings and seals shall be verified. 6.06 The system shall be set for normal operation and the pumps started. If any leak, undue noise, cavitation, vibration and/or overheating of the bearings are observed, the pumps shall be stopped immediately and the condition corrected. 6.07 As soon as the pumps appear to operating normally, the amperage of each motor lead shall be measured and recorded together with the readings of the pump discharge pressure gauge and suction pressure gauge, if any. If the amperage is above normal, the pumps shall be immediately stopped. The cause shall be determined, and the condition corrected. 6.08 When all conditions appear normal, the pumps shall be operated continuously for two hours. The amperes for each motor lead and the corresponding pressure gauge readings shall be recorded at 30 REQ 047334 15130-3 Addendum No. 2 minute intervals. There shall be no evidence of any abnormality during the two hour run for the test to be accepted. 6.09 7. After two hours continuous operation with no abnormalities observed, the test will be considered satisfactory and complete. All bolts or other connectors shall be checked and tightened if necessary, and test terminated. MEASUREMENT AND PAYMENT Measurement for removal and replacement of 150 HP motor shall be made per each. (Base Bid) Measurement for installing a steel high ring base to raise new motor shall be made per each. (Alternate 1) Payment for removing and replacing existing 150 HP electric motor including electrical connections and legal disposal of existing motor off of Port property shall be made per each at the price bid for “Item No. 2 – Remove and Replace 150 HP Electric Motor (including electrical connection),” which price and payment shall be full compensation for all labor, material and equipment to remove and replace 150 HP electric motors as specified herein and as shown on the drawings. (Base Bid) Payment for installing a steel high ring base (including shaft extension, bearings, couplings, fittings, coatings, etc.) to raise new motor to elevation shown on drawings shall be made per each at the price bid for “Item No. 5 – Raise Pump Motor and Electrical Feeder,” which price and payment shall be full compensation for all labor, material and equipment to remove and replace 150 HP electric motors as specified herein and as shown on the drawings. (Alternate 1) REQ 047334 15130-4 Addendum No. 2 INDEX SECTION 16100 – BASIC MATERIALS AND METHODS ______________________________________________________________________ PARA. PAGE NO. PARAGRAPH TITLE NO. ______________________________________________________________________ 1. SCOPE 16100-1 2. RELATED WORK 16100-1 3. CONDUIT 16100-1 4. CONDUCTORS 16010-2 5. BOXES 16010-4 6. SAFETY AND DISCONNECT SWITHCES 16010-4 7. FUSES 16010-5 8. FOUNDATIONS AND SUPPORTS 16010-5 9. METHOD OF WIRING 16010-6 10. INSTALLATION OF BOXES AND FITTINGS 16010-11 11. IDENTIFICATION EQUIPMENT 16010-11 12. PHASE SEQUENCE 16010-12 13. PAINTING 16010-12 14. GROUNDING 16010-12 15. INSTALLATION OF SAFETY DISCONNECT SWITCHES 16010-13 16. MOTORS 16010-14 17. TESTING 16010-14 18. SWITCHES AND MOTOR STARTERS 16010-15 Req. REQ 047334 16100-a Addendum No. 2 INDEX SECTION 16100 – BASIC MATERIALS AND METHODS ______________________________________________________________________ PARA. PAGE NO. PARAGRAPH TITLE NO. ______________________________________________________________________ 19. MEASUREMENT AND PAYMENT REQ. 047334 16100-b 16010-15 Addendum No. 2 SECTION 16100 - BASIC MATERIALS AND METHODS PART 1 – GENERAL 1. SCOPE The work covered by this section consists of furnishing all labor, materials and equipment and performing all work required for installation of raceways, wiring gutters, cable, wire and connectors, boxes, fittings, etc. as specified herein and as shown on the drawings. 2. RELATED WORK SECTION 16010 – GENERAL PROVISIONS SECTION 16060 – ELECTRICAL DEMOLITION PART 2 - PRODUCTS 3. CONDUIT 3.01 General: Provide metal conduit, and fittings of the type, grade and size, as shown and required for each service. Where type and grade are not indicated, provide proper selection to fulfill the wiring requirements and complying with the NEC for electrical raceways. 3.02 Conduit shall be provided in standard 10-ft. lengths, each length bearing the Underwriters' Laboratories label. Conduit shall not be smaller than 1/2" except where noted otherwise. 3.03 The exterior and interior surfaces of all rigid steel conduit shall be thoroughly and evenly protected against corrosion with a zinc coating. The galvanized protection shall be coated with either a lacquer or enamel finish both inside and outside. 3.04 Couplings, connectors, and fittings shall be approved type specifically designed and manufactured for the purpose. UL Label: All electrical raceways and fittings shall be UL labeled. 3.05 Metal Conduit: 3.06 REQ. 047334 A. Rigid Steel Conduit: ANSI C8O.1, hot dip galvanized. B. Rigid Steel Conduit Fittings: ANSI C80.4. Liquidtight Flexible Metal Conduit: 16100-1 Addendum No. 2 A. 3.07 4. Type: Single strip, continuous, flexible, interlocked, doublewrapped steel, galvanized inside and outside; forming smooth internal wiring channel; with liquidtight jacket of flexible PVC. Liquidtight Flexible Metal Conduit Fittings: Liquidtight, zinc coated steel. CONDUCTORS: 4.01 General: Except as otherwise indicated, provide cable, wire, and connectors of manufacturer's standard materials, as indicated by his published product information, designed and constructed as instructed by the manufacturer and as required for the installation. 4.02 Provide factory-fabricated wire and cable of the size, rating, material, and type as indicated for each use. 4.03 600 Volt Building Cable and Wire: Provide soft or annealed copper wires meeting, before stranding, the requirements of ASTM B3, "Standard Specification for Soft or Annealed Copper Wire for Electrical Purposes", latest edition. 4.04 All conductors shall be copper, single conductor heat and moisture resistant and thermal plastic insulated for all sizes, rated 600 volts, solid up to and including size #10, stranded thereafter unless specified or noted otherwise. 4.05 Motor control wiring shall be suitable for 75°C operating temperature, of types appropriate for dry or wet locations. Motor power wiring regardless of size shall be rated 600 volts and shall be suitable for 75°C operating temperature, of types appropriate for dry or wet locations. 4.06 Control wiring operated at 120VAC and above shall not be smaller than #14AWG, and shall be copper, 98% conductivity, stranded with insulation rated not less than 60OV, and suitable for 75°C operating temperatures in wet and dry locations. 4.07 Control wiring operated at 50VAC or DC and less shall not be smaller than #16AWG, and shall be copper, 98% conductivity, stranded with insulation rated not less than 300V, and suitable for 75°C operating temperatures in wet and dry locations. Multiconductor wiring shall have an overall PVC jacket. Paired REQ. 047334 16100-2 Addendum No. 2 conductors shall be twisted and have 100% individual and overall shielding with copper drain wire and overall PVC jacket. 4.08 Conductors used for the transmission of data, sound, or video signals shall be copper, 98% conductivity, stranded, with insulation rated not less than 30OV, and suitable for 600C operating temperatures in wet and dry locations. Conductor size (AWG), construction (multipair, coaxial, etc.), and shielding shall be as specified by the manufacturer of equipment the conductors) are being connected to. 4.09 Unless otherwise specified, wire for the various services shall be of the following types: 4.10 4.11 A. Power circuits: Type "THWN/THHN" B. Feeder: Type “THWN/THHN” or “XHHW” C. Motor control wiring: Type "THWN/THHN”. Insulation: Insulation shall meet or exceed the requirements of UL 83, "Standard for Thermoplastic Insulated Wires". A. Insulation for conductors sized No. 18 AWG through No. 10 AWG shall be UL Type THHN/THWN. B. Insulation for conductors sized No. 8 AWG and larger shall be UL Type THHN/THWN, or XHHW. Taps, Splices and Terminations: A. All secondary feeder taps shall be made of cast copper, 2bolt type connector, with insulating covers. Terminal connections shall be made with 2-bolt, clamp type lugs, as manufactured by: - B. Taps and splices for branch circuit wiring #14 to #6 shall be made with approved solderless pressure spring connectors with insulating covers as manufactured by: - REQ. 047334 O.Z. Electric Manufacturing Co. Thomas & Betts Minnesota Mining & Manufacturing Company Ideal Industries, Inc. Buchanan Electrical Products Corporation 16100-3 Addendum No. 2 C. Tape shall be Scotch #33 and shall be applied so that the insulation is not less than that of the wire. D. Cable supports shall consist of composition cable clamps as manufactured by: - 4.12 5. 6. O.Z. Electrical Manufacturing Co. Burndy Connectors for Building Wire and Cable: Provide factory fabricated, metal connectors of the size, rating, material, type, and class required for each use. BOXES 5.01 Conduit Bodies: Provide galvanized cast metal conduit bodies, of the type, shape, and size, to suit each respective location and installation, constructed with threaded conduit ends, removable cover, and corrosion-resistant screws. 5.02 Bushings, Knockout Closures, and Locknuts: Provide corrosionresistant punched-steel box knockout closures, conduit locknuts, and insulated conduit bushings of the type and size to suit each respective use and installation. SAFETY AND DISCONNECT SWITCHES: 6.01 Safety switches shall be of the quick-make, quick-break visible blade-knife switch type. They shall be of the heavy duty type, fused or nonfused type, as indicated on the Drawings. Fused switches shall have positive pressure fuse clips. Switches shall be fully interlocked, with provision to neutralize the interlock by a screw driver while under load without interrupting the circuit. Switches shall be complete with insulated base, and pressure or solderless slugs. Handles shall be front operated. All switches shall be horsepower rated, capable of breaking stalled-rotor motor current at these ratings. Switches shall have provision for padlocking in the "on" or "off" positions. Provide fusible safety switches where indicated. Fuse clips shall be positive pressure rejector-type fuse clips suitable for use with UL Class R fuses. 6.02 Provide safety switches with number of switched poles as indicated. Where a neutral is present in the circuit, provide a solid neutral with the safety switch. REQ. 047334 16100-4 Addendum No. 2 7. 6.03 All safety switches installed in indoor locations shall be NEMA 1 general purpose enclosures unless otherwise shown. 6.04 All safety switches installed in exterior locations shall be NEMA 3R (water resistant) unless otherwise shown. FUSES: 7.01 Provide one complete set of fuses together with 10% spares, but not less than 3 per rating. 600 AMPS or Less Buss Grould-Shawmut 480V 208V LPS-RK1-SP LPN-RK1-SP AMP-Trap 2000 RK1 AMP-Trap 2000 RK1 601 AMPS or Greater Buss Gould-Shawmut 480V KRP-C-SP AMP-Trap 2000-L 208V KPR-C-SP AMP-TRAP 2000-L PART 3 - EXECUTION 8. FOUNDATIONS AND SUPPORTS: 8.01 Provide concrete, pedestals, bases, pads, curbs, anchor blocks, anchor bolts, slab inserts, hangers, channels, cradles, saddles, etc. for installation of equipment and apparatus shown on the Drawings and specified in this section and other related sections. 8.02 When electrical control equipment location is shown adjacent to mechanical equipment, provide free standing galvanized steel structure for mounting. Provide galvanized steel structure attached to building structure when building wall does not provide adequate structural support. 8.03 Individual hangers, trapeze hangers and riser clamps shall be provided for supporting conduit, and all parts and hardware shall be zinc coated. Supports for conduit shall consist of malleable iron conduit clamps of an approved type, conduit hangers, pipe hangers designed for attachment to steel beams, steel angle trapeze with threaded rod hangers, or wall brackets, as required to suit special conditions. 8.04 Pipe straps and hanger rods shall be fastened to concrete by REQ. 047334 16100-5 Addendum No. 2 means of inserts or expansion bolts, to brickwork by means of expansion bolts, and to hollow masonry by means of toggle bolts. Wooden plugs and shields shall not be used for fastening pipe strips and hangers. 8.05 9. Vertical runs of conduit shall be supported at intervals not exceeding 14-ft. METHOD OF WIRING: 9.01 Conduit: Complete raceways or enclosures shall be provided for conductors throughout all systems specified. Equipment and devices purchased by the Contractor which are not constructed with housings for mounting and enclosing all live parts, shall be installed in metal cabinets. All equipment, enclosures, raceways, etc., shall be appropriate for the atmospheres and hazards encountered within their associated areas. 9.02 All conduit run exposed to weather and/or in wet or damp locations, shall be rigid threaded heavy wall steel conduit. 9.03 All exterior conduit run underground shall be rigid threaded heavy wall steel or PVC Schedule 40. All underground conduit shall be encased in concrete envelope of 3" minimum thickness on all sides. 9.04 Where PVC conduit is used, contractor shall provide separate ground wire(s) sized in accordance with Article 250-94 or 250-95 of the N.E.C. 9.05 Conduit shall be installed at least 12" from steam or hot water piping in parallel runs, at least 6” in cross-runs and at least 3" from cold water piping. 9.06 Conduit shall be installed so as to provide drainage. It shall be incumbent upon the Contractor to exercise the necessary precautions to install conduits as far as it is possible to prevent the accumulation of water. All conduits shall be thoroughly cleaned and swabbed out before any wires or cables are drawn in. 9.07 A #14 galvanized iron or nylon fish wire shall be left in every rigid conduit or metallic tubing which is left empty by the Contractor. 9.08 Conduit to motors shall terminate in the conduit fittings on the motors, the final connection being made with flexible conduit (liquid REQ. 047334 16100-6 Addendum No. 2 tight if outdoors) and suitable connectors. 9.09 Each underground joint shall be sealed and made watertight. 9.10 Where building construction or other conditions make it impossible to use standard threaded couplings, approved watertight unions shall be installed. 9.11 Provide approved expansion fittings where conduit or tubing crosses expansion joints. 9.12 All exposed conduit runs shall be rigidly supported or secured in place by means of approved hangers suited to the conditions under which they are used. 9.13 All conduits shall be secured to pull boxes, junction boxes or cabinets by placing approved locknuts on outside of box and locknuts and bushings on the inside of box. 9.14 Conduit shall be reamed after threads are cut. Ends shall be cut square and shall butt solidly into couplings. Conduits shall be temporarily plugged to exclude foreign material. Connection to boxes shall be made with locknuts and bushings. 9.15 Conduit terminals, 1-1/4" and larger shall be equipped with approved insulating bushings. 9.16 Where final connection to equipment with rigid conduit is not practicable, such as to equipment with adjustable mountings, to eliminate transmission of vibration, etc., flexible conduit shall be used. 9.17 Contractor shall coordinate the work with all trades in determining the exact location of all conduits. 9.18 Right angle turns shall consist of constant circular arcs unless otherwise specified on the Drawings. Bends and offsets shall be avoided wherever possible. Field bends shall be made so as not to damage its protective coating either outside or inside. Bends shall be free from kinks, indentions or flattened surfaces, and shall be made with approved conduit bending machines or devices. Individual bends shall not exceed 90 deg. and not more than 270 deg. total bends will be allowed in any one conduit run. Where more bends are necessary, a suitable pull box or junction box shall be installed. 9.19 If conduit runs from point to point exceed 150-ft. in length or exceed REQ. 047334 16100-7 Addendum No. 2 total bend limitations, provide pull boxes in locations accessible at all times. 9.20 Provide pipe sleeves for all electrical conduit passing through walls, partitions, floors, etc. The sleeves shall be of sufficient length to extend through the full thickness of the construction, with ends flush with the finish on each side, unless noted otherwise. 9.21 Wire and Cable: 9.22 REQ. 047334 A. General: Install electrical cable, wire, and connectors as shown, in accordance with the manufacturer's written instructions, the applicable requirements of NEC, the NECA's "Standard of Installation", and recognized industry practices to ensure that products serve the intended functions. B. All wire and cable shall be delivered to the job in complete coils or reels with the manufacturer's name and approved tag attached thereto, indicating wire size and type of insulation and with the National Fire Protection Association's approval. C. All wiring shall be provided as required to complete the installation, and shall be connected to existing motor control center. D. Coordination: Coordinate cable and wire installation work with electrical raceway and equipment installation work, as necessary for proper interface. 600 Volt Building Wire and Cable: A. Pull all conductors together when more than one is being installed in a raceway. Whenever possible, pull all conductors into their respective conduits by hand. Use pulling compound or lubricant when necessary; compound shall not deteriorate conductor or insulation. B. Before any wire or cable is pulled into any conduit, thoroughly swab the conduit to remove all foreign material and to permit the wire to be pulled into a clean, dry conduit. C. Run all feeders their entire length in continuous section without joints or splices. 16100-8 Addendum No. 2 D. Support all conductors in vertical raceways, as specified in Section 300-19 of the NEC. E. Do not permit conductors entering or leaving a junction or pull box to deflect so as to cause pressure on the conductor insulation. F. Make all splices and connections in control circuit conductors using UL approved solderless crimp connectors. G. Make all grounding connections using ground clamps, connectors, or exothermic welds of a type suitable and UL approved for duty involved. H. Powdered soap stone or other commercially produced wire lubricant may be utilized to ease wire pulling; however, any such lubricant shall be of a type to produce no deteriorating effect on conductor insulation or on the interior of associated wireway. I. All secondary distribution feeders and branch circuit wiring #8 and smaller shall be factory color-coded in accordance with the following: Phase A Phase B Phase C Neutral Ground REQ. 047334 120/208 Volt 277/480 Volt Black Red Blue White or Grey Green Brown Yellow Orange White or Grey Green J. #6 and larger conductors may utilize 1" banks of appropriate colored tape. Control Wiring: All colors, except neutral wires shall be white or grey and ground wires shall be green. K. Where conductors of same insulation characteristics carry unlike voltages and are installed in or pass through a common enclosure, such conductors shall be properly identified. L. Where conductors are installed in or pass through a common enclosure, they shall be tagged to indicate clearly their circuit number, associated panel and destination. Tags shall be metal or fiber as hereinafter specified. M. All control wiring shall be tagged at each termination point 16100-9 Addendum No. 2 with a unique identification description used consistently throughout the wiring system. Tags shall be as manufactured by the Brady Company or approved equal. 9.23 10. N. Conductors used for the delivery of power to equipment at any voltage level and type shall not be installed in conduits carrying conductors used for any other purpose. O. Conductors used for the transmission of data in a digital form shall be installed in conduit separate from all other conductors. P. Conductors used for the transmission of analog signals shall be installed in conduit separate from all other conductors. Q. Conductors operating at a voltage of 120VAC and above shall not be installed in the same conduit as conductors operating at below 120VAC or DC. R. Conductors of different systems shall not be mixed in the same conduit. S. In all cases, the requirements of the national electric code regarding voltage level of conductor insulation and their installation in conduits shall be adhered to. Connectors for Building Wire and Cable: Provide factory fabricated, metal connectors of the size, rating, material, type, and class required for each use. A. After a splice is securely "made-up", insulate entire assembly with UL approved insulating tape to a value equivalent to the adjacent insulation. B. No tape or splice shall be made in any conductor except in outlet boxes, pull boxes, junction boxes, splice boxes, or other accessible locations. Make all taps and splices by the use of an approved type compression connector. Insulate all taps and splices equal to that of the adjoining wire. Make splices or taps only on such conductors as are of a component part of a single circuit, properly protected by approved methods. INSTALLATION OF BOXES AND FITTINGS: REQ. 047334 16100-10 Addendum No. 2 10.01 Install electrical boxes and fittings as shown, in compliance with NEC requirements, or in accordance with the manufacturer's written instructions and with recognized industry practices to ensure that the boxes and fittings serve the intended purposes. 10.02 Where indicated in the Drawings and Specifications or where necessary for compliance with manufacturer's recommendations and/or code requirements for cable installation, provide junction and pull boxes of the proper sizes. 11. 10.03 Provide junction and pull boxes for feeders and branch circuits where shown and where required by the NEC, regardless of whether boxes are shown or not. 10.04 Provide weatherproof boxes for interior and exterior locations exposed to weather or moisture. 10.05 Locate boxes and conduit bodies so as to ensure accessibility of electrical wiring. IDENTIFICATION OF EQUIPMENT: 11.01 Provide neatly etched phenolic nameplates of colors described hereinafter, for identifying the following electrical apparatus and associated controlled equipment. Plates shall be bolted to respective equipment. A. 12. All disconnect switches. 11.02 All other items shall have nameplate on the outside of the cover which states in ¼” lettering the items name. 11.03 When disconnects are installed that are remote from or isolated from their source of power by walls, floors and obstructions, they shall also be labeled on the cover with their source of power, giving supply panel and circuit numbers. PHASE SEQUENCE: 12.01 All feeders & safety switches shall be completely and consistently phased out as follows: A. REQ. 047334 Phase sequence shall be A-B-C, from left to right, top to bottom and front to rear, when facing equipment. 16100-11 Addendum No. 2 13. PAINTING: All shop-fabricated and factory-built equipment not galvanized or protected by plating, shall be cleaned and given one ship coat of red lead or zinc-chromate primer, before delivery to the site. Any portions of the shop coat damaged in delivery or during construction shall be recoated. Do not paint nameplates, labels, tags, stainless steel or chromium-plated items such as motor shafts, levers, handles, trim strips, etc. 14. GROUNDING: 14.01 Install grounding connections as shown and specified, in accordance with applicable portions of the NECA's "Standard of Installation", and recognized industry practices to ensure that products serve the intended functions. 14.02 The system neutral shall be grounded to the grounding electrode system at the service entrance only, and shall be kept isolated from the building grounding system throughout the building. The neutral of separately derived systems shall be grounded at one point as specified hereinbelow. REQ. 047334 A. Continuity of the building equipment grounding system shall be maintained throughout the project. B. All main grounding conductors shall be stranded copper conductors, sized as shown, and run in a suitable raceway. All main grounding conductors shall be continuous without joints or splices over their entire length. C. Grounding of all motors or equipment connected to terminal box with flexible conduit shall be made with separate grounding conductor between motor frame or equipment cabinet and rigid conduit system. Grounding conductor shall be sized in accordance with table 250-95 of the NEC. D. Connections shall be made with solderless pressure type connectors; and connectors shall be bolted or clamped to equipment and conduits. E. All grounding conductors shall be amply protected from mechanical injury and shall be supported in an approved manner. F. Grounding conductors shall be not smaller than #12 AWG. 16100-12 Addendum No. 2 Conductors shall be high conductivity copper, and sizes larger than #10 shall be stranded, except as hereinbefore specified. G. 15. 16. Grounding type insulated bushings shall be installed on all raceways at motor control center. INSTALLATION OF SAFETY AND DISCONNECT SWITCHES: 15.01 Install safety and disconnect switches where shown, in accordance with the manufacturer's written instructions, the applicable requirements of the NEC, the NECA's "Standard of Installation", and recognized industry practices to ensure that products serve the intended function. 15.02 Provide safety switches where shown and at each motor which is out of sight of, or greater than 50 ft. from, the switch or panel from which the motor circuit is fed. 15.03 Provide all safety and disconnect switches with galvanized angle or other suitable supports where mounting on wall or other rigid surface is impractical. Switches shall not be supported by conduit alone. Where safety and disconnect switches are mounted on equipment served, the switch shall not inhibit removal of any service panels or interfere with any required access areas. 15.04 Install disconnect switches used with motor-driven appliances, motors, and controllers within sight of the controller position unless otherwise indicated. 15.05 Coordinate safety and disconnect switch installation work with electrical raceway and cable work as necessary for proper interface. 15.06 Install fuses in fuse holders immediately prior to energization of the circuit in which the fuses are installed. Fuses shall not be installed and shipped with equipment. 15.07 Place fuse identification labels, showing fuse size and type installed, inside the cover of each switch. MOTORS 16.01 Motor Installation and Connections: A. REQ. 047334 Motors associated with equipment furnished under other sections of the Specifications will be furnished and installed 16100-13 Addendum No. 2 under the respective section. For such motors, the responsibility under the Electrical Section shall be to provide electrical service and to terminate same adjacent to the associated controller. This termination shall occur as shown and noted on Drawings. Electrical service shall also be extended through the associated controller to the motor connector box in flexible conduit. 17. TESTING 17.01 18. 19. Wire and Cable: A. Pre-Energization Check: Prior to energization, check cable and wire for continuity of circuitry and for short circuits. Correct malfunction when detected. B. Feeder Insulation Resistance Test: Each main 600 volt feeder conductor shall have its insulation resistance tested after the installation is complete except for connection at its source and point of termination. C. Tests shall be made using a Biddle Megger or equivalent test instrument at a voltage of not less than 1000 VDC at 480v and 500VDC at 208V. Resistance shall be measured from conductor to conductor and from conductor to ground. Insulation resistance shall not be less than the 1000K OHMS. D. Conductors which do not meet or exceed the insulation resistance values listed above shall be removed, replaced, and retested. E. Voltage and Current Values Test: The voltage and current in each main feeder conductors shall be measured and recorded after all connections have been made and the feeder is under load. SWITCHES AND MOTOR STARTERS 18.01 Pre-Energization Check: Check motor starters for continuity of circuits and for short circuits. 18.02 Post Hook-Up Test: Subsequent to wire and cable hook-ups, energize motor starter and demonstrate satisfactory functioning. MEASUREMENT AND PAYMENT REQ. 047334 16100-14 Addendum No. 2 There will be no separate measurement for payment for relocation of electrical service for motor control panel. There will be no separate measurement for payment for relocation of telephone service. Payment for relocation of electrical service for motor control panel (including conduit, cables, wires, boxes, hardware, etc.) shall be paid at the lump sum contract price bid for “Item No. 4 – Relocation of Electrical Service for Motor Control Panel,” which price shall be full compensation for all labor, material, equipment and all other miscellaneous items and incidental work as shown on the drawings and as specified herein. (Base Bid) Payment for removal, legal disposal of and relocation of telephone service (including conduit, wiring, boxes, hardware, etc.) shall be paid at the lump sum contract price bid for “Item No. 4A – Relocation of Telephone Service,” which price shall be full compensation for all labor, material, equipment and all other miscellaneous items and incidental work as shown on the drawings and as specified herein. (Base Bid) Payment for electrical work (including conduit, cables, wires, boxes, hardware, etc.) associated with raising the pump motors shall be included in the contract price bid per each for “Item No. 5 – Raise Pump Motor and Electric Feeder.” (Alternate 1) REQ. 047334 16100-15 Addendum No. 2 BOARD OF COMMISSIONERS OF THE PORT OF NEW ORLEANS NOTE TO PERSPECTIVE BIDDERS CONTRACT FOR FRANCE ROAD TERMINAL PUMP STATION NO.6 REPAIRS DAMAGE BY HURRICANE KATRINA WORK ORDER # 2-530 - PW # PNOD001 REQ. NO. REQ 047334 November 19, 2007 FOR BIDS DUE ON NOVEMBER 29, 2007 AT 2:00 P.M. Dear Sirs: Please note the following: ADDENDUM NO. 1 SEPECIFICATIONS Item No. 1 The Bid Opening for the project is hereby rescheduled to Thursday, December 6, 2007 at 2:00 p.m. local time. Invitation to Bid, page IV-a, 1st paragraph, delete “November 29, 2007” and replace with “December 6, 2007.” Req. 047334 Page 1 of 2 Addendum No. 1 ACKNOWLEDGMENT This notice of Addendum No. 1 is sent to you in duplicate. Upon receipt, please sign and include one copy with your bid; and sign the other copy and return promptly by mail or facsimile to the Port of New Orleans, FAX: (504) 528-3445. Very truly yours, Ms. Deborah Keller, P.E. Director, Port Development Board of Commissioners of the Port of New Orleans New Orleans, Louisiana NOTICE ACKNOWLEDGED ______________________________ (Prospective Bidder) By: ___________________________ Date: __________________________ Req. 047334 Page 2 of 2 Addendum No. 1