CITY OF EDGEWATER FIRE STATION 55 50% CONSTRUCTION DOCUMENTS June 14, 2010 SECTION 16400 - ELECTRICAL DISTRIBUTION EQUIPMENT PART 1 - GENERAL 1.1 RELATED DOCUMENTS: The general provisions of the Contract and the requirements of Section 16050 apply to the Work specified in this Section. 1.2 SUMMARY: Provide all electrical distribution and motor control equipment and accessories required to distribute electrical power to all motors, outlets and systems requiring power. 1.3 QUALITY ASSURANCE: A. New: Provide all new equipment. B. Single Manufacturer: All equipment of each type shall be the product of one manufacturer. C. UL: Equipment shall be UL listed. Service entrance equipment shall bear UL Service Entrance label. D. NEC: Equipment and installation shall comply with the National Electrical Code. E. Wet Locations: Equipment and enclosures installed outdoors and in wet locations shall be approved for the purpose. F. IEEE: Institute of Electrical and Electronics Engineers Standard 1015-1997 (Blue Book) Recommended Practice for Applying Low-Voltage Circuit Breakers Used in Industrial and Commercial Power Systems. 1.4 LABELING: 1.5 A. Nameplates and labeling shall be provided in accordance with Article LABELING in Section 16050. All feeders shall be labeled at the feeder device. B. Field Marking for Arc Flash Hazard: Apply field marking to switchboards, panelboards, industrial control panels, and motor control centers to warn qualified persons of potential electric arc flash hazards. Locate marking as required by 2002 National Electrical Code Section 110.16 Flash Protection. FINISHES: All equipment shall have a factory applied gray finish applied over a rust inhibiting treatment. Any items which have the finish marred shall be touched up or refinished to a new condition before final acceptance. This shall include, but shall not be limited to, sanding and properly removing rust or other contaminants ELECTRICAL DISTRIBUTION EQUIPMENT 16400-1 CITY OF EDGEWATER FIRE STATION 55 50% CONSTRUCTION DOCUMENTS June 14, 2010 and completely repainting equipment if damage is extensive. Overall acceptance is subject to approval of the Engineer. 1.6 SHORT CIRCUIT CURRENT RATINGS: A. General: All switchboards and panelboards shall be fully rated and marked with a maximum short circuit current rating. The equipment manufacturer shall have verified this rating with high-amperage testing. All short circuit current ratings are expressed as amperes RMS symmetrical at the applied voltage unless otherwise noted. All equipment shall withstand the specified level of fault current. All overcurrent devices shall interrupt the specified level of fault current. B. Ratings: Equipment short circuit ratings shall be fully rated as specified for each type of equipment or greater rating tabulated in Short Circuit Summary Schedule, noted on panel schedule or indicated on Drawings. Series ratings shall only be used where called out for particular equipment on Drawings or Specifications. PART 2 - PRODUCTS 2.1 2.2 MANUFACTURERS: A. General: Square D Company, General Electric Company, Siemens Energy and Automation,. B. Other: Additional or other manufacturers may be furnished for certain equipment types. Such manufacturers are named in the section of specifications for the specific equipment. Example: FUSES. ENCLOSED SWITCHES: A. General: Provide heavy duty type enclosed switches similar to Square D Class 3110 Type HD. Switches shall have externally operated handles with provisions for pad locking in the OFF or ON position. B. Where Required: Provide all enclosed disconnect switches indicated on the drawings. Where a circuit serves a motor, motor controller, fixed electric space heating unit, or appliance and a local disconnect switch is not indicated on the drawings, provide a local disconnect unless one or more of the following pertains: 1. 2. 3. 4. Where the circuit protective device is within sight of, and within 50 feet of the motor, motor controller, fixed electric space heater, or appliance. For motors (does not include motor controllers) where the branch circuit protective device is pad lockable in the OFF position with a padlock and is located in the same room as the motor. For appliances that are cord and plug connected. Where the switch is not required by the National Electrical Code and all Codes as interpreted by the local authorities. ELECTRICAL DISTRIBUTION EQUIPMENT 16400-2 CITY OF EDGEWATER FIRE STATION 55 C. Ratings: 1. 2. 3. D. 50% CONSTRUCTION DOCUMENTS June 14, 2010 Ampacity: Switches shall be sized large enough for the applied load. Voltage: a. 240 Volt ac: Circuits up to 240 Vac. b. 600 Volt ac: Circuits up to 600 Vac. Note that 600 Vac switch shall be furnished for 30 and 60 ampere, 240 Vac circuits when Class J fuses are required. Short Circuit Withstand: a. Fusible: Together with the specified fuses, the fusible switch shall safely and without failure interrupt short circuits on a system capable of delivering up to 200,000 RMS amperes symmetrical at the applied voltage. UL interrupting rating shall be marked on the switch. Type: 1. 2. 3. 4. Fused or non-fusible as required. All switches shall be UL listed. All switches 600 amps and smaller shall be horsepower and load-break rated for the installed motor. Electrical Interlock: Provide electrical interlock kit when indicated on Drawings or required for controlling load served by the switch. Interlock shall have 1 NO/1 NC contact. Control circuit shall break before the power blades in the switch mechanism. Example: Provide electrical interlock in local motor disconnect switch for pump or fan motor when the motor is controlled by a variable speed drive installed remotely ( not in sight of the motor). E. Switch Mechanism: Quick make, quick break, with the operating handle an integral part of the box, not the cover. Handle shall be suitable for single padlock LOCK-ON and at least three padlocks LOCK-OFF. Provide handle accessories as needed to comply. F. Fuses: Provide fuses for all fused switches in accordance to Article FUSES located in this Section. G. Enclosures: Provide NEMA 1 for normal indoor installations and NEMA 3R for installations outdoors and in wet areas. Disconnects at outdoor chillers, pumps and cooling towers shall be corrosion-resistant type NEMA 4X. Comply with Code requirements for other environments. H. Fuse Clips: All fusible switches shall be provided with Class J fuse clips. I. Submittal: Include at least the following: 1. 2. 3. 4. Manufacturer and Model Numbers Dimensions Manufacturer's published data to verify Heavy Duty rating. Current Ratings ELECTRICAL DISTRIBUTION EQUIPMENT 16400-3 CITY OF EDGEWATER FIRE STATION 55 5. 6. 7. 8. 9. 2.3 2.4 50% CONSTRUCTION DOCUMENTS June 14, 2010 Voltage Ratings Short Circuit Withstand Ratings Manufacturer Brochure and Specifications NEMA enclosure type and material for each switch application environment. Lightning arrester. SINGLE CIRCUIT BREAKERS WITH ENCLOSURES: A. General: Provide single circuit breakers with enclosures where required. B. Circuit Breaker: Molded case, quick make, quick break, trip free, common thermal magnetic trip. C. Circuit Breaker Ratings: Continuous current, number of poles, and voltages as required for the application. On 120/208-240 volt systems, 10,000 amps RMS symmetrical. Provide higher ratings when indicated on the Drawings. Provide a solid neutral where a neutral is installed. D. Enclosures: Provide NEMA 1 for normal indoor installations and NEMA 3R for installations outdoors and in wet areas. Comply with Code requirements for other environment. E. Nameplate: Provide a nameplate showing load served. COMBINATION DISCONNECT/MOTOR STARTERS: A. General: Enclosed switch/starter and circuit breaker/starter combination units may be provided in lieu of separate devices in separate enclosures. B. Enclosed Switch: As specified under ENCLOSED SWITCHES (to include Class J Type fuse clips for fusible switches). C. Magnetic Controller: As specified under MOTOR CONTROLLERS. D. Ratings: Units shall be sized large enough for the applied load. Circuit breakers, together with the magnetic controller, shall safely and without failure interrupt short circuits on 120/208-240 volt system capable of delivering up to 10,000 RMS amperes symmetrical; on 480 volt systems, up to 22,000 RMS amperes symmetrical. Fused switches, together with the magnetic controller, shall safely and without failure interrupt short circuits on systems capable of delivering up to 100,000 RMS amperes symmetrical. E. Enclosure: Provide NEMA 1 for normal indoor installations and NEMA 4X for installations outdoors and in wet areas. Comply with Code requirements for other environments. F. Nameplate: Provide a nameplate showing load served. G. Manufacturer: Shall be same as MOTOR CONTROLLERS. ELECTRICAL DISTRIBUTION EQUIPMENT 16400-4 CITY OF EDGEWATER FIRE STATION 55 2.7 50% CONSTRUCTION DOCUMENTS June 14, 2010 FUSES (600 VOLT AND BELOW): A. General: Provide fuses in all devices requiring fuses of the types and ampere ratings required. Fuses shall have the proper voltage rating, coordinated with the voltage at the point of application. All fuses shall be of the high interrupting capacity, current limiting type, and be listed and labeled by Underwriters' Laboratories. All fuses shall be of the same manufacturer. B. Types: 1. 2. 3. 4. Control Transformer: Class CC current-limiting fuses, time delay type. Fuses shall be similar to Bussmann CC-Tron. Class J (0-600 Amps): Similar to Bussmann LPJ-SP. Dual element design for time-delay and current limiting to 200,000 amperes RMS symmetrical. 600 Amps and Below: Dual-element construction (time-delay and high interrupting capacity) providing thermal protection for both fuse and fuseholder. Interrupting rating shall be 200,000 amperes RMS symmetrical and peak let-thru current and energy let-thru values shall not exceed the values established by Underwriters' Laboratories Standard for Class RK-1 fuses. Fuses shall be similar to Bussmann Low-Peak Dual Element Fuses LPN-RK (250 volts) or LPS-RK (600 volts). Above 600 Amps: Time delay type; shall hold 500% of rated current for a minimum of 4 seconds and clear 20 times rated current in .01 seconds or less. Interrupting ratings shall be 200,000 amperes RMS symmetrical and peak let-thru current and energy let-thru values shall not exceed the values established by Underwriters' Laboratories for Class L fuses. Fuses shall be similar to Bussmann Low-Peak KRP-C. C. Installation: Fuses shall be shipped and stored in moisture free packaging and shall be installed immediately prior to energization of the circuit in which it is applied. Fuses shall not be factory installed in any equipment, in order to prevent fuse damage during shipment. D. Spares: Spare fuses shall be provided in the amount of 10% of each type and size installed, but in no case, shall less than three spares of a specific size and type be supplied. Deliver to the Owner at the time of acceptance of the project, neatly encased in a properly labeled container. When spare fuse quantity exceeds thirty, furnish and install one or more Bussmann SFC Spare Fuse Cabinets, or accepted equivalent. Replacements for fuses and limiters blown during construction shall not count as spares. E. Manufacturer: Cooper Bussmann , Ferraz Shawmut (former Gould Shawmut) Amp-Trap 2000 Series , Littlefuse. ELECTRICAL DISTRIBUTION EQUIPMENT 16400-5 CITY OF EDGEWATER FIRE STATION 55 2.8 50% CONSTRUCTION DOCUMENTS June 14, 2010 ELECTRICAL PANELS: A. General: Circuit breaker type similar to Square D Type NQOD for 120/208-240 volts. B. Cabinets: 1. 2. 3. 4. 5. C. Circuit Breakers: 1. 2. 3. 4. D. Safety dead front type; box made of Code gage galvanized steel; minimum gutter space 4" on all sides but not less than NEC requirements; door with flush type combination lock-and-latch, all keyed alike. Enclosure shall conform to NEMA 1 if located indoors; NEMA 3R if located outdoors. Each section of multi-section panels shall have equal-height cabinet. Surface mounted unless otherwise indicated. Flush mounted where indicated. Flush panels shall have one 1” empty conduit per each group of six spares and/or spaces stubbed up to nearest accessible ceiling cavity. a. Provide flush mounted panels in kitchens, other food service areas, and where noted on Drawings. General: Provide a breaker for each feeder and branch circuit to protect wiring and equipment served. Provide a 20A-1 pole breaker for each lighting and receptacle branch circuit. Circuit breakers shall be UL listed for the connected load; ex. SWD Switching-duty rated for lighting branch circuits, HID circuit breakers for fluorescent and HID lighting systems, HACR for heating, air conditioning and refrigeration equipment. Description: Breakers shall bolt-in to panel bus bar and be quick make, quick break, trip free, thermal magnetic trip. Automatic trip shall be indicated by the handle at the midpoint position. Multiple pole breakers shall have common trip. Sub-Feed Breaker: When required circuit breaker exceeds ampacity available in single/double branch breaker, then provide sub-feed breaker. Current Limiting Circuit Breakers (CLCB): Breakers shall be molded case, bolt-in type, quick make, quick break, trip free, common thermal magnetic trips with automatic tripping indicated by the handle at the center position. Breakers shall have a minimum AIC rating of 100,000 amperes RMS symmetrical at 208 volts. On high level fault currents, the circuit breakers shall limit peak current and let-through energy without fusible elements and provide a voltage transient-free interruption at near unity power factor. On fault currents below the threshold of limitation, the circuit breakers shall provide conventional overload protection. Breakers shall be U.L. listed and marked "current limiting" per UL category DIVQ. Device shall be similar to Square D I-Limiter Current Limiting Line. Short Circuit Ratings: 1. Fully Rated: Circuit breakers, together with the bussing and bracing, shall safely and without failure withstand and interrupt short circuits as specified. Series ratings may be furnished . ELECTRICAL DISTRIBUTION EQUIPMENT 16400-6 CITY OF EDGEWATER FIRE STATION 55 2. 3. 4. E. 50% CONSTRUCTION DOCUMENTS June 14, 2010 208Y-240/120 Volt: a. 10 kaic: Fault current available up to 10,000 amperes RMS symmetrical. b. 22 kaic: Fault current available exceeds 10k up to 22,000 amperes RMS symmetrical. c. Fault current available exceeds 22k: Provide UL series connected rating to exceed available RMS symmetrical amperes. Provide higher ratings when indicated on the drawings. When panelboard is scheduled to have Series Rating with standard molded case or current limiting circuit breakers (CLCB) used in upstream panelboards or switchboards, the combination of fully-rated feeder breaker and downstream devices having lower interrupting capacities shall have series connected interrupting ratings recognized by Underwriters' Laboratories. Combination shall appear in the Recognized Component Directory under the "Circuit Breakers - Series Connected" product category DKSY2. The series connected interrupting rating (combination of upstream and downstream devices) shall be the scheduled rating necessary to achieve adequate fault current protection for the downstream panel. Example: Lighting class panelboard served out of DP and scheduled to have 65 kaic Series Rating. Phase, Neutral and Ground Bussing: 1. 2. 3. 4. 5. Silver or tin plated 98% conductivity copper or tin plated aluminum. Sized in accordance with NEMA Temperature Rise Standards. Install phase and neutral bussing completely throughout panel for installation of future breakers where panel schedule shows space only. Grounding Bus: Provide an equipment grounding bus bonded to the panel cabinet. Where noted provide isolated grounding bus that is insulated from the panel can. Ground bus shall have a terminal screw for every breaker in the panel. Neutral Bus: 200% neutral in all panelboards served from K-rated transformers. F. Termination: Provide proper incoming line lugs. Size lugs for wire that is to be installed. Terminate aluminum wire with compression type lugs. G. Directory: Complete at end of job, typewritten, contained in a directory frame on the inside of the panel door. Frame shall have a protective plastic shield. Label all circuit breakers to match directory. Identify each circuit for Building Automation System control power. Include the room number and building level where the circuit junction box is installed for access by the BAS installer. H. Nameplate: Nameplate on front face showing panel name and voltage. Coordinate to give same name as shown on Drawings. Example: Panel 1LA 208Y/120 Volts served from Panel 1HA ELECTRICAL DISTRIBUTION EQUIPMENT 16400-7 CITY OF EDGEWATER FIRE STATION 55 I. Submittal: Include at least the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. J. 50% CONSTRUCTION DOCUMENTS June 14, 2010 Manufacturer and Model Numbers Dimensions Cable Termination Provisions Current Ratings Voltage Ratings Short Circuit Ratings including proof of any UL-listed series ratings. Protective Device Ratings, including catalog pages for all current-limiting circuit breakers. Bussing Sizes and Statement of Conductor and Plating Materials Line drawing detail of grounding bus showing size, terminal screws and location in panel can. Original printing (not photocopy) of Manufacturer Brochure and Specifications Information on surge protective device internal to panelboard. Refer to Section 16280 for additional data required for SPD panelboard submittal. Information about Arc-Fault Circuit-Interrupter breakers. Provide for all receptacle branch circuits in dwelling unit bedrooms. Submittal: Include at least the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Manufacturer and Model Numbers Dimensions Cable Termination Provisions Current Ratings Voltage Ratings Short Circuit Ratings including proof of any UL-listed series ratings. Protective Device Ratings, including catalog pages for all current-limiting circuit breakers. Bussing Sizes and Statement of Conductor and Plating Materials Line drawing detail of grounding bus showing size, terminal screws and location in panel can. Original printing (not photocopy) of Manufacturer Brochure and Specifications Include specific catalog data and circuit breaker schedule for each RP panel on the Essential Distribution System. Show detail of plywood isolation mounting for designated RP panels. Coordinate submittal to include Red/Black signal ground box specified in Section 16450. PART 3 - EXECUTION 3.1 MOUNTING: A. General: All equipment shall be securely fastened in place. B. Locations: In all cases mounting locations shall comply with the requirements of the National Electrical Code. This shall include providing suitable working clearances. ELECTRICAL DISTRIBUTION EQUIPMENT 16400-8 CITY OF EDGEWATER FIRE STATION 55 C. 3.2 50% CONSTRUCTION DOCUMENTS June 14, 2010 Wall Mounted Equipment: Wall mounted equipment shall be suitably positioned on the wall. Equipment mounted on exterior basement wall shall have unistrut channels between the wall and the equipment to prevent condensation problems. Where wall mounted equipment is specified, but a convenient wall not available, a suitable unistrut mounting stanchion anchored in concrete shall be provided. In lieu of this stanchion, small devices may be mounted on to the equipment served if approved by the equipment manufacturer. DELIVERY, STORAGE AND HANDLING: A. General: 1. 2. 3. 4. 5. B. Store all types of electrical power distribution equipment in a clean, affording appropriate physical protection. Control access to prevent unauthorized tampering with the equipment. However, equipment may be stored in other inside or outside environments under approved conditions. Inspect equipment when received at Project site for shipping damage. Report as required by freight carrier to recover repair or replacement costs from the freight carrier in the event damage was sustained. Covers are required unless indoor, ventilated storage conditions exist. Canvas tarpaulins or the equivalent are preferred over other coverings because they provide better humidity control and enclosure scuff protection. Where exposed to moisture, covers shall be waterproof. The manufacturer's shipping skids shall be left on the equipment to provide structural support until the equipment is set in final resting place. Refer to Section 16050 for additional requirements. Contractor shall furnish new equipment to replace any equipment that is exposed to weather or subjected to other deleterious effects of construction. Approved Conditions for Equipment Storage: 1. 2. General: Where storage conditions specified above are not available, indoor or outdoor storage shall comply with the following. General Distribution and Utilization Equipment: a. Store metal-enclosed equipment in the upright position. Provide good ventilation of the shelter and protection from dirt, moisture and physical damage. b. Space heaters furnished with the equipment shall be connected to a continuous source of power of the proper rating. Where space heaters are supplied from auxiliary power transformers, care shall be taken that low-voltage heater circuits are properly isolated before power source connection to prevent inadvertent energizing of the auxiliary transformer and associated high-voltage primary wiring. c. Ambient conditions may allow condensation inside waterproof covers. If condensation is occurring, temporary heaters or lamp banks shall be provided of sufficient wattage to prevent condensation. ELECTRICAL DISTRIBUTION EQUIPMENT 16400-9 CITY OF EDGEWATER FIRE STATION 55 d. 3.3 50% CONSTRUCTION DOCUMENTS June 14, 2010 Contractor shall ensure that equipment stored in shipping cases receives adequate ventilation to avoid mildew and prevent condensation. GROUND FAULT PROTECTION OF EQUIPMENT: A. General: Provide for system performance testing as required by the National Electrical Code. Provide each ground fault relay, sensing device or ground fault protection system with instructions and a test form. The form shall be retained by those in charge of the building's electrical installation and be available to the authority having jurisdiction. The instruction content shall be as required by UL. Refer to Section titled SPECIAL TESTING for additional requirements. END OF SECTION 16400 ELECTRICAL DISTRIBUTION EQUIPMENT 16400-10