P R O M O T I N G O N - S I T E P O W E R A N D C O G E N E R AT I O N W O R L D W I D E I N D E P E N D E N T P O W E R SEPTEMBER 2010 www.gmp.uk.com/power Cummins Generator Technologies - dependable power for industry Our New Range of Generating Sets …Designed to Deliver More FG Wilson’s 26 – 200 kVA range of generating sets have been redesigned to provide enhanced performance, durability and serviceability as standard. We understand the needs of generating set customers. Forty years experience, combined with a focus on engineering excellence and product innovation has helped us create a new range of generating sets, capable of meeting the challenges of even the most diverse applications. This exciting redesign deserves a closer look... Go to www.FGWilson.com/26-200kVA or visit your local Authorised FG Wilson Dealer P R O M O T I N G O N - S I T E P O W E R A N D C O G E N E R AT I O N Editor: Aidan Turnbull powereditorial@gmp.uk.com W O R L D W I D E I N D E P E N D E N T P O W E R SEPTEMBER 2010 www.gmp.uk.com/power Sales Director: Neb Saric nsaric@gmp.uk.com Publisher: Richard Teasdale rteasdale@gmp.uk.com Journal Assistant: Zoë Taylor ztaylor@gmp.uk.com Accounts Division: Gretta Hay accounts@gmp.uk.com Gas engines German/Danish/Swedish Sales: Mario Dobresko mdobresko@gmp.uk.com Insulation Russia Sales: Sergy Stanovkin stanovkin@dars.ru Silencers US Sales & Subscriptions: Alex Carter acarter@gmp.uk.com Boilers Asia-Pacific Correspondent: John Goss john.goss@ceejay.com.hk Contributors Cummins, VW, LichtBlick, ABB Switzerland, McGill AirSilence LLC, Allborg Industries Oy, EJ Bowman, Wilson Transformer Company, Franke Filter, Tognum, RWE, Edina Ltd, Ballard Power Systems, BRUNO Generators, Turboden, COELMO, Lombardini. Published by: Global Media Publishing Ltd Global House, 13 Market Square, Horsham, West Sussex, RH12 1EU, UK. Tel: +44 (0)1403 220750 Fax: +44 (0)1403 220751 Website: www.gmp.uk.com © Worldwide Independent Power (ISSN 1468-7100). Subscription price £120 (UK), £180 (overseas) per year. Please send address changes to Worldwide Independent Power, Global House, 13 Market Square, Horsham, RH12 1EU, UK. In the next issue • • • • • • • • • Diesel engines CHP/Cogen Gen-sets Controls & Monitoring Valves & Pumps Filtration/Emissions Fuel Cells Power Plant Design Heat Recovery 2 0 1 0 C O N T E N T S Far East Sales: C H Park, Far East Marketing Inc femchp@unitec.co.kr Cummins Generator Technologies - dependable power for industry Cummins Generator Technologies manufactures the world's broadest range of ac generators from 0.6 to 20,000 kVA under the MARKON®, STAMFORD® and AvK® product brands. It provides integrated design solutions to help customers compete more successfully throughout the world.[Page 22] GMP Global Media Publishing Ltd S E P T E M B E R Cummins Generator Technologies - dependable power for industry 14 VW & LichtBlick and gas-powered CHP packages. 16 ABB Switzerland presents some unique insulation options. 18 WIP looks at products from McGill AirSilence LLC . Aalborg Industries Oy is well-known for supplying boiler systems. p.20. 20 Allborg Industries Oy offers a new breed of bagasse boilers. Alternators 23 What’s available from Cummins Generator Technologies. Heat Exchangers 24 EJ Bowman’s Kevin Howell reflects on the technology. Emissions The STAMFORD PO/P1 is highlighted in Alternators/Generators - p.22. 26 John Getley and Robert Wilson on Envirotemp FR3 fluid. Filtration 27 Advanced Franke Filter systems are profiled, while filters from Howden Power feature on page 34, reports WIP. Gen-sets 28 A new contract sees advanced gen-sets China, reveals Tognum. Italy Review Filters & Fans feature on p.34. Our power portfolio includes: 30 WIP profiles 4 key energy system providers from Italy. Biomass 32 W O R L D W I D E I N D E P E N D E N T P O W E R We report from Germany’s on RWE’s latest 30MW station Gas Engines 35 Edina Ltd has supplied an MWM 3MWe CHP to Dublin Airport. Fuel Cells 38 We look at hydrogen fuel cells from Ballard Power Systems. R E G U L A R S News/Sharewatch 6 Contracts/Products 36 M I D D L E E A S T P O W E R Power Solutions for the UK and Ireland Cummins Power Generation offer the Power-of-One™ solution, by using its group partners for supply of engines, alternators, controls, exhaust filtration and switchgear achieving a proven design concept for improved performance and reliability. Our product range includes diesel powered generating sets and Generator-Drive (G-Drive) engines from 8kVA to 3325kVA single or three phase, low or medium voltage and into a wide range of application. In addition we offer a complete range of components, parts and service. Cummins UK provide comprehensive nationwide support on all generators across the UK and Ireland. This includes maintenance (scheduled and non-scheduled), general servicing (all makes and models of generator supported), 24 / 7 service and repair (contracted customers), parts and consumables, customer service contracts and new equipment sales. Our Projects Division offers a comprehensive service to customers from initial advice at the feasibility and proposal stages, through to project handover and lifetime support. These include project management, site management, M & E design and installation, commissioning, logistics, preventative maintenance, repairs and refurbishments. For all enquiries please contact Cummins UK Tel: 08705 32 92 02 Email: uk.powergen@cummins.com www.cummins-uk.com EDITOR’S LETTER WELCOME A warm welcome to this month’s issue of Worldwide Independent Power - as always bringing you closer to the stories and issues affecting on-site power and cogeneration around the world. For editorial comments, please do not hesitate to contact the editor. BIENVENUE Soyez le bienvenu à cette issue de Worldwide Independent Power. Comme d'habitude, nous vous apportons toujours plus près des sujets qui affectent l'énergie et la co-generation sur place autour du monde. N'hésitez pas contacter le rédacteur pour des commentaires éditoriaux. WILLKOMMEN Herzlich Willkommen zur Ausgabe dieses Monates von Worldwide Independent Power. Wie immer bringen wir Sie näher heran an die Ereignisse und Geschichten der Stromerzeugungsindustrie rund um die Welt. Für redaktionelle Kommentare und Anregungen wenden Sie sich bitte an den Autor. BIENVENIDO Bienvenido a esta edición de Worldwide Independent Power. Como siempre, acercándolo a los temas que afectan a la energía y a la cogeneración in-situ. No dude en contactar con nuestro editor para cualquier cuestión editorial. BENVENUTI Benvenuti a questa nuova edizione di Worldwide Independent Power. Come sempre cercheremo di offrirvi storie e questioni riguardanti on-site power e cogeneration a livello globale. Per commenti editoriali, si prega di contattare l'editore. EUROPE Aidan Turnbull - Editor Lightning could empower us all? I t sounds a crazy idea - almost Promethean in its simplicity. What about using static electricity building up in the air to illuminate your offices or recharge an electric car? A report, presented at last month’s 240th National Meeting of the American Chemical Society (ACS) in the USA, sees it as a reality - it proposes using special panels mounted on the rooftops of buildings to absorb energy produced by lightning and from raindrops. Study leader Fernando Galembeck, Ph.D, of the University of Campinas in Campinas, SP, Brazil, commented: "Our research could pave the way for turning electricity from the atmosphere into an alternative energy source for the future. Just as solar energy could free some households from paying electric bills, this promising new energy source could have a similar effect.” Galembeck noted that lightning causes thousands of deaths and injuries worldwide and millions of dollars in property damage. "If we know how electricity builds up and spreads in the atmosphere, we can also prevent death and damage caused by lightning strikes," he explained. The idea of harvesting energy from the Earth’s magnetic field is not new. Famed inventor Nikola Tesla, for example, was among those who dreamed of capturing and using electricity from the air. It's the electricity formed, for instance, when water vapour collects on microscopic particles of dust and other material in the atmosphere. But until now, scientists lacked adequate knowledge about the processes involved in formation and release of electricity from water in the atmosphere, Galembeck said. Research by the professor and his colleagues have confirmed that water in the atmosphere can accumulate electrical charges and transfer them to other materials it comes into contact with. Galembeck believes this is key. "We are calling this ‘hygroelectricity', meaning ‘humidity electricity'," he reported. In the future it may be possible to develop collectors, similar to the solar cells that collect the sun to produce electricity, to capture hygroelectricity and route it to homes and businesses. Just as solar cells work best in sunny areas of the world, hygroelectrical panels would work more efficiently in areas with high humidity. Galembeck feels that a similar approach might help prevent lightning from forming and striking. He envisioned placing hygroelectrical panels on top of buildings in regions which experience frequent thunderstorms. The panels would drain electricity out of the air and prevent the building of electrical charge which is released in lightning. His research group is testing metals to identify those with the greatest potential for use in capturing atmospheric electricity. "These are fascinating ideas that new studies by ourselves and by other scientific teams suggest are now possible," Galembeck concludes. "We certainly have a long way to go. But the benefits in the long range of harnessing hygroelectricity could be substantial." [Our thanks go to CNPq (National Council for Scientific and Technological Development) and FAPESP (The State of São Paulo Research Foundation) for permitting us to publish this data]. ASIA-PACIFIC AFRICA MIDDLE EAST AMERICAS WORLDWIDE INDEPENDENT POWER • SEPTEMBER 2010 5 NEWS In brief... Ukraine orders new control systems UkrHydroEnergo, the main hydroelectric generating company of Ukraine, has awarded Emerson Process Management, an Emerson business, a US$28 million contract for automation systems to manage and control 100 turbine generators in nine hydroelectric power plants. The contract is part of UkrHydroEnergo's Hydropower Rehabilitation Project to upgrade and modernize the series of eight plants that were built between 1939 and 1975 and make up the Dnieper River energy cascade, plus the Dnestrovskaya hydroelectric power plant that was built in 1983 on the Dniester River watershed. Foster Wheeler wins Poland order Foster Wheeler AG has announced that a subsidiary of its Global Power Group has been awarded a contract by PolimexMostostal S.A. for the design, supply and erection of a 50 MWe (gross megawatt electric) circulating fluidized-bed (CFB) boiler island for the Bielsko-Bia?a Heat and Power Station in Poland, which is owned by Po?udniowy Koncern Energetyczny (PKE). PV plants are on track Abengoa Solar says that construction of two advanced solar power plants in Spain is 50 per cent complete and on track to be completed by early 2012. The Helioenergy 1 and 2 plants are being built by a joint venture of Abengoa and Germany's E.On, and are due to enter service at the end of 2011 and early 2012, respectively. They will use parabolic trough technology. 6 Computer worm in Iran's new power station A highly-sophisticated computer worm capable of seizing control of industrial plants has infected computers at Iran's first nuclear power station. The computer virus, known as Stuxnet, has spread to the personal computers of staff working at the Bushehr nuclear power station weeks before the facility is to go online. Mahmoud Jafari, project manager at Bushehr, said a team is trying to remove the malware from several affected computers, though it "has not caused any damage to major systems of the plant." The Russian-built plant at Bushehr will be internationally supervised, but world powers are concerned that Iran wants to use other aspects of its civil nuclear power program as a cover for making weapons. Of highest concern to world powers is Iran's main uranium enrichment facility in the city of Natanz. Experts in Germany discovered the worm in July, and it has since shown up in a number of attacks - primarily in Iran, Indonesia, India and the US. Patrick Fitzgerald, threat intelligence officer at computer security company Symantec, told the media that the complexity of the worm meant it was unlikely to have been developed by a lone hacker, but was probably the work of a team of highly-trained software engineers. "If someone had asked me in June this year whether a worm of this sophistication, which could potentially be operated remotely, was possible - I would have said absolutely no way. But now it has been proved possible. We should be very worried indeed about this." Mr Fitzgerald said that the rate of infection in Iran was "off the charts", with 60,000 computers recorded as affected in August 2010. MAN prime mover in Mexico diesel power plant The Spanish contractor, Acciona Instalaciones, has received an order from Commission Federal de Electricidad (CFE), Mexico, for a diesel power plant with an MAN B&W 12K80MC-S prime mover. This order will be a 42.3-MW extension to the two existing 43MW plants at La Paz, Baja California Sur. The new plant will work in combined cycle with a Bottoming Cycle Steam Turbine (BCST) and produce 42.3 MW (net) at an efficiency rate of 44.34% at site ambient conditions at station busbar. In a combined cycle power plant (CCPP) the gas turbine generator generates electricity and the waste heat is used to make steam to generate additional electricity via a steam turbine; this last step enhances the efficiency of electricity gen- eration. Most new gas power plants in North America and Europe are of this type. The temperature difference between the input and output heat levels is designed to be as high as possible. This is achieved by combining the Rankine (steam) and Brayton (gas) thermodynamic cycles. The engine, and its related equipment, will be supplied by MAN Diesel & Turbo's licensee Hyundai Heavy Industries Co., Ltd., Korea together with Acciona Instalaciones. Hyundai Heavy Industries Co., Ltd. has already supplied a similar 43-MW plant at La Paz, Baja California Sur. The MAN B&W 12K80MC-S plant is going to run on local, costeffective fuel, with a viscosity of around 1100 cSt at 50°C and 4.3% sulphur content - the first two engines already operate successfully on the same fuel. The new installation complements the existing facility with one MAN B&W 10K90MC-S engine and one MAN B&W 12K80MC-S engine and fulfils all local environmental regulations. SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER The Total Energy Solution Provider: - Feasibility Consultancy - Innovative Finance Options - Design & Construction - Full Turnkey Contracts - Project Management - Commissioning - Operation & Maintenance Proven Technical Solutions for: - Combined Heat and Power -Trigeneration - Syn Gas - Gasification - Anaerobic Digestion - Bio Gas - Landfill Gas - Sewage Gas - Coal Mine Methane Gas Engine Modules from 100kW - 4000kW Sole Distributor in the UK & Ireland for Edina UK Unit 13 Rugby Park, Bletchley Road, Stockport SK4 3EF T: +44 (0) 161 432 8833 F: +44 (0) 161 975 1499 E: sales@edinauk.com NEWS In brief... Colfax announces skid order for Iraq power Kenyan power contract awarded Colfax Corporation, a global leader in fluid-handling solutions for critical applications, announced its Allweiler AG business unit will deliver a €5m fuel-injection skid order through Siemens AG for use in gas turbines in Iraq. The skids will be used for power plant expansions in Kirkuk as well as new plants being built in Baiji and Baghdad. The first two skids will be completed in early 2011. The Iraqi Ministry of Electricity has ordered an additional five and has options to purchase three more. "We have decades of experience in engineering fuel-forwarding systems for power plants, and our unique solution gave us the edge we needed to win this contract," Clay Kiefaber, president and CEO Indian firm Kalpataru has been awarded the contract to construct a high capacity 400 kV transmission line from Mombasa to Nairobi. The 91m USD line will carry electricity from thermal power stations in the coastal area to Nairobi. The plants include the 90 MW Rabai Diesel plant that is already operational, the 120 MW diesel facility being built by KenGen and the proposed 300 MW of coal power plants expected to be in operation by 2014. The project, which is being implemented in a turnkey basis, will involve the construction of 393 km of 400 kV and 81 km of 220 kV transmission lines from Mombasa to Nairobi and should be completed within 27 months. The project is being financed by the government and a consortium of finance providers, including the African Development Bank, European Investment Bank and the French Development Agency, through soft loans. New coal fired plants for India Public sector mining and power generation company Neyveli Lignite Corporation proposes to build two coal fired power plants of 2000 MW each in Orissa and Uttar Pradesh. The Uttar Pradesh project would be built by a joint venture with the Uttar Pradesh Rajya Vidyut Utpadan Nigam Ltd, and the Orissa project probably with Mahanadhi Coal Fields Ltd. US$1,700m contract for Oman Power The Oman Power and Water Procurement Company (OPWP) has signed power purchase agreements (PPAs) with GDF Suez for the Barka 3 and Sohar 2 independent power projects (IPPs). Under the terms of the contracts, the output of the two plants will be sold to OPWP for 15 years. 8 of Colfax told WIP. Designed for redundancy with two high-pressure pumps, the skids are capable of switching between multiple fuel types within a short time without shutting down the turbines. The rapid fuel change requires the skids to accommodate significant temperature changes and precise control of liquid pressure for proper operation. "When the turbine is started, we're pumping low-viscosity fuel oil within a temperature range of 5 to 25 degrees Celsius, but during normal and continuous operation, the system is moving higher-viscosity crude and heavy oil at temperatures up to 130 L&T wins major turbine deal Jaiprakash Power Ventures Ltd. (JPVL), a Jaiprakash Group Power Company, placed yet another large order on Larsen & Toubro (L&T) for the supply, erection and commissioning of Boiler-Turbine Generator package, Critical Piping, Electrostatic Precipitators (ESPs), and Power Plant Automation for their 3x660 MW Power Plant being set up in Uttar Pradesh. The contract will be fully commissioned in 60 months, with the first unit scheduled to go into commercial production in 48 months. This power project of 1980 MW capacity, based on supercritical technology, will be located in Karchana Dist. 40 km from Allahabad, U.P., and will comprise three units of 660 MW each. Supercritical plant and equipment are being increasingly preferred by utilities for their higher efficiencies and for environmental friendly thermal power generation. While the contract for the Boiler Island has been given to L&T-MHI Boilers Pvt. Ltd, the contract for another package comprising the Steam Turbine Generator Island, ESPs, Critical Piping and Power Plant Automation system has been awarded to L&T. L&T will procure the Turbine Generator equipment from L&T-MHI Turbine Generators Pvt. Ltd., a joint venture between L&T and MHI/Melco of Japan. The new contract for L&T is the second similar order from this leading IPP that is a part of the diversified Jaiprakash Industries infrastructure conglomerate that has already established a significant presence in Engineering & Construction. The first order from JPVL comprising two supercritical units of 660 MW each and located in Madhya Pradesh was placed with L&T in August 2009 and is set to be commissioned in 2013. degrees Celsius," said Johann Engelmann, Allweiler's director of sales and service. "The temperature change is on the order of 60 degrees Celsius per minute." The Allweiler skids were designed with a highly refined valve control system capable of reacting quickly to any technical emergencies, says the company. Food waste generates energy for Tesco Thanks to a partnership between Tesco, logistics company Stobart and the PDM Group, a new Tesco distribution centre is up-andrunning. It takes its renewable energy from PDM's combined heat and power (CHP) plant which turns 230,000 tonnes of food waste - including Tesco's meat waste - into renewable heat and electricity. Through the partnership a direct power link provides renewable energy straight from PDM's CHP plant to the neighbouring Stobart-run distribution centre on Widnes' West Bank Dock Estate. Furthermore, the partnership reduces around 7,000 tonnes of CO2 annually. Tesco has leased the new 500,000 sq.ft. sustainable distribution centre to provide increased capacity to service its growing network of stores in the North West. Not only does this venture support both Stobart's and Tesco's sustainability objectives, the synergies between the three are further strengthened by the fact that PDM, as the UK's largest food waste recycler, currently recycles all Tesco's meat waste, reports the company. SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER products are renowned for their durability and versatility and are consistently specified for the rental market where reliability and longevity are paramount, with a range extending from 0.6 kVA to 10kVA. - manufactures and supplies versatile, robust and reliable ac generators n 2-pole ac generators n Single and three-phase machines up to 480 V n Brushless capacitor slip ring, AVR-controlled n IP22 or IP23 enclosure protection n Suitable for petrol and high-speed diesel engines Internationally renowned for built-in quality, reliability, and innovation, AC generators set the industry standard, with a range extending from 4.1 to 5,520kVA, suitable for all AC generator set configurations and are the ideal solution for industrial, marine/offshore, commercial, construction, mining and other continuous or standby power applications. n 2-pole ac generators, 7.5 kVA to 43 kVA n 4-pole ac generators, 4 kVA to 2,200 kVA n 6-pole ac generators, 290 kVA to 1,350 kVA n Voltages up to 690 V n Brushless or AVR slip ring excitation n IP21, IP22, IP23 and IP44 enclosure protection AC generators are robustly engineered products, specifically designed to meet the challenges of the most arduous applications and environments – be it in extraction of oil, gas, coal and minerals, critical marine power to tankers and container vessels, or by providing dependable power with prime movers like diesel engines, gas engines, steam turbines, gas turbines or wind turbines in plant application. n 4-pole to 18-pole ac generators n 150 kVA to 6500 kVA with voltage up to 1 KV n 600 kVA to 20,000 kVA with voltage of 3.3 KV to 13.8 KV n Brushless or AVR slip ring excitation n IP23 and IP54 (CACA, CACW) enclosure protection n Suitable for use with all kinds of drives: diesel, gas, water and steam turbines www.cumminsgeneratortechnologies.com NEWS In brief... MPX Energia goes on, says company MPX Energia plans to pursue approval for the coal fired Hacienda Castilla plant in northern Chile despite adverse court rulings. The $US4.4bn Hacienda Castilla plant’s first generation units had been due to come online in 2011. Renewables in energy deal Pacific Gas & Electric Co. and Southern California Edison Co. (SCE) have won approval from the California Public Utilities Commission to buy 500MW of VOLGA DNEIPER AD renewable energy from planned projects. The commission approved a 25year contract for PG&E to buy 300 MW that will be produced by First Solar Inc.’s 550 MW Desert Sunlight project. Delivery of power is set to begin in July 2015. SCE signed an agreement in early September to purchase the remaining output. Thanet is now operational The 300 MW Thanet Offshore wind farm, off the UK’s south-east coast, is now officially online and pushes the UK’s installed wind capacity past 5GW. The farm’s 100 turbines are expected to generate enough electricity for more than 200,000 UK households. Thanet is described by Vattenfall, its developer, as the world’s largest operating offshore wind farm, raising the UK’s offshore generating capacity by a third. Construction has taken slightly more than two years. Each turbine is up to 115 metres tall and the wind farm covers 35 square km. The facility is expected to operate for at least 25 years. The UK’s Energy and Environment Minister, Chris Huhne, said his government is committed to playing its part in bringing forward “the large sums of investment we want to see in lowcarbon energy in the UK”. On top of its installed capacity of 5 GW, the UK has nearly 18GW either approved, in construction or in the planning system, according to the trade body RenewableUK. UK wind power received another recent boost with the commissioning of new capacity at Scotland’s Crystal Rig onshore wind farm on September 8th, 2010. bringing it up from 138 MW to 200 MW. Blast shuts US plant The Black Dog coal-fired power plant in Burnsville, Minn, US, has been shut down after a September 21st explosion, say advanced news reports received by WIP. Three firefighters were injured in the explosion, but none seriously. Xcel Energy, the plant’s owner, said it appeared material began smouldering in a coal storage bin but did not ignite until after the alarm was raised and fire crews arrived. Xcel said it is routing power from other sources. The plant is shut down while crews investigated the cause of the incident. Black Dog is a coal and gas-fired generating station, located on the Minnesota River with a 538-megawatt capacity. In 2002, Unit 1 and Unit 2 coal-fired boilers were replaced with Unit 5, a natural gas combined-cycle unit which includes a natural gas-fired turbinegenerator combined with a heat recovery steam generator. 10 SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER NEWS World’s largest tidal power turbine unveiled A 1MW tidal turbine that is due to be installed in Scotland later this year has been unveiled by its manufacturer, Atlantis Resources Corporation. The 1300-tonne machine is thought to be the largest and most powerful tidal power turbine ever built, and will be put in place at a dedicated berth at the European Marine Energy Centre (EMEC) in Orkney. Its unveiling was described by Atlantis as a major milestone for the company as well as for the development of the UK's marine power industry as a whole. "Today is not just about our technology, it is about the emergence of tidal power as a viable asset class that will require the development of local supply chains employing local people to deliver sustainable energy to the local grid," said Atlantis CEO Timothy Cornelius. "The AK1000 turbine takes the industry one step closer to commercial scale tidal power projects," he told WIP According to Atlantis the AK1000 tidal turbine will produce 1MW of predictable power at a water velocity of 2.65 m/s. It has an 18 m rotor diameter, stands 22.5 m high and is the culmination of ten years of research & development by the Satellites must discharge their batteries in space In brief... Atlantis turbine ready for action Singapore-based firm.The AK1000 will be installed on the seabed at EMEC and connected to the local Orkney grid. Its low rotational speed means that the device is environmentally benign, says Atlantis. The Atlantis AK1000 tidal turbine [left] will dispatch 1MW of predictable power at a water velocity of 2.65 m/s. It has an 18m rotor diameter, stands 22.5 m high and is the culmination of 10 years of research and development by the Singapore-based firm.The AK1000 will be installed on the seabed at EMEC and connected to the local Orkney grid. Its low rotational speed means that the device is eco-friendly, says Atlantis, which began scaled testing of tidal prototype designs in 2002. Gas Turbine Plants VDOHV#PDHJHQFRP Future space probes that operate in co-operative swarms must commit suicide if they begin to fail and risk damaging their comrades, says a recent patent application by NASA. The agency foresees a day when space missions are undertaken not by one large spacecraft but by formations of much smaller, cheaper ones. When each of these has too little fuel to move - it must ‘passivate’ itself by deactivating all its systems. This would mean discharging its batteries so as to pose no risk of shock in a collision, and venting any last vestiges of fuel that could explode in a crash. Then its neighbours would be programmed to navigate around the lifeless satellite. To make this altruistic behaviour possible, NASA engineers Michael Vinchey and Emil Vassev at the Goddard Space Flight Center in Greenbelt, Maryland, want to patent the idea of control software that autonomously guides all the craft in a mission while constantly checking up on critical electronic systems in each one. 2YHU0:RIJDVWXUELQHV,1672&. 1HZ8VHG6RODU7XUELQHXQLWVDYDLODEOH &RPSOHWHWXUQNH\SODQWVRIIHUHGRQD³)DVW7UDFN´EDVLV +]RU+] /RZ12[ /LTXLGIXHODQG'XDO)XHODYDLODEOH WORLDWIDE INDEPENDENT POWER • SEPTEMBER 2010 11 SHAREWATCH Middle East power is buoyant? Things are certainly hotting up in the Middle East in terms of a developing power sector, reports WIP’s economic analyst, Chris Hopkins, who looks at some radical changes afoot. O n the financial news front the big story is that a consortium comprising the Riyadh-based Al Arrab Contracting Company and the Chinese firm SEPCOIII won a contract to construct a 2,400MW power plant in Ras Az Zawr, on Saudi's Arabian Gulf coast, from the Saline Water Conversion Corporation (SWCC). Power will be provided by burning natural gas and the project is expected to be completed in 42 months. Al Arrab - which has a suite of subsidiary companies across the sector including an electro-mechanical arm in Dubai - has a long-established tendency to work with other contractors when needed. "We formed the consortium almost a year ago to target this important project," Samer Arafa, group executive vice president, told WIP. Altogether twentythree companies and the consortium submitted their bids for the project. SEPCOIII Electric Power Construction Corporation is a Qingdao-based firm that mainly spans projects in nuclear, thermal, gas-fired power, hydropower, wind power project and biological power projects. International clients have included those in India, Indonesia, Nigeria and Singapore. Saudi Arabia is the place hitting the headlines at the moment. This summer the nation has driven its spending in a number of sectors, including infrastructure and utilities. The Kingdom's construction industry is set to increase by 7% this year. Connectivity appears to be the name of the game in the Middle East these days. Iran has connected its electricity grid to seven neighbouring countries and also plans to link up with the UAE's grid, the Iranian energy minister. Iran, the nineteenth biggest producer of electricity in the world, has connected its national power grid to seven neighbouring countries, including Afghanistan, Pakistan, 12 Company (Currency) Monthly share price 52 week Change over Change Change since high/low month over year Jan. 2008 ABB (CHF) 20.27 18.12/ 24.08 -3.57% -0.25% -27.35% Ansaldo (EUR) 13.19 11.77/ 15.48 +8.20% -0.90% +52.66% Atlas Copco (SEK) 100.30 63.00/ 113.90 -0.39% +42.18% +14.79% Caterpillar (USD) 59.97 30.90/ 72.83 -1.46% +88.94% -16.43% Chloride (GBX) 373.10 130.75/ 390.50 -3.34% +169.39% +110.49% Cummins (USD) 64.82 -7.11% +89.26% +38.09% Doosan Heavy Industries (KRW) 73900 31.32/ 77.10 54100/ 97000 +4.08% +14.93% Foster Wheeler (USD) 20.94 18.33/ 35.82 -13.04% -4.77% -70.84% GE (USD) 14.12 10.50/ -13.64% +23.21% -60.95% John Deere (EUR) 1360 999.00/ 0.00% -9.33% +10.12% Kirloskar (INR) 398.75 240.00/ 973.75 -54.25% -3.92% MAN (EUR) 68.19 40.22/ 73.90 -1.17% +52.52% -16.57% Mitsubishi (JPY) 1826 1552/ 2542 -6.55% +3.93% -32.87% MTU Detroit Diesel (EUR) 44.14 24.67/ 50.20 -0.65% +67.32% +31.37% Rolls-Royce (GBX) 551.50 346.50/ 631.50 -6.21% +49.46% -13.42% Siemens (EUR) 73.04 45.77/ 79.65 -1.31% +45.56% -18.29% Volvo Penta (SEK) 85.35 44.10/ 97.40 +3.20% +73.48% -4.90% Wärtsilä (EUR) 37.10 21.20/ 39.70 +7.47% +59.16% -14.28% Monthly figures taken at the end of August 2010 Iraq, Turkey, Armenia, Azerbaijan and Turkmenistan. Demand for Iranian electricity has increased and Iran reported that earlier this year it supplied power to Russia, India, Qatar, the UAE, Jordan, Syria and Oman. Iran’s President Namjou has said that Iran plans to develop into a regional hub for electricity and confirmed that it plans to connect its national grid to the UAE's grid via a sub-sea cable. Iran also plans to connect to Russia via Azerbaijan. Clearly, things are afoot right now in the world of Middle East power. WIP SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER Your First Choice in Power Generation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el: Tel: Fax: Fax: UREDPRV#SVSRZHUJHQF RXN UREDPRV#SVSRZHUJHQFRXN 3DUWV6HUYLFH(QTXLULHV 3D DUWV6HUYLFH(QTXLULH HV 8QLW(UGLQJWRQ,QG(VW2II&KHVWHU5RDG 8QLW(UGL QJWRQ,QG(VW2II&KHVWHU5RDG G (UGLQJWRQ%LUPLQJKDP%5' (UGLQJWRQ%LUPLQJKDP%5' Tel: Tel: )*:LOVRQ Q$XWKRULVHG'HDOHU )*:LOVRQ$XWKRULVHG'HDOHU Fax: Fax: FKULVNH\#SVSRZHUJHQFRX XN FKULVNH\#SVSRZHUJHQFRXN ZZZSVSRZHUJHQFRXN ZZZSVS RZHUJHQFRXN More ccontrol More ontrol – less less ffuel uel – excellent excellent v alue value Designed for base load loaad applications and emergency emerge ency power supply supply, y, the new w AGC AGC 2 200 00 ensures continuous continu uous optimised fuel consu consumption umption under the harsh harshest hest conditions. A cutting edge hardwa hardware are platform, a fully integ integrated raated operating system and a number of other future future-proof future-p proof features will protect and an nd control your gen-sets like no other power manageme management nt system. Features: F eatures: • -40°C minimum operating temperature • Multi-language inter faces interfaces • 16 16 gen-sets parallel 10 seconds d in 10 • Integrated Integrated ethernet communication The DEIF DEIF Group – Head H n Germany, Germanyy, Norway, Norwayy, UK, UK, France, France, China, USA, USA A, Brazil and India The office in Denmark with subsidiaries in DEI DEIFF A/S · FFrisenborgvej risenborgvej 3 33 3 · DK-7 DK-7800 800 Skive · TTel.: el.: e +45 96 9614 14 96 9614 14 · FFax: ax: +45 96 9614 14 96 9615 15 · info@deif info@deif.com m · www.deif.com www w..deif.com .com GAS ENGINES LichtBlick & VW - offering gas-powered CHP packages Natural gas-powered engines - similar to the ones powering the VW Golf - are at the heart of a new approach to domestic generator systems being produced by Volkswagen and its partner, the renewable energy company, LichtBlick. WIP has the story. T hanks to an exclusive worldwide energy partnership, Volkswagen is currently producing its highefficiency EcoBlue CHP plant. Powered by gas engines - also from Volkswagen - the new plants known in Germany as ZuhauseKraftwerke (home power plants) are marketed by LichtBlick as the ‘new, intelligent heat and power supply scheme’. Dr. Werner Neubauer, Member of the Board of Management of the Volkswagen brand with responsibility for 'Components' commented: "By marketing the ZuhauseKraftwerk, which allows decentralised, flexible power generation, LichtBlick ushers in a new era of smart energy supply. Dr. Christian Friege, CEO of LichtBlick, told WIP: “As Germany's largest independent energy supplier, we know how power and gas markets work and how to organise a successful sales system. In Volkswagen, we have found the ideal partner for our scheme," Friege explained. “LichtBlick will Volkswagen is now selling its high-efficiency ZuhauseKraftwerk EcoBlue CHP plant through Germany-based LichtBlick. 14 ultimately network 100,000 of these home power plants to form the largest power plant in Germany." With an output of 2,000 megawatts, this decentralised power plant will have the same capacity as two nuclear power plants. While the ZuhauseKraftwerk will only generate power on demand, the heat produced at the same time will be stored, allowing reliable supplies of heating energy and warm water to the building where it is installed, at all times. These natural-gas-fired home power plants are said to reduce CO2 emissions by up to 60%, compared with conventional heat and power generation. In future, LichtBlick plans to operate the plants on biogas, a renewable energy source with no impact on the climate. The power from the LichtBlick decentralised system can be supplied to the grid at a minute's notice. "We can supply power when there is no wind. This approach will pave the way for increased use of renewable energy sources and for the flexible and climate-friendly power generation system of the future," Friege told WIP. LichtBlick is marketing the home power plants in Hamburg and the first plants have become available, with the customer paying an installation contribution of €5,000. Volkswagen has begun the volume production of home power plants at its Salzgitter engine plant. The eco-friendly ZuhauseKraftwerk is powered by a gas engine. "At the Salzgitter plant alone, co-operation with LichtBlick could ensure sustainable employment for 160 people," explained Andreas Blechner, Volkswagen Salzgitter Works Council Chairman. He added: "Apart from the idea of clean energy, the employment prospects were the main reason for the Works Council to actively support the CHP project." The Volkswagen Works Council sees this project as a first key step towards alternative employment in addition to conventional engine production. WIP Internet link www.lichtblick.de SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER Call the experts for practical advice and a quotation without obligation Exhaust Gas Heat Exchangers Your Partner for CHP Heat Recovery Experience from more than 3000 successfully realised projects Application-optimised design Exhaust Gas Steam Generators Over 100 domestic and international Steam Generator projects Complete Steam Generator Systems as Turn-Key-Solutions User-friendly operation due to APROVIS Controlling System (ACS) APROVIS Energy Systems GmbH Am Krätzenstein 103 91746 Weidenbach · Germany Tel.: +49 (0) 98 26 / 65 59 - 0 Fax: +49 (0) 98 26 / 65 59 - 19 info@aprovis-gmbh.de www.aprovis-gmbh.de Specialists in Noise Control and Ventilation Systems for all types of applications Acoustic Canopies and Containers, Exhaust Silencers, Weatherlouvres and Dampers, Attenuators, Doors and Ducting. Full Design and Installation as required. Colchester Engineering Systems Unit 5 Chancers Farm, Fossetts Lane, Fordham, Colchester, Essex, CO6 3NY, England tel 01206 240788 fax 01206 240099 email: colengsys@aol.com www.colchesterengineering.com Noise Control and Ventila tion System Engineers INSULATION There are material benefits from advanced insulation ABB Switzerland Ltd offers a wide range of rotor slot insulation options for the power industry. These can be conformed for different shapes and material combinations, based on revolutionary materials such as Resolam02®, Vetresit® and Vetrelam®. WIP has the story. A n intensive R&D programme by companies under the ABB Switzerland umbrella has been responsible for the development of advanced polyurethane casting compounds used by the power sector in recent years. Micares® casting compounds are easy-toprocess liquid 2-component polyurethane systems designed for the solid electrical insulation industry. Components with Micares® have now been in use in power engineering and electronics for more than 30 years by renowned systems suppliers. Micafil composites are used for demanding applications in generators to achieve highly efficient electric power generation. Resolam®, Vetresit® or Vetrelam® have also been used by leading manufacturers of generators worldwide. Most of the Resolam, Vetresit and Vetrelam slot liners can be optionally coated with PTFE (Teflon) film or trackresistant layers. Special finishes, such as rough surface as well as cutouts for ventilation, can be achieved using this material. Resolam®, Vetresit®, Vetrelam® are registered trademarks of ABB Switzerland Ltd. Cast epoxy insulators used for High Voltage applications produced by vacuum casting process. Micafil can offer a large number of cast epoxy resin systems Fluvex®, suitable for almost any electrical insulation 16 specification. Epoxy systems filled with Al2O3 enable gas-insulated switchgear spacers to withstand corrosive SF6 decomposition products. In addition, the Resolam® provides good thermal material properties. insulation components are able to meet challenging specs on Vetrelam® is available with intermechanical stress, even at high service leaved polyimide film for superior temperatures. As an alternative, epoxy electrical performance systems filled with silica are used in noncorrosive environments. Resolam® is made of one or several layers of polyamide (Nomex) laminated at high pressure and temperature to provide high mechanical flexibility and toughness as well as very good thermal material properties. A Vetresit strip can be laminated for mechanical enforcement. Due to precise moulding, slot insulation made of highly flexible Resolam can be easily fitted in position, says the company. performance and reliability. Vetresit® consists of several layers of heat Fibreglass reinforced outer layers are - resistant epoxy resin reinforced with responsible for the mechanical strength of glass fabric laminated at high the material. Layers of tough PA s temperature and pressure. ubstantially reduces the compressive and High mechanical strength, good resistance shear stresses caused by deformation. to heat and moisture, low dielectric losses Vetrelam is a practically deformation-free and high electric strength are major insulating material, with superior features of Vetresit. Vetresit is used to electrical, dielectrical, tracking - resistproduce rigid slot liners, in particular. ant, and thermal properties. It is odourVetrelam is a laminate consisting of epoxy less and extensively resistant to solvents, resin reinforced with glass fabric and reports ABB. aromatic polyamide fibre paper (PA), WIP optionally with track-resistant top layers. Internet link Vetrelam is also available with interleaved www.abb.com polyimide film for superior electrical SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER Clean and quiet Fresh thinking Our speciality is keeping emissions cleaner and quieter – but what’s really fresh about us is that we design, manufacture and supply products combining reduction of noise and NOx emissions, then install them around the world using our own team of skilled engineers. IMS is a leading manufacturer and supplier of noise control and emissions equipment – from the plant room through to acoustic enclosures. Our exhaust silencer systems can incorporate simple catalytic converters to more complex NOx filtration systems. With all this know-how under one roof we have deep expertise across a wide range of industrial and marine applications and the capability to handle projects from design to commissioning and installation. Whether you need a standard item or a one-off innovation, we’ll be happy to talk it over with you to find the most effective solution. Industrial & Marine Silencers Charnwood Edge, Syston Road Cossington, Leicestershire LE7 4UZ Telephone +44 (0)116 2604985 Fax +44 (0)116 2605151 E-mail sales@silencers.co.uk www.silencers.co.uk Fresh thinking about cleaner, quieter emissions SILENCERS Reducing noise effectively is the name of the game McGill AirSilence LLC provides silencers and noise-reduction systems for a broad range of industrial and HVAC applications in the power generation arena. The silencers feature soundabsorbing bodies for both singlewall and doublewall insulated configurations, reports WIP. M ost industrial noise problems have a variety of possible solutions with different cost-benefit options. Acoustical panel projects usually have their own assembly, performance, equipment access, and maintenance requirements. McGill AirSilence's noise control products are sold through a US-based network of industrial and commercial manufacturers' representatives supported by regional sales managers. McGill AirSilence offers four different acoustical panel systems which can be integrated into Grid-based and independent power facilities which require HVAC noise control structures such as walls, barriers, equipment, and personnel enclosures. McGill SOUNDSCREEN panel systems combine state-of-the-art acoustical technology and materials to withstand the harsh environments and rough use associated with power generation. McGill AirSilence's Type SL, TG, RR, and WA-1000 acoustical panel systems have been designed to provide consistently high quality and excellent performance at an economical price, says the company. Since it is not always practical to add porous acoustical materials directly to a factory wall, Type WA-1000 wall panels are an excellent way to add noise absorption to existing hard and acoustically reflective factory walls and ceilings. These rugged panel systems are of a sandwich construction which consists of a Double-wall silencer from McGill Air Silence. 18 solid outer shell, Generators - often acoustical/thermal are essential. fill, and perforated inner liner. They are available in either 2- or 4-inch general standard thicknesses, non-standard thicknesses, and various material types. McGill AirSilence ceiling and wall absorberscan also be installed and arranged in patterns to reduce reverberant noise from hard-surface rooms. McGill AirSilence's line of SOUNPAK round and rectangular silencers provides noise control solutions for generators and HVAC applications. Standard round silencers, for example, feature an internal soundabsorbing body and are available in a variety of diameters and lengths in both singlewall and double-wall insulated configurations. The SOUNPAK round NO-LOSS™ silencers for HVAC systems offer design flexibility while eliminating static pressure loss and additional regenerative noise, says the company. The NO-LOSS silencer product range features a round, double-wall, acoustically lined silencer which can be incorporated into a two-part package with an acoustical 90° elbow. These products are said to provide excellent broadband noise reduction. Standard rectangular silencers are also available with several internal baffle configurations and many width, length, and height combinations. McGill AirSilence partners with a wide variety of manufacturers and industries to supply silencers noisy environments where silencers The SOUNPAK round duct silencer. designed specifically to complement their systems. These custom, heavy-duty duct silencers are designed to withstand high temperatures while reducing noise at the discharge of a gas turbine. SOUNPAK single-wall, round duct silencers provide economical noise control. They are known to eliminate regenerative noise and static pressure losses while providing a high degree of design flexibility. SOUNPAK single-wall, rectangular silencers can be specified in a variety of materials and material thicknesses. Because of their effectiveness SOUNPAK DKE NO-LOSS silencer package and SOUNDSCREEN enclosures are commonly used to reduce noise from the turbine generator process. WIP Internet link www.mgillairsilence.com SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER FOR SALE/RENT 24 / 7 EMERGENCY SERVICE BOILERS 20,000 - 400,000 #/Hr. DIESEL & TURBINE GENERATORS 50 - 25,000 KW GEARS & TURBINES 25 - 4000 HP We are a world leader in the design and manufacture of high technology cooling equipment for all types of diesel engine applications COVRAD offers a comprehensive range of reliable and high performance radiators to cool diesel engines with power outputs up to 10mw. These radiators will perform in adverse climatic conditions or hostile environments for extended periods. COVRAD offers a variety of standard or special heat transfer surfaces to meet these conditions. COVRAD designs & manufactures high quality equipment which is individually optimised to match the application requirement. WE STOCK LARGE INVENTORIES OF: Air Pre-Heaters • Economizers • Deaerators Pumps • Motors • Fuel Oil Heating & Pump Sets Valves • Tubes • Controls • Compressors Pulverizers • Rental Boilers & Generators 847-541-5600 FAX: 847-541-1279 WEB SITE: www.wabashpower.com wabash POWER EQUIPMENT CO. For further information please contact our sales department at COVRAD HEAT TRANSFER LTD 444 Carpenter Avenue, Wheeling, IL 60090 Sir Henry Parkes Road, Canley, Coventry, CV5 6BN, United Kingdom Tel: +44 (0) 24 7667 5544 Fax: +44 (0) 24 7667 6029 E-mail: sales@covrad.co.uk www.covrad.co.uk Crestchic Loadbanks ensure you get MAXIMUM POWER everytime! LOADBANKS Available for Sale or Hire Crestchic have been satisfying world markets with the design, manufacture and sale of Loadbanks for over 20 years. Designed to satisfy the load testing requirements of the power industry in all types of environments and markets. Crestchic Loadbank Rental now offers a complete solution to your load test requirements, 100MVA major projects down to 30kW one day hire installed by our trained personnel. • • • AC Loadbanks AC Medium Voltage Loadbanks DC Loadbanks • • • Packaged Transformer Units Switchgear Neutral Earth Resistors • • • LV and MV Cables Installation Service Engineer/Operator Ensure your power-plant will operate at maximum power every time, contact Crestchic today. MANUFACTURE R E N TA L CL Crestchic Loadbanks WORLDWIDE LOADBANK SPECIALISTS Crestchic Ltd, Second Avenue, Centrum 100, Burton upon Trent, Staffordshire DE14 2WF, UK T: +44 (0)1283 531645 F: +44 (0)1283 510103 E: sales@crestchic.co.uk www.crestchic.co.uk Sales and Rental Offices in: North America, Singapore, Netherlands and Dubai BOILERS Biomass & boilers - a successful combination from Aalborg Aalborg is making considerable inroads into the South American market following a boost in orders earlier this year for its bagasse boilers, designed to use the waste products from sugar and ethanol to produce energy. WIP has the story behind this remarkable achievement. A alborg Industries Oy in Finland is probably best-known for designing and supplying heat recovery solutions which use waste heat from exhausts and flue gases. The company’s main focus is on boiler systems. The typical heat recovery capacity is 500-20,000 kWth per boiler unit which means substantial savings in the consumption of fossil fuels and a major environmental advantage. In early 2010 Aalborg Industries S.A. in Brazil reported an encouraging boost in orders for its bagasse boilers, designed to use the waste products from the sugar industry as fuel to generate heat and make electricity. Jan Verstergaard Olsen, President and CEO of Industrial Boilers, Alborg Industries A.S., told WIP: "The world focus on reducing CO2 emissions will have a positive impact on replacing oil with bioethanol and increase the market for bagasse-fired boilers using waste products from sugar and ethanol production for steam generation. “Waste Heat Recovery (WHR) programs led by Aalborg Industries OY in Finland have also been improving the total plant efficiency of our WHR boilers." Aalborg Industries currently offers Welding a MISSION™ WHRGT heat exchanger. 20 biomass-fired boilers with capacity ranges between 8 and 25 t/h of steam. More than 70 have so far been supplied for various biomass combinations. Bagasse presents much lower emissions values compared to oil, while exhaust particles are reduced with 40% leaving sulphate compounds, reports the company. Just over 18 months ago a biomass boiler supplied by Aalborg to Frigorifico Canelones commenced operations in Canelones, Uruguay. This boiler was part of a contract for 11 biomass-fired boilers ordered by BERTIN. What's special about this one is the inclusion of an advanced touchscreen control panel linked to a web-server connection which facilitates remotemonitoring from Petropolis, Brazil, to assist the customer. Not only does the web-monitoring system help Aalborg technicians to provide remote support, it also allows technical experts from the Uruguayan government to monitor the efficiency of the system as well. Currently, Aalborg's industrial boilers are used for the supply of hot-water for a variety of processes and purposes including district heating. They also provide a supply of steam for various processes such as heating, cooling, cleaning and hygiene, as a spinoff. One of Alborg’s Heat Exchanger control units. MISSION™ D boiler. Waste heat recovery (WHR) units from Aalborg effectively extract the otherwise wasted heat from the flue gas of the diesel engine or gas engines to produce free energy/heating for the benefit of the environment, whilst the company's heat exchangers are used for heating, cooling, condensing and tank cleaning. WIP Internet link www.aalborg-industries.com SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER Innovation with an Independent streak Mecc Alte continue to excel as the Industry's leading independent alternator manufacturer. We don't compete with our clients, which in turn enables us to focus on designing and building the most Innovative power generation solutions available. Head Office: Mecc Alte Spa, Via Roma, 20 – 36051, Creazzo (VI) Italy T: 00 39 0444 396111 F: 00 39 0444 396166 mecc-alte-spa@meccalte.it Australia T: 00 61 8 8349 8422 F: 00 61 8 8349 8455 E: sales@meccalte.com.au China T: 00 86 513 82325758 F: 00 86 513 82325768 E: sales@meccalte.cn India T: 00 91 2137 619600 F: 00 91 2137 619699 E: sales@meccalte.in Poland T: 00 48 227 755603 F: 00 48 227 755680 E: biuro@meccalte.co.pl Far East T: 00 65 6265 7122 F: 00 65 6265 3991 E: mafe@pacific.net.sg Spain T: 00 34 9 6670 2152 F: 00 34 9 6670 0103 E: gerencia@meccalte.es France T: 00 33 545 397562 F: 00 33 545 398820 E: mecc.alte@meccalte.fr UK T: 00 44 (0)1572 771160 F: 00 44 (0)1572 771161 E: sales@meccalte.co.uk Germany T: 00 49 (0)2203 503810 F: 00 49 (0)2203 503796 E: meccalte@aol.com USA & Canada T: 00 1 815 344 0530 F: 00 1 815 344 0535 E: sales@meccalte.us Specialist suppliers and manufacturers of A.C. Generators Worldwide 1 – 3000 kVA ALTERNATORS Alternators/generators - what are the elements of a superior system? With a proven track record, Cummins Generator Technologies innovation has optimised power generation, in close partnership with the world's leading OEMs for over a century through the MARKON, STAMFORD and AvK range of alternator/generators. T oday, the MARKON, STAMFORD and AvK range of alternators/generators from Cummins Generator Technologies are found in a wide range of applications such as telecoms, renewable energy, prime power generation and power station systems. The alternators are also found in CHP and power plants, as standby and emergency power supply systems, and as portable power, offshore and marine units. MARKON products are renowned for their durability and versatility and are consistently specified for the rental market where reliability and longevity are paramount, with a range extending from 06 kVA to 10kVA. MARKON - manufactures and supplies versatile, robust and reliable ac generators: 2-pole ac generators; Single and three-phase machines up to 480 V; Brushless capacitor slip ring, AVRcontrolled; IP22 or IP23 enclosure protection; and systems suitable for petrol and high-speed diesel engines. Internationally renowned for built-in quality, reliability, and innovation, STAMFORD AC generators set the industry standard, with a range extending from 4.1 C250D2R 250kVA 3-phase diesel generator. to 5,520kVA, suitable STAMFORD P0/P1 range of alternators. for all AC generator set configurations and are the ideal solution for industrial, marine and offshore use, as well as commercial, construction, mining and other continuous or standby power applications. AvK AC generators are robustly engineered products, specifically designed to meet the challenges of the most arduous applications and environments, reports Cummins Generator Technologies. They are often found in such applications as the extraction of oil, gas, coal and minerals, providing critical marine power to tankers and container vessels, or by providing dependable power with prime movers like diesel engines, gas engines, steam turbines, gas turbines or wind turbines in plant applications. Cummins Generator Technologies: Cummins Generator Technologies works 18 STAMFORD P80s at the Cloud in partnership with Break Iron Ore Mine, Australia. the world's leading software and hardware design, protection engine and power relaying, system simulation and type generation specialists testing. All Cummins Generator to develop the latest Technologies products are designed for power generation optimum performance, durability and technology to meet longevity, using the latest solid and industry energy computer modelling techniques. requirements. Components are manufactured to achieve The company’s the highest possible industry Research & accreditations for quality and Development WIP consistency, says the company. engineers are developing current Internet link and new generation www.cumminsgeneratortechnologies.com technology spanning WORLDWIDE INDEPENDENT POWER • SEPTEMBER 2010 23 HEAT EXCHANGERS Reaping the benefits of genset-based CHP systems with heat exchangers Not everyone involved in the independent power generation industry is totally switched on to the benefits of CHP systems derived from gensets, argues EJ Bowman's Business Development Manager, Kevin Howell. Certainly, the company’s recent experiences seem to confirm this. K evin Howell, Bowman's Business development manager, is adamant: “There's no doubt that gen-set manufacturers in general are aware of the benefits of capturing waste heat from their units and converting it to hot water energy. “But what has surprised us is just how few companies have yet to grasp this opportunity and provide their customers with CHP systems. With the feedback we're getting from end users and distributors, it seems there is a tremendous opportunity being missed and I would urge any genset manufacturer yet to embrace CHP, to consider it as a priority." Converting a standard gen-set to a CHP/system is easy. The by-product of any engine powered generator is heat. Under traditional operating conditions that heat is wasted, escaping to the atmosphere and helping warm the planet. However, by simply adding a heat exchanger to the exhaust gas side of the genset, most of that waste heat is captured and used to heat hot water for Space heating, washing , personal hygiene and where there is a requirement for industrial process water. No additional fuel is used, so the end user is effectively getting their hot water for free. Bowman Exhaust Gas Heat Exchanger. 24 "The numbers really stack up," adds Kevin. "If you take a typical 100kw diesel engine, it will generate around 35kw of electrical energy, giving an average efficiency of around 35%.” Recovering How it all fits together: [Top] the gen-set; [bottom left] the waste heat Exhaust Gas Heat Exchanger and [right] the Header Tank. from the system. Known as the 2-25 and 2-32 these exhaust system adds a further 40kw of new heat exchangers offer heat recovery energy, so average efficiency more than performance of up to 10.5kw @ 170°C doubles to 75%, he explains. (exhaust gas outlet temperature). “You can take it further by recovering Featuring a fully welded, stainless steel waste heat from the cooling system (a construction, the units can be used with further 10kw) and with other coolers conventional and bio-diesel as well as added to oil, fuel and charge air, it's other 'green' fuels. possible to achieve an overall efficiency The introduction of the 2-25 and 2-32 level of 92%. Now who in their right mind heat exchangers illustrates how even the wouldn't want that - providing they're smallest commercial gen-set can be easily being offered it in the first place?" converted into a premium CHP unit, asks Kevin. offering free hot water for the end user Part of the resistance to change could and better margins for the manufacturer. be the perception that adding heat "A traditional gen-set is now something exchangers to a gen-set is a complicated of a commodity item," says Kevin, "so business, requiring the redesign or price is often the primary issue at point of development of the unit. However purchase. nothing could be further from the truth. “However, when you offer a CHP And to prove this E J Bowman has recentsolution, you're offering a premium ly introduced a new 'compact' range of product with significantly improved profit exhaust gas heat exchangers. Designed potential yet the additional cost of adding especially for the smaller powered (up to the heat exchangers is quite low in real 16 kVA) generating sets - a market sector terms," he concludes. which has experienced considerable WIP growth for localised independent power Internet link generation - these units can be easily www.ejbowman.co.uk integrated within the gen-set’s exhaust SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER DIN Panel Meters HOWARD BUTLER LTD Current Transformers Manufacturers of Electrical Measuring Instruments Current Transformers and Allied Equipment http://www.hobut.co.uk Multi-Function Meters CROWN WORKS, LINCOLN ROAD WALSALL WS1 2EB ENGLAND Tel: 01922 640003 EMISSIONS Low emissions from vegetable-based transformer fluids Utilities and industry are currently making the switch from mineral oil to a rather-greener soyabased natural ester - Envirotemp® FR3 fluid. Two industry professionals, John Getley and Robert Wilson of the Wilson Transformer Company, report on the product. C ooper Electric (Shanghai) is manufacturer of Envirotemp FR3 fluid, a soy-based natural ester, with properties which make it very attractive for use in liquid-filled transformers. The Wilson Transformer Company is one of its principal users. The easiest measurement of an insulating oil's fire resistance is fire point. A fully loaded transformer will have a fluid temperature of ~100ºC. As long as system protection does its job, preventing overloads and promptly clearing faults, the 155ºC fire point of conventional mineral oil provides good safety. To be classified as less-flammable, high fire point, fire resistant or IEC KClass the fire point must be >300ºC. FR3 fluid has the highest fire point of any fluid available today at 360ºC (mineral oil burns at 165ºC). FR3 will not support a fire unless heated from an external source, say the experts. FR3 also offers a superior environmental profile. It’s non toxic, made from food grade vegetable fluid and food grade additives. The fluid also offers rapid biodegradation in both soil and aquatic environments. FR3 rapidly biodegrades to in excess of 99% (mineral oil 25%) in the presence of FR3 - a new ‘green’ transformer fluid. 26 water, oxygen, organisms and Envirotemp FR3 fluid is increasingly being used in transformer systems like these. heat. Inside sealed liquid filled transformers these parameters do not exist. FR3 offers a Low Carbon Footprint and Enhanced Transformer Insulation Life. Tests have shown that Kraft-based insulation ages at a much slower rate in FR3-filled transformers compared with mineral oil. Liquid filled transformers are very reliable due to the selfrepairing characteristics of their insulating systems, compared with solid insulation. Laboratory studies indicate a superior heat Since 2008, the new transformer has been transfer compared with solid installed in the basement of the building or gas insulation. to minimise fire risk. The performance of Increasingly, utilities and industry across this 50MVA transformer is continually the globe are reviewing the use of being monitored by EnergyAustralia vegetable fluid filled transformers for new and WTC in collaboration with the Centre and retro-fill applications as part of their for Power Transformers at Monash environmental commitment. University. Parameters being monitored In the USA, ComEd, Alliant Energy and remotely via a DRMCC include: Xcel, with purchases of over 20,000 • Winding temperatures with fibreoptics; distribution transformers annually, have • Bushing health; switched in FR3’s favour. • Dissolved gas; Utilities in Brazil and Europe are also • Moisture in fluid and insulation. switching, says the company. Envirotemp FR3 fluid is FM Global In Australia, the Wilson Transformer Approved and UL-Classified as a Company (WTC) has supplied over 100 FR3 less flammable fluid, making compliance distribution transformers and over 10 FR3 with code and insurance requirements power transformers. easier. Envirotemp FR3 fluid is also a nonJust two years ago, in September 2008, toxic and biodegradable resource, reports WTC installed one of two FR3 filled 50MVA the OECD and the US EPA. 132/11-11kV power transformers in EnergyAustralia’s Sydney CBD City South WIP Substation. This is one of the larger power transformers manufactured using Internet link FR3 fluid and has replaced an older-style www.wtc.com.au transformer. SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER FILTRATION Cleaning up your act with oil mist separators When it comes to oil mist separators, Franke Filter systems achieve a separation efficiency of more than 99. 97% and easily maintain the limit values stipulated by the TA-Luft, reports the company. Technology like this saves money and protects the environment, reports WIP. F ranke Filter is well-known as a pioneer in innovative filtration technology for neutralising the effects of even the tiniest oil mists found in turbines in power stations all around the world. A decisive factor for the best interplay of a turbine and filter system is the selection of the correct size of separator. This, as a rule, depends on the tank size of your turbine, and Franke makes a wide variety of systems to suit all sizes. Typically, the oil mist separator system from Franke achieve a separation efficiency of more than 99. 9% and easily maintain the limit values stipulated by the TA-Luft, reports the manufacturer. Thanks to a process called the coalescence effect, lube oil is effectively filtered from the air and is led back to the lube oil tank. Users have found they can save costs and ensure that the immediate area and the environment in general are protected from pollution. Clean air is sucked up by a side channel panel pump at the heart of the cartridge. A spokesman for the company told WIP: “This is a clean and economically efficient process. Lube oil, which should be optimally matched to the turbine in use, should possess a high level of [Left] Special microfibre cartridges allow a precise separation process. efficiency and fulfill certain criteria. It must offer corrosion-resistance, protection against ageing, foam reduction, a certain viscosity index and the reduction of wear and friction.” Independent tests run by Franke’s customers have certified the properties and composition of lube oil even after several thousand operating hours. These results reflect the effectiveness of Franke Filter oil mist FF2-011 separators in ensuring the preservation of additives, viscosity and high efficiency. At the core of the system, contaminating particles, sucked in with the air, remain lodged in the microfibres of the filter cartridges. The oil mist separators function as a kind of regeneration medium for the lube oil. Inhaling oil mist can damage the lungs of human beings and ultimately cause the lungs to degenerate with severe lipid pneumonia or emphysema. This is why the presence of oil mist separators is important from a human safety angle. The Franke Filter process is actually very simple. Clean air is sucked by the side channel pump in an upward direction. The recovered lube oil - with additives flows to the bottom of the filter housing and from there is led back to the tank. Contaminating particles remain in the microfibres of the filter cartridge. These specially- developed microfibre filter cartridges allow a precise filtration process to take place. FF2-166 with integrated oil return line for medium turbines. FF2-166 FF2-366 Tests show that the filters can guarantee trouble-free operation and high separation efficiency during more 30,000 virtually maintenance-free operating hours. An underpressure gauge on all the filters advises the customerwhen to replace the filter cartridges. This is only required when the microfibre is almost entirely clogged with impurities and lube oil particles. The replacement process is very easy, says Franke. After a few minutes of adjustment the oil mist separator is again ready for operation ensuring an excellent and continuous quality of lube oil. WIP Internet link www.franke-filter.com WORLDWIDE INDEPENDENT POWER • SEPTEMBER 2010 27 GEN-SETS Tognum gen-sets now being made in China thanks to new agreement Emergency standby gen-sets will be manufactured in the Datong, China, following a major jointventure agreement between Tognum, the specialist for propulsion and power solutions, and China North Industries Group Corporation (Norinco). WIP has the story. T ognum, the specialist for propulsion and power solutions, and the China North Industries Group Corporation (Norinco) recently held a ceremony in the Chinese city of Datong to mark the opening of a joint undertaking involving the assembly of large, high-speed MTU diesel engines and emergency standby gen-sets. Datong is located around 300 kilometers west of Beijing in Shanxi Province. Tognum subsidiary MTU Asia Pte. Ltd. and the Norinco Group Company Shanxi Diesel Engine Industry Corporation (SDEIC) are joint venture partners. SDEIC has been manufacturing MTU engines under license since 1986. “This joint undertaking sees the consistent continuation of Tognum’s strategy of regional expansion. It provides ideal conditions for the creation of a strong position in the marketplace or emergency standby gen-sets in Chinese nuclear power plants and engines for the Chinese Navy and Coast Guard,” Tognum’s CEO, Volker Heuer, tells WIP. In conjunction with the French nuclear power company Areva, MTU and Norinco have formed a consortium to equip Chinese nuclear power plants with emergency standby gen-sets which Norinco’s HQ in Datong, China. 28 conform to the highest safety standards. Over the coming years, this will be a major growthmarket as the Chinese government has announced its intention to meet the country’s vast energy requirements by constructing more than 100 nuclear power plants. The recent MTU China growth in the The MTU gen-set. mining sector, when MTU delivered several Series 4000 engines to mine operators based in the North, will be well supported through the new state-of-theart test bench and overhaul capacities in Datong. The co-operation with Norinco is part of Tognum’s ‘Asia Strategy’ which is aimed at Worker at the significantly increasing the Group’s Asia manufacturing revenues in coming years. The business facility in expansion program in Asia also included Datong, China. the development of an engine production facility in Suzhou in 2006 and the relocation of the Asia headquarters to Shanghai in 2007. With its two business units, Engines and Onsite Energy & Components business unit Onsite Energy & Components, the Tognum includes distributed energy systems of the Group is one of the world’s leading brand MTU Onsite Energy and fuelsuppliers of engines, propulsion systems injection systems from L’Orange. The and distributed energy systems. These energy systems comprise diesel engines products are based on diesel engines with for emergency standby power, prime up to 9,100 kilowatts power output, gas power and continuous power, as well as engines up to 2,150 kW, stationary fuel cogeneration power plants based on gas cells up to 345 kW and gas turbines up to engines, fuel cells and gas turbines that 45,000 kW. generate both power and heat. The product portfolio of the Engines WIP business unit comprises MTU engines and propulsion systems for ships, for heavy Internet link land, rail and defense vehicles and for the www.tognum.com oil and gas industry. The portfolio of the SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER JAMES DRING POWER PLANT LIMITED Established in 1964, we have generating sets operating in almost every country in the world. No matter what your requirement we can provide a generating set to meet your needs. We design and build in our own purpose built factory. JAMES DRING POWER PLANT LIMITED 8 Eagle Road, Quarry Hill Industrial Park, Ilkeston, Derbyshire DE7 4RB UK Tel: 0115 9440072 Fax: 0115 9440235 Email:james.dring@talk21.com www.jamesdring.co.uk ITALY: COMPANY REVIEW Profile: power packages & systems from Italy WIP profiles the work, products and operations of four key Italy-based specialist generator manufacturers, suppliers and energy equipment providers. BRUNO Generators In almost 30 years of business BRUNO Generators has grown from a small company to became one of the top market leaders in the production of generating sets. In fact, over the years Bruno has produced more than 100.000 generating sets - that's equivalent to enough power to light up big cities like New York or London. The current yearly production exceeds 10,000 units, destined for 50 different countries. Across the world, companies, public utilities, hospitals and military bases have chosen BRUNO generating sets. This is the result of BRUNO's dynamic organisation and its strategy of constructive collaboration with both suppliers and partners, aimed at continuously improving products and satisfying the company's many clients. General Manager, Renato Bruno, comments: "Our range of products, with more than 1,800 different versions with powers from 2 kVA to 2000 kVA at 50 Hz and 60 Hz, is acknowledged to be one of the best and most complete in the world, and is constantly updated, improved and widened. Our products are assembled using the best components of the best brands, including engines manufactured by companies such as Lombardini, Honda, John Deere, Volvo Penta, Deutz, Perkins and Cummins and Leroy Somer alternators. Thanks to our major stocks of engines and alternators we can guarantee fast deliveries all over the world." He concludes: "Our production is not limited to generating sets, as it includes power units with parallel systems up to 10 MW, Lighting Towers, cogeneration sets, soundproof canopies and many other types of energy products which reflect our great knowledge and expertise in this field. " BRUNO brands and makes include: Lamp, Caddy, Ariete, Magnum, Enduro, Agritrac 30 and the MGL range of Lighting Towers. General Manager, Renato Bruno BRUNO s.r.l. S.S. 91 KM 0,600 83035 Grottaminarda (AV) Italy Export department export@brunogenerators.it Tel: +39 0825 421005 Fax: +39 0825 426169 * * * * Turboden Turboden is an Italian company designing, manufacturing, supplying and servicing Organic Rankine Cycle (ORC) turbogenerators for the production of heat and electrical power from renewable sources, including solar energy, biomass, geothermal energy and waste heat. Turboden has more than 115 plants installed worldwide and offers standard turbogenerators from 200 kWel to 4 MWel (standard units) and up to 10 MWel (customised units). Turboden, a Pratt & Whitney Power Systems company (UTC Corp.), is a specialist in ORC technology in the world. Pratt & Whitney, a United Technologies Corp. company, is a world leader in the design, manufacture and service of industrial gas turbines. Turboden has supplied more than 150 units worldwide; 115 plants are in operation and more than 130 plants are based on utilising biomass. Thanks to these figures Turboden is market leader in ORC technology. Turboden ORC units are characterised by a high level of efficiency, reliability, low maintenance costs and ease of installation. In heat recovery applications, in particular Turboden offers a series of modular ORC units with high efficiency (sizes from 400kW to 4MW). Turboden recently received its first order for a modular ORC unit with 1 MWe capacity from Canada. The General Contractor of the project is Innovative Steam Technologies (IST) and the plant is located in western Canada, at a Transgas Ltd. Gas Compressor Station, and the start of operation is planned for the end of 2010. There are 13 Turboden ORC units currently working on waste heat from industrial processes, internal combustion engines and gas turbines. Five of these units are already working - in Belgium, Austria and Italy - while a further eight are under construction in Italy, Germany, UK, Canada and Morocco. Turboden Alessandra Costa Marketing & Communication Manager Email: alessandra.costa@turboden.it Tel. +39.030.3552001 www.turboden.it SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER ITALY: COMPANY REVIEW COELMO® Generating Sets Since 1946 Italy-based COELMO® has been manufacturing generator sets from 3kVA up to 3,000 kVA. With its HQ in Acerra, for the past 65 years COELMO® has continually developed its expertise in planning and designing state-of-the-art standard or customised generating sets, focusing on rental, pre-sales and aftersales Technical Services, financial services and in innovative technologies. COELMO® Generating Sets are designed and manufactured in Italy according to CE standards and are certified according to the British Standards and UL norms. COELMO® is best known for its range of DCi Generators at variable speeds which have been designed to overcome problems of low efficiency and high maintenance. Thanks to a permanent magnet generator (PMG), an electronic management and an AC/DC converter, COELMO® DCi is low maintenance and offers significant noise reduction combined with stable voltage and low output ripple. Variable speed DCi generators are recommended for those applications where peak power is considerable higher than the average load, achieving 40% fuel savings compared to those of traditional generating sets. Another highly-popular product is the Apollo range of COELMO® Tower Lights. Mobile or stationary, they can be supplied with most of the available range of generating sets or can be connected to a standard generating set outlet or the mains.These are said to be extremely compact, rugged and flexibile. They have good wind stability thanks to the adjustable stabilisers equipped with visual indicators for levelling, and each comes equipped with a telescopic galvanised mast with manual or hydraulic sections up to 12 metres high, with halogen, metal hallide lights etc. For online purchasing Coelmo DM350. and parts-ordering the company uses COELMO PORTAL® and the net Sale COELMO ® to monitor the status of products in stock. COELMO srl Agglomerato Industriale ASI 80011 Acerra (NA) - Italy Tel: + 39 081.8039731 Fax: + 39 081.8039724 Email: info@coelmo.it www.coelmo.it * * * * LOMBARDINI Lombardini 10kW diesel generator. Lombardini manufactures users in the European marketplace where air cooled single and multi-cylinder diesel stringent noise regulations apply. engines from 4 to 40 HP, and liquid cooled Additional features of the Courage small industrial and marine diesels from 12 to engines include: a dual-element air 60 HP. The engine of choice for cleaner; cast iron-lined single slant equipment power by many manufacturers cylinder, and OHV for extended life and and suppliers to the heavy duty better emission control. construction and rental industry worldIt also features a larger recoil starter wide, Lombardini products have a and dual ball bearings that make the significant following in the US industrial engines very easy to start; dual oil fill and marketplace. oil drain locations for ease of engine An engine manufacturer since 1922, service; and a low-oil protection system Lombardini was ISO0-certified in 1995, that automatically shuts down the engine and is well known and respected in in case of low oil to ensure engine Europe and other parts of the world protection at all times. requiring diesel power. To date, Today two Lombardini models of gasoline Lombardini has produced more than 4m engines are available, known as engines for its many customers. In 2007, Intermotors: a 9 and a 11 HP. One of those Lombardini was purchased from Mark IV - the IM350 - is often called ‘the world's Inc. by the Kohler Engine Company, which best engine’. is marketing the former classic Lombardini The water cooled gasoline engine 20HP engines as Kohler Diesels in the USA, and is still in production by the company. as Lombardini Diesels in Europe and Lombardini is now marketing the Kohler Africa. gasoline engines which range from 4 to As a Kohler company, Lombardini 40HP and come in a variety of models and continues to take its engineering configurations. commitment to new levels as it introduces Lombardini Srl an entirely new line of small horizontalVia Cav. Del lavoro shaft engines for the consumer OPE A. Lombardini market worldwide. The new Courage® 2-42124 Reggio horizontal-shaft small engines are the first Emilia, Italy consumer engine to include several Email: ndegiglio@lombardini.it features found typically only in a www.lombardinigroup.it professional-grade engine. The family model is already available. The new engines target a range of consumer applications including portable generators and other outdoor power equipment. The larger fuel tank on the Courage engines allows continuous operation for longer periods of time, resulting in less downtime and greater productivity. A larger muffler ensures reduced engine WIP noise, which is particularly important for WORLDWIDE INDEPENDENT POWER • SEPTEMBER 2010 31 BIOMASS Wittgenstein’s latest biomass-fuelled cogeneration plant A new combined heat-and-power station with a thermal capacity of 30MW and an electricity output of 5 megawatts has been inaugurated in Germany’s Siegen-Wittgenstein district, reports WIP. This is being fuelled by pellets made from round wood residuals and sawmill leftovers. A t the heart of Germany’s green energy revolution lies the idea that not only must energy generation be efficient - it has to help prevent climate change too. Tow companies in particular have embarced these two concepts: RWE Innogy and German Pellets have just inaugurated RWE's biomass-fuelled cogeneration station and a neighbouring pellet plant. NRW Pellets GmbH is the operator of the pellet plant completed in mid-July. Apart from RWE Innogy Cogen, German Pellets also owns a share of this company. The investment volume of both plants totals approximately €46 million. Prof. Dr. Fritz Vahrenholt, Chief Executive Officer of RWE Innogy, told WIP: "With the combination of biomass-fuelled cogeneration station and pellet plant, the size of which is probably unique, we are sending a positive signal for energy efficiency and climate protection. We intend to continue developing the natural talent of biomass with its manifold facets swiftly." The combined operation of biomassfuelled cogeneration station and pellet plant results in a "dual green effect": The annual CO2 savings in the biomass Executives from RWE Innogy Cogen and German Pellets water a symbolic tree.. 32 Wittgenstein: the biomass-fuelled cogeneration station has fed electricity into the grid since early 2010, and since the start of pellet production, both plants have been operating in combination. cogeneration station amount to approximately 48,000 tons versus the average German power plant mix. More CO2 savings will be achieved thanks to the use of the wood pellets in residential households. Paul Breuer, county governor of the Siegen-Wittgenstein district, expects the project to provide a strong impetus for the economic power of the region: "As one of the most densely forested districts in Germany and a strong industrial location, we have the opportunity to gain a lead of competence as an innovative region for energy production from the regrowing resource of wood.” According to Peter H. Leibold, Managing Director of German Pellets GmbH, prospects are bright for the pellet market in North Rhine-Westphalia. He told WIP: "Erndtebrück is an ideal site for the production of pellets. Siegen-Wittgenstein is the most densely wooded district in Germany. In the future, we will supply the growing markets from here, especially in the urban agglomerations on Rhine and Ruhr." The biomass-fuelled cogeneration station has fed electricity into the grid since early 2010, and since the start of pellet production, both plants have been operating in combination. In this mode, the biomass-fuelled cogeneration station supplies the heat required for the production of the pellets. The combined heat-andpower station has a thermal capacity of 30 megawatts and an electric output of 5 megawatts. The combined production of heat and power results in a relatively high energy efficiency with a fuel utilisation of up to 70%. The pellet plant has a production capacity of 120,000 tons of quality pellets per year. Approx. 220,000 tons of round wood residuals and sawmill wood leftovers from the region are used as feedstock. WIP Internet link www.rwe.com SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER (;3(576,1352%/(062/9,1* 2QOLQHFRPSUHVVRUZDVKLQJIRUODUJHJDVWXUELQHV 5HJXODURQOLQHZDVKLQJUHGXFHVSHUIRUPDQFHGHJUDGDWLRQRIJDVWXUELQHVRSHUDWLQJ LQSROOXWHGHQYLURQPHQWV)RUWKHODUJHVWJDVWXUELQHVRSHUDWLQJWRGD\7XUERWHFWKDV LQWURGXFHGDQDLUDVVLVWHGQR]]OHZKLFKXVHVDLUMHWVWREUDFNHWWKHZDVKÀXLGDQG SURMHFW LW LQWR FRPSUHVVRU LQWDNHV ZLWK ODUJHU GLPHQVLRQV DQG IDVWHU DLU À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www.bgguk.com --info@bgguk.com www.bgguk.com info@bgguk.com www.bgg.it FILTERS & FANS Filters & fans - two industry essentials for the power sector With experience stretching back 150 years, Howden Power is an integral part of the global power generation industry. The company supplied some of the world’s first FGD systems and over the years has established a reputation as a global supplier of gas heaters and booster fans, WIP reports. T hrough Howden Projects, Howden offers fabric filter plants to the power generation industry in Southern Africa for the control of particulate emissions. Howden’s fabric filter design uses a lowpressure high-volume pulse to clean the filter bags. Designed using computational fluid dynamics (CFD ), to ensure optimum operation, the pulse air blowers are very efficient and will reliably produce low energy pulse air for many years. Compared to high-pressure pulse cleaning systems, low pressure cleaning enhances bag life; there is less flex fatigue of the bag fabric, reports the company The system requires little maintenance and when required it can be carried out easily. Apart from the scheduled bag changes there are very few components that require replacement provided the basic maintenance schedule is followed. The complete pulse air manifold rotating mechanism is accessible for maintenance while the boiler is in service. There is no need for removal of the pulse air manifolds (pulse distribution pipes) during inspection, installation and replacement of filter bags, says Howden. The manifold assembly is simply turned away to expose the filter bags and cages. The drive gear motor assembly with the manifold drive pinion can be replaced within a short time. The pulse air blowers are very efficient and will reliably produce low energy pulse air for many years, says Howden. A comprehensive range of fans and heat Howden fans are exchangers from Howden optimised using the has been specifically latest finite element designed for use in sysand numerical flow modelling techniques. tems to reduce SOx, NOx and other emissions; such as wet and dry FGD, SCR, SNCR, overfire air and gas & coal reburn. A spokesman told WIp: “We continually use our understanding of the chemistry of the gas path and the interaction of the fans and heat exchangers within it to Leakage paths provide the most cost-effective solution of air to gas at for the client. Shajiao A. “Our cooling fans are designed to shortfall in electrical output from the maximise aerodynamic performance station near the end of each yearly whilst minimising noise generation in campaign. Shajiao A consists of 3x200MW applications such as cooling towers, air coal fired boilers in Guangdong Province cooled steam condensers and air coolers. in southern China. In addition to the supply of fans, we have The regenerative air preheaters, which considerable experience in increasing were of the stationary matrix type, were thermal performance or reducing noise in permitting an excessive amount of air to existing installations by leak into the flue gas stream towards the Compared to high-pressure pulse cleaning replacing the existing fans. end of each yearly operating cycle. This systems, low pressure cleaning enhances bag life, A contract which involved resulted in a shortfall of 20MW. reports Howden. replacing the air reheaters Replacing the stationary matrix design at Shajiao Power Station in with Howden VN preheaters has increased China has resulted in an the output of the station by 2.8 million increase in unit output of kWh per year, reports Howden. 20MW, with a payback period WIP of less than two years, says Howden. Internet link Increasing leakage in the www.howden.com air preheaters resulted in a SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER 34 GAS ENGINES MWM medium-speed gas engine destined for Dublin Airport Edina Ltd has been the powerhouse behind the supply of an MWM 3MWe combined heat and power plant (CHP) and two 2904 kVA back-up diesel generator sets. The equipment has been specified for installation in Dublin airport’s new Terminal 2 Energy Centre. T wo separate contracts - valued at just under €4 million - have been won by Edina Ltd for the supply of an MWM 3MWe combined heat and power plant (CHP) and two 2904 kVA back-up diesel generator sets. Some of the equipment is destined for Dublin airport’s new Terminal 2 Energy Centre. Edina has enjoyed a long standing association with the Dublin Airport Authority (DAA) installing and maintaining all three of the Airport’s current CHP units. The first of these is a 660 kW unit, first installed in 1992, followed by a 1,000 kW unit in 1998. As recently as 2003 Edina installed a 2,700 kW system for the Airport. In a separate contract won through Suir Engineering, Edina will supply two 2904 kVA diesel generators to provide back-up power to the Dublin Airport T2 Energy Centre. The company will also make provision for the installation of a third compatible generator in the future. Although not required in the original tender requirements, as the single supplier for both contracts, Edina has been able to provide an additional benefit to the DAA by providing an integrated design for the Energy Centre which enables both diesel and gas powered CHP units to be operated in parallel thus providing 10MWe of combined standby generation for emergency purposes. MWM TCG2032 V12 medium speed gas engine The latest Dublin Airport has upgraded its power systems contract thanks to equipment from Edina Ltd. through L. Lynch is for the supply of an MWM TCG2032 V12 medium speed gas engine which operates at 1000rpm and offers an impressive 41.9% electrical efficiency. The CHP plant will provide 3,000 kW of electrical power along with 3,000 kW of thermal power in the form of steam and hot water. The choice of engine was based primarily on the proven reliability of a medium speed engine operating at 1,000 rpm. The engine also offers advantages such as less stress and reduced vibration compared with that of competitors’ high speed (1500rpm) versions. According to the company, Edina has been successful in securing both contracts have to increase the number of cylinders amid stiff competition thanks to its ability to achieve similar power outputs, the to be flexible, responding to the TCG2032 has the added advantage of customer’s extremely tight delivery being a medium speed engine at 1000rpm, schedule and onerous technical demands. a factor which effectively reduces With such a critical installation, the maintenance times and costs. proven capability of the Edina Since its introduction the TCG 2032 has maintenance support since 1992 was also gained an enviable reputation for a major consideration in the decision of reliability in over 200 different the DAA engineering management and applications, reports the mnaufacturer their consultant engineers ARUP. The MWM TCG2032 range of gas engine gensets are available in V12 or V16 WIP variants with a nominal output of 3,0004,000 kW. The narrow V format gives a Internet link class leading power to footprint ratio. www.edinapower.com Unlike many other manufacturers who WORLDWIDE INDEPENDENT POWER • SEPTEMBER 2010 35 C O N T R A C T S & A P P L I C AT I O N S Swiss power project seeks switchgear Ormazabal is supplying medium-voltage switchgear and power distribution solutions for the Gotthard Base Tunnel project in Switzerland. Due to the complex electrical requirements that equipment must meet in these kind of applications (reliability, autonomy and safety) the CGMCOSMOS feeder and vacuum circuit breaker units were supplied with remote control, protection and automation functions from Ormazabal.The tunnel is part of the Swiss Alp transit project. It is intended to bypass winding mountain routes and establish a direct route suitable for highspeed rail and heavy freight trains. Once completed in 2015, the tunnel will be the largest in the world, with a 57km length and an estimated budget of $57bn, and is expected to reduce the 3.5hr travel time from Milan to Zürich by one hour. Kenitra expands Morocco power capacity Kenitra power plant is being expanded to help Morocco's state-owned Office National de l'Electricité (ONE) meet increasing demand to support the country's strong economic and industrial growth. GE and its consortium partner, Cegelec SAS of France, have been awarded a contract totalling more than €200 million for the project, which will feature three GE Frame 9E gas turbines that offer the flexibility to burn heavy fuel oil, with distillate as a backup. The new 300 MW plant will be located in the harbor of Kenitra, which is 40 km north of Rabat, the capital city. 36 Composite Technology Wins Third ACCC Conductor order in South Africa Composite Technology Corporation has announced a new order for its subsidiary, CTC Cable Corporation. The order, issued by Allteck Line Contractors, a Quanta Services company, comprises ACCC® 611 kcmil conductor and associated hardware to be used for reconductoring an 88kV, 135 km portion of a 60-100 MVA transmission line for City Power Johannesburg in South Africa. Installation is scheduled for November 2010. The exponential demand growth and resulting strain on the electrical grid in the Johannesburg region of South Africa has led City Power Johannesburg to take steps to modernize its grid quickly and efficiently. Quanta Services selected CTC Cable's ACCC® Conductor to enable City Power Johannesburg to increase capacity over 100% while reducing both line losses and thermal sag on existing structures. Quanta Services use its patented propriety LineMaster™ robotic-arm and energised technique of replacing the conductor while the line is energised, so there is no interruption of electrical service or rerouting of the load. This order follows last year's order for 210 kilometers and another emergency replacement order in June 2010 for 23 kilometers and demonstrates the confidence Quanta Services and City Power Johannesburg have in ACCC® conductor's superior composite core conductor technology as the best solution for the severely constrained electrical grid in Johannesburg. CTC Cable is the major global supplier of composite core conductor, with about 9,000 kilometers of ACCC® conductor commercially deployed at over 140 installations. International Power is biggest IPP provider GDF Suez has taken control of the UK's International Power after the French firm sweetened the deal with a cash dividend for International Power shareholders. The two companies have signed a memorandum of understanding detailing the deal, which would see the bulk of GDF Suez Energy International's assets transferred to International Power to create the world's largest independent power producer. GDF Suez will soon own a 70% stake in the new company, which will be known as New International Power. The remaining 30% of the new group will be owned by International Power shareholders, who will receive a 92 pence-per-share special dividend.The industrial logic of the proposed deal is "compelling" due to the benefits for shareholders, customers and employees and the geographic SEPTEMBER 2010 • and operational fit of the businesses, say the two companies. The deal is also in line with GDF Suez's ambition to expand its electricity generating capacity outside France.New International Power will operate over 66 GW of generating capacity around the world, with an additional 22 GW of committed projects in the pipeline. It will also have a "well balanced portfolio" of assets in terms of geographic presence, fuel mix and contract type.Total synergies from the merger will amount to £165 million per year, say GDF Suez and International Power. "This agreement, which combines these two businesses, creates the leading global energy player in IPP with strong market positions in Latin America, North America, UK-Europe, the Middle East, Asia and Australia," said Gérard WORLDWIDE Mestrallet, Chairman and CEO of GDF SUEZ. "The combined business will have both the operational expertise and the financial flexibility to capture the significant growth opportunities in future international energy infrastructure markets.” INDEPENDENT POWER TOTAL COOLING SOLUTIONS for: Standby and UPS power Co-generation Tri-generation schemes Embedded power and waste to energy schemes Landfill and anerobic digester gas power generation Effluent waste cooling Shipboard generator cooling Thermal oil and fuel cooling Compressor cooling Steam condensing Air-conditioning Dry Air Coolers Radiators Chillers Heat Exchangers Pump Stations Cooling Towers and more… For further information contact us now Tel: +44 (0)1264 364160 Fax: +44 (0)1264 334326 Email: sales@vanspall.co.uk www.vanspall.co.uk design manufacture installation support FUEL CELLS Fuel cells - the future has arrived for the power industry [above] CLEAR-gen. Ballard Power Systems manufactures clean energy hydrogen fuel cells. It puts fuel cells to work through smarter, clean and reliable power solutions and announced the successful completion of a utility-scale distributed generation system using proton exchange membrane (PEM) fuel cells. B allard has designed its new fuel cell generator to provide clean energy peaking capacity, which is particularly useful during heavy energy demand periods in the summer months, says the company. It has tested the generator to a power level of one megawatt. Because fuel cells use hydrogen to produce electricity - with heat and water as by-products - this technology is a more environmentally-friendly means of generating power than diesel or coal alternatives. In addition, the Ballard generator is transportable so it can be relocated to other sites on a seasonal basis. Ballard Power Systems offers a comprehensive portfolio of PEM (proton exchange membrane) fuel cell products designed to meet needs in a wide range of motive and stationary power applications. Ballard's fuel cells are said to deliver tangible durability, environmental and economic improvements over conventional lead-acid battery and diesel-powered systems. Ballard's CLEARgen modular fuel cell product is a megawatt-scale turnkey solution, designed to provide a supply of continuous (>80% uptime) zero-emission power. It’s said to be suitable for locations with a demand for clean, reliable energy, the units utilise hydrogen as a fuel. Velo City 9SSL. 38 Ballard’s 150 Series fuel cell. Key customers for this product include chemical production plants - the unit provides baseload power, using by-product hydrogen to generate electricity which is either sold back to the grid through the electricity utility or used to offset power demand on site. The fuel cell unit offers scalable, modular electricity generation capability for off-grid communities, replacing expensive, polluting diesel generators. When coupled with a wind or PV system, the fuel cell unit can provide large scale energy storage using hydrogen produced during off-peak times. The modular units are available in 1MW building blocks which can be combined to produce electricity, as determined by the location's power requirements and hydrogen availability. Each 1MW building block comprises three separate power banks which can be shut down independently for service and/or replacement while the remaining power banks deliver uninterrupted power. The core technology in the generator is Ballard's FCgen-1300. The FCgen-1300 is a cost-reduced derivative of the Mark1100 motive fuel cell, which is well proven in both car and bus applications. The FCgen-1300 is also combined with fuel reforming technology for use in telecom backup power applications in India, bringing further cost reduction to the distributed generation market through leveraging economies of scale. Fuel cell distributed power generation systems are the smart choice for chemical production plant operators looking to capture the maximum economic and environmental benefits, says Ballard. WIP Internet link www.ballard.com SEPTEMBER 2010 • WORLDWIDE INDEPENDENT POWER PRODUCTS AND SERVICES Victron Energy’s Blue Power Battery Charger This battery charger offers a Universal input: 90-265 VAC or 90-350 VDC. The charger will operate on whatever supply is available. There are adaptive 4-stage charge characteristics: bulk – absorption – float – storage etc. The Blue Power charger features a microprocessor controlled ‘adaptive’ battery management. The ‘adaptive’ feature will automatically optimise the charging process relative to the way the battery is being used, says the company. This means less maintenance and ageing when the battery is not in use. Storage mode float voltage can be reduced to 13.2 V for a 12 V battery). www.victronenergy.com A new platform for easy turbine integration The Switch, a Finland-based provider of megawatt-class permanent magnet generator and full-power converter packages for wind power and other new energy applications, now offers the most complete range of PM packages. The introduction of the newest generator model combines the benefits of a permanent magnet (PM) and direct-drive solution with an outer rotor. These PM machines represent the technology of choice for next-generation wind power generators, as they offer a platform of highly integrated components that are built to last and require very little maintenance. Last year the Switch outer rotor prototypes were shipped to Chinese Dongfang Electrical Machinery Co., Ltd. (DFEM), a leading supplier of cutting-edge wind power technology in the Chinese market where they are being used on wind farms. www.theswitch.com SKF power transmission component categories now available Engineers are always looking for bearings and power transmission products that are mutually compatible and can meet expectations. To that end, SKF has introduced a new unique range of power transmission products. The SKF power transmission range covers most common types of products, which can be divided into six categories belts, pulleys, chains, sprockets, couplings, as well as bushings and hubs. Some of the products are in separate groupings that have different dimensions and different fixing methods and are made from different materials. There are also products that have special characteristics, needed for specific types of applications. All SKF power transmission products are identified by an SKF specific prefix. Apart from that, the designation follows international standards for easy recognition and cross-referencing. Bringing power transmission products under a single brand offers significant user benefits apart from the confidence that comes from a well-known brand. SKF says it can provide a convenient single supply source for products and services with a large stock of products. SKF offers worldwide warehousing and logistics systems through which more than 8,000 power transmission items can be supplied to end-users. www.skf.com ExxonMobil Protects Wind Turbines with Advanced Lubricants ExxonMobil's Mobil SHC-branded synthetic gear oil is now being used to protect more than 30,000 wind turbine gearboxes worldwide, demonstrating how its lubricants are helping the wind energy industry become more cost competitive worldwide. As the wind turbine market has experienced rapid growth around the world over the last decade, ExxonMobil's Mobilgear SHC XMP 320 continues to be a popular lubricant choice for wind turbine operators. Mobilgear SHC XMP 320 is the initial-fill gear oil of choice for the majority of the world's top wind turbine builders. "Although it starts from a small base relative to conventional sources, we expect electricity generated by wind to grow 12% a year through 2030," Mike Hawkins, global brand manager for ExxonMobil Lubricants & Petroleum Specialties Company, tells WIP. "Our wind lubricant technology helps support this growing industry by reducing maintenance requirements and ultimately lowering costs." Mobilgear SHC XMP 320 is said to be an ideal lubricant for gearboxes used to power wind turbines because it exceeds the performance of conventional, mineral-based oils by extending the interval between oil changes from 18 months to three years or more. For wind turbine operators, maximising equipment performance and durability is essential. With its proprietary balanced additive system, Mobilgear SHC XMP 320 offers potential for enhanced energy efficiency and protection against conventional wear modes, such as scuffing and micropitting. www.exxonmobil.com AVEVA - 64-bit power for 3D model visualisations AVEVA Group plc one of the world's leading providers of engineering design and information management solutions for the plant & power industries, has released the first 64-bit versions of its powerful visualisation and design communication technologies. This enables power system designers to take advantage of the greatly increased processing power of the latest 64-bit computers to create highly detailed and easily navigable 3D design visualisations of even bigger and more complex capital projects in the plant and shipbuilding industries. AVEVA Review 12.1 is an established application for 3D design communication. It creates high-quality, photo-realistic renderings of 3D models and features powerful animation capabilities for model fly-throughs and object manipulation so that operations such as equipment replacement may be simulated, can handle a variety of thirdparty CAD model formats. www.aveva.com WORLDWIDE INDEPENDENT POWER • SEPTEMBER 2010 39 CLASSIFIED DIRECTORY OF EQUIPMENT AND SERVICES APROVIS Manufacturer of Gasoline, Diesel and Natural Gas/ LPG Generating Sets 2.2 to 3000 kVA Turbochargers UK Spare parts, replacement turbochargers, overhauls – check, clean, balance and reconditioning. Aksa International (UK) Ltd. Contact: Malcolm Cropley/ James Bexon Design, manufacture, fitting out, and site installation of purpose built modules (On shore and off shore), and acoustic containers for the electrical and allied industries • Exhaust Gas Heat Exchanger • Heat Recovery Steam Generator APROVIS Energy Systems GmbH Unit 6, Pine Court Walker Road Bardon Hill Coalville Leicestershire LE67 I52 UK Tel: + 44 1530 837 472 Fax: + 44 1530 519 577 E-mail: sales@aksa-uk.com www.aksa.com.tr Hortonwood 37, Telford TF1 7XT. Great Britain Tel: + 44 1952 607200 (24hr) Fax: + 44 1952 677179 Email: turbo@gb.abb.com Web: www.abb.com/turbocharging BRADGATE CONTAINERS LTD, Leicester Road, Shepshed, Longborough, Leicestershire LE12 9EG, UK. Tel +44 (0)1509 508678 Fax +44 (0)1509 504350 E-mail: sales@bradgate.co.uk www.bradgate.co.uk Energy Systems GmbH Your CHP partner for : 3GDª!QN@CBQNVMªQ@MFDªNEªFDMDQ@SNQªRDSRªDWSDMCRª EQNLªJ5 ªSNª ,5 ªCDKHUDQHMFªRS@MCAXªOQHLDªNQª A@RDKN@CªONVDQªHMBKTCHMF qª .EERGNQDªNHKª@MCªF@Rª qª #HDRDKª@MCªF@RªONVDQDCªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªªª qª ,@QHMDª qªª3Q@HKDQªLNTMSDC qª ,DCHTLªRODDCªª ª CHDRDKªONVDQDCªª qª &@RªSTQAHMDRª qªª"NLAHMDCªGD@Sª@MC qª !DRONJD ª ONVDQªBNFDMDQ@SHNM 3GDªOQNCTBSªRTHSDªHMBKTCDRªRS@SHBª4/2ªRXRSDLRª (MRS@KK@SHNMª@MCªL@HMSDM@MBDªRDQUHBDRª@MCªSQ@HMHMFª @U@HK@AKD !QN@CBQNVMª+SCª&QNTOª'D@CPT@QSDQR HQjDKCª(MCTRSQH@Kª$RS@SDª'HWNMª2S@EENQCª 2S@EENQCRGHQDª23ª/%ª$MFK@MC SDKª ªªªªªE@Wª ªªª DL@HKªHMENAQN@CBQNVMBNTJªVVVAQN@CBQNVMBNL D-91746 Weidenbach Tel. +49 9826 6559 - 0 Fax: +49 9826 6559 - 19 e-mail: info@aprovis -gmbh .de www.aprovis -gmbh .de ss-ANUFACTURE)NSTALLATION -ANUF E E)NSTA ALLAT LAT #OMMISSIONING3ERVICING # #OM IN ING3ER C G OF+7-7"ESPOKE +7 +7 " KE E 'ENERATOR3ETS ENERATO ETS TS s(6,63WITCHGEAR3ERVICING s HGE 3ERVICING 3E s,OAD0OWER-ONITORING s,OA OAD OWER-ONI OWER-ON 4E 4EL EL +44 (0)1744 814444 %MAILsales@burtonwoodgroup.com %MAIL sales@burtonwoodgroup.com WWWBURTONWOODGROUPCOM WWW BURTONWOODGROUPCOM Cranfield UNIVERSITY Manufacturers of bespoke and standard Diesel / gas generator control panels Low voltage switchboards PLC control & monitoring systems Control & Power Systems Ltd 3D Burniston Industrial Estate Scarborough England YO13 0HG Tel: + 44 (0) 1723 871112 Fax: + 44 (0) 1723 870625 www.controlandpower.co.uk Covrad Heat Transfer Ltd Sir Henry Parkes Road Canley, West Midlands Coventry, CV5 6BN UK Tel: +44(0)2476 675 544 Fax: +44(0) 2476 676 029 e-mail: sales@covrad.co.uk www.covrad.co.uk Second Avenue, Centrum 100 Burton-on-Trent Staffs DE14 2WF SPECIALISED COURSES IN GAS TURBINE TECHNOLOGY FOR ENGINEERS IN THE POWER INDUSTRY Manufacturers of Load banks for sale or hire AC/DC Resistive/Reactive 2kVa–6000kVa For information please contact: Mrs Claire Bellis School of Engineering Cranfield University Tel: +44(0) 1234 754683 Fax: +44(0) 1234 751566 E-mail: c.bellis@cranfield.ac.uk YO14 9PJ. Contact: David Gould – Sales Director T Tel: 01283 531645 00 44 (1) 723 515723 Fax: 01283 510103 E sales@dalepowersolutions.com WE-mail: sales@crestchic.co.uk www.dalepowersolutions.com Website: www.crestchic.co.uk A james DRIN G power plant limited • Builders of bespoke generator systems up to 3,000kVA, single or multiple units. • Control and Distribution Panels. • Power Packs and Welding Sets. • Frequency Changers and Load Banks. • Commissioning and Full Service/Maintenance. Contact Mr J. Martindale or Mr D. Walker Tel: +44 (0)115 9440072 Fax: +44 (0)115 9440235 email: james.dring@talk21.com website: www.jamesdring.co.uk James Dring Power Plant Ltd, 8 Eagle Road, Quarry Hill Industrial Park, Ilkeston, Derbyshire DE7 4RB, UK THE ULTIMATE IN ACOUSTIC FOAM Foam Techniques Ltd, manufacturer and specialist in producing acoustic and thermal insulation foam products. A comprehensive range of insulation materials offer a solution to almost any problem, specification and budget. As a market leader, we export our sound insulation products and services globally to the Gen-Set and Acoustic Enclosure Markets For further information, samples, specs, brochure and pricing, please call Neil Blythe quoting WIP Office: 01933 400096 Mobile: 07801 469997 Email: nblythe@foamtechniques.co.uk ISO 9001 Foam Techniques Ltd, 39 Booth Drive, Park Farm South, Wellingborough, Northants NN8 6GR UK Tel: 01933 400096 Fax: 01933 400095 www.foamtechniques.co.uk Load banks for Sale or Hire AC ratings: 10kW to 1000kW with new controllers for parallel connection & control DC range from 12V to 650V available with low cost stock units, and microprocessor PC data logging UK hire from regional depots Contact Paul Smethurst or visit on line for full data sheets & product details Tel +44 (0)161 763 3100 Fax +44 (0) 161 763 3158 www.hillstone.co.uk sales@hillstone.co.uk Langenthal - Switzerland Tel: +41 (0)62 916 50 30 Fax: +41 (0)62 916 50 35 sales@huegli-tech.com GAC Electronic Governors Gen-set Automation Engine Starters Gasengine Controls Specialists in: Coal Mine Methane, Combined Heat & Power, Landfill Gas, Sewage Gas, Bio Gas. T: +44 (0) 161 432 8833 www.edinauk.com GenCat Tel: +44 (0)1926 466700 Fax: +44 (0)1926 450473 sales@fozmula.com www.fozmula.com GRUPOS • Generator Control Systems • PLC Systems • Switchgear Panels • Changeover & Bypass Panels • Fuel Control Systems " # & Trackers ! $ • !Remote Telemetry & Specialists • %Hazardous Area ' " ( • Design, Install & Service ) * + $ ICEL Group Ltd Tel: 01622 858200 ail: powersystems@icel-group.co.uk %!) ) + , - ./. 2 1$ 2 2 ELECTRÓGENOS GENERATOR SETS specialists in all areas of liquid level controls control : gauge : monitor sense : switch fuel, oil and coolant tanks !& , & 0 1$ 2 2 www.icel-group.co.uk www.huegli-tech.com Europe’s leading energy equipment and service suppliers Tel.: +34 976 107 332 export@gesan.com www.gesan.com ide Systems manufacture an extensive range of industry dedicated electrical distribution equipment from portable power clusters through 3200A automatic changeover panels. With over 50 years combined experience in electrical engineering, our qualified engineers have a high level of technical knowledge to find solutions for your electrical distribution requirements ide Systems Ltd Unit 6 Swaffield Park, Hyssop Close, Cannock, Staffs WS11 7FU T: 01543 574111 F: 01543 571444 www.idesystems.co.uk Maximum performance Minimum Fuss Minimum Fuss Ɣ EXHAUST GAS SILENCERS Ɣ PIPEWORK & ACCESORIES Ɣ CATALYTIC CONVERTER UNITS Ɣ NoX REDUCTION SYSTEMS Ɣ ACOUSTIC CANOPIES Ɣ INLET & EXTRACT ATTENUATORS Ɣ ACOUSTIC DOORS Ɣ ON-SITE INSTALLATIONS Industrial & Marine Silencers Ltd. Tel: +44 (0) 1162 604985 Email: sales@silencers.co.uk www.silencers.co.uk CLASSIFIED The single source for diesel & gas engine products ENGINE STARTING ENGINE CONTROL ENGINE HEATING ENGINE SILENCING ENGINE FILTRATION SINGLE SOURCING INTERPOWER INTERNATIONAL LTD PO Box 70, Pickering, England YO18 7XU Tel: +44 (0) 1751 474034 Fax: +44 (0) 1751 476103 MECC ALTE S.p.A. Via Roma, 20-36051 Creazzo, Vicenza, Italy Tel: +39 0444 396111 Fax: +39 0444 396166 E-mail: mecc-alte-spa@meccalte.it Website HTTP://www.meccalte.com Contact: Mr Lino Pravato Leading independent manufacturer of AC Alternators from 1kva to 1560kva, 2 & 4 Pole, 50 & 60Hz. Welders from 150Amp to 500Amp AC & DC Design, manufacture, service & distribution of standard & bespoke AC alternators to the World! Email: intpower@aol.com Website: www.interpower.co.uk Manufacturers of diesel and gas generator sets, containerised sets, chp systems, marine sets and bespoke systems INDUSTRIAL COOLING SOLUTIONS T: +44 (0) 121 511 0400 www.ipu.co.uk DIRECTORY OF EQUIPMENT AND SERVICES Power Electrics PANOTO is a major designer and producer of radiators to the world GENSET market Tel: + 90 212 8750990 www.panoto.com.tr GENERATOR SOLUTIONS RENTAL • SALES SERVICE • PARTS • Bristol • London • Cambridge • Stoke • South Wales NATIONAL DEPOT NETWORK Tel: 0870 850 0858 www.powerelectrics.com Generating Silence Powerplus Engineering RASA Radyator Sanayi A.S Beylikduzu, Akcaburgaz Mevkii, San. Bir 4. Bolge 11. Cad. No. 23 Buyukcekmece, Istanbul – Turkey Tel. +90 212 886 85 81 (pbx) Fax. +90 212 886 80 78 E-mail : eyerlikaya@rasa.com.tr School Road, Langham Colchester, Essex CO4 5PB T: +44 (0)1206 271266 F: +44 (0)1206 271208 enquiries@powerpluseng.co.uk www.powerpluseng.co.uk Contact person : Ms. Ebru Yerlikaya RASA designs, manufactures and supplies cooling radiators for water, air and oil in various shapes and sizes to meet the specifications of the gen-set industry. Under certification of ISO 9001: 2000 iso containers, acoustic & weatherproof enclosures, CHP and plant room equipment VOLSPEC WOODROLFE ROAD TOLLESBURY ESSEX TEL: 01621 869756 FAX: 01621 868859 www.volspec.co.uk email: sales@volspec.co.uk European sales and service subsidiary of Mitsubishi Heavy Industries Ltd, Japan. Contact: G. G. de Wit Mitsubishi diesel engines from 3.5 to approx 3677kW and S.I. gas engines from 245 to 2100kW. Precision Controls Ltd Distributors for: 205-590-3505 sales@maegen.com 1155 kW kW - 1515 MMW GENERATOR GGENER ENERAT ATOR OR SET SSETS ETSS READY RE EAADDYY TTOO SHIP SHIP WORLDWIDE WWORL ORLDW LDWIDE IDE www.maegen.com ENGINE GENERATOR CONTROLS AIR & HYRAULIC STARTERS Installation, commissioning, breakdown service, repair, site survey, technical support and training. Contact: Susan Campbell Tel: +44 (0)161 476 4606 Fax: +44 (0)161 476 5639 sales@precisioncontrols.co.uk www.precisioncontrols.co.uk Watford Control MARINE&INDUSTRIAL ENGINEERS • Generator Specialists • Volvo Penta Sales & Service MHI Equipment Europe B.V. PO Box 30101,1303 AC Almere Netherlands. Tel: +31-36-5388311 Fax: +31-36-5388342 Web: www.mhimee.nl Designers and Manufacturers of A.C. Voltage Stabilisers and Power Conditioners For Further Information contact www.watfordcontrol.com E-mail: sales@watfordcontrol.co.uk Tel: +44(0)1536 401345 Fax:+44(0)1536 401164 Innovative access hardware for canopies & large enclosures Flush-fit latches, locks, grab handles, hinges, fuel caps & plant-on container hardware. Full catalogue on web-site www.wbh.co.uk Weston Body Hardware Limited, P.O. Box 309, Redditch B98 7SN Tel: 01527 516060 Fax: 01527 526060 E-mail: lockmaster@wbh.co.uk To advertise in the Classified Section please contact our Sales P.O. Box 546, 1970 AM IJmuiden The Netherlands T +31 255 530304 F +31 255 521587 E-mail info@zwartijmuiden.nl www.zwarttechniek.com Power Management Units and Protection Relays for Diesel/Gas engines, power plants, emergency power systems and cogeneration applications. Department on +44(0)1403 220750 or email power@gmp.uk.com GLOBAL u n ADR APPROVED DOUBLE SKIN DIESEL TRANSPORT IBC’S: 959-3000 LITRES T +44 (0)1454 227 277 F +44 (0)1454 227 549 Tel: +49 711 789 54-0 Fax: +49 711 789 54-100 E-Mail: stgt-info@woodward.com w w w.woodward.com ENGINE MANUFACTURERS GUIDE Edina Unit 13 Rugby Park Bletchley Road, Stockport SK4 3EF T +44 (0) 161 432 8833 F +44 (0) 161 4328833 sales@edinauk.com www.edinauk.com Sole distributor of MWM generating sets in the UK and Ireland Electrical Electrical Model Fuel rpm Output Efficiency (kW) % TCG2016V08 g 1500 372 41.9 TCG2016V12 g 1500 556 41.7 TCG2016V16 g 1500 736 42.0 TCG2020V12 g 1500 1138 43.1 TCG2020V16 g 1500 1513 43.0 TCG2020V20 g 1500 1902 43.4 43.5 TCG2032V12 g 1000 3333 TCG2032V16 g 1000 4300 43.5 All engines available for both natural gas and biogas. TCG2032V12 and V16 also available for syngas. NOx level: 500mg/m3 Ratings to ISO 3046/1 Methane Number (MN): 70 Model Fuel rpm TCD2016V12 TCD2016V16 TCD2020V12 TCD2020V16 d d d d 1500 1500 1500 1500 Elec O/P Elec O/P Continuous Prime 548 736 736 832 547 624 1875 1964 Standby diesels from 50kVA to 3000kVA also available GE Energy Jenbacher gas engines Headquarters A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model Fuel rpm Pel Pth JMS 208 GS g 1,500 330 358 JMS 208 GS g 1,800 335 406 JMS 312 GS g 1,500 625 731 JMS 312 GS g 1,800 633 808 JMS 316 GS g 1,500 834 988 JMS 316 GS g 1,800 848 1,079 JMS 320 GS g 1,500 1,063 1,190 JMS 320 GS g 1,800 1,060 1,313 JMS 412 GS g 1,500 844 892 JMS 416 GS g 1,500 1,131 1,194 JMS 420 GS g 1,500 1,415 1,492 JMS 612 GS g 1,500 1,820 1,792 JMS 616 GS g 1,500 2,433 2,399 JMS 620 GS g 1,500 3,041 3,020 Ratings natural gas standard, NOx ≤ 500 mg/m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team. TAD1242GE TAD1640GE TAD1641GE TAD1642GE 352 393 433 485 409 462 509 570 http://www.man-mn.com Contact: Dr. Ing. Marko Dekena, sales manager MAN Nutzfahrzeuge AG, Business Unit Engines develops and manufactures high speed diesel engines for gensets with ratings 225 up to 798 kW and gas engines for cogeneration with ratings 54-420 kW. MAN Diesel Engines for Gensets PRP Prime Power Model rpm kWm D0836 LE201 d 1500 225 D2866 LE201 d 1500 280 D2876 LE201 d 1500 355 D2848 LE211 d 1500 405 D2840 LE201 d 1500 451 D2840 LE211 d 1500 495 D2842 LE201 d 1500 543 D2842 LE211 d 1500 590 D0836 LE201 d 1800 252 D2866 LE201 d 1800 322 D2876 LE201 d 1800 405 D2848 LE211 d 1800 460 D2840 LE201 d 1800 515 D2840 LE211 d 1800 565 D2842 LE201 d 1800 620 D2842 LE211 d 1800 695 LTP Limited Time Running Power Model rpm kWm D0836 LE203 d 1500 248 D2866 LE203 d 1500 360 D2876 LE203 d 1500 451 D2848 LE213 d 1500 495 d 1500 545 D2840 LE203 D2840 LE213 d 1500 610 D2842 LE203 d 1500 633 D2842 LE213 d 1500 702 D0836 LE203 d 1800 277 D2866 LE203 d 1800 400 D2876 LE203 d 1800 507 D2848 LE213 d 1800 539 D2840 LE203 d 1800 585 D2840 LE213 d 1800 660 D2842 LE203 d 1800 718 D2842 LE213 d 1800 798 kWe 200 249 318 362 409 452 502 543 219 285 357 407 462 498 566 633 kWe 220 325 410 450 500 560 580 650 240 360 450 480 530 600 660 735 MAN Gas Engines for Cogeneration Plants Model rpm kWm E0834 E302 g 1500 54 E0836 E302 g 1500 75 E0836 LE202 g 1500 110 E2876 E312 g 1500 150 E2876 TE302 g 1500 150 g 1500 210 E2876 LE302 E2842 E312 g 1500 250 E2842 LE312 g 1500 400 E0834 E302 g 1800 62 E0836 E302 g 1800 85 E0836 LE202 g 1800 110 E2876 E312 g 1800 170 E2876 TE302 g 1800 150 E2876 LE302 g 1800 210 E2842 E312 g 1800 280 E2842 LE312 g 1800 420 MAN Nutzfahrzeug AG MHI EQUIPMENT EUROPE BV Business Unit Engines Dept. MVL, PO Box 44 02 58 D-90207 Nuernberg, Germany Tel: +49-911-420-1745 Fax: +49-911-420-1932 E-mail: engines.components@de.man-mn.com P.O. Box 30101,1303 AC Almere, Netherlands. Tel: + 31-36-5388311 Fax: + 31-36-5388342 www.mhimee.nl European sales and service subsidiary of Mitsubishi Heavy Industries Ltd. Japan. Contact: G. G. de Wit Mitsubishi diesel engines from 3.5 to approx 3677 kW and S.I. gas engines from 245 to 2100 kW. L2E L3E S3L S3L2 S4L S4L2 S4Q S4Q2 S4S S4S-DT S6S S6S-DT S4K-D S4K-DT S6K-D S6K-DT 6D16 6D16T 6D24 6D24T 6D24TC S6B-PTA S6B-PTK S6B3-PTA S6B3-PTK S6A3-PTA S6A3-PTK S6R-PTA S6R-PTK S6R2-PTA S6R2-PTK S12A2-PTA S12A2-PTK S12H-PTA S12H-PTK S12R-PTA S12R-PTK S12R2-PTA S12R2-PTK S16R-PTA S16R-PTK S16R2-PTA S16R2-PTK S6U-PTA S6U-PTK S6U2-PTA S6U2-PTK S8U-PTA S8U-PTK S12U-PTA S12U-PTK S16U-PTA S16U-PTK GS6A3-PTK GS12A2-PTK GS6R-PTK GS12R-PTK GS16R-PTK GS6U-PTK GS8U-PTK GS12U-PTK GS16U-PTK d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d d g g g g g g g g g Stand-by Prime kWm power kWm 3000 9.6 8.2 3000 14.7 12.6 3000 18.8 16.3 3000 20.6 17.7 3000 25 22.1 3000 27.6 24.1 3000 36.8 33.5 3000 39.7 36 1500 30.9 28 1500 40.5 36.8 1500 45.6 41.2 1500 59.6 54.1 1500 46 42 1500 59 54 1500 69 63 88 80 1500 1500 71 65 1500 117 106 1500 125 114 1500 185 168 1500 204 185 1500 261 235 1500 283 257 1500 370 335 1500 390 355 1500 440 400 1500 475 430 1500 570 515 1500 600 545 1500 655 595 1500 705 640 1500 746 679 1500 783 709 1500 1020 930 1500 1080 980 1500 1220 1110 1500 1230 1120 1500 1315 1195 1500 1350 1230 1500 1620 1480 1500 1650 1500 1500 1790 1630 1500 1945 1765 1000 1259 1143 1000 1351 1220 1000 1395 1268 1000 1485 1350 1000 1678 1524 1000 1802 1627 1000 2518 2286 1000 2703 2440 1000 3357 3048 1000 3604 3254 continuous output kWm 1500 243 1500 441 1500 338 1500 676 1500 900 1000 790 1000 1051 1000 1581 1000 2103 MTU Friedrichshafen GmbH 88040 Friedrichshafen Germany Phone +49 7541 90-7006 Fax +49 7541 90-7084 powergenregion1@mtu-online.com www.mtu-online.com 16V 2000 G63 18V 2000 G63 12V 2000 G23 (U) 12V 2000 G63 (U) 16V 2000 G23 (U) 16V 2000 G63 (U) 18V 2000 G63 (U) 8V 4000 G61 12V 4000 G21 12V 4000 G61 MTU Detroit Diesel Inc. 13400 Outer Drive West Detroit, Michigan 48239 USA Phone +1 313 592 57 08 Fax +1 313 592 51 58 powergenregion3@mtu-online.com www.mtudetroitdiesel.com Fuel rpm Hz kWm Diesel engines 50 Hz" Series 60 d 1500 50 280 Series 60 d 1500 50 298 8V 2000 G d 1500 50 303 8V 2000 G d 1500 50 336 12V 2000 G23 d 1500 50 452 12V 2000 G63 d 1500 50 515 16V 2000 G63 d 1500 50 655 18V 2000 G63 d 1500 50 720 12V 2000 G63 (U) d 1500 50 515 16V 2000 G63 (U) d 1500 50 655 18V 2000 G63 (U) d 1500 50 720 8V 4000 G61 d 1500 50 735 12V 4000 G61 d 1500 50 1095 16V 4000 G61 d 1500 50 1450 d 1500 50 2000 20V 4000 G62 8V 4000 G61 (U) d 1500 50 735 12V 4000 G61 (U) d 1500 50 1095 16V 4000 G61 (U) d 1500 50 1450 20V 4000 G62 (U) d 1500 50 2000 12V 4000 P61 d 1500 50 1140 16V 4000 P61 d 1500 50 1520 Diesel engines 60 Hz" Series 60 d 1800 60 280 Series 60 d 1800 60 354 8V 2000 G d 1800 60 370 12V 2000 G43 d 1800 60 561 12V 2000 G83 d 1800 60 625 16V 2000 G43 d 1800 60 743 16V 2000 G83 d 1800 60 835 18V 2000 G83 d 1800 60 900 d 1800 60 750 8V 4000 G81 12V 4000 G41 d 1800 60 1020 12V 4000 G81 d 1800 60 1120 16V 4000 G41 d 1800 60 1360 16V 4000 G81 d 1800 60 1495 20V 4000 G82 d 1800 60 2060 12V 4000 P81 d 1800 60 1380 16V 4000 P81 d 1800 60 1840 1200 rpm / 60 Hz 12V 4000 G71 d 1200 60 870 16V 4000 G71 d 1200 60 1140 Gas engines natural gas 50 Hz" 12V 2000 L60 1) g 1500 50 450 12V 2000 L60 2) g 1500 50 480 16V 2000 L60 1) g 1500 50 600 16V 2000 L60 2) g 1500 50 640 18V 2000 L60 1) g 1500 50 675 18V 2000 L60 2) g 1500 50 720 12V 4000 L61 2) g 1500 50 1200 16V 4000 L61 2) g 1500 50 1600 NOx emission < 250mg/m3 NOx emission < 500mg/m3" Series 60 Series 60 Series 60 Series 60 Series 60 8V 2000 G 8V 2000 G 8V 2000 G 12V 2000 G23 12V 2000 G63 16V 2000 G23 d d d d d d d d d d d 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 50 50 50 50 50 50 50 50 50 50 50 272 313 321 362 411 330 365 409 565 625 720 d d d d d d d d d d 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 50 50 50 50 50 50 50 50 50 50 805 895 565 625 720 805 895 895 1205 1330 755 840 530 590 675 755 840 850 1145 1265 SCANIA ENGINES kWe 260 275 285 315 430 490 620 685 485 615 675 700 1040 1380 1900 700 1040 1380 1900 1085 1445 224 285 295 450 500 595 670 720 600 815 895 1090 1195 1650 1105 1470 SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 e-mail engines@scania.com Web www.scania.com UK Contact Ian Cooper Scania GB ltd Tel +441908 329385 Fax +441908 329483 E-mail ian.cooper@scania.com Diesel engines for power generation Prime Power 250 to 550kVA Stand by Power 250 to 600kVA Engine Range Prime Power 50hz at (70% load factor) Model Spec RPM kWm kVA DC9 65 (10-93) 1500 225 250 DC9 65 (10-94) 1500 247 275 DC9 65 (10-95) 1500 266 300 DC12 59 (10-31) 1500 270 300 DC12 59 (10-32) 1500 313 350 DC12 59 (10-33) 1500 356 400 DC12 59 (10-34) 1500 399 450 DC16 45 (10-25) 1500 400 450 DC16 45 (10-30) 1500 439 500 DC16 44 (10-27) 1500 481 550 Engines are also available for 1800 RPM for 60hz Bio Diesel The engine range above can be operated with bio-diesel providing the fuel meets the requirements of EN14214 standard GAS NE TURBIDI E GU 695 910 425 450 565 600 635 675 1130 1505 250 290 295 335 380 310 345 385 530 590 675 MTU Friedrichshafen GmbH 88040 Friedrichshafen Germany Phone +49 7541 90-7006 Fax +49 7541 90-7084 powergenregion1@mtu-online.com www.mtu-online.com MTU Detroit Diesel Inc. 13400 Outer Drive West Detroit, Michigan 48239 USA Phone +1 313 592 57 08 Fax +1 313 592 51 58 powergenregion3@mtu-online.com www.mtudetroitdiesel.com Gasturbines Fuel rpm Hz kWm kWe LM 2500 d/g 3600 50 22500 LM 2500 STIG d/g 3600 50 27000 LM 2500 + d/g 3600 50 31200 Safe on the outside… …Protected on the inside. At Bradgate we build all-round safe environments for equipment, activity and people. Each of our custom designed equipment modules and acoustic containers are built to dramatically reduce noise and provide significant protection from the elements – whether wind, rain, fire and explosion. For an engineering solution that is reliably safer, call Bradgate. Bradgate Containers Limited, Leicester Road, Shepshed, Leicestershire, LE12 9EG England Tel: +44 (0)1509 508678 Fax: +44 (0)1509 504350 (Sales / General Enquiries) sales@bradgate.co.uk www.bradgate.co.uk