CR24 UPKIT INSTALLATION INSTRUCTIONS CR24-UPKIT Includes: (2) Outer Adapter Mount (2) Inner Adapter Mount (2) Side Panels (2) Ground Wire Assembly (5) Mount Plugs NOTICE: Do not install with total power input greater than power rating of original fixture. WARNING – Risk of fire or electric shock. LED Retrofit Kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician. WARNING – Risk of fire or electric shock. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings. Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation. WARNING – To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects. NOTICE: This kit is intended for use with existing light fixtures where the host light fixture is either (a) provided with no open holes larger than 26mm2 (0.04in2) in area, or (b) rated, and marked, for use in non-fire rated installations. NOTE: Suitable for bi-level switching only on line voltage input for low voltage dimming connections, Class 1 wiring methods shall be employed. NOTE: This kit is intended for use with existing light fixtures with standard 2’ width, 4’ length and an internal height of minimum 3”. NOTE: This retrofit is suitable for use in Type IC applications. (2) End Mounts (1) Light Engine (Packaged Separately) TO INSTALL: 1a 1b Light Engine Flange Tab Holes Flange Slot Snap Tabs Guide Slot Guide Rail 1b 2b Lamp Holder Leads Ballast Cover Fluorescent Light Bulbs Lens/Louver CR24 UPKIT Lamp Holder Ballast PREPARE LIGHT ENGINE FOR INSTALLATION Step 1: a. Slide Outer Adapter Mount up around the Driver Enclosure on the Light Engine. b. Install the Inner Adapter Mount by sliding it along the Light Engine Reflector making sure that the guide rail on the Inner Adapter enters the guide slot on the Outer Adapter. Also ensure that the flange on the Light Engine glides into the flange slot on the Inner Adapter Mount. Once together, verify that the snap tabs are fully engaged in the tab holes. c. Repeat the steps on the other end of the Light Engine that doesn’t have the Driver Enclosure. PREPPING THE HOST LIGHTING FIXTURE Step 2: a. Disconnect power to the host lighting fixture to be replaced. b. Remove the Lens/Louver, Fluorescent Light Bulbs, Lamp Holders, Lamp Holder Leads and Ballast Cover from lighting fixture. 1 2d Step 2 (Continued): c. Cut the power wires going into the input side of the ballast. The ballast may remain in place, unless it is determined that it needs to be removed to provide extra clearance. 2d 2e NOTE: If parts have to be removed from the host lighting fixture in order to complete the installation of this upgrade kit, then make sure that open holes are closed-off utilizing the existing host lighting fixture hardware (i.e. screws, covers, etc.) 2f d. Insert a corner of one of the End Mounts into the ceiling in between the T-grid and the host lighting fixture and do the same on the opposite diagonal corner. Rotate the End Mount so that it is square in the host lighting fixture. e. Push the End Mount to the back of the host lighting fixture so that the long edge of the End Mount slides in between the T-grid and the host lighting fixture. Repeat the process on the other end host lighting fixture. 2g 2f f. Install the Side Panels by first inserting the Side Panel Guide into the Side Panel Guide Slot on one end and then the other. Side Panel Guide Side Panel Guide Slot Hemmed Edge 3a 3a Mount Pin Hole Mount Pin Mount Pin Vertical Guide Side Panel Grounding Tab 3c 45° h. Secure the host lighting fixture within its respective gridwork by either (a) utilizing the earthquake/ suspended ceiling clips on the existing host lighting fixture, or (b) insert screws through the gridwork right above the recessed lip of the host lighting fixture so as to prevent the host lighting fixture from moving upward in the gridwork. INSTALLING LIGHT ENGINE 3b 3a g. Push the Side Panel outward until the Hemmed Edge inserts in between the T-grid and the host lighting fixture. Repeat on the other side of the fixture with the other Side Panel. Light Engine Junction Box Step 3: a. Install Light Engine into the fixture by holding it vertical and pushing it upward so that the Mount Pin falls into the Mount Pin Vertical Guide. Continue to push upward until the Mount Pin snaps into the Mount Pin Hole on each end. Slowly remove support holding Light Engine to ensure the Light Engine is being supported by the End Mount. b. Once the Light Engine is properly hung, the electrical connections need to be made. The first step is to ground the Side Panels. This is done by inserting a Ground Wire Assembly on each Side Panel. Make the connection on the Side Panel Grounding Tabs closest to the junction box on the Light Engine. c. After these connections are made, using the Ground Wire Assembly connector to bend the Side Panel Grounding Tabs up around 45°. This prevents the Ground Wire Assemblies from interfering with the Light Engine when it is fully installed. CR24 UPKIT 2 3d MAIN POWER LIGHT ENGINE WHITE - NEUTRAL BLACK #1 - HOT BLACK #2 - HOT (OPTIONAL) GREEN OR BARE WIRE - GROUND SIDE PANEL SIDE PANEL DIMMING SUPPLY WIRES (if applicable) HOST LIGHTING FIXTURE 3e 3e Mount Pin Mount Pin Pivoting Guide Mount Pin Hole 4a 3f Mount Plug Step 3 (Continued): d. When wiring the light engine, either utilize the provided grommets in the knockouts located on the junction box covers on the top of the light engine, or remove the junction box covers from the light engine completely. Connect wires as shown in wiring diagram. Tuck the wiring above the Side Panel closest to the Light Engine junction box so that they are out of the way. NOTE: If additional wiring is needed in order to complete the installation of this upgrade kit, then it is recommended to utilize the wiring from the original host lighting fixture that was discarded. e. Swing the free hanging end of the Light Engine up and ensure that the Mount Pin slides into the Mount Pin Pivoting Guide. Continue to push up until the Mount Pin snaps into the Mount Pin Hole of each side of the Light Engine. f. The unit is now ready to use. Reconnect power to the fixture and turn on light to test connections. REMOVING LIGHT ENGINE Step 4: a. To remove the UPKIT fixture, first disconnect the power going to the fixture. Then remove the Mount Plugs from one end of the fixture by prying them out using a sharp, small tool. b. Once the Mount Plug is removed, a slot in the Mount Pin is visible. Insert a flathead screwdriver in the slot and slide in the Mount Pin away from the center of the fixture. This will disengage one side of the Light Engine. Repeat the process for the other side until the Light Engine can swing down. c. When the Light Engine is hanging from the fixture, disconnect the power connections and grounding wires. 4b Mount Pin Slot d. Remove the Mount Plugs from this end and use the screwdriver to disengage the Light Engine from the fixture. e. Remove the Side Panels and then take out the End Mounts. NOTE: The retrofit kit is accepted as a component of a luminaire where the suitability of the combination shall be determined by CSA or Authorities having jurisdiction. CREE® TRUEWHITE® TECHNOLOGY FIXTURE LIMITED CONSUMER WARRANTY Made in USA The limited warranty set forth below is given by the Cree company listed below ("Seller") with respect to the lighting product packaged with this limited warranty (the "Product"). Your Product, when delivered to you in new condition in its original packaging, is warranted against defects in materials or workmanship as follows: for a period of FIVE (5) YEARS from the date of original purchase, defective parts or a defective Product returned with the sales receipt as proof of purchase to Seller, or its authorized service providers, as applicable, and proven to be defective upon inspection, will be repaired, or exchanged for a new Product, as determined by Seller, or the authorized service provider. This limited warranty covers all defects encountered in normal use of the Product, and does not apply in the following cases: Loss of or damage to the Product due to acts of God; fire; vandalism; civil disturbances; power surges; improper power supply; electrical current fluctuations; corrosive environment installations; induced vibration; harmonic oscillation or resonance associated with movement of air currents around the product; abuse; alteration; accident; mishandling; failure to follow operating, maintenance or environmental instructions prescribed by Seller in writing or services performed by someone other than Seller or its authorized service provider. WARRANTY IS VOID IF PRODUCT IS NOT USED FOR THE PURPOSE FOR WHICH THIS PRODUCT IS MANUFACTURED. Any complaints you may have regarding the Product should be addressed to Ruud Lighting, Inc., 9201 Washington Avenue, Racine, WI 53406. Seller shall have no liability under this warranty unless Seller is notified in writing within sixty (60) days after your discovery of the defect and the defective items are promptly returned to Seller, freight prepaid, and received by Seller. This warranty excludes field labor and service charges related to the repair or replacement of the product. NO IMPLIED WARRANTY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, APPLIES TO THE PRODUCT AFTER THE APPLICABLE PERIOD OF THE EXPRESS LIMITED WARRANTY STATED ABOVE, AND NO OTHER EXPRESS WARRANTY OR GUARANTY GIVEN BY ANY PERSON OR ENTITY WITH RESPECT TO THE PRODUCT SHALL BIND SELLER. (SOME STATES AND PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.) LPN000131_A www.cree.com/lighting CR24 UPKIT 3