DILLINGER HÜTTE GTS

advertisement
DILLINGER HÜTTE GTS
HEAVY STEEL PLATE FROM STOCK
THE SUPPLY CAPABILITIES
OF DILLINGER HÜTTE GROUP’S
STEEL SERVICE CENTRES
DILLINGER HÜTTE GTS
DiIlinger Hütte GTS is Europe’s leading heavy plate producer, and possesses
an annual production capacity of some 2.3 million tonnes. The company is
the reliable producer of high-quality heavy plate for an extremely broad and
diverse range of applications. Among many other fields, DiIlinger Hütte GTS
serves the offshore industry, the pressure vessel sector, heavy machinery
fabricators and construction equipment OEMs.
DiIlinger Hütte GTS supplies an exceptionally wide range of dimensions,
including extremely thick and extremely wide plates. The company has the
flexible capability to implement customers‘ individual specifications, in order
to make its special contribution to assuring the optimum solution both
for unique projects and continuous series production. Its two rolling mills
routinely process up to 5,000 grades as specified in steel standards and/or
specially tailored to customers’ specifications. Dillinger Hütte GTS has the
necessary infrastructure to supply customers ex works from a batch size of
4.5 t, up to and including large-scale projects.
Not only ex mill, but also ex stock, to assure fast delivery:
DiIlinger Hütte GTS Steel Service Centres can be found, among others, in Ger­many, the Netherlands, France and the UAE (www.dillingermiddleeast.com),
and hold stocks totalling more than 100,000 t of heavy plate. Only the
capabilities available from the European Steel Service Centres (Ancofer
Stahlhandel, Jebens and AncoferWaldram Steelplates) are highlighted below.
Dillinger Hütte GTS
Steel Service Centres
Ancofer Stahlhandel 90 %
AncoferWaldram Steelplates 100 %
Jebens 100 %
other SSCs
The stocks operated by Ancofer Stahlhandel, Jebens and AncoferWaldram
Steelplates supply an impressively wide range of grades:
n N
ot just standard plate, but also special grades for offshore applications,
pressure vessel fabrication, structural steel engineering and heavy
machinery.
n Not only in standard dimensions but also in plate thicknesses up to above
400 mm and plate width of 4,000 mm and more.
The following information spotlights special heavy plate products produced
by Dillinger Hütte GTS and available from stock.
AG der Dillinger Hüttenwerke, P.O. Box 1580, D-66748 Dillingen/Saar, Germany
Tel.: +49 6831 47 0 Fax: +49 6831 47 22 12, E-Mail: info@dillinger.biz, www.dillinger.de
Ancofer Stahlhandel, located in
Mülheim an der Ruhr, Germany,
has been a member of the
Dillinger Hütte group since 1997.
Ancofer Stahlhandel’s function
is to assure the rapid availability
of a wide range of heavy steel
plates from stock, plus flame-cut
components. The company stores
a large range of plates, including structural and pressure vessel steels in plate
widths up to 4,000 mm at its ten warehouses with their 21,800 m² of storage
space. A large selection of additional services is also available.
Ancofer is universally acclaimed as a specialist in heavy plate, and supplies
a large range of steels in diverse dimensions – not only standard steel
products, but also plate thicknesses up to 250 mm, lengths up to 20,000 mm
and widths up to 4,000 mm.
The Ancofer flame-cutting shop is one of
Germany’s largest, most experienced and
most productive. Decades of know-how,
highly trained and capable staff, plus
modern equipment, assure perfect results
and optimum delivery times.
View the complete Ancofer range at:
http://www.ancofer.de
Ancofer Stahlhandel GmbH, Rheinstraße 163, D-45478 Mülheim an der Ruhr, Germany
Tel.: +49 208 5802 0, Fax: +49 208 5802 259, E-Mail: info@as.dillinger.biz , www.ancofer.de
Jebens, located in Korntal-Münchingen, near Stuttgart, Germany, has been
part of the Dillinger Hütte group since 1990. Jebens is dedicated to supplying
thick and heavy plates and profiled slabs, heavy machined oxy-cut parts,
and fully prefabricated, welded and painted steel components.
Jebens stocks a large range of ultra-thick structural steel plates and profiled
slabs produced by Dillinger Hütte GTS. Examples:
Grade
Designation
Standard
Construction steel
S355J2+N
Structural steel
EN 10025-2
S355K2+N
C45
42CrMo4
Profiled slabs
in accordance with chemical composition
for S235 to S355
Thickness
Width
up to 410 mm
up to 4,000 mm
up to 3,500 mm
8 - 250 mm
20 - 200 mm
up to 650 mm
The company‘s all-round production capabilities at least seven different
sectors make it a highly popular solutions partner for plates and other
items up to 55 t in weight. These elements are precision flame-cut to the
dimensions necessary in this sector. Thicknesses ranging from 8 to 650 mm,
widths up to 4,000 mm and lengths up to 20,000 mm permit highly efficient
production of components with the minimum number of individual parts,
minimising the need for welding.
A wide range of fabrication options make Jebens your “one-stop” steel
provider. From support at the design stage, via cutting, chamfering of highly
complex geometries, drilling, milling, annealing and normalising, up to and
including sandblasting and painting, this specialist in demanding tasks
produces all-in, ready-to-install welded components.
View the complete Jebens range at http://www.jebens.de
Jebens GmbH, Daimlerstraße 35-37, D-70825 Korntal-Münchingen, Germany
Tel.: +49 711 8002 0, Fax: +49 711 8002 100
E-Mail: info@jebens.dillinger.biz, www.jebens.de
AncoferWaldram Steelplates
has been a specialist supplier of
heavy carbon steel plates and
profiled parts for more than
thirty-five years.
Its combination of comprehensive stocks of more than 35,000 t
of heavy carbon steel plates,
combined with its sophis­ticated
profiling equipment, give Ancofer­Waldram Steelplates the decisive lead in
experience, product range and customer service.
© Huisman Equipment B.V.
© Mammoet Holding B.V.
AncoferWaldram Steelplates holds a large stock of plates for offshore and
marine applications, and also structural, pressure vessel and other grades.
With its workforce of 90 employees, AncoferWaldram Steelplates supplies
a broad international customer base in the fields of offshore fabrication,
steel and crane engineering, boiler and pressure vessel equipment, heavy
machinery, yellow goods, dredging and shipbuilding.
View the complete AncoferWaldram Steelplates range at:
http://www.ancoferwaldram.nl
Ancofer Waldram Steelplates bv, P.O. Box 190, NL-4900 AD Oosterhout, The Netherlands
Tel.: +31 162 49 15 00, E-Mail: sales@aws.dillinger.biz, www.ancoferwaldram.nl
DILLINGER HÜTTE GTS
The following chart shows the Dillinger Hütte GTS range for the various
supply conditions:
5200
5000
4800
4600
4400
4200
4000
3800
3600
3400
3200
3000
2800
2600
2400
2200
2000
1800
1600
1400
1200
1000
wid
th in
mm
m
2t
: 28
gth prox. 5
len
p
late ht: a
g
x. p
Ma te wei
la
x. p
Ma
N, AR
Plat
e
TM
5
7
6
10
8
N, AR
Q, Q + A
15
12
30
20
50
40
70
60
90
80
120
100
160
140
200
180
240
220
280
260
320
300
360
340
400
380
410
Plate thickness in mm
N
AR
TM
Q
A
=
=
=
=
=
normalised
as rolled
thermomechanically rolled
quenched
annealed
Please enquire for plate formats not expressly featured in the published
range.
Find your local sales contact at:
http://www.dillinger.de/dh/kontakt/weltweit/index.shtml.en
AG der Dillinger Hüttenwerke, P.O. Box 1580, D-66748 Dillingen/Saar, Germany
Tel.: +49 6831 47 0 Fax: +49 6831 47 22 12, E-Mail: info@dillinger.biz, www.dillinger.de
Strategically located between the major international ports of Rotterdam
and Antwerp, AncoferWaldram Steelplates holds a large and varied stock of
special grades from the Dillinger Hütte GTS range.
An impressively wide selection of steel plates for offshore and marine
applications, pressure vessel and structural steel engineering, plus the
DILLIMAX high-tensile and DILLIDUR wear-resistant plate grades, is available.
Grade
Pressure vessel
P355NL2
SA516 Grade 70
DICREST®5
SA516 Grade
60/65/70
Construction steel
S355J2+N
S355K2+N
Designation
Standard
Thickness
Normalised fine grained
steel
Hydrogen induced
cracking (HIC) resistant
plates
EN 10028-3/
ASTM A516M
up to 220 mm
ASTM A516M
8 to 100 mm
Structural steel
EN 10025-2
up to 300 mm
EN 10025-3
up to 200 mm
EN 10025-4
8 to 100 mm
10 to 100 mm
DNV rules
6 to 100 mm
Lloyd’s rules
6 to 150 mm
Normalised fine grained
steel
S355M/ML
Thermomechanically
rolled fine grained steel
S460M/ML
Steel for marine applications
Structural steel
DNV: NV D36 and NV E36
LRS: Grade A, DH36
and EH36
Offshore
S355G8/10+M
S355NL
S355G8/10+N
S460G2+M
S420G2+M
API 2W Grade 50
High-strength steel
DILLIMAX 690 T/E
Offshore grades
S690 with Charpy at
-40 °C / -60 °C
EN 10225
NORSOK
M120 /Y20
NORSOK
M120 /Y40
API 2W
Width
up to
3,000 mm
up to
3,000 mm
up to
3,500 mm
up to
3,050 mm
up to
3,500 mm
8 to 100 mm
110 to 150 mm
10 to 100 mm
up to
3,050 mm
8 to 100 mm
EN 10025-6
8 to 250 mm
up to
3,000 mm
50 to 150 mm
up to
2,500 mm
Wear-resistant steel
DILLIDUR IMPACT
DILLIDUR 400 V
DILLIDUR 450 V
DILLIDUR 500 V
340 HB grade with high
impact toughness at -40 °C
Water quenched 400 HB
Water quenched 450 HB
Water quenched 500 HB
–
8 to 150 mm
8 to 100 mm
up to
3,000 mm
View the complete AncoferWaldram Steelplates range at:
http://www.ancoferwaldram.nl
AncoferWaldram Steelplates
not only supplies heavy
steel plate in all commercial
stock dimensions, it also
operates its own modern
flame-cutting facilities.
Ancofer Waldram Steelplates bv, P.O. Box 190, NL-4900 AD Oosterhout, The Netherlands
Tel.: +31 162 49 15 00, E-Mail: sales@aws.dillinger.biz, www.ancoferwaldram.nl
The following table shows the wide range of processing capabilities available
at Jebens:
Thermal cutting
14 thermal cutting machines
Chamfering
Chamfering robots +
CNC chamfering
Straightening
2 straightening presses
Flame straightening
Thickness range
Width up to
Length up to
Max. item weight
Plasma-cutting, oxy-cutting
8 – 650 mm
5,000 mm
20,000 mm
55 t
Individual true-contour chamfering and cutting in
multiple layers
Thickness range
8 - 500 mm
Width up to
2,200 mm
Length up to
8,500 mm
Max. item weight
20 t
to DIN specifications
to customer specifications
pressure
Controlled straightening of
thick plates
3,500 kN
Heat treatment
Furnace
Stress-relieving annealing normalising Width
3,500 mm
Length
10,500 mm
Height
2,500 mm
Max. charge weight
40 t
Surface treatment
Continuous type shot blasting machine
Width up to
2,700 mm
Manual blasting booth
Max. filling weight
40 t
Mobile blasting system
2 painting booths
Applying both solvent- and water-based paints
Width
5,000 mm
Length
9,000 mm
Height
2,500 mm
Max. item weight
40 t
Machining
CNC machining centre for milling and drilling
Max. X axis
16,000 mm
Max. Y axis
3,700 mm
Max. Z axis
2,500 mm
Max. item weight
100 t
Welding
MIG / MAG / submerged arc welding facilities
Welding tilt and turn table Max. item weight
50 t
Plus:
n Welding of fine grained structural steels
n Build-up welding / plating of cast steel
n Manufacturing qualification in conformity to the DIN 18800-7 Class E
standard, extended to include S960; EN 1090 for welded components
n Certification in accordance with the DIN EN 729-2:1994 and
ISO 3834-2:2005 standards (’’Higher Welding Certificate“)
View the complete Jebens range at: http://www.jebens.de
Jebens GmbH, Daimlerstraße 35-37, D-70825 Korntal-Münchingen, Germany
Tel.: +49 711 8002 0, Fax: +49 711 8002 100
E-Mail: info@jebens.dillinger.biz, www.jebens.de
A selection of the special grades available for pressure vessels, structural
steel and offshore engineering, plus the DILLIMAX high-tensile and DILLIDUR
wear-resistant plate grades, is shown below:
Grade
Designation
Pressure vessel steel
P355NL2
Normalised fine
SA516 Grade 70 grained steel
Construction steel
S355J2+N
Structural steel
Normalised fine
S355NL
grained steel
S355M/ML
Thermomechanically
rolled fine grained
S460M/ML
steel
Offshore
S355G8/10+M
Offshore grades
High strength steel
DILLIMAX 690 E
S690 with Charpy at
S690QL/QL1
-60 °C
Wear resistant steel
DILLIDUR 325 L
Air hardened 325 HB
Water quenched
DILLIDUR 400 V
400 HB
Water quenched
DILLIDUR 450 V
450 HB
Water quenched
DILLIDUR 500 V
500 HB
Standard
Thickness
EN 10028-3
ASTM A516M
Width
up to 250 mm up to 4,000 mm
EN 10025-2
up to 200 mm
EN 10025-3
up to 250 mm
EN 10025-4
10 to 100 mm
up to 4,000 mm
up to 4,050 mm
up to 3,050 mm
EN 10225
10 to 100 mm up to 4,050 mm
NORSOK M120/Y20
EN 10025-6
6 to 250 mm
up to 3,000 mm
8 to 100 mm
up to 2,000 mm
8 to 150 mm
–
up to 3,000 mm
8 to 100 mm
n M
echanical and technological tests, including ultrasonic inspection,
Charpy impact test, bead bending test and Z-value (through-thickness
tensile properties) test.
n S emi-fabrication, including bevelling, levelling and sandblasting in
conformity to SA 2.5 in Ancofer‘s own blasting shop; protective treatment,
drilling, turning, milling, edge preparation. n Ancofer is certificated in conformity to DIN EN ISO 9001:2008 n A
ncofer is certificated in conformity to EN 1090 for oxy-cut parts for
steel structures.
Ancofer has the following fabrication facilities:
n 1 blasting shop
n 2 bandsaws
n 6 oxy-cutting machines
n 1 plasma-cutting machine
n 1 levelling machine
n 2 robots for weld preparation
View the complete Ancofer range at: http://www.ancofer.de
Ancofer Stahlhandel GmbH, Rheinstraße 163, D-45478 Mülheim an der Ruhr, Germany
Tel.: +49 208 5802 0, Fax: +49 208 5802 259, E-Mail: info@as.dillinger.biz , www.ancofer.de
DILLINGER HÜTTE GTS
Imprint
AG der Dillinger Hüttenwerke
P.O. Box 1580
66748 Dillingen/Saar
Germany
Tel.: +49 6831 47 0
Fax: +49 6831 47 22 12
E-Mail: info@dillinger.biz
www.dillinger.de
AG der Dillinger Hüttenwerke, P.O. Box 1580, D-66748 Dillingen/Saar, Germany
Tel.: +49 6831 47 0 Fax: +49 6831 47 22 12, E-Mail: info@dillinger.biz, www.dillinger.de
Download