DILLINGER HÜTTE GTS HEAVY STEEL PLATE FROM STOCK THE SUPPLY CAPABILITIES OF DILLINGER HÜTTE GROUP’S STEEL SERVICE CENTRES DILLINGER HÜTTE GTS DiIlinger Hütte GTS is Europe’s leading heavy plate producer, and possesses an annual production capacity of some 2.3 million tonnes. The company is the reliable producer of high-quality heavy plate for an extremely broad and diverse range of applications. Among many other fields, DiIlinger Hütte GTS serves the offshore industry, the pressure vessel sector, heavy machinery fabricators and construction equipment OEMs. DiIlinger Hütte GTS supplies an exceptionally wide range of dimensions, including extremely thick and extremely wide plates. The company has the flexible capability to implement customers‘ individual specifications, in order to make its special contribution to assuring the optimum solution both for unique projects and continuous series production. Its two rolling mills routinely process up to 5,000 grades as specified in steel standards and/or specially tailored to customers’ specifications. Dillinger Hütte GTS has the necessary infrastructure to supply customers ex works from a batch size of 4.5 t, up to and including large-scale projects. Not only ex mill, but also ex stock, to assure fast delivery: DiIlinger Hütte GTS Steel Service Centres can be found, among others, in Ger­many, the Netherlands, France and the UAE (www.dillingermiddleeast.com), and hold stocks totalling more than 100,000 t of heavy plate. Only the capabilities available from the European Steel Service Centres (Ancofer Stahlhandel, Jebens and AncoferWaldram Steelplates) are highlighted below. Dillinger Hütte GTS Steel Service Centres Ancofer Stahlhandel 90 % AncoferWaldram Steelplates 100 % Jebens 100 % other SSCs The stocks operated by Ancofer Stahlhandel, Jebens and AncoferWaldram Steelplates supply an impressively wide range of grades: n N ot just standard plate, but also special grades for offshore applications, pressure vessel fabrication, structural steel engineering and heavy machinery. n Not only in standard dimensions but also in plate thicknesses up to above 400 mm and plate width of 4,000 mm and more. The following information spotlights special heavy plate products produced by Dillinger Hütte GTS and available from stock. AG der Dillinger Hüttenwerke, P.O. Box 1580, D-66748 Dillingen/Saar, Germany Tel.: +49 6831 47 0 Fax: +49 6831 47 22 12, E-Mail: info@dillinger.biz, www.dillinger.de Ancofer Stahlhandel, located in Mülheim an der Ruhr, Germany, has been a member of the Dillinger Hütte group since 1997. Ancofer Stahlhandel’s function is to assure the rapid availability of a wide range of heavy steel plates from stock, plus flame-cut components. The company stores a large range of plates, including structural and pressure vessel steels in plate widths up to 4,000 mm at its ten warehouses with their 21,800 m² of storage space. A large selection of additional services is also available. Ancofer is universally acclaimed as a specialist in heavy plate, and supplies a large range of steels in diverse dimensions – not only standard steel products, but also plate thicknesses up to 250 mm, lengths up to 20,000 mm and widths up to 4,000 mm. The Ancofer flame-cutting shop is one of Germany’s largest, most experienced and most productive. Decades of know-how, highly trained and capable staff, plus modern equipment, assure perfect results and optimum delivery times. View the complete Ancofer range at: http://www.ancofer.de Ancofer Stahlhandel GmbH, Rheinstraße 163, D-45478 Mülheim an der Ruhr, Germany Tel.: +49 208 5802 0, Fax: +49 208 5802 259, E-Mail: info@as.dillinger.biz , www.ancofer.de Jebens, located in Korntal-Münchingen, near Stuttgart, Germany, has been part of the Dillinger Hütte group since 1990. Jebens is dedicated to supplying thick and heavy plates and profiled slabs, heavy machined oxy-cut parts, and fully prefabricated, welded and painted steel components. Jebens stocks a large range of ultra-thick structural steel plates and profiled slabs produced by Dillinger Hütte GTS. Examples: Grade Designation Standard Construction steel S355J2+N Structural steel EN 10025-2 S355K2+N C45 42CrMo4 Profiled slabs in accordance with chemical composition for S235 to S355 Thickness Width up to 410 mm up to 4,000 mm up to 3,500 mm 8 - 250 mm 20 - 200 mm up to 650 mm The company‘s all-round production capabilities at least seven different sectors make it a highly popular solutions partner for plates and other items up to 55 t in weight. These elements are precision flame-cut to the dimensions necessary in this sector. Thicknesses ranging from 8 to 650 mm, widths up to 4,000 mm and lengths up to 20,000 mm permit highly efficient production of components with the minimum number of individual parts, minimising the need for welding. A wide range of fabrication options make Jebens your “one-stop” steel provider. From support at the design stage, via cutting, chamfering of highly complex geometries, drilling, milling, annealing and normalising, up to and including sandblasting and painting, this specialist in demanding tasks produces all-in, ready-to-install welded components. View the complete Jebens range at http://www.jebens.de Jebens GmbH, Daimlerstraße 35-37, D-70825 Korntal-Münchingen, Germany Tel.: +49 711 8002 0, Fax: +49 711 8002 100 E-Mail: info@jebens.dillinger.biz, www.jebens.de AncoferWaldram Steelplates has been a specialist supplier of heavy carbon steel plates and profiled parts for more than thirty-five years. Its combination of comprehensive stocks of more than 35,000 t of heavy carbon steel plates, combined with its sophis­ticated profiling equipment, give Ancofer­Waldram Steelplates the decisive lead in experience, product range and customer service. © Huisman Equipment B.V. © Mammoet Holding B.V. AncoferWaldram Steelplates holds a large stock of plates for offshore and marine applications, and also structural, pressure vessel and other grades. With its workforce of 90 employees, AncoferWaldram Steelplates supplies a broad international customer base in the fields of offshore fabrication, steel and crane engineering, boiler and pressure vessel equipment, heavy machinery, yellow goods, dredging and shipbuilding. View the complete AncoferWaldram Steelplates range at: http://www.ancoferwaldram.nl Ancofer Waldram Steelplates bv, P.O. Box 190, NL-4900 AD Oosterhout, The Netherlands Tel.: +31 162 49 15 00, E-Mail: sales@aws.dillinger.biz, www.ancoferwaldram.nl DILLINGER HÜTTE GTS The following chart shows the Dillinger Hütte GTS range for the various supply conditions: 5200 5000 4800 4600 4400 4200 4000 3800 3600 3400 3200 3000 2800 2600 2400 2200 2000 1800 1600 1400 1200 1000 wid th in mm m 2t : 28 gth prox. 5 len p late ht: a g x. p Ma te wei la x. p Ma N, AR Plat e TM 5 7 6 10 8 N, AR Q, Q + A 15 12 30 20 50 40 70 60 90 80 120 100 160 140 200 180 240 220 280 260 320 300 360 340 400 380 410 Plate thickness in mm N AR TM Q A = = = = = normalised as rolled thermomechanically rolled quenched annealed Please enquire for plate formats not expressly featured in the published range. Find your local sales contact at: http://www.dillinger.de/dh/kontakt/weltweit/index.shtml.en AG der Dillinger Hüttenwerke, P.O. Box 1580, D-66748 Dillingen/Saar, Germany Tel.: +49 6831 47 0 Fax: +49 6831 47 22 12, E-Mail: info@dillinger.biz, www.dillinger.de Strategically located between the major international ports of Rotterdam and Antwerp, AncoferWaldram Steelplates holds a large and varied stock of special grades from the Dillinger Hütte GTS range. An impressively wide selection of steel plates for offshore and marine applications, pressure vessel and structural steel engineering, plus the DILLIMAX high-tensile and DILLIDUR wear-resistant plate grades, is available. Grade Pressure vessel P355NL2 SA516 Grade 70 DICREST®5 SA516 Grade 60/65/70 Construction steel S355J2+N S355K2+N Designation Standard Thickness Normalised fine grained steel Hydrogen induced cracking (HIC) resistant plates EN 10028-3/ ASTM A516M up to 220 mm ASTM A516M 8 to 100 mm Structural steel EN 10025-2 up to 300 mm EN 10025-3 up to 200 mm EN 10025-4 8 to 100 mm 10 to 100 mm DNV rules 6 to 100 mm Lloyd’s rules 6 to 150 mm Normalised fine grained steel S355M/ML Thermomechanically rolled fine grained steel S460M/ML Steel for marine applications Structural steel DNV: NV D36 and NV E36 LRS: Grade A, DH36 and EH36 Offshore S355G8/10+M S355NL S355G8/10+N S460G2+M S420G2+M API 2W Grade 50 High-strength steel DILLIMAX 690 T/E Offshore grades S690 with Charpy at -40 °C / -60 °C EN 10225 NORSOK M120 /Y20 NORSOK M120 /Y40 API 2W Width up to 3,000 mm up to 3,000 mm up to 3,500 mm up to 3,050 mm up to 3,500 mm 8 to 100 mm 110 to 150 mm 10 to 100 mm up to 3,050 mm 8 to 100 mm EN 10025-6 8 to 250 mm up to 3,000 mm 50 to 150 mm up to 2,500 mm Wear-resistant steel DILLIDUR IMPACT DILLIDUR 400 V DILLIDUR 450 V DILLIDUR 500 V 340 HB grade with high impact toughness at -40 °C Water quenched 400 HB Water quenched 450 HB Water quenched 500 HB – 8 to 150 mm 8 to 100 mm up to 3,000 mm View the complete AncoferWaldram Steelplates range at: http://www.ancoferwaldram.nl AncoferWaldram Steelplates not only supplies heavy steel plate in all commercial stock dimensions, it also operates its own modern flame-cutting facilities. Ancofer Waldram Steelplates bv, P.O. Box 190, NL-4900 AD Oosterhout, The Netherlands Tel.: +31 162 49 15 00, E-Mail: sales@aws.dillinger.biz, www.ancoferwaldram.nl The following table shows the wide range of processing capabilities available at Jebens: Thermal cutting 14 thermal cutting machines Chamfering Chamfering robots + CNC chamfering Straightening 2 straightening presses Flame straightening Thickness range Width up to Length up to Max. item weight Plasma-cutting, oxy-cutting 8 – 650 mm 5,000 mm 20,000 mm 55 t Individual true-contour chamfering and cutting in multiple layers Thickness range 8 - 500 mm Width up to 2,200 mm Length up to 8,500 mm Max. item weight 20 t to DIN specifications to customer specifications pressure Controlled straightening of thick plates 3,500 kN Heat treatment Furnace Stress-relieving annealing normalising Width 3,500 mm Length 10,500 mm Height 2,500 mm Max. charge weight 40 t Surface treatment Continuous type shot blasting machine Width up to 2,700 mm Manual blasting booth Max. filling weight 40 t Mobile blasting system 2 painting booths Applying both solvent- and water-based paints Width 5,000 mm Length 9,000 mm Height 2,500 mm Max. item weight 40 t Machining CNC machining centre for milling and drilling Max. X axis 16,000 mm Max. Y axis 3,700 mm Max. Z axis 2,500 mm Max. item weight 100 t Welding MIG / MAG / submerged arc welding facilities Welding tilt and turn table Max. item weight 50 t Plus: n Welding of fine grained structural steels n Build-up welding / plating of cast steel n Manufacturing qualification in conformity to the DIN 18800-7 Class E standard, extended to include S960; EN 1090 for welded components n Certification in accordance with the DIN EN 729-2:1994 and ISO 3834-2:2005 standards (’’Higher Welding Certificate“) View the complete Jebens range at: http://www.jebens.de Jebens GmbH, Daimlerstraße 35-37, D-70825 Korntal-Münchingen, Germany Tel.: +49 711 8002 0, Fax: +49 711 8002 100 E-Mail: info@jebens.dillinger.biz, www.jebens.de A selection of the special grades available for pressure vessels, structural steel and offshore engineering, plus the DILLIMAX high-tensile and DILLIDUR wear-resistant plate grades, is shown below: Grade Designation Pressure vessel steel P355NL2 Normalised fine SA516 Grade 70 grained steel Construction steel S355J2+N Structural steel Normalised fine S355NL grained steel S355M/ML Thermomechanically rolled fine grained S460M/ML steel Offshore S355G8/10+M Offshore grades High strength steel DILLIMAX 690 E S690 with Charpy at S690QL/QL1 -60 °C Wear resistant steel DILLIDUR 325 L Air hardened 325 HB Water quenched DILLIDUR 400 V 400 HB Water quenched DILLIDUR 450 V 450 HB Water quenched DILLIDUR 500 V 500 HB Standard Thickness EN 10028-3 ASTM A516M Width up to 250 mm up to 4,000 mm EN 10025-2 up to 200 mm EN 10025-3 up to 250 mm EN 10025-4 10 to 100 mm up to 4,000 mm up to 4,050 mm up to 3,050 mm EN 10225 10 to 100 mm up to 4,050 mm NORSOK M120/Y20 EN 10025-6 6 to 250 mm up to 3,000 mm 8 to 100 mm up to 2,000 mm 8 to 150 mm – up to 3,000 mm 8 to 100 mm n M echanical and technological tests, including ultrasonic inspection, Charpy impact test, bead bending test and Z-value (through-thickness tensile properties) test. n S emi-fabrication, including bevelling, levelling and sandblasting in conformity to SA 2.5 in Ancofer‘s own blasting shop; protective treatment, drilling, turning, milling, edge preparation. n Ancofer is certificated in conformity to DIN EN ISO 9001:2008 n A ncofer is certificated in conformity to EN 1090 for oxy-cut parts for steel structures. Ancofer has the following fabrication facilities: n 1 blasting shop n 2 bandsaws n 6 oxy-cutting machines n 1 plasma-cutting machine n 1 levelling machine n 2 robots for weld preparation View the complete Ancofer range at: http://www.ancofer.de Ancofer Stahlhandel GmbH, Rheinstraße 163, D-45478 Mülheim an der Ruhr, Germany Tel.: +49 208 5802 0, Fax: +49 208 5802 259, E-Mail: info@as.dillinger.biz , www.ancofer.de DILLINGER HÜTTE GTS Imprint AG der Dillinger Hüttenwerke P.O. Box 1580 66748 Dillingen/Saar Germany Tel.: +49 6831 47 0 Fax: +49 6831 47 22 12 E-Mail: info@dillinger.biz www.dillinger.de AG der Dillinger Hüttenwerke, P.O. Box 1580, D-66748 Dillingen/Saar, Germany Tel.: +49 6831 47 0 Fax: +49 6831 47 22 12, E-Mail: info@dillinger.biz, www.dillinger.de