Low/Medium Voltage Direct Replacement and Retrofill Circuit

Low Voltage and Medium Voltage
Direct Replacement and Retrofill
Circuit Breakers
Selector Guide
Make the most of your energy
SM
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As switchgear reaches the end of its intended useful
life, a viable, cost-effective strategy is to modernize the
existing equipment with the latest state of the art circuit
breakers. Modernizing existing equipment is a
cost-effective solution to upgrade the capabilities
of your electrical system with minimal downtime.
Benefits of Modernizing
Existing Switchgear
• Reduced costs for switchgear upgrades
»» New circuit breakers are installed in
existing switchgear
»» Original footprint is left intact, saving time
and money
»» Upgrades can be performed on an
incremental basis
• Less downtime for installation
»» Downtime is minimized when compared
with the demolition and replacement of
existing equipment
For existing switchgear
line-ups, we offer new customengineered direct replacement
circuit breakers which are
designed to fit into the existing
switchgear cell with minimal
modification and down-time.
A direct replacement solution
utilizes the upgraded technology
of our Masterpact™ NT/NW
insulated case circuit breaker for
low-voltage systems or the
Magnum™ circuit breaker
for medium voltage
systems.
• Enhanced equipment reliability
»» New circuit breakers undergo complete factory testing
and are backed by our standard equipment warranty
• Reduced maintenance and operating costs
»» New, easy-to-maintain operating mechanism
»» Reduced need for difficult to obtain spare parts
Designs available for ANY brand.
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Medium Voltage Direct Replacement Designs
Features of Magnum™ Medium Voltage Circuit Breakers
»» Available in 5 kV to 15 kV versions
»» Upgraded MVA ratings are available
»» Low maintenance vacuum and SF6 arc interruption technology
»» Designed to meet the requirements ofANSI/IEEE C37.59 standards
Magnum Medium
Voltage Circuit
Breaker
»» High dielectric strength, moisture resistant primary insulation
»» Nuclear certification available
»» No arc by-product ventilated into the compartment
»» Reduced power consumption of the control components
Magnum Type
Vacuum
OEM Type
SF6
Nominal
Voltage
Class
3-phase Max.
MVA
Voltage
Rating
Voltage
Range
Factor
Withstand Continuous Short Circuit
Test
at 60 Hz
at Rated
Voltage
Max. kV
Interrupting
Time
kV
MVA
K
kV Peak
A
kA rms
Cycles
kV rms
Designs for GE Magne-Blast AM Switchgear (Manufactured 1955 – Present)
N/A
5GYB
AM-4.16
4.16
100
4.76
1
60
600, 1200
20
5
5GTC*
5GYC*
AM-4.16
4.16
Fused
4.76
N/A
60
400
Fused
5
5GSB2
5GYB
AM-4.16
4.16
250
4.76
1.0
60
1200, 2000
40
5
5GSB1
5GYB
AMH-4.76
4.76
250
4.76
1.24
60
1200, 2000
29
5
5GSB3
5GYB
AM-4.16
4.16
350
4.76
1.19
60
1200, 2000
41
5
5GWB
5GYB
AM-4.16
4.16
350
4.76
1.19
60
3000
41
5
8GSB1
8GYB
AM-7.2
7.2
500
8.25
1.25
95
1200, 2000, 33
3000
5
15GSB1
15GYB
AM-13.8
13.8
500
15
1.3
95
1200, 2000
18
3
15GSB2
N/A
AM-13.8
13.8
750
15
1.3
95
1200, 2000
28
3
15GSB
N/A
AM-13.8
13.8
1000
15
1.3
95
1200, 2000, 37
3000, 4000
5
15GSB3
N/A
AM-13.8
Tall-Boy
13.8
1000
15
1.3
95
3000
37
3
Designs for Westinghouse DH Switchgear (Manufactured 1939 – 1963)
5WSB
5WYB
50-DH
4.16
250
4.76
1.24
60
1200, 2000
29
5
5WSB
5WYB
50-DH
4.16
350
4.76
1.19
60
1200, 2000
41
5
8WSB
N/A
75-DH
7.2
500
8.25
1.25
95
1200, 2000
33
5
15WSB
N/A
150-DH
13.8
500
15
1.3
95
1200, 2000
18
5
15WSB
N/A
150-DH
13.8
750
15
1.3
95
1200, 2000
28
5
15WSB
N/A
150-DH
13.8
1000
15
1.3
95
1200, 3000
37
3
Designs for Westinghouse DHP Switchgear (Manufactured 1963 – Present)
5WSB
5WYB
50-DHP
4.16
250
4.76
1
60
1200
40
5
5WSB
5WYB
50-DHP
4.16
350
4.76
1.19
60
1200,
2000, 3000
41
5
8WSB
8WYB
75-DHP
7.2
250
8.25
1.25
95
1200
33
5
8WSB
8WYB
75-DHP
7.2
500
8.25
1.25 /
1.3
95
1200, 2000, 33
3000
5
8WTC*
N/A
75-DHP
7.2
Fused
8.25
N/A
75
320
Fused
N/A
15WSB
15WYB 150-DHP
13.8
500
15
1.3
95
1200, 2000
18
5
15WSB
15WYB 150-DHP
13.8
750
15
1.3
95
1200, 2000
28
5
* Contactor
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3
Medium Voltage Direct Replacement Designs
Magnum Type
Vacuum
OEM Type
SF6
Nominal
Voltage
Class
3-phase
MVA
Rating
Max.
Voltage
Voltage
Range
Factor
Withstand Continuous Short Circuit
Test
at 60 Hz
at Rated Max.
Voltage
kV
Interrupting
Time
kV
MVA
kV rms
K
kV Peak
Cycles
A
kA rms
Designs for ITE Type HV Multimite Switchgear (Manufactured 1940 – 1965)
5ISB
N/A
5-HV
4.16
150
4.76
1
60
2000
40
3
5ISB
N/A
5-HV
4.16
250
4.76
1
60
1200
40
3
N/A
5IYB
5-HV
4.16
250
4.76
1.24
60
1200
29
5
60
1200, 3000
40
5
Designs for ITE/ABB HK Metal-Clad Switchgear (Manufactured 1965 – Present)
5ISB
N/A
5-HK
4.16
250
4.76
1.0
5ISB
N/A
5-HK
4.16
350
4.76
1.0
60
1200, 3000
50
5
8ISB
N/A
7.5-HK
7.2
500
8.25
1.25
95
1200, 2000
33
5
15ISB
N/A
15-HK
13.8
500
15
1.3
95
1200, 2000
18
5
15ISB
N/A
15-HK
13.8
750
15
1.3
95
1200, 2000
28
3
15ISB
N/A
15-HK
13.8
1000
15
1.3
95
1200, 2000, 37
3000
3
Designs for Allis-Chalmers & Siemens-Allis Switchgear using Ruptair Air Magnetic Circuit Breakers (Manufactured 1944 – Present)
5ASB2
N/A
FA
4.16
350
4.76
1.19
60
3000
41
3
5ASB1
5AYB
MA
4.16
250
4.76
1.0
60
1200, 2000
40
3
5ASB1
5AYB
MA
4.16
350
4.76
1.0
60
1200, 2000
50
3
8ASB
N/A
FB
7.2
500
8.25
1.29
95
1200, 2000
18
3
15ASB
15AYB
FC, MC
13.8
500
15
1.3
95
1200, 2000
18
5
15ASB
N/A
FC, MC
13.8
750
15
1.3
95
1200,
2000,3000
28
3
15AWB
N/A
FC
13.8
1000
15
1.3
95
1200, 2000
37
5
Designs for FPE Switchgear (Manufactured 1953 – 1978)
5FSB
N/A
DST-DST2
4.16
250
4.76
1.24
60
1200, 2000
29
5
5FSB
N/A
DST-DST2
4.16
350
4.76
1.24
50
1200, 3000
41
5
15FSB
N/A
DST-DST2
13.8
500
15
1.3
95
1200, 2000
18
5
15FSB
N/A
DST-DST2
13.8
750
15
1.3
95
1200, 2000
28
5
Designs for McGraw Edison PSD and WSA Switchgear (Manufactured 1965 – Present)
15MSB
N/A
PSD
13.8
500
15
1.3
95
1200, 2000
18
3
15MSB
N/A
WSA
13.8
500
15
1.3
95
1200, 2000
18
3
250
5
1.24
60
1200
29
3
Designs for Square D/Merlin Gerin Switchgear
5MGSB2
N/A
DSE
4.16
5MGSB3
N/A
DSE23
4.16
250
5
1.24
60
2000
29
3
5MGSB4
N/A
DSE25
4.16
350
5
1.19
60
3000
41
3
15MGSB4
N/A
DSE-65
13.8
250
15
1.0
95
1200
23
3
15MGSB4
N/A
DSE-65
13.8
500
15
1.3
95
1200
18
3
15MGSB4
N/A
DSE-65
13.8
750
15
1.3
95
1200
28
3
15MGSB5
N/A
DSE-68
13.8
1000
15
1.3
95
3,000
37
3
5SSB
N/A
VAD2 (FG2)
4.16
250
5
1.24
60
1200
29
3
5SSB
N/A
VAD2 (FG2)
4.16
350
5
1.19
60
1200
41
3
5SSB
N/A
VAD3
4.16
250
5
1.24
60
1200, 2000
29
3
5SSB
N/A
VAD3
4.16
350
5
1.19
60
1200, 2000
41
3
15SSB
N/A
VAD3
13.8
500
15
1.3
95
1200
18
3
15SSB
N/A
VAD3
13.8
750
15
1.3
95
1200, 2000
28
3
15SSB
N/A
VAD2 (FG2)
13.8
1000
15
1.3
95
1200, 3000
37
3
4
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Low Voltage Direct Replacement Designs
Features of Masterpact® NT/NW Circuit Breakers
»» Direct replacements feature a drawout circuit breaker with three racking positions and
status indicator on the cradle
»» High ampere interrupting rating (AIR)
»» High short-time current rating
»» Retrofills are available either as a drawout or fixed mount, in 3- or 4-pole construction
»» Available with integral ground-fault protection for equipment
»» Protective relaying functions
Masterpact Low
Voltage Circuit
Breaker
OEM
Allis
Chalmers
Federal
Pacific
Federal
Pioneer
General
Electric
»» Optional zone-selective interlocking (ZSI), which can reduce damage in the event of a fault
»» Field-installable accessories
»» Constructions that meet UL 489, UL 1066, ANSI, IEC 60947-2 and CE Mark standards
OEM Circuit Breaker Type
Amps
kA
NT/NW
Square D Breaker Type
LA-600/LA-800
LAF-600/LAF-800
LAF-800
LA-1600
FM-600 Fused
800
800
800
1600
600
42
42
200
55
100
NT
NT
NT
NW
NW
LASB1-D2
LASB2-D2
LASB2
LASB3
LFSB9
FM-1600 Fused
FP-25/FPS-25
FPS-30
FP-50
FP-50-H3, 14 in. Frame (IEC)
FP-50-H3, 21 in. Frame (ANSI)
FP-50-H3, 21 in. Frame (IEC & ANSI)
FP-75
25HL-2
25HL-2
35HL-2
50HL-2
65HL-2
75HL-2
AE-1B (M.O.)
AK-(1/2/3/4/5)-15/25
AK-(2A/3A/4A/5A)-15/25
AK-(1/2/3/4/5)-50
AK-(2A/3A/4A/5A)-50
AKR-30 (AKD-6 swgr)
AKR-30 (AKD-6 swgr)
AKR-30 DC
AKR-30 (Powell swgr)
AKR/AKRT-30 (AKD-8 swgr)
AKR with Contactor
AKRU-30 (Single Position)
AKR-50 (AKD-6 swgr)
AKR/AKRT-50 (AKD-8 swgr)
AKR-50 (Powell swgr)
AKR-50 DC (Hatch swgr)
AKRU-50 (Single Position)
AKR-75 (Three Position/Ver. Bus)
1600
800
800
1600
800
800
2000
3200
800
600
800
1600
2000
3000
800
800
800
1600
1600
800
800
800
800
800
540
800
1600
1600/2000
2000
2000
1600
3200
100
42
42
65
42
65
65
65
42
100
42
100
100
65
25
42
42
65
65
42
42
25
42
42
100
42
65
65
65
30
65
65
NW
NT
NW
NW
NT
NW
NW
NW
NT
NT
NW
NW
NW
NW
NT
NT
NT
NW
NW
NW
NT
NW
NT
NW
N/A
NW
NW
NW
NW
NW
NW
NW
LFSB8
LFSB4
LFSB7
LSFB5
SE Can
SE Can
SE Can
LFSB6
SE Can
SE Can
LFSB1
SE Can
SE Can
SE Can
LGSB18
LGSB6
LGSB1/7/11
LGSB10
LGSB4
LGSB2D
LGSB13
LGSB5
LGSB8
LGSB2C
LGSC2
LGSB14
LGSB2
LGSB2C
LGSB9/9A
LGSB22
LGSB17
LGSB12
AL-2-50 (M.O.)
1600
65
NW
LGSB19
K-225
225
42
NT
LISB9
K-600/K-800
800
42
NT
LISB1A
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K-600/K-800 (With MOC/TOC)
800
42
NT
LISB8
5
Low Voltage Direct Replacement Designs
OEM
ITE/ABB/BBC
Square D
Westinghouse/
Cutler
Hammer/
Eaton
OEM Circuit Breaker Type
Amps
kA
NT/NW
Square D Breaker Type
K-225
K-600/K-800
K-600/K-800 (With MOC/TOC)
K-Don 600/800
K-Don 1600
K-1600/K-1600S
K-2000/K-2000S ( With TOC)
KB
KC
MB-8/MBE-8
MB-16/MBE-16
LKE-8
MP-08 / MP-16
MP-20
MP-25 / MP-30
SED
SEM (SED-M)
DS-206
DS-206H
DS-206E
DS-416
DS-416S
DS-416H
DS-420
DSII-308
DSII-508
DSII-608
DSII-516
DSII-616
DSII-620
DB-15 (Three Position/in DB-25 cell)
DB-25 (Three Position)
DB-25 (Single Position)
DBL-25 (Three Position)
DB-50 (Single Position)
DB-50 (Three Position)
DS-206
DS-206H
DS-206E
DS-416
DS-416S
DS-416H
DS-420
DSII-308
DSII-508
DSII-608
DSII-516
DSII-616
225
800
800
800
1600
1600
2000
600
1600
800
1600
800
800-1600
2000
2500-3000
800-3000
800-2000
800
800
800
1600
1600
1600
2000
800
800
800
1600
1600
2000
225
800
800
800
1600
1600
800
800
800
1600
1600
1600
2000
800
800
800
1600
1600
42
42
42
42
65
65
65
42
65
50
50
42
65
75
75
100
75
42
65
65
65
65
65
65
65
65
65
65
65
65
25
42
42
42
65
65
42
65
65
65
65
65
65
65
65
65
65
65
NT
NT
NT
NT
NW
NW
NW
NT
NW
NT
NW
NT
NW
NW
NW
NW
NW
NT
NW
NW
NW
NW
NW
NW
NW
NW
NW
NW
NW
NW
NT
NT
NT
NT
NW
NW
NT
NW
NW
NW
NW
NW
NW
NW
NW
NW
NW
NW
LISB9
LISB1A
LISB8
LISB11
LISB12
LISB2
LISB5
LISB3
LISB4
LBSB1
LBSB2
LISB6
LSSB2
LSSB3
LSSB4
LSSB1
LSS5B
LWSB7
LWSB9
LWSB9
LWSB9
LWSB9
LWSB9
LWSB9
LWSB8
LWSB8
LWSB8
LWSB8
LWSB8
LWSB8
LWSB6
LWSB1
LWSB5
LWSB2
LWSB4
LWSB3
LWSB7
LWSB9
LWSB9
LWSB9
LWSB9
LWSB9
LWSB9
LWSB8
LWSB8
LWSB8
LWSB8
LWSB8
DSII-620
2000
65
NW
LWSB8
DS and DSII breakers are used Square D, Westinghouse, Cutler Hammer and Eaton legacy designs.
6
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Masterpact Fixed or Drawout Breaker Upgrades
Masterpact MP/MC/M Retrofill Solutions
»» The Masterpact MP/MC/M retrofill kits allows
Masterpact NW fixed and drawout cradles to be
retrofit into an existing installation of Masterpact
MP/MC/M devices.
Masterpact
MP/MC/M
Retrofill
The original Masterpact M chassis is retained
(no intervention on the switchboard structure)
Masterpact NW adapted
for the "Plug and Play" solution
Masterpact M
Masterpact MP/MC/M
“Plug and Play”
Masterpact MP/MC/M “Plug and Play”
»» The Mastepact MP/MC/M “Plug and Play”
solution allows a factory-modified and
adapted Masterpact NW drawout breaker
to be installed into an original Masterpact
MP/MC/M cradle.
Retrofill or “Plug and Play”?
Each one has its advantages. A Schneider Electric service engineer can assist you in evaluating your
site situation and provide you with the optimal solution. The following chart gives you an overview of the availability of each solution.
Short Circuit Rating
N1
Original Device
H1
Short Circuit Raiting
N1
H1
Available Solution
Original Device
Available Solution
MP/MC/M08 3P
P&P, R
P&P, R
MP/MC/M08 4P
R
R
MP/MC/M10 3P
P&P, R
P&P, R
MP/MC/M10 4P
R
R
MP/MC/M12 3P
P&P, R
P&P, R
MP/MC/M12 4P
R
R
MP/MC/M16 3P
P&P, R
P&P, R
MP/MC/M16 4P
R
R
MP/MC/M20 3P
P&P, R
P&P, R
MP/MC/M20 4P
R
R
MP/MC/M25 3P
P&P, R
P&P, R
MP/MC/M25 4P
R
R
MP30/MC32/M32 3P
P&P, R
P&P, R
MP30/MC32/M32 4P
R
R
MP/MC/M40 3P
R
R
MP/MC/M40 4P
R
R
MP/MC/M50 3P
R
R
MP/MC/M50 4P
R
R
Note: P&P – Plug and Play Solution (drawout only), R – Retrofill Solution (fixed and drawout). Trip unit and electrical accessory operation and wiring
connections may not be identical between the Masterpact MP/MC/M and Masterpact NW circuit breakers. Product compatibility must be evaluated
prior to installation of replacement circuit breaker.
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7
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Tel: 513-777-4445
Fax: 513-755-5028
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Document Number 1910CT1401R02/15
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February 2015 jw
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