Low Voltage and Medium Voltage Direct Replacement and Retrofill Circuit Breakers Selector Guide Make the most of your energy SM Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com As switchgear reaches the end of its intended useful life, a viable, cost-effective strategy is to modernize the existing equipment with the latest state of the art circuit breakers. Modernizing existing equipment is a cost-effective solution to upgrade the capabilities of your electrical system with minimal downtime. Benefits of Modernizing Existing Switchgear • Reduced costs for switchgear upgrades »» New circuit breakers are installed in existing switchgear »» Original footprint is left intact, saving time and money »» Upgrades can be performed on an incremental basis • Less downtime for installation »» Downtime is minimized when compared with the demolition and replacement of existing equipment For existing switchgear line-ups, we offer new customengineered direct replacement circuit breakers which are designed to fit into the existing switchgear cell with minimal modification and down-time. A direct replacement solution utilizes the upgraded technology of our Masterpact™ NT/NW insulated case circuit breaker for low-voltage systems or the Magnum™ circuit breaker for medium voltage systems. • Enhanced equipment reliability »» New circuit breakers undergo complete factory testing and are backed by our standard equipment warranty • Reduced maintenance and operating costs »» New, easy-to-maintain operating mechanism »» Reduced need for difficult to obtain spare parts Designs available for ANY brand. Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com Medium Voltage Direct Replacement Designs Features of Magnum™ Medium Voltage Circuit Breakers »» Available in 5 kV to 15 kV versions »» Upgraded MVA ratings are available »» Low maintenance vacuum and SF6 arc interruption technology »» Designed to meet the requirements ofANSI/IEEE C37.59 standards Magnum Medium Voltage Circuit Breaker »» High dielectric strength, moisture resistant primary insulation »» Nuclear certification available »» No arc by-product ventilated into the compartment »» Reduced power consumption of the control components Magnum Type Vacuum OEM Type SF6 Nominal Voltage Class 3-phase Max. MVA Voltage Rating Voltage Range Factor Withstand Continuous Short Circuit Test at 60 Hz at Rated Voltage Max. kV Interrupting Time kV MVA K kV Peak A kA rms Cycles kV rms Designs for GE Magne-Blast AM Switchgear (Manufactured 1955 – Present) N/A 5GYB AM-4.16 4.16 100 4.76 1 60 600, 1200 20 5 5GTC* 5GYC* AM-4.16 4.16 Fused 4.76 N/A 60 400 Fused 5 5GSB2 5GYB AM-4.16 4.16 250 4.76 1.0 60 1200, 2000 40 5 5GSB1 5GYB AMH-4.76 4.76 250 4.76 1.24 60 1200, 2000 29 5 5GSB3 5GYB AM-4.16 4.16 350 4.76 1.19 60 1200, 2000 41 5 5GWB 5GYB AM-4.16 4.16 350 4.76 1.19 60 3000 41 5 8GSB1 8GYB AM-7.2 7.2 500 8.25 1.25 95 1200, 2000, 33 3000 5 15GSB1 15GYB AM-13.8 13.8 500 15 1.3 95 1200, 2000 18 3 15GSB2 N/A AM-13.8 13.8 750 15 1.3 95 1200, 2000 28 3 15GSB N/A AM-13.8 13.8 1000 15 1.3 95 1200, 2000, 37 3000, 4000 5 15GSB3 N/A AM-13.8 Tall-Boy 13.8 1000 15 1.3 95 3000 37 3 Designs for Westinghouse DH Switchgear (Manufactured 1939 – 1963) 5WSB 5WYB 50-DH 4.16 250 4.76 1.24 60 1200, 2000 29 5 5WSB 5WYB 50-DH 4.16 350 4.76 1.19 60 1200, 2000 41 5 8WSB N/A 75-DH 7.2 500 8.25 1.25 95 1200, 2000 33 5 15WSB N/A 150-DH 13.8 500 15 1.3 95 1200, 2000 18 5 15WSB N/A 150-DH 13.8 750 15 1.3 95 1200, 2000 28 5 15WSB N/A 150-DH 13.8 1000 15 1.3 95 1200, 3000 37 3 Designs for Westinghouse DHP Switchgear (Manufactured 1963 – Present) 5WSB 5WYB 50-DHP 4.16 250 4.76 1 60 1200 40 5 5WSB 5WYB 50-DHP 4.16 350 4.76 1.19 60 1200, 2000, 3000 41 5 8WSB 8WYB 75-DHP 7.2 250 8.25 1.25 95 1200 33 5 8WSB 8WYB 75-DHP 7.2 500 8.25 1.25 / 1.3 95 1200, 2000, 33 3000 5 8WTC* N/A 75-DHP 7.2 Fused 8.25 N/A 75 320 Fused N/A 15WSB 15WYB 150-DHP 13.8 500 15 1.3 95 1200, 2000 18 5 15WSB 15WYB 150-DHP 13.8 750 15 1.3 95 1200, 2000 28 5 * Contactor Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com 3 Medium Voltage Direct Replacement Designs Magnum Type Vacuum OEM Type SF6 Nominal Voltage Class 3-phase MVA Rating Max. Voltage Voltage Range Factor Withstand Continuous Short Circuit Test at 60 Hz at Rated Max. Voltage kV Interrupting Time kV MVA kV rms K kV Peak Cycles A kA rms Designs for ITE Type HV Multimite Switchgear (Manufactured 1940 – 1965) 5ISB N/A 5-HV 4.16 150 4.76 1 60 2000 40 3 5ISB N/A 5-HV 4.16 250 4.76 1 60 1200 40 3 N/A 5IYB 5-HV 4.16 250 4.76 1.24 60 1200 29 5 60 1200, 3000 40 5 Designs for ITE/ABB HK Metal-Clad Switchgear (Manufactured 1965 – Present) 5ISB N/A 5-HK 4.16 250 4.76 1.0 5ISB N/A 5-HK 4.16 350 4.76 1.0 60 1200, 3000 50 5 8ISB N/A 7.5-HK 7.2 500 8.25 1.25 95 1200, 2000 33 5 15ISB N/A 15-HK 13.8 500 15 1.3 95 1200, 2000 18 5 15ISB N/A 15-HK 13.8 750 15 1.3 95 1200, 2000 28 3 15ISB N/A 15-HK 13.8 1000 15 1.3 95 1200, 2000, 37 3000 3 Designs for Allis-Chalmers & Siemens-Allis Switchgear using Ruptair Air Magnetic Circuit Breakers (Manufactured 1944 – Present) 5ASB2 N/A FA 4.16 350 4.76 1.19 60 3000 41 3 5ASB1 5AYB MA 4.16 250 4.76 1.0 60 1200, 2000 40 3 5ASB1 5AYB MA 4.16 350 4.76 1.0 60 1200, 2000 50 3 8ASB N/A FB 7.2 500 8.25 1.29 95 1200, 2000 18 3 15ASB 15AYB FC, MC 13.8 500 15 1.3 95 1200, 2000 18 5 15ASB N/A FC, MC 13.8 750 15 1.3 95 1200, 2000,3000 28 3 15AWB N/A FC 13.8 1000 15 1.3 95 1200, 2000 37 5 Designs for FPE Switchgear (Manufactured 1953 – 1978) 5FSB N/A DST-DST2 4.16 250 4.76 1.24 60 1200, 2000 29 5 5FSB N/A DST-DST2 4.16 350 4.76 1.24 50 1200, 3000 41 5 15FSB N/A DST-DST2 13.8 500 15 1.3 95 1200, 2000 18 5 15FSB N/A DST-DST2 13.8 750 15 1.3 95 1200, 2000 28 5 Designs for McGraw Edison PSD and WSA Switchgear (Manufactured 1965 – Present) 15MSB N/A PSD 13.8 500 15 1.3 95 1200, 2000 18 3 15MSB N/A WSA 13.8 500 15 1.3 95 1200, 2000 18 3 250 5 1.24 60 1200 29 3 Designs for Square D/Merlin Gerin Switchgear 5MGSB2 N/A DSE 4.16 5MGSB3 N/A DSE23 4.16 250 5 1.24 60 2000 29 3 5MGSB4 N/A DSE25 4.16 350 5 1.19 60 3000 41 3 15MGSB4 N/A DSE-65 13.8 250 15 1.0 95 1200 23 3 15MGSB4 N/A DSE-65 13.8 500 15 1.3 95 1200 18 3 15MGSB4 N/A DSE-65 13.8 750 15 1.3 95 1200 28 3 15MGSB5 N/A DSE-68 13.8 1000 15 1.3 95 3,000 37 3 5SSB N/A VAD2 (FG2) 4.16 250 5 1.24 60 1200 29 3 5SSB N/A VAD2 (FG2) 4.16 350 5 1.19 60 1200 41 3 5SSB N/A VAD3 4.16 250 5 1.24 60 1200, 2000 29 3 5SSB N/A VAD3 4.16 350 5 1.19 60 1200, 2000 41 3 15SSB N/A VAD3 13.8 500 15 1.3 95 1200 18 3 15SSB N/A VAD3 13.8 750 15 1.3 95 1200, 2000 28 3 15SSB N/A VAD2 (FG2) 13.8 1000 15 1.3 95 1200, 3000 37 3 4 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com Low Voltage Direct Replacement Designs Features of Masterpact® NT/NW Circuit Breakers »» Direct replacements feature a drawout circuit breaker with three racking positions and status indicator on the cradle »» High ampere interrupting rating (AIR) »» High short-time current rating »» Retrofills are available either as a drawout or fixed mount, in 3- or 4-pole construction »» Available with integral ground-fault protection for equipment »» Protective relaying functions Masterpact Low Voltage Circuit Breaker OEM Allis Chalmers Federal Pacific Federal Pioneer General Electric »» Optional zone-selective interlocking (ZSI), which can reduce damage in the event of a fault »» Field-installable accessories »» Constructions that meet UL 489, UL 1066, ANSI, IEC 60947-2 and CE Mark standards OEM Circuit Breaker Type Amps kA NT/NW Square D Breaker Type LA-600/LA-800 LAF-600/LAF-800 LAF-800 LA-1600 FM-600 Fused 800 800 800 1600 600 42 42 200 55 100 NT NT NT NW NW LASB1-D2 LASB2-D2 LASB2 LASB3 LFSB9 FM-1600 Fused FP-25/FPS-25 FPS-30 FP-50 FP-50-H3, 14 in. Frame (IEC) FP-50-H3, 21 in. Frame (ANSI) FP-50-H3, 21 in. Frame (IEC & ANSI) FP-75 25HL-2 25HL-2 35HL-2 50HL-2 65HL-2 75HL-2 AE-1B (M.O.) AK-(1/2/3/4/5)-15/25 AK-(2A/3A/4A/5A)-15/25 AK-(1/2/3/4/5)-50 AK-(2A/3A/4A/5A)-50 AKR-30 (AKD-6 swgr) AKR-30 (AKD-6 swgr) AKR-30 DC AKR-30 (Powell swgr) AKR/AKRT-30 (AKD-8 swgr) AKR with Contactor AKRU-30 (Single Position) AKR-50 (AKD-6 swgr) AKR/AKRT-50 (AKD-8 swgr) AKR-50 (Powell swgr) AKR-50 DC (Hatch swgr) AKRU-50 (Single Position) AKR-75 (Three Position/Ver. Bus) 1600 800 800 1600 800 800 2000 3200 800 600 800 1600 2000 3000 800 800 800 1600 1600 800 800 800 800 800 540 800 1600 1600/2000 2000 2000 1600 3200 100 42 42 65 42 65 65 65 42 100 42 100 100 65 25 42 42 65 65 42 42 25 42 42 100 42 65 65 65 30 65 65 NW NT NW NW NT NW NW NW NT NT NW NW NW NW NT NT NT NW NW NW NT NW NT NW N/A NW NW NW NW NW NW NW LFSB8 LFSB4 LFSB7 LSFB5 SE Can SE Can SE Can LFSB6 SE Can SE Can LFSB1 SE Can SE Can SE Can LGSB18 LGSB6 LGSB1/7/11 LGSB10 LGSB4 LGSB2D LGSB13 LGSB5 LGSB8 LGSB2C LGSC2 LGSB14 LGSB2 LGSB2C LGSB9/9A LGSB22 LGSB17 LGSB12 AL-2-50 (M.O.) 1600 65 NW LGSB19 K-225 225 42 NT LISB9 K-600/K-800 800 42 NT LISB1A Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com K-600/K-800 (With MOC/TOC) 800 42 NT LISB8 5 Low Voltage Direct Replacement Designs OEM ITE/ABB/BBC Square D Westinghouse/ Cutler Hammer/ Eaton OEM Circuit Breaker Type Amps kA NT/NW Square D Breaker Type K-225 K-600/K-800 K-600/K-800 (With MOC/TOC) K-Don 600/800 K-Don 1600 K-1600/K-1600S K-2000/K-2000S ( With TOC) KB KC MB-8/MBE-8 MB-16/MBE-16 LKE-8 MP-08 / MP-16 MP-20 MP-25 / MP-30 SED SEM (SED-M) DS-206 DS-206H DS-206E DS-416 DS-416S DS-416H DS-420 DSII-308 DSII-508 DSII-608 DSII-516 DSII-616 DSII-620 DB-15 (Three Position/in DB-25 cell) DB-25 (Three Position) DB-25 (Single Position) DBL-25 (Three Position) DB-50 (Single Position) DB-50 (Three Position) DS-206 DS-206H DS-206E DS-416 DS-416S DS-416H DS-420 DSII-308 DSII-508 DSII-608 DSII-516 DSII-616 225 800 800 800 1600 1600 2000 600 1600 800 1600 800 800-1600 2000 2500-3000 800-3000 800-2000 800 800 800 1600 1600 1600 2000 800 800 800 1600 1600 2000 225 800 800 800 1600 1600 800 800 800 1600 1600 1600 2000 800 800 800 1600 1600 42 42 42 42 65 65 65 42 65 50 50 42 65 75 75 100 75 42 65 65 65 65 65 65 65 65 65 65 65 65 25 42 42 42 65 65 42 65 65 65 65 65 65 65 65 65 65 65 NT NT NT NT NW NW NW NT NW NT NW NT NW NW NW NW NW NT NW NW NW NW NW NW NW NW NW NW NW NW NT NT NT NT NW NW NT NW NW NW NW NW NW NW NW NW NW NW LISB9 LISB1A LISB8 LISB11 LISB12 LISB2 LISB5 LISB3 LISB4 LBSB1 LBSB2 LISB6 LSSB2 LSSB3 LSSB4 LSSB1 LSS5B LWSB7 LWSB9 LWSB9 LWSB9 LWSB9 LWSB9 LWSB9 LWSB8 LWSB8 LWSB8 LWSB8 LWSB8 LWSB8 LWSB6 LWSB1 LWSB5 LWSB2 LWSB4 LWSB3 LWSB7 LWSB9 LWSB9 LWSB9 LWSB9 LWSB9 LWSB9 LWSB8 LWSB8 LWSB8 LWSB8 LWSB8 DSII-620 2000 65 NW LWSB8 DS and DSII breakers are used Square D, Westinghouse, Cutler Hammer and Eaton legacy designs. 6 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com Masterpact Fixed or Drawout Breaker Upgrades Masterpact MP/MC/M Retrofill Solutions »» The Masterpact MP/MC/M retrofill kits allows Masterpact NW fixed and drawout cradles to be retrofit into an existing installation of Masterpact MP/MC/M devices. Masterpact MP/MC/M Retrofill The original Masterpact M chassis is retained (no intervention on the switchboard structure) Masterpact NW adapted for the "Plug and Play" solution Masterpact M Masterpact MP/MC/M “Plug and Play” Masterpact MP/MC/M “Plug and Play” »» The Mastepact MP/MC/M “Plug and Play” solution allows a factory-modified and adapted Masterpact NW drawout breaker to be installed into an original Masterpact MP/MC/M cradle. Retrofill or “Plug and Play”? Each one has its advantages. A Schneider Electric service engineer can assist you in evaluating your site situation and provide you with the optimal solution. The following chart gives you an overview of the availability of each solution. Short Circuit Rating N1 Original Device H1 Short Circuit Raiting N1 H1 Available Solution Original Device Available Solution MP/MC/M08 3P P&P, R P&P, R MP/MC/M08 4P R R MP/MC/M10 3P P&P, R P&P, R MP/MC/M10 4P R R MP/MC/M12 3P P&P, R P&P, R MP/MC/M12 4P R R MP/MC/M16 3P P&P, R P&P, R MP/MC/M16 4P R R MP/MC/M20 3P P&P, R P&P, R MP/MC/M20 4P R R MP/MC/M25 3P P&P, R P&P, R MP/MC/M25 4P R R MP30/MC32/M32 3P P&P, R P&P, R MP30/MC32/M32 4P R R MP/MC/M40 3P R R MP/MC/M40 4P R R MP/MC/M50 3P R R MP/MC/M50 4P R R Note: P&P – Plug and Play Solution (drawout only), R – Retrofill Solution (fixed and drawout). Trip unit and electrical accessory operation and wiring connections may not be identical between the Masterpact MP/MC/M and Masterpact NW circuit breakers. Product compatibility must be evaluated prior to installation of replacement circuit breaker. Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com 7 Why Choose Schneider Electric Field Services? As part of Schneider Electric, the global specialist in energy management, you can count on Schneider Electric Field Services to help manage the life cycle of your equipment, no matter what brand it is. We will be there to support you now and in the years to come with our engineering services, maintenance and testing services, upgrade and modernization solutions and more. Our nationwide team of professional engineers and qualified field service representatives is committed to providing you with innovative solutions, best-in-class customer service, advanced technical support, and exceptional quality in everything we do! • Our field service representatives are qualified, as defined by OSHA and NFPA 70E® • Our culture of safety helps mitigate your risks »» Our North American Operating Division is one of an elite group of companies to simultaneously hold the Robert W. Campbell Award (2009) and the Green Cross Award (2011). »» The National Safety Council has recognized Schneider Electric with over 50 “Operational Excellence” safety awards in each of the past three years. Any brand. Any industry. Any time. Find out more about how we can address your specific needs: 888-778-2733 Visit www.schneider-electric.us/go/ MondernizationandUpgradeSolutions All engineering services identified herein shall be provided by Schneider Electric Engineering Services, LLC, a wholly-owned subsidiary of Schneider Electric USA, Inc. This document is for information purposes only and is not meant to be construed as an offer to provide engineering services. Schneider Electric USA, Inc. 9870 Crescent Park Drive West Chester, OH 45069 Tel: 513-777-4445 Fax: 513-755-5028 www.schneider-electric.us Document Number 1910CT1401R02/15 Courtesy of Steven Engineering, Inc. - (800) 258-9200 - sales@steveneng.com - www.stevenengineering.com February 2015 jw ©2013-2014 Schneider Electric. All Rights Reserved. Schneider Electric, Magnum, Masterpact, MicroLogic, Square D, and Make the most of your energy are trademarks owned by Schneider Electric Industries SAS or its affiliated companies. All other trademarks are the property of their respective owners. • Our professional engineers are strategically located throughout the U.S. and collectively registered in every state