NHP Medium Voltage Switchgear Customised switchgear solutions built to last MEDIUM VOLTAGE POWER MV MV SOLUTIONS NHP Electrical Engineering Products Pty Ltd Sales 1300 NHP NHP Sales 0800 NHP NHP nhp.com.au nhp-nz.com easy to do business with 2 Why NHP? We’re easy to do business with. At NHP we’re solely committed to serving the needs of our customers in the industrial electrical industry. From concept design through to installation and after sales service, we are confident we have the experience and expertise to exceed your expectations and ensure you get the best result for your project. How? Well, put simply, we’re easy to do business with. Combining Partnerships, Agility, Knowledge and Scalability, NHP offer the Australasian market quality, around-theclock service that forms the ultimate choice in our industry. Partnerships: Knowledge: When you choose NHP you gain a valuable industry partner. You gain access to an exclusive network of quality global suppliers who together with NHP’s 50+ branch and regional locations across Australia and New Zealand, can achieve an engineered solution for your medium voltage application. If your Medium Voltage application demands a specialist team of trained project management, design and engineering professionals, then NHP is the ultimate choice. Bringing together over 40 years of electrical industry experience, NHP’s dedicated Medium Voltage project team promises to deliver customiseable solutions from concept design through to installation and project management. Providing the perfect balance of knowledge and experience, a partnership with NHP promises to last the life of current and future projects, working together with you to offer complete trust, assurance and peace of mind. We know that you have a range needs and that these needs can change but calling on our vast industry experience we know how to meet them. When it comes to Medium Voltage, look no further than NHP. If it’s Medium Voltage, partner with NHP. Agility: Scalability: At NHP we understand your Medium Voltage application needs and know that these needs can often change throughout the life of a project. But with a seamless combination of local and technical support and a network of global suppliers, NHP have the agility to provide real-time solutions that are backed by around the clock service and support for not only the life of a project but any future needs as well. With all the scale of a large multi-national company, NHP maintain a premium level of customer service and attention to detail no matter how big or small your Medium Voltage project. Don’t be caught waiting. Choose NHP and get the very best in Medium Voltage solutions – day in, day out, right where you need them. Be it our 1000+ expert staff, our 50+ branch and regional locations, or our extensive network of global suppliers, when you deal with NHP you will receive all of this combined knowledge and expertise in an ‘easy to do business with’ solutions with a local focus! TABLE OF CONTENTS NHP Medium Voltage Switchgear Overview....................................................... 5 Application............................................................................................................................. 6 Air Insulated Switchgear (AIS) with visual earthing - DF-2.......................... 9 Ring Main Units (RMUs) - DR-6/DT-6......................................................................28 Withdrawable Switchgear - DW-2...........................................................................34 Gas Insulated Swithgear (GIS) - DI-2......................................................................44 Compact Air Insulated Switchgear - DF-3..........................................................50 4 NHP MEDIUM VOLTAGE SWITCHGEAR OVERVIEW Suitable for 3.3kV, 6.6kV, 11kV, 22kV. Air Insulated Switchgear (AIS) with visual earthing - DF-2 PAGE 9 AIS up to 24kV and 25kA 1 sec DF-2’s modular air insulated switchgear design allows you to create rational, economical and custom-made combinations of medium-voltage cubicles with visible earth contact. Ring Main Units (RMUs) - DR-6/DT-6 PAGE 28 RMU up to 24kV and 25kA 1 sec Compact and/or extensible gas insulated Ring Main Unit with load break switch or integrated vacuum circuit breaker. Withdrawable Switchgear - DW-2 PAGE 34 AIS metalclad fully withdrawable up to 12kV and 31.5kA 4 sec A family of air-insulated medium voltage switchgear solutions for indoor installations. Gas Insulated Switchgear (GIS) - DI-2 PAGE 44 GIS up to 36kV and 20kA 3 sec A modular concept combining all medium voltage functions. Suitable for 11kV, 22kV, 33kV. Compact Air Insulated Switchgear - DF-3 PAGE 50 AIS compact up to 24kV and 20kA 1 sec Our new modular and extendible switchgear. 5 Applications Power stations generate electrical power, with voltages up to 500,000V, which is transmitted to transformer stations and dispersion stations. These substations distribute medium voltage above 1kV to 36kV and it is here that a number of NHP Medium Voltage Switchgear cubicles can be used. A medium-voltage grid starts from every substation and supplies a large area with medium-voltage. Wherever medium-voltage enters residential areas, industrial production companies, mining sites, data centres, rail, hospitals and more, there is a medium voltage cubicle fulfilling four essential functions. 1. POWER SUPPLY: the network distributor’s grid is branched off to allow switching 2. SECURITY: the installation is secured with a load break switch with HRC fuses, or by a load break switch with a safety relay 3. MEASUREMENT: the energy consumption is measured on the high-voltage, or low-voltage side 4. TRANSFORMATION: medium-voltage is transformed into low-voltage (1,000V-400V-230V) The Power Grid CO-GENERATION MARKET GARDENING CATERING INDUSTRY / SHOPPING CENTRE PRODUCTION DISPERSION MEDIUM VOLTAGE SWITCHGEAR INFRASTRUCTURE INDUSTRY RESIDENTIAL AREAS Commercial Buildings including Hospitals and Data Centres 6 NHP Medium Voltage Switchgear OVERVIEW DESIGN PHILOSOPHY AND APPLICATIONS User-friendliness, safety and care for the environment were the main motivators in the selection of NHP Medium Voltage Switchgear. NHP can provide “made-to-measure” solutions for all your medium-voltage needs. NHP Medium Voltage Switchgear offers a wide range of applications that can be used worldwide in many industries. Cubicles can be used with distribution and dispersion switchgear, electrical sub-stations and medium-voltage engines, wind generators, cogeneration, and much more. The NHP Medium Voltage Switchgear range provides a solution for all your needs and demands as it can replace obsolete installations, extend existing installations, and it is also perfectly suited for brand new installations. The NHP Medium Voltage Switchgear cubicles are a modular concept based on the “building blocks” principle, which means that cubicles are produced in series. As a result these products meet the highest technical standards in a rational and economically sound way. The combination of cubicles is unlimited. Very complex diagrams of distribution and transformer switchgear can be compiled through this extensive spectrum of possibilities. Cubicles contain standard functional interlocks which allows for effortless application and installation in most consumer work spaces. As a result, capacity loss will be minimal. Additionally, the cubicles have been fitted with a system for pressure release which shields the user from the consequences of an internal arc. 7 INTERNAL ARC MITIGATION OPTION WITH BUILT-IN ARC-KILLER A short-circuit or another malfunction can create an internal arc. An internal arc in a Medium Voltage cubicle could severely damage the installation and possibly injure the operator. Protect your cubicles, infrastructure and your staff against the consequences of an internal arc. The built-in Arc-Killer extinguishes an arc in less than 50ms. NHP Medium Voltage Switchgear cubicles are designed to mitigate the creation of internal arcs and therefore protect both the operator and the installation. Through a strategic pressure release system, the internal arc is restricted to the compartment where it originated and it does not spread towards the operator or to other compartments. The cubicles are specifically designed to minimize the consequences of an internal arc. All provided cubicles are fitted on the rear side with overpressure valves pointing downward as a standard. NHP Medium Voltage Switchgear cubicles have been tested with these specifications at independent, and accredited testing solutions (for example: IPH, Kema). The load break switches have been tested according to IEC standards and consequently, all NHP Medium Voltage cubicles are internal arc resistant. Without Arc-Killer The NHP Medium Voltage Switchgear range includes the Arc-Killer SV-25 and SV-53, a system for detecting and extinguishing an internal arc. The Arc-Killer extinguishes the arc by directing it to a metal earthed short circuit. The arc is extinguished in less than 50ms. Our modules are metal enclosed cubicles combined with a shaft at the rear end. The shaft absorbs any gasses (in case of an internal arc) that escape through the overpressure valves. As a result, the expansion of hot gasses in a room can be reduced to an absolute minimum. NHP Medium Voltage Switchgear cubicles offer protection against an internal arc classification IAC category B, FLR 20 kA 1 s. (F=frontal, L=lateral, R=rear). As a result, the operator is protected against the consequences of an arc whether they stand in front of the switchboard, next to it or behind it. With Arc-Killer The patented SV-25 and SV-53 Arc-Killer takes safety to a new level. Not just the operator and the environment are shielded from harm, but the super-swift arc extinguishing system allows cubicles to be back in operation very quickly in case of an internal fault. What’s more, the Arc-Killer’s improved security features place less strict demands on the installation room. As such, the Arc-Killer couples security and operational safety with flexible room demands. 8 DF-2 AIR INSULATED SWITCHGEAR (AIS) WITH VISUAL EARTHING DF-2 A MODULAR CONCEPT COMBINING ALL MEDIUMVOLTAGE FUNCTIONS. DF-2’s modular design allows you to create rational, economical and custom-made combinations of mediumvoltage cubicles with a rated voltage of up to 24kV. 9 DF-2 COMPARTMENTS SWITCHGEAR COMPARTMENT In this compartment, the gas filled (RV44) load break switch is double sealed, which acts as the physical separation between the busbar set and the cable compartment. The switch has two functions: it connects or interrupts the electrical current between the high voltage cables and the busbar. BUSBAR COMPARTMENT The busbar compartment is located in the upper part of the cubicle and behind the low-voltage compartment. The modular busbar set is manufactured from specially provided electrolyte F25 copper of 60 x 10mm with n = 5mm (800A). Standard as well as 1250A option is available. Several cubicles are connected through the bar set compartments. Hexagonal bolts connect the busbars to the upper contact surfaces of the RV44 load break switch. CABLE COMPARTMENT The cable compartment is located behind the interlocked, removable door of the DF-2 cubicle. This part of the field receives the cable(s) and contains the necessary equipment to connect the cable(s). The earthing switch is installed below the load break switch on the right side, ensuring a “visible earthing” when the earthing switch is closed. In a DF-A cubicle, the cables are connected to the contact points below the RV 44 load break switch. The cables of the DF-P cubicles are connected to the lower fuse base side. This type of cubicle also has an additional auxiliary earthing switch to divert any residual current. DF-D type cubicle have the earthing switches located in the cable compartment below. The removable door, the sectional floor panels which house the necessary conductive rubber for the cables, and the cable supports all simplify the cable connection. LOW-VOLTAGE COMPARTMENT CABLE COMPARTMENT BUSBAR COMPARTMENT SWITCHGEAR COMPARTMENT LOW-VOLTAGE COMPARTMENT The drive mechanism that controls the RV44 load break switch and the earthing switch EM20 is fitted with the synoptic diagram and is located behind the front panel. Several accessories, such as the auxiliary contacts, switch-on or switch-off coils, and minimum voltage relays are also located in this compartment. Any control with the necessary electrical switchgear, a control and clamp strip are also installed in this compartment. The compartment is easily accessible by removing the front panel. 9 10 DF-2 DF-2 MODULE RANGE TECHNICAL SPECIFICATIONS OF MODULES Rated Voltage kV 12 12* 24 - To earth and between phases kV 75 95 125 - Over the insulated distance kV 85 110 145 kV 28 38 50 Impulse withstand voltage 1.2 / 50 μs Power frequency withstand voltage: - To earth and between phases kV 32 45 60 Rated frequency - Over the insulated distance Hz 50/60 50/60 50/60 Rated current A 800/1250** 800/1250** 630 Rated short-time current 1s. kA 25 25 20 Rated peak value of the current kA 63 63 50 - Mainly active load A 800/1250** 800/1250** 630 - Closed loop A 800 800 630 - Load cable charging A 18 18 18 - Making current k 63 63 50 - Earth fault A 100 100 100 - Earth fault cable charging A 30 30 30 kA 16 16 16 Breaking capacity RV44 (Class E3) Internal arc 1s. Degree of protection IP4X Mechanical durability c/o 1000 Standards IEC 62271-100, IEC 62271-1, 62271-102, -103, -105, 62271-200 and IEC 61243-5 Certificates KEMA/IPH Notes: * Utilities Specifications ** According to IEC 62271-103, Class E1 11 DF-2 MODULE SPECIFICATIONS AND DIMENSIONS 12 Load break switch with interlocked earth switch - DF-A/DF-A+ PAGE 13 Protection cubicle with vacuum circuit breaker - DF-AAD/ DF-AAD+ PAGE 20 Load break switchfuse with interlocked earth switch - DF-P PAGE 14 Protection cubicle with double interruption - DF-AADT PAGE 21 Auxiliary voltage cubicle with interlocked earthing switch - df-av PAGE 15 Busbar coupling cubicle - DF-LK PAGE 22 Vacuum circuit breaker with integrated protection relay - DF-D/DF-D+ PAGE 16 Transformer housing - DF-T PAGE 23 Protection cubicle with vacuum circuit breaker - DF-D/EDN/ DF-D+/EDN PAGE 17 Metering cubicle DF-C-750/DF-C-500 PAGE 25 Protection cubicle with remountable vacuum circuit breaker with integrated protection relay - DF-D-500 PAGE 18 Busbar link panel - DF-LKB PAGE 26 Protection cubicle with vacuum circuit breaker (magnetic driven) and integrated protection relay. PAGE 19 Cable connection panel or bus riser - DF-K PAGE 27 DF-2 LOAD BREAK SWITCH WITH INTERLOCKED EARTH SWITCH DF-A DF-A+ (with arc killer) Application: Incomer or feeder-load break switch with interlocked earthing switch. Standard Equipment • Three phase load break switch RV44, class E3 according to IEC 62271-103, gas insulated • Cable support • Door interlock 940 • Sockets for capacitive voltage detector with parallel testing possibility • Low-voltage compartment Options • Auxiliary contacts on load break switch and or earthing switch • Key interlock on load break switch and/or earthing switch • Motor operation local or remote control: 24-48-110V-AC/DC or 220VAC • Short-circuit indicator 10 • Voltage indicators • Plinth 200mm to 400mm height Ø79 • Gland plate AL/BRASS I I 0 1700 0 180 775 570 365 205 150 24 Rated current A 800-1250 630 Short-term current kA 25 20 s 1 1 55 60 400 100 ** 500 900mm 1050 1700 1700 Height between ground and end socket mm 945 835 Height between ground and cable support mm 445 445 Weight kg 180 180 Weight with Arc Killer kg 240 240 210 210 500 DF-A 10 Ø79 400 100 900 1050 55 60 900 995 775 570 500 1050 205 mm mm 150 Width Depth 365 1090 995 12 * 860 1700 L3 900 kV Height HR DEBA L2 * Rated Voltage duration of current HR DEBA L1 500 Specifications & Dimensions Time of the short HR DEBA 210 500 DF-A+ (Arc Killer Option) Notes: * Arc Killer Option 13 DF-2 load break switchFUSE with interlocked earth switch DF-P Application: Transformer protection and Medium Voltage 970 equipment protection. * 60 900 400 100 210 500 995 Options • Set of auxiliary contacts on load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Shunt trip ** • Under voltage release ** • Closing release ** • Motor operation ** • Contact “fuse blown” • Automatic recloser • Set of 2 or 3 voltage transformers • Voltage indicators • Plinth: 200mm - 400mm Specifications & Dimensions Rated Voltage kV 12 24 Rated current A 800-1250 630 Short-term current kA 25 20 Time of the short duration of current s 1 1 Width mm 500 500 Depth mm 1050 1050 Height mm 1700 1700 Height between ground and end socket mm 460 415 Fuse size mm 292 (DIN) 442 (DIN)/ UTE kg 210 210 Weight 14 205 570 995 ** 775 Ø79 365 10 150 9 10 9 10 1 1700 1700 30 31 1 2 3 2829 2 3 2 3 4 500 12 1 9 7 7 8 9 10 11 5 6 210 11 210 4 A 7 8 0 24 212223 25 26 27 0 0 Standard Equipment • Three-phase load break switch RV44, class E3 according to IEC 62271-105, gas insulation • Double earthing switch with mutual interlock • Socket for HRC fuses: - 292mm DIN 10 at 17.5kV - 442mm DIN 20 at 24kV - UTE • Three-pole fuse trip • Door interlock • Sockets for capacitive voltage detector 500 900 • Low-voltage compartment 8 I I 20 L3 5 6 7 HR DEBA L2 4 5 6 HR DEBA L1 15 1617 18 13 14 19 12 HR DEBA DF-2 AUXILIARY VOLTAGE CUBICLE with INTERLOCKED EARTHING SWITCH DF-AV Application: For supply of auxiliary voltage with cubicle interlocked earthing switch. Standard Equipment • Three-phase load break switch RV44, class E3 according to IEC 62271-103, gas insulation • Double interlocked earthing switch • HRC fuse-holders: - 292 mm DIN 10 at 17.5 kV - 442 mm DIN 20 at 24 kV - UTE 970 • Door interlock • Sockets for capacitive voltage detector • Low-voltage compartment • Assembly plate for auxiliary transformer(s) HR HR HR DEBA DEBA DEBA L1 L2 L3 I I 0 1700 0 210 Options • Set of auxiliary contacts on load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Motor operation * • Contact “fuse blown” • Set of 1, 2 or 3 voltage transformers • Voltage indicator(s) • Plinth: 200mm - 400mm • VT: xx kV/x V x VA CL.XX 60 Specifications & Dimensions Rated Voltage kV 12 24 Rated current A 800-1250 630 Short-term current kA Time of the short duration of current 25 900 20 s 1 1 Width mm 500 500 Depth mm 1050 1050 Height mm 1700 1700 Height between ground and end socket mm 460 415 Fuse size mm 292 (DIN) 442 (DIN)/ UTE kg 210 210 Weight 400 100 55 900 995 ** 1700 150 10 205 500 500 15 DF-2 vacuum circuit breaker with integrated protection relay DF-D DF-D+ (with arc killer) Application: Protection of descending feeders with circuit breaker, transformer and Medium Voltage 980 equipment protection. 205 940 1050 110 750 490 DF-D 900 1050 365 570 775 750 Cubicle Options • Set of auxiliary contacts on the load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Motor operation on load break switch: 24-48-110VAC/DC and 220VAC • Short-circuit indicator • Earthing connection above circuit breaker • Circuit breaker gas insulated • Voltage indicators • Plinth: 200mm - 400mm Options on the circuit breaker • Motor operation ** • Closing release • Shunt trip ** • Under voltage release ** • Set of auxiliary contacts • Error contact • Supply for test protective relay (battery block) • Cycle counter • Automatic recloser • Key interlock Specifications & Dimensions DF-D+ (Arc Killer Option) 16 940 1050 995 940 1155 750 55 60 * O 460 150 1700 1700 I I O 110 9 10 1 2 3 2 3 4 9 10 30 31 1 2 3 2829 7 8 12 1 9 7 7 8 9 10 11 5 6 11 4 A 24 212223 25 26 27 460 Standard Equipment • Three-phase load break switch RV44, class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker with integrated protection relay, current transformers and release 10 • Interlocked earthing switch with rated making capacity up to 63kA downstream of the Ø79 capacity switch • Cable support • Door interlock • Sockets for capacitive voltage detector 460 • Voltage indicators 100 • LV compartment 8 I 0 20 L3 5 6 7 HR DEBA L2 4 5 6 HR DEBA L1 15 1617 18 13 14 19 12 HR DEBA I 0 Rated Voltage kV 12 24 Rated current A 800/1250 630 Short-term current kA 25 20 Time of the short duration of current s 1 1 Width mm 750 750 Depth mm 1050 1050 Height mm 1700 1700 Height between ground and socket mm 445 445 Weight kg 460 460 Weight with Arc Killer kg 490 490 DF-2 Protection cubicle with vacuum circuit breaker DF-D/EDN DF-D+/EDN (with arc killer) Application Protection of descending feeders with circuit breaker, transformer and Medium Voltage equipment protection. A I 1700 0 I O 460 150 205 365 570 900 1050 995 460 55 60 775 Ø79 100 570 365 205 10 12 24 Rated current A 800/1250 630 s 25 20 9001 1 1265 900 1050 460 55 kV kA DF-D/EDN Ø79 995 Rated Voltage Time of the short duration of current 150 750 Specifications & Dimensions Short-term current 490 775 7 8 15 1617 18 13 14 19 12 1700 Options on the circuit breaker • Motor operation ** 940 • Closing release 1155 • Shunt trip ** • Under voltage release ** • Set of auxiliary contacts • Switch counter • Automatic recloser • Button press control on circuit breaker • Remote control on circuit breaker • Key interlock 60 4 5 6 20 2 3 7 8 9 10 11 5 6 9 10 1 L1 L2 L3 I 0 750 Cubicle Options • Protection relay (to be specified by the customer) 10 • Current transformer (to be specified by the customer) • Set of auxiliary contacts on the load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Motor operation on load break switch: 24-48-110VAC/DC and 220VAC • Short-circuit indicator (to be specified by the customer) • Earthing connections upwards from the circuit breaker • Circuit breaker gas insulated 1228 • Plinth: 200 - 400mm 1700 30 31 1 2 3 2829 4 24 212223 25 26 27 Standard Equipment • Three-phase load break switch RV44, class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker • Interlocked earthing switch with rated making capacity up to 63kA downstream of the capacity switch • Cable support 1120 • Door interlock • Sockets for capacitive voltage detector • Voltage indicators • LV compartment 100 750 Width mm 750 750 Depth mm 1050 1050 Height mm 1700 1700 Height between ground and socket mm 445 445 Weight kg 460 460 Weight with Arc Killer kg 490 490 DF-D+/EDN (Arc Killer Option) 17 DF-2 Protection cubicle with remountable vacuum circuit breaker 970 with integrated protection relay I 400 DF-D-500 0 I 30 31 1 2 3 2829 7 8 212223 9 10 1 2 3 2 3 4 2425 26 27 12 1 9 7 995 940 1050 55 500 357 60 O 400 602 205 I O Ø79 Standard Equipment • Three-phase load break switch RV44, class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker with integrated protection relay, current transformers and release • Interlocked earthing switch with rated making capacity up to 63kA downstream of the 375 100 capacity switch 500 • Cable support 940 500 1155 • Door interlock • Sockets for capacitive voltage detector • Low voltage compartment • Draw-out circuit breaker 847 I 1700 1700 110 7 8 9 10 11 5 6 11 4 A 9 10 Application 10 Feature breaker allowing fast exchange of the circuit breaker (minimum downtime). 8 0 20 L3 5 6 7 HR DEBA L2 4 5 6 HR DEBA L1 15 1617 18 13 14 19 12 HR DEBA Cubicle Options • Set of auxiliary contacts on the load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Motor operation on load break switch: 24-48-110VAC/DC and 220VAC • Short-circuit indicator (to be specified by the customer) • Voltage indicators • Plinth: 200 - 400mm Options on the circuit breaker • Motor operation ** • Closing release • Shunt trip ** • Under voltage release ** • Set of auxiliary contacts • Error contact • Supply for test protective relay (battery block) • Switch counter • Automatic recloser • Button press control on circuit breaker • Remote control on circuit breaker • Key interlock Specifications & Dimensions Rated Voltage kV 12 Rated current A 630 Short-term current kA 25 Time of the short duration of current s 1 mm 500 Width Depth mm 1050 Height mm 1700 Height between ground and socket mm 450 kg 400 Weight 18 DF-2 Protection cubicle WITH vacuum circuit breaker (magnetic driven) AND integrated protection relay DF-DT Standard Equipment • Three-phase load break switch RV44 - class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker with magnetic drive and 6NO / NC auxiliary contacts • Interlocked earthing switch with a rated making capacity up to 63kA downstream of the circuit breaker • Cable support structure • Door interlock • Sockets for capacitive voltage detectors Ø10 • Voltage presence indicators • LV compartment 360 1700 Application Protection of feeders with circuit breaker, voltage and current transformer and Medium Voltage protection (max 1250A). 570 750 60 1050 775 Cubicle Options • Current transformer (to be specified by the customer) • Voltage transformer (to be specified by the customer) • Set of auxiliary contacts on the load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Choice of auxiliary voltage 24-48-110VDC or 110-220VAC • Short circuit indicator (to be specified by the customer) • Earthing connection upstream from the circuit breaker 100 • Voltage indication • Plinth: 200mm - 400mm 750 940 Options on the circuit breaker • Under-voltage release (electronic) • Supplementary auxiliary contacts • Operation counter • Reclosing function (standard) • Remote control • Interlock Specifications & Dimensions Rated Voltage kV 12 24 Rated current A 800-1250 630-1250 Short-term current kA 16/20/25 16/20 Time of the short duration of current s 1/02/03 1/02/03 Width mm 750 750 Depth mm 940 940 Height mm 1700 1700 Height between ground and socket mm 450 450 kg 360 360 Weight 19 DF-2 Protection cubicle with vacuum circuit breaker DF-AAD Standard Equipment • Three-phase load break switch RV44, class E3 according toØ10IEC 62271-103, gas insulation • Vacuum circuit breaker with/without integrated protection relay • Door interlock • Low voltage compartment • Holder for capacitive voltage indicators load break switch 1 and/or 2 12 1 30 31 1 2 3 2829 9 10 1 2 3 2 3 4 9 7 O 100 Cubicle Options • Set of auxiliary contacts on load break switch 1 and/or 2 940 750 1155 • Key 750 interlock on load break switch 1 and/or 2, and/or earthing switch • Mechanical interlock between the load break switches • Motor operation on load break switch 1 and/or 2: 24-48-110VAC/DC and 220VAC • Earthing-switch • Earthing connections on load break switch 1 and/or 2 • Earthing connections outside of cubicle • Capacitive voltage indicators load break switch 1 and/or 2 • Plinth: 200mm - 400mm • Current transformers 60 940 1050 110 750 540 150 DF-AAD Options on the circuit breaker • Motor operation/closing release/shunt trip ** • Current transformer shunt trip • Delay/direct under voltage release ** • Set of auxiliary contacts • Error contact • Supply for test protective relay (battery block) • Switch counter • Automatic recloser • Button press control on circuit breaker • Remote control on circuit breaker • Key interlock 900 1050 Specifications & Dimensions DF-AAD+ (Arc Killer Option) 20 110 I 995 510 I O 1700 1700 205 7 8 9 10 11 5 6 11 4 A 940 1050 I 0 9 10 I 0 7 8 L3 24 212223 25 26 27 HR DEBA L2 8 HR DEBA L1 20 HR DEBA L3 5 6 7 HR DEBA L2 4 5 6 HR DEBA L1 Application 1010 Protection of descending feeders with transformer and Medium Voltage equipment provided with circuit breaker and double Separation of busbar upstream and downstream. 510 15 1617 18 13 14 19 12 HR DEBA DF-AAD+ (with arc killer) Rated Voltage kV 12 24 Rated current A 800-1250 630 Short-term current kA 25 20 Time of the short duration of current s 1 1 Width mm 750 750 Depth mm 1050 1050 Height mm 1700 1700 Weight kg 510 510 Weight kg 510 510 DF-2 Protection cubicle with double interruption Standard Equipment • Double, three-phase load break switch RV44 - class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker with magnetic drive and 6NO / NC auxiliary contacts • Cable support structure • Door interlock • Sockets for capacitive voltage detectors • Voltage presence indicators • LV compartment 150 750 940 Specifications & Dimensions Rated Voltage 940 1050 995 100 60 Options on the circuit breaker • Under-voltage release (electronic) • Supplementary auxiliary contacts • Operation counter • Reclosing function (standard) • Remote control • Interlock 360 750 205 Cubicle Options • Auxiliary contacts on load break switch 1 and/or 2 up to 3NO/NC • Auxiliary contacts on the earthing switch up to 2NO/NC • Key interlock on the load break switch and/or earthing switch • Choice of auxiliary voltage 24-60-110VDC or 110-220VAC Ø10 • Short circuit indicator (to be specified by the customer) • Current transformers (to be specified by the customer) • Earthing connection upstream from the circuit breaker • Voltage indication • Plinth: 200mm - 400mm 1700 DF-AADT kV 12 24 Rated current A 800-1250 630-1250 Short-term current kA 16/20/25 16/20 Time of the short duration of current s 1/02/03 1/02/03 Width mm 750 750 Depth mm 940 940 Height mm 1700 1700 Weight kg 360 360 21 DF-2 Busbar coupling cubicle DF-LK 940 Application Coupling between two parts of the Medium Voltage panel. 150 995 1700 Specifications & Dimensions 60 150 Options • Holder for capacitive voltage indicators load break switch 1 and/or 2 100 • Set of auxiliary contacts on load break switch 1 and/or 2 • Key interlock on load break switch 1 and/or 2, and/or earthing switch 750 750 900 • Mechanical interlock between the load break switches • Motor operation on load break switch 1 and/or 2: 24-48-110VAC/DC and 220VAC • Earthing-switch • Earthing connections on load break switch 1 and/or 2 • Earthing connections outside of cubicle • Capacitive voltage indicators load break switch 1 and/or 2 • Plinth: 200mm - 400mm • Current transformers 900 1050 900 1050 Ø10 205 27 2425 26 9 10 9 10 1 7 8 212223 8 30 31 1 2 3 2829 20 5 6 7 9 10 7 8 15 1617 18 13 14 19 12 8 4 5 6 20 12 1 9 7 2 3 1700 11 2 3 4 A 7 8 9 10 11 5 6 2 3 2 3 4 9 10 1 5 6 7 30 31 1 2 3 2829 245 4 12 1 9 7 7 8 9 10 11 5 6 245 11 4 A 24 212223 25 26 27 Standard Equipment • 2 three-phase load break switch RV 44, class E3 according to IEC 62271-103, gas insulation • Door interlock • Low-voltage compartment 4 5 6 I 0 15 1617 18 13 14 19 12 I 0 750 22 Rated Voltage kV 12 24 Rated current A 800-1250 630 Short-term current kA 25 20 Time of the short duration of current s 1 1 Width mm 750 750 Depth mm 1050 1050 Height mm 1700 1700 Weight kg 245 245 DF-2 Transformer housing DF-T Application The DF-T cubicle has been designed from the long-term practical experience of installing and connecting distribution transformers. B B B A Cubicle Options • Key interlock with LV protection • Shaft with rail set on top of the transformer housing • LV compartment • Oil receptacle • Forced ventilation • With closed back • With closed roof • Extra ventilation • Opening for LV switch of LV equipment • Opening for the thermometer • Opening for digital measuring set • Holder for capacitive voltage indicators • Capacitive voltage indicators B • IP2X / IP4X / IP315 • Interlockable doors • Interlock possibilities * C Standard Equipment • Windows • Ventilation openings • Hinge door(s) in function of the cubicle width A If a built-in LV switch is required in the DF-T, the size needs to be specified. The DF-T was designed specifically with ventilation problems in mind. The ventilation openings in the cubicle ensure that the transformer will constantly be ventilated. The specific concept allows the transformer to be driven in and out smoothly at all times. C C Width Height Depth 100-160 kVA 1200 1900 1050 250-630 kVA 1400 2100 1150 800-1000 kVA 1800 2100 1150 1250-1600 kVA 2000 2100 1400 2000-2500 kVA 2400 2400 1500 B A A Dimensions Oil Filled Transformers Dimensions Cast Resin Transformers Width Height Depth 1500 1900 1050 1800 2100 1150 2000 2100 1200 1250-1600 kVA 2200 2200 1300 2000-2500 kVA 2400 2400 1400 100-160 kVA 250-630 kVA 800-1000 kVA B C 23 DF-2 DF-C-750 | Metering cubicle DF-P | Protection cubicle DF-A | Load break switch with interlock earth switch (outgoing) DF-A | Load break switch with interlock earth switch (incoming) Transformer 29 24 DF-2 Metering cubicle DF-C-500 DF-C-750 Standard Equipment • 3 Ti’s xA => 5A • 3 Tp’s xV => 110V, V3 Cubicle Options • Additional current transformers • Additional voltage transformer with or without Medium Voltage and LV protection • Support for the positioning of measuring transformers • Measuring system with 3 CTs and 3 VTs • Measuring system with KWH metering and Kvarh metering (requirements to be specified by the customer) • Current measurement system • Voltage measurement system • Plinth: 200mm - 400mm • Low voltage compartment safety box to secure voltage circuits 240 1700 p 330 750 p 720 The following voltage transformer VT specifications need to be specified by the customer: 940 • Primary voltage, secondary voltage, capacity and precision class, 205 insulation class A 720 760 Time of the short up to 1250 kA 25 20 s 1 1 Width mm 500 500 Depth mm 720 720 Height mm 1700 1700 kg 240 240 up to 630 100 300 500 duration of current 570 365 205 10 Ø79 Ø79 900 995 190 55 60 280 100 900 DF-C-500 775 Weight ** 55 1050 Rated current 195 24 150 12 79 kV 55 Rated Voltage 165 Specifications & Dimensions Short-term current 165 The following current transformer CT specifications need to be specified by the customer: • Primary current, secondary current, capacity and precision class, insulation class, rated 10 short time current 100 750 DF-C-750 25 DF-2 Busbar link panel DF-LKB Application Panel above switchgear, required for connection of two non-adjacent panels. Available for connecting panels of different dimensions. Standard Equipment • 1 three-phase load break switch RV 44, class E3 according to IEC 62271-103, gas insulation • Low-voltage compartment • Holder for capacitive voltage indicators load break switch left/right • In case of coupling between two cubicles of 750mm, a final piece of 250mm will be provided Cubicle Options • Set of auxiliary contacts on the load break switch • Key interlock on load break switch • Motor operation on load break switch: 24-48-110VAC/DC and 220VAC • Earthing ball clamps on load break switch left/right • Earthing ball clamps outside of cubicle • Capacitive voltage indicators on load break switch left/right • Plinth: 200-400mm Specifications & Dimensions 26 Rated Voltage kV 12 24 Rated current A 800-1250 630 Short-term current kA 25 20 Time of the short duration of current s 1 1 Width mm 1000/1250 1000/1250 Depth mm 975 975 Height mm 500 500 Weight kg 162 176 DF-2 Cable connection panel or bus riser DF-K Application Cubical for a separate cable connection zone. These panels can also be used as busbar zones or busbar risers. 1700 Options • Holder for capacitive voltage indicators • Capacitive voltage indicators • Short-circuit detectors (to be specified by the customer when ordering) 940 • Earthing switch • Set of auxiliary contacts on earthing switch • Key interlock on earthing switch • Earthing ball clamps • Current transformers in the busbar • Voltage transformers with of without protection in the busbar • Plinth: 200mm - 400mm • Door interlock 55 775 990 Rated Voltage kV 12 24 Rated current A up to 1200 up to 630 Short-term current kA up to 25 up to 20 Time of the short duration of current s 1 1 900 400 100 60 Specifications & Dimensions 210 500 Width mm M M Depth mm 1050 1050 Height mm M M kg 55 55 Weight ** 570 Ø79 365 Possible Connections • Bottom in - top out • Bottom in - top left out • Bottom in - top right out 900 1700 150 Ø10 210 500 27 DR-6/DT-6 RING MAIN UNITS (RMUs) DR-6/DT-6 A compact and extensible gas insulated ring main unit with load break switch or integrated vacuum circuit breaker. Safe, reliable, compact and insensible to the environment in the field of electricity distribution up to 24kv. 28 DR-6/DT-6 DESCRIPTIONS DR-6/DT-6 LBS operating axle Position indicator Release rotary button Earthing switch operating axel Synoptic diagram Voltage indicator Cable compartment Acces door Circuit breaker tripping axle Operation button circuit breaker Pressure indicator Protection relay LBS operating axle Position indicator Earthing switch operating axle Voltage indicators (VDS) Access door to cable compartment 29 DR-6/DT-6 DEVELOPMENT & MANUFACTURING PHILOSOPHY The DR-6/DT-6 range offers a compact, safe, reliable and economical design which is free of any possible environmental aggression. Extensions on site is possible without any special tooling nor particular surrounding conditions. THE COMPONENTS Load break switch The three position load break switch (ON/OFF/Earth) is in accordance with the IEC requirements. The concept insures a natural interlock of the primary functions of the cubicle. The arc extinction is insured by gas, which reduces arcing time. The load break switch RV44 of the DF-2 range is of the class E3/M1 (100 CO and 1000 mechanical operations) following IEC 62271-103 and is therefore a perfect application. Circuit breaker The SGC ISM-086 vacuum circuit breaker (VCB) of the magnetic actuator type uses the latest vacuum interrupter technology. The VCB can only be closed electrically and therefore mechanical closing is not possible*. The VCB can be opened only electrically. The circuit breaker operates through a control module and a self powered digital protection relay RP600, this together with the three CT’s allows the detection of over-current and earth faults failures. (*) In absence of auxiliary voltage, a hand operated generator can be used. The fuse holders The fuse holders are made for HRC fuses of the DIN and UTE type for voltages of 12, 12 (Utilities Specification) and 24kV. A simple intelligent artifice allows the change without any particular tooling. Fuse holders are made from epoxy with a non-losable cover, and a fuse supporting structure firmly fixed to the cover. Earthing on both sides of the fuses is clearly marked on the synoptic diagram. The fuse holder is water tight and tested in accordance with the IEC standards. Access to the fuse holders is facilitated by a simple and logic interlock system allowing the opening of the door only after earthing of the cubicle. The mechanical drives Deba Components mechanical drives have already been subject to intensive tests and usage in the DF-2 range of products. The same design has been implemented in the DR-6/DT-6. The steel used for the drives has been chosen because of their high tensile force, toughness and resistance to bending. The mechanical drive accommodates both the operates axles (LBS and earth) and the interlocks. The spring type drive operates independently of the operator and does not allow any function violation. The switch position indicator shows at any time the real status of the switch. The forces needed to control the mechanism are low which results in a high user-friendliness. The drive can be motorized and can receive a number of options and allows remote control, remote position indication and integration into a SCADA operated network. 30 DR-6/DT-6 Cable connection The cables are connected to the cubicles by means of bushings with M16 screwed contacts and for connectors according to EN 50 181 / DIN 50 standards. They may be of the type A/B or C (200, 400 630A) and they are defined in function of their applications. The cable compartment size allows one connector per bushing with a maximum of 400mm2 per cable (on request, lightning arrestors can also be accommodated in the cable box as well as two cables per bushing). The extensibility concept Extensibility of the ring main unit is ensured by top placed bushings of the C- type. An insulated and screened extension device connects the two sets to be extended. Extension requires no special tooling nor special on site condition. The bushings are directly moulded on a stainless steel plate avoiding any risk of leakage caused by mechanical assembly. The synoptic diagram and the accessories A clear, logic and well understandable synoptic diagram is placed in front of each of the functions. This diagram also supports the voltage indicator of the type HR-3, showing the presence of the voltage on the cables and allowing the use of phase concordance units. Short circuit indicators can find their place in the LV compartment and the associated ring type CT’s in the cable box. Complementary accessories can be accommodated in a well designed LV box to be placed on the top of the concerned function(s). IEC 62271-102 HV AC disconnectors and earthing switches IEC 62271-105 HV AC Fuse switch combination IEC 62271-100 HV AC circuit breakers IEC 62271-1 Common specifications for HV switchgear and controlgear 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 IEC 62271-200 AC metal enclosed switchgear and controlgear above 1kV up to 52 kV Protection relay The self powered digital protection relay has a wide range of protection functions, is equipped with four outgoing contact points and two free programmable outgoing points. The relay functions are easy accessible and programmable with the help of a laptop or with the support of the menu oriented interface. + Applicable standards 0 RP600 The enclosure The stainless steel enclosure is manufactured on brand new, up to date machines associating laser cutting, robotised bending and 3-D laser welding. The welded tank is sealed for life and tested under vacuum, in strict conditions with experienced equipment. The enclosure accommodates the life components and is foreseen of a rupture disk avoiding any problem in the improbable case of an internal overpressure. IEC 61243-5 Voltage detection systems (VDS) 31 DR-6/DT-6 ELECTRICAL CHARACTERISTICS Rated voltage General specifications Impulse withstand voltage 1.2 / 50 µsec. To earth and between phases Over the insulation distance Power frequency voltage test 1 min. To earth and between phases Over the insulation distance Rated frequency Rated current Rated short time current 1 sec. Rated peak value of the current Breaking capacity (IEC 62271-103) Rated current Closed loop No load cable Earth leakage fault Internal arc 1 sec. IEC 62271-200 (5 criteria) Degree of protection HV-compartment LV- and cable compartment Rated gas pressure at 20°C Line Feeder Rated current Rated short time current 1 sec. Rated peak value of the current Transformer feeder Rated current Fuse switch Short circuit breaking capacity (limited by the fuse) Making capacity Circuit breaker Short circuit breaking capacity 1 sec. Making capacity Number of makings kV 12 12 Utilities Specifications 24 kV kV 75 85 95 110 125 145 kV kV Hz A kA k 28 32 38 45 50/60 50 60 A A A A kA 630 630 30 100 20 630 25 63 400/630 12.5/16/20 40/50 20 50 Class E3 630 630 30 100 20 400/630 400/630 30 100 20 IP6X IP4X 0.3 bar overpressure Bar A kA k 630 25 63 630 20 50 630 12.5/16/20 31.5/40/50 A 200 200 200 kA k 25 63 25 63 16/20 40/50 kA kA 20 63 20 50 5 16 50 FUSE SELECTION TABLE Standard UTE DIN 10 DIN 20 32 kV 10 15 20 10 11 13.8 15 20 22 Power of the distribution transformer (kVA) 100 125 160 200 250 16 16 31.5 31.5 31.5 16 16 16 16 16 16 16 16 16 16 16 20 25 25 31.5 16 20 20 25 25 10 16 16 20 25 10 10 16 20 25 10 10 16 16 20 10 10 10 16 16 315 63 43 16 40 40 31.5 31.5 25 20 400 63 43 43 50 40 40 31.5 25 25 500 63 43 43 50 50 40 40 31.5 31.5 630 63 43 43 63 50 50 50 40 40 800 1000 1250 43 43 80 63 50 50 40 40 63 43 100 80 63 63 63 50 63 125 100 100 80 63 63 1600 2000 125 100 80 80 100 100 DR-6/DT-6 DIMENSIONS AND DESCRIPTIONS DR-6C 2KT DR-6E-2KT DR-6C 2K DR-6C 2K2T I>I>> I>I>> DR-6C 3KT DR-6C 3KD DR-6C 2KD DR-6E-2KD DR-6E EXTENSIBLE FUNCTIONAL UNITS FUNCTION DESCRIPTION K - Incoming/ outgoing cubicle T - Fuse protection cubicles (combined D - Circuit breaker cubicle C - Metering cubicle gas insulated I>I>> DR-6 2E K DR-6 2E T DR-6 2E D DR-6 2E C DR-6E EXTENSIBLE FUNCTIONAL UNITS DR-6C/DR-6E COMPACT - NON EXTENSIBLE/EXTENSIBLE RING MAIN UNITS Type Height Width Depth Weight Type Height Width Depth Weight DR-6C 2K 1410 mm 600 mm 720 mm 280 kg DR-6E K 1460 mm 300 mm 720 mm 140 kg DR-6C 2KT 1410 mm 950 mm 720 mm 450 kg DR-6E T 1460 mm 350 mm 720 mm 180 kg DR-6E 2KT 1460 mm 950 mm 720 mm 470 kg DR-6E D 1460 mm 350 mm 720 mm 210 kg DR-6C 2K2T 1410 mm 1300 mm 720 mm 640 kg DR-6E C 1460 mm 500 mm 720 mm 240 kg DR-6C 3KT 1410 mm 1250 mm 720 mm 600 kg ­DT-6C 2KD 1420 mm 950 mm 838 mm 530 kg DT-6E 2KD 1460 mm 950 mm 838 mm 550 kg DT-6C 3KD 1460 mm 1250 mm 838 mm 660 kg The functional units are always extendable to the left or the right of the multifunctional unit. The multifunctional units are always extendable in both directions. 33 DW-2 WITHDRAWABLE SWITCHGEAR DW-2 A family of air-insulated fully withdrawable medium voltage switchgear solutions for indoor installations. DW-2’s modular design allows you to create rational, economical and custom-made combinations of medium voltage cubicles (up to 12kV). 34 DW-2 Type tests DW-2 switchgear solutions are all fully type tested according to IEC 62271-200: • • • • • • • Short time and peak withstand current Temperature rise and main circuit impedance Dielectric test on main and auxiliary circuits Making and breaking capacity of the circuit breaker within the panel Earthing switch making capacity Mechanical operations Internal arc fault (IAC classified: AFLR, 31.5A/1s) Availability and partition DW-2 switchgears are designed in compliance to availability classes LSC2B and partition class PM according to IEC 62271-200. The switchgear compartments do not need any tools for opening. Interlocks allow access only when the corresponding high voltage parts are dead and earthed. Metallic shutters and partitions segregate the compartments from each other. When a compartment is opened all other panels in the installation and all cable termination compartments (including that in the panel concerned) remain in operation. Internal arc fault test, 31.5kA/1s 35 DW-2 COMPARTMENTS 36 LOW-VOLTAGE COMPARTMENT The protection relays that controls the circuit breaker and accessories, such as the auxiliary contacts, and minimum voltage relays, are also located in this compartment. The compartment can be accessed very easily by opening the compartment door. LOW-VOLTAGE COMPARTMENT BUSBAR COMPARTMENT SWITCHGEAR COMPARTMENT BUSBAR COMPARTMENT The busbar compartment is located in the back side of the cubicle and behind the low-voltage compartment. The modular busbar set is manufactured from specially provided electrolyte F25 copper. Several cubicles are connected through the bar set compartments. Hexagonal bolts connect the busbars to the upper contact surfaces of the fixed contacts in the insulators. CABLE COMPARTMENT The cable compartment is located behind the interlocked, removable door of the DW-2 cubicle. This part accepts the cable(s) and contains the necessary equipment to connect the cable(s). The earthing switch is installed below the circuit breaker switch on the back side, ensuring a “visible earthing” when the earthing switch is closed. The door and the sectional floor panels, which house the necessary conductive rubber for the cables, and the cable supports, all simplify the cable connection. CABLE COMPARTMENT SWITCHGEAR COMPARTMENT In this compartment, the withdrawable magnetic driven vacuum circuit breaker switch, acts as the physical separation between the busbar set and the cable compartment. The switch has two functions: it connects or interrupts the electrical current between the high voltage cables and the busbar. DW-2 TECHNICAL SPECIFICATIONS Rated Data Rated Voltage 12kV 12 Utilities Specifications Rated power frequency withstand voltage (Ud) 28kV 42kV on request Rated lightning impulse withstand voltage (peak) 75kV 95kV on request Rated short-circuit breaking current (Isc) to 31.5kA to 31.5kA Rated peak withstand current (Ip) to 82kA to 82kA Rated short-time withstand current (Ik) to 31.5kA to 31.5kA Rated duration of short circuit current (tk) 4s 4s Internal arc withstand current, 1s 31.5kA 31.5kA Rated frequency 50/60Hz 50/60Hz Rated busbar current 2500A 2500A Rated feeder current 630A, 1250A, 1600A, 2000A 630A, 1250A, 1600A, 2000A IEC 62271-200 IEC 62271-200 Degree of protection (RC 630A, 1250A) IP4X IP4X Degree of protection (RC 1600A, 2000A) IP3X IP3X -25…+40 °C -25…+40 °C 95% 95% 1000m a.s.l.* 1000m a.s.l.* Standards Temperature range Maximum relative humidity Maximum altitude Notes: * For installations at altitudes higher than 1000m, the insulation withstand level of external insulation at the service location has to be determined by multiplying the rated insulation levels by a factor Ka in accordance to IEC 62271-1. 37 DW-2 DW-2 MODULES 38 Withdrawable circuit breaker panel with optional earthing switch - DW-2-IF PAGE 39 Busbar riser with optional VT - DW-2-BR PAGE 40 Bustie with optional CT and earthing switch - DW-2-BT PAGE 41 VT panel with optional earthing switch - DW-2-M PAGE 42 Incoming feeder connection panel - DW-2-DIF PAGE 43 DW-2 WITHDRAWABLE CIRCUIT BREAKER WITH Optional EARTHING SWITCH DW-2-IF Application Incoming/outgoing feeder with optional earthing switch. Specifications & Dimensions Rated current A 630 - 1250 1600-2000 Height mm 2200 2200 Height with arc venting shields mm 2500 2600 Height with gas exhaust duct mm 2600 2600 Width mm 650/800 800 Depth mm 1260 1260 Possible Configurations 39 DW-2 Bus riser WITH OPTIONAL VT DW-2-BR Application Cubical for rising bus from bottom to top/or top to bottom with optional VT for metering or auxiliary voltage supply. Specifications & Dimensions Rated current A 630 - 1250 1600-2000 Height mm 2200 2200 Height with arc venting shields mm 2500 2600 Height with gas exhaust duct mm 2600 2600 Width mm 650/800 800 Depth mm 1260 1260 Possible Configurations 40 DW-2 Bus TIE with optional ct and earthing switch DW-2-BT Application Bus tie with optional earthing switch for earthing one side of bus tie. Optional CT for metering requirements. Specifications & Dimensions Rated current A 630 - 2000 Height mm 2200 Height with arc venting shields mm 2500 Height with gas exhaust duct mm 2600 Width mm 650/800 Depth mm 1260 Possible Configurations 41 DW-2 VT PANEL with optional earth switch DW-2-M Application Voltage Source or metering voltage tap with optional earthing switch. Specifications & Dimensions Rated current A 630 - 2000 Height mm 2200 Height with arc venting shields mm 2500 Height with gas exhaust duct mm 2600 Width mm 650/800 Depth mm 1260 Possible Configurations 42 DW-2 incoming feeder connection panel DW-2-DIF Application Incoming cable connecting metering with optional earth switch, CT’s and VT’s. Specifications & Dimensions Rated current A 630 - 1250 1600-2000 Height mm 2200 2200 Height with arc venting shields mm 2500 2600 Height with gas exhaust duct mm 2600 2600 Width mm 650/800 800 Depth mm 1260 1260 Possible Configurations 43 DI-2 GAS INSULATED SWITCHGEAR DI-2 A modular concept combining all medium-voltage functions. DI-2’s modular design allows you to create rational, economical and custom-made combinations of medium-voltage cubicles (with a rated voltage of up to 36kV) 44 DI-2 TECHNICAL SPECIFICATIONS Rated Voltage kV Up to 36 - To earth and between phases kV 170 - Over the insulated distance kV 195 - To earth and between phases kV 70 - Over the insulated distance kV 80 Rated frequency Hz 48/62 Rated current A 400/630 Rated short-time current 3s. kA 20 Rated peak value of the current k 50 - Mainly active load current (I1 / Iloop) A 400/630 - Closed loop current (I2A / Iloop) A 630 - Cable charging current (I4A/ICC) A 25 A 2 - Short circuit making current (Ina) k 50 - Earth fault current (I6a/Ief1) A 50 - Cable and line charging current under earth faults (I6b / Ief2) A 16 Impulse withstand voltage 1.2 / 50 μs Power frequency withstand voltage: Breaking capacity RV36 (Class E3) (I4B) Degree of protection Mechanical durability c/o IP2X 1000 (=M1) Standards IEC 62271-100, IEC 62271-1, 62271-102, -103, -105, 62271-200 and IEC 61243-5 Certificates KEMA/IPH 45 DI-2 DI-2 MODULES 46 Load break switch and interlocked earthing switch - DI-A PAGE 62 Load break switchfuse combination - DI-P PAGE 63 Protection cubicle with load break switch and vacuum circuit breaker - DI-D PAGE 64 DI-2 LOADBREAK SWITCH AND INTERLOCKED EARTHING SWITCH DI-A Application Incomer or feeder cable connection cubicle. Standard Equipment • Three-phase load break switch RV36, class E3 according to IEC 62271-103, gas insulation • Integrated interlocked earthing switch with making capacity up to 50kA • Cable support • Door interlock • Sockets for capacitive voltage detector with parallel testing possibility • Low-voltage compartment Options • Set of auxiliary contacts on load break switch • Set of auxiliary contacts on earthing switch • Key interlock on load break switch and/or earthing switch • Motor operation: 24-48-110V-DC of 110-220VAC • Short-circuit indicator (to be specified by the customer when the order is placed) • Voltage indicators • Plinth: 200mm - 400mm Specifications & Dimensions Rated Voltage kV 36 Rated current A 630 Short-term current kA 20 s 3 Width mm 418 Depth mm 760 Height mm 1790 Height between ground and end socket mm 790 Height between ground and cable support mm 310 kg 225 Time of the short duration of current Weight IAC AFL 16kA - 1s 47 DI-2 load break switchfuse combination DI-P Application Transformer protection and Medium Voltage equipment protection. Standard Equipment • Three-phase load break switch RV36, class E3 according to IEC 62271-105, gas insulation • Double earthing switch with mutual interlock • Socket for HRC fuses: • Door interlock • Sockets for capacitive voltage detector • Low-voltage compartment • Three phase tripping in case of fuse trip Options • Set of auxiliary contacts on load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Shunt trip * • Under voltage release * • Closing release * • Motor operation * • HRC fuses and/or spare fuses • Contact “fuse blown” • Automatic recloser • Set of 2 or 3 voltage transformers • Voltage indicators • Plinth: 200mm - 400mm Specifications & Dimensions Rated Voltage kV 36 Rated current A 630 Short-term current kA 20 s 3 mm 524 Time of the short duration of current Width Depth mm 950 Height mm 1790 Height between ground and end socket mm 790 Height between ground and cable support mm 310 kg 250 Weight IAC AFL 48 16kA - 1s DI-2 Protection cubicle with LOAD BREAK SWITCH AND VACUUM CIRCUIT BREAKER DI-D Application Protection of descending feeders with circuit breaker, transformer and Medium Voltage equipment protection. Standard Equipment • Three-phase load break switch RV36, class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker with integrated protection relay, current transformers and release • Interlocked earthing switch with rated making capacity up to 50kA downstream of the capacity switch • Cable support • Door interlock • Sockets for capacitive voltage detector • Voltage indicators • LV compartment Options • Set of auxiliary contacts on the load break switch and/or earthing switch • Key interlock on load break switch and/or earthing switch • Motor operation on load break switch: 24-48-110VAC/DC and 220VAC • Short-circuit indicator (to be specified by the customer) • Earthing connections upwards from the circuit breaker • Voltage indicators • Plinth: 200mm - 400mm Specifications & Dimensions Rated Voltage kV 36 Rated current A 630 Short-term current kA 20 s 3 Width mm 600 Depth mm 1047 Height mm 1790 Height between ground and end socket mm 790 Height between ground and cable support mm 310 kg 352 Time of the short duration of current Weight IAC AFL 16kA - 1s 49 DF-3 COMPACT AIR INSULATED SWITCHGEAR DF-3 The safe, compact and environmentally concious Medium Voltage Switchgear cubicle. The DF-3 has extendable switchgear with three functional gas insulated load break switch and associated mechcanical drives. 50 DF-3 The new modular and extendable switchgear DF-3 THE CONCEPT DF-3 • • • • • Gas insulated three-functional (ON/OFF/EARTH) load break switch and associated mechanical drives Up to 24kV insulation voltage level - 800/630A Air insulated cable and busbar compartment PI/LSC2A/IAC AFL 16 KA (AFLR - optional)/E3/M1 according to IEC 62271 (100/102/103/105/200) Integrated voltage presence indicators with phase comparison possibility (IEC 61243-5) Clear and visible single line diagram with functional integrated interlocking HR DEBA COMPONENTS 1400 • THE ADVANTAGES • • • • • • • • • Developed and manufactured in line with the ISO 9001 standards Reduced sizes (hxlxp - 1400 (1700)mm x 375 (500)mm x 900mm) very near of the compact full gas insulated designs factory tested Mechanical spring operated drives with numbers of options for Scada applications and remote control Galvanised steel construction Reduced on site installation time and possibility of extension at any time Conventional cable connections Exceptional accessibility to all components of the cable compartment Easy op operate, reliable and safe for the operator Maintenance free 375/500 DF-3 A DF-D-500 DF-3 P 51 DF-3 COMPARTMENTS 52 LOW-VOLTAGE COMPARTMENT The drive mechanism that controls the RV53 load break switch and the integrated earthing switch is fitted with the synoptic diagram and is located behind the front panel. Several accessories such as the auxiliary contacts, switch-on or switch-off coils, and minimum voltage relays, are also located in this compartment. An optional motorized drive mechanism with all the necessary control elements could also be installed in this compartment. The compartment can be accessed very easily by disassembling the front panel. Optional padlocks prevent unauthorised access. LOW-VOLTAGE COMPARTMENT BUSBAR COMPARTMENT SWITCHGEAR COMPARTMENT BUSBAR COMPARTMENT The busbar compartment is located in the upper part of the cubicle and behind the low-voltage compartment. The modular busbar set is manufactured from specially provided electrolyte F25 copper Ø27mm (IrBB=630A). Various cubicles are connected through busbar compartments. Hexagonal bolts connect the busbars to the upper contact surfaces of the RV53 load break switch. CABLE COMPARTMENT The cable compartment is located behind the interlocked, removable door of the DF-3 cubicle. This part of the cubicle accommodates the cable(s) and contains the necessary equipment to connect the cable(s). In a DF-A cubicle, the cables are connected to the contact points below the RV53 load break switch. The cables of the DF-P cubicles are connected to the lower fuse base side. This type of cubicle also has an additional auxiliary earthing switch to divert any residual current. DF-D types have the earthing located in the cable compartment below the circuit breaker. The removable door, the sectional floor panels, which house the necessary conductive rubber for the cables, and the cable supports, all simplify the cable connection. CABLE COMPARTMENT SWITCHGEAR COMPARTMENT In this compartment, the gas filled RV53 three position load break switch acts as the physical separation between the busbar set and the cable compartment. The switch has three functions: it connects or interrupts the electrical current between the high voltage cables and the busbar. Additionally, the earthing switch is integrated. DF-3 TECHNICAL SPECIFICATIONS Rated Voltage kV 12 12 * 24 - To earth and between phases kV 75 95 125 - Over the insulated distance kV 85 110 145 - To earth and between phases kV 28 38 50 - Over the insulated distance kV 32 45 60 Rated frequency Hz 50/60 50/60 50/60 Rated current A 630 630 630 Rated short-time current 1s. kA 20 20 20 Rated peak value of the current k 50 50 50 - Mainly active load current (I1 / Iloop) A 630 630 630 - Closed loop current (I2A / Iloop) A 630 630 630 - Cable charging current (I4A/ICC) A 16 16 16 (0,2-0,4 I4A / 0,1-0,4 ICC) A 5 5 5 - Short circuit making current (Ina) kA 50 50 50 - Earth fault current (I6a/Ief1) A 100 100 100 - Cable and line charging current under earth faults (I6b / Ief2) A 30 30 30 Impulse withstand voltage 1.2 / 50 μs Power frequency withstand voltage: Breaking capacity RV53 (Class E3) Degree of protection IP4X Mechanical durability c/o 1000 Standards IEC 62271-100, IEC 62271-1, 62271-102, -103, -105, 62271-200 and IEC 61243-5 Certificates KEMA/IPH * Utilities Specifications 53 DF-3 DF-3 MODULES 54 Load break switch and interlocked earthing switch - DF-A/DF-A+ PAGE 55 Load break switchfuse combination - DF-P PAGE 56 Protection cubicle with vacuum circuitbreaker and integrated protection relay -DF-D PAGE 57 Metering cubicle - DF-C-750 PAGE 58 Cable cubicle and/or bus zone - DF-K PAGE 59 DF-3 LOAD BREAK SWITCH AND AIR INTERLOCKED EARTHING SWITCH DF-A DF-A+ (12 kV Only) Application Supply cable connection Standard Equipment • Three phase load break switch RV53, class E3 according to IEC 62271-103, gas insulation • Integrated interlocked earthing switch with making capacity up to 50kA • Cable support • Door interlock • Sockets for capacitive voltage detector with parallel testing possibility • Low-voltage compartment Options • Set of auxiliary contacts on load break switch and\or earthing switch • Key interlock on load break switch and\or earthing switch • Motor operation: 24-48-110V-DC of 110-220VAC • Short-circuit indicator (to be specified by the customer when the order is placed) • Voltage indicators • Plinth: 200mm - 400mm Specifications & Dimensions Rated Voltage kV 12 12* 24 Rated current A 630 630 630 Short-term current kA 20 20 20 s 1 1 1 Width mm 375/500 375/500 500 Depth mm 950 950 950 Height mm 1400 1400 1400 Height between ground and end socket mm 790 790 790 Height between ground and cable support mm 310 310 310 kg 115/140 115/140 140 Time of the short Duration of current Weight IAC AFL DF-C-500 14 kA - 1s DF-C-750 55 DF-3 load break switchfuse combination DF-P Application Transformer protection and Medium Voltage equipment protection. Standard Equipment • Three phase load break switch RV53, class E3 according to IEC 62271-105, gas insulation • Double earthing switch with mutual interlock • Socket for HRC fuses: - e = 292mm DIN 10 at 17.5kV - UTE • Door interlock • Sockets for capacitive voltage detector • Low-voltage compartment • Three phase tripping in case of fuse trip Options • Set of auxiliary contacts on load break switch and\or earthing switch • Key interlock on load break switch and\or earthing switch • Shunt trip ** • Under voltage release ** • Closing release ** • Motor operation ** • HRC fuses and/or spare fuses • Contact “fuse blown” • Automatic recloser • Set of 2 or 3 voltage transformers • Voltage indicators • Plinth: 200mm - 400mm Specifications & Dimensions Rated Voltage kV 12 12* 24 Rated current A 630 630 630 Short-term current kA 20 20 20 Time of the short duration of current s 1 1 1 Width mm 375 375 375 Depth mm 950 950 950 Height mm 1400 1400 1400 Height between ground and end socket mm 330 330 330 Fuse size mm 292 (DIN) 292 (DIN) 292 (DIN) kg 134 134 134 Weight 56 DF-3 Protection cubicle with vacuum circuit breaker and integrated protection relay DF-D Application Protection of descending feeders with circuit breaker, transformer and Medium Voltage equipment protection. Standard Equipment • Three-phase load break switch RV53, class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker with integrated protection relay, current transformers and release • Interlocked earthing switch with rated making capacity up to 63kA • Cable support • Door interlock • Sockets for capacitive voltage detector • Voltage indicators • LV compartment Cubicle Options • Set of auxiliary contacts on load break switch and\or earthing switch • Key interlock on load break switch and\or earthing switch • Motor operation on load break switch: 24-48-110VAC/DC and 220VAC • Short-circuit indicator (to be specified by the customer) • Earthing connections upwards from the circuit breaker • Circuit breaker gas insulated • Voltage indicators • Plinth: 200mm - 400mm Options on the circuit breaker • Motor operation ** • Closing release • Shunt trip ** • Under voltage release ** • Set of auxiliary contacts • Error contact • Supply for test protective relay (battery block) • Switch counter • Automatic recloser • Button press control on circuit breaker • Remote control on circuit breaker • Key interlock Specifications & Dimensions Rated Voltage kV 12 12* 24 Rated current A 630 630 630 Short-term current kA 20 20 20 Time of the short duration of current s 1 1 1 Width mm 675 675 675 Depth mm 950 950 950 Height mm 1500 1500 1500 Height between ground and socket mm 360 360 360 kg 460 460 460 Weight 57 DF-3 Metering cubicle DF-C-750 Application The DF-C-750 cubicle has been designed for positioning current and voltage transformers to measure energy consumption. Standard Equipment • 3 Ti’s xA => 5A • 3 Tp’s xV => 110V, V3 Options • Additional current transformers • Additional voltage transformer with or without Medium Voltage and LV protection • Support for the positioning of measuring transformers • Measuring system with 3 CTs and 3 VTs • Measuring system with kWh metering and Kvarh metering (requirements to be specified by the customer) • Current measurement system • Voltage measurement system • Plinth: 200mm - 400mm • Low voltage compartment safety box to secure voltage circuits Possible connections: • Bottom left in - bottom right out • Bottom right in - bottom left out • Bottom left in - top right out • Bottom right in - top left out • Top right in - top left out • Top left in - top right out Specifications & Dimensions Rated Voltage kV 12 24 Rated current A up to 630 up to 630 Short-term current kA 20 20 Time of the short duration of current s 1 1 Width mm 750 750 Depth mm 950 950 Height mm 1400 1400 kg 55 55 Weight** ** Without equipment 58 DF-3 Cable cubicle and/or Bus zone DF-K Application Cubicles of the DF-3 type are equipped to bring in a supply cable, however a DF-K cubicle can also contain a busbar and can be used as rising cubicle of the rail set. Standard Equipment • Three-phase load break switch RV53, class E3 according to IEC 62271-103, gas insulation • Vacuum circuit breaker with integrated protection relay, current transformers and release • Interlocked earthing switch with rated making capacity up to 63kA • Cable support • Door interlock • Sockets for capacitive voltage detector • Voltage indicators • LV compartment Options • Holder for capacitive voltage indicators • Capacitive voltage indicators • Short-circuit detectors (to be specified by the customer when ordering) • Earthing switch • Set of auxiliary contacts on earthing switch • Key interlock on earthing switch • Earthing ball clamps • Current transformers in the busbar • Voltage transformers with of without protection in the busbar • Plinth: 200mm - 400mm Possible connections: • Bottom in - top out • Bottom in - top left out • Bottom in - top right out Specifications & Dimensions Rated Voltage kV 12 12* 24 Rated current A up to 630 up to 630 up to 630 Short-term current kA up to 20 up to 20 up to 20 Time of the short duration of current s 1 1 1 Width mm M M M Depth mm 950 950 950 Height mm 1400 1400 1400 kg 55 55 55 Weight (**) 59 Scan the QR code to download the eCatalogues App AUSTRALIA New South Wales Queensland Sydney 30-34 Day Street North Silverwater NSW 2128 Tel +61 2 9748 3444 Brisbane 16 Riverview Place Murarrie QLD 4172 Tel +61 7 3909 4999 Melbourne 43-67 River Street Richmond VIC 3121 Tel +61 3 9429 2999 Newcastle 575 Maitland Road Mayfield West NSW 2304 Tel +61 2 4960 2220 Fax +61 2 4960 2203 Townsville 5 Leyland Street Garbutt QLD 4814 Tel +61 7 4779 0700 Fax +61 7 4775 1457 Laverton 104-106 William Angliss Drive Laverton North VIC 3026 Tel +61 3 9368 2901 Wollongong 34 Industrial Road Unanderra NSW 2526 Tel +61 2 4272 5763 Fax +61 2 4272 5957 Rockhampton 1 Lawson Street Parkhurst QLD 4702 Tel +61 7 4927 2277 Fax +61 7 4922 2947 nhp.com.au SALES 1300 NHP NHP FAX 1300 NHP FAX Victoria Albury / Wodonga 847 Ramsden Drive Albury NSW 2640 Tel +61 2 6049 0600 Fax +61 3 6025 0592 Dandenong 40-42 Cyber Loop Dandenong South VIC 3175 Tel +61 3 8773 6400 Fax +61 3 8768 8522 Tasmania Hobart 29B Lampton Ave Derwent Park TAS 7009 Tel +61 3 6228 9575 Fax +61 3 6228 9757 Launceston Unit 3 13-17 Merino Street Kings Meadows TAS 7249 Tel +61 3 6345 2600 Fax +61 3 6344 6324 ACT Canberra Unit1 187 Gladstone Street Fyshwick ACT 2609 Tel +61 2 6280 9888 Fax +61 2 6280 9588 Western Australia Perth 38 Belmont Ave Rivervale WA 6103 Tel +61 8 9277 1777 Northern Territory Darwin 3 Steele Street Winnellie NT 0820 Tel +61 8 8947 2666 Fax +61 8 8947 2049 NHP Electrical Engineering Products Pty Ltd A.B.N. 84 004 304 812 NMVSWITCHGEARC 0713 © Copyright NHP 2013 Toowoomba Cnr Carroll Street and Struan Court QLD 4350 Tel +61 7 4634 4799 Fax +61 7 4633 1796 Cairns Unit 2 1 Bramp Close Portsmith QLD 4870 Tel +61 7 4035 6888 Fax +61 7 4035 6999 South Australia Adelaide 36-38 Croydon Road Keswick SA 5035 Tel +61 8 8297 9055 NEW ZEALAND nhp-nz.com SALES 0800 NHP NHP FAX 0800 FAX NHP PO Box 62-009 Sylvia Park Auckland 1644 New Zealand Auckland 118a Carbine Road Mt Wellington 1060 Hamilton 78 Rostrevor Street Hamilton 3204 Napier 126 Taradale Road Onekawa 4110 New Plymouth 2 Dean Place Waiwhakaiho 4312 Wellington 52 Victoria Street Lower Hutt 5010 Christchurch 27 Iversen Terrace Waltham 8011 Dunedin 30 Fox Street South Dunedin 9012