Air-Conditioning, Heating and Refrigeration Institute What is AHRI? National trade association representing manufacturers of more than 90% of North American produced central airconditioning, heating, and commercial refrigeration equipment. A major voice for the HVACR industry offering its members a forum to solve common challenges and a variety of services and benefits. ARI merged with the Gas Appliance Manufacturers Association (GAMA) in 2008 to form the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). What does AHRI do? Is one of the nation’s larger trade associations – Representing 311 HVACR and water heating manufacturers across 39 product sections Promotes policies beneficial to industry Represents the industry domestically & globally Establishes international standards – Over 100 industry standards and guidelines Administers rigorous certification programs – 39 Certification Programs Administers a comprehensive industry statistics program AHRI Member Profile Our members manufacture: – Central air conditioning and heating equipment – Water heating equipment – Commercial and industrial air-conditioning, heating, and ventilation equipment – Commercial and industrial refrigeration equipment – Hydronic heating equipment – Components for heating, air-conditioning, and refrigeration systems AHRI Technical Committee on Sound The AHRI Technical Committee on Sound (TCoS) oversees the development and maintenance of all AHRI sound testing, rating, and application standards. The TCoS establishes and administers all AHRI policies on acoustical activities. Its members participate in pertinent sound standards writing activities of other organizations. The TCoS provides assistance and advice to AHRI’s product sections on all acoustical issues. AHRI Technical Committee on Sound AHRI test setup and calibration sound standards include: – ANSI/AHRI Standard 220-2012, Reverberation Room Qualification and Testing Procedures for Determining Sound Power of HVAC Equipment; – AHRI Standard 230, Sound Intensity Testing Procedures for Determining Sound Power of HVAC Equipment; – ANSI/AHRI Standard 250-2008, Performance and Calibration of Reference Sound Sources; AHRI product specific sound standards include (15): – ANSI/AHRI Standards 260 (I-P)-2012 and 261(SI)-2012, Sound Rating of Ducted Air Moving and Conditioning Equipment; – AHRI Standard 350-2008, Sound Performance Rating of Non-Ducted Indoor AirConditioning Equipment. – ANSI/AHRI Standard 575-2008, Method of Measuring Machinery Sound Within an Equipment Space Proposed; – AHRI Standard 885-2008 with Addendum 1, Procedure for Estimating Occupied Space Sound Levels in the Application of Air Terminals and Air Outlets; – Proposed AHRI Standard 1280P, Sound Performance Rating of Water Cooled Refrigerating and Air-Conditioning Equipment. AHRI Standards All AHRI standards are available for free download at: – www.AHRInet.org Air Handler Acoustics Stephen Lind – Acoustics Engineer La Crosse, WI 12-11-13 Air handling equipment makes noise • To ensure proper acoustics in the space, you need o Sound power levels as starting point for ASHRAE Applications Handbook calculations o Data per: AHRI Standard 260 for ducted equipment AHRI Standard 350 for un-ducted equipment Why AHRI 260? Application related acoustical components Return Duct Supply Duct through return ceiling breakout supply breakout supply airborne Directly through building structure supply breakout return airborne supply airborne Application related acoustical sources/paths Multiple noise sources (e.g. supply fan & return fan, or exhaust fan, compressor …) Ducted Inlet Casing Ducted Discharge Multiple paths (discharge, inlet, casing). Different attenuation on each path duct casing breakout radiated supply airborne supply breakout supply airborne Need sound power of unit with all sources and all options accounted for along all relevant paths. return airborne Fans – The Primary Acoustical Source Fan Map: Sound is a function of the operating point 1500 RPM 9.0 Static Pressure, in H2O 8.6 1200 RPM 8.1 105 105 7.7 104 105 105 7.2 103 104 104 105 105 6.8 102 103 103 104 105 106 6.3 101 102 102 103 104 104 105 106 900 RPM 600 RPM 300 RPM 100 101 102 102 103 104 104 105 56%WO 5.4 99 100 100 101 102 102 103 104 105 106 91%WO 5.0 98 99 5.9 4.5 4.1 99 100 101 102 103 103 104 105 106 100 100 101 102 103 104 104 105 106 97 97 98 99 96 96 97 97 98 99 100 101 101 102 103 104 105 106 106 3.6 94 95 95 96 97 97 98 99 3.2 93 94 94 95 96 97 97 98 99 92 92 93 93 94 95 96 97 98 98 2.7 100 101 102 102 103 104 105 106 100 101 102 103 104 105 106 107 99 100 101 102 104 105 106 107 2.3 90 90 91 92 93 93 94 95 96 97 98 99 100 101 102 104 105 106 107 108 1.8 89 89 90 91 92 93 93 94 95 96 98 99 100 101 102 104 105 106 107 108 110 89 90 91 92 93 94 95 96 98 99 100 102 103 104 105 1.4 0.9 0.5 2 5 7 9 12 14 17 19 21 24 26 28 31 33 36 38 40 43 45 47 50 52 54 57 59 62 64 66 69 71 Fan Flow, kCFM Empirical data required In the unit per AHRI 260 1500 RPM 9.0 Static Pressure, in H2O 8.6 1200 RPM 8.1 105 105 7.7 104 105 105 900 RPM 600 RPM 7.2 103 104 104 105 105 6.8 102 103 103 104 105 106 6.3 101 102 102 103 104 104 105 106 5.9 5.4 100 101 102 102 103 104 104 105 56%WO 99 100 100 101 102 102 103 104 105 106 91%WO 5.0 98 99 99 100 101 102 103 103 104 105 106 4.5 97 97 98 99 100 100 101 102 103 104 104 105 106 4.1 96 96 97 97 98 99 100 101 101 102 103 104 105 106 106 3.6 94 95 95 96 97 97 98 99 100 101 102 102 103 104 105 106 3.2 93 94 94 95 96 97 97 98 99 100 101 102 103 104 105 106 107 2.7 92 92 93 93 94 95 96 97 98 98 99 100 101 102 104 105 106 107 2.3 90 90 91 92 93 93 94 95 96 97 98 99 100 101 102 104 105 106 107 108 1.8 89 89 90 91 92 93 93 94 95 96 98 99 100 101 102 104 105 106 107 108 110 1.4 0.9 89 90 91 92 93 94 95 96 98 99 100 102 103 104 105 0.5 2 5 7 9 12 14 17 19 21 24 26 28 31 33 36 38 40 43 45 47 50 52 54 57 59 62 64 66 69 71 Fan Flow, kCFM 300 RPM AHRI 260 Components Ducted discharge or Ducted inlet Free inlet plus Casing Casing Throttle on both sides Throttle on non tested side Throttle on non tested side Measurement: Reverberation Room Microphone path Ideally the sound is “the same” everywhere in the room... ... in real life there are variations. Follow AHRI Standard 220 to make sure variations are “small” enough. We move the microphone and average to get a statistically correct representative sample. Sound Power from a Reverberation Room Microphone path Measure sound pressure due to RSS (Known power per AHRI 250) Determine power to pressure transfer function Measure sound pressure due to unit Determine power for unit Each has a different acoustical signature Fan arrays Housed (FC or AF) Belt drive plenum fan Direct drive plenum fan Coil Filter Appurtenances change unit acoustics Opening Longer Lined Lined Plenum Location & plenum plenum Size Rest of AHU Octave Band Center Frequency (Hz) 50 40 8000 4000 2000 30 1000 8000 4000 2000 1000 500 250 125 30 60 500 40 70 250 50 80 125 60 90 63 Sound Power Level (dB re 1 pW) DI unit 70 63 Sound Power Level (dB re 1 pW) 80 Base Unit Plenum Lined plenum DD unit 90 Coil AHRI 260 Cart. Filter Bringing it All Together Octave Band Center Frequency (Hz) Unit sound power (inlet, DI) Unit sound power (discharge, DD) ASHRAE Applications Handbook Room Lp Octave Band Sound Pressure Level dB re 20 µPa Criteria based on space type Octave Band Center Frequency (Hz) AHRI Sound Standards – Chillers Air Cooled Chiller Sound Rating North America: • AHRI 370 (Sound Power) Reverberation Room Method • Free field Over a Reflecting Plane • • • Units are usually installed outside. Units are too big for many reverberation rooms. Europe/Asia: • Eurovent • • • Reverberation Room Method Free field over a reflecting plane Sound Intensity • ISO 3744 38 Water Cooled Chiller Sound Measurement and Rating AHRI 575 – Method of Measuring Machinery Sound Within an Equipment Space Spatially-averaged Sound Pressure around rectangular grid Measurements 1.5 meters (5-ft) above grade Measurement points 1-meter (3.3-ft) away from unit, 1-meter apart. Measurement Rectangle 39 Water Cooled Chiller Sound Measurement and Rating AHRI 575 – Method of Measuring Machinery Sound Within an Equipment Space Provides Octave Band and A-weighted Sound Pressure Levels, spatially averaged around the machine. This is a method of measuring sound pressure level of machinery installed in a mechanical equipment space. It is was not intended to be used for sound rating of equipment. Results depend on the environment, such as the room reverberation, proximity to walls and other noise sources. 40 Water Cooled Chiller Sound Measurement and Rating – Why Sound Pressure? History: Late 1960’s and early 1970’s Occupational Hearing Exposure (OSHA) Time weighted average over an eight hour shift (TWA) 115 dBA Max Allowed for 15 minutes 90 dBA TWA – Max allowed average 85 dBA TWA action level Need sound pressure for hearing exposure calculations. Directivity Information. Sound level at the control panel. 41 Water Cooled Chiller Sound Measurement and Rating – How to get Sound Power How do we get sound POWER from sound pressure? Sound Pressure Level (Pa) in a free field is numerically equal to Sound Intensity Level (W/m2). Integrate the Sound Intensity Level over the Measurement Area to obtain the Sound Power. Lw = L p + 10 log S 42 AHRI Chiller Sound Standards – The Future AHRI 1280 – Water Cooled Chiller Sound Power AHRI 575 AHRI 1280 • Sound Pressure • Sound Power • Test Method • Rating Standard • Mechanical Equipment • Multiple Methods: • Free-Field • Reverberation Room • Sound Intensity Room 44 AHRI 1280 – Water Cooled Chiller Sound Power Why? EU – Some manufacturers publishing sound power data Eliminates installation specific sound level increases. When? Standard is still in development Estimate 2014 release 45 AHRI 1280 – Water Cooled Chiller Sound Power How will it work? Reverberation Room – as per AHRI 370 Free-Field – Under Development One or Two heights of measurements Integrated to obtain sound power Sound Intensity – Under Development Enveloping surface Includes scanning and point to point Requires top measurements Tolerances will be built into the standard 46 AHRI 1280 – Water Cooled Chiller Sound Power • 400 ton centrifugal chiller, operating at AHRI 550/590 operating conditions, • Fully loaded – AHRI 575 sound pressure level = 85 dBA • 16 point AHRI 575 grid: 3 2 1 16 15 4 14 5 13 6 12 7 8 9 10 11 • AHRI 1280 sound power rating = 101 dBA. 47 AHRI 1280 – Water Cooled Chiller Sound Power • 2000 ton centrifugal chiller, operating at AHRI 550/590 operating conditions, • Fully loaded – AHRI 575 sound pressure level = 86 dBA • 24 point AHRI 575 grid: 4 3 2 1 24 23 22 5 6 7 8 9 21 20 19 18 17 10 11 12 13 14 15 16 • AHRI 1280 sound power rating = 105 dBA. 48 Questions?