DISEGNO OLC3105 INDUSTRIAL CATALOGUE COVER C M Y K PMS877 PMS REFLEX BLUE spot uv gloss Australia Head Office 207 Sunshine Road Tottenham Victoria 3012 Australia Phone 613 9281 4444 INDUSTRIAL Cable Sales Phone 1300 CABLES New Zealand Paraite Road Bell Block New Plymouth New Zealand Phone 646 755 9800 www.olex.co.nz South East Asia 401 Macpherson Road #02-07 Hotel Windsor Singapore 368125 Phone 65 688 70200 China Room 5410 Building 4, Xiyuan Hotel Beijing China 100044 Phone 86 10 6835 1019 For more information see www.olex.com.au LOW VOLTAGE INDUSTRIAL HIGH VOLTAGE FIRE RATED DATA/COMMS MINING a Nexans company a Nexans company INDUSTRIAL World leader in indus Olex has been designing and manufacturing cables And now as part of the world’s largest cable manufacturer, Nexans, Olex are able to provide an even greater range of in Australia for over half a century delivering specialised industrial cables for the demanding Australian market. New to the Olex industrial offer is the Titanex ® range of superior performance in design, quality engineering flexible cables to complement the existing Olex range which includes Powerlex,™ Versolex ® and Flexolex.® excellence, distribution and customer service. Contents Introduction Flexible Power Cable Selection Criteria 2 Flexible Power 3 Powerlex™ PVC Flexible Cords 4–5 Versolex® HD Single Core Power/Welding 6 Versolex® HD Unscreened Power/Submersible 7 Versolex® HD Braid Screen VSD/Submersible 8 Varolex® Copper Tape Screened VSD 9 NEW Titanex® H07RN-F Single Core 10 NEW Titanex® H07RN-F Multi Core 11 Flexolex® HD 2, 3, 4 & 5 Core Cords/Cables, Unscreened 12 Flexolex® HD-S 4 & 5 Core Cords/Cables, Screened 13 Flexolex® SP Single Core Power & Welding Cables 14 Technical Data – Flexible Conductors 15–16 Flexible Control & Specialist Applications 17 NEW Rheyflex Y PVC Flexible Control Cable 18 NEW Rheyflex YCY PVC–EMC Flexible Control Cable 19 PVC Flexible Drag Chain Cable 20 Robotics Cable 21 NEW H07VVH6-F PVC Flat Cable 22 NEW VCVH6-F Screened PVC Flat Cable 23 NEW Rheyflat®-N / NGFLGOEU-J Rubber Flat Festoon Cable 24 NEW Rheyflat®-N / (N)GFLCGOEU-J Screened Rubber Flat Festoon Cable 25 NEW Boitalyon®R PVC Pendant Overhead Crane Cable 26 NEW Buflex® X’Prem Reeling Cable 27 NEW Rheyhalon NSHXAFOE EN 28 Silicone Single Core Cable Halogen Free 29 Silicone Multicore Cable Flexible Halogen Free 30 Stranding and Current Ratings 31 Bus Technology Cables 32–33 Current Carrying Capacity for H07VVH6-F, HCVH6-F, Rheyflat®-N, Boitalyon®R 34 Bending Radius 34 trial cable Also new to Olex is a comprehensive range of flexible control and specialist application cables. This catalogue represents our complete range of industrial cables. For more information on any of these products, or for information on any other Olex cables, visit www.olex.com.au. Instrolex® Instrumentation 35 Instrument Cable Technology Instrolex® Cable Construction Instrolex® Cable Characteristics Instrolex® Unscreened & Overall Screened Pairs Instrolex® Individually & Overall Screened Pairs Instrolex® Overall Screened SWA Pairs Instrolex® Individually & Overall Screened SWA Pairs Instrolex® Triples The Olex Cable Range 36 37 38 39 40 41 42 43 44 Flexible Power Cable Selection Criteria Flexibility Operating Temperature Doesn’t kink. Compact and lightweight Withstands cold and heat, sustaining for both fixed and flexible applications. flexibility from –40 to +90°C. Flexolex® Flexolex® Titanex ® Titanex® Versolex® Versolex® Powerlex™ Powerlex™ Water Immersion Physical Toughness Permanently submersible. Durable and resistant to cut-through, Water and moisture resistant. crush and abrasion. Flexolex® Flexolex® Titanex ® Titanex® Versolex ® Versolex® Powerlex™ Powerlex™ Oils/Fuels/Solvents Acids/Bases Resistant to a range of common oils Resistant to a range of common acid and solvents. and alkaline chemicals. Flexolex® Flexolex® Titanex® Titanex® ® Versolex Versolex® Powerlex™ Powerlex™ Heat Environment Environmental Exposure Flame retardant. Tested to IEC 60332.1 Resistant to ozone and UV. and AS/NZS 1660.5.6. Flexolex® Flexolex® Titanex ® Titanex® Versolex® Versolex® Powerlex™ Powerlex™ Electromagnetic Compatibility Note Selection criteria graphs are Screened range designed for a guide only. For further data, please applications with EMC requirements. contact the Olex Technical Support on 03 9281 4600. 2 Contents Powerlex™ PVC Flexible Cords 4–5 Versolex® HD Single Core Power/Welding 6 Versolex® HD Unscreened Power/Submersible 7 Versolex® HD Braid Screen VSD/Submersible 8 Varolex® Copper Tape Screened VSD 9 NEW Titanex® H07RN-F Single Core 10 NEW Titanex® H07RN-F Multi Core 11 Flexolex® HD 2, 3, 4 & 5 Core Cords/Cables, Unscreened 12 Flexolex® HD-S 4 & 5 Core Cords/Cables, Screened 13 Flexolex® SP Single Core Power & Welding Cables 14 Technical Data – Flexible Conductors 15–16 Flexible Power Olex offers flexibility in design and flexibility in choice. The addition of the Titanex ® range of H07 flexible single core and multi-core cables to the Olex range means you can now source the best value solution for any flexible power cable application, all from one supplier. So whether it be a simple PVC cord or an all purpose rubber flex, Olex has the cable you need. Now, more than ever, Olex is your flexible power cable specialist. 3 Powerlex PVC Flexible Cords V90 Single Core ™ Construction 0.6/1kV, PVC insulated, flexible cord to AS/NZS 3191, copper conductors. Maximum 75°C continuous. Nominal conductor area Average insulation thickness mm 2 mm 0.5 0.75 1.0 1.5 2.5 4.0 0.8 0.8 0.8 0.8 0.9 1.0 Nominal Approximate overall mass diameter mm kg/100m 2.6 1.1 2.8 1.5 3.0 1.7 3.2 2 3.7 3 5.0 6 Product code BAAR01AA001 BAAR02AA001 BAAR03AA001 BAAR04AA001 BAAR05AA001 BAAR06AA001 Note V-90HT available. Powerlex PVC Flexible Cords Light Duty 2 and 3 Core ™ Construction 250/250V, PVC insulated, PVC sheathed, flexible cord to AS/NZS 3191 and AS/NZS 60227, copper conductors. Maximum 75°C continuous. Number of cores 2 Core 3 Core Nominal conductor area mm 2 0.75 0.75 Standard colours Refer page 6. Technical data Refer pages 15 and 16. INDUSTRIAL 4 Average insulation thickness mm 0.5 0.5 Average sheath thickness mm 0.6 0.6 Nominal overall diameter mm 5.7 5.8 Approx. mass kg/100m 5 6 Product code CBER02AA002 EBER02AA003 Powerlex PVC Flexible Cords Ordinary Duty 2, 3, 4 & 5 Core ™ Construction 250/440V, PVC insulated, PVC sheathed, flexible cord to AS/NZS 3191 and AS/NZS 60227, copper conductors. Maximum 75°C continuous. Prescribed Article Approval No. V/1017. Nominal conductor area mm 2 2 Core 0.75 1.0 1.5 2.5 4.0 3 Core (2+E ) 0.75 1.0 1.5 2.5 4.0 4 Core (3+E ) 0.75 1.0 1.5 2.5 4.0 5 Core (4+E ) 0.75 1.0 1.5 2.5 4.0 Product code Average insulation thickness mm Average sheath thickness mm Nominal overall diameter mm Approx. mass 0.6 0.6 0.7 0.8 0.8 0.8 0.8 0.8 1.0 1.0 6.3 6.6 7.6 9.4 10.5 6 7 9 14 19 CAHR02AA002 CAHR03AA002 CAHR04AA002 CAHR05AA002 CAHR06AA002 0.6 0.6 0.7 0.8 0.8 0.8 0.8 0.9 1.1 1.1 6.6 7.0 8.3 10.1 11.4 7 8 11 17 24 EAHR02AA003 EAHR03AA003 EAHR04AA003 EAHR05AA003 EAHR06AA003 0.6 0.6 0.7 0.8 0.8 0.8 0.9 1.0 1.1 1.1 7.2 7.8 9.2 11.0 12.4 8 10 14 21 29 GAHR02AA004 GAHR03AA004 GAHR04AA004 GAHR05AA004 GAHR06AA004 0.6 0.6 0.7 0.8 0.8 0.9 0.9 1.1 1.2 1.2 8.1 8.5 10.3 12.3 13.8 10 12 17 26 36 APAR02AA005 APAR03AA005 APAR04AA005 APAR05AA005 APAR06AA005 kg/100m Standard colours Refer page 6. Technical data Refer pages 15 and 16. 5 Versolex HD Single Core Power/Welding ® Construction 0.6/1kV cables, flexible XLPE insulated and TPE sheathed to AS/NZS 5000.1 and AS/NZS 1995, copper conductors. Maximum 90°C continuous. Nominal conductor area mm 2 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 Maximum diameter of wires mm 0.21 0.21 0.21 0.21 0.31 0.31 0.31 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.51 Nominal overall diameter mm 8.5 9.8 11.3 12.6 14.2 16.2 18.3 20.7 22.6 24.6 27.7 31.0 35.4 40.0 44.0 Approximate mass kg/100m 14.0 20.2 29.7 39.5 53.6 74.4 99.3 125 150 179 240 290 389 498 629 Product code BDSX01AA001 BDSX02AA001 BDSX03AA001 BDSX04AA001 BDSX05AA001 BDSX06AA001 BDSX07AA001 BDSE87AA001 BDSE88AA001 BDSE89AA001 BDSE90AA001 BDSE91AA001 BDSE92AA001 BDSE93AA001 BDSE94AA001 Standard colours Conductor size All sizes Single Core SDI 2 Core ≤4 mm 2 2 Core + Earth ≤4 mm 2 ≥6 mm 2 3 Core + Earth ≤4 mm 2 3 Core + 3 Earth ≥6 mm 2 4 Core + Earth ≤4 mm 2 ≥6 mm 2 INDUSTRIAL 6 Standard sheath colour (metre marked) Orange Black Black Black Black Black Black Black Code Insulation colours Code OM CX CX CX CX CX CX CX Natural Brown, light blue Brown, light blue, green/yellow Red, black, green/yellow Brown, white, light blue, green/yellow Red, natural, blue, green/yellow Brown, orange, white, light blue, green/yellow Red, natural, blue, black, green/yellow NA JJ KA TD SA PF SB LR Versolex HD Unscreened Power/Submersible ® Construction 0.6/1kV cords and cables, flexible XLPE insulated and TPE sheathed to AS/NZS 3191 (cords) and where applicable AS/NZS 5000.1 (cables), copper conductors. Maximum 90°C continuous. Nominal conductor area mm 2 2C 1 1.5 2.5 4 3C (2C+E) 1 1.5 2.5 4 6 4C (3C+E or 3C+3E) 1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 5C (4C+E) 1 1.5 2.5 4 6 10 16 25 35 50 70 Approximate mass Product code Maximum diameter of wires mm Nominal insulation thickness mm Nom. sheath thickness mm Nominal overall diameter mm 0.21 0.26 0.26 0.31 0.7 0.7 0.7 0.7 1.3 1.5 1.7 1.8 7.9 8.9 10.2 11.5 8 10 14 19 CFGR03AA002 CFGR04AA002 CFGR05AA002 CFGR06AA002 0.21 0.26 0.26 0.31 0.31 0.7 0.7 0.7 0.7 0.7 1.4 1.6 1.8 1.9 1.8 8.6 9.5 10.9 12.3 14.7 9 12 17 24 32 EFGR03AA003 EFGR04AA003 EFGR05AA003 EFGR06AA003 FEHR07AA003 0.21 0.26 0.26 0.31 0.31 0.21 0.21 0.21 0.21 0.31 0.31 0.31 0.51 0.7 0.7 0.7 0.7 0.7 0.7 0.8 0.9 0.9 1.0 1.1 1.1 1.2 1.5 1.7 1.9 2.0 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.2 2.2 9.4 10.5 12.0 13.5 14.5 16.6 18.9 22.1 25.4 28.2 33.1 37.4 41.3 11 15 21 29 33 48 71 105 144 200 268 363 442 GFGR03AA004 GFGR04AA004 GFGR05AA004 GFGR06AA004 FTAR07AA003 FTAX01AA003 FTAX02AA003 FTAX03AA003 FTAX04AA003 FTAX05AA003 FTAX06AA003 FTAX07AA003 FTAE87AA003 0.21 0.26 0.26 0.31 0.31 0.21 0.21 0.21 0.21 0.31 0.31 0.7 0.7 0.7 0.7 0.7 0.7 0.8 0.9 0.9 1.0 1.1 1.6 1.8 2.0 2.2 1.8 1.8 1.8 1.8 1.9 2.1 2.3 10.6 11.7 13.4 15.5 17.5 19.2 22.1 26.8 31.0 35.1 41.0 13 17 23 34 44 67 97 146 198 276 386 BWBR03AA005 BWBR04AA005 BWBR05AA005 BWBR06AA005 BWBR07AA005 BWBX01AA005 BWBX02AA005 BWBX03AA005 BWBX04AA005 BWBX05AA005 BWBX06AA005 kg/100m Standard colours Refer page 6. Technical data Refer pages 15 and 16. 7 Versolex HD Braid Screen VSD/Submersible ® Construction 0.6/1kV cables, flexible XLPE insulated, TPE bedded, copper wire braid screened, TPE sheathed to AS/NZS 3191 (cords) and AS/NZS 5000.1 (cables) 3 earths, copper conductors. Maximum 90°C continuous. For flexible application Nominal Maximum conductor diameter area of wires mm 2 mm 4C (3C+E or 3C+3E) 1.5 0.26 2.5 0.26 4 0.31 6 0.31 10 0.21 16 0.21 25 0.21 35 0.21 50 0.31 70 0.31 95 0.31 120 0.50 150 0.50 185 0.50 240 0.50 300 0.50 5C (4C+E) 1.5 0.26 2.5 0.26 4 0.31 6 0.31 10 0.21 16 0.21 25 0.21 35 0.21 50 0.31 70 0.31 Approximate mass Product code Nominal insulation thickness mm Combined earth size mm Nominal diameter Nominal under sheath braid thickness mm mm Nominal overall diameter mm kg/100m 0.7 0.7 0.7 0.7 0.7 0.8 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 1.5 2.5 4.0 4.5 4.5 7.5 12 18 30 30 48 48 75 75 105 150 9.1 10.2 11.6 13.8 15.0 17.4 20.5 23.2 27.1 31.1 35.2 40.2 44.7 49.7 55.8 62.0 1.7 1.9 2.0 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.2 2.2 2.3 2.5 2.7 2.8 13.9 15.2 17.0 18.7 20.0 22.8 26.0 28.9 32.9 37.6 41.9 47.7 52.5 57.9 64.5 69.7 24 31 41 42 66 96 137 174 237 331 428 526 642 756 988 1206 GETR04AA004 GETR05AA004 GETR06AA004 FTTR07AA003 FTTX01AA003 FTTX02AA003 FTTX03AA003 FTTX04AA003 FTTX05AA003 FTTX06AA003 FTTX07AA003 FTTE87AA003 FTTE88AA003 FTTE89AA003 FTTE90AA003 FTTE91AA003 0.7 0.7 0.7 0.7 0.7 0.8 0.9 0.9 1.0 1.1 – – – – – – – – – – 10.1 11.4 12.8 15.6 17.2 21.7 24.9 28.5 33.7 38.4 1.8 2.0 2.2 1.8 1.8 1.8 1.8 1.9 2.1 2.3 15.1 16.6 18.4 21.1 22.5 26.4 30.1 33.7 39.9 43.9 28 36 46 63 83 124 143 247 344 406 BWTR04AA005 BWTR05AA005 BWTR06AA005 BWTR07AA005 BWTX01AA005 BWTX02AA005 BWTX03AA005 BWTX04AA005 BWTX05AA005 BWTX06AA005 Standard colours Refer page 6. Technical data Refer pages 15 and 16. Alco VSD Cable Gland Bead chain Metal screen Body Inner seal (C) Neoprene seal (A or B) Sleeve Fibre washer Gland nut Applications Fixed (Varolex ®) or flexible (Versolex ®) cable Thread dia. Dim. OA Indoor or outdoor use Function Provides seal on cable sheath Provides contact between screen and earth (body) Approvals INDUSTRIAL Degree of protection against ingress of water IP66/68 (30m) Complies with AS 1939–1990 8 Thread length Dim. Q Dim. P Gland length Weatherproof gland for tape or braided screened Variable Speed Drive (VSD) cable Varolex Copper Tape Screened VSD ® Construction 0.6/1kV cables, XLPE insulated, fixed conductors, laid up with the three earths disposed in interstices of the power cores, PVC bedded, collective copper tape screened and PVC sheathed, complying with AS/NZS 5000.1, copper conductors. Maximum 90°C continuous. For fixed application Power cores Nominal conductor area mm 2 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 Nominal Combined Nominal diameter insulation earth size under screen thickness mm mm mm 0.7 2.5* 10.8 0.7 4.5 12.8 0.7 4.5 13.7 0.7 4.5 14.7 0.7 7.5 16.7 0.9 12 19.2 0.9 18 22.0 1.0 30 25.2 1.1 30 28.5 1.1 48 33.2 1.2 48 38.3 1.4 75 42.0 1.6 75 46.8 1.7 105 52.9 1.8 150 58.8 Nominal overall diameter Approximate mass mm 14.5 16.5 17.4 18.4 20.3 22.8 25.6 28.8 32.1 36.9 42.0 45.8 50.8 57.2 63.5 kg/100m 33 41 49 62 86 122 162 215 280 385 465 582 703 915 1153 Product code FTDP07AA003 FTDP09AA003 FTDP11AA003 FTDP13AA003 FTDP15AA003 FTDC17AA003 FTDC18AA003 FTDC19AA003 FTDC20AA003 FTDC22AA003 FTDP23AA003 FTDP24AA003 FTDP25AA003 FTDP26AA003 FTDP27AA003 *Split earth not required, therefore a single earth conductor is utilised. Standard colours Power cores: Red, White, Blue. Earth cores: Green/Yellow. Sheath: Black. Electrical data AS/NZS 3008.1. Current ratings AS/NZS 3008.1. Alco gland selection chart Item number ALCEMC16 ALCEMC20 ALCEMC25 ALCEMC32 ALCEMC40 ALCEMC50 ALCEMC63 ALCEMC75A ALCEMC75B Mounting Tightening thread torque diameterlength mm Nm M1612 9 M2012 13 M2512 21 M3212 34 M4015 53 M5015 83 M6319 132 M7519 188 M7519 188 Diameter Gland length Cable details across uncompressed compressed Varolex ® Versolex ® 4C Versolex ® 5C flats product product product mm mm mm code code code 27.5 58 43 32.5 58 43 FTDP07,P09 GETR04,R05,R06 BWTR04,R05 37.5 61 45 FTDP11,* P13,P15 FTTR07,X01 BWTR07 37.5 62 46 FTDC17,C18 FTTX02,X03 BWTX01,X02 47.5 72 54 FTDC19,C20 FTTX04,X05 BWTX03,X04 57.5 80 60 FTDC22 FTTX06,X07 BWTX05 70 96 75 FTDP23,P24 FTTE87 BWTX06 85 105 80 FTDP25 FTTE88 85 111 83 FTDP26 FTTE89 PVC shroud (orange) ALCSG2 ALCSG3 ALCSG3 ALCSG3 ALCSG5 ALCSG6 ALCSG7 9 Titanex H07RN-F Single Core ® Construction 0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed, lead free. Copper conductors to DIN VDE 0295 class 5. Core identification to HD 308 S2. Application Titanex® flexible cable is intended for installations with moving equipment, electric appliances and for building sites. This cable can be installed in open air or buried (with extra mechanical protection). Cross section mm 2 6 10 16 25 35 50 70 95 120 150 185 240 300 Perm. Current rating open air A 56 77 102 136 168 203 254 315 363 416 475 559 637 Min. outer diameter mm 7.9 9.5 10.8 12.7 14.3 16.5 18.6 20.8 22.8 25.2 27.6 30.6 33.5 Max. outer diameter mm 9.8 11.9 13.4 15.8 17.9 20.6 23.3 26.0 28.6 31.4 34.4 38.3 41.9 Approx. weight kg/km 109 182 256 369 482 662 895 1164 1430 1740 2160 2730 3480 Marking Cores identifications 1 core: Black (preferential) USE<HAR>H07RN-F 2 cores: Brown+Blue Nb X (ou G) S 3 cores: Green/Yellow+Blue+Brown (G) TITANEX Brown+Black+Grey (X S>4mm2) X = without G/Y Blue+Brown+Black (X S 1.5 & 2.5mm2) G = with G/Y 4 cores: Green/Yellow+Brown+Black+Grey (G) S = cross section (mm 2) Blue+Brown+Black+Grey (X S 1.5 & 2.5mm2) 5 cores: Green/Yellow+Blue+Brown+Black+Grey Standards >5 cores: 1 Green/Yellow+the other Black (numbered) International IEC 60245-4 type 66 Europe CENELEC HD 22-4 National NF C 32-102-4 INDUSTRIAL Note Other sizes available upon request. 10 Product code HAR1X6 HAR1X10 HAR1X16 HAR1X25 HAR1X35 HAR1X50 HAR1X70 HAR1X95 HAR1X120 HAR1X150 HAR1X185 HAR1X240 HAR1X300 Titanex H07RN-F Multi Core ® Construction 0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed, lead free. Copper conductors to DIN VDE 0295 class 5. Core identification to HD 308 S2. Application Titanex® flexible cable is intended for installations with moving equipment, electric appliances and for building sites. This cable can be installed in open air or buried (with extra mechanical protection). No. cores & cross-sec. mm 2 2C 1 1.5 2.5 2C+E 1 1.5 2.5 4 6 3C+E 1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 4C+E 1.5 2.5 4 6 10 16 25 35 6C+E 1.5 2.5 11C+E 1.5 2.5 18C+E 1.5 26C+E 1.5 35C+E 2.5 Perm. Current rating open air A Approx. weight kg/km Product code Min. outer diameter mm Max. outer diameter mm 18 23 32 7.7 8.5 10.2 10.0 11.0 13.1 99 111 161 HAR2X1 HAR2X1.5 HAR2X2.5 18 23 32 43 56 8.3 9.2 10.9 12.7 14.1 10.7 11.9 14.0 16.2 18.0 117 134 195 290 346 HAR3G1 HAR3G1.5 HAR3G2.5 HAR3G4 HAR3G6 16 21 29 38 50 68 92 122 150 182 232 281 325 9.6 10.2 12.5 14.0 15.7 20.8 23.8 28.9 32.5 37.7 42.7 48.4 53.0 12.0 13.1 15.5 18.0 20.0 26.5 30.1 36.6 41.1 47.5 54.0 61.0 66.0 144 165 245 357 443 818 1150 1700 2180 3030 3990 5360 6500 HAR4G1 HAR4G1.5 HAR4G2.5 HAR4G4 HAR4G6 HAR4G10 HAR4G16 HAR4G25 HAR4G35 HAR4G50 HAR4G70 HAR4G95 HAR4G120 21 29 38 50 68 92 122 168 11.2 13.3 15.6 17.5 22.9 26.4 32.0 35.8 14.4 17.0 19.9 22.2 29.1 33.3 40.4 45.1 238 297 453 557 1001 1430 2096 2770 HAR5G1.5 HAR5G2.5 HAR5G4 HAR5G6 HAR5G10 HAR5G16 HAR5G25 HAR5G35 15 21 14.7 17.1 18.7 22.0 365 490 HAR7G1.5 HAR7G2.5 11 15 17.6 20.6 22.1 26.2 510 676 HAR12G1.5 HAR12G2.5 9 20.9 26.5 765 HAR19G1.5 7 24.9 31.5 1015 HAR27G1.5 9 33.2 41.8 1862 HAR36G2.5 Note Other sizes available upon request. 11 Flexolex HD 2, 3, 4 & 5 Core Cords/Cables, Unscreened ® Construction 0.6/1kV EPR insulated and CPE sheathed heavy duty flexible cords to AS/NZS 3191 and AS/NZS 60245.3, with bunched tinned copper conductors. Class 5 to AS/NZS 1125 and IEC 60228. Maximum 90°C continuous. Cords Nominal conductor area mm 2 3 Core (2+E ) 0.75 1.0 1.5 2.5 4.0 4 Core (3+E ) 1.5 2.5 4.0 5 Core (4+E ) 1.5 2.5 4.0 Maximum wire size mm Thickness of insulation mm Thickness of sheath mm Nominal overall diameter mm Approximate mass kg/100m Product code 0.21 0.21 0.26 0.26 0.31 0.8 0.8 0.8 0.9 1.0 1.4 1.4 1.6 1.8 1.9 8.8 9.1 10.1 12.0 13.9 11 12 15 22 31 RDER52AA003 RDER53AA003 RDER54AA003 RDER55AA003 RDER56AA003 0.26 0.26 0.31 0.8 0.9 1.0 1.7 1.9 2.0 11.2 13.2 15.3 19 27 39 RDER54AA004 RDER55AA004 RDER56AA004 0.26 0.26 0.31 0.8 0.9 1.0 1.8 2.0 2.2 12.3 14.5 17.0 23 33 48 RDER54AA005 RDER55AA005 RDER56AA005 Maximum wire size mm Thickness of insulation mm Thickness of sheath mm Nominal overall diameter mm Approximate mass kg/100m Product code Cables Nominal conductor area mm 2 4 Core (3+E ) 6 10 16 25 35 50 70 95 120 5 Core (4+E ) 6 10 16 25 35 50 0.31 0.41 0.41 0.41 0.41 0.41 0.68 0.68 0.68 1.0 1.2 1.2 1.4 1.4 1.6 1.6 1.8 1.8 2.2 3.4 3.6 4.0 4.3 4.8 5.2 5.7 6.1 17.9 24.4 27.4 32.9 37.0 42.7 48.4 54.2 60.1 55 97 135 204 265 352 478 593 745 RDHR57AA004 RDHR58AA004 RDHR59AA004 RDHR60AA004 RDHR61AA004 RDHR62AA004 RDHR63AA004 RDHR64AA004 RDHR65AA004 0.31 0.41 0.41 0.41 0.41 0.41 1.0 1.2 1.2 1.4 1.4 1.6 2.4 3.6 3.8 4.3 4.6 5.1 19.9 26.8 30.2 36.4 40.6 47.2 68 118 164 251 322 431 RDHR57AA005 RDHR58AA005 RDHR59AA005 RDHR60AA005 RDHR61AA005 RDHR62AA005 INDUSTRIAL 12 Flexolex HD-S 4 & 5 Core Cords/Cables, Screened ® Construction 0.6/1kV EPR insulated, EPR bedded, collectively screened and CPE sheathed heavy duty flexible cords to AS/NZS 3191 and AS/NZS 60245.3 where applicable, with bunched tinned copper conductors class 5 to AS/NZS 1125 and IEC 60228 and tinned copper braid screen. Maximum 90°C continuous. Cords Nominal Maximum Thickness Thickness Thickness conductor area wire size of insulation of bedding of sheath mm 2 mm mm mm mm 4 Core (3+E ) 1.5 0.26 0.8 1.0 1.8 2.5 0.26 0.9 1.0 1.9 4.0 0.31 1.0 1.0 2.2 5 Core (4+E ) 1.5 0.26 0.8 1.0 1.9 2.5 0.26 0.9 1.0 2.1 4.0 0.31 1.0 1.0 2.3 Product code Nominal diameter under screen overall Approximate mass mm mm kg/100m 9.7 11.3 13.2 14.7 16.5 19.0 30 40 54 RDLR54AA004 RDLR55AA004 RDLR56AA004 10.6 12.4 14.5 15.8 18.0 20.5 35 48 64 RDLR54AA005 RDLR55AA005 RDLR56AA005 Cables Nominal Maximum Thickness Thickness Thickness conductor area wire size of insulation of bedding of sheath 2 mm mm mm mm mm 4 Core (3+E ) 6 0.31 1.0 1.0 2.4 10 0.41 1.2 1.0 3.5 16 0.41 1.2 1.0 3.8 25 0.41 1.4 1.0 4.2 35 0.41 1.4 1.0 4.5 50 0.41 1.6 1.2 4.9 5 Core (4+E ) 6 0.31 1.0 1.0 2.6 10 0.41 1.2 1.0 3.7 16 0.41 1.2 1.0 4.0 25 0.41 1.4 1.0 4.4 35 0.41 1.4 1.2 4.8 50 0.41 1.6 1.2 5.3 Product code Nominal diameter under screen overall Approximate mass mm mm kg/100m 15.3 19.2 21.8 26.4 29.6 34.6 21.8 28.4 31.6 36.7 40.5 46.3 76 126 168 240 302 395 RDXR57AA004 RDXR58AA004 RDXR59AA004 RDXR60AA004 RDXR61AA004 RDXR62AA004 16.9 21.2 24.2 29.3 33.2 38.4 23.9 30.8 34.4 40.1 44.8 51.0 92 150 201 290 370 480 RDXR57AA005 RDXR58AA005 RDXR59AA005 RDXR60AA005 RDXR61AA005 RDXR62AA005 Flexolex® Cords Flexolex® Cables Standard core colours Standard core colours 2 Core: Brown, Blue. 3 Core+3 Earths: Red, White, Blue and 3Green/Yellow. 3 Core: Brown, Blue, Green/Yellow. 4 Core: Red, White, Blue, Green/Yellow. 4 Core: Brown, Black, Blue, Green/Yellow. 5 Core: Red, White, Blue, Black, Green/Yellow. 5 Core: Brown, Black, White, Blue, Green/Yellow. (Other colours available upon request, subject to minimum ordering quantities.) 13 Flexolex SP Single Core Power & Welding Cables ® Construction 0.6/1kV CPE composite insulated and protected flexible cable to AS/NZS 1995 and AS/NZS 5000.1 where applicable, with taped multiple stranded plain copper conductors. Maximum 90°C continuous. Application Designed suitable not only as a welding flexible but also for LV mains connected equipment (e.g. switchgear), internal wiring or open jumper leads in restricted access areas requiring flexible connections. Nominal Maximum conductor wire size area mm 2 mm 10 0.21 16 0.21 25 0.21 35 0.21 50 0.21 70 0.21 95 0.21 120 0.51 150 0.51 185 0.51 240 0.51 Nominal conductor diameter mm 4.5 5.7 6.5 7.8 9.6 11.7 13.7 15.2 16.5 19.4 22.9 Thickness of insul./protec. covering mm 2.0 2.0 2.0 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 Nominal overall diameter mm 8.9 10.1 10.9 12.2 14.4 16.9 19.4 21.3 23.1 26.4 30.3 Other sizes are available upon request, subject to minimum ordering quantities. Standard colour Black (other colours are available upon request, subject to minimum ordering quantities). Additional data For further data and recommendations see pages 15 and 16. INDUSTRIAL 14 Approx. mass kg/100m 6.5 23 32 42 60 83 109 136 168 211 266 Product code RDWX01AA001 RDWX02AA001 RDWX03AA001 RDWX04AA001 RDWX05AA001 RDWX06AA001 RDWX07AA001 RDWX08AA001 RDWX09AA001 RDWX10AA001 RDWX11AA001 Technical Data Flexible Conductors Current carrying capacity Versolex® single core cables Conductor Unenclosed area Spaced Spaced Spaced Touching from surface Three phase voltage drop Trefoil Laid flat mm2 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 mV/A.m 4.22 2.68 1.73 1.23 0.868 0.621 0.480 0.386 0.322 0.277 0.229 0.203 0.179 0.165 0.155 mV/A.m 4.22 2.68 1.73 1.24 0.873 0.628 0.489 0.397 0.335 0.291 0.246 0.222 0.200 0.188 0.178 A A A 92 120 160 200 250 315 375 445 510 590 710 810 980 1140 1340 80 105 140 175 225 285 340 405 470 540 650 750 910 1060 1260 69 92 120 150 190 240 290 345 400 460 550 640 760 880 1030 Current carrying capacity Versolex® in Fixed installation Current carrying capacity Flexible cords Nominal conductor area mm 2 Current carrying capacity A Voltage drop 1 phase mV/A.m Voltage drop 3 phase mV/A.m 0.75 1.0 1.5 2.5 4.0 7.5 10 15 20 25 63.3 47.5 32.3 19.4 12.0 54.8 41.1 28.0 16.8 10.4 Current carrying capacity Flexible installation Nominal conductor area Single phase Protected Exposed from sun to sun Three phase Protected from sun Exposed to sun mm 2 A A A A 6 10 16 25 35 50 70 95 120 54 74 99 135 165 195 250 290 340 43 58 77 105 125 145 185 210 245 46 63 85 115 140 165 215 250 290 37 50 66 88 105 125 155 180 210 Technical Data continues page 16. A 65 86 115 140 180 225 270 325 375 425 510 590 710 820 960 Conductor Unenclosed area Spaced 2 mm A Single Phase (2 Core) 1 19 1.5 24 2.5 33 4 43 6 55 Three Phase (3 and 4 Core) 1 17 1.5 20 2.5 27 4 37 6 46 10 65 16 86 25 115 35 140 50 180 70 230 95 275 120 320 Unenclosed Touching A Voltage drop mV/a.m 18 22 30 41 51 49.8 34.0 20.3 12.6 8.42 15 19 25 34 43 61 81 105 130 170 215 255 295 43.1 29.4 17.6 10.9 7.29 4.38 2.68 1.62 1.19 0.902 0.608 0.485 0.387 Welding Cables current ratings: Versolex® & Flexolex® Current ratings for 5 minute period duty cycle Nominal cond. area mm 2 Maximum duty cycle (AS 1966) Continuous Heavy 100% 60% Light industrial 30% Limited input 25% 10 16 25 35 50 70 95 120 150 185 240 90 125 165 205 260 325 390 455 535 600 715 114 169 239 309 407 523 644 762 904 1027 1236 121 181 257 334 440 567 700 829 985 1120 1348 96 137 188 238 308 391 476 559 661 747 895 15 Technical Data Flexible Conductors Conductor resistances Recommendations For the range of conductors covered in this catalogue. The minimum bending radius or maximum pulling tension (and the Nominal Max. DC resistance at 20°C (AS 1125) conductor area Plain Tinned mm 2 Ω/km Ω/km Flexible Cords and Cables other than Type SP 0.50 39.0 40.1 0.75 26.0 26.7 1.0 19.5 20.0 1.5 13.3 13.7 2.5 7.98 8.21 4 4.95 5.09 6 3.30 3.39 10 1.91 2.02 16 1.21 1.24 25 0.780 0.795 35 0.554 0.565 50 0.386 0.393 70 0.272 0.277 95 0.206 0.210 120 0.161 0.164 150 0.129 0.132 185 0.106 0.108 240 0.0801 0.0817 300 0.0641 400 0.0486 500 0.0384 630 0.0287 like) a cable can withstand without detriment are subject to site Conversion mm to AWG 2 mm 0.05 0.08 0.14 0.25 0.34 0.38 0.5 0.75 1 1.5 2.5 4 6 10 2 variations such as speed of bending or rate of application of tension. To guard against damage and to ensure reasonable cable life, the following are the Olex recommendations: Minimum bending radii Expressed in multiples of the cable overall diameter, D, following are minimum recommended: (a) Fixed (not subject to flexing) . . . . . . . . . . . . . . . . . . . . . . . 4 D (b) Free flexing (not under tension) . . . . . . . . . . . . . . . . . . . . . 6 D (c) Repetitive reeling (on/off drum) (1). . . . . . . . . . . . . . . . . . . 10 D (d) Festoon (hangers) at cable saddles. . . . . . . . . . . . . . . . . . . 5 D Maximum working tension When a flexible cable is repetitively reeled, or pulled by a mobile machine (powered by the cable), the maximum working tension on cable at any time of an operating cycle, determined as a function AWG mm 30 16 28 25 26 35 24 50 22 70 21 95 20 120 18 150 17 185 16 240 14 300 12 400 10 500 8 2 AWG 6 4 2 1/0 2/0 3/0 4/0 300MCM 350MCM 500MCM 600MCM 800MCM 1000MCM of the total main conductor cross-sectional area in the cable, should not exceed the following recommended safe values: (a) Multicore control cables. . . . . . . . . . . . . . . . . . . . . 15 N/mm 2 (b) Power cables (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N/mm 2 Notes 1 Where reeling of cables involves forced guiding (directional changes, e.g. with cable axis changing from right angle to parallel to the drum axis, or in-between, or where the cable is subjected to an ‘S’ bend), the straight section of cable between two adjacent bending points at sheaves or rollers shall be not less than 20D. 2 Any control core components or reduced size conductors (e.g. earth, pilot) located in the interstices of the laid-up core assembly or any screens are not to be included in the calculations. INDUSTRIAL 16 Contents NEW Rheyflex Y PVC Flexible Control Cable 18 NEW Rheyflex YCY PVC–EMC Flexible Control Cable 19 PVC Flexible Drag Chain Cable 20 Robotics Cable 21 NEW H07VVH6-F PVC Flat Cable 22 NEW VCVH6-F Screened PVC Flat Cable 23 NEW Rheyflat®-N / NGFLGOEU-J Rubber Flat Festoon Cable 24 NEW Rheyflat -N / (N)GFLCGOEU-J Screened Rubber Flat Festoon Cable 25 NEW Boitalyon®R PVC Pendant Overhead Crane Cable 26 NEW Buflex® X’Prem Reeling Cable 27 NEW Rheyhalon NSHXAFOE EN 28 Silicone Single Core Cable Halogen Free 29 ® Silicone Multicore Cable Flexible Halogen Free 30 Stranding and Current Ratings Bus Technology Cables Flexible Control and Specialist Applications 31 32–33 Current Carrying Capacity for H07VVH6-F, HCVH6-F, Rheyflat®-N, Boitalyon®R 34 Bending Radius 34 Needing to push, pull, pick, place, lift, reel, submerse, weld, pack, transport, measure, inform or control more than ever? Now, as a Nexans company, Olex has access to the world’s largest cable range, enabling us to provide more cables and more solutions to meet your ever increasing industrial cable demands. Our new range of products includes cables for festoon systems, cranes, reeling, locomotives and rolling stock, which complement our existing range of control, high temperature, drag chain and BUS cables. With Olex and Nexans you will stay in control. 17 Rheyflex Y PVC Flexible Control Cable Construction 300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1 and HD 21.1, PVC self extinguishing and flame retardant to test method B IEC 60332-1, copper conductors to DIN VDE 0295 class 5 and IEC 60228 class 5, flexing –5°C to 80°C, fixed –40°C to 80°C. Minimum bending radius 7.5cable o.d. Application These cables are designed for flexible use involving medium mechanical stresses with free movement in dry, moist and wet rooms, as measuring and control cables in tool machines, conveyor belts and production lines in machinery production, in air conditioning and steel production. Not suitable for open air applications. No. cores & Nominal Approx. cross-sec. diameter mass 2 mm mm kg/km 2C 0.5 4.8 40 0.75 5.2 46 1 5.5 60 1.5 6.3 70 2.5 7.6 112 4 9.2 195 2C+E 0.5 5.1 46 0.75 5.5 54 1 6 72 1.5 6.7 90 2.5 8.3 148 4 9.9 230 6 11.7 355 10 15 540 3C 0.5 5.1 46 0.75 5.5 54 1 6 72 1.5 6.7 90 2.5 8.3 148 3C+E 0.5 5.7 56 0.75 6.2 66 1 6.6 86 1.5 7.3 109 2.5 9.1 178 4 11 295 6 13 424 10 16.8 701 4C 0.5 5.7 56 0.75 6.2 66 1 6.6 86 1.5 7.3 109 2.5 9.1 178 4C+E 0.5 6.2 65 0.75 6.8 80 1 7.2 104 1.5 8.2 131 2.5 10.2 221 4 12.1 361 6 14.5 525 10 18.7 858 5C 0.5 6.2 65 0.75 6.8 80 1 7.2 104 1.5 8.2 131 2.5 10.2 221 18 Product code CC2X0.5 CC2X0.75 CC2X1 CC2X1.5 CC2X2.5 CC2X4 CC3G0.5 CC3G0.75 CC3G1 CC3G1.5 CC3G2.5 CC3G4 CC3G6 CC3G10 CC3X0.5 CC3X0.75 CC3X1 CC3X1.5 CC3X2.5 CC4G0.5 CC4G0.75 CC4G1 CC4G1.5 CC4G2.5 CC4G4 CC4G6 CC4G10 CC4X0.5 CC4X0.75 CC4X1 CC4X1.5 CC4X2.5 CC5G0.5 CC5G0.75 CC5G1 CC5G1.5 CC5G2.5 CC5G4 CC5G6 CC5G10 CC5X0.5 CC5X0.75 CC5X1 CC5X1.5 CC5X2.5 No. cores & cross-sec. mm 2 6C+E 0.5 0.75 1 1.5 2.5 4 6 11C+E 0.5 0.75 1 1.5 2.5 17C+E 0.5 0.75 1 1.5 2.5 24C+E 0.5 0.75 1 1.5 2.5 41C+E 0.5 0.75 1 1.5 2.5 64C+E 0.5 0.75 1 1.5 Nominal diameter mm Approx. mass kg/km Product code 7.4 8.1 8.6 9.8 12.1 13.3 16 80 110 141 184 306 458 625 CC7G0.5 CC7G0.75 CC7G1 CC7G1.5 CC7G2.5 CC7G4 CC7G6 9.1 9.9 10.7 12.1 15.2 135 179 230 309 498 CC12G0.5 CC12G0.75 CC12G1 CC12G1.5 CC12G2.5 10.7 11.9 12.7 14.5 18.1 196 257 343 440 764 CC18G0.5 CC18G0.75 CC18G1 CC18G1.5 CC18G2.5 13 14.5 15.6 17.8 22.2 270 365 485 620 1044 CC25G0.5 CC25G0.75 CC25G1 CC25G1.5 CC25G2.5 15.8 17.6 18.9 21.4 27.2 449 612 810 1007 1790 CC42G0.5 CC42G0.75 CC42G1 CC42G1.5 CC42G2.5 19.4 21.5 22.8 26 682 895 1180 1602 CC65G0.5 CC65G0.75 CC65G1 CC65G1.5 G = with green-yellow earth core. X = without green-yellow earth core (OZ). Note Black cores with continuous white numbering according to DIN VDE 0293. Other configurations available upon request. Rheyflex YCY PVC – EMC Flexible Control Cable Construction 300/500V cables to 1.5mm & 450/750V at 2.5mm & above, flexible PVC insulated, tinned copper braided with transparent PVC sheath, copper conductors to DIN VDE 0295 class 5, flexing –5°C to 80°C, fixed –40°C to 80°C. Cores available in either black with white numbering or coloured cores. Minimum bending radius 10cable o.d. Application For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for electronics. The high level of screening ensures a high degree of interference protection. The screening density assures disturbance free transmission of all signals and impulses. No. cores & Nominal Approx. cross-sec. diameter mass 2 mm mm kg/km 2C 0.5 6.9 67 0.75 7.6 87 1 7.9 97 1.5 8.4 130 2.5 10 180 2C+E 0.5 7.2 83 0.75 7.8 98 1 8.2 103 1.5 9 152 2.5 10.7 216 4 12.3 340 6 14.2 450 3C+E 0.5 7.8 94 0.75 8.3 113 1 8.9 146 1.5 9.6 168 2.5 11.4 267 4 13.4 410 6 15.6 559 4C+E 0.5 8.3 108 0.75 9.1 130 1 9.5 169 1.5 10.5 202 2.5 12.5 347 4 14.8 502 6 17 702 6C+E 0.5 9.5 136 0.75 10.4 184 1 11 219 1.5 12.1 304 2.5 15 407 4 16.2 638 6 18.7 907 11C+E 0.5 11.3 195 0.75 12.5 292 1 13.1 350 1.5 14.9 434 2.5 18 722 17C+E 0.5 13.1 277 0.75 14.3 358 1 15.4 514 24C+E 0.5 15.7 407 0.75 17.4 508 1 18.3 689 Product code CY2X0.5 CY2X0.75 CY2X1 CY2X1.5 CY2X2.5 CY3G0.5 CY3G0.75 CY3G1 CY3G1.5 CY3G2.5 CY3G4 CY3G6 CY4G0.5 CY4G0.75 CY4G1 CY4G1.5 CY4G2.5 CY4G4 CY4G6 CY5G0.5 CY5G0.75 CY5G1 CY5G1.5 CY5G2.5 CY5G4 CY5G6 CY7G0.5 CY7G0.75 CY7G1 CY7G1.5 CY7G2.5 CY7G4 CY7G6 CY12G0.5 CY12G0.75 CY12G1 CY12G1.5 CY12G2.5 CY18G0.5 CY18G0.75 CY18G1 CY25G0.5 CY25G0.75 CY25G1 No. cores & cross-sec. mm 2 40C+E 0.5 0.75 1 60C+E 0.5 0.75 1 Coloured Cores 2C + E 1 1.5 2.5 4 6 10 3C+E 1 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 4C+E 1 1.5 2.5 4 6 10 16 25 35 50 Nominal diameter mm Approx. mass kg/km Product code 19 21.2 22.1 671 971 1092 CY41G0.5 CY41G0.75 CY41G1 22.9 25 26.2 850 1290 1370 CY61G0.5 CY61G0.75 CY61G1 8.2 9 10.7 12.3 14.2 17.8 103 152 216 340 450 750 CY3G1JB CY3G1.5JB CY3G2.5JB CY3G4JB CY3G6JB CY3G10JB 8.9 9.6 11.4 13.4 15.6 19.7 22.6 28.9 32.2 38.2 46.8 51 56 63.5 68 146 168 267 410 559 1020 1380 1890 2390 3315 4600 6060 7315 9340 11120 CY4G1JB CY4G1.5JB CY4G2.5JB CY4G4JB CY4G6JB CY4G10JB CY4G16JB CY4G25JB CY4G35JB CY4G50JB CY4G70JB CY4G95JB CY4G120JB CY4G150JB CY4G185JB 9.5 10.5 12.5 14.8 17 21.6 25.2 31.8 36.4 43 169 202 347 502 702 1115 1553 2270 2885 4150 CY5G1JB CY5G1.5JB CY5G2.5JB CY5G4JB CY5G6JB CY5G10JB CY5G16JB CY5G25JB CY5G35JB CY5G50JB G = with green-yellow earth core. X = without green-yellow earth core (OZ). JB = coloured cores. Note Black cores with continuous white numbering according to DIN VDE 0293. 19 PVC Flexible Drag Chain Cable Construction 300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1 and HD 21.1, PVC self extinguishing and flame retardant to test method B IEC 60332-1, copper conductors to DIN VDE 0295 class 6 and IEC 60228 class 6, flexing –5°C to 80°C, fixed –40°C to 80°C. Minimum bending radius 7.5cable o.d. Application Drag chain cables are ideal for use in the machine tool industry, in robotics and machine production and anywhere high flexibility is essential. These cables have shown excellent performance in cable chain systems. Suitable for flexible use for medium mechanical stresses with free movements. No. cores & cross-sec. mm 2 2C 0.5 0.75 1 1.5 2.5 2C+E 0.5 0.75 1 1.5 2.5 4 3+E 0.5 0.75 1 1.5 2.5 4 6 10 4C+E 0.5 0.75 1 1.5 2.5 4 6 10 6C+E 0.5 0.75 1 1.5 2.5 Approx. mass kg/km Product code 5 5.4 5.7 6.4 7.7 46 58 65 91 130 HF2X0.5 HF2X0.75 HF2X1 HF2X1.5 HF2X2.5 5.3 5.7 6 6.8 8.4 10.4 57 73 84 117 160 221 HF3G0.5 HF3G0.75 HF3G1 HF3G1.5 HF3G2.5 HF3G4 5.7 6.4 6.8 7.4 9.1 11.4 13.3 17.7 70 77 113 147 200 260 392 642 HF4G0.5 HF4G0.75 HF4G1 HF4G1.5 HF4G2.5 HF4G4 HF4G6 HF4G10 6.4 7 7.4 8.3 10.2 12.7 14.5 19.7 93 119 137 181 269 318 481 780 HF5G0.5 HF5G0.75 HF5G1 HF5G1.5 HF5G2.5 HF5G4 HF5G6 HF5G10 7.5 8.3 8.8 9.9 12.2 127 165 192 273 357 HF7G0.5 HF7G0.75 HF7G1 HF7G1.5 HF7G2.5 Nominal diameter mm G = with green-yellow earth core. X = without green-yellow earth core (OZ). Note Black cores with continuous white numbering according to DIN VDE 0293. No. cores & cross-sec. mm 2 11C+E 0.5 0.75 1 1.5 2.5 17C+E 0.5 0.75 1 1.5 2.5 24C+E 0.5 0.75 1 1.5 2.5 41C+E 0.5 0.75 1 1.5 2.5 64C+E 0.75 1 1.5 Nominal diameter mm Approx. mass kg/km Product code 9.2 10.2 10.8 12.1 15.2 177 247 295 391 572 HF12G0.5 HF12G0.75 HF12G1 HF12G1.5 HF12G2.5 11.1 12.1 13 14.5 18.1 284 356 420 590 800 HF18G0.5 HF18G0.75 HF18G1 HF18G1.5 HF18G2.5 13.4 14.9 15.8 17.8 22.5 363 498 600 801 1100 HF25G0.5 HF25G0.75 HF25G1 HF25G1.5 HF25G2.5 16.1 18.1 19.3 21.5 27.4 575 600 948 1290 1800 HF42G0.5 HF42G0.75 HF42G1 HF42G1.5 HF42G2.5 24.7 23.7 27.6 841 1400 1994 HF65G0.75 HF65G1 HF65G1.5 G = with green-yellow earth core. X = without green-yellow earth core (OZ). Note Black cores with continuous white numbering according to DIN VDE 0293. Flexible drag chain cables also available with PUR sheath to class 6 stranding. Variations including braided construction also available in both PVC and PUR materials. Please consult your Olex sales office or the Olex website for further information. 20 Robotics Cable Construction 300/500V cables, flexible PVC insulated and polyurethane sheathed, PUR sheath flame retardant to test method B IEC 60332-1, copper conductors to DIN VDE 0295 class 6 and IEC 60228 class 6, flexing –30°C to 80°C, fixed –40°C to 80°C. Minimum bending radius 7.5cable o.d. Application These special robotic power and control cables are specially designed for torsion and bending stresses found in robotic applications. No. cores cross-sec. mm 2 70.25 250.25 20.34 30.34 12 G 0.5 18 G 0.5 25 G 0.5 4 G 0.75 12 G 0.75 14 G 0.75 21 3 G 1 4 G 1 7 G 1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 12 G 1.5 18 G 1.5 25 G 1.5 3 G 2.5 4 G 2.5 3 G 4 3 G 10 3 G 16 3 G 25 3 G 35 Nominal diameter mm 5.8 10.4 4.0 4.0 10.4 12.7 14.2 6.0 11.5 12.8 6.0 6.0 6.3 8.5 12.5 15.4 17.4 21.3 23.2 15.5 19.3 21.8 8.4 9.1 10.3 15.6 18.2 22.9 26.5 Approx. mass kg/km 48 143 28 34 90 121 256 63 171 200 48 60 78 131 216 306 432 569 694 356 445 636 136 170 227 518 722 1180 1600 Product code RCC7X0.25 RCC25X0.25 RCC2X0.34 RCC3X0.34 RCC12G0.5 RCC18G0.5 RCC25G0.5 RCC4G0.75 RCC12G0.75 RCC14G0.75 RCC2X1 RCC3G1 RCC4G1 RCC7G1 RCC12G1 RCC18G1 RCC25G1 RCC34G1 RCC41G1 RCC12G1.5 RCC18G1.5 RCC25G1.5 RCC3G2.5 RCC4G2.5 RCC3G4 RCC3G10 RCC3G16 RCC3G25 RCC3G35 No. cores cross-sec. mm 2 120.14 180.14 250.14 120.25 180.25 250.25 120.34 180.34 250.34 12 G 0.5 18 G 0.5 25 G 0.5 12 G 0.75 18 G 0.75 25 G 0.75 12 G 1 18 G 1 25 G 1 12 G 1.5 18 G 1.5 25 G 1.5 Nominal diameter mm 7.8 9.7 10.9 8.3 10.1 11.1 8.8 10.8 12.1 11.2 13.6 14.8 11.8 15.0 16.6 13.0 16.1 18.0 16.2 20.3 22.5 Approx. mass kg/km 95 120 158 126 164 215 160 210 305 175 231 347 220 305 415 265 390 540 345 485 710 Product code RCY12X0.14 RCY18X0.14 RCY25X0.14 RCY12X0.25 RCY18X0.25 RCY25X0.25 RCY12X0.34 RCY18X0.34 RCY25X0.34 RCY12G0.5 RCY18G0.5 RCY25G0.75 RCY12G0.75 RCY18G0.75 RCY25G0.75 RCY12G1 RCY18G1 RCY25G1 RCY12G1.5 RCY18G1.5 RCY25G1.5 G = with green-yellow earth core. X = without green-yellow earth core (OZ). 21 H07VVH6-F PVC Flat Cable Construction 450/750V cables, PVC insulated and PVC sheathed. Insulation includes threads in each group of cores to assist when stripping the outer sheath. Plain copper conductors to IEC 60228 Class 5. Application These power and control cables can be used on festoon systems on handling equipment, e.g. overhead cranes. Specially designed for indoor and outdoor applications. No. cores cross-sec. mm 2 Power 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 5 G 4 5 G 6 5 G 10 5 G 16 7 G 4 7 G 6 Control 4 G 1.5 4 G 2.5 5 G 1.5 5 G 2.5 7 G 1.5 7 G 2.5 8 G 1.5 8 G 2.5 10 G 1.5 12 G 1.5 12 G 2.5 12 G 4 14 G 1.5 16 G 1.5 18 G 1.5 Approx. outer dimensions mm Approx. weight kg/km Product code 216.5 237 299 3711 4613.5 5114.8 5616.5 6318 7320.5 256.5 287 359 4311 376.5 417 300 390 620 990 1550 2030 2650 3650 4550 380 480 780 1200 550 700 FC4G4 FC4G6 FC4G10 FC4G16 FC4G25 FC4G35 FC4G50 FC4G70 FC4G95 FC5G4 FC5G6 FC5G10 FC5G16 FC7G4 FC7G6 155 18.56 185 226 265 326 295 356 355 40.55 50.56 576.5 485 545 585 150 210 180 260 260 380 300 405 360 420 620 880 490 560 620 FC4G1.5 FC4G2.5 FC5G1.5 FC5G2.5 FC7G1.5 FC7G2.5 FC8G1.5 FC8G2.5 FC10G1.5 FC12G1.5 FC12G2.5 FC12G4 FC14G1.5 FC16G1.5 FC18G1.5 Mechanical Properties Tensile stress of the conductor static 15N/mm 2 dynamic 30N/mm 2 Bending radii Refer to page 34 Tests Bending test Travelling festoon speed up to 120m/min Electrical and Thermal Properties Nominal voltage U o /U 450/750V Um 750V Maximum operating voltage in AC systems Test Voltage: 2.5k/V–50Hz in AC Current Rating Refer to page 34 Max. temperature at the conductor: in service +70°C in short-circuit +150°C Max. surface temperature fixed installations –35°C up to +60°C mobile operation –25°C up to +60°C Cores Identifications In accordance with HD 308 S2 4 cores: black, grey, green/yellow, brown 5 cores: black, grey, green/yellow, brown, blue >5 cores: black with white printed numbers+green/yellow INDUSTRIAL 22 VCVH6-F Screened PVC Flat Cable Construction 300/500V (control) and 0.6/1 (1.2)k/V (power) cables, PVC insulated and outer sheath, screened with plain copper braid (control) and plain copper spinning on phase cores - earth core is unscreened (power), plain copper conductors to IEC 60228 Class 5. Application These power and control cables can be used for hoisting control systems in festoons on overhead cranes. Copper screens are efficient against electro magnetic disturbances caused by power and control cables. No. cores cross-sec. mm 2 Power 4 G 4 4 G 6 4 G 10 4 G 16 4 G 25 4 G 35 Control 41.5 81.5 121.5 Approx. outer dimensions mm Approx. weight kg/km Product code 237 299 3711 4614 5014.5 5516 360 580 900 1280 1800 2300 FCY4G4 FCY4G6 FCY4G10 FCY4G16 FCY4G25 FCY4G35 185.5 345.5 505.5 220 430 650 FCY41.5 FCY81.5 FCY121.5 Mechanical Properties Tensile stress of the conductor static 15N/mm2 dynamic 30N/mm2 Bending radii Refer to page 34 Tests Bending test Travelling festoon speed up to 120m/min Electrical and Thermal Properties Test Voltage: control 2.0k/V–50Hz in AC power 2.5k/V–50Hz in AC Current Rating Refer to page 34 Max. temperature at the conductor: in service +70°C in short-circuit +150°C Max. surface temperature fixed installations –35°C up to +60°C mobile operation –25°C up to +60°C Cores Identifications Power: black, grey, brown, green/yellow Control: black with white printed numbers 23 Rheyflat-N / NGFLGOEU-J Rubber Flat Festoon Cable ® Construction 300/500V cables, EPR rubber compound insulated, PCP rubber compound outer sheath, plain copper conductors, ≤ 25mm2 extra flexible stranded class 6, ≥ 35mm2 flexible stranded class 5, to IEC 60228/DIN VDE 0295. Application These cables are used for festoon and handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stress and frequent bending in one plane only No. cores cross-sec. mm 2 Power 4 G 4 5 G 4 7 G 4 4 G 6 5 G 6 7 G 6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 7 G 25 4 G 35 7 G 35 4 G 50 4 G 70 4 G 95 4 G 120 Control 4 G 1.5 5 G 1.5 7 G 1.5 8 G 1.5 10 G 1.5 12 G 1.5 24 G 1.5 4 G 2.5 5 G 2.5 7 G 2.5 8 G 2.5 12 G 2.5 24 G 2.5 Approx. outer dimensions mm Approx. weight kg/km Product code 926 932 942 9.529 9.535 9.542 1133 1144 1338 1350 1549.5 1660 1680 1755 1788 1963 2271 2580 2786 410 560 700 600 650 850 800 1000 1150 1450 1700 2200 3060 2200 3900 3000 4000 5300 6400 RFC44 RFC54 RFC74 RFC46 RFC56 RFC76 RFC410 RFC510 RFC416 RFC516 RFC425 RFC525 RFC725 RFC435 RFC735 RFC450 RFC470 RFC495 RFC4120 6.217.5 6.2215 6.229 6.231.5 6.540 6.547 12.555 7.521 7.527 7.535 7.539 856 1668 200 240 360 370 520 620 1300 280 400 520 550 800 1850 RFC41.5 RFC51.5 RFC71.5 RFC81.5 RFC101.5 RFC121.5 RFC241.5 RFC42.5 RFC52.5 RFC72.5 RFC82.5 RFC122.5 RFC242.5 INDUSTRIAL 24 Mechanical Properties Tensile stress of the conductor static 15N/mm 2 dynamic 30N/mm 2 Bending radii Refer to page 34 Tests Bending test Travelling festoon speed up to 180m/min Electrical and Thermal Properties Test Voltage: 2.0k/V–50Hz in AC Current Rating Refer to page 34 Max. temperature at the conductor: in service +90°C under short-circuit conditions +250°C Max. surface temperature fixed installations –50°C up to +80°C mobile operation –35°C up to +80°C Cores Identification DIN VDE 0293 part 308/HD 308 S2 4 cores: black, grey, green/yellow, brown 5 cores: black, grey, green/yellow, brown, blue >5 cores: black with white printed numbers & green/yellow Rheyflat-N / (N)GFLCGOEU-J Screened Rubber Flat Festoon Cable ® Construction 300/500V cables, EPR rubber compound insulated, PCP rubber compound outer sheath, tinned copper braid screen with >80% coverage, flame retardant, plain copper conductors, ≤ 25mm2 extra flexible stranded class 6, ≥ 35mm2 flexible stranded class 5, to IEC 60228/DIN VDE 0295. Application These cables are used for festoon and handling systems, machine tools, lifts and e-chain cable carrier systems. For applications with high mechanical stress and frequent bending in one plane only. Copper screens are efficient against electro magnetic disturbances caused by power cables. No. cores cross-sec. mm 2 Power 4 G 4 C 4 G 6 C 4 G 10 C 4 G 16 C 4 G 25 C 4 G 35 C 4 G 50 C Control 4 G 1.5 C 8 G 1.5 C 12 G 1.5 C 4 G 2.5 C 12 G 2.5 C Bus 4(21) C Approx. outer dimensions mm Approx. weight kg/km Product code 2910.5 3110.5 3611.5 41.513.5 4715 5517 6620.5 505 605 840 1180 1605 2520 3000 RFCY44C RFCY46C RFCY410C RFCY416C RFCY425C RFCY435C RFCY450C 18.56.5 367.5 54.58.5 22.57.5 69.59.5 220 470 745 320 1180 RFCY41.5C RFCY81.5C RFCY121.5C RFCY42.5C RFCY122.5C 3712.5 640 RFCY421C Mechanical Properties Tensile stress of the conductor static 15N/mm2 dynamic 30N/mm2 Bending radii Refer to page 34 Tests Bending test Travelling festoon speed up to 180m/min Electrical and Thermal Properties Test Voltage: 2.0k/V in AC (according to DIN VDE 0250 part 809) Current Rating Refer to page 34 Max. temperature at the conductor: in service +90°C under short-circuit conditions +250°C Max. surface temperature fixed installations –50°C up to +80°C mobile operation –35°C up to +80°C Cores Identification DIN VDE 0293 part 308/HD 308 S2 4 cores: black, grey, green/yellow, brown 5 cores: black, grey, green/yellow, brown, blue >5 cores: black with white printed numbers & green/yellow 25 Boitalyon R PVC Pendant Overhead Crane Cable ® Construction 300/500V cables, flexible XLPE insulated with twin figure 8 PVC outer sheathed, plain copper conductors to IEC 60228 Class 5. Application These cables are specially designed with lateral suspension strands and are used in remote control overhead cranes from push button boxes. They can also be used for installations where the hanging length of the cable does not exceed 50m. No. cores cross-sec. mm 2 51.5 81.5 121.5 12 G 1.5 161.5 201.5 20 G 1.5 301.5 Approx. outer dimensions mm 209.5 2412.5 2412.5 2412.5 25.514.5 2715.5 2715.5 3019 Approx. weight kg/km 210 300 350 350 440 520 520 700 Product code RPC51.5 RPC81.5 RPC121.5 RPC12G1.5 RPC161.5 RPC201.5 RPC20G1.5 RPC301.5 Mechanical Properties Max. tensile load of the two steel supports 1000N Bending radii 10D (cable diameter) Tests Alternating/reversed bending test, torsional resistance test Electrical and Thermal Properties Nominal voltage Uo/U 300/500V Um 500V Maximum operating voltage in AC systems Test Voltage: 2.5k/V in AC Current Rating Refer to page 34 Max. temperature at the conductor: in service +90°C in short-circuit +250°C Max. surface temperature mobile operation –25°C up to +60°C INDUSTRIAL 26 Buflex X’Prem Reeling Cable ® Construction 0.6/1kV cables, XLPE insulated with double layer anti-twisting reinforced polyurethane outer sheath, plain copper conductors to IEC 60228 Class 5. Includes central strength member. Application Buflex X’Prem cables with polyurethane sheath are specially designed for reeling applications, with high mechanical stresses and severe environmental conditions such as torsion, tension, torque and abrasion. Reeling speed up to 150m/min. No. cores cross-sec. weight mm 2 Power 4 G 2.5 4 G 4 4 G 6 4 G 10 4 G 16 325+3 G 6 335+3 G 6 350+3 G 10 370+3 G 16 395+3 G 16 3120+3 G 25 3150+3 G 25 3185+3 G 35 3240+3 G 50 3300+3 G 50 5 G 2.5 5 G 4 5 G 6 5 G 10 5 G 16 5 G 25 5 G 35 Control 71.5 121.5 181.5 241.5 361.5 72.5 122.5 182.5 242.5 362.5 422.5 262.5+(42.5)C Outer diameter Approx. Min. Max. mm mm kg/km Max. tensile load (N) Product Code 10 11.5 13 15.5 19.5 23.5 27 30 35 39 44 49 54.5 60.5 68.5 11 13 15 18 22 27 31 11.5 13 14.5 17 21.5 25.5 29.5 32.5 37.5 42 47 52.5 58.5 64.5 72.5 12.5 14.5 16.5 20 24 29.5 33.5 180 260 370 580 920 1240 1640 2240 3100 3890 5080 6160 7680 9870 12300 220 320 450 700 1100 1550 2050 250 400 600 1000 1600 1960 2650 3750 5250 7150 9000 11250 13800 18000 22500 310 500 750 1250 2000 3100 4350 BXP4G2.5 BXP4G4 BXP4G6 BXP4G10 BXP4G16 BXP325.3G6 BXP335.3G6 BXP350.3G10 BXP370.3G16 BXP395.3G16 BXP3120.3G25 BXP3150.3G25 BXP3185.3G35 BXP3240.3G50 BXP3300.3G50 BXP5G2.5 BXP5G4 BXP5G6 BXP5G10 BXP5G16 BXP5G25 BXP5G35 11.5 16 16 19 22 12.5 18.5 18.5 22.5 25 27 24.5 13 17.5 17.5 21.5 24 14 20.5 20.5 24.5 28 29.5 27 210 330 410 680 900 30 610 740 1050 1430 1500 1260 260 450 670 900 1350 430 750 1120 1500 2250 2620 1870 BXP71.5 BXP121.5 BXP181.5 BXP241.5 BXP361.5 BXP72.5 BXP122.5 BXP182.5 BXP242.5 BXP362.5 BXP422.5 BXP262.5PLUS Mechanical Properties Max. tensile load 25N/mm 2 of phases copper cross section Bending radii Fixed: 6d Mobile: 8d S-shape deflection: 20d Tests Bending test, torsional test, reeling test Reeling speed up to 150m/min (for higher speed contact us) Electrical and Thermal Properties Test Voltage: Power 3.5k/V in AC Control 2.5k/V in AC Current Rating in accordance with IEC 60354-5-52-12 Max. temperature at the conductor: in service +90°C under short-circuit conditions +250°C Max. surface temperature fixed installation –40°C up to +80°C Cores Identification Control: white with printed numbers Power 4 cores: black, brown, grey, green/yellow (3 earth cores for sizes >25mm 2) Power 5 cores: black, brown, grey, blue, green/yellow 27 Rheyhalon 4GKW EN Construction 1.8/3 (3.6)k/V cables designed to EN 50264-3-1 table 3, special cross-linked EPR, rubber type EI 110 insulation and special cross-linked EPR rubber type EI 104 sheath according to EN 50264-1, flexible stranded tinned copper conductor according to DIN VDE 0295/IEC 60228/HD 383 class 5, conductor wrapping optional. Application These cables are used for rolling stock (locomotives, trains, trolleybusses, etc), switching stations and control panel applications. Cross section mm 2 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 Approx. outer diameter min. mm 6.2 6.8 7.4 8.7 9.8 10.3 11.4 13.3 15.3 17.0 19.3 21.6 23.5 26.6 29.3 34.1 Approx. outer diameter max. mm 6.5 7.2 7.9 9.2 10.6 10.9 12.0 13.9 15.9 17.6 19.9 22.2 24.1 27.2 30.1 34.9 Electrical Properties Nominal voltage Uo/U (Umax)=1.8/3.0 (3.6)kV Maximum operating voltage in DC installations, one-sided earthed Vo=2.7kV DC Testing AC Voltage (5 minutes): U=6.5kV Max. operating temperature at the conductor: conductor at normal operation ≤ 90°C/100,000h ≤ 120°C/20,000h overload ≤160°C/50h conductor under short-circuit conditions (tinned) ≤ 200°C Min. permissable ambient temperature operating in cold ≥ –40°C Min bending radii fixed installation ≥ 5D free moved INDUSTRIAL 28 ≥ 10D D=cable Ø Caloric load approx. kWh/m 0.22 0.25 0.3 0.35 0.45 0.40 0.46 0.60 0.75 0.85 1.10 1.35 1.50 1.90 2.20 3.50 Approx. weight kg/km 60 80 100 160 230 290 400 550 750 970 1250 1550 1900 2450 3050 4000 Product Code RSHXAFOE1X2.5BLK RSHXAFOE1X4BLK RSHXAFOE1X6BLK RSHXAFOE1X10BLK RSHXAFOE1X16BLK RS4GKW-EN1X25BLK RS4GKW-EN1X35BLK RS4GKW-EN1X50BLK RS4GKW-EN1X70BLK RS4GKW-EN1X95BLK RS4GKW-EN1X120BLK RS4GKW-EN1X150BLK RS4GKW-EN1X185BLK RS4GKW-EN1X240BLK RS4GKW-EN1X300BLK RS4GKW-EN1X400BLK Silicone Single Core Cable Halogen Free Construction 500V cables, fixed or flexible conductor silicone insulated with or without glass fibre braiding, halogen free to IEC 60754-2, tinned copper conductors to DIN VDE 0295 class 5 and IEC 60228 class 5, fixed –60°C to 180°C. Min. bending radius 15cable o.d. Application Silicone cables are suitable wherever cables are subjected to extreme temperature changes. They are used mainly in the steel producing and aviation industries as well as in ship building, cement, glass and ceramic factories. These cables are halogen free and especially suitable for use in power stations. Cross Nominal section diameter mm 2 mm Type SiF – Tinned copper conductors, silicone core insulation 0.25 1.9 0.5 2.1 0.75 2.4 1 2.5 1.5 2.8 2.5 3.4 4 4.2 6 5.2 10 7.0 16 8.4 25 10.3 35 11.6 50 13.9 70 16.0 95 18.4 120 20.0 150 23.0 185 24.9 Type SiF/GL – As SiF plus glass fibre braiding 0.25 2.4 0.5 2.6 0.75 2.9 1 3.0 1.5 3.3 2.5 3.9 4 4.7 6 5.7 10 7.5 16 8.9 25 10.8 35 12.1 50 14.4 G = with green-yellow earth core. X = without green-yellow earth core (OZ). Approx. mass kg/km Product code 5.5 8.6 11.8 13.5 18.5 30.0 47.3 71.1 119.4 187.7 289.6 398.3 559.7 765.8 1031.5 1284.6 1563.4 1858.2 SIF232 SIF233 SIF234 SIF235 SIF236 SIF237 SIF238 SIF239 SIF246 SIF247 SIF248 SIF23953 SIF23954 SIF23955 SIF23956 SIF23957 SIF23958 SIF23959 7.7 12.4 16.2 18.2 23.4 35.2 53.5 77.4 129.2 198.4 303.0 413.2 577.8 SIF/GL47001 SIF/GL47002 SIF/GL47003 SIF/GL47004 SIF/GL47005 SIF/GL47006 SIF/GL47007 SIF/GL47008 SIF/GL47009 SIF/GL47010 SIF/GL47011 SIF/GL47012 SIF/GL47013 Silicone single and multicore resistances to oil and acids High molecular oils Fats from vegetables and animals Alcohols Plasticisers Diluted acids Salt dissolution Oxidation substances Oxygen and UV 29 Silicone Multicore Cable Flexible Halogen Free Construction 300/500V cables, silicone insulated, silicone sheathed, halogen free to IEC 60754-2, tinned copper conductors to DIN VDE 0295 class 5 and IEC 60228 class 5, fixed –60°C to 180°C (peak 220°C). Min. bending radius 7.5cable o.d. Application Silicone cables are suitable wherever cables are subjected to extreme temperature changes. They are used mainly in the steel producing and aviation industries as well as in ship building, cement, glass and ceramic factories. These cables are halogen free and especially suitable for use in power stations. No. cores & cross-sec. mm 2 2C 0.5 0.75 1 1.5 2.5 2C+E 0.5 0.75 1 1.5 2.5 4 6 3C+E 0.5 0.75 1 1.5 2.5 4 6 4C+E 0.5 0.75 1 1.5 2.5 4 6 6C+E 1 1.5 2.5 4 11C+E 1 1.5 2.5 G = with green-yellow earth core. X = without green-yellow earth core (OZ). INDUSTRIAL 30 Approx. mass kg/km Product code 5.5 6.4 6.6 7.6 9.2 42 53 59 81 134 SF2X0.5 SF2X0.75 SF2X1 SF2X1.5 SF2X2.5 5.8 6.8 7.4 8 9.7 11.4 14.2 44 63 77 98 152 224 338 SF3G0.5 SF3G0.75 SF3G1 SF3G1.5 SF3G2.5 SF3G4 SF3G6 6.2 7.8 8 8.8 10.6 13.1 16.2 58 83 94 122 188 295 441 SF4G0.5 SF4G0.75 SF4G1 SF4G1.5 SF4G2.5 SF4G4 SF4G6 6.8 8.5 8.8 9.6 11.6 14.4 17.7 62 101 115 147 228 359 535 SF5G0.5 SF5G0.75 SF5G1 SF5G1.5 SF5G2.5 SF5G4 SF5G6 9.5 10.4 13 16.2 144 187 320 479 SF7G1 SF7G1.5 SF7G2.5 SF7G4 11.5 14.6 17.8 231 314 502 SF12G1 SF12G1.5 SF12G2.5 Nominal diameter mm Stranding and Current Ratings Stranding to DIN VDE 0295, IEC 60228 Cross-section Class 2 VDE 0295 Class 5 VDE 0295 Class 6 VDE 0295 Stranded Wires Multi Str. Wires Fine Wires Extra Fine Wires Extra Fine Wires Extra Fine Wires mm 2 0.05 140.07 0.08 0.09 240.07 0.14 180.1 180.1 360.07 0.25 140.15 320.1 650.07 0.34 70.25 190.15 420.1 880.07 0.38 70.27 120.2 210.15 1000.07 0.5 70.30* 70.30 160.2 280.15 1310.07 0.75 70.37 70.37 240.2 420.15 960.1 1950.07 1.0 70.43 70.43 320.2 560.15 1280.1 2600.07 1.5 70.52 70.52 300.25 840.15 1920.1 3920.07 2.5 70.67 190.41 500.25 1400.15 3200.1 6510.07 4 70.85 190.52 560.3 2240.15 5120.1 10400.07 6 71.05 190.64 840.3 1920.2 7680.1 15600.07 10 71.35 490.51 800.4 3200.2 12800.1 26000.07 16 71.70 490.65 1280.4 5120.2 20480.1 25 72.13 840.62 2000.4 8000.2 32000.1 35 72.52 1330.58 2800.4 11200.2 50 191.83 1330.69 4000.4 7050.3 70 192.17 1890.69 3560.5 9900.3 95 192.52 2590.69 4850.5 13400.3 120 372.03 3360.67 6140.5 16900.3 150 372.27 3920.69 7650.5 21230.3 185 372.52 4940.69 9440.5 14700.4 240 612.24 6270.70 12250.5 19050.4 300 612.50 7900.70 15300.5 23850.4 400 612.89 20350.5 500 613.23 17680.6 630 912.97 22280.6 *No. of wirescross-section. Extra Fine wires 260.05 400.05 720.05 1280.05 1740.05 1940.05 2560.05 3840.05 5120.05 7680.05 12800.05 Current carrying capacity for control cables & silicone cables Cross-section mm 2 0.5 0.75 1 1.5 2.5 4 6 10 16 25 35 50 70 95 † Flexible Control cables † Ambient temp. up to 30°C In open or ventilated conduits A 8 11 13 16 23 30 39 54 72 95 120 150 180 220 Silicone High Temp. cables ‡ Ambient temp. up to 150°C Single cores laid in duct A 6 9 12 16 21 28 36 49 65 85 105 140 175 210 Single cores laid in open air A 10 15 19 24 32 42 54 73 98 129 158 198 245 292 Multicore laid in open air A 7 12 15 18 26 34 44 61 82 108 135 168 207 250 Multicore cables, PVC and PUR sheathed. ‡ Current ratings for ambient temperature over 150°C Temperature °C up to 150°C over 150 to 155 over 155 to 160 over 160 to 165 over 165 to 170 over 170 to 175 Current carrying capacity % 100 91 82 71 58 41 31 Bus Technology Cables Profibus L2 Profibus L2 Application Construction Fixed Indoor/Outdoor Industry & Drag Chain 120.64mm 120.64mm Industry 120.64mm (7 wire) 120.64mm Drag Chain 120.64mm 120.65mm Stranded Core insulation 1 Core insulation 2 Core colours Stranding elements Shielding 1 Shielding 2 Overall shielding Outer sheath External diameter Outer sheath colour PE PE PE PE – – – – Rd/Gn Rd/Gn Rd/Gn Rd/Gn 2 cores+2 fillers 2 cores+2 fillers 2 cores+2 fillers 2 cores+2 fillers Foil Foil Foil Foil Foil Alu lined Foil Alu lined Foil Alu lined Foil Alu lined Tinned Cu braided Tinned Cu braided Tinned Cu braided Tinned Cu braided PVC or PE PUR PVC PUR & PVC 7.8 or 8.0mm 8.0mm 7.8mm 8mm Grey, Black or Violet Light Blue Violet Violet or Light Blue 150 Ohm +/– 10% 150 Ohm +/– 10% 150 Ohm +/– 10% 150 Ohm +/– 10% 55 Ohm/km max. 55 Ohm/km max. 55 Ohm/km max. 66.5 Ohm/km max. 1.0 GOhmkm min. 1.0 GOhmkm min. 1.0 GOhmkm min. 1.0 GOhmkm min. 30nF/km nom. 30nF/km nom. 30nF/km nom. 30nF/km nom. 1.5kV 1.5kV 1.5kV 1.5kV 9.6kHz <2.5dB/km 38.4kHz <4.0dB/km 4MHz <22.0dB/km 16MHz <42.0dB/km 9.6kHz <2.5dB/km 38.4kHz <4.0dB/km 4MHz <22.0dB/km 16MHz <42.0dB/km 9.6kHz <3.0dB/km 38.4kHz <5.0dB/km 4MHz <25.0dB/km 16MHz <52.0dB/km 9.6kHz <3.0dB/km 38.4kHz <5.0dB/km 4MHz <25.0dB/km 16MHz <51.0dB/km Weight Min. bending radius Operating temperature Applicable standards International standards 70kg/km 81kg/km 55kg/km 80kg/km 120mm 120mm 110mm 100mm –40/+70°C –40/+70°C –40/+70°C –5/+60°C Profibus DIN 19245 Profibus DIN 19245 Profibus DIN 19245 Profibus DIN 19245 UL 2571 UL 2571 UL 2571 UL1685 Product codes OLX80384 OLX81003 OLX800648 OLX800109 OLX81448 OLX81905 OLX800649 OLX81903 OLX81906 OLX81904 BUS44475989 BUS44476389 BUS44477919 Electrical data Characteristic impedance Conductor resistance Insulation resistance Mutual capacitance Test voltage Attenuation Profibus L2 7 Wire Profibus L2 Torsion/Mobile Other BUS cables available include E-BUS, I-BUS, A-BUS, Industrial Ethernet, CC-Link & ProfiNet. For further product codes and data, contact Olex. 32 Profibus L2 CAN Bus INTERBUS ASI Bus Desina Fixed Indoor/Drag Chain Actuator/Sensor/Interface Sensor Actuator DeviceNet Fixed Indoor/Drag Chain Haz./Non Hazardous Fixed Indoor/Hi Flexible 121.0/2.55mm 120.22/0.50mm Indoor 320.22mm 410.22/0.50mm Indoor +–31mm 120.25mm Hi Flex. 410.25mm Hi Flex. 21.5mm 40.34mm 12AWG18 +–12AWG15 12AWG24 +–12AWG22 PE PE PE Rubber PP PE – – – – – PVC Rd/Gn Wh/Bn/Gn/Ye Wh/Bn, Gn/Rd,Ye/Gn Bu/Bn Wh,Bu,Bk,Bn Light Bu/Wh 2 cores+2 fillers Double or star quad Double core Star quad Double core Foil Polyester foil Polyester foil Foil Alu lined – Tinned Cu braided Tinned Cu braided PVC PVC PVC & PUR 7.8mm 5.4, 7.1 or 8.5mm 7.0, 7.6 or 8.0mm Blue or Black Violet Blue 100 Ohm +/– 10% 120 Ohm +/– 10% 120 Ohm +/– 10% 22 Ohm/km max. 87 Ohm/km max. 87 Ohm/km max. 13.7 Ohm/km max. 60 Ohm/km Max. 90 Ohm/km max. 1.0 GOhmkm min. 1.0 GOhmkm min. 1.0 GOhmkm min. 1.0 GOhmkm min. 1.0 GOhmkm min. 0.02 GOhmkm min. 55nF/km nom. 50–65nF/km nom. 50–65nF/km nom. 2.5kV 1.5kV 1.5kV 1.5kV 2kV PETP fleece EPDM, PUR & PVC Yellow or Black TPM PVC & PUR 4.7mm 6.9, 7, 12 & 12.2mm Black Grey or Violet 120 Ohm +/– 10% 125kHz <0.42dB/100m 500kHz <0.81dB/100m 256kHz <1.5dB/100m 772kHz <2.4dB/100m 1MHz <2.7dB/100m 4MHz <5.2dB/100m 10MHz <8.4dB/100m 16MHz <11.2dB/100m 20MHz <11.9dB/100m 39kHz <3dB/km 80kg/km B/W 38–105kg/km B/W 70–107kg/km 70kg/km 33kg/km 192 & 67kg/km 140mm 81–128mm 110–130mm 30mm 75mm 190 & 110mm –20/+70°C –40/+70°C –40/+70°C –40/+85°C –50/+80°C –20/+80°C Profibus DIN 19245 Profibus DIN 19245 Interbus Spec 1.1 & 1.2 ASI Standard DESINA ODVA Devicenet UL 2571 UL 2571 UL 2571 OLX82835 OLX82836 OLX800650 OLX800715 BUS44473419 BUS44473459 OLX80778 OLX81286 OLX81287 OLX81202 OLX800571 OLX81557 OLX800685 OLX81203 OLX81911 OLX82696 OLX81912 UL 758 / CSA 214 OLX80824 OLX80825 OLX82434 OLX82822 BUS48210165 BUS48210116 33 Current Carrying Capacity for H07VVH6-F, VCVH6-F, Rheyflat -N, Boitalyon R ® ® Current Carrying Capacity Nominal Single core cable cross-sec. free in air in acc. of conductor with EN 50 355 mm 2 A XLPE or EPR 1.5 29 2.5 38 4 53 6 69 10 98 16 127 25 173 35 219 50 276 70 345 95 414 120 489 150 564 185 644 240 776 Multi core cable three loaded cores free in air type E in acc. with IEC 60 364-5-52-12 A PVC 19 25 34 43 60 80 101 126 153 196 238 276 318 362 424 Multi core cable three loaded cores free in air in acc. with IEC 60 364-5-52-12 A XLPE or EPR 23 31 42 54 75 100 127 158 192 246 298 346 395 450 538 Multi core cable three loaded cores free on ground in acc. with IEC 60 364-5-52-12 A XLPE or EPR 22 29 40 51 71 95 121 150 182 234 283 329 375 428 511 Correction factors for ambient air temperature Ambient PVC Temp. insulation °C Temp: 70°C 10 1.22 15 1.17 20 1.12 25 1.06 30 1.00 35 0.94 40 0.87 45 0.79 50 0.71 55 0.61 60 0.50 65 70 75 80 XLPE or EPR insulation Temp: 90°C 1.15 1.12 1.08 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.71 0.65 0.58 0.50 0.41 Note Correction factor for ambient air temperature table to the right. XLPE or EPR Conductor Temperature: 90°C / Reference ambient temperature of 30°C. PVC Conductor Temperature: 70°C / Reference ambient temperature of 30°C. Bending Radius Cable application Cable Type Entry bell Festoon e-chain application Reeling operation Cable tender Deflection pulleys s-shape deflection BUFLEX DGR 6 x d BUFLEX SEM BUFLEX SC 10 x d H07VVH6-F PVC FLAT RHEYFLAT-N 6 x d 6 x d 8 x d 8 x d 8 x d 20 x d 10 x d 10 x d 10 x d 15 x d 15 x d 20 x d d = outer diameter t = thickness INDUSTRIAL 34 10 x t 10 x t Contents Instrument Cable Technology 36 Instrolex® Cable Construction 37 Instrolex® Cable Characteristics 38 Instrolex® Unscreened & Overall Screened Pairs 39 Instrolex® Individually & Overall Screened Pairs 40 Instrolex® Overall Screened SWA Pairs 41 Instrolex® Individually & Overall Screened SWA Pairs 42 Instrolex® Triples 43 Instrolex Instrumentation ® Olex has been manufacturing instrumentation cable in Australia for more than 40 years. Olex instrumentation cables were re-branded in 2007 to Instrolex,® however the cable has remained unchanged. Olex Instrolex ® is the exact same instrumentation product you have bought from Olex in the past, with the same product design, technical experience and local stock support. And best of all, Instrolex ® continues to be Australian made, as always. So when you think instrumentation, think Olex Instrolex.® 35 Instrument Cable Technology Instrumentation cables are required to transmit ‘clean’ signals and another conductor. The most effective method of reducing within industrial environments, often where there is a high level of interference of electrostatic and electromagnetic origin is to form electromagnetic interference through potentially hazardous areas. the two wires carrying the instrument into a twisted pair. This In order to achieve accurate process control, it is important that ensures the voltages induced in the two wires are approximately signals to and from machines are uncorrupted. equal and opposite, so that they cancel each other out. The challenge: Noise rejection Additional protection against electrostatic interference is achieved Common Mode noise occurs due to a difference in potential by the use of a total coverage conducting screen. between conductors used for earthing the system at different The solution: Olex Instrolex® design locations. This potential difference causes currents to flow in the Olex Instrolex ® screened instrumentation cables are screened with conductors of screens of the cable, which interfere with the signal. a tape of aluminium-coated polyester film. For multipair applications This type of noise is normally prevented by using a common earth where electrostatic crosstalk is likely, such as where some pairs for all parts of the system, prefereably at the equipment end, to operate at higher potential than others, cables are available with the which all circuits and screens are connected. pairs individually screened with aluminium-coated polyester films. Crosstalk is the transfer of signal from one pair to another in the All screens in cables are provided with a tinned annealed copper same cable due to electromagnetic and/or electrostatic effects. drain wire to equalise potential along the screen and to allow easy This is reduced by making the lay lengths with which the pairs are connection to earth. Individual screens are electrically separated twisted differ between adjacent pairs, so that in a long length of from each other by a polyester separator tape to prevent circulating cable each conductor is subject to the same influence from every currents which could cause common mode noise. other conductor and any induced noise is cancelled. Transmission characteristics The pairs and triples of Olex Instrolex ® cables are twisted to a lay length of not more than 75mm for single pair and single triple cable. In the multipair overall screened cables the lays are staggered to minimise the crosstalk. Electromagnetically induced noise is due to an induced e.m.f. in the signal-carrying conductor due to an alternating magnetic field such as that existing around a conductor carrying a heavy electric current. Although such currents are generally at 50Hz, which can be filtered out in the equipment, harmonics of very much higher frequencies can be produced, particularly where electric motors and welding plants are in use. Electrostatically induced noise is due to an induced e.m.f. in the signal-carrying conductor due to the capacitance between it INDUSTRIAL 36 The low conductor resistance, inductance and capacitance of Instrolex ® make it ideal for direct current and alternating current frequencies up to 10kHz, distances of up to 10 kilometres and low-medium speed digital transmission. For frequencies exceeding 10kHz or for high speed data transmission over long distances, Instrolex ® cables can be supplied with low loss insulation materials subject to special order. Intrinsic safety The identification colour light blue is specified for the sheathing of cables containing intrinsically safe circuits. Olex Instrolex ® cables can be supplied with a light blue instead of a black sheath, subject to special order. Instrolex Instrumentation Cable Construction ® 1. Plain annealed copper conductor. OD than braid-shielded products and permits longer length. 2.Primary insulation is V-90RP which provides excellent physical Ease of termination and freedom from insulation puncture and electrical properties. Colour coded and numbered for easy (such as with broken braid ends). Adjacent shields are identification. electrically isolated and tested in combinations. 3.Tinned copper drain wire for pair shield. Provides ease of 6.Tinned copper drain wire for overall shield provides ease terminating shield. of terminating shield. 4.Individual pair shields are aluminium/polyester tape. Gives 7.Ripcord simplifies field strip back without damage from additional protection against static, noise, common mode noise cutting tools. and crosstalk. 8. Outer V-90RP sheath or bedding for armour. 5.Overall shield comprises aluminium/polyester tape for initial 9. Galvanised steel wire armour (optional). protection against noise. The helically applied laminate tape 10.Outer V-90RP sheath. shield provides 100 percent coverage while allowing a smaller 1 2 3 4 7 6 5 8 9 10 37 Instrolex Instrumentation Cable Characteristics ® Physical Conductor AWG Conductor size stranding Nominal conductor diameter Nominal insulation thickness Nominal core diameter Nominal screen thickness Drain wire stranding 0.5 mm no/mm 0.9 1.5 0.4 0.4 1.7 2.2 0.009 0.009 7/0.20 7/0.20 Mutual capacitance cond to cond unscreened nF/100m 8.5 11.0 Mutual capacitance cond to cond screened nF/100m 14.5 20.0 Capacitance both wires cond to screen screened nF/100m 24.0 30.0 L / R ratio at 1000Hz mm 2 1.5 no/mm 20 16 7/0.30 7/0.50 mm mm mm Electrical Conductor size mm 2 0.5 1.5 Conductor Nominal Maximum resistance voltage current at 20°C rating rating each wire Ohm/100m a.c./d.c. Amperes 3.84 110/150 3 1.36 110/150 13 Conductor Induction size at 1000Hz mm 2 µH/100m 0.5 110 1.5 95 Characteristic impedance at 1000Hz unscreened Ohm 450 350 Characteristic impedance at 1000Hz screened Ohm 350 260 Crosstalk attenuation between pairs @ 1000Hz unscreened dB/100m 100 – Crosstalk attenuation between pairs @ 1000Hz screened dB/100m 125 – Attenuation @ 1000Hz between 600 Ohm terminations unscreened dB/100m 0.09 0.07 µH/Ohm 15.7 36.5 Attenuation @ 1000Hz between 600 Ohm terminations screened dB/100m 0.11 0.09 Testing Insulation integrity verified by spark test at 6kV a.c. H.V. test on cable: between conductors and conductors to screen at 2kV a.c. for 1 minute. Colour code Pairs: Black and white. Each pair is numbered. Triples: Black, white and red. Each triple is numbered. Availability This catalogue provides details of the standard range of instrumentation cables. Generally, these are stock items, however some items may be subject to minimum production runs. Enquire at any Olex sales office to obtain the status of any particular item. INDUSTRIAL 38 Instrolex Instrumentation Unscreened & Overall Screened Pairs ® Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs, unscreened or overall screened with aluminium polyester tape plus tinned copper drain wire, rip cord, V-90RP PVC sheathed. Pairs Nominal outside diameter mm Conductor 0.5mm 2 (7/0.30mm) screened 1 5.2 2 7.8 4 8.4 6 10.0 8 11.2 10 12.5 12 13.4 16 15.1 20 16.8 24 18.1 36 22.0 50 25.6 C onductor 1.5mm 2 (7/0.50mm) screened 1 6.6 2 9.9 4 10.9 6 13.0 8 14.6 10 16.3 12 17.5 16 20.0 20 22.3 24 24.1 36 29.2 50 34.2 Conductor 1.5mm 2 (7/0.30mm) unscreened 1 Pair 6.4 Minimum bending radius mm Maximum pulling tension kN Approximate mass Product code kg/100m 31 47 50 60 67 75 80 91 101 109 132 153 0.07 0.14 0.28 0.42 0.56 0.70 0.84 1.12 1.40 1.68 2.52 3.50 3.5 6.3 9.4 13 17 21 24 31 38 45 66 90 IEB183AA001 IEC183AA002 IEC183AA004 IEC183AA006 IEC183AA008 IEC183AA010 IEC183AA012 IEC183AA016 IEC183AA020 IEC183AA024 IEC183AA036 IEC183AA050 40 60 65 78 88 98 105 120 134 145 175 205 0.21 0.42 0.84 1.26 1.68 2.10 2.52 3.36 4.20 5.04 7.56 10.50 6.0 11 18 26 33 41 48 63 79 93 137 188 IEB184AA001 IEC184AA002 IEC184AA004 IEC184AA006 IEC184AA008 IEC184AA010 IEC184AA012 IEC184AA016 IEC184AA020 IEC184AA024 IEC184AA036 IEC184AA050 39 0.21 5.6 IEA184AA001 39 Instrolex Instrumentation Individually & Overall Screened Pairs ® Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs, individually and overall screened with aluminium polyester tape plus tinned copper drain wire, rip cord, V-90RP PVC sheathed. Pairs Nominal outside diameter mm 2 Conductor 0.5mm (7/0.30mm) 2 8.1 4 10.4 6 12.2 8 13.9 10 14.6 12 16.0 16 18.0 20 20.1 24 21.9 36 26.3 50 30.6 Conductor 1.5mm 2 (7/0.50mm) 2 10.3 4 13.4 6 16.1 8 18.2 10 19.3 12 20.9 16 23.9 20 26.5 24 29.0 36 35.1 50 40.8 Refer page 38 for electrical and physical details. INDUSTRIAL 40 Minimum bending radius mm Maximum pulling tension kN 49 62 73 84 88 96 108 120 131 158 184 0.14 0.28 0.42 0.56 0.70 0.84 1.12 1.40 1.68 2.52 3.50 62 81 97 109 116 125 143 159 174 210 245 0.42 0.84 1.26 1.68 2.10 2.52 3.36 4.20 5.04 7.56 10.50 Approximate mass Product code kg/100m 7.3 12 17 22 26 31 39 48 57 83 112 IED183AA002 IED183AA004 IED183AA006 IED183AA008 IED183AA010 IED183AA012 IED183AA016 IED183AA020 IED183AA024 IED183AA036 IED183AA050 13 22 32 40 49 57 75 92 110 162 220 IED184AA002 IED184AA004 IED184AA006 IED184AA008 IED184AA010 IED184AA012 IED184AA016 IED184AA020 IED184AA024 IED184AA036 IED184AA050 Instrolex Instrumentation Overall Screened SWA Pairs ® Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs, overall screened with aluminium polyester tape plus tinned copper drain wire, rip cord, PVC bedding, steel wire armour, V-90RP PVC sheathed. Pairs Nominal over bedding mm 2 Conductor 0.5mm (7/0.30mm) 2 7.4 4 8.0 6 9.4 8 10.6 10 11.7 12 12.6 16 14.3 20 15.8 24 17.1 36 20.5 50 23.9 Conductor 1.5mm 2 (7/0.50mm) 1 6.2 2 9.4 4 10.3 6 12.2 8 13.8 10 15.2 12 16.5 16 18.8 20 20.8 24 22.6 36 27.7 50 32.3 Maximum pulling tension kN Approximate mass Product code Nominal over armour mm Nominal outside diameter mm Minimum bending radius mm 9.2 9.8 11.2 12.4 13.5 14.4 16.1 18.3 19.6 23.0 26.4 11.4 12.0 13.6 14.8 16.1 17.0 18.9 21.1 22.7 26.3 29.9 137 144 164 178 193 204 227 253 272 316 359 2.3 2.4 2.8 3.1 3.4 3.6 4.2 6.4 6.9 8.2 9.5 25 28 36 42 48 54 65 86 97 127 160 IEG183AA002 IEG183AA004 IEG183AA006 IEG183AA008 IEG183AA010 IEG183AA012 IEG183AA016 IEG183AA020 IEG183AA024 IEG183AA036 IEG183AA050 8.0 11.2 12.1 14.0 15.6 17.7 19.0 21.3 23.3 25.1 30.2 35.5 10.2 13.6 14.5 16.6 18.2 20.6 22.1 24.4 26.6 28.6 34.4 39.7 123 163 174 199 219 247 265 292 319 344 413 477 2.0 2.8 3.1 3.6 4.0 6.2 6.7 7.5 8.3 9.0 11.0 16.4 22 34 42 55 65 87 99 119 140 161 223 307 IEF184AA001 IEG184AA002 IEG184AA004 IEG184AA006 IEG184AA008 IEG184AA010 IEG184AA012 IEG184AA016 IEG184AA020 IEG184AA024 IEG184AA036 IEG184AA050 kg/100m 41 Instrolex Instrumentation Individually & Overall Screened SWA Pairs ® Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted pairs individually & overall screened with aluminium polyester tape plus tinned copper drain wire, rip cord, PVC bedding, steel wire armour, V-90RP PVC sheathed. Pairs Nominal over bedding mm 2 Conductor 0.5mm (7/0.30mm) 2 7.7 4 9.8 6 11.6 8 13.1 10 13.8 12 15.0 16 17.0 20 18.8 24 20.4 36 24.6 50 29.1 Conductor 1.5mm 2 (7/0.50mm) 2 9.7 4 12.6 6 15.1 8 17.1 10 18.1 12 19.6 16 22.4 24 27.5 Nominal outside diameter mm Minimum bending radius mm Maximum pulling tension kN Approximate mass 9.5 11.6 13.4 14.9 15.6 16.8 19.5 21.3 22.9 27.1 31.6 11.7 14.0 16.0 17.5 18.2 19.6 22.6 24.4 26.2 30.6 35.8 141 168 192 210 219 235 271 293 315 368 430 2.4 2.9 3.4 3.8 4.0 4.3 6.9 7.5 8.2 9.8 11.5 26 35 45 52 58 66 91 104 118 155 202 IEH183AA002 IEH183AA004 IEH183AA006 IEH183AA008 IEH183AA010 IEH183AA012 IEH183AA016 IEH183AA020 IEH183AA024 IEH183AA036 IEH183AA050 11.5 14.4 17.6 19.6 20.6 22.1 24.9 30.0 13.9 17.1 20.4 22.7 23.7 25.4 28.4 33.9 167 205 245 272 284 305 341 407 2.9 3.6 6.2 6.9 7.4 7.9 9.0 11.0 36 51 78 92 103 116 143 194 IEH184AA002 IEH184AA004 IEH184AA006 IEH184AA008 IEH184AA010 IEH184AA012 IEH184AA016 IEH184AA024 Refer page 38 for electrical and physical details. INDUSTRIAL 42 Product code Nominal over armour mm kg/100m Instrolex Instrumentation Triples ® Construction Plain annealed copper conductor, V-90RP PVC insulated, twisted triples, unscreened or overall screened with aluminium polyester tape plus tinned copper drain wire, rip cord, V-90RP PVC sheathed. Unscreened and Overall Screened Triples Triples Nominal outside diameter mm Conductor 0.5mm 2 (7/0.30mm) screened 4 10.0 6 11.7 12 16.1 16 18.1 36 26.4 Conductor 1.5mm 2 (7/0.50mm) screened 1 6.9 4 13.0 6 15.6 12 21.1 16 24.1 36 35.4 Conductor 1.5mm2 (7/0.30mm) unscreened 1 Triple 6.8 Minimum bending radius mm Maximum pulling tension kN Approximate mass kg/100m Product code 60 70 96 109 159 0.42 0.63 1.26 1.68 3.78 13 19 35 45 96 IGC183AA004 IGC183AA006 IGC183AA012 IGC183AA016 IGC183AA036 42 78 93 126 145 212 0.32 1.26 1.89 3.78 5.04 11.30 7.8 26 38 71 93 202 IGB184AA001 IGC184AA004 IGC184AA006 IGC184AA012 IGC184AA016 IGC184AA036 41 0.32 7 IGA184AA001 66 79 102 116 169 0.42 0.63 1.26 1.68 3.78 16 22 40 52 111 IGD183AA004 IGD183AA006 IGD183AA012 IGD183AA016 IGD183AA036 85 102 135 154 225 1.26 1.89 3.78 5.04 11.30 29 42 78 103 223 IGD184AA004 IGD184AA006 IGD184AA012 IGD184AA016 IGD184AA036 Individually and Overall Screened Triples Conductor 0.5mm 2 (7/0.30mm) screened 4 11.0 6 13.1 12 17.0 16 19.4 36 28.2 Conductor 1.5mm 2 (7/0.50mm) screened 4 14.2 6 17.1 12 22.4 16 25.6 36 37.6 Overall Screened SWA Triples Triples Nominal diameter over bedding mm Conductor 0.5mm 2 (7/0.30mm) 4 9.4 12 15.0 16 17.1 Conductor 1.5mm 2 (7/0.50mm) 1 6.6 4 12.2 12 19.8 Approximate mass kg/100m Product code Nominal diameter over armour mm Nominal outside diameter mm Minimum bending radius mm Maximum pulling tension kN 11.2 16.8 19.6 13.6 19.7 22.7 164 236 272 2.8 4.3 6.9 36 70 97 IGG183AA004 IGG183AA012 IGG183AA016 8.4 14.0 22.3 10.6 16.6 25.6 127 199 307 2.0 3.6 8.0 24 55 132 IGF184AA001 IGG184AA004 IGG184AA012 14.6 21.3 23.7 175 256 284 3.1 6.5 7.4 40 88 107 IGH183AA004 IGH183AA012 IGH183AA016 17.9 26.7 214 321 3.9 8.3 60 140 IGH184AA004 IGH184AA012 Individually and Overall Screened SWA Triples Conductor 0.5mm 2 (7/0.30mm) 4 10.4 12.2 12 15.9 18.4 16 18.1 20.6 Conductor 1.5mm 2 (7/0.50mm) 4 13.4 15.2 12 21.0 23.5 43 The Olex Cable Range Low Voltage power and control cables Flexible power and control cables Specialised Industrial cables Building wires Versolex ® – XLPE/TPE – Primary and secondary cables Airport lighting cables: Flats – Power Automation cables PVC/PVC SDIs – Welding Offshore Oil and gas cables XLPE/PVC single cores – EMC/VSD Defence cables – AO 14,000 PVC/PVC circulars – Submersible – VG cables XLPE/PVC multicores Flexolex ® EPR/CPE power Armoured PVC/PVC circulars Titanex Rolling stock cables Armoured XLPE/PVC multicores PVC/PVC power Materials handling cables Multicore control PVC/PVC control Marine cables Armoured multicore control – Milspec cables Wind turbine cables Neutral screened Data & communications cables HV transmission cables Aerial Datolex ® – Security Extra High Voltage U/G XLPE to 330kV Varolex ® screened VSD/EMC Fire performance cables Pyrolex™ C eramifiable ® Fire Rated (FR) – single core ES110 (joints, terminations, engineering services, – Category 5e condition monitoring) – Coaxial Bare overhead conductors Gardolex™ Garden Lighting – All Aluminium Audiolex™ – Speaker – All Aluminium alloy 1120 – multicore ES90 Fire Safe (FS) power – Figure 8 – Coaxial Fibre – Multi Mode Rolling stock – Single Mode Locomotive Telephone – Internal Envirolex ® – External – ACSR – S teel earth wire and stay wire (galvanised or aluminium clad) HV distribution cables U/G XLPE to 33kV Paper insulated lead covered to 33kV Data Instrolex® Instrumentation cables Mining cables (flexible) to‑33kV (metallic and non-metallic screened) Overall screened Reeling and trailing cables Covered Conductor Overall screened armoured to AS/NZS 1802 and 2802 Single Point Suspension Individual & overall screened Feeder cables HV submarine cables Individual & overall screened armoured Machine cables 11kV to 33kV (EHV also) Thermocouple extension wire Aerial bundled cable XLPE to 33kV XLPE, EPR or PILC insulation Radial water barrier: – A l/HDPE, LAS, stainless steel sheath Mechanical protection: – S ingle, double wire armour, HDPE, hessian served INDUSTRIAL 44 Olex reserves the right to change or vary the construction of any of their products without notice. Every care has been taken in the printing of this publication but Olex accepts no liability of any kind resulting from the information provided herein. Olex Australia Pty Limited A.B.N. 61 087 542 863 Printed in Australia 6/2010 Disegno OLC4289 Olex widens its range of Industrial cables Olex now has access to the Nexans range of proven industrial products and can deliver these directly to you. For more information on these, or any other Olex products, please call 1300 CABLES or visit www.olex.com.au DISEGNO OLC3105 INDUSTRIAL CATALOGUE COVER C M Y K PMS877 PMS REFLEX BLUE spot uv gloss Australia Head Office 207 Sunshine Road Tottenham Victoria 3012 Australia Phone 613 9281 4444 INDUSTRIAL Cable Sales Phone 1300 CABLES New Zealand Paraite Road Bell Block New Plymouth New Zealand Phone 646 755 9800 www.olex.co.nz South East Asia 401 Macpherson Road #02-07 Hotel Windsor Singapore 368125 Phone 65 688 70200 China Room 5410 Building 4, Xiyuan Hotel Beijing China 100044 Phone 86 10 6835 1019 For more information see www.olex.com.au LOW VOLTAGE INDUSTRIAL HIGH VOLTAGE FIRE RATED DATA/COMMS MINING a Nexans company a Nexans company