Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Section WOV00 Page 1 of 1 INDEX S E C T I O N W O V 0 1 : O V E R V O L T A G E ............................................................................. Page 1 G E N E R A L .................................................................................... Page 1 V O L T A G E R A T I N G S ................................................................ Page 3 DISTRIBUTION DELIVERY SYSTEM ARRESTER A P P L I C A T I O N S ......................................................................... Page 5 ARRESTER MOUNTING LOCATIONS ON O V E R H E A D L I N E S .................................................................. Page 7 I N S T A L L A T I O N O F A R R E S T E R S O N R E C L O S E R S .... Page 8 INSTALLATION OF ARRESTERS ON R E G U L A T O R S .............................................................................. Page 12 INSTALLATION OF ARRESTERS ON GROUP O P E R A T E D L O A D B R E A K S W I T C H E S .............................. Page 15 INSTALLATION OF ARRESTERS ON S W I T C H G E A R ........................................................................... Page 15 E.C.S. INFORMATION SECTION Issued 06-01-07 OVERVOLTAGE APPLICATION GUIDELINES Section WOV01 Page 1 of 15 OVER VOLTAGE 1. GENERAL a. Causes of Overvoltage Problems associated with overvoltage are caused by lightning, as well as delivery system switching operations. b. Consequences of Overvoltage Lightning causes the most overvoltage damage to distribution delivery systems. When lightning strikes on or near the distribution system, equipment may fail and overhead conductors may burn down, fuses may experience nuisance operations, poles may be splintered or other system problems may result. Damage to utility facilities caused by lightning may increase the number and duration of outages, which may lead to customer dissatisfaction, as well as increased operations and maintenance costs. Energized utility equipment has sufficient insulation levels to withstand momentary system overvoltages up to the basic lightning impulse insulation level or BIL. BIL is the maximum level of impulse voltage the equipment can tolerate before flashing over. Industry standard equipment BIL ratings are as follows: Distribution System Voltage Class Equipment BIL Rating 5 kV 60 kV 15 kV 95 kV 25 kV 125 kV 35 kV 150 kV c. Arrester Operation Lightning protection of delivery system facilities is provided by shield wires, additional insulation, system grounding, combined BIL of equipment and lightning arresters. Arresters are designed to limit transient surge voltages to a level below the flashover or BIL rating of the facilities. Above a designed voltage limit, an arrester will conduct lightning and switching current to ground. These devices are designed to conduct high currents for short durations and require no maintenance, but will fail if subjected to excessive energy levels during delivery system overvoltage situations. Due to the variation of lightning current magnitude, arresters will not survive all direct lightning strikes. When an arrester fails, the disconnector (isolator) should visibly drop open from the bottom of the arrester, effectively creating an open circuit and isolating the arrester from the rest of the system. Both top and bottom arrester terminals have a copper conductor range of #6 solid - 1/0 stranded. d. Types of Arresters There are two basic types of surge arresters used to protect distribution delivery systems, metal oxide (MOV) and silicon carbide (SiC). Each type contains series elements that have non-linear voltage characteristics which permit the conduction of current during a delivery system overvoltage condition. Section WOV01 Page 2 of 15 E.C.S. INFORMATION SECTION OVER VOLTAGE Issued 06-01-07 OVERVOLTAGE APPLICATION GUIDELINES SiC arresters consist of several silicon carbide blocks in series and also requires a series gap to prevent power frequency voltages from appearing across the SiC blocks. Following sparkover, the SiC blocks dissipate energy and limit the overvoltage after the sparkover occurs. With SiC arresters, power-follow current will occur until the next “zero” crossing of the current waveshape. Silicon carbide arresters are no longer made, although many still exist on our systems. Metal Oxide Varistors (MOV) have non-linear voltage characteristics. Based on their non-linear voltage characteristics, MOV’s do not require a gap for proper operation. Most MOV arresters are gapless. However, some MOV arrester designs do offer a gapped version. The gapped MOV reduces the voltage stress on the arrester which makes the arrester less susceptible to temporary overvoltage failures. MOV blocks can withstand rated power frequency voltage better than the SiC arresters. The MOV will immediately go into conduction, start dissipating energy and limit overvoltage as it sees a surge. MOV arresters typically provide better overvoltage protection than SiC arresters. Arresters are enclosed with either a porcelain or a polymer housing. Polymer housings do not fragment as catastrophically as porcelain upon arrester failure, and therefore are safer. e. Arrester Installation Considerations The two most important components impacting the effectiveness of an arrester are the lead lengths and the ground resistance. 1) Lead lengths should be kept as short as possible on both the line side and ground side of the arrester to maximize the margin of protection provided by the arrester. Margin of protection is the difference between the BIL (Basic Insulation Level) of the equipment being protected, and the discharge voltage across the arrester and the arrester lead. Arrester lead is the combined length of energized line and ground wire in series with the arrester and in parallel with the device being protected. In other words, arrester lead lengths include only those wires which carry surge current through the arrester AND are connected across the device being protected. Since the arrester discharge voltages are fixed, to minimize the voltage across the device being protected, the arrester lead length should be kept as short as possible. For the best protection to eliminate both line and ground lead lengths, and carry the line and ground connections to the arrester terminals first and then to the terminals of the device being protected. 2) Excessive ground resistance (greater than 40 ohms) may lead to flashover situations because of the excessive voltage difference between the grounding conductor and phase conductors. Therefore, a good ground is required for proper arrester operation. To avoid breaking the arrester bracket during installation through a bending moment in excess of the bracket strength, brace the top of the arrester while tightening the top connection. Also, brace the bottom of the arrester while tightening the bottom connection. A nylon-retaining washer suspends the U-washer to aid in ease of installation. The wire should be run straight through the terminal, it does not need to be wrapped around the terminal. f. Arrester Classifications There are five classes of arresters: station, intermediate, distribution (heavy duty and normal duty), riser pole and secondary. Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Section WOV01 Page 3 of 15 OVER VOLTAGE Each class has different requirements and are designed to meet different industry standard tests. Arrester costs are directly related to the amount of protection provided. For most overhead and underground installations, distribution class arresters are used. For underground cable risers or dips, riser pole class arresters are used. In substations, intermediate and station class arresters protect transformers, reclosers, underground cable exits and other equipment. 2. VOLTAGE RATINGS a. Safety Concerns It is extremely important for safety and system protection reasons that the correct voltage rated arresters be installed. For these reasons, it is recommended that the equipment nameplates be checked for the appropriate voltage rating before voltage-sensitive equipment is installed. b. Application Guidelines 1) Arresters should be selected from Table 01-1 for the proper system voltage and MCOV rating. 2) The arrester must have a voltage rating greater than the line-to-ground system operating voltage. 3) The arrester voltage rating should be less than the voltage rating of the equipment being protected. Section WOV01 Page 4 of 15 E.C.S. INFORMATION SECTION OVER VOLTAGE Issued 06-01-07 OVERVOLTAGE APPLICATION GUIDELINES Table 01-1 Alliant Arrester Table ARRESTER TABLE Application MCOV Rating Duty Rating Item ID 4,160 V Wye Floated Wye-Delta Banks *** Overhead Distribution - Heavy Duty 10.2 kV 12 kV 120982 8.4 kV 10 kV 105929 Elbow 10 kV 8.4 kV 10 kV 123024 Parking Stand with 15 kVCable no mtg bkt included 8.4 kV 10 kV 103584 Riser Pole with 15 kV Cable no mtg bkt included 8.4 kV 10 kV 107186 Riser Poles with 5 kV Cable - Distribution Class 2.55 kV 3 kV 100805 12.47 kV, 13.2 kV, & 13.8 kV Grounded Wye Floated Wye-Delta Banks Overhead Disribution - Heavy Duty 10.2 kV 12 kV 120982 8.4 kV 10 kV 105929 Elbow 10 kV 8.4 kV 10 kV 123024 Elbow 10 kV with 25 kV Interface 8.4 kV 10 kV 107668 Parking Stand with 15 kV Cable no mtg bkt included 8.4 kV 10 kV 103584 Riser Pole Class no mtg bkt included Switchgear no mtg bkt included 8.4 kV 10 kV 107186 8.4 kV 10 kV 100313 Substation - Intermediate Class ** 8.4 kV 10 kV 108748 13.8 kV Impedance Grounded Delta & 14.4 kV Wye Overhead Distribution - Heavy Duty Riser pole - Distribution Heavy Duty 10.2 kV 12 kV 120982 * 10.2 kV 12 kV 120982* Elbow 18 kV with 15 kV Interface 15.3 kV 18 kV 122991 Substation - Intermediate Class ** 15.3 kV‘ 18 kV 105743 14.4 kV Delta & 24.9 kV Grounded Wye Floated Wye-Delta Banks Overhead Distribution - Heavy Duty 19.5kV 24kV 125035 15.3 kV 18 kV 101668 Elbow 18 kV with 15 kV Interface 15.3 kV 18 kV 122991 Elbow 18 kV with 25 kV Interface 15.3 kV 18 kV 125311 Riser Pole Class no mtg bkt included 15.3 kV 18 kV 122877 Substation - Intermediate Class ** 15.3 kV 18 kV 105743 *Some Items ID are listed for cross reference only. **Intermediate class arresters are installed in substations only to protect reclosers, breakers, and underground substation circuit exit. ***12kV arrester is used on 4,160V system to maintain consistency of a gapped MOV arrester on all floated wye-delta banks. (The 12kV gapped arrester has the same, or better, charateristics as the 10kV arrester.) Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Section WOV01 Page 5 of 15 OVER VOLTAGE 3. DISTRIBUTION DELIVERY SYSTEM ARRESTER APPLICATIONS Arresters are installed at the following locations to protect distribution equipment from overvoltage: a. Overhead Normally Open (N.O.) Points Lightning arresters shall be installed at all normal open points on the overhead distribution system. The purpose of this recommendation is to minimize the damage that can be caused by the voltage doubling effect which occurs after the lightning waveform reflects back at these normal open points. Arresters should be selected from Table 01-1 for the proper system voltage, and be the same arresters that are applied for general line protection. b. Underground Normally Open (N.O.) Points and Padmount Transformers Lightning arresters shall be installed at all normal open points on a looped underground distribution system, as well as at the first padmounted device on either side of the normal open points. This recommendation shall be followed whether the normal open point is pad-mounted switchgear, an elbow cabinet, or a transformer with an open switch or stand-offs. Lightning arresters shall be installed at the padmounted device located at the end of a radial underground tap and the first padmounted device upline from the last device on the radial underground tap. This recommendation shall be followed whether the end of the radial underground tap is padmounted switchgear, an elbow cabinet, or a transformer. The purpose of these recommendations is to minimize the damage that can be caused by the voltage doubling effect which occurs after the lightning waveform reflects back at these normally open points on the system. Studies have shown that the addition of a second arrester, located up-line from the normal open point or end-of-line point, can significantly increase the protection of the underground system. Arresters should be selected from Table 01-1 for the proper system voltage and the proper device that the arresters will be applied to. c. Capacitor Banks For capacitor bank protection, the line jumpers feeding the capacitor banks shall be routed to the arresters and then to the cutouts. Arresters and cutouts are to be located on a bracket that is dropped 33 inches below the lowest phase conductor as illustrated in the Capacitor Assemblies, Section B15A. d. Gang Operated Loadbreak Switches (GOLB) Arresters are located on either side of a gang operated switch, whether the switch is operated normally open or normally closed. If installation of arresters at the GOLB is not practical due to the construction of the switch or configuration of equipment on the pole, then arresters will be installed at the closest structure located either direction of the GOLB. e. Reclosers and Regulators Arresters should be mounted on the regulator or recloser tank using the provided tapped inserts on the load and source side of regulators or the necessary hardware for recloser tank mounting on both the source and load sides for each phase. By mounting the arresters at the tank, arrester lead lengths are minimized, increasing the overvoltage protective margins. f. Overhead Transformers As with reclosers and regulators, arrester lead lengths can be minimized by installing the arresters on the transformer tank. However, for low current fuse links, arresters placed on the load side of the fuse can increase the number of nuisance fuse operations (NFO’s) for overhead distribution transformers. An NFO is defined as a fuse operation at a distribution transformer bank where no transformer damage is evident. After replacing the fuse, the transformer operates normally. Section WOV01 Page 6 of 15 E.C.S. INFORMATION SECTION OVER VOLTAGE Issued 06-01-07 OVER VOLTAGE APPLICATION GUIDELINES Most NFO’s are believed to occur from lightning surge current conducted by the arrester, as well as any current conducted by the transformer. These currents may heat the fuse element to the point of melting. Studies indicate that where arresters are placed on the load side of fuse links, NFO rates decline as the fuse size is increased. Where the arrester is located on the source side of the fuse, most of the lightning current will pass to ground through the arrester. The fuse link will only see the transformer current during a lightning surge. The following takes into consideration NFO’s, arrester lead length and industry standard transformer overvoltage protection margins. For transformers protected by 15T, 20K, or 20 Standard speed fuse links or greater, the arrester will be tank mounted. For transformers protected by fuse links less than 15T, 20K, or 20 standard speed, arresters should be mounted remotely on the arrester/cutout bracket or crossarm. g. Overhead Distribution Lines Arrester placement studies have shown marginal improvement between arresters located every other pole versus every third pole. Although these same studies showed that the most effective use of arresters is on every pole. The installation of arresters, on every phase at every third pole, is the most cost effective application. h. Underbuild Circuits Due to the difference in BIL of transmission and distribution facilities, when lightning strikes a transmission structure with distribution underbuild, the distribution phase located adjacent to the pole is most likely to flashover. Due to the high probability of flashover to the distribution circuit and the longer span lengths of most transmission lines, the recommended practice is to install an arrester on only the distribution phase conductor nearest the pole at every transmission structure. At locations where poor grounding is known to exist (40 ohms or greater), arresters should be placed on all distribution phase conductors. i. Underground Cable Riser or Dip Locations, Single and Three Phase Riser pole class arresters shall be installed at all underground riser/dip poles where the primary underground distribution system is connected to the primary overhead distribution system. These arresters will reduce the amount of voltage seen on the underground system when a voltage surge is present on the overhead system. Riser pole class arresters should be mounted using the single or three-phase arrester/terminator bracket as specified in the Riser Pole Assemblies (Section G85A). Refer to Table 01-1 to select the proper riser pole class arresters for the system voltage that they will be applied to. j. Placement of Arresters With Fuse Links Standard overhead distribution practices have been to place the arrester on the source side of the fuse link (cutout), except at riser/dip poles where the arrester is mounted next to the cable terminator. Recent studies support the conclusion that when an arrester is located on the load side of a fuse link, smaller fuse links are much more susceptible to nuisance fuse operations. When the arrester is located on the load side of the fuse, the current flowing through the arrester as it operates also flows through the fuse link and may cause smaller fuses to operate. Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Section WOV01 Page 7 of 15 OVER VOLTAGE At locations where the fuse link is located remote from the transformer (such as a farm service tapped at the road with the transformer and arrester one or more spans away), the recommended practice is to install an additional arrester to protect the fuse link. This requires the installation of two arresters, one at the transformer and one ahead of the fuse link. This will also require an additional pole ground to be installed (for the arrester) at the pole with the arrester-fuse link combination. The following diagram depicts this situation: Figure 01-1 Arrester Installed at Fuse Link This practice applies mainly to transformer fuses and tap fuses less than 15T, 20K, or 20 Standard speed. Since most sectionalizing fuses are larger, they are less susceptible to the surge currents that damage the link. Thus, it is not necessary to place arresters at sectionalizing fuses. 4. ARRESTER MOUNTING LOCATIONS ON OVERHEAD LINES For an extra margin of safety and system reliability, grounded conductors should be kept safely below the phase conductors. Therefore, it is recommended that arresters always be mounted 33 inches below the lowest phase conductor. Following are four primary structure categories describing recommended and optional locations for cutouts and arresters. a. Single-Phase Structures Unless the arrester is tank mounted, the cutout and arrester should be mounted on a T-bracket below the crossarm mounting position on all single-phase structures, regardless of specific operating voltage. The T-bracket is necessary to increase the distance the arrester and the bottom of the cutout (since it is mounted on an angle) are from the pole to minimize the chance of flashovers. b. Three-Phase Equipment Structures Unless arresters are tank mounted, cutouts and arresters must always be mounted on a sixposition bracket below the crossarm on structures carrying three-phase equipment regardless of the operating voltage. Section WOV01 Page 8 of 15 E.C.S. INFORMATION SECTION OVER VOLTAGE Issued 06-01-07 OVER VOLTAGE APPLICATION GUIDELINES c. Three-Phase Structures with Single-Phase Equipment 1) Recommendation Unless the arresters are tank mounted, it is recommended that cutouts and arresters be installed below the crossarm on a bracket, regardless of the voltage. This will allow easier, safer operation and replacement of cutouts and arresters, (i.e., being out of reaching distance by hand of the primary line). The ECS assemblies show this as the standard practice. 2) Option While the line is operating at 4.16 kV – 13.8 kV, cutouts and arresters may be placed on the crossarm. However, if the line voltage is converted to 25 kV, the cutouts and arresters (unless arresters are tank mounted) must be relocated on a bracket below the crossarm. Keep in mind, the 108-inch spacing (urban) and 90-inch spacing (rural) from the top of the pole to the neutral must be maintained to allow for this relocation. d. Three-Phase Structures with Fused Taps An arrester should be installed below the crossarm on the arrester/cutout bracket if the tap fuse size is less than a 15T, 20K or 20 Standard. e. First Three-Phase Structure Outside of Substation For overhead distribution substation feeder exits, three arresters should be installed on the first structure outside the substation. These arresters should be the same arresters that are applied for general distribution line protection. 5. INSTALLATION OF ARRESTERS ON RECLOSERS All new distribution line recloser installations should include the use of arresters to provide surge protection. All installations should include two arresters per phase, one each for the load and source side. Arresters should be selected from Table 01-1 for the proper system voltage, and be the same arresters that are applied for general line protection. It is important that the arresters be located as described below to provide maximum surge protection. a. Single-Phase Reclosers 1) Option 1 On single-phase reclosers, two arresters should be mounted to the recloser by removing two 3/8 inch tank cover bolts, installing the flat strap of a crossarm bracket (Item ID #122633) to these bolts, and attaching the arresters to the other end of the bracket strap using 2 inch x 3/8 inch bolts (Item ID #103390). This strap has 3/8 inch holes and the arrester mounting bracket has a 1/2 inch hole, therefore, two 3/8 inch washers (Item ID #122121) are also required. For Option 1 to work on reclosers with 1/2-inch diameter tank cover bolts, the hole on one end of the flat strap must be drilled out since they are 7/16-inch diameter holes. 2) Option 2 An alternate way of mounting the arresters is to use two of the "L-shaped" parts of the crossarm brackets and bolt them together using two 1-1/2 inch x 3/8 inch bolts (Item ID #106867) and two 3/8 inch washers per bolt. Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Section WOV01 Page 9 of 15 OVER VOLTAGE 3) General The ECS assemblies reflect the first option. This application refers to one single-phase recloser and three cluster-mounted single-phase reclosers, as well (See Figure 01-2). The arrester line lead should connect to the recloser jumper just above the recloser bushing. The ground lead of the arresters should be connected to the recloser tank ground and ground rod using one continuous #4 pole ground wire. Section WOV01 Page 10 of 15 OVER VOLTAGE E.C.S. INFORMATION SECTION Issued 06-01-07 OVERVOLTAGE APPLICATION GUIDELINES Figure 01-2 Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Section WOV01 Page 11 of 15 OVER VOLTAGE b. Three-Phase Reclosers For three-phase reclosers, three arresters should be mounted at the recloser away from the pole, using the arrester bracket (Item I.D. #103015) which attaches directly to the recloser rack [see Figure 01-3 and Figure 01-4]. The arrester line leads should be connected to the recloser jumpers just above the recloser bushing. The ground lead from the arresters should be connected to the recloser tank ground using one continuous #4 copper jumper wire. This installation should allow adequate climbing space while providing lightning protection for the recloser at the same time. To protect the other side of the recloser, another set of three arresters should be mounted one span away on an adjacent pole using the 25 kV three-phase arrester/terminator bracket (Item I.D. #107863). Install a pole ground on this adjacent pole unless one already exists. One of these two sets of arresters should be connected to the source side and the other set to the load side of the recloser. Figure 01-3 Section WOV01 Page 12 of 15 E.C.S. INFORMATION SECTION OVER VOLTAGE Issued 06-01-07 OVERVOLTAGE APPLICATION GUIDELINES Figure 01-4 6. INSTALLATION OF ARRESTERS ON REGULATORS All new distribution line regulator installations should include the use of arresters to provide equipment surge protection. All installations should include two arresters per phase, one each mounted on the load and source side. Arresters should be selected from Table 01-1 for the proper system voltage, and be the same arresters that are applied for general line protection. It is important that the arresters be located as described below to provide maximum surge protection. a. Single-Phase Regulators On single-phase regulators, two arresters should be mounted to the regulator using the provided arrester mounting bosses as shown in “Figure 01-6 - Location of Arrester Mounting Bosses” on page 13. Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Figure 01-5 - Regulator Arrester Bracket 04-2043 Section WOV01 Page 13 of 15 OVER VOLTAGE Figure 01-6 - Location of Arrester Mounting Bosses Two arrester brackets (Item I.D. #108223) with bolts should be used to attach the arresters directly to the regulator tank. The arrester line leads should be connected to the regulator jumpers just above the regulator bushing. The ground lead from the arresters should be connected to the regulator tank ground using one continuous #4 copper jumper wire. This installation should allow adequate climbing space while also providing lightning protection for the regulator. Section WOV01 Page 14 of 15 OVER VOLTAGE E.C.S. INFORMATION SECTION Issued 06-01-07 OVERVOLTAGE APPLICATION GUIDELINES Figure 01-7 - Location of Arresters on Line Regulators Issued 06-01-07 E.C.S. INFORMATION SECTION OVERVOLTAGE APPLICATION GUIDELINES Section WOV01 Page 15 of 15 OVER VOLTAGE 7. INSTALLATION OF ARRESTERS ON GROUP OPERATED LOADBREAK SWITCHES Lightning protection shall be provided for all group operated load break switches. Insulation of the switch operating handle from the switch prohibits installation of lightening arrester on the switch structure. Consequently, lightning arresters shall be mounted on the first (adjacent) pole on each side of every group operated switch. Lightning arresters maybe installed on the switch structure when the following conditions have been satisfied. 1) The insulator in the switch operating rod is not present, and 2) The switch handle has been grounded to the system neutral and a ground grid has been provided to mitigate potentially lethal step potential. A lightning arrester bracket is available for mounting arresters directly to the switch assembly. Refer to Information Section WOD09 for mounting instructions. 8. INSTALLATION OF ARRESTERS ON SWITCHGEAR Six arresters should be installed at each switchgear where a normally open exists on the underground primary cable system. Three arresters should be installed in the normally open compartment. Three arresters should be installed in any of the remaining switch compartments. a. Livefront Padmounted Switchgear S&C PMH 15 kV padmounted switchgear will come equipped (See Figure 01-8 - Location of Arresters in Switch compartment S&C 15 kV Padmounted Switchgear) with an arrester mounting bracket installed in every gang-operated switch compartment. The mounting bracket is designed to hold three switchgear type arresters. Please refer to Table 01-1 for the correct Item ID numbers. If a normally open is established in an existing switchgear, mounting brackets should be installed in the normally open compartment and any of the remaining switch compartments. The mounting bracket will be available for existing switchgear where arresters are needed. Figure 01-8 - Location of Arresters in Switch compartment S&C PMH Padmounted Switchgear b. Deadfront Padmounted Switchgear In deadfront switchgear, elbow arresters should be installed on the 600 Amp cable elbows using the same guidelines as above, six arresters per switchgear installation. (END)