Be Light Years Ahead
Adhesives, Sealants and Surface Treatment Solutions
for the Lighting Industry
2 | Be Light Years Ahead
Be Light Years Ahead
Adhesives, Sealants and Surface Treatment
Solutions for the Lighting Industry
New technologies, rising end customer expectations and increasing regulatory
means manufacturers of luminaires and lamps need to set ambitious goals:
• Differentiate your luminaire through exciting design and materials!
• Increase the life span and quality of your products!
• Reduce manufacturing costs and improve the ­environmental impact of your lighting
devices!
Find out why Henkel is the ideal partner to meet your objectives:
• Take advantage of our global capabilities combined with local technical support
• Make use of to the broadest technology portfolio for adhesives, sealants and surface
treatment
• Get access to the latest innovations and sustainable solutions
• Use dispensing and process equipment to optimise your application
For more information please visit
www.loctite.co.uk/lighting
06-07
Street and Car Park Lighting
Be Light Years Ahead | 3
08-09
Industrial and Commercial Lighting
10-11
Consumer and Residential Lighting
12-13
Architectural Lighting
14-15
Advertisement and Logo Lighting
4 | Be Light Years Ahead
Lighting Solutions from Henkel
Bonding and Sealing
• Realise your desired design through virtually invisble joining of components and a­ dhesives for all types of material
combinations, including plastics.
• Increase luminaire quality and life span:
-- Good water resistance
-- Ingress protection
-- Reliable adhesion
-- Cope with vibrations
• Optimise manufacturing process:
-- Manage gaps and thermal expansion
-- Optimise line speed through fast cure and automation
Potting – General and Transparent
• Increase luminaire quality and life span by protecting electronic components from humidity and impact
• Protect LED modules through ultra-clear transparent potting:
-- Increase lumen output
-- Long term UV stable and low yellowing
-- Reduce need for sealed diffusers and additional manufacturing steps
• Flexible cure time to match your manufacturing process and low shrinkage
Thermal Management
• Increase life span of LED modules by reducing operating temperature
• Removable solutions to allow maintenance
• Thermally conductive adhesives to combine fixing and thermal management in one m
­ anufacturing step
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Surface Treatment
• Next generation surface treatment for aluminum and steel with improved cost and e­ nvironmental profile
• Improve corrosion protection on e.g. lamp housings for exterior lighting
• Support your cost and sustainability goals:
-- Less process steps
-- Low temperatures
-- No sludge with heavy metals
Low Pressure Moulding – General and Transparent
• Increase luminaire quality and life span: protecting electronic components from humidity and impact
• Optimise your manufacturing process: overmoulded parts are ready for the next process step in less than 1 minute
– no curing time required
• Directly overmould PCBs and in many cases elimate need for additional housing for components
• Improve your sustainability footprint: low pressure moulding adhesives are made of renewable raw materials
Dispensing Equipment
For some jobs it is sufficient to dispense product directly from the bottle or tube onto the surfaces to be
joined. In other cases, however, more precise and automated dispensing is required. In addition to the
standard equipment available, Henkel can design and build equipment based upon customers r­ equirements
to provide unique application solutions.
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6 | Be Light Years Ahead
Street and Car Park Lighting
Lamp housings are used for exterior street lighting and car parks and must
­withstand exposure to the elements, hot/cold temperature extremes, dust, dirt,
and road vibration. Using Henkel e.g. bonding and sealing, potting, and surface
treatment solutions in lamp housing design and manufacturing, ensures long life
and trouble-free operation.
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Bonding and Sealing
• Improved reliability by protecting against the elements
and road vibration
• More design freedom by managing thermal expansion of
different materials
• Optimised costs in manufacturing by reducing
­manufacturing steps
Potting – General and Transparent
• Protect LED modules directly by ultra clear and UV stable
potting
• Fitting to your process: potting with flexible cure times
• Optimised dispense solutions and automation
Thermal Management
• Increase LED life span by lowering operating temperature
• Easy maintenance though removable thermal
­management solutions
• Optimised manufacturing by combining bonding and
thermal management
1
2
Surface Treatment
• Corrosion protection and improved protection for external
elements
• Improved paint adhesion
• Fast and low waste process
Low Pressure Moulding –
General and Transparent
• Protect sensitive electrical components against water and
dust ingress
• Fast process time by instant curing
• Based on sustainable raw materials
3
Did You Know?
The average life of an LED can be as long as 50,000
hours. ­Compare this to the 1,000-hour life of an
incandescent bulb and the 8,000-hour life for compact
fluorescents (CFLs).
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8 | Be Light Years Ahead
Industrial and Commercial Lighting
Industrial and commercial lighting includes factories, office buildings, shopping
malls, and retail stores. Facilities like these require component reliability, easy
maintenance, and sustainable solutions to help reduce operating expenses and
maintenance costs. Henkel bonding, lens sealing, surface treatment, thermal
management and potting solutions can help.
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Bonding and Sealing
• Improved reliability by sealing housing against dust and
liquids
• Optimised costs in manufacturing by reducing
­manufacturing steps
Potting – General and Transparent
• Protect LED modules directly by ultra clear and UV stable
potting
• Fitting your process: potting with flexible cure times
• Optimised dispense solutions and automation
Thermal Management
• Increase LED life span by lowering operating temperature
• Easy maintenance though removable thermal management
solutions
• Optimised manufacturing by combining bonding and
­thermal management
1
2
Surface Treatment
• Corrosion protection
• Improved paint adhesion
• Fast and low waste process
Low Pressure Moulding –
General and Transparent
• Protect sensitive electrical components against water and
dust ingress
• Fast process time by instant curing
• Based on sustainable raw materials
3
Did You Know?
LEDs project light forward, while most other light
sources emit light in all directions. This makes LEDs
optimal for spotlights and floodlights.
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5
10 | Be Light Years Ahead
Consumer and Residential Lighting
New and exciting designs are becoming even more important to d­ ifferentiate your
luminarie in the consumer and residential market. The use of LEDs for residential
and consumer lighting is growing as incandescent become obsolete and concerns
remain over the safety and disposal risk of CFLs.
Henkel bonding, thermal management, and potting products can help ­manufacturers
realise their design a­ mbitions and build a better, more reliable and potentially
lower-cost luminaire.
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3
1
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Bonding and Sealing
• More design freedom by transparent bonding & joining
­different types of substrates
• Optimise costs in manufacturing by reducing
­manufacturing steps
Potting – General and Transparent
• Protect LED modules directly by ultra clear and UV stable
potting
• Fitting to your process: potting with flexible cure times
• Optimised dispense solutions and automation
Thermal Management
• Increase LED life span by lowering operating temperature
• Easy maintenance though removable thermal
­management solutions
• Optimised manufacturing by combining bonding and
thermal management
1
2
3
Did You Know?
LEDs can be switched on and off instantly and give off
full strength immediately, unlike CFLs.
12 | Be Light Years Ahead
Architectural Lighting
Safety is paramount when it comes to swimming pool, deck and outdoor lighting.
Henkel e.g. surface treatment, potting, and low pressure moulding solutions can
help achieve a safe, reliable, watertight enclosure to ensure the i­ntegrity of underwater and weather-exposed lighting components.
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2
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3
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4
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Bonding and Sealing
• Improved reliability by sealing housings against the
­elements
• Optimise costs by reducing the number of manufacturing
steps
Potting – General and Transparent
• Protect LED modules directly by ultra clear and UV stable
potting
• Fitting to your process: potting with flexible cure times
• Optimised dispense solutions and automation
Thermal Management
• Increase LED life span by lowering operating temperature
• Easy maintenance though removable thermal
­management solutions
• Optimised manufacturing by combining bonding and
thermal management
1
2
Surface Treatment
• Corrosion protection and improved protection for external
elements
• Improved paint adhesion
• Fast and low waste process
Low Pressure Moulding –
General and Transparent
• Protect sensitive electrical components against water and
dust ingress
• Fast process time by instant curing
• Based on sustainable raw materials
3
Did You Know?
LED stands for light-emitting diode.
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5
14 | Be Light Years Ahead
Advertisement and Logo Lighting
Illuminated advertisement and logos are an important element of the visual
identity of your business. When used outside, they must withstand exposure to
these elements while maintaining the high quality appearance of your design. In
addition, the requirements of corporate design rules must be met, as for example
displaying correct company colour tones.
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2 5
1
3
Be Light Years Ahead | 15
Bonding and Sealing
• More design freedom by transparent bonding
• Improved reliability by protection against water ingress
• Optimised costs by reducing the number of manufacturing
steps
Potting – General and Transparent
• Protect LED modules directly by ultra clear and UV stable
potting
• Fitting to your process: potting with flexible cure times
• Optimised dispension solutions and automation
Thermal Management
• Increase LED life span by lowering operating temperature
• Easy maintenance though removable thermal
­management solutions
• Optimised manufacturing by combining bonding and
thermal management
1
Low Pressure Moulding –
General and Transparent
• Protect sensitive electrical components against water and
dust ingress
• Fast process time by instant curing
• Based on sustainable raw materials
2
3
Did You Know?
The standard unit of measurement that defines the output or brightness of an LED is called a lumen. The more
lumens an LED has, the brighter the light.
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16 | Be Light Years Ahead
Dispensing Equipment
For some jobs it is sufficient to dispense product directly from the bottle or tube onto the surfaces to be joined. In other cases,
however, more precise and automated dispensing is required. In addition to the standard equipment available, Henkel can
design and build equipment based upon customers requirements to provide unique application solutions.
Hand-Held Applicators
Loctite Hand-Held Applicators are ergonomically
­designed for hand delivery of Loctite adhesives and
fluids directly from their original package. Whether
pneumatic or manual, each item is designed for easy,
clean, hand-held dispensing of fluids, to reduce waste
and operator contact. The selection of a Loctite HandHeld Applicator is based on the product type, package
size, and process requirements. Available for:
• 1 Component Cartridges
• 2 Component Cartridges
1
Light Curing Equipment
Four major effects must be taken into consideration
when designing a successful light cure application:
emission spectrum of the cure system, light intensity,
transmission properties of substrate and required
cure characteristics. As a manufacturer of both the
chemistry and the curing equipment, Henkel knows
how to match light cure adhesives to the correct
­dispensing and curing system.
• Flood Cure Systems
• Spot Cure Systems
• Meters & Accessories
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Semi-Automated
Dispensing Systems
These systems are designed for integration into
automated assembly lines and can be externally
­triggered by a PLC or robot control. They are suitable
for dispensing microdots, dots, drops or beads of low
to high viscosity products. Each system is equipped
with Controller 97152, Reservoir 97108 ­accommodating
up to 1ltr Loctite® bottles and Footswitch 97201 for
combination with the ­appropriate valve*.
Customised Solutions
Henkel offers a wide range of stand alone dispensing
equipment and turnkey packages for all adhesive and
sealant dispensing needs. Systems range from bulk
sealant dispensing pumps to custom built UV cure
systems to fully integrated robot and special machine
systems. Henkel engineers can support you with
recommendations and specification for custom built
equipment.
3
Hand-Held Dispensing Systems
These systems are designed for single user manual
workstations suitable for dispensing dots, drops
or beads of low to medium viscosity products. The
systems comprise an Integrated Controller & Reservoir
97009 and Footswitch 97201 for combination with the
appropriate valve*.
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* The valve is selected to suit the viscosity of the product and the amount to be dispensed.
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18 | Be Light Years Ahead
Henkel Adhesives Satisfy Stringent Criteria
for Use with Cree® LEDs
Volatile organic compounds (VOCs) may be found in various chemical products such as cleaners, lubricants, solvents, thermal
compounds as well as adhesives and sealants. When enclosed together with LEDs during luminaire assembly, incompatible
VOCs may degrade the light output performance, change the colour points and reduce the life span of LEDs.
Incompatibility comes in varying degrees: some chemical materials are critical when in direct contact with LEDs but are fine
when enclosed without being in ­contact with the LED (indirect contact - also referred to as proximity). Some materials, such
as adhesives and sealants, may be critical during the curing process, but less so when fully cured.
Cree® has defined a testing methodology to evaluate chemical compatibility. Many Henkel products meet the requirements
set forth by Cree® and we are committed to continue systematically testing our products. This will help you select the right
adhesive and sealant for your application and be assured that incompatibility will not become an issue for you.
Chemical Compatibility to LEDs VOC Entry and Failure Mechanism
Silicone Lens
1. LEDs are typically protected by an ultra clear silicone lens
LED Chip
VOC
Enclosure, e.g.
­luminaire housing
2. When enclosed during luminaire assembly, some volatile
organic compounds (VOCs) may diffuse into silicone lens
3. Heat and photon energy discolor VOCs and reduce lumen
output or may cause failure of LED
Be Light Years Ahead | 19
Performance testing Comparison of Henkel LED
Compatible Products on Cree® Test Boards
Photo 1: LEDs utilising Henkel compatible products
Photo 2: LEDs without Henkel compatible products
Did You Know?
In some cases discoloration of LEDs by incompatible
VOCs may be reversible when the enclosure around the
LED is removed.
Product Selector for the Lighting Industry
Including results according to Cree XLamp Chemical Compatibility test method
1
Bonding and
Sealing
Clear Bonding
& Sealing
Clear Bonding
Instant handling
Fast UV cure
Ultra clear
Flexible
Toughened
Low
blooming
Gap filling
Glass / metal /
plastics
Plastics /
coated metals
Toughened
Good adhesion
on plastics
Loctite
435
Loctite
460
Loctite
3090
Loctite
3525
Loctite
3321
Loctite
EA 9483
Teroson
SI 113
1K Instant
Adhesive
1K Instant
Adhesive
2K Instant
Adhesive
1K Acrylic
1K Acrylic
2K Epoxy
1K Alkoxy
­Silicone
–
–
–
Indefinite
Indefinite
25-60 min
11 min
Tensile Strength
30 N/mm²
30 N/mm²
28 N/mm²
24 N/mm²
19 N/mm²
47 N/mm²
2.5 N/mm²
Final Cure Time
Few hours
Few hours
Few hours
Few minutes
Few minutes
24 h
–
Technical Data
Pot Life / Skin Formation Time
White Bonding &
Sealing
Polyolefin
Bonding
Translucent Bonding &
Sealing
70 min handling
strength
Fast UV cure
1K moisture cure
Fast
Fast
Loctite
AA 3038
Loctite
SI 5088
Teroson
MS 939
Teroson
MS 9399
Loctite
SI 5616
2K Acrylic
1K Alkoxy Silicone
1K Silane Modified
Polymer
2K Silane Modified
Polymer
2K Alkoxy Silicone
4 min
11 min
10 min
20-30 min
5 min
Tensile Strength
13 N/mm²
1 N/mm²
3 N/mm²
3 N/mm²
1 N/mm²
Final Cure Time
Few days
72 h
1 week
1 week
Few days
Technical Data
Pot Life / Skin Formation Time
2
Potting
Black, white, grey Bonding & Sealing
Transparent Potting
Potting
Up to 80 °C
Up to 180 °C
Up to 120 °C
Up to 150 °C
Flexible cure time
Fast cure
Heat cure
95 % light transmission*
Loctite
CR 6127 / CR 4300
Loctite
SI 5611
Loctite Stycast
EE 8200 / EB 363
Loctite
SI 5700
2K Polyurethane
2K Alkoxy Silicone
2K Epoxy
2K Polyaddition Silicone
Viscosity
2.6 Pa s
3-10 Pa s
11 Pa s
6-7 Pa s
Pot Life
2-90 min
6 min
8 hrs
25 min
Shore Hardness
A 80-90
A 50
D 68
A 39
Technical Data
* at 2 mm thickness / 550 nm
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Thermal
Management
Removable
Permanent
Grease
Adhesive
3.4 W/mK
Potting
0.8 W/mK
1.4 W/mK
1.7 W/mK
Fast fixture
High strength
Self levelling
Loctite
SI 100
Loctite
AA 315
Loctite
EA 9497
Loctite
EA 9496
Technical Data
Silicone Grease
1K Acrylic
2K Epoxy
2K Epoxy
Tensile Strength
–
5.2 N/mm²
53 N/mm²
67 N/mm²
Dielectric Strength
–
27 kV/mm
–
28 kV/mm
no cure
1 day
1-7 days
1 day
Final Cure Time
4
Surface
Treatment
Pre-Treatment for painted parts
Steel / zinc / aluminum
Indoor use
e.g. neutral salt spray test 500 h
3-4 steps
5 steps
Bonderite
M-NT CC Range
Bonderite
M-NT 1
External use
e.g. neutral/acidic salt spray test 1000 h
More than 5 steps
Bonderite
M-NT Range
Bonderite
M-ZN Range
Bonderite
M-ED Range
With the Bonderite M-NT, M-ZN and M-ED ranges, Henkel offers new generation surface treatment solutions for steel, zinc and
­aluminum surfaces as well as advanced equipment for dosing and control. Our specialists will advise you on the right solution for you.
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Low Pressure
Moulding
Mould around electronics and LEDs with few seconds cure time
White
Black
Grey
Technomelt PA 668
Technomelt PA 678
Technomelt PA 651
Technical Data
Shore Hardness
Polyamide Hotmelt
A 90
A 90
A 92
Yield Strength
5.5 N/mm²
5.1 N/mm²
5 N/mm²
Softening Point
155 °C
187 °C
170 °C
Henkel is continuously testing adhesives to LED compatibility. For products not listed as compatible, please inquire with our sales specialists in case you wish to use them in direct
contact or in proximity to LEDs.
Approved for direct LED contact according to Cree XLamp Chemical Compatibility test method.
Approved for use in proximity of LEDs according to Cree XLamp Chemical Compatibility test method.
Issue 2
Henkel Belgium nv
Adhesive Technologies
Havenlaan 16
BE - 1080 Brussel
Henkel Nederland bv
Adhesive Technologies
Postbus 2100
NL - 3430 CM Nieuwegein
Tel.: +32 2 421 25 55
Tel.: +32 2 421 26 11 (techn. info)
www.loctite.be
Tel.: +31 30 607 38 50
Tel.: +31 30 607 38 52 (techn. info)
www.loctite.nl
The data contained herein are intended as reference only. Please contact Henkel Technical Support Group for assistance and recommendation on specifications for these products.
Except as otherwise noted, all marks used above in this printed material are trademarks and/or registered trademarks of Henkel and/or its affiliates in the US, Germany, and elsewhere.
© Henkel AG & Co. KGaA, 2014