For Comments Only DRAFT INDIAN STANDARD LINE PIPE

advertisement
For Comments Only
DRAFT INDIAN STANDARD
LINE PIPE- SPECIFICATION
ICS NO. 75.200;77.140.75
Not to be reproduced without the
permission of BIS or used as STANDARD
Last date for receipt of
comments is 06 03 2006
FORWORD
This draft standard has been formulated by amalgamating IS 1978:1982
‘Specification for line pipe (second revision)’ and IS 1979:1985 ‘Specification for
high-test line pipe (second revision). IS 1978 was first published in 1961 and was
subsequently revised in 1971 and 1982 whereas IS 1979 was first published in 1961
and was subsequently revised in 1971 and 1985. Since these are related standards,
it was decided to amalgamate these two into one in line with API 5L 2004
Specification for line pipe, American Petroleum Institute. After publication of this
standard IS 1979 shall be withdrawn.
The sizes used in this revision are dimensionless designations, which are derivd
from the specified outside diameter as measured and provide a convenient method
of referencing pipe size within the text and tables. Pipe sizes 23/8 and larger are
expressed as integers and fractions; pipe sizes smaller than 23/8 are expressed to
three decimal places. These sizes replace the `size designation’ and the `nominal
size designation’ used in the IS 1978 and IS 1979.
This draft standard contains clause 3.2.1, 3.2.2, 5.6, 7.2, 8.1, 8.1.2, 9.2 b), 9.3.4,
15.1, 16.1, 18.2, 19.1, 19.3, A-3.3 b), A-3.4, A-6.3, D-1.2, which call for agreement
between the purchaser and the manufacturer.
In the preparation of this draft standard assistance has been derived from the
following publication:
API 5L 2004 Specification for line pipe, American Petroleum Institute.
For the purpose of deciding whether a particular requirement of this standard is
complied with, the final value, observed or calculated, expressing the result of a test
or analysis, shall be rounded off in accordance with IS 2: 1960 ‘Rules for rounding off
numerical values (revised). The number of significant places retained in the rounded
off value should be the same as that of the specified value in this standard.
1
SCOPE
This draft Indian Standard covers the requirements for seamless and welded steel
line pipes. It includes plain-end, threaded-end and belled-end pipe as well as
through-the-flow line (TFL) pipe and pipe with ends prepared for use with special
couplings. The purpose of this specification is to provide standards for pipe suitable
for use in conveying gas, water and oil in both the oil and natural gas industries.
2
REFERENCE
The standards listed below contain provisions, which through reference in this text
constitute provision of this standard. At the time of publication, the editions indicated
were valid. All standards are subjected to revision, and parties to agreements based
on this standard are encouraged to investigate the possibility of applying the most
recent editions of this standard indicated below:
IS No.
Title
228
Methods of chemical analysis of pig iron, cast iron and plain
carbon and low alloy steels (revised) (issued in parts)
1387: 1993
General requirements for the supply of metallurgical materials
(second revision)
1608:2005
Metallic materials-Tensile temperature at ambient temperature
(second revision)
1757: 1988
Method for charpy impact test (v-notch) on metallic material
(second revision)
2328:1983
Method for flattening test on metallic tubes (first revision)
4740:1979
Code of practice for packaging of steel tubes (first revision)
6752:1991
Code of practicefor magnetic particle flaw detection of ferrous
pipes and tubes (first revision)
12278:1988
Method for ring tensile test on metallic tubes
3
TERMINOLOGY AND TYPES OF PIPE
For the purpose of this standard, the following definition shall apply.
3.1
Cold Expanded Pipe – Pipe that, while at ambient mill temperature, has
received a permanent increase in outside diameter or circumference of at least 0.3
percent, throughout its length, by internal hydrostatic pressure in closed dies or by
an internal expanding mechanical device. Pipe furnished to this specification, except
continuous welded, shall be either non-expanded or cold expanded at the option of
the manufacturer, unless otherwise specified on the purchase order. Suitable
provision shall be incorporated to protect the weld from contact with the internal
expanding mechanical device during mechanical expansion.
3.2 Combination Gas Metal-arc and Submerged-arc Welded Pipe – Combination
gas metal-arc and submerged-arc welded pipe is defined as pipe that has one
longitudinal seam produced by a combination of the welding process defined in 3.8
and 3.13. The gas metal-arc welding process shall be continuous and first, followed
by the automatic submerged-arc welding process with at least one pass on the
inside and at least one pass on the outside.
3.3
Continuous Welded Pipe -- Continuous welding is defined as pipe that has
one longitudinal seam produced by the continuous welding process which is a
process of forming a seam by heating the skelp in a furnace and mechanically
pressing the formed edges together wherein successive coils of skelp have been
joined together to provide a continuous flow of steel for the welding mill. This
process is a type of butt-welding.
3.4
Double Seam Submerged-arc Welded Pipe – Double seam submerged-arc
welded pipe is defined as pipe that has two longitudinal seams formed by automatic
submerged-arc welded process defined in 3.13. The location of the seam shall be
approximately 1800 apart. For each seam, at least one pass shall be on the inside
and at least one pass shall be on the outside. All weld tests shall be performed after
forming and welding.
3.5
Double Seam Gas Metal-arc Welded Pipe – Double seam metal-arc welded
pipe is defined as pipe that has two longitudinal seams formed by gas metal-arc
welded process defined in 3.8. The location of the seam shall be approximately 1800
apart. For each seam, at least one pass shall be on the inside and at least one pass
shall be on the outside. All weld tests shall be performed after forming and welding.
3.6
Double Seam Combination Gas Metal-arc and Welded Pipe – Double
seam combination gas metal-arc and submerged-arc welded pipe is defined as pipe
that has two longitudinal seams formed by a combination of the welding processes
defined in 3.8 and 3.13. The location of the seam shall be approximately 1800 apart.
For each seam, the gas metalarc welding shall be continuous and first, and
followedby the automatic sub-merged arc welding process with at least one pass
shall be on the inside and at least one pass shall be on the outside. All weld tests
shall be performed after forming and welding.
3.7 Electric Welded Pipe -- A pipe having one longitudinal seam formed by electric
resistance welding or electric induction welding without the addition of extraneous
metal. The weld seam of electric-resistance and induction welded pipe shall be heat
treated after welding to a minimum temperature of 5380C or processed in such a
manner that no untempered martensite remains.
3.8 Gas Metal-arc Welded Pipe – Gas metal-arc welded pipe is defined as pipe that
has one longitudinal seam produced by continuous gas metal-arc welding process
that produces coalescence of metals by heating them with an arc or arcs between a
continuous consumable electrode and the work. Shielding is obtained entirely from
an externally supplied gas or gas mixture. Pressure is not used and the filler metal is
obtained from the electrode. At least one pass shall be on the inside andat least one
pass shall be on the outside.
3.9 Helical Seam Submerged-arc Welded Pipe – Helical seam submerged-arc
welded pipe is defined as pipe that has one helical seam formed by automatic
submerged-arc welded process defined in 3.13. At least one pass shall be on the
inside and at least one pass shall be on the outside. This type of pipe is also known
as spiral weld pipe.
NOTE 1- The width of plate or skelp used to manufacture helical seam pipe shall not be less than 0.8 ormore than
3.0 times the outside diameter of the pipe.
NOTE 2 - Junctions of skelp end welds and helical seam welds in finished pipe shall be permitted only at distances
greater than 305 mm from the pipe ends. By agreement between the purchaser and the manufacturer, skelp end
welds shall be permitted at the pipe ends, provided there is a circumferential separation of at least 152 mm between
the skelp end weld and the helical seam weld at the applicable pipe ends. Skelp end welds in finished pipe shall be
properly prepared for welding and shall be made by automatic submerged-arc welding, automatic gas metal-arc
welding or a combination of both processes.
3.10 Jointer Weld – A jointer weld is a circumference seam weld that joins two
pieces of pipe together.
3.11 Killed Steel -- Steel which has been fully deoxidized to reduce the oxygen
content of the steel to a minimum in order that no reaction takes place between
carbon and oxygen during solidification
3.12 Laser Welded Pipe – Laser welded pipe is defined as pipe that has one
longitudinal seam produced by the laser welding process which is a process that
uses a laser beam and a keyholding technique to produce melting and coalescence
of the edges to be welded. The edges may be preheated. Shielding is obtained
entirely from an externally supplied gas or gas mixture
3.13 Longitudinal Seam Submerged Arc Welded Pipe – Longitudinal seam
submerged –arc welded pipe is defined as pipe that has longitudinal seam produced
by the automatic submerged-arc welding process which is a process that produces
coalescence of metals by heating them with an arc or arcs between a bare metal
consumable electrode or electrodes and the work. The arc and molten metal are
shielded by a blanket of granular, fusible material on the work. Pressure is not used
and part or all of the filler metal is obtained from the electrode. At least one pass
shall be on the inside andat least one pass shall be on the outside.
3.14 PSL 1 Electric welded Pipe – For grades higher than YSt 290 (X42), the weld
seam and the entire heat affected zone shall be heat treated so as to simulate a
normalizing heat treatment (see note), except that by agreement between the
purchaser and the manufacturer alternative heat treatments or combinations of heat
treatment and chemical compositions may be substituted. Where such substitutions
are made, the manufacturer shall demonstrate the effectiveness of the method
selected using a procedure that is mutually agreed upon. This procedure may
include, but is not necessarily limited to, hardness testing, microstructural evaluation,
or mechanical testing. For Grades YSt 290 (X42) and lower, the weld seam shall be
similarly heat treated, or the pipe shall be processed in such a manner that no
untempered martensite remains.
NOTE- During the manufacture of electric welded pipe, the product is in motion through the surrounding air.
Normalizing is usually defined with “cooling in still air”, hence the phrase “to simulate a normalizing heat treatment” is
used here.
3.15 PSL 2 Electric Welded Pipe – Electric welding shall be performed with a
minimum welded frequency of 100 kHz. For all grades, the weld seam and the entire
heat affected zone shall be heat treated so as to simulate a normalizing heat
treatment (see Note in 3.14), except that by agreement between the purchaser and
the manufacturer alternative heat treatments or combinations of heat treatment and
chemical composition may be substituted. Where such substitutions are made, the
manufacturer shall demonstrate the effectiveness of the method selected using a
procedure that is mutually agreed upon. This procedure may include, but is not
necessarily limited to, hardness testing, microstructural evaluation, or mechanical
testing.
NOTE- The plate or skelp used for PSL 2 pipe shall not contain any repair welds.
3.16 Seamless Pipe -- Seamless pipe is defined as wrought steel tubular product
made without a welded seam, manufactured by hot working of steel or, if necessary,
by subsequently cold finishing the hotworked tubular product (see 2.1 of IS 1979) to
produce the desired shape, dimensions and properties
3.17 Skelp End weld – A skelp end weld is a seam weld that joins plate or skelp
ends together in helical seam pipe.
3.18 Tack Weld – A tack weld is a seam weld used to align the abutting edges until
the final seam welds are produced . Tack welds shall be made by manual or semiautomatic submerged-arc welding, electric welding, gas metal-arc welding, flux cored
arc welding, or shielded metal-arc welding using low hydrogen electrodes. Tack
welds shall be removed by machining or remelting during subsequent welding of the
seam.
4.
PRODUCT SPECIFICATION LEVEL
4.1
Product Specification Level (PSL) – This specification establishes
requirements for two product specification levels (PSL 1 and PSL 2). These two PSL
designations define different levels of standard technical requirements. PSL 2 has
mandatory requirements for carbon equivalent, notch toughness, maximum yield
strength and
maximum tensile strength. These and other differences are
summarized in Table 1. Requirements that apply to only PSL 1 and PSL 2 are so
designated. Reqirements that are not designated to a specific PSL apply to both PSL
1 or only PSL 2. The purchaser may add requirements to purchase orders for either
PSL 1 or PSL 2, as provided by the supplementary requirements in Annex A.
4.2 GRADE
Line Pipes shall be of the following types and grades;
Type of Pipe
Grades
Seamless
YSt 172 (A25), YSt 207 (A), YSt 241 (B), YSt 290 (X42), YSt
317 (X46), YSt 359 (X52), YSt 386 (X56), YSt 414 (X60), YSt
448 (X65), YSt 483 (X70) and YSt 552 (X80)
Welded
-Do-
PSL 1 pipe can be supplied in Grade YSt 172 through YSt 483. PSL 2 pipe can be
supplied in Grade YSt 241 through YSt 552. Pipe manufactured as Grade YSt 414
or higher shall not be substituted for pipe ordered as Grade YSt 359 or lower without
purchaser approval.
5
MATERIAL & MANUFACTURE
5.1 The steel used for the manufacture of pipes shall be made by electric arc
furnace or basic oxygen processes. The steel used for the manufacture of pipes
shall be fully killed and fine grained with grain size of 7 or finer as per IS 4748:1988
for PSL 2 only.
5.2 Pipe furnished to this specification shall be either seamless or welded as defined
in 3 and shall be limited to the product specification levels, grades, types of pipe and
size limitations specified in Table 2.
Table 1- Summery Of Differencess Between PSL 1 And PSL2
(Clause 4.1)
Parameter
Grade range
Size range
Type of pipe ends
Seam welding
PSL1
YSt 172 through YSt 483
0.405 through 80
Plain-end, thread-end;
Belled-end:
special
coupling pipe
All
methods:continuous
welding limited to Grade
YSt 172
welder No minimum
Electric welds:
frequency
Heat treatment of electric Required for grade less
welds
than YSt 290
Chemistry: max C for 0.28 % for grade ≥ YSt 241
seamless pipe
Chemistry: max C for 0.26 % for grade ≥ YSt 241
welded pipe
Chemistry: max P
0.030 % for grade ≥ YSt
207
PSL2
YSt 241 through YSt 552
41/2 through 80
Plain-end
All
methods
except
continuous
and
leser
welding
250 kHz minimum
Required for all grades
(YSt 241 through YSt 552)
0.24 %
0.24 %
0.025 %
Chemistry: max S
Carbon equivalent:
0.030 %
0.015 %
Only
when
purchase Maximum required for
specified SR 18
each grade
Yield strength, maximum
None
Maximum for each grade
UTS, maximum
None
Maximum for each grade
Fracture toughness
None required
Required for all grades
Nondestructive inspection Only
when
purchaser SR 4 mandatory
of seamless
specified SR 4
Repair by welding of pipe Permittee
Prohibited
body, plate ansd skelp
Repair by welding of weld Permitted by agreement
Prohibited
seams without filler metal
Certification
Certification
when Certiificates (SR 15.1)
specified as per SR 15
mandatory
Tracability
Tracable
after
Tracable only until all tests completionof tests (SR
are passed, unless SR 15 15.2) mandatory
is specified.
5.3 Repairs by Welding of Plate or skelp (PSL 2 only) – The plate or skelp used
for PSL 2 pipe shall not contain any repair welds.
5.4 Heat treatment – The heat treating process shall be performed in accordance
with a documented procedure. Pipe furnished to this specification may be as-rolled,
normalized, normalized and tempered, subcritically stress relieved, or subcritically
age hardened; and Yst 290 & above grade may be quenched and tempered.
For ERW pipes, the pipe shall be produced from the skelp which shall be quenched
and tempered or controlled rolled, or combined controlled rolled and accelerated
cooled to uniformly fine ferritic grain structure to the finished steel. Other type of heat
treatment shall be by agreement between purchaser and manufacturer.
6
SUPPLY OF MATERIAL
General requirements relating to the supply of line pipes shall be as given in IS 1387:
1993
7
CHEMICAL COMPOSITION
7.1 The composition of steel used for the manufacture of pipe furnished to this
specification shallconform to the chemical requirements given in Table 3A (for PSL
1) orTable 3B (for PSL 2).
Table 3A – PSL 1 Chemical requirements for heat and product analysis,
percentage of mass
(Clause 7.1)
Grade &
Class
Carbon
Max
(1)
(2)
YSt 172,
Class 1
YSt 172,
Class 2
YSt 207
YSt 241
YSt 290
YSt 317,
359& 386
YSt 414
YSt 448 &
483
0.21
0/60
0.030
0.030
0.21
0.60
0.045 - 0.080
0.030
0.22
0.28
0.28
0.28
0.90
1.20
1.30
1.40
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.04
0.04
0.04
0.28
0.28
1.40
1.40
0.030
0.030
0.030
0.030
0.04
0.06
YSt
172, 0.21
Class 1
YSt
172, 0.21
Class 2
YSt 207
YSt 241
YSt 290
YSt 317,
359, 386,
YSt 414
YSt 448
YSt 483
Manganes Phosphorus
Max
Min
Max
Seamless
(3)
(4)
0.60
0.60
Welded
0.045
Sulphur
Max
Titanium
Max
(5)
(6)
0.030
0.030
0.080
0.030
0.22
0.26
0.26
0.26
0.90
1.20
1.30
1.40
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.04
0.04
0.04
0.26
0.26
0.26
1.40
1.45
1.65
0.030
0.030
0.030
0.030
0.030
0.030
0.04
0.06
0.06
Table 3B PSL 2 Chemical requirements for heat and product analysis,
percentage of mass
(Clause 7.1)
Elements
Product analysis, Percent
0.16, Max
Carbon
1.6 5, Max
Manganese
Silicon
0.15-0.45
0.015, Max
Sulphur
0.025, Max
Phosphorus
0.07, Max
Aluminium
0.2, Max
Chromium
0.1, Max
Molyebdenum
0.35, Max
Copper
0.2, Max
Nickel
0.012, Max
Nitrogen
0.0005, Max
Boron
NOTE 1
i) Niobium, vanadium or combinations thereof may be used at the discretion of the
manufacturer and the sum of niobium,vanadium and titanium contents shall not exceed
0.15 percent
ii) Cu + Ni shall not exceed 0.40 percent
iii) Al / N ratio shall be 2 Min
iv) For Grade YSt 552 (X80), the manganese (Mn) content shall be 1.40 % Max for seamless
pipes and 1.85 % max for welded pipes.
NOTE 2 – If alloying elements other than those specified in Table 2B above are added to the
steel, the limit of the additional components shall be agreed with the purchaser.
NOTE 3 – Minimum for Si is not applicable for Al killed steel .
7.2 Ladle Analysis – When required by the purchaser, the manufacturer shall
furnish a report giving the ladle analysis of each heat of steel. The analysis so
determined shall conform to the requirements of 7.1. The analysis of steel shall be
carried out either by the method specified in IS 228 and its related parts or any other
established instrumental/chemical method. In case of dispute, the procedure given in
IS 228 and its relevant parts shall be the reference method. However, where the
method is not given in IS 228 and its relevant parts, the reference method shall be
agreed to between the purchaser and the manufacturer. Where the steel mill is not a
part of an integrated pipe mill, heat analysis shall be reported by Manufacturer prior
to start of pipe production.
7.3 Carbon Equivalent (PSL 2 only)
7.3.1 Calculation of Carbon Equivalent -- For PSL 2 pipe, carbon equivalent (CE)
calculations shall be based on the product analyses and shall be calculated as
follows. All carbon equivalent results shall be reported.
a)
When the carbon content is less than or equal to 0.12 percent, the
carbon equivalent shall be calculated using the following formula:
CE (Pcm) = C + Si/30 + Mn/20 + Cu/20 + Ni/60 + Cr/20 + Mo/15 + V/10 + 5B
b)
When the carbon content is greater than 0.12 percent, the carbon
equivalent shall be calculated using the following formula:
CE (IIW) = C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
7.3.2 Maximum Carbon Equivalent – The carbon equivalent shall not exceed the
following for PSL 1 only:
CE (Pcm)
CE (IIW)
0.25
0.43
For the pipe of all grades, size and wall thickness, Carbon Equivalent shall compy
with the following limits for PSL 2 only:
CE (Pcm) < 0.23 percent
CE (IIW) < 0.40 percent
7.4 Product Analysis –The manufacturer shall determine the analysis of two
samples representing each heat of steel used for the production of pipe under this
specification.
7.4.1 Seamless Pipe – At the option of the manufacturer, cuttings or drillings for
product analysis shall be taken either from tensile test specimens or from the pipe at
several points around the finished pipe. If drillings are used, the minimum drill size
shall be 13 mm and drillings shall be taken by drilling all the way through the pipe
wall.
7.4.2 Welded Pipe -- Samples used for product analysis shall be taken from
finished pipes. Samples for product analysis from plate / skelp may be provided the
traceability of samples is guaranteed.
7.4.3 The composition so determined shall conform to the chemical requirements
given in Table 3A and Table 3B within the following permissible variation for product
analysis:
Carbon, percent
i) Seamless
ii) Welded
Manganese, percent
Phosphorus, percent
Sulpher, percent
Niobium, percent
Vanadium, percent
Titanium, percent
+0.03
+0.04
+0.05
+0.01
+0.01
+ 0.01
+0.01
+0.01
7.5 Retest – If the product analysis of both lengths of pipe representing the lot fails
to conform to the specified requirements, at the manufacturer’s option, either the lot
shall stand rejected or all the remaining lengths in the lot shall be tested individually
for conformance to the specified requirement. If only one of the two samples fails, at
the manufacturer’s option either the lot shall stand rejected or two retest analyses
shall be made on two additional lengths from the same lot. Both the retest analyses
shall be made on two additional lengths from the same lot. If both the retest analyses
conform to the requirements, the lot shall be accepted except for the pipe, plate or
skelp from which the initial sample that failed was taken. If one or both of the retest
analyses fail. At the manufacturer’s option, the entire lot shall be rejected or each of
the remaining lengths shall be tested individually. In the individual testing of the
remaining lengths in any lot, analysis for only the rejecting element or elements need
be determined. Samples for retest analyses shall be taken in the same manner as
specified for product analysis.
7.6 Chemical Analysis Procedure – For the above chemical requirements, the
steel shall be analyzed in accordance with IS 228 and its relevant parts or the other
procedure as agreed to between the purchaser and the manufacturer.
8
MECHANICAL PROPERTIES
8.1 Tensile Properties
PSL 1 Grade YSt 172 (A25), YSt 207 (A), YSt 241 (B), YSt 290 (X42), YSt 317 (X46),
YSt 359 (X52), YSt 386 (X56), YSt 414 (X60), YSt 448 (X65) and YSt 483 (X70) shall
conform to the tensile requirements specified in
Table 4A.
PSL 2 Grade YSt 241 (B), YSt 290 (X42), YSt 317 (X46), YSt 359 (X52), YSt 386
(X56), YSt 414 (X60), YSt 448 (X65), YSt 483 (X70) and YSt 552 (X80) finished
pipes (after all the heat treatment and expansion or sizing operation) shall conform to
the tensile requirements specified in Table 4B
The actual yield strength shall not exceed the minimum YS (SMYS) limits beyond
the limits specified hereunder:
Grade
Permissible in excess of SMYS, Mpa
Up to and including YSt 317
131
(X46)
YSt 359 (X52) to YSt 448
152
(X65)
YSt 483 (X70)
138
Other grades intermediate to the listed grades between YSt 290 (X42) and YSt 552
(X80) shall conform to tensile requirements agreed upon between the purchaser and
the manufacturer and the requirements shall be consistent with those specified in
Table 4A (for PSL 1 pipe) or Table 4B (for PSL 2 pipe).
For cold expanded pipe, the ratio of body yield strength and body ultimate tensile
strength of each test pipe on which body yield strength and body ultimate tensile
strength are determined, shall not exceed 0.90, when tested using flattened tensile
specimen. For steel with a yield point specified not over 550 Mpa, the yield strength
shall be the tensile stress required to produce a total elongation of 0.2 percent of the
gauge length as determined by an extensometer. For yield point above 550 Mpa, this
method is not valid unless the limiting total extension is increased. When elongation
is recorded or reported, the record or report shall show the nominal width of the test
specimen when strip specimens are used and the diameter and gauge length when
round bar specimens are used, or shall state when full section specimens are used.
For Grade YSt 172 (A25) pipe, the manufacturer may certify that the material
furnished has been tested and meets the mechanical requirements of Grade YSt 172
(A25).
The ultimate tensile strength of the weld shall be equal to or better than the specified
minimum ultimate tensile strength of the base metal.
The minimum elongation of base metal shall be determined in accordance with the
formula given in foot note a) of Table 3B and shall comply with the minimum values
as given in Annex B. However, elongation in no case shall be less than 20 percent.
8.1.1 Longitudinal Tensile Test -- The longitudinal tensile tests shall be performed
for determining for all sizes of hot worked or heat-treated seamless pipe and all
welded pipe in sizes smaller than 219.1 mm OD as shown in Fig. 1.
8.1.2 Transverse Tensile Test -- For seamless pipe, a transverse round bar or ring
expansion specimen may be substituted for the longitudinal specimen by agreement
between the purchaser and manufacturer. For welded pipe and cold expanded
seamless pipe size 219.1 OD mm or larger, transverse tensile tests shall be
conducted for the purpose of determining tensile properties.
8.1.3 Weld Tensile Tests – Weld tensile test specimens shall be taken at 900 to the
weld with the weld at the center as shown in Fig 1 and Fig 2 and shall represent the
full wall thickness of the pipe from which the specimen was cut. Weld reinforcement
may be removed at the option of manufacturer. Weld tensile tests need not include
determination of yield strength and elongation.
8.1.4
All longitudinal and transverse tensile tests shall include yield strength,
tensile strength and elongation determination. The test shall be carried out on full
section or strip cut from the selected pipes in accordance with IS 1608 and IS
12278. The testing shall be done in accordance with the test piece shown in Fig 2, at
ambient temperature
8.1.5 Test Specimens-- .At the option of the manufacturer, the specimen may be
either full section, strip specimen or round bar specimen as specified in 8.1.5.1,
8.1.5.2 and Fig. 2. Testing of strip specimens shall be with suitable curved-face
testing grips or flat face testing grips if the grip areas of the specimens have been
machined to reduce the curvature or have been flattened without heating. For strip
specimens, the specified width in the gauge length shall be either 38.1 mm or 19.0
mmfor pipe of size 3 ½ or smaller; either 38.1 mm or 25.4 mm or pipe of size larger
than 3 ½ up to size 6 5/8, inclusive; and 38.1 mm for pipe larger than size 6 5/8.
8.1.5.1 Longitudinal test specimens shall be either full section specimens, strip
specimen (see Fig 2, subfigure B and C) or for pipe with wall thickness greater than
19.1 mm , a 12.7 mm diameter round bar specimen (see Fig. 2, subfigure D) at the
option of the manufacturer. The strip specimen shall be tested without flattening.
8.1.5.2 Transverse tensile properties shall be determined at the optoin of the
manufacturer, by one of the following methods:
a) The yield strength, ultimate tensile strength and elongation values shall be
determined on
either a flattened rectangular specimen (see Fig. 2,
subfigure E) or on a 12.7 mm or 8.9 mm round bar specimen (see Fig. 2,
subfigure G ).
b) The yield strength shall be determined by the ring expansion method (see
Fig 2, Subfigure A) with the ultimate tensile strength and elongation values
determined from a flattened rectangular specimen.
Transverse round bar specimens are to be taken from nonflattened pipe section. The
test specimen size shall be as given in Table 5, unless the next larger test specimen
size issused or unless the manufacturer and the purchaser agree to the use of the
next smaller test specimen size. For pipe sizes too small to obtain a 6.4 mm
specimen, round bar tensile test specimens shall not be used.
8.1.6 Number of TensileTests – Tensile tests shall be made at the frequency of
one test per inspection lot as shown in Table 6.
8.1.7 Retests – If the tensile test specimen representing a lot of pipes fails to
conform to the specified requirements, the manufacturer may elect to make re-test
on two additional lengths from the same lot. If both the retest specimens conform to
the requirements, all the lengths in the lot shall be accepted except the length from
which the initial specimens was taken. If one or both of the re-test specimens fail to
conform to the specified requirements, the manufacturer may elect to test individually
the remaining lengths in the lot, in which case determinations are required only for
the particular requirements with which the specimens failed to comply in the
preceding tests. Specimens for retests shall be taken in the same manner as
specified in 8.1.5
8.2
Flattening Test
8.2.1 Flattening test shall be performed for electric welded., continuous welded and
laser welded pipe. Test specimens shall be at least 63.5 mm long cut from each
length and shall be flattened between parallel plate until the opposite walls of the
pipe meet (see Fig 3). The tests from each end shall be made alternatively with the
weld at 00 and 900 (point of maximum bending) in accordance with IS 2328. The
acceptance criteria for flattening tests shall be given in 8.2.1.1and 8.2.1.2.
8.2.1.1 For electric welded pipe in grades higher than YSt 172 (A25), and laser
welded pipe smaller than 12 3/4
i) For Grade YSt 414 (X60) and higher pipe with a specified wall thickness
equal to or greater than to 12.7 mm flatten to two-thirds of the original outside
diameter without weld opening. For all other combinations of pipe grade and
specified wall thickness, flatten to one-half of the original outside diameter
without weld opening.
ii) For pipe with a D/t greater than 10, continue flattening to one-third of the
original OD without cracks or breaks other than in the weld.
iii) For all pipe D/t, continue flattening until opposite walls of the pipe meets;
no evidence of lamination or burnt metal shall develop during the entire test.
8.2.1.2 For Grade YSt 172 (A25) welded pipe, flatten to three-fourths of the original
OD without weld fracture. Continue flattening to 60 percent of the original OD without
cracks or breaks other than in the weld.
Frequency of testing, sample location, test orientation and applicable size shall be as
shown in Fig 3. For electric welded pipe that is to be processed through a hot stretch
mill, the flattening test specimens shall be obtained either prior to or after such
treatment, at the option of manufacturer.
NOTE 1- For all flattening tests, the weld extends to a distance on each side of the weld-line of 6.4 mm smaller than
size2 3/8 and 12.7 mm for pipe size 2 3/8 or larger.
NOTE 2- For electric welded pipe that is processed through a hot stretch mill and is flattened prior to such treatment,
the original outside diameter is as designated by the manufacturer; for all other cases, the original outside diameter is
the specified outside diameter.
8.2.2 Retests – Flattening retest provisions are as follows:
8.2.2.1 Non-expanded electric welded pipe in grades higher than YSt 172 (A25)and
non-expanded laser welded pipe smaller than 323.9 mm OD, produced in single
lengths—The manufacturer may elect to retest any failed end until the requirements
are met, provided the finished pipe is not less than 80 percent of its length after initial
cropping.
8.2.2.2 Non-expanded electric welded pipe in grades higher than YSt 172 (A25) and
nonexpanded laser welded pipe smaller than 323.9 mm OD, produced in multiple
lengths—The manufacturer may elect to retest each end of each individual length if
any test fails. Two additional lengths shall be taken from the coil in which pipe is
rejected in flattening test. The retests of each end of two pipes shall be tested with
the weld alternatively at 00 and 900.
8.2.2.3 Cold-expanded electric welded pipe in grades higher than YSt 172 (A25); all
welded Grade YSt 172 (A25) in 73.0 mm OD and larger; and cold expanded laser
welded pipe smaller than 323.9 mm OD – The manufacturer may elect to retest one
end from each of two additional lengths of the same lot. If both retests are
acceptable, all lengths in the lot shall be accepted, except the original ailed length> If
one or both retest fails, the manufacturers may elect to repeat the test on specimens
cut from one end of each of the remaining individual lengths in the lot.
8.3 Bend Test
8.3.1 Welded Grade YSt 172 (A25) pipe of size 2 3/8 and smaller shall be tested by
the following test. One full section specimen of appropriate length, cut from a length
of pipe from each lot of 25 tons or fraction thereof, for pipe of nominal size 1.900 and
smaller, and from each lot of 50 tons or fraction thereof, for pipe of size 2 3/8 shall be
bent cold through 900 , around a mandrel having a diameter not greater than twelve
times the outside diameter of the pipe being tested, with the weld located
approximately 450 from the point of contact of the specimen with the mandrel. The
specimen shall not crack in any portion of the pipe, and no opening shall occur in the
weld.
NOTE- For all bend tests, the weld extends to a distance on each side of the weld line of 6.4 mm for pipe smaller
than 2 3/8 and 12.7 mm for pipe of size 2 3/8.
8.3.2 Retests – If the specimen fails to conform to the specified requirements, the
manufacturer may elect to make retests on specimens cut from the additional
lengths from the same lot. If all retest specimens conform to the specified
requirements, all lengths in the lot shall be accepted, except the length from which
the initial specimen was taken. If one or more of the retest specimens fails to
conform to the specified requirements the manufacturer may elect to repeat the test
on specimens cut from the individual lengths remaining in the lot.
8.4 Guided-Bend Test
8.4.1 Submerged-arc and gas metal-arc welds in pipe of all sizes, and laser welds in
pipe of sizes 12 ¾ and larger, shall be tested by the guided-bend test. The test
specimen shall be taken from the helical or each longitudinal seam weld in a length
of pipe from each lot of 50 length or less of each combination of specified outside
diameter, specified wall thickness, and grade; and from a skelp end weld in a length
of pipe from each lot of 50 lengths or less of each combination of specified outside
diameter, specified wall thickness, and grade of finished helical seam pipe containing
skelp end welds. The test specimens shall not contain repair welds.
8.4.2 One face bend and one root bend specimen, both conforming to Fig 4 shall be
bent approximately 1800 in jig substantially in accordance with Fig. 5. For any
combination of diameter, wall thickness and grade, the maximum value of jig
dimension A in Fig 5 may be calculate by the formula given. The manufacturer shall
use a jig based on this dimension or a smaller dimension at his option. However to
minimize the number of jigs required, standard values for dimension A have been
selected for pipe size of 323.9 mm OD and larger. These values are listed for each
size, wall thickness and grade in Annex C. For intermediate grades or specified wall
thickness, the next smaller standard value for dimension A shall be used. When the
dimension A is greater than 228.6 mm, the length of the specimen required to
contact the male die need not exceed 228.6 mm. For pipe with wall thickness over
19.1 mm, a reduced wall specimen as shown in Fig 5 may be used at the option of
the manufacturer. Reduced wall specimens shall be tested in a jig with the A
dimension calculated for pipe of wall thickness 19.1 mm of the appropriate size and
grade.
8.4.3 The specimen shall not (a) fracture completely, (b) reveal any crack or rapture
in the weld metal greater than 3.2 mm in length regarding of depth, and (c) reveal
any crack or rapture in the parent metal, the heat affected zone or the fusion line
longer than 3.2 mm and deeper than 12.5 percent of the specified wall thickness;
except cracks which occur at the edges of the specimen and which are less than 6
mm long. These shall not be the cause for rejection in (b) and (c) regardless of
depth. If the fracture or crack in the specimen is caused by a defect or flaw, the
specimen may be discarded and a new specimen substituted.
8.4.4. Retests – If one or both of the guided bend specimens fail to conform to the
specified requirements, the manufacturer may elect to repeat the tests on specimens
cut from two additional lengths of pipe from the same lot. If such specimens
conforms to the specified requirements ,all the lengths in the lot shall be accepted,
except the length initially selected for test. If any of the retest specimens fail to pass
the specified requirements, the manufacturer may elect to test specimens cut from
the individual length remaining in the lot. The manufacturer may also elect to retest
any length, which has failed to pass the test by cropping back and cutting two
additional specimens from the same end. If the requirements of the original test are
met by both of these additional tests, this length shall be acceptable. No further
cropping and retesting is permitted. Specimens for retests shall be taken in the same
manner as specified in 8.4.2
8.5 Fracture Toughness Tests
8.5.1 Charpy Impact (V-notch) Test – For PSL 1 pipe, Charpy impact testing is not
required. For pipe in the size and wall thickness combination given in Table 7.
Charpy V-notch tests shall be conducted by the method specified in IS 1757. It shall
be permissible to use 2/3 or ½ size test specimens as required when the absorbed
energy is expected to exceed80 percent of the full scale capacity of the testing
machine. The Charpy specimens shall be taken from the body of the pipe. For
welded pipe, the location shall be 900 from the weld seam. Notch orientation shall be
through the wall thickness as shown in Fig A-3 of Annex A. The minimum test
frequency shall be one test per heat per combination of pipe size and specified wall
thickness. An impact test shall consist of three individual specimen values and the
average of the three specimens. The test temperature shall 00C, however, pipe
tested at a lower temperature is also acceptable if it meets all other applicable
fracture toughness requirements as stated below:
8.5.1.1 For all grades, the required minimum average (set of three specimens)
absorbed energy for each heat based on full size specimens shall be 27 J for
transverse specimens or 41 J for longitudinal specimens, whichever is applicable
per Table 7.
8.5.1.2 For all grades, the shear area of each specimen shall be reported for each
heat.
8.5.1.3 For grade YSt 552 (X80) only, the required minimum all-heat average
absorbed energy for the entire order item, based on full size Charpy specimens shall
be 68 J (50 ft-lb) for transverse specimens; or 101 J for longitudinal specimens,
whichever is applicable for Table 7. If the all-heat average of the does not meet the
applicable requirement, the manufacturer shall be responsible for the replacement of
heats to bring the average up to the required level.
8.5.1.4 For grade YSt 552 (X80) only, the required minimum shear area shall be
either 40 percent for each heat and 70 percent for the all-heat average of order
based on the charpy test, or 40 percent for each heat and 60 percent for the all-heat
average on the drop weight tear test as given in Annex A. The drop-weight tear test
is applied for welded pipe in size 508.0 mm or larger. If the all-heat average of the
order does not meet the required percentage of shear area, the manufacturer shall
be responsible for the replacement of heats as necessary to bring the average up to
the required level.
8.5.2 Retests – In the event that a set of Charpy test specimen fails to meet the
acceptance criteria, the manufacturer may elect to replace the lot of material
involved or alternatively to test two more lengths from that lot. If both of the new tests
meet the acceptance criteria, then all pipes in that heat, with the exception of the
original selected length, shall be considered to meet the requirement. Failure of
either of the two additional tests shall require testing of each length in the lot for
acceptance.
8.5.3 Supplementary Fracture Toughness Tests – In addition to the requirements in
8.5.1, when so specified in the purchase order, the manufacturer shall conduct
fracture toughness tests in accordance with supplementary requirement SR 5 and
SR-6 (see Annex A) or any combination of these, and shall furnish a report of
results showing compliance with the specified supplementary requirements.
8.6 Metallographic Examination – For PSL 1 electric welded pipe in grades higher
than YSt 290 (X42), for PSL 2 electric welded pipe in all grades, and for laser welded
pipe in all grades, full body normalized pipe excluded, compliance with the
requirement in 3.2 and 3.4 to heat treat the entire heat affected zone shall be
demonstrated by metallographic examination of a weld cross section. Such
examinations shall be performed at least once per operating shift (12 hours
maximum) and whenever changes of grade, diameter, or wall thickness are made
whenever significant excursions from operating heat treatment conditions are
encountered.
8.7 Additional Requirements For Electric Resistance/Electric Induction Welded
Line Pipe (Psl-2)
8.7.1 Reverse Bend Tests
Reverse bend tests shall be performed on the pipe piece cut from the crop end from
the front end of the first length and the back end of the last length produced from
each coil. The specimen shall be 100mm to 115mm long and shall be reverse bend
tested in accordance with procedure given below and
Doc: MTD 19 (4672) W
8.7.1.1 Selection of Mandrel - The reverse bend test shall be carried out with a
mandrel, whose radius(R), width(A) shall be calculated for any combination of
diameter, wall thickness and grade with the formula.
1.4 (D - t) t
A = 2R = ————— - t
e(D-2 t )-1.4t
where
D - Outside diameter of pipe
t - Wall thickness of pipe
1.4 - Peaking factor
e - Strain
Minimum values of '
e'shall be as follows:
----------------------------------------------------------------------------------------------------------Grade of Steel
Min, 'e' value
-----------------------------------------------------------------------------------------------------------YST 241 (B)
0.1425
YST 290 (X-42)
0.1375
YST 317(X-46)
0.1325
YST 359(X-52)
0.1275
YST386 (X- 56 )
0.1175
YST 414(X- 60)
0.1125
YST 448(X- 65)
0.1100
YST 483(X- 70)
0.1025
YST 552(X- 80)
0.0900
8.7.1.2 Procedure - The mandrel is to be plugged into the specimen, with the
weld in contact with mandrel, to such a depth that the angle of engagement
between mandrel and specimen reaches 600 (see Fig. B1). If the combination of
diameter and wall thickness of pipe, and radius of mandrel is such that the angle
of engagement does not reach 600, the mandrel shall be plugged into the
specimen until opposite walls of the specimen meet.
8.7.1.3. Acceptance Criteria - A specimen which fractures completely prior to
the specified engagement of mandrel and specimen, or which reveals cracks and
ruptures in the weld or heat affected zone longer than 4mm, shall be rejected.
Cracks less than 6mm long at the edges of the specimen shall not be cause for
rejection.
18
Doc: MTD 19 (4672) W
8.7.2 Micrographic and Hardness Examination
A test specimen shall be taken across the longitudinal weld from one length of
finished pipe from each lot of maximum 50 lengths from the same heat
manufactured from the same process.
These specimens shall be polished and etched for micro-examinations. The
examinations shall provide evidence that heat treatment of weld zone is
adequate and there is no untempered martensite left.
The Manufacturer shall make hardness measurements on each specimen as
indicated in Fig. B.2 in accordance with IS 1501/ISO 6507-1. The maximum
difference in hardness between base material and any reading taken in the heat
affected zone shall be less than 80 points Vicker'
s HV10.
19
Doc: MTD 19 (4672) W
9
DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS AND END FINISHES
9.1 Dimensions – The sizes used herein are dimensionless designations, which are
derived from the specified outside diameter and provide a convenient method of
referencing pipe size within the text and tables (but not for order descriptions). Pipe size
2 3/8 are expressed to three decimal places. Users of this specification who are
accustomed to specifying nominal sizes rather than OD sizes are advised to familiarize
themselves with these new size designations used in this specification, especially the
usage in Tables 8,9.
PSL 1 pipe can be supplied in sizes ranging from 0.405 through 80. PSL 2 pipe can be
supplied in sizes ranging from 4 ½ to 80.
Dimensional requirements on threads and thread gauges, stipulations on gauging
practice, gauge specifications and certification, as well as instruments and methods for
inspection of threads are given in API Std 5B and are applicable to threaded products
covered by this specification.
9.2 Specified Dimensions and weights of line pipes shall be in accordance with one of
the following:
a)As given in Table 8, 9, 10A, 10B or 10C whichever is applicable.
By agreement between the purchaser and the manufacturer, intermediate to the values
given in Table 10A, 10B or 10C, whichever is applicable.
9.3 Tolerances – The tolerances on outside diameter, wall thickness, weight, length
and straightness shall conform to the limits specified in 9.3.1, 9.3.2, 9.3.3, 9.3.4 and
9.3.5 respectively.
9.3.1 Outside Diameter – The outside diameter of pipe body, as determined by tapping
the circumference, shall not deviate by more than the values given below:
Size
> 2 3/8
> 2 3/8 and < 4 ½ (Continuous
welded )
> 4 1/2 and < 16 (406.4 OD)
> 16 and < 20 (508 mm OD)
> 20 and < 36 (914.4 mm OD)
> 36
Tolerance
+ 0.8 mm
+ 1.0 mm
+ 2.5 mm
+ 3.0 mm
+ 3.0 mm(subject to 0.25 % of
specified OD)
+ 3.0 mm
20
Doc: MTD 19 (4672) W
9.3.1.1 Pipe end – The diameter tolerances for the pipe ends indicated in Table 10.
Table 11 shall be applicable on the inside diameter. The outside diameter based on the
circumferential measurement over a length of 100 mm from the end shall comply with
the tolerance specified in Table 10. Inside diameter shall be calculated as ID = (OD –
2WT) where ID, OD &WT are the inside diameter, specified outside diameter and
specified wall thickness respectively.
9.3.1.2 Out of roundness – Out of roundness :
Both ends of each pipe should be checked using an internal ring gauge and
externaldiameter of pipe which shall not less than:
a) Pipe ID minus 1.6 mm for < 273 mm OD
b) Pipe ID minus 2.4 mm for 323 < OD > 457 mm OD
c) Pipe ID minus 5.0 mm OD for > 508 mm OD
Each pipe shall be measured for conformance to the above requirements. All
dimensions and tolerance shall be measured and recorded at least 3 times per
operating shift (12 hours maximum)
.
9.3.2 Wall Thickness – Each length of pipe shall be measured for conformity to the
specified wall thickness requirement. Wall thickness measurements shall be made with
a mechanical caliper or with a properly calibrated nondestructive inspection device of
appropriate accuracy. In case of dispute, the measurement determined by use of the
mechanical caliper shall be binding. The mechanical caliper shall be fitted with contact
pins having circular cross section of 6.4 mm diameter. The end of the pin contacting the
inside surface of the pipe shall be rounded to a maximum radius of 38.1 mm for pipe of
size 6 5/8 or larger, and to a maximum radius of d/4 for pipe of smaller than size 6 5/8,
with a minimum radius of 3.2 mm .The end of the pin contacting the outside surface of
the pipe shall be either flat or rounded to a radius of not less than 38.1 mm.
The wall thickness of each pipe shall be checked along the circumference at both
endsand at the mid location pipe at 12 o’clock, 3 o’clock, 6 o’clock and 9 o’clock
position. The tolerance on specified wall thickness shall be as given below. Wall 23/8
thickness shall be measured and recorded at least 3 times per operating shift (12 h
maximum)
Tolerance on Wall Thickness (Percent of Specified Wall Thickness)
Size
<2
>2
> 20
> 20
Type of Pipe
and < 20
All
All
Welded
Seamless
Grade B or Lower
+ 20.0, – 12.5
+ 15.0, – 12.5
+ 17.5, – 12.5
+ 15.0, – 12.5
21
Grade X 42 or Higher
+ 15.0, – 12.5
+ 15.0, – 12.5
+ 19.5, – 8.0
+ 17.5, – 10.0
Doc: MTD 19 (4672) W
*
Where negative tolerances smaller than those listed are specified by the purchaser, the
positive tolerance shall be increased to the applicable total range in percent less thickness
negative tolerance.
9.3.3 Mass - For plain-end pipe, the tolerance on calculated mass shall be as specified
in Table 12. For threaded-and- coupled pipe, the tolerance on calculated or adjusted
calculated mass shall be as specified in Table 11.
Full-length calculated mass shall be determined in accordance with the following
equation:
WL = ( wpe x L )+ ew
Where
W L = calculated mass of a piece of pipe of length L , kg
wpe = plain-end mass per unit length rounded to the nearest 0.01 kg/m
L = length of pipe, including end finish, as defined in 9.3.4, m
ew = weight gain or loss due to end finish kg. For plain-end pipe,
ew is equal to 0.
the plain-end weight per unit length, wpe shall be calculated using the following equation
and rounded to the nearest 0.01 kg/m
SI unit equation (kg/m) = wpe = 0.024 66 (D - t) t
Where
D = specified outside diameter in mm,
t = specified wall thickness in mm,
Each length of pipe of size 5 9/16 or larger shall be weighted separately; length of pipe
smaller than size 5 9/16 shall be weighed either individually or in convenient groups, at
the option of the manufacturer. For all sizes of pipe, the order item weights and , where
applicable, the carload weights shallbe determined. Threaded-and-coupled pipe shall be
weighed with couplings screwed on but without thread protectors, except for carload
determinations for which proper allowance shall be made for the weight of the thread
protectors. Threaded-and-coupled pipe may be weighed before the couplings.
9.3.4 Length – Unless otherwise agreed upon between the purchaser and the
manufacturer, pipes shall be furnished in single random lengths or double random
lengths as specified by the purchaser. Tolerances on the length shall be as specified in
22
Doc: MTD 19 (4672) W
Table 13. For threaded-and-coupled pipe, the length shall be measured to the outer
face of the coupling. The length of threaded-and-coupled pipe may be determined
before the couplings are attached, provided that proper allowance is made for the
length of the couplings. Each length of pipe shall be measured, except that pipe made
in lengths that are uniform within 0.03 m need not be individually measured, provided
that the accuracy of the length is verified at least once per 4 hours per operating shift.
The accuracy of length measuring devices for lengths of pipe less than 30 m shall be +
0.03 m .
9.3.5 Straightness – The deviation from a straight line for all pipe size shall not exceed
0.2% ofpipe length. Each pipe shall be checked for conformance to this requirement.
Straightness shall be measured and recorded at least 3 times per operating shift (12
hours maximum).
9.3.6 Jointers – By agreement between the purchaser and the manufacturer, skelp end
welds in finished pipe shall be permitted at jointer welds, provided that there is a
circumferential separation of at least 152.4 mm between the junction of the skelp end
weld and the jointer weld and the junction of the helical seam and the jointer weld.
10
PIPE ENDS
10.1 General – The pipe ends shall be plain, threaded, belled or prepared special
coupling. Helical seam pipe shall not be threaded. The inside and outside edges of the
ends of all pipes shall be free of burrs.
10.2 Threaded Ends (PSL 1 Only) – Threaded ends shall conform to the threading,
thread inspection and gauging requirements specified in API Std 5B. One end of each
length of threaded pipe shall be provided with a coupling conforming to the
requirements of 12, in effect at the date of manufacture of each coupling (see Note 1)
and the other end with thread protection conforming to the requirements of 17.2.
Coupling shall be screwed onto the pipe handling-tight (see Note 2), except that they
shall be applied power-tight if so specified on the purchase order. A thread compound
shall be applied to cover the full surface of either the coupling or pipe engaged thread
before making up the joint. All exposed threads shall be coated with this thread
compound. Unless otherwise specified on the purchase order, the manufacturer may
use any thread compound that meets the performance objectives set forth in API RP
5A3. a storage compound of distinct colour may be substituted for this thread
compound on all exposed threads. Whichever compound is used shall be applied to a
surface that is clean and reasonably free of moisture and cutting fluids.
NOTE 1 — Unless otherwise specified on the purchase order, it is not mandatory that both the pipe and coupling of each
threaded and coupled product be manufactured to the same edition of this specification.
NOTE 2 -- Handling-tight shall be defined as sufficiently tight that the coupling cannot be removed except by using a
wrench. The purpose of making up couplings handling-tight is to facilitate removal of the couplings for cleaning and
inspecting threads and applying fresh thread compound before laying the pipe. This procedure has been found necessary
to prevent thread leakage, especially in gas lines, because manufacturer-applied couplings made up power-tight,
alt6hough leak-proof at the time of makeup, may not always remain so after transportation, handling and laying
23
Doc: MTD 19 (4672) W
10.3 Plain Ends – Unless specified otherwise, plain-end pipes shall be furnished with
ends beveled to an angle of 300 ( +50 - 00 ) measured from a line drawn perpendicular to
the axis of the pipe, and with a root face of 1.6 + 0.8 mm the pipe ends shall have all
burrs removed from both the inside and outside edges. For seamless pipes, where
internal machining is required to maintain the root face tolerance, the angle of the
internal taper measured from the longitudinal axis shall not be larger than that listed
below:
Specified Wall Thickness
Maximum Angle of Taper, deg
Less than 10.6 mm
10.6 mm to 14.1 mm
14.1 mm to 16.9 mm
Over 16.9 mm
7
9.5
11
14
For removal of internal burr on welded pipe of 114.3 mm outside diameter and larger,
the internal taper measured from the longitudinal axis, shall not be larger than 70
For pipe size 2 3/8 and larger, the ends shall be cut square within 1.6 mm measured
not less than 4 hours per operating shift.
Both ends of pipe with filler metal welds shall have the inside reinforcement removed for
a distance of approximately 101.6 mm from the end of the pipe.
10.4 Belled Ends (PSL 1 Only) – If so required by the purchaser, pipe with specified
wall thickness 3.6 mm and less shall be furnished with one end belledfor bell and spigot
joints in accordance with Fig 6. the belled end shall be visually inspected for
workmanship and defects.
10.5 Ends prepared for Special Couplings (PSL 1 only) – If so required by the
purchaser, pipe shall be furnished with ends suitable for use with special couplings such
as Dresser, Victaulic or other equivalent special couplings. Such pipe shall be sufficiently
free from indentations, projections or roll marks for a distance of 203 mm from the end of
the pipe to permit proper makeup of coupling.
11
WORKMANSHIP AND FINISHES
11.1 Imperfection of the following types shall be considered poor workmanship. Pipes
containing such imperfections shall be rejected. The manufacturer shall take all
reasonable precautions to minimize re-occurring damage to the pipe.
11.2 Dents -- The pipe shall contain no dent greater than 6.4 mm measured as the gap
between the lowest point of the dent and a prolongation of the original contour of the
pipe. The length of the dent in any direction shall not exceed one-half of the pipe
diameters. All cold-formed dents deeper than 3.2 mm with a sharp bottom gouge shall
be considered a defect. The gouge may be removed by grinding.
24
Doc: MTD 19 (4672) W
11.3 Offset of Plate Edges – For pipe with filler metal welds with wall thickness 12.7
mm or less, the radial offset (misalignment) of plate edges in the weld seams shall not
be greater than 1.6 mm . For pipe with filler metal welds with wall thickness over 12.7
mm, the radial offset shall not be greater than 0.125 t or 3.2 mm whichever is smaller.
For electric welded pipe, the radial offset of plate edges plus flash trim shall not be
greater than 1.5 mm . for laser welded pipe, the radial offset of plate edges plus weld
reinforcement trim shall be no greater than 1.5 mm
11.4 Out-of-line Weld Bead for Pipe with Filler Metal Welds – A misalignment of
weld seam exceeding 3.5 mm shall be rejected. The misalignment shall be measured
on radiographic film and calculated using the formula (a+b) / 2 where a and b are the
relative offset of the outside edges of the seam Fig 7 All pipes shall be checked for out
of line weld bead and shall be measured and recorded at least 3 times per operating
shift (12 hours maximum). (GAIL will modify the clause along with figure)
11.5 Height of Outside and Inside Weld Bead (Submerged Arc Welds) – The weld
bead shall not extend above the prolongation of the original surface of the pipe by more
than the amount listed below:
Wall Thickness, mm
Maximum Height of Weld Bead, mm
12.7 mm
Over 12.7 mm
3.2 mm
4.8 mm
Weld beads higher than permitted by the requirements of this paragraph may be ground
to acceptable limits at the option of the manufacturer. The height of the weld bead shall
in no case come below a prolongation of the pipe (outside or inside the weld bead)
except that contouring by grinding.
11.6 Height of Weld Bead of Electric Welded Pipe – The inside weld bead (flash) of
electric welded pipe shall not extend above the prolongation of the original inside surface
of the pipe by more than 1.5 mm. In case the bead height is maintained within 1.5 mm,
no inside trimming of weld bead shall be necessary. The outside weld bead of electric
welded pipe shall be trimmed to an essentially flush condition.
11.7 Height of Weld Reinforcement of Laser Welded Pipe – The inside weld
reinforcement of laser welded pipe shall not extend above the prolongation of the
original inside surface of the pipe by more than 1.5 mm. In case the reinforcement
height is maintained within 1.5 mm, no inside trimming of weld bead shall be necessary.
The outside weld reinforcement of laser welded pipe shall be trimmed to an essentially
flush condition. Laser welds may have underfills, which are acceptable within the limits
of 11.12.
11.8 Trim of Inside Weld Bead of Electric Welded Pipe and Trim of Inside Weld
Reinforcement of Laser Welded Pipe – The depth of groove resulting from removal of
25
Doc: MTD 19 (4672) W
internal weld bead (flash) of electric welded pipe or removal of the internal weld
reinforcement of laser welded pipe shall not be greater than the amount listed below:
Wall Thickness, mm
Maximum depth of Trim, mm
3.8 mm or less
More than 3.8 mm and less than 7.6
mm
Equal or more than 7.6 mm
0.10 t
0.4 mm
0.05 t
Depth of groove is defined as the difference between the wall thickness measured
approximately 25mm from the weld line and the remaining wall under the groove.
11.9
Hard Spots – Any hard spot having a minimum dimension greater than 50.8
mm in any direction and a hardness greater than or equal to HRC (327 HB) or 248 HV
shall be removed as a cylinder.
11.10 Cracks, Sweats and Leaks – All cracks, sweats and leaks shall be considered
defects.
11.11 Laminations – a lamination is an internal metal separation creating layers
generally parallel to the surface. Any lamination or inclusion extending into the face or
bevel of the pipe and having a visually determined transverse dimension exceeding 6.4
mm is considered a defect. Pipe containing such defects shall be cut back until no
lamination or inclusion is greater than 6.4 mm.
11.12 Arc Burns – Arc burns, defined as localized points of surface melting caused by
arcing between electrode or ground and pipe surface, shall be considered defects.
Dispositions of pipe containing arc burn shall be in accordance with 12 except that
removal of defects by grinding shall be subject to the following additional condition. Arc
burns may be removed by grinding, chipping or machining. The resultant cavity shall be
thoroughly cleaned and checked for complete removal of damaged material by etching
with a 10 percent solution of ammonium persulphate or a 5 percent solution of nital.
NOTE - Contact marks, defined as intermittent marks adjacent to the weld line, resulting from the electrical contact
between the electrodes supplying the welding current and the pipe surface are not defects.
11.13 Undercuts – Undercutting on submerged arc welded pipe is the reduction in
thickness of the pipe wall adjacent to the weld where it is fused to the surface of the
pipe. Undercutting may be located and measured visually.
a) Minor undercutting on either the inside or the outside of the pipe is defined as follows
and is acceptable without repair or grinding:
26
Doc: MTD 19 (4672) W
i) Maximum depth of 0.8 mm and not exceeding 12.5 percent of the specified wall
thickness with a maximum length of one-half of the specified wall thickness and
not more than two such undercuts in any 0.3 m(1 ft) of the weld length.
ii) maximum depth of 0.4 mm in any length
b) Undercuts longer than one-half of the wall thickness and 0.4 to 0.8 mm in depth, but
not exceeding 12.5 percent of the specified wall thickness, shall be removed by
grinding. Undercuts greater in depth than 0.8 mm shall be considered injurious.
11.14 Underfills – Underfills of laser welded pipe is a depression on the weld faceor
root surface extending below the adjacent surface of the base metal. Underfills can best
be located visually.
a) Underfills on the inside of the pipe shall be considered a defect.
b) Minor underfills on the outside of the pipe are defined as follows and are
acceptable without repair or grinding :
i) Maximum depth not exceeding 5 percent of the specified wall thickness
with a maximum length of two times the specified wall thickness, with a
remaining wall thickness of 87.5 percent of the specified wall thickness
and not more than two such underfills in any 0.3 m of weld length.
Furthermore, the coincident combination of underfills, other imperfections,
grinds and weld trim on the outside and inside surfaces of laser welded
pipe shall not reduce the remaining wall thickness to less that permitted in
9.2.2.
ii) Maximum depth of 0.4 mm in any length
11.15 Other Defects – Any imperfection having a depth greater than 12.5 percent of
the specified wall thickness measured from the surface of the pipe shall be considered a
defect. Pipes containing such injurious defects may be repaired by one of the following
methods:
a) By grinding provided the remaining wall thickness is within the specified limits
b) By cutting off a portion of the pipe containing the defect such that the
remaining length is within the tolerances specified.
c) In accordance with Annex D
12
DISPOSITION OF PIPE CONTAINING DEFECTS
Pipe containing a defect shall be given one of the following dispositions:
a)
The defect shall be removed by grinding in such a way that the ground area
blends in smoothly with the contour of the pipe. Complete removal of the defect
27
Doc: MTD 19 (4672) W
shall be verified and the wall thickness in the ground area shall be as specifed in
9.3.2 (for arc burns, see also 11.10)
b)
The defective area shall be repaired by welding in accordance with Annex D,
except that for PSL 2 pipe, defects in pipe body or in seam welds made without
filler metal shall not be repaired by welding.
c)
The section of pipe containing the defect shall be cut off within the limits of
requirements on length
d)
The entire pipe shall be rejected.
13
HYDROSTATIC TESTS
13.1 Each length of pipe shall withstand without leakage, a minimum hydrostatic
pressure as specified in 13.2. Hydrostatic test shall be carried out after cold expansion
where applicable. Test pressure shall be held for a minimum of 5 seconds for PSL 1
and 15 seconds for PSL 2, for all sizes and grades of pipes. For threaded and coupled
pipe, the test shall be applied with the couplings made up power-tight, if power-tight
make up is specified in the purchase order., except the pipe sizes larger than 323.85
mm which may be tested in the plain-end condition. For threaded pipe furnished with
couplings made up handling tight, the hydrostatic test shall be made on the pipe in the
plain end or threads only condition or with couplings applied, unless otherwise agreed
upon by the purchaser and the manufacturer.
Whenever, a hydroistaticpressure that producea hoop stress greater than 90% of the
SMYS, by agreement between the purchaser and manufacturer, the hydrostatic test
pressure shall comply the requirements specified in Annex H () `End load compensation
for Hydrostatic test pressures in excess of 90% of SMYS’.
13.1.1
In order to ensure that every length of pipe is tested to the required test
pressure each tester (except those on which continuous welded pipe is tested) shall be
equipped with a recording gauge that will record the test pressure and duration of time
the pressure is applied to each length of pipe, or shall be equipped with some positive
and automatic or interlocking device to prevent pipe from being classified as tested until
the test requirements (pressure and time) have been complied with. Such records or
charts shall be available for examination at the manufacturer’s facility by the purchaser’s
inspectors. The test pressure measuring device shall be calibrated by means of a dead
weight tester or equivalent within the 4 months prior to each use. The test pressure for
all sizes and grades of pipe shall have a minimum range of 1.5 times and maximum
range of 4 times the test pressure. The pressure gauge shall be calbrated by means of
dead weight tester only.
13.2 The minimum test pressure shall be the standard test pressure given in Table 8,
9, 10A, 10B, or 10C; the alternate test pressure given in Table 9A, 9B, or 9C if so
specified in the purchase order. The test pressure may be higher than the standard as
28
Doc: MTD 19 (4672) W
agreed between the purchaser and the manufacturer (see Note 1). The minimum test
pressures for grades, outside diameters and specified wall thickness not listed shall be
computed by the formula given in Note 2. The test pressure for the intermediate wall
thickness shall be equal to the test pressure specified for the next higher wall thickness.
When the purchase order specified a hgydrostatic test pressure that will produce a hoop
stress greaterthan 90% of the specified minimum yield strength, by agreement between
the purchaser and the manufacturer, the hydrostatic test pressure shall be determined
in accordance with Annex H
NOTE 1 – The hydrostatic test pressures specified in these Tables are mill nspection test pressures. They are not
intended to be used as a basis for design and they do not necessarily have any direct relationship to working pressures.
NOTE 2 – The test pressure given in Table 7, 8, 9A, 9B, or 9C were computed by the following formula
P=
D
2000 St
P = Hydrostatic test pressure in kPa (psi);
S = Fibre stress in Mpa (psi), equal to a percentage of the specified minimum yield
strength for the various sizes as shown in the tabulation below ;
t = Specified wall thickness in mm;
D = Specified outside diameter in mm
Grade
YSt 172 (A25)
YSt 207 (A)
YSt 241 (B)
YSt 290 (X42)
to
YSt
552
(X80)
Size
5 9/16*
> 2 3/8 **
> 2 3/8 **
< 5 9/16
> 5 9/16 and < 85/8
> 85/8 and <20
> 20
Percent of Specified Minimum
Yield Strength
Standard Test
Alternate Test
Pressure
Pressure
60
-60
75
60
75
+
60
75#
75 +
75#
85 +
85#
+
90
90#
*
Test pressure were limited to 19 300 kPa. Test pressure for other sizez were
established arbitrarily.
**
Test pressure were limited to 17 200 kPa for 3 ½ and smaller, and to 17 200 kPa for
sizes larger than 3 ½. Test pressure for other sizes were established arbitrarily.
29
Doc: MTD 19 (4672) W
+
Test pressure for Grade YSt 290 (X 42) through YSt 552 (X80) were limited to 20,700
kPa to accommodate hydrostatic tester limitation.
#
Test pressure for Grade YSt 290 (X 42) through YSt 552 (X80) were limited to 50,000
kPa for sizes < 16 and 25 000 kPa for sizes>16
13.3 Supplementary Hydrostatic Tests – By agreement between the purchaser and
the manufacturer, for Grade YSt 290 (X42) and higher, the manufacturer shall make
additional internal pressure tests, which may involve one or more of the following
methods. In all supplementary hydrostatic tests, the formula given in 13.2 shall be used
for stress calculations. The conditions of testing shall be as agreed upon.
a)
b)
c)
Hydrostatic destructive tests in which the minimum length of the specimen is ten
times the outside diameter of the pipe, but need not exceed 12.2 m.
Full-length destructive tests made by the hydrostatic pressure water column
method.
Hydrostatic transverse yield strength tests using accurate strain gauge (see Note )
NOTE – Acceptable gauges are the roller –chain ring expansion gauge, the metallic bonded resistance strain gauge or other
suitable gauge of similar accuracy.
14
NON-DESTRUCTIVE TESTING
14.1 Qulification of Personnel – For non-destructive inspection testing personnel
shall be qualified as per IS 13805.
14.2 Method of Inspection - Except for Grade YSt 172 (A25) , the welded seam of pipes
of sizes 60.3 mm OD and larger shall be non-destructively tested for full length in
accordance with the applicable methods given in Table 14. In addition, the skelp end
weld in finished helical seam pipe shall be nondestructively tested in accordance with
the applicable methods given in Table 14. All PSL 2 seamless pipe and PSL 1 Grade B
quenched and tempered seamless pipe shall be nondestructively inspected for full
length in accordance with the applicable methods given in Table 15. When specified on
purchase order, other PSL 1 seamless pipe shall be nondestructively inspected in
accordance with the applicable methods given in Table 15. The location of equipment in
the mill shall be at the discretion of the manufacturer, except the following:
a) Required non destructive testing of weld seams of cold expanded pipe shall be
performed after cold expansion ; and
b) Required nondestructive testing of weld seam shall take place after all heat
treating and cold expansion operations, if performed , but may take place before
cropping , beveling and end sizing.
14.2.1 The longitudinal edges of the plate/skelp shall be 100 percent ultrasonically
inspected over a width of at least 25 mm from the trimmed plate/skelp edge/finished
pipe. Remaining plate/skelp shall be ultrasonically tested for lamination using an
30
Doc: MTD 19 (4672) W
oscillating or straight running pattern probes, so as to provide inspection coverage of at
least 20 percent of the plate / skelp surface/ finished pipe uniformly spread over the
area. Location showing indication above the acceptance limits may be re-examined by
manual ultrasonic method. If no defects are located during re-examination, the original
findings may be ignored. Additional scanning may be requested by Purchaser’s
representative to check the questionable areas. This requirement is applicable for
PSL-2 only.
14.2.2 For submerged arc welded pipe and gas welded pipe, the weld at each pipe
end for a minimum distance of 200 mm shall be inspected by radiographic methods in
accordance with 14.2
14.2.3 By agreement between the purchaser and the manufacturer and when specified
on the purchase order electric welded and laser welded pipe shall be nondestructively
tested in accordance with Annex F.
14.3 Pipe End Weld Inspection
When anautomated ultrasonic orelectromagnetic inspection system(combined
equipment, operating procedures and personnel) is applied to meet the requirements of
14.1, the weld at the end of the pipe that isnot covered by the automated inspection
system shall be inspected for defects by ultrasonic angle beam or radiogr4aphic
methods as appropriate.
For submerged arc welded pipe and gas metal arc welded pipe, the weld at each
pipe end for a minimum distance of 200 mm shall be inspected by radiographic
methods. The results of such radiographic inspecti0on shall be recorded on either film
or another imaging medium.
14.4 Pipe End Inspection –Seamless
When an automated ultrasonic or el4ectromagnetic inspection system (combined
equipment, iperating procedures and personnel\0 is applied to meetthe requirements of
14.1, the end of the pipe that is not covered by the automated inspection system shall be
inspected for defects either by ultrasonic angle beam or magnetic particle methods at the
option of the manufacturer.
14.5 Radiological Inspection – Weld Seams
14.5.1 Radiological Inspection Equipment – the homogeneity of weld seams examined
by radiological methods shall be determined by means of X- rays directed through the
weld material in order to create a suitable image on a radiographic film, a fluorescent
screen, or another X-ray imaging medium, provided that the required sensitivity is
demonstrated.
31
Doc: MTD 19 (4672) W
14.5.2 Radiological Sensitivity Reference Standard – Unless otherwise specified on
the purchase order, the reference standard shall be the ASTM hole-type image quality
indicator (IQI) described in 14.2.3, the ASTM wire-type image quality indicator described
in 14.2.4 or the ISO wire type image quality indicator described in 14.2.4. By agreement
between the purchaser and the manufacturer, other standard image quality indicators
may be used, provided that an equivalent or better sensitivity is achieved.
14.5.3 ASTM Hole-type Image Quality Indicator – When ASTM hole-type image quality
indicators are used, they shall be in accordance with ASTM Standard E 1025. The
image quality indicator shall be placed and adjacent to the weld on shim material that is
radiologically similar to the pipe material and is sufficiently thick to be capable of
providing a film density at the IQI location. For fluoroscopic inspection, the thickness of
the image quality indicator used shall be as given in Table 16 for the applicable weld
thickness. For radiographic inspection, the thickness of the image quality indicator used
shall be as given in Table 17 for the applicable weld thickness.]
14.5.4 Wire-type Image Quality Indicators – When ISO wire-type image quality
indicators are used, they shall be Fe 1/7, Fe 6/12 or Fe 10/16, in accordance with ISO
Standard 1027 and the essential wire diameter shall be as given in Tables 18 and 19
for the applicable weld and wall thicknesses. When ASTM wire-type image quality
indicators are used, they shall be in accordance with ASTM Standard E 747 and the
essential wire diameters shall be as given in Table 20 and 21 for the applicable weld
and wall thicknesses. The image quality indictor used shall be placed across the weld at
a location representative of full weld reinforcement and shall contain both essential wire
diameter; alternatively, two image quality indicators shall be used, one placed across
the weld and the other placed on the base metal.
14.5.5 Verification of Standardization -- For dynamic methods at operational speeds,
an image quality indictor shall be used to check the sensitivity and adequacy of the
technique on one pipe in every lot of 50 pipe, but at least once per 4 hours per
operating shift. For initial adjustment of the technique using the image quality indicator,
the pipe may be held in a stationary position. For film radiographic methods, an image
quality indicator shall appear on each exposure. For hole-type IQIs, proper definition
and sensitivity is attained when the essential hole is clearly visible to the operator. For
wire-type IQIs, proper definition and sensitivity is attained when the essential wire
diameters of the image quality indicator used are clearly visible to the operator in the
applicable area (weld or pipe body).
14.5.6 Acceptance Limits for Radiological Inspection – Radiological inspection shall be
capable of detecting weld imperfections and defects as described in 14.2.7 and 14.2.8.
14.5.7 Imperfection observed during Radiological Inspection – The maximum
acceptable size and distribution of slag inclusion and / or gas pocket imperfections are
given in Tables 22 and 23 and Fig 8 and 9 (see note). The important factors to be
considered in determining if imperfections are acceptable are the size and spacing of
the imperfections and the sum of their diameters in a0n established distance. For
32
Doc: MTD 19 (4672) W
simplicity, the distance is established as any 150 mm length, Imperfections of this type
usually occur in an aligned pattern, but no distinction is made between aligned and
scattered patterns. Also, the distribution patte4rn may be of assorted sizes.
NOTE – Unless the imperfections are elongated, it cannot be determined with assurance whether the radiological
indications represent slag inclusion or gas pockets. Therefore, the same limits apply to all circular-type imperfections.
14.5.8 Defects observed during Radiological Inspection -- Cracks, lack of penetration,
lack of completer fusion and imperfections greater in size and, or distribution than
shown in Table 21 and 22 and Fig 7 and 8, as indicated by radiological inspection, shall
be considered defects. Pipe containing such defects shall be given any of the
disposition specified in 12.
15
COUPLINGS
15.1 Couplings -- Couplings for grades YSt 207 (A) and YSt 241 (B) pipes shall be
seamless and shall be made of a grade of material at least equal in mechanical
properties to that of the pipe. Couplingsfor grade YSt 172 (A25) pipe shall be seamless
or welded, and shall be made of steel. By agreement between the purchaser and the
manufacturer, welded couplings may be supplied on pipe 355.6 mm and larger, if the
coupling are properly marked.
15.2 couplings shall conform to the dimensions and tolerances shown in Table 24 read
with Fig 10
NOTE – Couplings given in Table 24 are suitable for pipe having dimensions as given in Table
7 and 8
15.3 Threading – Couplings threads shall conform to the requirements given in API
5B.
15.4 Couplings shall be free from blisters, pits, cinder marks and any other defects that
would impair the efficiency of the coupling or break the continuity of the thread.
15.5 Tensile Tests – A tensile test shall be made on each heat of steel from which
couplings are produced and the coupling manufacturer shall maintain a record of such
tests. This record shall be open to inspection by the purchaser. At the option of the
manufacturer, tensile test may be made on the finished couplings.
16
WELD REPAIRS
16.1 Defects in weld seams made with filler metal found by ultrasonic methods of
inspection may be repaired by welding and reinspected nondestructively in accordance
with Annex D. For PSL 1 pipe, defects in weld seams made without filler metal found by
ultrasonic or electromagnetic methods of inspection may be repaired by welding and
reexamined nondestructively in accordance with Annex D, only by agreement between
33
Doc: MTD 19 (4672) W
the purchaser and the manufacturer. For PSL 2 pipe, defects in weld seams made
without filler metal shall not be repaired by welding.
17 COATING AND PROTECTION
17.1 Coatings – Unless otherwise specified by the purchaser, pipe shall be supplied
either uncoated or with a temporary external coating to minimize rusting in transit, at the
option of the manufacturer. Temporary coatings should be hard to the touch and
smooth, with minimum sags. Where pipes are bundled for transport, all qualities of
pipes shall be packed in accordance with IS 4740
17.2 Thread Protection – On pipe smaller than size 2 3/8, the thread protectors shall
be suitable fabric wrapping or suitable metal, fibre or plastic protectors. On pipe of size
2 3/8 and larger, the thread protectors shall be of such design, material and mechanical
strength to protect the thread and end of the pipe from damage under normal handling
and transportation condition. The thread protectors shall cover the full length of the
thread on the pipe and exclude water and dirt from the thread during transportation and
the period of normal storage. The normal storage period shall be considered
approximately one year. The thread forms in protectors shall be such that the pipe
threads are not damaged by the protectors. Protector material shall contain no
compounds capable of causing corrosion or promoting adherence of the protectors to
the threads and shall be suitable for service temperature – 460C to + 660C.
18
SAMPLING FOR PIPES
Lots for the purpose of drawing samples all pipes bearing same designation and
manufactured under a single process shall be grouped together to constitute a lot. Each
lot shall be sampled separately and assessed for conformity to this specification.
19
DOCUMENTS
19.1 Certification
19.1.1 PSL 1 Certificationn Requirements
Themanufacturer shall, upon request by the purchaser, furnish to the to the purchaser a
certificate of compliance stating that the material has been manufactured, sampled,
tested and inspected in accordance with this specification and has been found to
meetthe requirement.
A Material Test Report, Certificate of Complaince or similar document printed from or
used in electronic form from an electronic date interchange (EDI) transmission shall be
regarded as having the same validity as a counterpart printed in the certifier’s facility.
The content of the EDI transmitted document must meet the requirements of this
specification and conform to any existing EDI agreement between the purchaser and
supplier.
34
Doc: MTD 19 (4672) W
Where additionalinfomation is required, including the results of mechanical testing. SRI
15 shall be specified on the purchase order (see Annex F)
19.1.2 PSL 2 Certification Requirements
The manufacturer shall provide to the purchaser certifgicates of compliance and test
results in compliance with SR 15.1 (see Annex F)
19.1.3 Retention of Records
Tests and inspections requiring retention of rtcords in this specification are Chemical
properties,Mechanical tests, Hydrostatic tests, Nondestructive inspection, Fluoroscopic,
Welded jointers and Repair welding procedure. Such records shall be retained by the
manufacturer and shall be made availbel to the purchaser upon request for a 3-year
period after the date of purchase from the manufacturer.
20
PIPE LOADING
When the manufacturer is responsible for the shipment of pipe, the manufacturer shall
prepare and follow loading diagrams which detail how the pipe is arranged, protected
and secured on trucks, railcars, barges or oceangoing vessels as applicable. The
loading shall be designed to prevent end damage, abrasion, peening and fatigue
cracking. The loading shall comply with any rules, codes, standard, or recommended
practices which are applicable.
21
MARKING
21.1 Pipe and pipe couplings shall be marked by the manufacturer as specified
hereafter. The required markings shall be paint-stenciled and shall be placed on the one
weld surface of each length of pipe, starting approximately 300 mm from the end , in the
sequence given below. The required marking on couplings shall be die stamped unless
agreed between the purchaser and the manufacturer, in which case it shall be paint
stenciled. If agreed between the purchaser and manufacturer, some of the markings
may be placed on the inside surface. Additional markings as desired by the
manufacturer or as requested by the purchaser are not prohibited. The sequence of
marking shall be as follows:
a)
Manufacturer’s name and trade mark;
b)
IS No. that is IS 1978
c)
Size, that is specified outside diameter and specified wall thickness, in mm;
d)
Grade and Class;
35
Doc: MTD 19 (4672) W
e)
Product Specification Level (PSL);
f)
Process of Manufacture – The symbols to be used are as follows:
i) Seamless pipe
ii) Welded pipe, except continuous welded and laser welded
iii) Continuous welded pipe
iv) Laser welded pipe
g)
i)
ii)
iii)
iv)
S
E
F
L
Heat Treatment – the symbols to be used are as follows:
Normalized or normalized and tempered
Subcritical stress relieved
Subcritical age hardened
Quench and tempered
HN
HS
HA
HQ
h)
Test pressure – the test pressure in Mpa preceeded by the word ‘TESTED’ shall
be paint-stenciled;
j)
Supplementary requirements (see Annex A)
k)
Length – In addition to the identification markings stipulated above, the length of
the finished pipe (in metres and centimeters) shall be paint-stenciled on the
inside surface at a place convenient to the manufacturer but starting within 600
mm of the end of the pipe. By agreement between the manufacturer and the
purchaser, the length marking may be placed inside the pipe, at a convenient
location.
21.2 Die-Stamped Markings – The manufacturer at the option may either hot diestamp (930C or higher) plate or pipe or cold die-stamp plate or pipe if it is subsequently
heat treated. Unless agreed otherwise between the manufacturer and purchaser, cold
die-stamping is prohibited for pipe or plate not subsequently heat treated and for all
pipes with wall thickness 4.0 mm or less. Cold die-stamping shall be done with rounded
or blunt dies. For welded pipe, the die-stamping shall be done at a distance of at least
25 mm from the weld.
21.3 By agreement between the manufacture and the purchaser, a colour codes
band shall be marked on inside surface of finished pipe for identification of pipes of
same diameter but different wall thickness, as indicated in the purchase order. The
colour code band shall be 50 mm wide and shall be marked at a distance of 150 mm
from pipe ends.
36
Doc: MTD 19 (4672) W
21.4 BIS Certification Marking
21.4.1 The pipes may also be marked with the Standard Mark, details for which may be
obtained from the Bureau of Indian Standards.
21.4.2 The use of the Standard Mark is governed by the provisions of the Bureau of
Indian Standards Act, 1986 and the Rules and Regulations made thereunder. The
details of the conditions under which the license for the use of Standard Mark may be
granted to manufacturer or producer may be obtained from Bureau of Indian Standards.
37
Doc: MTD 19 (4672) W
ANNEX A
SUPPLEMENTRY REQUIREMENTS
[Cl 4.1, 8.2.1 d), 8.2.2 , 8.5.1 and 14.2]
A-1 GENERAL
A-1.1 By agreement between the purchaser and the manufacturer and when specified
in the purchase order, the supplementary requirements given in A-2 to a-8 shall apply.
A-2
SUPPLEMENTARY REQUIREMENT SR-3 – COLOUR IDENTIFICATION
A-2.1
Grade YSt 317 (X46) and higher grade pipe in sizes 114.3 mm outside
diameter and larger shall be identified by colour in accordance with the colour code
given in A-2.3.
A-2.2
The manufacturer shall apply a 50 mm daub of paint of the appropriate colour
on the inside surface at one end of each length of pipe.
A-2.3
The grade identification colour are as follows:
Grade
Colour
YSt 317 (X46)
YSt 359 (X52)
YSt 386 (X56)
YSt 414 (X60)
YSt 448 (X65)
YSt 483 (X70)
YSt 552 (X80)
Black
Green
Blue
Red
White
Purple
Yellow
A-3 SUPPLIEMENTARY REQUIREMENT SR-4 – NON-DESTRUCTIVE INSPECTION
OF SEAMLESS LINE PIPES
A-3.1 Suppliemntary Non-destructive Inspection – Seamless pipes shall be inspected
full lengh for longitudinal imperfections by either magnetic particle inspection or by
ultrasonic or electromagnetic methods. The location of the equipment in the mill shall
be at the discretion of the manufacturer. However, the non-destructive inspc etion shall
take place after all heat-treating and expansion operations, if performed, but may take
place before cropping, beveling and end sizing.
38
Doc: MTD 19 (4672) W
A-3.2 Magnetic Particle Inspection – When magnetic particle inspection is employed to
inspect for longitudinal imperfections, the entire outside surface shall be inspected. The
depth of all imperfections revealed by magnetic particle inspection shall be determined.
Imperfections revealed by magnetic particle inspection and determined to be greater in
depth than 12.5 percent of the specified wall thickness shall be classified as defects and
given one of the dispositions specified in 8.6.
A-3.3 Ultrasonic or Electromagnetic Inspection
A-3.3.1 Equipment – Any equipment utilizing the ultrasonic or electro-magnetic
principles and capable of continuous and uninterrupted inspection of the entire outer
surface of the pipe or tube may be used. The equipment shall be of sufficient sensitivity
to indicate defects and shall be checked as prescribed in A-3.3.2.
A-3.3.2 Reference Standards – A reference standard having the same nominal
diameter and thickness as the product being inspected shall be used to demonstrate the
effectiveness of the inspection equipment and procedures at least once every working
turn. The reference standard may be of any convenient length as determined by the
manufacturer. It shall be scanned by the inspection unit in a mnner simulating the
inspection of the product. For ultrasonic inspection, the reference standard shall
contain a machined notch as specified in Fig
. For electromagnetic inspection, the
reference standard shall contain either a machined notch as specified in Fig
or a
3.2 mm drilled hole. The notch shall be on the outer surface of the reference standard
and parallel to the longitudinal axis of the pipe or at the option of the manufacturer may
be oriented at such an angle as to optimize the detection of anticipated imperfections.
The 3.2 mm hole shall be frilled radially through the wall of the reference standard. The
inspection equipment shall be adjusted to produce a well-defined indication when the
reference standard is scanned by the inspection unit.
A-3.3.3 Acceptance Limits – Any imperfection that produces a signal greater than the
signal received from the reference standard shall be considered a defect unless it can
be demonstrated by the manufacturer that the imperfection does not exceed the
provision of 8.6. Pipe containing defects shall be given one of the disposition specified
in 8.6.
NOTE 1 – The reference standards defined above are convenient standards for calibration of non-destructive testing
equipment. The dimensions of these standards should not be construed as the minimum size imperfection detectable by
such equipment.
NOTE 2 - Reference standards other than the specific notch specific described above may be used by agreement
between the purchaser and the manufacturer.
A-3.4 Marking
A-3.4.1 Pipes non-destructively inspected in accordance with this requirement shall be
suitably marked.
NOTE 1- Depth of notch, h, shall be 12.5 percent of the nominal wall thickness of the pupe being inpected but not less
than 0.30 mm.
39
Doc: MTD 19 (4672) W
NOTE 2 - For ultrasonic and eddy current, the length of notch at full depth, L, shall be at least twice the width of the
scanning head.
NOTE 3 - For diverted flux, the length of notch shall be as required by the equipment design to provide a reproducible
signal when the reference standard is passed through the equipment shall be required to ensure reproducibility.
A-4 SUPPLEMENTARY REQUIREMENT SR-5 – FRACTURE TOUGHNESS
TESTING (CHARPY V-NOTCH) FOR PIPES 114.3 mm DIAMETER OR LARGER
A-4.1 Charpy V-notch tests shall be conducted in accordance with IS 1757 except as
modified herein. Either or both toughness criteria (see A-4 Shear Area or A-5 Absorbed
Energy) may be specified under this supplementary requirement.
A-4.2 Except for flattening specimens, the requirements of this supplementary
requirements are limited to pipe sizes and wall thicknesses from which a half size
specimen may be secured. The specimens shall be oriented circumferentially from a
location of 900 from the weld with the axis of the notch oriented through the pipe wall
thickness as shown in Fig. A-1.
A-4.3
Except as limited by item c) below, any of the following Charpy V-notch
specimens are permissible by agreement between the purchaser and manufacturer.
a)
Full-size specimen — Full-size specimens (10 mm by 10 mm) with or without tapered 3
ends may be used (see Fig. A-2).
b)
Subsize specimens – The largest possible subsize specimen (see Table A-1) with or
without tapered ends may be used. All dimensions other than specimen width are the
same as the full-size specimen. Selecting subsize specimens for pipe whose size
permits full-size specimens is also permissible by agreement between the purchaser
and the manufacturer.
c)
Flattened specimens – When because of combinations of diameter and wall thickness
the use of 2/3 size tapered end specimens is not practicable (see Table A-1), flattened
specimens, ½ size conventional specimens, or ½ size tapered end specimens shall be
used by agreement between the purchaser and the manufacturer. Flattened specimens
may be flattened at room temperature in the same manner as transverse tensile strip
specimens are prepared. Hot flattening, artificial aging, or heat tretment of flattened
specimens is not permitted. The flattened specimens shall have OD and ID surfaces
machined no more than sufficient to make them parallel, or the surfaces shall be wire
brushed ior cleaned without machining. The specimen width shall essentially represent
the full wall thickness of the pipe. All dimensions other than specimen width shall be the
same as full-size specimens. The user is cautioned that results of flattened specimens
and full-size or subsize specimens may not be correlated or directly compared with one
another.
40
Doc: MTD 19 (4672) W
A-4.5 If any Charpy V-notch test result for a heat of pipe fails to conform to the
applicable requirements given in SR 5A or SR 5.B , the manufacturer may elect to heat
treat the heat of pipe in accordance with the requirements of 8.5.2, considerate to be a
new heat, test it in accordance with the requirements of Cl 8.5.1, SR 5 and SR 6 that
are applicable requirements of this specification. After one reprocessing heat treatment,
any additional reprocessing heat treatment shall be subject to agreement with the
purchaser. For non-heat treated pipe, any reprocessed heat treatment shall be subject
to agreement with the purchaser. For heat treated pipe, any reprocessing with a
different type of heat treatment (see 5.7) shall be subject to agreement with the
purchaser.
A-5
SUPPLEMENTARY REQUIREMENT SR-5A – SHEAR AREA
A-5.1 Three transverse specimen shall betaken from one length of pipe from each heat
supplied on the order. The specimens shall be tested at 100C or at a lower temperature
as specified by the purchaser. The average shear value of the fracture appearance of
the three specimens shall not be less than 60 percent, and the all-heat average for each
order per diamenter size and grade shall not be less than 80 percent.
A-5.2
If the average of the three specimen from one heat does not meet the
requirement of 60 percent shear, the manufacturer may elect to repeat the tests on
specimens cut from two additional lengths of pipe from the same heat. If such
specimens conform to the specified requirements, all the lengths in the heat shall be
accepted except the length initially selected for test. If any of the retest specimens fail
topass this specified retest requirement, the manufacturer may elect to test specimens
cut from the individual lengths remaining in the heat.
A-5.3
The average shear value for a heat shall be the average of the original three
specimens if the average is 60 percent or more; the combined average of the retest
specimens , provided the average of each group of three specimens is 60 percent or
more; or, in the event individual lengths are tested, the combined average of all groups
of three specimens that meet 60 percent. The all-heat average value is the combined
average of the average shear value for each of the heats supplied for the order item.
A-5.4 If the all-heat average of the order does not meet the requirement of 80 percent
shear, the manufacturer shall be responsible for replacement of such heats as may be
necessary to bring the average shear area up to 80 percent.
A-5.5
Alternatively, the manufacturer may elect to test two or more additional lengths
from one or more of the heats. In determining the new heat average, the original test
values may be discarded if the pipe length represented is rejected or the three or more
individual values are averaged. In any case, the new test values shall be incorporated
into the value for the heat.
41
Doc: MTD 19 (4672) W
A-5.6 Specimens showing material defects or defective preparation, whether
observed before or after breaking, may be discarded and replacements shall be
considered as original specimens.
A-5 7 Marking – Pipes tested in accordance with the shear area requirements of this
supplementary requirement shall be marked to indicate the type of test, the test
temperature, and if flattened specimens are used, the type of specimen. Temperatures
below zero shall be preceded by the letter M
Example at 00C:
SR5A--00C
Example of flattened specimen at –400C:
A-6
SR5AF-M400C
SUPPLEMENTARY REQUIREMENT SR-5B – ABSORBED ENERGY
A-6.1 The fracture toughness of the pipe shall be determined using Charpy V-notch
impact test specimens in accordance with IS 1757:1988 except as modified herein and
the requirements specified in A-4.1, except the test frequency shall be as indicated in A5.2. The purchaser shall specify, in whole numbers both the test temperature and the
minimum average absorbed energy for full-size specimens. Specimens used for shear
area determination according to A-4 may be additionally used for the determination of
absorbed energy.
A-6.2 Three transverse specimens representing one test shall be taken one length of
pipe from each inspection per heat produced. An inspection lot shall consist of pipe that
is made to the same size and same specified wall thickness by the same process and
under the same manufacturing conditions.
A-6.3 For acceptance, the average absorbed energy of the three individual specimens
from a length shall not be less than the full-size value specified by the purchaser. In
addition, the lowest individual reading of the three specimens shall not be less than 75
percent of the specified value. When sub-size specimens are used, the individual
readings and the average of the three readings are divided by the ratio of the specimen
thickness tested to the full-size specimen thickness and compared with the full-size
acceptance criteria. When flattened specimens are used, each of the three individual
impact energy readings shall be multiplied by 10 and divided by the actual measured
specimen width, in millimeter. These results, and the average of the three results, shall
meet the specified absorbed energy acceptance criteria for full-size specimens.
A-6.4 Specimens showing material defects or defective preparation, whether observed
before or after breaking, may be discarded and replacements shall be considered
original specimens. In the event a set of test specimens fails to meet the acceptance
criteria, the manufacturer may elect to replace the lot of material involved or
alternatively to test two more lengths from the same lot. If both of the new tests meet
the acceptance criteria, then all pipe in the lot with the exception of the original selected
length shall be considered to meet the requirement . Failure of either of the two
additional tests shall require testing of each length in the lot for acceptance.
42
Doc: MTD 19 (4672) W
A-6.5 Pipe complying with absorbed energy requirements of this supplementary
requirement shall be marked to indicate the type of test, the specified [full-size]
minimum average absorbed energy, the test temperature, and, if flattened specimens
are used, the type of specimen. Temperatures below zero shall be preceded by the
letter M, and absorbed energyspecified in joules shall be followed by the letter J.
Example for 20 ft-lb at 00C:
SR5B-20-0C
Example of flattened specimens
for 20 ft-lb at -400F
Example of flattened specimen
For both SR5A and SR5B for
27 joules at 00C:
SR5ABF-27J-0C
A-7 SUPPLEMENTARY REQUIREMENT SR-6 –DROP WEIGHT TEAR TESTING
ON WELDED PIPE 508.0 MM OR LARGER, GRADE YSt 359 (X52) OR HIGHER
A-7.1 Fracture toughness of pipe 508.0 mm in diameter and larger, Grade YSt 359 and
higher, shall be determined by the manufacturer using drop weight tear tests in
accordance with the following requirements.
A-7.2 Two transverse specimens shall be taken from one length of pipe from each
heat supplied on the order. The specimens shall be oriented circumferentially from a
location of 900 from the weld with the axis of the notch oriented through the pipe wall
thickness as shown in Fig. A-1. The specimens shall be tested at 100C or at a lower
temperature as specified by the purchaser.
A-7.3 The test specimens, testing procedure and rating of the specimens shall be in
accordance with API RP 5L 3. Recommended practice for conducting drop weight tear
test on line pipe. The type of notch (pressed or chevron) shall be selected by the
agreement between the manufacturer and purchaser.
A-7.4
At least 80 percent of the heats shall exhibit a fracture appearance shear area
of 40 percent or more for the specified test temperature.
Note – Due to manufacturing difficulties encountered with thicker materials, pipe
producer may not be able to offer pipes in all grades that meet this requirement.
A-7.5 In the event of the average value of the two specimens from the length selected
to represent the heat being less than 40 percent, the manufacturer may elect to
establish the heat average by testing two specimens from each of two or more
additional length of pipe in the heat. In establishing the new heat average, the
manufacturer may elect to employ the combined average of the three or more tests, or
to discard the result of the first test, reject the pipe from which it was taken, and employ
43
Doc: MTD 19 (4672) W
the combined average of the two or more additional test. Alternatively, the manufacturer
may elect to test all the pipes in the heat, in which case 80 percent or more of the
lengths tested and applied to the order must exhibit an average of 40 percent or more
shear.
A-7.6 Specimens showing materials defects or defectives preparation, whether
observed before or after breaking, may be discarded and replacement shall be
considered as original specimens.
A-7.7 The manufacturer shall be responsible for replacement of such heats as may be
necessary to meet the above requirements.
Example for chevron notch at 00C:
SR6CA-7.8
Marking – Pipe tested in accordance with this supplementary requirement
shall be marked to indicate the type of test, the type of notch, and the test temperature.
The temperature below zero shall be preceded by the letter M.
Example for chevron notch at 00C:
Example for pressed notch at –100C:
SR6C-0C
SR6P-M10C
A-8 SUPPLEMENTARY REQUIREMENT SR-7 –THROUGH THE FLOW LINE (TFL)
PIPE
A-8.1 General – TFL pipe shall comply with all requirements of this specification and
the additional requirements specified hereafter.
A-8.2 Dimension and Grades – TFL pipe shall be seamless or longitudinal seam pipe
in the outside diameters, wall thickness and grades as shown in Table A-2
A-8.3 Length – Unless otherwise specified, TFL pipe shall be furnished only in double
random length with no jointers (girth welds).
A-8.4 Drift Tests – Each length of TFL pipe shall be tested throughout its entire length
with a cylindrical drift mandrel conforming to the requirements listed below. The leading
edge of the drift mandrel shall be rounded to permit easy entry into the pipe. The drift
mandrel shall pass freely through the pipe with a reasonable exerted force equivalent to
the weight of the mandrel being used for the test. Pipe shall not be rejected until it has
been drift tested when it is free of all foreign matter and properly supported to prevent
sagging.
44
Doc: MTD 19 (4672) W
--------------------------------------------------------------------------------------------------------------------Drift Mandrel Size
----------------------------------------------------------------------------------------Length
Diameter, Min
----------------------------------------------------------------------------------------Size, mm
mm
mm
--------------------------------------------------------------------------------------------------------------------smaller than 88.9
1066
d - 2.4
88.9 and greater
1066
d - 3.2
where d is the internal diameter of the pipe.
A-8.5
Hydrostatic Tests – TFL pipe shall be hydro statically tested in accordance
with Cl 13 except that the minimum test pressures shall be as shown in Table A-2.
These test pressures in Table A-2 represent the lesser of 68900 kPa and the pressure
calculated with the equation in given in 13.2, using a fibre stress equal to 80 percent of
the specified minimum yield strength.
A-8.6 Marking – TFL pipe manufactured in accordance with this supplementary
requirement shall be marked with the letters TFL in addition to the marking required in
Cl19.
A-9 NON-DESTRUCTIVE INSPECTION OF WELDS IN ELECTRIC WELDED PIPE
AND LASER WELDED PIPE
A-9.1 Supplementary Non-destructive Inspection – The weld seam in electric pipe
and laser welded pipe shall be inspected full length in accordance with the applicable
methods specified in Table 14 for the entire thickness. The non-destructive inspection
shall take place after all heat treating, hydrostatic testing, expansion and rotary
straightening operations. If performed, but may take place before cropping, beveling
and sizing of pipe.
A-10 TEST CERTIFICATE AND TRACEABILITY FOR LINE PIPE
A- The manufacturer shallprovide thefollowing data as applicable, for each order item
for which this supplementary requirement isspecified on the purchase order. |The
manufacturer’s certificate ofcomplianceshall statethe API specification and date
ofrevision to which pipe was manufactured. A material Test Report,Certificate of
Complaince, or similar document printed from orused in electronic form from an
electronic date interchange (EDI) transmission shall be regarded as having the same
validity as a couterpart printed in the manufacturer’s facility. The content of the EDI
transmitted document must meet the requirements ofthis specification and conform to
any existing EDI agreement between the purchaser and the manufacturer.
45
Doc: MTD 19 (4672) W
a)
Specified outside diameter, specified wall thickness, grade, process of
manufacturte and type of heat treatment.
b) Chemical analysis (heat, product and recheck) showing the weight percent of
all elements whose limitsor reporting requirements are set in this specification;
for PSL 2 pipe, carbon equivalent and applicable maximum allowable value. If
order is for by-agreement `high carbon equivalent pipe.’ That designation shall
be included.
c) Test data for all tensile tests required by this specification, including
yeidlstrength,ultimate tensile strength and elongation. The type, size and
orientation of specimens shall be shown.
d) Fracture toughness test results(including test type and criteria and the siz\e,
location and orientation of the specimen) where such testing is required.
e) Minimum hydrostatic test pressure and duration.
f) For weld pipe for which nondestructive inspection of the weld seam is required
by this specification, the method of nondestructive inspection employed
(radiological, ultrasonic, electromagnetic and/or magnetic particle) and the type
and the size of all imageindicators and reference indicators used.
g) For seamless pipe forwhich nondestructive inspection (SR4) is required, the
method of inspection employed(ultrasonic, electromagnetic or magnetic particle)
and the type and size of the reference standard used.
h) For electricwelded pipeand laserwelded pipe, the minimum temperature for
heat treatment of the weld seam. Where such heat treatment is not performed,
the words `No seam Heat Treatment’ shall be started on the certificate Results of
any supplementaqql testing required by the purchaser.
46
Doc: MTD 19 (4672) W
ANNEX B
ELONGATION TABLE
(Clause 8.1)
These minimum elongation values were calculated by the equation in footnote a of Tables 3A and 3B.
Table B - Elongation Table
47
Doc: MTD 19 (4672) W
Annex C
GUIDED-BEND TEST JIG DIMENSIONS
Table C – 1 GUIDED – BEND TEST JIG DIMENSIONS
( Clause 8.4.2)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DIMENSION – A
Specified Wall , Thickness, mm
(10)
(11)
Grade
Size
t mm
B&YST 290
(X42)
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
12 ¾
12 3/4
12 3/4
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 ¾
12 3/4
YSt 207
(A)
4.4
4.8
5.2
5.6
6.4
7.1
7.9
8.4
8.7
9.5
10.3
11.1
12.7
14.3
15.9
17.5
19.1
20.6
22.2
4.8
5.2
5.3
5.6
6.4
7.1
7.9
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
4.8
5.2
5.6
6.4
7.1
7.9
8.7
25.4
30.5
35.6
40.6
48.3
55.9
55.9
55.9
6.0
78.7
111.8
132.1
157.5
188.0
223.5
266.7
30.5
30.5
406
48.3
48.3
55.9
66.0
78.7
94.0
111.8
132.1
157.5
157.5
188.0
223.5
266.7
30.5
30.5
35.6
40.6
40.6
48.3
55.9
35.6
35.6
40.6
40.6
55.9
55.9
66.0
78.7
78.7
78.7
94.0
111.8
132.8
157.5
188.0
223.5
266.7
320.0
383.5
35.6
40.6
40.6
40.6
48.3
55.9
66.0
78.7
78.7
94.0
94.0
111.8
132.8
157.5
188.0
223.5
223.5
266.7
320.0
383.5
35.6
40.6
40.6
48.3
55.9
66.0
66.0
35.6
40.6
40.6
48.3
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.8
157.5
188.0
223.5
267.7
320.0
459.7
40.6
40.6
48.3
55.9
66.0
66.0
78.7
94.0
94.0
111.8
11.8
132.8
157.5
188.0
223.5
267.7
383.5
459.7
40.6
40.6
48.3
55.9
55.9
66.0
78.7
40.6
40.6
48.3
48.3
55.9
66.0
78.7
78.7
24.0
94.0
111.8
132.1
157.5
188.0
223.5
266.7
230.0
283.5
459.7
40.6
48.3
48.3
55.9
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
223.5
266.7
266.7
383.5
331.2
40.6
40.6
48.3
55.9
66.0
78.7
78.7
40.6
48.3
48.3
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
267.7
320.0
383.5
459.7
551.2
40.6
48.3
55.9
66.0
66.0
78.7
94.0
111.8
111.8
132.8
132.8
157.5
188.0
223.5
267.7
320.0
459.7
551.2
40.6
48.3
55.9
55.9
6.0
.78.7
94.0
40.6
48.3
55.9
55.9
66.0
78.7
94.0
94.0
94.0
111.8
132.8
157.5
188.0
223.5
266.7
320.0
383.5
551.2
660.5
48.3
55.9
55.9
66.0
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
223.5
266.7
320.0
383.5
551.2
660.4
48.3
48.3
55.9
66.0
78.7
78.7
94.0
40.6
48.3
5.9
55.9
66.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
233.5
267.7
383.5
459.7
551.2
792.5
48.3
55.9
55.9
66.0
78.7
94.0
94.0
112.8
133.1
132.1
157.5
188.0
223.5
266.7
320.0
383.5
551.2
792.5
48.3
48.3
55.9
66.0
78.7
78.7
94.0
48.3
55.9
55.9
66.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
223.5
266.7
320.0
459.7
551.2
660.4
792.5
55.9
55.9
66.0
78.7
78.7
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
320.5
383.5
459.7
792.5
792.5
55.9
55.9
66.0
66.0
78.7
94.0
111.8
55.9
66.0
66.0
78.7
94.0
111.8
132.1
132.1
132.1
157.5
188.0
223.5
266.7
320.0
459.7
660.4
792.5
792.5
792.5
66.0
66.0
66.0
78.7
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.7
320.0
383.5
459.7
660.4
792.5
792.5
66.0
66.0
78.7
78.7
94.0
111.1
132.1
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
16
16
16
16
16
16
16
48
Doc: MTD 19 (4672) W
DIMENSION – A
Specified Wall , Thickness, mm
Siz
t,mm
YSt 207
(A)
B&YST 290
(X42)
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
Grade
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
(10)
111.8
129.1
157.5
157.5
188.0
123.5
266.7
320.0
383.5
461.7
551.2
660.4
792.5
792.5
792.5
48.3
55.9
40.0
78.7
96.0
111.8
111.8
1321.1
132.1
157.5
157.5
188.0
223.5
266.7
320.0
383.5
459.7
551.2
66.4
492.5
792.5
792.5
792.5
50.9
66.0
78.7
94.0
94.0
111.8
132.1
132.1
57.5
57.5
188.0
223.5
266.7
(11)
157.5
157.5
188.0
188.0
223.5
266.7
320.0
383.5
551.2
660.4
792.5
792.5
792.5
792.5
792.5
66.0
78.7
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
320.0
383.5
459.7
551.2
462.9
792.5
792.5
792.5
792.5
792.5
792.5
66.0
78.7
94.0
104.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
266.7
320.0
TABLE C – 1 GUIDED – BEND TEST JIG DIMENDIONS
(1)
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
20
20
20
20
20
20
20
20
20
20
20
20
20
(2)
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
4.8
8.6
6.4
7.1
7.9
8.7
9.5
10.3
11.1
11.9
12.4
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.8
5.6
6.4
7.1
7.9
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
(3)
66.0
78.7
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.7
266.7
320.0
25.4
35.6
40.6
40.6
48.3
55.9
55.9
78.7
94.0
78.7
118.8
132.1
15.75
1.575
188.0
23.5
223.5
266.7
266.7
32.00
383.5
30.5
40.0
40.0
48.3
55.9
55.9
66.0
78.7
94.0
111.8
132.1
(4)
78.7
94.0
94.0
111.8
111.8
132.8
157.5
188.0
223.5
266.7
266.7
320.0
383.5
459.7
551.2
35.6
40.6
48.3
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.7
320.0
320.0
383.5
459.7
551.2
440.6
48.3
48.3
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.8
157.5
157.5
(5)
78.7
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
266.7
320.0
383.5
383.5
459.7
551.2
35.6
40.6
48.3
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.7
320.0
320.0
383.5
459.7
459.7
551.2
40.6
48.3
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.8
157.5
157.5
(6)
94.0
94.0
111.8
132.1
132.1
157.5
188.0
223.5
266.7
320.0
383.5
459.7
551.2
564.2
40.6
48.3
55.9
66.0
66.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.7
320.0
383.5
383.5
459.7
551.2
660.4
660.4
40.6
48.3
55.9
66.0
66.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
(7)
9.40
111.8
132.1
132.1
157.5
188.0
223.5
266.7
266.7
320.0
383.5
459.7
551.2
564.2
792.5
4.6
48.3
55.9
66.0
78.7
94.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
266.7
320.0
320.0
383.5
459.7
551.2
660.4
660.4
792.5
792.5
48.3
55.9
46.0
78.7
78.7
96.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
49
(8)
111.8
111.8
132.1
132.1
157.5
188.0
223.5
266.7
320.0
383.5
459.7
551.2
564.2
792.5
792.5
48.3
55.9
66.0
66.0
78.7
94.0
93.0
111.8
132.1
132.1
157.5
188.0
223.5
223.5
264.7
320.0
383.5
459.7
551.2
551.2
660.4
792.4
792.4
55.9
66.0
66.0
78.7
96.0
95.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
(9)
111.8
132.1
132.1
157.5
188.0
223.5
266.7
320.0
383.5
459.7
551.2
564.2
792.5
792.5
48.3
55.9
66.0
78.7
78.7
96.0
111.8
111.8
131.8
132.1
157.5
188.0
223.5
266.7
320.0
320.0
383.5
459.7
551.2
660.4
7482.4
792.5
792.5
55.9
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
1547.5
188.0
188.0
223.5
223.5
Doc: MTD 19 (4672) W
TABLE C-1GUIDED-BEND TEXT JIG DIMENSIONS
DIMENSION – A
Specified Wall ,Thickness, mm
Size
t,mm
YSt 207
(A)
(1)
20
20
20
20
20
20
20
20
20
20
20
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
(2)
19.1
20.6
5.2
23.8
25.4
27.0
28.6
20.2
31.8
33.3
34.9
5.6
6.4
7.1
7.9
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.8
33.3
34.9
36.5
38.1
6.4
7.1
7.9
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
(3)
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
30.5
35.5
40.6
48.3
55.9
55.9
66.0
78.7
9.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
23.5
266.7
266.7
320.0
30.0
320.0
383.5
383.5
35.6
40.6
48.3
55.9
55.9
66.0
78.7
96.0
111.8
111.8
132.1
157.5
B&YST 290
(X42)
(4)
188.0
223.5
223.5
266.7
320.0
320.0
383.5
359.7
459.7
551.2
551.2
40.6
48.3
55.9
60.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
187.5
188.5
188.5
223.5
266.7
266.7
330.0
320.0
383.5
459.5
459.5
551.2
551.2
660.4
48.3
55.9
55.9
40.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
188.0
Grade
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
(5)
188.0
223.5
266.7
266.7
320.0
383.5
383.5
459.7
551.2
551.2
660.4
40.6
48.3
55.9
60.0
66.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
320.0
320.0
383.5
383.5
459.7
551.2
551.2
660.4
660.4
48.3
55.9
86.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
157.5
157.5
188.0
223.5
(6)
223.5
266.7
266.7
320.0
383.5
383.5
459.5
551.2
551.2
666.2
792.5
48.3
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
157.5
188.0
223.5
223.5
266.5
320.0
320.0
383.5
383.5
459.7
551.2
551.2
660.4
792.5
792.5
55.9
55.9
86.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
132.5
157.5
188.0
188.0
223.5
(7)
223.5
266.7
320.0
380.0
383.5
459.7
551.2
660.4
660.4
792.5
792.5
48.3
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.7
320.0
320.0
383.5
383.5
459.7
551.2
551.2
660.4
792.5
792.5
55.9
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
(8)
266.7
320.0
320.0
383.4
459.7
551.2
551.2
660.4
792.5
792.5
792.5
55.9
66.0
66.0
78.7
94.0
94.0
111.8
211.8
132.1
132.1
157.5
188.0
223.5
266.7
266.7
320.0
383.5
383.5
459.5
551.2
551.2
660.4
792.5
792.5
792.5
792.5
55.9
66.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
266.7
(9)
266.7
320.0
383.5
383.5
459.7
551.2
660.4
660.4
792.5
792.5
792.5
55.9
66.0
66.0
78.7
94.0
94.0
111.8
132.1
132.1
132.1
157.5
188.0
223.5
266.7
266.7
320.0
383.5
459.7
459.7
551.2
660.4
660.4
792.5
729.5
792.5
792.5
66.0
66.0
78.4
97.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
266.7
(10)
320.0
383.5
383.5
559.5
591.2
660.21
792.5
792.5
792.5
792.5
792.5
55.9
60.0
78.4
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
266.7
266.7
320.0
383.5
459.7
459.7
551.2
660.4
792.5
792.5
792.5
792.5
792.5
792.5
66.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
266.7
320.0
(11)
383.5
459.7
591.2
660.4
792.5
792.5
792.5
792.5
792.5
792.5
792.5
66.0
78.4
94.0
118.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
266.7
320.0
383.5
383.5
459.7
551.2
660.4
792.2
792.5
792.5
792.5
792.5
792.5
792.5
792.5
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
266.7
320.0
320.0
383.5
50
Doc: MTD 19 (4672) W
TABLE C-1 GUIDED-BEND TEXT JIG DIMENSIONS
DIMENSION – A
Specified Wall,Thickness, mm
Sizes
t,mm
YSt 207
(A)
(1)
24
24
24
24
24
24
24
24
24
24
24
24
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
30
30
30
30
(2)
22.2
23.8
25.4
27.0
28.6
30.2
31.8
33.3
34.9
36.5
38.1
39.7
6.4
7.1
7.9
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
6.4
7.1
7.9
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
6.4
7.1
7.9
8.7
(3)
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
35.6
40.6
48.3
55.9
55.9
66.0
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
35.6
40.6
48.3
55.9
66.0
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
33.6
40.6
48.3
-
B&YST 290
(X42)
(4)
223.5
223.5
266.7
320.0
320.0
383.5
383.5
459.5
459.7
551.2
551.2
660.4
48.3
55.9
55.9
66.0
78.7
78.7
94.0
94.0
94.0
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
48.3
55.9
55.9
66.0
78.7
78.7
44.0
94.0
94.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
266.5
48.3
55.9
55.9
66.0
Grade
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
(5)
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
551.2
551.2
660.4
660.4
48.3
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
48.3
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
48.3
55.9
66.0
66.0
(6)
266.7
266.7
320.0
320.0
383.5
459.7
459.7
551.2
551.2
660.4
660.4
792.5
55.9
55.9
66.0
78.4
78.7
44.0
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.5
266.5
320.0
55.9
55.9
66.0
78.7
78.7
44.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
55.9
55.9
66.0
78.7
(7)
266.7
320.0
320.0
383.5
459.7
459.7
551.2
551.2
660.4
792.5
792.5
792.5
55.9
66.0
66.0
78.7
94.0
94.0
111.8
111.8
155.1
157.5
157.5
188.0
223.5
223.5
266.7
320.0
320.0
55.9
66.0
66.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
266.7
266.7
320.0
55.9
66.0
66.0
78.7
(8)
320.0
320.0
383.5
383.5
459.7
551.2
551.2
660.4
792.5
792.5
792.5
792.5
55.2
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
330.0
383.5
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
266.7
266.7
320.0
320.0
55.9
66.0
78.7
78.7
(9)
320.0
320.0
3838.5
459.7
459.7
551.2
660.4
660.4
792.5
792.5
792.5
792.5
66.0
66.0
78.7
94.0
94.0
11.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
266.7
320.0
320.0
383.5
55.9
66.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
320.0
320.0
55.9
66.0
78.7
78.7
(10)
320.0
383.5
459.7
459.7
551.2
660.4
660.4
792.5
792.5
792.5
792.5
792.5
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
286.7
320.0
330.0
383.5
383.5
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
286.7
286.7
320.0
383.5
383.5
66.0
78.7
78.7
94.0
(11)
459.7
551.2
551.2
660.4
792.5
792.5
792.5
792.5
792.5
792.5
792.5
792.5
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
223.5
266.7
266.7
320.0
383.5
383.5
459.7
551.2
78.7
94.0
94.0
111.0
132.1
132.1
157.5
157.5
188.0
223.5
223.5
266.7
320.0
32.0
383.5
459.7
459.7
78.7
94.0
94.0
111.8
51
Doc: MTD 19 (4672) W
TABLE C – 1 GUIDED-BEND TEST JIG DIMENSIONS
(3)
(4)
(5)
(6)
Specified Wall
Size
30
30
30
30
30
30
30
30
30
30
30
30
30
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
Mm
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
6.4
7.1
7.9
8.7
9.5
10.1
11.1
11.9
12.7
14.3
14.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.8
6.4
7.1
7.9
8.7
9.5
10.3
11.1
12.7
14.3
15.9
15.9
17.5
19.1
20.6
22.2
23.8
25.4
(7)
(8)
DIMENSION – A
Thickness
(9)
(10)
(11)
Grade
YSt 207
(A)
B&YST 290
(X42)
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
mm
55.9
66.0
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
35.6
40.6
48.3
55.9
66.0
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
35.6
40.6
48.3
55.9
66.0
78.7
94.0
94.0
111.8
132.1
132.1
157.5
188.0
223.5
223.5
mm
66.
78.7
78.1
94.0
94.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
48.3
55.9
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
32.0
320.0
48.3
55.9
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
Mm
78.7
78.7
94.0
93.0
11.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.5
48.3
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
111.8
125.1
157.5
157.5
188.0
223.5
223.5
366.5
266.5
266.7
320.0
320.0
48.3
55.9
66.0
66.0
78.7
78.7
94.0
94.0
94.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
Mm
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
55.9
55.9
66.0
78.7
78.7
94.0
94.0
111.8
11.8
131.1
157.5
157.5
188.0
188.0
223.5
66.7
266.7
266.7
320.0
320.0
383.5
48.3
55.9
66.0
78.7
78.7
94.0
94.0
94.0
111.8
125.1
125.1
157.1
188.0
188.0
223.5
223.5
267.5
Mm
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
320.0
55.9
66.0
66.0
78.7
94.0
94.0
111.8
111.8
111.8
132.1
157.5
188.0
188.0
223.5
223.5
266.7
320.0
320.0
383.5
383.5
383.5
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
Mm
93.0
93.0
111.8
111.8
25.1
157.5
157.5
188.0
223.5
223.5
366.5
320.0
320.0
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
330.0
Mm
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
320.0
320.0
55.9
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
266.5
320.0
320.0
383.5
383.5
459.5
459.7
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
366.7
366.7
320.0
Mm
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
266.7
266.7
320.0
320.0
383.5
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
132.1
157.5
188.0
223.5
223.5
266.7
320.0
320.0
383.5
383.5
459.7
459.7
551.2
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
132.1
157.5
188.0
223.5
223.5
266.7
266.7
320.0
383.5
Mm
132.1
132.1
157.5
157.5
188.0
188.0
223.5
266.7
320.0
320.0
383.5
459.7
459.7
78.7
94.0
94.0
111.8
132.1
144.8
157.5
157.5
157.5
188.0
223.5
266.7
266.7
320.0
383.5
383.5
459.7
459.7
551.2
660.4
660.4
78.7
95.0
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
266.7
266.7
381.0
383.5
383.5
459.7
52
Doc: MTD 19 (4672) W
TABLE C – 1 GUIDED-BEND TEST JIG DIMENSIONS
(1)
(2)
(3)
(4)
(5)
(6)
Specified Wall
Thickness
T
Size
34
34
34
34
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
38
40
40
40
40
40
Mm
27.0
28.6
30.2
31.8
6.4
7.1
7.9
8.7
9.5
10.3
11.8
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.6
23.8
25.4
27.0
28.6
30.2
31.0
7.9
8.7
9.5
10.5
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.8
7.9
8.7
9.5
10.3
11.1
YSt 207
(A)
mm
188.0
188.0
223.5
223.5
35.6
40.6
48.3
55.9
66.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
157.5
188.0
188.0
223.5
223.5
48.3
48.3
55.9
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.1
157.1
188.0
188.0
223.5
223.5
48.3
48.3
55.9
55.9
66.0
B&YST 290
(X42)
mm
266.7
266.7
266.7
320.0
48.3
55.9
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
223.5
266.5
266.5
320.0
55.9
66.0
66.0
78.7
78.7
94.0
93.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
55.9
66.0
66.0
78.7
78.7
(7)
(8)
DIMENSION – A
(9)
(10)
(11)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
Grade
YST 317
(X46)6.76
Mm
266.7
266.7
320.0
320.0
48.3
55.9
55.9
66.0
78.7
78.7
94.0
94.0
94.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
55.9
66.0
78.7
78.7
94.0
94.0
94.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
55.9
66.0
78.7
78.7
94.0
YST 359
(X52)
YST 386
(X56)
Mm
266.7
320.0
320.0
383.5
48.3
55.9
66.0
66.0
78.7
94.0
94.0
94.0
111.8
132.1
132.1
57.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
338.5
66.0
78.7
78.7
94.0
94.0
Mm
320.0
320.0
383.5
383.5
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
383.5
66.0
78.7
78.7
94.0
94.0
53
YST 414 (X60)
Mm
320.0
383.8
383.5
459.5
55.9
60.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
267.7
267.7
320.0
320.0
383.5
3838.5
383.5
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
383.5
66.0
66.0
78.7
78.7
94.0
94.0
Mm
320.0
383.5
383.5
459.5
55.9
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
78.7
78.7
94.0
94.0
11.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
78.7
78.7
94.0
94.0
111.8
Mm
383.5
459.7
459.7
459.7
66.0
78.7
78.7
94.0
94.0
11.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
459.7
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
459.7
78.7
94.0
94.0
111.8
111.8
Mm
459.7
551.2
551.2
660.4
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
266.5
266.5
320.0
320.0
383.5
383.5
459.7
551.2
551.2
660.4
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
266.5
320.0
320.0
383.5
383.5
459.7
459.7
551.2
551.2
94.0
111.8
111.8
132.1
132.1
Doc: MTD 19 (4672) W
TABLE C – 1 GUIDED-BEND TEST JIG DIMENSIONS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DIMENSION – A
Specified Wall
Size
40
40
40
40
40
40
40
40
40
40
40
40
40
40
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
44
(8)
(9)
(10)
(11)
Grade
Thickness
t
YSt 207
(A)
B&YST 290
(X42)
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
mm
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.8
8.7
9.5
10.3
11.1
11.9
12.7
12.3
15.9
17.5
19.1
20.6
22.2
23.8
25.5
27.0
28.6
30.2
31.8
8.7
9.5
10.3
11.1
1.9
12.7
14.3
15.9
17.5
19.1
30.6
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.5
mm
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
48.3
55.9
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
188.0
223.5
48.3
55.9
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
188.0
188.0
223.5
mm
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
266.7
mm
94.0
94.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
66.0
78.7
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
223.5
266.7
266.7
320.0
66.0
78.7
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
223.5
266.7
266.7
320.0
320.0
mm
94.0
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
66.0
78.7
78.7
64.0
94.0
111.8
132.2
132.2
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
mm
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
383.5
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
383.5
78.7
78.7
94.0
94.0
111.8
11.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
366.7
366.7
320.0
320.0
mm
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
283.5
283.5
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.37
266.7
320.0
320.0
383.5
383.5
78.7
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
383.5
mm
111.8
132.1
157.5
157.4
188.0
188.0
223.5
266.7
266.7
320.0
320.0
320.0
88.5
88.5
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
266.7
320.0
320.0
383.5
383.5
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
mm
132.1
132.1
157.5
188.0
188.0
223.5
366.7
266.7
320.0
320.0
383.5
383.5
383.5
459.7
94.0
94.0
111.8
11.8
132.1
132.1
157.5
188.0
188.0
223.5
266.7
266.7
320.0
320.0
320.0
383.5
383.5
459.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
489.5
489.5
mm
157.5
157.5
188.0
223.5
223.5
266.5
320.0
320.0
383.3
383.3
465.0
465.0
551.2
551.2
111.2
111.2
132.1
132.1
157.5
157.5
185.6
223.5
223.5
266.7
266.7
32.00
383.5
383.5
459.2
459.2
459.2
551.2
551.2
111.5
11.5
132.1
132.1
157.5
157.5
157.5
150.5
223.6
223.6
265.7
265.7
266.7
320.0
320.0
383.5
459.7
551.2
54
Doc: MTD 19 (4672) W
TABLE C – 1 GUIDED-BEND TEST JIG DIMENSIONS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DIMENSION – A
Specified Wall
Size
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
46
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
52
52
52
52
52
52
52
52
52
52
52
52
52
52
(8)
(9)
(10)
(11)
Grade
Thickness
t
YSt 207
(A)
B&YST 290
(X42)
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
mm
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
30.6
22.2
23.6
25.4
27.0
28.6
30.2
31.6
8.7
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.6
25.4
27.0
28.6
30.2
31.8
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
mm
48.3
55.9
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
188.0
223.5
48.3
55.9
55.9
66.0
66.0
7.87
7.87
94.0
111.8
111.8
132.1
132.1
157.5
157.5
157.5
188.0
188.0
223.5
55.9
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
157.5
188.0
mm
66.0
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
223.5
36.7
266.7
66.0
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
223.5
266.7
266.7
6.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
188.0
223.5
223.5
mm
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
66.7
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
mm
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
mm
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
320.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
mm
78.7
94.0
94.0
111.8
111.8
111.8
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
383.5
3.1
3.7
3.7
4.4
4.4
4.4
5.2
6.2
7.4
7.4
8.8
8.8
10.5
10.5
12.6
12.6
12.6
15.1
3.7
3.7
4.4
4.4
4.4
5.2
6.2
6.2
7.4
8.8
8.8
10.5
10.5
10.5
12.6
mm
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
94.0
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
mm
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.
320.0
383.5
383.5
459.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
383.5
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
mm
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
459.7
551.2
111.8
111.8
132.1
132.1
157.5
170.2
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
459.7
551.2
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
55
Doc: MTD 19 (4672) W
TABLE C – 1 GUIDED-BEND TEST JIG DIMENSIONS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DIMENSION – A
Specified Wall
Size
52
52
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
64
64
64
64
64
64
64
64
64
64
64
64
64
64
(8)
(9)
(10)
(11)
Grade
Thickness
t
YSt 207
(A)
B&YST 290
(X42)
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
mm
30.2
31.8
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.8
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.6
25.4
27.0
28.6
30.2
31.8
9.5
10.3
11.1
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
mm
188.0
223.6
55.9
55.9
66.0
66.0
78.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
157.5
188.0
188.0
188.0
55.9
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.5
132.1
132.1
132.1
157.5
157.5
188.0
188.0
188.0
55.9
55.9
66.0
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
132.1
157.5
157.5
mm
266.7
266.7
66.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
188.0
223.5
223.5
266.7
266.7
65.0
78.7
78.7
78.7
94.0
111.8
111.8
132.1
312.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
66.0
78.7
78.7
78.7
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
mm
267.7
267.7
67.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
2235
223.5
223.5
267.7
267.7
67.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
312.1
157.5
157.5
188.0
188.0
223.5
223.5
223.5
266.7
66.0
78.7
78.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
mm
266.7
320.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
223.5
266.7
266.7
320.0
78.7
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
223.5
mm
320.0
320.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
223.5
266.7
266.7
320.0
320.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
223.5
266.7
mm
320.0
363.5
94.0
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
78.7
94.0
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
mm
320.0
383.5
94.0
94.0
111.8
111.8
111.8
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
383.5
94.0
94.0
111.8
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
320.0
94.0
94.0
111.8
111.8
111.8
132.1
157.5
157.5
188.0
223.5
223.5
223.5
266.7
266.7
mm
383.5
383.5
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
383.5
383.5
94.0
111..8
111.8
132.1
132.1
157.5
157.5
188.0
223.5
223.5
267.7
267.7
267.7
320.0
320.0
383.5
383.5
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
266.7
266.7
266.7
320.0
mm
459.7
459.7
11.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
459.7
459.7
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
459.7
459.7
11.8
132.1
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
56
Doc: MTD 19 (4672) W
TABLE C – 1 GUIDED-BEND TEST JIG DIMENSIONS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DIMENSION – A
Specified Wall
Size
64
64
64
68
68
68
68
68
68
68
68
68
68
68
68
68
68
72
72
72
72
72
72
72
72
72
72
72
72
72
76
76
76
76
76
76
76
76
76
76
76
76
76
80
80
80
80
80
80
(8)
(9)
(10)
(11)
Grade
Thickness
t
YSt 207
(A)
B&YST 290
(X42)
YST 317
(X46)
YST 359
(X52)
YST 386
(X56)
YST 414 (X60)
YST 448
(X65)
YST 483
(X70)
YST 552
(X80)
mm
28.6
30.2
31.8
11.9
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.6
25.4
27.0
28.6
30.2
31.6
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.6
25.4
27.0
25.6
30.2
31.8
12.7
14.3
15.9
17.5
19.1
20.6
22.2
23.8
25.4
27.0
28.6
30.2
31.8
14.3
15.9
17.5
19.1
30.6
22.2
mm
188.0
188.0
188.0
66.0
66.0
78.7
94.0
94.0
111.8
132.1
132.1
132.1
157.5
157.5
188.0
188.0
188.0
66.0
78.7
94.0
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
188.0
66.0
78.7
94.0
94.0
111.5
111.5
132.1
132.1
157.5
157.5
157.5
188.0
188.0
78.7
94.0
94.0
111.8
111.8
132.1
mm
223.5
223.5
266.7
78.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
233.5
233.5
223.5
223.5
266.7
94.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
223.5
266.7
94.0
111.8
132.1
132.1
157.5
157.5
mm
223.5
266.7
266.7
94.0
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
188.0
223.5
223.5
266.7
266.7
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
188.0
223.5
223.5
266.7
266.7
94.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
188.0
223.5
223.5
266.7
266.7
111.8
111.8
312.1
157.5
157.5
188.0
mm
266.7
266.7
266.7
94.0
94.0
111.8
132.1
157.5
157.5
188.0
188.0
188.0
223.5
223.5
266.7
266.7
266.7
94.0
111.8
132.2
132.1
157.5
188.0
188.0
188.0
223.5
223.5
266.7
266.7
266.7
94.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
111.8
132.1
132.1
157.5
157.5
188.0
mm
266.7
320.0
320.0
111.8
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
111.8
132.1
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.5
266.5
266.5
320.0
132.1
132.1
157.5
157.5
188.0
188.0
mm
266.7
320.0
320.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
111.8
132.1
157.5
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
132.1
157.5
157.5
188.0
188.0
223.5
mm
320.0
320.0
320.0
111.8
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
111.8
132.1
157.5
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
132.1
157.5
157.5
188.0
188.0
223.5
mm
320.0
383.5
383.5
111.8
132.1
157.5
157.5
188.0
188.0
223.52
223.5
266.7
266.7
320.0
320.0
320.0
383.0
132.1
157.5
157.5
188.0
188.0
233.5
233.5
266.7
266.7
320.0
320.0
320.0
383.5
132.1
157.5
157.5
188.0
188.0
223.5
233.5
266.7
266.7
320.0
320.0
320.0
383.5
157.5
157.5
188.0
188.0
223.5
223.5
mm
383.5
459.7
459.7
132.1
157.5
188.0
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
459.7
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
459.7
157.5
157.5
188.0
223.5
223.5
266.7
266.7
320.0
320.0
383.5
383.5
383.5
459.7
167.6
188.0
223.5
223.5
266.7
26.7
57
Doc: MTD 19 (4672) W
TABLE C – 1 GUIDED-BEND TEST JIG DIMENSIONS
DIMENSION – A
Specified Wall
Size
t,mm t
Grade
Thickness
YSt 207
B&YST 290
YST 317
YST 359
YST 386
(A)
(X42)
(X46)
(X52)
(X56)
YST 414 (X60)
YST 448
YST 483
YST 552
(X65)
(X70)
(X80)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
80
23.8
132.1
188.0
188.0
188.0
223.5
223.5
223.5
266.7
320.0
80
25.4
157.5
188.0
188.0
223.5
223.5
266.7
266.7
266.7
320.0
80
27.0
157.5
188.0
223.5
223.5
266.7
266.7
266.7
320.0
320.0
80
28.6
157.5
223.5
223.5
266.7
266.7
266.7
266.7
320.0
383.5
80
30.2
188.0
223.5
223.5
266.7
266.7
320.0
320.0
320.0
383.5
80
31.8
188.0
266.7
266.7
266.7
320.0
320.0
320.0
383.5
459.7
58
Doc: MTD 19 (4672) W
ANNEX D
REPAIR OF DEFECTS BY WELDING
( Cl 11.13 , 12 b)and 16.1 )
D-1
TYPES OF PIPE
D-1.1 Seamless Pipe and Parent Metal of welded Pipe – For PSL 1 pipe, the repair
of defects in seamless pipe and parent metal of welded pipe is permissible except
2when the depth of defect exceed one-third of the specified wall thickness of the pipe
and the length of that portion of the defect, in which the depth exceeds 12.5 percent , is
more than 25 percent of the specified outside diameter of the pipe, or when more than
one repair is required in any length equivalent to ten times the specified outside
diameter of the pipe. Repair shall be made in accordance with D-2. Repair welds shall
be inspected by the magnetic particle method, liquid penetration or by other NDT
methods as agreed between purchaser and the manufacturer.
For PSL 2 pipe, the repair of defects in seamless pipe or in parent metal of welded pipe
is not permitted (see 5.6).
D-1.2
Weld Seam or Welded Pipe – Defects in filler metal weld may be repaired at
the discretion of the manufacturer in accordance with D-3. For PSL 1 pipe weld seams
made without filler metal (electric and laser welds) may be repaired by welding only by
agreement between the purchaser and the manufacturer. Such repairs shall be in
accordance with D-4. For PSL 2 pipe, weld seams made without filler metal shall not be
repaired by welding.
D-1.3
Heat Treated Pipe – When heat treated pipe has been repaired by welding, the
subsequent reheat treatment shall be as agreed to between the manufacturer and the
purchaser, based on the effect of the repair on the structure and properties of heat treated
pipe.
D-2
PROCEDURE FOR REPAIR BY WELDING OF SEAMLESS PIPE AND PARENT
METAL OF WELDED PIPE (PSL 1 ONLY)
The repair of defects in seamless pipe and parent metal of welded pipe shall conform to the
following requirements. Conformance to the repair procedure is subject to approval 0of the
purchaser’s inspector.
D-2.1
The defect shall be removed completely by chipping or grinding or both and the
resultant cavity shall be thoroughly cleaned and shall be inspected by magnetic particles
methods, before welding, to ensure complete removal of the defect.
D-2.2
The minimum length of repair weld shall be 50.8 mm. where the orientation of the
defect permits, the repair weld shall be placed in the circumferential direction.
59
Doc: MTD 19 (4672) W
D-2.3
The weld shall be made either by automatic submerged-arc welding, gas metalarc welding, or manual shielded metal-arc welding using low-hydrogen electrodes. The
metal temperature in the area to be repaired shall be a minimum of 100C (500F). The
welding procedure and operator shall be qualified in accordance with Annex E .
D-2.4
pipe.
The repair weld shall be ground to merge smoothly into original contour of the
D-2.5
Cl 13
Repaired pipe shall be hydrostatically tested after repairing in accordance with
D-3
PROCEDURE FOR REPAIR OF WEELD SEAMS OF SUBMERGED ARC AND GAS
METAL ARC WELDED PIPE
The repair of defects in the weld seam of submerged arc and gas metal arc welded pipe shall
conform to the following requirements. Conformance is subject to approval of purchaser’s
inspector.
D-3.1 The defect shall be completely removed and the cavity shall be thoroughly cleaned.
For PSL 2 pipe, the rim of the resultant cavity shall not extend into the paremt metal by more
than 3.2 mm as measured along the pipe surface, perpendicular to the weld (see Fig C/B-1).
Where multiple pass repairs are used, the size of the cavity shall be sufficiently large 50.8 mm
to avoid coincidence of starts and stops of individual passes.
D-3.2
Each repair weld shall be at least 50.8 mm in length. The repair weld shall be
made either by automatic submerged arc welding, gas metal arc welding, or manual
shielded metal arc welding using low-hydrogen electrodes. The welding procedure and
operator shall be qualified in accordance with Annex E.
D-3.3
Each length repaired pipe shall be hydrostatically tested in accordance with
Clause 13
D-3.4 Repair of weld seamof SAW pipe is not permittedwithin 200 mm from the bevel
ends.
D-4
PROCEDURE FOR REPAIR OF WEELD SEAMS OF ELECTRIC AND LASER
WELDED PIPE
The repair welding of the weld seam of electric and laser shall conform to the following
requirements and shall include the weld zone, which is defined for the purpose of repair as
12.7 mm on each side of the fusion line. Conformance to the repair procedure is subject to
approval of purchaser’s inspector.
D-4.1 The weld zone defect shall be removed completely by chipping or grinding or both and
the resultant cavity shall be thoroughly cleaned.
60
Doc: MTD 19 (4672) W
D-4.2 The minimum length of repair weld shall be 50.8 mm and individual weld repairs shall
be separated by at least 3 m.
D-4.3
The repair weld shall be made either by automatic submerged-arc welding, gas
metal-arc welding, or manual shielded metal-arc welding using low-hydrogen electrodes.
The metal temperature in the area to be repaired shall be a minimum of 100C (500F). The
welding procedure and operator shall be qualified in accordance with Annex E.
D-4.4
When a repair weld is made through the full wall thickness, it shall include weld
passes made from both the inner diameter (ID) and outer diameter (OD) of the pipe.
Starts and stop of the ID and OD repair welds shall not coincide.
D-4.5 the repair shall be ground to merge smoothly into the original contour of the pipe
and shall have a maximum crown of 1.52 mm.
D-4.6
Repaired pipe shall be hydrostatically tested after repairing in accordance with
Clause 13
61
Doc: MTD 19 (4672) W
ANNEX E
( Cl D-2.3, D-3.2 and D-4.3 )
REPAIR-WELDING PROCEDURE AND WELDER PERFORMANCE TESTS
E-1 GENERAL
E-1.1
All manual and semi-automatic submerged arc, gas shielded arc and metallic
arc repair welds using coated electrodes shall be made according to a tested procedure
and by a repair welder tested in a flat position as specified in E-2 and E-3. When the
base metal temperature of the material to be repaired welded is below 100C, submerge
arc, gas shielded arc or manual metallic arc methods with low hydrogen electrodes shall
be used. The manufacturer shall maintain a record of the procedure and performance
test results.
E-2
REPAIR-WELDING PROCEDURE TEST
E-2.1 Repair-welding procedure tests shall be carried out on two specimens of every
grade and on material which is on the high side of the chemistry specification and which
is at least as the pipe on which welds are to be made. These tests shall be carried out at
a temperature at or below the lowest temperature at which repair-welds are made.
E-2.2 Transverse Tensile Test – The transverse tensile test specimen shown in Fig
11(a) shall be approximately 38 mm wide and shall have the transverse metallic arc buttweld perpendicular to the longitudinal axis at the center of the test specimen. The weld
reinforcement shall be removed from both faces. The ultimate tensile strength shall at
least be equal to the minimum specified for the grade.
E-2.3
Longitudinal Tensile-Elongation Test – The longitudinal tensile elongation
test specimen shall conform to Fig. 11(b). The weld shall be made in a groove as shown.
The elongation after complete rapture of the test specimen in tension shall at least be
equal to the minimum elongation specified for the grade.
E-2.4
Transverse Guided-Bend Test—the transverse guided-bend test shall
conform to Fig. 11 ( c). The weld shall be made in a groove as shown. The specimen
shall be placed on the die with the weld at mid-span, and shall be bent through
approximately 1800C in a jig substantially in accordance with Fig. 11( c) with the
exposed surface of the weld in tension. The bend test shall be acceptable if no crack or
any other defect exceeding 3 mm in any direction develops in the weld metal or between
the weld and the pipe metal after bending. Cracks which originate along the edges of the
specimen during testing and which are less than 6 mm, measured in any direction, shall
not be considered. The specimen cracks or fractures during bending and the exposed
surface shows complete penetration and fusion throughout the entire thickness of the
weld specimen, there shall not be more than six gas pockets for an area of 645 mm2 with
the largest dimension not exceeding 1.6 mm and no slag inclusion greater thqn 0.8 mm
62
Doc: MTD 19 (4672) W
in depth or 3 mm in width and separated by at least 12.7 mm of sound metal. If
necessary, the specimen shall be broken apart to permit examination of the fracture.
E-3
NICK-BREAK TEST
E-3.1 The specimen shall conform to Fig. 12. The weld shall be made in a groove as
shown. The specimen shall be hacksaw notched from both edges to the center of the
weld and shall be broken by pulling or by hammer blows at the center or one end. The
test shall be accepted if the exposed surface shows not more than:
a)
One gas pocket for nominal wall thickness of 6.3 mm and less;
b)
Two gas pockets for nominal wall thickness of 12.7 mm or less but greater than
6.3 mm; and
c)
Three gas pockets for nominal wall thickness greater than 12.7 mm.
E-4 REPAIR-WELDER PERFORMANCE TESTS
E-4.1 Repair-welder performance tests are required on two specimens from each test
of every grade, except that a welder qualified on one grade is also qualified for any lower
grade. If either of the two specimens fails to conform to the requirements specified, four
retests shall be required, if made immediately or two retests shall be required if the
welder takes further instructions in the practice before making a retest. All retests shall
conform to the requirements specified. Further performance tests are required at an
interval of 1 year, Min; and also if the repair-welder is not engaged in the repair-welding
testing procedure for a period of three months or more, or if there is some specific reason
to question his ability. Both the following tests shall be made:
a)
Transverse guided-bend test – as specified in E-2.4, and
b)
Nick-break test – as specified in E-3
63
Doc: MTD 19 (4672) W
ANNEX F
(Cl 14.1.3)
NON-DESTRUCTIVE INSPECTION OF WELDS IN ELECTRIC WELDED PIPE AND
LASER WELDED PIPE
F-1 SUPPLEMENTARY NON-DESTRUCTIVE INSPECTION
The weld seam in electric pipe and laser welded pipe shall be inspected full length in
accordance with the applicable methods specified in Table 14 for the entire thickness.
The non-destructive inspection shall take place after all heat treating, hydrostatic
testing, expansion and rotary straightening operations. If performed, but may take place
before cropping, beveling and sizing of pipe.
F-2 MAGNETIC PARTICLE INSPECTION
F-2.1 When magnetic particle inspection is employed to inspect for longitudinal
imperfections, the entire outside surface shall be inspected. The depth of all
imperfections revealed by magnetic particle inspection shall be determined and when
found to be greater than 12.5 percent of the specified wall thickness shall be classified
as defects and given one of the disposition specified in 12.
F-3 RESIDUAL MAGNETISM MEASUREMENT REQUIREMENT
F-3.1 The requirements of this paragraph apply only to testing within the pipe
manufacturing facility. Measurements of residual magnetism on pipe,subsequent to
leaving the pipe manufacturing facility, may be affected by procedures and conditions
imposed on the pipe during and after shipment.
a) The longitudinal magnetic field shall be measured on plain-end pipe of sizes 65/8 and
larger, and al smaller plain end pipe that is inspected full length by magnetic methods or
is handled by magnetic equipment prior to loading. Such measurements shall be taken
on the root face or square cut face of finished plain-end pipe.
b) Measurements shall be made using a Hal-effect gaussmeter or other type of
calibrated
However, in case of dispute, measurements made with a Hal-effect gaussmeter shall
govern. The gaussmeter shall be operated in accordance with written instructions
demonstrated to produce accurate results.
c) Measurements shall be made on each end of a pipe to be selected at lease once per
4 hours per operating shift.
d) Pipe magnetism shall be measured subsequent to any inspection that utilizes a
magnetic field, prior tom loading for shipment from the manufacturer’s facility. For pipe
64
Doc: MTD 19 (4672) W
handled with electromagnetic equipment after measurement of magnetism. Such
handling shall be performed in a manner demonstrated not to cause residual
magnetism in excess of the levels stipulated in item e.
e) As a minimum, four readings shall be taken approximately 90O apart around the
circumference of each end of the pipe. The average of the four readings shall not
exceed 30 gauss (3.0 mT). And no one reading shall exceed 35 gauss (3.5 mT) when
measured with a Hall-effect gaussmeter, or equivalent values when measur3d with
other types of instruments.
f)
Any pipe that does not meet the requirements of item e), shall be considered
defective. In addition, all pipe produced between the defective pipe and the last
acceptable pipe prlduction sequence is documented, pipe may be measured in reverse
sequence is documented, pikpe may be measured in reverse sequence beginning with
the pipe produced prior to the defective pipe until at least three connectively produced.
Pipes meet the requirements: pipe produced prior to the three acceptable pipes need
not be measured.
Pipe produced after the defective pipe shall be measured individually until at least three
consecutive pipes meet the requirements.
Measurements made on pipe in stacks or bundles are not considered valid.
All defective pipe shall be demagnetized full length, and remeasured until at least three
consecutive pipes meet the requirements.
F-4 ULTRASONIC OR ELECTROMAGNETIC INSPECTION
F-4.1 Equipment and Reference Standards --The ultrasonic or electromagnetic
inspection equipment requirements are given in F-3, and the reference indicator
requirements are given in Table 25. Details of the specific techniques such as method,
reference standards, transducer properties and sensitivity shall be agreed upon
between the purchaser and the manufacturer for the implementation of this
supplementary requirement.
F-4.2 Equipment – Any equipment utilizing the ultrasonic or electromagnetic principles
and capable of continuous and uninterrupted inspection of the entire outer and, or inner
surface of the pipe may be used. The equipment shall be standardized with an
applicablestandard as described in F 4.3 at least once per operating shift to
demonstrateits effectiveness and the inspection procedures. The equipment shall be
adjusted to produce well-defined indications when the reference standard is inspected
in accordance with F 4.3.
For welded pipe, the equipment shall be capable of inspecting through the entire
thickness of the weld seam as follows|:
65
Doc: MTD 19 (4672) W
a)
b)
For electric welded pipe and laser welded pipe, the weld line plus 1.6
mm of adjacent parent metal on each side of the weld line.
For pipe welded with filler metal, the weld metal plus 1.6mm of
adjacent metal on each side of weld metal.
F-4.3 Reference Standards – Each reference standard shall have its outside diameter
and wall thickness within the tolerance specified for the production pipe to be inspected
and may be of any convenient length as determined by the manufacturer. Reference
standards shall contain one or more machined notches or one or more radially drilled
holes as specified in Table 25. Reference indicators shall be separated by a distance
sufficient to produce separate and distinguishable signals. The equipment shall be
adjusted to produce well-defined indications when the reference standard is inspected
by the inspection unit. Depth of notch, h
Shall be 12.5 percent of the nominal wall thickness of the pipe being inspected, but not
less than 0.30 mm . For ultrasonic and eddy current the length of notch at full depth, L,
shall be at least twice the width of the scanning head. For diverted flux the length of
notch shall be as required by the equipment design to provide a reproducible signal
when the reference standard is passed through the equipment at the inspection line
speed for the pipe being inspected. Three passes through the equipment shall be
required to insure reproducibility (see Fig.F- 1)
F-4.4 Acceptance Limits – Table 26 gives the height of acceptance limit signals
produced by reference indicators. Any imperfection that produces a signal greater than
the signal received from the reference standard shall be considered a defect unless it
can be demonstrated by the manufacturer that the imperfection that the imperfection
does not exceed the provision of 11. Pipe containing defects shall be given one of the
dispositions specified in 12.
F-5 MARKING
F-5.1 Pipe non-destructively inspected in accordance with this requirement shall be
suitably marked.
66
Doc: MTD 19 (4672) W
ANNEX G
( Cl 9.3.6 )
SPECIFICATION FOR WELDED JOINTER
G-1
Method
Welding of any type that uses deposited filter and is generally recognized as sound
practice shall be permitted unless the purchaser specifies a particular method. Welding
procedures, welders, and welding machine operators (hereafter called operators) shall
be qualified in accordance with API Std 1104. Copies of the welding procedure
specification and procedure qualification record shall be provided to the purchaser upon
request.
G-2
Workmanship
The ends of the pipe to be welded together shall be prepared in accordance with the
requirements of the procedure to be used. Pipe weld seams (straight, helical or skelp
end) shall be staggered between 51 mm and 203 mm unless otherwise specified by the
purchaser. The completed jointers shall be straight within the limits of 9.2.5 of this
specification. Each weld shall have a substantially uniform cross section around the
entire circumference of the pipe. At no point shall its crowned surface below the outside
surface of the parent metal nor shall it rise above the parent metal by more than 3.2 mm
if submerged-arc welded, or by more than 1.6 mm., if welded by another process.
G-3
Marking
Each jointer shall be marked using paint to identify the welder or operator.
G-4
Nondestructive Testing
The girth welds of jointers shall be 100percent radiographed in accordance with the
procedure and standards of acceptability in API Std 1104 (see Note). Jointer welds
failing to pass this radiographic testing may be repaired and re-radiographed in
accordance with the procedures and acceptance criteria of API Std 1104. Radiographic
images shall be traceable to the pipe identity.
Note: see 9.2.6 for length requirements on jointers
67
Doc: MTD 19 (4672) W
ANNEX H
END LOAD COMPENSATION FOR HYDROSTATICTEST PRESSURESIN EXCESS OF 90%
OFSPECIFIEDMINIMUM YIELD STRENGTH (NORMATIVE)
(By agreement between the purchaser and themanufacturer, the following method may be used
to determine the hydrostatic test pressure).
H – 1 As a measure to prevent distortion when testing at pressures equivalent to stresses in
excess of 90% of specified minimum yield strength, the manufacturer may bv apply a calculation
to compensateforthe forces applied to the pipe end that producea compressive
longitudinalstress. The calculation in this appendix is based on Barlow’s equation (see 9.4.3)
modified by a factor based on the Maximum Shear Theory (seenote).The calculation may be
appliedonly when testing in excess of 90% of the specifiedminimum yield strength. In no case
may the gage pressurefor testing be less than that calculated using Barlow’s equation at 90% of
specified minimum yield strength.
NOTE – The calculation isan approximation of the effective hoop stress (SE), which is
practicalfor application under mill pipe testing conditions. Other calculations provide closer
approximations of effective hoop stress but are complexand therefore impracticalfor application.
H.2 The test pressure calculated shall be rounded to the nearest 100 kpa.
H.3 The hydrostatic test pressure compensated for pipe end loading shall be calculated
according to the following equation:
U.S. Customary Unit Equation:
PRAR
SE - ------------AP
P1 = ---------------------D A1
---- - ---2t AP
SI Unit equation:
P RA R
SE - ------------AP
P1 = 1000 ---------------------D A1
---- - ---2t AP
where:
A1 = internal cross – sectional area of pipe,
68
Doc: MTD 19 (4672) W
AP = corss-sectional area of pipe wall,
AR = cross-sectional area of ram, mm2
A1 = hydrostatic test pressure in kPa
AR = internal pressure on end-sealing ram,psi kPa
AE= effective hoop[ stress in Mpa equal toa percentaveof the specified
minimum yield strength
D = specified outsidediameter, (mm)
t = specified wall thickness, (mm)
H.4 The above equation may be manipulated algebraically to provide calculation in other terms
appropriate to the manufacturer’s testing facility.
H.5 Appropriate techniques for the control of effective hoop stress based on measurements of
internal pipe and ram pressures varyu according to hydrotester system design. The
manufacturer shall provide a control technique appropriate to his installation.
69
Doc: MTD 19 (4672) W
TABLE 2 – PROCESS OF MANUFACTURE AND PRODUCT
SPECIFICATION LEVEL (PSL)
(Clause 5.2)
Process of manufacture
PSL 1a
Grade
YSt 172 (A 25)
YSt 207 &
YSt
241
(A&B)
X
YSt 290 (X42)
through YSt 483
(X70)
X
PSL 2b
Grade
YSt 241 (B)
through YSt
550 (X80)
X
Type of Pipe
X
Seamless
Welded without Filler Metal
X
Continous welded
X
X
X
X
Electric welded
X
X
X
Laser welded
Welded with Filler Metal
Longitudinal seam submerged arc welded
X
X
X
Gas metal-arc welded
X
X
X
Double seam submerged-arc welded d
X
X
X
Double seam gas metal-arc welded d
X
X
X
Double seam combination gas metal-arc welded d and
X
X
X
submerged-arc welded d
Helical seam submerged-arc welded c
X
X
X
Type of Pipe End
Belled end f
X
X
X
Plain end
X
X
X
X
Plain end for special coupling
X
X
X
Threaded end g
X
X
a
PSL 1 is limited to sizes from 0.405 to 80
b
PSL 2 is limited to sizes from 4 ½ to 80
c
Grade YSt170 (YST 172 (A25)) and thus continuous welded pipe (which is limited to YSt170 YST 172 (A25)), is Limited to sizes 5
9/16 and smaller
a
Double seam pipe is Limited to sizes 36 and larger
a
Helical seam pipe is limited to sizes 4 ½ and larger
a
Belled end pipe is limited to wall thickness of 3.6 mm and less sizes are limited to 8 5/8 and smaller
a
Threaded pipe couplings are limited to sizes 20 and smaller, helical seam pipe is excluded
70
Doc: MTD 19 (4672) W
TABLE 4A – TENSILE REQUIREMENT FOR PSL 1
(Clause 8.1)
Grade
Yield Strength
Minimum, MPa
Ultimate
Tensile Strength,
Minimum, MPa
Elongation
50.8 mm)
Minimum,
Percent
(4)
(1)
YSt
172
(A25)
YSt 207 (A)
YSt240 (B)
YSt
290
(X42)
YSt
317
(X46)
YSt
359
(X52)
YSt
386
(X56)
YSt
414
(X60)
YSt
448
(X65)
YSt
483
(X70)
(2)
(3)
172
310
a
207
241
290
331
414
414
do
do
do
317
434
do
359
455
do
386
490
do
414
517
do
448
531
do
483
565
do
71
in
Doc: MTD 19 (4672) W
TABLE 4B – TENSILE REQUIREMENT FOR PSL 2
(1)
Grade
YSt 241
(B)
YSt 290
(X42)
YSt 317
(X46)
YSt 359
(X52)
YSt 386
(X56)
YSt 414
(X60)
YSt 448
(X65)
YSt 483
(X70)
YSt 552
(X80)
(2)
Yield Strength
Minimum
(Clause 8.1)
(4)
Ultimate
Tensile Strength,
Minimum
(5)
Ultimate
Tensile Strength,
Maximumc
MPa
448
MPa
414
MPa
758
a
290
496
414
758
a
317
524
434
758
a
359
531
455
758
a
386
544
490
758
a
414
565
517
758
a
448
600
531
758
a
483
621
565
758
a
552
690
621
827
a
241
MPa
(3)
Yield Strength
Maximumb
(6)
Elongation
in 2 in.
(50.8 mm)
Minimum,
Percent
Footnotes to Tables 3A and 3B
The minimum elongation in 50.8 mm shall be that determined by following equation:
a
e = 1,944 A0.2
SI unit Equation
U0.9
Where
e=
A=
minimum elongation in 50.8 mm in percent rounded to the nearest percent
applicable tensile test specimen area, as follows:
a. For round bar specimens:
130 mm2 for the specimens
65 mm2 for the Specimen
b. For full section specimens, the smaller of (i)485mm2 and (ii) the cross – sectional area of the test specimen
specified outside diameter of the pipe and the specified wall thickness of the pipe, rounded to the nearest 10mm 2;
c. For strip specimens , the smaller of (i) 485mm2 and (ii) the cross – sectional area of the test specimen
specified width of the test specimen and the specified wall thickness of the pipe, rounded to the
nearest10mm 2;
U=
Specified minimum ultimate tensile strength in MPa
calculated using the
calculated using the
See Appendix B for the specified minimum elongation values for various tensile specimen sizes and grades
Maximum yield strength for an intermediate grade shall be the maximum for next higher listed grade
c
All intermediate grades have a maximum ultimate tensile strength of 758 MPa
d
Maximum yield strength for grade B pipe sizes subject to longitudinal testing is 496 MPa
e
For wall thickness greater than 25.0 mm, the maximum yield strength shall be determined by agreement between the purchaser and the
manufacturer.
b
72
Doc: MTD 19 (4672) W
Table 5 - Relationship between Pipe Dimensions and Transverse Tensile Specimens
[Clause 8.1.5.2 b)]
Size
> 8 5/8 and < 10 ¾
12.7 mm
Specimen
-
> 10 ¾ and < 12 ¾
-
> 12 ¾ and < 14
-
> 14 and < 16
-
> 16 and <18
> 30.2
> 18 and <20
> 29.0
> 20 and <22
> 28.2
> 22 and <24
> 27.4
> 24 and <26
> 26.7
> 26 and <28
> 30.2
> 28
> 25.9
Minimum Wall Thickness in. (mm)
8.9 mm
Specimen
-
6.4 mm
Specimen
17.0 –25.4
26.2 – 31.8
15.7 – 26.1
23.7 – 31.8
15.0 – 24.3
23.7 – 31.8
14.7 – 23.6
22.6 – 30.2
14.2 – 22.5
22.1 – 28.9
14.0 – 22.0
21.4 – 28.1
13.5 – 21.3
20.8 – 27.3
13.5 – 20.7
20.6 – 26.6
13.2 – 20.5
20.1 – 26.1
13.0 – 20.0
19.8 – 25.8
13.0 – 19.
Notes:
1. Dimensions are based on a total specimen length of 125 mm, 100 mm and 70 mm for the 12.7 mm, 8.9 mm and 6.4 mmspecimens,
respectively
2. For pipe Sizes too smallto obtain a 6.4 mm specimen, round bar tensile test specimens shall not be used.
73
Doc: MTD 19 (4672) W
Table 6- Maximum Inspection Lot Size for Tensile Testing
(Clause 8.1.6)
Pipe Size
Type of Pipe
Grade
(1)
< 1.900
(2)
Welded
> 1.900
Welded
< 5 9/16
Welded
Seamless
All
(3)
YST 172
(A25)
YST 172
(A25)
> YST
172 (A25)
All
All
All
All
9/16
<5
> 5 9/16 and
< 8 5/8
> 8 5/8
through
12¾
> 12 ¾
Maximum Inspection
Lot a Size
Weld Tensile Tests
Longitudinal or
Transverse
Tensile Test
Skelp End Weld
(4)
25 t
Long or Helical
Seam Weld
(5)
-
50 t
-
-
400 lengths b
-
-
b
-
-
400 lengths
200 lengths per heat
(6)
-
200 lengths per heat per
200 lengths per heat
200 lengths per cold
cold expansion
per cold expansion
expansion
percentagec,
percentagec,
percentagec
All
All
100 lengths per heat per
100 lengths per heat
100 lengths per
cold expansion
per cold expansion
expansion
percentage c
percentagec,d,e
percentagec
a
Inspection lots consist of Pipe that are made to the same size and the same specified wall thickness by the same process and under the same
manufacturing conditions.
b
In addition, over the duration of the pipe production run, each heat steel is to be tested at least once
c
The cold expansion percentage is designated by the manufacturer, and is derived using the designated before-expansion outside diameter or
circumference and the designated after-expansion outside diameter or circumference. An increase or decrease in the cold expansion percentage of
more than 0.2 percentage point (for example, a change form 1.0% cold expansion to <0.8% or > 1.2%) constitutes a change in inspection lot.
d
In addition, over the duration of the pipe production run, pipe produced by each welding machine is to be tested at least once per week.
e
For each test of double seam pipe, both weld seams in the pipe selected to represent the inspection lot are to be tested
f
Applies only to finished hetical seam pipe containing skelp end welds
74
Doc: MTD 19 (4672) W
Table 7 - Relationship between Pipe Dimensions and Required Charpy Specimens
(Clause 8.5.1)
Size
> 4 ½ and < 5 9/16
Full Size
Transverse
> 12.6
> 5 9/16 and < 6 5/8
> 11.9
> 6 5/8 and < 8 5/8
> 11.7
> 8 5/8 and < 10 ¾
> 11.4
> 10 ¾ and < 12 ¾
> 11.3
> 12 ¾ and < 14
> 11.1
> 14 and < 16
> 11.1
> 16
> 11.0
Specified Wall Thickness in. (mm)
½ Size Transverse
2/3 Size
Longitudinal
7.9 – 10.0
10.9 – 12.5
10.1 – 10.8
2/3 Size
Transverse
9.4 – 11.8
8.6 – 9.3
8.6 – 11.6
7.6 – 8.4
8.1 – 11.3
6.5 – 8.0
7.9 – 11.2
6.2 – 7.8
7.8 – 11.0
6.1 – 7.7
7.7 – 11.0
6.1 – 7.6
7.7 – 10.9
6.0 – 7.6
7.9 – 9.2
½ Size
Longitudinal
6.2-7. 8
6.2-7.8
6.2-7.5
6.1-6.4
6.1
Notes:
1.This table provides a description of the required specimens and the relationship between pipe dimensions and acceptable specimens. The size
limits for transverse specimens shown are based upon the use of nonflattened, Taperes end, test specimens.
2. All specimen dimension limits include machining tolerances.
3. Pipe in size and specified wall thickness combinations not covered by this table are not required to be tested
75
Doc: MTD 19 (4672) W
TABLE 8 – STANDARD WALL THREADED LINE PIPE DIMENSIONS, WEIGHTS, AND TEST PRESSURES
[Clause 9.1, 9.2 a)]
mm
Calculated weight
Plain-end
Threads
Calculated
Weight
per & couplinga inside
Unit Length
Diameter,
wpc
ew
d
kg/m
kg
mm
10.3
13.7
1.7
2.2
(4)
0.36
0.62
(5)
0.09
0.09
0.675
17.1
2.3
0.84
0.840
21.3
2.8
1.28
1.050
26.7
2.9
1.315
33.4
3.4
1.660
1.900
42.2
48.3
2 3/8
60.3
Size
Specified
Outside
Diameter
D
size
(1)
0.405
0.540
Specified
Wall
Thickness
t
mm
(2)
Grade
YSt 172 (A25)
Minimum Test Pressure
Grade
YSt 207 (A)
Grade
YSt 241
(B)
100kPac
100kPac
6.9
9.3
(7)
48
48
(8)
48
48
(9)
48
48
0.09
12.5
48
48
48
0.09
15.7
48
48
48
1.70
0.09
20.9
48
48
48
2.25
0.09
26.6
48
48
48
3.6
3.7
3.43
4.07
0.27
0.18
35.0
40.9
69
69
69
69
76
76
3.9
5.42
0.54
52.5
69
69
76
(3)
(6)
100kPac
7
2 /8
73.0
5.2
8.69
0.82
62.6
69
69
76
3½
88.9
5.5
11.31
0.82
77.9
69
69
76
4
4½
101.6
114.3
5.7
6.0
13.48
16.02
1.45
2.00
90.2
102.3
83
83
83
83
90
90
5 9/16
141.3
6.6
21.92
2.54
128.1
83
83
90
6 5/8
168.3
7.1
28.22
327
154.1
-
83
90
219.1
7.0
36.61
6.72
205.1
219.1
8.2
42.65
6.36
202.7
273.1
7.1
46.57
9.08
258.9
273.1
7.8
51.03
8.72
257.5
273.1
9.3
60.50
7.90
254.5
323.9
8.4
65.35
14.80
307.1
323.9
9.5
73.65
13.98
304.9
355.6
9.5
81.08
11.17
336.6
406.4
9.5
92.98
13.62
387.4
457.0
9.5
104.84
16.16
438.0
508.0
9.5
116.78
19.07
489.0
Note: See Figure 10.
a
Weight gain due to end finishing . See 9.3.3
b
The calculated inside diameter are given here for information (see 9.2)
c
100 kPa = 1 bar
-
79
93
65
71
85
64
73
66
58
52
46
92
108
75
83
98
75
85
77
68
60
54
5
8 /8
8 5/8
10 ¾
10 ¾
10 ¾
12 ¾
12 ¾
14
16
18
20
76
Doc: MTD 19 (4672) W
Table 8 – Heavy – wall Threaded Line Pipe Dimensions, Weights and Test Pressures
(Clause 9.1, 9.2 a)
(1)
Size
size
0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2 3/8
2 7/8
3½
4
4½
5 9/16
6 5/8
8 5/8
10 ¾
12 ¾
(2)
Specified
Outside
Diameter
D
mm
10.3
13.7
17.1
21.3
26.7
33.4
42.2
48.3
60.3
73.0
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
(3)
Specified
Wall
Thickness
t
mm
2.4
3.0
3.2
3.7
3.9
4.5
4.9
5.1
5.5
7.0
7.6
8.1
8.6
9.5
11.0
12.7
12.7
12.7
(4)
(5)
Calculated Weight
Plain-end
Threads
Weight
per Couplinga
Unit Length
ew
wpc
kg/m
Kg
0.47
0.01
0.79
0.02
1.10
0.03
1.61
0.05
2.19
0.08
3.21
0.10
4.51
0.56
5.43
0.16
7.43
0.50
11.39
0.71
15.24
0.80
18.68
1.36
22.42
1.81
30.88
2.24
42.67
2.56
64.64
5.20
81.55
6.95
97.46
13.04
(6)
and
Note: See Figure 10.
a
Weight gain due to end finishing . See 9.3.3
b
The calculated inside diameter are given here for information (see 9.3.1)
c
100 kPa = 1 bar
77
Calculated
inside
Diameterb
D
mm
5.5
7.7
10.7
13.9
18.9
24.4
32.4
38.1
49.3
59.0
73.7
85.4
97.1
122.3
146.3
193.7
247.7
298.5
(7)
(8)
Minimum Test Pressure
Grade
Grade
YST 172
YSt 207 (A)
100kPac
59
59
59
59
59
59
90
90
90
90
90
117
117
117
-
100kPac
59
59
59
59
59
59
103
103
172
172
172
193
187
167
162
144
116
97
(9)
Grade
YSt 207 (A)
100kPac
59
59
59
59
59
59
110
110
172
172
172
193
193
193
189
168
134
113
Doc: MTD 19 (4672) W
Table 10A-Plain –end Line Pipe Dimensions, Weights per Unit Length and Test Pressures for
Sizes 0.405 to 1.900
[(Clause 9.2 a)& b)]
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
I
(mm)
(4)
Plaincad
Weight
per Unit
Length
(Kg./M)
(5)
Calculated
Inside
Diameter
D
(mm)
(6)
(7)
(8)
(9)
(10)
Minimum Test Pressure kPax
100
Grade - YSt
Grade – YSt
0.405
10.3
1.7
0.36
6.9
Grade
YST
172
(A25)
48
0.405
10.3
2.4
0.47
5.5
59
59
--
59
--
0.540
13.7
2.2
0.62
9.3
48
48
--
48
--
0.540
13.7
3.0
0.79
7.7
59
59
--
59
--
0.675
17.8
2.3
0.84
12.5
48
48
--
48
--
0.675
17.8
3.2
1.10
10.7
59
59
--
59
--
0.840
21.3
2.8
1.28
15.7
48
48
--
48
--
0.840
21.3
3.7
1.61
13.9
59
59
--
59
--
0.840
21.3
7.5
2.55
6.3
69
69
--
69
--
1.000
26.7
2.9
1.70
20.9
48
48
--
48
--
1.000
26.7
3.9
2.19
18.8
59
59
--
59
--
1.1080
26.7
7.8
3.64
11.1
69
69
--
69
--
1.315
33.4
3.4
2.52
26.6
48
48
--
48
--
1.315
33.4
4.5
3.21
24.4
59
59
--
59
--
1.315
33.4
9.8
5.45
15.2
69
69
--
69
--
1.660
42.2
3.6
3.43
33.0
69
83
--
90
--
1.660
42.2
4.9
4.51
32.4
90
124
--
131
--
1.660
42.2
9.7
7.77
22.8
96
152
--
158
--
1.900
48.3
3.7
4.07
40.9
69
83
--
90
--
1.900
48.3
5.8
5.43
38.1
90
124
--
131
--
1.900
48.3
10.2
9.58
27.9
96
152
--
158
--
Size
207 (A)
241 (B)
Std.
48
Alt.
--
Std.
49
Alt.
--
Note: aThe Calculated inside diameter or given here for information (See 9.31.)
The Pressure given in 9A, 9B, 9C. applied to the grades YST 172 (A25), YSt 207 (A), YSt 241 (B) YST 290 (X42), YST 317 (X46), YST 359 (X52), YST
386 (X56), YST 414 (X60), YST 448 (X65), YST 483 (X70) and YST 552 (X80) Only. See 13.2 for pressure applied applicable to other grades.
c
100 KPA = One Bar
b
78
Doc: MTD 19 (4672) W
Table 10B - Plain end Line Pipe Dimensions, Weights per Unit Length, and Test Pressures for
Sizes 23/8 to 59/16
[(Clause 9.2 a) b)]
(1)
Size
23/8d
23/8d
23/8d
23/8d
23/8
23/8
23/8
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
60.3
2.1
60.3
60.3
60.3
60.3
60.3
60.3
2.8
3.2
3.6
3.9
4.4
4.8
(4)
Plain-end
Weight per
Unit Length
(kg/m)
(5)
Calculate
d
Inside
Diameter
d
(mm)
3.01
56.1
Wpe
3.97
4.51
5.03
5.42
6.07
6.57
54.7
53.9
53.1
52.5
51.5
50.7
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
Minimum Test Pressure (kPa x 100)
YST
172
(A2
5)
Grade
Grade
YSt
207
(A)
YSt
241
(B)
(14)
(15)
(16)
b
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grad
e
YST
483
(X70)
Grade
YST 552
(X80)
Std.
41
87
101
121
132
150
161
173
187
202
207
Alt.
--
108
126
151
166
188
202
216
234
252
288
Std
55
115
134
162
177
200
207
207
207
207
207
Alt.
--
144
168
202
221
250
269
288
336
384
Std.
69
132
153
185
202
207
207
207
207
207
207
Alt.
--
165
172
231
252
186
307
330
357
384
439
Std.
69
148
207
207
207
207
207
207
207
207
Alt.
--
172
172
260
284
321
346
371
401
433
Std.
69
161
172
207
207
207
207
207
207
207
Alt.
--
172
172
281
308
348
374
402
435
469
Std.
76
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
317
347
393
422
453
490
500
500
Std.
83
172
172
207
207
207
207
207
207
207
207
172
79
312
494
207
500
Doc: MTD 19 (4672) W
23/8
23/8
23/8
23/8
27/8d
27/8d
27/8d
27/8d
27/8
60.3
60.3
60.3
60.3
73.0
73.0
73.0
73.0
73.0
5.5
6.4
7.1
11.1
2.1
2.8
3.2
3.6
4.0
7.43
8.51
9.31
13.47
3.67
4.85
5.51
6.16
6.81
49.3
47.5
46.1
38.1
68.8
67.4
66.6
65.8
65.0
Alt.
--
172
172
346
379
429
461
494
500
500
Std.
90
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
397
434
491
500
500
500
500
500
Std.
96
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
462
500
500
500
500
500
500
500
Std.
96
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
500
500
500
500
500
500
500
500
Std.
96
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
500
500
500
500
500
500
500
500
Std.
41
71
83
100
109
124
133
143
143
167
191
Alt.
--
89
104
125
137
155
167
179
193
208
238
Std.
55
95
111
133
146
165
178
191
206
207
Alt.
--
119
139
167
182
207
222
238
Std.
69
109
127
153
167
189
203
207
Alt.
--
136
158
191
208
236
254
272
Std.
69
122
143
172
188
207
207
207
Alt.
--
153
172
215
234
266
286
286
Std.
69
136
158
191
207
207
207
207
Alt.
--
170
172
238
261
295
317
340
172
80
500
207
278
318
207
207
207
295
318
363
207
207
207
331
357
357
207
207
207
368
397
454
258
Doc: MTD 19 (4672) W
27/8
27/8
27/8
27/8
27/8
27/8
27/8
3½ d
3½ d
73.0
73.0
73.0
73.0
73.0
73.0
73.0
88.9
88.9
4.4
4.8
5.2
5.5
6.4
7.0
14.0
2.1
2.8
7.44
8.07
8.69
9.16
10.51
11.39
20.37
4.50
5.95
64.2
63.4
62.6
62.0
60.2
59.0
45.0
84.7
83.3
Std.
69
150
150
207
207
207
207
207
207
207
Alt.
--
172
172
262
287
325
349
374
Std.
69
163
172
207
207
207
207
Alt.
--
172
172
405
405
207
207
207
207
313
354
381
408
442
476
500
Std.
69
69
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
310
339
384
412
442
500
500
Std.
76
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
.328
358
406
436
468
500
500
500
Std.
83
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
381
417
472
500
500
500
500
500
Std.
90
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
417
456
500
500
500
500
500
500
Std.
96
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
500
500
500
500
500
500
500
500
Std.
41
59
68
82
90
102
109
117
127
137
156
Alt.
--
73
85
103
112
127
137
147
Std.
55
78
91
120
136
146
156
--
98
114
137
182
196
212
Std.
69
89
104
125
137
155
167
179
194
Alt.
--
112
130
157
171
194
208
224
242
261
Std.
69
101
117
141
154
174
188
201
207
207
207
Alt.
--
126
176
193
218
234
251
272
293
335
Std.
69
112
130
157
171
194
207
207
207
207
207
Alt.
--
140
163
196
214
242
261
279
302
326
Alt.
3½ d
3½ d
3½ d
88.9
88.9
88.9
3.2
3.6
4.0
6.76
7.57
8.37
82.5
81.7
80.9
146
81
286
110
150
170
479
159
169
171
183
228
207
207
499
196
207
261
207
298
373
Doc: MTD 19 (4672) W
3½
3½
3½
3½
88.9
88.9
88.9
88.9
4.4
4.8
5.5
6.4
9.17
9.95
11.31
13.02
80.1
79.3
77.9
76.1
Std.
69
123
143
172
188
207
207
207
207
207
207
Alt.
--
154
172
215
215
267
267
287
307
307
359
Std.
69
134
156
188
205
207
207
207
207
207
207
Alt.
--
168
172
235
257
291
291
335
363
391
Std.
69
154
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
269
294
333
384
416
448
500
Std.
--
172
172
207
207
207
207
207
207
207
207
172
172
313
342
388
417
447
484
500
500
172
172
207
207
207
207
207
207
207
207
172
172
347
380
462
496
500
500
500
Alt.
3½
88.9
7.1
14.32
74.7
Std.
Alt.
3½
3½
4d
4d
4d
4d
4d
88.9
88.9
101.6
101.6
101.6
101.6
101.6
7.6
15.2
2.1
2.8
3.2
3.6
4.0
15.24
27.63
5.15
6.82
7.76
8.70
9.63
73.7
58.5
97.4
96.0
95.2
94.4
93.6
----
430
358
447
Std.
90
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
372
407
460
495
500
500
500
500
Std.
--
172
172
207
207
207
207
207
207
207
207
Alt.
--
172
172
500
500
500
500
500
500
500
500
Std.
--
51
60
72
79
89
96
103
111
120
137
Alt.
--
64
75
90
98
111
120
128
139
150
171
Std.
-
80
96
105
119
128
137
148
160
68
183
Alt.
--
86
100
120
131
148
160
171
185
185
222
Std.
--
78
91
110
120
136
146
156
169
183
207
Alt.
--
98
137
150
170
182
196
212
228
Std.
55
88
102
123
135
153
164
176
190
205
Alt.
--
110
128
154
168
191
205
220
238
257
Std.
--
98
114
137
150
170
182
196
207
207
Alt.
--
142
171
187
212
265
285
122
114
82
228
244
261
207
293
207
326
Doc: MTD 19 (4672) W
4
4
4
101.6
101.6
101.6
4.4
4.8
5.7
10.55
11.46
13.48
92.8
92.0
90.2
Std.
69
108
125
151
165
187
201
207
207
207
207
Alt
--
134
157
188
206
233
251
269
291
314
359
Std.
83
117
137
164
180
204
207
207
207
207
Alt
--
147
171
206
225
254
274
293
317
342
391
139
162
195
207
207
207
207
207
207
207
174
193
244
267
302
325
348
377
406
Std.
Alt.
4
4
4
101.6
101.6
101.6
6.4
7.1
8.1
15.02
16.55
18.68
88.8
87.4
85.4
114.3
2.1
5.81
110.1
--
456
Std.
--
156
182
207
207
207
207
207
207
207
207
Alt.
--
193
193
274
300
339
365
391
423
456
500
Std.
--
174
193
207
207
207
207
207
207
207
207
Alt.
--
193
193
304
332
376
405
434
470
500
500
Std.
11
7
193
193
207
207
207
207
207
207
207
207
--
193
193
347
379
429
462
495
500
500
500
Std.
--
46
53
64
70
79
85
99
106
106
Alt.
--
57
66
80
80
99
106
114
123
133
Alt.
41/2d
83
207
83
106
152
Doc: MTD 19 (4672) W
41/2d
41/2d
41/2d
41/2
41/2
41/2
41/2
41/2
41/2
41/2
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
3.2
3.6
4.0
4.4
4.8
5.2
5.6
6.0
6.4
7.1
8.77
9.83
10.88
11.92
12.96
13.99
15.01
16.02
17.03
18.77
107.9
107.1
106.3
105.5
104.7
103.9
103.1
102.3
101.5
100.1
Std.
55
70
81
97
106
121
130
Alt.
--
87
101
122
133
151
Std.
--
78
78
110
120
136
146
Alt.
--
98
114
137
150
170
182
Std.
---
87
101
122
133
151
Alt.
--
109
152
152
Std.
--
96
111
134
Alt.
--
120
139
Std
83
104
121
Alt.
--
Std.
--
Alt.
162
139
151
174
188
156
162
203
185
232
207
169
169
196
212
228
162
174
174
203
207
188
203
217
235
254
290
146
146
178
191
207
207
183
207
207
239
259
279
319
146
160
181
195
207
207
207
207
152
183
200
226
261
282
304
348
113
132
158
173
196
207
207
207
207
207
--
141
164
198
216
245
245
283
306
330
377
Std.
83
122
142
186
207
207
207
207
207
207
Alt.
--
152
177
213
233
264
284
304
329
355
405
Std.
83
130
152
183
200
207
207
207
207
207
207
Alt.
--
163
190
228
250
283
304
326
353
380
435
Std.
--
139
162
195
207
207
207
207
207
207
207
Alt.
--
174
193
193
266
302
324
348
376
376
461
Std.
--
154
180
207
207
207
207
207
207
207
207
Alt.
--
193
193
270
295
335
360
386
417
450
500
130
127
84
167
170
243
261
207
Doc: MTD 19 (4672) W
41/2
41/2
41/2
41/2
41/2
59/16d
59/16d
59/16d
59/16d
114.3
114.3
114.3
114.3
114.3
141.3
141.3
141.3
141.3
7.9
8.6
11.1
114.3
17.1
2.1
3.2
4.0
4.8
20.73
22.42
28.25
33.56
40.99
7.21
10.90
13.54
16.16
98.5
97.1
92.1
87.3
80.1
137.1
134.9
133.3
131.7
Std
--
172
193
Alt.
--
193
Std.
--
117
Alt.
--
193
Std.
--
193
Alt.
--
Std.
207
207
207
207
207
207
207
207
193
301
329
372
400
429
464
500
500
187
193
207
207
207
207
207
207
207
327
358
405
436
467
500
500
500
193
207
207
207
207
207
207
207
207
193
193V
422
462
500
500
500
500
500
500
--
193
193
207
207
207
207
207
207
207
207
Alt.
--
193
193
500
500
500
500
500
500
500
500
Std.
--
193
193
207
207
207
207
207
207
207
207
Alt.
--
193
193
500
500
500
500
500
500
500
500
Std.
--
37
43
57
64
69
74
80
86
96
Alt.
--
46
54
65
71
80
86
100
105
123
123
Std.
46
56
65
79
86
98
105
113
122
131
150
Alt.
--
70
82
99
108
122
131
141
152
164
111
Std.
58
70
82
99
108
122
131
141
152
164
188
Alt.
--
88
102
123
135
152
164
176
190
205
223
Std.
70
84
98
118
129
145
157
169
183
197
207
Alt.
--
105
123
148
162
183
197
211
228
246
281
193
85
52
92
Doc: MTD 19 (4672) W
59/16d
141.3
5.6
18.74
130.1
Std.
Alt.
59/16d
59/16d
59/16d
59/16d
59/16d
59/16d
59/16d
59/16d
141.3
141.3
141.3
141.3
141.3
141.3
141.3
141.3
6.6
7.1
7.9
8.7
9.5
12.7
15.9
19.1
21.92
23.50
25.99
28.45
30.88
40.28
49.17
57356
128.7
127.1
125.5
123.9
122.3
115.9
109.5
103.1
81
--
96
115
138
151
171
184
197
207
207
207
123
143
172
188
213
229
246
266
287
332
207
Std.
83
116
135
163
178
201
207
207
207
207
Alt.
--
145
169
203
222
252
270
290
314
338
Std.
10
5
125
145
175
191
207
207
207
207
207
Alt.
---
156
182
219
239
271
291
312
338
338
Std.
11
6
116
162
198
207
207
207
207
207
207
207
Alt.
--
174
193
243
266
301
324
347
376
405
463
Std.
12
8
153
178
207
207
207
207
207
207
207
207
Alt.
--
191
193
265
293
332
356
382
414
446
500
Std.
13
9
167
193
207
207
207
207
207
207
207
207
Alt.
--
193
193
292
320
362
389
418
452
487
500
Std.
18
6
193
193
207
207
207
207
207
207
207
207
Alt.
--
193
193
193
207
207
207
207
207
207
207
Std.
19
3
193
193
207
207
207
207
207
207
207
207
Alt.
--
193
193
489
500
500
500
500
500
500
500
Std.
19
3
193
193
207
207
207
207
207
207
207
207
Alt.
--
193
193
500
500
500
500
500
500
500
500
207
Note: aThe Calculated inside diameter or given here for information (See 9.31.)
The Pressure given in 9A, 9B, 9C. applied to the grades YST 172 (A25), YSt 207 (A), YSt 241 (B) YST 290 (X42), YST 317 (X46), YST 359 (X52), YST 386 (X56), YST
414 (X60), YST 448 (X65), YST 483 (X70) and YST 552 (X80) Only. See 13.2 for pressure applied applicable to other grades.
c
100 KPA = One Bar
Pipe that has this combination of specified outside diameter and specified thickness is special plain-end pipe; other combinations given in this table are regular plain-end
pipe. Pipe that has a combination of specified wall thickness that is intermediate to the tabulated values is considered to be special plain-end pipe if the next lower tabulated
value is for special plain-end pipe; other intermediate combinations are considered to be regular plain-end pipe. (See Table 11 for the applicable weight tolerance.)
b
86
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5
Sizes 6 /8 to 80
(Clause 9.2 a & b)
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
65/8d
168.3
2.1
8.61
164.1
65/8d
168.3
2.8
11.43
162.7
65/8d
168.3
3.2
13.03
161.9
65/8d
168.3
3.6
14.62
161.1
65/8d
168.3
4.0
16.21
160.3
65/8d
168.3
4.4
17.78
159.5
65/8d
168.3
4.8
19.35
158.7
65/8d
168.3
5.2
20.94
157.9
65/8d
168.3
5.6
22.47
157.1
65/8d
168.3
6.4
25.55
155.5
65/8d
168.3
7.1
28.22
154.1
65/8d
168.3
7.9
31.25
152.5
65/8d
168.3
8.7
34.24
150.9
65/8d
168.3
9.5
37.20
149.3
65/8d
168.3
11.0
42.67
146.3
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
b
Minimum Test Pressure (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
31
39
41
52
47
59
53
60
59
74
65
81
71
80
77
90
83
103
94
118
105
131
117
140
128
161
140
175
162
193
Grade
YSt
241
(B)
36
45
48
60
55
69
62
77
69
86
76
95
82
103
89
112
96
120
110
137
122
153
136
170
149
187
163
193
189
193
87
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
54
54
72
72
83
83
93
103
103
114
114
124
124
134
134
145
145
165
165
184
184
204
204
207
207
225
207
246
207
284
59
59
79
79
90
90
102
102
113
113
124
124
136
136
147
147
158
158
181
181
201
201
207
223
207
246
207
268
207
311
67
67
90
90
102
102
115
115
128
128
141
141
154
154
166
166
179
179
205
205
207
227
207
253
207
278
207
304
207
352
72
72
96
96
110
110
124
124
138
138
151
151
165
165
179
179
193
193
207
220
207
244
207
272
207
299
207
327
207
378
77
77
103
103
118
118
133
133
148
148
162
162
177
177
192
192
207
207
207
236
207
262
207
291
207
321
207
351
207
406
84
84
112
112
128
128
144
144
160
160
176
176
192
192
207
208
207
224
207
256
207
283
207
315
207
347
207
379
207
439
100
100
121
121
138
138
155
155
172
172
189
189
207
207
207
224
207
241
207
276
207
338
207
340
207
375
207
209
207
204
103
103
138
138
157
157
177
177
197
197
207
216
207
236
207
256
207
276
207
315
207
349
207
389
207
428
207
467
207
500
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
65/8d
168.3
12.7
48.73
142.9
65/8d
168.3
14.3
54.31
139.7
65/8d
168.3
15.9
59.76
136.5
65/8d
168.3
18.3
67.69
131.7
65/8d
168.3
19.1
70.27
130.1
65/8d
168.3
21.9
79.06
124.5
65/8d
168.3
22.2
79.98
123.9
65/8d
219.1
3.2
17.04
212.7
65/8d
219.1
4.0
21.22
211.1
65/8d
219.1
4.8
25.37
209.5
65/8d
219.1
5.2
27.43
208.7
65/8d
219.1
5.6
29.48
207.9
65/8d
219.1
6.4
33.57
206.3
65/8d
219.1
7.0
36.61
205.1
65/8d
219.1
7.9
41.14
203.3
65/8d
219.1
8.2
42.65
202.7
65/8d
219.1
8.7
45.14
201.7
65/8d
219.1
9.5
49.10
200.1
65/8d
219.1
11.1
56.94
196.9
65/8d
219.1
12.7
64.64
193.7
65/8d
219.1
14.3
72.22
190.5
65/8d
219.1
15.9
79.67
187.3
65/8d
219.1
18.3
90.62
182.5
65/8d
219.1
19.1
94.20
180.9
65/8d
219.1
20.6
100.84
177.9
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
187
193
193
193
193
193
193
193
193
193
193
193
193
193
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
36
45
45
57
54
68
59
74
63
79
73
91
79
99
90
112
93
116
99
123
108
135
126
157
144
180
162
193
180
193
193
193
193
193
193
193
Grade
YSt
241
(B)
193
193
193
193
193
193
193
193
193
193
193
193
193
193
42
53
53
66
63
79
69
86
74
92
84
106
92
115
104
130
108
135
115
144
125
157
147
183
168
193
189
193
193
193
193
193
193
193
193
193
88
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
207
328
207
370
207
411
207
473
207
494
207
500
207
500
207
359
207
404
207
449
207
500
207
500
207
500
207
500
207
406
207
458
207
500
207
500
207
500
207
500
207
500
207
437
207
492
207
500
207
500
207
500
207
500
207
500
207
469
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
64
64
79
79
95
95
103
103
111
111
127
127
139
139
157
157
163
163
173
173
189
189
207
220
207
252
207
284
207
316
207
363
207
379
207
400
69
69
87
87
104
104
113
113
122
122
139
139
152
152
171
171
178
178
189
189
206
206
207
241
207
276
207
310
207
345
207
397
207
415
207
447
85
85
106
106
127
127
137
137
148
148
169
169
185
185
207
209
207
217
207
230
207
251
207
293
207
336
207
378
207
420
207
484
207
500
207
500
85
85
106
106
127
127
137
137
148
148
169
169
185
185
207
209
207
217
207
230
207
251
207
293
207
336
207
378
207
420
207
484
207
500
207
500
91
91
113
113
136
136
147
147
159
159
181
181
198
198
207
224
207
232
207
247
207
269
207
315
207
360
207
405
207
251
207
500
207
500
207
500
98
98
123
123
147
147
159
159
172
172
196
196
207
215
207
242
207
252
207
267
207
291
207
340
207
390
207
439
207
488
207
500
207
500
207
500
106
106
132
132
159
159
172
172
185
185
207
212
207
231
207
261
207
271
207
288
207
314
207
367
207
420
207
473
207
500
207
500
207
500
207
500
121
121
151
151
181
181
197
197
207
212
207
242
207
265
207
299
207
310
207
329
207
359
207
419
207
480
207
500
207
500
207
500
207
500
207
500
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5
Sizes 6 /8 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
85/8
219.1
22.2
107.79
174.7
5
8 /8
219.1
25.4
121.33
168.3
10¾d
273.1
4.0
26.54
26.51
10¾d
273.1
4.8
31.76
263.5
d
10¾
273.1
5.2
34.35
262.7
10¾
273.1
5.6
36.94
261.9
10¾
273.1
6.4
42.09
260.3
10¾
273.1
7.1
46.57
258.9
10¾
273.1
7.8
51.03
257.5
10¾
273.1
8.7
56.72
255.7
10¾
273.1
9.3
60.50
254.5
10¾
273.1
11.1
71.72
250.9
10¾
273.1
12.7
81.55
247.7
10¾
273.1
14.3
91.26
244.5
10¾
273.1
15.9
100.85
241.3
10¾
273.1
18.3
114.99
236.5
10¾
273.1
20.6
128.27
231.9
10¾
273.1
22.2
137.36
228.7
10¾
273.1
23.8
146.32
225.5
10¾
273.1
25.4
155.15
222.3
10¾
273.1
31.8
189.22
209.5
12¾d
323.9
4.4
34.67
315.1
12¾d
323.9
4.8
37.77
314.3
d
12¾
323.9
5.2
40.87
313.5
12¾d
323.9
5.6
43.96
312.7
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Grade
YSt
241
(B)
193
193
193
193
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
207
441
207
500
207
482
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
Std.
Alt.
Std.
Alt.
YSt
207
(A)
193
193
193
193
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt
36
45
44
55
47
59
51
64
58
73
65
81
71
89
79
99
85
106
101
126
116
144
130
163
145
181
166
193
187
193
193
193
193
193
193
193
193
193
42
53
51
64
55
69
59
74
68
85
75
94
83
103
92
115
98
123
118
147
134
168
151
189
168
193
193
193
193
193
193
193
193
193
193
193
193
193
72
72
87
87
94
94
101
101
116
116
128
128
141
141
157
157
168
168
200
200
207
229
207
258
207
287
207
330
207
372
207
401
207
430
207
459
207
500
79
79
95
95
103
103
111
111
126
126
140
140
154
154
172
172
184
184
207
219
207
251
207
282
207
314
207
361
207
406
207
438
207
470
207
500
207
500
89
89
107
107
116
116
125
125
143
143
159
159
174
174
194
194
207
208
207
248
207
284
207
320
207
355
207
409
207
460
207
496
207
500
207
500
207
500
96
96
115
115
125
125
135
135
154
154
171
171
187
187
207
209
207
223
207
267
207
305
207
344
207
382
207
440
207
495
207
500
207
500
207
500
207
500
103
103
124
124
134
134
144
144
165
165
183
183
201
201
207
224
207
240
207
286
207
327
207
369
207
410
207
472
207
500
207
500
207
500
207
500
207
500
112
112
134
134
145
145
156
156
178
178
198
198
207
218
207
243
207
259
207
310
207
354
207
399
207
413
207
500
207
500
207
500
207
500
207
500
207
500
120
120
144
144
156
156
168
168
192
192
207
213
207
235
207
262
207
280
207
334
207
382
207
430
207
478
207
500
207
500
207
500
207
500
207
500
207
500
137
137
165
165
179
179
192
192
207
220
207
244
207
268
207
299
207
320
207
381
207
436
207
491
207
500
207
500
207
500
207
500
207
500
207
500
207
500
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
34
42
37
46
40
50
43
54
39
49
43
54
46
58
50
63
67
67
73
73
79
79
85
85
73
73
80
80
87
87
93
93
83
83
90
90
98
98
106
106
89
89
97
97
105
105
113
113
96
96
104
104
113
113
122
122
103
103
113
113
122
122
132
132
112
112
122
122
132
132
142
142
127
127
139
139
151
151
162
162
89
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5
Sizes 6 /8 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
12¾
323.9
6.4
50.11
311.1
12¾
323.9
7.1
55.47
309.7
12¾
323.9
7.9
61.56
308.1
12¾
323.9
8.4
65.35
307.1
12¾
323.9
8.7
67.62
306.5
12¾
323.9
9.5
73.65
304.9
12¾
323.9
10.3
79.65
303.3
12¾
323.9
11.1
85.62
301.7
12¾
323.9
12.7
97.46
298.5
12¾
323.9
14.3
109.18
295.3
12¾
323.9
15.9
120.76
292.1
12¾
323.9
17.5
132.23
288.9
12¾
323.9
19.1
143.56
285.7
12¾
323.9
20.6
154.08
282.7
12¾
323.9
22.0
165.17
279.5
12¾
323.9
23.8
176.13
276.3
12¾
323.9
25.4
186.97
273.1
12¾
323.9
27.0
197.68
269.9
12¾
323.9
28.6
208.27
266.7
12¾
323.9
31.8
229.06
260.3
12¾d
323.9
4.8
41.52
346.0
d
12¾
323.9
5.2
44.93
345.2
12¾d
323.9
5.3
45.78
345.0
d
12¾
323.9
5.6
48.33
344.4
12¾d
323.9
6.4
55.11
342.8
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressure (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt
YSt
207
(A)
49
61
54
68
61
76
64
81
67
83
73
91
79
99
85
106
97
122
110
137
122
152
134
168
146
183
158
193
170
193
183
193
193
193
193
193
193
193
193
193
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt
34
42
36
45
37
46
39
49
45
56
Grade
YSt
241
(B)
57
71
63
79
71
88
75
94
78
97
85
106
92
115
99
124
113
142
128
160
142
177
156
193
171
193
184
193
193
193
183
193
193
193
193
193
193
193
193
193
39
49
42
53
43
54
46
57
52
65
90
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
97
97
108
108
120
120
128
128
132
132
145
145
157
157
169
169
193
193
207
218
207
242
207
266
207
291
207
314
207
338
207
362
207
387
207
411
207
435
207
484
106
106
118
118
131
131
140
140
145
145
158
158
171
171
185
185
207
211
207
238
207
265
207
291
207
318
207
343
207
369
207
396
207
423
207
449
207
476
207
500
121
121
134
134
149
149
158
158
164
164
179
179
194
194
207
209
207
239
207
269
207
300
207
330
207
360
207
388
207
418
207
448
207
479
207
500
207
500
207
500
130
130
144
144
160
160
170
170
176
176
192
192
207
209
207
225
207
257
207
290
207
322
207
355
207
387
207
417
207
450
207
482
207
500
207
500
207
500
207
500
139
139
154
154
172
172
183
183
189
189
206
206
207
224
207
241
207
276
207
311
207
345
207
380
207
415
207
448
207
482
207
500
207
500
207
500
207
500
207
500
150
150
167
167
186
186
198
198
205
205
207
223
207
242
207
261
207
299
207
336
207
374
207
411
207
449
207
484
207
500
207
500
207
500
207
500
207
500
207
500
162
162
180
180
200
200
207
213
207
221
207
241
207
261
207
281
207
322
207
363
207
403
207
444
207
484
207
500
207
500
207
500
207
500
207
500
207
500
207
500
185
185
206
206
207
229
207
243
207
252
207
275
207
298
207
322
207
368
207
414
207
461
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
67
67
72
72
73
73
78
78
89
89
73
73
79
79
80
80
85
85
97
97
82
82
89
89
91
91
96
96
110
110
89
89
96
96
98
98
103
103
118
118
95
95
103
103
105
105
111
111
127
127
103
103
111
111
114
114
120
120
137
137
111
111
120
120
122
122
129
129
148
148
127
127
137
137
140
140
148
148
169
169
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
14d
355.6
7.1
61.02
341.4
14
355.6
7.9
67.74
339.8
14
355.6
8.7
74.42
338.2
14
355.6
9.5
81.08
336.6
14
355.6
10.3
87.71
335.0
14
355.6
11.1
94.30
333.4
14
355.6
11.9
100.86
331.8
14
355.6
12.7
107.39
330.2
14
355.6
14.3
120.36
327.0
14
355.6
15.9
133.19
323.8
14
355.6
17.5
145.91
320.6
14
355.6
19.1
158.49
317.4
14
355.6
20.6
170.18
314.4
14
355.6
22.2
182.52
311.2
14
355.6
23.8
194.74
308.0
14
355.6
25.4
206.83
304.8
14
355.6
27.0
218.79
301.6
14
355.6
28.6
230.63
298.4
14
355.6
31.8
253.92
292.0
16d
406.4
4.8
47.54
396.8
16d
406.4
5.2
51.45
396.0
16d
406.4
5.6
55.35
395.2
d
16
406.4
6.4
63.13
393.6
16d
406.4
7.1
69.91
392.2
16
406.4
7.9
77.63
390.6
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
50
62
66
69
61
76
66
83
72
90
78
97
83
104
89
111
100
125
111
139
122
153
133
167
144
180
155
193
166
193
177
193
189
193
193
193
193
193
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
29
37
32
40
34
43
39
49
43
54
48
60
Grade
YSt
241
(B)
58
72
64
80
71
88
77
97
84
105
90
113
97
121
103
129
116
145
129
162
142
178
155
193
168
193
181
193
193
193
193
193
193
193
193
193
193
193
34
43
37
46
40
50
46
57
51
63
56
70
91
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
98
98
110
110
121
121
132
132
143
143
154
154
165
165
176
176
198
198
207
220
207
243
207
265
207
286
207
308
207
330
207
352
207
374
207
397
207
441
108
108
120
120
132
132
144
144
156
156
168
168
180
180
192
192
207
217
207
241
207
265
207
289
207
312
207
336
207
361
207
385
207
409
207
433
207
482
122
122
136
136
149
149
163
163
177
177
191
191
204
204
207
218
207
245
207
273
207
300
207
328
207
354
207
381
207
408
207
436
207
463
207
491
207
500
131
131
146
146
161
161
175
175
190
190
205
205
207
220
207
234
207
264
207
293
207
323
207
352
207
380
207
410
207
439
207
469
207
498
207
500
207
500
141
141
156
156
172
172
188
188
204
204
207
220
207
236
207
251
207
283
207
315
207
346
207
378
207
408
207
439
207
471
207
500
207
500
207
500
207
500
152
152
169
169
186
186
203
203
207
221
207
238
207
255
207
272
207
306
207
341
207
375
207
409
207
441
207
475
207
500
207
500
207
500
207
500
207
500
164
164
182
182
201
201
207
219
207
238
207
256
207
275
207
293
207
330
207
367
207
404
207
441
207
476
207
500
207
500
207
500
207
500
207
500
207
500
187
187
235
235
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
207
500
58
58
63
63
68
68
78
78
86
86
96
96
64
64
69
69
74
74
85
85
94
94
105
105
72
72
78
78
84
84
96
96
107
107
119
119
78
78
84
84
90
90
103
103
115
115
128
128
83
83
90
90
97
97
111
111
123
123
137
137
90
90
97
97
105
105
120
120
133
133
148
148
97
97
105
105
113
113
129
129
143
143
160
160
111
111
120
120
129
129
128
128
164
164
152
152
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
Sizes 6
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
16
406.4
8.7
85.32
389.0
16
406.4
9.5
92.98
387.4
16
406.4
10.3
100.61
385.8
16
406.4
11.4
108.20
384.2
16
406.4
11.9
115.77
382.6
16
406.4
12.7
123.30
381.0
16
406.4
14.3
138.27
377.8
16
406.4
15.9
153.11
374.6
16
406.4
17.5
167.83
371.4
16
406.4
19.1
182.42
368.2
16
406.4
20.6
195.98
365.2
16
406.4
22.2
210.33
362.0
16
406.4
23.8
224.55
358.8
16
406.4
25.4
238.64
355.6
16
406.4
27.0
252.61
352.4
16
406.4
28.6
266.45
349.2
16
406.4
30.2
280.17
346.0
16
406.4
31.8
293.76
342.8
18d
457.0
4.8
53.53
447.4
d
18
457.0
5.6
62.34
445.8
18d
457.0
6.4
71.12
444.2
18d
457.0
7.1
78.77
442.8
18
457.0
7.9
87.49
441.2
18
457.0
8.7
96.18
439.6
18
457.0
9.5
104.84
438.0
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
5/8
(7)
to 80
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
53
66
58
73
63
79
68
85
73
91
78
97
87
109
97
121
107
134
117
146
126
157
136
170
145
182
155
193
165
193
175
193
185
193
193
193
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
26
33
30
38
35
43
39
48
43
54
47
59
52
65
Grade
YSt
241
(B)
62
77
68
85
73
92
79
99
85
106
90
113
102
127
113
141
125
156
136
170
147
183
158
193
169
181
193
192
193
193
193
193
193
193
193
193
30
38
35
44
41
51
45
56
50
62
55
69
60
75
92
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
106
106
115
115
125
125
135
135
144
144
154
154
173
173
193
193
207
212
207
232
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
115
115
126
126
137
137
147
147
158
158
168
168
190
190
207
211
207
232
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
131
131
143
143
155
155
167
167
179
179
191
191
207
215
207
239
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
140
140
153
153
166
166
179
179
192
192
205
205
207
231
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
150
150
158
158
165
165
172
172
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
163
163
178
178
193
193
207
208
207
223
207
238
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
2502
07
250
207
250
207
250
176
176
192
192
207
208
207
224
207
240
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
201
201
207
219
207
238
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
52
52
60
60
69
69
77
77
85
85
94
94
102
102
57
57
66
66
75
75
84
84
93
93
103
103
112
112
64
64
75
75
85
85
95
95
106
106
116
116
127
127
69
69
80
80
92
92
102
102
113
113
125
125
136
136
70
70
85
85
99
99
199
199
222
222
234
234
246
246
80
80
93
93
107
107
118
118
132
132
145
145
158
158
86
86
101
101
115
115
128
128
142
142
156
156
161
161
99
99
115
115
131
131
146
146
162
162
179
179
195
195
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
20
508.0
12.7
155.12
482.6
20
508.0
14.3
174.10
479.4
20
508.0
15.9
192.95
476.2
20
508.0
17.5
216.34
472.2
20
508.0
19.1
230.34
469.8
20
508.0
20.6
230.27
466.8
20
508.0
22.2
247.60
463.6
20
508.0
23.8
265.95
460.4
20
508.0
25.4
284.18
457.2
20
508.0
27.0
302.28
454.0
20
508.0
28.6
338.11
450.8
20
508.0
30.2
355.83
447.6
20
508.0
31.8
373.43
444.4
20
508.0
33.3
389.81
441.4
20
508.0
34.9
407.17
438.2
22d
559.0
5.6
76.42
547.8
22d
559.0
6.4
87.21
546.2
d
22
559.0
8.1
96.63
544.8
22
559.0
4.9
107.36
543.2
22
559.0
8.7
118.06
541.6
22
559.0
9.5
128.73
540.0
22
559.0
10.3
139.37
538.4
22
559.0
11.1
149.97
536.8
22
559.0
11.9
160.55
535.2
22
559.0
12.7
179.10
533.6
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
62
78
70
87
78
97
88
109
93
117
101
126
109
136
116
145
124
155
132
165
140
175
148
185
155
193
163
193
171
193
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
25
31
28
36
32
39
35
44
39
48
42
53
46
57
49
62
53
66
56
71
Grade
YSt
241
(B)
72
90
81
102
91
113
102
127
109
136
117
147
126
158
135
169
145
181
154
192
163
193
172
193
181
193
190
193
193
193
29
36
33
41
37
46
41
51
45
56
49
61
53
67
57
72
62
77
66
82
93
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
131
131
147
147
163
163
184
184
196
196
207
212
207
228
207
245
207
250
207
250
207
250
207
250
207
250
207
250
207
250
143
143
161
161
179
179
201
201
207
215
207
231
207
249
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
162
162
182
182
202
202
207
228
207
243
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
174
147
196
196
207
217
207
245
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
186
186
207
210
207
233
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
202
202
207
227
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
217
207
245
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
248
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
52
52
60
60
66
66
74
74
81
81
89
89
96
96
104
104
111
111
119
119
57
57
65
65
72
72
81
81
89
89
97
97
105
105
113
113
121
121
130
130
65
65
74
74
82
82
91
91
101
101
110
110
119
119
128
128
138
138
147
147
70
70
80
80
88
88
98
98
108
108
118
118
128
128
138
138
148
148
158
158
75
75
85
85
95
95
105
105
116
116
127
127
137
137
148
148
159
159
169
169
81
81
92
92
102
102
114
114
126
126
137
137
149
149
160
160
172
172
183
183
87
87
100
100
110
110
123
123
135
135
148
148
160
160
173
173
185
185
198
198
100
100
114
114
126
126
140
140
155
155
169
169
183
183
197
197
207
212
207
226
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
26
660.0
12.7
202.72
634.6
26
660.0
14.3
227.70
631.4
26
660.0
15.9
252.55
628.2
26
660.0
17.5
277.27
625.0
26
660.0
19.1
301.87
621.8
26
660.0
20.6
324.81
618.8
26
660.0
22.2
349.16
615.6
26
660.0
23.8
373.39
612.4
26
660.0
25.4
397.49
609.2
28d
711.0
6.4
111.20
698.2
d
28
711.0
7.1
123.24
696.8
28
711.0
7.9
136.97
695.2
28
711.0
8.7
150.67
693.6
28
711.0
9.5
164.34
692.0
28
711.0
10.3
177.58
690.4
28
711.0
11.1
191.58
688.8
28
711.0
11.9
205.15
687.2
28
711.0
12.7
218.69
685.6
28
711.0
14.3
245.68
682.4
28
711.0
15.9
272.54
679.2
28
711.0
17.5
299.28
676.0
28
711.0
19.1
325.89
672.8
28
711.0
20.6
350.72
669.8
28
711.0
22.2
377.08
666.6
28
711.0
23.8
403.32
663.4
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
b
Minimum Test Pressure (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
48
60
54
67
60
75
66
82
72
90
78
97
84
104
90
112
96
119
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
22
28
25
31
28
35
30
38
33
41
36
45
39
48
42
52
44
55
50
62
56
69
61
76
67
83
72
90
78
97
83
104
Grade
YSt
241
(B)
56
70
63
78
70
87
77
96
84
105
90
113
97
122
104
130
111
139
26
33
29
36
32
40
35
44
39
48
42
52
45
56
48
61
52
65
58
73
65
81
71
89
78
97
84
105
90
113
97
121
94
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
100
100
113
113
126
126
138
138
151
151
163
163
176
176
188
188
201
201
110
110
124
124
137
137
151
151
165
165
178
178
192
192
206
206
207
220
124
124
140
140
156
156
171
171
187
187
202
202
207
217
207
233
207
249
134
134
151
151
167
167
184
184
201
201
207
217
207
234
207
250
207
205
143
143
161
161
180
180
198
198
207
216
207
233
207
250
207
250
207
250
155
155
175
175
194
194
207
214
207
233
207
250
207
250
207
250
207
250
167
167
188
188
207
209
207
231
207
250
207
250
207
250
207
250
207
250
191
191
207
215
207
239
207
250
207
250
207
250
207
250
207
250
207
250
47
47
52
52
58
58
64
64
70
70
76
76
81
81
87
87
93
93
105
105
117
117
128
128
140
140
151
151
163
163
175
175
51
51
57
57
63
63
70
70
76
76
83
83
89
89
96
96
102
102
115
115
128
128
140
140
153
153
165
165
178
178
191
191
58
58
65
65
72
72
79
79
86
86
94
94
101
101
108
108
115
115
130
130
145
145
159
159
174
174
187
187
202
202
207
216
63
63
69
69
77
77
85
85
93
93
101
101
108
108
116
116
124
124
140
140
155
155
171
171
187
187
201
201
207
217
207
233
67
67
74
74
83
83
91
91
100
100
108
108
116
116
125
125
133
133
150
150
167
167
183
183
200
200
207
216
207
233
207
249
73
73
81
81
90
90
99
99
108
108
117
117
126
126
135
135
144
144
162
162
180
180
196
196
207
217
207
234
207
250
207
250
78
78
87
87
97
97
106
106
116
116
126
126
136
136
146
146
155
155
175
175
194
194
207
214
207
234
207
250
207
250
207
250
89
89
99
99
110
110
122
122
133
133
144
144
155
155
166
166
177
177
200
200
207
245
207
250
207
250
207
250
207
250
207
250
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
28
711.0
25.4
429.44
660.2
Std.
Alt.
YSt
207
(A)
89
111
30d
762.0
6.4
119.25
749.2
d
30
762.0
7.1
132.17
747.8
30
762.0
7.9
146.91
746.2
30
762.0
8.7
161.61
744.6
30
762.0
9.5
176.29
743.0
30
762.0
10.3
190.93
741.4
30
762.0
11.1
205.54
739.8
30
762.0
11.9
220.12
738.2
30
762.0
12.7
234.67
736.6
30
762.0
14.3
263.67
733.4
30
762.0
15.9
292.54
730.2
30
762.0
17.5
321.29
727.0
30
762.0
19.1
349.91
723.8
30
762.0
20.6
376.63
720.8
30
762.0
22.2
405.00
717.6
30
762.0
23.8
433.26
714.4
30
762.0
25.4
461.38
711.2
30
762.0
27.0
489.38
708.0
30
762.0
28.6
517.25
704.8
30
762.0
30.2
544.99
701.6
30
762.0
31.8
572.61
698.4
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
21
26
23
29
26
32
28
35
31
39
34
42
36
45
39
48
41
52
47
58
52
65
57
71
62
78
67
84
72
90
78
97
83
104
88
110
93
117
98
123
104
130
32d
813.0
6.4
127.30
800.2
d
32
813.0
7.1
141.10
798.8
32
813.0
7.9
156.84
797.2
Std.
Alt.
Std.
Alt.
Std.
Alt.
20
24
22
27
24
30
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Grade
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
186
186
204
204
207
231
204
248
207
250
207
250
207
250
207
250
24
30
27
34
30
37
33
41
36
45
39
49
42
53
45
56
48
60
54
68
60
75
66
83
72
91
78
98
84
105
90
113
96
121
102
128
109
136
115
143
121
151
44
44
49
49
54
54
60
60
65
65
71
71
76
76
82
82
87
87
98
98
109
109
120
120
131
131
141
141
152
152
163
163
174
174
185
185
196
196
207
207
207
218
48
48
53
53
59
59
65
65
71
71
77
83
83
89
89
95
95
107
107
119
119
131
131
143
143
154
154
166
166
178
178
190
190
202
202
207
214
207
226
207
238
54
54
60
60
67
67
74
74
81
81
87
87
94
94
101
101
108
108
121
121
135
135
148
148
162
162
175
175
188
188
202
202
207
215
207
229
207
243
207
250
207
250
58
58
65
65
72
72
79
79
87
887
94
94
101
101
109
109
116
116
130
130
145
145
160
160
174
174
188
188
202
202
207
217
207
232
207
246
207
250
207
250
207
250
63
63
69
69
77
77
85
85
93
93
101
101
109
109
116
116
124
124
140
140
155
155
171
171
187
187
201
201
207
217
207
233
207
248
207
250
207
250
207
250
207
250
68
68
75
75
84
84
92
92
101
101
109
109
117
117
126
126
134
134
151
151
168
168
185
185
202
202
207
218
207
235
207
250
207
250
207
250
207
250
207
250
207
250
73
73
81
81
90
90
99
99
108
108
118
118
127
127
136
136
145
145
163
163
181
181
200
200
207
218
207
235
207
250
207
250
207
250
207
250
207
250
207
250
207
250
83
83
93
93
103
103
113
113
124
124
134
134
145
145
155
155
166
166
186
186
207
207
228
235
207
249
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
23
28
25
32
28
35
41
41
46
46
51
51
45
45
50
50
55
55
51
51
56
56
63
63
55
55
61
61
68
68
59
59
65
65
72
72
63
63
70
70
78
78
68
68
76
76
84
84
78
78
87
87
97
97
YSt
241
(B)
103
129
95
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
32
813.0
8.7
172.56
795.6
32
813.0
9.5
188.24
794.0
32
813.0
10.3
203.88
792.4
32
813.0
11.1
219.50
790.8
32
813.0
11.9
235.09
789.2
32
813.0
12.7
250.64
787.6
32
813.0
14.3
281.65
784.4
32
813.0
15.9
312.54
781.2
32
813.0
17.5
343.30
778.0
32
813.0
19.1
373.93
774.8
32
813.0
20.6
402.54
771.8
32
813.0
22.2
432.93
768.6
32
813.0
23.8
463.19
765.4
32
813.0
25.4
493.32
762.2
32
813.0
27.0
523.33
759.0
32
813.0
28.6
553.22
755.8
32
813.0
30.2
582.98
752.6
32
813.0
31.8
612.61
749.4
34d
864.0
6.4
135.35
851.2
d
34
864.0
7.1
15.03
849.8
34
864.0
7.9
166.78
848.2
34
864.0
8.7
183.50
846.6
34
864.0
9.5
200.18
845.0
34
864.0
10.3
216.84
843.4
34
864.0
11.1
233.46
841.8
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
b
Minimum Test Pressure (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
27
33
29
36
31
39
34
42
36
45
39
49
44
55
49
61
53
67
58
73
63
79
68
85
73
91
78
97
82
103
87
109
92
115
97
121
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
18
23
20
26
23
28
25
31
27
34
30
37
32
40
Grade
YSt
241
(B)
31
39
34
42
37
46
39
49
42
53
45
56
51
64
57
71
62
78
68
85
73
92
79
99
85
106
90
113
96
120
102
127
107
134
113
141
21
27
24
30
26
33
29
36
32
40
34
43
37
46
96
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
56
56
61
61
66
66
71
71
76
76
82
82
92
92
102
102
112
112
123
123
132
132
143
143
153
153
163
163
173
173
184
184
194
194
204
204
61
61
67
67
72
72
78
78
84
84
89
89
100
100
112
112
123
123
134
134
145
145
156
156
167
167
178
178
189
189
201
201
207
212
207
223
69
69
76
76
82
82
88
88
95
95
101
101
114
114
126
126
139
139
152
152
164
164
176
176
189
189
202
202
207
215
207
227
207
240
207
250
74
74
81
81
88
88
95
95
102
102
109
109
122
122
136
136
150
150
163
163
176
176
190
190
203
203
207
217
207
231
207
244
207
250
207
250
80
80
87
887
94
94
102
102
109
109
116
116
131
131
146
146
160
160
175
175
189
189
203
203
207
218
207
233
207
247
207
250
207
250
207
250
86
86
94
94
102
102
110
110
118
118
126
126
142
142
158
158
174
174
189
189
204
204
207
220
220
236
207
250
207
250
207
250
207
250
207
250
93
93
102
102
110
110
119
119
127
127
136
136
153
153
170
170
187
187
204
204
207
220
207
250
207
250
207
250
207
250
207
250
207
250
207
250
106
106
116
116
126
126
136
136
145
145
155
155
175
175
194
194
207
214
207
233
207
250
207
250
207
250
207
250
207
250
207
250
207
250
207
250
39
39
43
43
48
48
53
53
57
57
62
62
67
67
42
42
47
47
52
52
57
57
63
63
68
68
73
73
48
48
53
53
59
59
65
65
71
71
77
77
83
83
51
51
57
57
64
64
70
70
76
76
83
83
89
89
55
55
61
61
68
68
75
75
82
82
89
89
96
96
60
60
66
66
74
74
81
81
89
89
96
96
104
104
64
64
71
41
79
79
88
88
96
96
104
104
112
112
74
74
82
82
91
91
100
100
109
109
118
118
128
128
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
34
864.0
11.9
250.05
840.2
34
864.0
12.7
266.61
838.6
34
864.0
14.3
299.64
835.4
34
864.0
15.9
332.53
832.2
34
864.0
17.5
365.31
829.0
34
864.0
19.1
397.95
825.8
34
864.0
20.6
428.44
822.8
34
864.0
22.2
460.85
819.6
34
864.0
23.8
493.12
816.4
34
864.0
25.4
525.27
813.2
34
864.0
27.0
557.29
810.0
34
864.0
28.6
589.19
806.8
34
864.0
30.2
620.96
803.6
34
864.0
31.8
625.60
800.4
36d
914.0
6.4
143.24
901.2
36d
914.0
7.1
158.79
899.8
36
914.0
7.9
176.52
898.2
36
914.0
8.7
194.22
896.6
36
914.0
9.5
211.90
895.0
36
914.0
10.3
229.54
893.4
36
914.0
11.1
247.15
891.8
36
914.0
11.9
264.72
890.2
36
914.0
12.7
282.27
888.6
36
914.0
14.3
317.27
885.4
36
914.0
15.9
352.14
882.2
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
34
43
37
46
41
51
46
57
50
63
55
69
59
74
64
80
68
86
73
91
78
97
82
103
87
109
91
114
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
17
22
19
24
21
27
24
30
26
32
28
35
30
38
32
40
35
43
39
49
43
54
Grade
YSt
241
(B)
40
50
43
53
48
60
53
67
59
73
64
80
69
86
74
93
80
100
85
106
90
113
96
120
101
126
106
133
20
25
22
28
25
31
28
34
30
38
33
41
35
44
38
47
40
50
45
57
50
63
97
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
72
72
77
77
86
86
96
96
106
106
115
115
124
124
134
134
144
144
153
153
163
163
173
173
182
182
192
192
79
79
84
84
94
94
105
105
116
116
126
126
136
136
147
147
157
157
168
168
178
178
189
189
199
199
207
210
89
89
95
95
107
107
119
119
131
131
143
143
154
154
166
166
178
178
190
190
202
202
207
214
207
226
207
238
96
96
102
102
115
115
128
128
141
141
154
154
166
166
179
179
191
191
204
204
207
217
207
230
207
243
207
250
103
103
110
110
123
123
137
137
151
151
165
165
178
178
191
191
205
205
207
219
207
233
207
247
207
250
207
250
111
111
119
119
133
133
148
148
163
163
178
178
192
192
207
207
207
222
207
237
207
250
207
250
207
250
207
250
120
120
128
128
144
144
160
160
176
176
192
192
207
207
207
222
207
223
207
239
207
250
207
250
207
250
207
250
137
137
146
146
164
164
183
183
201
201
207
220
207
237
207
250
207
250
207
250
207
250
207
250
207
250
207
250
37
37
41
41
45
45
50
50
54
54
59
59
63
63
68
68
73
73
82
82
91
91
40
40
44
44
49
49
54
54
59
59
64
64
69
69
74
74
79
79
89
89
99
99
45
45
50
50
56
56
62
62
67
67
73
73
78
78
84
84
90
90
101
101
112
112
49
49
54
54
60
60
66
66
72
72
78
78
84
84
90
90
97
97
109
109
121
121
52
52
58
58
64
64
71
71
77
77
84
84
91
91
97
97
104
104
117
117
130
130
56
56
63
63
70
70
77
77
80
80
91
91
90
90
105
105
112
112
126
126
140
140
61
61
68
68
75
75
83
83
90
90
98
98
106
106
113
113
121
121
136
136
151
151
70
70
77
77
86
86
95
95
103
103
112
112
121
121
129
129
138
138
155
155
173
173
Doc: MTD 19 (4672) W
Table 10 C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
36
914.0
175.5
386.88
879.0
36
914.0
19.1
421.50
875.8
36
914.0
20.6
453.84
872.8
36
914.0
22.2
488.22
869.6
36
914.0
23.8
522.47
866.4
36
914.0
25.4
556.59
863.2
36
914.0
27.0
590.58
860.0
36
914.0
28.6
624.45
856.8
36
914.0
30.2
658.19
853.6
36
914.0
31.8
691.81
850.4
38
965.0
7.9
186.46
949.2
38
965.0
8.7
205.17
947.6
38
965.0
9.5
223.84
946.0
38
965.0
10.3
242.49
944.4
38
965.0
11.1
261.11
942.8
38
965.0
11.9
279.69
941.2
38
965.0
12.7
298.24
939.6
38
965.0
14.3
335.25
936.4
38
965.0
15.9
372.14
933.2
38
965.0
17.5
408.89
930.0
38
965.0
19.1
445.52
926.8
38
965.0
20.6
479.75
923.8
38
965.0
22.2
516.14
920.6
38
965.0
23.8
552.40
917.4
38
965.0
25.4
588.53
914.2
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
48
59
52
65
56
70
60
75
65
81
69
86
73
92
78
97
82
103
86
108
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
20
25
22
28
24
31
27
33
29
36
31
38
33
41
37
46
41
51
45
56
49
61
53
66
57
71
61
77
65
82
Grade
YSt
241
(B)
55
69
60
76
65
81
70
88
75
94
80
100
85
107
90
113
96
119
101
126
24
30
26
33
28
36
31
39
33
42
36
45
38
48
43
54
48
60
52
66
57
72
62
77
67
83
71
89
76
95
98
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
100
100
109
109
118
118
127
127
136
136
145
145
154
154
163
163
172
172
182
182
109
109
119
119
129
129
139
139
149
149
159
159
169
169
179
179
189
189
199
199
124
124
135
135
146
146
157
157
168
168
180
180
191
191
202
202
207
214
207
225
133
133
145
145
157
157
169
169
181
181
193
193
205
205
207
217
207
230
207
242
143
143
156
156
168
168
181
181
194
194
207
207
207
220
207
233
207
246
207
250
154
154
169
169
182
182
196
196
207
210
207
224
207
238
207
250
207
250
207
250
166
166
182
182
196
196
207
211
207
226
207
242
207
250
207
250
207
250
207
250
190
190
207
208
207
224
207
241
207
250
207
250
207
250
207
250
207
250
207
250
43
43
47
47
51
51
56
56
60
60
64
64
69
69
77
77
86
86
95
95
103
103
111
111
120
120
129
129
137
137
47
47
51
51
56
56
61
61
66
66
70
70
75
75
85
85
94
94
103
103
113
113
122
122
131
131
141
141
150
150
53
53
58
58
64
64
69
69
74
74
80
80
85
85
96
96
106
106
117
117
128
128
138
138
149
149
159
159
170
170
57
57
63
63
68
68
74
74
80
80
86
86
91
91
103
103
114
114
126
126
138
138
148
148
160
160
171
171
183
183
61
61
67
67
73
73
80
80
86
86
92
92
98
98
110
110
123
123
135
135
147
147
159
159
171
171
184
184
196
196
66
66
73
73
79
79
86
86
93
93
99
99
106
106
119
119
133
133
146
146
160
160
172
172
186
186
199
199
207
212
71
71
78
78
86
86
93
93
100
100
107
107
114
114
129
129
143
143
158
158
172
172
186
186
200
200
207
214
207
229
81
81
90
90
98
98
106
106
114
114
123
123
131
131
147
147
164
164
180
180
197
197
207
212
207
229
207
245
207
250
Doc: MTD 19 (4672) W
Table 10 C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
38
965.0
27.0
624.54
911.0
38
965.0
28.6
660.42
907.8
38
965.0
30.2
696.18
904.6
38
965.0
31.8
731.80
901.4
40
1016.0
7.9
196.39
1000.2
40
1016.0
8.7
216.11
998.6
40
1016.0
9.5
235.79
997.0
40
1016.0
10.3
255.45
995.4
40
1016.0
11.1
275.07
993.8
40
1016.0
11.9
294.66
992.2
40
1016.0
12.7
314.22
990.6
40
1016.0
14.3
353.24
987.4
40
1016.0
15.9
392.13
984.2
40
1016.0
17.5
430.90
981.0
40
1016.0
19.1
469.55
977.8
40
1016.0
20.6
505.66
974.8
40
1016.0
22.2
544.06
971.6
40
1016.0
23.8
582.33
968.4
40
1016.0
25.4
620.48
965.2
40
1016.0
27.0
658.50
962.0
40
1016.0
28.6
696.39
958.8
40
1016.0
30.2
734.16
955.6
40
1016.0
31.8
771.80
952.4
42
1067.0
8.7
227.05
1049.6
42
1067.0
9.5
247.74
1048.0
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Grade
YSt
241
(B)
81
101
86
107
91
113
95
119
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
146
146
155
155
163
163
172
172
160
160
169
169
179
179
188
188
181
181
192
192
202
202
207
213
194
194
206
206
207
217
207
229
207
200
207
221
207
233
207
246
207
226
207
239
207
250
207
250
207
243
207
250
207
250
207
250
207
250
207
250
207
250
207
250
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
70
87
74
92
78
97
82
102
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
19
24
21
27
23
29
25
31
27
34
29
36
31
39
35
44
39
49
43
53
47
58
50
63
54
68
58
73
62
78
66
83
70
87
74
92
78
97
22
28
25
31
27
34
29
37
32
39
34
42
36
45
41
51
45
57
50
62
54
68
59
73
63
79
68
85
72
90
77
96
81
102
86
107
91
113
41
41
45
45
49
49
53
53
57
57
61
61
65
65
73
73
82
82
90
90
98
98
106
106
114
114
122
122
131
131
139
139
147
147
155
155
163
163
44
44
49
49
53
53
58
58
62
62
67
67
71
71
80
80
89
89
98
98
107
107
116
116
125
125
134
134
143
143
152
152
161
161
170
170
179
179
50
50
55
55
60
60
66
66
71
71
76
76
81
81
91
91
101
101
111
111
121
121
131
131
141
141
151
151
162
162
172
172
182
182
192
192
202
202
54
54
59
59
65
65
70
70
76
76
81
81
87
87
98
98
109
109
120
120
131
131
141
141
152
152
163
163
174
174
185
185
196
196
207
207
207
217
58
58
64
64
70
70
76
76
81
81
87
87
93
93
105
105
117
117
128
128
140
140
151
151
163
163
175
175
186
186
198
198
207
210
207
222
207
233
63
63
69
69
75
75
82
82
88
88
94
94
101
101
113
113
126
126
139
139
152
152
164
164
176
176
189
189
202
202
207
214
207
227
207
240
207
250
68
68
74
74
81
81
88
88
95
95
102
102
109
109
122
122
136
136
150
150
163
163
176
176
190
190
204
204
207
217
207
231
207
245
207
250
207
250
77
77
85
85
93
93
101
101
109
109
116
116
124
124
140
140
155
155
171
171
187
187
201
201
207
217
207
233
207
248
207
250
207
250
207
250
207
250
Std.
Alt.
Std.
Alt.
20
25
22
28
24
29
26
32
43
43
46
46
47
47
51
51
53
53
58
58
57
57
62
62
61
61
66
66
66
66
72
72
71
71
77
77
81
81
81
81
99
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
42
1067.0
10.3
268.40
1046.4
42
1067.0
11.1
289.03
1044.8
42
1067.0
11.9
309.62
1043.2
42
1067.0
12.7
330.62
1041.6
42
1067.0
14.3
371.22
1038.4
42
1067.0
15.9
412.13
1035.2
42
1067.0
17.5
452.91
1032.0
42
1067.0
19.1
493.57
1028.8
42
1067.0
20.6
531.57
1025.8
42
1067.0
22.2
571.98
1022.6
42
1067.0
23.8
612.26
1019.4
42
1067.0
25.4
652.42
1016.2
42
1067.0
27.0
692.45
1013.0
42
1067.0
28.6
732.36
1009.8
42
1067.0
30.2
772.14
1006.6
42
1067.0
31.8
811.79
1003.4
44
1118.0
8.7
237.99
1100.6
44
1118.0
9.5
259.69
1099.0
44
1118.0
10.3
281.35
1097.4
44
1118.0
11.0
302.99
1095.8
44
1118.0
11.9
324.59
1094.2
44
1118.0
12.7
346.16
1092.6
44
1118.0
14.3
389.21
1089.4
44
1118.0
15.9
432.13
1086.2
44
1118.0
17.5
474.92
1083.0
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
24
30
26
32
28
35
30
37
33
42
37
46
41
51
44
56
48
60
52
65
55
69
59
74
63
79
67
83
70
88
74
93
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
19
24
21
26
23
29
25
31
26
33
28
35
32
40
35
44
39
49
Grade
YSt
241
(B)
28
35
30
38
32
40
34
43
39
48
43
54
47
59
52
65
56
70
60
75
65
81
69
86
73
91
78
97
82
102
86
108
23
28
25
31
27
33
29
36
31
38
33
41
37
46
41
51
45
57
100
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
50
50
54
54
58
58
62
62
70
70
78
78
86
86
93
93
101
101
109
109
116
116
124
124
132
132
140
140
148
148
156
156
55
55
59
59
64
64
68
68
76
76
85
85
94
94
102
102
110
110
119
119
127
127
136
136
144
144
153
153
162
162
170
170
62
62
67
67
72
72
77
77
87
87
96
96
106
106
116
116
125
125
134
134
144
144
154
154
164
164
173
173
183
183
193
193
67
67
72
72
77
77
83
83
93
93
104
104
114
114
124
124
134
134
145
145
155
155
165
165
176
176
186
186
197
197
207
207
72
72
78
78
83
83
89
89
100
100
111
111
122
122
133
133
144
144
155
155
166
166
177
177
189
189
200
200
207
211
207
211
78
78
84
84
90
90
96
96
108
108
120
120
132
132
144
144
156
156
168
168
180
180
192
192
204
204
207
216
207
228
207
240
84
84
90
90
97
97
103
103
117
117
130
130
143
143
156
156
168
168
181
181
194
194
207
207
207
220
207
233
207
246
207
250
96
96
103
103
111
111
118
118
133
133
148
148
153
153
178
178
192
192
207
207
207
222
207
237
207
250
207
250
207
250
207
250
41
41
44
44
48
48
52
52
56
56
59
59
67
67
74
74
82
82
44
44
48
48
53
53
57
57
61
61
65
65
73
73
81
81
89
89
50
50
55
55
60
60
64
64
69
69
73
73
83
83
92
92
101
101
54
54
59
59
64
64
69
69
74
74
79
79
89
89
99
99
109
109
58
58
63
63
69
69
74
74
79
79
85
85
95
95
106
106
117
117
63
63
69
69
74
74
80
80
86
86
92
92
103
103
115
115
126
126
68
68
74
74
80
80
86
86
93
93
99
99
111
111
124
124
136
136
77
77
84
84
92
92
99
99
106
106
113
113
127
127
141
141
156
156
Doc: MTD 19 (4672) W
Table 10 C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
44
118.0
19.1
517.59
1079.8
44
118.0
20.6
557.47
1076.8
44
118.0
22.2
599.90
1070.4
44
118.0
23.8
642.19
1070.4
44
118.0
25.4
684.37
1067.2
44
118.0
27.0
726.41
1064.0
44
118.0
28.6
768.33
1060.8
44
118.0
30.2
810.12
1057.6
44
118.0
31.8
851.79
1054.4
46
1168.0
8.7
248.72
1150.6
46
1168.0
9.5
271.40
1149.0
46
1168.0
10.3
294.05
1147.4
46
1168.0
11.1
316.67
1145.8
46
1168.0
11.9
339.26
1144.2
46
1168.0
12.7
361.82
1142.6
46
1168.0
14.3
406.84
1139.4
46
1168.0
15.9
451.73
1136.2
46
1168.0
17.5
496.50
1133.6
46
1168.0
19.1
541.14
1129.8
46
1168.0
20.6
582.87
1126.8
46
1168.0
22.2
627.27
1123.6
46
1168.0
23.8
671.54
1120.4
46
1168.0
25.4
715.68
1117.2
46
1168.0
27.0
759.68
1114.0
46
1168.0
28.6
803.59
1110.8
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
42
53
46
57
49
62
53
66
56
71
60
75
64
79
67
84
71
88
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
19
23
20
25
22
27
24
30
25
32
27
34
30
38
34
42
37
47
41
51
44
55
47
59
51
63
54
68
57
72
61
76
Grade
YSt
241
(B)
49
62
53
67
57
72
62
77
66
82
70
87
74
92
78
98
82
103
22
27
24
29
26
32
27
34
29
37
31
39
35
44
39
49
43
54
47
59
51
64
55
69
59
74
63
79
67
84
71
89
101
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
89
89
96
96
104
104
111
111
119
119
126
126
134
134
141
141
148
148
97
97
105
105
113
113
121
121
130
130
138
138
146
146
154
154
162
162
110
110
119
119
128
128
138
138
147
147
156
156
165
165
175
175
184
184
119
119
128
128
138
138
148
148
158
158
168
168
178
178
188
188
98
98
127
127
137
137
148
148
159
159
169
169
180
180
191
191
201
201
207
212
138
138
149
149
160
160
172
172
183
183
195
195
206
206
207
218
207
229
149
149
160
160
173
173
185
185
198
198
207
210
207
222
207
235
207
250
170
170
183
183
197
197
207
212
207
226
207
240
207
250
207
250
207
250
39
39
42
42
46
46
50
50
53
53
57
57
64
64
71
71
78
78
85
85
92
92
99
99
100
100
114
114
121
121
128
128
43
43
46
46
50
50
54
54
58
58
62
62
70
70
78
78
85
85
93
93
101
101
108
108
116
116
124
124
132
132
140
140
48
48
53
53
57
57
61
61
66
66
70
70
79
79
88
88
97
97
106
106
114
114
123
123
132
132
141
141
149
149
158
158
52
52
57
57
61
61
66
66
71
71
76
76
85
85
95
95
104
104
114
114
123
123
132
132
142
142
151
151
161
161
170
170
56
56
61
61
66
66
71
71
76
76
81
81
91
91
101
101
112
112
122
122
131
131
142
142
0152
0152
162
162
172
172
182
182
60
60
66
66
71
71
77
77
82
82
88
88
99
99
110
110
121
121
132
132
142
142
153
153
164
164
175
175
186
186
197
197
65
65
71
71
77
77
83
83
89
89
95
95
106
106
118
118
130
130
142
142
153
153
165
165
177
177
189
189
201
201
207
213
74
74
81
81
88
88
94
94
101
101
108
108
122
122
135
135
149
149
162
162
175
175
189
189
202
202
207
216
207
230
207
243
Doc: MTD 19 (4672) W
Table 10 C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
46
1168.0
30.2
847.36
1107.6
46
1168.0
31.8
890.99
1104.4
48
1219.0
8.7
259.66
1201.6
48
1219.0
9.5
283.35
1200.0
48
1219.0
10.3
307.01
1198.4
48
1219.0
11.1
330.63
1196.8
48
1219.0
11.9
354.23
1195.2
48
1219.0
12.7
377.79
1193.6
48
1219.0
14.3
424.82
1190.4
48
1219.0
15.9
471.73
1187.2
48
1219.0
17.5
518.51
1184.0
48
1219.0
19.1
565.16
1180.8
48
1219.0
20.6
608.78
1177.8
48
1219.0
22.2
655.19
1174.6
48
1219.0
23.8
701.47
1171.4
48
1219.0
25.4
747.63
1168.2
48
1219.0
27.0
793.66
1165.0
48
1219.0
28.6
839.56
1161.8
48
1219.0
30.2
885.34
1158.8
48
1219.0
31.8
930.99
1155.4
52
1321.0
9.5
307.25
1302.0
52
1321.0
10.3
332.92
1300.4
52
1321.0
11.1
358.55
1298.8
52
1321.0
11.9
384.16
1297.2
52
1321.0
12.7
409.74
1295.6
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Grade
YSt
241
(B)
75
93
79
98
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
135
135
142
142
148
148
155
155
167
167
176
176
180
180
189
189
193
193
203
203
207
209
.207
220
207
225
207
235
207
250
207
250
Std.
Alt.
Std.
Alt.
YSt
207
(A)
64
80
68
85
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
18
22
19
24
21
26
23
28
24
30
26
32
29
36
32
41
36
45
39
49
42
52
45
57
48
61
52
65
55
69
58
73
62
77
65
81
21
26
23
28
24
31
26
33
28
35
30
38
34
42
38
47
42
52
45
57
49
61
53
66
56
71
60
75
64
80
68
85
72
90
75
94
37
37
41
41
44
44
48
48
51
51
54
54
61
61
68
68
75
75
82
82
88
88
95
95
102
102
109
109
116
116
122
122
129
129
136
136
41
41
44
44
48
48
52
52
56
56
59
59
67
67
74
74
82
82
89
89
96
96
104
104
111
111
119
119
126
126
134
134
141
141
149
149
46
46
50
50
55
55
59
59
63
63
67
67
76
76
84
84
93
93
101
101
109
109
118
118
126
126
135
135
143
143
152
152
160
160
169
169
50
50
54
54
59
59
63
63
68
68
72
72
82
82
91
91
100
100
109
109
117
117
127
127
136
136
145
145
154
154
163
163
172
172
181
181
53
53
58
58
63
63
68
68
73
73
78
78
87
87
97
97
107
107
117
117
126
126
136
136
145
145
155
155
165
165
175
175
185
185
194
194
58
58
63
63
68
68
73
73
79
79
84
84
85
85
105
105
116
116
126
126
136
136
147
147
157
157
168
168
179
179
189
189
200
200
207
210
62
62
68
68
73
73
79
79
85
85
91
91
102
102
113
113
125
125
136
136
147
147
158
158
170
170
181
181
193
193
204
204
207
215
207
227
71
71
77
77
84
84
90
90
97
97
104
104
117
117
130
130
143
143
156
156
168
168
181
181
194
194
207
207
207
220
207
233
207
246
207
250
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
18
22
19
24
21
.26
22
28
24
30
21
26
23
28
24
30
26
33
28
35
38
38
41
41
44
44
47
47
50
50
41
41
44
44
48
48
51
51
55
55
46
46
50
50
54
54
58
58
62
62
50
50
54
54
58
58
63
63
67
67
54
54
58
58
63
63
67
67
72
72
58
58
63
63
68
68
73
73
78
78
63
63
68
68
73
73
78
78
84
84
71
71
77
77
83
83
90
90
96
96
102
Doc: MTD 19 (4672) W
Table 10 C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
52
1321.3
14.3
460.79
129.4
52
1321.3
15.9
511.53
1289.2
52
1321.3
17.5
562.53
1286.0
52
1321.3
19.1
613.20
1282.8
52
1321.3
20.6
660.60
1279.8
52
1321.3
22.2
711.03
1276.6
52
1321.3
23.8
761.34
1273.4
52
1321.3
25.4
811.52
1270.2
52
1321.3
27.0
861.57
1267.0
52
1321.3
28.6
911.50
1263.8
52
1321.3
30.2
961.30
1260.6
52
1321.3
31.8
1010.98
1257.4
56
1422.0
9.5
339.91
1403.0
56
1422.0
10.3
358.57
1401.4
56
1422.0
11.1
386.20
1399.8
56
1422.0
11.9
413.80
1398.2
56
1422.0
12.7
441.37
1396.6
56
1422.0
14.3
496.41
1393.4
56
1422.0
15.9
551.32
1390.2
56
1422.0
17.5
606.11
1387.0
56
1422.0
19.1
660.77
1383.8
56
1422.0
20.6
711.91
1380.8
56
1422.0
22.2
766.32
1377.6
56
1422.0
23.8
820.61
1374.4
56
1422.0
25.4
874.78
1377.2
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
27
34
30
37
33
41
36
45
39
48
42
52
45
56
48
60
51
63
54
67
57
71
60
75
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
17
21
18
22
19
24
21
26
22
28
25
31
28
35
31
38
33
42
36
45
39
48
42
52
44
55
Grade
YSt
241
(B)
31
39
35
44
38
48
42
52
45
56
49
61
52
65
56
70
59
74
63
78
66
83
70
87
19
24
21
26
23
28
24
30
26
32
29
36
32
40
36
44
39
49
42
52
45
56
48
61
52
65
103
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
57
57
63
63
69
69
75
75
81
81
88
88
94
94
100
100
107
107
113
113
119
119
126
126
62
62
69
69
76
76
83
83
89
89
96
96
103
103
110
110
117
117
124
124
130
130
137
137
70
70
78
78
86
86
93
93
101
101
109
109
116
116
124
124
132
132
140
140
148
148
156
156
75
75
84
84
92
92
100
100
108
108
117
117
125
125
134
134
142
142
150
150
159
159
167
167
81
81
90
90
99
99
108
108
116
116
125
125
134
134
143
143
152
152
161
161
170
170
179
179
87
87
97
997
107
107
117
117
126
126
136
136
145
145
155
155
165
165
175
175
184
184
194
194
94
94
105
105
115
115
126
126
136
136
146
146
157
157
167
167
178
178
188
188
199
199
207
209
108
108
120
120
132
132
144
144
155
155
167
167
179
179
191
191
203
203
207
215
207
227
207
239
35
35
38
38
41
41
44
44
47
47
52
52
58
58
64
64
70
70
76
76
81
81
87
87
93
93
38
38
41
41
45
45
48
48
51
51
57
57
64
64
70
70
77
77
83
83
89
89
96
96
102
102
43
43
47
47
50
50
54
54
58
58
65
65
72
72
80
80
87
87
94
94
101
101
108
108
115
115
46
46
50
50
54
54
58
58
62
62
70
70
78
78
86
86
93
93
101
101
108
108
116
116
124
124
50
50
54
54
58
58
62
62
67
67
75
75
83
83
92
92
100
100
108
108
116
116
125
125
133
133
54
54
58
58
63
63
67
67
72
72
81
81
90
90
99
99
108
108
117
117
126
126
135
135
144
144
58
58
63
63
68
68
73
73
78
78
87
887
97
97
107
107
117
117
126
126
136
136
146
146
155
155
66
66
72
72
78
78
83
83
89
89
100
100
111
111
122
122
133
133
144
144
155
155
166
166
177
177
Doc: MTD 19 (4672) W
Table 10 C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
56
1422.0
27.0
928.82
1368.0
56
1422.0
28.6
982.73
1364.8
56
1422.0
30.2
1036.52
1361.6
56
1422.0
31.8
1090.18
1358.4
60
1524.0
9.5
354.80
1505.0
60
1524.0
10.3
384.48
1503.4
60
1524.0
11.1
414.12
1501.8
60
1524.0
11.9
443.73
1500.2
60
1524.0
12.7
473.31
1498.6
60
1524.0
14.3
532.38
1495.4
60
1524.0
15.9
591.32
192.2
60
1524.0
17.5
650.13
14889.0
60
1524.0
19.1
708.82
1485.8
60
1524.0
20.6
763.72
1482.8
60
1524.0
22.2
822.16
1479.6
60
1524.0
23.8
880.48
1476.4
60
1524.0
25.4
938.67
1473.2
60
1524.0
27.0
996.73
1470.0
60
1524.0
28.6
1054.67
1466.8
60
1524.0
30.2
1112.48
1463.6
60
1524.0
31.8
1170.17
1460.4
64
1626.0
9.5
378.70
1607.0
64
1626.0
10.3
410.38
1605.4
64
1626.0
11.1
442.04
1603.8
64
1626.0
11.9
473.66
1602.2
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Grade
YSt
241
(B)
55
69
58
73
61
77
65
81
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
99
99
105
105
111
111
117
117
108
108
115
115
121
121
128
128
123
123
130
130
137
137
145
145
132
132
140
140
148
148
155
155
141
14
150
150
158
158
167
167
153
153
162
162
171
171
180
180
165
165
175
175
185
185
194
194
189
189
200
200
207
211
207
222
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
47
59
50
62
53
66
56
69
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
15
19
17
21
18
23
19
24
21
26
23
29
26
32
29
36
31
39
34
42
36
45
39
48
41
52
44
55
47
58
49
62
52
65
18
23
20
24
21
26
23
28
24
30
27
34
30
38
33
42
36
45
39
49
42
53
45
56
48
60
51
64
54
68
57
72
60
75
33
33
35
35
38
38
41
41
44
44
49
49
54
54
60
60
65
65
71
71
76
76
82
82
87
87
92
92
98
98
103
103
109
109
36
36
39
39
42
42
45
45
48
48
54
54
60
60
66
66
72
72
77
77
83
83
89
89
95
95
101
101
107
107
113
113
119
119
40
40
44
44
47
47
50
50
54
54
61
61
67
67
74
74
81
81
87
87
94
94
101
101
108
108
114
114
121
121
128
128
135
135
43
43
47
47
51
51
54
54
58
58
65
65
72
72
80
80
87
87
94
94
101
101
109
109
116
116
123
123
130
130
138
138
145
145
46
46
50
50
54
54
58
58
62
62
70
70
78
78
86
86
93
93
101
101
109
109
116
116
124
124
132
132
140
140
148
148
155
155
50
50
55
55
59
59
63
63
67
67
76
76
84
84
93
93
101
101
109
109
117
117
126
126
134
134
143
143
151
151
160
160
168
168
54
54
59
59
63
63
68
68
72
72
82
82
91
91
100
100
109
109
118
118
127
127
136
136
145
145
154
154
163
163
172
172
181
181
62
62
67
67
72
72
78
78
83
83
93
93
104
104
114
114
125
125
134
134
145
145
155
155
166
166
176
176
186
186
197
197
207
207
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
15
18
16
20
16
21
18
23
17
21
18
23
20
25
21
26
30
30
33
33
36
36
38
38
33
33
36
36
39
39
42
42
38
38
41
41
44
44
47
47
41
41
44
44
47
47
51
51
44
44
47
47
51
51
55
55
47
47
51
51
55
55
59
59
51
51
55
55
59
59
64
64
58
58
63
63
68
68
73
73
104
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
64
1626.0
12.7
505.26
1600.6
64
1626.0
14.3
568.35
1597.4
64
1626.0
15.9
631.31
1594.2
64
1626.0
17.5
694.15
1591.0
64
1626.0
19.1
756.86
1587.8
64
1626.0
20.6
815.54
1584.8
64
1626.0
22.2
878.00
1581.6
64
1626.0
23.8
940.34
1578.4
64
1626.0
25.4
1002.56
1575.2
64
1626.0
27.0
1064.65
1572.0
64
1626.0
28.6
1126.61
1568.8
64
1626.0
30.2
1188.44
1565.6
64
1626.0
31.8
1250.15
1562.4
68
1727.0
11.9
503.30
1703.2
68
1727.0
12.7
536.89
1701.6
68
1727.0
14.3
603.96
1698.4
68
1727.0
15.9
670.91
1695.2
68
1727.0
17.5
737.73
1692.0
68
1727.0
19.1
804.43
1688.8
68
1727.0
25.6
800.84
1685.8
68
1727.0
22.2
933.36
1682.6
68
1727.0
23.8
999.62
1679.4
68
1727.0
25.4
1065.82
1676.2
68
1727.0
27.0
1131.89
1673.0
68
1727.0
28.6
1197.84
1669.8
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
19
24
22
27
24
30
27
33
29
36
31
39
34
42
36
45
39
49
41
52
44
55
46
58
49
61
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
17
21
18
23
21
26
23
29
25
31
27
34
30
37
32
40
34
43
37
46
39
49
41
51
Grade
YSt
241
(B)
23
28
25
32
28
35
31
39
34
42
37
46
39
49
42
53
45
56
48
60
51
64
54
67
57
71
20
25
21
27
24
30
27
33
29
37
32
40
34
48
37
46
40
50
43
53
45
57
48
60
105
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
41
41
46
46
51
51
56
56
61
61
66
66
71
71
76
76
82
82
87
87
92
92
97
97
102
102
45
45
50
50
56
56
61
61
67
67
72
72
78
78
84
84
89
89
95
95
100
100
106
106
112
112
50
50
57
57
63
63
70
70
76
76
82
82
88
88
95
95
101
101
107
107
114
114
120
120
126
126
54
54
61
61
68
68
75
75
82
82
88
88
95
95
102
102
109
109
115
115
122
122
129
129
136
136
58
58
66
66
73
73
80
80
88
88
94
94
102
102
109
109
116
116
124
124
131
131
138
138
146
146
63
63
71
71
79
79
87
87
95
95
102
102
110
110
118
118
126
126
134
134
142
142
150
150
158
158
68
68
76
76
85
85
94
94
102
102
110
110
119
119
127
127
136
136
144
144
153
153
161
161
170
170
78
78
87
87
97
97
107
107
117
117
126
126
136
136
145
145
155
155
165
165
175
175
185
185
194
194
36
36
38
38
43
43
48
48
53
53
58
58
62
62
67
67
72
72
77
77
82
82
86
86
39
39
42
42
47
47
53
53
58
58
63
63
68
68
73
73
79
79
84
84
89
89
94
94
45
45
48
48
54
54
59
59
65
65
71
71
77
77
83
83
89
89
95
95
101
101
107
107
48
48
51
51
58
58
64
64
70
70
77
77
83
83
89
89
96
96
102
102
109
109
115
115
51
51
55
55
62
62
69
69
76
76
82
82
89
89
96
96
103
103
110
110
117
117
123
123
56
56
59
59
67
67
74
74
82
82
89
89
96
96
104
104
111
111
119
119
126
126
134
134
60
60
64
64
72
72
80
80
88
88
96
96
104
104
112
112
120
120
128
128
136
136
144
144
68
68
73
73
82
82
91
91
101
101
110
110
119
119
128
128
137
137
146
146
155
155
165
165
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
68
1727.0
30.2
1263.66
1666.6
68
1727.0
31.8
1329.36
1663.4
72
1829.0
12.7
568.83
1803.6
72
1829.0
14.3
639.93
1800.4
72
1829.0
15.9
710.91
1797.2
72
1829.0
17.5
781.75
1794.0
72
1829.0
19.1
852.47
1790.8
72
1829.0
20.6
918.66
1787.8
72
1829.0
22.2
989.14
1784.6
72
1829.0
23.8
1059.49
1781.4
72
1829.0
25.4
1129.71
1778.2
72
1829.0
27.0
1199.81
1775.0
72
1829.0
28.6
1269.78
1771.8
72
1829.0
30.2
1339.62
1768.6
72
1829.0
31.8
1409.34
1765.4
76
1930.0
12.7
600.46
1904.6
76
1930.0
14.3
675.55
1901.4
76
1930.0
15.9
750.51
1898.2
76
1930.0
17.5
825.34
1895.0
76
1930.0
19.1
400.05
1891.8
76
1930.0
20.6
209.97
1888.8
76
1930.0
22.2
1044.43
1885.6
76
1930.0
23.8
1118.76
1882.4
76
1930.0
25.4
1192.97
1879.2
76
1930.0
27.0
1207.06
1876.0
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Grade
YSt
241
(B)
51
63
53
67
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
91
91
96
96
100
100
105
105
113
113
119
119
121
121
128
128
130
130
137
137
141
141
148
148
152
152
160
160
174
174
183
183
Std.
Alt.
Std.
Alt.
YSt
207
(A)
43
54
46
57
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
17
22
19
24
22
27
24
30
26
32
28
35
30
38
32
40
34
43
37
46
39
49
41
51
43
54
20
25
23
28
25
31
28
35
30
38
33
41
35
44
38
47
40
50
43
53
45
57
48
60
50
63
36
36
41
41
45
45
50
50
55
55
59
59
63
63
68
68
72
72
77
77
82
82
86
86
91
91
40
40
45
45
50
50
55
55
60
60
64
64
69
69
74
74
79
79
84
84
89
89
94
94
99
99
45
45
51
51
56
56
62
62
67
67
73
73
78
78
84
84
90
90
95
95
101
101
107
107
112
112
48
48
54
54
60
60
66
66
73
73
78
78
84
84
90
90
96
96
103
103
109
109
115
115
121
121
52
52
58
58
65
65
71
71
78
78
84
84
90
90
97
997
103
103
110
110
117
117
123
123
130
130
56
56
63
63
70
70
77
77
84
84
91
91
98
98
105
105
112
112
119
119
126
126
133
133
140
140
60
60
68
68
76
76
83
83
91
91
98
98
105
105
113
113
121
121
128
128
136
136
144
144
151
151
69
69
78
78
86
86
95
95
104
104
112
112
121
121
129
129
138
138
147
147
155
155
164
164
173
173
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
16
20
18
23
20
26
23
28
25
31
27
33
29
36
31
38
33
41
35
43
19
24
21
27
24
30
26
33
29
36
31
39
33
42
36
45
38
48
40
51
34
34
39
39
43
43
47
47
52
52
56
56
60
60
64
64
69
69
73
73
38
38
42
42
47
47
52
52
56
56
61
61
66
66
70
70
75
75
80
80
43
43
48
48
53
53
59
64
64
59
69
69
74
74
80
80
85
85
90
90
46
46
51
51
57
57
63
63
69
69
74
74
81
81
89
89
91
91
97
97
49
49
55
55
61
61
68
68
74
74
80
80
86
86
92
92
98
98
104
104
53
53
60
60
66
66
73
73
80
80
86
86
93
93
99
99
106
106
113
113
57
57
64
64
72
72
79
79
86
86
93
93
100
100
107
107
114
114
122
122
65
65
74
74
82
82
90
90
98
98
100
100
114
114
123
123
131
131
139
139
106
Doc: MTD 19 (4672) W
Table 10C-Plain-end Lin Pipe Dimensions, Weights per Unit Length, and Test Pressures for
5/8
Sizes 6 to 80
(1)
(2)
Specified
Outside
Diameter
D
(mm)
(3)
Specified
Wall
Thickness
t
(mm)
76
1930.0
28.6
1341.01
1872.8
76
1930.0
30.2
1414.84
1869.6
76
1930.0
31.8
1488.55
1866.4
80
2032.0
14.3
711.52
2003.4
80
2032.0
15.9
790.50
2000.2
80
2032.0
17.5
869.36
1997.0
80
2032.0
19.1
948.09
1993.8
80
2032.0
20.6
1021.78
1990.8
80
2032.0
22.2
1100.27
1987.6
80
2032.0
23.8
1178.63
1984.4
80
2032.0
25.4
125..86
1981.2
80
2032.0
27.0
1334.97
1978.0
80
2032.0
28.0
1412.95
19784.8
80
2032.0
30.2
1490.80
1971.6
80
2032.0
31.8
1568.53
1968.4
Size
(4)
Plain-end
Weight per
Unit Length
Wpe
(kg/m)
(5)
Calculated
Inside
Diameter
d
(mm)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
Minimum Test Pressureb (KPa x 100)
Grade
Std.
Alt.
Std.
Alt.
Std.
Alt.
YSt
207
(A)
43
54
45
57
48
60
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
Std.
Alt.
20
25
23
28
25
31
27
34
29
37
32
39
34
42
36
45
38
48
41
51
43
54
45
57
Grade
YSt
241
(B)
43
54
45
57
48
60
20
25
23
28
25
31
27
34
29
37
32
39
34
42
36
45
38
48
41
51
48
54
45
57
Grade
YST
290
(X42)
Grade
YST
317
(X46)
Grade
YST
359
(X52)
Grade
YST
386
(X56)
Grade
YST
414
(X60)
Grade
YST
448
(X65)
Grade
YST
483
(X70)
Grade
YST
552
(X80)
77
77
82
82
86
86
85
85
89
89
94
94
96
96
101
101
106
106
103
103
109
109
114
114
110
110
117
117
123
123
119
119
126
126
133
133
129
129
136
136
143
143
147
147
155
155
164
164
37
37
41
41
45
45
49
49
53
43
57
57
61
61
65
65
69
69
73
73
78
78
82
82
40
40
45
45
49
49
54
54
58
58
62
62
67
67
71
71
76
76
80
80
85
85
89
89
45
45
51
51
56
56
61
61
66
66
71
71
76
76
81
81
86
86
91
91
96
96
101
101
49
49
54
54
60
60
65
65
70
70
76
76
81
81
87
87
92
92
98
98
103
103
109
109
52
52
58
58
64
664
70
70
76
76
81
81
87
87
93
93
99
99
105
105
111
111
117
117
57
57
63
63
69
69
76
76
82
82
88
88
94
94
101
101
107
107
113
13
120
120
126
126
61
61
68
68
75
75
82
82
88
88
95
95
102
102
109
109
116
116
122
122
129
129
136
136
70
70
78
78
86
86
93
93
101
101
109
109
116
116
124
124
132
132
140
140
148
148
155
155
Note: aThe Calculated inside diameter or given here for information (See 9.31.)
The Pressure given in 9A, 9B, 9C. applied to the grades YST 172 (A25), YSt 207 (A), YSt 241 (B) YST 290 (X42), YST 317 (X46), YST 359 (X52), YST 386 (X56), YST 414
(X60), YST 448 (X65), YST 483 (X70) and YST 552 (X80) Only. See 13.2 for pressure applied applicable to other grades.
c
100 KPA = One Bar
Pipe that has combination of specified outside diameter and specified wall thickness is special plain – end pipe: Other combination given in this table are regular plain – end
pipe. Pipe that has a combination of specified outside diameter and specified wall thickness that is intermediate to the tabulated value is considered to be special plain – end pipe
if the next lower tabulated value is for special plain - end pipe: Other intermedisate combinations are considered to be regular plain – end pipe. (See Table 11 for the applicable
weight tolerance
b
107
Doc: MTD 19 (4672) W
Table 11 – Tolerance for Diameter at Pipe Ends
(Clause 9.3.1.1)
Size
< 10 ¼
> 10 ¾ and <
20
> 20 and < 42
> 42
a
Minus
Tolerance
0.4 mm
0.8 mm
Plus Tolerance
1.6 mm
2.4 mm
End-to-End
Tolerance
-
0.8 mm
0.8 mm
2.4 mm
2.4 mm
a
a
The average diameter (as measured with a diameter tape) of one end pipe shall not differ by more than 2.4 mm from that of the other end.
Table 12 – Tolerances for Mass
(Clause 9.3.3)
Quantity
Single lengths, special plain-end pipe or YST 172 (A25) pipe
Single Lengths, other pipe
Carloads, Grade YST 172 (A25), 18 144 kg or more
Carloads, Other than Grade YST 172 (A25), 18 144 kg or more
Carloads, all Grade, Less Than 18 144 kg
Order items, Grade YST 172 (A25), 18 144 kg or more
Order items, Other than Grade YST 172 (A25), 18 144 kg or more
Order items, all Grade, Less Than 18 144 kg
Tolerance (Percent)
+ 10 – 5.0
+ 10 – 3.5
- 2.5
- 1.75
- 3.5
- 3.5
-1.75
-3.5
Notes:
1. Weight tolerances apply to the calculated weights for threaded- and- coupled pipe and to the calculated or calculated weights for plain-end
pipe.
2. For carloads composed of pipe from more than one order item, the carload tolerances are to be applied on an individual order item basis.
3. The tolerances for order items apply to the overall quantity of pipe shipped for the order item.
Table 13– Tolerances on Lengths
(Clause 9.3.4)
Nominal Length a m
Minimum Length, m
Minimum Average Length for
Each Order Item b m
Maximum Length, m
Threaded-and-coupled Pipe
5.33
6.86
10.67
13.72
Plain-end Pipe
6
2.74
5.33
6.86
12
4.27
10.67
13.72
15
5.33
13.35
16.76
18
6.40
16.00
19.81
24
8.53
21.34
25.91
a
Nominal lengths of 6 m were formerly designated “single random lengths” and those of 12 m “double random lengths”
b
By agreement between the purchaser and the manufacturer, these tolerance shall apply to each truck
6
12
4.88
6.71
108
Doc: MTD 19 (4672) W
Table 14 – Pipe Weld Seam Nondestructive Inspection Methods
(Clause 14.1)
Weld Seam Type
(1)
Electric
Laser
Submerged-arc
Gas Metal-arc
Skelp End
Legend:
EMI
(2)
A
N
N
N
N
UT
(3)
A
R
RU
R
RU
RT
(4)
N
N
NU
N
NU
EMI
=
Electromagnetic inspection
UT
=
Ultrasonic inspection
RT
=
Radiographic inspection
A
=
One method or a combination of methods are required
N
=
Not required
R
=
Required
RU
=
Required, unless RT has been agreed upon between the purchaser and the manufacturer
NU
=
Not required, unless RT has been agreed upon between the purchaser and the manufacturer
Notes:
1. This table is applicable to welded pipe in sizes of 2 3/8 and larger, in grades higher than Grade YST 172 (A25)
2. The weld seam at the pipe ends, may require additional inspection (see 9.8.3.1)
Table 15– Pipe Body Nondestructive Inspection Methods – Seamless
(Clause 14.1)
Weld Seam Type
(1)
EMI
(2)
A
A
A1
PSL 2
PSL 1 GRADE B Q&T
PSL 1 OTHER
Legend:
EMI
UT
MT
A
A1
=
=
=
=
=
UT
(3)
A
A
A1
MT
(4)
A
A
A1
Electromagnetic inspection
Ultrasonic inspection
Magnetic particle inspection, circular field
One method or a combination of methods are required
One method or a combination of methods are to be used if nondestructive inspection is specified on the
purchase order
Table 15 – ASTM Hole-type IQI for Fluoroscopic Inspection
(Clause 14.2.3)
Weld Thickness a mm
Over
Upto, mm
IQI Thickness, mm
IQI
Designation
(1)
(2)
(3)
(4)
8
0.32
12
8
11
0.38
15
11
14
0.44
17
14
18
0.51
20
18
25
0.64
25
25
32
0.76
30
32
41
0.89
35
a
The weld thickness is the sum of the specified wall thickness and the estimated thickness of weld reinforcement
109
Essential
Hole
(5)
4T
4T
4T
4T
4T
4T
4T
Doc: MTD 19 (4672) W
Table 17 – ASTM Hole-type IQI for Radiographic Inspection
(Clause 14.2.3)
Weld Thickness a mm
Over
Upto
IQI Thickness, mm
IQI
Designation
(1)
(2)
(3)
(4)
8
0.25
10
8
11
0.32
12
11
14
0.38
15
14
18
0.44
17
18
25
0.51
20
25
32
0.64
25
32
41
0.76
30
a
The weld thickness is the sum of the specified wall thickness and the estimated thickness of weld reinforcement
Essential
Hole
(5)
2T
2T
2T
2T
2T
2T
2T
Table 18– ISO Wire-type IQI for Fluoroscopic Inspection
(Clause 14.2.4)
Weld Thickness a, mm,
Over
Upto
Specified Wall Thickness, mm
Over
Upto
Essential Wire
Diameter, mm
Fe Wire Set
(1)
(2)
(3)
(4)
(5)
(6)
8
7.9
0.32
10/16 or 10/12
8
11
7.9
11.1
0.40
10/16 or 10/12
11
14
11.1
14.3
0.50
6/12
14
18
14.3
17.5
0.63
6/12
18
25
17.5
25.4
0.80
6/12 or 1/7
25
32
25.4
31.8
1.00
6/12 or 1/7
32
41
1.25
1/7
a
The weld thickness is the sum of the specified wall thickness and the estimated thickness of weld reinforcement
Wire
Number
(7)
11
10
9
8
7
6
5
Notes:
1. The Essential wire diameter based on weld thickness is used to verify proper sensitivity in location with weld reinforcement
2. The Essential wire diameter based on specified wall thickness is used to verify proper sensitivity in location with weld reinforcement
Table 19 – ISO Wire-type IQI for Radiographic Inspection
(Clause 14.2.4)
Weld Thickness a , mm
Over
Upto
Specified Wall Thickness, mm
Over
Upto
Essential Wire
Diameter, mm
Fe Wire Set
(1)
(2)
(3)
(4)
(5)
(6)
8
7.9
0.16
10/16
8
11
7.9
11.1
0.20
10/16
11
14
11.1
14.3
0.25
10/16 or 10/12
14
18
14.3
17.5
0.32
10/16 or 10/12
18
25
17.5
25.4
0.40
10/16 or 10/12
25
32
25.4
31.8
0.50
6/12
32
41
0.63
6/12
a
The weld thickness is the sum of the specified wall thickness and the estimated thickness of weld reinforcement
Wire
Number
(7)
14
13
12
11
10
9
8
Notes:
1. The Essential wire diameter based on weld thickness is used to verify proper sensitivity in location with weld reinforcement
2. The Essential wire diameter based on specified wall thickness is used to verify proper sensitivity in location with weld reinforcement
110
Doc: MTD 19 (4672) W
Table 20– ASTM Wire-type IQI for Fluoroscopic Inspection
(Clause 14.2.4)
Weld Thickness a , mm
Over
Upto
Specified Wall Thickness, mm
Over
Upto
Essential Wire
Diameter, mm
Wire Set
(1)
(2)
(3)
(4)
(5)
8
7.9
0.33
8
11
7.9
11.1
0.41
11
14
11.1
14.3
0.51
14
18
14.3
17.5
0.64
18
25
17.5
25.4
0.81
25
32
25.4
31.8
1.02
32
41
1.27
a
The weld thickness is the sum of the specified wall thickness and the estimated thickness of weld reinforcement
(6)
B
B
B
B
B or C
C
C
Wire
Identity
(7)
7
8
9
10
11
12
13
Notes:
1. The Essential wire diameter based on weld thickness is used to verify proper sensitivity in location with weld reinforcement
2. The Essential wire diameter based on specified wall thickness is used to verify proper sensitivity in location with weld reinforcement
Table 21– ASTM Wire-type IQI for Radiographic Inspection
(Clause 14.2.4)
Weld Thickness a, mm
Specified Wall Thickness, mm
Essential Wire
Diameter, mm
Over
Upto
Over
Upto
(1)
(2)
(3)
(4)
(5)
8
7.9
0.16
8
11
7.9
11.1
0.20
11
14
11.1
14.3
0.25
14
18
14.3
17.5
0.33
18
25
17.5
25.4
0.41
25
32
25.4
31.8
0.51
32
41
0.64
a
The weld thickness is the sum of the specified wall thickness and the estimated thickness of weld reinforcement
Wire Set
(6)
A
A
A or B
B
B
B
B
(7)
4
5
6
7
8
9
10
Notes:
1. The Essential wire diameter based on weld thickness is used to verify proper sensitivity in location with weld reinforcement
2. The Essential wire diameter based on specified wall thickness is used to verify proper sensitivity in location with weld reinforcement
Table 22 – Elongated Slag-Inclusion-type Discontinuities a
(Clause 14.2.7)
Maximum Dimensions, mm
Minimum Separation, mm
(1)
1.6X12.7
1.6X6.4
1.6X3.2
(2)
152.4
76.2
50.8
Note : See Figure R
a
Maximum accumulated length of discontinuities in any 152.4 mm shall not exceed 12.7 mm
111
Maximum Number in
any 152.4 mm
(3)
1
2
3
Doc: MTD 19 (4672) W
Table 23 – Circular Slag-inclusion-type and Gas-Pocket-type Discontinuities a
(Clause 14.2.7)
Maximum Number in
Size, mm
Adjacent Size, mm
Minimum Separation, mm
any 152.4 mm
(1)
(2)
(3)
3.2
3.2
50.8
2
3.2
1.6
25.4
Varies
3.2
0.8
12.7
Varies
3.2
0.4
9.5
Varies
1.6
1.6
12.7
4
1.6
0.8
9.5
Varies
1.6
0.4
6.4
Varies
0.8
0.8
6.4
8
0.8
0.4
4.8
Varies
0.4
0.4
3.2
16
Note : See Figure 7
a
The sum of the diameters of all discontinuities in any 152.4 mm not to exceed 6.4 mm
b
Maximum size discontinuity for 6.4 mm wall and lighter shall be 2.4 mm
c
Two discontinuities 0.8 mm or smaller may be as close as diameter apart provided they are separated from any other discontinuity by at least
12.7 mm
Table 24 – Coupling Dimensions, Weights and Tolerances
(Clause 15.2)
Size
Specified Outside
Specified
Diameter of
Minimum Length,
Coupling a W, mm
NL, mm
(1)
(2)
(3)
0.405
14.3
27.0
18.3
41.3
22.2
41.3
0.840
27.0
54.0
1.050
33.4
54.0
1.315
40.0
66.7
1.660
52.2
69.8
1.900
55.9
69.8
2 3/8
73.0
71.0
2 7/8
85.7
104.8
3½
101.6
108.0
4
117.5
111.1
4½
132.1
114.3
5 9/16
159.9
117.5
6 5/8
187.7
123.8
8 5/8
244.5
133.4
10 ¾
298.4
146.0
12 ¾
355.6
155.6
14
381.0
161.9
16
431.8
171.4
18
482.6
181.0
20
533.4
193.7
Note See Figure 10.
a
Tolerance on outside diameter. H: is + 1%
Specified Diameter
of Recess, Q, mm
(4)
11.9
15.3
18.8
22.9
28.3
35.0
43.8
49.9
62.7
75.4
91.3
104.0
116.7
143.7
170.7
221.5
275.4
326.2
358.0
408.8
459.6
510.4
112
Specified Width of
Bearing Face, b,
mm
(5)
0.8
0.8
0.8
1.6
1.6
2.4
2.4
2.4
3.2
4.8
4.8
4.8
6.4
6.4
6.4
6.4
9.5
9.5
9.5
9.5
9.5
9.5
Calculated
Coupling Weight
(6)
Kg
0.02
0.04
0.06
0.11
0.15
0.25
0.47
0.41
0.84
1.48
1.86
2.69
3.45
4.53
5.87
10.52
14.32
22.37
20.81
23.35
30.20
36.03
Doc: MTD 19 (4672) W
Table 25– Reference Indicators
(Clause F 4.1, 4.3)
Notch Location
Notch Orientation
Depth b
Notch Dimensions, Maximum
Lengthc
Widthc
Diameter of
Radially
Drilled
Through Wall
Holed
mm
(9)
3.2
1.6 c
1.6 c
1.6 c
1.6 c
3.2
3.2
3.2
Item
OD
ID
Long
Trans
mm
mm
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Electric weld seam
R
R
R
N
10.0
50
1
Laser weld seam
R
R
R
N
5.0c
50
1
Submerged-arc weld seam f
R
R
R
A
5.0c
50
1
Gas Metal-arc weld seam f
R
R
R
A
5.0c
50
1
Skelp end weld seam f
R
R
R
A
5.0c
50
1
Seamless (PSL 2)
R
R
RP
N
12.5
50
1
Seamless (PSL 1 Grade D Q&T)
RP
RP
RP
N
12.5
50
1
Seamless (PSL 1 Other)
RP
N
RP
N
12.5
50
1
a
Reference Indicator need not be located in the weld.
b
Depth, expressed as a percentage of the specified wall thickness, with a minimum specified notch depth of 0.3 mm. The depth shall be + 19%
of the specified notch depth or 0.05 mm whichever is the greater. The notch types are designated N5, N10 and N12.5.
c
All full depth
d
Drilled hole diameter are base upon standard drill bit sizes. A hole is not required if a notch is used to establish the reject threshold
e
At the option of the manufacturer, it shall be permissible for N10 notches or 3.2 mm radically drilled Holes to be used
f
At the option of the manufacturer, for submerged-arc weld seams a gas metal-arc weld seam it shall be permissible for the reject threshold to be
established using weld-edge notches or weld-edge radically drilled holes
g
At the option of the manufacturer, it shall be permissible for the notches to be oriented at such an angle as to optimize the detection of
anticipated defects
Legend:
R
RP
N
A
=
Required if a notch is used to establish the reject threshold
=
Required for pipe of size 23/8 and larger, if a notch is used to establish the reject threshold
=
Not required
=
Either a transverse notch or a 1.6 mm radically, drilled hole is required for inspection for transverse
imperfections
Notes:
1. For weld seam inspection, this is applicable to weld pipe in sizes 2 1/8 and larger, in a grade higher then Grade YST 172 (A25)
2. Notches are rectangular or U-shaped, as shown in Figure 2 of ASTM E 213.
113
Doc: MTD 19 (4672) W
Table 26– Acceptance Limits
(Clause F 4.4)
Item
(1)
Submerged arc, gas-metal arc
Laser and repair welds
Electric weld
Seamless Pipe
Notch Type
(2)
N5
N10
N10
N12.5
Hole Size
mm
(3)
1.6
3.2
3.2
3.2
114
Acceptance Limit
Signal %
(4)
100
33 1/3
100
100
Doc: MTD 19 (4672) W
Table A-2 – Dimensions, Mass per Unit Length and Test Pressure for
TFL Pipe. (ClA-7.2 & 7.5)
Size
Specified Outside
Diameter
D, mm
Grade
Specified Wall
Thickness,
mm
calculated Plainend Weight per
Unit Length,
mm
Calculated Inside
Diameter,
mm
Minimum
Hydrostatic Test
Pressure,
100 kPa
(3)
(1)
(2)
2 3/8
60.3
YST 386
(4)
(5)
(6)
(7)
4.8
6.57
50.7
492
11.8
16.94
50.8
689
5.5
9.16
62.0
465
13.5
25.10
61.9
689
19.8
38.86
63.4
689
12.7
27.84
76.2
579
12.7
27.84
76.2
689
6.4
15.2
88.8
486
19.8
44.84
76.1
689
7.8
18.77
100.1
480
(X56)
2 3/8
73.0
YST 386
(X56)
2 3/8
73.0
YST 386
(X56)
3½
88.9
YST 386
(X56)
4
101.6
YST 414
(X60)
4
101.6
YST 290
(X42)
4
101.6
YST 414
(X60)
4
101.6
YST 483
(X70)
4½
114.3
YST 359
(X52)
4½
114.3
YST 483
(X70)
115
Doc: MTD 19 (4672) W
Note : Calculated Inside Diameter are given here for information 1KPA = 1 Bar
SPECIFICATION FORLINE PIPE
SIZE
SEAMLESSPIPE
WELDEDPIPE
Helical Seam
Longitudinal Seam
Weld seam
1/
4a
mi
n
Weld seam
85/3
A
a
A
A
Weld seam
1/2
B
Weld seam
85/8
C
B
A'
B
C
Notes:
A = Longitudinal Specimen(any circumferential location for seamless).
B = Transeverse Specimen. For double seam pipe, the specimen
shall be taken from a location midway between the welds.
C = Tranverse weld Specimen
* Far cold expanded seamless pipe size, 85/8 and larger, all tensile teste shall be in the transv
erse direction
Figure - 1 Orientation of Tensile Test Specimen
116
Doc: MTD 19 (4672) W
A-Ring Expansion Speciman
Reduced section
m in.
57.2
Apporx.
38.1m m
(S ee Foolnoles
2 & 3)
Gage
Length
B- Full Section Speciman
R mm.
25.4m m
(50.8 m m + 0.1m m )
E-S trip Specim an, B ase M etal
R educed section
m in.
57.2
R educed section
M in.
57.2
Apporx.
38.1m m
Gage
Length
Apporx.
38.1m m
(S ee F oolnoles
2 & 3)
(S ee F oolnoles 2 & 3)
R mm.
25.4m m
R mm.
25.4m m
F -S trip S pecim an, Base Weld
50.8 m m + 0.1m m
Centerlines of specim an
as near m idwal of pipe as
as possible
C -S trip S pecim an
A
D
D
A
G
mm.
mm.
G Gage Length
50.8
D Diam eter
12.7
0.2
R Reduce of fillet.m in.
10
60
section m in.
mm.
50.8
+ 0.1
50.8
+ 0.1
35.6
+ 0.1
D Diam eter
6.4
+ 0.1
+
12.7
0.2
8.9
+ 0.2
+0.1
A length of reduced
mm.
G Gage Length
R Reduce of fillet.m in.
A length of reduced
section m in.
D- R ound B ar S pecim an
4.8
10
6
50.8
60
4.5
G - R ound B ar S pecim en
Unless otherwise agreed the largest possible
F or pipe with thickness of 19.1m m or greater
Diam eter specim en shall be used as shown in Table 14A
LONGITUDINUAL S P EC IM ENS
TRA N SV ERSE SPECIM EN S
Note:
1. S ee 9.3.1.1 F or alwm ative gage width.
2. F lattening of transvers and weld specim ans shall be perform ed at room tem perature.
3. Hot flattening ---- again or heat treatm ent of tensile is not perm itted.
Figure 2- Tensile Test Specimens
117
Doc: MTD 19 (4672) W
ELECTRIC W ELD ED PIPE G RA D ES H IG H ER TH A N A 25 A N D LA SER W ELED ED PIPE 123/4
N O N EX P, ID ED IN M U LTIPLE LEN G H TS
Welding
End of coil location
Crop end - Two test
specimens
Weld stop
Location
End of coil location
Crop end
Two test specimens
Two test specimens
One from each side
of weld stop
Flatten with weld
Flatten with weld
Flatten with weld
For 0' (180') orentation tests, intermediate locations nay be substituted for coil end locations
ELECTRIC W ELD ED PIPE G RA D ES H IG H ER TH A N A 25 N O N EX P A N D ED PRO D U CED IN SIN G LE LEN G H TS
Single length
Welding crop end
One test specimens
Crop end
One test specimens
Flatten with weld
Flatten with weld
GRADES A25 WELDED PIPE SIZE 27/4 AND LARGER
Flatten with weld
at 90' (270')
00
00
One test specimens from one length
ELECTRIC W ELD ED PIPE G RA D ES H IG H ER TH A N A 25 A N D LA SER W ELD ED PIPE
1/4
SM A LLER TH A N SIZE 12 - CO LD EX PA N D ED
Flatten with weld
at 90' (270')
00
00
One test specimens from one length
00
Figure 3 -Flattening Tests
118
Doc: MTD 19 (4672) W
Example 3: Three 3.2mm discontinuty
SUBMERGED- ARC AND GAS METAL-ARC WELDED PIPE
1'2 in
(38mm)
Specimen edges may be
--- out and may also be machined
Specimen edges may be
--- out and may also be machined
Example 3: Three 3.2mm discontinuty
Weld
Weld
1.6mm
Wall thickness
(f)
Example 3: Three 3.2mm discontinuty
Weld rainforcement shall be removed
Iron both faces
Weld rainforcement shall be removed
Iron both faces
Reduced wall specimen
Operted for watt thickness over 19.1mm
FACE SEND
.
1 7.8m
.
17 .8m
m
FACE SEND
m
Reduced wall specimen
Operted for watt thickness over 19.1mm
Reduced with thickness
Note: Use jig dimensions for
19.1mm wall when
testing with reduced
wall specimen
ROOT SEND
Note: Use jig dimensions for
19.1mm wall when
testing with reduced
wall specimen
ROOT SEND
This material removed
before or after flattening
at manufactur's option
This material removed
before or after flattening
at manufactur's option
Reduced with
thickness
.
17.8 m
m
See 9.8.3.
.
17.8 m
m
Reduced with thickness
Example 4 - Guided bend TEST specimen
119
Doc: MTD 19 (4672) W
As required
As required
2t
Tapped mounting hole
9.5MM
180
3f
71+1.6mM
12.7mm
Shoulders hardend and
greaed Harrdaned
rollers may be aubstitrted
6.4mm
19.0mm
2t
3.2mm
B
RA
Ra
2t
2t
20t
5t+2in
(5t+50.6mm)
Where =
1.15 (-20)
O -2e-1)
f
(e
Alternate Jigs
-1
in
. 6m
1+ 1
0.1675
RA
1.15 = penting factor
D = Specilled OD, (mm)
f = Specilled wall thickness of pipes
e = Simin
D
1/4 in min
(19.0mm)
A
A2
A=
24t
(Mm /m m )
For Grade A =
For Grade B =
For Grade X42 =
For Grade X46 =
For Grade X52 =
For Grade X56 =
For Grade X60 =
For Grade X65 =
For Grade X70 =
For Grade X80 =
0.1675
0.1375
0.1375
0.1675
0.1250
0.1175
0.1125
0.11
0.1025
0.0000
Adjustable Type
RA = 1/2 A
8 (mm) = A+21+3.2mm 0.1675
R9 = 1/2 B
Note : See 9.8.3
Figure 5 - Jig for guided-bend Test
120
Wrap around Type
22.2mm
2t
50.8mm
Doc: MTD 19 (4672) W
T
36mm
13mm
15
ideentifying Number
Notes:
01. The diameter of each hole shall be 1.6mm
02. Holesshall be ----- and drilled perpendicular to the surface
03. Holes shall be free of burrs, but edges shall not be chanfered
04. Each penetrameter shall carry a lead identification number as given in table 14 and 15
Figure 6 -A PI Standard penetrameter
121
Doc: MTD 19 (4672) W
FIGURE : 7
X-RAYFILM
PROCEDURE FORMEASURMENT OF
OUT OF LINE WELDED
(ALONGREQUIREDLINE WALLBENDOF PIPE WITHFILLERMETALWELD)
122
Doc: MTD 19 (4672) W
Ex am ple 1 : Two 3.2 m m d isco ntin u lties
Ex am p le 2 : Two 3 .2 m m o n e 1.6 m m . two 0 .8 m m d isco n tin ulties
Ex am p le 3 : Two 3 .2 m m o n e 0.2 m m six 0.4 m m d isco ntin u lties
Ex am p le 4 : Fo u r 1.6 m m d isco ntin u lties
Ex am p le 5 : Two 1 .6 m m fou r 0 .2 m m disco n tin u lties
Ex am p le 6 : Eig h t 0 .6 m m d isco ntin u lties
Ex am p le 7 : Six teen 0 .4 m m d isco n tin ulties
Ex am p le 8 : Scattered. th ree 0.8 m m . ten 0 .4 m m d isco n tin ulties
Figure 8 - Examples of maximum Distribution of indicated Circular Slag - incfusion and
Gas - pocket - type Discontinuities
123
Doc: MTD 19 (4672) W
Example 1: One 12.7 discontinuty
Example 2: Two 6.4mm discontinuty
Example 3: Three 3.2mm discontinuty
Figure 9- Exam,ples of maximum distribution patterns of indicated elongated slag- inclusion typescontinuities
di
124
Doc: MTD 19 (4672) W
6 .4
3 8 .1
6 .4
SAW CUT
150
3 .2 +
0 .2 5
m m
All Dimensions are in millimeters.
FIG. 10 NICK - BREAK TEST SPECIMEN
125
Doc: MTD 19 (4672) W
16,53
WALL THICKNESS(t)
SPECIMEN EDGE MAY BE OXYGEN CUT
ABD MAY ALSO BE MACHINED
150
R 1.6
EWLD
Weld reinforcement shall be removed Flush with the Surface of the specimen
Fig. 11 (a) Transverse Tensile Test Specimen
THESE EDGE MAY BE
OXYGEN CUT AND MAY ALSO
BE MACHINED
THESE EDGE SHALL BE MACHINED
75.0
57.0
EWLD
38.1
3.2+0.25
50.80+0.13
SEE CLAUSE B-2.1
R 25.0 mm
WELD RENIFORCEMENT SHALL BE REMOVED
Fig. 11 (b) Tensile Elongation Test Specimen
126
Doc: MTD 19 (4672) W
SPECIMEN EDGE MAY BE OXYGEN
3 .2 0 + 0 .2 5 m m
1 7 ,3
CUT OR MAY BE
155mm
WELD REINFORCEMENT SHALL BE REMOVED
FIG.11 (C) GUIDED - BEND TEST SPECIMEN (TRANSVERSE)
127
R1.60mm
Doc: MTD 19 (4672) W
Weld
Weld
01
01
90o
90o
LONGITUDINAL SEAM PIPE
HELICAL SEAM PIPE
Figure A-1 - Charpy V-notch and Drop-weight Tear Test Specimen Locations
Table A 1 [(Clause A - 3.3 b) c)]
Specified wall thickness, minimum (mm)
Size
Full Size Specimen
9
>_ 4 ½ and <5 /16
12.6
>_5 9 /16 and <6 9 /8
11.9
9
5
>_6 /R and <8 /8
11.7
>_85/8 and <109/1
11.4
1
3
>_10 /4 and <12 /1
11.3
>_123 /1 and < 14
11.1
>_ 14 and < 16
11.1
11.0
>_ 16
2/
3 Size
Specimen
10.9
9.4
8.5
8.1
7.9
7.8
7.7
7.7
½ Size Specimen
10.1
8.6
7.6
6.5
6.2
6.1
6.1
6.0
This table provides a description of the acceptable specimen and the relationship between pipe dime nsions
and acceptable Specimens. The size limits shown are based upon the use of tapered and transpire
Specimens (see Figure- 2). These Specimen dimension limits include machining tolerance.
128
Doc: MTD 19 (4672) W
Maximum
13.5 mm
Minimum
½T
Minimum
28 mm
Maximum
13.5 mm
T
OD
Curvature
Figure A-2 Impact Test Specimen Tapered End Allowance
1.0 mm max.
L
Depth of
Notch, h
Depth of notch, h, shall be 12%5 of the nominal wall thickness of the pipe
being inspected, but not less than o.3 mm
For ultrasonic and eddy current the length of notch at full depth, L, shall be at
least twice the width of the scanning head.
For diverted flux the length of notch shall be as required by the equipment
design to provide a reproducible signal when the reference slandered is
passed through the equipment at the inspection line speed for the pipe being
inspected. Three passes through the equipment shall be required to ensure
reproductiblity.
3.2 m
Notch
DRILLED HOLE
Figure A-3 - Reference Indicators
129
Doc: MTD 19 (4672) W
ANNEX H
END LOAD COMPENSATION FOR HYDROSTATICTEST PRESSURESIN EXCESS OF 90%
OFSPECIFIEDMINIMUM YIELD STRENGTH (NORMATIVE)
(By agreement between the purchaser and themanufacturer, the following method may be used
to determine the hydrostatic test pressure).
H – 1 As a measure to prevent distortion when testing at pressures equivalent to stresses in
excess of 90% of specified minimum yield strength, the manufacturer may bv apply a calculation
to compensateforthe forces applied to the pipe end that producea compressive
longitudinalstress. The calculation in this appendix is based on Barlow’s equation (see 9.4.3)
modified by a factor based on the Maximum Shear Theory (seenote).The calculation may be
appliedonly when testing in excess of 90% of the specifiedminimum yield strength. In no case
may the gage pressurefor testing be less than that calculated using Barlow’s equation at 90% of
specified minimum yield strength.
NOTE – The calculation isan approximation of the effective hoop stress (SE), which is
practicalfor application under mill pipe testing conditions. Other calculations provide closer
approximations of effective hoop stress but are complexand therefore impracticalfor application.
H.2 The test pressure calculated shall be rounded to the nearest 100 kpa.
H.3 The hydrostatic test pressure compensated for pipe end loading shall be calculated
according to the following equation:
U.S. Customary Unit Equation:
PRAR
SE - ------------AP
P1 = ---------------------D A1
---- - ---2t AP
SI Unit equation:
PRAR
SE - ------------AP
P1 = 1000 ---------------------D A1
---- - ---2t AP
130
Doc: MTD 19 (4672) W
where:
A1 = internal cross – sectional area of pipe,
AP = corss-sectional area of pipe wall,
AR = cross-sectional area of ram, mm2
A1 = hydrostatic test pressure in kPa
AR = internal pressure on end-sealing ram,psi kPa
AE= effective hoop[ stress in Mpa equal toa percentaveof the specified
minimum yield strength
D = specified outsidediameter, (mm)
t = specified wall thickness, (mm)
H.4 The above equation may be manipulated algebraically to provide calculation in other terms
appropriate to the manufacturer’s testing facility.
H.5 Appropriate techniques for the control of effective hoop stress based on measurements of
internal pipe and ram pressures varyu according to hydrotester system design. The
manufacturer shall provide a control technique appropriate to his installation.
131
Download