Solenoid Operated Directional Valve DG4V-3-60 Design B General Description Solenoid operated directional control valves are for directing and stopping flow at any point in a hydraulic system. • Efficient control of greater hydraulic powers without increasing solenoid power consumption. • Installed cost and space savings from higher power/weight-and-size ratios. • Installation flexibility resulting from choice of numerous combinations of solenoid connectors and locations. B-2 • Viton seals as standard for multi-fluid capability. Nitrile seals available as a model code option. • Higher sustained machine productivity and higher uptime because of proven fatigue life and endurance, tested over 20 million cycles. • Solenoid coils can be changed quickly and easily without leakage from hydraulic system. • Compact, cost effective system design when used with Eaton® SystemStak™ valves and subplates. DG4V3-S/R- High Performance and Standard Performance Valves • Minimum pressure drop 2.5 bar at 30 l/min • Range of coil connectors including DIN, Deutsch, AMP and terminal box • Range of coil voltages and power options • Up to 80 l/min (21 USgpm) and up to 40 l/min (10.5 USgpm) respectively at 350 bar (5000 psi). • Offers designers the opportunity to select the optimum value package for each application. EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 • International standard interface. The valve mounting face conforms to ISO 4401, size 03 and is compatible with related international standards. DG4V-3 Model Series * DG4V—3 * — ** *(L) —(**)—(V) M—(S*)—* ** * D* (L)— * *—6*—(EN***)—(P**—A**—B**—T**) 1 2 3 4 1 Seal Type Blank – Viton F6 – Buna Nitrile/High CAN 2 Model series 4 – Solenoid operated V – Pressure rating 350 bar (5000 psi) on P, A & B ports 3 – ISO4401 Size 03 3 Performance Blank – High performance S – Standard performance R – Standard performance with 8 Watt coil 4 Spool Type Please refer functional symbols on Page 5 for spool types. 5 Spool Spring Arrangement A – Spring offset, end-to-end AL – Same as “A” but left hand build B – Spring offset, end to center BL – Same as “B” but left hand build C – Spring centered N – No-spring detented 6 Manual Override Option Blank – Plain override(s) in solenoid end(s) only H – Water-resistant override(s) on solenoid end(s) Z – No overrides at either end W – Twist and lock override in solenoid ends• No override in non-solenoid end of single solenoid valves • DC high performance only 7 Solenoid Energization Identity Blank – None V – Solenoid “A” is at port “A” end and/ or solenoid “B” is at port “B” end, independent of spool type 5 6 7 8 9 10 NOTE: Used to select the identification of the solenoid. Refer to table on page 4. Flag Symbol M – Electrical options and features 8 9 Spool Indicator Switch S7 – Spool position monitoring switch. Single solenoid valves only. NOTE: Refer Page B-6 and B-10 for further details 10 Coil Type U – ISO4400, DIN43650 connector U1 – ISO4400 fitted with PG11 plug U6 – ISO4400 with fitted DIN plug with lights KU – Top exit flying lead (150mm) KUP4 – Junior timer (Amp) connector KUP5 – Integral Deutsch connector KUPM4L- Integral M12, 4-Pin connector FW – Flying lead with 1/2” NPT thread wiring housing FTW – Fly. lead wired terminal block & 1/2” NPT thread wiring housing FPA3W – Fly. lead, 3 Pin connector & 1/2” NPT thread wiring housing FPA5W – Fly. lead, 5 pin connector & 1/2” NPT thread wiring housing X4 – Atex approved coil, ‘me‘ type X5 – Atex approved coil, ‘d‘ type Also CSA and UL approved 11 Surge Suppressor/ Damper D1 – Diode positive bias D2 – Negative bias D7 – Transorb type 11 12 13 14 15 16 12 Solenoid Indicator Lights Blank – None L – Solenoid indicator lights Flying lead coil type only 13 Coil Rating B – 110V AC 50Hz/120V AC 60 Hz BL – 110V 50 Hz/120V 60 Hz D – 220V AC 50 Hz/240V AC 60 Hz DS – 28V DC 30 watt ER – 120V AC 60 Hz ES – 240V AC 60 Hz G – 12V DC GL – 12V DC H – 24V DC HL – 24V DC HM – 24V DC 8 watt X5 coil type only 17 B EN21 – CSA approved models with 1/2” NPT entry conduit box, type FW and solenoid coil letter B,D,G, or H. EN38 - Low leakage version. Typical leakage 5ml/min/land at 100 bar. NOTE: EN38 valve spools have additional overlap and resulting 2X pressure drop compared to standard valve spools. 17 Orifice Plug 00 – No orifice required 03 – 0.3 mm dia. 06 – 0.6 mm dia. 08 – 0.8 mm dia. 09 – 0.9 mm dia. 10 – 1.0 mm dia. 13 – 1.3 mm dia. 15 – 1.5 mm dia. 20 – 2.0 mm dia. 23 – 2.3 mm dia. 14 Tank Pressure Rating Refer to “Operating Data” for port T pressure ratings. 4 – 70 bar (1000 psi) 5 – 100 bar (1500 psi) for standard performance models, DG4V-3S, with AC or DC solenoids. 6 – 207 bar (3000 psi) for AC high performance models, DG4V-3, including spool position indicator type S6. 7 – 207 bar (3000 psi) for DC high performance models, DG4V-3, including spool position indicator type S6. X5 coil type only 15 Design Number 60 – Basic design 61 – Type 8 spool 16 Special Features “EN***” code number assigned as required. See Page12 for circuit details EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-3 Sol. B P T Sol. A P Sol. B T P T Sol. A Double solenoid valves, spring centered Functional SymbolsA Spool Options B Double solenoid valves, two position, detented P T Sol. B Sol. A Transient condition only A Sol. B P Single solenoid valves solenoid at port A end B T Sol. A Double solenoid The valve function schematics apply to both U.S. and European valves.valves, Double solenoid valves, DG4V-3(S)-*AV DG4V-3(S)-*NV B two position, detented A 0 0 Double solenoid valves, two position, detented 2 A 6 Sol. B 22 B P B Single solenoid valves, Sol. B P A Tend Sol. A solenoid at port Double solenoidA valves, B 22 spring centered T Sol. A Double solenoid valves, spring centered A 2 B Sol. B 24 35 A B P T P T Sol. B Sol. A Transient condition only spring centered Single solenoid valves, Sol. B A B P T Single solenoid valves solenoid at port B end A B DG4V-3(S)-*ALV solenoid at port A end A 0B P TB Sol. Sol. A Transient condition only Single solenoid valves, P BTend 2 B Sol. solenoid at port A B P T Sol. A TheAvalve B function schematics apply to both U. 22 DG4V-3(S)-*NV P 24 0 T DG4V-3(S)-*AV Sol. A 0 2 2 22 6 apply to both U.S. and European The valve function schematics valves. DG4V-3(S)-*BLV 22 P T Sol. B Sol. A DG4V-3(S)-*CV DG4V-3(S)-*BV DG4V-3(S)-*NV Transient condition only 0 0 0 2 2 24 DG4V-3(S)-*ALV DG4V-3(S)-*AV 00 0 35 The valve function schematics apply to both U.S. and European valves. 2 DG4V-3(S)-*NV 0 6 6 2 7 DG4V-3(S)-*AV 6 0 22 7 22 6 22 22 22 33 33 52 521 DG4V-3(S)-*CV 56 561 0 2 24 DG4V-3(S)-*CV 035 2 DG4V-3(S)-*BV 8 7 22 6 DG4V-3(S)-*BLV 7 33 0 22 0 22 2 DG4V-3(S)-*BLV 33 2 33 52 5216 7 561 22 8 6 Double solenoid valves, U.S. Solenoid Standard A B A B two position, detented 521 DG4V-3(S)-8CV A B 561 6 22 DG4V-3(S)-8CV 33 7 DG4V-3(S)-8BLV 33 7 8 33 8 52 521 22 Single solenoid valves, European solenoid standard 561 solenoid port B end 33 at Solenoid European Standard 56 Double solenoid Single solenoid valves, (specify “V“ in valves, the model code Single solenoid valves, Single solenoid valves, position on page 3) two position, solenoid at port A end Aat 52 B 7detented solenoid at port A end solenoid at port B end DG4V-3(S)-8BLV DG4V-3(S)-8BV A B B A B A A B P8 56 8 T Sol. B P T Sol.PB T T Sol. Sol. A P A T Sol. A P P T Sol. A Sol. B Double solenoid valves, Double solenoid valves, spring centered A European Bvalves,solenoid standard Double DG4V-3(S)-8CV DG4V-3(S)-8BLV DG4V-3(S)-8BV Double solenoid A B solenoid valves, spring centered spring centered spring8valves, centeredvalves, Double solenoid valves, Single solenoid Double solenoid valves, Single solenoid Single solenoid Single solenoid valves, 8 valves, 8 A detented B A port BA end detented solenoid at Aport two A endSol. A solenoid at port B end two position, end Pat Tposition, Sol.solenoid A Sol. B T B Sol. solenoid B port BPat A B B A A B A B Single solenoid valves, solenoid at port A end A B A B solenoid P T B Sol. A P European T P T Sol. A Sol. B Sol.standard Sol. A Sol. B Doublevalves, solenoid valves, Single valves, solenoid valves, Single solenoid valves, Double solenoid valves, Single solenoid Single solenoid Transient condition only Transient only Sol. B PA BTat T Sol. Acondition Transient condition only Pposition, Sol. A Sol. B P P BTend P T Sol. Sol. BP A Sol.at Sol. B two detented solenoid port ATend solenoid port two position, detented solenoid at port A Tend solenoid at port end Double solenoid valves, A B B Single solenoid valves, solenoid at port B end A A function schematics BThe valve B A Avalves, B apply to both A U.S. B and European valves. Double solenoid Sol. A P T Sol. B Sol. A8 22 0 24 2 7 2 European solenoid standard Solenoid Identified to US and European Standards 22 52 22 Double solenoid valves, Single solenoid valves, 56 33 two position,33detented solenoid at port A end 52 Double solenoid valves, two position, detented 56 22 0 06 24 2 27 35 22 6 22 24 DG4V-3(S)-*BV 7 56 DG4V-3(S)-8BV DG4V-3(S)-8BLV 6 2 DG4V-3(S)-*BV 56 0 526 60 72 DG4V-3(S)-8CV 8 2 22 DG4V-3(S)-*ALV DG4V-3(S)-*CV P T Sol. B spring centered spring centered DG4V-3(S)-*AV DG4V-3(S)-*NV A A PB T Sol. A Sol. T Sol. BP T P 0 0 Double valves, solenoid Transient condition only P T solenoid Sol. B Sol. valves, A Double P T Sol. A Sol. B spring centered spring centered Transient condition only 2 2 A B Transient condition only B-4 EATON Solenoid Operated Directional A Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B 22 The valve function schematics valves. 6 apply to both U.S. and European Sol. B P T Sol. A Sol. B A B Sol.PA T P T DG4V-3(S)-*ALV Sol. B 0 2 22 Operating Data Feature Pressure Limits P, A and B ports T port: Flow rating Relative duty factor Type of protection: ISO 4400 coils with plug fitted correctly Coil winding Lead wires (coils type F***) Coil encapsulation DG4V-3 DG4V-3S DG4V-3R 350 bar (5075 psi) 210 bar (3045 psi) See performance data Continuous; ED = 100% IEC 144 class IP65 350 bar (5075 psi) 100 bar (1450 psi) See performance data Continuous; ED = 100% IEC 144 class IP65 350 bar (5075 psi) 210 bar (3045 psi) See performance data Continuous; ED = 100% IEC 144 class IP65 B Class H Class H Class H Class H Class H Class H Class F Class F Class F Permissable voltage fluctuation: Maximum Refer to temperature limits. Refer to temperature limits. Refer to Temperature Limits Minimum 90% rated 90% rated 90% rated Typical response times at 100% rated volts measured from application/removal of voltage to full spool displacement of “2C” spool at: Flow rate P-A, B-T 20 l/min (5.3 USgpm) 40 l/min (10.6 USgpm) 20 l/min (5.3 Usgpm) Pressure 175 bar (2537 psi) 175 bar (2537 psi) 175 bar (2527 PSI) AC (~) energizing 18 ms 15 ms 18 ms AC (~) de–energizing 32 ms 23 ms 32 ms DC (=) energizing 60 ms 45 ms 60 ms DC (=) de–energizing 40 ms 28 ms 40 ms Power consumption, AC Initial Holding Initial Holding solenoids (for coils listed in VA (RMS) VA (RMS) VA (RMS) VA (RMS) model code). Full power coils: Dual frequency coils at 265 49 280 61 50 Hz Dual frequency coils at 260 48 300 58 60 HZ Low power coils, Low power coils 170 37 “BL” and “DL”: not usable with (Not available with “N” – DG4V-3S valves. No-spring detented models) Dual frequency coils at – – 190 37 50 Hz Dual frequency coils at – – – – 60 Hz Power consumption, DC solenoids at rated voltage and 20 C (68 F). Full power coils: 12V, model type “G” 30W – 30W – 24V, model type “H” 30W – 30W – Low power coils: 12V, model type “GL” Low power coils – 18W not usable with DG4V-3S valves. 24V, model type “HL” 18W – 24V, HM Coil 8W – Initial VA (RMS) Holding VA (RMS) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A For applications where valves are to remain pressurized (either energized or de-energized) at pressures over 210 bar (3045 psi) without frequent switching, it is recommended to use the high performance model, DG4V-3. 1st half cycle; armature fully retracted. EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-5 Operating Data Spool Position Indicator Models Spool/spring arrangement types 0A, 0B, 2A, 2B, 22A, 23A, 35A, 52B, 3B, 6B B DC model type “S7” This product has been designed and tested to meet specific standards outlined in the European Electromagnetic Compatibility Directive (EMC) 2004/108/EC. For instructions on installation requirements to achieve effective protection levels see this leaflet and the Installation Wiring Practices for Vickers Electronic Products leaflet 2468. Wiring practices relevant to this Directive are indicated by Electromagnetic Compatibility (EMC). Input: Supply Voltage 20-32 VDC Reverse Pol. Protection Yes outputs with alternating function - PNP Output: Max output load <=400mA ; Duty Ratio 100% Short Circuit Protection Yes Hysteresis <=0.05mm Electrical connector M12x1 4-Pole Thermal shift <=±0.1mm Plug connections: Pin 1 + Supply Pin 2 Normal Closed Pin 3 0V Pin 4 Normal Open EMC Protection DIN EN 61000-6-1/2/3/4, Aug 2002 Humidity 0-95% rel. (nach DIN 40040) Protection Class IP65 DIN 40050 Vibration 0-500Hz Max. 20g Shock Max. 50g •Factory setting ensures this condition under all combinations of manufacturing tolerance and of temperature drift (see “Temperature Limits”) . Warning All power must be switched off before connecting or disconnecting any plugs. Wiring Connections Pin number 4, “Normally open” Pin number 1, Supply +ve Solenoid Pin number 3, 0V Pin number 2, “normally closed” Switch MI2 4 PIN CONNECTOR DETAILS Customer’s protective groundconnection connection Customer’s protective ground WARNING: Electromagnetic Compatibility (EMC) It is necessary to ensure that the unit is wired up in accordance with the connection arrangements shown above. For effective protection the user’s electrical cabinet, the valve subplate or manifold and the cable screens should be connected to efficient ground points. In all cases both valve and cable should be kept as far away as possible from any sources of electromagnetic radiation such as cables carrying heavy current, relays and certain kinds of portable radio transmitters, etc. Difficult environments could mean that extra screening may be necessary to avoid the interference. B-6 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 Performance Data Performance Data Data Performance Performance Performance DataData psi psi 5000 psi 5000 5000 4000 4000 4000 4000 3000 3000 3000 3000 2000 2000 2000 2000 1000 1000 1000 10000 00 0 bar bar 350 bar 350 300 350 300 300 250 300 250 250 200 250 200 200 150 200 150 150 100 150 100 100 50 100 50 50 500 00 0 00 0 5 5 65 5 66 76 8 7 7 88 7 8 10 103 10 103 3 3 2 22 1 2 11 1 3 33 43 44 4 9 9 5 99 55 5 7&9 & 9950 20 30 4077 & 7 950 20 6 30 30 9 40 40 &12 20 50 Flow rate 20 6 30 9 40 1250 6 9 12 Flow rate 6 rate 9 12 Flow Flow rate Pressure Pressure Pressure Pressure bar bar 6 350 bar 350 300 350 7 66 300 300 6 250 300 77 250 7 250 200 250 200 8 200 150 200 88 150 150 2000 8 100 2000 150 2000 100 1000 100 50 100 1000 1000 50 50 10000 50 0 10 20 00 0 10 20 00 103 20 0 6 0 10 20 00 33 66 0 3 Flow limits applicable to6 60 l/min 60 USgpm l/min 15 60 l/min 60 l/min 15 USgpm USgpm 15 15 USgpm 3 33 3 4 44 5 4 5 5 5 5 55 5 2 22 2 psi psi 5000 psi 5000 5000 4000 4000 4000 4000 3000 3000 3000 3000 2000 2000 2000 2000 1000 1000 1000 10000 00 0 350 bar bar 350 bar 350 300 350 300 300 250 300 250 250 200 250 200 200 150 200 150 150 100 150 100 100 50 100 50 50 50 0 Spool/ spring Spool/ Spool/ code spring Spool/ spring 0A(L) code spring code 0B(L) 0A(L) code & 0C, 0F 0A(L) Graph 6 Graph 6 DC solenoid valves 3 Graph 6 Graph 6 DC solenoid solenoid valves DC psi barvalves DC solenoid 5000 350valves psi psi 5000 psi 5000 5000 4000 4000 4000 4000 3000 3000 3000 3000 2000 Graph 5 Graph 5 AC solenoid valves with dualGraph 5 2 frequency operating at 60 Hz Graph 5 coils AC solenoid valves with dualvalves with operating at 60 Hz AC solenoid valves dualfrequency coils operating at 60 60 Hz Hz AC solenoid valves with dualfrequency coils operating at psi bar frequency coils operating at 60 Hz 5000 Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure DG4V-3 models (high performance) DG4V-3 models models (high (high performance) performance) DG4V-3 Graph – Single-frequency coils DG4V-34 models (high performance) Graph 4 Single-frequencycoils coils AC solenoid valves with: Dual-frequency Graph 4 1 –– Single-frequency coils operating at 50 Hz Graph 4 – Dual-frequency Single-frequency coils AC solenoid valves with: – coils valves with: operating at 50 Hz AC solenoid valves – Dual-frequency coils operating at 50 Hz AC solenoid valves with: – Dual-frequency coils operating at 50 Hz psi bar operating at 50 Hz 5000 350 1 11 1 4 64 4 66 4 6 2,3 4&6 2,3 2,3 & 6670 80 l/min 30 40 50 60442,3& 4 30 40 50 60 & 670 80 l/min l/min 30 9 40 12 50 1560 1870 80 21 USgpm 30 Flow40rate 50 60 70 80 l/min 12 15 18 21 USgpm USgpm 99 12 15 18 21 Flow rate 9 3. Valves 12 15 18 21 USgpm Flow rate with type 52 spools Flow rate 3 5 33 3 55 5 7 77 7 10 000 10 103 00 103 0 3 0 Graph 3 4 Graph Graph curve 4 42Graph 4curve 1 curve 12curve 2 6 66 6 48 44 88 48 4 44 4 9 993 9 8 33 3 88 8 20 30 40 50 20 30 9 40 40 12 50 6 20 30 50 20 6 30 9 40 12 50 6 9 12 Graph 6 9 12 5 Graph Graph curve 5 52Graph 5curve 2 curve 12curve 2 B 1 1 2 1 1 22 2 5 55 5 60 60 15 60 60 15 15 15 l/min l/min USgpm l/min l/min USgpm USgpm Graph USgpm 6 Graph Graph curve 6 63Graph 36curve curve 2 33curve 2A(L) 2 2 3 0B(L) & 0C, 0C, 0F 0F 0A(L) & 0B(L) 11 11 22 2B(L) & 2C, 2F 1 1 1 2A(L) 0B(L) 0C, 0F 2A(L) 22 22 332 2N 1 1 2 2B(L) & 2C, 2C, 2F 2F 2A(L) & 2B(L) 12 12 113 6B(L) & 6C, 6F 6 5 6 2N 2B(L) 2C, 2F 2N 11 11 221 7B(L) & 7C, 7F 1 1 2 6B(L) 6C, 6F 6F 2N & 6C, 6B(L) 66 55 66 8B(L) & 8C 5 s 4 s 5 s 7B(L) 7C, 7F 6B(L) & 7C, 6C, 7F 6F 7B(L) 116 115 226 22A(L) 8 7 8 8B(L) & 8C 8C 7B(L) & 7C, 7F s s s 8B(L) 551 s 441 s 552 s 22B(L) &8C 22C 785 s 67 s 78 s 8B(L) & 22A(L) 4 5 22A(L) 8 7 8 24A(L) 9 8 5 22B(L) & 22C 22C 22A(L) & 22B(L) 778 667 778 33B(L) & 33C 4 3 4 24A(L) 22B(L) 22C 24A(L) 997 886 557 34B(L) & 34C 4 3 6 33B(L) 33C 24A(L) & 33C 33B(L) 49 38 445 52BL, 52C, 6 5 6 34B(L) & 34C 34C 33B(L) & 33C 34B(L) 44 33 64 56BL & 56C 6 5 6 52BL, 52C, 34B(L)52C, & 34C 52BL, 64 53 6 66B(L) & 66C 3 9 6 56BL &52C, 56C 52BL,& 56BL 56C 66 55 6 521B & 561B 6 5 6 66B(L) &56C 66C 56BL & 66B(L) 66C 33 99 6 521B &&561B 561B 63 66B(L) 66C Eaton 6regarding s Consult each application that will jointly have 521B & 559 66 rates approaching this curve 521B & 561B 6 5and a pressurized 6volume s flow Consult Eaton regarding each application that will jointly have s Consult Eaton regarding each application that will jointly have exceeding 2000 cm3 (122 cu.in.) flow rates approaching this curve and a pressurized volume s flow Consult Eaton regarding each application that will jointly have rates approaching this curve and a pressurized volume exceeding 2000 cm3 cm3 (122 (122 cu.in.) flow rates approaching thiscu.in.) curve and a pressurized volume exceeding 2000 (b) Substantially different reduced from values given on exceeding 2000 cm3 (122 cu.in.) the usages: to simultaneous flow having with one service (A this pagefrom (graphs 4, 5given and 6) Flowfollowing limits applicable applicable (b) Substantially Substantially different different 3. Valves Valves type 52 52port spools reduced values on Flow limits to (b) 3. type spools reduced values given on rates between P to A or B aswith appropriate) con-(A by up to:from the following usages: simultaneous flow having one service port this page (graphs 4, 5 and 6) 1. All valves except types Flow limits applicable to (b) Substantially different 3. Valves with type 52 spools reduced from values given the following usages: simultaneous having one service portend (A this page (graphs 4, 5 and 6)on or B and B or Aflow to T, e.g. nected to the full bore rates between P to A or B as appropriate) conby up to: 22following and 52except spools having 70% –to: for(graphs DC coils4, 5 and 6) the usages: simultaneous flow having one service port (A thisup page 1. All valves types rates between P to A or B as appropriate) conby when A and of area double1. All valves except types or B and and B or orBA A are to T, e.g. e.g. nected to theratio full bore bore end simultaneous equal flow rates between P to A or aB 2:1 as to appropriate) conby up–to: 22 and 52 spools having or B B to T, nected the full end 70% DC coils coils 50% for AC 1. All valves except types connected toBAaare cylinder acting andbore the end 22 andfrom 52 spools – for DC coils when A and and of a 2:1 2:1cylinder area ratio doublerates P toequal A having or flow B or B and B or to T, e.g. 70% nected to theratio full simultaneous when A B are of a area double22 and 52 spools having 70% – for DC coils having large other to the annulus end. simultaneous equal 50% –– for for AC AC coils depending on coils spool type. connected toBaadifferencylinder 50% acting cylinder anddoublethe and from AAtoorTflow and when Aa and are of a 2:1 area ratio rates fromBP Porto toequal B connected to cylinder acting cylinder and the simultaneous flow tial area. rates from A or B Consult your Eaton 50% – for AC coils having a large differenother to the annulus end. S3, S4, S5 (limit switch) 4. Consult Eaton, with connected to a cylinder acting cylinder and the depending on spoolrepretype. and from BPor ortoA AAto toorT TB and having a large differenother to the annulus end. ratesfrom fromB depending on spool type. and and sentative relative toreprespecific tial area. models. application details, if either Low Power Coils having a large differenother to the annulus end. Consult your Eaton depending on spool type. S3, S4, S5B(limit (limit switch) tial area. 4. Consult Consult Eaton, Eaton, with with and S4, from or A switch) to T and Consult yourfor Eaton repreS3, S5 4. applications low power of the following usages (DG4V-3 models only) tial area. sentative relative to specific Consult your Eaton repremodels. application details, if either Low Power Coils 2. models. Valves with type 22 spools S3, S4, S5 (limit switch) 4. application Consult Eaton, withif either sentative relative to specific details, Low Power Coils coils. are required: applications for low low power sentative relative to power specific of the following usages (DG4V-3 models only) coils having flow type from 22 P to A or models.with When using low only) power application details, if either (DG4V-3 applications for Low Power Coils 2. Valves spools of the following usages models 2. Valves with type 22 spools coils. applications for low power are required: B, the other being plugged. (a) Single flow path, i.e. P to (coil designations *L in model of the following usages coils. (DG4V-3 models only) having flow from P to A or are required: When using using low low power power coils coils 2. having Valves with 22to spools flow type from A or coils. T isthe drained at all P times. A, P toflow B, A path, to T ori.e. BP toto T. When code) the maximum is are required: B, other being plugged. (a) Single Single (coil designations *L flow in model model having flow from Pplugged. to A or When using low power coils B, the other being (a) flow path, i.e. P to (coil designations *L in T isthe drained at all times. times. A, P to toflow B, A A path, to T T or ori.e. BP toto T. code) code) the maximum maximum flow is B,is other at being plugged. (a) A, Single (coil designations *L flow in model T drained all P B, to B to T. the is 10 Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 T is drained Eaton at all times. A, P to B, A to T or B to T. code) the maximum flow is EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 B-7 10 10 10 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Performance Performance Performance Data DataData Typical with mineral oil at Typical with mineral oil at 36 cSt (168.6 SUS) and Typical with mineral oil ataa 36 cSt (168.6 SUS) and specific gravity of 0.87 36 cSt (168.6 SUS) and Typical with mineral oil..ata specific gravity of 0.87 specific gravity of 0.87 36 cSt (168.6 SUS) and. a specific gravity of 0.87. Performance Data Performance Data B psi 5000 psi 5000 5000 psi 5000 4000 4000 4000 4000 3000 3000 3000 3000 2000 2000 2000 2000 1000 1000 1000 1000 0 0 0 0 bar 350 bar 350 350 bar 300 350 300 300 250 300 250 250 200 250 200 200 150 200 150 150 100 150 100 100 50 100 50 50 500 0 0 0 00 0 0 6 6 6 67 7 7 7 8 8 8 8 2 322 3 32 43 4 5 4 5 5 4 5 1 1 1 1 9 9 9 9 10 20 30 10 20 30 10 20 30 2 4 6 8 210 4 20 6 308 2 Flow 4 rate 6 8 Flow rate 2 Flow 4 rate 6 8 Flow rate 40 40 40 10 1040 10 10 l/min l/min l/min USgpm l/min USgpm USgpm USgpm Graph 3 Graph 3 6 Graph 3 DC solenoid valves DC solenoid valves Graph 3 DC solenoid valves Pressure Pressure Pressure Pressure B-8 bar bar 350 bar 350 350 bar 300 350 300 300 250 300 250 250 200 250 200 200 150 200 150 150 100 150 100 100 50 100 50 50 5000 0 00 0 0 0 00 0 0 2 2 3 2 3 3 2 4 3 4 4 8 5 8 45 8 5 78 5 7 6 6 7 6 7 6 10 20 30 10 20 30 10 20 30 2 4 6 8 210 4 20 6 308 2 Flow 4 rate 6 8 Flow rate 2 Flow 4 rate 6 8 Flow rate psi 5000 5000 psi 5000 5000 4000 4000 4000 4000 3000 3000 3000 3000 2000 2000 2000 2000 1000 1000 1000 1000 0 0 0 0 350 bar 350 350 bar 300 350 300 300 250 300 250 250 200 250 200 200 150 200 150 150 100 150 100 100 50 100 50 50 500 0 0 000 0 0 Spool/spring Spool/spring Spool/spring code code code 0A(L) Spool/spring 0A(L) 0A(L) 0B(L) code & 0C, 0F DC solenoid valves psi psi psi 5000 5000 psi 5000 5000 4000 4000 4000 4000 3000 3000 3000 3000 2000 2000 2000 2000 1000 1000 1000 1000 0 0 0 0 Graph 2 Graph 2 5 Graph 2 AC solenoid valves with AC solenoid valves with operating at 60 Hz AC solenoid valves Graph 2 AC solenoid valves with – Single frequency (50 Hz) – Dual frequency coils – Single frequency (50 Hz) – Dual frequency coils AC solenoid with operating at (50 50 Hz atvalves 60 Hz – coils Single frequency Hz) – operating Dual frequency coils coils operating at 50 Hz operating at 60 Hz coils operating at 50 Hz operating at 60 Hz – Single frequency (50 Hz) – Dual frequency coils psi bar coils operating at 50 Hz operating at psi bar60 Hz Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure DG4V-3S models (standard performance) DG4V-3S models (standard performance) DG4V-3S models (standard performance) Graph 1 models (standard performance) DG4V-3S Graph 1 4 Graph 1 AC solenoid valves with dual dual at 50 Hz AC solenoid valves with operating Graph 1 coils frequency operating at AC solenoid valves with dual frequency coils operating at 50 Hz frequency coils operating at AC solenoid valves with dual 50 Hz 50 Hz frequency coils operating at 50 Hzpsi bar 1 1 1 1 40 40 40 10 1040 10 10 l/min l/min l/min USgpm l/min USgpm USgpm USgpm Maximum flow rates Maximum flow rates Maximum flow rates Performance based on full Performance based on full Maximum flow rates power solenoid coils warm Performance based full power solenoid coilson warm and operating atcoils 90% rated power solenoid warm Performance based on full and operating at 90% rated voltage. and operating at 90% rated power solenoid coils warm voltage. voltage. and operating at 90% See note at bottom of rated next See note at bottom of next voltage. page when using low power See note at bottom of next page when using low power coils (DG4V-3 models only). page when using low power See note at bottom of next coils (DG4V-3 models only). coils models only). page (DG4V-3 when using low power coils (DG4V-3 models only). 1 1 3 2 1 3 2 3 2 1 3 42 4 4 6 545 6 6 5 76 5 7 8 7 8 8 7 8 10 20 30 10 20 30 10 20 30 210 4 20 6 308 2 4 6 8 2 Flow 4 rate 6 8 Flow rate 2 Flow 4 rate 6 8 Flow rate Graph 1 Graph 1 Graph 1 curve curve curve 1 41 Graph 1 1 curve 40 40 40 1040 10 10 10 l/min l/min l/min USgpm l/min USgpm USgpm USgpm Graph 2 Graph 2 Graph 2 curve curve curve 1 52 Graph 1 1 curve Graph 3 Graph 3 Graph 3 curve curve 3curve Graph 36 3 13curve 0B(L) & 0C, 0F 1 1 1 0B(L) & 0C, 0F 2A(L) 51 51 31 0A(L) 2A(L) 5 5 3 2A(L) 2B(L) 251 251 31 0B(L) & 2C, 0C, 2F 0F 2B(L) & 2C, 2F 2 2 3 2B(L) 2N 125 125 13 2A(L) & 2C, 2F 2N 1 1 1 2N 6B(L) 612 612 513 2B(L) & 6C, 2C, 6F 2F 6B(L) & 6C, 6F 6 6 5 6B(L) 6C, 7F 6F 7B(L) 61 61 251 2N & 7C, 7B(L) & 7C, 7F 6 6 2 7B(L) 7C, 8B(L) 86 s 76 s 825 s 6B(L) & 8C 6C, 7F 6F 8B(L) & 8C 8s 7s 8s 8B(L) 786 s 872 s 22A(L) 986 s 7B(L) & 8C 7C, 7F 22A(L) 9 8 7 22A(L) 22B(L) 22C 798 s 8B(L) &&8C 78 s 867 s 22B(L) & 22C 7 7 6 22B(L) 24A(L) 679 678 567 22A(L) & 22C 24A(L) 6 6 5 24A(L) 33B(L) 467 467 456 22B(L) & 33C 22C 33B(L) & 33C 4 4 4 33B(L) 33C 34B(L) 64 64 54 24A(L) & 34C 34B(L) & 34C 6 6 5 34B(L) & 34C 52BL, 64 64 54 33B(L)52C, 33C 52BL, 52C, 6 6 5 52BL, 56BL 6 6 5 34B(L)&52C, &56C 34C 56BL & 56C 6 6 5 56BL 66B(L) &56C 66C 36 36 5 52BL,&52C, 66B(L) & 66C 3 3 5 66B(L) 66C 521B 63 63 5 56BL &&561B 56C 521B & 561B 6 6 5 521B &&561B 63 63 5 66B(L) 66C s Consult Eaton regarding each application that will jointly have s Consult Eaton regarding each application that will jointly have 521B & 561B 6 6and a pressurized 5volume rates approaching this curve s flow Consult Eaton regarding each application that will jointly have flow rates approaching this curve and a pressurized volume 3 exceeding 2000 cm 3 (122 cu.in.) rates approaching this curve and a pressurized volume s flow Consult Eaton regarding each application that will jointly have exceeding 2000 cm (122 cu.in.) exceeding 2000 cm3 (122 flow rates approaching thiscu.in.) curve and a pressurized volume exceeding 2000 cm3 (122 cu.in.) EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 9 9 Performance Data Performance Data Performance Performance DataData Pressure drops bar 140 psi bar 12 11 10 9 8 7 6 5 4 3 120 1600 2000 2 140 15 psi bar psi bar 12 11 10 9 8 7 6 5 4 3 160 120 100 128 2000 psi bar psi bar 12 11 10 9 8 7 6 5 4 3 2 140 140 10 120 160 1200 1600 100 12 2000 140 80 2 15 160 106 140 120 120 100 80 1600 8 1 60 15 140 10 120 800 100 1200 120 14 1600 100 60 80 84 15 120 6 100 40 1200 80 40 8 100 1 80 60 400 800 1200 624 14 13 100 60 80 80 20 20 1 60 6 800 40 80 14 40 1 60 4 0 60 400 8000 2 14 13 l/min 0 10 20 30 40 50 60 70 80 0 10 20 30 l/min 60 40 4 40 20 20 400 40 13 2 40 0 3 6 9 12 15 18 21 USgpm 2 4 6 8 USgpm 20 0 200 4000 02 10 20 30Flow40rate50 60 70 80 l/min 0 10Flow rate20 13 30 l/min 20 20 0 0 DG4V-3S DG4V-3S & DG4V-3 0 0 103 206 30 9 40 12 50 15 60 1870 80 l/min USgpm 21 l/min 00 2 10 4 20 6 830 USgpm 0 0 DG4V-3 0 10 20 30Flow40rate50 60 70 80 l/min 0 10Flow rate20 30 l/min 0 2 4 6 8 USgpm 0 3 6 9 12 15 18 21 USgpm DG4V-3S & DG4V-3 t Curve for spool for flows in excess of 60 l/min (15.8 Flow4rate Flow rate 0 3type 66: not 9 recommended 12DG4V-3 15 18 21 USgpm 0 USgpm). 2DG4V-3S 6 8 USgpm DG4V-3S Flow rate Flow rate DG4V-3S & DG4V-3 DG4V-3S DG4V-3 DG4V-3S & DG4V-3 t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm). DG4V-3 Pressure drops in offset positions except where otherwise indicated t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm). For other viscosities, presSpool/spring Spool to A B A of to T60 l/min B to T(15.8PUSgpm). to T B to A t Curve for spool type 6: not recommended Pfor flows Pintoexcess 12 11 10 9 8 7 6 5 4 3 psi 2000 2 B Pressure drop Pressure Pressure drop Pressure drop drop Pressure drop Pressure Pressure drop Pressure drop drop psi bar Pressure drops 12 160 drops Pressure psi bar 10 Pressure drops 140 12 Pressure drops in offset positions except where otherwise indicated code positions covered Pressure drops in offset positions exceptPwhere otherwise Spool/spring Spool to A P to B A toindicated T B to T 0A(L) Both 5 5 2 2 Pressure drops in offset positions except where otherwise indicated code positions P to T or A to B B to A –or B to A –A to B or B to A –orto B A ––A to B sure drops approximate to: For other viscosities, presViscosity cSt approximate (SUS) sureother drops to: For viscosities, pres14 20 43 54 65 pres76 to:85 sure drops approximate For other viscosities, (17.5) (200) (251) (302) (352)to: (399) Viscosity cSt (SUS) sure (97.8) drops approximate – Spool/spring Spool P to A P to B A to T B to T P to T 0B(L) & 0C, 0F De-energized – – – – 4s∆ covered code positions Spool/spring Spool P to A P to B A to T B to T P to T Energized 4 4 2 2 – 0A(L) Both 5 5 covered code positions % 14 of ∆p 20 cSt 43(SUS) 54 65 76 85 2A(L) Both Viscosity 0B(L) & 0C, 0F De-energized covered 0A(L) Both 56– 56– 25– 25– ––4s∆ 81 88 104 111 (302) 116 (352) 120 (399) 124 (17.5) (97.8) (200) (251) Viscosity 2B(L) & 0C, 2C, 0F 2F Energized 14 20 cSt 43 (SUS) 54 65 76 85 0A(L) & Both 0B(L) De-energized –54 –54 –2 –2 4–s∆ –– % of ∆p 14 20 43 54 65 76 85 2N Both (17.5) (97.8) (200) (251) (302) (352) (399) 2A(L) 0B(L) & 0C, 0F De-energized Energized 46– 46– 235– 235– ––4s∆ –– 81 88 104 111 116 120 124 (17.5) (97.8) (200) (251) (302) (352) (399) A of change to another specific 6B(L) De-energized % ∆p 2B(L) & 6C, 2C, 6F 2F Energized 54 2A(L) Both 6–54 6– 532s 523∆ –– –– gravity will yield an approxi% of ∆p Energized 81 88 104 111 116 120 124 2N Both 2A(L) & 2C, 2F 2B(L) Energized 56 56 2351 2351 –– –– mately 81 88 proportional 104 111 116change 120 124 7B(L) & 6C, 7C, 6F 7F A change to another specific 6B(L) De-energized – 2B(L) 2C, 2F Energized 56∆ 2N Both 6–56s 6– 332–s 32–3∆ –– –7m in pressure drop.an approxigravity will yield Energized 4 4 3 3 – – 1 2N & 6C, 6F Both A change to another specific 6B(L) De-energized –6 –6 31s 3∆ – – mately proportional change The specific gravity of a fluid 8B(L) 8C All 7B(L) & 6C, 7C, 6F 7F 7m gravity will an approxiA change toyield another specific 6B(L) De-energized Energized 6–96s 6–96∆ 135–s 15–3∆ –3– –– in pressure drop. may be obtained from its mately proportional change gravity will yield an approxi22A(L), 22B(L) & 22C All 6 6 – – – – Energized 4 7B(L) & 7C, 7F De-energized 64s 6∆ –31 –31 – 7m producer. Fire resistant in pressure drop. mately proportional change The specific gravity of afluids fluid 24A(L) De-energized 8B(L) All 7B(L) & 8C 7C, 7F Energized 469s 4696∆ 325– 325– ––3 ––7m usually have higher specific in pressure drop. may be obtained from its 33B(L) & 33C De-energized – – 15 s 15∆ – – The specific gravity of a fluid 22A(L), 22B(L) & 22C All 6 6 – – Energized 8B(L) & 8C All 94 94 53 53 3 – gravities than oil. producer. Fire resistant may be obtained from The specific gravity of its afluids fluid Energized 24A(L) De-energized 8B(L) &22B(L) 8C & 22C All 22A(L), 6569 6569 –25 –25 ––3 –– usually have higher specific producer. Fire resistant fluids may be obtained from its 34B(L) & 34C De-energized – – 14 s 14∆ – – 33B(L) 33C 15 15∆ 22A(L), 22B(L) & 22C All 6 6 – – 24A(L) De-energized 2 2 – – gravities than oil. usually have specific producer. Firehigher resistant fluids Energized 2s 2 24A(L) & 33C De-energized 33B(L) –56 –56 15 15∆ –– –– gravities thanhigher oil. specific usually have 52BL Energized 34B(L) 34C De-energized – – 33B(L)&&52C 33C 15s 15∆ Energized 56–s 56∆ 2214 2–14∆ –– –10m gravities than oil. 56BL Both 6 s 6∆ 11 s 10∆ Energized 5 5 2 2 – – 34B(L) & 34C De-energized – – 14s 14∆ – –10m 56C &&52C 11s 52BL Energized 10m 34B(L) 34C De-energized – 14∆ – Energized 5–6s 56∆ 2214 2–10∆ –– Energized s 6∆ 10m 56BL & 52C Both 5 2 – 52BL Energized 665s 6∆ 2211s ––10∆ –– 10m 66B(L) 66C De-energized – 12 12 13 56C &&52C s 10m 52BL Energized s 211s –10∆ 56BL Both 6–s 6∆ 11 10∆ –– 10m Energized 2s 2– – 10m 56BL Both s 56C De-energized –6s –66∆ 11 10∆ –– 10m 521B All s –11s –10∆ 10m 66B(L) De-energized –6∆ 13 56C & 66C Energized 66–s 6∆ 212 –12 –– 10m 561B & 66C De-energized Energized 6– – 210s –211∆ 10m 66B(L) De-energized –6–s –6∆ 12 12 –– 13 Energized 521B & 66C All – – 10m 66B(L) De-energized Energized 6–6s 6–6∆ 212 212 –– –13 561B De-energized Energized 6– –10m 521B All 6–s 6∆ –210s –211∆ –– 10m s“B” plugged ∆ “A” plugged m“P” plugged Energized 10mV-VLDI-MC011-E September 2008 521B All – sDirectional – Valves Product 561B De-energized –6s –6∆ Operated 10 11∆ –– 10m Eaton Vickers Solenoid Catalog 11 561B De-energized – Energized 6– 6∆ –10s –11∆ – 10m s“B” plugged ∆ “A” plugged m“P” plugged Energized 6 6∆ – – – 10m Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11 s“B” plugged ∆ “A” plugged m“P” plugged s“B” plugged ∆ “A” plugged m“P” plugged Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11 EATON Solenoid Operated Directional DG4V-3-60 E-VLVI-SS001-E1 August Eaton Vickers Solenoid Operated Directional Valves ProductValve Catalog V-VLDI-MC011-E September 2008 2015 11B-9 Installation Installation Installation Dimension Dimensions Dimensions Models for use with ISO 4400 (DIN 43650) connectors Models for use with ISO 4400 (DIN 43650) connectors B Double solenoid models s Double solenoid models s DG4V-3(S)-*C-**-(V)M-U-**-60 DG4V-3(S)-*C-**-(V)M-U-**-60 DG4V-3(S)-*N-**-(V)M-U-**-60 DG4V-3(S)-*N-**-(V)M-U-**-60 Single solenoid modelss Single solenoid modelss DG4V-3(S)-*A(-**) n DG4V-3(S)-*A(-**) n As DG4V-3(S)-*B(-**) n As shown DG4V-3(S)-*B(-**) n shown DG4V-3(S)-8BL(-**) DG4V-3(S)-8BL(-**) DG3V-3(S)-*F n DG3V-3(S)-*F n 74,00 74,00 (2.91) (2.91) D D DG4V-3(S)-*AL(-**) n DG4V-3(S)-*AL(-**) n DG4V-3(S)-*BL(-**) n DG4V-3(S)-*BL(-**) n DG4V-3(S)-8B(-**) DG4V-3(S)-8B(-**) DG4V-3(S)-*FL(-**) n DG4V-3(S)-*FL(-**) n Spolenoid Spolenoid Solenoid and end cap and end cap interchanged interchanged Coil types: U (shown), KU, SP1, Coil U (shown), KU, SP1, and types: SP2 (see Model Code) and SP2 (see Model Code) 100,0 100,0 (4.0) (4.0) 87,0 87,0 (3.42) (3.42) 25,00 25,00 (0.98) (0.98) 3rd angle 3rd angle projection projection Alternative plug positions by Alternative plug positions by loosening knurled nut, turning loosening knurled nut, turning coil, and re-tightening. coil, and re-tightening. 53,00 53,00 (2.1) (2.1) C, coil 21,75 C, coil 21,75 length (0.86) length (0.86) B (single solenoid model) B (single solenoid model) A (double solenoid model) A (double solenoid model) Port A Port A Port T Port T 24,00 24,00 (0.94) (0.94) 48,00 48,00 (1.88) (1.88) Port P Port P Port B Port B n Not applicable to type “8” spool. n Not applicable to type “8” spool. s See page 25 for solenoid information. s See page 25 for solenoid information. Model type Model type AC or DC AC or DC 220 (8.66) 220 (8.66) 200 (7.87) 200 (7.87) 200 (7.87) 200 (7.87) B Dim. B Dim. 156 (6.14) 156 (6.14) 146 (5.75) 146 (5.75) 146 (5.75) 146 (5.75) C Dim. C Dim. 61 (2.5) 61 (2.5) 51 (2.1) 51 (2.1) 45 (1.7) 45 (1.7) D Dim. D Dim. ‡ Can vary dependent on source of plug. Installation ‡ Can vary dependent on source of plug. Dimensions Dimensions in mm(in). Water-resistant manual override on solenoid Water-resistant manual override on solenoid Latching manual override on solenoid Latching manual override on solenoid DG4V-3(S)-****(L)-H-(V)M-**-**-60 DG4V-3(S)-****(L)-H-(V)M-**-**-60 DG4V-3-****(L)-Y-(V)M-**-**-60 DG4V-3-****(L)-Y-(V)M-**-**-60 Pin number 3, 0V number only 1, DG4V-3S-****(L)-Y-(V)M-**-**-60, DC coilPin models DG4V-3S-****(L)-Y-(V)M-**-**-60, DC coil“normally modelsopen” only Dimensions in mm(in). DC = DC = AC ~ AC ~ AC ~ AC ~ A Dim. A Dim. All All DG4V-3 DG4V-3 DG4V-3S DG4V-3S 73 (2.87) 73 (2.87) 63 (2.48) 63 (2.48) 63 (2.48) 63 (2.48) Application Application Application General use where finger operation is required Location (standard manual Application of manual solenoid Location of switch General use where finger operation is required (standard overrides cannot be operated without using small tool). Stainless steel lever/latch for mechanism and water-resistant seal for RHtool). build models RH build models overrides cannot be operated without using small Stainless steel lever/latch and water-resistant seal Pinmake numberthis 2, supply +veideal formechanism DG4V-3-*-A/B(L)-(V)M-S7-U-**-60 S7 feature vehicle-mounted andnumber exposed DG4V-3-*A(L)-(V)M-S6-U-**-60 Pin 4, make this feature ideal for vehicle-mounted and exposed applications requiring emergency selection of“normally valve forclosed” a period applications requiring emergency selection of valve for a period Single solenoid models with Inducof time in the event of electrical failure. Location of solenoid Single solenoid models with switch tive type switch indicating when ofLocation time inofthe event of electrical failure. for RH build models LVDT type indicatPlug (part no. 458939) for RH build models the spool is inswitch the spring off-set Overall length Overalloflength of supplied position. Refer connection ing when thePg6 spool is in the length Overall oflength of with valve valve with valve standard with standard 15 Overall 15to length Overalloflength valveof with valve with Manual Manual 40 40 Overall with valve standard with standard switch. 15 ISO Overall 15 length Overall oflength valve of with valve with Manual Manual 40 40 valve spring off-set manual manual overrides overrides Lever inLever latched in latched positionposition (0.6) standard (0.6) standard manual manual overrides overrides (1.6) (1.6) actucation actucation mustposition. must Cable gland PG7: manual overrides overrides Lever inLever latched in latched positionposition (0.6) standard (0.6) standard manual manual overrides overrides (1.6) (1.6)manual actucation actucation must must 4400 (DIN 43650) connection Lift latchLift to latch6,0 to be applied bewithin applied within Lever in Lever free position in free position Lift latchLift to latchlever to(0.24) dia. be applied be applied release release lever Lever inLever free position in free position thissolenoid; diameter: thiswithin diameter: to Pg7within connection release release lever lever this diameter: this diameter: approximately approximately to switch. approximately approximately 20(0.75). 20(0.75). 20(0.75). 20(0.75). Spacer prevents Spacer prevents Spacer prevents Spacer For build actuation actuation by LH prevents by (DG4V-3-*AL ) actuation actuation by device. by switch locations solenoid and larger device. larger larger device. larger device. are reversed. For coilFor removal: coil removal: 64 (2.51)64DC coilDC coil (2.51) Spacer Spacer 54 (2.12)54AC coilAC coil (2.12) Spacer Spacer Note: Note: “H” feature is not field convertible from other models; “H” feature not field convertible from other models; specify with is order. specify with order. Dimensions in mm(in) Push lever Push to lever to Push lever Push to lever to operate operate valve; valve; 65 in operate operate valve; valve; latch holds latch lever holds in lever 65 in (2.5) latch holds latch lever holds in lever operated operated position position (2.5) operated operated position 248,2 (9.8) with DCposition solenoid 238,2 (9.4) with AC solenoid 65 65138,2 (5.44) (2.5) (2.5) 126.8 (4.99) 237.7 (9.35) with DC solenoid 22 7.7 (8.69) with AC solenoid Warning Notes: Notes: 1. Opposite solenoid (on “C” and “N” double solenoid models) Wiring: Seesolenoid Electromagnetic 1. Opposite (on “C” andthe “N” double •while should notsolenoid be energized valve is latched in models) selected Compatibility (EMC) warning should not energized while valve is latched in selected position; ACbesolenoid coils will the burn out under note on page 8. position; ACusage. solenoid coils will burn out under this improper this improper usage. 2. “Y” feature is field-convertible from “H” type manual override DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60 2. “Y” feature is field-convertible from “H” typefrom manual override (omitting spacer), but is not field-convertible other models. DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60 page but 16 for of connectionsfrom other models. (omittingSee spacer), is details not field-convertible B-10 EATON Solenoid Valve DG4V-3-60 August 2015to pre-wired 12 Eaton VickersOperated SolenoidDirectional Operated Directional Valves E-VLVI-SS001-E1 Product Catalog V-VLDI-MC011-E September 2008 DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60 5-pin receptacle for: 12 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 “S3” normally open and Single solenoid models with Models with “F” type coils (lead wires) and conduit box. Single solenoid models Double solenoid models Installation Dimension DG4V-3(S)-*C-**-(V)M-F-**-60 DG4V-3(S)-*A(-**) s l DG4V-3(S)-*N-**-(V)M-F-**-60 DG4V-3(S)-*B(-**)l s As shown DG3V-3(S)-*Fl Models with “F” type coils (lead wires) and conduit box. “W”– NPT DG4V-3(S)-*BL(-**) l “J”– M20 × 1.5-8H 91,00 (3.57) 68,75 Thread connection (2.71) “W”– NPT 53,00 “J”– M20 × 1.5-8H (2.1) *J & W conduit boxes 3,0 (0.12) 47 (1.85) 74,00 (2.91) 53,00 (2.1) 25,00 (0.98) Port P Port A C coil lengthPort T 21,75 (0.86) Spolenoid and end cap interchanged Port B 47 (1.85) 68,75 (2.71) 91,00 (3.57) Two lead wires per solenoid with M3 size terminals for customer connections Two lead wires per solenoid with M3 size terminals for customer connections 3,0 (0.12) 50,00 (2.0) 24,00 (0.94) 24,00 (0.94) 74,00 (2.91) D B 50,00 (2.0) DG4V-3(S)-*FL(-**)l B (single solenoid models) Ground connection C coil 4,0 (0.16 dia.) length self–tapping screw D DG4V-3(S)-*AL(-**) l Thread connection DG4V-3(S)-8B(-**) DG4V-3(S)-8BL(-**) Ground DG3V-3(S)-*Fl connection 4,0 (0.16 dia.) * self–tapping A (double solenoid models) screw 21,75 (0.86) Solenoid Single solenoid models s As shown Spolenoid and end cap interchanged DG4V-3(S)-*FL(-**)l A (double solenoid models) B (single solenoid models) DG4V-3(S)-*C-**-(V)M-F-**-60 DG4V-3(S)-*A(-**) l DG4V-3(S)-*N-**-(V)M-F-**-60 *J & W conduit boxes DG4V-3(S)-*B(-**)l 25,00 (0.98) DG4V-3(S)-*BL(-**)l DG4V-3(S)-8B(-**) DG4V-3(S)-8BL(-**) Double solenoid models s DG4V-3(S)-*AL(-**)l 48,00 (1.88) 48,00 (1.88) * 89 (3.5) for FPB – JW&conduit W conduit boxes boxes 104 (4.0) All plug-in conduit boxes Port P Dimensions in mm(in). Port A Model type AC or DC Port B Port T A Dim. B Dim. All DC = 220 (8.66) 156,5 (6.14) DG4V-3 AC ~ 200 (7.87) 146,5 (5.75) *DG4V-3S 89 (3.5) for FPB boxes AC –~ J & W conduit 200 (7.87) 146,5 (5.75) 104 (4.0) All plug-in conduit boxes l Not applicable to type “8” spool. Dimensions in mm(in). s C Dim. D Dim. 61 (2.5) 51 (2.1) 45 (1.7) 73 (2.87) 63 (2.48) 63 (2.48) See page 24 for solenoid information. Codes “FJ” and “FW”: 2 lead wires for each solenoid, approximately 150,00 (6.00) long. M3 (#6) Codes terminalsB provided for customer connection. AC or DC A Dim. Dim. C Dim. D Dim. Valve supplied connected into terminal strip suitable Codes All Codes “FTJ” DC and = “FTW”: 220 (8.66) 156,5 (6.14)with 61lead (2.5) wires 73 (2.87) for M3146,5 (#6)(5.75) terminals for customer DG4V-3 AC ~ 200 (7.87) 51 (2.1) 63 (2.48) connection. Model type DG4V-3S l Not AC ~ 200 (7.87) 146,5 (5.75) applicable to type “8” spool. s 45 (1.7) 63 (2.48) See page 24 for solenoid information. Vickers Solenoid Operated Directional V-VLDI-MC011-E Codes “FJ” and “FW”: 2 lead wires forEaton each solenoid, approximately 150,00 Valves (6.00)Product long. Catalog M3 (#6) terminals provided for customer connection. Codes “FTJ” and “FTW”: Valve supplied with lead wires connected into terminal strip suitable for M3 (#6) terminals for customer connection. September 2008 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 13 13 B-11 Installation Dimension M12 Connector type +24 VOLT (positive) PIN #4 B -0 VOLT (negative) PIN #3 Made in U.S.A. A B 23.50 [.925] RATED FATIGUE PRESSURE P,A & B 350bar (5000psi) T MODEL CODE (When used as a pilot valve) 47.00 [1.850] OPERATOR OPERATOR Key (Ref.) T P PINS #1 & #2 are unused 9.58 [.377] DIA 61.90 [2.437] "A" Interface protected by shipping cover 48.91 [1.926] "B" 21.75 [.856] 3.97 [.156] 3.03 [.119] DIA 5.38 [.212] DIA 219.43 [8.639] Dual solenoid models 155.72 [6.130] Single solenoid models 72.72 [2.863] + 74.00 [2.913] - 4 1 2 3 Electrical Schematic Interface complies to NFPA D-03 ISO 4401-03 Seals provided B-12 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 Electrical Plugs and Connectors U/U1/U6 KU KUP4 B Plugs Plugs ectors ectors onnector onnector er range: er range: range: range: Electrical Plugs and Connectors Electrical Plugs KUP5 and Connectors X4 X5 Ø6–10 mm (0.24–0.40) Electrical Plugs Ø6–10 mm (0.24–0.40) Ø,5–1,5 mm2 (0.0008– and 0.0023 Connectors in2) Ø,5–1,5 mm2 (0.0008– 0.0023 in2) Screw type DIN 43650 Connector Screw type ction: IEC144 class IP65, when are fitted correctly ction: IEC144 class IP65, whento Ø6–10 mm (0.24–0.40) Cableplugs diameter range: the valves with correctly interface to DIN 43650 Connector plugs are fitted Wire seals section range: with plugs) Ø,5–1,5 mm2 (0.0008– (supplied the valves with interface 0.0023 in2) place. seals (supplied with plugs) Ø6–10 mm (0.24–0.40) Cablein diameter range: Terminals: Screw type in place. Wire section range: Ø,5–1,5 mm2 (0.0008– 51(2.01) Type of protection: IEC144 class IP65, when 27 18 sq. 0.0023 in2) n be positioned Recptacle Voltage Part Numbers 51(2.01) DIN 43650 Connector (1.06) plugs are fitted correctly to (0.71) 27 ls on valve by (AC or DC) Screw Gray – Black – 18 sq. n be positioned Terminals: type Recptacle Voltage Part Numbers (1.06) the valves with interface (0.71) glscontact holder "A" sol. "B" sol. 1,5 on valve by Cable diameter range: Gray – (0.24–0.40) Black Ø6–10 mm (supplied withwhen plugs)– Type of protection: (AC or DC) seals IEC144 class IP65, (0.06) position U1 Coils – 710776 710775 gtecontact holder "A" sol. "B" 1,5 Seal in place. plugs aremm2 fitted(0.0008– correctlysol. to Wire section range: Ø,5–1,5 ctor housing. (0.06) without te position U1 Coilslights – 710776 710775 Seal the valves with interface M3 0.0023 in2) ctor housing. Coilslights 12-24 5,5 without 11 type connec- U6 51(2.01) thread 30,5 sq. seals 977467 (supplied with 977466 plugs) M3 27 (0.22) Terminals: Screw type (1.20) with lights 100-125 977469 977468 18 sq. Connector can be positioned nd type 24V DC coils U6 Coils 12-24 977467 977466 5,5 Recptacle Voltage Part Numbers 11 connecin place. thread 30,5 sq. (1.06) (0.71) 200-240 977471 977470 (0.22) at 90°with by is required. (1.20) lights on valve 100-125 977469 977468 (AC or DC) Gray – Black – nd 24V DC coils Type ofintervals protection: IEC144 class IP65, when U11 Rectified 12 DC 02-141358 re-assembling contact holder 200-240 977471 977470 "A" sol. "B" sol. 1,5 51(2.01) is required. plugs are fitted correctly to with and without coilsRectified with 24 DC 02-141359 into appropriate position 18 sq. (0.06)27 Connector can be positioned U11 12 DC 02-141358 U1 Coils – 710776 710775 the valves with interface Recptacle Voltage Part Numbers Seal s are available (1.06) with and without lights 98-240 02-141360 (0.71) inside connector at 90°coils intervals valve by VDC without with onhousing. 24 DC lights (AC orplugs) DC) Gray – Black – seals02-141359 (supplied with tely): s are available M3 200-240 VDC 02-141361 lightsor U11 VDC U6 02-141360 12-24 re-assembling contact holder "A" sol. "B" sol. 1,5 5,5 in place. Coils 977467 977466 Use U12 type 98-240 connecthread 30,5 sq. tely): U12 Rectified 02-141357 (0.06) VDC with 02-141361 100-125 (0.22) into appropriate (1.20) lights 977469 977468 U1 Coils – 710776 27,5 710775 26,5 tors with 12 and position 24V 200-240 DC coils Seal (1.04) coils without housing. 51(2.01) inside connector U12 Rectified 02-141357 200-240 977471 977470 (1.08) without lights 26,5 if rectification is required. 27 22,5 27,5 M3 lights 18 sq. Connector can be positioned coilsor without Recptacle Voltage Part Numbers Rectified 12 DC 02-141358 (1.06) U6 Coils 12-24 977467 5,5 (1.08) 977466 (1.04) (0.88) Use U12 U11 type connec- U11 30,5 sq. thread Connectors with and without (0.71) 22,5 at 90°lights intervals on valve by (ACDC or DC) Gray – Black – (0.22) with 24 02-141359 (1.20) with lights 100-125 977469 977468 tors with 12 andare 24V DC coils coils (0.88) indicator lights available re-assembling contact holder "A" sol. "B" sol. 1,5 lights 98-240 VDC 02-141360 200-240 977471 977470 if rectification is required. (order separately): ession Devices (0.06) into appropriate position 200-240 02-141361 U1 Coils – DC VDC 710776 710775 Seal U11 Rectified 12 02-141358 es) Connectors with without ession Devices inside connector and housing. without lights U12 02-141357 coilsRectified with 24 DC 02-141359 26,5 M3 27,5 indicator lights are available es) ode Transzorb (1.04) NOTE: These surge without 977467Times represent 977466 cessation/ thread U6 Coils 12-24 5,5 lights 98-240 VDCsuppres02-141360 Use U12 or U11 type connec- coils 30,5 sq. (1.08) (order separately): 22,5(0.22) of voltage to coil sion devices are “Polarity lights (1.20) with lights 100-125 977469application 977468 200-240 VDC 02-141361 Times represent cessation/ 12and andZener 24V DC coilsin parode Transzorb NOTE: These surge suppreslel with coil. tors with Diode diode (0.88) velocity (start/stop) 200-240 977471versus 977470 Dependent. ” are Proper biasing02-141357 application of voltage to coil iscoil. required. sion devices “Polarity U12 Rectified 26,5 (S1)with allel with When switch is opened, lel coil. if rectification Diode and Zener diode in par27,5 of a cylinder using a single conditions must be met (1.04) versus velocity (start/stop) (1.08) U11 Rectified 12 without Dependent. ” DC Proper biasing02-141358 (S1) iswith ored the coilConnectors opened, the energy with and without (S1) isinopened, coil. When switch coils solenoid, spring offset valve 22,5 Surgeallel Suppression Devices when installing/connecting coils with 24 DC be met 02-141359 of a cylinder using a single lights conditions must dored dissipated by stored in the coil is trapped indicator lights are available (S1)Valves) in the coil(For is opened, the energy (0.88) (time in milliseconds). DC a coil in a system. lights 98-240 VDC 02-141360 solenoid, spring offset valve when installing/connecting dissipated byisthe diode separately): d. dissipated by(orderand stored in the coil trapped 200-240 VDC 02-141361 (time in milliseconds). a coil in a system. Times represent cessation/ Standard diode Transzorb (D1) and Zener diode NOTE: These surge suppres1) and and dissipated by the(Zdiode .with DC voltage Valve Shift and Dropout sion Surgethe Suppression Devices U12 Rectified 02-141357 26,5 to coil application of voltage coil resistance. devices are “Polarity (Din1)parallel and Zener diode (Z ) and 27,5 Diode Diode and Zener in parwith DC voltage (1.04) Times withdiode andDropout without (For DC Valves) with coil. 1 coils without endent Valve Shift and versus velocity (start/stop) Dependent. ” Proper biasing (1.08) the coil resistance. When• switch (S1) makes allel coil. When switch is opened, The Zener exact limi22,5 lightswith Surge Times Suppression with and without conditions of a cylinder usingcessation/ a single endent Times represent must be met Standard diode Transzorb NOTE: These surge suppresop out time the (0.88) (S energy stored in the coil of inductive spikes. 1) is opened, the energy • tation The Zener makes exact limiSurge Suppression solenoid, offsettovalve applicationspring of voltage coil installing/connecting sion devices are “Polarity op out time is trapped andof dissipated byvoltage stored in the coil diode is trapped Shift Dropoutwhen Diode parallel with coil. Diode and Zener in partation inductive spikes. • in Works only with DC (time invelocity milliseconds). versus (start/stop) a coil in a system. Dependent. ” Proper biasing the diode (D1).(S1) is opened, and by theswitch diodeDropout When switch allel dissipated with coil. CETOP 3 When Surge Suppression Devices Shift • Works only with DC voltage of a cylinder using a single conditions must be met Polarity dependent (D and (Z1) and (S11) is energy stored in the coil opened, the energy (For DC Valves) DoZener Diode 23 60 Operated •the Works only with DC voltage CETOP 3 diode solenoid, spring Valve Shift and Dropout EATON Solenoid Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 offset valve B-13 when installing/connecting • Polarity dependentby the coilinresistance. is trapped and dissipated stored coil is trapped Diode Alone 23 131 Dothe Diode 60 Timesinrepresent cessation/ Standard diode Transzorb (time milliseconds). NOTE: These surge suppresTimes with and without a coil in a system. •the Polarity dependent diode (D1). by the diode •and Thedissipated Zener makes exact limi- Electrical Plugs and Connectors Electrical Plugs Electrical Plugs and Connectors and Connectors Terminal strip and lights For valves with type “F” coils. B oils. d +. - cal t. o g Terminal Terminal stripstrip and lights Conduit box cover and nameplate complete with sealing gasket and 4 screws (part number For valves 890345)with clipstype to “F” coils. cover and can be field-fitted Terminal strip Conduit box cover and (part number nameplate 4 terminal screws M3 x 0,5-6H complete with 890345) clips to sealing gasket and 4 screws (part number 02-113355) M3 xand 0,5-6H cover can screws Connections to solenoid A (part number 186006) be field-fitted (or B, according to model type) 2 each end Conduit box cover and 4 terminal nameplate complete with screws M3 x 0,5-6H (part4number sealing gasket and screws 02-113355) M3 x 0,5-6H screws Connections to solenoid A (part number 186006) 28,50 30,00 (or B, according to model type) 2 each end Light assembly is held in place (1.12) (1.18) 4 terminal screws M3 x 0,5-6H by end pair of M3 screws; can (part number 02-113355) be fitted to terminal strip. 28,50Connections to solenoid A 30,00Anti-rotation tab ensures Connections to according to model type) correct orientation of cover (1.12)(or B, (1.18) solenoid B Rubber gasket to junction box (or A, according 2 lenses in cover to model type) Anti-rotation tab ensures 30,00 Connections to correct orientation of cover (1.18) solenoid gasket 2.box For correct light indicaing leads toRubber double solenoid 1. For DC coils the B+ve to junction A, according tion of energized solenoid valves (i.e.2common neutral) lead(s) (or must be connected lenses in cover to model type) ensure that solenoid leads the inner pair of terminals to the terminal(s) markedAnti-rotation +. tab ensures are correctly connected: light must be interconnected. When using 3-wire incom-correct orientation of cover 2. For correct light indicaing leads to double solenoid 1. For DC coils thegasket +ve Rubber to junction box tion of energized solenoid valves (i.e. common neutral) lead(s) must be connected Insta-Plug2 lenses in cover to the terminal(s) marked +. When using 3-wire incomDG4V-3(S)---FPA---60 ing leads to double solenoid DG4V-3(S)---FPBW---60 valves (i.e. common neutral) Insta-Plug Eaton 2-part the inner pair“Insta-Plug” of terminals eliminates breaking electrical must be interconnected. DG4V-3(S)---FPA---60 inputs for valve disconnect. DG4V-3(S)---FPBW---60 A male half is pre-wired to Eaton 2-part “Insta-Plug” the valve body. The mating eliminates breaking electrical plug is inside a wire housing inputs for valve disconnect. with external terminals for A male half is pre-wired to PA configuration machine wire connections. the valve body. The mating 16,25 Captive thumb screws, when (0.64) permit the loosened, wire 20,25 (0.79) PA configuration housing to be pulled clear of the valve 16,25 for disconnect. A Light assembly is held in place by end pair of M3 screws; can be fitted to terminal strip. Light assembly is held in place by end pair of M3 screws; can be fitted to terminal strip. terminals are common with each outer pair of solenoid terminals according to the side with + mark. terminals are common with each outer pair of solenoid terminals according to the side with solenoid + mark. indicator Optional ensure that solenoid leads the inner pair of terminals are correctly connected: light must be interconnected. longer ground post provides plug is inside a wire housing terminals are common with 2. For correct light indicalights are pre-wired to the first make/last break ground with external terminals for each outer pair of solenoid tion of energized solenoid female plug. Solenoids “A” connection. machine wire connections. terminals according to the ensure that solenoid leads and/or “B” are identified on The configuration comCaptive thumb screws, when side PBW with + mark. are correctly connected: light longer Optional solenoid indicator ground post provides plug is inside a wire housing the wiring housing. binesmake/last both male and ground female loosened, permit the wire lights are pre-wired to the first break with external terminals for plugs in the wiring housing for female plug. Solenoids “A” housing to be connections. pulled clear of connection. machine wire a self-contained plug-in unit. the valve for disconnect. A and/or “B” are identified on Captive thumb screws, when The PBW configuration comOptional solenoid indicator longer ground post provides the wiring housing. bines both male and female loosened, permit the wire lights are pre-wired to the first make/last break ground plugs in the wiring housing for housing to be pulled of PBWclear configuration female plug. Solenoids “A” connection. a self-contained plug-in unit. the valve for disconnect. A and/or “B” are identified Customeronconnection solenoid at port A The PBW configuration comClearance to remove end of body to female receptacle plate female receptaclethe wiring housing. M4-6H thd.male and bines both female Customer connection PBW configuration plugs in the wiring housing 48,0 for solenoid at port B end of body to female at receptacle (1.89) a self-contained plug-in unit. Customer connection solenoid port A Clearance to remove plate receptacle plate end of body to female female receptacle 89,0 Customer Groundconnection connection (3.50) 23,1 (0.91) PBW configuration 48,0 solenoid at portbox B end of 24,0 in terminal body to female receptacle (1.89) (ref.) (0.95) Customer connection solenoid at port A 15,5 (0.61)to remove plate Clearance 32,50 end of body to female receptacle plate 89,0 female receptacle (1.28) thd. M4-6H .79) Ground connection 23,1 (0.91) Customer connection (3.50) 24,0 in terminal box 48,0 solenoid at port B end of (ref.) (0.95) body to female receptacle (1.89) 98,5 15,5 (0.61) 32,50 plate(3.88) 71,1 WARNING TAG (1.28) 89,0 69,0 (2.80) “Electrical power (3.50) 23,1 (0.91) (2.72)Ground connection must be 24,0 47,5 ref. in terminal box disconnected 98,5 (ref.) (0.95) (1.87) ) before removing or (3.88) ref. 71,1 WARNING TAG replacing this 69,0 (2.80) “Electrical receptacle” .power (2.72) be 47,5 Port B must ref. Port A Port A disconnected Port B(1.87) 98,5 The conduit box dimensions used for the PA/PBW type connector are different before removing or from ref. (3.88) replacing this those on the other “F” type coilTAG models. WARNING 69,0 receptacle” . “Electrical power (2.72) Dimensions in mm(in). Port B must be Port A 47,5 Port A Port B ref. disconnected The conduit box dimensions used for Catalog the PA/PBW type connector are2008 different from (1.87) Eaton Vickers Solenoid Operated Directional Valves Product V-VLDI-MC011-E September before or ref. those on the other “F” typeremoving coilthis models. replacing receptacle” . Dimensions in mm(in). Port B Port A rt B Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 conduit box dimensions used DG4V-3-60 for the PA/PBW type connector B-14 EATONThe Solenoid Operated Directional Valve E-VLVI-SS001-E1 August are 2015different from those on the other “F” type coil models. (0.64) 20,25 (0.79) M4-6H thd. 15 15 and Connectors Electrical Plugs Electrical Plugs and Connectors and Connectors NFPA Connector T3.5.29-1980 DG4V-3(S)–FPA3W(L)-**-60 Terminal strip and lights DG4V-3(S)–FPA5W(L)-**-60 For valves with type “F” coils. DG4V-3–S3-FPA5W(L)-**-60 Terminal strip DG4V-3–S4-FPA5W(L)-**-60 (part number clips to The 890345) receptacle is a standard canconnector three cover or fiveand pole be field-fitted with shortened leads and terminals added. The five pole plug fourscrews leads 101,6 M3has x 0,5-6H (partand number (4.0) long one186006) 177,8 (7.0) 3 pin connector Use with single solenoid valve 5 pin connector Use with single solenoid valve long. The three pole plug has Key model code designations: Key model code designations: two leads 101,6 (4.0) long B DG4V-3(S)-*A(L)(-**)-(V)MDG4V-3(S)-*A(L)(-**)-(V)Mand one 177,8 (7.0). All wires FPA5W(L) have underwriters recognized FPA3W(L) non-solder insulated eyelet Conduit box cover and DG4V-3(S)-*B(L)(-**)-(V)MDG4V-3(S)-*B(L)(-**)-(V)Mwith terminals. The green nameplate wire is complete FPA3W(L) FPA5W(L) sealing gasket and 4 screws used for the ground (earth) 1 – lead to1solenoid – lead to 5solenoid 1 – green lead 1 – green (ground) lead (ground) – lead to 5 – lead to connection (No. 8 screw fur1 – green lead (ground) solenoid solenoid Light assembly is held in place nished). Valves are supplied 3 – lead 3 – lead 4 terminal screws M3 x 0,5-6H 43––lead 4 – lead to solenoidto solenoidby end pair of M3 screws; can pre-wired. (part number 02-113355) 5 5lead capped 1 1 be fitted to terminal strip. capped 1 1 to solenoid 2 2 A Connections to solenoid 4 1 4 (or B, according to model3type) 22 3 3 2 3 2 each end 25,4 (1.00) 25,4 (1.00) 3 hex (reference hex (reference 25,4 (1.00) all types) all types) Connection details and model type/model code references hex (reference 3 – green lead 3 – green (ground) lead (ground) all types) 28,50 30,00 2 – lead capped 2 – lead capped – lead to solenoid (1.12) (1.18)2 – lead to 2solenoid 0.875-16UN-2A thd. Warning tag: 2 – lead to solenoid “Electrical power must be disconnected before removingAnti-rotation tab ensures 16,00 5 pin connector 5 pin connector Connections or replacing electrical plug.” correct orientation (0.62) to cover solenoid valve withofdouble Use with single solenoid solenoid B Rubber gasket to junctionUse box (or A, according Key model code designations: valve with S3 spool position 2 lenses in cover to model type) DG4V-3-*C/N(L)(-**)-(V)M-S4FPA5W(L) 2. For correct light indication of energized solenoid ensure that solenoid leads are correctly connected: light monitor switch Key model designaterminals arecode common with ing leads to double solenoid 1. For DC coils the +ve tions: each outer pair of solenoid valves (i.e. common neutral) lead(s) must be connected DG4V-3-*A(L)(-**)-(V)M-S3terminals according to the the inner pair of terminals to the terminal(s) marked +. FPA5W(L) side with + mark. must be interconnected. When using 3-wire incom68,75 5 – lead to 5 – lead to 1 – lead to 1solenoid – lead to solenoid 1 – lead to 1solenoid – lead to solenoid 5 – lead to 5 – lead to solenoid solenoid 11 –– lead to solenoid een lead (ground)(2.71) – lead toBsolenoid leadtotosolenoid solenoidB 5 – lead to green lead (ground) 1 – lead to solenoid solenoid 11––lead 5 – lead to 1 – lead to 5solenoid Insta-Plug solenoid 5 – lead to solenoid 5 –– lead to 4 – lead to4solenoid 4 – lead to4 – lead to 3 – lead 3 – lead 5 5 5 monitor monitor solenoid 4 to – lead 4monitor –5lead to monitor to solenoid 4solenoid – lead B Optional solenoid solenoid indicator longer ground post provides plug is inside a wire housing 1 1 DG4V-3(S)---FPA---60 1 1 5 5 4 5 4 4 switch, 54 n.c.switch, 5 n.o.switch, capped monitor 1 4capped – lead n.o. to switch, 4 – leadn.c to 1 12 1 external 1 lights are pre-wired to the first make/last break ground with terminals for DG4V-3(S)---FPBW---60 2 1 1 4 2 34 2switch, 2 3 2 3 44 solenoid A 3 4 n.o.solenoid A 3 female plug.2 Solenoids connection.22 33 machine wire connections. 2 33 2 “A” 3 3 Eaton 2-part “Insta-Plug” 25,4 (1.00) 25,4 (1.00) and/or “B” are identified on The PBW configuration comCaptive thumb screws, when eliminates breaking electrical hex (reference 3 – green lead 3 – green (ground) lead (ground) 3 – green lead 3 – green (ground) lead (ground) hex (reference the wiring housing. all types) bothto male andswitch, female loosened, permit inputs for valve disconnect. all types)the wire 2 – leadbines 3 – green lead (ground) to 2 monitor – lead switch, monitor 2 – lead to 2 monitor – lead to switch, monitor switch, 3 – green lead (ground) 3 –housing green lead – green lead (ground) 3 – green (ground) Suppression Devices Surge Suppression Devices Transzorb (D7)lead NOTE: These surge 3suppression plugs in the wiring housing for to (ground) be pulled clear of ASurge male half is pre-wired to common common 2common – lead tocommon monitor switch, 22 –– lead to solenoid A 22 ––lead capped ad to solenoid 2 – lead to solenoid A lead capped lead to solenoid common a Diode self-contained plug-in unit. the valve disconnect. A the body. The mating (Forvalve DC Valves) (For DC for Valves) and Zener diode in par- devices are “Polarity Dependent.” Standard diode (D1), (D2) Standard diode (D2) Proper biasing conditions must be coil. When switch Female 3& 5 pin connectorsa 5allel pin with connector Diode in parallel with coil, Diode in parallel with coil, met when installing/connecting PA configuration PBW configuration (S1)with is opened, the energy are available from a Daniel Use single solenoid positive bias. When switch negative bias. When switch coil in a system. Times represent stored in the coilCustomer isposition trapped Woodhead Co., valve with S4 spool connection solenoid at portBrad A Harrison Clearance to remove (S1)16,25 is opened, the energy (S1) is opened, the energy cessation/application of voltage to end of body to female receptacle plate and dissipated by the diode Div. Distributor (847-272-7990) monitor switch (0.64) female receptacle M4-6H in thd. (0.79) stored in the coil is20,25 trapped stored the coil is trapped coil versus velocity (start/stop) Customer connection (D1)model and Zener (Z1) and 40903 – Female connector of Key code diode designa48,0diode solenoid at port B end of solenoid, and dissipated by the diode and dissipated by the a cylinder using a single the coil resistance. body to female receptacle (1.89) with 12' lead for PA3 tions: (D1), (D2). (D2). spring offset valve (time in milplate conn. • The Zener makes89,0 exact DG4V-3-*A(L)(-**)-(V)M-S4liseconds). Ground–connection (3.50) 23,1 (0.91) limitation of inductive 41308 Female connector FPA5W(L) Shift inValve terminal box and Dropout • Works only with DC voltage • Works 24,0 only with DC voltage with 12' for PA5 spikes. (ref.) ad to solenoid 5 – lead to 11––lead lead to to Times with andlead without 55 ––lead leadto tosolenoid solenoid (0.95) 1 – lead to solenoid 5 – lead to 15,5 (0.61) conn. 32,50 dependent solenoid • solenoid Polarity • Polarity dependent solenoid solenoid • Works only with DC voltage Surge Suppression –(1.28) lead to drop out time These are Brad Harrison #’s. leadout to time 44drop –– lead to 4 – lead to •4monitor Increase • Increase 55 5 5 • Polarity dependent monitor monitor monitor Shift Dropout 1 1 1 1 4 4 switch, n.o. 4 4 switch, n.c. n.o. switch, 98,5 switch, n.c. 2 2 3 CETOP 3 3 2 2 (3.88) 3 3 Coil Coil Coil 71,1 WARNING TAG (2.80) 3 – green lead (ground) ead to monitor switch, mon 16 D1 Port A 69,0 (2.72) ref. Do Diode power 23 60 “Electrical must beAlone 47,5 Diode 23 131 3 – green lead (ground) 3 – green lead (ground) disconnected 22 –– (1.87) lead to monitor switch, before removing or Diode/Zener 23 78 lead to monitor switch, 2 – lead to monitor switch, Z ref. 1 common replacing this common common S1 S1 S1 receptacle” . (No 2) Port B (No 2) (No 2) D2 Port A Eaton Vickers Port BSolenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 The conduit box dimensionsDused for the PA/PBW type connector are different from 1 (No 1) (No those on1)the other “F” type coil models. (No 1) Dimensions in mm(in). Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 15 B-15 B B Eaton Hydraulics Business USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics Eaton Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601 © 2015 Eaton All Rights Reserved Printed in USA Document No. E-VLVI-SS001-E1 September 2015 B-16 EATON Solenoid Operated Directional Valve DG4V-3-60 E-VLVI-SS001-E1 August 2015 Eaton Hydraulics Group Asia Pacific Eaton Building 4 Floor, No. 3 Lane 280 Linhong Rd. Changning District Shanghai 200335 China Tel: (+86 21) 5200 0099 Fax: (+86 21) 5200 0400 th