Technical data Sheets Vertical Systems ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.2 / 13 INDEX DECOWALL® ................................................................................................ 3 ROCKWALL® ............................................................................................... 5 LIQUID RELEASE ........................................................................................ 8 DECOWAX................................................................................................... 9 DECOTINT® ................................................................................................10 HYDROFLOOR ...........................................................................................11 PRIMER SL20 ............................................................................................12 ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.3 / 13 DECOWALL® DESCRIPTION Impermeable transpiring mortar provided in various colours of excellent adherence for the revetment of external and internal facades . Directly placed on concrete, bricks or dry wall and subsequently stamped to obtain a perfect imitation of pebbles, stones bricks etc. It consists of a plastic plaster formed by DECOWALL protected with DECOWAX neutral tinted or coloured or with DECOTINT. It can be finished, wrought ,raised, orange skin, by roller, stamped. PRODUCT The DECOWALL is provided in paper sacks (three sheets with the central one in poliethilene) weighing 25 kg each stored on 60 sacks pallets for a total weight of 1500 kg . It can be manufactured in various colours. The outcome results to be about 1,8 sqm of 1 cm thickness per bag. Mineral products are part of its composition for more than 95% it corresponds to MO classification in respect of the blaze degree according to the NBE-CPI-96 rules . INSTALLATION DECOWALL is recommended to be applied on normal concrete supports, bricks etc. should not be applied on hydro repellent supports of gypsum on paintings and plastic revetments . The supports must have the following qualities: Resistance : neither deformable nor degradable Cleaning: Dust free mush, oil degradable paint incrustation etc. If surfaces are very degraded is advisable to protect them by applying a layer of rough finishing and only when this will have sufficiently hardened DECOWALL could be applied. It is necessary to let the newly applied strata to became very hard before applying DECOWALL. It always recommended to abrade the smooth surfaces. Before applying DECOWALL it is imperative to ascertain that mostly the shrinkage of the supporting strata has taken place. The support should not be very dry, it is necessary therefore to moist the surface waiting that the moisture is absorbed by the strata itself. Do not apply DECOWALL on saturated support. MIX PREPARATION The dust product mast be mixed with 20% water +- 1%in mixing machine or plastering machine so to guarantee an optimum mix. In cases where mixing is performed by hand be sure of its correct and homogeneous mix before applying. The mix already prepared must be applied within one hour after having had it rested for 5-10 minutes in order to allow a better dissolving of the additives in the product composition. APPLICATION ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.4 / 13 The Mix is applied by a spatula or by machine by a minimum thickness of 10mm also if an average thickness of 15 mm is recommended. Once the surface has been smoothed with the spatula various finishing can be performed or direct printing can be done. STAMPING Over the just finished surface by spatula stamps moisten with STONE LIQUID RELEASE stamped with the required finishing (old brick, ardesia, lavagna etc) will be used. These will be forced on the revetment until the desired feature is stamped. CONDITIONS OF APPLICATIONS In the DECOWALL application the same rules of the state of art for the traditional hydraulic revetments will be used : For the application of the revetment it is recommended that the support temperature measured on the same support, is not below 5 degrees nor above 30 degrees, it is mandatory to adopt special precautions when the temperature is lower than the lower limit. In the presence of dry wind or hot temperatures the revetment must be humidified 24 hours before its application to avoid appearing of anomalies on the same (air cracks, areas with dust etc). Higher the temperatures higher the appearance of these phenomena. With low temperatures and high humidity the risk of appearance of florescence because of carbonation of the revetment increases. Joints On the revetments structural joints are mandatory. Stone International S.r.l Via Leonardo da Vinci,81 00015 Monterotondo (RM), Zona Ind. CONCLUSIONS 08 UNI EN 998-1 DECOWALL corresponds to a Malta per intonaco semi-light plaster (between Per usi generali (GP) 1200-1550 kg/mc), it has a medium high capacity of water retention which allows an easy Reazione al fuoco/Reaction to fire : A1 placing and a satisfactory final Resistenza a compressione/Compressive Strength (N/mm2): appearance of the revetment categoria/category CS IV regardless the absorbing differences that could occur. Its Adesione/Adhesive Strength (N/mm2): 0,78 N/mm adherence is sufficient to assure Tipo frattura/Breaking point (FP) : A a correct bond of the finished product. It has a medium Assorbimento d’acqua/Capillar Water Absorption: W2 elasticity module useful to Permeabilità al vapour acqueo/ Water vapor permeability: absorb little movements of the support. The coefficient of 7,1µ, 9.4 µ resinato/sealed capillarity can be qualified as Densità secco/ Dry Density (Kg/m3): 1461 very weak and this constitute a bust for the material resistance Conducibilità termica/ Thermal conductivity (λeq): 0,41 W/mK to water penetration assuring Durabilità/durability: NPD the low permeability required for the single strata revetments. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.5 / 13 ROCKWALL® DESCRIPTION It’s the ideal product to realize natural elements like simulated stone, rock, falls, texturing vertical surfaces subjected to hits and other natural surfaces. Suitable to be used in public spaces,for instance premises, gardens theme parks etc.. thanks to it’s good resistance to hits. It is composed of cement, polymers, admixtures and selected sands. ROCKWALL sticks perfectly on concrete, bricks, wood or dry till a thickness of 8-10 cm.. Rockwall is an easy to apply add water only product, it may be colored with DECOTINT and sealed with SEAL W both water based. Rockwall may be easily textured by carving, stamping and other texturing methods. ADVANTAGES: • Easy use. • Good strength to hits. • High build up, 8-10 cm. • Hydrophobic. • Great for shallow • Excellent adhesion • May be used on interiors and exteriors. • Economical and durable • Attractive decorative finish. • Fiber reinforced. • Many colors to choose from. • Not affected by weather or freeze and thaw cycles. • Applicable in marine environment PRODUCT The ROCKWALL is provided in paper sacks weighing kg 15 each, it is available in white and grey colour. Upon request it can be manufactured in various colours. The outcome results to be about 1,8 sqm of 1 cm thickness per bag. Mineral products are part of its composition for more than 95% it corresponds to MO classification in respect of the blaze degree according to the NBE-CPI-96 rules . INSTALLATION ROCKWALL is recommended to be applied on normal concrete supports, bricks etc. should not be applied on hydro repellent supports of gypsum on paintings and plastic revetments . The supports must have the following qualities: Resistance : neither deformable nor degradable Cleaning: Dust free mush, oil degradable paint incrustation etc. If surfaces are very degraded is advisable to protect them by applying a layer of rough finishing and only when this will have sufficiently hardened ROCKWALL could be applied. It is necessary to let the newly applied strata to became very hard before applying ROCKWALL. It always recommended to abrade the smooth surfaces otherwise use a primer. Before applying ROCKWALL it is imperative to ascertain that mostly the shrinkage of the ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.6 / 13 supporting strata has taken place. The support should not be very dry, it is necessary therefore to moist the surface waiting that the moisture is absorbed by the strata itself. Do not apply ROCKWALL on saturated support. MIX PREPARATION The dust product mast be mixed with 20% water +- 1%in mixing machine or plastering machine so to guarantee an optimum mix. In cases where mixing is performed by hand be sure of its correct and homogeneous mix before applying. The mix already prepared must be applied within one hour after having had it rested for 5-10 minutes in order to allow a better dissolving of the additives in the product composition. APPLICATION The Mix is applied by a spatula or by machine by a minimum thickness of 10mm. Rockwall can be applied till a thickness of 8-10 cm all in one coat .Once the surface has been smoothed with the spatula various finishing can be performed or direct printing can be done. STAMPING Over the just finished surface by spatula you can carve the surface or stamp the moisten with STONE LIQUID RELEASE stamped with the required finishing (old brick, ardesia, lavagna etc) will be used. These will be forced on the revetment until the desired feature is stamped. After this you can color it with Decotint , available in different colours, and than seal the surface with Seal W. CONDITIONS OF APPLICATIONS In the ROCKWALL application the same rules of the state of art for the traditional hydraulic revetments will be used : For the application of the revetment it is recommended that the support temperature measured on the same support, is not below 5 degrees nor above 30 degrees, it is mandatory to adopt special precautions when the temperature is lower than the lower limit. In the presence of dry wind or hot temperatures the revetment must be humidified 24 hours before its application to avoid appearing of anomalies on the same (air cracks, areas with dust etc). Higher the temperatures higher the appearance of these phenomena. With low temperatures and high humidity the risk of appearance of florescence because of carbonation of the revetment increases. Joints On the revetments structural joints are mandatory. CONCLUSIONS ROCKWALL corresponds to a light plaster (between 1100-Kg/mc), it has a medium high capacity of water retention which allows an easy placing and a satisfactory final appearance of the revetment regardless the absorbing differences that could occur. Its adherence is sufficient to assure a correct bond of the finished product. It has a medium elasticity module useful to absorb little movements of the support. The coefficient of capillarity can be qualified as very weak and this constitute a bust for the material resistance to water penetration assuring the low permeability required for the single strata revetments. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.7 / 13 Stone International S.r.l Via Leonardo da Vinci,81 00015 Monterotondo (RM), Zona Ind. 10 UNI EN 998-1 Malta per intonaco Per usi generali (GP) Resistenza a compressione/Compressive Strength (N/mm2): categoria/category CS IV Adesione/Adhesive Strength (N/mm2): 0,14 N/mm2 Tipo frattura/Breaking point (FP) : B Assorbimento d’acqua/Capillar Water Absorption: W2 Permeabilità al vapour acqueo/ Water vapor permeability: 15,8µ resinato/sealed Densità secco/ Dry Density (Kg/m3): 1157 Conducibilità termica/ Thermal conductivity (λeq): 0,26 W/mK Durabilità/durability: NPD Sostanze Pericolose/hazardous substance: NPD ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.8 / 13 LIQUID RELEASE DESCRIPTION STONE LIQUID RELEASE is a blend of evaporating, residue free release agents for use in the stamping process to allow the clean release of texture tools from the concrete or overlay surface. DIRECTIONS FOR USE 1) STONE SYSTEM – stamped concrete After the concrete has been colored and is ready to be stamped, using a pump sprayer apply LIQUID RELEASE over the surface of stamping mats and on the surface to be stamped. Stamping must be carried out immediately before the RELEASE evaporates. Do net get too far ahead with the stamping as the RELEASE will evaporate and a second application may be needed. Stamp as usual, and if you see any mistakes as you stamp, you can re-trowel and restamp the area if needed. Apply freely and as much as you need. 2) STONE OVERLAY SYSTEM – polymer overlay After polymer overlay is set (STONE OVERLAY SYSTEM), with a pump sprayer apply the LIQUID RELEASE over the surface of stamping mats and on the surface to be stamped and proceed as step 1) 3) DECOWALL – stamped covering After setting the DECOWALL on the vertical surface to be stamped, using a pump sprayer apply the LIQUID RELEASE only over the stamping mats surface and then proceed as step 1) and 2) PRECAUTIONS Wear gloves and goggles while using. Do not allow to get into eyes. Keep out reach of children. COVERAGE 75 to 90 sq.m per 20 litres container. QUALITY We hereby certify that this product is prepared in accordance with the international standards, is continuously tested in appropriate laboratories and checked prior any shipment; it is therefore a “GOOD QUALITY” Product. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.9 / 13 DECOWAX DESCRPITION Water based product suitable to waterproofing, colouring and protect ROCKWALL surfaces. DECOWALL and MANUFACTURE Is available in different colours, they can be mixed together to obtain other colours or applied layers to obtain the wished chromatic effect. Is available in kg 1 - kg 5 - kg 20 containers The coverage is about 15-20 m2/kg. APPLICATION Apply with brush, sponge after 3-4 days by pose of DECOWALL. Among the application wait that the surface dries. Use this product with an air temperature higher than 5°. Store the DECOTINT in a dry, covered place and with a temperature never lower of 5°. PRECAUTIONS Wear gloves and goggles while using. Do not allow to get into eyes. Keep out reach of children. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.10 / 13 DECOTINT® DESCRIPTION Water Based waterproofing product, colouring and protective to use up covering by DECOWALL and ROCKWALL. PACKAGING Is available in different colours, they can be mixed together to obtain other colours or applied layers to obtain the wished chromatic effect. Is available in kg 1 - kg 5 - kg 20 containers The coverage is about 10-15 m2/kg APPLICATION To obtain various color shades or tones apply different coats with different DECOTINT colors. Apply with spray gun, by brush or with a sponge at least 3 or 4 days after the placing of the DECOWALL or ROCKWALL. At last apply two coats of Hydrofloor sealer. WARNING Use this product with an air temperature higher than 5° C. Store the DECOTINT in a dry, covered place and with a temperature never lower of 5° C. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.11 / 13 HYDROFLOOR DESCRIPTION Acrylic polymer based protective resin in an aqueous solution. GENERAL CHARATERISTICS AND FIELDS OF USE It has an high resistance to bad weather conditions, acid and basic industrial fumes, oils, moulds, infrared and ultraviolet rays, ecc. The HYDROFLOOR applied in layers (usually two coats according to the porosity and absorption of the base) is particularly suitable for stamped concrete floorings “STONE SYSTEM” type and in the wall covering like DECOWALL® or ROCKWALL®, both inside and outside. It is also suitable for the treatment of bricks, stones, cotto , travertine , peperino. TECHNICAL CARACTERISTICS Color Dust dry time Recoating time Drying time TRANSPARENT 2 hours 4 hours 24 hours APPLICATION It can be applied by brush, roll or sprayed according the needs. The base to be treated has to be clean. DILUITION Ready to use product. Any dilution can vary it’s technical characteristics. COVERAGE Available a 20 kg container. The average coverage with a container is 80-100 m2 for two coats STORING In the original and intact container and protected from freezing and heat it can be stored for about 12 months. WARNINGS In normal usage conditions the product does not damage the personnel manipulating it. Ventilate the working area. QUALITY We hereby certify that this product is prepared in accordance with the international standards, is continuously tested in appropriate laboratories and checked prior any shipment; it is therefore a “GOOD QUALITY” Product. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.12 / 13 PRIMER SL20 DESCRIPTION Adhesion promoter composed by resins in water dispersion, suitable in case of smooth and non-absorbent surfaces before sub base cement-lime plaster applicatio and colored mineral plasters. Bases: Smooth concrete Cement based plasters Plasterboard Wood panels Non-absorbent surfaces Do not apply on wet surfeces GENERAL CHARATERISTICS Appearance: yellow liquid with sand in dispersion Density: 1,5 kg/l Consistency: viscous paste Reaction to fire: A1 class (incombustible) PRIMER SL 20 allow to have plaster adhesion to the base higher than 0,5 N/mm². This results comes from laboratory test made in controlled areas thus they could be slightly modified from the laying conditions. APPLICATION CYLCE In the case of surfaces covered with moss and mold you should remove them by washing the surface with a special sanitizing solution and after 3 -5 hours carefully brushed. If you are covering old tiles be sure they are well anchored and clean the surface with detergents. Mix well, then spread evenly onto the substrate using a steel trowel, when applied by brush or roller, the product can be diluted with water up to a maximum of 20%. After 3 hours and within 3 days, proceed with the laying of the plaster. Do not apply in case of imminent rain. Application temperature range +5 ° C to +35 ° C. During the application from time to time mix the product to keep it homogeneous. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com Revisione n. 2 Data revisione 02/05/2012 Technical Data Sheets Page n.13 / 13 DILUITION In case of roll or brush application the product can be diluited with water up to 20-30 %. COVERAGE Packaging: kg 5 and kg 20 drums Coverage per package: 20-30 m2 according to the base STORING In the original and intact container and protected from freezing and heat it can be stored for about 18 months. WARNINGS In normal usage conditions the product does not damage the personnel manipulating it. Ventilate the working area. QUALITY We hereby certify that this product is prepared in accordance with the international standards, is continuously tested in appropriate laboratories and checked prior any shipment; it is therefore a “GOOD QUALITY” Product. IMPORTANT: What's in this data sheet is based on best knowledge derived from practical experience and laboratory. This document cancels and replaces the previous ones. The data can be modified at any time. The customer has the responsibility to verify that the product is suitable for the application they want to perform. The manufacturer assumes no responsibility for the results of incorrect applications. It is strongly recommended to test the product on a small area before application. The product is for professional use. The International Stone regularly organizes training courses for its customers who request it. Those who use these products without being entitled do so at their own risk. ____________________________________________________________________________________ Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma) Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com