Technical Data Sheets

advertisement
Technical data Sheets
Vertical Systems
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.2 / 13
INDEX
DECOWALL® ................................................................................................ 3
ROCKWALL® ............................................................................................... 5
LIQUID RELEASE ........................................................................................ 8
DECOWAX................................................................................................... 9
DECOTINT® ................................................................................................10
HYDROFLOOR ...........................................................................................11
PRIMER SL20 ............................................................................................12
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.3 / 13
DECOWALL®
DESCRIPTION
Impermeable transpiring mortar provided in various colours of excellent adherence for the
revetment of external and internal facades . Directly placed on concrete, bricks or dry wall and
subsequently stamped to obtain a perfect imitation of pebbles, stones bricks etc. It consists of a
plastic plaster formed by DECOWALL protected with DECOWAX neutral tinted or coloured or with
DECOTINT. It can be finished, wrought ,raised, orange skin, by roller, stamped.
PRODUCT
The DECOWALL is provided in paper sacks (three sheets with the central one in poliethilene)
weighing 25 kg each stored on 60 sacks pallets for a total weight of 1500 kg . It can be
manufactured in various colours.
The outcome results to be about 1,8 sqm of 1 cm thickness per bag. Mineral products are part of
its composition for more than 95% it corresponds to MO classification in respect of the blaze
degree according to the NBE-CPI-96 rules .
INSTALLATION
DECOWALL is recommended to be applied on normal concrete supports, bricks etc. should not be
applied on hydro repellent supports of gypsum on paintings and plastic revetments . The supports
must have the following qualities:
Resistance : neither deformable nor degradable
Cleaning: Dust free mush, oil degradable paint incrustation etc.
If surfaces are very degraded is advisable to protect them by applying a layer of rough finishing
and only when this will have sufficiently hardened DECOWALL could be applied. It is necessary to
let the newly applied strata to became very hard before applying DECOWALL. It always
recommended to abrade the smooth surfaces.
Before applying DECOWALL it is imperative to ascertain that mostly the shrinkage of the
supporting strata has taken place.
The support should not be very dry, it is necessary therefore to moist the surface waiting that the
moisture is absorbed by the strata itself. Do not apply DECOWALL on saturated support.
MIX PREPARATION
The dust product mast be mixed with 20% water +- 1%in mixing machine or plastering machine
so to guarantee an optimum mix. In cases where mixing is performed by hand be sure of its
correct and homogeneous mix before applying.
The mix already prepared must be applied within one hour after having had it rested for 5-10
minutes in order to allow a better dissolving of the additives in the product composition.
APPLICATION
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.4 / 13
The Mix is applied by a spatula or by machine by a minimum thickness of 10mm also if an
average thickness of 15 mm is recommended. Once the surface has been smoothed with the
spatula various finishing can be performed or direct printing can be done.
STAMPING
Over the just finished surface by spatula stamps moisten with STONE LIQUID RELEASE
stamped with the required finishing (old brick, ardesia, lavagna etc) will be used. These will be
forced on the revetment until the desired feature is stamped.
CONDITIONS OF APPLICATIONS
In the DECOWALL application the same rules of the state of art for the traditional hydraulic
revetments will be used : For the application of the revetment it is recommended that the
support temperature measured on the same support, is not below 5 degrees nor above 30
degrees, it is mandatory to adopt special precautions when the temperature is lower than
the lower limit.
In the presence of dry wind or hot temperatures the revetment must be humidified 24 hours
before its application to avoid appearing of anomalies on the same (air cracks, areas with dust
etc). Higher the temperatures higher the appearance of these phenomena. With low temperatures
and high humidity the risk of
appearance
of
florescence
because of carbonation of the
revetment increases.
Joints
On the revetments structural
joints are mandatory.
Stone International S.r.l
Via Leonardo da Vinci,81
00015 Monterotondo (RM), Zona Ind.
CONCLUSIONS
08
UNI EN 998-1
DECOWALL corresponds to a
Malta per intonaco
semi-light
plaster
(between
Per usi generali (GP)
1200-1550 kg/mc), it has a
medium high capacity of water
retention which allows an easy Reazione al fuoco/Reaction to fire : A1
placing and a satisfactory final Resistenza a compressione/Compressive Strength (N/mm2):
appearance of the revetment
categoria/category CS IV
regardless
the
absorbing
differences that could occur. Its Adesione/Adhesive Strength (N/mm2): 0,78 N/mm
adherence is sufficient to assure
Tipo frattura/Breaking point (FP) : A
a correct bond of the finished
product. It has a medium Assorbimento d’acqua/Capillar Water Absorption: W2
elasticity module useful to
Permeabilità al vapour acqueo/ Water vapor permeability:
absorb little movements of the
support. The coefficient of 7,1µ, 9.4 µ resinato/sealed
capillarity can be qualified as
Densità secco/ Dry Density (Kg/m3): 1461
very weak and this constitute a
bust for the material resistance Conducibilità termica/ Thermal conductivity (λeq): 0,41 W/mK
to water penetration assuring
Durabilità/durability: NPD
the low permeability required
for the single strata revetments.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.5 / 13
ROCKWALL®
DESCRIPTION
It’s the ideal product to realize natural elements like simulated stone, rock, falls, texturing
vertical surfaces subjected to hits and other natural surfaces.
Suitable to be used in public spaces,for instance premises, gardens theme parks etc.. thanks to
it’s good resistance to hits.
It is composed of cement, polymers, admixtures and selected sands. ROCKWALL sticks perfectly
on concrete, bricks, wood or dry till a thickness of 8-10 cm.. Rockwall is an easy to apply add
water only product, it may be colored with DECOTINT and sealed with SEAL W both water based.
Rockwall may be easily textured by carving, stamping and other texturing methods.
ADVANTAGES:
• Easy use.
• Good strength to hits.
• High build up, 8-10 cm.
• Hydrophobic.
• Great for shallow
• Excellent adhesion
• May be used on interiors and exteriors.
• Economical and durable
• Attractive decorative finish.
• Fiber reinforced.
• Many colors to choose from.
• Not affected by weather or freeze and
thaw cycles.
• Applicable in marine environment
PRODUCT
The ROCKWALL is provided in paper sacks weighing kg 15 each, it is available in white and grey
colour. Upon request it can be manufactured in various colours.
The outcome results to be about 1,8 sqm of 1 cm thickness per bag. Mineral products are part of
its composition for more than 95% it corresponds to MO classification in respect of the blaze
degree according to the NBE-CPI-96 rules .
INSTALLATION
ROCKWALL is recommended to be applied on normal concrete supports, bricks etc. should not be
applied on hydro repellent supports of gypsum on paintings and plastic revetments . The supports
must have the following qualities:
Resistance : neither deformable nor degradable
Cleaning: Dust free mush, oil degradable paint incrustation etc.
If surfaces are very degraded is advisable to protect them by applying a layer of rough finishing
and only when this will have sufficiently hardened ROCKWALL could be applied. It is necessary to
let the newly applied strata to became very hard before applying ROCKWALL. It always
recommended to abrade the smooth surfaces otherwise use a primer.
Before applying ROCKWALL it is imperative to ascertain that mostly the shrinkage of the
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.6 / 13
supporting strata has taken place.
The support should not be very dry, it is necessary therefore to moist the surface waiting that the
moisture is absorbed by the strata itself. Do not apply ROCKWALL on saturated support.
MIX PREPARATION
The dust product mast be mixed with 20% water +- 1%in mixing machine or plastering machine
so to guarantee an optimum mix. In cases where mixing is performed by hand be sure of its
correct and homogeneous mix before applying.
The mix already prepared must be applied within one hour after having had it rested for 5-10
minutes in order to allow a better dissolving of the additives in the product composition.
APPLICATION
The Mix is applied by a spatula or by machine by a minimum thickness of 10mm. Rockwall can
be applied till a thickness of 8-10 cm all in one coat .Once the surface has been smoothed
with the spatula various finishing can be performed or direct printing can be done.
STAMPING
Over the just finished surface by spatula you can carve the surface or stamp the moisten with
STONE LIQUID RELEASE stamped with the required finishing (old brick, ardesia, lavagna etc) will
be used. These will be forced on the revetment until the desired feature is stamped. After this you
can color it with Decotint , available in different colours, and than seal the surface with Seal W.
CONDITIONS OF APPLICATIONS
In the ROCKWALL application the same rules of the state of art for the traditional hydraulic
revetments will be used : For the application of the revetment it is recommended that the
support temperature measured on the same support, is not below 5 degrees nor above 30
degrees, it is mandatory to adopt special precautions when the temperature is lower than
the lower limit.
In the presence of dry wind or hot temperatures the revetment must be humidified 24 hours
before its application to avoid appearing of anomalies on the same (air cracks, areas with dust
etc). Higher the temperatures higher the appearance of these phenomena. With low temperatures
and high humidity the risk of appearance of florescence because of carbonation of the revetment
increases.
Joints
On the revetments structural joints are mandatory.
CONCLUSIONS
ROCKWALL corresponds to a light plaster (between 1100-Kg/mc), it has a medium high capacity
of water retention which allows an easy placing and a satisfactory final appearance of the
revetment regardless the absorbing differences that could occur. Its adherence is sufficient to
assure a correct bond of the finished product. It has a medium elasticity module useful to absorb
little movements of the support. The coefficient of capillarity can be qualified as very weak and
this constitute a bust for the material resistance to water penetration assuring the low
permeability required for the single strata revetments.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.7 / 13
Stone International S.r.l
Via Leonardo da Vinci,81
00015 Monterotondo (RM), Zona Ind.
10
UNI EN 998-1
Malta per intonaco
Per usi generali (GP)
Resistenza a compressione/Compressive Strength (N/mm2):
categoria/category CS IV
Adesione/Adhesive Strength (N/mm2): 0,14 N/mm2
Tipo frattura/Breaking point (FP) : B
Assorbimento d’acqua/Capillar Water Absorption: W2
Permeabilità al vapour acqueo/ Water vapor permeability: 15,8µ
resinato/sealed
Densità secco/ Dry Density (Kg/m3): 1157
Conducibilità termica/ Thermal conductivity (λeq): 0,26 W/mK
Durabilità/durability:
NPD
Sostanze Pericolose/hazardous substance:
NPD
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.8 / 13
LIQUID RELEASE
DESCRIPTION
STONE LIQUID RELEASE is a blend of evaporating, residue free release agents for use in the
stamping process to allow the clean release of texture tools from the concrete or overlay surface.
DIRECTIONS FOR USE
1) STONE SYSTEM – stamped concrete
After the concrete has been colored and is ready to be stamped, using a pump sprayer apply
LIQUID RELEASE over the surface of stamping mats and on the surface to be stamped.
Stamping must be carried out immediately before the RELEASE evaporates. Do net get too far
ahead with the stamping as the RELEASE will evaporate and a second application may be
needed. Stamp as usual, and if you see any mistakes as you stamp, you can re-trowel and restamp the area if needed. Apply freely and as much as you need.
2) STONE OVERLAY SYSTEM – polymer overlay
After polymer overlay is set (STONE OVERLAY SYSTEM), with a pump sprayer apply the
LIQUID RELEASE over the surface of stamping mats and on the surface to be stamped and
proceed as step 1)
3) DECOWALL – stamped covering
After setting the DECOWALL on the vertical surface to be stamped, using a pump sprayer
apply the LIQUID RELEASE only over the stamping mats surface and then proceed as step 1)
and 2)
PRECAUTIONS
Wear gloves and goggles while using. Do not allow to get into eyes. Keep out reach of children.
COVERAGE
75 to 90 sq.m per 20 litres container.
QUALITY
We hereby certify that this product is prepared in accordance with the international standards, is
continuously tested in appropriate laboratories and checked prior any shipment; it is therefore a
“GOOD QUALITY” Product.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.9 / 13
DECOWAX
DESCRPITION
Water based product suitable to waterproofing, colouring and protect
ROCKWALL surfaces.
DECOWALL and
MANUFACTURE
Is available in different colours, they can be mixed together to obtain other colours or applied
layers to obtain the wished chromatic effect.
Is available in kg 1 - kg 5 - kg 20 containers
The coverage is about 15-20 m2/kg.
APPLICATION
Apply with brush, sponge after 3-4 days by pose of DECOWALL. Among the application wait that
the surface dries.
Use this product with an air temperature higher than 5°. Store the DECOTINT in a dry, covered
place and with a temperature never lower of 5°.
PRECAUTIONS
Wear gloves and goggles while using. Do not allow to get into eyes. Keep out reach of children.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.10 / 13
DECOTINT®
DESCRIPTION
Water Based waterproofing product, colouring and protective to use up covering by DECOWALL
and ROCKWALL.
PACKAGING
Is available in different colours, they can be mixed together to obtain other colours or applied
layers to obtain the wished chromatic effect.
Is available in kg 1 - kg 5 - kg 20 containers
The coverage is about 10-15 m2/kg
APPLICATION
To obtain various color shades or tones apply different coats with different DECOTINT colors.
Apply with spray gun, by brush or with a sponge at least 3 or 4 days after the placing of the
DECOWALL or ROCKWALL.
At last apply two coats of Hydrofloor sealer.
WARNING
Use this product with an air temperature higher than 5° C. Store the DECOTINT in a dry, covered
place and with a temperature never lower of 5° C.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.11 / 13
HYDROFLOOR
DESCRIPTION
Acrylic polymer based protective resin in an aqueous solution.
GENERAL CHARATERISTICS AND FIELDS OF USE
It has an high resistance to bad weather conditions, acid and basic industrial fumes, oils, moulds,
infrared and ultraviolet rays, ecc.
The HYDROFLOOR applied in layers (usually two coats according to the porosity and absorption
of the base) is particularly suitable for stamped concrete floorings “STONE SYSTEM” type and in
the wall covering like DECOWALL® or ROCKWALL®, both inside and outside. It is also suitable for
the treatment of bricks, stones, cotto , travertine , peperino.
TECHNICAL CARACTERISTICS
Color
Dust dry time
Recoating time
Drying time
TRANSPARENT
2 hours
4 hours
24 hours
APPLICATION
It can be applied by brush, roll or sprayed according the needs.
The base to be treated has to be clean.
DILUITION
Ready to use product. Any dilution can vary it’s technical characteristics.
COVERAGE
Available a 20 kg container. The average coverage with a container is 80-100 m2 for two coats
STORING
In the original and intact container and protected from freezing and heat it can be stored for
about 12 months.
WARNINGS
In normal usage conditions the product does not damage the personnel manipulating it.
Ventilate the working area.
QUALITY
We hereby certify that this product is prepared in accordance with the international standards, is
continuously tested in appropriate laboratories and checked prior any shipment; it is therefore a
“GOOD QUALITY” Product.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.12 / 13
PRIMER SL20
DESCRIPTION
Adhesion promoter composed by resins in water dispersion, suitable in case of smooth
and non-absorbent surfaces before sub base cement-lime plaster applicatio and colored
mineral plasters.
Bases:
Smooth concrete
Cement based plasters
Plasterboard
Wood panels
Non-absorbent surfaces
Do not apply on wet surfeces
GENERAL CHARATERISTICS
Appearance:
yellow liquid with sand in dispersion
Density: 1,5 kg/l
Consistency: viscous paste
Reaction to fire: A1 class (incombustible)
PRIMER SL 20 allow to have plaster adhesion to the base higher than 0,5 N/mm².
This results comes from laboratory test made in controlled areas thus they could be
slightly modified from the laying conditions.
APPLICATION CYLCE
In the case of surfaces covered with moss and mold you should remove them by washing
the surface with a special sanitizing solution and after 3 -5 hours carefully brushed. If
you are covering old tiles be sure they are well anchored and clean the surface with
detergents.
Mix well, then spread evenly onto the substrate using a steel trowel, when applied by
brush or roller, the product can be diluted with water up to a maximum of 20%.
After 3 hours and within 3 days, proceed with the laying of the plaster. Do not apply in
case of imminent rain. Application temperature range +5 ° C to +35 ° C. During the
application from time to time mix the product to keep it homogeneous.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Revisione n. 2
Data revisione 02/05/2012
Technical Data Sheets
Page n.13 / 13
DILUITION
In case of roll or brush application the product can be diluited with water up to 20-30 %.
COVERAGE
Packaging: kg 5 and kg 20 drums
Coverage per package: 20-30 m2 according to the base
STORING
In the original and intact container and protected from freezing and heat it can be stored
for about 18 months.
WARNINGS
In normal usage conditions the product does not damage the personnel manipulating it.
Ventilate the working area.
QUALITY
We hereby certify that this product is prepared in accordance with the international
standards, is continuously tested in appropriate laboratories and checked prior any
shipment; it is therefore a “GOOD QUALITY” Product.
IMPORTANT:
What's in this data sheet is based on best knowledge derived from practical experience and
laboratory. This document cancels and replaces the previous ones. The data can be modified at
any time. The customer has the responsibility to verify that the product is suitable for the
application they want to perform. The manufacturer assumes no responsibility for the results of
incorrect applications. It is strongly recommended to test the product on a small area before
application. The product is for professional use. The International Stone regularly organizes
training courses for its customers who request it. Those who use these products without being
entitled do so at their own risk.
____________________________________________________________________________________
Stone International srl- Via Leonardo Da Vinci 81- 00015 Monterotondo ( Roma)
Tel. +39 06 90 60 985 ra – Fax + 39 06 90 69 801- info@stonesystem.com- www.stonesystem.com
Download