60 years of experience
60 years of experience
ENGINEERING AND DESIGN INSTITUTE FOR OIL REFINERIES AND PETROCHEMICAL PLANTS
60years of experience
PLOIESTI - ROMANIA
60
years
of
experience
H I S T O R Y
HISTORY
IPIP - the Engineering and
Design Institute for Oil
Refineries and Petrochemical
Plants
is a Romanian company with a
large range of capabilities and
experience in the development of
the petroleum, hydrocarbon
processing and petrochemical
industries as well as of their related
fields.
For almost 60 years, not only in
Romania but also in the southeast
of Europe, IPIP was the only
design institute for refineries and
petrochemistry, and acquired a
high prestige due to the
recognized quality of its specialists
and achievements.
IPIP is involved in all
revamping, retrofitting
program applied in Romanian
refineries.
Today, with the worldwide
demands for products to meet
new environmental
regulations, IPIP is focus to
take measures to win an
increasing number of clean
energy units.
The Shareholders'
General Assembly,
assisted by
the Administration
Board
led by the President
ensures the
management of the
activities.
The Business Development Division is the
interface with customers by offers,
prequalification documents for auctions, institute
presentation on Fairs and Expositions, and
promotional materials, catalogues etc.
The Human Resources Division is concerned with
the working conditions and social relationship,
general management at IPIP's level, personnel's
professional orientation, reconversion and
promotion, multiqualification and restructuring.
The Technical Division
is the true heart of IPIP,
being the place where
the project comes to
life.
O R G A N I Z A T I O N
ORGANIZATION
The Procurement Division offers comprehensive
procurement services including contracts &
purchase, inspection, expediting & transportation
with effective monitoring through all stages. The
client satisfaction is our primary target resulted
from purchasing of right goods and services at
the best cost on time anywhere in the world to
meet the project requirements
GENERAL SHARE
HOLDERS' MEETING
ADMINISTRATION
BOARD
QA/QC
DEPARTMENT
GENERAL
MANAGER
LEGAL &
CONTRACTS
ADMINISTRATION
Technical Division
Human Resources
Division
Business Development
Division
Procurement Division
Financial Accounting
Division
1
O R G A N I Z A T I O N
The Technical Divisions constitute
an integrated unit, running on a
matrix system, which includes
specialized engineers, designers
and draft persons to support the
needs of all running projects.
The Technical Divisions are working
exchanging information with each
other and in direct cooperation
with the Project Management.
Specialist engineers are working
within an integrated computer
software environment (in both 2-D
and 3-D Plant Design Systems) with
software and hardware support
from the IT & CAD Office.
Technical Division Organisation Chart
TECHNICAL
DIVISION
Project Management
IT & CAD
Support Office
Cost Estimation Office
Process, Engineering &
Environmental Department
Electrical & Instrument
Department
Civil Department
2
Planning & Cost
Control Office
Piping & Machinery
Department
Safety
Department
Equipment
Department
IPIP offers services
for a wide range of markets,
such as:
S E R V I C E S
SERVICES
Petroleum refineries, oil transportation, storage and terminal installations
Petrochemical and chemical facilities
Petroleum and natural gas pipelines and associated facilities
Industrial waste water treatment
Environmental, safety and ecological studies and engineering
Biodiesel
Small individual industrial projects
Civil/Industrial construction, Infrastructures.
The large spectrum of engineering
activities offered by IPIP includes,
without being limited to:
Feasibility, process studies
Environmental impact studies
Basic design (BD) and Extended BD (FEED - Front End Engineering Design)
Multidisciplinary Detailed Engineering
EPCM services and Project Management services
Technical assistance.
3
F A C I L I T I E S
D E S I G N
DESIGN FACILITIES
SOFTWARE
Process, Engineering & Environmental Department
AutoCAD, SPPID, Smart Sketch
PID drafting
CHEMCAD, UNISIM, PROMAX, HYSYS
Process Simulation
Flare System Analyzer, PSVPLus
Line sizing
MS Excel
Line list
STX, HTRI, Aspen Exchanger Design
Heat exchanger thermal / hydraulic design
Piping & Machinery Department
3D plant modeling
Conceptual plant layout
Design Review
Pipe stress analysis
2D drafting
Isometrics
Piping MTO management
Civil Department
3D plant modeling
2D drafting
Design Review
Static calculation
Electrical & Instrument Department
Network analysis, protective devices, dynamic
Lighting calculation
Relay coordination
Wire and conduit sizing
2D Modeling
Loop drawings
Valve and field device calculation
3D Modeling
DCS/PLC/SIS configuration
4
PDS 8.0, PDS 10.0, PDMS
MICROSTATION J.
SMART PLANT DESIGN REVIEW
CAESAR II Vers. 5.3.
MICROSTATION J.
ISOGEN, Smart Plant Isometrics
PDS REPORT, PDMS REPORT
Frameworks
Autocad / Cads-RC
PDS Design Review, PDMS
Staad.Pro, Staad.Foundation
Space gass, Mathcad
ETAP 11
DIALUX
ETAP 11
KABEL
RACEWAY
AutoCAD (using in-house software)
In-house software
RACEWAY
DCS: Emerson/Honeywell/Yokogawa
SIS: Honeywell (FSC)
Equipment Department
Heat exchanger design
Reactor & Column design
Pressure vessel design
Adsorber design
Tank design
PV Elite, Sant’Ambrogio
PV Elite, Sant’Ambrogio
PV Elite, Sant’Ambrogio
PV Elite, Sant’Ambrogio
TANK
Cost Estimation Department
Cost Estimation
Cost Estimation
Cost Estimation
Aspen Process Economic Analyzer
Aspen Capital Cost Estimator
Aspen In-Plant Cost Estimator
The
Quality Assurance
Department
(QA/QC)
coordinates the implementation,
improving and maintenance of the
quality system in IPIP.
A N D
T H E
The quality system adopted by IPIP
is based on the
Quality Manual, procedures,
work instructions and quality
records following implicitly the
requirements of
ISO 9001:2008 standard and
E N V I R O N M E N T
QUALITY, HEALTH, SAFETY
AND THE ENVIRONMENT
H E A L T H ,
Conceptual design for all
functional areas and safety
related implementation to
engineering
HAZID / HAZOP –
Reviews
SIL Allocation and
Assessments
Hazardous Area plan
Gas detection systems
Fire protection systems
(fixed and mobile fire
fighting equipment, safety
distances, fire detection)
Environmental protection
(water pollution control,
air pollution control, soil
pollution control)
Occupational Health &
Safety
Q U A L I T Y ,
Safety Department
S A F E T Y
ISO / TS29001:2010
5
F A C I L I T I E S
O F F I C E
OFFICE FACILITIES
IPIP head office location is in the
centre of Ploiesti town, 18 Diligentei
Street having an useful surface of
5435 m2:
offices 3400 m
2
archives 267 m2
meeting hall 81 m2
protocol offices 63m2
library 80 m2
TELECOMMUNICATION
Videoconference
- fully equipment room based upon ISDN lines
Data Communications
- e-mail & file transfer through the Internet (corporate access with domain ipip.ro)
6
IPIP has over 60 years of refining
experience and has successfully delivered
a vast number of projects throughout in
Romania and abroad.
The Institute assured engineering and commissioning more
than 400 process units as well as a multitude of associated
utilities, offsites and auxiliary facilities. The design activities
have included also workshop drawings for refinery,
petrochemical and chemical plant equipment and tank
farms.
R E F E R E N C E
REFERENCE
In last years IPIP realized a vast number of engineering
projects for refinery revamps, by implementation of new
processes or revamping of the existing units to obtain
products as per European norms requirements.
7
R E F E R E N C E
RECENT RELEVANT PROJECTS IN ROMANIA
PETROM SA MEMBER OF OMV GROUP ROMANIA - ARPECHIM REFINERY
MTBE Plant
C4 Selective Hydrogenation (diene hydrofination)
Revamp of Visbreaking into SOAKER Visbreaking Unit
FCC Naphtha Metoxilation Unit (TAME production)
FCC Heavy Naphtha Hydrodesulphurization, ISAL UOP Process
Hydrogen Plant
Retrofitting of an existing Hydrotreating Unit to ultra low Sulphur- Diesel Production (10 ppm)
Offsite Facilities for Hydrogen Plant and VGO Hydrotreating Unit
DCS Implementation for All Process and Offsite Units.
PETROM SA MEMBER OF OMV GROUP ROMANIA - PETROBRAZI REFINERY
Revamp of Atmospheric and Vacuum Distillation Unit
Revamp of Fluid Catalytic Cracking Unit
DCS and ESD Implementation for All Process and Offsite Plants
TAME Plant
Implementation of Continuous Catalyst Regeneration for Catalytic Reforming Unit
Revamp of Petroleum Product Rail Tanker Rack
Revamp of Coke Cutting System
As built for Tank Farm and Utilities Section using 3D scanning and PDS modeling.
PETROM SA MEMBER OF OMV GROUP ROMANIA
Revamp of Petroleum Product Storages
Revamp of Fuel Distribution Stations
PETROTEL LUKOIL REFINERY
Revamp of Atmospheric and Vacuum Distillation Unit
Revamp of Delayed Coking Unit
Fcc Naphtha Hydrodesulphurization Unit
Revamp of Kerosene and Diesel Hydrotreating Unit
Revamp of Naphtha Hydrotrating Unit
Revamp of the Kerosene and Gasoil Hydrofining
Revamp of Catalitic Cracking Naphta Hydrofining (HDS)
Revamp of Fluid Catalytic Cracking Unit
Revamp of C5-C6 Isomerization Unit And Gas Fractionation
Revamp of Catalytic Reforming Unit
Continuous Catalyst Regeneration for Catalytic Reforming Unit
Sulphur Recovery Unit
Hydrogen Plant
Revamp of Amine Treating
8
DCS and ESD Implementation for All Process and Offsite Plants
Revamp of Flare Gas Recovery Plant
LPG Storage- Loading Rack
Reconstruction of Waste Water Treatment Unit and Cooling Water System
Revamp of Energetic System
R E F E R E N C E
MTBE/ETBE and TAME/TAEE Plant
Revamp of Fire Fighting System
Administration Monitoring of Petroleum Products and Utilities, and Automatization of Tank Farms
RAFO ONESTI REFINERY
New MTBE/TAME Plant
New Loading/Unloading Facilities
Increase of Catalyst Volume for Diesel, Kerosene, Gas Oil Hydrotreating Units
DCS Implementation for Ethers Plant
REVAMP OF PETROMIDIA REFINERY- ROMPETROL – ROMANIA
Mild Hydrocraking Unit
Amine Unit
Hydrogen Plant
Coke Bricketing Unit
Sulphur Recovery Unit and Tail Gas
EXPUR SLOBOZIA
Biodiesel Plant
ABB GERMANY
Revamp of Delayed Coker Unit for Petrobrazi Refinery
FLOUR BV NETHERLANDS
Revamp Gas Oil Hydrotreating Unit for Petrobrazi Refinery
UHDE GERMANY
Catalitic Cracking Posttreating Unit for Petrobrazi Refinery
MARTIFER ENERGIA PORTUGAL
Engineering Services For Wind Towers In Babadag, Mihai Viteazu, Aghighiol
FOSTER WHEELER ITALY
Project Vision Light 2010 Petrobrazi Refinery
Engineering Services for Revamp of Atmospheric &Vacuum Distillation, Delayed Coking,
Amine Treating Units
MAN FERROSTAL GERMANY
Hurezani Gas Deliveries -Enginering Services
9
R E F E R E N C E
RELEVANT PROJECTS ABROAD
KURDISTAN REFINERY IRAQ- CARDHALL SERVICES LTD
Crude Distilation Unit
Naphta Hydrotreater Unit
Distillate Hydrotreater Unit (Diesel/Jet)
Catalytic Reformer Unit
Isomerization Unit
Amine unit
Sulphur Plant
Caustic Wash
Sour water stripper unit
Tail Gas Unit
Relevant utilities and offsite facilities
Tanks farm
ITALY
DESMET BALLESTRA OLEO s.p.a - Biodiesel Plant Scotland
BELGIUM
DESMET BALLESTRA - Biodiesel Plant Holland
UNITED KINGDOM
TATE&LYLE PROCESS TECHNOLOGY - Sugar Plant in Egypt
SYRIA
Banias Refinery Expansion:
Light Naphta Izomerization
Kero Hydrotreating Revamping
Mild Hydrocracking
LPG Recovery Unit
LPG Merox
Kero Merox
New LPG filling station
New Cooling Tower
Storage Tanks
Basic Design for Revamping the Existing Crude Distillation Unit,
10
Amine Treating Unit, New MTBE Storage, New Filling Station
Revamp Of Burner Management System And Burners In Sulphur Recovery Unit
Jbissa Gas Plant, 3.3 milions Ncm/day
Gas Pipelines Jbissa - Homs(extension), Homs - Zara (new pipeline)
Al Furat Modular Production Facilities
R E F E R E N C E
New Sour Water Tank Erection in Waste Treatment Unit
Petroleum Product Storages for Lattakia and Tartous
JORDAN
Aqaba South Petroleum Installation Project
Zarqa Refinery Extension to 2.5 milions t/y
PAKISTAN
Karachi Refinery, 1.5 milions t/y
Karachi Lube Oil Complex, 0.1milions t/y
TURKEY
Central Anatolia Refinery, Kirikkale, 5 milions t/y
ALBANIA
Ballsh Lube Oil Complex, 30000 t/y
NIGERIA
Demin Water Plant – Port Harcourt Refinery
TURKMENISTAN
Sovetabad Gas Gathering and Purification, 60 milions Ncm/day
11
R E F E R E N C E
TRAINING COURSE:
DCS operators (using DCS software companies like:
Honeywell, Emerson, Yokogawa and others)
PDS operators for 3D modeling
in design engineering process
Petroleum Processing
- basic processes
Natural Gas for civil purposes,
operation manual for gas consumers
Training operation, precommissioning, commissioning,
start-up for different units in refinery (FCC, AVD, RC etc.)
Periodical upgrading and updating of refinery operator knowledge
for revamping and new process units
12
60
years
of
experience
Contact person:
Georgian MARZEA
Business Development Manager
tel: 0040 724 575621
e-mail: marzeageorgian@ipip.ro
marketing@ipip.ro
www.ipip.ro
60
years
Edited by IPIP © 2012
of
experience
18, Diligentei str., 100575, Romania
Tel: +40-244-511566, 513098, 545151
Fax: +40-244-515361
E-mail: ipip@ipip.ro
Website: www.ipip.ro