THESIS FOR THE DEGREE OF DOCTOR OF PHILOSOPHY Biological Pre-filtration and Surface Water Treatment Microbial barrier function and removal of natural inorganic and organic compounds GERALD HEINICKE Department of Water Environment Transport CHALMERS UNIVERSITY OF TECHNOLOGY Göteborg, Sweden 2005 Biological Pre-filtration and Surface Water Treatment - Microbial barrier function and removal of natural inorganic and organic compounds GERALD HEINICKE ISBN 91-7291-561-7 © GERALD HEINICKE, 2005 Doktorsavhandlingar vid Chalmers tekniska högskola Ny serie nr 2243 ISSN 0346-718x Doktorsavhandlingar och licentiatuppsatser på Vatten Miljö Transport, nr 11 ISSN 1650-4143 Department of Water Environment Transport Chalmers University of Technology SE-412 96 Göteborg Sweden Telephone +46(0)31 772 1000 Web: www.wet.chalmers.se Cover: Close-up of nanofilter membrane pieces after destructive analysis. From the left: Run with biological pre-filtration, clean membrane, run with rapid filtration as pre-treatment. Chalmers reproservice Göteborg, Sweden 2005 Of beasts in Hamburg’s waterpipes There can be found some sixteen types: The lamprey, eel and stickleback, Of worms-three kinds-there is no lack, Mussels three, slow snails the same With jolly woodlice frisk and game, A sponge, some algae and a polyp, Through the sieve they jump and frolic. As corpses in the pipes are found The mouse, the cat, also the hound; Unfortunately lacking yetThe engineer and architect! Rhyme in a local newspaper on the results of a biological inventory of Hamburg’s water pipes in the late 19th century. Quoted after (Evans, 1987). Biological Pre-filtration and Surface Water Treatment - Microbial barrier function and removal of natural inorganic and organic compounds GERALD HEINICKE Water Environment Transport Chalmers University of Technology ABSTRACT Waterworks in Sweden that apply conventional chemical surface water treatment are facing a number of challenges, including changes in raw water quality and demands for improved particle removal. The chief objective of this work was to evaluate biological pre-filtration for typical Swedish surface water, regarding the removal of natural organic matter, particles, iron and manganese, and taste and odour compounds. Pilot-scale experimental work included the investigation of biofilters fed directly with surface water, using non-adsorptive expanded clay and partly exhausted granular activated carbon. Process combinations with conventional chemical treatment and nanofiltration were investigated. Biological pre-filtration decreased the load of particles and biodegradable organic matter to subsequent treatment processes. Peak loads of added particles were equalised by high initial retention followed by a slow release of attached particles. In chemical treatment with pre-filtration, the removal of µm-size particles became less dependent on the post-sedimentation rapid filters. The experimental study contributed with data on the microbial barrier function of chemical surface water treatment under Swedish conditions with regard to particle-, bacteria- and virus removal. Simple rapid media filtration pre-treatment of surface water caused fast pressure drop development in nanofilter membranes. Biofiltration moderated the increase in pressure drop in comparison to rapid filtration. Destructive analysis of the nanofiltration elements was performed to study the fouling layer on the membrane. Biological pre-filtration alleviated occasional episodes of dissolved manganese and odour compounds in humic surface waters, which are difficult to control by conventional chemical treatment alone. The mechanism of biological removal of two biogenic odour compounds (geosmin and MIB) was found to completely depend on metabolic activity on a non-adsorptive filter medium (expanded clay). Within the Sustainable Urban Water Management program, a systems analysis study was conducted. Hypothetical decentralised systems with drinking water treatment closer to the consumer were compared to conventional centralised treatment regarding energy consumption and microbial risk. Keywords: biofiltration, chemical treatment, drinking water, iron and manganese, nanofiltration, NOM, particles, taste and odour, process combination, systems analysis iv Biologisk förfiltrering och behandling av ytvatten. - Funktion som mikrobiologisk barriär och avskiljning av naturliga oorganiska och organiska föreningar. GERALD HEINICKE Vatten Miljö Transport Chalmers tekniska högskola SAMMANFATTNING Förändringar i råvattenkvalitet och ökande krav på behandlingseffektivitet utgör idag utmaningar för svenska ytvattenverk. I detta arbete har alternativ till konventionell dricksvattenbehandling utvärderats. Huvudsyftet har varit att undersöka biologisk förfiltrering av ett typiskt svenskt ytvatten med avseende på naturligt organiskt material (NOM), partiklar, järn och mangan, samt luktämnen. Det experimentella arbetet har omfattat undersökningar av biofiltrering av obehandlat ytvatten med expanderad lera (EC) och använt aktivt kol (GAC) som filtermaterial. Biofiltreringen har kombinerats med konventionell kemisk fällning och nanofiltrering och biofiltreringens effekter på de efterföljande processerna har undersökts. Den biologiska förfiltreringen minskade belastningen av NOM och partiklar för de efterföljande processerna. Stötvis höga halter av tillsatta partiklar utjämnades, då de fastlades i biofilterna och frisläpptes i låga halter under lång tid. I den kemiska fällningen blev avskiljningen av råvattenpartiklar i µm-storlek mindre beroende på den kemiska fällningens efterföljande filtreringssteg. Sammantaget gav de utförda undersökningarna av biofiltreringens barriärfunktion information om partikel- bakterie- och virusavskiljning under svenska förhållanden. Snabbfiltrering som enda förbehandling för nanofiltrering resulterade i en snabb ökning av tryckförlust över membranen. Jämfört med snabbfiltrering, minskade biofiltrering som förbehandling tryckförlusten över membranen avsevärt. En membranautopsi utfördes för att klarlägga foulingmekanismerna. Biologisk förbehandling avskilde effektivt de tidvis höga halterna av luktämnen och löst mangan som förekommer i humusrika ytvatten och som är svåra att hantera med bara konventionell behandling. Avskiljningen av de båda luktämnena geosmin och MIB vid biofiltrering med ett icke-adsorberande material (EC) var helt beroende på mikrobiologisk nedbrytning. Som ett samarbete inom forskningsprogrammet Urban Water utfördes en systemanalys med hänsyn till miljöpåverkan och mikrobiologiska risker. Hypotetiska decentraliserade scenarier med membranfiltrering nära konsumenten jämfördes med konventionell dricksvattenbehandling. Nyckelord: biofiltrering, dricksvatten, järn och mangan, kemisk fällning, lukt och smak, nanofiltrering, naturligt organiskt kol, partiklar, process kombination, systemanalys v LIST OF APPENDED PAPERS The following papers have been appended to this thesis and are referred to in the text by Roman numerals. Paper I A systems analysis comparing drinking water systems - central physical-chemical treatment and local membrane filtration. Westrell, T., Bergstedt, O., Heinicke, G. and Kärrman, E. (2002). Water Science and Technology: Water Supply, 2 (2), pp. 11-18. Reprinted with kind permission of IWA Publishing, London. Paper II Biological pre-treatment for improved removal of manganese in chemical drinking water treatment. Heinicke, G., Persson, F.,Hedberg, T., and Hermansson, M. (2000). In: Hahn, H., Hoffmann, H. and Ødegaard, H. (eds.), Chemical Water and Wastewater Treatment VI (pp. 201-210). Berlin, SpringerVerlag, ISBN 3-540-67574-4. Presented at the 9th International Gothenburg Symposium on chemical treatment of water and wastewater, Istanbul, Turkey, October 2-4, 2000. Reprinted with kind permission of Springer-Verlag, Heidelberg. Paper III Significance of dosage point for challenge tests in coagulation treatment. Heinicke, G., Långmark, J., Persson, F., Hedberg, T. and Storey, M. V. (2004). In: Hahn, H., Hoffmann, H. and Ødegaard, H. (eds.), Chemical water and wastewater treatment VIII (pp. 191-200). London: IWA publishing. 1-84339-068-X Presented at the 11th International Gothenburg Symposium on chemical treatment of water and wastewater, Orlando, USA, November 8-10, 2004. Reprinted with kind permission of IWA Publishing, London. Paper IV Biological pre-filtration of surface water for removal of BOM and regrowth potential – an investigation of filter media. Persson, F., Heinicke, G., Uhl, W., Hedberg, T. and Hermansson, M. in preparation (manuscript). Paper V Characterisation of barrier function of biofilters for pre-treatment of drinking water with particle counts and challenge tests. Persson, F., Långmark, J., Heinicke, G., Hedberg, T., Tobiason, J. E., Stenström, T. A. and Hermansson, M. (2004). Submitted to Water Research. vi Paper VI Biological pre-filtration for conventional surface water treatment. Heinicke, G., Persson, F., Hermansson, M. and Hedberg, T. (2005). Submitted to Aqua. Paper VII Removal of geosmin and MIB by biofiltration – an investigation discriminating between adsorption and biodegradation. Heinicke, G., Persson, F., Hedberg, T., Hermansson, M. and Uhl, W. (2005). Submitted to Applied Microbiology and Biotechnology. Specification of the author’s contribution to the papers: I In Paper I the author undertook the literature review on membrane filtration and water budgets (Figure 1), and contributed to the choice of treatment scenarios and writing of the paper. E. Kärrman performed the Material Flow Analysis (MFA) and T. Westrell the Microbial Risk Analysis (MRA). II In Paper II the author performed the literature study and all data evaluation, and in cooperation with F. Persson, writing the paper. The initial planning of the project was performed by T. Hedberg in cooperation with a consulting company. Most of the analytical work was carried out at the participating waterworks and commercial laboratories. III In Paper III the planning and execution of the experiments was undertaken in a group, of which the author was an equal contributor. The author was responsible for data analysis, and in cooperation with M. Storey, writing of the paper. J. Långmark and M. Storey performed bacteriophage preparations and analyses. The co-authors contributed with useful commentary and discussion. IV In Paper V the author was an equal contributor to the planning and executing the experimental work. The microbial- and biofilm formation analyses were performed by F. Persson. The author performed the DOC and BDOC analyses and evaluation of the data. The author was an equal contributor to writing the manuscript, which was coordinated by F. Persson. W. Uhl contributed to the discussions. V In Paper V the author was equal contributor to the planning of experimental work. The spiking of microspheres and bacteriophages was carried out by F. Persson and J. Långmark. The author performed the continuous analysis and evaluation of particle counts, and was an equal contributor to writing the paper, which was coordinated by F. Persson. J. Tobiason contributed with modelling of particle removal, while the coauthors provided useful commentary and discussion on the manuscript. VI In Paper VI the author planned the experiments and played a leading role in their execution. The jar tests, Total Organic Carbon (TOC) and Biodegradable Dissolved Organic Carbon (BDOC) analyses were undertaken by the author. The remaining parameters were analysed at the vii waterworks and at a commercial research laboratory. Assimilable Organic Carbon (AOC) was analysed by J. Långmark. The author was responsible for data analysis, figures and preparation of the paper. The co-authors provided useful commentary and discussion on the experimental the work and paper. VII In Paper VII the author planned the experiments and played a leading role in their execution. F. Persson was responsible for the microbial sections. Data evaluation and writing of the paper was undertaken with the cooperation of F. Persson. W. Uhl contributed to the discussions. Other publications by the author Heinicke, G., Persson, F., Hedberg, T., Ekendahl, S., Thell, A.-K. and Hermansson, M. (2000). Experiments with biological removal of iron and manganese at four Swedish waterworks. In: Proceedings of the 4th International Conference on Water Supply and Water Quality, (pp. 737748). Krakow, September 11-13. ISBN: 83-911077-7-9. Palmquist, H., Norström, A., Ahlman, S. and Heinicke, G. (2003). Tokyo löser Va-problem med avancerad teknik (In Swedish). Svenskt Vatten (No. 4, September), pp. 49-51. Kärrman, E., Bergstedt, O., Westrell, T., Heinicke, G., Stenström, T. A. and Hedberg, T. (2004). Systemanalys av dricksvattenförsörjning med avseende på mikrobiologiska barriärer, miljöpåverkan och hushållning med naturresurser. (In Swedish). VA-forsk report 2004-12. Swedish Water / Svenskt Vatten. ISBN: 91-85159-18-2. Available from www.svensktvatten.se Kristenson, S. E., Bergstedt, O., Heinicke, G., Persson, F. and Hedberg, T. (2005). Mikrobiologiska barriärer i vattenrening (In Swedish): VA-forsk report. Swedish Water / Svenskt Vatten. In preparation. Persson, F., Heinicke, G., Långmark, J., Hedberg, T., Stenström, T. A. and Hermansson, M. (2004). Biofilters for pre-treatment of surface water in Nordic climate conditions - a comparative study of different filter media. Presentation at the 2nd IWA Leading-Edge Conference on Water and Wastewater Treatment Technologies. Prague, 1- 4 June 2004. Paper IV is based on this material. Persson, F., Heinicke, G., Hedberg, T., Hermansson, M. and Uhl, W. (2005). Biological pre-treatment and nanofiltration - implications for water quality and membrane fouling. In preparation. viii Presentations at national conferences and seminars Presentation titled “Biologi och membran – en optimal processkombination?” at the drinking water seminar organised by Va-Ingenjörerna consulting engineers, Stockholm, 2002. Presentation titled “Nya dricksvattenmetoder och möjligheter för deras användning i framtida dricksvattensystem” at the Swedish water and wastewater fair (Va-mässan), Göteborg, September 2, 2002. Presentation titled “Microbial barriers in drinking water treatment” (Barriärfunktion i dricksvattenbehandlingen) at the Swedish food authority’s seminar series on safe drinking water supply (Livsmedelsverkets seminarieserie: säkrare dricksvattenförsörjning). Kalmar, April 28, Luleå, May 5, Stockholm, October 28, 2004. Advised MSc. theses Moreno, C. (2002). Biodegradable Dissolved Organic Carbon (BDOC) in raw and biologically treated water from the pilot plant at Lackarebäck waterworks. MSc. Thesis 2002:1, WET, Chalmers University of Technology, Göteborg. Li, Z. (2003). Removal of Geosmin and 2-Methylisoborneol (MIB) in drinking water - a pilot plant study of biofiltration with GAC and LECA (Lightexpanded-clay-aggregates). MSc. Thesis 2003:6, WET, Chalmers University of Technology, Göteborg. Crncevic, S. (2003). Odorants removal by adsorption on granulated activated carbons. MSc. Thesis 2003:13, WET, Chalmers University of Technology, Göteborg. Johansson, A. and Scott, S. (2004). Den kemiska reningens barriärverkan mot patogena mikroorganismer i dricksvattenberedningen (In Swedish). MSc. Thesis, WET, Chalmers University of Technology, Göteborg. ix ACKNOWLEDGEMENTS This work at Water Environment Transport (WET) was financed by the research and development fund (VA-forsk) of the Swedish Water Association (Svenskt Vatten) and MISTRA, the Swedish foundation for strategic environmental research. Further financial support to the project was granted by the City of Göteborg through Göteborg water and sewage works (Va-verket). All financial contributions are gratefully acknowledged. People at Va-verket and Lackarebäck waterworks were indispensable partners in the planning and execution of the studies and discussion of the results. Especially mentioned are Olof Bergstedt and Sven-Eric Kristenson, as well as Inger Kjellberg, Henrik Rydberg and Åke Andersson at the waterworks’ lab. Thanks also to the rest of the lab staff for taking care of samples at short notice, and the workshop personnel for technical support and patience with clumsy PhD students. Peter Sehn at Dow Liquid Separations gave valuable input to the nanofiltration study. Discussions with the fellow students in the Urban Water program provided inspiration and perspective on water and wastewater systems. At Urban Water headquarters, Henriette Söderberg and program director Per-Arne Malmqvist succeeded with the ambitious task of holding together the program with nine universities involved. With their unorthodox course themes, including the study trips to mega cities, they made the research school an unforgettable experience. At WET the staff and PhD students provided a good working atmosphere. I would like to thank current and former lab personnel, Jesper Knutsson, Mona Zanders and Evy Axén, for their analytical and practical assistance. Guest professors John E. Tobiason of at the University of Massachusetts and Mino Takashi at the University of Tokyo are also gratefully acknowledged for modelling competence and hospitality during my visit to Japan. Micheal Storey at SMI is acknowledged for good discussions and language comments. Most of all, I would like to thank the following people: My supervisors Prof. emeritus Torsten Hedberg at Chalmers and Prof. Wolfgang Uhl at Dresden University of Technology, Germany for creative guidance, treatment process competence and spending their precious time. Co-worker Frank Persson at Göteborg University for fruitful cooperation, sharp thinking and unlimited dedication to the project – no matter what time of day. My parents and Oma for their loving support, and for not asking too many questions as to how it was going at work. We will spend more time together from now on. My fiancée Charlotte Corfitzen who recently presented her own PhD thesis. Now we will find time for our private projects, such as moving together and learning each other’s languages. Tusind tak. I’ll stick to the easy words to start with. Göteborg, December 2004 Gerald Heinicke x PREFACE This work has been carried out as part of the Swedish national research programme Sustainable Urban Water Management financed by MISTRA, the foundation for strategic environmental research. The objective of the Urban Water program has been to develop support for strategic decisions on the future sustainable systems in Sweden regarding water, storm water and wastewater systems. Five groups of criteria have been chosen, focusing on health and hygiene, the environment, economy, socio-culture, and technical function. Models and assessment methods have been developed and tested for each group of criteria. Sixteen PhD students from nine universities have been part of the program with particular emphasis on facilitating cooperation between the different scientific fields; engineers, microbiologists, social scientists and economists. The interdisciplinary character has also been emphasised by a joint research school. Within the field of drinking water, the co-operation has been between • Engineers at Chalmers: Gerald Heinicke and Torsten Hedberg • Microbiologists at Göteborg University: Frank Persson and Malte Hermansson • Microbiologists and risk assessment experts at the Swedish Institute for Infectious Disease Control, Solna: Jonas Långmark, Therese Westell, Michael Storey and Thor-Axel Stenström. • Experts on systems analysis and life cycle assessment: Erik Kärrman • Engineers in the water industry: Olof Bergstedt, Göteborgs Va-verk. xi ABBREVIATIONS AC Activated Carbon AOC Assimilable Organic Carbon BAC Biological Activated Carbon filtration BDOC Biodegradable Dissolved Organic Carbon BOM Biodegradable Organic Matter DBP Disinfection By-Products DOC Dissolved Organic Carbon EBCT Empty Bed Contact Time EC Expanded Clay (crushed aggregates) EPS Extracellular Polymeric Substances FC Flow Cytometry FL Autofluorescent particles FNU Formazine Nephelometric Units GAC Granular Activated Carbon GC-MS Gas Chromatography – Mass Spectrometry Geosmin Trans-1, 10-dimethyl-trans-9-decalol HPC Heterotrophic Plate Count HRT Hydraulic retention time ICP-MS Inductive Coupled Plasma – Mass Spectrometry LC-OCD Liquid Chromatography – Organic Carbon Detection MF Microfiltration MFA Material Flow Analysis MIB 2-methylisoborneol MRA Microbial Risk Assessment NF Nanofiltration NOM Natural Organic Matter PAC Powdered Activated Carbon RO Reverse Osmosis SUVA Specific UV-absorbance (UV254 / DOC) THM Trihalomethane TOC Total Organic Carbon UF Ultrafiltration UV254 UV-absorption at 254 nm xii CONTENTS 1 2 3 4 5 6 INTRODUCTION .......................................................................................1 1.1 Purpose and scope of the work ..................................................................... 2 1.2 Outline of the thesis ....................................................................................... 2 LITERATURE REVIEW...........................................................................3 2.1 System considerations.................................................................................... 3 2.1.1 Sustainability in drinking water treatment .......................................... 3 2.1.2 Decentralised urban water systems and water reuse ......................... 3 2.2 Treatment objectives...................................................................................... 4 2.2.1 NOM and BOM...................................................................................... 4 2.2.2 Barrier function and particle removal.................................................. 6 2.2.3 Biogenic taste and odour ....................................................................... 8 2.2.4 Iron and manganese ............................................................................... 8 2.3 Treatment processes....................................................................................... 9 2.3.1 Chemical treatment................................................................................ 9 2.3.2 Biofiltration........................................................................................... 12 2.3.3 Membrane filtration ............................................................................. 16 INVESTIGATIONS...................................................................................21 3.1 Lackarebäck waterworks and raw water ................................................... 21 3.2 Systems studies ............................................................................................. 22 3.3 Iron and manganese removal from surface water .................................... 23 3.4 Biofilters at Lackarebäck waterworks ....................................................... 24 3.4.1 Biofilters for carrier media study........................................................ 24 3.4.2 Biofilters for odour removal study ..................................................... 26 3.4.3 Biofilters for pre-treatment study....................................................... 27 3.5 Process combinations ................................................................................... 28 3.5.1 Chemical treatment pilot plant ........................................................... 28 3.5.2 Nanofiltration........................................................................................ 30 RESULTS AND DISCUSSION...............................................................33 4.1 System studies ............................................................................................... 33 4.2 Iron and manganese removal...................................................................... 33 4.3 Geosmin and MIB removal......................................................................... 34 4.4 Evaluation of carrier materials ................................................................... 35 4.4.1 NOM and growth potential ................................................................. 36 4.4.2 Barrier function .................................................................................... 37 4.5 Biological pre-filtration and chemical treatment...................................... 37 4.5.1 NOM ...................................................................................................... 38 4.5.2 Barrier function .................................................................................... 39 4.6 Biological pre-filtration and nanofiltration ............................................... 41 4.6.1 Permeate quality................................................................................... 41 4.6.2 Fouling ................................................................................................... 43 CONCLUSIONS AND FURTHER WORK..........................................47 REFERENCES ...........................................................................................51 APPENDED PAPERS: I-VII xiii INTRODUCTION 1 INTRODUCTION One of the prerequisites for an adequate drinking water supply is a sufficient access to raw water resources of reasonable quality. In most cases this is achieved in Scandinavia. In Sweden for example, approximately 50% of drinking water originates from surface waters, 25% from artificial infiltration and 25% from ground water (Swedish Water, 1996). Swedish waterworks, typically designed thirty or more years ago however face a number of challenges in the conventional treatment of surface water. These challenges include more stringent regulations, demands for sustainable production, the discovery of new chemical and microbial threats, changes in raw water quality, decreased water consumption causing long retention times in the distribution network, and high demands from the consumer regarding the aesthetic quality of tap water. New threats include the prevalence of difficult-to-remove pathogenic microorganisms in most surface waters, which have caused outbreaks of waterborne disease despite functional conventional water treatment. Examples of recently-discovered chemical pollutants of interest are of both biogenic, e.g. endotoxins (Anderson et al., 2002) and anthropogenic origin, e.g. drug residuals. Seasonal problems with the precipitation of dissolved iron and manganese in the distribution network and episodes of earthy-musty odour are common causes of consumer complaints (Manwaring et al., 1986). A perceived microbial risk (Stein, 2000) as well as impaired aesthetic quality may seriously undermine the consumer’s trust in tap water. Since bottled water is by orders of magnitude more expensive and energy-intensive, maintenance of high quality municipal drinking water is in fact a sustainability issue. Since the early 1990s, changes in surface water quality were observed in parts of Central and Northern Europe, primarily as increased colour caused by humic substances. Conventional chemical waterworks had to react by increasing chemical dosages (Nordtest, 2003), however this was not always sufficient to maintain desired drinking water quality. There are examples of facilities having to reconsider their treatment options in favour of more powerful processes. Many Swedish waterworks are in need of renovation and many others require an upgrading of their treatment schemes to ensure high quality tap water. Furthermore, treatment alternatives need to be reconsidered now that membrane filtration has become an economically feasible option. Traditional slow sand filtration has enjoyed a reputation of producing water of good aesthetic quality. Similarly, riverbank filtration and artificial ground water recharge, representing processes with long hydraulic retention times and a predominantly biological function, are known to produce feed water of high and stable quality (Kuehn and Mueller, 2000). Despite this, minimal work has been carried out on biological filters with higher filtration rates operated directly on 1 INTRODUCTION surface water. The work undertaken in this thesis investigates the application of this process to the pre-treatment of water prior to conventional separation processes or membrane filtration. 1.1 Purpose and scope of the work The objective of this project was to evaluate the efficacy of biological filtration in the pre-filtration of water prior to conventional chemical treatment and membrane filtration. The aspects of biological pre-filtration investigated in this work were: a) Removal of Biodegradable Organic Matter (BOM) that may otherwise cause downstream biological regrowth in the distribution system or biofouling on a membrane. b) Removal of suspended particles and the role that processes involved in this may play as an additional barrier to microbial pathogens. c) Removal of substances that may compromise the aesthetic (taste, colour and odour) quality of water. d) The equalisation of variations in incoming raw water quality, limiting peak loads to the following process. e) The effect on subsequent processes, chemical treatment or membrane filtration. During the course of this thesis, the question was addressed what the concept of sustainability implies for drinking water supply under Swedish conditions. Furthermore, the pilot plant constructed for the above stated studies was used to increase knowledge on pathogen removal by conventional chemical treatment and nanofiltration. 1.2 Outline of the thesis The thesis is structured as follows: Chapter 2 summarises the project-related literature. Where appropriate, the relevance of specific issues for the project is pointed out. Chapter 3 briefly describes the experimental set-up applied in this work. The results are summarised in Chapter 4. Project conclusions and further research needs are outlined in Chapter 5. 2 LITERATUR REVIEW 2 LITERATURE REVIEW 2.1 System considerations 2.1.1 Sustainability in drinking water treatment Investigations into the sustainability of urban water systems have traditionally been focused on energy consumption and the usage of renewable and nonrenewable resources. In Europe, primary energy consumption is around 4700 W per person, continuously. According to Imboden (2000), a sustainable level of energy consumption should be around 2000 W per person. Wallén (1999) conducted a life cycle analysis for the production of drinking water at Lackarebäck waterworks in Göteborg. The dominating environmental burden was attributed to energy consumption, which is in agreement with other studies (Friedrich, 2002). Based on data from Wallén (1999), the energy used in the production and supply of 1 m3 of cold drinking water in Göteborg is about 1.8 MJ, including production of chemicals, road transport, and maintenance of the pipe network. Given a total production of 345 l per person and day (Göteborg Water and Sewage Works, 2004), this equates to a continuous consumption of 7 W per person. Sixty percent of the energy consumption are due to the pumping of water and therefore remains unaffected by changes in the treatment process. The current means of supplying water to industry and the consumer would make up less than 1% of a sustainable society’s primary energy consumption. It may therefore be concluded that this must be acceptable for the provision of clean drinking water to the consumer’s home. The disposal of waste from water treatment may pose problems locally; however these problems are negligible when compared to resource questions in other sectors of society. 2.1.2 Decentralised urban water systems and water reuse Conventional urban water systems with centralised treatment of drinking-, stormand wastewater have been criticised for wasting resources and causing pollution. One such example is the purification of large volumes of water to drinking standard, of which only a small fraction is used for portable purposes. More flexible technical solutions have been advocated that allow the local treatment of water to the level of purity needed for a given purpose, as well as water reuse (Weber, 2002; Wilderer, 2004). Under conditions of water scarcity, systems that supply more than one quality of water to consumers have evolved. This idea however is not new as such, with researchers as early as Loll (1892) having described an in-house installation implemented in St. Petersburg that included the reuse of grey water for toilet flushing as part of a source-separating toilet system. Non-potable reuse where treated wastewater is used for example in toilet flushing have been implemented in Japan (Asano, 1996; Maeda et al., 1996; Ogoshi et al., 2000), Australia (Anderson, 1996; Law, 1996) and the US (Okun, 1997; Okun, 2000; Thompson, 3 LITERATUR REVIEW 2000). Based on projections of cost and microbial risk, Fane (2002) suggested that a size of around 1000 consumers be preferable for non-potable wastewater reuse systems. Rainwater harvesting is another option to decrease the consumption of potable water. Common in many developing countries, it is also considered for use in cities of industrialised nations (e.g. Herrmann and Hasse, 1997; König, 2000). However, in moderate climatic zones without pronounced water shortages, there may be neither economical nor environmental benefits of large-scale rainwater harvesting (Crettaz et al., 1999; Mikkelsen et al., 1999). Furthermore, due to possible contamination with pathogens, the introduction of rainwater into the household represents a hygienic risk (Albrechtsen, 2002). Decentralised treatment is an option to limit the amount of water purified to drinking water quality. There are examples of water supply systems where only basic quality water designated for household purposes is supplied centrally, while a part of the flow is upgraded to drinking water quality by membrane filtration plants located in several districts of a city (Ma et al., 1998). Particularly in the US, point of use devices have a tradition of application. Such appliances act as an additional barrier against pathogens originating from the raw water or the distribution system (Payment, 1998), although the issue of regrowth in the inhouse installation has been raised (Payment et al., 1991). The future of point of use treatment and decentralised systems is subject to discussion. While expected to spread in the US, the current development in the European Union is more focused on holistic, catchment-to-tap improvement of centralised water supply systems (McCann, 2004). 2.2 Treatment objectives 2.2.1 NOM and BOM The prevalence of Natural Organic Matter (NOM) in treated drinking water may cause both aesthetic problems of colour, taste and odour compounds, microbial regrowth, as well as health-related problems through the formation of disinfection by–products (DBP) such as the trihalomethanes (THM). Bulk NOM is commonly measured as Total Organic Carbon (TOC). Humic substances, high molecular weight products formed through the decomposition of biota, are quantified by a water sample’s absorbance of ultraviolet radiation (Eaton, 1995). UV absorbance is commonly measured at a wavelength of 254 nm (UV254), which excites saturated C-C double bonds. Similarly, colour is often used as a general indicator of the concentration of humic substances. Free chlorine reacts with NOM, forming halogenated organic substances or DBPs (e.g. Rook, 1977), some of which have been identified as carcinogens and mutagens. Waterworks therefore remove a large portion of the NOM fraction prior to chlorination. 4 LITERATUR REVIEW The fraction of NOM that can be degraded by bacteria is assigned as Biodegradable Organic Matter (BOM). Heterotrophic microorganisms utilise BOM for life (dissimilation) and growth (assimilation). High concentrations of BOM can therefore give rise to bacterial regrowth in the distribution system resulting in high planktonic bacterial numbers and biofilm formation on surfaces. High bacterial numbers may lead to aesthetic problems in the form of discolouration of water, bad odours and taste (e.g. O'Connor et al., 1975; Mallevialle and Suffet, 1987), and to hygienic problems as pathogens can be retained and survive in thick biofilms (LeChevallier et al., 1987; LeChevallier et al., 1988; Herson et al., 1991; Camper et al., 1996; Fass et al., 1996). Bulk parameters such as TOC and UV-absorption are used as rough measures of organic carbon and do not give reliable information on the biological stability of the water, i.e. the ability of the water to support microbial regrowth. Biodegradable dissolved organic carbon (BDOC) and Assimilable Organic Carbon (AOC) are measures of biological stability and are measured as bioassays. Varieties of the two bioassays have been proposed, though in principal BDOC is quantified by the difference in DOC before and after incubation of a water sample with autochthonous (indigenous) microorganisms (Joret and Lévi, 1986; Servais et al., 1987; Ribas et al., 1991; Frias et al., 1992; Volk et al., 1994; Allgeier et al., 1996; Sondergaard and Worm, 2001). AOC is quantified by the maximum numbers of specific strains of test bacteria supported by the water, expressed as µg C/l of a reference compound (Kemmy et al., 1989; Stanfield and Jago, 1989; LeChevallier et al., 1993; van der Kooij and Veenendaal, 1995). Both AOC and BOC are time-consuming bioassays that require several days to weeks to obtain a result. AOC and BDOC measure different fractions of NOM since no consistent correlations could be established between the two. (Jago and Sidorowicz, 1994; Charnock and Kjonno, 2000). While AOC is expected to comprise the rapidly biodegradable compounds dominated by low molecular weight acids, BDOC may contain more slowly utilisable fractions of NOM. AOC in Norwegian surface water was associated with compounds < 1000 atomic mass units (amu) (Hem and Efraimsen, 2001). BDOC from natural surface water in France was shown to be dominated by low molecular weight compounds, but also contained 25% of humic substances (Agbekodo and Legube, 1995). To assess BOM comprehensively, it has been recommended to measure both parameters simultaneously (Escobar and Randall, 2001a). For the assessment of bacterial regrowth AOC is considered more suitable, whether BDOC has been recommended to determine the chlorine demand (Huck, 1990; Kaplan et al., 1994). In raw water from the same surface water source, the proportion of BOM can vary seasonally. Often the proportion of the smaller, more biodegradable fractions is higher in the warmer seasons (Klevens et al., 1996). Indicative BOM limits for biostable water, which does not cause regrowth in the distribution 5 LITERATUR REVIEW system are an AOC concentration below 10 µg acetate-C/l (van der Kooij, 1992) and a BDOC concentration below 0.15 mg/l (Servais et al., 1995). 2.2.1.1 Climate-induced changes in surface water quality In the past decades, changes in surface water quality have been reported, for example in Sweden (Abrahamsson, 2002; Hernebring, 2003; Jabur et al., 2003; Johansson, 2003; Tilja, 2003), Norway (Eikebrokk, 2002; Liltved, 2002; Liltved and Gjessing, 2003), and the UK (Freeman et al., 2001). The reported changes are primarily higher average and maximum concentrations of NOM and increased short-term variability. In addition, a superproportional increase in colour has been observed (Nordtest, 2003). This would correspond to an elevated specific UV absorbance (SUVA = UV254/DOC). Humus leakage from upstream catchments into surface waters is mainly governed by climatic factors, and is increasing with rainfall and temperature (Nordtest, 2003). High temperatures for example speed up the formation of DOC in the soil. In Nordic catchments, which are usually characterised by a thin soil layer on bedrock, the influent to surface waters normally occurs through the replacement of humic-enriched pore water in the soil (Grip and Rodhe, 1994). High precipitation particularly during the autumn causes transport of NOM into surface waters (Hongve, 1999). Models of climatic change for the Nordic countries generally predict higher temperatures and runoff (Rummukainen et al., 2003), which would cause increased transport of DOC into surface waters (Forsberg, 1992). Long-term variations of NOM in surface water of similar magnitude to the ones observed during the past 15 years however have also occurred during the past 100 years, and climate is known to vary through natural cyclic processes. Predictions of future colour levels in surface waters therefore remain uncertain (Liltved, 2002; Löfgren et al., 2003). 2.2.2 Barrier function and particle removal. With the application of lower doses of chemical disinfectants, the importance of physical removal of pathogens by water treatment has increased. This has been further emphasised after waterborne outbreaks caused by chlorine-resistant protozoa such as cryptosporidium and giardia (e.g. Miller, 1994; Fox and Lytle, 1996). Pathogenic microorganisms causing waterborne outbreaks of disease are enteric viruses, bacteria and parasitic protozoa. Waterborne pathogens are diverse and normally present in raw and treated waters at very low concentrations. Given that many analytical methods used to identify specific pathogens are time- and labourintensive, surrogate organisms are used for the routine monitoring of drinking water quality. Swedish regulations demand the absence of bacteria that indicate faecal contamination (Swedish National Food Administration, 2001). A number of processes including chemical treatment, slow sand filtration and membrane filtration, as well as disinfection are regarded as barriers against pathogenic microorganisms (microbial barriers). Depending on the quality of the surface 6 LITERATUR REVIEW water, a minimum of two to three barriers is generally required. In contrast to for example US regulations, there is no quantitative requirement regarding the barrier efficacy of the applied processes in Sweden For physical removal, pathogens may be simply regarded as particles. Measurement of turbidity has long been the most common parameter for continuous monitoring of particle removal in water treatment. In recent years, particle counting has proven to be a more sensitive tool in waters with low turbidity, and furthermore allows for the monitoring of relevant particle sizes in the µm range (Ribas et al., 2000; Bridgeman et al., 2002b). Particle counters are commonly calibrated with artificial microspheres and tend to undersize natural particles that differ in refractive index (Bridgeman et al., 2002a). A shortcoming of the use of particle counting to calculate removals in a chemical treatment train is that additional particles formed in the process cannot be distinguished from the ones derived from raw water. Naturally occurring autofluorescent algae can be used to overcome this problem and have been used to assess barrier functions (Bergstedt et al., 2000; Akiba et al., 2002; Bergstedt and Rydberg, 2002). The advantage of using autofluorescent algae is that they occur in surface waters in quantifiable numbers, they are in the same size ranges as bacterial pathogens and parasitic protozoa, are not formed during water treatment and can be rapidly enumerated by flow cytometry (FC). To investigate virus removal in water treatment, bacteriophages (viruses that infect bacteria) are preferred to human enteric viruses for reasons of safety and ease of enumeration. Only in polluted surface waters, may their numbers be high enough to be followed over treatment processes (e.g. Jofre et al., 1995). To allow for quantitative assessment of the barrier function against pathogens that occur in low numbers, challenge tests in which pathogens or surrogate particles are added into feed waters have been conducted for research purposes. Questions remains however, on the reliability of available quantification methods, particularly during challenge tests when high numbers of a surrogate particle are added to the water. Indicator bacteria and bacteriophages are commonly enumerated by plate-count methods, in which each particle containing one or more colony– or plague forming units results in one count. In addition to actual removal, decreasing numbers of organisms may be caused by inactivation and aggregation. In a study by Gale (1997), a comparison of bacterial spore counts before and after alum coagulation and rapid gravity filtration demonstrated that whilst drinking water treatment removed 95 to 99% of spores, it also promoted their clustering. Through microbial clustering, consumers may be exposed to higher doses of pathogens than they would normally encounter. Grant (1994) modelled virus aggregation in the aquatic environment and concluded that the prevalence of virus clustering was not probable. This may however not hold true for the conditions encountered in chemical drinking water treatment, where coagulation is purposely induced. With a novel method of virus detection, Gitis (2002) showed that viruses were aggregated in the stock solution 7 LITERATUR REVIEW may disaggregate when added to the water, thereby creating the opposite effect i.e. that removal may in fact may be underestimated by plaque counts. The risk of waterborne disease from tap water in Sweden has been addressed by regulations demanding a sufficient number of microbial barriers in water treatment (Swedish National Food Administration, 2001). Recent systematic risk assessment studies suggest that even a well-functioning conventional surface water treatment train may result in a considerable number of waterborne infections spread over time and space (Westrell et al., 2003). This finding is in agreement with North American studies (Payment et al., 1997). Furthermore, with the current conditions of catchment protection and water treatment in Göteborg, Sweden, the theoretical risk for cryptosporidiosis caused by cattle grazing close to the shore of a river used as a raw water source was considered to be non-negligible (Rosén and Friberg, 2003). In addition to the fact that more detailed data on treatment performance was needed, each of these studies indicated that an improvement in the barrier function in surface water treatment was advisable. The quality of surface water varies to a certain site-specific degree. Furthermore, the efficacy of treatment processes is variable, and may be affected by various parameters, as well as incidents at the facilities. Routine online process monitoring of particle removal efficacy is so far limited to turbidity and µm-size particle counting (Carr et al., 2003). For specific pathogens and sub-µm particles the dynamic function of treatment processes therefore remains unknown. 2.2.3 Biogenic taste and odour Though seldom an indication of human health risk, unpleasant taste and odour in treated drinking water may undermine consumer trust (Manwaring et al., 1986; McGuire, 1995). In surface waters, seasonal odour episodes are a widespread problem (Wnorowski, 1992; Suffet et al., 1996; Bruchet, 1999). Dissolved substances produced by certain algae and actinomycetes cause earthy-musty tastes and odours in surface waters. Two common odorous algae metabolites are trans-1-10-dimethyl-trans-9-decalol (geosmin) and 2-methylisoborneol (MIB). Varying odour threshold concentrations for these substances are reported in the low ng/l range. Sensitive participants in odour panels were able to detect geosmin and MIB at 1.3 ng/l and 6.3 ng/l respectively (Young et al., 1996). Geosmin (182 g/mol) and MIB (168 g/mol) are of relatively low molecular weight and of markedly hydrophobic character with a high octanol-water coefficient (Pirbazari et al., 1992). Concentrations of geosmin and MIB up to 1000 ng/l have been reported in surface water sources (Yagi, 1988), while concentrations around 100 ng/l appear to be more common in raw waters that cause odour problems (Nerenberg et al., 2000). 2.2.4 Iron and manganese Iron and manganese in surface waters are generally found in their precipitated, oxidised forms. In waters lacking oxygen (i.e. ground water) and at times in 8 LITERATUR REVIEW eutrophic lakes, both metals may occur in their soluble forms. When oxidised during water distribution, these metal ions cause aesthetic and technical problems such as colour, taste, odour as well as precipitations (e.g. Michalakos et al., 1997). In technical systems, the traditional process for iron and manganese removal is aeration followed by filtration and if necessary, stronger chemical oxidants may be applied. NOM, particularly humic substances, forms complexes with divalent metal ions. In this case, oxidation to the trivalent form may be effectively inhibited even in the presence of elemental oxygen (Theis and Singer, 1974). Judging from the amount of available literature, iron and manganese problems occur predominantly in ground water. There are however examples of coloured surface waters that posed iron and manganese problems (Knocke et al., 1987; Hedberg and Wahlberg, 1998). 2.3 Treatment processes In the following, treatment processes relevant for the investigations described in Chapter 3 are characterised by their ability to fulfil the treatment objectives described above. 2.3.1 Chemical treatment Chemical treatment is the most common process for the purification of surface water treatment in Sweden and internationally (Swedish Water, 1996; Volk and Lechevallier, 2002). In the context of this work, conventional chemical treatment is defined as chemical addition (coagulant, pH adjustment) and mixing, coagulation, flocculation, and floc settling followed by rapid media filtration through sand or Granular Activated Carbon (GAC). 2.3.1.1 NOM removal by chemical treatment Chemical treatment is known to remove NOM by clearly differentiated mechanisms that dominate under specific operational conditions. During charge neutralisation, negatively charged organic molecules form insoluble complexes with trivalent metal ions; a stoichiometric process that has been shown to take place at low aluminium or iron doses without hydroxide floc formation. At conventional coagulant doses, charge neutralisation is followed and superseded by sweep coagulation, resulting in the formation of hydroxide flocs to which organic molecules may adsorb, while colloids are entrapped during the process (Dennett et al., 1996; Gregor et al., 1997). Non-polar, i.e. uncharged and aromatic organic molecules with unsaturated C-C bonds are particularly prone to be removed by sweep coagulation, and thus make up the main part of the NOM removed by coagulation treatment (Owen et al., 1995). The fraction of hydrophilic uncharged molecules is not specifically targeted by the above mentioned processes and is accordingly almost resistant to removal by chemical treatment, even at high coagulant doses (Chow et al., 2004). Among these compounds are biopolymers such as bacterial and algal extracellular polymeric substances (EPS), proteins and polysaccharides (Widrig et al., 1996; Chow et al., 9 LITERATUR REVIEW 1999). In low turbidity raw waters it is the content of NOM that determines the coagulant dose required (Semmens and Field, 1980). Ozone partly oxidises organic molecules, decreasing average molecular weight while increasing both the polarity and charge density of humic substances. This negatively affects removal by flocculation since higher negative charge density increases coagulant demand for charge neutralisation and oxidation of the humic structure lessens their affinity to both hydroxide flocs and activated carbon (AC) surfaces (Owen et al., 1995; Becker and Omelia, 1996; O'Melia et al., 1999). The removal of BOM by chemical treatment varies with the raw water characteristics and design of the treatment train. Charnock (2000) reports NOM and BOM removals from nine Norwegian waterworks (Table 1) employing chemical treatment to raw waters similar to the water from Lake Delsjöarna, Göteborg, treated in the study described in Chapter 3. In an investigation from the US on less humic surface waters, waterworks applying conventional treatment achieved lower removals of BDOC than the ones in Table 1. (Volk et al., 2000). AOC is composed of low molecular weight, non-humic compounds that are not amenable to removal by chemical treatment. Its removal by this process was variable, and negatively affected by pre-chlorination (Volk and Lechevallier, 2002). Table 1: Removal of NOM and BOM by nine chemical treatment plants (Charnock and Kjonno, 2000) Parameter DOC (mg/l) BDOC (mg/l) AOC (µg/l) Raw water Drinking water Removal 4.78 1.03 30.6 2.37 0.47 20.6 52% 55% 32% 2.3.1.2 Barrier function Turbidity remains the method by which process performance is monitored at most waterworks. Although no direct relation exists between turbidity and pathogen numbers sufficient barrier function has been associated with turbidity levels in finished water. Values below 0.1-0.2 FNU have been recommended (Miller, 1994; Xagoraraki et al., 2004). Since bacteria are commonly more reliably inactivated by chemical disinfection than protozoan pathogens their removal by chemical treatment is less critical at waterworks that apply i.e. chlorination. Gerba (2003) reported a reduction of the added indicator organism E.coli over chemical treatment by a factor of 2.67-log. Reported log-reductions of viruses by chemical treatment plants vary between 2 to 4 (Guy et al., 1977; Rao et al., 1988; Gerba et al., 2003). In batch tests, both lower (i.e. log-reduction < 1 to 3) (Chaudhuri and Engelbrecht, 1970; Nasser et al., 1995) and higher removals have been achieved (Chang et al., 1953). The large 10 LITERATUR REVIEW range may be due to differences in experimental conditions as well as applied virus type and concentration. The removal of cryptosporidium in chemical treatment has been investigated extensively. While reported removals from full-scale plants were in the range of 1.4 to 2.5-log, substantially higher log-removals (typically 4 to 5-log) have been achieved when oocysts were added in augmented concentrations (e.g. Dugan et al., 2001; Emelko, 2003). Correct quantification of pathogen removal present at ambient concentrations is often limited by non-detects in filtered water. However, high concentrations of added particles do not represent natural conditions and may overestimate the actual barrier function. The efficacy of chemical treatment for particle removal is depending on a large number of variables including the coagulant dose in relation to raw water NOM and turbidity, temperature, flocculation, pH etc. Filter ripening in the beginning of a filter run and breakthrough at the end are known to negatively effect particle removal. Sub-optimal coagulation conditions, particularly caused by low coagulant doses, have been shown to be detrimental to pathogen removal (e.g. Dugan et al., 2001; Emelko, 2003). Huck (2002) developed a robustness index for particle removal that takes into account both the average performance of a treatment process and its variation in relation to a quantified treatment goal, for example a maximum allowed particle concentration. Hurst (2004) applied the robustness index to chemical treatment of a river water of variable quality. Particularly sudden increases in raw water quality (TOC, turbidity) negatively affected robustness of chemical treatment for particle removal. Within hours, rainstorms events affected raw water turbidity as well as NOM concentration and character. During such events, particle removal was seriously impaired. It was suggested to control coagulant dosage based on online measurement of both raw water turbidity and TOC. 2.3.1.3 Taste and odour Dissolved geosmin and MIB are not removed by conventional chemical water treatment processes to any great extent (Sävenhed et al., 1987; McGuire and Gaston, 1988; Kim et al., 1997; Nerenberg et al., 2000; Bruce et al., 2002). Since high concentrations of odorants may occur in algal cells, oxidation processes such as pre-chlorination cause cell-bound substances to become soluble and further aggravate the odour problem (Ashitani et al., 1988; Ando et al., 1992). Due to their hydrophobic nature, trace concentrations of the odorants geosmin and MIB are readily adsorbed onto AC. NOM however competes with geosmin and MIB for AC adsorption sites (Herzing et al., 1977; Lalezary et al., 1986), particularly NOM fractions of similar molecular weight and chemical character (Newcombe et al., 1997; Newcombe et al., 2002; Hepplewhite et al., 2004). Competition may impair odorant removal by AC by orders of magnitude (Chen et al., 1997; Graham et al., 2000) and thereby increase treatment costs (Pirbazari et al., 1993). The service time during which GAC adsorbers maintain satisfactory 11 LITERATUR REVIEW adsorption capacity for geosmin and MIB depends on process parameters such as the empty bed contact time (EBCT) and feed water NOM (Gillogly et al., 1999), though are commonly a few months to two years (Hattori, 1988; Ridal et al., 2001). When powdered activated carbon (PAC) is applied, high doses are commonly required to abate odour problems (Yagi et al., 1983; Ashitani et al., 1988; Hattori, 1988; Gillogly et al., 1998; Jung et al., 2004) and may exceed what is feasible for full-scale treatment facilities (Ando et al., 1992; Nerenberg et al., 2000). 2.3.1.4 Iron and manganese Since chemical treatment does not remove soluble ions, divalent iron and manganese will only be minimally affected. For surface coloured waters, strong oxidants such as permanganate are required in the process, which may induce substantial cost (Knocke et al., 1987). The majority of Swedish surface waterworks are currently not practising oxidation treatment other than low-level chlorination for disinfection purposes (Swedish Water, 1996). 2.3.2 Biofiltration Traditional biological filtration processes include riverbank filtration, artificial recharge and slow sand filtration. While bank filtration denotes the withdrawal of raw water near a riverbed, artificial recharge is the infiltration of surface water into the ground. Artificial recharge and bank filtration have retention times of one to several weeks and the water produced may have ground water characteristics (Kuehn and Mueller, 2000). These processes necessitate favourable geological conditions. Slow sand filtration is the oldest engineered biological water treatment process. The filters are operated at a low filtration rate (0.1-0.4 m/h) and skimmed when the headloss exceeds the allowable height (e.g. Hendricks, 1991). Other materials used as filter material in biofiltration include GAC, crushed expanded clay (EC), porous minerals such as pumice and plastic biofilm carriers. The extent to which biological processes account for the removal efficacy of granular media filter is variable and the distinction between strictly physicochemical filtration and biofiltration is gradual. The biological activity depends on raw water characteristics such as temperature and BOM content, retention time in the filter, the adsorption capacity of the filter media, and the presence of chemical inhibitors of microbial activity. The biodegradation of NOM in granular media filters can be substantially increased by pre-ozonation. Ozonation oxidises the organic molecules of NOM, decreasing average molecular weight and thereby making a larger part of the NOM subject to biological degradation (van der Kooij et al., 1989). Ozonation typically increases the AOC content of the water by 100 to 900% (e.g. van der Kooij et al., 1989; Miettinen et al., 1998; Zacheus et al., 2000) 12 LITERATUR REVIEW The treatment combination of ozonation and rapid GAC filtration is commonly termed Biologically Activated Carbon filtration (BAC). The BAC process is well established in the industry and well investigated (e.g. Urfer et al., 1997; Camel and Bermond, 1998; Uhl, 2000a). BAC filtration is commonly applied for both NOM and particle removal after chemical treatment. To degrade the lowmolecular weight organics produced after ozonation, prolonged retention times in media filters are required. Where this is not given, difficulties may arise to achieve biostable water that does not cause regrowth in the distribution system (van der Kooij et al., 1989; Huber and Frimmel, 1996; Escobar and Randall, 2001b). GAC rapid filters remove the most easily biodegradable NOM fraction, hydrophilic compounds < 3000 amu (Klevens et al., 1996), but not the slower degradable BDOC fractions (Carlson and Amy, 1997). Ozonation-biofiltration using crushed EC aggregates and plastic carriers as filter media has been specifically applied to bleach and degrade humic substances in Nordic surface waters (Ødegaard, 1996; Melin and Ødegaard, 1999; Melin et al., 2000; Melin and Odegaard, 2000). Several advantages of GAC as a biofilm carrier material have been attributed to the ability of GAC to adsorb substrates, nutrients and oxygen. In this way bacteria living on its surfaces are supplied with a flux of factors required for their maintenance and potential growth. This permits bacterial growth and biodegradation even at low influent substrate concentrations (Dussert and Tramposch, 1996). The variety of functional groups on the surface of AC improved the attachment of microorganisms. Billen (1992) found a higher affinity of bacteria to GAC than to sand, leading to better adsorption. For BOM removal by ozonation-biofiltration, exhausted GAC was found to be superior to inert porous materials such as pumice and sintered glass (Uhl, 2000b). NOM removal in inert rapid filter materials increases with operation time due to colonisation by bacteria, while it decreases in GAC filters due to exhaustion of adsorption capacity. After the adsorption capacity of a GAC was largely exhausted, the material performed somewhat better than inert materials, a finding that was most pronounced at low water temperatures (Dussert 1996). 2.3.2.1 NOM and BOM removal The performance of slow sand filters is site-specific due to varying prerequisites in terms of climate, the character of raw water NOM and operational conditions such as the filtration rate. Lambert (1995) reviewed removals of NOM parameters by European and US-American slow sand filters (Table 2). The removal of UV-absorbing NOM and DOC corresponded to each other at the different plants. Collins (1992) found a superproportional removal of UVabsorbing substances and concluded considerable adsorption of high molecular weight substances to the filter media. The removal of BDOC by slow sand filters has therefore been assumed to occur by both adsorption and biodegradation. Ribas (1995) found that DOC removal from a natural surface water on a non- 13 LITERATUR REVIEW adsorptive biofilter medium ceased entirely when microbial activity was suppressed by a metabolic inhibitor. Table 2: NOM removal by European and US-American slow sand filtration plants (Lambert and Graham, 1995) Parameter DOC UV254 BDOC AOC Removal range Average 5-40% 5-35% 46-75% 14-40% 16% 17% 60% 26% Low temperature negatively affected the ability of slow sand filters to degrade BOM, which was partly caused by a lower biodegradable NOM fraction during the cold season (Seger and Rothman, 1996; Welté and Montiel, 1996). Consequently, pre-ozonation is an additional option to increase the overall NOM removal in slow sand filters (Hendricks, 1991; Graham, 1999), the positive effect of which has been found to be most pronounced for cold raw waters (Seger and Rothman, 1996). Also the effect of the filtration rate on NOM removal by slow sand filters is sitespecific. While most studies report no effect of increasing the filtration rate from 0.1 m/h to 0.5 m/h on the removal efficacy for bulk organic parameters (Lambert and Graham, 1995; Rachwal, 1996), others find a deteriorated filtrate quality at the higher hydraulic load (Haarhoff and Claesby, 1991; Heinicke, 1999). During the long retention times typical for riverbank filtration, high removals (30 to 80%) of bulk NOM may be achieved (Kuehn and Mueller, 2000). The majority of DOC removal has been reported to occur during the first metres of bank filtration, while the high molecular weight, UV-absorbing fraction was reduced the most during the underground passage (Ludwig et al., 1997). Similarly, Weiss (2004) reported good removal of AOC and BDOC by bank filtration, but observed no significant shift in NOM character. 2.3.2.2 Barrier function The health-related benefits of slow sand filtration were well known prior to an understanding of bacteriology. This was dramatically illustrated when the cholera epidemic of 1892 hit Hamburg with its unfiltered surface water supply, causing 8000 casualties. The City of Altona, situated just downstream and applying slow sand filtration since 1859, was practically unaffected by the outbreak (e.g. Evans, 1987). Low-filtration rate biofiltration processes including slow sand filtration and artificial recharge are considered microbiological barriers according to Swedish regulations (Swedish National Food Administration, 2003). Virus removal in slow sand filters appears to be limited. Removal of added MS-2 bacteriophage was reported to be 2-log (Yahya et al., 1993), though found to depend on the type of bacteriophage (Jin et al., 1997). 14 LITERATUR REVIEW 2.3.2.3 Taste and odour Degradation of MIB as the sole carbon source by isolated strains of bacteria or consortia of strains have been demonstrated (e.g. Izaguirre et al., 1988; Tanaka et al., 1996; Lauderdale et al., 2004). Degradation of geosmin has been shown to occur by co-metabolism by consortia of strains, while other BOM constituted the primary substrate (Saito et al., 1999). Low-hydraulic load filtration processes operated directly on surface water, such as slow sand filtration (Yagi et al., 1983), trickling filters (Lundgren et al., 1988), biofilters (Hattori, 1988), bank filtration (Chorus et al., 1992) and artificial ground water recharge (Sävenhed et al., 1987) have been shown to achieve high removal of substances causing earthy-musty odours. Also at shorter contact times, biofilters have demonstrated substantial removals of both geosmin and MIB present at high concentration (Sumitomo, 1992; Terauchi et al., 1995). The removal rate depended on temperature and on the initial concentration as for a first order reaction (Egashira et al., 1992). Other authors found a dependence on the amount of biomass (Elhadi et al., 2004) and BOM degradation, as would be expected for a secondary substrate. Biodegradation as well as adsorption mechanisms contribute to the removal of odorous compounds such as MIB and geosmin in media filters. Under realistic biofilter operating conditions, the relative contribution of biodegradation on one side, and adsorption to filter medium and organic matter on the other, remains so far unresolved. 2.3.2.4 Iron and manganese The activity of iron- and manganese bacteria is known to enhance the oxidation of iron and manganese in water. On ground waters, an array of biological treatment processes has been applied with success (e.g. Hässelbarth and Lüdemann, 1971; Czekalla et al., 1985; Mouchet, 1992; Seppänen, 1992; Michalakos et al., 1997). Terauchi (1995) studied biological pre-filtration directly on eutrophic surface water. The filters efficiently removed iron and manganese from the raw water. Biologically mediated oxidation of iron and manganese occurs at considerably higher rates than chemical oxidation (Katsoyiannis and Zouboulis, 2004), and very high filtration rates have been applied in biological filters (Mouchet, 1992). Biooxidation was found to be limited to certain pH- and redox conditions. Since optimal conditions differ for iron and manganese, two separate biofilters have been suggested (Mouchet, 1992). 2.3.2.5 High-rate biofilters prior to chemical treatment In a limited number off applied studies, biofiltration has been investigated for pre-treatment of eutrophic and high turbidity surface waters prior to chemical treatment. Zhang (1998) found that biofiltration of a raw water polluted with hydrocarbons shifted the zeta-potential towards the less negative, thereby 15 LITERATUR REVIEW facilitating particle aggregation and decreasing coagulant demand. Similar findings from biofilters for odour removal were reported by Terauchi (1995), where the filters also removed iron, manganese and ammonia. Yeh (1993) applied biological pre-filtration through coke for the nitrification of a polluted river water. Jabur (2003) tested biofiltration on humic-rich surface water. The filter removed a large portion of turbidity and indicator bacteria and a few percent of NOM. The question was raised how biological pre-filtration would affect a subsequent chemical treatment train. 2.3.2.6 On the placement of biofilters When biofiltration was first introduced as slow sand filtration the process was operated directly on raw water. In the course of increasing pollution of raw waters and technical development, slow sand filters were commonly replaced by chemical treatment or used as a polishing step at the end of the process train. Furthermore, rapid biofilters are commonly placed after chemical treatment to combine biodegradation with the required solid-liquid separation and to limit the organic NOM load to the GAC medium. There may however be a rationale to locate biofiltation early in the treatment. Bouwer (1988) suggested the placement of biofiltration before solid-liquid separation to remove BOM and provide an additional barrier against particles and microorganisms. The prerequisites for biological activity in filters are advantageous early in the treatment train. The growth of heterotrophic bacteria may be negatively affected by aluminium residuals from chemical treatment (Huck et al., 1991), while the accumulation of hydroxide floc has been reported to impair biofilter function (Prévost et al., 1995). Also the lack of BOM and inorganic nutrients may limit biological activity for the removal of secondary substrates such as traceconcentration odorants if removed by a process upstream. Hedberg (1998) described an example of biofiltration for the biooxidation of manganese where the process performed well prior to coagulation, though was inefficient when placed after chemical treatment. Furthermore, biofiltration as the last separation process may release elevated numbers of bacteria, either suspended in the water phase or associated with carbon fines (Camper et al., 1986; Stewart et al., 1990). 2.3.3 Membrane filtration Membrane filtration has in recent years evolved as a cost-effective alternative to conventional separation processes. Common applications include low-pressure membranes, microfiltration (MF) and ultrafiltration (UF) as particle barriers and high-pressure membranes, nanofiltration (NF) and reverse osmosis (RO) to remove colloidal and dissolved compounds. While UF is commonly designed as hollow fibre membranes, high-pressure NF and RO membranes have retained the traditional spiral-wound element shape. The pore size for MF is in the range of 16 LITERATUR REVIEW 100 nm while the molecular weight cut-off for tighter membranes is typically 500105 amu for UF, 100 to 500 amu for NF and below 100 amu for RO (Nicolaisen, 2003). 2.3.3.1 NOM and BOM removal Particularly in Norway, NF has become a commonly used method for the removal of humic substances from coloured surface waters (Thorsen, 1999; Ødegaard et al., 2000). NF removes organic compounds larger than the molecular weight cutoff of the membrane by size exclusion, whereby almost complete removal is achieved for high molecular weight fractions that cause colour (e.g. Siddiqui et al., 2000). Low molecular weight compounds such as AOC may pass NF membranes (Sibille et al., 1997; Hem and Efraimsen, 2001). Escobar (1999) found that fullscale NF with a molecular weight cut-off of 200 amu achieved high removals of BDOC (96%) while AOC was not removed to a significant extent. AOC removal by NF has been shown to depend on the membrane type and water chemistry (pH, hardness) and charge repulsion between AOC compounds and the membrane surface was identified as the factor governing AOC retention (Escobar et al., 2000; Escobar et al., 2001). 2.3.3.2 Barrier function The barrier function of membrane filters against pathogens is well documented. Reviews have shown that the removal of microorganisms by a membrane mainly depends on two main factors (Jacangelo, 1990; Madaeni, 1999): Membrane pore size in relation to the size of the microorganisms and membrane integrity. In bench- and pilot-scale challenge tests, high concentrations of bacteria or viruses have been added. Typically, complete removal of the added surrogate was achieved (e.g. Lipp et al., 1998; Otaki et al., 1998; Panglisch et al., 1998a). Heterotrophic bacteria have been shown to be present in high pressure membrane filter permeate. Their presence is commonly explained by a regrowth on the clean side of the membrane. In full-scale applications, barrier function has been reported to be lower than in bench-scale testing (e.g. SINTEF, 1994). In hollow fibre UF, membrane integrity has been seen to deteriorate with time due to fibre failure (Kruithof et al., 2002). Kitis (2003) investigated the effect of pinholes and O-ring damages in highpressure membrane systems, concluding that 300 to 500 µm pinholes were plugged by fouling material and re-opened by chemical cleaning. Only major Oring damage compromised the integrity of the membrane element. During drinking water production in membrane filtration facilities, integrity monitoring is regarded as essential to ensure the barrier function. Commonly applied technologies include the measurement of pressure decay over lowpressure membranes and µm-size particle counting (Panglisch et al., 1998b; Johnson, 2002; Farahbakhsh, 2003). One particle counter however can only monitor a limited membrane surface at a given sensitivity, which causes substantial cost for instrumentation at large facilities. More cost-effective 17 LITERATUR REVIEW approaches for particle-based integrity monitoring are being developed (Carr et al., 2003). To monitor NF and RO membranes for the removal of sub-µm particles, methods remain limited. For NF membranes designed for high NOM and low salt rejection, conductivity measurements are not useful. In the offline mode the rejection of fluorescent dyes has been used to assess integrity. It has however been pointed out that pinholes may permit virus passage through a membrane, while the overall rejection of solutes remains high (Johnson, 2002). Madaeni (1999) concluded that membrane filtration was a superior microbial barrier, however not recommendable as sole treatment barrier. 2.3.3.3 Taste and odour Low molecular weight substances such as geosmin and MIB are known to cause earthy-musty taste and odours. As could be expected from the molecular weight cut-off of the membrane, UF did not remove odorous compounds (Laine and Glucina, 2001). In the same study odour prevailed in NF permeate although the concentration of added odorants was decreased. 2.3.3.4 Membrane fouling and pre-treatment The deposition of dissolved compounds and particulate matter on the membrane surface that decrease permeability is termed fouling. Fouling has been differentiated into the deposition of inorganic compounds (scaling), particulate fouling, organic fouling and biofouling (e.g. Vrouwenvelder and van der Kooij, 2002). Particulate fouling is caused by the deposition of suspended particles and colloids on the membrane. Different methods exist to assess the particle fouling in membrane filtration, such as the silt density index (SDI) and the Modified Fouling Index (MFI) (e.g. Kremen and Tanner, 1998; Boerlage et al., 2000). Organic fouling occurs through the adsorption of NOM on the membrane, part of which is irreversible. Both adsorption and desorption of NOM were found to take place on the membrane surface (Braghetta et al., 1998). Applying Liquid Chromatography – Organic Carbon Detection (LC-OCD), Huber (1998) calculated the mass balance for specific NOM fractions from natural water over a RO membrane. It was primarily hydrophobic compounds and polysaccharides that accumulated on the membrane. The deposition of natural biopolymers has been associated with elevated pressure drops in RO systems (Gabelich et al., 2004). Hong (1997) established that low pH and the presence of free or complexbound divalent cations increased the hydrophobicity of humic substances and the density of the fouling layer. A critical flux existed below which no organic fouling occurred. Biofouling occurs through biofilm formation on the membrane caused by the deposition and growth of bacteria, algae and fungi (Flemming et al., 1997). Rapid flux decline has been linked to high biomass on the membrane and biologically unstable feed water with AOC values above 80 µg acetate-C/l (Vrouwenvelder 18 LITERATUR REVIEW and van der Kooij, 2001). Recently it was shown that the slimy layers usually identified as biofouling are not necessarily grown on the membrane, but may also result from the deposition of polysaccharides and bacteria from the feed (Uhl et al., 2003). This would be organic fouling, which has implications for pre-treatment strategies. Different approaches exist for the pre-treatment of NF feed water. At Norwegian facilities for colour removal, pre-treatment is generally simple consisting of µmsize particle removal by granular media rapid filtration. Alternatively, pretreatment by micro-strainer with a pore size of 15 to 50 µm is applied. To control fouling, a low flux of approximately 12-18 l/(m2·h) is applied (Ericsson and Tragardh, 1997; Ødegaard et al., 2000). This is considered an economical alternative since the troublesome operation of a complex combination of pretreatment processes can be avoided. In the US, NF membranes are commonly operated at a considerably higher flux of around 40 l/(m2·h). It is assumed that chemical treatment consisting of coagulation and filtration is the minimum pre-treatment of surface water in order to control biofouling, and additional pre-treatment steps have been recommended (Speth et al., 1998; Speth et al., 2000). 19 INVESTIGATIONS 3 INVESTIGATIONS In the following, the investigations that were carried out within the thesis are described concisely. For detailed aspects and analytical methods the reader is referred to the appended papers. The experimental studies were carried out on natural waters with inherent variations. Wherever possible, investigations spanned over at least one year to account for seasonal variation. The significance of treatment effects was examined using the student’s t-test. To limit the influence of external variation as much as possible, experiments for the comparison of treatments were executed in a manner that allowed for collection of paired data. When the cumulative removal of an added particle/tracer was quantified from grab samples, linear integration was carried out between sample points. 3.1 Lackarebäck waterworks and raw water The experiments that form the basis of Papers III-VII were conducted at Lackarebäck waterworks in Göteborg, Sweden. The waterworks treats soft, moderately humic surface water withdrawn from Lake Delsjön, which is low in turbidity and numbers of microbial indicator organisms. The average raw water composition is summarised in Table 3. Table 3: Raw water characteristics for from Lake Delsjön. Average for 2003 (Göteborg Water and Sewage Works, 2004). Parameter Unit Minimum Median Maximum Temperature Turbidity Conductivity ºC FNU mS/m 1.8 0.51 10.2 6.0 0.77 11.0 21.7 1.3 12.2 pH Alkalinity Ca2+ Mg2+ Total Fe Total Mn NH4+-N PO4--P mmol/l mg/l mg/l mg/l mg/l µg/l µg/l 6.6 0.28 6.7 1.6 0.03 0.006 < 50 <4 7.1 0.30 7.4 1.8 0.06 0.14 < 50 <4 7.3 0.39 7.6 1.9 0.10 0.050 < 50 4 Colour UV254 TOC mg/l Pt m-1 mg/l 10 105 3.9 20 118 4.8 20 135 5.7 cfu/100 ml cfu/100 ml /10 l /10 l <1 <1 <1 <1 2 <1 <1 <1 730 3 <2 <2 Coliform bacteria 35ºC * E. coli 44ºC * Giardia Cryptosporidium * membrane filtration method (SS 028167). 21 INVESTIGATIONS Lackarebäck waterworks is designed for a maximum capacity output of finished water of 5600 m3/h. Treatment consists of pH adjustment by lime, alum coagulation, flocculation in six consecutive chambers, sedimentation and GAC filtration followed by final pH adjustment and low-level chlorination. Prechlorination (0.3 mg/l) was applied at water temperatures above 12°C (for further process details see Paper VI). Both by its raw water composition and long retention times in the process steps, Lackarebäck waterworks is a typical example of surface treatment in Sweden. The plant functions comparably well with respect to NOM removal (Paper VI), and turbidity in drinking water is kept below 0.05 FNU (Göteborg Water and Sewage Works, 2004). As indicated in the literature study, the microbial barrier function of this type of conventional surface water treatment may not be fully satisfactory and an upgrade is advisable. Furthermore, seasonal taste and odour problems and related consumer complaints have been correlated to elevated numbers of algae in the raw water during late summer. Although concentrations were low by international comparison, geosmin and MIB have been found to contribute to earthy–musty odour by means of the column-sniffing methodology described by Sävenhed (1985). For raw water geosmin and MIB concentrations, see Paper VI. Records of process parameters and documented incidents for Lackarebäck waterworks were made available for research purposes. All experimental studies, with the exception of those carried out on iron and manganese removal, were conducted in the test facility located in the basement of the waterworks. 3.2 Systems studies The idea for the case study concerning systems analysis described in Paper I originated from a workshop on future drinking water supply systems held within the Urban Water research school. Alternative water supply scenarios were compared for the supply of water to a household in Göteborg. The aspects studied were energy consumption and microbial risk. The aim was to study the inherent characteristics of centralised and decentralised water supply. For that purpose, two extreme hypothetical scenarios were devised, based on the premise that all decentralised water treatment takes place within an apartment building (Figure 1). Only raw water from Lake Delsjön was to be supplied centrally. In the first decentralised scenario, the complete flow was treated by a relatively tight UF membrane and used for all purposes in the household. A pore size of approximately 10 nm was chosen to ensure virus removal. A storage tank was included to compensate for the diurnal variation in water consumption and thereby limit the required design capacity of the unit. In the second scenario local treatment took place in two steps. The complete flow passed a MF membrane. For drinking water and food preparation purposes a portion of the flow was further treated by point of use RO units. For these two scenarios, Material Flow Analysis (MFA) and Microbial Risk Assessment (MRA) were carried out by co-workers and compared to the conventional water supply. Since the study was of a conceptual nature other important issues such as 22 INVESTIGATIONS cost, membrane fouling and pre-treatment, monitoring and maintenance were not addressed quantitatively. Chemical parameters Alkalinity (mmol/l) Colour (mg Pt/l) Mercury (µg/l) median 0.25 25 < 0.2 max 0.3 40 < 0.2 Raw water Microbiology E. coli Giardia Cryptosporidium median < 1 per 100 ml < 1 per 10 l 2 per 10 l max 7 1 3 Flocculation Distribution network Activated Carbon Ultrafiltration Microfiltration Chlorination Storage tank Storage tank Distribution network Drinking water Consumption 190 l/person*d Consumption 190 l/pers *d Food / Drink 10 l Toilet 60 l Shower 62 l Washing up 30 l Laundry 8 l Other 20 l The conventional system One-step local membrane Drinking water Distribution network RO Household 180 l/pers*d Drinking 10l/pers*d Two-step local membrane Figure 1: Flowchart of the conventional drinking water system and scenarios for local membrane treatment in one step and in two steps. Year 2000 water quality data from Lake Delsjön. Water consumption after (Herrmann and Larsson, 1999) (Paper I). 3.3 Iron and manganese removal from surface water In cooperation with the water industry, biofilters for the removal of dissolved iron and manganese species were operated at four waterworks in southern Sweden. This included three surface water sources (Växjö, Karlskrona, Sotenäs) and one ground water (Varberg). Different reactor shapes were chosen according to local conditions. For comparison, identical reference filters were operated at all sites. These consisted of a polyvinylchloride pipe 20 cm in diameter filled with a polyethylene biofilm carrier to a bed height of 1.7 m, and operated at an EBCT of 60 minutes (Heinicke et al., 2000). At Karlskrona and Sotenäs waterworks, biofiltration was investigated with subsequent chemical treatment (Figure 2). At Karlskrona waterworks one of the full-scale treatment trains was operated with biological pre-filtration. An existing tank volume was converted into a completely mixed reactor with floating plastic carriers. No physical filter-effect was expected and oxidised iron and manganese were to be removed in the subsequent continuous upflow filter with a moving bed of filter sand. At Sotenäs waterworks, a pilot-scale continuous upflow filter was run using the same conditions (pH, coagulant dose) as the local full-scale plant. The Sotenäs reactor was designed as a plug-flow column, which was backwashed at intervals. Although the granular medium was coarse, some retention of particles in the bioreactor was assumed (Paper II). 23 INVESTIGATIONS pH adjustment Coagulant Wash water Filtrate Raw water ‘ Continuous upflow filter Bioreactor Figure 2: Combination of biofiltration and chemical treatment at Sotenäs and Karlskrona waterworks (Paper II). 3.4 Biofilters at Lackarebäck waterworks At Lackarebäck waterworks three sets of biofilter columns were operated to serve several purposes. This included • The evaluation of filter media (Paper IV, Paper V) • NOM removal (Paper IV, Paper VI) • Study of barrier function and dynamics of particle removal (Paper V) • Taste and odour removal (Paper VI, Paper VII) • Effects on subsequent separation processes (Paper VI, Persson et al., 2005 in preparation) Design parameters common to all biofilters were an EBCT of around 30 minutes and a gravity-driven down-flow regime with constant flow rate and periodical backwash with non-chlorinated water. Ozonation was avoided so as not to introduce further biological instability to the water. Humic matter was to be removed by means of separation processes, while the biodegradable fraction was to be degraded by biological activity. The biofilters were fed with untreated surface water withdrawn upstream of the point of seasonal pre-chlorine dosage. 3.4.1 Biofilters for carrier media study The effects of carrier media were studied through, eight parallel down flow biofilters (hard PVC, Ø 20 cm, bed depth 1 m on 15 cm gravel support), which received untreated surface water from Lake Delsjön, see Figure 3 (Paper IV, Paper V). Four different carrier materials were evaluated, each in duplicate columns (Table 4, Figure 4). Crushed EC aggregates have been previously applied to the biofiltration of drinking water (Melin and Ødegaard, 1999). With their porous structure they offer favourable conditions for biofilm development compared to other non-adsorptive media such as sand. Two different EC grain sizes were included to investigate the effect on filter run length and biofilter 24 INVESTIGATIONS function. An AC material was included since, even when exhausted for NOM removal, GAC has in post-flocculation biofilters been reported as a preferable carrier material over non-adsorbtive filter media (e.g. Uhl, 2000b). Plastic biofilm carriers, originally designed for wastewater treatment, have been applied to drinking water biofilters, particularly for iron and manganese removal where sludge production was expected (e.g. Hedberg and Wahlberg, 1998; Heinicke, 1999). Among the available plastic carriers, the KMT material was chosen for its high specific surface area. Table 4: Biofilter media. GAC and EC as applied in (Paper IV Paper V). 1 2 Surface area1 Material Name Crushed EC (fine) Crushed EC (coarse) GAC Plastic carriers Filtralite2 NC 0.8-1.6 mm Filtralite MC 2.5-4 mm F3003 KMT4 (PVC, 1.45 g/cm3) 6667 m2/m3 2308 m2/m3 6667 m2/m3 500 m2/m3 Approximated by assuming spherical particles for granular media and a uniform diameter of d10; Filtralite, Norway; 3 Calgon Carbon Corporation, USA; 4 Kaldnes Miljøteknologi, Norway Openings along the column side permitted material samples to be taken at 5, 54 and 99 cm of depth. The fine EC and the GAC were backwashed with filtrate approximately every third week when head-loss of one of the filters exceeded 70 cm. The coarse EC filter could operate for approximately six months without backwash, while the column with plastic carriers did not accumulate any headloss. Duplicate biofilters were operated for each material to allow for invasive investigations and material sampling without disturbing the main column. Further details are provided in Paper IV and Paper V. Figure 3: Photograph of the biofilters. 25 INVESTIGATIONS Crushed EC (fine) Crushed EC (coarse) GAC F300 Plastic carrier KMT Figure 4: Photograph of the filter media. The investigations performed on these filters include the removal of NOM and barrier function. Particles analyses included online counts using a light extinction instrument, naturally occurring algae by FC, and removal of added microspheres and bacteriophages (Paper V). The NOM parameters measured were UV254, TOC, BDOC and AOC (Paper IV). 3.4.2 Biofilters for odour removal study To study the mechanism of odorant removal in biological filters operated on surface water, two filter columns were continuously spiked with geosmin and MIB. The two parallel sets of 50 mm internal diameter glass columns contained a total of 1 m of filter bed (Figure 5). Each set consisted of three columns with 20, 30 and 50 cm of material to enable for water and material sampling over the profile. Corresponding to the pilot-scale biofilters, the EBCT was set to 30 minutes. Biofilter media were GAC (F300, Calgon) and finely crushed EC (Filtralite NC 0.8-1.6 mm) that had previously been in operation for at least 22 months in the filters described in section 3.4.1. The temperature of the raw water could be adjusted, and it was supplied by means of a peristaltic pump. An odorant stock solution was added to give a final concentration of 20 ng/l, marking the upper end of the range experienced in Lackarebäck raw water (Paper VI). To minimise the sorption of organics, piping in contact with the odorant solution was 26 INVESTIGATIONS made of glass and the tubing of PTFE. The columns were backwashed with raw water three times a week. The investigation was carried out in two steps. During the first phase, the biofilters operated at ambient water temperature (6 to 12ºC). During the second phase, the temperature was controlled at 15°C. At the end of the study, microbial activity was suppressed by a metabolic inhibitor (sodium azide, 400 mg/l, 6h) to determine the removal mechanisms. GC-MS analysis of geosmin and MIB was complemented by an array of microbiological tests to assess the amount of biomass and its activity (Paper VII). Surface water Heater EC GAC Stock solution Figure 5: Bench-scale column set-up for biological removal of geosmin and MIB (Paper VII). Filter media were GAC and finely crushed EC. 3.4.3 Biofilters for pre-treatment study The effect of biological pre-treatment on subsequent processes was studied through two parallel biofilters, which consisted of stainless steel columns 60 cm in diameter, with 2 m bed height of GAC (F200, Calgon) and an EBCT of 34 minutes. Since adsorptive removal of NOM was not the primary objective of the biofilters, exhausted carbon was chosen that had been in full-scale use for four years. The remaining adsorption capacity at the beginning of the study was characterised by a methylene blue value of 30 mg/g in comparison to approximately 250 mg/g for fresh carbon (analytical method see Paper VII). The filtrate from the two biofilters was blended in a covered stainless steel storage tank. A 15-minute backwash with raw water was carried out weekly at a target expansion of 35%, and preceded by a five-minute back-pulse through a perforated pipe embedded near the bed surface. Openings along the filter wall permitted for sampling of material and water and were located at 25, 75 and 175 cm below the surface of the filter bed. 27 INVESTIGATIONS 3.5 Process combinations Biofiltration was applied as pre-treatment to conventional chemical treatment and NF (Figure 6). The chemical treatment pilot plant was fed either with raw water or effluent from the biofilters described in section 3.4.3. Except for times of special campaigns, the feed water was switched weekly to achieve a quasi-paired data set and counteract seasonal influences on the comparison. Multi-media rapid filter Biofilter Nanofilter 2 Nanofilter 1 Raw water Intermittent, change weekly Flocculation Sedimentation GAC-filter Pilot-scale chemical treatment Figure 6: Schematic of pilot plant setup. Biofilter (section 3.4.3), multi-media rapid filter (3.5), chemical treatment (section 3.5.1); nanofilters (section3.5.2). Two NF pilot plants were operated in parallel. NF-pilot no. 1 (NF 1) received biofiltrate, while NF-pilot no. 2 (NF 2) received rapid-filtered feed water. The multi-media rapid filter consisted of a 40 cm diameter pressure vessel and contained a 70 cm filter bed of anthracite, quartz sand in three sizes, and garnet sand. During the experimental run, samples were taken weekly. The sampling involved also GAC filtrate from the full-scale chemical treatment as a reference. As with the full-scale plant, samples were taken from continuously running sample taps for raw water, biofiltrate, feed water to chemical treatment, settled water, GAC filter effluent, multi-media filter effluent and NF permeate. 3.5.1 Chemical treatment pilot plant The 1 m3/h pilot-scale flocculation-sedimentation-GAC filtration train (detailed schematic in Figure 7) was operated to closely resemble full-scale treatment. Treatment at the pilot-scale consisted of sequential addition and static mixing of NaOH and alum, flocculation in four chambers, sedimentation, and filtration through AC that had previously been used in the full-scale plant for 2.5 years. For further process parameters, see Paper III and Paper VI. 28 INVESTIGATIONS Biofiltration Surface Water Flocculation mix Settling GAC Filtration mix Alum NaOH intermittent Figure 7: Chemical treatment pilot plant from Figure 6 in detail (Paper VI). The effect of biological pre-filtration on chemical treatment was studied in terms of NOM removal and barrier function. The NOM parameters measured were UV254, TOC, BDOC, AOC and quantitative NOM fractionation by LC-OCD. The effect on barrier function was characterised by FC particle analysis (Paper VI). To improve the sparse quantitative data existing on pathogen removal by conventional surface water treatment under typical Swedish conditions, spiking studies were carried out. According to local records, partial or complete failure in coagulant dosage was the most frequent process incident. To quantify the barrier function during such incidents, the pilot plant was subjected to episodes of decreased coagulant dosages with 0, 31, 47 and 100% of the ordinary dose (0, 0.8, 1.2 and 2.6 mg/l of Al3+). At the same time, measurable concentrations of faecal indicator bacteria were introduced through the addition of clarified wastewater. Wastewater was added to a final concentration of 2% of dry weather flow wastewater per litre of raw water over a period of two days. Samples were taken of the wastewater, feed water, settled water and filter effluent. Addition of wastewater and sampling commenced when the chemical treatment was in stable operation. At one occasion, an incident of lower dose (10 mg/l of alum) was induced during 24 hours, and thereafter the normal dose was restored . Analysis of faecal indicator bacteria included coliforms and E.coli (most probable number by Colilert-18TM, Idexx, USA), enterococci (EN ISO 7899-2) and Clostridium perfringens (ISO/CD 6461-2). Two experimental runs with the addition of hydrophilic (carboxylate-modified) 1-µm fluorescent latex microspheres (Molecular Probes, USA) were included with and without wastewater addition. This was done to compare abiotic particle removal to bacteria removal, and to check for a possible effect of the wastewater addition on treatment function. The above mentioned investigation was performed within the pilot plant project by Johansson and Scott (2004). In a separate study, the reduction of spiked virus surrogates (bacteriophages) was quantified when added either before or after the point of coagulant dosage (Paper III). 29 INVESTIGATIONS Furthermore, a factorial design experiment was carried out on the pilot plant. Parameters included coagulant dosage (+/0/- = 1.8/2.6/3.4 mg/l Al3+), mixing (+/= normal mixing/G-value 50% of normal in chambers 1 and 2). Parameters were UV254, online particle counts and measurement of autofluorescent (FL) particles by FC. 3.5.2 Nanofiltration Each NF pilot plant (Veolia, Stockholm, Sweden) housed three commercial 4inch spiral-wound elements in series (NF 270-4040, DOW Liquid Separations, USA), see Figure 8 to 10. The membrane was a polyamide thin-film composite designed for high NOM removal and salt passage. A cross flow was applied by recirculating 1 m3/h from the last to the first element. 25% of the feed flow was discarded as concentrate. Element recovery (permeate/feed flow) was 15% and plant recovery 75%. Automated flushing with permeate occurred at 12-hour intervals for eight minutes at a time. Both plants were operated at a constant, low flux of 15 l/(m2·h), resulting in feed and permeate flows of 467 and 350 l/h, respectively. Each NF pilot included a 10 µm cut-off cartridge pre-filter (GX-1020, Osmonics Inc., USA) that was exchanged when the pressure loss exceeded one bar. Operational data (feed and concentrate pressure, feed, permeate and concentrate flows) were stored electronically. Permeate Feed Concentrate 10 µm Figure 8: NF pilot plant from Figure 6 in detail. Concentrate was recirculated from the last to the first pressure vessel at 1 m3/h, and 25% of the feed flow was discarded. Chemical cleaning of the two NF units was performed at two to four week intervals. The 24-hour cleaning procedure consisted of high flow recirculation/standstill-soaking cycle in 30-minute intervals at 35°C. The cleaning solution contained 0.1 weight-% NaOH and a surfactant, 0.25 g/l sodium dodecyl sulphate (SDS). An acid clean at pH 2 was performed at one occasion, but had no measurable effect on the pressure drop. Since an ICP-MS scan revealed only low concentrations of metals in the cleaning solution, acid cleaning was considered redundant. (Persson et al., 2005 in preparation). The effect of pre-treatment on membrane filtration performance and fouling was investigated. For that purpose, particle numbers and NOM parameters were monitored in the raw water, the biofiltrate, the multimedia filtrate and the NF 30 permeates. F. Persson (microbiologist co-worker) measured biofilm formation potential in the feed- and permeate streams by means of flow cells with glass slides that were placed into the sample streams. Particle parameters included online particle counts and naturally occurring particles by FC. On one occasion, bacteriophages were spiked into the feed of both NF plants (Persson et al., 2005 in preparation). At the end of the operational phase, destructive analysis of the first membrane element in each plant was performed in cooperation with Kiwa Water Research, The Netherlands. The membranes were removed from the pressure vessels and placed on ice for the transport. Destructive analysis of the elements commenced 24 hours after the end of operation. Pieces of the membrane were sampled according to (Vrouwenvelder and van der Kooij, 2001) as well as the biofilm that made up the fouling layer (Figures 10 and 11). The membranes and fouling layers were analysed for chemical and microbiological parameters. General parameters included the dry weight of fouling layer and ash content. Metals were quantified by ICP-MS after microwave digestion of membrane samples in HNO3. The composition of the organic matter deposited on the membrane was investigated. A portion of the harvested fouling layer was resuspended in a mineral salt solution by sonication and rigorous shaking. The suspension was analysed for TOC and BDOC. AOC and LC-OCD samples were taken both before and after the BDOC incubation. The active biomass was determined after low energy sonication of membrane samples. Parameters included adenosintriphosphate (ATP) and heterotrophic plate counts (HPCR2A) Complementary analysis of extracellular polymeric substances (EPS) was carried out by F. Persson. 31 Figure 9: Close-up of an NF element Figure 10: One of the NF pilot plants Figure 11: Unrolled NF element Figure 12: Sampling of fouling material Figure 13: Sample from NF 1 that received biofiltrate Figure 14: Sample from NF 2 that received multi-media rapid filtrate 32 RESULTS AND DISCUSSION 4 RESULTS AND DISCUSSION In the following, the obtained results are summarised, spanning the appended publications. The biofiltration-nanofiltration investigation is being continued by F. Persson, however results available at the time of publication of this thesis are included. Complete results will be submitted for publication as (Persson et al., 2005). 4.1 System studies The systems analysis study (Paper I) elucidates some inherent characteristics of water supply from surface sources. If access to raw water is not a limiting factor, energy consumption is the dominating environmental burden of water supply. Compared to the total energy consumption in society, its contribution is minimal. Therefore the other dimensions of sustainability, i.e. social factors, such as the prevention of waterborne infections are more important than decreasing energy demand. There are indications that conventional treatment of surface water may not always be sufficient to keep infection rates below internationally agreed limits, see Paper I and Westrell et al. (2003). Possible solutions are to include additional barriers such as UF at the waterworks. In addition, slow sand filtration and disinfection by UV irradiation constitute barriers, although not for all groups of pathogens alike (Kärrman et al., 2004). The MRA was afflicted by considerable uncertainties due to limited data being available, for example what failure rates could be expected in membrane filtration. The results nevertheless indicate that integrating membrane filtration in the process lowered infection risks, provided that water of lower quality was not used, for example in showering. Decentralisation with local treatment in the buildings had no considerable effect on energy consumption. Its potential application however will be limited by cost and practicality issues. Membrane filtration of surface water requires pretreatment to control fouling. Furthermore, integrity monitoring and maintenance would have to be solved for a large number of units. Semi-decentralised systems treating drinking water close to the consumer, but for a larger number of households, may still overcome some of the abovementioned obstacles. 4.2 Iron and manganese removal Biofiltration for iron and manganese removal is an established process in ground water treatment. Surface waters were studied where episodes of dissolved iron and manganese occurred that posed a problem in treated water. These waters were not anoxic, but highly humic as indicated by high colour and SUVA values (Heinicke et al., 2000). After a start-up phase of approximately one month, manganese removal by the biofilters could be established at all four investigated sites. The removal rate of dissolved manganese increased with the influent concentration, so that the 33 RESULTS AND DISCUSSION effluent concentration was kept at a low and fairly constant level. The columns with EC media were significantly more efficient than columns containing plastic carriers, which may be explained by the considerably larger surface area of the EC compared to the open carriers (Heinicke et al., 2000; Paper II). Particlebound iron and manganese was seen to detach from the filter media, though was retained by the subsequent filtration. In the investigated surface waters iron in filtered samples remained largely unaffected by biofiltration through plastic carriers, but was efficiently removed by coagulation treatment. This suggests that iron was present as colloidal iron (III) (Heinicke et al., 2000). As expected, the removal of bulk NOM (measured as UV254) was low in these filters. With biological pre-treatment, the effluent from chemical treatment by direct filtration consistently complied with drinking water regulations for manganese (0.05 mg/l) (Figure 15). Sotenäs: Mn after Dynasand 0.4 Biol. pre-treated (mg L -1 ) Biol. pre-treated (mg L -1 ) 0.15 0.1 0.05 0 0 0.05 0.1 0.15 Ordinary production (mg L-1) 0.3 Karlskrona: Mn after Dynasand Al-sulfate in both lines FeCl3, only in bio-line 0.2 0.1 0 0 0.1 0.2 0.3 Ordinary production (mg L-1) 0.4 Figure 15: Total manganese concentrations remaining after chemical treatment at Sotenäs and Karlskrona waterworks. Each point represents one sampling occasion for the pilot treatment train with biological pre-filtration, and the full-scale plant (Paper II). The pilot plant study showed that biological pre-treatment at an EBCT of 30 minutes or more provided a means to remove peaks of high manganese from surface water feed to conventional treatment plants. For economical feasibility in full-scale application retention times should be reduced. Goal-oriented process optimisation would demand the investigation of predominant removal mechanisms of manganese from humic surface water. 4.3 Geosmin and MIB removal Since the columns for the study of carrier media (section 3.4.1) showed promising results for geosmin and MIB removal, the removal by biofilters was further evaluated at bench-scale. While filtration processes with long retention times are known to remove geosmin and MIB to a high degree, it could be shown here that at an EBCT of 30 minutes or less, near-complete removal of these substances could be achieved from a low start concentration of 20 ng/l. Biofiltration of raw water was shown to be more efficient for geosmin and MIB removal than the complete full-scale chemical treatment train that includes 13-minute EBCT postsedimentation GAC filters (Paper VI, Paper VII). 34 RESULTS AND DISCUSSION At Lackarebäck waterworks, the aim was to reduce geosmin and MIB in drinking water to below the GC-MS detection limit of 0.5 ng/l. Values in the vicinity of the lowest published odour threshold values correlated with consumer complaints. Other substances than geosmin and MIB may contribute to the earthy-musty odour in the raw water. However, the efficacy of the biofilters in improving its aesthetic quality was confirmed in odour panel investigations (Li, 2003). The suppression of bioactivity with sodium azide made it possible to discriminate between removal mechanisms. Removal of geosmin and MIB completely ceased on non-adsorptive medium (EC). Semi-exhausted GAC continued to effectively remove geosmin, while a certain breakthrough of MIB was observed (Figure 16). GAC Geosmin GAC MIB C/C0 0.5 C/C0 1.0 1.5 0.0 0 0 20 20 Depth (cm) Depth (cm) 0.0 40 Active 60 Suppressed 0.5 Active 60 80 100 100 Suppressed EC Geosmin EC MIB C/C0 C/C0 1.0 1.5 0.0 0 0 20 20 Depth (cm) Depth (cm) 0.5 40 Active 60 1.5 40 80 0.0 1.0 Suppressed 0.5 1.0 1.5 40 Active 60 80 80 100 100 Suppressed Figure 16: Geosmin and MIB removal by biologically active and suppressed EC and GAC columns. Feed concentration aiming at 20 ng/l. Geosmin and MIB concentrations were below the detection limit in the active GAC and EC samples at 100 cm (Paper VII). 4.4 Evaluation of carrier materials In the following the results from the investigation of carrier media are summarised. The plastic medium supported no measurable NOM removal and considerably lower particle removal than the granular filter media. It was therefore disregarded for further studies and results were therefore not included in this summary. 35 RESULTS AND DISCUSSION 4.4.1 NOM and growth potential During the investigation of carrier media the average DOC in raw water was 4.3 mg/l. BDOC in the raw water varied between 0.69 and 1.35 mg/l corresponding to 25% of the raw water DOC. AOC in the raw water varied between 23 and 68 µg acetate-C/l (Paper IV). Approximately 0.5 mg/l DOC was removed in the biofilter with GAC while DOC removal with fine and coarse EC was approximately 0.25 mg/l (Table 4). The methylene blue essay indicated a substantial adsorption capacity remaining on GAC after 22 months of operation on surface water, while EC was nonadsorptive (Paper IV, Paper VII). BOM parameters were reduced by approximately 30% in the biofilters. The concentrations after the biofilters were statistically different (p < 0.05) from raw water concentrations, although no significant differences were detected between the biofilters. The removal of AOC or BDOC was not significantly affected by backwashing in any of the biofilters. Several studies have observed a higher removal of BOM in filters with GAC compared to sand and anthracite media (e.g. Krasner et al., 1993; Wang et al., 1995) and also compared to porous media such as pumice (Uhl, 2000b). BDOC removal correlated better to biofilter metabolic activity than to biomass, in agreement with (Fonseca et al., 2001). Biofilm formation potential as biomass on glass slides was measured on two occasions during the experimental period, once during autumn-winter and once during spring-summer. Biofilm formation was reduced by the biofilters by 80 to 93%. Also in other studies, the decrease in biofilm formation potential has been found to be superproportional to BOM decrease (e.g. Volk, 2001). The removal of bulk NOM in the biofilters was modest. However, an 80 to 90% decrease in biofilm formation potential by biofilters on raw water is expected to help avoid biofouling problems in subsequent membrane filters (Paper IV). Table 5: NOM parameters in raw water and biofiltrates with standard deviation (Paper IV). UV254 (n = 4), DOC (n = 6), BDOC, (n = 6), AOC (n = 8), #(n = 5), *(n = 7). Raw water GAC EC fine EC coarse UV254 (m-1) Removal (%) 12.5 ± 0.7 9.8 ± 0. 6 21% 11.6 ± 0.5 7% 11.8 ± 0. 6 6% DOC (mg/l) Removal (%) 4.31 ± 0.26 3.79 ± 0.17 12% 4.07 ± 0.15 5% 4.16 ± 0.16 5% BDOC (mg/l) Removal (%) 1.06 ± 0.25 0.70 ± 0.16 32 % 0.74 ± 0.15 30 % 0.76 ± 0.19# 29 % AOC (µg/l) Removal (%) 44.5 ± 13.6 34.5 ± 15.8 23% 28.6 ± 10.6 34% 25.4 ± 7.4* 36% BDOC / DOC AOC / BDOC 25 % 4% 18 % 5% 18 % 4% 18 % 3% 36 RESULTS AND DISCUSSION 4.4.2 Barrier function The barrier function of biofilters with different carrier media was investigated by online particle counts and FC measurements. As could be expected from filtration without particle destabilisation by coagulants, the biofilters achieved moderate (60 to 95%) particle removal of µm-size range particles. Raw water derived (FL) particles were removed to a lower degree than total particles (P), indicating a difference in properties. The concentration of particles in the biofiltrate was found to be independent of raw water concentrations for particles above 1 µm in size (Paper V). The addition of microspheres revealed a dynamic character of particle retention and detachment. Only a minor fraction of the hydrophilic (11 to 16%) and hydrophobic (1 to 3%) microspheres were recovered in the filtrate within three retention times. After 400 retention times, the released microspheres had increased to 35 to 37% (hydrophilic) and 15 to 19% (hydrophobic), which is in agreement with the magnitude of total particle removal (Paper V). After 123 days of operation (5900 EBCTs) and three cycles of backwashing an estimated total of 11 to 12% of added hydrophobic and 9 to 14% of the hydrophilic microspheres remained on the media. However, no microspheres were detected in the effluent from the biofilters at that time. Added bacteriophages passed the filters rapidly, and were not found on filter media samples. Only approximately 44 to 65% of the added bacteriophages could however be accounted for, which may indicate losses through inactivation or clustering. The observed dynamics of microsphere retention and release offered an explanation to the independence of influent and effluent particle concentrations. An equalisation of influent particle peaks would be particularly advantageous for waterworks that treat surface waters with short-time variation, as described by e.g. Hurst (2004). 4.5 Biological pre-filtration and chemical treatment The chemical treatment pilot plant was operated over a period of 15 months covering a yearly cycle of raw water quality and allowing for the collection of a large enough data set for statistical analysis. The pilot plant operated with a slightly, though statistically significant higher efficacy for removal of total particles and bulk NOM than the full-scale (p < 0.05). The absolute values however were similar for the two plants so that the pilot plant data was representative of the full-scale (Paper VI). Chemical treatment data with and without pre-filtration were measured quasi-paired with a week separating the two. For TOC, UV254, and FC particle parameters, no significant difference in the raw water data sets could be found (paired t-test, 2-tail, p > 0.75). External bias from systematic changes in raw water quality could therefore be excluded. 37 RESULTS AND DISCUSSION 4.5.1 NOM The removal of NOM and its biodegradable fraction was followed over the pilot plant. The biofilters removed on average approximately 10% of the raw water NOM measured as TOC and UV-absorbance. As could be expected the biodegradable fraction was removed to a higher degree than bulk NOM (Figure 17). The SUVA was not altered by biofiltration since a similar ratio of TOC and the UV-absorbing NOM was removed. This is in agreement with findings from slow sand filtration and riverbank filtration (Ludwig et al., 1997; Graham, 1999). With the exception of AOC, the lower feed NOM concentration to the chemical treatment caused by biofiltration resulted in significantly, though not proportionally, lower effluent concentrations after chemical treatment (p < 0.05, Figure 17). Fractionation and quantification by LC-OCD gave further insight into how different NOM fractions were affected by the treatment processes (Figure 18). Particularly noteworthy was the fact that 10% of NOM did not elute from the chromatography column and could therefore not be characterised further by this method. Since no considerable particulate NOM was present, the fraction must consist of natural hydrophobic matter. The hydrophobic fraction was removed by chemical treatment to less than 50% and passed a subsequent ultrafilter unaffected. Although hydrophobic molecules are expected to easily adsorb to uncharged hydroxide floc formed in flocculation, low molecular weight hydrophobic like geosmin and MIB demonstrate similarly low removal rates over chemical treatment. The hydrophobic fraction made up more than half of the DOC removed by the biofilters, either trough biodegradation or adsorption. 100% Removal 80% 60% 40% 20% 0% TOC UV-254 Biofilter Chemical treatment with biofilter BDOC AOC Chemical treatment alone Full-scale Series5 Figure 17: Removal of bulk NOM and BOM by biofiltration and pilot-scale chemical treatment. Error bars are standard deviations. 38 RESULTS AND DISCUSSION Humics Building blocks Acids and LMW humics Polysaccharides Neutrals Raw water After biofilter After chemical treatment Figure 18: LC-OCD chromatogram of raw water, biofiltrate, and after chemical treatment. Batch testing of flocculation-sedimentation-filtration gave results that were consistent with those from the pilot-scale (Paper VI). Chemical treatment with biological pre-filtration achieved a similar removal of UV-absorbing substances with an approximately 25% lower coagulant dose than ordinary treatment. 4.5.2 Barrier function 4.5.2.1 Chemical treatment The reduction in the concentration of faecal indicator bacteria added with wastewater is summarised in Table 6 as log-reduction, -log (Cout/Cin). Table 6: Reduction of bacteria and microsphere concentrations added to the pilot plant. The values are log-reduction, -log (Cout/Cin), if not stated otherwise. n.m.: not measured. Modified from Johansson and Scott (2004) Parameter Coliforms E. coli Enterococci C. perfringens. Microspheres Coagulant dose (mg/l Al3+) 2.6 1.2 0.8 Feed (ml-1) 1140 - 1700 160 - 255 20 - 135 4 - 120 7700 - 9000 (n = 5) (n = 5) (n = 5) (n = 5) (n = 2) 3.7 - 3.8 (n = 3) 3.5 - 4.2 (n = 3) 3.3 - 4.1 (n = 3) 2.7 - 3.3 (n = 3) 3.3 - 3.5 (n = 2) 39 2.6 3.0 3.9 2.7 n.m. 1.0 1.3 0.9 1.5 n.m. 0 0.2 0.1 0.2 0.4 n.m. RESULTS AND DISCUSSION Although variations of wastewater composition were largely compensated for by adjusting the volume that was added, the above comparison is affected by changes in raw water composition and temperature. Absolute values should therefore be regarded as indicative. The minimum coagulant dose for floc formation was between 0.8 and 1.2 mg Al/l (i.e. 0.17 and 0.26 mg Al per mg/l TOC). At low coagulant dosage, the removal of particles by flocculation/ sedimentation deteriorated and increased the load to the rapid media filter resulting in higher numbers of faecal indicator bacteria in first filtrate after backwash. Figure 19 shows the time-series of a simulated disturbance of coagulant dosage lasting 24 hours. The vertical lines mark the beginning and end of the 0.8 mg/l dosage. The formation of visible floc ceased, as did the effect of flocculation/sedimentation on coliform numbers. -1 Coliform bacteria (ml ) 10000 1000 100 10 1 Feed Settled Filtrate 0.1 0.01 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 Time (hours) Figure 19: Coliform bacteria in the chemical treatment pilot plant during a simulated disturbance of coagulant dosage. Most probable number by Colilert-18™. Vertical lines delimit the beginning and end of the phase with 0.81 mg/l Al dosage (31% of normal). The last three data points in the filtrate are directly prior to a backwash, directly after, and one hour after. Modified from Johansson and Scott (2004). The factorial design experiment of process parameters indicated no conclusive effects. The process was particularly insensitive to mixing speed in flocculation – a complete stop of mixing in chambers 2 and 4 caused by a thunderstorm overnight had no measurable effect on effluent online particle counts (data not shown). The reduction of added concentrations of virus surrogate (bacteriophages) depended both on the bacteriophage type and the point of addition in the treatment train (Paper III). The log-reduction of MS-2 bacteriophages was higher than for φX174 bacteriophages and reduction took place mainly in the initial stages of the treatment train, i.e. coagulant addition and mixing. The φX174 bacteriophage appeared to be a more reliable conservative surrogate for human virus behaviour in chemical treatment than MS-2. Over the current treatment train a 3.8-log reduction in φX174 was achieved. Conventional treatment appeared to be a robust though limited barrier against particles in the size range of pathogenic bacteria and parasitic protozoa. Barrier 40 RESULTS AND DISCUSSION function appeared robust against changes in process parameters. The experienced robustness is somewhat contradictory to reported failures in barrier function during sub-optimal filtration (e.g. Emelko, 2003), and may be due to the conservative design of the treatment train investigated, with long retention times. In case an additional particle barrier was to be included in the process train (i.e. UF), coagulant dose may be designed to satisfy only colour removal, which would allow for lower doses. 4.5.2.2 Chemical treatment with biological pre-filtration To study barrier function in chemical treatment quantitatively, the parameter of total particles was not meaningful, since their concentration was increased by coagulation (Paper VI). Instead, naturally occurring algae were used as a tracer throughout the process. Over the period of 15 months (n=22), the biofilters removed FL particles on average by 56% (FL 0.4-1 µm) and 63% (FL 1-15 µm). This is in agreement with the more limited earlier data set included in Paper V. The percentage removal increased with raw water particle concentration so that the filters had an equalising effect on the feed to the subsequent chemical treatment. With pre-filtration the lower particle load to chemical treatment resulted in significantly lower concentrations of FL particles in GAC-filtrate (p<0.05). The average ratio of raw water particles passing the complete treatment train decreased from 10 to 5% (FL 0.4-1 µm) and 1.1 to 0.3% (FL 1-15 µm) (Paper VI). The equalisation of variability in raw water particle concentration increased the robustness of the barrier function in chemical treatment, which will have implications for MRA. Similar to the results obtained for NOM removal, the coagulant dose could be lowered by 25% to achieve a similar filtrate particle concentration as in the process without pre-filtration. 4.6 Biological pre-filtration and nanofiltration 4.6.1 Permeate quality The performance of the NF was in agreement with the literature summarised in section 2.3.3 as high removal of NOM was achieved. Low-molecular weight organic acids were the only fraction passing the membrane to an appreciable extent (Figure 20). Average AOC concentrations in the permeate were 5 to 7 µg acetate-C/l (n=9), comparable to the levels found after chemical treatment (Paper VI). 41 RESULTS AND DISCUSSION Humics Building blocks Acids and LMW humics Raw water Polysaccharides Neutrals After biofilter After nanofilter 1 Figure 20: LC-OCD chromatogram of raw water, biofiltrate, and after nanofiltration. The signal height for nanofilter permeate is enlarged by a factor of 10. The barrier function of the NF was investigated by the removal of naturally occurring particles and added bacteriophages. During the challenge test quantifiable concentrations of bacteriophages occurred in NF permeate. A 8-log virus retention however confirmed the integrity of the membrane elements (Table 7). Rapid media filtration did not remove bacteriophages while the low reduction by biofilters was in agreement with the results presented in Paper V. Table 7: Log-reduction of added bacteriophage by NF pilot plants and pre-treatment processes. Process Biofilter Multi-media rapid filter NF 1 (bio pre-filtration) NF 2 (rapid filter) φX174 Bacteriophage MS-2 0.31 0.02 7.9 7.8 0.09 -0.02 8.3 7.7 The fractions of raw water particle concentrations remaining in NF permeate are given in Figure 21. The removal of total particles (P) was considerably lower than of autofluorescent (FL) particles. Since a selective retention of FL particles appear unlikely this finding suggests that particles were formed on the clean side of the membrane for example through proliferation of microorganisms. According to the measurements, large FL particles were retained to a lesser degree than small ones. Even for FL particles in the size 0.4 to 1 µm log-removals were 4.3-log, which was considerably lower than the removal of nm-size bacteriophages. It may therefore be assumed that the occasional detection of singular FL particles in NF permeate was at least partly due to artefacts in the FC 42 RESULTS AND DISCUSSION method. With the concentration of FL particles in the raw water, it was not possible to measure a higher log-removal. C/C0 (raw water) 4% NF 1 (bio pre-filtration) 3% NF 2 (rapid filter) 2% 1% 0% P 0.4-1 µm P 1-15 µm FL 0.4-1 µm FL 1-15 µm Figure 21: Removal of total (P) and autofluorescent (FL) particles by the NF pilot plants including respective pre-treatment (n=48, n=52). 4.6.2 Fouling 4.6.2.1 Feed water and pressure drop Both nanofiltration pilot plants were operated in parallel for 19 months prior to destructive analysis of one membrane element from each plant. The elements in both plants developed comparably rapid pressure drop over the membrane that indicate fouling problems. Pressure drop development was particularly rapid in the elements fed multi-media filtrate where permeability could not be fully recovered by alkaline cleaning (Table 8). In the water industry, chemical cleaning of NF elements is performed when the pressure drop has increased by about 30% from the original value. Likewise, cleaning intervals of less than around one month and membrane life times below 3 years are not considered economically feasible. Thus membrane filtration with the investigated NF element type at a flux of 15 l/(m2·h) was not feasible on the applied surface water with multi-media rapid filter pre-treatment. Although the pressure drop was mediated by biofiltration, it was still relatively high compared to the demands of the water industry. Further investigations were undertaken to determine the causes for the difference in fouling rate between the pre-treatment options. Table 8: Pressure drop development (bar) during the last cleaning cycle of NF pilot plant, 17 days. Membrane NF 1 NF 2 After cleaning (bar) Prior to autopsy (bar) Increase (bar) Increase (%) 1.7 3.1 2.3 5.1 0.6 2.0 35 % 65 % Parameters of NOM in biofiltrate (feed to NF 1) and multi-media filtrate (feed to NF 2) are summarised in Table 9. Biofiltrate feed to NF 1 contained significantly lower concentrations of TOC and BDOC, while AOC values were similar. At one occasion, the feed waters were characterised by LC-OCD. Both waters 43 RESULTS AND DISCUSSION contained measurable concentrations of polysaccharides that have previously been shown to accumulate on NF membranes. Table 9: NOM characteristics of feed water to NF pilot plants. t-test between feed waters. NF 1 (feed from biofilter) NF 2 (feed from rapid filter) 2-tail paired t-test TOC (mg/l) (n=55) BDOC (mg/l) (n=8) AOC (µg C/l) (n=9) Polysaccharides* (µg C/l) (n=2), (n=1) 4.30 ± 0.30 4.67 ± 0.33 p < 0.01 0.86 ± 0.22 1.06 ± 0.21 p < 0.01 28 ± 9 26 ± 5 p = 0.5 187±3 215 n.a. * by LC-OCD; n.a.: not applicable The concentrations of FL particles in the two feed waters are shown in Table 10. Biofiltrate contained in average two to three times less particles and FL particles than rapid filter effluent. Additionally the concentrations of total iron and manganese were significantly lower in biofiltrate than in the effluent of the multimedia filter (33 ± 28 compared to 53 ± 29 mg/l Fe and 2 ± 1 compared to 6 ± 3 mg/l Mn, n=61). Table 10: Particle content (flow cytometry) in feed water to NF pilot plants (ml-1), n=55. P: particles, FL: autofluorescent particles. NF 1 NF 2 t-test, paired P 0.4-1µm P 1-15µm FL 0.4-1 FL 1-15µm 1.2x105 ± 5.0x104 3.6x105 ± 1.3x105 p < 0.001 2.5x103 ± 1.2x103 1.0x104 ± 3.0x103 p < 0.001 2.9x103 ± 2.5x103 6.4x103 ± 6.3x103 p < 0.001 1.1x103 ± 0.7x103 2.6x103 ± 1.9x103 p < 0.001 Biofilters operated at an EBCT of 30 minutes were superior to multi-media filtrate pre-treatment of NF regarding NOM and inorganic parameters. Further microbial results (EPS, biofilm formation potential) will be included in the journal publication (Persson et al., 2005 in preparation). 4.6.2.2 Destructive analysis of membrane elements Visually, the fouling layer was evenly distributed over the length of the membrane sheets (Figures 11 and 12). The membrane harvested from NF 2, which had been operating on rapid filtrate, was more distinctly coloured than the membrane operating on biofiltrate (Figures 13 and 14, and title page). Biofouling was evaluated by the concentration of active biomass present on the membrane (Table 11). The average ATP concentration over the length of the element was 50% higher for NF 2 than for NF 1. Levels of active biomass (ATP and HPCR2A) were within the range of concentrations found at previous autopsies (Vrouwenvelder and Van der Kooij, 2002). Biomass concentrations above 2000 pg ATP/cm2 have been associated with increased pressure drops in NF and RO systems (Vrouwenvelder et al., 1998). However, the difference in biomass level between the two membranes was modest and cannot alone explain 44 RESULTS AND DISCUSSION the high pressure drops observed over NF 2 operated on multi-media filtered water. Table 11: Concentrations of active biomass as ATP and HPCR2A, spacer, membrane and product spacer. Average over length (n=10) ATP (pg/cm2) NF 1 NF 2 10 d, 25°C including feed Mid-length of element (n=1) ATP (pg/cm2) HPCR2A (cfu/cm2) 1800 ± 700 2700 ± 800 3.3x105 2.1x105 2300 3200 ICP-MS analyses of metals on the membrane surfaces showed that iron and aluminium were present at the highest concentrations (Table 12). The level of inorganic material on the membrane was moderately elevated in comparison to previous investigations (Vrouwenvelder and Van der Kooij, 2002) and may have contributed to the observed pressure drop. Table 12: Concentrations of selected elements on the membrane surface (mg/m2). Sum of feed spacer, membrane and product spacer. New: New membrane as blank values. NF 1 (n=4) NF 2 (n=4) New (n=2) Al Zn K Ca Mg Mn Fe 32.7±1.6 71.3±3.6 0.2±0.1 0.9±0.1 1.9±0.2 0.1±0.0 11.4±0.4 27.6±1.3 0.5±0.1 5.8±0.3 13.1±1.1 0.8±0.2 2.9±0.1 9.9±0.9 0.1±0.0 2.3±0.1 7.6±0.8 0.2±0.0 43.7±1.3 134.7±17.3 1.7±0.0 The NOM contained within the fouling layer was investigated in detail (Table 13) by means of LC-OCD fractionation, BDOC and AOC analysis. Chromatographable DOC (CDOC) constituted 11% of the fouling material dry weight in NF 1 and 8% in NF 2. Polysaccharides that represent only a small fraction of raw water NOM (Paper VI) made up more than half of the CDOC on the membrane. Mass balance calculations by Huber (1998) have shown a deposition of polysaccharides on membrane surfaces. During BDOC incubation, 53 to 60% of the polysaccharides were removed from the water phase. Experience from the operation of the pilot plant provided further evidence for a certain biodegradability of the fouling layer on the membrane. On occasions when the pilot plants were shut down due to technical problems or power failures, a two-day standstill resulted in a considerable increase in permeability. This phenomenon may be considered a sort of “biological cleaning”. Table 13: Characterisation of NOM on the membrane surface by LC-OCD, BDOC and AOC Membrane NF 1 NF 2 CDOC* (µg C/m2) Polysaccharides* (µg C/m2) BDOC/CDOC (---) AOC (µg C/ m2) 248 ± 21 475 ± 14 161 ± 7 272 ± 10 54% 36% 13 28 * by LC-OCD (n=2) CDOC=chromatographable DOC. 45 RESULTS AND DISCUSSION The NF plant receiving rapid-filtered surface water had 50 to 100% higher concentrations of most investigated parameters on the membrane. Although no single parameter convincingly explained the large difference between the two pilot plants, together these factors have contributed to the increased pressure drop. 46 CONCLUSIONS AND FURTHER WORK 5 CONCLUSIONS AND FURTHER WORK Within this work, part of the Sustainable Urban Water Management program, options for surface water treatment were investigated. This included a systems analysis study on options for decentralised water treatment under Swedish conditions. Biological pre-filtration of surface water was investigated for the removal of NOM, particles, iron and manganese and taste and odour compounds. The barrier function of a treatment facility typical for surface water supply in Sweden was quantified. From the results obtained in this thesis and taking into a consideration the available literature, the following conclusions can be drawn: Systems aspects Under conditions where raw water sources were not a limiting factor, environmental impact was not a major issue for the development of water supply systems as it represents a minor contribution to society’s total energy consumption. Other factors such as minimising infection risk are therefore more important. Hypothetical decentralised systems with treatment closer to the consumer did not create an increased energy demand and therefore appear unrestricted by that factor. Reasons of practicability however favour more largescale technology. Iron and manganese Biological pre-treatment was shown to be a viable process to remove dissolved manganese also from difficult-to-treat humic surface waters. Dissolved iron was not consistently removed by the biofilters, but constituted no problem for subsequent granular media filtration. The mechanism of manganese removal in the biological pre-filters catalysed chemical oxidation on MnO2 or biological oxidation could not be determined in this applied study. In highly coloured waters where NOM affects iron and manganese speciation through complex formation optimal conditions and achievable reaction rates may differ from experiences with ground waters. The elucidation of the mechanism of manganese oxidation in humic surface waters and the influence of process parameters would be helpful to optimise the process primarily with regard to shorter retention times. Barrier function Risk assessment carried out within the Urban Water group indicated a possibility for a non-negligible frequency of waterborne disease from conventionally treated surface water. These results are however afflicted with considerable uncertainty. The experimental study contributed data on the microbial barrier function of the most common surface water process under Swedish conditions with regard to 47 CONCLUSIONS AND FURTHER WORK particle and virus removal. Bacteria removal was quantified under simulated malfunction of coagulant dosage. The data may be used to achieve more accurate and precise MRA predictions. Conventional treatment constituted a mediocre barrier against particles in the size of pathogenic bacteria and parasitic protozoa. Barrier function however appeared robust against moderate changes in process parameters. Biological pre-filtration was shown to lower the load of raw water derived particles to the subsequent processes by approximately 80%. Peak loads of added particles were equalised by high initial retention followed by a slow release of attached particles. Protection against peak loads increases the robustness of the microbial barrier and should decrease microbial risk in conventional drinking water treatment. The alleviation of particle peaks in the feed also protects chemical treatment trains that are operated at constant coagulant dosage from sub-optimal operating conditions. Further work should include more detailed investigation of treatment variability in chemical treatment and its effect on microbial barrier function. For waterworks, the development of rational guidelines would be useful, regarding the significance of specific incidents in the treatment process. Most urgently, existing knowledge about the variability of raw water quality and treatment processes, as well as technology for online process control, need to be applied in the water industry on a wider scale. NOM Without pre-ozonation, the effect of biofiltration with an EBCT of 30 minutes on bulk NOM was low (approximately 10%). The biofilters however reduced a fraction of hydrophobic NOM that otherwise passed the subsequent chemical treatment (and an ultrafilter) to a large extent. Removals of BOM (AOC, BDOC) was higher than bulk for NOM (approximately 20%). Biofilm formation potential in biofilter effluent was decreased to a higher degree than measures of BOM in the water phase. In the future, the effect of treatment processes on emerging organic contaminants need to be investigated such as drug residuals. Trace compounds causing earthy-musty odour Two compounds (geosmin and MIB) that cause earthy-musty odour episodes in surface water were effectively removed by biofiltration at an EBCT of 15 minutes. The removal mechanism was investigated on semi-exhausted GAC and on non-adsorptive EC media. With regard to EC, removal was entirely through biological activity, while on GAC an adsorption capacity remained when metabolic activity was suppressed. Therefore also GAC that has been in operation for several years for the pre-treatment of surface water added robustness to the removal of hydrophobic and biodegradable trace organics that may occur intermittently in the raw water. Further evaluation of the results is under way, with the modelling of reaction rates of geosmin and MIB. For accurate quantification of adsorption, it would be advantageous to determine 48 CONCLUSIONS AND FURTHER WORK adsorption isotherms in the relevant concentration range for the activated carbon used in this study. Membrane fouling Simple rapid filtration pre-treatment of typical Swedish surface water caused a rapid in pressure drop in NF membranes operated at a comparably low flux. In comparison to pre-treatment by rapid media filtration, biofiltration significantly moderated the development of pressure drop. The feed water originating from the biofilter contained lower concentrations of particles and biodegradable organic matter than rapid filtrate. Destructive analysis of the NF elements was carried out for inorganic, organic and microbial parameters. An interesting finding was that polysaccharides, only a small fraction of feed water NOM, constituted more than half of the chromatographable dissolved organic carbon material in the fouling layer. Although no single parameter convincingly explained the large difference between the two pilot plants, it is likely that together these factors have contributed to the improved operation of NF membranes fed with biofilter effluent. Since the majority of the NOM resuspended from the fouling layer sample were polysaccharides, it would be advantageous to optimise biofilter pre-treatment with regard to removal of these compounds. Applications Biological pre-filtration has been applied in full-scale at one of the waterworks involved in the project, and is considered at two more waterworks. 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