Section 6
Parts Lists
Quantities (Units Per Assy.)
General
The information contained in this section is designed to
aid the user in locating and identifying replacement parts.
Component parts of various assemblies and subassemblies comprising the work platform are illustrated
and accompanied by a descriptive parts list. Exploded
drawings are used to show relative location of component
parts in disassembly order. If a part cannot be found in
this section, order by work platform model number and
serial number, giving a complete description of the part.
Parts Ordering Information
When ordering replacement parts, the complete part
number and description should be used to ensure proper
identification and delivery of the desired item. This
complete identification should also be used when
requesting equipment information.
Method Of Listing
Parts are listed in order according to the reference number
shown in the illustration, followed by a full description
based upon the “NOUN FIRST” method. That is, the noun
name of the part is listed first, then the modifying
description information which serves to specifically identify
the item. For example: PIN, Clevis. Assemblies or groups
are shown at the beginning of a parts list and are identified
with the letter references A, B, C, etc. Individual parts in
these lists have corresponding letters after their description
to identify which assembly or group it is used in. Individual
parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or attaching
hardware for the higher level assembly.
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that
the quantity may vary when machine is equipped with
certain options. Order quantity as needed.
Hardware
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
How To Order Repair Parts
1. Address all orders to your local SKYJACK dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL
NUMBER
______________________________________________________________
SERIAL
NUMBER
______________________________________________________________
DATE
PURCHASED
____________________________________________________________
Use Only Skyjack Authorized Replacement Parts!
SJIII Series - The Conventionals 129919
toc
1
2
3
4
5
SECTION 6, Page 1
6
AH
Table Of Contents
Platform And Related Parts
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
6.1-1
6.1-2
6.1-3
6.1-4
6.1-5
6.1-6
6.1-7
6.1-8
6.1-9
6.1-10
6.1-11
6.1-12
6.1-13
6.1-14
6.1-15
6.1-16
6.1-17
6.1-18
6.1-19
6.1-20
Entrance Gates And Chains .................................................................................................. 4
Side Railings - Rigid Railings ................................................................................................. 6
Side Railings - Hinged Railings ............................................................................................. 8
Platform AC Outlet ............................................................................................................... 10
Extension Platform Railings ................................................................................................. 12
Slide Rail Assemblies ........................................................................................................... 14
Quick Release Pins .............................................................................................................. 15
Main Platforms Assemblies .................................................................................................. 16
Extension Platform Assemblies ........................................................................................... 18
Powered Extension Mounting Assembly ............................................................................ 20
Powered Extension Cylinder Assembly .............................................................................. 21
Powered Extension Hydraulic Hose and Fitting Assembly ................................................ 22
Powered Extension Control Box Assembly ........................................................................ 24
Powered Extension Platform Valve Solenoid Cable ........................................................... 25
Gate Latch Assembly ........................................................................................................... 26
Platform Air Supply Hose .................................................................................................... 27
Operator’s Control Box Assembly ....................................................................................... 28
Operator’s Control Box Assembly (CE) .............................................................................. 32
Proportional Controller Assembly ....................................................................................... 36
Scissor Arm Control Cable Assemblies .............................................................................. 38
Scissors And Related Parts
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
6.2-1
6.2-2
6.2-3
6.2-4
6.2-5
6.2-6
6.2-7
6.2-8
6.2-9
6.2-10
Scissor Arm Assembly - Model 3220 & 4620 ......................................................................... 40
Scissor Arm Assembly - Model 3226 & 4626 ......................................................................... 42
Scissor Arm Assembly - Model 4632 ..................................................................................... 44
Scissor Stack Assembly Mounting ........................................................................................ 46
Scissor Arm Assembly Connecting Harware .......................................................................... 48
Flashing Amber Light Option ................................................................................................. 51
Scissor Arm Limit Switch Assemblies ..................................................................................... 52
Lift Cylinder Assembly And Mounting Hardware .................................................................... 54
Holding Valve Assembly - Models 3220 & 4620 .................................................................... 56
Holding Valve Assembly - Models 3226, 4626 & 4632 .......................................................... 57
Base And Related Parts
Figure
Figure
Figure
Figure
Figure
6.3-1
6.3-2
6.3-3
6.3-4
6.3-5
Base, Axle & Wheels .............................................................................................................. 58
Pothole Protection Device ..................................................................................................... 62
Brake Reference .................................................................................................................... 66
Front Hub & Spindle Assembly ............................................................................................. 68
Tie Rod Assembly .................................................................................................................. 70
SECTION 6, Page 2
SJIII Series - The Conventionals 129919
AI
Table Of Contents
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
6.3-6
6.3-7
6.3-8
6.3-9
6.3-10
6.3-11
6.3-12
6.3-13
Steer Cylinder Assembly ........................................................................................................ 71
Brake Cylinder Assembly ....................................................................................................... 72
Rear Drive Manifold Assembly ............................................................................................... 73
Hydraulic Hose Connections (Pin Brake) - 32XX and 46XX Machines ................................... 74
Hydraulic Hose Connections (Disc Brake) - 46XX Machines ................................................. 76
Base Control Box Option ...................................................................................................... 78
Brake Release Manifold Assembly ........................................................................................ 80
Tilt Usage Chart ..................................................................................................................... 81
Hydraulic Tray Assembly
Figure
Figure
Figure
Figure
Figure
Figure
Figure
6.4-1
6.4-2
6.4.3
6.4-4A
6.4-4B
6.4-5
6.4-6
Hydraulic/Electric Tray Assembly ........................................................................................... 82
Pump And Motor Assembly - ANSI/CSA & CE ....................................................................... 86
Pump And Motor Assembly - ANSI/CSA EE Rated ................................................................ 87
Proportional Control Manifold Assembly - Equipped with Internal Compensator Valve ........ 88
Proportional Control Manifold Assembly - Equipped with External Compensator Valve ....... 89
Main Manifold Assembly ........................................................................................................ 90
Hydraulic Hose Connections - Hydraulic/Electric Tray .......................................................... 92
Battery Tray Assembly
Figure
Figure
Figure
6.5-1
6.5-2
6.5-3
Battery Tray Assembly - ANSI/CSA & CE ............................................................................... 94
Battery Tray Assembly - ANSI/CSA EE Rated ........................................................................ 96
Battery Charger Assembly (Superior VP) ............................................................................. 100
Electrical Panel Assembly
Figure
Figure
Figure
Figure
6.6-1
6.6-2
6.6-3
6.6-4
Electrical Panel Assembly (ANSI/SIA And CSA) ................................................................... 102
Electrical Panel Assembly (EE Rated) (ANSI/SIA And CSA) ................................................. 104
Electrical Panel Assembly (CE) ............................................................................................ 108
Electrical Panel Harness (CE) ............................................................................................... 110
Special Options
Figure
Figure
Figure
Figure
6.7-1
6.7-2
6.7-3
6.7-4
24VDC Inverter ..................................................................................................................... 114
24VDC Inverter Assembly ..................................................................................................... 116
Inverter Label Placement ................................................................................................... 118
Work Light Option .............................................................................................................. 119
Labels And Nameplate
Figure
Figure
Figure
Figure
6.8-1
6.8-2
6.8-3
6.8-4
Labels
Labels
Labels
Labels
- Label Kit ................................................................................................................ 120
- Operator’s Control Box ........................................................................................ 121
And Nameplates - Misc .......................................................................................... 122
And Nameplates - Chassis ..................................................................................... 124
SJIII Series - The Conventionals 129919
SECTION 6, Page 3
Figure 6.1-1. Entrance Gates And Chains
6
10
3
11
5
4
3
7
12
8
7
2
9
13
1
14
4
3
3 17
2
3
2
3 18
16
6
3
6
3
3 10
19
9
8
15
10155AG
SECTION 6, Page 4
SJIII Series - The Conventionals 129919
Figure 6.1-1. Entrance Gates And Chains
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
128471
128487
110693
103632
(Ref.)
1
1
1
AR
-
5
6
7
128473
117277
(Ref.)
1
2
2
8
119942
119945
119940
106893
106896
100297
127103
100493
130270
125692
125354
125691
103872
104606
112327
125703
103540
125691
103864
103404
100702
125510
125549
125554
125577
125687
125686
125526
125461
125540
125544
1
4
1
1
1
1
1
2
1
1
1
AR
AR
2
1
1
1
2
2
AR
1
1
1
1
1
1
1
1
1
9
10
11
12
13
14
15
16
17
18
19
Description
WELDMENT, Full Gate Hinged - Bottom (ANSI/CSA)
WELDMENT, Full Gate Hinged - Bottom (CE)
PLATE, Stop Gate Latch
SCREW, Self tapping ¼”-14 x ¾”
LATCH ASSEMBLY
(For components, refer to Figure 6.1-15)
WELDMENT, Full gate Hinged - Top
HINGE, Spring
PIN, Quick release large/small loop assembly
(For components, refer to Figure 6.1-7)
CLAMP, Aluminum door sweep (CE)
• RIVET, Wide head
STRIP, Door sweep rubber (CE)
CHAIN, Entry Assembly (If equipped)
• CHAIN
• LINK, Quick screw
• LINK, Lap
• LATCH, Chain snap
MOUNT, Railing end weldment (If equipped)
RAIL ASSEMBLY, Upper hinged
• TUBE, Hinged top rail
• PADDING, Entry rail
• BOLT, Hex head 3/8”-16 x 2.25” Gr. 5
• NUT, Hex nylon lock 3/8”-16”
• SCREW, Self tapping #8-18 x 1/2”
RAIL ASSEMBLY, Fixed upper
• TUBE, Top rail
• PADDING, Entry rail
• BOLT, Hex head 5/16”-18 x 1” Gr. 5
• WASHER, 5/16” Lock
PLUG, Tube
GATE, Solid full (ANSI)
GATE, Solid full (CSA)
GATE, Solid full (CE)
PAD, Adhesive rubber foam
STOP ASSEMBLY, Additional gate (If equipped)
• STOP, Additional gate
STRIKE, Gate stop
GATE, Half (ANSI)
GATE, Half (CSA)
GATE, Half (CE)
SJIII Series - The Conventionals 129919
SECTION 6, Page 5
Figure 6.1-2. Side Railings - Rigid Railings
AI
18
17
11
19
20
10
9
12
4
11
5
14
16
15
13
21
22
7
6
7
6
1
14
1
3
2
4
5
8
7
6
1
SECTION 6, Page 6
11114AA
SJIII Series - The Conventionals 129919
AJ
Figure 6.1-2. Side Railings - Rigid Railings
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
128719
128722
104183
112329
125580
103984
127437
(Ref.)
2
1
1
4
4
AR
AR
-
9
10
11
12
13
14*
130111
103404
100702
103864
125412
125336
15
16
17
18
125448
125414
125504
(Ref.)
2
2
2
2
1
8
12
1
1
1
1
19
20
125503
(Ref.)
1
-
21
22
148218
103632
1
2
Description
KICK PLATE, End Entrance (Model 46XX )
RAILING, Weldment End Entrance (Model 46XX )
PAD, Entry Railing (Model 46XX )
BOLT, Self tapping 1/4”-14 x 1”
SPACER, Railing retainer
NUT, Lock (hex) 5/16”-18 grade B
BOLT, 5/16”-18 x 2” Carriage
CABLE GUARDS
(For components, refer to Figure 6.1-8)
RAILING, Weldment End Entrance (Model 46XX )
WASHER, Lock 5/16”
PLUG, Plastic tube 1-1/4” x 1-1/4”
BOLT, Hex Hd 5/16”-18 x 1” Gr. 5
PLATE, Kick RH
PLUG, Railing (CE Model 32XX)
PLUG, Railing (CE Model 46XX)
GUARD, Cable
PLATE, Kick LH
RAILING, Rigid RH
GATE ASSEMBLY, Entrance
(For components, refer to Figure 6.1-1)
RAILING, Rigid LH
OUTLET, Platform AC
(For components, refer to Figure 6.1-4)
HOOK (If Equipped)
SCREW, Self tapping (1/4-14 x 3/4) (If Equipped)
* Total height of railings is 43” for CE models & 39” for ANSI/CSA models
SJIII Series - The Conventionals 129919
SECTION 6, Page 7
Figure 6.1-3. Side Railings - Hinged Railings
AI
14
8
9
16
10
15
6
13
7
12
11
17
30 29
28
6
5
27
34 20
16
22 18
31
4
3
2
33
24
1
22 18
19
20
21
26
23
4
25
32
21
22 18
24
21
21
23
M11113AB
SECTION 6, Page 8
SJIII Series - The Conventionals 129919
AJ
Figure 6.1-3. Side Railings - Hinged Railings
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
128399
125448
125414
(Ref.)
1
1
1
-
5
6
128400
(Ref.)
1
AR
7
8
9
10
11
12
13
14
15
16
17
129795
103887
113164
105807
112327
103996
103984
128366
128365
100702
(Ref.)
1
1
1
1
1
1
1
1
1
2
-
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
127437
125580
112329
128719
103984
128710
128709
104183
128364
128480
128481
103872
104606
125412
(Ref.)
8
4
5
2
8
1
1
1
1
1
1
2
6
1
-
33
(Ref.)
-
34
103024
1
Description
RAILING, Side bottom LH
GUARD, Cable
PLATE, Kick RH
PLUG, Railing (CE)
(Refer to Figure 6.1-2)
RAILING, Side bottom RH
PIN ASSEMBLY, Quick release large or small loop
(For components, refer to Figure 6.1-7)
ASSEMBLY, Cable Clamp
• BOLT, Hex Hd 0.312”-18 x 3/4” Gr. 5
• CLAMP, Cable
• LANYARD, 6” long
• SCREW, Hex Hd #8-18 x 1/2” Tapping
• WASHER, Flat 0.312”
• NUT, Hex nylon 0.312”-18 Gr. 5
RAILING, RH upper
RAILING, LH upper
PLUG, Plastic tube 1-1/4” x 1-1/4”
OUTLET, Platform AC
(For components, refer to Figure 6.1-4)
BOLT, 5/16”-18 x 2” Carriage
SPACER, Railing retainer
BOLT, Self tapping 1/4”-14 x 1”
KICK PLATE, End Entrance (Model 46XX )
NUT, Lock (hex) 5/16”-18 Gr. B
RAILING, End Entrance Bottom - LH (Model 46XX )
RAILING, End Entrance Bottom - RH (Model 46XX )
PAD, Entry Railing
RAILING, End Entrance Top (Model 46XX )
RAILING, End Entrance Top - LH (Model 46XX )
RAILING, End Entrance Top - RH (Model 46XX )
BOLT, Hex head 3/8”-16 x 2.25” Gr. 5
NUT, Lock (hex) 3/8”-16 Gr. B
PLATE, Kick LH
GUARD, Cable
(For components, refer to Figure 6.1-8)
HOOK
(For components, refer to Figure 6.1-2)
CLIP, Single (G8)
* Total height of railings is 43” for CE models & 39” for ANSI/CSA models
SJIII Series - The Conventionals 129919
SECTION 6, Page 9
AH
Figure 6.1-4. Platform AC Outlet
11
L
1
L
2
3
10
7
8
5
6
4
M132142AC
11121AA
11
3
5
4
9
6
L
10
L
7
8
SECTION 6, Page 10
M132142AC
11121AC
SJIII Series - The Conventionals 129919
Figure 6.1-4. Platform AC Outlet
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
E
F
(Ref.)
(Ref.)
(Ref.)
(Ref.)
(Ref.)
(Ref.)
-
AC OUTLET 110 Volt on PLATFORM (Models 3220/4620)
AC OUTLET 110 Volt on PLATFORM (Models 3226/4626)
AC OUTLET 110 Volt on PLATFORM (Model 4632)
AC OUTLET 220 Volt on PLATFORM (Model 3220/4620)
AC OUTLET 220 Volt on PLATFORM (Models 3226/4626)
AC OUTLET 220 Volt on PLATFORM (Models 4632)
1
2
130232
131999
132042
132007
109698
112327
109699
114678
105269
1
1
2
1
1
4
1
2
1
1
1
1
1
1
1
2
1
1
2
2
2
2
-
ELBOW, 90° Strain relief connector, A, B, C
BOX, GFI Receptacle, A, B, C
• RIVET, Pop 1/4” dia.
PLATE, Outlet Box Support, A, B, C
RECEPTACLE, 125V GFI, A, B, C
• BOLT, Self-tapping #8-18 x 1/2”
PLATE, Weatherproof cover, A, B, C
• SCREW, Machine #6-32 x 1/2”
CORD, 14/3 x 342" lg., A
CORD, 14/3 x 420" lg., B
CORD, 14/3 x 516" lg., C
CORD, 14/3 x 408" lg., D
CORD, 14/3 x 492" lg., E
CORD, 14/3 x 588" lg., F
PLUG, 3-Prong recessed, A, B, C
• RIVET, Pop 5/32”
SEAL, 110V Seal tite cover, A, B, C
BOX, Outlet with fitting, A, B, C
• RIVET, Open end dome 1/4” dia.
• RIVET, Pop 1/4” dia.x 0.615”
• RIVET, Pop 1/4” dia.x 0.740”
LABEL, AC Connection here
(Refer to Figure 6.8-3)
3
4
5
6
117542
7
8
9
10
11
L
105271
119913
113227
136328
134140
139641
134140
(Ref.)
AI
Description
NOTE: Compare the diagrams on the previous page with the AC
outlet on the machine to order the right parts.
SJIII Series - The Conventionals 129919
SECTION 6, Page 11
Figure 6.1-5. Extension Platform Railings
8
9
7
11
5 12
6
15
1
5
4
3
2
1
12 5
15
13
9
10 14
5
1
1
16
10799 AA
SECTION 6, Page 12
SJIII Series - The Conventionals 129919
Figure 6.1-5. Extension Platform Railings
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
E
F
G
H
125635
128470
125705
132540
130435
130346
132968
132969
1
1
1
1
1
1
1
1
1
9
103796
106394
130347
103978
104625
106950
130229
128468
128359
100702
128469
128360
(Ref.)
2
2
2
4
4
2
2
1
1
AR
1
1
-
10
11
103885
(Ref.)
2
AR
12
13
103632
125502
128452
103984
130231
117293
125968
103962
125336
4
1
1
2
1
1
4
4
4
2
3
4
5
6
7
8
14
15
16*
AJ
Description
RAILING ASSEMBLY, Manual Extension deck rigid (Model 3220)
RAILING ASSEMBLY, Manual Extension deck hinged (Model 32XX)
RAILING ASSEMBLY, Powered extension deck rigid (Model 3220)
RAILING ASSEMBLY, Powered extension deck hinged (Model 3220)
RAILING ASSEMBLY, Manual Extension deck rigid (Model 4620)
RAILING ASSEMBLY, Manual Extension deck hinged (Model 4626 and 4632)
RAILING ASSEMBLY, Powered extension deck rigid (Model 4620)
RAILING ASSEMBLY, Powered extension deck hinged (Model 4626)
•
•
•
•
•
•
•
•
•
•
•
•
•
MIDRAIL, Extension deck, A, B
MIDRAIL, Extension deck (6’ Powered extension), C , D, G, H
MIDRAIL, Extension deck, E, F
NUT, Hex head 3/8”-16 Gr. B
SCREW, 3/8”-16 x 5/8” set
PLATE, Extension deck railing retaining
PLATE, Info/warning
RAILING, Extension deck lower, B , D
RAILING, Extension deck lower, F, H
PLUG, Plastic tube 1 1/4” x 1 1/4”
RAILING, Extension deck upper, B , D
RAILING, Extension deck upper, F, H
HANDRAIL ASSEMBLIES, Sliding
(For components, refer to Figure 6.1-6)
• BOLT, Hex head 5/16” - 18 x 1 3/4”
• PIN ASSEMBLY, Quick release large or small loop
(For components, refer to Figure 6.1-7)
• BOLT, Self tap. 1/4”-14 x 0.75”
• RAILING, Extension deck, A, C
• RAILING, Extension deck, E, G
• NUT, Hex nylon lock 5/16” - 18
MANUAL BOX, Assembly
• BOX, Manual
• NUT, Hex flange Lock #10-32
• SCREW, Round Head Machine #10-32 x 1/2”
SPACER, Railing (CE)
* Total height of railings is 43” for CE models & 39” for ANSI/CSA models
SJIII Series - The Conventionals 129919
SECTION 6, Page 13
Figure 6.1-6. Slide Rail Assemblies
3
1
6
5
2
3
4
10169AA
Index
No.
Skyjack
Part No.
Qty.
Description
A
B
C
D
E
F
125481
125666
130436
130348
125667
128458
2
2
2
2
2
2
ASSEMBLY, Manual Extension Hinged Railing Handrail, 3ft , (Model 32XX)
ASSEMBLY, Manual Extension Rigid Railing Handrail, 3ft , (Model 32XX)
ASSEMBLY, Manual Extension Rigid Railing Handrail, 3ft , (Model 4620)
ASSEMBLY, Manual Extension Hinged Railing Handrail, 3ft , (Model 4626/4632)
ASSEMBLY, Powered extension Rigid Railing Handrail, 6ft, (Model 32XX/4620)
ASSEMBLY, Powered extension Hinged Railing Handrail, 6ft, (Model 3220/4626)
1
2
3
4
5
125480
130349
125561
103550
103984
103845
(Ref.)
1
1
1
3
AR
2
AR
6
103865
1
SECTION 6, Page 14
•
•
•
•
•
•
•
HANDRAIL, Extension, A, B
HANDRAIL, Extension 3ft, C, D
HANDRAIL, Extension 6 ft, E, F
PLUG, Handrail slide plug
NUT, Lock (hex) 5/16”-18 Gr. B
BOLT, Hex head 5/16”-18 x 0.50” Gr. 5
PIN ASSEMBLY, Quick release large or small loop
(For components, refer to Figure 6.1-7)
• BOLT, Hex head 5/16”-18 x 2” Gr. 5, B, C, E
SJIII Series - The Conventionals 129919
Figure 6.1-7. Quick Release Pins
5
2
4
3
6
1
10168AA
Index
No.
Skyjack
Part No.
Qty.
1
124548
100509
105807
103873
103472
104606
124547
100509
105807
112327
1
1
1
1
2
1
2
1
1
1
2
3
4
5
6
Description
PIN ASSEMBLY, Quick release large loop
• PIN, Quick release 3/8” dia x 2”
• LANYARD, 6" Plastic coated
BOLT, Hex head 3/8”-16 x 2.50” Gr. 5
WASHER, Flat 3/8” SAE Bolt,
NUT, Lock (hex) 3/8”-16 grade B,
PIN ASSEMBLY, Quick release small loop
• PIN, Quick release 3/8” dia x 2”
• LANYARD, 6" Plastic coated
BOLT, Self tapping #8-18 x 0.5”
SJIII Series - The Conventionals 129919
SECTION 6, Page 15
Figure 6.1-8. Main Platforms Assemblies
Model 32XX
4
2
3
3
5
6
7
8
9
13 12
10
11
1
4
Model 46XX
2
11177AB
3
3
17
16
15
7
9
8
14
6
1
11100AB
SECTION 6, Page 16
SJIII Series - The Conventionals 129919
Figure 6.1-8. Main Platforms Assemblies
AH
Index
No.
Skyjack
Part No.
Qty.
Description
1
(Ref.)
AR
2
3
4
5
125495
132042
125494
125358
125704
125361
125433
600738
125422
125455
108773
600531
600727
125466
134559
103632
104606
130689
133977
1
4
1
1
1
1
4
2
2
2
1
4
2
2
2
4
2
2
1
ASSEMBLY, Powered Extension Hydraulic Cylinder
(For components, refer to Figure 6.1-11)
COVER, Cable guard LH
RIVET, Pop 1/4” dia. x 5/8”
COVER, Cable guard RH
WELDMENT, Main platform - Model 3220 (Machines w/ manual extension deck)
WELDMENT, Main platform - Model 3220 (Machines w/ power extension deck)
WELDMENT, Main platform - Model 3226
BUSHING, Slider
PIN, Cotter (6.3mm x 40mm DIN 94)
PIN, Rollout roller (@ platform)
ROLLER, Extension platform wide
ANGLE, Extension slider 1-1/8” x 1-3/8” x 1/8” x 22” (Model 32XX only)
BOLT, Self tapping (3.5mm x 13mm DIN 7504)
BOLT, Self tapping (6.3mm x 25mm DIN 7504)
BUMPER, Platform
ANGLE, Extension Slider (Model 46XX)
SCREW, Hex Hd Self-tapping 1/4”-14 x 3/4”
NUT, Hex Nylon Lock 3/8”-16 Gr. 5
BUMPER, Platform Deck (Model 4620/4632 only)
WELDMENT, Main platform - Model 46xx (Machines w/ power extesion deck)
6
7
8
9
10
11
12
13
14
15
16
17
(For Models 4620, order P/N 132503 for Machines with Serial No. 712974 & Below )
(For Models 4626, order P/N 132507 for Machines with Serial No. 713411 & Below )
133954
1
WELDMENT, Main Platform- Model 46xx (Machines w/ manual extension deck)
(For Models 4620, order P/N 132493 for Machines with Serial No. 712295 & Below )
(For Models 4626, order P/N 132485 for Machines with Serial No. 711863 & Below )
(For Models 4632, order P/N 132493 for Machines with Serial No. 711873 & Below )
SJIII Series - The Conventionals 129919
SECTION 6, Page 17
Figure 6.1-9. Extension Platform Assemblies
4
7
3
2
6
5
1
8
3
2
1
SECTION 6, Page 18
11178AB
SJIII Series - The Conventionals 129919
AH
Figure 6.1-9. Extension Platform Assemblies
Index
No.
Skyjack
Part No.
Qty.
A
B
C
125583
125457
133981
1
1
1
Description
EXTENSION DECK ASSEMBLY, Model 32XX 3’ Manual Extension
EXTENSION DECK ASSEMBLY, Model 3220 6' Powered Extension Deck
EXTENSION DECK ASSEMBLY, Model 46XX 4’ Manual Extension
(For Models 4620, order P/N 130221 for Machines with Serial No. 712295 & Below )
(For Models 4626, order P/N 130221 for Machines with Serial No. 711863 & Below )
(For Models 4632, order P/N 130221 for Machines with Serial No. 711873 & Below )
D
134018
1
EXTENSION DECK ASSEMBLY, Model 46xx 6’ Powered Extension Deck
(For Models 4620, order P/N 130380 for Machines with Serial No. 712974 & Below )
(For Models 4626, order P/N 132506 for Machines with Serial No. 713411 & Below )
1
2
3
4
125433
125431
125424
125356
133982
6
2
2
1
1
•
•
•
•
•
BUSHING, Slider
ROLLER, Extension deck narrow
PIN, Extension deck roller (@ rollout arm end)
WELDMENT, Manual extension deck, A
WELDMENT, Manual extension deck, C
(For Models 4620, order P/N 130220 for Machines with Serial No. 712295 & Below )
(For Models 4626, order P/N 130220 for Machines with Serial No. 711863 & Below )
(For Models 4632, order P/N 130220 for Machines with Serial No. 711873 & Below )
5
6
7
107038
300064
103984
121042
133037
2
2
2
1
1
•
•
•
•
•
BOLT, Button head 5/16”-18 x 7/8”, A
BOLT, Button head 5/16”-18 x 3/4”, C
NUT, Lock (hex) 5/16”-18 Gr. B, A, C
STOP, Extension deck, A
STOP, Extension deck, C
(For Models 4620, order P/N 121042 for Machines with Serial No. 712295 & Below )
(For Models 4626, order P/N 121042 for Machines with Serial No. 711863 & Below )
(For Models 4632, order P/N 121042 for Machines with Serial No. 711873 & Below )
8
125557
133983
1
1
• WELDMENT, Power extension deck, B
• WELDMENT, Power extension deck D
(For Models 4620, order P/N 132504 for Machines with Serial No. 712974 & Below)
(For Models 4626, order P/N 132505 for Machines with Serial No. 713411 & Below )
SJIII Series - The Conventionals 129919
SECTION 6, Page 19
Figure 6.1-10. Powered Extension Mounting Hardware
7
7
7
7
6
7
5
4
2
9 10 11
2
1
7
8
3
10186AB
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
106450
113304
113305
125664
106446
(Ref.)
2
2
2
1
1
1
7
(Ref)
-
8
9
10
11
113653
103996
103404
103865
AR
AR
AR
AR
SECTION 6, Page 20
Description
NUT, Hex head jam 3/4”-16 Gr. 5
WASHER, Flat steel plated 3/4"
INSULATOR, Hydraulic extension deck noise
SPACER, Hydraulic extension deck spacer
RING, Retaining #N1400-0175
CYLINDER, 6' Power deck
(For components, refer to Figure 6.1-11)
ASSEMBLY, Hydraulic Hose and Fittings
(For components, refer to Figure 6.1-12)
CLAMP, Pipe clamp 1-1/8"
WASHER, Flat 5/16” SAE
WASHER, Lock 5/16”
BOLT, Hex head 5/16-18 grade 5 x 2”
SJIII Series - The Conventionals 129919
Figure 6.1-11. Powered Extension Cylinder Assembly
1
3
4
12
2
5
6
7
8
11
9
10
10188AA
Index
No.
Skyjack
Part No.
Qty.
A
127100
1
ASSEMBLY, Powered Extension 6 ft Cylinder
1
2
*3
*4
5
*6
7
*8
*9
10
*11
12
127099
103830
106452
103825
117942
110976
127097
108798
120436
125698
106449
108052
1
1
1
1
1
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
*
107396
AR
Description
WELDMENT, 6' power deck cylinder barrel
NUT, Hex head 5/8”-11 Gr. C
SEAL, Piston wear ring
SEAL, Piston
PISTON, cylinder p.deck
SEAL, ‘O’ ring
ROD, 6' power deck cylinder
SEAL, Rod
SEAL, ‘O’ ring
GLAND, power deck cylinder
SEAL, Rod wiper
PLUG, Expander (Inside block)
KIT, Seal repair
* Part of seal repair kit
SJIII Series - The Conventionals 129919
SECTION 6, Page 21
Figure 6.1-12. Powered Extension Hydraulic Hose and Fittings Assembly
Model 3220/4620 only
2
9
8
10
1
6
2
7
3
4
5
2
12
11
4
2
13
14
11140AA
SECTION 6, Page 22
SJIII Series - The Conventionals 129919
Figure 6.1-12. Powered Extension Hydraulic Hose and Fittings Assembly
Index
No.
Skyjack
Part No.
Qty.
A
B
(Ref.)
(Ref.)
-
ASSEMBLY, Hydraulic Hose Connection - Model 3220/4620
ASSEMBLY, Hydraulic Hose Connection - Model 4626
1
(Ref.)
-
2
3
4
5
6
8
125883
132463
108507
126366
127995
132459
127994
132460
(Ref.)
AR
1
AR
1
1
1
1
1
1
9
10
11
12
13
14
132462
125828
132461
115320
103605
113953
1
1
1
1
2
1
ASSEMBLY, Power deck cylinder
(For components, refer to Figure 6.1-11)
FITTING, Elbow 90° Connector
FITTING, Tee Connector, B
PLUG, Hydraulic
FITTING, Elbow 90° Connector
HOSE ASSEMBLY, 1/4” dia. x 300” - Return line, A
HYDRAULIC HOSE, 1/4” dia. x 380” - Return line, B
HOSE ASSEMBLY, 1/4” dia. x 312” - Supply line, A
HYDRAULIC HOSE, 1/4” dia. x 392” - Supply line, B
FITTINGS, Main Manifold
(For components, refer to Figure 6.4-5)
HYDRAULIC HOSE, 1/4” dia. x 103”, B
HYDRAULIC HOSE, 3/16” dia. x 72.75”
HYDRAULIC HOSE, 1/4” dia. x 31”, B
PLUG, Hydraulic, B
SOLENOID, 24V Valve
VALVE, Four Way Spool
7
AH
Description
SJIII Series - The Conventionals 129919
SECTION 6, Page 23
Figure 6.1-13. Powered Extension Control Box Assembly
8
L
7
6
L
5
7
1
6
2
3
4
10198AA
Index
No.
Skyjack
Part No.
Qty.
A
115592
-
CONTROL BOX ASSEMBLY, Powered ext. platform
1
2
3
4
115539
103041
106401
107712
103567
132790
132110
103569
114377
102853
111181
129837
112467
117188
(Ref.)
1
1
1
1
1
1
1
1
1
2
2
1
1
1
-
• BOX, Control
• STRAIN RELIEF, Straight 1/2"
• CORD, Coiled 18/3
• CONNECTOR ASSEMBLY, 5 pole male
• • HOUSING, Male with Strain relief connector
• • • HOUSING, Male
• • • CONNECTOR, Strain relief
• • INSERT, Male
• PLUG, Plastic 1/2”
• SWITCH, Toggle
• GUARD, Toggle switch
PLATE, Control box mounting (Machines with Hinged Railings)
• PLUNGER, Stubby pull-ring
PLATE, Control box mounting (Machines with Rigid Railings)
LABELS
(Refer to Figure 6.8-3)
5
6
7
8
L
SECTION 6, Page 24
Description
SJIII Series - The Conventionals 129919
Figure 6.1-14. Powered Extension Platform Valve Solenoid Cable
AG
4
3
1
2
10208AB
Index
No.
Skyjack
Part No.
Qty.
A
126109
-
1
2
3
4
103257
107712
102734
300742
142”
1
10”
4
Description
ASSEMBLY, Hydraulic extension platform solenoid cable
•
•
•
•
CABLE, 18/3 Cabtire
CONNECTOR, 5 Pin male
WIRE, White 16 AWG
TERMINAL, Female disconnect 14-16GA
SJIII Series - The Conventionals 129919
SECTION 6, Page 25
Figure 6.1-15. Gate Latch Assembly
1
2
3
4
5
10160AA
Index
No.
Skyjack
Part No.
Qty.
A
110824
-
ASSEMBLY, Latch pin spring
1
2
3
4
5
109377
105312
105307
105310
103107
1
1
1
1
1
•
•
•
•
•
SECTION 6, Page 26
Description
PIN, Latch
GUIDE, Nylon spring
PLATE, Gate latch release
PIN, Roll
SPRING, Compression
SJIII Series - The Conventionals 129919
Figure 6.1-16. Platform Air Supply Hose
AH
L
1
L
10199AA
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
107882
107883
107884
107884
107884
109050
107886
102891
102893
138212
1
1
1
1
1
1
2
2
AR
AR
2
L
Description
HOSE ASSY., Air to platform
• FITTING, Female disconnect
• FITTING, Male disconnect
• HOSE, Air 1/2” x 324" lg., (Model 3220/4620)
• HOSE, Air 1/2” x 396" lg., (Model 3226/4626)
• HOSE, Air 1/2” x 666" lg., (Model 4632/4632)
• FITTING, Hose barb
• CLAMP, Hose
STRAP, Tie 7" lg.
STRAP, Tie 10-1/2" lg.
LABEL, Connect air here
SJIII Series - The Conventionals 129919
SECTION 6, Page 27
AH
Figure 6.1-17. Operator’s Control Box Assembly (ANSI/CSA)
6
7
8
10
11 13
14
12 11
9
15
L
16
5
L
27
L
4
3
2
18
1
20
17
19
26
25
24
23
22
21
11184AD
SECTION 6, Page 28
SJIII Series - The Conventionals 129919
Figure 6.1-17. Operator’s Control Box Assembly (ANSI/CSA)
AH
Index
No.
Skyjack
Part No.
Qty.
Description
A
B
C
116063
126205
117228
-
CONTROL BOX ASS’Y, (ANSI & CSA No Option)
CONTROL BOX ASS’Y, (ANSI & CSA) (Equipped with Powered Extension Deck)
CONTROL BOX ASS’Y, (ANSI & CSA) (EE Rated Option)
1
2
3
102956
103036
132098
310625
112327
300788
(Ref.)
102851
103100
103141
124153
103962
104185
104694
104003
113451
103012
112327
103985
111181
115574
116382
122093
132096
128871
1
2
1
1
9
1
1
1
1
1
1
6
6
2
2
1
AR
2
AR
2
1
1
1
1
1
4
5
6
7
8
9
10
11
12
13
14
15
PLUG, Plastc 1/2”, B, C
CONNECTOR, Cable Strain Relief 1/2”, B
COVER, Bottom with horn cutout, A
COVER, Bottom with horn cutout, B, C
• SCREW, Hex hd self-tapping #8-18 x 1/2
CONNECTOR, Cable Strain Relief
SWITCH ASSEMBLY, Horn push-button
• HEAD, Push-button switch
• BASE, Contact
• SWITCH, N.O. Single Pole Contact
GUARD, Control Box
• BOLT, Machine #10 - 32 x 1/2”
• WASHER, Lock #10 NOM
• WASHER, Flat #10 S.A.E.
• NUT, Machine #10 - 32 Gr. B
MOUNT, Terminal strip
BLOCK, Terminal
• SCREW, Round Hd Machine #8 - 18 x 1/2”
• NUT, Hex head #6 - 32
GUARD, Toggle switch
SWITCH, Torque toggle
SWITCH, Lift/off/drive toggle
INDICATOR, Battery charge
CASING, Control Box, A
CASING, Control Box, B, C
Parts list continued on the following page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 29
Figure 6.1-17. Operator’s Control Box Assembly (ANSI/CSA) (Continued)
Index
No.
Skyjack
Part No.
Qty.
AH
Description
Parts list continued from the previous page.
16
(Ref.)
17
20
(Ref.)
102754
104466
103100
103141
100149
(Ref.)
102769
103100
103225
100149
121058
116220
121484
(Ref.)
21
(Ref.)
1
1
1
AR
1
1
1
1
1
1
1
1
1
2
4
1
1
22
27
119731
107820
102887
118711
119727
119642
102888
102766
119456
118711
103257
103257
107711
103568
132789
132110
103570
(Ref.)
1
1
37"
2
2
1
37"
1
2
2
AR
27”
3
1
1
1
1
1
L
(Ref.)
1
-
18
19
23
24
25
26
CONTROLLER ASSEMBLY, Proportional
(For components, refer to Figure 6.1-19)
SWITCH ASSEMBLY, Key off/on, A, B, C
• HEAD, 2-Position key switch
• KEY, #455
• BASE, Contact
• SWITCH, N.O. Single Pole Contact
• WASHER, Switch
SWITCH ASSEMBLY, Emergency stop
• HEAD, Stop switch
• BASE, Contact
• SWITCH, N.C. Single Pole Contact
• WASHER, Switch
HORN, 24 Volt operator
• SCREW, Machine M4 x 0.7 x 16 mm
• NUT, Hex Nylon M4 x 0.70
CABLE ASSEMBLY, 10 Pin Electrical Panel Control
(For components, refer to Figure 6.6-2)
CABLE ASSEMBLY, Scissor Arm
(For components, refer to Figure 6.1-20)
CABLE ASSEMBLY, Control box, B
• CONNECTOR ASSEMBLY, 16 Pole male
• CABLE, 16/15
• LABEL, Hydraulic proportional
• CODE PIN
CABLE ASSEMBLY, Control box, A
• CABLE, 16/10
• PLUG, 10 Pole male
• COVER, CONNECTOR
• LABEL, Hydraulic proportional
CORD, Cabtire 18/3 (Power Deck Control Box)
CORD, Cabtire 18/3 (Power Deck Solenoid)
CONNECTOR ASSEMBLY, 5 Pole female
• HOUSING, Female with Strain relief connector
• • HOUSING
• • CONNECTOR, Strain relief
• INSERT, Female
CABLE ASSEMBLIES (Powered extension option)
(For components, refer to Figure 6.1-13, & 6.1-14)
LABEL, Control Box
(Refer to Figure 6.8-2)
SJIII Series - The Conventionals 129919
SECTION 6, Page 31
Figure 6.1-18. Operator’s Control Box Assembly (CE)
4
18
7
3
8
5 17
5
2
6
20
L
L
L
1
L
10
L
9
12
L
L
14
19
11
13
21
15
22
24
23
16
20
For CE machines equipped with load sensing, refer to load sensing supplemental manual.
SECTION 6, Page 32
11164AB
SJIII Series - The Conventionals 129919
Figure 6.1-18. Operator’s Control Box Assembly (CE)
AF
Index
No.
Skyjack
Part No.
Qty.
A
B
C
130593
130595
130594
-
CONTROL BOX, Assembly (Equipped with Manual Extension Deck)
CONTROL BOX, Assembly (Model 3220/46XX Equipped with Powered Ext.)
CONTROL BOX, Assembly (Model 46XX with Powered Extension)
1
2
130564
(Ref.)
1
-
300831
122093
103962
111181
115574
124153
104694
104185
104003
103012
103955
103985
106099
(Ref)
102851
103100
103141
(Ref.)
103082
103100
103141
100149
(Ref.)
102769
103100
103225
100149
2
1
4
AR
1
1
2
4
4
1
2
2
2
1
1
1
1
1
1
1
AR
1
1
1
1
1
1
WELDMENT, Control Box
JOYSTICK, Controller Proportional.
(For components, refer to Figure 6.1-19)
SCREW, Machine Flat Head #10 - 32 x 5/8
INDICATOR, Battery Charger
SCREW, Round Hd Machine #10 - 32 x 1/2”
GUARD, Toggle Switch
SWITCH, Torque Toggle
GUARD, Joystick
• WASHER, Flat #10
• WASHER, Lock #10
• NUT, Machine #10 - 32
BLOCK, Terminal 12 Position Small
• SCREW, PPHMS #6 - 32 x 3/4
• NUT, Hex Head #6 - 32
• WASHER, Lock #6
ASSEMBLY, Horn Switch
• HEAD, Push Button Switch
• BASE, Block Contact
• SWITCH, N.O. Contact
ASSEMBLY. Key Switch
• HEAD, Key Switch 3 Position
• BASE, Block Contact
• SWITCH, N.O. Contact
• WASHER, Switch Mount
ASSEMBLY, Emergency Stop Switch
• HEAD, Emergency Stop Switch
• BASE, Block Contact
• SWITCH, N.C. Contact
• WASHER, Switch Mount
3
4
5
6
7
8
9
10
11
Description
Part list continued on the following page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 33
Figure 6.1-18. Operator’s Control Box Assembly (CE) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Part list continued from the previous page.
12
13
14
15
16
17
18
19
20
21
22
23
24
L
114710
310625
112327
300788
121058
116220
121484
119731
107820
102887
118711
119727
116382
(Ref.)
103202
102771
102671
300460
(Ref)
103257
103256
103255
107711
103568
132789
132110
103570
(Ref.)
1
1
9
1
1
2
4
1
1
27”
2
2
1
1
1
1
1
AR
AR
AR
27”
3
1
1
1
1
1
-
RING, Key Skyjack Logo
WELDMENT, Control Box Bottom Cover
• SCREW, Hex Hd Self-tapping #8-18 x 1/2”
CONNECTOR, Strain Relief
HORN, 24 Volt
• SCREW, Machine M4 x 0.7 x 16mm
• NUT, Hex Nylon Lock M4 x 0.70
CABLE ASSEMBLY, Control box
• CONNECTOR ASSEMBLY, 16 Pole male
• CABLE, 16/15
• LABEL, Hydraulic proportional
• CODE, Pin
SWITCH, Lift/Off/Drive Toggle
ASSEMBLY, On/Overload Light
• CAP, Top Light Cover
• BULB, 24 Volt
• MOUNT, Base Light
PLUG, Snap In 7/8” Hole, A, B
ASSEMBLY, Scissor Arm Control Cable
CORD, Cabtire 18/3 (Power Deck Control Box), B, C
CORD, Cabtire 18/2 (Power Deck Limit Switch), C
CORD, Cabtire 18/4 (Power Deck Solenoid), B, C
CONNECTOR ASSEMBLY, 5 Pole female
• HOUSING, Female with Strain relief connector
• • HOUSING
• • CONNECTOR, Strain relief
• INSERT, Female
LABEL, Control Box
(Refer to Figure 6.8-2)
SJIII Series - The Conventionals 129919
SECTION 6, Page 35
Figure 6.1-19. Proportional Controller Assembly
4
AH
5
6
7
5
3
2
1
15
8
9
14
13
12 11 10
1
34
16
17
18
19
32
31
20
33
35
28 31 30
21 22
27
26
23
24 25
11333AA M123994AB_1 M123994AB_2
SECTION 6, Page 36
SJIII Series - The Conventionals 129919
Figure 6.1-19. Proportional Controller Assembly
Index
No.
Skyjack
Part No.
Qty.
A
123994
-
CONTROLLER, Enable Joystick Assembly
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
122849
122873
122872
122874
134112
122876
122877
122879
122959
122960
122961
122962
122963
122964
122965
122846
122847
122859
122848
122871
122850
122851
122852
122840
116993
116990
122841
122839
116989
122867
122868
122869
122870
122857
124820
127235
108589
127179
127180
1
1
1
1
1
1
2
4
1
2
1
1
1
1
1
2
2
1
1
1
2
1
2
1
1
9
1
1
9
3
1
3
2
2
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
25
26
27
28
29
30
31
32
33
34
35
AH
Description
HANDLE, Assembly
• LEVER, Trigger
• SWITCH, Enable Push Button
• CAP, Rubber
• KIT, Handle
• ROCKER, Assembly
• SWITCH, Micro Assembly
• SCREW, Joystick Handle
• SCREW, Joystick Lever
• SCREW, Set
• COUPLING, 8 mm
• COUPLING, 10 mm
• NUT, Push Button
• NUT, Joystick Lever
• FITTING, O-Ring
SCREW
WASHER
GASKET (If equipped)
BOOT (If equipped)
BASE
SPACER
CAM
SCREW, Cam
CONNECTOR, Male 9 Pole Assembly
• HOUSING, Connector Male 9 Pole
• PIN, Female Wire
CONNECTOR, Female 9 Pin Assembly
• HOUSING, Connector Female 9 Pin
• PIN, Male Wire
SCREW, Circuit Board
CIRCUIT BOARD, Assembly (If equipped)
SWITCH, Micro
WASHER, Switch Micro
SCREW, Switch Micro
SHAFT, Modified Joystick
SPRING
RELAY, 24 Volt-40 Amp (If equipped)
BOOT & GASKET (If equipped)
CIRCUIT BOARD, Assembly (If equipped)
SJIII Series - The Conventionals 129919
SECTION 6, Page 37
Figure 6.1-20. Scissor Arm Control Cable Assemblies
AF
C
8
B
7
9
5
4
A
6
2
1
3
10219AA
SECTION 6, Page 38
SJIII Series - The Conventionals 129919
Figure 6.1-20. Scissor Arm Control Cable Assemblies
AF
Index
No.
Skyjack
Part No.
Qty.
Description
A
119643
119644
119646
119457
102888
102518
119456
102766
119949
118711
1
1
1
2
AR
1
2
1
4
4
CABLE ASSEMBLY, 10 Pin - Model 3220 & Model 4620 (ANSI/CSA No Option)
CABLE ASSEMBLY, 10 Pin - Model 3226 & Model 4626 (ANSI/CSA No Option)
CABLE ASSEMBLY, 10 Pin - Model 4632 (ANSI/CSA No Option)
• CONNECTOR, Plug
• CABLE, 16/10 (Refer to chart below for lengths)
• SOCKET, 10 Pole, female
• COVER, Connector
• PLUG, 10 Pin, male
• BOLT, Self thread #6-32
• LABEL, Hydraulic proportional
119732
119733
119735
102887
107821
103565
103573
119727
107820
103564
103574
118711
1
1
1
AR
1
1
1
4
1
1
1
4
CABLE ASSEMBLY, 16 Pin - Model 3220 & 4620 (ANSI/CSA All Option & CE)
CABLE ASSEMBLY, 16 Pin - Model 3226 & 4626 (ANSI/CSA All Option & CE)
CABLE ASSEMBLY, 16 Pin - Model 4632 (ANSI/CSA All Option & CE)
• CABLE, 16/15 (Refer to chart below for lengths)
• CONNECTOR, Female 16 pin
• • HOUSING, Top
• • INSERT, Female
• CODE PIN
• CONNECTOR, 16 Pin male
• • HOUSING, Top
• • INSERT, Male
• LABEL, Hydraulic proportional
119738
119739
119740
102888
107777
103566
103571
119727
107778
103563
103572
118711
1
1
1
AR
1
1
1
4
1
1
1
4
CABLE ASSEMBLY, 10 Pin - Model 4620 (EE Rated)
CABLE ASSEMBLY, 10 Pin - Model 4626 (EE Rated)
CABLE ASSEMBLY, 10 Pin - Model 4632 (EE Rated)
• CABLE, 16/10 (Refer to chart below for lengths)
• CONNECTOR, 10 Pin female
• • HOUSING, Top
• • INSERT, Female
• CODE PIN
• CONNECTOR, 10 Pin male
• • HOUSING, Top
• • INSERT, Male
• LABEL, Hydraulic proportional
1
2
3
B
4
5
6
C
7
8
9
Models
Cable Lengths
3220/4620
384”
3226/4626
468”
4632
564”
60054AC
SJIII Series - The Conventionals 129919
SECTION 6, Page 39
Figure 6.2-1. Scissor Arm Assembly - Model 3220 & 4620
AF
11
3
2
10
6
3
8
9
8
6
7
12
14
6
3
5
6
13
2
4
1
2
3
11106AC
SECTION 6, Page 40
SJIII Series - The Conventionals 129919
Figure 6.2-1. Scissor Arm Assembly - Model 3220 & 4620
Index
No.
Skyjack
Part No.
Qty.
A
125997
132580
130581
132584
134764
-
134765
-
134773
-
134777
-
126329
130254
125902
(Ref.)
1
1
6
-
130841
130840
123713
600426
103078
122501
(Ref.)
2
1
1
1
AR
AR
-
120731
120657
121860
123344
123324
103984
122006
123354
123353
134749
1
1
AR
1
1
AR
AR
1
1
AR
13
130889
130840
123713
131953
(Ref.)
2
1
1
1
-
14
(Ref.)
-
B
1
2
3
4
5
6
7
8
9
10
11
12
Description
Entire Scissor Assembly Model 3220 - Without Powered Extension (ANSI/CSA)
Entire Scissor Assembly Model 3220 - With Powered Extension (ANSI/CSA)
Entire Scissor Assembly Model 3220 - Without Powered Extension (CE)
Entire Scissor Assembly Model 3220 - With Powered Extension (CE)
Entire Scissor Assembly Model 4620 - Without Powered Extension (ANSI/CSA)
(Order P/N 132058 for machines with Serial No. 714053 & Below - Model 4620)
Entire Scissor Assembly Model 4620 - With Powered Extension (ANSI/CSA)
(Order P/N 132573 for machines with Serial No. 714053 & Below - Model 4620)
Entire Scissor Assembly Model 4620 - Without Powered Extension (CE)
(Order P/N 132064 for machines with Serial No. 714053 & Below - Model 4620)
Entire Scissor Assembly Model 4620 - With Powered Extension (CE)
(Order P/N 132574 for machines with Serial No. 714053 & Below - Model 4620)
SCISSOR LEVEL, Inside cylinder bottom, A
SCISSOR LEVEL, Inside cylinder bottom, B
SCISSOR ARMS, Outside
MOUNTING, Scissor Stack Assembly
(For components, refer to Figure 6.2-4)
BUMPER ASSEMBLY, Scissor first level - Front
• BUMPER, Scissor Bottom
• BOLT, Hex Hd M12-1.25 x 16mm
• WASHER, Flat M12
CLIP, Double G10
• SCREW, Machine 3/8”-16 x 5/8” hex washer hd
HARDWARE, Scissor Arm Assembly Connecting
(For components, refer to Figure 6.2-5)
SCISSOR LEVEL, Inside cylinder top, A
SCISSOR LEVEL, Inside cylinder top, B
BUMPER, Scissor arm
WELDMENT, Safety bar, A
WELDMENT, Safety bar, B
• NUT, Hex Lock 5/16”-18 Gr. B
• BOLT, Hex head 5/16” -18 x 3 1/4” Gr. 5
SCISSOR LEVEL, Inside, A
SCISSOR LEVEL, Upper Inside, B
WELDMENT, Cable carrier
(Order P/N 121907 for machines with Serial No. 714053 & Below - Model 4620)
BUMPER ASSEMBLY, Scissor first level
• BUMPER, Scissor Bottom
• BOLT, Hex Hd M12-1.25 x 16mm
• WASHER, Flat 7/8”
ASSEMBLY, Flashing Light Option
(For components, refer to Figure 6.2-6)
HARDWARE, Lift Cylinder and mounting
(For components, refer to Figure 6-2.8)
SJIII Series - The Conventionals 129919
SECTION 6, Page 41
Figure 6.2-2. Scissor Arm Assembly - Model 3226 & 4626
7
3
2
2
3
6
10
6
6
2
2
6
6
8
7
11
13
6
9
3
12
6
4
1
5
2
2
3
11104AC
SECTION 6, Page 42
SJIII Series - The Conventionals 129919
Figure 6.2-2. Scissor Arm Assembly - Model 3226 & 4626
Index
No.
Skyjack
Part No.
Qty.
A
125965
130600
132059
132065
-
Entire
Entire
Entire
Entire
126329
130254
125902
(Ref.)
1
1
8
-
130841
130840
123713
600426
103078
122501
(Ref.)
2
1
1
1
AR
AR
-
12
120731
120657
121860
123344
123324
103984
122006
123352
130829
130889
130840
123713
131953
(Ref.)
2
2
AR
1
1
AR
AR
1
1
2
1
1
1
-
13
(Ref.)
-
SCISSOR LEVEL, Inside cylinder bottom, A
SCISSOR LEVEL, Inside cylinder bottom, B
SCISSOR ARMS, Outside
MOUNTING, Scissor Stack Assembly
(For components, refer to Figure 6.2-4)
BUMPER ASSEMBLY, Scissor first level - Front
• BUMPER, Scissor Bottom
• BOLT, Hex Hd M12-1.25 x 16mm
• WASHER, Flat M12
CLIP, Double G10
• SCREW, Machine 3/8”-16 x 5/8” hex washer hd
HARDWARE, Scissor Arm Assembly Connecting
(For components, refer to Figure 6.2-5)
SCISSOR LEVEL, Inside cylinder top, A
SCISSOR LEVEL, Inside cylinder top, B
BUMPER, Scissor arm
WELDMENT, Safety bar, A
WELDMENT, Safety bar, B
• NUT, Hex Lock 5/16”-18 Gr. B
• BOLT, Hex head 5/16”-18 x 3 1/4 Gr. 5
SCISSOR LEVEL, Inside cylinder bottom, A
SCISSOR LEVEL, Inside cylinder bottom, B
BUMPER ASSEMBLY, Scissor first level - Rear
• BUMPER, Scissor Bottom
• BOLT, Hex Hd M12-1.25 x 16mm
• WASHER, Flat 7/8”
ASSEMBLY, Flashing Light Option
(For components, refer to Figure 6.2-6)
HARDWARE, Lift Cylinder and mounting
(For components, refer to Figure 6-2.8)
B
1
2
3
4
5
6
7
8
9
10
11
Description
Scissor
Scissor
Scissor
Scissor
SJIII Series - The Conventionals 129919
Assembly - Model 3226
Assembly - Model 3226
Assembly - Model 4626
Assembly - Model 4626
(ANSI/CSA)
(CE)
(ANSI/CSA)
(CE)
SECTION 6, Page 43
Figure 6.2-3. Scissor Arm Assembly - Model 4632
3
11
10
2
3
6
2
2
6
6
7
12
6
6
2
2
6
6
8
7
13
6
15
2
3
14
6
4
5
9
1
2
3
11105AB
SECTION 6, Page 44
SJIII Series - The Conventionals 129919
Figure 6.2-3. Scissor Arm Assembly - Model 4632
Index
No.
Skyjack
Part No.
Qty.
A
134799
-
B
135983
-
1
2
3
130254
125902
(Ref.)
1
10
-
4
130841
130840
123713
600426
103078
122501
(Ref.)
2
1
1
1
AR
AR
-
120657
121860
123324
103984
122006
132610
134749
2
AR
1
4
4
1
1
14
130829
130889
130840
123713
131953
(Ref.)
1
2
1
1
1
-
15
(Ref.)
-
5
6
7
8
9
10
11
12
13
Description
Entire Scissor Assembly (ANSI/CSA)
(Order P/N 132062 for machines with Serial No. 714053 & Below)
Entire Scissor Assembly (CE)
(Order P/N 132066 for machines with Serial No. 714053 & Below)
SCISSOR LEVEL, Inside cylinder bottom
SCISSOR ARMS, Outside
MOUNTING, Scissor Stack Assembly
(For components, refer to Figure 6.2-4)
BUMPER ASSEMBLY, Scissor first level - Front
• BUMPER, Scissor Bottom
• BOLT, Hex Hd M12-1.25 x 16mm
• WASHER, Flat M12
CLIP, Double G10
• SCREW, Machine 3/8”-16 x 5/8” hex washer hd
HARDWARE, Scissor Arm Assembly Connecting
(For components, refer to Figure 6.2-5)
SCISSOR LEVEL, Inside cylinder top
BUMPER, Scissor arm
WELDMENT, Safety bar
• NUT, Lock (hex) 5/16”-18 Gr. B
• BOLT, Hex head 5/16”-18 x 3 1/4” Gr. 5
SCISSOR LEVEL, Upper Inside
WELDMENT, Cable Carrier
(Order P/N 121907 for machines with Serial No. 714053 & Below)
SCISSOR LEVEL, Inside cylinder bottom
BUMPER ASSEMBLY, Scissor first level - Rear
• BUMPER, Scissor Bottom
• BOLT, Hex Hd M12-1.25 x 16mm
• WASHER, Flat 7/8”
ASSEMBLY, Flashing Light Option
(For components, refer to Figure 6.2-6)
HARDWARE, Lift Cylinder and mounting
(For components, refer to Figure 6-2.8)
SJIII Series - The Conventionals 129919
SECTION 6, Page 45
Figure 6.2-4. Scissor Stack Assembly Mounting
A - Top Slider Assembly
B - Main Platform Bracket Mounting Assembly
8
1
2
9
10
3
3
5
6
3
4
7
C - Bottom Slider Assembly
D - End Pin Assembly at Base
8
14
3
9
8
3
13
12
11
11302AA
SECTION 6, Page 46
SJIII Series - The Conventionals 129919
Figure 6.2-4. Scissor Stack Assembly Mounting
Index
No.
Skyjack
Part No.
Qty.
1
2
120772
120771
134049
1
1
1
• PAD, Slider
• BRACKET, Main Platform Slider (Model 4620, 4632)
• BRACKET, Main Platform Slider (Model 4620)
3
4
123430
123416
121685
103995
104000
103892
121874
120958
121676
125470
121856
121604
120697
121605
121672
2
1
1
1
1
1
1
1
1
2
1
1
14
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
5
6
7
8
9
10
11
12
13
14
AH
Description
(For Models 4626, order P/N 120771 for Machines with Serial No. 712030 & Below)
BUSHING, Fiberglide 3/4”I.D. x 1-1/2”
PIN, Main Platform Slider (Model 32XX)
PIN, Main Platform Slider (Model 46XX)
WASHER, Flat 1/4”
WASHER, Lock 1/4”
BOLT, Hex Hd 1/4”-20 x 5/8”
COTTER PIN, 1/4” x 1.5”
PIN, Ø ¾” x 4” (Scissor level without Cable Carrier Weldment)
PIN, Ø ¾” x 4 1/4” (Scissor level with Cable Carrier Weldment)
WELDMENT, Platform Mounting Bracket
SPACER, Bottom Roller Pin
PIN, Bottom Roller
ROLLER, Scissor
TUBE, Outside scissor arms Cross Member (Model 32XX)
TUBE, Outside scissor arms Cross Member, (Model 46XX)
SJIII Series - The Conventionals 129919
SECTION 6, Page 47
Figure 6.2-5. Scissor Arm Assembly Connecting Hardware
Outside End Pin Assembly
(With Cross Member Tube)
Inside End Pin Assembly
(Without Cross Member Tube)
1
3
2
5
2
4
3
Limit Switch Pin Assembly
Center Pin Assembly
8
11
7
6
2
9
10
12
11
13
14
3
11303AA
SECTION 6, Page 48
SJIII Series - The Conventionals 129919
AH
Figure 6.2-5. Scissor Arm Assembly Connecting Hardware
Index
No.
1
2
3
4
5
6
7
8
9
10
11
12
*13
14
Skyjack
Part No.
Qty.
121674
123430
121874
121605
121672
120958
121677
(Ref.)
1
2
1
1
1
1
1
-
128256
130385
120673
101520
123431
121703
122502
121875
AR
AR
1
1
4
1
1
1
Description
PIN, Outside Scissor
BUSHING, Fiberglide 3/4”I.D. x 1-1/2”
COTTER PIN, 1/4” x 1.5”
TUBE, Outside scissor arms Cross Member (Model 32XX)
TUBE, Outside scissor arms Cross Member, (Model 46XX)
PIN, Inside Scissor
PIN, Limit Switch
ASSEMBLY, Limit Switch
(For Components, Refer to Figure 6.2-7)
ASSEMBLY, Center Pin (Scissor level without Cable Carrier Weldment)
ASSEMBLY, Center Pin (Scissor level with Cable Carrier Weldment)
• PIN, Center
• WASHER, Nylon 2”O.D. x 1.28” I.D. x 0.12” thk
• BUSHING, Fiberglide 1-1/4” x 1-13/16”
• SPACER, Bearing Thrust Fiberglide 1-1/4” I.D.
• WASHER, Flat 1-1/4”I.D. x 2-1/4” O.D.
• COTTER PIN, 5/16” dia. x 2.0”
* Note: Not required if equipped with Cable Carrier Weldment
SJIII Series - The Conventionals 129919
SECTION 6, Page 49
Figure 6.2-6. Flashing Amber Light Option
AI
3
5
1
6
2
4
10113AA
Index
No.
Skyjack
Part No.
Qty.
1
121838
126111
121477
121533
103111
146153
103743
123180
123177
123178
120094
104003
104694
104185
141566
103256
126104
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
100”
1
103256
126100
48”
1
103256
132283
228”
1
103256
(Ref.)
60”
-
2
3
4
5
6
Description
LIGHT ASSEMBLY, Flashing amber (without Terminals)
LIGHT ASSEMBLY, Flashing Amber (with Terminals included as shown)
• LIGHT, Beacon
• • LENS, Amber
• • BULB, 24 Volt (if equipped with single contact bulb)
• • BULB, 24 Volt (if equipped with dual contact bulb)
FLASHER, 12-24 Volt
COVER ASSEMBLY (Optional For EE Rated Machines)
• COVER, Flashing Light
• BRACKET, Flashing Light Cover
• BOLT, #10-32 x 5/8”
• NUT, #10-32
• WASHER, #10 Flat
• WASHER, #10 Lock
HARNESS, Flashing light (Machines with S/N 60000967 & Above)
• CABTIRE, 18/2
HARNESS, Flashing light (Model 3220)
(For Machines with S/N 60000966 & Below)
• CABTIRE, 18/2
HARNESS, Flashing light (Model 3226)
(For Machines with S/N 27002839 & Below)
• CABTIRE, 18/2
HARNESS, Flashing Light Option (Model 46XX)
(For Machines with S/N 70003077 & Below)
• CABTIRE, 18/2
HARNESS, Rear Manifold
(For components, refer to Figure 6.6-1)
SJIII Series - The Conventionals 129919
SECTION 6, Page 51
Figure 6.2-7. Scissor Arm Limit Switch Assemblies
19
5a
AI
1
5b
4c
A
4a
4b
3
17
2
1
14
18
5c
13
4a
1
B
7
16
6
4b
C
1
D
2
4c
15
1
10
3
E
14
12
8
11
9
19
11187AA
SECTION 6, Page 52
SJIII Series - The Conventionals 129919
Figure 6.2-7. Scissor Arm Limit Switch Assemblies
AI
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
E
132236
121976
121978
122014
121991
1
1
1
AR
1
SWITCH ASS’Y, High Speed/Pot Hole Limit (All ANSI/CSA except EE Rated)
SWITCH ASS’Y, High speed limit (For ANSI/CSA EE-Rated models)
SWITCH ASS’Y, Pothole override limit (For ANSI/CSA EE-Rated models)
SWITCH ASS’Y, End of stroke limit (Optional)
SWITCH ASS’Y, Drive cutout limit (Optional)
1
2
3
121975
119132
119965
119964
113018
113021
113071
145963
145964
145965
103257
119131
122010
119130
119128
121869
118713
121867
103860
103858
103980
104000
103995
125953
104694
104185
104003
120094
121868
100967
121908
(Ref.)
AR
1
2”
2”
1
1
1
1
1
1
12”
1
1
1
1
AR
1
AR
2
2
4
4
8
1
4
2
2
2
AR
AR
AR
1
• SWITCH, Drilled sealed limit (All except E)
• KIT, 8-Pole Receptacle, A, B
• HEATSHRINK. Yellow, A
• HEATSHRINK, Blue, D
• MARKER, Brady wire #18, A, B
• MARKER, Brady wire #21, A, B
• MARKER, Brady wire #71, A, C
• LABEL, LS1A A, B
• LABEL, LS1B A, B
• LABEL, LS6 A, C
• CABLE, 18/3 Cabtire, B
• KIT, 4-Pole Plug, B
• SWITCH, Drilled sealed limit, E
• KIT, 4-Pole receptacle, E
• KIT, 2-Pole receptacle, C, D
CLAMP, 2.5” Worm gear
JUMPER ASS’Y, Drive cutout (Optional)
BRACKET, Limit switch
HARDWARE, Mounting
• BOLT, Hex Hd 1/4”-20 x 1.75” Gr. 5
• BOLT, Hex Hd 1/4”-20 x 1.25” Gr. 5
• NUT, Hex 1/4”-20 Gr. B
• WASHER, Lock 1/4”
• WASHER, Flat 1/4”
COVER, Limit Switch
• WASHER, Flat #10
• WASHER, Lock #10
• NUT, Hex Machine #10
• BOLT, Hex Hd Machine #10-32 x 5/8”
GUARD, Limit switch
CAM, Limit switch
BUSHING, 3/4” Snap-in
PIN WELDMENT, Limit switches
(For components, refer to Figure 6.2-3)
4a
4b
4c
5a
5b
5c
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Description
SJIII Series - The Conventionals 129919
SECTION 6, Page 53
Figure 6.2-8. Lift Cylinder Assembly And Mounting Hardware
4
5
6
16
7
11
8
12
9
13
14
15
10
2
3
11
12
13
1
14
15
SECTION 6, Page 54
16
10140AA
SJIII Series - The Conventionals 129919
Figure 6.2-8. Lift Cylinder Assembly And Mounting Hardware
Index
No.
Skyjack
Part No.
Qty.
A
120989
AR
CYLINDER ASSEMBLY, Lift
1
*2
3
*4
5
*6
*7
*8
9
10
11
12
120993
105690
120991
120448
121096
105689
105687
105688
121668
105686
103869
123808
101076
100904
103996
103404
100397
130377
130387
130388
1
1
1
1
1
1
1
1
AR
1
AR
AR
AR
AR
AR
AR
AR
1
1
1
• WELDMENT, Barrel
• RING, Piston wear
• ROD, Piston
• O-RING, Gland
• GLAND, Front head
• RING, Gland Wear
• SEAL, Piston rod
• WIPER, Piston rod
• TRUNNION
• BOLT, 3/4”-16 x 3” Gr. 5
BOLT, Hex head 5/16”-18 x 4.5” Gr. 5 (4 per cylinder)
BEARING BLOCK ASSEMBLY (4 Per Cylinder)
• BLOCK
• BUSHING
WASHER, Flat 5/16” SAE (4 per cylinder)
WASHER, Lock 5/16” nom x 0.07” (4 per cylinder)
NUT, Hex head 5/16”-18 Gr. B (4 per cylinder)
SHIM, Bearing block 16 GA (If equipped)
SHIM, Bearing block 18 GA (If equipped)
SHIM, Bearing block 22 GA (If equipped)
121097
AR
KIT, Seal repair
13
14
15
16
*
Description
* Part of Seal Repair Kit
SJIII Series - The Conventionals 129919
SECTION 6, Page 55
Figure 6.2-9. Holding Valve Assembly - Models 3220 & 4620
AH
7
5
4
3
2
1
6
11
12
8
9 10
10225AC
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
106689
111314
108052
103403
104437
104493
107269
105281
(Ref.)
1
1
2
1
1
1
1
1
1
8
9
10
11
12
103931
103996
104637
114578
104657
4
4
4
1
1
SECTION 6, Page 56
Description
BLOCK ASSEMBLY, Holding Valve
• BLOCK, Manifold
• PLUG, Expander
SEAL, O-Ring
PLUG, Manifold
COIL, 24 Volt
VALVE, N.C. Holding
ORIFICE, One way
ASSEMBLY, Lift cylinder
(For components, Refer to Figure 6.2-8)
BOLT, Socket (5/16”-18 x 2” Grade 5)
WASHER, Flat 5/16”
WASHER, Lock-High Collar 5/16”
FITTING, Elbow
HOSE ASSEMBLY, Manifold to Lift Cylinder
SJIII Series - The Conventionals 129919
Figure 6.2-10. Holding Valve Assembly - Models 3226, 4626 & 4632
16
6
AH
7
14
2
1
4
5
8
4
2
5
3
9
3
16
10 11 12
15
6
17
11 12 13
10226AC
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
108778
111320
108052
103403
106557
107269
104493
105281
(Ref.)
1
1
3
2
2
2
2
2
1
8
(Ref.)
1
9
106688
111316
108052
108429
103996
104637
103931
103069
114579
102635
104657
1
1
2
4
8
8
4
1
1
1
1
10
11
12
13
14
15
16
17
Description
BLOCK, Upper holding valve
• BLOCK, Manifold
• PLUG, Expander
SEAL, O-Ring
VALVE, Relief
VALVE, N.C. Holding
COIL, 24 Volt
ORIFICE, One way
ASSEMBLY, Lift cylinder (Upper Cylinder)
(For components, refer to Figure 6.2-8)
ASSEMBLY, Lift cylinder (Lower Cylinder)
(For components, refer to Figure 6.2-8)
BLOCK, Lower holding valve
• BLOCK, Manifold
• PLUG, Expander
BOLT, Hex head 5/16” - 18 x 2.50”
WASHER, Flat 5/16” S.A.E.
WASHER, Lock (5/16” high collar 0.09)
BOLT, Socket (5/16” - 18 x 2” Grade 5)
FITTING, Straight (upper lift Cylinder)
FITTING, Tee (lower lift cylinder)
HOSE ASSEMBLY, Upper Lift cylinder to lower lift cylinder
HOSE ASSEMBLY, Lower lift cylinder to main manifold
SJIII Series - The Conventionals 129919
SECTION 6, Page 57
Figure 6.3-1. Base, Axle & Wheels
AH
10
11
9
12
8
14 13
17
20
19
16
15
18
16
7
2
21
22
6
5
4
2
3
1
DO NOT
Intermix tires of different types
on one machine. Use only tires
of type originally supplied.
SECTION 6, Page 58
11107AA
SJIII Series - The Conventionals 129919
Figure 6.3-1. Base, Axle & Wheels
Index
No.
Skyjack
Part No.
1
2
3
132769
132477
119920
103991
132768
124160
103199
(Ref.)
4
(Ref.)
5
125730
100120
100825
103478
104129
(Ref.)
6
7
8
9
10
11
12
125785
132285
132473
132471
130179
136494
(Ref.)
103855
103980
104000
130192
122307
103999
125959
103473
119725
108714
(Ref.)
115005
115420
101632
103999
103978
Qty.
1
1
2
2
2
2
20
1
1
2
1
1
1
1
1
2
2
1
1
1
1
2
2
2
1
1
4
4
4
1
1
1
1
1
1
1
1
AF
Description
BAR ASSEMBLY, Emergency lowering
• BAR, Emergency lowering access
• CLIP, Spring coated
DO NOT
• WASHER, Flat #8
Intermix tires of different types
• RIVET, Pop 5/32” dia. x 0.435”
on one machine. Use only tires
• PIN, Locking
of type originally supplied.
BOLT, Wheel
ROD ASSEMBLY, Tie
(For components, refer to Figure 6.3-5)
CYLINDER ASSEMBLY, Steer
(For components, refer to Figure 6.3-6)
PIN ASSEMBLY, King
• PIN, Axle king
• PIN, 1/4" x 1-3/16" lg.
• PIN, Cotter 1/4" x 1-1/4" lg.
• WASHER, Bronze
HUB & SPINDLE ASSEMBLY, Front Axle
(For components, refer to Figure 6.3-4)
WHEEL ASSEMBLY, Front (ITL)
WHEEL ASSEMBLY, Front (Carlisle)
WELDMENT, Base (Model 3220 without Powered Extension)
WELDMENT, Base (Model 3226 & Model 3220 with Powered Extension)
WELDMENT, Base (Model 46XX with serial numbers 713314 and below)
WELDMENT, Base (Model 46XX with serial numbers 713315 and above)
TILT SWITCH
(For components, refer to Figure 6.3-12)
• BOLT, Hex Hd 1/4”-20 x 1/2” Gr. 5
• NUT, Hex Hd 1/4”-20 Gr. B
• WASHER, Lock 1/4”
LADDER, Step (Model 3220/4620)
LADDER, Step (Model 3226/4626/4632)
• WASHER, 3/8” Lock
• WASHER, 3/8” Flat
• BOLT, Hex-hd 3/8-16 x 1” lg.
SWITCH, Battery
• KIT, Battery switch lockout
• LABEL, Power on/off
(Refer to Figure 6.8-3)
ASSEMBLY, Static Strap
• STRAP, Ground
• BOLT, Hex head 3/8” - 16 x 3/4”
• WASHER, Lock 3/8” NOM
• NUT, Hex head 3/8” - 16
Part list continued on the following page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 59
AI
Figure 6.3-1. Base, Axle & Wheels
Index
No.
Skyjack
Part No.
Qty.
Description
Part list continued on the previous page.
13
(Ref.)
14
15
102027
(Ref.)
16
(Ref.)
1
2
2
2
(Ref.)
2
141751
124228
103940
104000
103983
(Ref.)
4
1
1
1
1
2
1
1
1
1
1
1
1
-
17
18
19
20
21
124229
103940
104000
103983
(Ref.)
22
(Ref.)
(Ref.)
DO NOT
Intermix tires of different types
on one machine. Use only tires
of type originally supplied.
BOX ASSEMBLY, Base control (CE)
(For components, refer to Figure 6.3-11)
FITTING, Grease
HUB ASSEMBLY, Rear axle
(For components, refer to Figure 6.3-3)
MOTOR, Wheel drive (Equipped with Pin Brake)
(For components, refer to Figure 6.3-3)
MOTOR, Wheel drive (Equipped with Motor Brake)
(For components, refer to Figure 6.3-3)
SET SCREW, Square head, cup point (3/8-16 x 3/4, Grade 5)
WELDMENT, Brake pin LH
• BOLT, Soc-hd 1/4-20 x 1-1/4" lg.
• WASHER, Lock 1/4"
• NUT, Jam 1/4-20
CYLINDER ASSEMBLY, Brake
(For components, refer to Figure 6.3-7)
WELDMENT, Brake pin RH
• BOLT, Soc-hd 1/4-20 x 1-1/4" lg.
• WASHER, Lock 1/4"
• NUT, Jam 1/4-20
POTHOLE PROTECTION DEVICE ASSEMBLY
(For components, refer to Figure 6.3-2)
BATTERY TRAY ASSEMBLY
(For components, refer to Figure 6.5-1)
HYDRAULIC/ELECTRIC TRAY ASSEMBLY
(For components, refer to Figure 6.4-1)
SJIII Series - The Conventionals 129919
SECTION 6, Page 61
Figure 6.3-2. Pothole Protection Device
9
13
3
AH
6
5
4
4
38
7
10
8
37
35
14
15 12
36
16
11
12
22
33
2
1
18
34
27
26
25
30
31
32
24
12
11
17
29
32
31
28
30
22
If Equipped
23
19
21
20
39
M11185AD
SECTION 6, Page 62
SJIII Series - The Conventionals 129919
Figure 6.3-2. Pothole Protection Device
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
136417
125776
119314
119728
119499
118778
118730
118718
119843
118729
139698
119313
119325
100446
119312
118724
118983
119321
126709
126710
119339
119316
119029
119319
119322
118689
119318
118690
119315
AR
2
2
4
2
2
2
2
2
2
1
8
8
2
6
2
2
2
1
1
4
16
2
8
2
2
4
2
2
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
AH
Description
COMPRESSION ROD, Assembly
CAM, Lock Assembly
• SPRING, Cam Lock
• WASHER, Driver
• LOCK, Cam
• BUSHING, Cam Lock
• PIN, Lever Bar Guide
• DRIVER, Lock
• PIN, Spring 3/32 x 1-3/8
• PIN, Locator
• WASHER, 3/4” Flat
WASHER, Flat 7/16
PIN, Clotter Clip
PIN, Eccentric
BUSHING, 7/16 x 1/2
BAR, Lever
PIN, Lower Tray
SPRING, Kicker
WELDMENT, Hydraulic Tray Angle
WELDMENT, Battery Tray Angle
PIN, Angle
BUSHING, 3/8 x 5/8
LOCK, Tray Cam
PIN, Spring 3/32 x 5/8
PLATE, Kicker
PIN, Kicker Clevis
BUSHING, 7/16 x 3/8
PIN, Lock
PIN, Spring 3/32 x 7/8
Parts list continued on the following page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 63
Figure 6.3-2. Pothole Protection Device (Continued)
Index
No.
Skyjack
Part No.
Qty.
AH
Description
Parts list continued from the previous page.
29
30
31
32
33
34
35
36
37
38
39
129430
103983
103995
(Ref.)
2
4
4
1
125887
125885
(Ref.)
133600
133601
(Ref.)
126051
126060
104185
112248
103550
130049
130047
(Ref.)
104000
103995
103855
130209
132530
118992
112248
104185
1
1
1
1
1
1
1
1
4
4
6
1
1
4
4
4
4
2
2
4
4
MOUNT, Limit Switch
• NUT, Hex Jam 1/4”
• WASHER, Flat 1/4”
SWITCH ASSEMBLY, Pothole device limit - Model 32xx (ANSI/CSA & CE) &
Model 46xx (ANSI/CSA)
• SWITCH, Limit pothole battery tray
• SWITCH, Limit pothole hydraulic tray
SWITCH ASSEMBLY, Pothole device limit - Model 46xx (CE)
• SWITCH, Limit pothole hydraulic tray
• SWITCH, Limit pothole battery tray
SWITCH ASSEMBLY, Pothole device limit - All EE Rated Models
• SWITCH, Limit pothole battery tray
• SWITCH, Limit pothole hydraulic tray
WASHER, Lock #10
BOLT, Machine #8-32 x 1” lg.
PLUG, Slider
FLAP WELDMENT, Hydraulic Tray
FLAP WELDMENT, Battery Tray
HARDWARE, Flap weldment retaining
• WASHER, 1/4” Lock
• WASHER, 1/4” Flat
• BOLT, Hex-hd 1/4”-20 x 1/2” lg.
PIN, Lever
PIN, Tray spring guide
MOUNT, Limit switch
BOLT, Machine #8 - 32 x 1” lg.
WASHER, Lock #10 NOM
SJIII Series - The Conventionals 129919
SECTION 6, Page 65
Figure 6.3-3. Brake Reference
AH
32XX Serial Number Breakdown Reference Chart
32XX Type
Serial No.
ANSI/CSA
CE
Brake
Pin Disc
NOTE: PIN BRAKE use on 32XX and 46XX Machines (Refer
to Serial Number Breakdown Reference Charts)
All Serial No.
M60433_1AC
3
46XX Serial Number Breakdown Reference Chart
46XX Type
Serial No.
712974 and Below
712975
713092 to 713198
713222 to 713229
713230 to 713241
713242 to 713275
713276 to 713278
713279 to 713298
713299 to 713316
713317 to 713318
713319 to 713364
713365 to 713370
713372 to 713398
713399 to 713403
713404
713405 to 713409
713410 to 713436
713437 to 713441
713442
713443 to 713452
713453 to 713456
713457 to 713466
713467 to 713477
713478 to 713487
713488 to 713520
713521 to 713524
713525
713526 to 713552
713553 to 713574
713575 to 713584
713585 to 713593
713594 to 713604
713605 to 714011
714012 to 714051
714052 to 714085
714086 to 714125
714126 to 714137
714138 to 714140
714141 to 714165
714166 to 714303
714304 to 714406
714407 to 714426
714427 to 714492
714493 to 714660
ANSI/CSA
CE
1
Brake
Pin Disc
5
7
8
6
2
4
9
Pin Brake
Components
10
M125786AA
M120122AA
M10211AC
NOTE: DISC BRAKE use on 46XX Machines (Refer to Serial
Number Breakdown Reference Chart)
13
13
11
1
12
5
7
14
8
2
15
Disc Brake
Components
M125875AA
M11543AB
714661 and Above
M60433AC
SECTION 6, Page 66
SJIII Series - The Conventionals 129919
Figure 6.3-3. Brake Reference
Index
No.
Skyjack
Part No.
Qty.
-
-
-
1
125795
107912
103789
103129
104212
(Ref.)
1
1
1
1
1
-
106451
108818
103471
103470
125786
132284
(Ref.)
1
4
4
4
2
2
-
134573
139735
137462
(Ref.)
1
1
1
-
125525
125785
132285
4
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
AH
Description
• Base, Axles, and Wheels
(For components, refer to Figure 6.3-1)
REAR HUB ASSEMBLY
• HUB, Rear 1-1/4” Shaft
WASHER, Lock toothed 1”
MOTOR, Hydraulic Wheel Drive
• KIT, Seal
FITTINGS, Hydraulic (Pin Brake)
(For components, refer to Figure 6.3-9)
NUT, Hex jam 1” - 20
BOLT, Hex head 1/2” - 13 x 2-3/4”
NUT, Hex head 1/2” - 13
WASHER, Lock 1/2”
WHEEL ASSEMBLY, Rear (ITL)
WHEEL ASSEMBLY, Rear (Carlisle)
• BRAKE CYLINDER ASSEMBLY
(For components, refer to Figure 6.3-7)
MOTOR, Wheel (with internal Disc Brake)
• KIT, Seal
KEY
FITTINGS, Hydraulic (Disc Brake)
(For components, refer to Figure 6.3-10)
BOLT, Hex head 1/2” - 13 x 3-1/2”
WHEEL ASSEMBLY, Rear (ITL)
WHEEL ASSEMBLY, Rear (Carlisle)
SJIII Series - The Conventionals 129919
SECTION 6, Page 67
Figure 6.3-4. Front Hub & Spindle Assembly
2
1
4
5
7
6
8
3
9
10
11
12
10210AA
Index
No.
Skyjack
Part No.
Qty.
A
125792
-
FRONT HUB & SPINDLE ASSEMBLY
1
2
(Ref.)
3
4
5
6
7
8
9
10
11
12
125806
100050
107909
103085
103144
103009
102978
102833
102977
103003
102829
102749
102865
1
2
1
1
1
1
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
SECTION 6, Page 68
Description
Spindle, Casting
BUSHING, Fiberglide
FRONT HUB ASSEMBLY
• PIN, Cotter
• SEAL, Grease
• BEARING, Inner cone
• BEARING, Inner cup
• HUB, Front 5 bolt
• BEARING, Outer cup
• BEARING, Outer cone
• WASHER, Flat
• NUT, Castle 1” - 14
• CAP, Dust
SJIII Series - The Conventionals 129919
AH
Figure 6.3-5. Tie Rod Assembly
10
6
1
2
3
4
7
7
8
5
9
8
9
10212AA
Index
No.
Skyjack
Part No.
Qty.
A
B
125728
130183
1
1
TIE ROD ASSEMBLY (Model 32XX)
TIE ROD ASSEMBLY (Model 46XX)
-
125472
130182
115281
100855
125469
130181
100846
100847
125747
100856
103998
103982
107797
1
1
1
1
1
1
1
1
1
2
2
2
1
•
•
•
•
•
•
•
•
•
•
•
•
•
1
2
3
4
5
6
7
8
9
10
SECTION 6, Page 70
Description
ROD, Tie, A
ROD, Tie, B
• END, Female (LH Thread)
• NUT, Hex head Jam 5/8” - 18 (LH)
• BAR, Tie rod, A
• BAR, Tie rod, B
• NUT, Hex head Jam 5/8” - 18 (RH)
• END, Female (RH Thread)
BOLT, Hex head 5/8” - 11 x 2 3/4”
SPACER
WASHER, Lock 5/8”
NUT, Hex head 5/8” - 11
BOLT, Hex head 5/8” - 11 x 3 1/2”
SJIII Series - The Conventionals 129919
AI
Figure 6.3-6. Steer Cylinder Assembly
17
20
18
6
14
7
19
8
13
9
10
11
12
15
16
1
5
2
15
16
3
4
10209AD
Index
No.
Skyjack
Part No.
Qty.
A
120236
-
CYLINDER ASSEMBLY, Steer
1
2
3
*4
*5
6
*7
*8
9
*10
11
12
13
14
15
16
17
18
19
20
120235
103830
118844
103825
110976
117047
103826
120436
120148
103827
100846
100847
102025
104114
103513
132565
100252
104002
119310
(Ref.)
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
-
*
105816
AR
• BARREL, Steer cylinder
• NUT, Lock 5/8”-11 Gr. C
• PISTON
• SEAL, Piston
• O-RING, Rod
• ROD, Piston
• SEAL, Rod
• O-RING, Gland
• GLAND, Cylinder
• WIPER, Rod
• NUT, Jam 5/8”-18
• END, Cylinder rod
• BEARING, Spherical
• RING, Retaining
• FITTING, Grease
• CAP, Grease fitting
NUT, Hex head Jam 3/4” - 10
WASHER, Lock 3/4”
BOLT, Hex head 3/4” - 10 X 2 3/4”
FITTINGS, Hydraulic
(For components, refer to Figure 6.3-9 or Figure 6.3-10)
KIT, Seal repair
* Part of Seal Repair Kit
Description
SJIII Series - The Conventionals 129919
SECTION 6, Page 71
AH
Figure 6.3-7. Brake Cylinder Assembly
10
NOTE: PIN BRAKE use on 32XX
and 46XX Machines (Refer to
Serial Number Breakdown
Reference Charts - Figure 6.3-3)
9
11
8
7
4
5
6
3
2
12
1
13
11186AA
Index
No.
Skyjack
Part No.
Qty.
Description
Machines Equipped with Pin Brake
(Refer to Figure 6.3-3)
A
1
2
3
4
*5
*6
7
*8
*9
10
*11
12
13
*
120220
120153
102844
103830
121178
111295
110976
120154
120436
103826
120148
103827
103897
103982
105816
1
1
1
1
1
1
1
1
1
1
1
1
1
AR
CYLINDER ASSEMBLY, Brake
• BARREL, Brake cylinder
• SPRING, Brake return
• NUT, Lock 5/8”-11 Gr. C
• PISTON
• SEAL, Piston
• O-RING, Rod
• ROD, Brake
• O-RING, Gland
• SEAL, Rod
• GLAND
• WIPER, Rod
BOLT, Hex head 5/8” - 11 x 2”
NUT, Hex head 5/8” - 11
KIT, Seal repair
* Part of Seal Repair Kit
SECTION 6, Page 72
SJIII Series - The Conventionals 129919
Figure 6.3-8. Rear Drive Manifold Assembly
5
12
11
10
9
AH
7
3
8
2
3
7
6
13
5
14
4
15
2
3
1
11542AA
Index
No.
Skyjack
Part No.
Qty.
A
B
108301
136531
-
1
2
3
4
5
6
7
8
9
10
11
12
13
114580
103623
103605
104437
104402
103354
114578
104132
104434
137127
139223
114581
108195
108052
103136
103874
126028
103999
103472
1
2
3
1
4
1
2
1
1
1
1
1
1
8
1
2
2
2
2
14
15
Description
MANIFOLD ASSEMBLY, Rear drive
MANIFOLD ASSEMBLY, Rear drive (46XX Equipped with Disc Brake)
(Refer to Figure 6.3-3 Brake Reference)
• FITTING, Elbow 45° #6 orb - #6
• VALVE, N.O. (speed)
• COIL, 24 Volt
• PLUG, O-Ring manifold
• FITTING, Adapter #10 orb - #8
• VALVE, Flow divider/combiner
• FITTING, Elbow 90° #6 orb - #6
• VALVE, N.C. (differential)
• ORIFICE, 0.040” Diameter
• ORIFICE, 0.020” Diameter One Way B
• FITTING, Straight Connector -#6 SAE -#4 JIC B
• FITTING, Tee #6 orb - #6 - #6 A
• BLOCK, Manifold
• • PLUG, Expander
• VALVE, Free-wheeling
BOLT, Hex head 3/8” - 16 x 2-3/4” lg.
SPACER, Tube (Model 3220 only)
WASHER, Lock 3/8”
WASHER, Flat 3/8” S.A.E.
SJIII Series - The Conventionals 129919
SECTION 6, Page 73
Figure 6.3-9. Hydraulic Hose Connections (Pin Brake)
32XX and 46XX Machines (For Serial No. Breakdown Refer to Figure 6.3-3)
NOTE: PIN BRAKE use on 32XX
and 46XX Machines (Refer to
Serial Number Breakdown
Reference Charts - Figure 6.3-3)
AH
Steer
Cylinder
1
2
3
3
4
4
5
6
7
Main
Manifold
5
14
8
9
9
Left
Wheel
Motor
10
Rear
Drive
Manifold
8
Right
Wheel
Motor
10
15
9
9
8
2
11
12
Left Brake
Cylinder
SECTION 6, Page 74
12
13
Right Brake
Cylinder
2
11
10009AA
SJIII Series - The Conventionals 129919
Figure 6.3-9. Hydraulic Hose Connections (Pin Brake)
32XX and 46XX Machines (For Serial No. Breakdown Refer to Figure 6.3-3)
Index
No.
Skyjack
Part No.
Qty.
AH
Description
Machines Equipped with Pin Brake
(Refer to Figure 6.3-3)
1
(Ref.)
2
3
4
5
105811
103069
119833
102611
104656
104487
104659
(Ref.)
6
7
8
9
10
125497
130248
103071
(Ref.)
11
12
114578
(Ref.)
13
102540
119451
126015
(Ref.)
14
15
3
2
2
2
2
1
1
1
4
4
4
2
2
1
1
1
1
1
-
CYLINDER ASSEMBLY, Steer
(For components, refer to Figure 6.3-6)
ORIFICE, .040 Diameter
FITTING, Connector #6 orb - #6
HOSE ASSEMBLY, Steer
HOSE ASSEMBLY, Drive (Model 32XX)
HOSE ASSEMBLY, Drive (Model 46XX)
HOSE ASSEMBLY, Brake supply (Model 32XX)
HOSE ASSEMBLY, Brake supply (Model 46XX)
MANIFOLD ASSEMBLY, Main
(For components, refer to Figure 6.4-4)
TUBE ASSEMBLY, Drive motor (Model 32XX)
TUBE ASSEMBLY, Drive motor (Model 46XX)
FITTING, Adapter #10 orb - #8
MOTOR, Hydraulic drive
(For components, refer to Figure 6.3-3)
FITTING, Elbow 90° #6 orb - #6
CYLINDER ASSEMBLY, Brake
(For components, refer to Figure 6.3-7)
HOSE ASSEMBLY, Brake RH
HOSE ASSEMBLY, Brake RH (Model 46XX)
HOSE ASSEMBLY, Brake LH
MANIFOLD ASSEMBLY, Rear drive
(For components, refer to Figure 6.3-8)
SJIII Series - The Conventionals 129919
SECTION 6, Page 75
Figure 6.3-10. Hydraulic Hose Connections (Disc Brake)
46XX Machines (For Serial No. Breakdown Refer to Figure 6.3-3)
NOTE: DISC BRAKE use on
46XX Machines (Refer to Serial
Number Breakdown Reference
Charts - Figure 6.3-3)
AH
Steer
Cylinder
1
2
3
3
4
Drain To
Hydraulic
Tank
4
5
7
Main
Manifold
22
6
5
8
14
21
9
10
11
9
Rear
Drive
Manifold
Left
Wheel
Motor
9
16
8
10
11
12
15
14
20
19
Right
Wheel
Motor
9
13
18
Brake Release
Manifold
17
11544AA
SECTION 6, Page 76
SJIII Series - The Conventionals 129919
Figure 6.3-10. Hydraulic Hose Connections (Disc Brake)
46XX Machines (For Serial No. Breakdown Refer to Figure 6.3-3)
Index
No.
Skyjack
Part No.
Qty.
AH
Description
Machines Equipped with Disc Brake
(Refer to Figure 6.3-3)
1
(Ref.)
2
3
4
5
6
7
105811
103069
119833
104656
137175
(Ref.)
8
9
10
136569
103071
(Ref.)
11
12
13
14
15
16
125883
113348
136573
136568
136576
(Ref.)
17
136540
125741
101632
103472
103999
126128
136572
136574
121602
138133
18
19
20
21
22
1
2
2
2
1
1
2
4
2
1
1
1
2
1
1
1
2
2
2
2
3
1
1
1
1
CYLINDER ASSEMBLY, Steer
(For components, refer to Figure 6.3-6)
ORIFICE, .040 Diameter
FITTING, Connector #6 orb - #6
HOSE ASSEMBLY, Steer
HOSE ASSEMBLY, Drive
HOSE ASSEMBLY, Brake supply
MANIFOLD ASSEMBLY, Main
(For components, refer to Figure 6.4-4)
HOSE ASSEMBLY, Wheel Motor
FITTING, Adapter #10 orb - #8
MOTOR, Wheel, With Disc Brake
(For components, refer to Figure 6.3-3)
FITTING, 90° Elbow 04MJ04MB
FITTING, 90° Elbow #515-6-4
HOSE ASSEMBLY, Right Brake
HOSE ASSEMBLY, Wheel Motor
HOSE ASSEMBLY, Right Motor Drain
MANIFOLD ASSEMBLY, Rear drive
(For components, refer to Figure 6.3-8)
MANIFOLD, Brake Release
• BOLT, Hex Head 3/8”-16 x 7/8” gr8
• BOLT, Hex Head 3/8”-18 x 3/4” gr5
• WASHER, Flat 3/8”
• WASHER, Lock 3/8”
FITTING, Hydraulic
HOSE ASSEMBLY, Brake Release Manifold
HOSE ASSEMBLY, Left Brake
FITTING, Tee #6804 -06-04-06
HOSE ASSEMBLY, Main Case Drain
SJIII Series - The Conventionals 129919
SECTION 6, Page 77
AF
Figure 6.3-11. Base Control Box Option
1
2
5
5
3
6
6
4
11196AA
11109AA
L
13
7
12
15
8
14
Model 46XX with serial numbers
713315 and later
L
9
11
10
11546AA
11108AB
SECTION 6, Page 78
SJIII Series - The Conventionals 129919
Figure 6.3-11. Base Control Box Option
Index
No.
Skyjack
Part No.
Qty.
A
B
C
131956
130863
136535
-
1
2
3
4
5
132174
132207
103257
119131
103255
103260
119132
(Ref)
108854
103100
103141
103225
(Ref)
102837
103100
103141
(Ref.)
102769
103281
103100
103225
102956
127284
104000
131954
130862
132701
134766
(Ref.)
1
1
12”
1
20.3”
20.3”
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
-
6
7
8
9
10
11
12
13
14
15
L
AF
Description
BOX ASS’Y, Base control (ANSI/CSA)
BOX ASS’Y, Base control (CE)
BOX ASS’Y, Base control (46XX with serial numbers 713315 and above)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
HARNESS, Switches to Electrical Panel, A
HARNESS, Switches to Electrical Panel, B
• CORD, 18/3, A
• KIT-4 POLE, Deutsch plug, A
• CORD, Cabtire 18/4, A
• CORD, Cabtire 18/5, B
• KIT-8 POLE, Deutsch plug
• ASSEMBLY, Enable Switch
• • HEAD, Push Button Switch
• • BASE, Contact
• • SWITCH, Single Normally Open
• • SWITCH, Single Normally Closed, A
• ASSEMBLY, Up/Down Switch
• • HEAD, Selector Switch
• • BASE, Contact
• • SWITCH, Single Normally Open
ASSEMBLY, Emergency Switch, B
• HEAD, Emergency Stop Switch
• CONTACT, Single Normally Close
• BASE, Contact Block
• 1-CONTACT BLOCK, N.C.
PLUG, Snap in 7/8”, A
BOLT, Hex Hd 1/4-20 x 2.5” Gr. 5
WASHER, Lock 1/4”
INSERT, Threaded 1/4”-20
PLATE, Front Base Control Mount
PLATE, Rear Cover A, B
PLATE, Rear Cover C
LABELS
(Refer to Figure 6.8-3)
SJIII Series - The Conventionals 129919
SECTION 6, Page 79
AI
Figure 6.3-12. Brake Release Manifold Assembly
6
1
2
5
3
4
M136504AC
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
136540
146559
146560
146561
146562
146563
701954
1
1
1
1
1
3
BRAKE RELEASE MANIFOLD ASSEMBLY
• PUMP ASSEMBLY
• • HANDLE, Pump
• VALVE ASSEMBLY
• • HANDLE, Valve
• BLOCK, Brake manifold
• FITTING, Straight (4 JIC)
-
146564
1
KIT, Seal
SECTION 6, Page 80
Description
SJIII Series - The Conventionals 129919
Figure 6.3-13. Tilt Usage Chart
CE Models
Model
ANSI Models
Serial
Numbers
Tilt switch
(X Axis° x Y Axis°)
Serial
Numbers
Tilt switch
(X Axis° x Y Axis°)
124138
(1.5° x 3.5°)
Serial
Numbers
117880
(2.5° x 4.5°)
X
From
611631
to 615052
X
From
610500
to present
From 27013
to present
X
From
27013
to 270981
X
From 27013
to present
4632
4626
4620
From
610500
to present
From
710000
present
X
From
66703 to
66871
X
From
706569 to
709312
X
X
X
Not Applicable
Tilt switch
(X Axis° x Y Axis°)
124138
(1.5° x 3.5°)
3220
117880
(2.5° x 4.5°)
AS Models
3226
124138
(1.5° x 3.5°)
AI
118058
(1° x 2°)
X
X
X
From
710000
present
X
X
60041AD_1
NOTE: Ensure the platform
is parked on a flat level
surface before performing
any adjustments or repairs
to the tilt switch assembly.
10196AA
SJIII Series - The Conventionals 129919
SECTION 6, Page 81
Figure 6.4-1. Hydraulic/Electric Tray Assembly
11
13
12
14
15
10
16
17
20
21
22
18 19
9
23
8
7
24
6
3
25
5
26
28
27
4
1
29
3
2
31
SECTION 6, Page 82
30
11190AC
SJIII Series - The Conventionals 129919
AH
Figure 6.4-1. Hydraulic/Electric Tray Assembly
Index
No.
Skyjack
Part No.
1
10
125443
125735
118983
100335
125821
100446
107949
125798
132767
125426
119020
127060
103468
103470
(Ref.)
11
103887
103404
103996
(Ref.)
2
3
4
5
6
7
8
9
12
13
14
15
16
112495
109568
103864
104254
123022
123021
123020
122973
121571
122969
122968
109052
112495
107271
107493
103069
109267
102693
103962
Qty.
1
1
1
2
1
1
1
1
1
1
1
2
2
2
1
4
4
4
1
4
1
2
1
1
1
1
1
1
3
1
1
4
1
1
1
1
1
3
Description
WELDMENT, Hydraulic/electric tray (Standard)
WELDMENT, Hydraulic/electric tray (EE-Rated)
PIN, Tray Bottom
BUSHING, Bronze
TRIM, Protective
PIN, Tray Upper Eccentric
NUT, Hex Jam 1/2”-13
BOLT, Carriage 1/2”-13 x 1.5” Gr. 5
ASSEMBLY, Weight (If equipped with Internal Compensator Valve)
ASSEMBLY, Weight (If equipped with External Compensator Valve)
PLATE, Motor mounting
• BOLT, Hex-hd 1/2’ - 13 x 4” lg. Gr.5
• WASHER, Flat 1/2”
• WASHER, Lock 1/2”
ASSEMBLY, Pump and Motor
(For components, refer to Figure 6.4-2)
• BOLT, Hex-hd 5/16 - 18 x 3/4” lg.
• WASHER, Flat 5/16”
• WASHER, Lock 5/16”
ASSEMBLY, Electrical Panel
(For component, refer to Figures 6.6-1, or 6.6-2)
• BOLT, Hex head .25 - 20 x 3/8” lg.
ASSEMBLY, Filter Return
• BOLT, Hex-hd 5/16-18 x 1" lg.
• ELEMENT, Filter
• SEAL, Filter Assembly
• COVER, Filter Assembly
• SPRING, Filter Assembly
• CASTING, Aluminum
• SCREW, Set
• BOLT, Washer Combined
• CASING, Filter
• FITTING, Connector
• BOLT, Hex head .25 - 20 x 3/8” lg.
VALVE, Pull-type lowering
MANIFOLD, Lowering valve
• FITTING, Connector
COVER, Hydraulic tank
CAP W/GASKET, Filler/breather
• SCREW, Machine #10-32 x 1/2" lg.
Parts list continued on the following page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 83
Figure 6.4-1. Hydraulic/Electric Tray Assembly (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from the previous page.
17
18
19
20
21
22
23
24
25
26
27
103962
103320
102918
125800
108575
111954
102780
111534
103857
104000
103864
103404
103980
124311
103236
120190
117701
(Ref.)
29
30
103860
103995
104000
102971
103855
104000
103995
124291
(Ref.)
31
103873
103472
103999
133940
28
14
1
1
1
1
1
1
1
1
1
3
3
1
2
1
1
1
1
2
2
2
2
2
2
2
1
1
1
1
2
SCREW, Machine #10-32 x 1/2" lg.
CLAMP, Worm #16
HOSE, Tank 1”
SCREW, Slotted Round Head 3/8”-16 x 1” Gr. 5
NUT, Hex Jam 3/8”-16 Gr. B
LATCH ASSEMBLY, Hydraulic/Electric Tray
• LATCH, Tray
• KNOB, Latch
• BOLT, Hex-hd 1/4-20 x 1" Gr. 5.
• WASHER, Lock 1/4"
• BOLT, Hex-hd 5/16-18 x 1" Gr. 5
• WASHER, Lock 5/16” Gr. 5
• NUT, Hex Hd 1/4”-20 Gr. 5
INSERT, Threaded (Not Needed if Ordering Gauge Assembly)
GAUGE, Oil level/temperature
SEAL, Magnetic drain plug
PLUG, Magnetic drain
ASSEMBLY, Proportional Control Manifold
(For components, refer to Figure 6.4-4)
• BOLT, Hex-hd 1/4”-20 x 1.75” Gr. 5
• WASHER, Flat 1/4”
• WASHER, Lock 1/4”
BRACKET, Cylinder mounting
• BOLT, Hex-hd 1/4” - 20 x 1/2” Gr. 5
• WASHER, Lock 1/4”
• WASHER, Flat 1/4”
CYLINDER, Cushion
MANIFOLD ASSEMBLY, Main
(For components, refer to Figure 6.4-5)
• BOLT, Hex-hd 3/8” - 16 x 2 1/2” Gr. 5
• WASHER, Flat 3/8”
• WASHER, Lock 3/8”
BOLT, Hex head 1/2”-13 x3-3/4” Grd. 5
NOTE: For Pothole Protection Device Parts, Refer to Figure 6.3-2
SJIII Series - The Conventionals 129919
SECTION 6, Page 85
Figure 6.4-2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)
2
4
1
3
5
6
S1F-1111AA
Index
No.
Skyjack
Part No.
Qty.
A
B
123475
123476
1
1
PUMP & MOTOR ASSEMBLY (Model 3220/4620)
PUMP & MOTOR ASSEMBLY (Model 3226/4626/4632)
1
2
123477
106577
106587
103845
103996
103404
703183
(Ref.)
122967
124323
(Ref.)
1
1
1
4
4
4
1
1
1
1
1
MOTOR, 24 Volt DC
PUMP, Hydraulic, A
PUMP, Hydraulic, B
• BOLT, Hex-hd 5/16”-18 x 1/2" lg.
• WASHER, Flat 5/16”
• WASHER, Lock 5/16”
COUPLER (includes seals)
HARDWARE, Motor Replacement
• BRUSH KIT (Includes Brushes and Springs)
CABLE, Motor/Main Contactor #4Ga 5/16” x 35” x 3/8”
CABLE, Motor/Battery
(For components, refer to Figure 6.5-1)
3
4
5
6
SECTION 6, Page 86
Description
SJIII Series - The Conventionals 129919
Figure 6.4-3. Pump And Motor Assembly - ANSI/CSA EE Rated
5
10 3
11
2
6
8
9
4
7
1
11168AA
Index
No.
Skyjack
Part No.
Qty.
A
132053
1
1
2
3
4
6
7
8
123477
129961
703183
(Ref.)
122967
132288
103148
102938
105534
117407
117408
(Ref.)
1
1
1
1
1
1
24”
2
1
1
1
1
9
10
11
129962
129964
129963
1
1
1
5
Description
PUMP & MOTOR ASSEMBLY
MOTOR, 24 Volt DC
PUMP, Hydraulic
COUPLER
HARDWARE, Motor Replacement
• BRUSH KIT (Includes Brushes and Springs)
ASSEMBLY, Cable and Connector
• CABLE, Welding #4
• TERMINAL, Battery 3/8” 4 Ga
• CONNECTOR, 2-Prong 175A Grey
INSULATOR, Black Boot
INSULATOR, Red Boot
FITTING, Hydraulic Hose Connections
(For components, refer toFigure 6.4-6)
KIT, Motor Band
KIT, Pump Seal
TUBE, Inlet
SJIII Series - The Conventionals 129919
SECTION 6, Page 87
Figure 6.4-4A. Proportional Control Manifold Assembly - Equipped with Internal Compensator Valve
3
1
AH
4
5
5
9
8
7
2
6
11189AA
Index
No.
Skyjack
Part No.
Qty.
Description
A
132761
1
ASSEMBLY, Proportional Control Valve Manifold (Internal Compensator Valve)
1
2
3
4
5
6
7
8
9
132750
132748
132749
115370
103070
102665
103860
104000
103995
1
1
1
1
2
1
2
2
2
• ASSEMBLY, Block/Valve/Coil
• • BLOCK, Proportional Manifold
• • VALVE, Proportional Flow Control
• • COIL, 24 Volt
• FITTING, Straight Connector
• FITTING, Elbow Connector
BOLT, Hex Hd 1/4”-20 x 1.75” Gr. 5
WASHER, Lock 1/4”
WASHER, Flat 1/4”
SECTION 6, Page 88
SJIII Series - The Conventionals 129919
Figure 6.4-4B. Proportional Control Manifold Assembly - Equipped with External Compensator Valve
3
2
6
5
11
10
9
7
8
1
4
10324AA
Index
No.
Skyjack
Part No.
Qty.
Description
A
115310
1
ASSEMBLY, Proportional control Valve Manifold (External Compensator Valve)
1
2
3
4
5
6
7
8
115349
115351
115370
115382
115320
102665
103070
102665
126332
103596
103999
103472
1
1
1
1
1
1
1
1
1
2
2
2
• BLOCK, Proportional manifold
• VALVE, Proportional
• COIL, 24 Volt (proportional valve)
• VALVE, Pressure compensator
• PLUG, Soc-hd #8orb
FITTING, Elbow 90° #8orb-#6
FITTING, Connector #8orb-#8
FITTING, Elbow 90° #8orb-#6
FITTING, Elbow 45° #8orb-#6 (Used on some later models)
BOLT, Hex Hd 3/8”-16 x 2.0” Gr. 5
WASHER, Lock 3/8”
WASHER, Flat 3/8”
9
10
11
SJIII Series - The Conventionals 129919
SECTION 6, Page 89
Figure 6.4-5. Main Manifold Assembly
3
4
2
5
21
17
18
7
20
1
25
7
8
6
9
14
10
21
6
18
11
12
15
9
22
16
6
19
24
11
6
13
23
10192AC
SECTION 6, Page 90
SJIII Series - The Conventionals 129919
Figure 6.4-5. Main Manifold Assembly
Index
No.
Skyjack
Part No.
Qty.
A
B
122272
124253
1
-
1
107354
108052
106273
105610
104133
114580
103069
104437
103623
103605
115320
104534
103655
107666
102856
104419
114581
114579
114578
128798
128317
128320
103920
(Ref.)
121877
103923
701956
122427
122385
114521
122364
122420
122385
114521
122428
119825
122213
105530
1
9
1
1
1
1
AR
6
1
2
1
2
1
1
1
1
1
1
2
2
1
2
4
1
1
4
2
1
1
1
1
1
1
1
1
4
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
MANIFOLD ASSEMBLY, Main
• ASSEMBLY, Manifold (Without directional valves)
• • BLOCK, Main manifold
• • • PLUG, Expander
• • VALVE, 3-Way (lift)
• • COIL, 24 Volt
• • VALVE, Counterbalance
• • FITTING, O ring fitting 45° #6 orb - #6
• • FITTING, Connector #6 orb - #6
• • FITTING, Plug #6
• • VALVE, 3-Way (brake)
• • COIL, 24 Volt
• • FITTING, Plug #8
• • VALVE, Relief
• • VALVE, N.C. (lowering)
• • FITTING, Cap nut
• • FITTING, Plug #3 (Model 32XX only)
• • FITTING, 1/16” NPT Plug
• • FITTING, Tee #6 orb - #6 - #6
• • FITTING, Tee #6 orb - #6 - #6
• • FITTING, Elbow
• VALVE ASS’Y, 24 Volt “Hytos” (Drive & Steer)
• • VALVE ASSEMBLY, 12V Spool
• • • COIL, 24 Volt
• • BOLT, Socket head #10 - 24 x 2" Gr. 5
VALVE ASSEMBLY, Drive cross over relief (Option)
• MANIFOLD W/RELIEF VALVES, Cross-over
• BOLT, Socket head #10 - 24 x 3.5” Gr. 5
FITTING, Connector (Equipped with powered extension platform)
KIT, Quick Disconnect (If Equipped)
• QUICK DISCONNECT, Coupler
• COVER, Quick disconnect dust
• FITTING, Tee #6 - #6 - #6
KIT, Quick Disconnect (If Equipped)
• QUICK DISCONNECT, Coupler
• COVER, Quick disconnect dust
• FITTING, #6-#6
CONNECTOR, With Diode
ORIFICE, 1/16” NPT x 0.073”ID (Model 4620 only)
ORIFICE, 1/16” NPT x 0.081” ID (Model 4632 only)
SJIII Series - The Conventionals 129919
SECTION 6, Page 91
Figure 6.4-6. Hydraulic Hose Connections - Hydraulic/Electric Tray
9
AF
10
12
8
7
6
5
11
4
20
3
21
13
14
2
19
18
17
1
16
15
11545AA
SECTION 6, Page 92
SJIII Series - The Conventionals 129919
AI
Figure 6.4-6. Hydraulic Hose Connections - Hydraulic/Electric Tray
Index
No.
Skyjack
Part No.
Qty.
A
B
(Ref.)
(Ref.)
1
1
All 32XX models and for model 46XX with serial number 713314 and Below
Model 46XX with serial number 713315 and Above
1
(Ref.)
2
3
*4
5
6
102665
119851
136563
109052
(Ref.)
7
(Ref.)
*8
106412
1
1
1
1
1
1
1
1
115318
1
9
*10
11
12
103069
112631
114402
(Ref.)
*13
107732
1
1
2
1
1
111196
1
*14
15
106413
(Ref.)
*16
17
*18
19
126331
114578
102647
(Ref.)
20
(Ref.)
21
702382
1
1
1
2
1
1
1
1
PUMP AND MOTOR ASSEMBLY
(For components, refer to Figure 6.4-2)
FITTING, Connector #12 orb - #6
HOSE, Suction 3/4”
HOSE ASSEMBLY, Filter to main manifold
FITTING, Connector #12 orb - #6
FILTER ASSEMBLY, Return
(For components, refer to Figure 6.4-1)
LOWERING VALVE/MANIFOLD
(For components, refer to Figure 6.4-1)
HOSE ASSEMBLY, Pump to proportional manifold (13” long)
(If equipped with Internal Compensator Valve)
HOSE ASSEMBLY, Pump to proportional manifold (11” long)
(If equipped with External Compensator Valve)
FITTING, Connector #6 orb - #6
HOSE ASSEMBLY, Manual lowering valve manifold
CLAMP, Worm #12
MANIFOLD ASSEMBLY, Proportional control
(For components, refer to Figure 6.4-4)
HOSE ASSEMBLY, Proportional manifold to return filter (28” long)
(If equipped with Internal Compensator Valve)
HOSE ASSEMBLY, Proportional manifold to return filter (18” long)
(If equipped with External Compensator Valve)
HOSE ASSEMBLY, Main manifold to proportional manifold
MANIFOLD ASSEMBLY, Main
(For components, refer to Figure 6.4-5)
HOSE ASSEMBLY, Cushion cylinder
FITTING, Elbow 90° #6 orb - #6
HOSE ASSEMBLY, Cushion cylinder
CYLINDER, Cushion
(For components, refer to Figure 6.4-1)
HOSE ASSEMBLY, Main Case Drain B
(For components, refer to Figure 6.3-10)
FITTING, Swivel Run Tee - #6 JIC B
*
136562
1
KIT, Hydraulic Hose
Description
SJIII Series - The Conventionals 129919
SECTION 6, Page 93
AH
Figure 6.5-1. Battery Tray Assembly - ANSI/CSA and CE
12
25
27
13
14
15
17
16
11
18
19
10
8
20
21
9
7
4
6
22
5
23
24
3
1
2
26
SECTION 6, Page 94
11266AA
SJIII Series - The Conventionals 129919
AH
Figure 6.5-1. Battery Tray Assembly - ANSI/CSA and CE
Index
No.
Skyjack
Part No.
Qty.
1
7
117513
143665
119609
102781
111534
103855
104000
103864
103404
125800
108575
100440
120340
111423
120338
100442
120339
(Ref.)
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
8
(Ref.)
1
9
106552
103480
124325
117407
105600
105601
117408
119547
119548
143663
(Ref.)
4
4
1
1
4
4
1
1
1
1
-
119550
119061
119007
103068
117619
112495
125798
107949
(Ref)
100335
100446
(Ref)
100335
118983
120425
(Ref.)
1
1
2
2
1
2
1
1
1
1
1
1
AR
-
137243
310517
(Ref.)
1
1
1
-
2
3
4
5
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
L
Description
WELDMENT, Battery tray (If equipped with Fuse Box)
WELDMENT, Battery tray (If equipped with Inline Fuse)
LATCH, Tray Assembly
• LATCH, Rotary
• KNOB, Latch
• BOLT, Hex Head 1/4” - 20 x 1/2” Grd. 5
• WASHER, Lock 1/4”
• BOLT, Hex Head 5/16” - 18 x 1” Grd. 5
• WASHER, Lock 5/16”
SCREW, Slotted Round Head 3/8” - 16 x 1” Gr. 5
NUT, Jam 3/8” - 16 Gr. B
PLYWOOD, 3/8” x 10-1/2” x 28-1/2”
SHEET, Neoprene 1/4”*10.5*28.5 (For Australia/New Zealand machines)
SPACER, Wood 2” x 3” x 11”
SPACER, Plastic Wood 2” x 4” x 11” (For Australia/New Zealand machines)
SPACER, Wood 2” x 3” x 28” (Equipped with U2200 Batteries only)
SPACER, Plastic Wood 2” x 4” x 28” (For Australia/New Zealand machines)
HARNESS, Charger Cut-out
(For components, refer to Figure 6.6-1)
CHARGER, Battery Assembly
(For components, refer to Figures 6.5-3)
BATTERY, 6V (Interstate #U2500)
BATTERY, 6V (Interstate #U2200)
CABLE, Battery to Pump/Motor Assembly
BOOT, Black Battery (CE models only)
BOOT, Red Battery (CE models only)
BOOT, Black Battery (CE models only)
BOOT, Red Battery (CE models only)
CABLE, Battery Positive Terminal to Fuse Box (If equipped with Fuse Box)
CABLE, Fuse Box to Main Disconnect Switch (If equipped with Fuse Box)
CABLE, Main Disconnect Switch to Battery(If equipped with Inline Fuse)
ASSEMBLY, Main Disconnect Switch
(For components, refer to Figure 6.3-1)
CABLE, Main Disconnect Switch to Main Contactor
HOUSING, Fuse Box (If equipped with Fuse Box)
• SCREW, Machine 1/4” - 20 x 5/8”
INSULATOR, Fuse Mounting (if equipped with Fuse Box)
FUSE, ANL 300 Amp (If equipped with Fuse Box)
• BOLT, Hex Head 1/4”-20 x 3/8” Grd. 5
BOLT, Carriage 1/2” - 13 x 1-1/2” Gr. 5
NUT, 1/2”-13 Jam
PIN ASSEMBLY, Tray Upper
• BUSHING, Bronze
• PIN, Eccentric
PIN ASSEMBLY, Tray Lower
• BUSHING, Bronze
• PIN, Tray bottom
CABLE, Battery jumper
ASSEMBLY, Pot Hole Protection Device
(For components, refer to Figure 6.3-2)
CABLE, Battery 300A In-Line Fuse, (If equipped with Inline Fuse)
• 300 Amp fuse
LABELS (Not shown)
(Refer to Figure 6.8-3)
SJIII Series - The Conventionals 129919
SECTION 6, Page 95
AH
Figure 6.5-2. Battery Tray Assembly - ANSI/CSA (EE Rated)
13
14
16
14
15
18
12
17
11
26
13
19
20
21
22
10
28
8
9
7
23
6
24
25
5
4
3
1
2
27
SECTION 6, Page 96
11269AA
SJIII Series - The Conventionals 129919
AH
Figure 6.5-2. Battery Tray Assembly - ANSI/CSA (EE Rated)
Index
No.
Skyjack
Part No.
Qty.
1
117513
143665
119609
102781
111534
103855
104000
103864
103404
119528
104049
104051
103886
125800
108575
126236
119286
113655
113654
(Ref.)
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
3
5
1
106552
103480
119591
105534
103036
103148
143672
105534
103148
126076
105534
103148
4
4
1
1
1
54”
1
1
81”
1
1
80”
2
3
4
5
6
7
8
9
10
11
12
Description
WELDMENT, Battery tray (If equipped with Fuse Box)
WELDMENT, Battery tray (If equipped with Inline Fuse)
LATCH, Tray Assembly
• LATCH, Rotary
• KNOB, Latch
• BOLT, Hex Head 1/4” - 20 x 1/2” Grd. 5
• WASHER, Lock 1/4”
• BOLT, Hex Head 5/16” - 18 x 1” Grd. 5
• WASHER, Lock 5/16”
ASSEMBLY, Tray Lock
• BRACKET, Tray Lock
• CAM, Lock
• BOLT, Hex Hd 5/16”-18 x 1.50” Grd. 5
SCREW, Slotted Round Head 3/8” - 16 x 1” Gr. 5
NUT, Jam 3/8” - 16 Gr. B
WEIGHT, Battery Charger
BRACKET, Connector Mount
PLYWOOD, 1/4” x 9.5” x 29”
PLYWOOD, 1/4” x 9.5” x 10.5”
CHARGER, Battery Assembly
(For components, refer to Figures 6.5-3)
BATTERY, 6V (Interstate #U2500)
BATTERY, 6V (Interstate #U2200)
ASSEMBLY, Cable (Battery to Fuse Box) (If equipped with Fuse Box)
• PLUG, Battery Connector 175 Amp 2-prong
• CONNECTOR, Strain Relief
• CABLE, Welding #4 Ga
ASSEMBLY, Cable (Battery to Battery Charger) (If equipped with Inline Fuse)
• PLUG, Battery Connector 175 Amp 2-prong
• CABLE, Welding #4 Ga
ASSEMBLY, Connector Cable (from Motor & Main Disconnect Switch)
• PLUG, Battery Connector 175 Amp 2-prong
• CABLE, Welding #4 Ga
Part list continued on the next page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 97
Figure 6.5-2. Battery Tray Assembly - ANSI/CSA (EE Rated) (Continued)
Index
No.
Skyjack
Part No.
Qty.
AI
Description
Part list continued from previous page.
13
14
15
16
105601
105600
120425
126047
119592
105534
103148
(Ref.)
4
4
AR
1
1
1
169”
-
26
119547
103036
121048
119550
126049
119061
119007
103068
117619
112495
125798
107949
(Ref.)
100335
100446
(Ref.)
100335
118983
(Ref.)
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
-
27
(Ref.)
-
28
137243
310517
(Ref.)
1
17
18
19
20
21
22
23
24
25
L
-
BOOT, Black Battery
BOOT, Red Battery
CABLE, Battery jumper
ASSEMBLY, Connector Cable (Motor to Main Disconnect Switch/Battery)
ASSEMBLY, Connector Cable (Motor to Main Disconnect Switch/Battery)(4626)
• PLUG, Battery Connector 175 Amp 2-prong
• CABLE, Welding #4 Ga
ASSEMBLY, Main Disconnect Switch
(For components, refer to Figure 6.3-1)
CABLE, Battery to Main Fuse Box
• CONNECTOR, Strain Relief
• REDUCER, Threaded Bushing
CABLE, Main Disconnect Switch to Main Contactor
CABLE, Main Disconnect Switch to Main Contactor (Model 4626)
HOUSING, Fuse Box
• SCREW, Machine 1/4” - 20 x 5/8”
INSULATOR, Fuse Mounting
FUSE, ANL 300 Amp
• BOLT, Hex Head 1/4”-20 x 3/8” Grd. 5
BOLT, Carriage 1/2” - 13 x 1-1/2” Gr. 5
NUT, 1/2”-13 Jam
PIN ASSEMBLY, Tray Upper
• BUSHING, Bronze
• PIN, Eccentric
PIN ASSEMBLY, Tray Lower
• BUSHING, Bronze
• PIN, Tray bottom
ASSEMBLY, Motor Connector
(For components, refer to Figure 6.4-2)
ASSEMBLY, Pot Hole Protection Device
(For components, refer to Figure 6.3-2)
CABLE, Battery 300A In-Line Fuse, (If equipped with Inline Fuse)
• 300 Amp fuse
LABELS (not shown)
(Refer to Figure 6.8-3)
SJIII Series - The Conventionals 129919
SECTION 6, Page 99
Figure 6.5-3. Battery Charger Assembly
AI
1
12
11
20 21
13
22 23
14
10
19
18
9
25
8
7
2
3
24
15
4
5
17
16
3
6
10493AF
SECTION 6, Page 100
SJIII Series - The Conventionals 129919
AI
Figure 6.5-3. Battery Charger Assembly
Index
No.
Skyjack
Part No.
Qty.
1
2
128537
127171
127154
129163
127159
127162
147674
127160
127155
127161
127169
127156
127163
127157
127158
127170
127164
120789
120790
123764
115391
103856
103995
104000
103980
116039
128902
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
4
4
4
4
1
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
CHARGER, 24V DC Battery
• RELAY, Power ON
• • RELAY, Interlock
• LABEL, Front Plate
• CONNECTOR, IEC
• FRONTPLATE ASSEMBLY (without hardwired cord) (If equipped)
• FRONTPLATE ASSEMBLY (with hardwired cord) (If equipped)
• BOARD, Main PC (1)
• FUSE, Internal
• BOARD, Main PC (2)
• CONTROL BOARD, Main
• CABLE, Interlock
• PLATE, Rear
• CABLE, Output
• STRAIN RELIEF, Rear Plate
• GASKET, Front or Rear Plate
• SCREWS, Front and Rear Plates
CORD, Charger Cord 120V (If equipped)
CORD, Charger Cord 220V (If equipped)
CLIP, #10 G6 Single
PLUG, Charger Cutout
BOLT, 1/4 - 20 x 3/4 Grade 5
WASHER, 1/4 Flat
WASHER, 1/4 Lock
NUT, 1/4 - 20 Grade B
CONNECTOR, Battery Grey 175 AMP (ANSI/CSA EE Rated only)
Adopter Plate (If equipped)
SJIII Series - The Conventionals 129919
SECTION 6, Page 101
AH
Figure 6.6-1. Electrical Panel Assembly - ANSI/SIA and CSA
24
5
6
7
8
9
4
11
10
3
2
12
12
L
8
1
14
13
21
22
20
15
23
19
16 L
17
18 L
11126AA
SECTION 6, Page 102
SJIII Series - The Conventionals 129919
Figure 6.6-1. Electrical Panel Assembly - ANSI/SIA and CSA
Index
No.
Skyjack
Part No.
Qty.
1
2
117325
132661
112495
125893
103336
103101
103962
104003
103057
(Ref.)
2
1
1
1
1
1
2
2
1
-
19
132793
132794
108589
116711
104546
104003
104694
129182
103011
103011
103956
103985
132657
129171
129170
117902
119641
102888
102518
119456
119457
132869
105269
116992
116990
119730
107821
102887
119727
(Ref.)
20
(Ref.)
21
(Ref.)
1
1
3
1
1
2
2
1
1
1
5
5
1
1
1
1
1
67"
1
1
2
1
156”
1
2
1
1
73”
2
1
-
22
23
132205
119133
(Ref.)
24
L
110699
(Ref.)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
1
1
AR
-
AH
Description
CIRCUIT BREAKER, 15 Amp
WELDMENT, Electrical panel
• BOLT, Hex Head 1/4”-20 x 3/8” Gr. 5
BUMPER, Female
HOURMETER
CONTACTOR
• SCREW, Machine #10-32 x 1/2" lg.
• NUT, Hex #10-32
BEEPER, 24 Volt
FLASHING LIGHT OPTION, Flasher
(For components, refer to Figure 6.2-6)
• CLAMP, Plastic (1 1/4”)
CLAMP, Cable Bundle (1 3/8”)
RELAY, 24 Volt
SPACER, Relay Mounting Stand
• SCREW, Round hd #10-32 x 2”
• NUT, Hex #10-32
• WASHER, Flat #10
RESISTOR. Proportional Speed 30 Ohm
STRIP, Terminal block 11P
STRIP, Terminal block 12P
• SCREW, Round Hd #6-32 x 1”
• NUT, Hex #6-32
HARNESS, “O2” Wire
HARNESS, Holding Valve - One Lift Cylinder (Model 3220/4620)
HARNESS, Holding Valves - Two Lift Cylinders (Model 4626/4632)
HARNESS ASSEMBLY, Main Manifold
CABLE ASSEMBLY, Electrical Panel control (No Option)
• CABLE, Control 16/10
• CONNECTOR, 10 Pole
• COVER, Connector
• DOWEL, Plastic
HARNESS, Charger Cut-out
• CABTIRE, 14/3
• HOUSING, 2-Pole Plug Male
• PIN, Female Wire
CABLE ASSEMBLY, Electrical Panel Control (All Option)
• CONNECTOR, Female
• CABLE, Control 16/15
• PIN, Code
SWITCH ASSEMBLY, High Speed & Pothole Override Limit
(For components, refer to Figure 6.2-7)
SWITCH ASSEMBLY, Tilt
(For components, refer to Figure 6.3-12)
HARNESS, Base Control Box and Tilt Switch
(For components, refer to Figure 6.3-11)
HARNESS ASSEMBLY, Rear manifold
• KIT, 8 Pole plug connector
LIMIT SWITCH ASSEMBLY, Pothole protection
(For components, refer to Figure 6.3-2)
CAPACITOR, (0.47UF 50V)
LABELS
(Refer to Figure 6.8-3)
SJIII Series - The Conventionals 129919
SECTION 6, Page 103
Figure 6.6-2. Electrical Panel Assembly - ANSI/SIA and CSA (EE Rated)
1 21 22 33
3
4
5
2
20 43 44 45
9 10
7
6
7
8
8
21 22 23
19
15
18
24
11
16
8 13
12
17
14
28
23 22
17
25
26
27
36
21 29 30 31 32
35
37
38
41
34
39 L
42
40 L
SP-1027AB
SECTION 6, Page 104
SJIII Series - The Conventionals 129919
Figure 6.6-2. Electrical Panel Assembly - ANSI/SIA and CSA (EE Rated)
Index
No.
Skyjack
Part No.
1
2
126326
126783
126784
115313
125694
116068
108589
115545
104185
103101
104694
125612
125613
120094
103956
117325
103011
103011
126043
117954
102853
103057
(Ref.)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
36
132793
103995
104000
112495
112467
111181
103336
126323
125739
112447
125892
155893
103855
103890
103980
103892
117902
126042
119129
119133
(Ref.)
37
(Ref.)
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Qty.
1
32”
14”
1
2
2
3
5
11
1
2
1
1
6
5
2
1
1
1
3
1
1
1
9
12
3
2
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
-
Description
PANEL, Weldment EE
RUBBER, Self sealing 1/4” thick
RUBBER, Self sealing 1/8” thick
RESISTOR. 25 Watt / 30 Ohm
SCREW, #4-40 x 0.25” machine
WASHER, Lock #4
RELAY, 24V Sealed
SCREW, 10-32 x 0.375” Machine
WASHER, Lock #10
CONTACTOR, Solenoid
WASHER, Flat #10
GASKET, EE 7 hole
COVER, EE gasket
SCREW, #10-32 x 0.625” Machine
SCREW, #6-32 x 1” machine
BREAKER, 15 amp Circuit
BLOCK, Terminal 12p large
BLOCK, Terminal 7p large
DIODE ASSEMBLY
WASHER, Seal 7/16"
SWITCH, Toggle
BEEPER, 4-28VDC slow pulsing
FLASHING LIGHT KIT, 12-24 Volt (option)
(For components, refer to Figure 6.2-6)
• CLAMP, Plastic (1 1/4”)
WASHER, Flat 1/4”
WASHER, Lock 1/4”
BOLT, Hex hd 1/4”-20 x 0.375” Gr. 5
PLUNGER, Stubby pull-ring
GUARD, Toggle switch
METER, Hour
COVER, Box weldment EE elec. panel
COVER, Hinged tray
KIT, Bumper
• BUMPER, Male
• BUMPER, Female
BOLT, Hex hd 1/4”-20 x 1/2” Gr. 5
BOLT, Hex hd 1/4”-20 x 1” Gr. 5
NUT, 1/4”-20
BOLT, Hex hd 1/4”-20 x 5/8” Gr. 5
HARNESS ASSEMBLY, Main Manifold
HARNESS ASSEMBLY, Rear manifold
• KIT, 2 Pole plug connector
• KIT, 8 Pole plug connector
SWITCH ASSEMBLY, Pothole Override Limit
(For components, refer to Figure 6.3-2)
SWITCH ASSEMBLY, High Speed Limit
(For components, refer to Figure 6.2-7)
Parts list continued on the following page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 105
Figure 6.6-2. Electrical Panel Assembly - ANSI/SIA and CSA (EE Rated) (Continued)
Index
No.
Skyjack
Part No.
Qty.
AH
Description
Parts list continued from the previous page.
38
(Ref.)
39
119130
(Ref.)
40
41
42
43
44
45
L
126041
102888
107777
129171
129170
132794
103962
117952
104003
(Ref.)
1
1
1
91”
1
1
1
1
1
1
1
AR
-
SWITCH ASSEMBLY, Tilt
(For components, refer to Figure 6.3-13)
• KIT, 4 Pole receptacle connector
LIMIT SWITCH ASSEMBLY, Pothole protection
(For components, refer to Figure 6.3-2)
CABLE ASSEMBLY, 10 Pin electrical panel control
• CABLE, 16/10
• CONNECTOR, 10 Pin
HARNESS, Holding Valve - One Lift Cylinder (Model 3220/4620)
HARNESS, Holding Valves - Two Lift Cylinders (Model 3226/4626/4632)
CLAMP, Cable Bundle (1 3/8”)
SCREW, Round head machine (#10-32 x 1/2”)
WASHER, Seal (#10)
NUT, Hex head (#10-32)
LABELS
(Refer to Figure 6.8-3)
SJIII Series - The Conventionals 129919
SECTION 6, Page 107
Figure 6.6-3. Electrical Panel Assembly (CE)
14
15
3
16
4
14
2
13
13
5
1
7
6
12
14
14
15
15
16
8
9
11
10
11
9
18
17
8
11232AB
SECTION 6, Page 108
SJIII Series - The Conventionals 129919
Figure 6.6-3. Electrical Panel Assembly (CE)
Index
No.
Skyjack
Part No.
Qty.
A
130888
1
ASSEMBLY, Electrical Panel (CE )
1
130579
112495
132794
125893
103892
103995
104000
103980
103101
103336
117325
129182
130892
116066
116068
116067
108589
116711
119758
103011
103956
103985
130149
103962
104003
104185
104694
104546
105621
1
4
1
1
1
1
1
1
1
1
2
1
1
2
2
2
6
2
1
2
6
6
1
3
6
5
3
2
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
WELDMENT, Control panel
• BOLT, Hex Hd 1/4”-20 x 3/8” Gr. 5
CLAMP, Plastic cable
BUMPER, Rubber Female
BOLT, Hex head 1/4”-20 x 5/8” Gr. 5
WASHER, Flat 1/4”
WASHER, Lock 1/4”
NUT, Hex 1/4”-20
CONTACTOR, Solenoid (SPNO)
HOURMETER
BREAKER, Circuit 15 Amp
RESISTOR, Prop. speed 30 Ohms 25 Watt (Model 32XX/46XX)
RESISTOR, Prop. speed 40 Ohms 25 Watt (Model 3220 with Power Deck)
SCREW, Round head machine #4-40 x 1/2”
WASHER, Lock #4
NUT, Hex #4-40
RELAY, 24V sealed
SPACER, Relay Stand-off
MODULE, Encapsulated Diode
BLOCK, Terminal 12P
SCREW, Round head #6-32 x 1.0”
NUT, Hex head #6-32
HARNESS, Ground “02”
SCREW, Round head machine #10-32 x 1/2”
NUT, Hex head #10-32
WASHER, Lock #10
WASHER, Flat #10
SCREW, Round head #10-32 x 2.0”
SCREW, Round head #10-32 x 1.0”
SJIII Series - The Conventionals 129919
SECTION 6, Page 109
AI
Figure 6.6-4. Electrical Panel - Harness (CE)
5
1
4b
7
4d
2
4e
4a
4c
4
4f
8
10
3
11
9
6
11231AA
SECTION 6, Page 110
SJIII Series - The Conventionals 129919
AI
Figure 6.6-4. Electrical Panel - Harness (CE)
Index
No.
Skyjack
Part No.
Qty.
1
130562
102887
117583
117585
117593
117594
130671
103257
116990
130598
102888
116990
130449
130559
133662
1
76”
2
2
11
5
1
108”
3
1
98”
8
1
1
1
133599
AR
121975
119132
113018
113021
113071
145963
145964
145965
130649
103278
103100
103141
103280
103100
103141
103281
103100
103225
119132
129171
119825
103256
129170
119825
103256
AR
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
69”
1
2
278”
2
3
4
4a
4b
4c
4d
4e
4f
5
6
Description
HARNESS, Rear Manifold/Limit Switch (Model 3220/3226/46XX/4832)
• CABTIRE, Cable 16/15
• PLUG, Connector 8-Pin
• WEDGE, Connector Plug 8-Pin
• SOCKET, Connector Contact
• PLUG, Connector Sealing
HARNESS, Relays to Control Module
• CABTIRE, Cable 18/3
• PIN, Female Wire
HARNESS, Panel Load Sensor to Control Module
• CABTIRE, Cable 16/10
• PIN, Female Wire
• HOUSING, Male 12-Pole Plug
HARNESS, High Speed/Override Limit Switch (Model 3220/3226/4832)
HARNESS, High Speed/Override Limit Switch (Model 46XX)
(Order P/N 130559 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
• SWITCH ASSEMBLY, Modified Drilled Sealed (Model 46XX)
(Order P/N 121975 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
• SWITCH ASSEMBLY, Modified Drilled Sealed (Model 3220/3226/4832)
• KIT, 8-Pole Connector
• MARKER, Brady wire #18
• MARKER, Brady wire #21
• MARKER, Brady wire #71
• LABEL, LS1A
• LABEL, LS1B
• LABEL, LS6
HARNESS, Base Control with Charger Cut-Out Assembly (Model 3215/3219)
• 2-N.O. CONTACT, Switch (Up/Down)
• • BASE, Contact Block
• • BLOCK, Switch N.O.
• 1-N.O. CONTACT, Switch (Enable)
• • BASE, Contact Block
• • BLOCK, Switch N.O.
• 1-SINGLE CONTACT, Switch (Emergency Stop)
• • BASE, Contact Block
• • 1-CONTACT BLOCK, N.C.
• KIT, 8-Pole Connector
HARNESS, Holding Valve (Model 3220/4620)
• CONNECTOR, Solenoid with Diode
• CABLE, Cabtire 18/2
HARNESS, Holding Valve (Model 3226/4626/4832)
• CONNECTOR, Solenoid with Diode
• CABLE, Cabtire 18/2
Parts list continued on the following page.
SJIII Series - The Conventionals 129919
SECTION 6, Page 111
AI
Figure 6.6-4. Electrical Panel - Harness (CE) (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from the previous page.
7
(Ref.)
1
8
130886
105269
116992
116990
132838
119825
102921
125887
133601
1
175”
1
2
1
4
3
1
1
125885
133600
1
1
9
10
11
ASSEMBLY, Base Control Box (Model 3220/3226/46XX/4832)
(For Components, Refer to Figure 6.3-11)
HARNESS, Charger Cut-Out
• CABTIRE, 14/3
• CONNECTOR, 2-Pole Plug Male
• PIN. Female Wire
HARNESS, Main Manifold
• CONNECTOR, Solenoid with diode
• DIODE
HARNESS, Pothole Battery Tray Limit Switch (Model 3220/3226/4832)
HARNESS, Pothole Battery Tray Limit Switch (Model 46XX)
(Order P/N 125885 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
HARNESS, Pothole Hydraulic Tray Limit Switch (Model 32XX/4832)
HARNESS, Pothole Hydraulic Tray Limit Switch (Model 46xx)
(Order P/N 125887 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
SJIII Series - The Conventionals 129919
SECTION 6, Page 113
AI
Figure 6.7-1. 24VDC Inverter
A & B - Early Model
1
11188AB
14
16
19 20
M137417AA
17
15
11 12 13
10
9
8
7
6
5
4
3
2
10701AA
C & D - Later Model
22
18 21
11464AA
SECTION 6, Page 114
SJIII Series - The Conventionals 129919
AI
Figure 6.7-1. 24VDC Inverter
Index
No.
Skyjack
Part No.
Qty.
A
B
C
D
128769
128770
135990
135991
-
INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA)
INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE)
INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA)
INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE)
1
132494
137417
1
1
2
3
4
103999
104606
103473
103952
103855
104000
119007
119061
103364
129145
103068
146442
112495
129187
129157
103955
146454
133867
103858
115649
108791
108503
2
2
2
2
4
4
2
1
1
1
2
1
2
1
1
2
1
1
1
1
3
1
RELAY, Inverter Timer Cut-Off (If equipped)
RELAY, Inverter Timer Cut-Off (If equipped)
(Refer to Section 3 for Serial No. Breakdown chart)
WASHER, Lock 3/8 nom
NUT, Lock Hex 3/8-16 grade B
BOLT, Hex Head, 3/8-16 x 1.00 grade 5, (CE)
BOLT, Flat Head, 3/8-16 x 1.00 grade 5, (Model 32XX & 46XX) (ANSI/CSA)
BOLT, Hex Head, 1/4-20 x 1/2 grade 5
WASHER, 1/4” Lock Washer
MACHINE SCREW, Flat Head 82 1/4-20 x 5/8
FUSE BOX, C/W Cover
CONNECTOR, 50 amp A, B
SUPPORT, Inverter
INSULATOR, Fuse
FUSE, 100 AMP
BOLT, Hex Head 1/4-20 x 3/8 grade 5
CABLE, 4 GA, 1/4”, 21 5/16 (+,+) A, B
CONNECTOR ASSY, 50 AMP, Grey (24VDC Inverter) A, B
MACHINE SCREW, RND HD 6-32 x 3/4 A, B
LABEL, Inverter Fuse (100A)
CABLE, 4 GA, 1/4”, 25 5/16 (+,+) C, D
BOLT, Hex head 1/4” - 20 x 1-1/4” grade 5
NUT, Lock hex 1/4” - 20
CLIP, Cable C, D
CONNECTOR C, D
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Description
SJIII Series - The Conventionals 129919
SECTION 6, Page 115
Figure 6.7-2. 24VDC Inverter Assembly
14
13
12
11
10
9
8
7
6
5
4
3
2
1
10636AA
SECTION 6, Page 116
SJIII Series - The Conventionals 129919
Figure 6.7-2. 24VDC Inverter Assembly
Index
No.
Skyjack
Part No.
Qty.
A
128769
-
Description
INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA)
Note: Components breakdown for CE models not available.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
129861
129862
129866
129865
129864
129863
129859
129858
129855
129860
129856
129857
129854
130115
1
1
1
1
1
1
1
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
FAN, 80CFM
CAPACITOR, 10uF 230 VAC
TERMINAL, Black DC Input Wire W/Ring
TERMINAL, Red DC Input Wire W/Ring
CORD, Power 14-3 3Ft.
Remote On/Off Lead
Chassis Bonding Lug
Circuit Breaker 15 Amp
CASE, Chassis Assembly Z White
XFR 24/800 NX
GFCI Faceless 20 AMP, 125 VAC
PCB Assembly
CASE, Cover ZX White
LABEL, Inverter Switch
SJIII Series - The Conventionals 129919
SECTION 6, Page 117
Figure 6.7-3. Inverter Label Placement
4620/4832 New Platforms
3226 Platform
4626/4632 New Platforms
3220 Platform
1
6826 New Platforms
1
3215/3219 Platforms
6832 New Platforms
1
10703AA
Index
No.
Skyjack
Part No.
Qty.
1
130115
AR
SECTION 6, Page 118
Description
LABEL, Inverter Switch
SJIII Series - The Conventionals 129919
Figure 6.7-4. Work Light Option
AH
1
2
3
4
5
6
M137979AB
Index
No.
Skyjack
Part No.
Qty.
-
137979
-
ASSEMBLY, Work light
1
2
3
4
5
6
141732
141701
138050
103861
104000
103995
1
1
1
2
2
2
• BULB, 150 Watt halogen, 78 mm
• WORK LIGHT, Dual 250 Watt halogen
• BRACKET, Work light
• BOLT, Hex head (0.25-20 x 2 grade 5)
• WASHER, Lock (0.25)
• WASHER, Flat (0.25)
Description
SJIII Series - The Conventionals 129919
SECTION 6, Page 119
Figure 6.8-1 Label Kit
AF
Label Kits
The following label kits are for models SJIII 3220, 3226, 4620, 4626 & 4632. Each contains labels that are
common to all machines.
It excludes:
•
•
•
•
•
•
•
•
serial numbers
nameplates
registrations
stripes
tapes
platform capacities
model designations
all special options
There are two kits for these machines, one for ANSI/CSA and one for CE. Supply model number, country and
language when ordering complete machine labels. Items with * are part of the label kit.
Label Kit
MODELS
ANSI/CSA
CE
Part # 129980
Part # 129981
3220
615767 & ABOVE
3226
272100 & ABOVE
4620
4626
710000 & ABOVE
4632
60393AA
SECTION 6, Page 120
SJIII Series - The Conventionals 129919
Figure 6.8-2 Labels - Operators Control Box
1
8
2
3
7
6
5
9
4
NOTE: CE Model Shown
10990AB
Index
No.
Skyjack
Part No.
Qty.
-
(Ref.)
-
(To order a complete label kit, refer to Figure 6.8-1)
*1
*2
130434
130637
130617
111814
118711
130638
116577
124199
105352
130639
1
1
1
1
2
1
1
1
1
1
LABEL, Lift/Drive Direction
LABEL, Base/Off/Platform (ANSI/CSA Models)
LABEL, Base/Off/Platform (CE Models)
LABEL, Emergency Stop
LABEL, “Hydraulic Proportional”
LABEL, Lift/Off/Drive
LABEL, Torque Normal/High
LABEL, Joystick Controller
LABEL, Horn
LABEL, Overload (CE )
*3
*4
*5
*6
*7
*8
9
Description
*Included in the label kit
NOTE: Supply Model Number, Serial Number, Country and Language
when ordering complete machine labels.
SJIII Series - The Conventionals 129919
SECTION 6, Page 121
AI
Figure 6.8-3. Labels And Nameplates - Misc
24
23
21
22
BASE CONTROL BOX
19
20
18
16
17
15
14
12
13
25
7
4
6
26
11
10
9
7
6
8
5
3
SECTION 6, Page 122
2
1
4
11027AA
SJIII Series - The Conventionals 129919
AI
Figure 6.8-3. Labels And Nameplates - Misc
Index
No.
Skyjack
Part No.
Qty.
-
(Ref.)
-
(To order a complete label kit, refer to Figure 6.8-1)
*1
*2
3
*4
*5
105983
110333
123274
117387
201446
201447
108666
117389
119674
133101
133102
1
1
2
1
1
1
1
1
1
1
1
LABEL, Off/On (Main disconnect switch)
LABEL, Connect AC supply here
LABEL, AC connection in hazardous locations (EE rated Models Only)
LABEL, Push to reset power
LABEL, 110 VAC (ANSI/CSA)
LABEL, 220 VAC (CE)
LABEL, Warning replacement parts (If equipped)
LABEL, Push to reset ground
LABEL, Battery disconnect switch location
NAMEPLATE, Serial number (ANSI/CSA)
NAMEPLATE, Serial number (CE)
135984
135985
1
1
NAMEPLATE, Serial number-Model 3220 (For Australia/New Zealand machines only)
NAMEPLATE, Serial number-Model 3226 (For Australia/New Zealand machines only)
103297
126032
126220
130803
103805
115719
119915
132003
132004
125724
126056
126057
126057
109442
106703
130018
111814
129868
130790
137276
137278
1
1
1
1
1
1
1
1
1
2
2
10
12
1
2
7
1
1
1
1
1
LABEL, Free-wheeling valve
LABEL, Warning “Wood Spacers” (with U2200 Batteries)
LABEL, Warning “Wood Spacers” (with U2500 Batteries)
*6
*7
*8
9
*10
*11
*12
13
*14
15
16
*17
*18
*19
*20
*21
*22
*23
*24
*25
26
Description
LABEL, Up/Down (on electrical panel - ANSI/CSA Models Only (Later Models)
LABEL, Up/Down (on electrical panel - ANSI/CSA Models Only (Earlier Models)
LABEL, Connect charger here (EE rated machines)
LABEL, Fuse (If equipped with Fuse Box)
LABEL, Platform extend/retract (Powered extension platform option)
LABEL, Enable (Power extension platform option)
LABEL, Rail height
LABEL, Warning, falling hazard (Vertical)
LABEL, Warning, falling hazard (Horizontal) (Model 32XX)
LABEL, Warning, falling hazard (Horizontal) (Model 46XX)
LABEL, Emergency lowering
LABEL, Orifice detail
LABEL, Safety Lanyard
LABEL, Emergency Stop
LABEL, Up/Down (Base Control Box)
LABEL, Enable Lift (Base Control Box)
LABEL, 300A +Warning (If equipped with Inline Fuse)
LABEL, 300A Fuse location (If equipped with Inline Fuse)
*Included in the label kit
NOTE: Supply Model Number, Serial Number,Country and Language
when ordering complete machine labels.
SJIII Series - The Conventionals 129919
SECTION 6, Page 123
AI
Figure 6.8-4. Labels And Nameplates - Chassis
24
26
27
37
36
35
33
34
28
23
5
22
23
5
21
21
21
20
19
18
17
5
29
30
31
32
20
16
15
9
10
10 39
6
40
40
12
Model 32XX
7
12
11
8
10
13
4
14
5
4
11 10
9
8
7
Model 46XX
2
3
38
1
2
Note: Supply Model Number, Serial Number, Country and
Language when ordering complete machine labels.
SECTION 6, Page 124
11000AJ
SJIII Series - The Conventionals 129919
AI
Figure 6.8-4. Labels And Nameplates - Chassis
Index
No.
Skyjack
Part No.
Qty.
-
(Ref)
-
*1
*2
*3
*4
5
*6
*7
*8
9
*11
106406
124767
102896
127711
119803
129773
124362
106691
134460
126505
130373
130374
130318
132334
130312
130315
130314
132333
136270
136271
146525
1
2
2
1
AR
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
1
12
*13
*14
*15
*16
129772
132209
106515
106705
123628
146526
1
1
1
3
1
1
*17
108442
1
10
Description
(To order a complete label kit, refer to Figure 6.8-1)
LABEL, Maintenance support
LABEL, Lift point/tie down
LABEL, Forklift boot
LABEL, Place safety bar here
TAPE, Caution 1”
LABEL, Skyjack, medium blue (If equipped)
LABEL, Do not wear jewelry
LABEL, Operator’s checklist
LABEL, Side force/outdoor (Model 3220/46XX)
LABEL, Side force/no wind (Model 3226)
LABEL, Platform capacities 900 (600/300), Model 3220 (manual extension)
LABEL, Platform capacities 800 (500/300), Model 3220 (powered extension)
LABEL, Platform capacities 500 (250/250), Model 3226 (manual extension)
LABEL, Platform capacities 1300 (1000/300), Model 4620 (ANSI/CSA)
LABEL, Platform capacities 1100 (800/300), Model 4620 (CE)
LABEL, Platform capacities 1000 (700/300), Model 4626 (ANSI/CSA)
LABEL, Platform capacities 850 (550/300), Model 4626 (CE)
LABEL, Platform capacities 700 (450/250), Model 4632
LABEL, Platform capacities, Model 3220 (AU)
LABEL, Platform capacities, Model 3226 (AU)
LABEL, On/Off Slab (ANSI/CSA)
(Order Part # 129999 for Machines with Serial #’s 27000915 (32XX),
70001170 (46XX) and Below)
LABEL, On/Off Slab (CE)
LABEL, Registration (For Australia/New Zealand machines)
LABEL, Caution, brake
LABEL, Do not alter
LABEL, Manual enclosed
LABEL, Danger/Warning Info
(Order Part # 128742 for Machines with Serial #’s 27000915 (32XX),
70001170 (46XX) and Below)
LABEL, Push to “Down” (ANSI/CSA)
Part list continued on the following page.
*Included in the label kit
NOTE: Supply Model Number, Serial Number, Country and Language
when ordering complete machine labels.
SJIII Series - The Conventionals 129919
SECTION 6, Page 125
AI
Figure 6.8-4. Labels And Nameplates - Chassis (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Part list continued on the following page.
-
(Ref)
-
*18
35
36
*37
*38
114378
102961
109442
119866
132396
132395
132394
103110
117023
129838
129839
109985
103125
129759
124465
126505
121047
110334
116038
129796
129798
129799
129800
132376
104588
104589
129758
136989
1
1
1
4
4
4
4
AR
2
2
2
1
AR
2
1
1
1
1
1
2
2
2
2
2
2
2
2
1
39
40
146022
137988
1
2
*19
*20
21
22
*23
*24
*26
*27
28
*29
30
31
*32
*33
34
(To order a complete label kit, refer to Figure 6.8-1)
LABEL, Hydraulic System Oil (Inside Tray)
LABEL, “Use Hydraulic Oil ATF Dextron III”
LABEL, Emergency lowering
LABEL, Danger, pinch hand/foot
LABEL, Wheel Load (Model 32XX)
LABEL, Wheel Load (Model 4620)
LABEL, Wheel Load (Model 4626/4632)
STRIPE, Red/blue/red
LABEL, “CE”
LABEL, Keep
LABEL, Clear
LABEL, Annual inspection
STRIPE, White/blue
LABEL, Skyjack logo, small
LABEL, Side force/outdoor (Model 3220/46XX)
LABEL, Side force/no wind (Model 3226)
LABEL, Warning, do not disconnect (EE-rated)
LABEL, Battery charger connection in tray (If equipped)
LABEL, Attention, power deck (with power extension option) (If equipped)
LABEL, Model Designation SJIII 3220
LABEL, Model Designation SJIII 3226
LABEL, Model Designation SJIII 4620
LABEL, Model Designation SJIII 4626
LABEL, Model Designation SJIII 4632
LABEL, FM approved (EE-rated)
LABEL, EE symbol (EE-rated)
LABEL, Skyjack logo, small blue
LABEL, Manual release for towing (Model 46XX)
(For models with serial number 713315 and above)
LABEL, California proposition 65 warning (ANSI/CSA)
LABEL, Crush/punch/hazard
*Included in the label kit
Note: Supply Model Number, Serial Number, Country, and Language
when ordering complete machine labels.
SJIII Series - The Conventionals 129919
SECTION 6, Page 127