Empower RF Systems, Inc. ¬ Empower RF Systems, Inc. Solid state power amplifier based solutions serving the defense, commercial and industrial markets since 1999 316 West Florence Ave. Inglewood, CA 90301 Phone: +1 (310) 412-8100 Fax: +1 (310) 412-9232 Email: sales@empowerrf.com www.EmpowerRF.com 3 Markets Served 6 Global Presence Amplifier Products 7 8 Defense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commercial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Industrial and Scientific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Amplifier Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Amplifier Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Custom Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 5 6 6 6 Application Notes on Module Use Technical Reference Material 22 26 Combining our superior engineering capabilities, Empower RF product lines incorporate state-of-the-art GaN, LDMOS, MOSFET, GaAsFET and bipolar device technologies. Our extensive library of product designs includes over four hundred documented solutions ranging from basic-function PA modules to complete, multifunction PA assemblies with embedded software and controllers. Empower RF leverages “building block” combinations of these documented solutions and the extensive experience of our technical team to react swiftly to new requirements and to offer a variety of cost-effective, value-added solutions. 19 19 20 20 21 Products ¬ 16 19 It is our priority to design and deliver high quality, innovative products which solve customer systems and business requirements. Operating globally and continuing to expand our technology resources, Empower RF has recorded impressive growth since its inception. Our customer base includes market leading OEMs and government agencies with an array of demanding performance requirements. Design and Technology Innovations 8 12 14 Systems and Modules Options Added Functionality and Features Reduced Weight Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual-Band Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Advanced Systems Control and User Interface . . . . . . . . . . . . . . . . . . . . . . . . Harsh Environment Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-function, Small Form Factor Module Designs . . . . . . . . . . . . . . . . . . . . Founded in 1999, Empower RF Systems is a global leader in power amplifier solutions that are critical to defense, commercial, and industrial market applications. With our origins in the design of broadband and band-specific solid state power amplifiers, Empower continues to advance the science of RF power amplification to produce the toughest, most efficient and cost-effective solutions in the industry. Markets ¬ Introduction Design and Technology Innovations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assurance of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . www.EmpowerRF.com Introduction Introduction ¬ Table of Contents Assurance of Supply 2 3 Additional Features ¬ Empower is currently supporting contracts that range from engineering prototypes and low to medium volumes to production programs with much higher run rates. The specific arrangements for build and test support vary depending on the job, but in all cases, final QA and product certification occurs in Inglewood. Standard Options ¬ Empower RF currently has two fully equipped R&D facilities, in-house manufacturing capabilities, and CM partnerships to handle both small and large scale requirements. The company is ITAR registered and ISO certified. In addition to our Inglewood facility, the company has fully equipped design centers in Holbrook, New York and Irvine, California. Empower RF is dedicated to anticipate our customers’ high quality requirements through the creative integration of engineering and manufacturing technologies. This is achieved by utilizing a comprehensive, timely, and costeffective quality system, which has been the foundation of this company since its inception. Markets ¬ Empower RF Systems received ISO9001 accreditation shortly after starting the business in 1999. We have retained ISO accreditation since that time and most recently completed audits and inspections which resulted in ISO9001:2008 certification. Introduction ¬ Quality Interactive web site Products ¬ Empower’s web site provides detailed product information and parametric search function that connects the user to our extensive library of released designs. Standard Options ¬ 4 5 Additional Features ¬ As appearing in Microwave Journal, Broadcasters Show Daily, and MPD Global Presence Defense QUEEN ELIZABETH ISLANDS Greenland (DENMARK) Our broadband, high efficiency, high power modules and amplifier systems are critical building blocks in mission critical platforms that not only protect the modern war fighter, but also enable rapid communications, surveillance, and counter measure deployments. U. S. NORWAY ICELAND SWEDEN R U S S I A FINLAND EST. LAT. CANADA LITH. UNITED BELARUS KINGDOM IRELAND POLAND GERMANY CZECH REP. KAZAKHSTAN MOLDOVA HUNGARY BOS. & HER. ITALY MONGOLIA ROMANIA SERBIA MONT. SPAIN GEORGIA BULGARIA MACEDONIA ALB. UNITED UKRAINE SLOVAKIA AUSTRIA FRANCE GREECE TURKMENISTAN TURKEY STATES IRAQ JAPAN KOREA CHINA AFGHANISTAN ISRAEL MOROCCO NORTH KOREA UZBEKISTAN TAJIKISTAN SYRIA IRAN JORDAN ALGERIA KYRGYZSTAN AZERBAIJAN ARMENIA PAKISTAN LIBYA SAUDI EGYPT MEXICO ARABIA CUBA OMAN MAURITANIA NIGER BENIN CÔTE D'IVOIRE GUYANA GHANA LAOS THAILAND PHILIPPINES NIGERIA TOGO CAMEROON French Guiana Cayenne (FRANCE) SURINAME COLOMBIA YEMEN CHAD SUDAN GUINEA VENEZUELA BURMA INDIA MALI SENEGAL ETHIOPIA CENTRAL AFRICAN REPUBLIC SRI LANKA SOMALIA MALDIVES UGANDA GABON M A L A Y S I A KENYA REP. OF THE CONGO DEMOCRATIC REPUBLIC I OF THE CONGO N D O N E S I A TANZANIA Markets ¬ www.EmpowerRF.com Introduction ¬ Markets Served BRAZIL PERU ANGOLA ZAMBIA MALAWI BOLIVIA MOZAMBIQUE ZIMBABWE NAMIBIA PARAGUAY MADAGASCAR BOTSWANA A U S T R A L I A SOUTH AFRICA CHILE URUGUAY ARGENTINA Commercial Offices and Manufacturing Facilities Empower RF Systems - Corporate Headquarters, Engineering, Production Products ¬ We offer power amplifier products that are suitable for wireless infrastructure, mobile broadcast, coverage-enhancement repeaters and portable disaster communications. With the additional demands of complex waveforms and linearization, we are answering the call for customized solutions. Empower RF Systems - New York Design Center Representatives and Customer Engagements Our products offer ultra-broadband power and precision required for all types of interference testing and RFI-hardening verification. Multi-kW power combining and pulse requirements can be custom configured as part of an amplifier solution from Empower. Middle East Japan South America Russia China United Kingdom Australia Korea Scandinavia Southeast Asia Europe India 6 7 Additional Features ¬ For a complete listing and contact information for our manufacturer’s representatives, go to www.EmpowerRF.com Standard Options ¬ Industrial and Scientific North America For complete specifications on these standard models and access to information from our extensive library of over 400 amplifier designs, visit www.EmpowerRF.com Most Popular Models Modules from 10 kHz to 520 MHz Model Start (MHz) Stop (MHz) Psat (Watt) Gain (dB) Dimensions (Inch) Device Type 1058 1150 1037 1063 1024 1093 1067 1006 1159 1042 1116 1112 1095 1094 BBM1C3CP8 BBM2E3CSG BBM0D3F6H BBM0D3FAJ BBM0D3FEL BBM0A3FKO BBM0A3KEL BBM2E3KHM BBM3C3KN4 BBM2E3KQB BBM2E3KAJ BBM1C3KCK BBM2E3KHM BBM2E3KKO 1 20 0.15 0.15 0.15 0.01 0.01 20 100 20 20 1 20 20 100 110 230 230 230 230 500 500 500 500 520 520 520 520 300 600 4 10 25 100 25 50 200 350 10 15 50 100 18 34 36 40 44 50 44 46 11 24 40 42 46 50 8.3x6.4x1.2 9.7x8.2x1.25 6.0x3.0x1.1 6.0x3.0x1.1 6.4x3.4x1.1 HS assembly 7.0x5.0x1.3 6.4x3.4x1.1 7.0x5.0x1.2 7.2x7.6x1.2 4.0x2.5x1.1 4.0x2.5x1.1 6.4x3.4x1.1 6.4x3.4x1.1 MOSFET LDMOS MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET LDMOS MOSFET GaN MOSFET MOSFET LDMOS Model Start (MHz) Stop (MHz) Psat (Watt) Gain (dB) Dimensions (Inch) Device Type 1121 1053 1154 1023 1029 1118 1004 1133 1097 BBM3C3QHM BBM0D4A3F BBM1C4A6F BBM0K4AAJ BBM3I4AAJ BBM2E4ACK BBM1C4AEL BBM2E4AEM BBM2E4AEM 100 0.15 1 0.5 400 20 1 20 20 800 1000 1000 1000 1000 1000 1000 1000 1000 50 2 4 10 10 15 25 25 25 52 30 32 40 40 42 44 44 46 6.4x3.4x1.1 6.0x3.0x1.0 3.5x2.5x1.1 6.0x3.0x1.1 6.0x3.0x1.1 4.0x2.5x1.1 6.4x3.4x1.1 6.0x3.0x1.1 6.4x3.4x1.1 GaN MOSFET MOSFET MOSFET MOSFET GaN MOSFET GaN MOSFET 8 Stop (MHz) Psat (Watt) Gain (dB) Dimensions (Inch) Device Type 1021 1025 1100 1141 BBM1C4AHA BBM3I4AHM BBM2E4AJP BBM2E4ALP 1 400 20 20 1000 1000 1000 1000 50 50 80 125 20 46 49 51 7.6x7.2x1.2 6.4x3.4x1.1 6.4x3.4x1.1 6.4x6.7x1.3 MOSFET LDMOS LDMOS LDMOS Modules up to 4200 MHz SKU Model Start (MHz) Stop (MHz) Psat (Watt) Gain (dB) Dimensions (Inch) Device Type 1105 1109 1117 1119 1113 1143 1148 1146 1132 1002 1030 1046 1033 1078 1082 BBM3Q5KAM BBM2E5KEL BBM3K5KEL BBM3K5KHM BBM4A5KHM BBM3K5KKO BBM4A6AHM BBM4A6AK5 BBM3T6AMQ BBM3Q7E1E BBM3Q7E9I BBM3Q7ECK BBM3Q7EEL BBM3Q7EHM BBM3Q7EKO 800 20 500 500 1000 500 1000 1000 960 800 800 800 800 800 800 2500 2500 2500 2500 2500 2500 3000 3000 3000 4200 4200 4200 4200 4200 4200 10 15 25 50 50 100 50 100 160 1.5 8 15 25 50 100 46 40 44 46 46 50 47 50 54 30 38 42 44 46 50 6.0x2.2x0.9 8.5x6.8x1.3 6.0x3.0x1.0 7.4x3.6x1.1 6.4x2.7x1.0 10x5.0x1.0 6.4x3.4x1.1 6.9x4.5x1.2 12x10x1.1 3.1x2.4x0.7 8.5x3.1x0.7 11.1x5.0x1.0 16x10x3.2 HS Assembly HS Assembly GaAsFET GaN GaN GaN GaN GaN GaN GaN GaN GaAsFET GaAsFET GaAsFET GaAsFET GaAsFET GaAsFET Modules up to 6 GHz SKU Model Start (MHz) Stop (MHz) Psat (Watt) Gain (dB) Dimensions (Inch) Device Type 1138 1167 1131 1168 BBM5K8CAJ BBM5K8CEL BBM5K8CGM BBM5K8CHO 2500 2500 2500 2500 6000 6000 6000 6000 10 25 35 50 40 44 48 47 6.0x3.0x1.0 5.0x2.5x1.3 6.9x3.6x1.1 5.5x3.0x1.3 GaN GaN GaN GaN 9 Additional Features ¬ SKU Start (MHz) Standard Options ¬ Modules up to 1000 MHz Model Products ¬ SKU SKU Markets ¬ www.EmpowerRF.com Amplifier Modules Products Introduction ¬ Amplifier Most Popular Models (Continued) SKU Model Start (MHz) 7073 7071 7063 3040 3055 7005 7054 PCM3H3IEM PCM3H3IDO PCM3H3JDO GCM3I3KKO GCM3I3KEM PCM3J3KEM PCM3J3LDO 390 390 390 420 400 465 450 Stop (MHz) Modulated Power (Watt) Calc. P1dB (Watt) Gain (dB) Dimensions (Inch) Device Type 395 395 430 475 485 515 520 5W TETRA 20W TETRA 20W TETRA 60W FM 5W TETRA 5W TETRA 60W FM 25 60 60 60 25 25 60 46 50 50 50 46 46 50 5.0x3.8x1.0 8.1x6.7x1.1 8.1x6.7x1.1 6.4x3.4x1.1 5.0x3.8x1.0 5.0x3.8x1.0 8.1x6.7x1.1 LDMOS LDMOS LDMOS LDMOS LDMOS LDMOS LDMOS SKU Model Start (MHz) Stop (MHz) Modulated Power (Watt) Calc. P1dB (Watt) Gain (dB) Dimensions (Inch) Device Type 7051 7026 7028 3014 3029 3070 PCM4Q5A6M PCM5C5EDM PCM5C5EFO GCM4Q5EFM GCM4Q5EIN GCM4P5LJN 1930 2110 2110 1800 1800 1745 1990 2170 2170 2200 2200 2550 4W CDMA 20W CDMA 30W CDMA 30W FM 60W FM 70W FM 25 200 30 25 45 50 46 46 50 46 48 48.5 5.0x3.8x1.0 7.0x6.3x1.0 9.1x7.7x1.1 6.4x3.4x1.0 6.4x3.4x1.0 8.5x5.0x1.5 MOSFET LDMOS LDMOS LDMOS LDMOS LDMOS Note: The product specifications listed here have been summarized in order to fit the format of this brochure. Cell Band Modules Start (MHz) Stop (MHz) Modulated Power (Watt) Calc. P1dB (Watt) Gain (dB) 7044 7039 7041 7040 7016 7029 7046 7017 7007 7021 3077 PCM3R3S7M PCM3Q4AAL PCM3Q4AAL PCM3Q4AAL PCM3Q4AFQ PCM3Q4ACL PCM3Q4AEM PCM3Q4AFQ PCM3Q4AAM PCM3Q4AHM GCM3J4BNQ 850 850 935 869 869 800 935 935 800 800 450 870 870 960 894 894 960 960 960 1000 1000 1050 5W CDMA 10W CDMA 10W CDMA 10W CDMA 30W CDMA 12W FM 4W CDMA 40W GSM 8W FM 50W FM 200W FM 25 50 50 50 300 12 25 80 8 50 200 46 59 44 44 54 44 46 54 44 46 54 Dimensions (Inch) Individual product datasheets with much more detail can be found on our website www.EmpowerRF.com Device Type 5.0x3.8x1.0 LDMOS 6.4x3.4x1.1 LDMOS 6.4x3.4x1.0 LDMOS 6.4x3.4x1.1 LDMOS 7.6x8.1x1.1 LDMOS 5.7x2.4x0.87 LDMOS 5.0x3.8x1.0 LDMOS 8.1x6.7x1.1 LDMOS 5.7x2.4x0.87 GaAsFET 6.4x3.4x1.1 LDMOS 9.0x8.0x1.5 LDMOS Standard Module Feature Set Reverse polarity protection Over-voltage and power spike protection Temperature protection Temperature monitoring Current limit Current monitoring Overdrive protection Graceful degradation (temp, VSWR, Pout and overdrive simultaneously) High Cell Band Modules Model Stop (MHz) Modulated Power (Watt) Calc. P1dB (Watt) Gain (dB) Dimensions (Inch) Device Type 1800 1930 1930 1860 1990 1990 30W CDMA 30W CDMA 30W CDMA 200 200 300 50 50 50 6.7x8.1x1.1 6.7x8.1x1.1 9.1x7.7x1.1 LDMOS LDMOS GaAsFET 10 For complete specifications on these standard models and access to information from our extensive library of over 400 amplifier designs, visit www.EmpowerRF.com 11 Additional Features ¬ 7008 PCM4Q4SDO 7010 PCM4S5ADO 7062 PCM4Q5AFO Start (MHz) Standard Options ¬ Model Products ¬ SKU SKU Markets ¬ www.EmpowerRF.com TETRA Band Modules Products Introduction ¬ Amplifier Amplifier Systems Products For complete specifications on these standard models and access to information from our extensive library of over 400 amplifier designs, visit www.EmpowerRF.com Most Popular Models Introduction ¬ Amplifier Systems from 10 kHz to 520 MHz Stop (MHz) Psat (Watt) Gain (dB) Dimensions Device Type 4054 2073 4060 2087 2061 2013 2005 2036 2095 4010 2075 2126 2074 GCS1D2GYV BBS1C3CUT GCS3D3EZY BBS0A3EVT BBS0D3FAJ BBS0D3FHM BBS0A3FKO BBS0A3FOQ BBS0D3FUT GCS3I3JUT BBS0A3KEL BBS2E3KUT BBS3C3KUT 1.5 1 183 0.01 0.15 0.15 0.01 0.01 0.15 400 0.01 20 100 31.5 100 189 200 230 230 230 230 230 450 500 500 500 2500 1000 3000 1200 10 50 100 250 1000 1000 25 1000 1000 64 60 73 60 40 46 50 54 60 60 44 60 60 R5U+R3U R5U R5U+R3U C19U B2U R2U R3U R5U C19U R5U R2U R5U+R3U R5U+R3U MOSFET MOSFET LDMOS MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET MOSFET Stop (MHz) Psat (Watt) Gain (dB) Dimensions Device Type 1000 1000 1000 1000 1000 1000 1000 1000 2 10 25 50 120 250 500 1000 34 40 44 46 52 52 56 60 B2U B2U B2U R3U R5U R3U+R2U C19U R5U+3U MOSFET MOSFET MOSFET MOSFET MOSFET LDMOS LDMOS LDMOS Systems up to 1000 MHz SKU Model Start (MHz) 2077 2082 2042 2023 2024 2133 2086 2066 BBS0D4A3E BBS0K4AAJ BBS1C4AEL BBS1C4AHM BBS1C4ALP BBS3C4AOP BBS2Q4ARR BBS3K4AUT 0.15 0.5 1 1 1 100 80 500 12 Stop (MHz) Psat (Watt) Gain (dB) Dimensions Device Type 4018 4015 4058 4056 2142 4057 2135 2055 2001 2026 2025 2030 GCS4M4OUT GCS4P4RUT GCS4P4RXU GCS4E4SQR BBS4A5KRR GCS4S5KUT BBS3G7EHM BBS3Q7E9I BBS3Q7ECK BBS3Q7EEL BBS3Q7EHM BBS3Q7EKO 1600 1750 1750 1200 1000 1900 300 800 800 800 800 800 1700 1850 1850 1900 2500 2500 3800 4200 4200 4200 4200 4200 1000 1000 2000 400 500 1000 50 8 13 25 50 80 60 60 62 56 56 60 48 38 42 44 46 50 C19U C19U C19U R5U+R3U R5U+R3U C19U R3U B2U B2U R2U R3U R5U GaN GaN GaN GaN GaN MOSFET GaAsFET GaAsFET GaAsFET GaAsFET GaAsFET GaAsFET Systems up to 6000 MHz SKU Model Start (MHz) Stop (MHz) Psat (Watt) Gain (dB) Dimensions Device Type 2097 2092 2143 BBS5A8C3G BBS5K8CAJ BBS6A8CHM 2000 2500 3000 6000 6000 6000 2 10 50 34 40 47 B2U R2U R3U GaAsFET GaN GaN High Power Pulse Amplifiers SKU Model Start (MHz) Stop (MHz) Pulse Power Duty Cycle Dimensions Device Type 4040 2134 2103 4046 6009 6012 GCS0C2CRR BBS3E3KXU BBS3E4AUT GCS4A4DYV MBS6C6KUT MBS6C6KVI 0.1 240 200 1025 3100 3100 10 470 1000 1150 3500 3500 2000 2000 1000 2500 1000 1300 56 62 60 64 60 38 R5U R5U+R3U R5U+R3U R5U R3U R3U MOSFET LDMOS LDMOS PULSE PULSE PULSE 13 Additional Features ¬ Start (MHz) Start (MHz) Standard Options ¬ Model Model Products ¬ SKU SKU Markets ¬ www.EmpowerRF.com Systems up to 4200 MHz Custom Engineering Products Introduction ¬ Amplifier Customization Example Driver and Control High Power Devices Octave Filters Output Protection Temperature Controlled Fans Amplifier Design Consideration Select Either Manual or Automatic Linearization Manual gain control 1000 to 3000 MHz Gain Controlled Driver Amp Markets ¬ www.EmpowerRF.com 1000 to 3000 MHz 1200 1600 F/R Monitor 2000 Thermal protection 2500 3000 to 6000 MHz Output power detection Transmit Disable Octave filters Automatic level control Test Load 4000 6000 Monitor Point Output RF connector Input over drive protection Products ¬ 3000 to 6000 MHz ALC Loop RS232 Ethernet Transmit Enable LCD control function, switching and alarm/ control AC Power Supply RS422 Transmit disable (mute) Reverse power protection Supply voltage protection Full customization projects require detailed performance specifications and review of end application. RS232 Ethernet LCD control function, switching and alarm/ control To individual amplifiers AC or DC power supply (select to the voltage) RS422 http://www.empowerrf.com/ident/ design_request_amplifier.php 14 15 Additional Features ¬ To help start that process, tell us about your needs via our interactive design questionnaire and Empower experts will contact you to initiate a preliminary design review: Touch Screen Monitor and Control Standard Options ¬ Input RF connector System Chassis Option Number R2U R3U R5U Bench Top 2U - 8.5”x3.5”x16” 021 Rack Mount 2U - 19”x3.5”x18” 022 Connectors Rack Mount 3U - 19”x5.25”x22” 024 Option Number Description FCN 051 Front Panel Type-N RCN 052 Rear Panel Type-N Rack Mount 5U - 19”x8.75”x22” 026 Option Number Description HS0 071 Heatsink HSF 072 Heatsink with built in fan(s) VVA 073 Built in Gain Adjustment SHD 074 Shutdown: F, M, S Rack Mount Chassis Slides FSP 053 RSP 054 027 061 System Option Packages Opt09 FTB 077 TRA 078 RSD 079 DOP 080 STO 081 HSF HSO NIO NTO Picture Description B2U, FCN, FGA B2U, RCN, FGA R2U, FCN, FGA R2U, RCN, FGA R2U, FCN, LCD R2U, RCN, LCD R3U, FCN, FGA R3U, RCN, FGA R3U, FCN, LCD Opt10 R3U, RCN, LCD Opt11 Opt12 Opt13 Opt14 R4U, FCN, FGA R4U, RCN, FGA R4U, FCN, LCD R4U, RCN, LCD Opt15 Opt16 Opt17 Opt18 R5U, FCN, FGA R5U, RCN, FGA R5U, FCN, LCD R5U, RCN, LCD 16 Front panel 10 turns manual gain adjustment. Touchscreen digital display, including Fwd/Rev power indication (dB or Watt scale), Gain adjustment, ALC Fast/ Slow, On/Off, Standby mode, Fault indication, Rear panel HPIB IEEE-488.2 or Full duplex RS232 remote interface. Note: Output power is lowered by 0.5 – 0.75 dB. Rear panel interlock function - Shutdown [F<1 µs; M<50 µs; S=50 µs to 50 ms] Harmonics rejection low pass filter switch Dual band switching - TTL LCD 062 INT 063 LPS DBS 064 065 RGA 066 Rear panel gain adjustment via 9-pin DSUB connector. [0-5 volt external voltage source.] ALC TRS 067 068 Internal analog level control Tx / Rx switch system 17 Additional Features ¬ Opt07 Opt08 076 Standard Options ¬ Opt03 Opt04 Opt05 Opt06 NIO N-Type Female Output Connector N-Type Female In/Out Connector Feed-Thru Bracket Heatsink Assembly with T/R Switch Reverse Shutdown Polarity (TTL Hi - Enable) Dual Output SMA Female Right Angle Output Connector Cabinet 19U - 21.79”x33.53”x30.71” FGA Opt01 Opt02 075 Control Options Option Number C19U Front Panel SMA-F Sample Port Rear Panel SMA-F Sample Port NTO Products ¬ RMS 011 Description Option Number Description ACA 031 100-240 VAC, Single Phase ACB 032 180-260 VAC, Single Phase ACC 033 208 VAC, 3-Phase ACD 034 380 VAC, 3-Phase DCA 041 12-15 VDC DCB 042 24 VDC DCC 043 28 VDC DCD 044 32 VDC DCE 045 48 VDC DCF 046 18-36 VDC Markets ¬ www.EmpowerRF.com B2U Picture Modules Options Introduction ¬ Standard Options – Systems and Modules Supply Voltages Reduced Weight Chassis Introduction ¬ Added Functionality & Features Designed for airborne applications, weight reduction is achieved through novel design and fabrication techniques that remove unnecessary material yet retain mechanical strength. Reduced Weight Module Chassis Dual-Band Amplifiers When more than one amplifier is required to cover the frequency span, external RF switch boxes can increase system losses due to the need for long RF cables between the box and the amplifiers. Products ¬ Ultralight System Chassis Mounting two amplifiers in one system chassis results in major savings since internal RF switching creates short cable runs, and the added benefit in system components (such as the DC power supply) can be shared. Markets ¬ We also employ the latest in heatsink technology combining low weight with excellent thermal transfer. Standard Options ¬ Internal switching arrangement showing shared DC power supply 18 19 Additional Features ¬ As appearing in Microwave Journal, Microwaves & RF, MPD and JED Internally switched 0.8-6.0 GHz amplifier Many Empower COTS modules can also be hardened for the most severe operating conditions. In addition to our normal design processes for ruggedized environments, manufacturing and packaging enhancements can be implemented to insure maximum reliability and survivability in extreme, high altitude applications. Contact an Empower representative to learn more about these modifications Multi-Function, Small Form Factor Module Designs The Controller extends the capability of the amplifier to control; T/R switches, sub-octave filters, system interlocks and other miscellaneous internal and external features. This function is especially useful when connecting to several amplifiers because each amplifier can be individually addressed. The Ethernet connectors can be placed in the front or rear panel according to your design requirements. Multi-Function PA Module 20 – 1000 MHz Size (inches) - 3.0 x 4.5 x 0.5 Fully integrated FWD and REV couplers and detectors Onboard T/R switches and filtering Internal DC-DC converters for battery operation Advanced control functions and performance monitoring High efficiency, Doherty designs Latest GaN on SiC Technology Harsh Environment Packaging Many of Empower’s standard modules can be adapted to be installed into an “All environment” rated enclosure. FINAL STAGE GaN-SiC RF INPUT DRIVER GAIN STAGES 0/90 0/90 Q U A D Q U A D 90/0 90/0 FAST RF BLANKING CUSTOMER DEFINED INTERFACE DC PRIME POWER BATTERY/VEHICLE EMI FILTER T/C DIGITAL CONTROL CCA BIAS VOLTAGE SEQUENCE RF MUTE / FAST BLANKING T/R SWITCH CONTROL TEMPERATURE MONITOR AMPLIFIER COMPENSATION FORWARD POWER MONITOR REVERSE POWER MONITOR AMPLIFIER FAULT / STATUS HIGH EFFICIENCY DC/DC CONVERTER DIGITAL TEMP SENSOR FORWARD AVERAGE PWR DUAL DIR COUPLER RECEIVE TRU RMS POWER DETECTORS RECEIVE PORT REVERSE AVERAGE PWR T/R SWITCH CONTROL DIGITAL TEMP SENSOR 28 or 50VDC Secondary Voltages REVERSE POLARITY PROTECTION TRANSIENT PROTECTION OVER-CURRENT PROTECTION VOLTAGE MONITORING CURRENT LIMITING 21 T/R SW RF OUTPUT ANTENNA Additional Features ¬ Flexible supply voltage (AC or DC) T/R Switch or dummy load connection or test RF port Remote control via RS422 or RS232 or Ethernet or TTL Variable temperature controlled fans Pole mounting kits Contact an Empower representative to help define your how your application can be integrated into this enclosure. TVA Standard Options ¬ Options that have been integrated into our harsh environment, systems enclosure include: 20 Products ¬ All of the features available on the touchscreen are also available on the wide range of external interfaces. Please specify your amplifier control requirements at the time of order. Ethernet Connection The Ethernet option builds on the strong features of the LCD Controller and allows the end user to control the amplifier over a LAN using any common Web browser. Increasing demands for reductions in size and weight, and ongoing requirements for higher levels of functionality and overall efficiency are driving innovations in packaging and amplifier design at the module level. Building on device knowledge and integration expertise, Empower has designed and delivered high performance, multi-function modules which are integral building blocks in demanding defense and commercial applications. Markets ¬ www.EmpowerRF.com LCD Controller The LCD touch screen display and microprocessor is a powerful tool that can be added to any Empower system. The LCD controller allows easy, intuitive access to all the monitoring and control functions of the amplifier, both locally on the screen and remotely via RS422, RS232 or Ethernet. Introduction ¬ Advanced Systems Control and User Interface Application Notes on Module Use Altitude and humidity can be a significant factor in convective cooling system design. The basis of convective cooling is the number of air molecules passing the heatsink fins, so the lack of air pressure (altitude) or presence of water vapor (humidity) reduces the number of air molecules per unit volume available to cool the amplifier. Usage and Implementation Tips from the Experts Heat dissipation Adequate electrical power availability Chassis/earth ground Controls and alarms RF impedance matching Cooling Requirements Empower’s amplifiers rely on passive cooling techniques due to their simplicity, reliability and cost. When planning an amplifier implementation, consider the following cooling methods: 22 Derating Factor 0 (sea level) 0 1,000 3,000 1,500 5,000 2,000 7,000 3,000 10,000 3,500 12,000 Altitude Derating Factors 1.00 0.95 0.90 0.86 0.80 0.75 Usually, shortcomings in heat dissipation can be made up by selecting a larger and/or more massive heatsink, a copper/aluminum heatsink, and/or higher performance cooling fans. In all cases, fans with the highest airflow volume should be used that fit within the DC current consumption budget. Keeping the amplifier(s) as cool as possible also helps increase their operating lifetime. Empower amplifier modules have precision internal temperature sensors with a real-time temperature output in the 9-pin DSUB connector. If failure of a cooling fan could cause a critical system failure, the temperature sensor can be used to control an external fan speed controller, which helps increase fan life by moderating its usage to periods of high heat. Power Supply Empower RF amplifiers typically utilize supply voltages at 12 or 28 volts DC. In order to prevent tripping the built-in over-voltage and 23 Additional decoupling techniques should be employed as deemed fit by the system’s engineer. Transmitter System Power-Up Sequence The power amplifier should be the final RF component to be powered-up in order to prevent transients from damaging the amplifier, to prevent RF transmission during the modulator or exciter startup, and to prevent RF transmission before the modulator has stabilized. An amplifier in many applications can operate in a burst style of RF transmission, where the transition from idle use to max power can be rapid. This will create a similar requirement on the power supply system. If the supply cannot supply the instantaneous current requirement, the high power output devices get presented with a transient half on state. This can both destabilize the amplifier or damage the device due to a biasing condition it was not designed for. Good system design requires either batteries or high value capacitors in the supply circuit. Smoothing capacitors should also be mounted close to the amplifier to prevent hum, ripple and RF to be injected to the amplifier via the DC supply circuit. Additional Features ¬ In most cases the amplifiers are attached to their heatsinks with screws. Empower amplifiers are designed with multiple screw holes located in precise bolt patterns to more easily allow them to be fastened to their respective equipment. Screws and other fasteners should be tightened to the torque specification provided by the manufacturer to provide optimal clamping force without danger of distortion of the heatsink or amplifier chassis. Altitude (Feet) Standard Options ¬ Convection/Radiation In most amplifier systems, heat is conducted from the amplifier directly into a finned heatsink, where the thermal energy is radiated into the ambient air, or a fan forces cool air into the heatsink fins for convective cooling. This type of cooling system is easy to design and its mechanics are well understood. Empower’s amplifier housings are CNC-machined to provide the most precise mating surfaces practicable, which gives greater metal-to-metal contact and helps to transfer heat away from the amplifier more efficiently. “The Microscopic View” drawing (below) shows a representation of the tiny peaks and valleys that naturally occur on any surface. The air gap between the two mated surfaces, though small, can represent a significant thermal barrier. A thin layer of thermal transfer compound applied between the two surfaces helps to bridge the gap and is an inexpensive way to improve cooling efficiency. Altitude (Metres) Products ¬ Conduction This is when thermal energy moves through the heatsinking material from hot to cold. It occurs any time a temperature difference exists between items in contact. Fastening amplifiers to a sufficient mass of copper could be an effective conduction cooling system. In any case, cooling system designs based purely on conduction rely on materials with excellent thermal conductivity and/or high specific heat. This can be as simple as attaching the amplifier to a sufficiently massive bulkhead or as complex as a system of heat pipes and heat exchangers. The following table can be used as a preliminary guideline for heatsink sizing on amplifiers that will see altitude extremes: Power Supply Impedance A power supply with the lowest impedance should be selected, as higher impedance power supplies introduce additional unwanted noise to the system. Under dynamic loading, a sudden high-current demand from the amplifier could cause a high-impedance power supply to introduce enough noise to appear as an intermittent problem. Markets ¬ www.EmpowerRF.com Important Considerations to Amplifier Integration: over-current shutdown routines, DC power supplies should utilize circuitry to protect against voltage spikes, and should be held to 150 mV peak-to-peak ripple (12/28 volt systems ±1% voltage tolerance). Introduction ¬ Designing for the Environment Introduction ¬ Chassis Earth/Grounding Markets ¬ Empower amplifier products require a low-impedance path to electrical ground as with any electrical equipment. Keeping the amplifier at the same ground potential as other connected equipment is a consideration in ground system design, but also consider that the amplifier may eventually be connected to an external antenna, which could present a significant electrical shock hazard due to lightning strike. A properly designed ground system minimizes hazards from lightning strike, transient energy delivered via the AC power transmission lines, and other shock hazards due to other electrical wiring faults. RF Matching Empower amplifiers are highly tolerant to impedance mismatch; however, a 50 ohm load will transfer RF power most efficiently. Products ¬ Control Circuit Design Amplifier internal controls and monitoring can be accessed via a 9-pin DSUB connector located on the side of the amplifier chassis. Typical functions available are real-time current consumption, real-time operating temperature, gain control and RF mute. Heatsink flatness Thermal transfer compound As appearing in Microwave Journal, Microwaves & RF and Microwave Product Digest 24 25 Unit 0.012 inch per foot Silicone-free synthetic grease, e.g. Sil-Free™ 1020 Apply as thinly as possible Per manufacturer specifications 100 As low as possible As low as possible See datasheet (typical 60°C) in N-m µs Ohm Ohm °C Additional Features ¬ Thermal compound thickness Heatsink mounting screw torque Power-up delay Ground impedance Power supply impedance “Amplifier case” max temperature Value Standard Options ¬ Parameter Technical Reference Material Explanation of Terms Start Frequency The frequency where the amplifier’s low end response is tuned to 1 dB roll off. The frequency where the amplifier’s high end response is tuned to 1 dB roll off. Bandwidth (BW) The frequency range covered between the start and stop frequencies. Power Output PCW (Watts) Measurement Units for Power and Gain Microwave amplifier power output is commonly rated in dBm, or decibels relative to one milliwatt (0 dBm = 1 mW) See the table below. Example: +10 dBm + 20 dBm + 30 dBm + 50 dBm Gain P1dB The difference between the maximum and minimum gain is the gain across the bandwidth (BW) of the amplifier at a constant ambient temperature, as measured below the 1dB compression point (P1dB). It can be written as xx dB peak to peak or ± xx/2 dB. Example: High gain 33 dB, low gain 30 dB. The gain flatness will be (33-30)/2 = ±1.5 dB. Minimum Gain Amplifier output is commonly rated at the point where its gain is compressed by 1 dB, or P1dB. In the linear region the output power is the sum of the input power and the gain (= 0 dBm, Gain 20 dB, +20 dBm). As input power increases, the output power will increase proportionately until the difference between the small signal gain to the actual gain is 1 dB. When selecting an amplifier, consider that most communication systems are operated 7 to 10 dB below P1dB. At the stated power output (Pm) and frequency (f1) the harmonics (2f, 3f, 4f) will be below the carrier by the stated amount. Spurious signals Spur (dBc) Any signal which comes out of an amplifier other than the desired signal. The spurious emissions include harmonics and out of band mixed products. Operating Voltage VDD The voltage required to be supplied to the module to meet the specified output specifications. The gain specified in this catalog is minimum gain, which is defined as the lowest gain point in the amplifier’s operating frequency range. Gain is measured at +25°C unless otherwise specified. Input level Pin (dBm) Gain Variation Over Temperature Crest factor Operating Case Temperature Crest factor (CF) is the ratio of the peak and average power in dB. This is the most important measurement as communication systems move into the digital age. For CDMA and similar modulation types the CF may reach 10 dB. If the crest factor is too large, the transmitter will not be able to handle the peak powers and amplitude distortion will occur. Crest factor can also reflect overdrive and overshoot problems. Knowing the CF allows designers to more accurately set amplifier power and lower operating costs. This is stated for heatsink design purposes, the power consumed (VDD x IDD) must be dissipated by the heatsink so the case temperature is maintained below the specified value. Thermal Overload Temperature Compensated Amplifier CCDF In order to compensate for excess gain at low temperatures, and gain loss at high temperatures, a temperature compensated-amplifier can be made. This amplifier will have a built-in PINbased attenuator stage, which reserves gain at lower temperatures and releases gain at higher CCDF is the amount of time the power is above a threshold. CCDF indicates the health of a power amplifier and its ability to sustain rated power over an appropriate timeframe. This is most applicable in pre-distortion amplifier systems. Overdriving the amplifier within the range stated will not cause damage. In some applications the temperature range may change from -54° to +85°C or -20° to +70°C. Gain will typically drop at higher operating temperatures; as a general rule of thumb the amplifier loses 0.015 dB/stage/ °C. The gain variation over temperature of a standard four stage amplifier will be -0.015*4*(20+70) = -5.4 dB from -20 to +70 °C. This gain variation over temperature (gain var. OT or VS temp) can be written as -5.4 dB p-p or ±2.7 dB. 26 Generally speaking, Empower’s amplifier power output is achieved with 0 dBm input power or drive level. 27 Supply Current IDD This is the steady state supply current at the rated RF output Power at room temperature. Circuitry is integrated into all Empower amplifiers to ensure they do not operate beyond their safe rated temperature. In over-temperature situations the amplifier shuts down (usually 85°C). Input Over drive Additional Features ¬ Gain is defined as the ratio of input to output power in dB. An amplifier taking a 10 mW (10 dBm) input, and providing 1 watt (30 dBm) output has a gain of 20 dB. Example: A low noise amp (30 dB gain) is cascaded with a driver amp (20 dB gain) and a power amp (10 dB gain). The total gain will be 30+20+10 = 60 dB. Small Signal Gain Variance ΔG (dB) Harmonics H (dBc) Standard Options ¬ Power 10 mW 100 mW 1000 mW 100 W As with any electrical component, an amplifier introduces some noise, and is rated in dB. Noise figure is rated at 25°C unless otherwise noted. Products ¬ This is commonly stated as the CW power output. The modulated power output is re-rated according to the crest factor of a specified modulation scheme to maintain linearity. Gain is measured at +25°C unless otherwise specified. Empower amplifiers are designed to operate in an environment with poor RF impedance matching. However, a poor match will increase heat and reduce operating efficiency. Markets ¬ www.EmpowerRF.com Stop Frequency Noise Figure Input Return Loss (S11) Introduction ¬ temperatures. The result is an amplifier with tighter gain control over specified frequency and temperature ranges. Empower RF Systems, Inc. ¬ As appearing in Microwave Journal, Microwaves & RF, MPD and JED © 2010 Rev. 02/2010 As appearing in Microwave Journal, Microwaves & RF and Microwave Product Digest © 2010 Rev. 03/2010