Technical data
Rainwater
management
Separating
technology
Wastewater
treatment plants
Pump installations and
system engineering
New
energies
1
Mall GmbH, Germany
Addresses / Contact
Mall GmbH
Hüfinger Straße 39-45
78166 Donaueschingen
Germany
Tel. +49 771 8005-0
Fax +49 771 8005-100
Mall GmbH
Grünweg 3
77716 Haslach i. K.
Germany
Tel. +49 7832 9757-0
Fax +49 7832 9757-290
Mall GmbH
Industriestraße 2
76275 Ettlingen
Germany
Tel. +49 7243 5923-0
Fax +49 7243 5923-500
Mall GmbH
Roßlauer Straße 70
06869 Coswig (Anhalt)
Germany
Tel. +49 34903 500-0
Fax +49 34903 500-600
Mall GmbH
Oststraße 7
48301 Nottuln
Germany
Tel. +49 2502 22890-0
Fax +49 2502 22890-800
Your contact
Email
Telephone Fax
n
Sales Manager
Volker Zimmermann
volker.zimmermann@mall.info
+49 771 8005-715 -3715
n
Sales & Marketing Manager
Markus Böll
markus.boell@mall.info
+49 771 8005-131 -3131
The technical data applies as of 01/01/2014.
All previous price lists are no longer valid.
All prices are subject to VAT at the statutory rate.
For all deliveries and services, our terms of sale and de­livery apply. In addition, please observe the “General notes” attached.
We assume no liability for any misprints or changes.
Subject to technical modifications, © Mall GmbH, Donaueschingen-Pfohren.
2
Mall GmbH, Technical data 2014-1
Table of contents
ChapterProduct
1 Rainwater management
05 – 38
2 Separating technology
39 – 64
3 Recycling of washing water
Separator systems for light liquids
Grease separation systems
Pump shafts NeutraLift
Accessories and services
65 – 68
Retention and separation of substances hazardous to water
69 – 72
NeutraSab safety collection tank
NeutraBloc shut-off shaft
NeutraSwitch diversion shaft
NeutraHav overflow basin
5 Wastewater treatment plants / small wastewater treatment plants
Fully biological small wastewater treatment plants
Municipal wastewater treatment plants
Waste water collection tanks
Wastewater treatment plant accessories
6 Pump installations and system engineering
73 – 104
105 – 110
Pump stations
Pump shafts NeutraLift
Pump data questionnaire
7 Shaft structures
111 – 124
8 Annex
Positioning and installation instructions
Terms of sale and delivery
125 – 129
Mall GmbH, Technical data 2014-1
Rainwater utilisation / Rainwater utilisation accessories
Rainwater seepage
Rainwater retention
Rainwater treatment
Fire-fighting water tank
Grey water utilisation
NeutraTwin pre-treatment
NeutraClear washing water treatment
NeutraSam storage basin for service water
NeutraClear accessories
4 Pages
Shaft elements as per DIN V 4034-1
Shaft elements as per DIN 4034-2
Shaft covers
Reinforced concrete tanks Ø 4000 mm
Reinforced concrete tanks Ø 5600 mm
3
Sales areas
Sweden
Denmark
Poland
Netherlands
Belgium
Germany
Luxembourg
Hungary
France
Switzerland
Croatia
Italy
Portugal
4
Spain
Mall GmbH, Technical data 2014-1
Rainwater management
1
Utilisation, Seepage,
Retention, Treatment,
Extinguishing water tanks,
Grey water system
5
Rainwater utilisation
1
Mall rainwater tank B
C35/45 (B45) reinforced concrete tank with monolithic round structure
Cone and shaft cover which can be walked over, class A 15, clear access Ø 600 as per DIN 1989-3
1)
n Ready-to-connect DN 100 inlet and outlet plus opening for DN 100 supply lines
n
n
Single-tank systems
Order
Inner
Nominal
Total Heaviest
Total
numberØ
volume depth single weight
ID
(DIN 1989-3)
TD
part
mmm3mmkg kg
B 1100
B 1400
B 1600
B 2100
B 2600
1200  1,10
1200  1,40
1200  1,60
1500  2,10
1500  2,60
1700
1950
2200
1950
2200
1.480  2.060
1.775  2.325
2.070  2.650
2.000  3.100
2.300  3.475
B 3200
B 3900
B 4700
B 5800
B 6500
B 7000
B 8000
2000  3,20
2000  3,90
2000  4,70
2000  5,80
2000  6,50
2000  7,00
2000  8,00
1750
2000
2250
2600
2800
3000
3300
2.630  4.070
3.170  4.610
3.590  5.030
4.160  5.600
4.510  5.950
4.850  6.290
5.360  6.800
B 7600
B 9100
B 11000
B 12500
2500  7,60
2500  9,10
2500
11,00
2500
12,50
2300
2600
3000
3300
4.615  6.325
5.215  6.925
6.015  7.725
6.615  8.325
B 13500 1) 2)
B 15300 1) 2)
B 17100 1) 2)
B 18800 1) 2)
B 20600 1) 2)
B 22400 1) 2)
3000
3000
3000
3000
3000
3000
2700
2950
3200
3450
3700
3950
13,50
15,30
17,10
18,80
20,60
22,40
8.800 2)
9.560 2)
10.320 2)
11.080 2)
11.830 2)
12.590 2)
11.570
12.250
13.010
13.770
14.520
15.280
Order number
702029
702031
600100
600110
Calmed inlet (PVC)
Outlet set with siphon (PVC)
Shaft cover which can be driven over by passenger cars (class B 125)
Shaft cover which can be driven over by HGVs (class D 400) order number B 1100 – B 12500
For freight groups and transport prices; Ø 3000 mm on request.
F or order number B 13500 – B 22400 cone with two Ø 150 mm rough cut-outs as standard, inlet depth 550 mm,
cannot be driven over by 60 t HGVs; cover plate on request.
2)
For order number B 13500 – B 22400 suitable unloading equipment is to be provided on site by the customer,
cover plate required for transport of heavy loads instead of cone.
1)
By adding Ø 625 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm.
Vertical section for Ø 2000 and Ø 2500
View from above for Ø 2000 and Ø 2500
DN 100 RDS
socket
for outlet
DN 100 RDS
socket
for inlet
620
620
Ø 600
DN 100 RDS
socket
for inlet
With inner Ø 3000,
the cone is provided
with two Ø 150 mm rough
cut-outs as standard
TD
A
A
DN 100 RDS
socket for empty
conduit (supply line)
DN 100 RDS
socket
for outlet
IØ
6
Mall GmbH, Technical data 2014
Rainwater utilisation
1
Mall rainwater tank B
n
n
n
n
C35/45 (B45) reinforced concrete tanks with monolithic round structure
Cones and shaft covers which can be walked over, class A 15, clear access Ø 600 as per DIN 1989-3
Ready-to-connect DN 100 inlet and outlet plus opening for DN 100 supply lines 1)
Installation of connection line provided by customer, minimum distance to tank: 50 cm
Dual-tank systems
Order
Inner
Nominal
Total Heaviest
Total
numberØ
volume depth single weight
ID
(DIN 1989-3)
TD
part
mmm3mmkg kg
2B 6300
2B 7800
2B 9400
2B 11600
2B 12900
2B 14100
2B 16000
2000  6,30
2000  7,80
2000  9,40
2000
11,60
2000
12,90
2000
14,10
2000
16,00
1750
2000
2250
2600
2800
3000
3300
2.630  9.000
3.170  9.125
3.590  9.965
4.160
11.105
4.510
11.805
4.850
12.485
5.360
13.505
2B 15200
2B 18100
2B 22000
2B 25000
2500
2500
2500
2500
15,20
18,10
22,00
25,00
2300
2600
3000
3300
4.615
5.215
6.015
6.615
2B 27100 1) 2)
2B 30600 1) 2)
2B 34100 1) 2)
2B 37700 1) 2)
2B 41200 1) 2)
2B 44700 1) 2)
3000
3000
3000
3000
3000
3000
27,10
30,60
34,10
37,70
41,20
44,70
2700
2950
3200
3450
3700
3950
12.835
14.035
15.635
16.835
7
8.800 2)22.965
9.560 2)24.485
10.320 2)26.005
11.080 2)27.525
11.830 2)29.030
12.590 2)30.545
Order number
600100
600110
Shaft cover which can be driven over by passenger cars (class B 125)
Shaft cover which can be driven over by HGVs (class D 400) order number 2B6300 – 2B25000
For freight groups and transport prices; Ø 3000 mm on request.
Tank connection provided for in the factory:
n Ø 186 mm drilled core hole and FORSHEDA shaft wall feed-through with 4-fold lip seal for DN 150 KG sewer pipe
n DN 150 KG sewer pipe, 1000 mm long
order number 2B 27100 – 2B 44700 cone with two Ø 150 mm rough cut-outs as standard, inlet depth 550 mm,
For
cannot be driven over by 60 t HGVs; cover plate on request.
2)
For order number 2B 27100 – 2B 44700 suitable unloading equipment is to be provided on site by the customer,
cover plate required for transport of heavy loads instead of cone.
1)
By adding Ø 625 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm.
With regard to the arrangement of pipes and draw-off, see DIN 1989-1, para. 6.
Vertical section
Ø 600
Ø 600
DN 100 RDS
socket
for outlet
DN 100 RDS
socket
for inlet
620
620
View from above, tank 1
Opening for supply line in 2nd tank possible as an alternative
DN 100 RDS
socket
for inlet
DN 150
TD
A
DN 100 RDS
socket for empty
conduit (supply line)
A
DN 150
With inner Ø 3000, the
cone is provided with two
Ø 150 mm rough cut-outs
as standard
DN 100 RDS
socket
for outlet
IØ
Mall GmbH, Technical data 2014
7
Rainwater utilisation
1
Mall rainwater flat tank B
n
n
n
n
C35/45 (B45) concrete tank with monolithic round structure
Cone and shaft covers which can be walked over, class A 15, clear access Ø 600 as per DIN 1989-3
Ready-to-connect DN 100 inlet and outlet plus opening for DN 100 supply lines
For grassed areas only – can be walked over
Order
Inner
Nominal
Total Heaviest
Total
numberØ
volume depth single weight
ID
(DIN 1989-3)
TD
part
mmm3mmkg kg
FT 2500
20002,5013001.9902.540
FT 3000
20003,0014502.2202.770
FT 3500
20003,5016002.4402.990
By adding Ø 600 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm;
frost protection of pipes which permanently carry water is to be ensured on site by the customer.
Order number
401405
401406
Outlet set DN 100 with siphon (PVC)
Outlet set DN 100 with siphon (PVC ) and small animal guard (PVC) Mall rainwater flat tank B garden filter
additional to standard:
n Garden filter with handle for ease of use
n Hanging fixture in cone made of rust-proof materials (PP, stainless steel)
2
n Max. connectable roof surface area = 100 m
n Filter mesh 1.0 mm
Order
Inner
Nominal
Total Heaviest
Total
numberØ
volume depth single weight
ID
(DIN 1989-3)
TD
part
mmm3mmkg kg
FT GF 2500
FT GF 3000
FT GF 3500
2000
2000
2000
2,50
3,00
3,50
1300
1450
1600
1.990
2.220
2.440
2.540
2.770
2.990
By adding Ø 600 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm;
frost protection of pipes which permanently carry water is to be ensured on site by the customer.
Order number
401405
401406
Outlet set DN 100 with siphon (PVC)
Outlet set DN 100 with siphon (PVC) and small animal guard (PVC) Vertical section
View from above
DN 100 RDS socket for empty
conduit (supply line)
DN 100
outlet
TD
DN 100 RDS
socket for
inlet
630
370
Ø 600
DN 100 RDS
socket for
inlet
DN 100
outlet
Ø 2000
8 Mall GmbH, Technical data 2014
Rainwater utilisation
1
Mall rainwater tank B garden filter
n
n
n
n
n
n
n
n
C35/45 (B45) reinforced concrete tank with monolithic round structure
Cone and shaft cover which can be walked over, class A 15, clear access Ø 600 as per DIN 1989-3
Ready-to-connect DN 100 inlet and outlet plus opening for DN 100 supply lines
Garden filter with handle for ease of use
Hanging fixture in cone made of rust-proof materials (PP, stainless steel)
No height offset
Max. connectable roof surface area = 100 m2
Filter mesh 1.0 mm
Single-tank systems
Order
Inner
Nominal
Total Heaviest
Total
numberØ
volume depth single weight
ID
(DIN 1989-3)
TD
part
mmm3mmkg kg
GF 1100
1200
1,1017001.4802.060
GF 1400
1200
1,4019501.7752.325
GF 1600
1200
1,6022002.0702.650
GF 2100
1500
2,1019502.0003.100
GF 2600
1500
2,6022002.3003.475
9
GF 3200 1)
2000
3,2017504.0804.180
GF 3900 1)
2000
3,9020004.5004.600
GF 4700 1)
2000
4,7022504.9305.030
GF 5800 1)
2000
5,8026005.5205.620
GF 6500 2000  6,50
2800
4.510
5.950
GF 7000
2000
7,0030004.8506.290
GF 8000
2000
8,0033005.3606.800
GF 7600
2500
7,6023004.6156.325
GF 9100
2500
9,1026005.2156.925
GF 11000
250011,0030006.0157.725
GF 12500
250012,5033006.6158.325
1)
with cone pre-mounted in factory
Order number
702031
702036
600100
600110
Outlet set DN 100 with siphon (PVC)
Outlet set DN 100 with siphon (PVC) and small animal guard (PVC) Shaft cover which can be driven over by passenger cars (class B 125)
Shaft cover which can be driven over by HGVs (class D 400)
Other nominal volumes and multiple-tank systems on request. For freight groups and transport prices on request.
By adding Ø 625 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm. Subject to technical alterations.
Vertical section
View from above
620
620
Ø 600
DN 100 RDS
socket
for inlet
TD
DN 100 RDS
socket
for outlet
DN 100 RDS
socket
for inlet
A
A
DN 100 RDS
socket for empty
conduit (supply line)
DN 100 RDS
socket
for outlet
IØ
Mall GmbH, Technical data 2014
9
Rainwater utilisation
1
Mall rainwater tank B slotted screen filter
n
n
n
n
n
n
n
n
n
C35/45 (B45) reinforced concrete tank with monolithic round structure
Cone and shaft cover which can be walked over, class A 15, clear access Ø 600 as per DIN 1989-3
Ready-to-connect DN 100 inlet and outlet plus opening for DN 100 supply lines
Stainless-steel slotted screen filter, type B as per DIN 1989-2
Hanging fixture in cone made of HDPE and stainless steel
Calmed inlet as soakaway sump in accordance with DIN 1989-1
No height offset
Max. connectable roof surface area = 200 m2
Filter mesh 0.8 mm
Single-tank systems
Order
Inner
Nominal
Total Heaviest
Total
numberØ
volume depth single weight
ID
(DIN 1989-3)
TD
part
mmm3mmkg kg
PF 3200 1)
PF 3900 1)
PF 4700 1)
PF 5800 1)
PF 6500
PF 7000
PF 8000
2000  3,20
2000  3,90
2000  4,70
2000  5,80
2000  6,50
2000  7,00
2000  8,00
1750
2000
2250
2600
2800
3000
3300
4.080
4.500
4.930
5.520
4.510
4.850
5.360
4.180
4.600
5.030
5.620
5.960
6.300
6.810
PF 7600
PF 9100
PF 11000
PF 12500
2500  7,60
2500  9,10
2500
11,00
2500
12,50
2300
2600
3000
3300
4.615
5.215
6.015
6.615
6.335
6.935
7.735
8.335
1)
With cone pre-mounted in factory
Order number
702026
702027
702028
600100
600110
Slotted screen filter with DN 100 siphon (PVC)
Slotted screen filter with siphon and small animal guard (PVC) Slotted screen filter with siphon, anti-flooding valve and small animal guard (PVC)
Shaft cover which can be driven over by passenger cars (class B 125)
Shaft cover which can be driven over by HGVs (class D 400)
Other nominal volumes and multiple-tank systems on request. For freight groups and transport prices on request.
By adding Ø 625 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm.
Subject to technical alterations.
Maintenance instructions with information regarding inspection and cleaning intervals can be downloaded from www.mall.info.
Vertical section A-A
View from above
DN 100 RDS
socket
for outlet
DN 100 RDS
socket
for inlet
620
620
Ø 600
TD
DN 100 RDS
socket
for inlet
A
A
DN 100 RDS
socket for empty
conduit (supply line)
DN 100 RDS
socket
for outlet
IØ
10
Mall GmbH, Technical data 2014
Rainwater utilisation
1
Mall rainwater tank PE
PE plastic tank
Concrete shaft cover which can be walked over plus adjustable HDPE entry dome – childproof
n Ready-to-connect inlet and outlet plus openings for DN 100 supply lines
n
n
Order
Nominal volume
Total depth
Length Width Heaviest
Total
number
(DIN 1989-3)
TD single part
weight
m3 mmmmmm kg kg
PE 1000 1) 2)
1,0
1440
1610
1060 60
PE 2000 2) 2,0 177019601250 100
PE 3500 3,5 250020001800 150
PE 4500 4,5 250024801800 180
PE 5500 5,5 250028801800 220
PE 8000 8,0 287026802310 300
PE 12000
12,0 287037602310 400
155 170
220
250
290
370
470
PE garden filter
additional to standard:
n Garden filter with handle for ease of use
n Hanging fixture in tank made of rust-proof materials
2
n Max. connectable roof surface area = 100 m
n Filter mesh 1.0 mm
PE GF 2000 2) 2,0 177019601250 100
PE GF 3500 3,5
2500
2000
1800
150
PE GF 4500 4,5
2500
2480
1800
180
PE GF 5500 5,5
2500
2880
1800
220
PE GF 8000 8,0
2870
2680
2310
300
PE GF 12000
12,0
2870
3760
2310
400
175
225
255
295
375
475
11
PE hanging filter
additional to standard:
n Hanging filter with slotted screen filter cartridge (slot width 0.6 mm), type B as per DIN 1989-2
n Hanging fixture in tank made of HDPE and stainless steel
n Calmed inlet as soakaway sump in accordance with DIN 1989-1
2
n Max. connectable roof surface area = 200 m
n Filter mesh 0.8 mm
PE PF 2000 2) 2,0 177019601250 100
PE PF 3500 3,5
2500
2000
1800
150
PE PF 4500 4,5
2500
2480
1800
180
PE PF 5500 5,5
2500
2880
1800
220
PE PF 8000 8,0
2870
2680
2310
300
PE PF 12000
12,0
2870
3760
2310
400
175
225
255
295
375
475
Order number
Optional: shaft cover (with inset lid) 400 mm opening, no supply opening
2)
Plastic cover
*)
Freight and positioning with HGV crane on request
Mall PE rainwater tank garden filter 3500 GF – 12000 GF
Mall PE rainwater tank hanging filter 3500 PF – 12000 PF
Ø 600
Ø 600
* Inlet and outlet reduced
by 200 mm for PE 8000
and PE 12000
max. TD
max. 970
min. 530
max. 1010
min. 570
DN 100
outlet
DN 100
inlet
DN 100
outlet
Width
DN 100
inlet
Screw-adjustable dome
Width
max. TD
max. 970
min. 530
*
Screw-adjustable dome
Length
Mall GmbH, Technical data 2014
*
1)
max. 1010
min. 570
201677
Length
11
Rainwater utilisation
1
Mall Fontana S garden package
n
n
n
n
n
n
n
n
Reinforced concrete rainwater tank with integrated garden filter
Class A 15 shaft cover which can be walked over
Submersible motor-driven pump (see page 15)
Connection set: pressure hose, frost protection, connector pieces, information signs and inspection set
Ground-level draw-off point, green PE including connections
Freight and assistance in positioning within the prepared excavation pit with the hydraulic HGV crane*)
Max. connectable roof surface area = 100 m2
Filter mesh 1.0 mm
Order number
Inner Ø
Nominal volume Total depth Heaviest
Total
ID
(DIN 1989-3)
TD single part weight
mmm3
mmkgkg
Fontana S 3200 1)
Fontana S 4700 1)
Fontana S 5800 1)
Fontana S 7000
Fontana S 8000
1)
2000
2000
2000
2000
2000
3,20
4,70
5,80
7,00
8,00
1750
2250
2600
3000
3300
4.0804.185
4.9305.035
5.5205.625
4.850
6.305
5.360
6.815
With cone pre-mounted in factory
Mall Fontana L garden package
n
n
n
n
n
n
n
n
Reinforced concrete rainwater tank with integrated garden filter
Class A 15 shaft cover which can be walked over
Submersible pump with integrated switchgear (see page 15)
Connection set: pressure hose, frost protection, connector pieces, information signs and inspection set
Garden column draw-off point, stainless steel with tap
Freight and assistance in positioning within the prepared excavation pit with the hydraulic HGV crane*)
Max. connectable roof surface area = 100 m2
Filter mesh 1.0 mm
Order number
Inner Ø
Nominal volume Total depth Heaviest
Total
ID
(DIN 1989-3)
TD single part weight
3
mmm mmkgkg
Fontana L 3200 1)
Fontana L 4700 1)
Fontana L 5800 1)
Fontana L 7000
Fontana L 8000
2000
2000
2000
2000
2000
3,20
4,70
5,80
7,00
8,00
1750
2250
2600
3000
3300
4.0804.185
4.9305.035
5.5205.625
4.850
6.305
5.360
6.815
With cone pre-mounted in factory
Fontana garden package: rainwater tank, draw-off point, submersible motor-driven pump, connection and labelling set,
including freight and 1/2 h positioning assistance, pedestal provided by the customer.
*)
Prerequisite for positioning assistance: driveway for HGV to reverse along, to a distance of 3 m from the excavation pit.
1)
2)
Order number
201677
Optional: shaft cover (with inset lid)
Mall Fontana S garden package
Mall Fontana L garden package
Vertical section
Vertical section
DN 100
outlet
DN 100
inlet
DN 100
outlet
DN 100
inlet
View from above
DN 100
RDS socket
for inlet
IØ
DN 100
RDS socket
for inlet
A
IØ
DN 100 RDS
socket for empty
conduit (supply line)
DN 100 RDS
socket for outlet
A
DN 100 RDS
socket for empty
conduit (supply line)
A
A
12
View from above
DN 100 RDS
socket for outlet
Mall GmbH, Technical data 2014
Rainwater utilisation
1
Mall Fontana S garden package PE
n
n
n
n
n
n
n
n
PE plastic rainwater tank with integrated garden filter
Concrete shaft cover which can be walked over plus adjustable HDPE entry dome – childproof
Submersible motor-driven pump (see page 15)
Connection set: pressure hose, frost protection, connector pieces, information signs and inspection set
Ground-level draw-off point, green PE including connections
Freight included
Max. connectable roof surface area = 100 m2
Filter mesh 1.0 mm
Order
Nominal volume
number
(DIN 1989-3)
m3
Max. total depth Length Width Heaviest
Total
TD single part
weight
mm
mmmm kg kg
Fontana PE S 3500 3,50
Fontana PE S 4500 4,50
Fontana PE S 5500 5,50
Fontana PE S 8000 8,00
Fontana PE S 12000
12,00
2500
2500
2500
2870
2870
2000
2480
2880
2680
3760
1800
1800
1800
2310
2310
150
180
220
300
400
235
265
305
385
485
Mall Fontana L garden package PE
n
n
n
n
n
n
n
n
n
PE plastic rainwater tank with integrated garden filter
Calmed inlet above soakaway sump
Concrete shaft cover which can be walked over plus adjustable HDPE entry dome – childproof
Submersible pump with integrated switchgear (see page 15)
Connection set: pressure hose, frost protection, connector pieces, information signs and inspection set
Garden column draw-off point, stainless steel with tap
Freight included
Max. connectable roof surface area = 100 m2
Filter mesh 1.0 mm
Order
Nominal volume
number
(DIN 1989-3)
m3
Fontana PE L 3500 3,50
Fontana PE L 4500 4,50
Fontana PE L 5500 5,50
Fontana PE L 8000 8,00
Fontana PE L 12000
12,00
1)
13
Max. total depth Length Width Heaviest
Total
TD single part
weight
mm
mmmm kg kg
2500
2500
2500
2870
2870
2000
2480
2880
2680
3760
1800
1800
1800
2310
2310
150
180
220
300
400
235
265
305
385
485
Fontana
garden package: rainwater tank, draw-off point, submersible motor-driven pump, connection and labelling set, pedestal provided by the custo,
unloading by the customer
Order number
201677
Vertical section
Optional: shaft cover (with inset lid)
Mall Fontana S garden package PE
DN 100
inlet
Mall GmbH, Technical data 2014
Mall Fontana L garden package PE
DN 100
outlet
For inlet and outlet heights, see
PE standard rainwater tank
DN 100
inlet
DN 100
outlet
13
1
Rainwater utilisation / Accessories
Mall Fontana S garden set
No-maintenance, corrosion-proof submersible motor-driven pump (see page 15)
Connection set: 10 m pressure hose, frost protection, connector pieces,
information signs and inspection set (see page 15)
n Fontana S ground-level draw-off point, green PE (see below)
n
n
Order number
Techn. data housing
Ø
702000
300
Height
Weight
mmkg
40010
Fontana S draw-off point
n
High-quality PE housing with lid, dimensions D/H=300/400 without safety plug,
brass socket and 1˝ brass connection, Gardena stop valve
Order number
702003
Mall Fontana L garden set
No-maintenance, corrosion-proof submersible pump with integrated switchgear and filter screen
(see page 15)
n
Connection set: 10 m pressure hose, frost protection, connector pieces,
information signs and inspection set (see page15).
n Fontana L garden column draw-off point, stainless steel with tap
n
Order number
Pedestal
square
Rainwater source
DN
Height
mm
Weight
kg
702001
160/160100 900 11
Fontana L draw-off point
n
High-quality stainless-steel column including inside pressure pipe, chrome-plated shut-off valve
Order number
DN
mm
Height
mm
Weight
kg
702004
100900 6
Pedestal provided by the customer
Note:
For increased watering system requirements, a high-performance Fontana Rain submersible motor-driven pump
is recommended (see page 15).
14
Mall GmbH, Technical data 2014
Rainwater utilisation / Accessories
1
Mall Fontana submersible motor-driven pumps
Technical DATA:
Fontana S
Fontana M
Submersible motor-driven
Free-standing
pump
self-suction pump
Fontana L
Submersible motor-driven
pump with integrated
switchgear and filter screen
Fontana Rain
Submersible motor-driven
pump with integrated switchgear
and floating draw-off
Delivery rate Qmax:
5,4 m3/h
3,6 m3/h
5,7 m3/h
5,7 m3/h
Feed pressure:
max. 3,6 bar
max. 4 bar
max. 3,6 bar
max. 4,5 bar
Max. system height:
36 m
40 m
20 m
20 m
Operating voltage:
230 V / 50 Hz
220 – 240 V / 50 Hz
230 V / 50 Hz
230 V / 50 Hz
Connection cable:
15 m
1 m
15 m
15 m
Inst. motor capacity:
900 W
800 W
900 W
1100 W
Connections:
1“ AG
1“ IG
1“ IG
1“ IG
Protection class:
IP 68
IP 44
IP 68
IP 68
Max. submersion depth:
15 m
8 m
8 m
8m
Weight:
10,5 kg
9 kg
11 kg
11 kg
Order number
602018602019602020602021
Connection and label set Fontana
Contents:
Fontana S
Fontana M
Fontana L
Fontana Rain
Quick coupler for Stainless steel colander
Quick coupler for Quick coupler for frost protection
frost protection
frost protection
Soft PVC hose Soft PVC hose
Soft PVC hose
Soft PVC hose
DN 25 with braided DN 25 with braided DN 25 with braided DN 25 with braided sleeving, length 10 m
sleeving, length 5 m
sleeving, length 10 m
sleeving,length 10 m
1 PVC hose sleeves, 2 brass hose sleeves, 1 brass hose sleeves,
1” male thread
1” male thread
1” male thread
4 hose clamps 2 hose clamps
4 hose clamps
4 hose clamps
20 – 32 mm
20 – 32 mm
20 – 32 mm
20 – 32 mm
double socket 1” Brass double socket, Brass double socket,
1” male thread
1” male thread
Double nipple 1” brass
DN 150 wall feed-through
Submersion pump
Submersion pump Submersion pump
inspection se
inspection se
inspection se
Teflon tape
Teflon tape
Teflon tape
Teflon tape
Installation instructions
Information signs, sticker
Installation instructions
Installation instructions
Information signs, sticker
Information signs, sticker
Information signs, sticker
Weight
4 kg
4 kg
4 kg
4 kg
Order number
700105700106700107700108
15
Mall GmbH, Technical data 2014
Fontana S
Fontana M
Fontana L
Fontana Rain
15
Rainwater utilisation
1
Mall Tano L domestic water
n
n
n
n
n
n
n
n
High-quality C35/45 (B45) reinforced concrete rainwater tank
Integrated rust-proof stainless-steel filter, removable
Calmed inlet above soakaway sump as per DIN 1989-1
Class A 15 shaft cover which can be walked over
Tano L rain centre as pump and control unit with cover (see page 18) completely pre-mounted
Connection and labelling set
Floating draw-off with 3 m suction hose
Freight and assistance in positioning within the prepared excavation pit with the hydraulic HGV crane*)
Special features:
3
n Rainwater tank (lower tank section) with cone pre-grouted in factory (up to 5.8 m nominal volume)
n Ready-to-connect inlet and outlet
n Filter: slotted screen filter, type B as per DIN 1989-2, no height offset in inlet and outlet
n Calmed inlet above soakaway sump as per DIN 1989-1
2
n Max. connectable roof surface area 200 m
n Filter mesh 0.8 mm
Order number
Inner
Nominal Total Heaviest
Total
Ø volumedepth singleweight
ID
(DIN 1989-3)
TD part
mmm3mmkg kg
Tano L 3200 2)
2000 3,2017504.0804.205
Tano L 4700 2)
2000 4,7022504.9305.055
Tano L 5800 2)
2000 5,8026005.5205.645
Tano L 6500
2000 6,50
2800
4.510
5.980
Tano L 7000
2000 7,00
3000
4.850
6.320
Tano L 8000
2000 8,00
3300
5.360
6.830
Tano L 7600
2500 7,60
2300
4.615
6.355
Tano L 9100
2500 9,10
2600
5.215
6.955
Tano L 11000
250011,0030006.0157.755
Tano L 12500
250012,5033006.6158.355
Rainwater tank, Tano L rain centre, connection and labelling set, including freight and 1/2 h positioning assistance.
With cone pre-mounted in factory
*)
Prerequisite for positioning assistance: driveway for HGV to reverse along, to a distance of 3 m from the excavation pit.
1)
2)
Order number
702024
600100
600110
15 m suction hose set (optional)
Shaft cover which can be driven over by passenger cars (class B 125) Shaft cover which can be driven over by HGVs (class D 400)
Vertical section of rainwater tank
Mall Tano L rain centre
DN 100 RDS
socket
for outlet
620
DN 100 RDS
socket
for inlet
TD
620
Ø 600
ID
16
Mall GmbH, Technical data 2014-1
Rainwater utilisation
1
Mall Tano L domestic water PE
n
n
n
n
n
n
n
n
PE plastic tank
Integrated rust-proof stainless-steel filter, removable
Calmed inlet above soakaway sump as per DIN 1989-1
Plastic entry dome with concrete shaft cover which can be walked over – childproof
Tano L rain centre as pump and control unit completely pre-mounted (see page 18)
Connection and labelling set
Floating draw-off with 3 m suction hose
Ready-to-connect inlet and outlet plus opening for DN 100 supply lines
Special features:
n Ready-to-connect inlet and outlet
n Hanging filter with slotted screen filter cartridge (slot width 0.8 mm), type B as per DIN 1989-2
2
n Max. connectable roof surface area 200 m
n Filter mesh 0.8 mm
Order
Nominal volume
Total depth
Length Width Heaviest
Total
number
(DIN 1989-3)
GT
single part
weight
m3 mm mmmm kg kg
Tano PE L 3500 3,50
Tano PE L 4500 4,50
Tano PE L 5500 5,50
Tano PE L 8000 8,00
Tano PE L 12000
12,00
1)
2500
2500
2500
2870
2870
2000
2480
2880
2680
3760
1800
1800
1800
2310
2310
150
180
220
300
400
Rainwater tank, Tano L rain centre, connection and labelling set, unloading by the customer
245
275
315
385
485
17
Order number
702024
15 m suction hose set (optional)
Vertical section of rainwater tank
DN 100
inlet
Mall GmbH, Technical data 2014-1
Mall Tano L rain centre
DN 100
outlet
17
Rainwater utilisation / Accessories
Mall Tano L rain centre
n
n
n
n
n
n
n
n
n
n
n
Automatic control via float switch
Integrated emergency overflow
No-maintenance, corrosion-proof, multi-stage rotary pump with switchgear and dry-run protection
“Free outlet” as per DIN 1988 / EN 1717
Integrated drinking water feed via float valve
Can also be switched to drinking water manually
Motorised zone valve for reliable switching
Stagnation protection: automatic drinking water substitution
Compact design, completely pre-assembled
Feed pump can be added as an additional extension
Sound-insulating cover hood of EPP (expanded polypropylene)
Order number
Height
mm
602001
0
0
Height from base of collection tank
to Monsoon suction line connection (m)
1,25
2,5
3,75
5,0
9
Operation possible
18
27
Operation impossible
without feeder pump
36
Pressure line
Width
mm
Depth
mm
Weight
kg
550550 320 28
The Tano’s lower edge must be above the rainwater tank’s maximum water level and equipped
with frost protection.
Suction line installation aid
Inner Ø = 1”
Length of suction line (m)
Technical data
Delivery rate Qmax
Feed pressure
Pumped liquid temperature
Max. system height
Operating voltage
Standby power consumption
Nominal consumption
Protection class
Controller operating voltage
Installation conditions
5 m3/h
max. 3,6 bar
+5 °C to +35 °C
15 m
230 V 50 HZ
2,8 W
max. 800 W
IP 42
9 V DC
Indoors (frost-free)
Materials
TankPE
Console Metal
CoverPS
Pump
PP / Noryl, light metal
Drinking water
Overflow
Connections
Drinking water (D)
3/4˝ AG
Pressure / suction line (G/E) G = 1” female thread, E = 1” male thread
Emergency overflow (F)
DN 70
Cistern
connection
Suction line
Accessories
Float switch
20 m (no earth cable)
550 mm
DN 70
1
G 1“
18
Mall GmbH, Technical data 2014-1
Rainwater utilisation / Accessories
1
Mall Tano XL rain centre
Rainwater utilisation for industry and businesses
n
n
n
n
n
n
n
Double pump system with multi-stage rotary pumps with total delivery rate of 14 m3/h, 20 m3/h or 25 m3/h as selected
In-house drinking water make-up as per DIN 1988 / EN 1717, “free outlet” above collection tank
Electronic controller with LCD display
Control and monitoring of the feed pump
200 l collection tank
Feed pump with accessories
100 l surge tank
Technical data
15 – 60 electrical connection
20 – 60 / 25 – 60 electrical connection
Pressure connection
Drinking water connection 15 – 60 feed pump connection
20 – 60 feed pump connection
Emergency overflow
230 V / 20 A (slow blow)
400 V / 20 A
1 1/2’’ female thread
1 1/4’’ male thread
1 1/4’’ male thread
1 1/2’’ male thread
DN 100
Order
Type
Width
Depth
Height without Delivery
Max. feed
number
with door
adjustable feet
rate
pressure
mmmm
mm m3/hbar
602006
602007
602008
Tano XL 15 – 60 rain centre
Tano XL 20 – 60 rain centre
Tano XL 25 – 60 rain centre
800
800
800
725
725
725
1550
1550
1550
14
20
25
5,9
6,2
6,2
19
Deliverable accessories
Tano XL 15 – 60 Order
Tano XL 20 – 60 Order
Tano XL 25 – 60 Order
numbernumbernumber
Second feed pump with accessories 602028
Included in
Included in
Increased operational reliability/feeding main item
main item
from separate cistern
Anti-flooding valve   602031  602032
602033
for operational reliability in case of low
arrangement below cistern max. water level
Connection set   602015  602016  602017
for shockproof installation of the 3 connection
lines (noise protection), ball valves, 3 armoured
hoses, DN 150 wall feed-through
Connection set   602030
602030  602030
Surge tank
Labelling set    602023   602023   602023
for correct labelling of the rainwater
utilisation systems in the building
External fill level sensor  602034  602034
602034
sensor for display of cistern fill level, 4 – 20 mA
Display module 602040 602040
602040
for display of consumption and operating states
of system (can be integrated in existing building
services network)
Tano XL
Equipment room
Inlet from roof
Mall filter shaft
Rainwater tank
Mall GmbH, Technical data 2014
19
1
Rainwater utilisation / Accessories
DN 100 wall feed-through
DN 100
Rubber seal with corrosion-proof stainless-steel compression plates
1 x feed-through for 1’’ PE pipe, Outer Ø 32 mm
n 2 x feed-through for sensor cable
n2 x feed-through for power supply cable and floating switch cable, dummy inserts for unused feed-throughs,
easy assembly for installation in commercially available KG sewer pipes
n
n
Order
number
400276
DN 150 wall feed-through
DN 150
n
n
n
n
n
n
1 x feed-through for 1˝ PE pipe, Outer Ø 32 mm
1 x feed-through for DN 40 pipe (1 1/4˝), Outer Ø 40 mm
1 x feed-through for DN 50 pipe (2˝), Outer Ø 50 mm
2 x feed-through for sensor cable
2 x feed-through for power supply and float switch cables
Dummy inserts for unused feed-throughs
Order
number
400277
Calmed inlet
Calmed PE rainwater inlet, with DN 100 plug-in socket
Calmed DN 100 rainwater inlet as ready-to-connect component for calming the inlet in the collection tank
n The inlet complies with DIN 1986
n
n
Order
number
402000
Electronic fill level display
Cistern fill level display with capacitive measurement
Fill level display with LEDs from 10% – 100%. Display can be deactivated
n Capacitive sensor with 3 m sensor length
n Cistern fill level display with 20 m connection cable
Order
number
602022
Overflow siphon
loped overflow edge, which creates a suction effect for removal of floating film
Stainless-steel small animal guard
n DN 100 connection as per DIN 1986
n
n
Order
number
402001
Labelling set
1 x information sign for installation at the main drinking water meter with reference
to the installed rainwater utilisation system
n25 x adhesive label for marking the lines which carry rainwater
n2 x information sign “Not drinking water” for labelling the rainwater taps
n2 x adhesive label “This cistern...” for toilets supplied with rainwater
n10 m marking tape
n
Order
number
602024
20 Mall GmbH, Technical data 2014
Rainwater utilisation / Accessories
1
Blue suction hose
Antibacterial, spiral-reinforced thermoplastic suction hose. The suction hose is for connecting the floating drawoff in the cistern and the Tano M or L system controller in the building.
Order
number
402002
Suction hose set
The suction hose set connects the floating draw-off in the cistern with the Tano M or L system­controller in the
building. The antibacterial thermoplastic suction hose is reinforced with a steel coil.
n 15 m suction hose, 1”
n 1 x hose sleeve, 1” male thread
n 1 x hose sleeve, 1” female thread
n 2 x stainless-steel hose clamp
Order
number
702024
Floating draw-off
Floating draw-off to ensure that always the cleanest water is extracted from the rainwater collection tank.
n 1 x check valve, 1˝
n 1 x PE ball, 150 mm
n 1 x filter
n 1 x brass tank feed-through, 1˝
n 1 x suction hose
21
OrderArticle
number
702009
702010
702011
2 m suction hose
3 m suction hose
4 m suction hose
Shaft cover (with inset lid)
Order
Model
Ø CategoryTest
Cover
Total
number forceweight weight weight
mm kN kg kg
201677
Can be walked over 600
A
15
40
75
Lifting bracket
to lifting standard Shaft cover
Order
number
600189
Mall GmbH, Technical data 2014
21
Rainwater utilisation / Accessories
Mall pre-filter shaft V with cover class A, ready-to-connect
filter
element
Ø 600
850
700
1
DN 100
inlet
Ø 800
DN 100
outlet
If a pre-filter shaft is installed, the required installation depth of the downstream
Mall rainwater tank is increased by approximately 200 mm.
2
n Connectable roof surface area with 300 litres/sec/ha : 250 m
n Increased inlet cross-section on request
Order
Total height
Inner Ø
Outer Ø
Weight
numbermm mm
mm
kg
V8
940 800 10001.060
Mall hanging filter for retrofitting
Ø 600
DN 100
inlet
DN 100
outlet
Flexible, low-maintenance filter system, type B as per DIN 1989-2
for retrofitting, suitable for almost all cistern types.
n 1 HDPE dirt tray, 3 stainless-steel chains and snap-hooks
n 1 stainless-steel slotted screen filter
n DN 100 connection pipes for installation in the rainwater tank
n Installation accessories: clamps, threaded bolts, concrete anchors and eye bolts
2
n Maximum connectable roof surface area 200 m
n Filter mesh 0.6 mm
Order
number
702014
Mall slotted screen filter for retrofitting
Type B and type G inner Ø 2000 + 2500 mm as manufactured since 04/1999
(ready-to-connect shaft cone, DN 100 inlet and outlet) max. connectable roof
surface area 200 m2.
n Removable dirt tray with stainless-steel slotted screen cylinder, type B as per DIN 1989-2
n Soakaway sump as calmed inlet in accordance with DIN 1989-1
n DN 100 connection pipes for installation in the rainwater tank
n Installation accessories: clamps, threaded bolts, concrete anchors
2
n Maximum connectable roof surface area 200 m
n Filter mesh 0.8 mm
Order
number
702013
Mall garden filter for retrofitting
Retrofit suitable for garden watering.
n Low-priced option for filtering of rainwater
2
n Maximum connectable roof surface area 100 m
n Filter mesh 1.0 mm
Order
number
702021
22
Mall GmbH, Technical data 2014
Rainwater utilisation
1
Mall filter shaft FS
n
n
n
n
n
n
Round C35/45 (B45) reinforced concrete tank with monolithic round structure and integrated filter element type A as per DIN 1989-2
Cover plate or cone
Shaft cover(s) which can be driven over, class B 125 kN
Inlet and outlet fittings with integrated emergency discharge, separate emergency overflow optional
Stainless-steel slotted screen filter elements, PE filter receptacle
Filter mesh 0.6 mm, type A as per DIN 1989-2
Order
Inner
Flow
Connectable Inlet Inlet depth
Outlet depth
Total
Heaviest
Total
number
Ø
rate
roof
and
(standard)
(standard)
depth
single weight
IDZT
AT
GT
mm
litres / sec
m2 DN mmmmmm kg kg
Model with cone
FS 15
FS 20
FS 30
FS 45
FS 65
1000 13,5 500
1200 20 750
1200 30
1250
1500 45
1750
1500 65
2500
150
200
200
250
250
1090
1090
1090
1090
1090
1240
1290
1290
1340
1340
1995
2245
2495
2245
2595
1.640
2.210
2.510
2.920
3.480
2.170
2.830
3.130
3.640
4.200
Model with cover plate which can be driven over by 60 t HGVs/ FB 101
FS 85 2) 2000 85 3000
300
1130
1430
2635 6.040 8.100
FS 110 2) 2000
110 4000
300
1030
1330
2935 6.670 8.730
FS 130 2) 3) 2500
130 5000
400
1230
1630
3335 9.340
12.470
FS 220 3)
3000 220 7500400 12501650316511.640
17.160
FS 270 3)
3000 27010000400 12501650341512.570
18.040
23
Plastic inlet: 90° bend.
Plastic outlet: T-piece.
Ø 3000 mm on request.
1)
Design rainfall intensity: 300 l/s/ x ha.
2)
FS 85 – FS 130 alternatively available with cone
3)
For types FS 130, 220 and 270, suitable unloading equipment is to be provided on site by the customer.
By adding Ø 625 mm shaft compensating rings, the inlet and outlet depths of the cone model can be increased by max. 300 mm.
Accessibility and ease of maintenance must be taken into account; if necessary, provide additional or larger openings.
nAny desired inlet and outlet depths are possible for models with a cover plate
n
n
With cover plate
With cone
Ø 600
AT
AT
ZT
ZT
Ø 600
inlet
TD
Sludge
space
outlet
Sludge
space
ID
Mall GmbH, Technical data 2014
TD
inlet
outlet
ID
23
1
Rainwater seepage
Mall seepage chambers Cavi
This shallow rainwater infiltration system is suitable for private, commercial and public applications. It offers a high traffic loading capability, including HGVs
(60 t HGVs), high storage capacity and easy installation. The infiltration chambers can be used as a single-layered or multi-layered surface, as trenches,
troughs for infiltration or with grouting in a similar manner to shaft construction. The use of porous concrete increases the pH value. This makes it possible
to retain more pollutants and to prevent them from penetrating into the groundwater.
The porous concrete structure eliminates the need for geotextiles.
Order
Length
Width
numberl w
mm
mm
Height
h
mm
Retention
Weight
capacity
l
kg
Seepage chamber
Cavi SK 750
2360
1000
750
1386
940
Cavi SK 375
2360
1000
375 693
470
Hole for DN 100 or DN 150 distribution and inspection pipe *) Partition wall plate for seepage chamber
Cavi ZW 1
Cavi ZW 2
1000
1000
350
850
750
750
150
220
Cover plate for seepage chamber
Cavi AP 1
Cavi AP 2
Cavi AP 3
Cavi AP 4
2360
2360
3360
3360
1000
2360
1360
1680
150 900
150
2.130
150
1.750
150
2.160
Shaft attachment opening
Extra charge for shaft attachment openingfor Cavi AP 1 to Cavi AP 4
On request
Storage coefficient: depends on configuration, approx. 70 to 85%. Load-bearing capacity: 60 t HGVs, min. covering: 25 cm
*) Special sizes available on request
Dimensioning examples for 3 rain intensities, each with 3 roof surfaces
su = rain intensities
r(15/1)=100l / (s x ha)
Au (m2):
100150200
r(15/1)=120l / (s x ha)
r(15/1)=150l / (s x ha)
100150200
100150200
Ground / kf (m/s)
Coarse sand
1 x 10-3 m/s
V (m3)
No. of K 750 seepage chambers
0,761,141,33
1
1
1
0,951,331,71
1
1
2
1,141,522,09
1
2
2
Medium sand
1 x 10-4 m/s
V (m3)
No. of K 750 seepage chambers
1,522,283,04
2
2
2
1,92,853,61
2
2
2
2,283,424,56
2
3
3
Fine sand
1 x 10-5 m/s
V (m3)
No. of K 750 seepage chambers
2,283,234,37
2
2
3
2,663,995,13
2
3
4
3,234,946,46
2
4
4
Silt
1 x 10-6 m/s
V (m3)
No. of K 750 seepage chambers
2,47 3,84,94
2
3
4
3,044,375,89
3
3
4
3,805,517,41
3
4
5
Mall seepage chamber Cavi SK 750
Mall seepage chamber Cavi SK 750 and Cavi AP 1
with opening for shaft attachment
Mall seepage chamber Cavi SK 750
Cover plate
Cover plate
Cover plate
inlet
Partition wall plate ZW 1
24
seepage chamber SK 750
Mall GmbH, Technical data 2014
Rainwater retention
1
Mall rainwater tank Reto Utility model
n
n
n
n
n
C35/45 (B45) reinforced concrete tank with monolithic round structure
Integrated floating restrictor
Boltable cone incl. elastomer seal, bolting materials, concrete-encased RDS sockets for DN 100 inlet piece and empty DN 100 conduit for supply lines
Class A 15 shaft cover which can be walked over
HDPE inlet and outlet fittings, including floating restrictor and siphon
Order
InnerNominal
Retention
Storage Outlet TotalHeaviestTotal
numberØ volumevolumevolume depth depth single weight
ID
(DIN 1989-3)
V1
V2
OD
TD
part
mmm3m3m3 mmmm kg kg
Retention volume 2,000 litres
Reto 6500-2 2000 6,50
2,00 4,50
1280
2800
4.315
5.780
Reto 7000-2 2000 7,00
2,00 5,00
1280
3000
4.640
6.105
Reto 7600-2 2500 7,60
2,00 5,60
1030
2300
4.640
6.635
Reto 8000-2 2000 8,00
2,00 6,00
1280
3300
5.125
6.590
Reto 9100-2 2500 9,10
2,00 7,10
1030
2600
5.240
7.353
Reto 11000-2
250011,00 2,00 9,001030 30006.0408.035
Reto 12500-2
250012,50 2,00 10,501030 33006.6408.635
Retention volume 3,000 litres
Reto 6500-3 2000 6,50
3,00 3,50
1600
2800
4.315
5.780
Reto 7000-3 2000 7,00
3,00 4,00
1600
3000
4.640
6.105
Reto 7600-3 2500 7,60
3,00 4,60
1240
2300
4.640
6.635
Reto 8000-3 2000 8,00
3,00 5,00
1600
3300
5.125
6.590
Reto 9100-3 2500 9,10
3,00 6,10
1240
2600
5.240
7.353
Reto 11000-3
250011,00 3,00 8,001240 30006.0408.035
Reto 12500-3
250012,50 3,00 9,501240 33006.6408.635
25
Retention volume 4,000 litres
Reto 6500-4 2000 6,50
4,00 2,50
1920
2800
4.315
5.780
Reto 7000-4 2000 7,00
4,00 3,00
1920
3000
4.640
6.105
Reto 7600-4 2500 7,60
4,00 3,60
1440
2300
4.640
6.635
Reto 8000-4 2000 8,00
4,00 4,00
1920
3300
5.125
6.590
Reto 9100-4 2500 9,10
4,00 5,10
1440
2600
5.240
7.353
Reto 11000-4
250011,00 4,00 7,001440 30006.0408.035
Reto 12500-4
250012,50 4,00 8,501440 33006.6408.635
Retention and storage volumes are freely selectable – note changed outlet depths.
For freight groups and transport prices on request.
The appropriate retention volume is determined according to the following:
n Design rainfall intensity
n Roof surface area to be connected, with discharge coefficient
n Permissible restrictor discharge (adjustable between 0.1 and 1.5 l/s)
Order number
600100
600110
Shaft cover which can be driven over by passenger cars (Class B 125)
Shaft cover which can be driven over by HGVs (Class D 400)
By adding Ø 625 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm.
Additional restrictor discharge sizes on request. Dimensioning of a Mall Reto rainwater tank provided on request
Vertical section
View from above
Variable according
to storage volume
TD
DN 100
inlet
Small-volume
outlet restrictor
AT
Variable according to
retention volume
570
Ø 600
V1
DN 100
outlet
V2
ID
Mall GmbH, Technical data 2014
DN 100 RDS
socket for inlet
DN 100
outlet
DN 100 RDS
socket for empty
conduit
(supply line)
3 flow versions by 3 possibilities of the cone screw connection
25
Rainwater retention
1
Mall rainwater tank Reto filter basket Utility model
C35/45 (B45) reinforced concrete tank with monolithic round structure
Integrated floating restrictor
nFibre concrete intermediate plate, filter basket as stainless-steel slotted screen filter, type A as per DIN 1989-2,
calmed inlet above soakaway plate as per DIN 1989-1
n Boltable cone incl. elastomer seal, bolting materials, concrete-encased RDS sockets for DN 100 inlet piece and empty DN 100 conduit for supply lines
n Class A 15 shaft cover which can be walked over
n HDPE inlet and outlet fittings, including floating restrictor and siphon
n Filter mesh 0.4 mm
n
n
Order
InnerNominal
Retention
Storage Outlet TotalHeaviestTotal
numberØ volumevolumevolume depth depth single weight
ID
(DIN 1989-3)
V1
V2
OD
TD
part
mmm3m3m3 mmmm kg kg
Retention volume 2,000 litres
Reto FK 7000-2 2000 7,00
2,00 5,00
1280
3000
4.810
6.285
Reto FK 7600-2 2500 7,60
2,00 5,60
1030
2300
4.960
6.970
Reto FK 8000-2 2000 8,00
2,00 6,00
1280
3300
5.295
6.765
Reto FK 9100-2 2500 9,10
2,00 7,10
1030
2600
5.560
7.565
Reto FK 11000-22500
11,00
2,00 9,00
1030
3000
6.360
8.365
Reto FK 12500-2
250012,502,0010,50103033006.9608.965
Retention volume 3,000 litres
Reto FK 7000-3 2000 7,00
Reto FK 7600-3 2500 7,60
Reto FK 8000-3 2000 8,00
Reto FK 9100-3 2500 9,10
Reto FK 11000-32500
11,00
Reto FK 12500-32500
12,50
3,00 4,00
3,00 4,60
3,00 5,00
3,00 6,10
3,00 8,00
3,00 9,50
1600
1240
1600
1240
1240
1240
3000
2300
3300
2600
3000
3300
4.810
4.960
5.295
5.560
6.360
6.960
6.285
6.970
6.765
7.565
8.365
8.965
4,00 3,00
4,00 3,60
4,00 4,00
4,00 5,10
4,00 7,00
4,00 8,50
1920
1440
1920
1440
1440
1440
3000
2300
3300
2600
3000
3300
4.810
4.960
5.295
5.560
6.360
6.960
6.285
6.970
6.765
7.565
8.365
8.965
Retention volume 4,000 litres
Reto FK 7000-4 2000 7,00
Reto FK 7600-4 2500 7,60
Reto FK 8000-4 2000 8,00
Reto FK 9100-4 2500 9,10
Reto FK 11000-42500
11,00
Reto FK 12500-42500
12,50
Retention and storage volumes are freely selectable – note changed outlet depths.
For freight groups and transport prices on request.
The appropriate retention volume is determined according to the following:
n Design rainfall intensity
n Roof surface area to be connected, with discharge coefficient
n Permissible restrictor discharge (adjustable between 0.1 and 1.5 l/s)
Order number
600100
600110
Shaft cover which can be driven over by passenger cars (Class B 125)
Shaft cover which can be driven over by HGVs (Class D 400)
By adding Ø 625 mm shaft compensating rings, the inlet and outlet depths can be increased by max. 300 mm.
Additional restrictor discharge sizes on request. Dimensioning of a Mall Reto rainwater tank provided on request.
Vertical section
View from above
of intermediate plate
TD
Variable according
to storage volume
DN 100
emergency
discharge
connection
piece
DN 100
inlet
AT
Variable according to
retention volume
570
Ø 600
V1
DN 100
outlet
View from above
DN 100 socket for
emergency discharge
connection piece
DN 100
outlet
DN 100 RDS
socket for
inlet
DN 100
outlet
DN 100 RDS
socket for empty
conduit
(supply line)
V2
2 flow versions by 2 possibilities of the cone screw connection
ID
26
Mall GmbH, Technical data 2014
Rainwater treatment
1
Mall sedimentation systems ViaSedi round
with tangential discharge of the waste water flow for protection of seepage systems, channel networks and recipient waters against
contamination and blockage caused by settling materials upon discharge of waste rainwater from road surfaces.
n
n
n
n
n
C35/45 (B45) reinforced concrete tank with monolithic round structure up to Mall sedimentation system MSA 3000
Central pipe and outlet pipe made of HDPE
Articulated pipe connection in inlet for plastic pipe (other pipe materials on request) with multiple lip seal
Cone and shaft cover can be driven over by passenger cars, class B 125 kN (MSA 1000-3000) 2)
Stainless steel inlet fitting, flow-optimised
Order
number
Inner
Ø
mm
Inlet depth
(ZT)
mm
ViaSedi 18R 4N
ViaSedi 18R 4E
1000
1000
1000
1000
2745 4,0 2.290 2.815
3345 4,0 1.730 3.555
ViaSedi 18R 6N
ViaSedi 18R 6E
1200
1200
1000
1000
2745 6,0 2.655 3.320
3345 6,0 2.380 4.885
ViaSedi 18R 9N
ViaSedi 18R 9E
1500
1500
1000
1000
2745 9,0 3.650 4.365
3345 9,0 4.390 5.105
ViaSedi 18R 15N
ViaSedi 18R 15E
2000
2000
1000
1000
2845 15,0 5.370 6.845
3345 15,0 6.420 7.895
ViaSedi 18R 24N
ViaSedi 18R 24E
2500
2500
1050
1050
2845 24,0 6.855 8.760
3345 24,0 8.065 9.970
ViaSedi 18R 35N
ViaSedi 18R 35E
3000
3000
1100
1100
2995 35,0 9.560 1)12.245
3495 35,0
11.080 1)13.765
ViaSedi 18R 63
ViaSedi 18R 123
4000
5600
1450
1350
3800 63,0 9.670
4050
123,0
20.800
1)
2)
Total depth
TD
mm
Permiss. Q
l/s
Heaviest
single part
kg
Total
weight 2)
kg
27
31.035
60.010
For types ViaSedi 35, suitable unloading equipment is to be provided on site by the customer.
Design which can be driven over by 60 t HGVs available on request
Measurement basis and notes as for ViaSedi long (see page 28 sedimentation systems – long), particularly classification as per leaflet
from the German Association for Water, Wastewater and Waste (Deutsche Vereinigung für Wasserwirtschaft, Abwasser und Abfall, DWA)
DWA-M 153 and determination of the connectable surface area.
Extensions / variations at extra cost
Dimensions / materials of inlet and outlet lines
n Additional outlets (max. 3) for even seepage distribution
n Flood protection with integrated ventilation
n Bypass solution via upstream ViaSep relief system, ViaPart restrictor installation if required
n Emergency slider in outlet pipe with spindle drive and manhole cover
n
Explanation of type names:
Types ViaSedi-N = systems for surfaces with NORMAL soiling (residential streets, private courtyards etc.)
Types ViaSedi-E = systems for surfaces with HEAVY soiling (main transit roads, factory courtyards etc.)
For freight groups and transport prices; Ø 3000 mm, Ø 4000 mm and Ø 5600 mm on request.
Vertical section ViaSedi 4 – 35
Vertical section ViaSedi 63 – 123
Ø 600
Sedimentation space
central
pipe
TD
Stainless-steel
guide wall
AL
inlet
outlet
outlet
100
AL
100
ID
TD
inlet
Ø 600
ID
Ø 600
Stainless-steel
guide wall
HDPE
central pipe
Sedimentation space
Sludge space
Sludge space
IØ
Ø4000/5600
Mall GmbH, Technical data 2014
27
Rainwater treatment
1
Mall sedimentation systems ViaSedi (long)
For purification of rainwater from road surfaces
Prefabricated C 45/55 (B55) reinforced concrete tank comprising multiple elements, as closed-frame profile (MSAL 3650) or U-shaped profile /
half-shell end profile with flat cover plate (MSAL 5600)
n Flow distributor at outlet
n Scumboard and mudsill
n Cover which can be driven over by passenger cars / HGVs, class B 125 / D 400
n Articulated pipe connections in inlet and outlet
n
Order
number
Width / Length
(interior)
mm
Water
depth
mm
Total
depth
mm
Permiss. Q
l/s
Heaviest
single part
kg
Total
weight
kg
ViaSedi 18L 200
ViaSedi 18L 250
3650 / 11600
3650 / 14600
2000
2000
3400
3400
200
250
24.800 91.900
24.800
112.900
ViaSedi 18L 450
ViaSedi 18L 540
ViaSedi 18L 620
5600 / 17600
5600 / 20600
5600 / 23600
2000
2000
2000
3700
3700
3700
450
540
620
20.800
20.800
20.800
175.900
205.300
234.700
Remarks:
n Functionality, applications (DWA-M153) and measurement basis as for round sedimentation systems
n Different inlet depths and load classes on request
Note:
As per DWA leaflet M 153/2007, the systems can, with a pass-through value D = 0.35, according to table 4c, be categorised as “type D 25” or,
upon halving the Ared. areas specified above, as “type D 21” (D = 0.20). *)
Different values possible.
Sedimentation systems are not separators as per EN 858 / DIN 1999-100 and are unsuitable for surfaces for which a light liquid separator is necessary
according to EN 858 / DIN 1999-100.
r(15,1)
qA
vZ
TA
Design rainfall intensity:
Surface loading rate
Flow rate Retention time at nominal load
150 l/s/ha *)
< 18 m/h (see standardisation parameters)
< 5 cm/s
> 120 s
Legend for measurement table:
Permiss. Au = connectable, reduced surface area (= surface area x discharge coefficient)
This is calculated from the flow rate and the design rainfall intensity (see above) p ermiss. Au = (Permiss. Q / r ) x 10,000 in m2.
Permiss. Q = permissible flow rate in l/s, depending on the product-specific surface loading rate
*)
B y reducing the design rainfall intensity to rcrit as per DWA-M 153 the connected surface area Au can be increased many times over –
note the changed pass-through value D and necessary overflow or restrictor installation.
Vertical section
View from above
MSAL 3650
Ø 600
Ø 600
Scumboard
Scumboard
outlet
Mudsill
inlet
Flow
distributor
Width
TD
inlet
Mudsill
outlet
Flow
distributor
Length
MSAL 5600
28
Mall GmbH, Technical data 2014
Rainwater treatment
1
Mall lamellar separator ViaTub
for treatment of rainwater from sealed surfaces before discharge into waterbodies / ground water
n
n
n
n
n
Round C35/45 (B45) reinforced concrete tank with monolithic structure
HDPE lamellas with stainless-steel retaining structure
Articulated pipe connection in inlet for plastic pipe (other pipe materials on request)
Shaft cover plates, class D if applicable (can be driven over by 60 t HGVs)
PE-HD inlet fittings, outlet fittings and brackets
Order
number
Inner Ø or
width / length
mm
Total
Permissible Nominal
Heaviest Total
depth
Q
width
single part
weight
mm
l/s DN kgkg
Surface loading rate: 18 m/h
ViaTub 18R 17
ViaTub 18R 33
ViaTub 18R 57
ViaTub 18L 120
ViaTub 18L 245
ViaTub 18L 365
ViaTub 18L 610
ViaTub 18L 1240
2000
2500
3000
2400/3950
2400/5200
3650/8600
5600/8600
5600/11600
2875
2875
3055
3240
3260
3365
3575
3825
17,2
33,3
56,7
120
245
365
610
1240
200 7.450 9.020
250 9.255 11.545
300 12.575 16.455
300 19.100 25.850
400 25.200 34.770
500 26.000 75.980
600 18.890 92.980
700 19.700
117.100
2875 8,6
2875 16,7
3065 28,4
3260
123
3365
184
3575
305
150 7.450 9.020
200 9.235
11.525
250
12.545
16.425
300
25.200
34.770
400
26.000
75.870
500
18.890
92.980
Surface loading rate: 9 m/h
ViaTub 9R 9
ViaTub 9R 17
ViaTub 9R 28
ViaTub 9L 123
ViaTub 9L 184
ViaTub 9L 305
2000
2500
3000
2400/5200
3650/8600
5600/8600
29
Measurement basis and notes as for ViaSedi and determination of the connectable surface area (see page 28: sedimentation systems – long),
particularly classification as per leaflet from the German Association for Water, Wastewater and Waste (Deutsche Vereinigung für Wasserwirtschaft,
Abwasser und Abfall, DWA) DWA-M 153.
Extensions / variations at extra cost
n Dimensions / materials of inlet and outlet lines
n Bypass solution via upstream flow-dividing structure
n Emergency slider in outlet pipe with spindle drive and manhole cover
n Flushing flap for optimised suction removal of sludge
For freight groups and transport prices on request.
Vertical section ViaTub R
Vertical section ViaTub L
Ø 600
inlet
TD
TD
outlet
Ø 800
outlet
inlet
Ø 800
Optional
flushing
gate
Sludge
space
ID
Mall GmbH, Technical data 2014
Sludge space
Length
29
Rainwater treatment
1
Mall metal-roof filter Tecto MVS
Design approval LfU-BY-41f-2010 / 1.1.1
n
n
n
n
n
n
n
C35/45 (B45) reinforced concrete shaft elements with round structure
Centred cone opening, 625 mm
Intermediate plate with filter basket, type A as per DIN 1989-2, wastewater irrigation, PE-HD or stainless steel
Filter granulate (Big Pack) for installation on-site
Composite geotextile for colmation protection, GRC 3 filter fleece for excavation pit base
Shaft cover, class A, higher load-bearing classes available on request
Optional: type NWSA level monitor with potential-free relay contact, including additional hole for empty conduit
Order
Inner
Connectable
Inlet Inlet depth
Total
Heaviest
number
Ø roof and (standard)depth single
surface 1)outlet 2)
ID (ZT)
weight
mmm2DN mm mm kg
Tecto MVS 70
Tecto MVS 100
Tecto MVS 160
Tecto MVS 290
Tecto MVS 450
Tecto MVS 640
1000 70
1200
100
1500
160
2000
290
2500
450
3000
640
100
100
100
150
150
200
1100
1100
1100
1100
1100
1100
Total
weight
kg
3380 780 3.240
3380 910 3.940
3380
1.130 5.270
3380
2.000 9.300
3380
2.950
12.660
3380
3.000
16.250
S eparate certificate for seepage discharge: based on previous experience, this depends on the permeability factor; for discharge into sewer system,
higher metal concentrations or roof surface areas are possible with a bypass solution with different plants.
2)
Selecting the standard nominal diameter prevents hydraulic overloading – deviations possible on request.
1)
Note:
The system is explicitly approved for the adsorption of copper and zinc. As these metals cannot be chemically converted but only extracted,
regular replacement of the filter materials is necessary.
Initial research suggests that an inspection interval of one year can be adopted. The service life according to the approval specifications is
25 years.
Foundation on 25 cm gravel sand on-site. A geotextile is required to ensure stability of the filter underneath the granulate (included in delivery).
The system was designed on the basis of the results of a research project at Munich University of Technology (Technische Universität München, TUM),
Germany. This yields a proven purification performance of > 97% in relation to the metal content and an average annual effluent concentration of less than
50 myg copper / litre.
Optional:
NWSA level monitor consisting of:
n ontroller circuit board with transformer power supply and housing for cellar installation, 230 V
n Sensor with mounting bracket, IP 68
n Installation accessories
Order
number
602037
Vertical section
Sand / Fine gravel
provided on-site
30
2. Filter basket
Type MVS 450 - 650
View from above
OPTIONAL
Backflow monitoring including
empty DN 100 conduit
for supply lines
OPTIONAL
Backflow monitoring including
empty DN 100 conduit
for supply lines
DN 100
outlet
Geotextile as per ATV A 138
Filter granulate
ID
Max. groundwater level
GRC 3
geotextile,
200 g/m2
DN 100
inlet
2. Filter basket
Type MVS 450 - 650
1000
TD
DN 100
inlet
Dam height 1250
1100
Ø 600
Mall GmbH, Technical data 2014
Rainwater treatment
1
Mall ViaCap dirt trap patented
Dimensioning steps for Mall dirt trap
System for treating contaminated precipitation water from traffic surface areas. Regular emptying of the basin and feeding of the "first flush" into the sewer
system results in a very efficient purification performance.
The system consists of a separation structure, a collection basin and a control system. After the measured volume of the collection basin has filled to the
threshold of the separation structure ("first flush“), the subsequently flowing precipitation water (slightly contaminated) is routed into the. separate sewage
system. The contents of the collection basin are pumped to the wastewater treatment plant a certain time after the rain has stopped. Measuring according
to factory specifications or according to the following description; type definition as single component (TB, SB) and complete system (ViaCap).
1) Selection of the critical rain intensity r crit depending on the required purification performance
The purification performance depends on the size of the treated rain intensity. According to the Baden-Württemberg road surface water handbook, an
approximate relationship exists between the rain intensity and the contaminant retention, and thus also to the throughput value D as per DWA M 153:
15
30
45
75
150
Rain intensity rcrit [l/(s x ha]
Dirt retention [%]
50606570 80
Throughput value D as per M 153
0.5
0.4 0.35 0.30 0.20
2) Determination of sealed collection area with discharge coefficient: Au = A *  in [ha]
The outlet-effective collection area Au is derived from the planned area multiplied by the discharge coefficient 
(e.g. 0.95 for asphalt; 0.6 for gravel; 0.3 for green roof); conversion to [ha] required: 1 ha = 10,000 m2
3) Determination of the critical flow time max t f from remotest point max s to the system
The maximum flow time depends primarily on the geometry of the collection area. The maximum flow distance from the remotest point to the collection
basin must be determined first: max s in [m]. Depending on the gradient relationships and sewer system conditions, the flow speed determines
the maximum time taken for the "most remote droplet" to reach the collection basin. If the speed cannot be calculated then the following approximate
value applies: Assumed speed
v f = 1 m/s,
max. flow time: max t f = max s/vf
4) Required collection basin volume SB = 0.5 * max t f * A u * r crit
Depending on the result, the next higher collection basin volume according to the type definition is to be used.
5) Selection of a suitable separation structure
The selection of a suitable separation structure depends exclusively on the maximum inlet flow from the collection area under heavy rain; recommended
assumed value for rain intensity: r = 150 l/(s*ha)
max. inlet flow:
Q = A u * r (A u see 2)
Depending on the result, the next higher separation structure is to be selected.
31
Note
Ensure uniform pipe dimensions and levels of the connection pipes; height adjustments may be necessary!
Order
number
Separation structure
Collection basin
Total weight
kg
TB 25
TB 60
TB 60
TB 150
TB 150
TB 150
TB 150
TB 300
TB 300
TB 300
SB 1000
SB 1000
SB 2000
SB 2000
SB 3000
SB 4000
SB 5000
SB 7500
SB 10000
SB 15000
4,800
5,700
6,710
9,040
9,960
11,390
12,190
16,320
17,710
21,680
ViaCap 25- 1000
ViaCap 60-1000
ViaCap 60-2000
ViaCap 150-2000
ViaCap 150-3000
ViaCap 150-4000
ViaCap 150-5000
ViaCap 300-7500
ViaCap 300-10000
ViaCap 300-15000
See individual representation for structure data
Vertical section
Exterior cabinet KM 150
H/W/D=146/31/21 cm
recommended clearance
to ViaCap ≤ 5 m
Pressure line
GT SB
GT TB
Inlet
Inner Ø TB
Representation for
SB 15000 and 20000;
for smaller systems
see page 32
Inner Ø SB
ViaCap separation structure
Mall GmbH, Technical data 2014-1
ViaCap collection basin
31
Rainwater treatment
1
Mall ViaCap dirt trap patented
ViaCap separation structure individual dirt trap components
n
n
n
n
n
n
n
C35/45 (B45) reinforced concrete tank with monolithic round structure
Overflow threshold with slotted screen and profiled channel
Slotted stainless steel plate and float switch (measuring cell)
DN 100 opening for empty conduit to switch cabinet
Articulated pipe connections matching the connection pipes specified by the customer
Cover plate, optionally for loading profile 60 t HGVs/FB 101
Shaft cover, class B 125, optionally class D 400
Order
number
ViaCap TB 25
ViaCap TB 60
ViaCap TB 150
ViaCap TB 300
Interior Ø
ID
mm
Max.
overflow
l/s
Pipe
connection
DN
Total
depth
mm
Max,
single weight
kg
Total
weight
kg
1200
1500
2000
2500
25
60
150
300
200
300
400
500
1295
1310
1630
1830
1,750
2,280
4,090
5,990
2,260
3,160
5,490
8,220
ViaCap collection basin individual dirt trap components
n
n
n
n
n
n
n
C35/45 (B45) reinforced concrete tank with monolithic round structure
Pre-installed high-quality wastewater pump (free spherical passage diameter 35 mm) and stainless steel bracket
Cone with an entry opening of 625 mm: SB 15000 + 20000 with cover plate; loading profile 60 t HGVs/FB 101
DN 100 opening for empty conduit to switch cabinet
Articulated pipe connections for collection basin inlet, incl. stainless steel baffle plate for fall pipe
Prepared connection for a HDPE pressure pipe with Plasson screwed connection and link seal
Shaft cover, class B 125, optionally class D 400
Switch cabinet with control system for exterior installation
ViaCap SB 1000
ViaCap SB 2000
ViaCap SB 3000
ViaCap SB 4000
ViaCap SB 5000
ViaCap SB 7500
ViaCap SB 10000
ViaCap SB 15000
ViaCap SB 20000
GT TB
Order
number
Interior Ø
InletID
mm
Nominal
volume
l
Pipe
connection
DN
1200
1500
1500
2000
2000
2000
2500
3000
3000
1000
2000
3000
4000
5000
7500
10000
15000
20000
200
300
400
400
400
500
500
500
500
Inner Ø TB
Total
Pressure line
depth
mm
1745
1995
2595
2245
2645
3345
3045
3265
3775
Inner Ø SB
GT SB
n
Exterior cabinet KM 150
H/W/D=146/31/21 cm
recommended clearance
to ViaCap ≤ 5 m
Max,
single weight
kg
Total
weight
kg
1,640
2,490
3,410
4,230
5,030
6,430
7,580
10,440
11,880
2,540
3,550
4,470
5,900
6,700
8,100
9,490
13,460
14,900
Note
n Supply / laying of the empty conduits to the switching cabinet is the customer's responsibility
n Deviating pipe and shaft heights
n Provide suitable unloading equipment for the ViaCap SB 10000 – 20000
n Adjust the pipe dimensions to suit the separation structure if necessary
n A height offset ("swan-neck") in the inlet is recommended for separation structures in order to prevent an increase in the defined collection basin volume;
alternatively: allow for the volumes of all backed-up inlet pipes
Vertical section
Exterior cabinet KM 150
H/W/D=146/31/21 cm
recommended clearance
to ViaCap ≤ 5 m
Pressure line
GT SB
GT TB
Inlet
Inner Ø TB
Inner Ø SB
ViaCap separation structure
32
ViaCap collection basin
Mall GmbH, Technical data 2014-1
Rainwater treatment
Mall ViaPlus substrate filter patented
1
DIBt approvals Z-84.2-8 and Z-84.2-12
The system satisfies the test principles of the German Institute for Civil Engineering (DIBt)
relating to the treatment of precipitation water from traffic surface areas for subsequent non-hazardous underground infiltration. Site-specific restrictions
and conditions (water protection zone, groundwater level, etc.) are to be taken into consideration.
Verified contaminant retention for the parameters: TSS (solid materials), TPH (oil) and Cu, Zn (heavy metals)
Substrate filter
n
n
n
n
n
n
C35/45 (45) reinforced concrete tank with monolithic round structure as per the type structure
Hydrocyclone (sludge tank) and removable substrate filter insert pre-mounted in factory
Articulated pipe connections DN 150 for inlet and outlet fittings, HDPE, completely pre-mounted in factory
Cover plate for loading profile passenger cars/12 t HGVs, optionally 60 t HGVs/FB 101
Shaft cover D = 800 mm, class B125, optionally class D400
Service life / filter unit replacement interval as per approval: 4 years
Order
number
ViaPlus 500 1)
ViaPlus 3000
1)
Inner
Ø
ID
mm
Connectible
traffic surface
area
Au
m2
Inlet/
outlet
Ø
DN
Inlet
depth
ID
mm
Outlet
depth
OD
mm
Total
depth
TT
mm
Heaviest
single weight
Total
weight
kg
kg
1200
3000
500
3000
150
200
795
830
1275
2500
2255
2900
4,230
16,100
4,650
21,275
Max. hydraulic capacity: 7.5 l/s
33
Note
Deviating inlet and outlet depths are possible without static loading restrictions.
n According to the test principles of the DIBt an arrangement containing a bypass is not normally provided.
Corresponding applications are to be agreed with the relevant approving authorities.
n The maximum approved rain intensity is 100 l/(sxha); the hydraulic conditions are to be individually checked for each object.
n Downstream infiltration systems (e.g. Cavi infiltration chambers).
n Larger shaft and connection dimensions exceeding the approval requirements can be implemented if required.
n Performing of maintenance and inspection services.
n Vertical section of ViaPlus 500
Vertical section of ViaPlus 3000
Ø 800
GT
GT
AT
AT
ZT
ZT
Ø 800
Ø 800
ID
Mall GmbH, Technical data 2014-1
ID
33
Rainwater treatment
1
Mall ViaSave retention filter
For the treatment and retention of precipitation water
Especially suitable for feeding precipitation water from traffic surface areas into sensitive receiving watercourses
especially streams with a low hydraulic capacity.
Throughput value D as per DWA M 135 = 0.1 for the material examination.
Reinforced concrete tank as a monolithic round structure or as multiple elements
Inlet with Y-pipe to below the permanent water line or with a corresponding baffle wall
n Mudsill for mud collection to protect the filter
n Technically approved substrate filter head with porous concrete filter and ViaSorp sorption material
n Retention of mineral hydrocarbons, total suspended solids and heavy metals
n Restriction of the outlet flow to the hydraulic capacity of the filter without additional measures
n
n
Inner
Ø
ID
mm
Connectible
traffic surface
area
Au
m2
Outlet
volume
Ø
l/s
Inlet
depth
ID
mm
Outlet
depth
OD
mm
Retention
volume
Heaviest
single weight
Total
weight
m3
kg
kg
2500
3000
5600
5600
5600/8100
5600/10600
5600/13100
5600/15600
5600/19600
5600/20600
5600/23600
5600/26600
5600/29600
5600/32600
1000
2000
3000
5000
7500
10000
12,500
15000
17,500
20000
22500
25000
27500
30000
5.00
10.00
15.00
20.00
30.00
60.00
90.00
90.00
120.00
120.00
120.00
120.00
120.00
120.00
875
795
785
785
895
895
895
895
895
895
895
895
895
895
2325
3365
1885
2635
2635
2635
2635
2635
2635
2635
2635
2635
2635
2635
7.50
18.50
29.80
45.80
67.55
92.05
110.00
133.00
170.00
170.00
194.40
220.40
246.50
297.00
10,630
13,470
19,630
24,590
25,970
25,970
23,390
23,980
23,390
23,390
24,970
24,970
24,970
24,970
13,772
20,306
59,308
67,828
97,005
124,565
150,201
177,761
221,761
232,721
267,281
300,321
333,361
368,423
Order
number
Save 1000
Save 2000
Save 3000
Save 5000
Save 7500
Save 10000
Save 12500
Save 15000
Save 17500
Save 20000
Save 22500
Save 25000
Save 27500
Save 30000
Basis of calculations: Measured rainfall intensity: r 15.1 = 150 l/(sxha) for the inlet volume Q to
Outlet volume Q from throughput performance of the filter at the selected water level
Other quantities
The quantities specified in the table relate to pre-measured standard models. Local conditions such as different rainfall values, outlet volume limits or a
possible height difference between inlet and outlet can result in other dimensions and parameters leading to deviating plant configurations. The retention
volume correlates to the connected surface area and permissible outlet volume values.
Accessories and wearing parts
The filter must be maintained and replaced at regular intervals or as required. The necessary services and materials are listed in chapter 10.
Inlet
ID (ZT)
Vertical section
Sludge space
Inner Ø
34
Sscum baffle
Outlet
GT
Small
retention
space
Outlet
GT
OD (AT)
OD (AT)
Inlet
ID (ZT)
Vertical section
Small retention space
Sludge space
Inner length
Mall GmbH, Technical data 2014-1
Rainwater treatment
1
Mall ViaStorm stormwater settling basin without permanent retention
For the treatment of precipitation water with collection of a critical rain volume and regular disposal
of the tank contents
Especially suitable for feeding precipitation water from traffic surface areas into surface waters or as pre-treatment
when feeding into drain trenches or recesses, with the prerequisite that a wastewater conduit is available.
Throughput value D as per DWA M 153 = 0.25 at an inlet rate of r 15.1
Reinforced concrete tank with monolithic round structure
Patented inlet component for tangential feeding when filling the basin and calming feeding during sedimentation operation
nOutlet component with sliding apron especially suitable for variable water levels
nPump for disposing of the tank contents after the rain has stopped
nMicroprocessor-based control system with patented water volume management for disposing of the tank contents at the correct time
n
n
Total
weight
Flow
rate in operation
l/s
Surface
loading rate
m/h
Volume
for
disposal
mm
Heaviest
single weight
kg
kg
2,610
2,620
2,620
2,920
3,110
3,440
3,690
3
5
9
13
20
35
68
9.55
10.19
10.31
9.53
10.19
10.03
9.94
2.26
3.53
6.28
9.81
14.13
25.12
49.23
3,904
5,340
8,583
12,087
19,768
20,053
50,727
4,808
6,214
10,137
14,421
23,782
50,818
122,276
Qcrit [l/s.ha]
D [-]
15
0.5
30
0.4
45
0.35
60
0.3
r 15.1
0.25
Order
number
Inner
Ø
ID
mm
Installation
depth
10 R 3
10 R 5
10 R 9
10 R 13
10 R 20
10 R 35
10 R 68
1200
1500
2000
2500
3000
4000
5600
mm
Material assessment
Qcrit at the operating flow rate
Throughput values as per DWA M 153
35
Disposal of the basin contents
As a result of water volume management the volume is drained approx. 80 times each year. Draining occurs after a rain-free period of 24 h to avoid
overloading the sewer system. Disposal is not performed when it is raining or in the presence of lagging precipitation run-off. Inlet flows from other
water sources are to be avoided. Unavoidable run-off from other water sources requires the use of fundamentally different technology.
Accessories and wearing parts
The control system and pump must be maintained at regular intervals or as required. The necessary services and materials are listed in chapter 10.
Vertical section
Plan view
Electrical
Inlet
GT
Outlet
Inlet
Outlet
10%
Inner Ø
Mall GmbH, Technical data 2014-1
35
Fire-fighting water tank
1
Mall extinguishing water tank as per DIN 14230
Large tank system comprising multiple elements, with prefabricated parts made of pre-cast, reinforced, quality-controlled concrete,
concrete strength class C45/55 (B55), manufactured as per DIN 1045/EN 206.
n Pump sump, designed as per DIN 14230.
n Air cushion as per DIN 14230.
n DN 200 openings with Forsheda sealing element for inlet and emergency overflow / according to plan requirements
n DN 125/100 suction pipe(s) including seal insert, suction line including stainless-steel coupling. Height above ground approximately 300 mm.
n DN 100 stainless-steel ventilation pipe. Height above ground approximately 1000 mm, with hood and fastening material.
n Reinforced plastic ladder. Stainless-steel entry aid with single-bar design.
n Shaft superstructure as per DIN 4034 part 1.
n Cover plates which can be driven over by 60 t HGVs, different load classes and lid diameters on request.
n Class D 400 shaft covers.
n “Extinguishing water suction line” information sign
n
OrderTotalClearanceTotal Total Nominal
Number of
Heaviest Total
number
height
height
length
width
volume1)
suction pipes
single part
weight
mmmmmmmm m3itemkg kg
LW 50
2800
2300 6000
6000 50,00
LW 65
3550
3050 6000
6000 65,00
LW 100
3550
3050 8500
6000
100,00
LW 150
3550 3050115006000150,00
LW 200
3550 3050150006000200,00
LW 300
3550 3050210006000300,00
1)
1
1
1
2
2
3
17.450 54.580
20.800 61.280
20.800 68.000
20.800
100.000
20.800
137.000
20.800
200.000
Other volumes on request.
For load classes and max. earth cover, see reinforced concrete tank Ø 5600 mm (section 8).
Vertical section (example)
Information sign
View from above (example)
DN 100 suction pipes
DN 100 ventilation pipe
Shaft ladder
Shaft ladder
3000
36
2500
8500
5600
6000
DN 100 ventilation pipe
DN 200
overflow
2750
DN 200
inlet
3250
4080
530
300
1130
Ø 800
DN 200
inlet
pump sump
DN 200
overflow
DN 125 / 100 suction pipes
3000
Mall GmbH, Technical data 2014
Grey water system
1
Mall grey water system RegaSave
For the biological treatment and disinfection of effluents from showers,
baths and washbasins, excluding kitchen and sanitary waste water
Comfort-type reinforced concrete tank, consisting of a C34/45 (Ø 2000 / 2500 mm) bolted cone, including elastomer seal and bolting material or rei
forced concrete tank as per DIN 4034 – 2 (Ø 1200 / 1500 mm) with mortar joint between tank and cone. With built-in multiple feed-through for the
supply lines
n Class A 15 kN shaft cover which can be walked over
n Technical equipment in the tank comprises: aeration system for biological treatment, membrane filter for disinfection
n Technical equipment outside the tanks: compressor, drinking water make-up and control equipment in EPP interior cabinet
n
Order
number
treated Number
Inner
Inner
Total Heaviest
Total Compressor PresetCompressor
water
of
Ø
Ø
depth single
weight type
runtime
capacity
volume
tanks
D1
D2
part
at max.
per day
GT
l/d
item
mm
mm
mm
kg
kg
–
h
300 hpa
Save 600
Save 1000
Save 2000
Save 3000
Save 4500
Save 6000
Save 9000
Save 13500
600
1000
2000
3000
4500
6000
9000
13500
1
1
2
2
2
2
2
2
1200
1500
2000
2000
2000
2500
3000
3000
–
–
1200
1200
1200
1500
2000
2000
2700 2.655 3.635
2700 3.500 4.700
2600 4.750 9.020
2600 5.100 9.560
3500 6.450
11.805
3500 7.050
14.090
3500
12.590
21.470
4020
12.950
21.830
LA 80
LA 80
LA 120
LA 200
LA 200
2 LA 200
3 LA 200
4 LA 200
12 86
20 86
20
120
20
200
20
200
20
400
20
600
20
800
Purified water is distributed in the house using commercially available booster stations, from the Tano range for instance.
The design depends on the number and distance of the consumers from the station. The booster station is not included in the price..
37
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the rate
which applies at the time of delivery. Hoses and electrical cables from the switch cabinet to the wastewater treatment plant are included in the price, at a
length of 15 m.
Applicability of prices: The prices apply solely to systems for the treatment of grey water from showers, washbasins and baths, without waste water from
kitchens or toilets. The treatment occurs solely for the purpose of re-utilisation in toilets and gardens.
Please note: The compressor capacities specified above are based on the specified output; any calculation of the energy costs must take power loss into
account in each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Ø 600
I-Ø
Mall GmbH, Technical data 2014
DN 100
Ø 2000
1350
2x
membrane
module
simply
1750
2450
DN 100
outlet
1350
1550
2450
DN 100
inlet
1750
GT
sanitary sewer
DN 100
900
600
80
Ø 600
80
Vertical section
600
Vertical section
Ø 1200
37
1
Notes
38
Mall GmbH, Technical data 2014
Neutra separating
2
Separation systems for light mineral liquids
class I and class II
Petrol / coalescence separatorsas per
EN 858 and DIN 1999-100
Mall GmbH, Technical data 2014
39
Separation systems for light mineral liquids
2
NeutraCon sedimentation trap
as sedimentation tank for washing facilities
S
Rectangular structure - model with grate cover
Order
Sludge Length Width Total Outlet
NominalTotal
number
trap
l
b depth depth
widthweight
volume HT h
l
mm mmmm mm DN kg
Con 240  240
Con 1200
1200
Con 2200
2200
2195
2850
4890
500 500
950
1200
950
1200
375
875
875
125
325
325
150 580
150
3.940
150
6.415
Other sizes, heights and outlet depths on request.
Quality-controlled prefabricated structure, made of waterproof, jointless C35/45 (B45) reinforced concrete as per DIN 4281.
Internal coating resistant to light liquids, multi-layered, applied to pre-treated subsurface, tear resistance of at least 2.0 N/mm2.
n Perforated stainless-steel scumboard at tank outlet for retention of non-liquid light materials.
n Factory-installed, resilient, NBR-quality sealing element compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n 4-piece galvanised grate cover, mesh width 20/30 mm with M16 bolt connection.
n
n
Reduced price for grating cover, 1 to:
1,200 l volume on request
2,200 l volume on request
H
T
NeutraCon
h
DN
l
40
b
Mall GmbH, Technical data 2014
Separation systems for light mineral liquids
2
NeutraSed sludge trap
as per EN 858 / DIN 1999-100
for Separation systems for light mineral liquids
Order
number CL. D 400
S
Sludge trap
volume
l
Inner-Ø
d
mm
Total depth
H
mm
Inlet depth
Tmin
h
mm
mm
Nominal
width
DN
Heaviest
single part
kg
Total
weight
kg
3
3, 6, 10
15, 20
3, 6, 10
15, 20
30
30
40, 50, 65
40, 50, 65
80, 100
40, 50, 65
80, 100
40, 50, 65
80, 100
40, 50, 65
80, 100
40, 50, 65
80, 100
40, 50, 65
1000
1500
2000
2000
2000
2000
2000
2500
2500
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
1725 725
2275 725
2165
1025
2715 975
2715
1025
2815
1075
3265
1075
2915
1115
3265
1115
2945
1270
2945
1180
3195
1270
3195
1180
3445
1270
3445
1180
3695
1270
3695
1180
3945
1270
3945
1180
1000
1550
1140
1740
1690
1740
2190
1800
2150
1675
1765
1925
2015
2175
2265
2425
2515
2675
2765
150 1.550 2.260
150 4.020 5.505
200 5.820 6.530
150 6.900 7.610
200 6.890 7.600
250 7.070 7.780
250 6.200 8.660
300  9.990
10.700
300  8.040
11.550
400
10.480
16.145
300
10.530
16.195
400
11.390
17.055
300
11.440
17.105
400
12.300
17.985
300
12.350
18.015
400
13.210
18.875
300
13.250
18.915
400
14.120
19.785
300
14.160
19.825
3
3, 6, 10
15, 20
3, 6, 10
15, 20
30
30
40
40
1000
1500
2000
2000
2000
2000
2000
2500
2500
2105
2655
2295
2845
2845
2945
3395
3045
3395
1000
1550
1140
1740
1690
1740
2190
1800
2150
150
150
200
150
200
250
250
300
300
Model with cover plate
Sed 650-150    650
Sed 2500-150  2500
Sed 3000-200  3000
Sed 5000-150  5000
Sed 5000-200  5000
Sed 5000-250  5000
Sed 6000-250  6000
Sed 8000-300   8000
Sed 10000-300
10000
Sed 10600-400
10600
Sed 11300-300
11300
Sed 12400-400
12400
Sed 13000-300
13000
Sed 14200-400
14200
Sed 14800-300
14800
Sed 15900-400
15900
Sed 16600-300
16600
Sed 17700-400
17700
Sed 18300-350
18300
S
Suitable
upstream of NS
Model with shaft neck
Sed 650-150 K    650
Sed 2500-150 K   2500
Sed 3000-200 K   3000
Sed 5000-150 K   5000
Sed 5000-200 K   5000
Sed 5000-250 K  5000
Sed 6000-250 K  6000
Sed 8000-300 K  8000
Sed 10000-300 K
10000
1105
1105
1155
1105
1155
1205
1205
1245
1245
1.550 2.340
4.020  5.315
4.070  5.640
5.150  6.720
5.140  6.710
5.320 6.890
6.200 7.770
7.190 9.170
8.040
10.020
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n Model with HDPE inliner on request.
n Larger sludge traps / volumes available on request.
n
n
Model with shaft neck
Tmin
Tmin
Model with cover plate
±0.00
-0.02
DN
DN
DN
h
h
Ød
Mall GmbH, Technical data 2014
H
-0.02
DN
H
±0.00
Ød
41
Separation systems for light mineral liquids
2
NeutraSub petrol separator class II and sludge trap
Z-54.2-445
as per EN 858 / DIN 1999-100/-101,
with self-closing mechanism,
in one unit
Order
NominalSludge Inner Total
Inlet Height Nominal Oil Heaviest Total
number
size
trap
Ø
depth
depth
width
storage
single
weight
CL. D 400
volume
d
H
Tmin h volumepart
NS l mm mm mmmm DN l
kg kg
S ll
Model without sampling chamber
Sub 3-650 3 650
1200
2025 725
1300
Sub 6-1200 6
1200
1200
2525 725
1800
Sub 6-2500 6
2500
1500
3030 985
2050
Sub 6-5000 6
5000
2000
3265 975
2290
Sub 10-2500
10
2500
1500
3030 985
2050
Sub 10-5000
10
5000
2000
3265 975
2290
Sub 15-3000 15 30002000 2965 10251940
Sub 15-5000 15 50002500 3065 10252040
Sub 20-5000 20 50002500 3065 10252040
Sub 30-6000 30 60002500 3265 10752190
S ll P
150 512
150 512
150 690
150
1020
150 690
150
1020
200 1020
200 1594
200 1594
250 1580
2.550 3.540
3.240 4.230
4.990 6.610
6.240 8.700
4.990 6.610
6.240 8.700
7.410 8.120
7.61011.120
7.61011.120
8.09011.600
Model with sampling chamber
Integrated sampling chamber enables representative water sample by means of a standard bottle (1000 ml) as per DIN 1999-100.
Sub 3-650 PN 3 650
Sub 6-1200 PN 6
1200
Sub 6-2500 PN 6
2500
Sub 6-5000 PN 6
5000
Sub 10-2500 PN
10 2500
Sub 10-5000 PN
10 5000
Sub 15-3000 PN
15 3000
Sub 15-5000 PN
15 5000
Sub 20-5000 PN
20 5000
Sub 30-6000 PN
30 6000
1200
1200
1500
2000
1500
2000
2000
2500
2500
2500
2280 980
2780 980
2775 725
3345
1055
2775 725
3345
1055
3045
1105
3065
1025
3065
1025
3265
1075
1300
1800
2050
2290
2050
2290
1940
2040
2040
2190
150 501
150 501
150 678
150
1010
150 678
150
1010
200 998
200
1580
200
1580
250
1563
2.560 3.550
3.260 4.250
5.000 6.490
6.250 8.710
5.000 6.490
6.250 8.710
5.670 8.130
7.620
11.130
7.620
11.130
8.100
11.620
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
3
n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the light liquid to be separated.
n Suitable for biodiesel proportions up to 100%.
n
n
Model with HDPE inliner on request.
Tmin
Model with sampling chamber
Tmin
Model without sampling chamber
-0.02
±0.00
-0.06
DN
DN
DN
DN
h
h
H
H
±0.00
Ød
42
Ød
Mall GmbH, Technical data 2014
Separation systems for light mineral liquids
NeutraStar coalescence separator class I
2
Z-54.3-499
as per EN 858 / DIN 1999-100/-101,
with self-closing mechanism
Order NominalInner Total Inlet Nominal Oil Heaviest Total
number
size
Ø
depth
depth
width
storage
single weight
CL. D 400 d
H
Tmin h volumepart
NSmm mm mmmm DN l kg kg
l
Model with cover plate
Star 3 3 800
Star 6 6 800
Star 10 10 800
Star 15 15
1000
Star 20 20
1200
Star 30 30
1500
Star 40 40
2000
Star 50 50
2000
Star 65 65
2000
Star 80 80
2000
Star 100
100
2500
l
1575 765 810
1575 765 810
1575 765 810
1925 815
1110
2180
1070
1110
2280
1120
1160
3265
1155
2110
2260 985
1275
2260 985
1275
2760
1075
1685
2760
1075
1685
150 186 1.040 1.555
150 185 1.040 1.555
150 185 1.040 1.555
200 338 1.800 2.510
200 499 2.200 3.415
250 731 3.940 5.565
300
1336 7.310 9.770
300
1353 7.350 7.920
300
1353 7.350 7.920
400
1454 8.410 8.980
400
2375
11.760
12.330
1955
1955
1955
2305
2305
2405
3395
150 186
150 185
150 185
200 338
200 499
250 731
300
1336
Model with shaft neck
Star 3 K 3 800
Star 6 K 6 800
Star 10 K 10 800
Star 15 K 15
1000
Star 20 K 20
1200
Star 30 K 30
1500
Star 40 K 40
2000
1145 810
1145 810
1145 810
1195
1110
1195
1110
1245
1160
1245
2110
1.040
1.040
1.040
1.800
2.200
3.940
7.310
1.745
1.745
1.745
2.590
3.235
5.235
8.880
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight
by 80 kg / 240 kg.
n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
3
n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the light liquid to be separated.
n Standard-compliant sludge traps are to be installed upstream of the NeutraStar coalescence separator.
n Model with HDPE inliner on request.
n Suitable for biodiesel proportions up to 100%.
n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.
n
For freight groups and transport prices on request.
H
H
Tmin
Model with shaft neck
Tmin
Model with cover plate
±0.00
-0.06
DN
DN
DN
h
-0.02
DN
h
±0.00
Ød
Mall GmbH, Technical data 2014
Ød
43
Separation systems for light mineral liquids
2
NeutraSteel separating plant for free-standing installation
Z-54.3-447
consisting of a separate upstream sludge trap
and class 1 separator with coalescence device
as per EN 858 / DIN 1999-100/101
Order
number
S
Length
l
mm
Width
w
mm
Total depth
H
mm
Height
h
mm
Nominal size
DN
Total
weight
kg
1100
2150
1000
1123
1200
1563
1015
1372
100
150
70
227
NeutraSteel sludge trap
Steel 650
Steel 2500
l
Fits
up to
NS
Sludge trap
volume
I
650
2500
3.00
6.10
NeutraSteel coalescence separator with self-closing mechanism
Order
number
Nominal size
NS
Length
l
mm
Width
w
mm
Total depth
H
mm
Height
h
mm
Oil storage capacity
l
Nominal size
DN
Total
weight
kg
Steel 3
Steel 6
Steel 10
3
6
10
780
950
1150
423
523
523
733
858
1008
507
632
782
51
81
103
100
150
150
50
55
75
The connections are suitable for plastic pipes.
Coalescence separator with self-closing mechanism.
3
nThe self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the light liquid to be separated.
nMade of stainless steel.
nStandard sludge traps are to be connected upstream of the coalescence separators.
nThe coalescence insert can be removed for maintenance and re-inserted without emptying the separator.
n
n
Options:
Order number
Sampling device
Oil extraction device
Cable entry for warning device
Base frame for height adjustment
Transport costs on request.
Sludge trap
44
610356
610775
610357
Coalescence separator
Mall GmbH, Technical data 2014-1
Separation systems for light mineral liquids
NeutraCom coalescence separator class I and sludge trap
2
Z-54.3-442
as per EN 858 / DIN 1999-100/-101,
with self-closing mechanism,
in one unit
Order
Nominal Sludge Inner Total Inlet HeightNominal Oil
Heaviest
Total
number
size
trap
Ø
depth
depth
width
storage
single
weight
CL. D 400
volume
d
H
Tmin h volumepart
NS l mmmmmmmmDN l kg
kg
S l
Model with cover plate, without sampling chamber
Com 3-650 3 650
1200
1925 725
1200
150 512
Com 6-1200 6
1200
1500
2025 725
1300
150 690
Com 6-2500 6
2500
1500
2775 725
2050
150 690
Com 6-5000 6
5000
2000
3265 975
2290
150
1239
Com 10-2000
10
2000
1500
2475 725
1750
150 690
Com 10-2500
10
2500
1500
2775 725
2050
150 690
Com 10-5000
10
5000
2000
3265 975
2290
150
1239
Com 15-3000
15 3000 2000266510251640200 1447
Com 15-5000
15 5000 2000326510252240200 1447
Com 20-5000
20 5000 2000326510252240200 1447
S l
2.170
3.560
4.990
6.240
4.400
4.990
6.240
6.820
6.240
6.240
3.165
5.055
6.485
8.700
5.880
6.485
8.700
7.530
8.700
8.700
2.170
3.510
4.990
4.400
4.990
3.185
4.865
6.285
5.690
6.285
Model with shaft neck, without sampling chamber
Com 3-650 K 3 650
Com 6-1200 K 6
1200
Com 6-2500 K 6
2500
Com 10-2000 K
10
2000
Com 10-2500 K
10
2500
1200
1500
1500
1500
1500
2305
2405
3155
2855
3155
1105
1105
1105
1105
1105
1200
1300
2050
1750
2050
150
150
150
150
150
512
690
690
690
690
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
3
n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the separating light liquid.
n Model with HDPE inliner on request.
n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.
n Suitable for biodiesel proportions up to 100%.
n Model with integrated sampling chamber possible.
n
n
For freight groups and transport prices on request
Model with shaft neck
Model with integrated sampling chamber possible
Tmin
Tmin
Tmin
Model with cover plate
±0.00
±0.00
-0.06
DN
-0.06
DN
DN
-0.06
DN
DN
h
h
h
H
H
H
DN
±0.00
ød
Mall GmbH, Technical data 2014
ød
Ød
45
Separation systems for light mineral liquids
2
Coalescence separator class I and NeutraSpin sludge trap patented
Z-54.3-518
as per DIN EN 858 / DIN 1999-100/101 with self-closing mechanism
at the outlet and free spherical passage (minimum 150 mm) with
wear-free hydrodynamic coalescence device at the inlet
Order
number
Class D 400
Nominal
size
NS
Sludge trap
volume
l
Inner
Ø
d
mm
Total
depth
H
mm
Inlet
depth
Tmin
mm
Height
1500
2000
2000
2500
2000
2000
2500
2000
2000
2500
2000
2500
2500
3000
3000
3000
1930
2225
2625
2875
2375
2625
2875
2475
2775
2875
2975
3075
2975
3155
3605
4005
730
985
985
985
985
985
985
985
985
985
1035
1035
1035
1155
1205
1205
1200
1240
1640
1890
1390
1640
1980
1490
1790
1890
1940
2040
1940
2000
2400
2800
h
mm
Nominal
size
DN
Heaviest indiOil
vidual
storage capapart
city
kg
l
Total
weight
kg
Model with cover plate
Spin 3-650
Spin 6-1200
Spin 6-2500
Spin 6-5000
Spin 8-1600
Spin 8-2500
Spin 8-5000
Spin 10-2000
Spin 10-3000
Spin 10-5000
Spin 15-3000
Spin 15-5000
Spin 20-4000
Spin 20-6000
Spin 30-6000
Spin 30-9000
3
6
6
6
8
8
8
10
10
10
15
15
20
20
30
30
650
1200
2500
5000
1600
2500
5000
2000
3000
5000
3000
5000
4000
6000
6000
9000
150
150
150
150
150
150
150
150
150
150
200
200
200
200
250
250
508
910
910
1430
910
910
1430
910
910
1430
903
1423
1423
2058
2046
2046
3,600
4330
5,130
7,330
4,630
5,130
7,330
4,830
5,430
7,330
5,830
7,820
7,580
11,610
13,280
14,770
5,070
6,800
7,600
10,890
7,100
7,600
10,850
7,300
7,900
10,850
8,300
11,340
11,100
18,400
20,070
21,560
Maintenance-free, self-cleaning coalescence device.
The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.
nFactory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n Flow-optimised inlet construction.
n Encourages settling of settleable solids.
n Suitable for biodiesel proportions up to 100%..
n Model with PE inliner available on request.
nDimensions apply to class D 400 cover. With the class B 125 cover, the inlet depth (Tmin) and total height (H) are reduced by 35 mm
and the total weight by 80 kg.
nIn order to increase the inlet depth (Tmin), attachments as per DIN V 4034-1 are available.
n
n
T min
Model with cover plate
- 0.02
DN
DN
h
H
± 0.00
Ød
46
Mall GmbH, Technical data 2014-1
Separation systems for light mineral liquids
NeutraPrim coalescence separator class I and sludge trap
2
Z-54.3-496
as per EN 858/ DIN 1999-100/-101,
inlet seal,
free spherical passage ≥ 150 mm
Order
Nominal
SludgeInnerTotal
number
size
trap
Ø
depth
CL. D 400
volume
d
H
NS l mmmm
S l
InletHeight
Nominal Oil HeaviestTotal
depth
width
storage
single
weight
Tminh volume part
mmmm DN
l
kg kg
Version without oil extractor and oil storage tank
Prim 3- 650 Oil 3 650
1500
2125 725
1400
150 505 3.750 5.240
Prim 6- 650 Oil 6 650
1500
2125 725
1400
150 505 3.750 5.240
Prim 6-1200 Oil 6
1200
1500
2425 725
1700
150 505 4.320 5.810
Prim 6-1800 Oil 6
1800
1500
2775 725
2050
150 505 4.990 6.480
Prim 6-2500 Oil 6
2500
2000
2750
1060
1690
150 909 5.070 8.320
Prim 6-5000 Oil 6
5000
2500
2920
980
1940
150
1429 7.240
11.070
Prim 10-1000 Oil
10
1000
2000
2300
1060
1240
150 909 4.180 7.430
Prim 10-2000 Oil
10
2000
2000
2600
1060
1540
150 909 4.770 8.020
Prim 10-3000 Oil
10
3000
2000
2900
1060
1840
150 909 5.360 8.610
Prim 10-5000 Oil
10
5000
2500
2920
980
1940
150
1429 7.240
11.070
Prim 15-1500 Oil
15
1500
2000
2700
1110
1590
200 902 4.970 8.220
Prim 15-3000 Oil
15
3000
2000
3150
1110
2040
200 902 5.850 9.100
Prim 15-5000 Oil
15 500025003170 10302140 200 1421 7.85011.680
Prim 20-2000 Oil
20 200025002570 10301540 200 1421 6.40010.230
Prim 20-4000 Oil
20 400025002970 10301940 200 1421 7.37011.200
Prim 20-6000 Oil
20 600025003370 10302340 200 1421 8.33012.160
Prim 30-6000 Oil
30 600025003370 10802290 250 1410 8.33012.160
Prim 30-9000 Oil
30 900030003545 11952350 250 2046 12.58018.500
n
n
n
n
n
n
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm.
In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.
Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm3 on the part of the light liquid to be separated.
Suitable for biodiesel proportions up to 100%.
Model with PE inliner on request.
For freight groups and transport prices on request.
Tmin
Version without oil extractor and oil storage tank
-0.02
DN
DN
h
H
±0.00
Ød
Mall GmbH, Technical data 2014
47
Separation systems for light mineral liquids
2
NeutraPrim coalescence separator class I and sludge trap
Z-54.3-496
as per EN 858/ DIN 1999-100/-101,
inlet seal,
free spherical passage ≥ 150 mm
Order
NominalSludge Inner Total Inlet
Height
Nominal
number
size
trap
Ø
depth
depth
width
CL. D 400
volume
d
H
Tmin
h
Tank and separator
NS l mmmmmm mm
DN
S l O
Oil
storage
volume
l
Heaviest
single
part
kg
Total
weight
kg
Version with oil storage tank
Prim 3-650 3 650
Prim 6-650 6 650
Prim 6-1200 6
1200
Prim 6-1800 6
1800
Prim 6-2500 6
2500
Prim 6-5000 6
5000
Prim 10-1000
10
1000
Prim 10-2000
10
2000
Prim 10-3000
10
3000
Prim 10-5000
10
5000
Prim 15-1500
15
1500
Prim 15-3000
15
3000
Prim 15-5000
15
5000
Prim 20-2000
20
2000
Prim 20-4000
20
4000
Prim 20-6000
20
6000
Prim 30-6000
30
6000
Prim 30-9000
30
9000
2000
2000
2000
2000
2000
2500
2000
2000
2000
2500
2000
2000
2500
2500
2500
2500
2500
3000
2200
1060
2200
1060
2400
1060
2650
1060
2900
1060
3020 980
2350
1060
2700
1060
3100
1060
3020 980
2800
1110
3350
1110
3270
1030
2620
1030
3070
1030
3520
1030
3520
1080
3645
1195
1140
1140
1340
1590
1840
2040
1290
1640
2040
2040
1690
2240
2240
1590
2040
2490
2440
2450
150 423 + 750 4.040 7.290
150 423 + 750 4.040 7.290
150 520 + 750 4.430 7.680
150 641 + 750 4.920 8.170
150 763 + 750 5.410 8.660
150 860 + 1269 7.540
11.370
150 496 + 750 4.340 7.590
150 666 + 750 5.020 8.270
150 860 + 750 5.810 9.060
150 860 + 1269 7.540
11.370
200 690 + 742 5.220 8.470
200 957 + 742 6.300 9.550
200 957 + 1262 8.150
11.980
200 641 + 1262 6.570
10.400
200 860 + 1262 7.660
11.490
200
1079 + 1262 8.750
12.580
250
1054 + 1251 8.750
12.580
250
1059 + 1886
13.000
18.920
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm.
In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
3
n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the light liquid to be separated.
n Suitable for biodiesel proportions up to 100%.
n Model with PE inliner on request.
n
n
For freight groups and transport prices on request.
Tmin
Version with oil storage tank
-0.02
DN
DN
h
H
±0.00
Ød
48
Mall GmbH, Technical data 2014
Separation systems for light mineral liquids
NeutraPro petrol separator class II,
coalescence separator class I and sludge trap
2
Z-54.8-385
as per EN 858 / DIN 1999-100/-101,
with self-closing mechanism, in one unit,
standard-compliant internal coating with certified biodiesel resistance
Order
NominalSludge
Inner
Total
Inlet
Height Nominal
Oil
Heaviest
number
size
trap
Ø
depth
depth
width
storage
single
CL. D 400
volume
d
H
Tmin h volumepart
NS l mmmmmm mm DN
l kg
S ll l
Total
weight
kg
Model without sampling chamber
Pro 3-650 3 650
1200
2225 725
1500
Pro 4-800 4 800
1200
2375 725
1650
Pro 6-1200 6
1200
1500
2025 725
1300
Pro 6-2500 6
2500
1500
2775 725
2050
Pro 6-5000 6
5000
2000
3345
1055
2290
Pro 10-2000
10
2000
1500
2675 725
1950
Pro 10-2500
10
2500
1500
2975 725
2250
Pro 10-5000 105000 200033451055 2290
Pro 15-3000 153000 200028951105 1790
Pro 15-5000 155000 250029151025 1890
Pro 20-5000 205000 250029151025 1890
Pro 30-3000 303000 250026651075 1590
Pro 30-6000 306000 250032651075 2190
150 510
2.560 3.555
150 510
2.740 3.735
150 810
3.580 5.075
150 810
5.010 6.505
150
1238
6.270 9.525
150 688
4.820 6.315
150 688
5.390 6.885
150 1238 6.270 9.520
200 1444 7.630 8.655
200 2276 9.700 11.120
200 2276 9.700 11.120
250 2256 9.100 10.520
250 2256 8.150 11.980
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm,
the weights depend on the respective covers.
n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
3
n The self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the light liquid to be separated.
n Model with HDPE inliner on request.
n Suitable for biodiesel proportions up to 100%.
n The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.
n
Model with integrated sampling chamber possible (deviating dimensions
Tmin
Model with sampling chamber
Tmin
Model without sampling chamber
±0.00
-0.06
DN
DN
DN
h
h
Ød
Mall GmbH, Technical data 2014
H
-0.02
DN
H
±0.00
Ød
49
Separation systems for light mineral liquids
2
NeutraMax petrol separator class II,
coalescence separator class I and sludge trap
Z-54.3-415
as per EN 858 / DIN 1999-100/-101,
with self-closing mechanism,
in one unit, standard-compliant internal coating
Order
NominalSludge Inner Total
Inlet Height Nominal Oil
Heaviest Total
number
size
trap
Ø
depth
depth
width
storage
single
weight
ex works
CL. D 400
volume
d
H
Tmin h volumepart
NS l mmmm mmmm DN l kg kg D
S ll l
Model without sampling chamber
Max 3-650 3 650
Max 6-2500 6
2500
Max 6-5000 6
5000
Max 10-2500
10
2500
Max 10-5000
10
5000
Max 15-3000
15
3000
Max 15-5000
15
5000
Max 20-5000
20
5000
Max 30-6000
30
6000
1200
2000
2000
2000
2000
2000
2500
2500
2500
2280 980
2550
1060
3350
1060
2550
1060
3350
1060
3050
1110
3070
1030
3070
1030
3270
1080
1300
1490
2290
1490
2290
1940
2040
2040
2190
150 437 + 63
150 899 + 63
150 899 + 63
150 931 + 108
150 931 + 108
200 901 + 208
200 1483 + 208
200 1483 + 208
250 1352 + 317
2.570 3.780
6.920 7.940
6.260 9.510
6.940 7.960
6.280 9.530
7.940 8.960
7.660
11.490
7.660
11.490
8.160
11.990
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm,
the weights depend on the respective covers.
nIn order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
nFactory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
3
nThe self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the light liquid to be separated.
nModel with HDPE inliner on request.
n
The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.
nSuitable for biodiesel proportions up to 100%.
nModel with integrated sampling chamber possible.
n
Tmin
Model with sampling chamber
Tmin
Model without sampling chamber
±0.00
-0.06
DN
DN
DN
h
h
Ød
50
H
-0.02
DN
H
±0.00
Ød
Mall GmbH, Technical data 2014
Separation systems for light mineral liquids
2
NeutraSam removal tank
Designed to meet the respective requirements
of various washing system manufacturers
and circulation water treatment systems
Order
Volume Inner Total Inlet
NominalHeaviest Total
number
Ø
depth depth
width
single
weight
CL. D 400
d
H
Tminh part
l
mm mmmmmm DN kg
kg
E
Model with cover plate
Sam-E 2500 2500
1500
2275 765
1550
150
4.020 5.590
Sam-E 5000 5000
2000
2715
1015
1740
150
7.540 8.345
Sam-E 1000010000 2500 332510352290 150 8.080 11.595
E
Model with shaft neck
Sam-E 2500 K 2500
Sam-E 5000 K 5000
Sam-E 10000 K
10000
1500
2000
2500
2655
2845
3455
1145
1145
1165
1550
1740
2290
150
150
150
4.020 5.550
5.790 7.405
8.080
10.069
Dimensions apply to cl. D4000 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and
the total weight by 80 kg.
n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n The dimension T is determined according to the upstream separator’s outlet depth, but can also be adjusted in individual cases.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n Additional empty conduit connections
n
For freight groups and transport prices on request.
Model with shaft neck
Tmin
Tmin
Model with cover plate
±0.00
-0.02
DN
DN
h
h
DN
IØ
Mall GmbH, Technical data 2014-1
±0.00
-0.02
DN
IØ
51
Separation systems for light mineral liquids
2
NeutraPass light liquid separator with integrated bypass class I
as per EN 858 with self-closing mechanism,
standard-compliant internal coating and
separator class I
Ü S V
l
Order
Volume
Sludge trap volume
Inner Total
Inlet Height
Inlet/
Nominal
Oil
Heaviest
Total
number
flow
Collection Separation Total
Ø
depth depth
outlet
width storage
single
weight
CL. D 400
space
space
difference
volume
part
Q/Qmax Vsr Var d HTminh
Dh
L
L
L mm mm mmmm mm DN l
kg
kg
Pass 6/60-4560 6 / 60
Pass 6/30-4560 6 / 30
Pass 6/18-4160 6 / 18
Pass 10/100-7650 10 / 100
Pass 10/50-6325 10 / 50
Pass 10/30-6325 10 / 30
Pass 15/150-7060 15 / 150
Pass 15/75-6150 15 / 75
Pass 15/45-6325 15 / 45
Pass 20/180-6990 20 / 180
Pass 20/100-7470 20 / 100
Pass 20/60-8320 20 / 60
3800 760
3800 760
3400 760
5700
1950
4100
2225
4100
2225
5200
1860
4200
1950
4100
2225
5000
1990
5400
2070
6000
2320
4560
4560
4160
7650
6325
6325
7060
6150
6325
6990
7470
8320
2000
2000
2000
2500
2500
2500
2500
2500
2500
2500
2500
2500
3050
3050
3050
3050
2900
2900
3350
3050
2900
3350
3350
3350
1200
1200
1200
1325
1200
1200
1425
1325
1200
1425
1325
1200
1850
1850
1850
1725
1700
1700
1925
1725
1700
1925
2025
2150
140
140
140
200
140
140
220
200
140
220
200
140
300
300
300
400
300
300
500
400
315
500
400
315
316
316
316
537
558
558
513
537
558
595
619
640
6.086 9.076
3.091 6.081
3.094 6.084
7.779
11.229
7.202
10.652
7.206
10.656
8.591
12.041
7.793
11.243
7.214
10.664
8.591
12.481
8.518
12.408
8.424
12.314
The system is designed such that:
a) the actual detected volume flow Q is conducted through the separator in all operating modes
b) the separator is not hydraulically overloaded
The integrated class 1 separator has been tested for compliance with EN 858-1 by an independent body.
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
3
nThe self-closing mechanism is – unless otherwise requested – tared for a density of 0.90 g/cm on the part of the light liquid to be separated.
nModel with HDPE inliner on request.
n
The non-wearing coalescence insert can be removed for maintenance and re-inserted without emptying the separator.
n
n
For freight groups and transport prices on request
View from above
Tmin
Vertical section
±0.00
Inlet
DN
Outlet
DN
h
DN
H
-h
DN
Ød
52
Mall GmbH, Technical data 2014
Separation systems for light mineral liquids
2
NeutraCheck sampling shaft
For upstream separator system, 160 mm slope drop
A sampling shaft is to be installed immediately downstream of a pre-treatment system as per EN 858-2 and
DIN 1999-100. It is possible to take a water sample from the flowing waste water with a standard bottle (1000 ml)
without suction, pumping or siphoning processes.
Order
NominalInnerTotal
number
width
Ø depth
CL. D 400
d
H
DN mm mm
P
Model with cover plate
Check 150
Check 200
Check 250
Check 300
Check 400
P
Inlet Heaviest Total
depth
single part
weight
Tminh
mmmm kg
kg
150
200
250
300
400
1000
1000
1000
1000
1000
1055 745
1105 795
1155 845
1205 895
1255 945
310
310
310
310
310
1.340
1.450
1.530
1.610
1.650
2.025
2.135
2.215
2.295
2.335
1000
1000
1000
1000
1000
1435
1485
1535
1585
1635
310
310
310
310
310
1.340
1.450
1.530
1.610
1.650
2.105
2.215
2.295
2.375
2.415
Model with shaft neck
Check 150 K
Check 200 K
Check 250 K
Check 300 K
Check 400 K 150
200
250
300
400
1125
1175
1225
1275
1325
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm,
the weights depend on the respective covers.
n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n
Optional, at extra cost:
n Manually operated slider
nBends
n Backflow gate
n Hollow form with a 30 mm height difference between inlet and outlet
Model with shaft neck
H
Tmin
H
Tmin
Model with cover plate
±0.00
±0.00
-0.16
-0.16
DN
h
h
DN
DN
DN
Ød
Mall GmbH, Technical data 2014
Ød
53
2
Notes
54
Mall GmbH, Technical data 2014
Neutra separating
2
Grease separation systems
as per EN 1825 and DIN 4040-100
Mall GmbH, Technical data 2014
55
Grease separation systems
2
NeutraTip grease separator and sludge trap
Z-54.1-443
as per EN 1825 / DIN 4040-100,
in one unit,
with standard-compliant internal coating
Order
Nominal Sludge InnerTotal Inlet NominalGrease Heaviest Total
number
size
trap Ø
depth
depth
width
storage
single
weight
CL. D 400
volume
d
H
Tmin h volumepart
NS
l
mmmmmm mm DN
l
kg
kg
S F
Model with cover plate
Tip 2-200 2 200
Tip 2-400 2 400
Tip 4-400 4 400
Tip 4-800 4 800
Tip 7-700 7 700
Tip 7-1400 7
1400
Tip 10-1000
10
1000
Tip 10-2000
10
2000
Tip 15-1500
15
1500
Tip 15-3000
15
3000
Tip 20-2000
20
2000
Tip 20-4000
20
4000
Tip 25-2500
25
2500
Tip 25-5000
25
5000
Tip 30-3000 30
3000
S F
1000
1725 695
1000
1925 695
1000
2125 695
1200
2125 695
1200
2375 695
1500
2275 695
1500
2175 695
1500
2775 695
2000
2465 995
2000
2965 995
2000
2715 995
2000
3265 995
2000
3265 995
2500
3065 995
250029151045
1030
1230
1430
1430
1680
1580
1480
2080
1470
1970
1720
2270
2270
2070
1870
150 166 1.550 2.260
150 166 1.760 2.470
150 166 1.970 2.680
150 242 2.680 3.675
150 283 3.030 4.025
150 449 4.030 5.515
150 411 3.840 5.325
150 411 4.980 6.465
200 802 6.420 7.130
200 802 7.390 8.100
200 802 6.900 7.610
200 802 6.230 8.690
200
1029 6.240 8.700
200
1270 7.600
11.110
250 1213 10.020 10.730
1000
1000
1000
1200
1200
1500
1500
1500
2000
2000
2000
2000
2000
2500
2500
1030
1230
1430
1430
1680
1580
1480
2080
1470
1970
1720
2270
2270
2070
1870
150 166
150 166
150 166
150 242
150 283
150 449
150 411
150 411
200 802
200 802
200 802
200 802
200
1029
200
1270
250
1213
Model with shaft neck
Tip 2-200 K 2 200
Tip 2-400 K 2 400
Tip 4-400 K 4 400
Tip 4-800 K 4 800
Tip 7-700 K 7 700
Tip 7-1400 K 7
1400
Tip 10-1000 K
10
1000
Tip 10-2000 K
10
2000
Tip 15-1500 K
15
1500
Tip 15-3000 K
15
3000
Tip 20-2000 K
20
2000
Tip 20-4000 K
20
4000
Tip 25-2500 K
25
2500
Tip 25-5000 K
25
5000
Tip 30-3000 K
30
3000
2105
2305
2505
2505
2755
2655
2555
3155
2595
3095
2845
3395
3395
3195
3045
1075
1075
1075
1075
1075
1075
1075
1075
1125
1125
1125
1125
1125
1125
1175
1.550
1.760
1.970
2.680
3.030
4.030
3.840
4.980
4.670
5.640
5.150
6.230
6.240
7.600
7.220
2.340
2.550
2.760
3.715
4.065
5.325
5.135
6.275
6.240
7.210
6.720
7.800
7.810
9.580
9.200
For freight groups and transport prices on request.
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n
n
Model with shaft neck
Tmin
Tmin
Model with cover plate
±0.00
±0.00
-0.07
DN
-0.07
DN
DN
h
h
H
H
DN
Ød
56
Ød
Mall GmbH, Technical data 2014
Grease separation systems
NeutraTip grease separator and sludge trap
2
Z-54.1-443
as per EN 1825 / DIN 4040-100,
in one unit,
model with PE inliner
Order
NominalSludge Inner Total
number
size
trap Ø
depth
CL. D 400
volume
d
H
NS l mmmm
S F
Model with cover plate
Tip 2-200IN 2 200
Tip 2-400IN 2 400
Tip 4-400IN 4 400
Tip 4-800IN 4 800
Tip 7-700IN 7 700
Tip 7-1400IN 7
1400
Tip 10-1000IN
10
1000
Tip 10-2000IN
10
2000
Tip 15-1500IN
15
1500
Tip 15-3000IN
15
3000
Tip 20-2000IN
20
2000
Tip 20-4000IN
20
4000
Tip 25-2500IN
25
2500
Tip 25-5000IN
25
5000
Tip 30-3000IN
30
3000
S F
Inlet
Nominal
GreaseHeaviestTotal
depth
width
storage
single
weight
Tmin
h
volumepart
mm mm DN
l kgkg
1000
1000
1000
1200
1200
1500
1500
1500
2000
2000
2000
2000
2000
2500
2500
1725 695
1925 695
2125 695
2125 695
2375 695
2275 695
2175 695
2775 695
2465 995
2965 995
2715 995
3265 995
3265 995
3065 995
2915
1045
1030
1230
1430
1430
1680
1580
1480
2080
1470
1970
1720
2270
2270
2070
1870
150 166 1.550 2.260
150 166 1.760 2.470
150 166 1.970 2.680
150 242 2.680 3.675
150 283 3.030 4.025
150 449 4.030 5.515
150 411 3.840 5.325
150 411 4.980 6.465
200 802 6.420 7.130
200 802 7.390 8.100
200 802 6.900 7.610
200 802 6.230 8.690
200
1029 6.240 8.700
200
1270 7.600 11.110
250
1213
10.020
10.730
1000
1000
1000
1200
1200
1500
1500
1500
2000
2000
2000
2000
2000
2500
2500
2105
2305
2505
2505
2755
2655
2555
3155
2595
3095
2845
3395
3395
3195
3045
1030
1230
1430
1430
1680
1580
1480
2080
1470
1970
1720
2270
2270
2070
1870
150 166
150 166
150 166
150 242
150 283
150 449
150 411
150 411
200 802
200 802
200 802
200 802
200
1029
200
1270
250
1213
Model with shaft neck
Tip 2-200IN K 2 200
Tip 2-400IN K 2 400
Tip 4-400IN K 4 400
Tip 4-800IN K 4 800
Tip 7-700IN K 7 700
Tip 7-1400IN K 7
1400
Tip 10-1000IN K
10
1000
Tip 10-2000IN K
10
2000
Tip 15-1500IN K
15
1500
Tip 15-3000IN K
15
3000
Tip 20-2000IN K
20
2000
Tip 20-4000IN K
20
4000
Tip 25-2500IN K
25
2500
Tip 25-5000IN K
25
5000
Tip 30-3000IN K
30
3000
1075
1075
1075
1075
1075
1075
1075
1075
1125
1125
1125
1125
1125
1125
1175
1.550
1.760
1.970
2.680
3.030
4.030
3.840
4.980
4.670
5.640
5.150
6.230
6.240
7.600
7.220
2.340
2.550
2.760
3.715
4.065
5.325
5.135
6.275
6.240
7.210
6.720
7.800
7.810
9.580
9.200
For freight groups and transport prices on request.
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n
n
Tmin
Model with shaft neck
Tmin
Model with cover plate
±0.00
±0.00
-0.07
DN
-0.07
DN
h
h
Ød
Mall GmbH, Technical data 2014
H
DN
H
DN
Ød
57
Grease separation systems
2
NeutraCheck sampling shaft
For an upstream separator system, 160 mm slope drop
A sampling shaft is to be installed immediately downstream of the separator as per DIN 4040-100.
It is possible to take a water sample from the flowing waste water with a standard bottle (1000 ml) without suction,
pumping or siphoning processes. Thus, the analysis values of the discharged waste water are meaningful and representative.
Order
Nominal
Inner
Total
number
width
Ø depth
CL. D 400
d
H
DN mm mm
P
Model with cover plate
Check-F 150
Check-F 200
Check-F 250
P
Inlet
Heaviest
Total
depth
single
weight
Tmin hpart
mm mmkg
kg
150
200
250
1000
1000
1000
1055 745
1105 795
1155 845
310
310
310
1.340
1.450
1.530
2.025
2.135
2.215
1435
1485
1535
310
310
310
1.340
1.450
1.530
2.105
2.215
2.295
Model with shaft neck
Check-F 150 K
Check-F 200 K
Check-F 250 K
150
200
250
1000
1000
1000
1125
1175
1225
Concrete cover, sand / stench trap
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm,
the weights depend on the respective covers.
n In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
n Factory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
n Cone-compatible sampling shaft with trough and berm.
n
n
Optional, at extra cost:
n Manually operated slider
n Screwed cover
nBends
n Backflow gate
n Hollow form with a 30 mm height difference between inlet and outlet
Model with shaft neck
H
Tmin
H
Tmin
Model with cover plate
±0.00
±0.00
-0.16
-0.16
DN
h
h
DN
DN
DN
Ød
58
Ød
Mall GmbH, Technical data 2014
Pump shaft for separating plants
2
Mall LevaPur compact pump station
To be used for backwater protection in separating plants, installed downstream of separating plants
if the static water level lies below the backwater level
Model as per DIN 4040-100 / DIN 1999-100 in conjunction with DIN EN 12056
Submersible motor-driven pump in a wet-installed floodable close-coupled design
nPump delivery rate: max. 9 l/s
nPump delivery height: max. 14 m
nStainless steel / cast iron fittings completely pre-installed in the shaft (including slide valve and backflow preventer)
nIncluding flushing connection
nPressure pipe ends approx. 200 mm outside the pump unit with a pipe coupling (Plasson) for pressure pipes HDPE63
nSwitching and control system for automatic pump operation (max. 10 m away from the pump station)
nLevel measurement for the control system with dynamic pressure (open system)
nSupplied as standard with a cone and cover, class B
nSocket design as per DIN V 4034-1
n
n
Order
number
Inner Ø
d
Number of
pumps
mm
Items
1000
1
1000
2
Inlet depth
Standard (maximum)
mm
Total
depth
Heaviest
single part
Total
weight
mm
kg
kg
Free-flow pump
1400 (3000)
2200
1,850
2,550
Free-flow pump
1400 (3000)
2200
1,900
2,600
Type of
pump
Single pump unit
LevaPur-E
Double pump unit
LevaPur-D
Optional
Model with socket design as per DIN 4034-2
Exterior cabinet with alarm lamp for accommodating the control system
Cover, class D 400 / F 900
Backflow loop DN50 incl. Storz coupling C connections (designed to be frost-safe in a separate switch cabinet)
Other level measuring systems: aeration, closed air bell, floating switch or external pressure sensor (4-20 mA)
Final installation, commissioning and instruction by expert Mall service personnel (recommended for warranty reasons)
Maintenance contract for periodic maintenance performed by expert Mall service personnel
Vertical section
270°
Mall GmbH, Technical data 2014-1
1050 (Fixed dimension)
1500
800
Ø 1000
110 940 (Fixed dimension)
Transfer
screw
connections
(Plasson)
HDPE DA= 63
200
1150*
* = or according to
object-specific
specifications
950
Mall double pump station
Shaft cover class A -15 kN
1400
600
Detail Z
95
Ø 600
View from above
Riser loop for pump located
below backflow level
Pressure outlet drilled
core hole Ø 75 mm
with seal insert
Inlet sewer pipe
DN 150
180°
Drilled core hole
Ø 186 mm
+ multi-lip seal
150°
0°
120°
2 x connection for ventilation and/or supply
pipe sewer pipe DN 100 drilled core hole Ø 138 mm
+ multi-lip seal
59
2
Notes
60
Mall GmbH, Technical data 2014
Neutra separating
2
Accessories and services
Mall GmbH, Technical data 2014
61
Accessories and services
2
Shaft sealing systems
Shaft superstructures are to be made permanently leak-tight in accordance with the standards DIN 1999-100 and 4040-100.
The shaft sealing systems co-developed and tested by Mall solve this problem lasting manner.
NeutraProof – ring sealing system
For permanent and elastic sealing of displacement-proof shaft compensating rings as per DIN V 4034-1
The system consists of a compression seal that is pressed by a stainless-steel compression ring
Diameter d = 600 mm
Order number
H = 210 mm for sealing between 210 mm and 250 mm
H = 260 mm for sealing between 260 mm and 300 mm
In addition to serial installation: H = 235 mm
400328
400329
400330
Diameter d = 800 mm
Order number
Proof DN 800 h = 210 mm
Proof DN 800 h = 260 mm
400331
400332
Suitable for retrofitting in existing shafts
Permanently leak-tight and stable due to compression seal
nMechanical sealing; no adhesives, mortar, or coating necessary; flexible in regard to the existing quality of the mortar
and dimensional stability of the components
n Eyelet for type plate and warning system cables
n Adapted to commonly used bearing rings
n Sealing system remains accessible after installation
n Stepless height adjustment
n The general inspection can be conducted immediately after installation
n Installation possible throughout Germany
n
n
Clamping tool for expanding the tension rings
Ordern umber
Hydraulic tensioning tool * 400336
Mechanical tensioning tool * 400337
* On return, credit is triggered
NeutraProof – ring sealing system
NeutraProof – ring sealing system
Z 1:25
Z
Y
62
Mall GmbH, Technical data 2014-1
Accessories and services
2
NeutraStop OASA warning and monitoring system
for separator systems as per EN 858 / DIN 1999-100
Electronic warning and monitoring system with visual and acoustic signalling for separator systems as per EN 858 / DIN 1999-100.
Monitoring electronics for analysis of readings from 2 x 2 sensors
n Oil-on-water sensor for signalling before the maximum oil layer thickness is reached
n Level monitor for monitoring the level of liquid in the separator system
n Controller with fault memory which stores 30 fault messages and alarm messages with date and time
n With EC examination certificate – TÜV (German Technical Inspection Authority) 05 ATEX 2806
nWith declaration of conformity with the standards EN 50014, EN 50020, EN 61000-6-3, EN 61000-6-1, EN 61010-1
in accordance with the stipulations of directive 2004/108 EC, 92/31 EEC, 94/9/ EC, 72/23 EEC
n With 3 voltage-free relay outputs for the connection of an external alarm device
n
n
Ordern umber
Type OASA with visual and acoustic signalling 703002
NeutraStop wall feed-through system (cable feed-through)
Petrol-resistant and gas-tight system for feed-throughs in walls of reinforced concrete tanks, with sealing for empty DN 100 plastic conduit,
incl. compression seals for sensor connection cable and equipotential bonding.
Ordern umber
NeutraStop wall feed-through system
703004
Sensor connection cable for OASA warning and monitoring system
n
2-core stranded control cable, shielding braid with blue outer jacket, resistant to petrol and mineral oil as per DIN 0472 part 803.
2 x 0.50 mm2 connector cable, per running metre
1 x 4 mm² NYY-J equipotential bonding cable, per running metre
Options and additions
Ordern umber
603002
603003
Extension package for monitoring a 2nd separator system
nOil-on-water sensor for signalling before the maximum oil layer thickness is reached
n Level monitor for monitoring the level of liquid in the separator system
n 3-metre power supply cable including distributor and fastening material
n Emergency power supply via a 12 V or 24 V potential-free battery (expansion board).
n
Optional emergency power suppl with warning and NeutraStop OASA monitoring device incl. oil-on-water sensor and level monitor, OAXA expansion
board, rechargeable battery and switch cabinet, pre-mounted
n Handymaster for forwarding alarms and faults as SMSs to mobile phones, Faxes, email or normal telephone messages
n PC interface converter and software program for evaluation and storage of last 30 message data items stored temporarily in the display unit with
NeutraStop OASA warning and monitoring device
n Float unit with OAWA sensor for changing liquid levels
n External flashlight with integrated horn
n Weather-proof housing for attachment of OASA display unit on outer wall
n Warning system according to the German Water Management Act with German national technical approval
n
Mall GmbH, Technical data 2014
63
2
Notes
64
Mall GmbH, Technical data 2014
Recycling of washing water
3
Treatment of washing water as per annex 49
of the German Waste Water Ordinance
Treatment of circulation water
Mall GmbH, Technical data 2014
65
Recycling of washing water
3
NeutraTwin pre-treatment tank
Sludge trap and pre-separator with standard-compliant internal coating
In one unit, as part of a system for waste water and circulation water treatment, for the retention of sinking and floating materials for maximum relief and
protection of downstream system technology.
Order
VolumeInner Total Inlet Nominal Sludge
number Ødepthdepth width trap
Cl. D 400
d
H
Tmin
h
volume l mmmm mm mm DN
l
S V
Model with cover plate
Twin 6600 6600
Twin 8700 8700
Twin 10000
10000
Twin 14300
14700
Twin 22800
22800
S V
Oil
Heaviest
Total
storage single weight
volume
part
l
kg
kg
2000
2500
2500
3000
4000
3265 980
2915 980
3270 980
3195
1005
3040
1100
2290
1940
2290
2190
1940
150 5000
150 5000
150 6500
150
10000
200
15500
1550 6.240 8.700
2430
10.040
10.750
2430 8.060
11.570
3510
11.490
17.155
6280 8.600
30.045
2290
1940
2290
150
150
150
1550 6.240 7.810
2430 7.240 9.220
2430 8.060
10.040
Model with shaft neck
Twin 6600 K 6600
Twin 8700 K 8700
Twin 10000 K
10000
2000
2500
2500
3395
3045
3395
1105
1105
1105
5000
5000
6500
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
In order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
nFactory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
nAdditional pipe connections upon arrangement.
nTechnical equipment for automatic sludge discharge on request.
n
n
For freight groups and transport prices on request.
Model with shaft neck
Tmin
Tmin
Model with cover plate
-0.02
±0.00
-0.02
DN
DN
DN
DN
h
h
H
H
±0.00
Ød
66
Ød
Mall GmbH, Technical data 2014-1
Recycling of washing water
Treatment basin NeutraClear
3
Z-83.4-6
Mechanical-biological treatment
Treatment of washing water for portal car wash facilities, car wash plants and commercial vehicle wash facilities.
Compatible with all vehicle-washing systems which use service water.
With German national technical approval
Quality-controlled prefabricated structure, made of jointless C35/45 (B45) reinforced concrete, strengthened for break resistance,
with type-tested statics.
nFactory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
nFilter body installed via reinforced concrete support grid.
nMammoth pump and sludge extraction funnel for removal of floating material and waste biomass.
nWith shaft superstructure as per DIN 4034 part 1, including pre-lubricated sliding ring seal.
nWith shaft cover as per DIN EN 124 and DIN 1229.
nSide-channel compressor with factory-installed air diffuser and controller in weather-proof equipment box with lockable steel door.
n
n
Order
number
Cl. D 400
Inner max.
ø
Waster water d
zufluss
mm
l/min
Clear 1500
Clear 2000
Clear 2500
Clear 3000
Clear 4000
1500
2000
2500
3000
4000
Electr.
connected
load
400 V/50Hz
max.Heaviest Total
Waster water single part
weight
load
kg BSB5/dkg
kg
100 0,75 kW 3,23 5.475 7.435
180 1,1 kW 8,15 8.200
11.000
280 2,0 kW
12,66
11.025
14.875
530
2 x 2,00 kW
18,24
17.120
24.210
760
2 x 3,00 kW
29,59 9.400
33.505
The system is pre-assembled in the factory. Final installation and commissioning is performed by Mall as part of the installation service.
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
nIn order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
nThe dimension T is determined according to the outlet depth of the upstream pre-treatment basin but can also be adjusted in individual cases.
nTransport costs and other heights or inlet depths on request.
n
n
Dimensional criteria
1. Waster water volume
nNumber of wash
nPre-washes
n Additional waster water volume
n Pump capacity
2. Waste water contamination
n Wash process, wash programme
n Composition and combination of the wash chemistry
n Wash chemistry dose / vehicle
n Operating conditions
Model with cover plate
±0.00
-0.10
DN
DN
Ød
Mall GmbH, Technical data 2014
Model with cone
±0.00
-0.10
DN
DN
Ød
67
Recycling of washing water / Accessories
3
NeutraSam storage basin for service water
Removal tank for treated wash water
n
With air-lift pump for tank aeration.
Order
Volume
number
Cl. D 400
l
E
Model with cover plate
Sam-B 2500 2500
Sam-B 5000 5000
Sam-B 10000
10000
E
1500 1)
2000 2500 2275 765
2720
1015
3325
1085
1550
1740
2240
150
150
200
4.020 5.590
7.540 8.345
8.080
11.650
1500 2000 2500 2655
2845
3455
1550
1740
2240
150
150
200
4.020 5.400
5.790 7.500
8.080
10.069
Model with shaft neck
Sam-B 2500 K 2500
Sam-B 5000 K 5000
Sam-B 10000 K
10000
1)
Inner
Total
Inlet
NominalHeaviest Total
Ø
depth depth
width
single
weight
d
H
Tminhpart
mm mm mmmm DN kg kg
1145
1145
1215
Model without transition plate.
Dimensions apply to cl. D 400 cover. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm and the total weight by 80 kg.
nIn order to increase the inlet depth (Tmin), attachments as per DIN 4034, part 1 are available.
nThe dimension T is determined according to the outlet depth of the upstream treatment basin but can also be adjusted in individual cases.
nFactory-installed, resilient sealing elements compatible with plastic pipes (e.g. HDPE, PP) for the articulated pipe connection.
nFeed-throughs for pipes and electrical cables upon arrangement.
nLarger systems and customised versions on request.
n
For freight groups and transport prices on request
Options for NeutraClear circulation water treatment system
Above-ground storage basin for service water
For intermediate storage of treated circulation water in a second service water basin, so as to enable connection of one or more pumps for feeding a
vehicle-washing system.
Consisting of: Submersible motor-driven pump, service water basin with fresh water make-up, switch cabinet with control system.
n
LConductivity monitoring and control
n
Rainwater utilisation
n
Vertical rotary pump
For pumping the treated wash water from the above-ground storage basin for service water to the vehicle-washing system.
n
Booster station
The station supplies one or more consumers (taps, high pressure cleaning device) with wash water or rainwater at the required volume and pressure.
n
Post-treatment basin
n
Model with shaft neck
Above-ground service water basin
Tmin.
Tmin.
Model with cover plate
± 0.00
DN
Overflow
± 0.00
DN
- 0.02
DN
SW max
h
h
H
H
- 0.02
DN
SW min
SW Dry run
ød
68
ød
Emptying
Mall GmbH, Technical data 2014
Retention
4
Retention and separation of
substances hazardous to water
Mall GmbH, Technical data 2014
69
Retention
4
NeutraSab safety collection tank
Z-74.1-80
for use in systems for siphoning and transfer of liquids which are hazardous to waterbodies
Order
Inner Total
Inlet Capacity
Nominal
Heaviest Total
number Ø depthdepth width 1)
single part
weight
dHTmin mmmm mm l DN kg kg
Model with cover plate
Sab 1300-150 Sab 2600-150 Sab 5200-150 Sab 8000-150 Sab 9700-150 Sab 18500-150
1500
1500
2000
2500
2500
3000
1875 825 1400
2575 825 2600
3050
1060 5400
2920 980 8200
3270 980 9900
3995
1145
18900
150 2.035 3.545
150 4.455 5.965
150 5.730 9.000
150 7.335
11.625
150 8.185
12.475
150
12.400
18.060
2155
2855
3095
3045
3395
150 2.035 2.845
150 4.455 5.265
150 5.730 7.180
150 7.335 9.335
150 8.185
10.185
Model with shaft neck
Sab 1300-150 K
Sab 2600-150 K
Sab 5200-150 K
Sab 8000-150 K
Sab 9700-150 K
1)
1500
1500
2000
2500
2500
1105 1400
1105 2600
1105 5400
1105 8200
1105 9900
If implemented with DN 100 or DN 200, the inlet depth (Tmin) and capacity (V) change accordingly
Dimensions apply to cl. D 400 cover, sealed odour-tight. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm
and the total weight by 80 kg.
n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.
n Inlet and outlet lines made of rust-proof steel or PE. Inlet line with overflow and drainage.
n Inner surface lined with a PE or rust-proof steel internal coating as selected.
n Shut-off flap with electric or pneumatic part-turn valve actuator.
n Conductive version for avoiding electrostatic charging available.
n Controller for operating the shut-off flap electrically, fluid level signalling and potential-free contacts for signal forwarding.
n Project-related solution, adjusted to suit the hazardous fluids to be blocked and to suit the local conditions.
n
These systems are calculated on an individual basis for each plant.
Final installation, commissioning and operator training on request.
Tmin
Model with shaft neck
Tmin
Model with cover plate
±0.00
-0.02
DN
DN
DN
h
h
Ød
70
H
-0.02
DN
H
±0.00
Ød
Mall GmbH, Technical data 2014
Retention / separation
4
NeutraBloc shut-off shaft
for preventing the intrusion of substances hazardous to water (shutting-off piping systems)
Order
Inner
Total depth
Inlet depth numberØ H Tmin Cl. D 400 mm
mm
mm
Height
h
mm
Nominal
width
DN
Heaviest single part
kg
Total
weight
kg
Model with cover plate
Bloc 100
1000
1375 915
460
100
1.240
1.960
Bloc 150
1000
1375 965
410
150
1.250
1.970
Bloc 200
120013751015 360 200 1.2601.980
Model with shaft neck
Bloc 100 K
Bloc 150 K
Bloc 200 K
1000
1000
1200
1755
1755
1755
1295
1345
1395
460
410
360
100
150
200
1.240
1.250
1.260
2.040
2.050
2.060
NeutraSwitch diversion shaft
for separate discharge of components of the waste water flow with differing pollutants
Order
Inner
Total depth
Inlet depth numberØ H Tmin Cl. D 400
mm
mm
mm
Height
h
mm
Nominal
width
DN
Heaviest single part
kg
Total
weight
kg
Model with cover plate
Switch 100
1000
1375 915
460
100
1.260
1.980
Switch 150
1000
1375 965
410
150
1.270
1.990
Switch 200
120013751015 360 200 1.2802.000
Model with shaft neck
Switch 100 K
100017551295 460 100 12602060
Switch 150 K
100017551345 410 150 12702070
Switch 200 K
120017551395 360 200 12802080
Dimension apply to cl. D 400 cover, sealed odour-tight. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm
and the total weight by 80 kg.
n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.
n Inlet and outlet lines in shut-off shaft or diversion shaft made of rust-proof steel, PE or PP.
n Inlet line with inspection opening and drainage connection.
n Shut-off flap with electric or pneumatic part-turn valve actuator.
n Controller for operating the shut-off flap electrically, fluid level signalling and potential-free contacts for signal forwarding.
n Project-related solution, adjusted to suit the hazardous fluids to be blocked and to suit the local conditions.
n
These systems are calculated on an individual basis for each plant.
Larger container diameters can be optionally selected.
Other nominal widths possible.
NeutraBloc model with cover plate
NeutraSwitch model with shaft neck
NeutraSwitch view from above
Tmin
Tmin
outlet 1
H
H
inlet
-0.02
±0.00
-0.02
DN
DN
DN
DN
h
h
±0.00
outlet 2
Ød
Mall GmbH, Technical data 2014
Ød
71
Retention
4
NeutraHav overflow basin
for use in systems for siphoning and transfer of liquids which are hazardous to waterbodies
Used in systems where no rainwater is present
Order
number
Inner Total
Inlet depth Collection Nominal
Heaviest Total
Ø
depth
capacity
width
single part
weight
d H
Tmin mmmmmml DN kg kg
Model with cover plate
Hav 650-150 Hav 2500-150 Hav 5000-150
Hav 10000-150
1000
1500
2000
2500
1725
2275
2715
3270
725 653
725 2425
975 4813
980
10220
150
150
150
150
1.560 2.270
4.030 5.515
6.910 7.620
8.060
11.570
2105
2655
2845
3395
1105 653
1105 2425
1105 4813
1105
10220
150
150
150
150
1.560 2.350
4.030 5.325
6.910 6.730
8.060
10.040
Model with shaft neck
Hav 650-150 K Hav 2500-150 K Hav 5000-150 K Hav 10000-150 K
1000
1500
2000
2500
Dimensions apply to cl. D 400 cover, sealed odour-tight. With cl. B 125 cover, the inlet depth (Tmin) and total depth (H) are reduced by 35 mm
and the total weight by 80 kg.
n In order to increase the inlet depth (Tmin) attachments as per DIN V 4034-1 are available.
n Inner surface available with internal coating or PE inliner as desired. Respectively with general German national technical approval.
nController for one or more floating switches for signalling fluid levels and a potential-free contact for signal forwarding. Float switches with general
German national technical approval
n Conductive version for avoiding electrostatic charging available.
n Project-related solution, adjusted to suit the hazardous fluids to be blocked and to suit the local conditions.
n
These systems are calculated on an individual basis for each plant.
Other nominal widths possible.
NeutraQuick quick-closing sliding gate
Magnetic, quick-closing sliding gate for use in safety overflow ba­sins or with a light liquid separator system.­In the case of an accident, the quick-closing
sliding gate closes when the electromagnet is switched off.
The slide plate falls downwards and closes the outlet in a matter of seconds. The liquids hazardous to water are then
retained in the overflow basin.
Order
number
403000
Model with shaft neck
Tmin
Tmin
Model with cover plate
±0.00
DN
DN
h
h
H
H
±0.00
Ød
72
Ød
Mall GmbH, Technical data 2014-1
Wastewater treatment plants
5
Fully biological wastewater treatment plants
Sephic tank
Waste water collection tanks
73
Mall GmbH, Technical data 2014
73
Fully biological small wastewater treatment plants
Mall SanoClean S easyline small SBR wastewater treatment plant
Z-55.31-233
To meet minimum statutory requirements (effluent class C)
n C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) with spigot, monolithic round structure
n Cone with mortar joint. With built-in feed-through for the supply lines
n Class A 15 shaft cover which can be walked over
n SanoClean SBR module
n Technical console for interior installation, completely pre-assembled incl. control system with power failure detection
Order
Resi- Number of
Inner
Total
Heaviest
Total
Compressor
Preset
Compressor
number
dents
tanks Ø
depth single
weight type
runtime
capacity at
ID
TD
part
max.
piece
mm
mm
kg
kg
h
300 hpa
ES4-H20-45 4
ES6-H20-60 6
ES8-H20-100 8
ES8-H25-80 8
ES12-H25-100
12
ES16-H25-200
16
ES20-K20-200
20
1
1
1
1
1
1
2
2000
2000
2000
2500
2500
2500
2000
2250 4.650 6.000
2600 5.480 6.830
3000 6.490 7.845
2300 6.980 8.980
2800 8.770
10.765
3300
10.550
12.550
3300 5.125
13.190
LA 45
10,5 47 W
LA 60
8,9 64 W
LA 100
7,2
100 W
LA 80 9,3 86 W
LA 100
9,3
100 W
LA 200 9,3
200 W
LA 200 12,1
200 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 10 m. Extra charge for extension, see accessories.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants, effluent class C (COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l). Prices for other geometries on request.
Accessories see pages 99 – 104.
Vertical section
Plan view
DN 150
supply
1025
940
Ø 600
WD buffer max
TD
5
DN 150
inlet
WD SBR max
WD buffer min
WD SBR min
Preliminary
treatment
and buffer
SBR
DN 150
outlet
DN 150
inlet
Preliminary
treatment
and buffer
DN 150
outlet
SBR
Inner-Ø
74
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
Retrofit module
Mall SanoClean S easyline
small SBR wastewater treatment plant retrofitting
5
Z-55.3-285
To meet minimum statutory requirements (effluent class C)
n SanoClean SBR module
n Technical console for interior installation, completely pre-assembled incl. control system with power failure detection
Order
Resi-Minimum max. Tank Com- Preset Compressor
number
dents volume water
types
pressor
runtime
capacity
depth
type
at max.
3
m m
h
300 hpa
Technical console
ESN4-H20-45 4 3,5
ESN4-H25-80 4 3,5
ESN4-V20-80 4 3,5
ESN4-2V20-80 4 3,5
ESN4-2V25-80 4 3,5
ESN6-H20-60 6 4,0
ESN6-H25-80 6 4,0
ESN6-V20-80 6 4,0
ESN6-2V20-80 6 4,0
ESN6-2V25-80 6 4,0
ESN8-H25-80 8 5,2
ESN8-2V25-80 8 5,2
ESN8-H20-100 8 5,2
ESN8-2V20-100 8 5,2
ESN10-H25-100
10 6,5
ESN10-2V25-100
10 6,5
ESN12-H25-100
12 7,8
ESN12-2V25-100
12 7,8
ESN16-H25-120
16
10,4
ESN20-K20-200
20
13,0
ESN20-K25-200
20
13,0
1,3
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,8
1,8
1,5
1,5
1,8
1,8
1,8
2,0
2,0
H20
H25
V20
2V20
2V25
H20
H25
V20
2V20 2V25
H25
2V25
H20
2V20
H25
2V25
H25
2V25
H25
K20
K25
LA 45
10,5 47 W
LA 80 5,6 86 W
LA 80 5,6 86 W
LA 80 5,6 86 W
LA 80 5,6 86 W
LA 60 8,9 64 W
LA 80 7,2 86 W
LA 80 7,2 86 W
LA 80 7,2 86 W
LA 80 7,2 86 W
LA 80 9,3 86 W
LA 80 9,3 86 W
LA 100 7,2
100 W
LA 100 7,2
100 W
LA 100 9,3
100 W
LA 100 9,3
100 W
LA 100 9,3
100 W
LA 100 9,3
100 W
LA 120
11,2
130 W
LA 200
12,1
200 W
LA 200
12,1
200 W
75
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs
must take power loss into account in each case. This can be estimated with a factor of 1.1 for compressors of type
LA and 1.7 for compressors of type DT.
Types V, H, K: Equipment for a quadrant (V), semicircle (H) or full circle (K), respectively. For instance, H20 indicates
the equipment for a and K: semicircular segment in a round tank with an inner diameter of 2.00 m. The prices apply
to the tank geometries specified above.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the rate which applies at the time of delivery. The necessary pressure hose from
the wastewater treatment plant to the switch cabinet is included in the prices specified above, at a length of 10 m.
Extra charge for extension, see accessories.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent
values for small wastewater treatment plants, effluent class C (COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l). Prices for other
geometries on request..
Accessories see pages 99 – 104.
Mall GmbH, Technical data 2014
75
Fully biological small wastewater treatment plants
Mall SanoClean M easyline small SBR wastewater treatment plant
Z-55.31-232
To meet minimum statutory requirements with nitrification (effluent class N)
n C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) with rebate, monolithic round structure
n Cone with mortar joint. With built-in feed-through for the supply lines
n Class A 15 shaft cover which can be walked over
n SanoClean SBR module
n Technical console for interior installation, completely pre-assembled incl. control system with power failure detection
Order
Resi- Number of
number
dents
tanks piece
Inner
Ø
ID
mm
Total
depth TD
mm
EM4-H20-60 4
EM6-H20-80 6
EM8-H20-100 8
EM8-H25-100 8
EM12-H25-100
12
2000
2000
2000
2500
2500
2250
2600
3000
2300
2800
1
1
1
1
1
Heaviest
Total
Compressor
Preset
single
weight type
runtime
part
kg
kg
h
4.650 6.000
5.480 6.840
5.480 6.840
6.980 8.980
8.770
10.770
LA 60
LA 80
LA 100
LA 100
LA 100
Compressor
capacity at
max.
300 hpa
10,3 64 W
10,9 86 W
10,3
100 W
10,3
100 W
14,0
100 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 10 m. Extra charge for extension, see accessories.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants, effluent class N (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l). Prices for other geometries on request.
Accessories see pages 99 – 104.
Vertical section
Plan view
DN 150
supply
1025
940
Ø 600
WD buffer max
TD
5
DN 150
inlet
WD SBR max
WD buffer min
WD SBR min
Preliminary
treatment
and buffer
SBR
DN 150
outlet
DN 150
inlet
Preliminary
treatment
and buffer
DN 150
outlet
SBR
Inner-Ø
76
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
Retrofit module
Mall SanoClean M easyline
small SBR wastewater treatment plant retrofitting
5
Z-55.3-284
To meet minimum statutory requirements with nitrification (effluent class N)
n SanoClean SBR module
n Technical console for interior installation, completely pre-assembled incl. control system with power failure detection
Order
Resi- Minimummax. Tank Com- Preset
number
dents volume water
types
pressor
runtime
depth
type
3
m m
h
Technical console
Compressor
capacity
at max.
300 hpa
EMN4-H20-60 4 3,5
1,3
H20
LA 60
10,3 64 W
EMN4-H25-100 4 3,5
1,8
H25
LA 100 7,0
100 W
EMN4-V20-100 4 3,5
1,8
V20
LA 100 7,0
100 W
EMN4-2V20-100 4 3,5
1,8
2V20
LA 100 7,0
100 W
EMN4-2V25-100 4 3,5
1,8
2V25
LA 100 7,0
100 W
EMN6-H20-80 6 4,0
1,5
H20
LA 80
10,3
100 W
EMN6-H25-100 6 4,0
1,8
H25
LA 100 8,6
100 W
EMN6-2V20-100 6 4,0
1,8
2V20
LA 100 8,6
100 W
EMN6-2V25-100 6 4,0
1,8
2V25
LA 100 8,6
100 W
EMN8-H25-100 8 5,2
1,8
H25
LA 100
10,3
100 W
EMN8-2V25-100 8 5,2
1,8
2V25
LA 100
10,3
100 W
EMN8-H20-100 8 5,2
1,8
H20
LA 100
10,3
100 W
EMN8-2V20-100 8 5,2
1,8
2V20
LA 100
10,3
100 W
EMN10-H25-100
10 6,5
1,8
H25
LA 100
10,7
100 W
EMN10-2V25-100
10 6,5
1,8
2V25
LA 100
10,7
100 W
EMN12-H25-100
12 7,8
1,8
H25
LA 100
14,0
100 W
EMN12-2V25-100
12 7,8
1,8
2V25
LA 100
14,0
100 W
EMN16-H25-200
16
10,4
2,0
H25
LA 200
10,6
200 W
77
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs
must take power loss into account in each case. This can be estimated with a factor of 1.1 for compressors of type
LA and 1.7 for compressors of type DT.
Types V, H, K: Equipment for a quadrant (V), semicircle (H) or full circle (K), respectively. For instance, H20 indicates
the equipment for a semicircular segment in a round tank with an inner diameter of 2.00 m. The prices apply to the
tank geometries specified above.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the rate which applies at the time of delivery. The necessary pressure hose from
the wastewater treatment plant to the switch cabinet is included in the prices specified above, at a length of 10 m.
Extra charge for extension, see accessories.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent
values for small wastewater treatment plants, effluent class N (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l).
Prices for other geometries on request.
Accessories see pages 99 – 104.
Mall GmbH, Technical data 2014
77
Fully biological small wastewater treatment plants
Mall SanoClean S classicline small SBR wastewater treatment plant
Z-55.31-233
To meet minimum statutory requirements (effluent class C)
n Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) or with rebate (Ø 3000), monolithic round structure
n Comfort type has bolted cone incl. elastomer seal, bolting material, version with Ø 3000 cone has mortar joint,
built-in feed-through for the supply lines
n Class A 15 shaft cover which can be walked over
n SanoClean SBR module with completely pre-assembled machinery cabinet incl. control system,
d-pac compressed air control and power failure detection
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10 and DT 4.16
with interior or exterior cabinet as selected
n Integrated sampling facility (sampling pot)
n For compressor type DT 4.25: exterior cabinet only
Order
Resi- Number of
number
dents
tanks piece
Inner
Ø
ID
mm
Total
depth TD
mm
CS4-H20-45 4
CS6-H20-60 6
CS8-H20-100 8
CS8-H25-80 8
CS12-H25-100
12
CS16-H25-4.6
16
CS16-K20-120
16
CS20-K20-4.8
20
CS20-K25-200
20
CS25-K25-200
25
CS30-K25-4.10
30
CS35-K25-4.10
35
CS40-K30-4.16
40
CS40-H25K25-4.25
40 CS40-2K25-4.25
40
CS50-K30-4.25
50
CS50-H25K25-4.25
50
CS50-2K25-4.25
50
2000
2000
2000
2500
2500
2500
2000
2000
2500
2500
2500
2500
3000
2500
2500
3000
2500
2500
2250 4.650 5.990
2600 5.480 6.820
3000 6.490 7.835
2300 6.980 8.975
2800 8.770
10.765
3300
10.550
12.545
2800 4.320
11.580
3300 5.125
13.190
2600 5.245
14.475
2800 5.645
15.290
3300 6.645
17.275
3700 7.445
18.875
3200
10.320
26.040
3000 9.480
27.600
2600 5.245
28.970
3950
12.590
30.525
3700
10.240
31.170
3000 6.045
32.160
1
1
1
1
1
1
2
2
2
2
2
2
2
3
4
2
3
4
Heaviest
Total
Compressor
Preset
single
weight type
runtime
part
kg
kg
h
Compressor
capacity at
max.
300 hpa
LA 45
10,5 47 W
LA 60 8,9 64 W
LA 100 7,2
100 W
LA 80 9,3 86 W
LA 100 9,3
100 W
DT 4.6
11,2
180 W
LA 120
11,2
130 W
DT 4.8 9,6
250 W
LA 200
12,1
200 W
LA 200
12,9
200 W
DT 4.10
12,5
250 W
DT 4.10
12,9
250 W
DT 4.16 9,0
440 W
DT 4.25 9,0
700 W
DT 4.25 9,0
700 W
DT 4.25
12,8
700 W
DT 4.25
12,8
700 W
DT 4.25
12,8
700 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the
prices specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants, effluent class C (COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l). Prices for other geometries and special conditions (waste water from restaurants, commercial
and industrial waste water) on request.
Accessories see pages 99 – 104.
Vertical section
Plan view
Ø 600
1025
925
DN 150
supply
WD buffer max
TD
5
DN 150
inlet
WD SBR max
WD buffer min
WD SBR min
SBR
Preliminary
treatment
and buffer
DN 150
outlet
DN 150 outlet
with sampling
DN 150
inlet
Preliminary
treatment
and buffer
SBR
Inner-Ø
78
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
Retrofit module
Mall SanoClean S classicline
mall SBR wastewater treatment plant retrofittin
5
Z-55.3-285
To meet minimum statutory requirements (effluent class C)
n SanoClean SBR module
n Completely pre-assembled machinery cabinet, including control system, d-pac compressed air control and power
failure detection
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10 and
DT 4.16 with interior or exterior cabinet as selected
n Integrated sampling facility (sampling pot)
n For compressor type DT 4.25: exterior cabinet only
Order
Resi- Minimummax. Tank Com- Preset
number
dents volume water
types
pressor
runtime
depth
type
3
m m
h
Interior switch cabinet
Exterior switch cabinet
CSN4-H20-45 4 3,5
CSN4-H25-80 4 3,5
CSN4-2V20-80 4 3,5
CSN4-2V25-80 4 3,5
CSN4-H20-4.4 4 3,5
CSN4-H25-4.4 4 3,5
CSN6-H20-60 6 4,0
CSN6-H25-80 6 4,0
CSN6-2V20-80 6 4,0
CSN6-2V25-80 6 4,0
CSN6-H20-4.4 6 4,0
CSN6-H25-4.4 6 4,0
CSN8-H25-80 8 5,2
CSN8-2V25-80 8 5,2
CSN8-H20-100 8 5,2
CSN8-2V20-100 8 5,2
CSN8-H20-4.4 8 5,2
CSN8-H25-4.4 8 5,2
CSN10-H25-100
10 6,5
CSN10-2V25-100
10 6,5
CSN10-H20-4.6
10 6,5
CSN10-H25-4.6
10 6,5
CSN12-H25-100
12 7,8
CSN12-2V25-100
12 7,8
CSN12-H20-4.6
12 7,8
CSN12-H25-4.6
12 7,8
CSN16-K20-120
16
10,4
CSN16-H25-4.6
16
10,4
CSN16-K20-4.6
16
10,4
CSN20-K20-4.8
20
13,0
CSN20-K25-4.8
20
13,0
CSN20-K20-200
20
13,0
CSN20-K25-200
20
13,0
CSN25-K20-200
25
16,3
CSN25-K25-200
25
16,3
CSN25-K20-4.10
25
16,3
CSN25-K25-4.10
25
16,3
CSN30-K20-4.10
30
19,5
CSN30-K25-4.10
30
19,5
CSN30-K20-200
30
19,5
CSN30-K25-200
30
19,5
CSN35-K20-200
35
22,8
CSN35-K25-200
35
22,8
CSN35-K20-4.10
35
22,8
CSN35-K25-4.10
35
22,8
CSN40-2K20-4.25
40
26,0
CSN40-2K25-4.25
40
26,0
CSN40-H25K25-4.25 40
26,0
CSN50-2K20-4.25
50
32,5
CSN50-2K25-4.25
50
32,5
CSN50-H25K25-4.25 50
32,5
1,3
1,5
1,5
1,5
2,5
2,5
1,5
1,5
1,5
1,5
2,5
2,5
1,5
1,5
1,8
1,8
2,5
2,5
1,5
1,5
2,5
2,5
1,8
1,8
2,5
2,5
1,8
2,5
2,5
2,5
2,5
2,0
2,0
2,0
2,0
2,5
2,5
2,5
2,5
2,0
2,0
2,0
2,0
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
H20
H25
2 V20
2 V25
H20
H25
H20
H25
2 V20
2 V25
H20
H25
H25
2 V25
H20
2 V20
H20
H25
H25
2 V25
H20
H25
H25
2 V25
H20
H25
K20
H25
K20
K20
K25
K20
K25
K20
K25
K20
K25
K20
K25
K20
K25
K20
K25
K20
K25
2K20
2K25
H25K25
2K20
2K25
H25K25
Compressor
capacity
at max.
300 hpa
LA 45
10,5 47 W
LA 80 5,6 86 W
LA 80 5,6 86 W
LA 80 5,6 86 W
DT 4.4 5,6
110 W
DT 4.4 5,6
110 W
LA 60 8,9 64 W
LA 80 7,2 86 W
LA 80 7,2 86 W
LA 80 7,2 86 W
DT 4.4 7,2
110 W
DT 4.4 7,2
110 W
LA 80 9,3 86 W
LA 80 9,3 86 W
LA 100 7,2
100 W
LA 100 7,2
100 W
DT 4.4 7,2
110 W
DT 4.4 7,2
110 W
LA 100 9,3
100 W
LA 100 9,3
100 W
DT 4.6 7,2
150 W
DT 4.6 7,2
150 W
LA 100 9,3
100 W
LA 100 9,3
100 W
DT 4.6 9,3
150 W
DT 4.6 9,3
150 W
LA 120
11,2
130 W
DT 4.6
11,2
150 W
DT 4.6
11,2
150 W
DT 4.8 9,6
250 W
DT 4.8 9,6
250 W
LA 200 9,6
200 W
LA 200 9,6
200 W
LA 200
12,5
200 W
LA 200
12,5
200 W
DT 4.10
12,5
250 W
DT 4.10
12,5
250 W
DT 4.10
12,5
250 W
DT 4.10
12,5
250 W
LA 200
12,5
200 W
LA 200
12,5
200 W
LA 200
12,9
200 W
LA 200
12,9
200 W
DT 4.10
12,9
250 W
DT 4.10
12,9
250 W
DT 4.25 9,0
700 W
DT 4.25 9,0
700 W
DT 4.25 9,0
700 W
DT 4.25
12,8
700 W
DT 4.25
12,8
700 W
DT 4.25
12,8
700 W
79
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs
must take power loss into account in each case. This can be estimated with a factor of 1.1 for compressors of type
LA and 1.7 for compressors of type DT.
Types V, H, K: Equipment for a quadrant (V), semicircle (H) or full circle (K), respectively. For instance, H20 indicates
the equipment for a semicircular segment in a round tank with an inner diameter of 2.00 m. The prices apply to the
tank geometries specified above.
Pricing and Applicability of prices: see page 75
Accessories see pages 99 – 104.
Mall GmbH, Technical data 2014
79
Fully biological small wastewater treatment plants
Mall SanoClean M classicline small SBR wastewater treatment plant
Z-55.31-232
To meet minimum statutory requirements with nitrification (effluent class N)
n Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) or with rebate (Ø 3000), monolithic round structure
n Comfort type has bolted cone incl. elastomer seal, bolting material, version with Ø 3000 cone has mortar joint.
With built-in feed-through for the supply lines
n Class A 15 shaft cover which can be walked over
n SanoClean SBR module with completely pre-assembled machinery cabinet incl. control system, d-pac compressed air control and power failure detection
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10 and DT 4.16 with interior or exterior cabinet as
selected
n Integrated sampling facility (sampling pot)
n For compressor type DT 4.25: exterior cabinet only
Order
Resi- Number of
number
dents
tanks piece
Inner
Ø
ID
mm
Total
depth TD
mm
CM4-H20-60 4
CM6-H20-80 6
CM8-H20-100 8
CM8-H25-100 8
CM12-H25-100
12
CM16-H25-4.10
16
CM16-K20-4.10
16
CM20-K20-4.10
20
CM20-K25-200
20
CM25-K25-4.16
25
CM30-K25-4.16
30
CM35-K25-4.25
35
CM40-K30-4.25
40
CM40-H25K25-4.25
40
CM40-2K25-4.25
40
CM-50-K30-4.25
50
CM50-H25K25-4.25
50
CM50-2K25-4.25
50
2000
2000
2000
2500
2500
2500
2000
2000
2500
2500
2500
2500
3000
2500
2500
3000
2500
2500
2250 4.650 5.990
2600 5.480 6.820
3000 6.490 7.835
2300 6.980 8.975
2800 8.770
10.765
3300
10.550
12.545
2800 4.320
11.580
3300 5.125
13.190
2600 5.245
14.475
2800 5.645
15.290
3300 6.645
17.275
3700 7.445
18.875
3200
10.320
26.040
3000 9.480
27.600
2600 5.245
28.970
3950
12.590
30.525
3700
10.240
31.170
3000 6.045
32.160
1
1
1
1
1
1
2
2
2
2
2
2
2
3
4
2
3
4
Heaviest
Total
Compressor
Preset
single
weight type
runtime
part
kg
kg
h
Compressor
capacity at
max.
300 hpa
LA 60
10,3 64 W
LA 80
10,3 86 W
LA 100
10,3
100 W
LA 100
10,3
100 W
LA 100
14,0
100 W
DT 4.10
10,6
250 W
DT 4.10
10,6
250 W
DT 4.10
12,1
250 W
LA 200
12,1
200 W
DT 4.16
10,6
440 W
DT 4.16
12,5
440 W
DT 4.25 9,6
700 W
DT 4.25
10,7
700 W
DT 4.25
10,7
700 W
DT 4.25
10,7
700 W
DT 4.25
14,4
700 W
DT 4.25
14,4
700 W
DT 4.25
14,4
700 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small waste-water treatment
plants, effluent class N (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l). Prices for other geometries and special conditions (waste water from restaurants, commercial and industrial waste water) on request.
Accessories see pages 99 – 104.
Vertical section
Plan view
Ø 600
1025
925
DN 150
supply
WD buffer max
TD
5
DN 150
inlet
WD SBR max
WD buffer min
WD SBR min
SBR
Preliminary
treatment
and buffer
DN 150
outlet
DN 150 outlet
with sampling
DN 150
inlet
Preliminary
treatment
and buffer
SBR
Inner-Ø
80
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
Retrofit module
Mall SanoClean M classicline
small SBR wastewater treatment plant retrofitting
5
Z-55.3-284
To meet minimum statutory requirements with nitrification (effluent class N)
n SanoClean SBR module
n Completely pre-assembled machinery cabinet, including control system, d-pac compressed air control and power
failure detection
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10 and
DT 4.16 with interior or exterior cabinet as selected
n Integrated sampling facility (sampling pot)
n For compressor type DT 4.25: exterior cabinet only
Order
Resi-Minimum max.
Tank
Com-
Preset
number
dents volume water
types
pressor
runtime
depth
type
m3
m
h
Interior switch cabinet
Exterior switch cabinet
CMN4-H20-60 4 3,5
CMN4-H25-100 4 3,5
CMN4-2V20-100 4 3,5
CMN4-2V25-100 4 3,5
CMN4-H20-4.4 4 3,5
CMN4-H25-4.4 4 3,5
CMN6-H20-80 6 4,0
CMN6-H25-100 6 4,0
CMN-6-2V20-100 6 4,0
CMN6-2V25-100 6 4,0
CMN6-H20-4.4 6 4,0
CMN6-H25-4.4 6 4,0
CMN8-H20-100 8 5,2
CMN8-H25-100 8 5,2
CMN8-2V20-100 8 5,2
CMN8-2V25-100 8 5,2
CMN8-H20-4.4 8 5,2
CMN8-H25-4.4 8 5,2
CMN10-H25-100
10 6,5
CMN10-2V25-100
10 6,5
CMN10-H20-4.6
10 6,5
CMN10-H25-4.6
10 6,5
CMN12-H25-100
12 7,8
CMN12-2V25-100
12 7,8
CMN12-H20-4.6
12 7,8
CMN12-H25-4.6
12 7,8
CMN16-K20-200
16
10,4
CMN16-K25-200
16
10,4
CMN16-K20-4.10
16
10,4
CMN16-H25-4.10
16
10,4
CMN16-K20-4.10
16
10,4
CMN20-K20-200
20
13,0
CMN20-K25-200
20
13,0
CMN20-K20-4.10
20
13,0
CMN20-K25-4.10
20
13,0
CMN25-K20-4.16
25
16,3
CMN25-K25-4.16
25
16,3
CMN30-K20-4.16
30
19,5
CMN30-K25-4.16
30
19,5
CMN35-K20-4.25
35
22,8
CMN35-K25-4.25
35
22,8
CMN40-2K20-4.25
40
26,0
CMN40-2K25-4.25
40
26,0
CMN40-H25K25-4.25
40
26,0
CMN50-2K20-4.25
50
32,5
CMN50-2K25-4.25
50
32,5
CMN50-H25K25-4.25
50
32,5
1,5
1,8
1,8
1,8
2,5
2,5
1,5
1,8
1,8
1,8
2,5
2,5
1,8
1,8
1,8
1,8
2,5
2,5
1,8
1,8
2,5
2,5
1,8
1,8
2,5
2,5
2,0
2,0
2,5
2,5
2,5
2,0
2,0
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
H20
H25
2 V20
2 V25
H20
H25
H20
H25
2 V20
2 V25
H20
H25
H20
H25
2 V20
2 V25
H20
H25
H25
2 V25
H20
H25
H25
2 V25
H20
H25
K20
K25
K20
H25
K20
K20
K25
K20
K25
K20
K25
K20
K25
K20
K25
2K20
2K25
H25K25
2K20
2K25
H25K25
Compressor
capacity
at max.
300 hpa
LA 60
10,3 64
LA 100 7,0
100 W
LA 100 7,0
100 W
LA 100 7,0
100 W
DT 4.4 7,0
110 W
DT 4.4 7,0
110 W
LA 80
10,3 86 W
LA 100 8,6
100 W
LA 100 8,6
100 W
LA 100 8,6
100 W
DT 4.4 8,6
110 W
DT 4.4 8,6
110 W
LA 100
10,3
100 W
LA 100
10,3
100 W
LA 100
10,3
100 W
LA 100
10,3
100 W
DT 4.4
12,0
110 W
DT 4.4
12,0
110 W
LA 100
10,7
100 W
LA 100
10,7
100 W
DT 4.6
10,3
150 W
DT 4.6
10,3
150 W
LA 100
14,0
100 W
LA 100
14,0
100 W
DT 4.6
12,1
150 W
DT 4.6
12,1
150 W
LA 200
10,6
200 W
LA 200
10,6
200 W
DT 4.10
10,6
250 W
DT 4.10
10,6
250 W
DT 4.10
10,6
250 W
LA 200
12,1
200 W
LA 200
12,1
200 W
DT 4.10
12,1
250 W
DT 4.10
12,1
250 W
DT 4.16
10,6
440 W
DT 4.16
10,6
440 W
DT 4.16
12,9
440 W
DT 4.16
12,9
440 W
DT 4.25 9,6
700 W
DT 4.25 9,6
700 W
DT 4.25
10,7
700 W
DT 4.25
10,7
700 W
DT 4.25
10,7
700 W
DT 4.25
14,4
700 W
DT 4.25
14,4
700 W
DT 4.25
14,4
700 W
81
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs
must take power loss into account in each case. This can be estimated with a factor of 1.1 for compressors of type LA
and 1.7 for compressors of type DT.
Types V, H, K: Equipment for a quadrant (V), semicircle (H) or full circle (K), respectively. For instance, H20 indicates
the equipment for a semicircular segment in a round tank with an inner diameter of 2.00 m. The prices apply to the
tank geometries specified above.
Pricing and Applicability of prices: see page 77
Accessories see pages 99 – 104.
Mall GmbH, Technical data 2014
81
Fully biological small wastewater treatment plants
Mall SanoClean L classicline small SBR wastewater treatment plant
Z-55.31-231
To meet minimum statutory requirements with nitrification and denitrification (effluent class D)
n Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) or with rebate (Ø 3000), monolithic round structure
n Comfort type has bolted cone incl. elastomer seal, bolting material, version with Ø 3000 cone has mortar joint.
With built-in feed-through for the supply lines
n Class A 15 shaft cover which can be walked over
n SanoClean SBR module with completely pre-assembled machinery cabinet incl. control system, d-pac compressed air control and power failure detection
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10 and DT 4.16 with interior or exterior cabinet as
selected
n For compressor types DT 4.25 and DT 4.40: exterior cabinet only
n Integrated sampling facility (sampling pot)
Order
Resi- Number of
number
dents
tanks piece
Inner
Ø
ID
mm
Total
depth TD
mm
Heaviest
Total
Compressor
Preset
single
weight type
runtime
part
kg
kg
h
Compressor
capacity at
max.
300 hpa
CL4-H20-60 4
1
2000
2250 5.075 6.415
LA 60
15,9 64 W
CL6-H20-120 6
1
2000
2600 6.225 7.575
LA 120
13,7
130 W
CL8-H20-4.10 8
1
2000
3000 7.415 8.765
DT 4.10
11,4
250 W
CL8-H25-120 8
1
2500
2300 8.145
10.155
LA 120
12,6
130 W
CL12-H25-200
12
1
2500
2800
10.340
12.360
LA 200
14,8
200 W
CL16-H25-4.16
16
1
2500
3300
12.510
14.435
DT 4.16
13,7
440 W
CL16-K20-4.16
16
2
2000
2800 6.000
12.950
DT 4.16
14,8
440 W
CL20-K20-4.16
20
2
2000
3300 7.250
15.000
DT 4.16
14,8
440 W
CL20-K25-4.16
20
2
2500
2600 8.100
17.250
DT 4.16
14,8
440 W
CL25-K25-4.16
25
2
2500
2800 8.770
18.350
DT 4.16
17,1
440 W
CL30-K25-4.25
30
2
2500
3300
10.550
21.100
DT 4.25
13,7
700 W
CL35-K25-4.25
35
2
2500
3700
12.000
23.350
DT 4.25
14,8
700 W
CL40-K30-4.25
40
2
3000
3200
12.720
28.200
DT 4.25
14,8
700 W
CL40-H25K25-4.25
40
3
2500
3000 9.500
27.500
DT 4.25
14,8
700 W
CL40-2K25-4.25
40
4
2500
2600 8.100
32.850
DT 4.25
14,8
700 W
CL50-K30-4.40
50
2
3000
3950
15.800
33.550
DT 4.40
13,7
880 W
CL50-H25K25-4.40
50
3
2500
3700
12.000
32.750
DT 4.40
13,7
880 W
CL50-2K25-4.40
50
4
2500
3000 9.500
35.500
DT 4.40
13,7
880 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the
prices specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: he prices apply solely to systems for the treatment of domestic waste water and effluent values for small waste-water treatment
plants, effluent class D (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l, Nges. ≤ 25 mg/l). Prices for other geometries and special conditions (waste
water from restaurants, commercial and industrial waste water) on request.
Accessories see pages 99 – 104.
Vertical section
Plan view
Ø 600
SBR1
SBR2
WT SBR2 max
WT SBR2 min
DN 150
inlet
WT SBR1 max
WT SBR1 min
DN 150 outlet
with sampling
TD
5
Preliminary
treatment
+ buffer
Inner-Ø
82
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
Mall SanoClean XL classicline small SBR wastewater treatment plant
5
Z-55.3-118
To meet minimum statutory requirements with nitrification, denitrification and phosphate elimination (effluent class D+P)
n Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) or with rebate (Ø 3000), monolithic round structure
n Comfort type has bolted cone incl. elastomer seal, bolting material, version with Ø 3000 cone has mortar joint.
With built-in feed-through for the supply lines
n Class A 15 kN shaft cover which can be walked over
n Switch cabinet, fan and dosing device for coagulants, d-pac compressed air control and power failure detection
n SanoClean SBR module, coagulant tank
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10 and DT 4.16 with interior or exterior cabinet as
selected
n For compressor types DT 4.25 and DT 4.40: exterior cabinet only
n Integrated sampling facility (sampling pot)
Order
Resi-NumberInner Total Heaviest Total Compressor PresetCoagulant Preset Compressor
number
dents of tanks Ø
depth single
weight
type
runtime
tank
coagulant
capacity at
IDGT part demand max.
piece
mm
mm
kg
kg
h
l
300 hPa
CXL4-H20-60 4
CXL6-H20-120 6
CXL8-H20-4.10 8
CXL8-H25-120 8
CXL12-H25-200
12
CXL16-H25-4.16
16
CXL16-K20-4.16
16
CXL20-K20-4.16
20
CXL20-K25-4.16
20
CXL25-K25-4.16
25
CXL30-K25-4.25
30
CXL35-K25-4.25
35
CXL40-K30-4.25
40
CXL40-H25K25-4.25
40
CXL40-2K25-4.25
40
CXL50-K30-4.40
50
CXL50-H25K25-4.40
50
CXL50-2K25-4.40
50
1
1
1
1
1
1
2
2
2
2
2
2
2
3
4
2
3
4
2000
2000
2000
2500
2500
2500
2000
2000
2500
2500
2500
2500
3000
2500
2500
3000
2500
2500
2250 5.075 6.415
2600 6.225 7.575
3000 7.415 8.765
2300 8.145
10.155
2800
10.340
12.360
3300
12.510
14.435
2800 6.000
12.950
3300 7.250
15.000
2600 8.100
17.250
2800 8.770
18.350
3300
10.550
21.100
3700
12.000
23.350
3200
12.720
28.200
3000 9.500
27.500
2600 8.100
32.850
3950
15.800
33.550
3700
12.000
32.750
3000 9.500
35.500
LA 60
LA 120
DT 4.10
LA 120
LA 200
DT 4.16
DT 4.16
DT 4.16
DT 4.16
DT 4.16
DT 4.25
DT 4.25
DT 4.25
DT 4.25
DT 4.25
DT 4.40
DT 4.40
DT 4.40
15,9
13,7
11,4
12,6
14,8
13,7
13,7
14,8
14,8
17,1
13,7
14,8
14,8
14,8
14,8
13,7
13,7
13,7
20
20
20
20
20
20
20
20
20
40
40
40
40
40
40
40
40
40
10 l/a 64 W
15 l/a
130 W
20 l/a
250 W
20 l/a
130 W
30 l/a
200 W
40 l/a
440 W
40 l/a
440 W
50 l/a
440 W
50 l/a
440 W
60 l/a
440 W
75 l/a
700 W
90 l/a
700 W
100 l/a
700 W
100 l/a
700 W
100 l/a
700 W
133 l/a
880 W
133 l/a
880 W
133 l/a
880 W
83
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the rate
which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small waste-water treatment
plants, effluent class D + P (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l, Nges. ≤ 25 mg/l, PO4-P ≤ 2 mg/l). Prices for other geometries and special conditions (waste water from restaurants, commercial and industrial waste water) on request.
Coagulant requirements: Depending on local conditions, specified coagulant requirements may differ.
Accessories see pages 99 – 104.
Vertical section
Plan view
Ø 600
SBR1
SBR2
WT SBR2 max
DN 150 outlet
with sampling
DN 150
inlet
WT SBR1 min
TD
WT SBR2 min
WT SBR1 max
Preliminary
treatment
+ buffer
Inner-Ø
Mall GmbH, Technical data 2014
83
Fully biological small wastewater treatment plants
Mall SanoClean S activeline small SBR wastewater treatment plant
active pre-treatment
Z-55.31-233
To meet minimum statutory requirements (effluent class C), with reduced operating costs,
lower electricity consumption, longer sludge storage time
n Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm), bolted cone including elastomer seal and bolting material.
With built-in multiple feed-through for the supply lines
n Class A 15 kN shaft cover which can be walked over
n SanoClean SBR module with completely pre-assembled machinery cabinet incl. control system, d-pac compressed air control and
power failure detection
n Interior or exterior cabinet as selected
n Integrated sampling facility (sampling pot)
Order
Resi- Number of
number
dents
tanks piece
Inner
Ø
ID
mm
Total
depth TD
mm
AS4-V20-45 4
AS6-V20-60 6
AS8-V20-100 8
AS8-V25-80 8
AS12-V25-120
12
AS12-H20-100 12
AS16-H20-120 16
AS16-H25-120 16
AS20-H25-120 20
AS20-K20-120 20
AS25-H25-120 25
AS25-K25-120 25
AS30-K20-120 30
AS35-K25-4.16 35
AS40-K25-4.16 40
AS50-K25-4.16 50
2000
2000
2000
2500
2500
2000
2000
2500
2500
2000
2500
2000
2000
2500
2500
2500
2600 6.225 7.575
2800 6.820 8.170
3300 8.285 9.635
2600 8.145
10.045
3300
11.000
14.410
2600 5.070
12.315
3300 6.075
14.130
2600 6.100
15.320
2800 6.605
16.240
2600 4.160
16.500
3300 7.845
18.480
2800 4.605
17.835
3300 5.125
19.395
2600 5.245
21.405
3300 6.645
25.606
3300 6.645
25.606
1
1
1
1
1
2
2
2
2
3
2
3
3
3
3
3
Heaviest
Total
Compressor
Preset
single
weight type
runtime
part
kg
kg
h
Compressor
capacity at
max.
300 hpa
LA 45 7,3 47 W
LA 60 7,3 64 W
LA 100 5,5
100 W
LA 80 9,1 86 W
LA 120 7,4
130 W
LA 100 7,4
100 W
LA 120 9,3
130 W
LA 120 9,3
130 W
LA 120 9,7
130 W
LA 120
11,4
130 W
LA 120
13,3
130 W
LA 120
13,3
130
LA 120
13,6
130 W
DT 4.16
12,3
440 W
DT 4.16
12,7
440 W
DT 4.16
14,7
440 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing:.The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants, effluent class C (COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l). Prices for other geometries and special conditions (waste water from restaurants, commercial
and industrial waste water) on request.
Accessories see pages 99 – 104.
Vertical section
Plan view
1025
Ø 600
WT
VK/Puffer max
TD
5
WT
SBR max
WT
WT
SBR min
VK/Puffer min
DN 150
outlet
PT/Buffer
SBR
DN 150
inlet
DN 150 outlet
with sampling
PT/Buffer
SBR
PT/Buffer
Inner-Ø
84
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
Retrofit module
Mall SanoClean S activeline
small SBR wastewater treatment plant retrofitting
5
Z-55.3-285
to meet minimum statutory requirements (effluent class C)
n SanoClean SBR module
n Completely pre-assembled machinery cabinet, including control system, d-pac compressed air control,
power failure detection
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, DT 4.4, DT 4.6, DT 4.8, DT 4.10, DT 4.16
with interior or exterior cabinet as selected
n For compressor type DT 4.25: exterior cabinet only
n Integrated sampling facility (sampling pot)
Order
number
Interior switch cabinet
Exterior switch cabinet
Residents M
inimum volume max. water Tank
Compressor
PTT
SBR
depth
types
type
3
3
m m m
ASN4-H20-45 4 2,00 1,00
ASN4-H25-80 4 2,00 1,00
ASN4-V20-80 4 2,00 1,00
ASN4-2V25-80 4 2,00 1,00
ASN4-H20-4.4 4 2,00 1,00
ASN4-H25-4.4 4 2,00 1,00
ASN6-H20-60 6 2,55 1,26
ASN6-H25-80 6 2,55 1,26
ASN6-V20-80 6 2,55 1,26
ASN6-2V25-80 6 2,55 1,26
ASN6-H20-4.4 6 2,55 1,26
ASN6-H25-4.4 6 2,55 1,26
ASN8-H20-80 8 3,40 1,68
ASN8-2V25-80 8 3,40 1,68
ASN8-H20-100 8 3,40 1,68
ASN8-2V20-100 8 3,40 1,68
ASN8-H20-4.4 8 3,40 1,68
ASN8-H25-4.4 8 3,40 1,68
ASN10-H25-100
10 4,25 2,11
ASN10-2V25-100
10 4,25 2,11
ASN10-H20-4.6
10 4,25 2,11
ASN10-H25-4.6
10 4,25 2,11
ASN12-H20-100
12 5,10 4,53
ASN12-2V25-100
12 5,10 4,53
ASN12-H20-4.6
12 5,10 4,53
ASN12-H25-4.6
12 5,10 4,53
ASN16-K20-120
16 6,80 3,37
ASN16-H25-4.6
16 6,80 3,37
ASN16-K20-4.6
16 6,80 3,37
ASN20-K20-4.10
20 8,50 4,81
ASN20-K25-4.10
20 8,50 4,81
ASN25-K20-4.10
25
10,60 5,60
ASN25-K25-4.10
25
10,60 5,60
ASN30-K20-4.10
30
12,75 6,00
ASN30-K25-4.10
30
12,75 6,00
ASN35-K20-4.10
35
14,90 7,00
ASN35-K25-4.10
35
14,90 7,00
ASN40-2K20-4.25
40
17,00 8,00
ASN40-2K25-4.25
40
17,00 8,00
ASN50-2K25-4.25
50
21,25 10,00
ASN50-2K25-4.25
50
21,25 10,00
1,3
1,5
1,5
1,5
2,5
2,5
1,5
1,5
1,5
1,5
2,5
2,5
1,5
1,5
1,8
1,8
2,5
2,5
1,5
1,5
2,5
2,5
1,8
1,8
2,5
2,5
1,8
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
H20
H25
V20
2V25
H20
H25
H20
H25
V20
2V25
H20
H25
H20
2 V25
H20
2V20
H20
H25
H25
2V25
H20
H25
H25
2V25
H20
H25
K20
H25
K20
K20
K25
K20
K25
K20
K25
K20
K25
2K20
2K25
2K20
2K25
LA 45
LA 80
LA 80
LA 80
DT 4.4
DT 4.4
LA 60
LA 80
LA 80
LA 80
DT 4.4
DT 4.4
LA 80
LA 80
LA 100
LA 100
DT 4.4
DT 4.4
LA 100
LA 100
DT 4.6
DT 4.6
LA 100
LA 100
DT 4.6
DT 4.6
LA 120
DT 4.6
DT 4.6
DT 4.10
DT 4.10
DT 4.10
DT 4.10
DT 4.10
DT 4.10
DT 4.10
DT 4.10
DT 4.25
DT 4.25
DT 4.25
DT 4.25
Preset
runtime
h
Compressor
capacity at
max. 300 hpa
7,2 47 W
4,2 86 W
4,2 86 W
4,2 86 W
4,2
110 W
4,2
110 W
7,2 64 W
5,6 86 W
5,6 86 W
5,6 86 W
5,6
110 W
5,6
110 W
7,2 86 W
7,2 86 W
5,6
100 W
5,6
100 W
5,6
110 W
5,6
110 W
7,2
100 W
7,2
100 W
5,6
150 W
5,6
150 W
7,2
100 W
7,2
100 W
7,2
150 W
7,2
150 W
9,3
130 W
9,3
150 W
9,3
150 W
7,2
250 W
7,2
250 W
5,6
250 W
5,6
250 W
9,3
250 W
9,3
250 W
9,3
250 W
9,3
250 W
7,2
700 W
7,2
700 W
9,3
700 W
9,3
700 W
85
Types V, H: Equipment for a quadrant (V), semicircle (H) or full circle (K), respectively. For instance, H20 indicates the
equipment for a semicircular segment in a round tank with an inner diameter of 2.00 m. The prices apply to the tank
geometries specified above.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the rate which applies at the time of delivery. The necessary pressure hose from
the wastewater treatment plant to the switch cabinet is included in the prices specified above, at a length of 5 m for
systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent
values for small wastewater treatment plants, effluent class N (COD ≤ 150 mg/l and BOD5 ≤ 40 mg/l). Prices for other
geometries and special conditions (waste water from restaurants, commercial and industrial waste water) on request.
Accessories see pages 99 – 104.
Mall GmbH, Technical data 2014
85
Fully biological small wastewater treatment plants
Mall SanoClean M activeline small SBR wastewater treatment plant
active pre-treatment
Z-55.31-232
To meet minimum statutory requirements with nitrification (effluent class N),
with reduced operating costs, lower electricity consumption, longer sludge storage time
n Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm), bolted cone including elastomer seal and bolting material.
With built-in multiple feed-through for the supply lines
n Class A 15 kN shaft cover which can be walked over
n SanoClean SBR module with completely pre-assembled machinery cabinet incl. control system, d-pac compressed air control and
power failure detection
n For compressor types DT 4.25 and DT 4.40: exterior cabinet only
n Integrated sampling facility (sampling pot)
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10 and DT 4.16
with interior or exterior cabinet as selected
Order
Resi- Number of
number
dents
tanks piece
Inner
Ø
ID
mm
Total
depth TD
mm
AM4-V20-60
AM6-V20-80
AM8-V20-100
AM8-V25-120
AM12-V25-120
AM12-H20-120
AM16-H20-4.16
AM16-H25-120
AM20-H25-4.16
AM20-K20-4.16
AM25-H25-4.16
AM25-K25-4.16
AM30-K20-4.16
AM35-K25-4.25
AM40-K25-4.40
AM50-K25-4.40
2000
2000
2000
2500
2500
2000
2000
2500
2500
2000
2500
2000
2000
2500
2500
2500
2600 6.225 7.575
2800 6.820 8.170
3300 8.285 9.635
2300 8.145
10.045
3300
11.000
14.410
2600 5.070
12.315
3300 6.075
14.130
2600 6.100
15.320
2800 6.605
16.240
2600 4.160
16.500
3300 7.845
18.480
2800 4.605
17.835
3300 5.125
19.395
2600 5.245
21.405
3300 6.645
25.606
3300 6.645
25.606
4
6
8
8
12
12
16
16
20
20
25
25
30
35
40
50
1
1
1
1
1
2
2
2
2
3
2
3
3
3
3
3
Heaviest
Total
Compressor
Preset
single
weight type
runtime
part
kg
kg
h
Compressor
capacity at
max.
300 hpa
LA 60 9,1 64 W
LA 80 9,1 86 W
LA 100 9,1
100 W
LA 120 9,1
130 W
LA 120
11,0
130 W
LA 120
12,8
130 W
DT 4.16 9,3
400 W
LA 120
12,8
130 W
DT 4.16 9,7
400 W
DT 4.16
11,4
400 W
DT 4.16
10,0
400 W
DT 4.16
11,7
400 W
DT 4.16
13,6
400 W
DT 4.25
12,3
600 W
DT 4.40
11,1
800 W
DT 4.40
12,0
800 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small waste-water treatment
plants, effluent class N (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4- N ≤ 10 mg/l). Prices for other geometries and special conditions (waste water from
restaurants, commercial and industrial waste water) on request.
Accessories see pages 99 – 104.
Vertical section
Plan view
1025
Ø 600
WT
VK/Puffer max
TD
5
WT
SBR max
WT
WT
SBR min
VK/Puffer min
DN 150
outlet
PT/Buffer
SBR
DN 150
inlet
DN 150 outlet
with sampling
PT/Buffer
SBR
PT/Buffer
Inner-Ø
86
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
Retrofit module
Mall SanoClean M activeline
small SBR wastewater treatment plant retrofitting
5
Z-55.3-284
To meet minimum statutory requirements (effluent class N)
n SanoClean SBR module with power failure detection
n Completely pre-assembled machinery cabinet, including control system, d-pac compressed air control,
power failure detection
n For compressor types LA 45, LA 60, LA 80, LA 100, LA 120, DT 4.4, DT 4.6, DT 4.8, DT 4.10, DT 4.16
with interior or exterior cabinet as selected
n For compressor type DT 4.25: exterior cabinet only
n Integrated sampling facility (sampling pot)
Order
number
hpa
Interior switch cabinet
Exterior switch cabinet
Residents M
inimum volume PTT
SBR
m3m3
AMN4-H20-60 4 2,00
AMN4-H25-100 4 2,00
AMN4-V20-100 4 2,00
AMN4-2V25-100 4 2,00
AMN4-H20-4.4 4 2,00
AMN4-H25-4.4 4 2,00
AMN6-H20-80 6 2,55
AMN6-H25-100 6 2,55
AMN6-V20-100 6 2,55
AMN6-2V25-100 6 2,55
AMN6-H20-4.4 6 2,55
AMN6-H25-4.4 6 2,55
AMN8-H20-100 8 3,40
AMN8-2V25-100 8 3,40
AMN8-H25-100 8 3,40
AMN8-2V20-100 8 3,40
AMN8-H20-4.4 8 3,40
AMN8-H25-4.4 8 3,40
AMN10-H25-100
10 4,25
AMN10-2V25-100
10 4,25
AMN10-H20-4.6
10 4,25
AMN10-H25-4.6
10 4,25
AMN12-H25-100
12 5,10
AMN12-2V25-100
12 5,10
AMN12-H20-4.6
12 5,10
AMN12-H25-4.6
12 5,10
AMN16-K20-4.10
16 6,80
AMN16-H25-4.10
16 6,80
AMN16-K20-4.10
16 6,80
AMN20-K20-4.10
20 8,50
AMN20-K25-4.10
20 8,50
AMN25-K20-4.16
25
10,60
AMN25-K25-4.16
25
10,60
AMN30-K20-4.16
30
12,75
AMN30-K25-4.16
30
12,75
AMN35-K20-4.25
35
14,90
AMN35-K25-4.25
35
14,90
AMN40-2K20-4.25
40
17,00
AMN40-2K25-4.25
40
17,00
AMN50-2K20-4.25
50
21,25
AMN50-2K25-4.25
50
21,25
1,00
1,00
1,00
1,00
1,00
1,00
1,26
1,26
1,26
1,26
1,26
1,26
1,68
1,68
1,68
1,68
1,68
1,68
2,11
2,11
2,11
2,11
4,53
4,53
4,53
4,53
3,37
3,37
3,37
4,81
4,81
5,00
5,00
6,00
6,00
7,00
7,00
8,00
8,00
9,00
9,00
max. water Tank
Compressor
depth
types
type
m
1,8
1,5
1,5
1,5
2,5
2,5
1,8
1,8
1,8
1,8
2,5
2,5
1,8
1,8
1,8
1,8
2,5
2,5
1,8
1,8
2,5
2,5
1,8
1,8
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
H20
H25
V20
2V25
H20
H25
H20
H25
V20
2V25
H20
H25
H20
2V25
H20
2V20
H20
H25
H25
2V25
H20
H25
H25
2V25
H20
H25
K20
H25
K20
K20
K25
K20
K25
K20
K25
K20
K25
2K20
2K25
2K20
2K25
Preset
runtime
h
Compressor
capacity at
max. 300
LA 60 7,2 64 W
LA 100 5,2
100 W
LA 100 5,2
100 W
LA 100 5,2
100 W
DT 4.4 5,2
110 W
DT 4.4 5,2
110 W
LA 80 7,0 86 W
LA 100 5,6
100 W
LA 100 5,6
100 W
LA 100 5,6
100 W
DT 4.4 5,6
110 W
DT 4.4 5,6
110 W
LA 100 7,2
100 W
LA 100 7,2
100 W
LA 100 7,2
100 W
LA 100 7,2
100 W
DT 4.4 8,0
110 W
DT 4.4 8,0
110 W
LA 100 7,2
100 W
LA 100 7,2
100 W
DT 4.6 7,2
150 W
DT 4.6 7,2
150 W
LA 100 9,2
100 W
LA 100 9,2
100 W
DT 4.6
10,0
150 W
DT 4.6
10,0
150 W
DT 4.10 8,5
250 W
DT 4.10 8,5
250 W
DT 4.10 8,5
250 W
DT 4.10
10,0
250 W
DT 4.10
10,0
250 W
DT 4.16 8,0
440 W
DT 4.16 8,0
440 W
DT 4.16
10,0
440 W
DT 4.16
10,0
440 W
DT 4.25 8,0
700 W
DT 4.25 8,0
700 W
DT 4.25 8,0
700 W
DT 4.25 8,0
700 W
DT 4.25
11,0
700 W
DT 4.25
11,0
700 W
87
Types V, H: Equipment for a quadrant (V), semicircle (H) or full circle (K), respectively. For instance, H20 indicates the
equipment for a semicircular segment in a round tank with an inner diameter of 2.00 m. The prices apply to the tank
geometries specified above.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the rate which applies at the time of delivery. The necessary pressure hose from
the wastewater treatment plant to the switch cabinet is included in the prices specified above, at a length of 5 m for
systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent
values for small wastewater treatment plants, effluent class N (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l).
Prices for other geometries and special conditions (waste water from restaurants, commercial and industrial waste
water) on request.
Accessories see pages 99 – 104.
Mall GmbH, Technical data 2014
87
Fully biological small wastewater treatment plants
5
Mall SanoClean S und M PE easyline small SBR wastewater treatment plant
PE plastic tank with built-in multiple feed-through for the supply lines
Shaft cover and container construction which can be walked over
n Adjustable DN 600 entry dome (additional adjustable DN 400 entry dome for 4,500 litre to 12,000 litre tanks)
n SanoClean SBR module
n Technical console for interior installation, completely pre-assembled incl. control system with power failure detection
n Maximum 600 mm earth cover
n
n
Order
Resi-
Number Nom. vol.
number
dents
of (DIN-19893)
tanks piece
l
Max.
Width
Length Heaviest
Total
Com-
Preset
Compressor
total
single unit weight
pressor
runtimecapacity
depth
part
type
at max.
mmmmmm kg kg
h 300 hpa
SanoClean S easyline
Z-55.31-287
To meet minimum statutory requirements (effluent class C)
PER ES4-45 4
PE ES6-60 6
PE ES8-80 8
PE ES12-100
12
PE ES16-120
16
1 3500
1 4500
1 5500
1 8000
1
12000
2500
2500
2500
2870
2870
1800 1800
1800
2310
2310
2000
2480
2880
2680
3760
180
210
250
345
445
180
210
250
345
445
LA 45
10,5 47 W
LA 60 8,9 64 W
LA 80 9,3 86 W
LA 100 9,3
100 W
LA 120
11,2
130 W
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small w
­ astewater treatment
plants of effluent class C (COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l). Prices for other geometries on request.
SanoClean M easyline
Z-55.31-286
To meet minimum statutory requirements with nitrification (effluent class N)
PER EM4-60 4
PE EM6-80 6
PE EM8-100 8
PE EM12-100
12
1
1
1
1
3500
4500
5500
8000
2500
2500
2500
2870
1800
1800
1800
2310
2000
2480
2880
2680
180
210
250
345
180
210
250
345
LA 60
LA 80
LA 100
LA 100
10,6 64 W
10,3 86 W
10,3
100 W
14,0
100 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without com-missioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 10 m. Extra charge for extension, see accessories.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants of effluent class N (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l). Prices for other geometries on request.
Accessories see pages 99 – 104.
Vertical section up to 6 Residents
Plan view up to 6 Residents
Ø 600
WT Buffer max
WT SBR max
DN 150
outlet
WT Buffer min
WT SBR min
Preliminary
treatment
+ buffer
SBR
Width
TD
DN 100
inlet
Supply line
DN 100
max. 1010
min. 570
max. 970
min. 530
Screw-adjustable dome
DN 150
outlet
DN 150
inlet
Preliminary
treatment
+ buffer
SBR
Length
88
Mall GmbH, Technical data 2014-1
Fully biological small wastewater treatment plants
Mall SanoClean S PE classicline small SBR wastewater treatment plant
5
Z-55.31-287
To meet minimum statutory requirements (effluent class C)
nPE plastic tank with built-in multiple feed-through for the supply lines
nShaft cover and container construction which can be walked over
nAdjustable DN 600 entry dome (additional adjustable DN 400 entry dome for 4,500 litre to 12,000 litre tanks)
nSanoClean SBR module with completely pre-assembled machinery cabinet incl. control system,
compressed air control and power failure detection
nFor compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10, DT 4.16
with interior or exterior cabinet as selected
nFor compressor type DT 4.25: exterior cabinet only
nIntegrated sampling facility (sampling pot)
Order
Resi-
Number Nom. vol.
number
dents
of (DIN-19893)
tanks piece
l
Max.
Width
Length total
depth
mm
mm
mm
PER CS4-45 4
PE CS6-60 6
PE CS8-80 8
PE CS12-100 12
PE CS16-120 16
PE CS20-200 20
PE CS25-200 25
PE CS30-200
30
PE CS40-4.16
40
PE CS50-4.25
50
2500
2500
2500
2870
2870
2610
2610
2610
2610
2610
1
1
1
1
1
1
1
1
2
2
3500
4500
5500
8000
12000
20000
20000
20000
2 x 20000
2 x 20000
1800
1800
1800
2310
2310
2310
2310
2310
2310
2310
2000
2480
2880
2680
3760
6280
6280
6280
2 x 6280
2 x 6280
Heaviest
Total
Com-
Preset
Compressor
single unit
weight
pressor
runtimecapacity
part
type
at max.
kg
kg
h
300 hpa
180 180
210 210
250 250
345 345
445 445
800 800
800 800
800 800
800
1.600
800
1.600
LA 45
10,5 47 W LA 60 8,9 64 W
LA 80 9,3 86 W
LA 100 9,3
100 W
LA 120
11,2
130 W
LA 200
12,1
200 W
LA 200
12,9
200 W
LA 200
12,9
200 W
DT 4.16 9,7
440 W
DT 4.25
12,8
700 W
89
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants of effluent class C (COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l). Prices for other geometries and special conditions (waste water from restaurants, commercial
and industrial waste water) on request.
Accessories see pages 99 – 104.
Vertical section PER 4 Residents
Plan view up to 6 Residents
Ø 600
Ø 600
Ø 600
DN 100
supply
DN 100
outlet
WT SBR
WT SBR min
WT Buffer min
DN 100
outlet
WT Buffer max
WT SBR
WT Buffer min
Length
Mall GmbH, Technical data 2014-1
DN 100
inlet
max
max
TD
WT Buffer max
DT
DN 100
inlet
WT SBR min
Length
89
Fully biological small wastewater treatment plants
Mall SanoClean M PE classicline small SBR wastewater treatment plant
Z-55.31-286
To meet minimum statutory requirements with nitrification (effluent class N)
nPE plastic tank with built-in multiple feed-through for the supply lines
nShaft cover and container construction which can be walked over
nAdjustable DN 600 entry dome (additional adjustable DN 400 entry dome for 4,500 litre to 12,000 litre tanks)
nSanoClean SBR module with completely pre-assembled machinery cabinet incl. control system,
compressed air control and power failure detection
nFor compressor types LA 45, LA 60, LA 80, LA 100, LA 120, LA 200, DT 4.4, DT 4.6, DT 4.8, DT 4.10, DT 4.16
with interior or exterior cabinet as selected
nFor compressor type DT 4.25: exterior cabinet only
nIntegrated sampling facility (sampling pot)
Order
Resi-
Number Nom. vol.
number
dents
of (DIN-19893)
tanks piece
l
Max.
Width
Length total
depth
mm
mm
mm
PER CM4-60 4
PE CM6-80 6
PE CM8-100 8
PE CM12-120
12
PE CM16-200 16
PE CM20-200 20
PE CM25-4.16
25
PE CM30-4.16
30
PE CM40-4.25
40
PE CM50-4.25
50
2500
2500
2500
2870
2870
2610
2610
2610
2610
2610
1
1
1
1
1
1
1
1
2
2
3500
4500
5500
8000
12000
20000
20000
20000
2 x 20000
2 x 20000
1800
1800
1800
2310
2310
2310
2310
2310
2310
2310
2000
2480
2880
2680
3760
6280
6280
6280
2 x 6280
2 x 6280
Heaviest
Total
Com-
Preset
Compressor
single unit
weight
pressor
runtimecapacity
part
type
at max.
kg
kg
h
300 hpa
180
210
250
345
445
800
800
800
800
800
180
210
250
345
445
800
800
800
1.600
1.600
LA 60
LA 80
LA 100
LA 120
LA 200
LA 200
DT 4.16
DT 4.16
DT 4.25
DT 4.25
10,6 64 W 10,3 86 W 10,3
100 W 14,0
130 W 10,6
200 W 12,1
200 W
10,6
440 W
12,9
440 W
10,7
700 W
14,4
700 W
Please note: The compressor capacities specified above are based on output; any calculation of the energy costs must take power loss into account in
each case. This can be estimated with a factor of 1.1 for compressors of type LA and 1.7 for compressors of type DT.
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 5 m for systems with a switch cabinet for exterior installation and 15 m for switch cabinets for interior installation.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants of effluent class N (COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l). Prices for other geometries and special conditions (waste water from
restaurants, commercial and industrial waste water) on request.
Accessories see pages 99 – 104.
Vertical section PER 4 Residents
Plan view up to 6 Residents
Ø 600
Ø 600
Ø 600
DN 100
supply
DN 100
outlet
WT Buffer max
WT SBR
WT SBR min
WT Buffer min
DN 100
outlet
WT Buffer max
WT SBR
WT Buffer min
Length
90
DN 100
inlet
max
max
DT
DN 100
inlet
TD
5
WT SBR min
Length
Mall GmbH, Technical data 2014-1
Fully biological small wastewater treatment plants
5
Mall SanoClean SBR wastewater treatment plant
Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) or with rebate (Ø 3000), monolithic round structure
Comfort type has bolted cone incl. elastomer seal, bolting material, version with Ø 3000 cone has mortar joint, built-in feed-through for the supply lines
n Class A 15 shaft cover which can be walked over
n SanoClean SBR module with completely pre-assembled machinery cabinet incl. control system, d-pac compressed air control and power failure detection
n Integrated sampling facility (sampling pot)
n Exterior cabinet
n Particularly suitable for private investors
n
n
Order
Resi-
Number Inner
Total
Heaviest
Total
Compressor
Preset
Compressor
number
dents
of tanks Ø
depth max.
single part
weight type
runtime
capacity at
TD
at max.
piece
mm
mm
kg
kg
h
300 hpa
SanoClean S to meet minimum statutory requirements (effluent class C)
S75-4.25 75
S100-4.25 100
S125-4.25
125
S150-4.40 150
S175-4.40 175
S200-3.60 200
4
4
4
6
6
8
2500
2500
2500
2500
2500
2500
2800
3300
3700
3300
3700
3300
6.050
6.650
7.450
6.650
7.450
6.650
30.080
32.480
35.680
48.720
53.520
64.960
DT 4.25
DT 4.25
DT 4.25
DT 4.40
DT 4.40
2 x DT 4.25
11,4 700 W
13,7 700 W
14,0 700 W
14,5 880 W
15,0 880 W
15,5
1400 W
DT 4.40
DT 4.40
DT 3.60
DT 3.80
DT 3.80
2 x DT 3.60
15,0 880 W
15,5 880 W
14,0
1400 W
16,2
1400 W
16,6
1400 W
14,0
2800 W
SanoClean M to meet minimum statutory requirements with nitrification (effluent class N)
M75-4.40 75
M100-4.40
100
M125-3.60
125
M150-3.80
150
M175-3.80
175
M200-3.60x2
200
4
4
4
6
6
8
2500
2500
2500
2500
2500
2500
2800
3300
3700
3300
3700
3300
6.050
6.650
7.450
6.650
7.450
6.650
30.080
32.480
35.680
48.720
53.520
64.960
91
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the
rate which applies at the time of delivery. The necessary pressure hose from the wastewater treatment plant to the switch cabinet is included in the prices
specified above, at a length of 15 m.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for small wastewater treatment
plants (for SanoClean S, COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l, for SanoClean M, COD ≤ 90 mg/l, BOD5 ≤ 20 mg/l, NH4-N ≤ 10 mg/l).
Accessories see pages 99 – 104.
Vertical section
Class A 15 kN shaft cover,
non-ventilated
WT Buffer max
WT Buffer max
WT Buffer min
WT Buffer min
DN 150 supply line
DN 150 supply line Class A 15 kN shaft cover,
non-ventilated
Class A 15 kN shaft cover,
non-ventilated
DN 150 supply line
TD
1025
925
Class A 15 kN shaft cover,
non-ventilated
DN 100
inlet
WT Buffer max
WT SBR min
Inner-Ø
Preliminary treatment tank
Mall GmbH, Technical data 2014
Inner-Ø
Preliminary treatment tank
Inner-Ø
SBR tank
DN 150
outlet
WT Buffer max
WT SBR min
DN 150
outlet
Inner-Ø
DN 150 supply line
91
Fully biological small wastewater treatment plants
5
Mall SanoSept UV disinfection system
Approval pending
For the disinfection of biologically treated wastewater
High performance 254 nm UV lamp
Feed pump with connections for inlet, outlet and return
n Including expansion module for SanoClean control system
n For outdoor installation
n
n
Order
number
Designation
217976
217977
SC Sept 20 ASS 3
SC Sept 50 GS 22
Residents
El.
performance
of pump
W
El.
performance
of lamp
W
Up to 20 Residents
Up to 50 Residents
300
300
40
80
Runtime per day
basic settingh
1
1
UV
dose
J/m2
Max. water
volume
m3/d
Total
weight
kg
250
300
3
8
150
550
Notes:
n The systems are only suitable for disinfection of biologically treated domestic wastewater.
n Discharge values effluent
​​
class + H: Intestinal enterococci ≤ 200 KBE/100 ml, E.coli ≤ 500 KBE/100 ml
n Supplied pressure hose length with outer cabinet 5 m.
Vertical section
Control system
for small
UV control
wastewater
system
treatment plants expansion
Outlet hose
Regulating gate valve
for volume regulation
UV
Reaktor
Bypass with
regulating
gate valve
Compressor for
small wastewater
treatment plants
UV feed pump
Filling
connections
Equipment
box or indoor
installation
Floating outlet with
non-return valve
Floating switch
for dry-run
protection
92
Mall GmbH, Technical data 2014-1
Fully biological small wastewater treatment plants
5
Mall SanoPerc inflitration system
System for seepage of biological wastewater
Plastic seepage blocks with connections for inlet, ventilation and exhaust
Treated wastewaster is fed into the system and then percolated over the trench walls
Geotextile for sheathing
T-piece, bend and spigots for ventilation and exhaust
n Standard format seepage blocks
n Articulated pipe connection for inlet line
n
n
Order
Number of number blocks
piece
Perc 3 Perc 4 Perc 5 Perc 6 Perc 7 Perc 8 Perc 9 Perc 10
Perc 11
Perc 12
Perc 13
Perc 14
Perc 15
Perc 16
Perc 17
Blocks suitable for X PE with
Seepage
Strand
Buffer
sandy silty
cohesive Total
area length
capacity
groundground ground
weight
As
L
P
kf > 10 -4 kf > 10 -5 kf > 10 -6
m2m
m3
PE approx. PE approx. PE approx.
kg
3 4,40
4 5,60
5 6,80
6 8,00
7 9,20
8
10,40
9
11,60
10
12,80
11
14,00
12
15,20
13
16,40
14
17,60
15
18,80
16
20,00
17
21,20
1,50
2,00
2,50
3,00
3,50
4,00
4,50
5,00
5,50
6,00
6,50
7,00
7,50
8,00
8,50
0,69 4 – – 36
0,92 6 4 – 48
1,15 7 5 – 60
1,38 8 5 4 72
1,61 9 6 5 84
1,84
10 7 5 96
2,07
12 8 6
108
2,30
13 9 6
120
2,53
14 9 7
132
2,76
15
10 8
144
2,99
16
11 8
156
3,22
18
12 9
168
3,45
19
13 9
180
3,68
20
13
10
192
3,91
21
14
11
204
93
The maximum groundwater level must be at least 1.5 m below the bottom of the shaft.
A seepage system is not recommended for non-porous soils.
Systems can be connected in parallel. The maximum length must not exceed 10 m.
Vertical section
Percolation gravel
Inlet
Percolation blocks sheathed with filter fleece
SBR
L
Ground with good percolation
Mall GmbH, Technical data 2014
1,0 m
Preliminary
treatment
+ buffer
Ground water
93
5
Fully biological small wastewater treatment plants
Mall SanoKom easyline municipal SBR wastewater treatment plant
To meet minimum statutory requirements (effluent class C)
n Comfort-type C35/45 reinforced concrete tank (Ø 2000 / 2500 mm) or with rebate (Ø 2300/3000), monolithic round structure
n Bolted cone including elastomer seal and bolting material, version with Ø 2300/3000 cone has mortar joint
n With feed-through for the supply lines
n Shaft cover which can be walked over, class A 15
nSanoClean ventilation equipment, feed / clear water and excess sludge removal pumps using submersible motor-driven pumps, with completely
assembled exterior cabinet with compressor including SanoClean control system with compressed air control, power failure detection, etc.
n Particularly suitable for private investors, local drainage
Order
Resi-
Ø PTT
Ø buffer
number
dents mm mm
Kom ES200
200
2300
Kom ES250
250
2300
Kom ES300
300
2500
Kom ES400
400
3000
Kom ES500
500
3000
3000
3000
3000
3000
3000
Buffer Ø SBR
SBR Ø excess
Excess sludge
Total
capacity
capacity
sludge silo silo capacity
weight
m3 mmm3mm m3to
14,8
14,8
18,4
18,4
19,9
2 x 3000 48,8
4 x 3000 62,2
4 x 3000 76,3
4 x 3000
104,6
6 x 3000
126,0 2 x 2500
2 x 2500
2 x 2500
2 x 3000
2 x 3000
20,3 75
24,2 95
29,2
101
40,3
128
54,6
195
Pricing: The prices are net prices ex works, without packaging, without loading, without installation, without commissioning and subject to VAT at the rate
which applies at the time of delivery. Hoses and electrical cables from the switch cabinet to the wastewater treatment plant are included in the price, at a
length of 15 m.
Applicability of prices: The prices apply solely to systems for the treatment of domestic waste water and effluent values for effluent class C
(COD ≤ 150 mg/l, BOD5 ≤ 40 mg/l).
Accessories see pages 99 – 104.
Vertical section
Ø 600
Ø 600
Ø 600
Ø 600
DN 150
inlet
WT Buffer max.
WT Buffer max.
WT Buffer max.
WT SBR max.
Ø 600
DN 150
outlet
WT SBR min.
Inner-Ø
94
Inner-Ø
Inner-Ø
Inner-Ø
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
5
Mall SanoKom municipal SBR wastewater treatment plant 100 – 1000 PE
System structure
n Mechanical pre-purification with preliminary treatment, presedimentation or screening compactor
n Buffer tank for collection of the continually produced waste water
nDiscontinuous feeding of bioreactors for sequential biological treatment (SBR = sequential batch reactor) in a cycle of filling,
agitation and aeration phases with subsequent sedimentation of biomass and extraction of the treated waste water.
n Technical wastewater treatment equipment with electrical switch cabinet
n Sludge tank with static thickening
Construction
nModular multi-tank system comprising high-quality concrete and reinforced concrete prefabricated elements as per DIN 4281,
concrete quality C35/45 as per DIN 1045 with official quality control and structural standards for main tanks
n Waterproof, factory-made tanks, with shaft superstructure as per DIN 4034, part 1 or part 2
n Concrete shaft covers as per DN 625/800; grates and foldable covers with stainless-steel vapour hood
n Control centre/compressor station as exposed aggregate concrete box or pre-assembled cabinet
n Optional submersible motor units in buffer and sludge tank in explosion-proof design
Operation
n PLC-based control for optimised treatment process
n Automatic adaptation to changing inlet conditions
n Control of power units via floating switches in buffer tank and recirculation shaft as standard
n 500 PE and above: measurement equipment records inlet volumes, outlet volumes, fill levels and oxygen content
Surcharge for
n Measurement equipment for pH, conductivity, turbidity and sludge level
n Compilation of operating protocols in accordance with the German Self-Monitoring Ordinance (SÜVO)
n Monitoring and intervention via telecontrol
n All submersible motor units in explosion-proof design
n Any required inlet pump system
95
Type of contamination
n Municipal, commercial and industrial waste water from the food-processing industry, from separate and combined systems
Field of application
n Municipalities, residential areas, districts, schools, barracks, hotels, holiday parks, camping grounds, businesses
Standard purification performance (other purification requirements on request):
n 100 – 500 EW: COD
≤ 110 mg/l n 500 – 1000 EW: COD
≤ 90 mg/l
≤ 25 mg/l BOD5
≤ 20 mg/l
BOD5
≤ 10 mg/l
NH4-N
≤ 25 mg/l
Ntot
≤ 10 mg/l
Ptot
Measurement basis
n Municipal and commercial waste water
n 150 l/(PE x d) separate system
n 25% infiltration water
n Optional combined system
n Inlet as gravity line with inlet depth -1.00 m for up to 400 PE; pressure line for 500 PE and above
On request, we are happy to send you project reports and a binding quotation.
For further information, dimensions and project reports, see www.mall.info.
Example
Sludge tank
Equipment box
Sludge
removal
DN 150
gravity inlet
Sludge
removal
Equipment box with compressor
and control cabinet
Excess sludge
removal pump
Decanter
pump
Sludge
removal
DN 150
gravity outlet
Feed pumps
Preliminary treatment 1
Mall GmbH, Technical data 2014
Aeration
Buffer tank
SBR
95
Mechanical wastewater treatment plants
5
Small wastewater treatment plants as tank structures in accordance with
DIN EN 12566-1 and the German national residual standard
DIN 4261-1 (version 12/02)
Without waste water aeration
Jointless reinforced concrete tank with built-in dividing walls, C35/45 (B45)
Cone and class A 15 shaft cover which can be walked over
n Ready-to-connect sealing elements for connection of DN 150 KG plastic pipe with dip pipe fitting
n
n
Order number
Volume
Total depth
Heaviest
Total
inlet/outlet 180°
TD
single
weight
m3mm kgkg
Three-chamber tanks
Ø 2000 mm interior / 2200 mm exterior
3K 3400 3,40
3K 4300 4,30
3K 4900 4,90
3K 5500 5,50
3K 6400 6,40
2250
2600
2800
3100
3300
5.075 6.535
6.225 7.695
6.820 8.290
7.730 9.200
8.285 9.755
Ø 2500 mm interior / 2700 mm exterior
3K 6900 6,90
2600 9.470
3K 7800 1) 7,80
2800
3K 9100 1) 9,10
3100
3K 12000 1)
12,00 3700
11.360
10.340
12.230
11.820
13.720
11.66013.550
Four-chamber tanks
Ø 2000 mm interior / 2200 mm exterior
4K 8600 8,60
4K 9800 9,80
4K 11000
11,00
4K 12700
12,70
2600
2800
3000
3300
6.225
6.820
7.730
8.285
13.305
14.250
15.500
16.565
Ø 2500 mm interior / 2700 mm exterior
4K 13700
4K 15500 1)
4K 18300 1)
4K 20100 1)
1)
13,70
15,50
18,30
20,10
2600 9.470
18.465
2800 10.34020.975
3100 11.82021.615
3300 12.51022.905
For these components, suitable positioning equipment is to be provided on site by the customer..
Buoyancy protection on request.
For freight groups and transport prices on request.
Four-chamber tanks
1020
920
DN 150
inlet
DN 150
outlet
TD
Inner-Ø
96
1020
DN 150
outlet
TD
920
DN 150
inlet
Ø 600
Ø 600
Ø 600
1020
Three-chamber tanks
Inner-Ø
Inner-Ø
Mall GmbH, Technical data 2014
Waste water collection tanks
5
Mall waste water collection tanks
C35/45 (B45) reinforced concrete tank with monolithic round structure
DN 150 inlet sleeve
n Cone and shaft cover which can be walked over, class A 15
n
n
Order
number
Inner Ø
D
mm
Nominal Total depth Heaviest
Total
volume
TD
single part
weight
m3mmkg kg
Single-tank plants
AS 2200 AS 3000 AS 3800 AS 4500 AS 5500 AS 6100 AS 7100 2000 2,20
2000 3,00
2000 3,80
2000 4,50
2000 5,50
2000 6,10
2000 7,10
1750 2.630 4.090
2000 3.170 4.630
2250 3.590 5.050
2600 4.160 5.620
2800 4.570 5.970
3000 4.850 6.310
3300 5.360 6.820
AS 5900 AS 7400 AS 9300 AS 10800
2500 5,90
2500 7,40
2500 9,30
2500
10,80
2300 4.615 6.505
2600 5.215 7.105
3000 6.015 7.905
3300 6.615 8.505
AS 11300 1)
3000
AS 13000 1)
3000
AS 14800 1)3000
AS 16600 1)3000
AS 18300 1)3000
AS 20100 1)3000
11,30
13,00
14,80
16,60
18,30
20,10
2700 8.800
2950 9.560
3200
10.320
3450
11.080
3700
11.830
3950
12.590
11.470
12.230
12.990
13.705
14.455
15.215
2AS 11800
2500
2AS 14800
2500
2AS 186002500 18,60
2AS 21600
2500
11,80
14,80
3000
21,60
2300
2600
6.015
3300
13.010
14.210
2AS 22600 1)
3000
2AS 26000 1)
3000
2AS 29600 1)3000
2AS 33200 1)3000
2AS 36600 1)3000
2AS 40200 1)3000
22,60
26,00
29,60
33,20
36,60
40,20
2700 8.800
2950 9.560
3200
10.320
3450
11.080
3700
11.830
3950
12.590
97
Dual-tank plants
4.615
5.215
15.810
6.615
17.010
22.940
24.460
25.890
27.410
28.910
30.430
Order number
600100
600110
1)
Shaft cover which can be driven over by passenger cars (class B 125)
Shaft cover which can be driven over by HGVs (class D 400)
For type AS 130270-130395, suitable unloading equipment is to be provided on site by the customer.
For freight groups and transport prices; Ø 3000 mm on request.
Single-tank plant
Dual-tank plant
Ø 600
1020
920
Ø 600
DN 150
inlet
TD
DN 150
inlet
TD
920
Ø 600
Inner-Ø
Mall GmbH, Technical data 2014
Inner-Ø
Inner-Ø
97
5
Notes
98
Mall GmbH, Technical data 2014
Fully biological small wastewater treatment plants
5
Accessories and services
Mall GmbH, Technical data 2014
99
Wastewater treatment plant accessories
810
Exposed aggregate concrete exterior cabinet S
L = 830 mm, W = 640 mm, H = 1140 mm
For compressor types LA 100, LA 120, LA 200, DT 4.10, DT 4.16, DT 4.25 and DT 4.40
n Subject to surcharge if included in order
n
n
1100
max:
DT 4.40
OrderWeight
numberkg
604000330
Foundation site
Exposed aggregate concrete exterior cabinet L
1320
L = 1380 mm, W = 640 mm, H = 1140 mm
For compressor types DT 4.25, DT 4.40 and DT 3.60
n Subject to surcharge if included in order
n
max:
DT 3.60
1100
5
n
OrderWeight
numberkg
Foundation site
604001460
ASS 1 plastic exterior cabinet
L = 360 mm, W = 360 mm, H = 1350 mm, burial depth approximately 600 mm
For compressor types LA 45/60/80, DT 4.4, 4.6 and 4.8
n Subject to surcharge if included in order
n
n
Weight
Order
(ohne Einbauteile)
numberkg
60400225
ASS 2 plastic exterior cabinet
L = 476 mm, W = 335 mm, H = 1350 mm, burial depth approximately 640 mm
For compressor types LA 45/60/80/100/120/200, DT 4.4, 4.6, 4.8 and 4.10
n Subject to surcharge if included in order
n
n
Weight
Order
(without built-in components)
numberkg
60400325
ASS 3 plastic exterior cabinet
L = 611 mm, W = 335 mm, H = 1350 mm, burial depth approximately 640 mm
For compressor type DT 4.16, DT 4.25
n Subject to surcharge if included in order
n
n
Weight
Order
(without built-in components)
numberkg
60400430
Cover for easyline technical console
Order
number
604005
100
Mall GmbH, Technical data 2014
Wastewater treatment plant accessories
5
Order
number
Linear piston compressor
Nitto LA 45
new device: MEDO LA-45B fan
Air throughput 45 l/min at 110 mbar, 230 V, 50 Hz
Filter set 1 piece
Repair set: Air filter, piston set and seals
600250 604018
604034
Nitto LA 60
New device: MEDO LA-60B fan
Air throughput 60 l/min at 150 mbar, 230 V, 50 Hz
Filter set 1 piece
Repair set: Air filter, piston set and seals
600251
604019
604035 Nitto LA 80
New device: MEDO LA-80B fan
Air throughput 80 l/min at 150 mbar, 230 V, 50 Hz
Filter set 1 piece
Repair set: Air filter, piston set and seals
600252
604020 604036 New device: MEDO LA-100 fan
Air throughput 100 l/min at 180 mbar, 230 V, 50 Hz
Filter set 1 piece
Repair set: Air filter, piston set and seals
600253
604021
604037
New device: MEDO LA-120 fan
Air throughput 120 l/min at 180 mbar, 230 V, 50 Hz
Filter set 1 piece
Repair set: Air filter, piston set and seals
600254
604022
604038
Nitto LA 100
Nitto LA 120
101
Nitto LA 200
New device: MEDO LA-200 fan
Air throughput 200 l/min at 180 mbar, 230 V, 50 Hz
Filter set 1 piece
Repair set: Air filter, piston set and seals
600255
604023
604039
Rotary vane compressor
Becker DT 4.4 New device: DT 4.4 compressor
EW motor 0,125 kW, 2000 U/min, 230 V, 50 Hz
Becker DT 4.4 Filter cartridge
Becker DT 4.4 Charcoal slider
600256 604024
604040
Becker DT 4.6 New device: DT 4.6 compressor
EW motor 0,18 kW, 2800 U/min, 230 V, 50 Hz
Becker DT 4.6 Filter cartridge
Becker DT 4.6 Charcoal slider
600257
604025
604041
Becker DT 4.8 New device: DT 4.8 compressor
EW motor 0,35 kW, 2800 U/min, 230 V, 50 Hz
Becker DT 4.8 Filter cartridge
Becker DT 4.8 Charcoal slider
600258
604026
604042
Becker DT 4.10 New device: DT 4.10 compressor
EW motor 0,26 kW, 1420 U/min, 230 V, 50 Hz
Becker DT 4.10 Filter cartridge
Becker DT 4.10 Charcoal slider
600259
604027
604043
Becker DT 4.16 New device: DT 4.16 compressor
EW motor 0,55 kW, 1420 U/min, 230 V, 50 Hz
Becker DT 4.16 Filter cartridge
Becker DT 4.16 Charcoal slider
600260
604028
604044
Becker DT 4.25 New device: DT 4.25 compressor
EW motor 1,0 kW, 1420 U/min, 230 V, 50 Hz
Becker DT 4.25 Filter cartridge
Becker DT 4.25 Charcoal slider
Mall GmbH, Technical data 2014
600261
604029
604045
101
5
Wastewater treatment plant accessories
Order
number
Rotary vane compressor (Continued)
Becker DT 4.40 New device: DT 4.40 compressor
EW motor 1,85 kW, 1450 U/min, 400 V, 50 Hz
Becker DT 4.40 Filter cartridge
Becker DT 4.40 Charcoal slider
600262
604030
604046
Becker DT 3.60 New device: DT 3.60 compressor
EW motor 2,40 kW, 1450 U/min, 400 V, 50 Hz
Becker DT 3.60 Filter cartridge
Becker DT 3.60 Charcoal slider
600263
604031
604047
Becker DT 3.80 New device: DT 3.80 compressor
EW motor 2,40 kW, 1450 U/min, 400 V, 50 Hz
Becker DT 3.80 Filter cartridge
Becker DT 3.80 Charcoal slider
600264
604032
604048
Becker DT 3.100 New device: DT 3.100 compressor
EW motor 4,00 kW, 1450 U/min, 400 V, 50 Hz
Becker DT 3.100 Filter cartridge
Becker DT 3.100 Charcoal slider
600265
604033
604049
Pumps for buffer storage tanks
Air-lift pump
Typ P0 Mammoth pump, dip pipe fitting, air supply, bracket
Typ P1 Mammoth pump, dip pipe fitting, air supply, bracket
Typ P2 Mammoth pump, dip pipe fitting, air supply, bracket
Typ P3 08 Mammoth pump, dip pipe fitting, air supply, bracket
704006
704007
704008
704009
Pumps for SBR reactors
Air-lift pump
Typ S0 Air pipe, outlet pump, sludge return pump, air supply, bracket Typ S1 Air pipe, outlet pump, sludge return pump, air supply, bracket
Typ S2 Air pipe, outlet pump, sludge return pump, air supply, bracket
704010
704011
704012
Fumigators for SBR tanks
Air diffuser
L1 Air diffuser with connection to component S, PVC Da 50
L2 Air diffuser with connection to component S, PVC Da 50
404012
404013
Disc ventilator
large HD 340
small HD 270
404014
404015
Fall pipe for air supply 1,00 m PVC DA 50
404016
Electrical and control systems
Control system
d-pac control system, d-pac microprocessor controller
with 128 x 64 pixel graphical display, housing: 160 x 90 x 80 mm Control system retrofitting sets S/M/L microprocessor control system
with 128 x 64 pixel graphical display, Housing: 160 x 90 x 80 mm
604006
604007
Solenoid valve distributor, 4-way Distributor block with 4 solenoid valves 1/2” connector 604008
Solenoid single for distributor block, incl. cam follower
604009
Ventilator: axial fan 119 x 119 x 38 mm
604010
Integrated sampling facility
For connection to DN 150 KG pipe with FORSHEDA seal, Ø 350 mm
with 1.5 m, Ø 290 mm DN 50 outlet hose
102
404000
404001
Mall GmbH, Technical data 2014
Wastewater treatment plant accessories
5
Order
number
Flashing light for fault alarm
Incl. connection and installation, subject to surcharge if included in order604011
SD card with interface
For automatic storage of operating data, subject to surcharge
if included in order with SanoClean (not for SanoClean easyline),
only up to version 1.44604012
Protective pipe seal
DN 100
DN 150
404002
404003
Coagulant for SanoClean XL
For refilling the coagulant tank, 30 liter canister604013
Hose extension
Hose extension surcharge for 13 x 3,5 + 1 hose 6 mm, per running metre
Hose extension surcharge for 19 x 3,5 + 1 hose 6 mm, per running metre
Hose extension surcharge for 13 x 3,5 + 1 hose 6 mm, per running metre
Hose extension surcharge for 19 x 3,5 + 1 hose 6 mm, per running metre
Biostart bacterial culture
704001
704002
704003
704004
103
50 g dehydrated biomass and 1.5 g buffer salt per PE604014
Grid-independent power failure detection
Retrofit for plants approved before 2005604015
Electronic level control
For waste water collection tanks with float switch
10 m cable, display unit, acoustic alarm604016
MC 03 membrane module (insert)
3,5 m2 regenerated membrane surface in exchange404004
Lifting bracket
to lifting standard Shaft cover600190
Mall GmbH, Technical data 2014
103
5
Wastewater treatment plant accessories
Order
number
Spare parts for Mall trickling filter systems
Submersible motor-driven pump for P1 and P2 Mono/Duo
Bolting material for replacement pumps
Control system with suitable connections
Connection sleeve, IP68, 1.5 mm2, watertight
Connection sleeve, IP68, 1.0 mm2, watertight
Trickling filter distribution star, Mono 4, D 2,000 mm
Trickling filter distribution star, Mono 6/8, D 2,500 mm
PVC DN 50 90° angle piece
PVC DN 50 45° angle piece
PVC DN 50 pipe, per running metre
PVC DN 50 sleeve
Tangit PVC glue, 125 ml tube
Tangit PVC cleaner, 125 ml can
604050
704005
604052
404017
404018
404019
404020
404021
404022
404023
404024
604053
604054
SanoClean S/M/L/XL maintenance case
KSmall parts and spare parts for SanoClean lifter, replacement fuses,
fastening material, special key for Nitto/Becker compressor
For parts list/order list see www.mall.info.
Order
number
704000
SanoWeb – Wastewater treatment plants online
Upgradeable expansion module for SanoClean and SanoFix control units with d-pac version 2.xx or above for
bidirectional data transfer
nData queries and data transfer via PC software or via internet portal
(expected to be available from April 2012)
nRemote access to manual operation of system
nForwarding of text messages about malfunctions and operating messages to mobile phone
nPossibility of acknowledgement via mobile phone
The customer has to provide a SIM card for the GSM module. Reception conditions for the various GSM
networks at the location need to be checked beforehand. Instead of the enclosed standard antenna,
other antennae with a higher reception capacity are optionally available for an extra charge.
The price is for a pre-installed expansion module when the control unit is delivered.
The module can optionally be installed retrospectively in controls from version 2.xx onwards.
Monthly costs occur for data transfer when SanoWeb is used.
For further information on SanoWeb, see www.mall.info
Order
number
for SanoClean / SanoFix control with d-pac
104
604017
Mall GmbH, Technical data 2014
Pump installations and system engineering
Pump installations and system engineering
6
Pump installations and system engineering
6
Mall LevaPur compact pump station
For wastewater without faeces (grey water)
and drainage water, rainwater and wastewater from separating plants
Submersible motor-driven pump in a wet-installed floodable close-coupled design
Pump delivery rate: max. 9 l/s
nPump delivery height: max. 14 m
nStainless steel / cast iron fittings completely pre-installed in the shaft (including slide valve and backflow preventer)
nIncluding flushing connection
nPressure pipe ends approx. 200 mm outside the pump unit with a pipe coupling (Plasson) for pressure pipes HDPE63
nSwitching and control system for automatic pump operation (max. 10 m away from the pump station)
nLevel measurement for the control system with dynamic pressure (open system)
nSupplied as standard with a cone and cover, class A
nSocket design as per DIN V 4034-1
n
n
Order
number
Inner Ø
d
mm
Number of
pumps
Items
Type of
pump
Inlet depth Standard
(maximum)
mm
Total
depth
mm
Heaviest
single part
kg
Total
weight
kg
1000
1
Impeller channel pump
1400 (3000)
2200
1,850
2550
1000
2
Impeller channel pump
1400 (3000)
2200
1,900
2600
Single pump unit
LevaPur-E
Double pump unit
LevaPur-D
Optional
Model with spigot as per DIN 4034-2
Exterior cabinet with alarm lamp for accommodating the control system
Cover, class B 125 / D 400 / F 900
Backflow loop DN50 incl. Storz coupling C connections (designed to be frost-safe in a separate switch cabinet)
Other level measuring systems: aeration, closed air bell, floating switch or external pressure sensor (4-20 mA)
Final installation, commissioning and instruction by expert Mall service personnel (recommended for warranty reasons)
Maintenance contract for periodic maintenance performed by expert Mall service personnel
Vertical section
1050 (Fixed dimension)
110 940 (Fixed dimension)
1500
800
106
270°
1150*
950
Transfer
screw
connections
(Plasson)
HDPE DA= 63
200
Ø 1000
Delivery height
Shaft cover class A -15 kN
* = or according to
object-specific
specifications
1400
600
Detail Z
95
Ø 600
View from
Pressure outlet drilled
core hole Ø 75 mm
with seal insert
Inlet sewer pipe
DN 150
180°
Drilled core hole
Ø 186 mm
+ multi-lip seal
150°
0°
Engine efficiency
120°
2 x connection for ventilation and/or supply
pipe sewer pipe DN 100 drilled core hole Ø 138 mm
+ multi-lip seal
Shaft power
Mall GmbH, Technical data 2014-1
Pump installations and system engineering
6
Mall LevaPol compact pump station
For wastewater containing faeces (black water)
Submersible motor-driven pump in a wet-installed floodable close-coupled design with cutting unit for shearing cuttable solid materials
Pump delivery rate: max. 4.5 l/s
nPump delivery height: max. 30 m
nStainless steel / cast iron fittings completely pre-installed in the shaft (including slide valve and backflow preventer)
nIncluding flushing connection
nPressure pipe ends approx. 200 mm outside the pump unit with a pipe coupling (Plasson) for pressure pipes HDPE63
nSwitching and control system for automatic pump operation (max. 10 m away from the pump station)
n Level measurement for the control system with dynamic pressure (open system)
nSupplied as standard with a cone and cover, class A
nSocket design as per DIN V 4034-1
n
n
Order
number
Inner Ø
d
mm
Number of
pumps
Items
Type of
pump
Inlet depth Standard
(maximum)
mm
Total
depth
mm
Heaviest
single part
kg
Total
weight
kg
1000
1
Cutter pump
1400 (3000)
2200
1,850
2550
1000
2
Cutter pump
1400 (3000)
2200
1,900
2600
Single pump unit
LevaPol-E
Double pump unit
LevaPol-D
Optional
Model with spigot as per DIN 4034-2
Exterior cabinet with alarm lamp for accommodating the control system
Cover, class B 125 / D 400 / F 900
Backflow loop DN50 incl. Storz coupling C connections (designed to be frost-safe in a separate switch cabinet)
Other level measuring systems: aeration, closed air bell, floating switch or external pressure sensor (4-20 mA)
Final installation, commissioning and instruction by expert Mall service personnel (recommended for warranty reasons)
Maintenance contract for periodic maintenance performed by expert Mall service personnel
Vertical section
Mall GmbH, Technical data 2014-1
1050 (Fixed dimension)
1500
800
Ø 1000
110 940 (Fixed dimension)
Transfer
screw
connections
(Plasson)
HDPE DA= 63
200
1150*
950
Detail Z
270°
* = or according to
object-specific
specifications
1400
600
Delivery height
Shaft cover class A -15 kN
95
Ø 600
View from
Pressure outlet drilled
core hole Ø 75 mm
with seal insert
Inlet sewer pipe
DN 150
180°
Drilled core hole
Ø 186 mm
+ multi-lip seal
150°
0°
Engine efficiency
120°
2 x connection for ventilation and/or supply
pipe sewer pipe DN 100 drilled core hole Ø 138 mm
+ multi-lip seal
Shaft power
107
Pump installations and system engineering
6
Mall LevaFlow single and double pump stations
For all types of wastewater, drainage water and rainwater
System design as per ATV-DVWK-A 134 in conjunction with. DIN EN 752, DIN 1986-100, DIN EN 1671, DIN EN 12050 and DIN EN 12056
Submersible motor-driven pumps with all impellers and makes are possible
n Equipped as standard with non-return valves and slide valve
n Standard piping as 1.4301 stainless steel; 1.4571 available at extra cost
n Pressure pipe ends approx. 200 mm outside the pump unit; transfer to on-site piping via flange or pipe coupling (Plasson) is possible
n Including switching and control system for automatic pump operation (max. 10 m away from the pump station)
nLevel measurement for the control system with dynamic pressure (open system); other level measuring system due to greater distance
possible if requested, at extra cost
n Supplied as standard with a cone and cover, class A 15
n Socket design as per DIN V 4034-1
n
n
Sample standard designs (prices valid for inlet depths up to 1200 mm)
Order
number
Inner Ø
d
mm
DN
Pressure
pipe line
Max.
capacity
l/s
Delivery height
(pump)
m
Level
measurement
Total
depth
mm
Heaviest
single part
kg
Total
weight
kg
80
100
150
80
100
150
10
20
30
10
20
30
8.0
7.7
5.9
8.0
7.7
5.9
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
2,200
2,250
2,400
2,200
2,250
2,400
4,600
7,000
9,100
4,600
7,000
9,100
5,900
9,100
12,700
5,900
9,100
12,700
80
100
150
80
100
150
10
20
30
10
20
30
8.0
7.7
5.9
8.0
7.7
5.9
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
Dynamic pressure bell
2,200
2,250
2,400
2,200
2,250
2,400
4,600
7,000
9,100
4,600
7,000
9,100
5,900
9,100
12,700
5,900
9,100
12,700
Single pump unit
LevaFlow-E 10
LevaFlow-E 20
LevaFlow-E 30
LevaFlow-E 10 EX
LevaFlow-E 20 EX
LevaFlow-E 30 EX
1500
2000
2500
1500
2000
2500
Double pump unit
LevaFlow-D 10
LevaFlow-D 20
LevaFlow-D 30
LevaFlow-D 10 EX
LevaFlow-D 20 EX
LevaFlow-D 30 EX
1500
2000
2500
1500
2000
2500
Other designs and models (other inlet depths) possible at any time on request.
Options
n Exterior cabinet for the control system
n Cover, class B 125 / D 400 / F 900
n Fibreglass / stainless steel ladder, incl.entry aid
n Fall protection equipment
n Concrete / stainless steel intermediate platform
n PE / stainless steel internal lining
n Various different inner / outer concrete protection coatings
n Installation by expert Mall service personnel (always recommended for warranty reasons)
n Maintenance contract for periodic maintenance performed by expert Mall service personnel
Double pump unit schematic
Vertical section
2x ø 600
View from
Shaft cover, class D-400 kN
Ventilation + empty cable
conduit 2x sewer pipe
DN 100
ARV 80
270°
Shaft ladder
Shaft ladder
Flange
Pressure outlet....
0°
GT
180°
Inlet
...
Drilled core hole
+ Forsheda seal
Pressure outlet....
+ SGM seal
Inlet
30°
Ø…
108
Flange
Pumping and
Construction
Equipment
taper
90°
Empty cable conduit
50° + ventilation
2x sewer pipe DN 100
Drilled core hole
+ Forsheda seal
Mall GmbH, Technical data 2014-1
Pump installations and system engineering
6
Mall pump system technology project questionnaire
Certain information is required for designing a pump system. This includes, (e.g.) the type and volume of
the medium to be pumped, the height and distance to be overcome and certain information on the installation
situation.
The Mall pump system technology project questionnaire is provided for this. Visit us at www.mall.info to learn
more about the information required.
Exterior cabinet
with backflow loop
Exterior cabinet
for control
system
Ventilation funnel
Optional:
Anti-vacuum
valve
Insulation
with
heating
Backflow height (maximum possible wastewater level,
usually the distance from the upper edge
of the cover to the sewer)
Flushing
connection
with Storz
coupling
Inlet depth
Groundwater level
m
m
Mall compact
double pump station
Ground level
Pressure pipe DN
(if known)
Pressure
pipe length
Pressure pipe
material
(if known)
Number
of bends
m
Sewer
Height from inlet
lower edge to
sewer connection
Manometric
delivery height
(if known)
m
m
Inlet DN
Vertical section
Mall valve manhole
C35/45 reinforced concrete tank with monolithic round structure with pump sump
Cover plate 60 t HGVs
n Shaft cover, class A, class B, class D as desired (see page 122)
n Inlet and outlet as articulated pipe connections
n Complete through-piping in stainless steel / HDPE / ductile iron
n Climbing fitting
n Factory-installed fittings (electromagnetic flow meter, slider, non-return valve, water meter,
ventilation valves, cleaning parts, adaptors, expansion pieces etc.)
n Connections for empty cable conduit/ventilation and other supply lines
n
n
View from
Vertical
section
Prices on request
Mall well shaft
C35/45 reinforced concrete tank with monolithic round structure
Cover plate 60 t HGVs, with 2 openings
n 2 shaft covers, class D 400
n Climbing fitting
n Pump sump with grate cover
n Opening for well head in tank base
n Connections for empty cable conduit and other supply lines
n
n
Prices on request
Mall GmbH, Technical data 2014-1
109
Pump installations / accessories
6
Mall backflow loop in separate exterior cabinet
Protection from flooding in the case of backwater in the public sewage system
Designed in a separate, lockable exterior cabinet with heater
n HDPE pipes including Storz coupling C connections (e.g. for anti-vacuum valves, ventilation valves etc.)
n
n
Order
number
Designation
414923
414928
414930
414932
416027
414934
Backflow loop DN50 in HDPE with connection fittings
Backflow loop DN65 in HDPE with connection fittings
Backflow loop DN80 in HDPE with connection fittings
Backflow loop DN100 in HDPE with connection fittings
Backflow loop DN150 in HDPE with connection fittings
Backflow loop DN2000 in HDPE with connection fittings
Total weight
kg
20
20
25
25
30
30
Optional
Including single pump control system (5.5 kW) and service power socket Schuko 16 A
Including double pump control system (2 x 5.5 kW) and service power socket Schuko 16 A
Exterior cabinet options
Designation
Exterior cabinet for accommodating the single / double pump control system (5.5 kW / 2 x 5.5 kW)
Exterior cabinets for accommodating the special control system
Energy supplier connection pillar as per the technical connection requirements TAB (exterior cabinet ) for accommodating the power meter, including application
Switch cabinet heater 30W
Switch cabinet heater 100W
Control system options
Designation
Wall-mounting warning light siren, including lamp (red) 230V
Rechargeable battery pack 12V for mains-independent alarm
Radio modem for transferring fault messages to a mobile telephone (SIM card provided by customer)
Optional level measuring systems
Designation
Aerator, including compressor (max. 20 m)
Closed air bell (max. 25 m)
Float switch for single pump unit (20 m)
Float switch for double pump unit (20 m)
Hydrostatic pressure sensor (4 – 20 mA) (12 m)
Hydrostatic pressure sensor (4 – 20 mA) (30 m)
Ultrasonic sensor "contact-free" (20 m)
Services
Designation
Installation by expert Mall service personnel (always recommended for warranty reasons)
Maintenance contract for periodic maintenance performed by expert Mall service personnel
110
Mall GmbH, Technical data 2014-1
Shaft components
Shaft elements as per DIN V 4034-1: 2004-08
Shaft elements as per DIN EN 1917: 2003-04
Reinforced concrete tanks DIN 4034-2: 1990-10
7
7
Shaft structures
Ø 1000 - 3000 mm reinforced concrete tank with socket design
in accordance with the current version of DIN V 4034-1
OrderInner OuterTotal Wall Weight
number Ø
Ø heightthickness
mmmmmmmm kg
Reinforced concrete tank
200100
200101
200102
200103
200104
1000
1000
1000
1000
1000
1240
1240
1240
1240
1240
1000
1250
1500
1800
2000
120 1.240
120 1.500
120 1.730
120 2.040
120 2.400
200105
200106
200107
200108
200109
200110
1200
1200
1200
1200
1200
1200
1470
1470
1470
1470
1470
1470
1000
1250
1500
1800
2000
2250
135 1.680
135 2.030
135 2.380
135 2.800
135 3.070
135 3.420
200111
200112
200113
200114
200115
200116
200117
200118
1500
1500
1500
1500
1500
1500
1500
1500
1800
1800
1800
1800
1800
1800
1800
1800
1000
1250
1500
1800
2000
2300
2600
3000
150 2.325
150 2.800
150 3.280
150 3.850
150 4.230
150 4.800
150 5.500
150 6.400
200119
200120
200121
200122
200123
200124
2000
2000
2000
2000
2000
2000
2300
2300
2300
2300
2300
2300
1500
1800
2100
2300
2600
3000
150 5.060
150 5.770
150 6.550
150 6.900
150 7.855
150 8.900
200125
2500
200126
2500
200127
2500
200128
2500
200129
2500
2001302500
2800
2800
2800
2800
2800
2800
1600
1900
2100
2300
2600
3000
150 6.675
150 7.610
150 8.235
150 8.860
150 9.795
150
11.430
200131
3000
2001323000
2001333000
2001343000
2001353000
2001363000
3300
3300
3300
3300
3300
3300
2000
2250
2500
2750
3000
3250
150 9.870
150
10.780
150
11.690
150
12.600
150
13.510
150
14.500
Surcharges:
For each cut-out up to max. Ø 400 mm For each cut-out from Ø 400 mm to Ø 600 mm
1)
For 1 drilled core hole with FORSHEDA wall feed-throughfor DN 100-150 SBR PVC pipe
2)
For 1 drilled core hole with FORSHEDA wall feed-through for DN 200-300 SBR PVC pipe
Other wall feed-through systems and buoyancy protection
Shaft entry systems
1)
2)
112
ditto NBR
ditto NBR
Mall GmbH, Technical data 2014
Shaft elements as per DIN V 4034-1
7
Ø 1200 - 3000 mm attachment with socket design i
n accordance with the current version of DIN V 4034-1
Order
Inner
Outer
Total
Wall
Weight
number Ø
Ø heightthickness
mmmmmmmm kg
Attachment with top and bottom socket (without base) and integrated seal
2011001200
2011011200
2011021200
2011031200
2011041200
1470
1470
1470
1470
1470
1100
1350
1650
1850
2100
135
135
135
135
135
1.520
1.870
2.290
2.570
2.920
2011051500
2011061500
2011071500
2011081500
2011091500
2011101500
2011111500
1800
1800
1800
1800
1800
1800
1800
1100
1350
1600
1850
2150
2450
2750
150
150
150
150
150
150
150
2.090
2.570
3.050
3.530
4.100
4.670
5.330
Attachmente with separate seal, shaft sealing see below
2011122000
2011132000
2011142000
2011152000
2011162000
2011172000
2300
2300
2300
2300
2300
2300
1350
1650
1950
2150
2450
2750
150
150
150
150
150
150
3.335
4.080
4.825
5.325
6.070
7.060
2011182500
2011192500
2011202500
2011212500
2011222500
2011232500
2800
2800
2800
2800
2800
2800
1350
1650
1850
2050
2350
2750
150
150
150
150
150
150
4.130
5.050
5.640
6.255
7.170
8.395
2011243000
2011253000
2011263000
2011273000
2011283000
2011293000
3300
3300
3300
3300
3300
3300
1750
2000
2250
2500
2750
3000
150
150
150
150
150
150
6.360
7.270
8.180
9.090
10.000
10.910
Vertical section
150
Shaft seal as per DIN 4060
400304
400305
400306
Detail
2000 - pre-lubricated
2500 - pre-lubricated
3000 - pre-lubricated
Load transfer ring
Detail
M = 1:5
Integrated
shaft seal
Load transfer
ring
Mall GmbH, Technical data 2014
4003081000
4003091200
4003101500
4003112000
4003122500
4003133000
113
7
Shaft elements as per DIN V 4034-1
Shaft elements with socket design in accordance
with the current version of DIN V 4034-1
OrderInner Total Wall Weight
number
Ø
height
thickness
mmmmmm kg
Shaft rings
with integrated seal, without step irons
201661
1000 500
201685
1000 750
2016721000
1000
201674
1200 500
2016781200
1000
201680
1500 500
2016841500
1000
120  510
120  765
120
1.020
135  760
135
1.370
150
1.050
150
2.100
Eccentric (one-sided) shaft cones
with integrated seal and formed shaft ring*, without step irons
Integrated
shaft seal
Load
transfer
ring
200903
1000/625 300
200905
1000/625 600
200907
1000/625 850
200911
1200/625 600
200913
1200/625 850
2009151200/625
1100
200917
1500/625 600
200920
1500/625 850
2009231500/625
1100
120  380
120  610
120  910
135  880
135
1.235
135
1.640
150
1.300
150
1.825
150
2.350
* only for construction heights of 850/1100 mm
Centred (equal-sided) shaft cones
with integrated seal, without step irons
2009191500/625
2009221500/625
2009251500/625
600 1501.100
850 1501.100
1100
150
1.100
Lubricant for shaft seals
400339
3 kg / 5 kg bucket      Deduction per step iron for shaft element without step irons, step dimension 250 mm
Load transfer ring
400308
1000
4 00309
1200
400310
1500
400311
2000
400312
2500
400313
3000
114
Mall GmbH, Technical data 2014
Shaft elements as per DIN V 4034-1
7
Cover plates for shaft elements with socket design
as per DIN V 4034-1 and EN 1917
OrderInner Outer Total Nominal Weight
numberØ
Ø
height height
mmmmmmmm kg
Cover plate, 60 t HGV / FB 101
Ø 1000
Height
1 opening Ø 625 mm
200600  800 200601
1000*
200605
1200 200609
1500 200613
2000 200616
2500 200619
3000 h
Nominal height
1040
1240
1470
1800
2300
2800
3300
220
220
220
220
220
220
250
200  320
200  520
200  800
200
1.290
200
2.700
200
3.790
230
5.210
* with integrated seal
Transition plate, 60 t HGV / FB 101
Ø 1000
Height
h
Nominal height
Nominal height:
Decisive for height of shaft
Construction height:
Decisive for load
1 opening Ø 1000 mm
with connection socket for DN 1000 shaft superstructure - part 1
200400
1200
200401
1500
2004032000
2004052500
2004073000
1470
1800
2300
2800
3300
185
185
220
220
250
250  500
250  910
285
1.960
285
2.860
315
4.950
Load transfer ring
400308
1000 400309
1200 400310
1500 400311
2000
400312
2500
400313
3000
Shaft compensating rings, displacement-proof
600281
625 60
-
45
600282
625 80
-
60
600283
625100-72
600284
800 60
-
85
Vertical section
150
Detail
Mall GmbH, Technical data 2014
Shaft seal as per DIN 4060
400302
400303
400304
400305
400306
1200 - pre-lubricated
1500 - pre-lubricated
2000 - pre-lubricated
2500 - pre-lubricated
3000 - pre-lubricated
115
7
Shaft elements as per DIN V 4034-1
Lower shaft elements with socket design in accordance
with the current version of DIN V 4034-1
Building connection shaft
with vitrified-clay half-shell, concrete berm - 1/1 - pipe height
DN 150 PVC pipe connection
Order ModelInner Total WallWeight
number
no.
Ø
heightthickness
mmmmmm kg
Shaft
Nr. 1
Shaft
Nr. 2
Shaft
Nr. 3
Shaft
Nr. 4
Shaft
Nr. 5
Shaft
Nr. 6
201600 1
1000
580
150
1.100
201630 2
1000
580
150
1.100
201634 3
1000
580
150
1.100
201638 4
1000
580
150
1.100
201642 5
1000
580
150
1.100
201646 6
1000
580
150
1.100
201650 7
1000
580
150
1.100
201614 1010005801501.100
201618 1110005801501.100
201622 1210005801501.100
201626 1710005801501.100
DN 200 PVC pipe connection
Shaft
Nr. 7
Shaft
Nr. 10
Shaft
Nr. 11
Shaft
Nr. 12
Order
Model
Inner
Total
Wall
Weight
number
no.
Ø
heightthickness
mmmmmm kg
201604 1
1000
580
150
1.200
201632 2
1000
580
150
1.200
201636 3
1000
580
150
1.200
201640 4
1000
580
150
1.200
201644 5
1000
580
150
1.200
201648 6
1000
580
150
1.200
201652 7
1000
580
150
1.200
201616 1010005801501.200
201620 1110005801501.200
201624 1210005801501.200
201628 1710005801501.200
Shaft
Nr. 17
116
Mall GmbH, Technical data 2014
Reinforced concrete tank as per DIN 4034-2
7
Ø 1000 - 1500 mm reinforced concrete tank
with spigot as per DIN 4034-2: 1990 – 10
Mall GmbH, Technical data 2014
Order
number
Inner
Outer
Total
Wall
Weight
Ø
Ø
height thickness
mmmmmmmm kg
200200
200201
200202
200203
200204
200205
10001240
750 120 1.000
100012401000 120 1.255
100012401250 120 1.510
100012401500 120 1.770
100012401750 120 2.030
100012402000 120 2.290
200206
200207
200208
200209
200210
120014401000 120 1.480
120014401250 120 1.775
120014401500 120 2.070
120014401750 120 2.360
120014402000 120 2.655
200211
200212
200213
200214
200215
200216
200217
150017401000 120 2.000
150017401250 120 2.370
150017401500 120 2.745
150017401850 120 3.300
150017402000 120 3.500
150017402300 120 3.950
150017402600 120 4.390
117
7
Reinforced concrete tank as per DIN 4034-2
Ø 2000 - 3000 mm reinforced concrete tank
with spigot as per DIN 4034-2: 1990 – 10
Order
number
Inner Outer Total WallWeight
Ø
Ø
heightthickness
mmmmmmmm kg
200218
200219
200220
200221
200222
200223
200224
200022001050 100  2.630
200022001300 100  3.170
200022001550 100  3.590
200022001900 100  4.160
200022002100 100  4.510
200022002300 100  4.850
200022002600 100  5.360
200225
200226
200227
200228
200229
200230
200231
200232
200022401050 120  3.110
200022401300 120  3.700
200022401500 120  4.120
200022401800 120  4.750
200022402100 120  5.370
200022402300 120  5.800
200022402600 120  6.420
200022403000 120  7.260
200233
200234
200235
200236
200237
200238
250027001600 100  4.615
250027001900 100  5.215
250027002050 100  5.515
250027002300 100  6.015
250027002600 100  6.615
250027003000 100  7.415
200239
200240
200241
200242
200243
200244
250027401500 120  5.405
250027401800 120  6.130
250027402100 120  6.855
250027402300 120  7.340
250027402600 120  8.065
250027403000 120  9.035
200245
200246
200247
200248
200249
200250
300033002000
120/150
8.800
300033002250
120/150
9.560
300033002500
120/150
10.320
300033002750
120/150
11.080
300033003000
120/150
11.830
300033003250
120/150
12.590
Surcharges:
For each cut-out up to max. Ø 400 mm
For each cut-out from Ø 400 mm to Ø 600 mm
1)
For 1 drilled core hole with FORSHEDA wall feed-through for DN 100-150 PVC pipe
2)
For 1 drilled core hole with FORSHEDA wall feed-through for DN 200-300 PVC pipe
Other wall feed-through systems and buoyancy protection
Shaft entry systems
118
Mall GmbH, Technical data 2014
Shaft elements as per DIN 4034-2
7
Lower shaft elements with socket design as per DIN 4034 – part 2
Building connection shafts – straight watercourse
Order Inner Total WallWeight
number Ø
heightthickness
mm
mm
mm
kg
with DN 150 vitrified-clay channel, pipe connection for PVC KG pipe
2016591000
500
90
850
Shaft elements with spigot as per
DIN 4034-2: 1990 – 10-2: 1990 - 10
Ø 600 - 3000 mm shaft rings
201235 600 250 60   70
201236 600 500 60  140
201237 600 750 60  210
201238 600
1000 60  280
201703 800 250 80  170
201706 800 500 80  325
201712 800
1000 80  635
201716
201719
201722
201725
1000 250 90  210
1000 500 90  400
1000 750 90  590
1000
1000 90  780
201727
201730
201733
201736
1200 250 90  250
1200 500 90  470
1200 750 90  690
1200
1000 90  910
201739
201742
201745
1500 500 90  590
1500 750 90  860
1500
1000 90
1.130
201747
2000 500
120
1.020
201749
2000 750
120
1.510
2017512000 1000 120 2.000
201753
2500 500
120
1.260
201755
2500 750
120
1.860
2017572500 1000 120 2.460
201759
3000 500
120
1.500
201761
3000 750
120
2.220
2017633000 1000 120 2.940
Surcharges
For each rough cut-out up to Ø 250 mm
For 1 drilled core hole with FORSHEDA wall feed-through for DN 100 - 150 PVC pipe
For 1 drilled core hole with FORSHEDA wall feed-through for DN 200 -300 PVC pipe
Other wall feed-through systems
For each built-in step iron, step dimension 250 mm
Mall GmbH, Technical data 2014
119
7
Shaft elements as per DIN 4034-2
Shaft elements with spigot as per DIN 4034-2: 1990 – 10
Order
Inner
number
Ø
mm
Total WallWeight
heightthickness
mm mmkg
Ø 600 - 3000 mm seepage rings
201601 600
201603 800
201605
1000
201607
1200
201609
1500
201611
2000
201613 2500
201614 3000
500 60  140
500 90  325
500 90  375
500 90  440
500 90  560
500
120  940
500 1201.200
500 1201.490
Ø 600 - 3000 mm base rings
200251 600
200252 800
200253
1000
200254
1200
200255
1500
200256 2000
200257 2500
200258 3000
530 60  215
530 90  400
530 90  600
530 90  750
530 90  990
350 1201.550
350 1202.075
400 1204.070
Surcharges
For each rough cut-out up to Ø 250 mm
For 1 drilled core hole with FORSHEDA wall feed-through for DN 100 - 150 PVC pipe
For 1 drilled core hole with FORSHEDA wall feed-through for DN 200 - 300 PVC pipe
Other wall feed-through systems
For each built-in step iron, step dimension 250 mm
Excentric (one-sided) shaft cones, Ø 800 - 1500 mm
Order Inner TotalWeight
numberØ height
mm mmkg
200950 800/625
200952 800/625
200954
1000/625
200956
1000/625
200958
1200/625
200965
1500/625
300  190
600  350
300  260
600  420
600  510
600  680
Centred (equal-sided) shaft cones, Ø 1200 - 3000 mm
200960
1200/625
200967
1500/625
2009742000/625
2009922500/625
2010073000/625
120
600  510
600  610
600 1.250
600 1.800
600 2.580
Mall GmbH, Technical data 2014
Cover plates as per DIN 4034-2
7
Cover plates for shaft elements
with spigot as per DIN 4034-2: 1990 – 10
OrderInner Traffic Entry Total Nominal Weight
number
Ø
load with
opening height
height 1)
earth cover
625 mm
up to
mm
500 mm
quantity
mm
mm
kg
200701
200705
200712
200719
200725
200727
200732
200734
200739
200741
800
1000
1200
1500
2000
2000
2500
2500
3000
3000
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
SLW 60 / FB 101
1
1
1
1
1
2
1
2
1
2
160
185
185
200
220
220
220
220
250
250
130 175
155 350
155 535
170 935
190
1.955
190
1.790
190
3.025
190
2.850
220
4.900
220
4.710
Cover plates with other entry openings, (e.g. 800 mm diameter, rectangular) different traffic loads, increased earth
cover etc. on request.
h
Height
Nominal
height 1)
1)
ue to the spigot on the underside, the height of the entire shaft structure is reduced by 30 mm in comparison to
D
the plate thickness specified; if the entry openings also have a spigot, this results in an additional 20 mm reduction.
Shaft compensating rings
Order ØHeight Weight
numbermm mm
kg
2012006251) 40 20
2012016251) 60 35
2012026251) 80 45
2012036251)
100 55
2012046251)
120 65
2012098001) 80
110
2012108001)100
140
1)
Not displacement-proof, for displacement-proof versions see page 115.
For shaft covers see page 122.
Mall GmbH, Technical data 2014
121
7
Covers
Shaft covers
Odour-proof, complete with mounted cast ring in a concrete frame
Order Model
Ø CategoryTestTotal Cover Total
number
forceheightweight weight
mm
kNmm kg kg
201675
600107
600117
walked over
driven over by cars
driven over by HGVs
600
600
600
A 15 80
B
125
120
D
400
160
40 75
56
100
90
180
Class A = for grassed areas and other areas not regarded as traffic areas but may be occasionally walked over
Class B = for walkways and similar surfaces, for passenger cars and car park buildings
Class D = for driving surfaces on roads, parking areas and sealed traffic areas
Well shaft covers
Well shaft covers with air vent (vapour hood), rubber seal, special key for opening included in price
OrderModel
number
Ø Weight
mm
kg
600191
600
Stainless steel
With self-closing latch
69
Sealing caps with safety lock available on request at extra cost.
Reinforced concrete well shaft covers with lock, air vent and insect screen, total height 320 mm
OrderModel
number
Ø Weight
mm
kg
600192
600193
600 with shaft ring Ø 600/250
600 with shaft ring Ø 600/250
Type A, removable
Type B, folded open
in cover plate Ø 800
120
310
Shaft cover, with inset lid
Order Model
Ø CategoryTestTotal Cover Total
number
forceheightweight weight
mm
kNmm kg kg
201677
Can be walked over
600
A 15 80
40 75
Concrete shaft covers, complete with concrete frame
Order
Model
Ø
Category
number
mm
Test
Total
Cover
Total
forceheightweight weight
kNmm kg kg
600100
600101
600110
600111
600179
600180
Without ventilation
With ventilation
Without ventilation
With ventilation
Without ventilation
Without ventilation
600
600
600
600
800
800
B
B
D
D
B
D
125
125
400
400
125
400
120 45
120 45
160 90
160 90
120
105
160
188
100
100
165
165
191
406
800
800
D
D
400
400
125 75
125 75
121
121
Viatop shaft covers
600122
600123
Without ventilation
With ventilation
Class B = for walkways and similar surfaces, for passenger cars and car park buildings
Class D = for driving surfaces on roads, parking areas and sealed traffic areas
Dirt traps
Order
Model
Ø
Weight
number
mm
kg
600194
600195
For insertion in concrete covers
For insertion in Viatop covers
600 5
800
10
Transport prices available on request.
122
Mall GmbH, Technical data 2014
Reinforced concrete tank Ø 4000
7
Ø 4000 mm reinforced concrete tank with two-piece structure
Inner
Outer
Total
Clearance
Wall /
Total
Ø
Ø
height
height
base
weight
max.
thickness
mm
mm *)mm mm mm kg
4000
4000
4000
4000
4000
4000
4240
4240
4240
4240
4240
4400
1600
1900
2100
2300
2600
3000
1450
1750
1950
2150
2450
2850
120 / 150
120 / 150
120 / 150
120 / 150
120 / 150
120 / 150
Heaviest Nominal
single
volume
part
DIN 1989-1
kg
m3
13.400 6.700
15.000 7.500
16.000 8.000
17.200 8.600
18.800 9.400
21.800
10.900
18,2
22,0
24,5
27,0
30,8
35,8
*) Outer width at seam: 4400 mm, total height 3000 mm around circumference with protrusion D = 4400 mmm
Traffic load: 60 t HGVs / DIN FB 101
Cover plate, 2-piece
Outer
Total
Passenger
Wall /
Total
Heaviest Traffic
Ø
height 1) load
base weightsingle load
image
min./max.part
mm
mm
mm
kg
kg
4240
4240
1)
Mall GmbH, Technical data 2014
250
300
car
60 t HGVs / FB 101
500/2000
500/2000
11.400
11.400
5.700
5.700
60 t HGVs/FB 101
60 t HGVs/FB 101
Customised versions on request
123
7
Reinforced concrete tank Ø 5600
Ø 5600 mm reinforced concrete tank comprising multiple elements
2-piece round tank
Outer Ø: 6000 mm / inner Ø: 5600 mm, wall thickness: 200 mm / base thickness: 200 mm
Total Clearance
Outer
Nominal
Load Earth
Heaviest
Total
height 1)height
ø
volume
class 2)
cover singleweight
min/max.part
mm mm mmm3
mm kgkg
1500
2150
2500
2750
3000
3250
1300
1950
2300
2550
2800
3050
6000
6000
6000
6000
6000
6000
31,8
47,8
56,4
62,2
68,7
74,9
–
–
–
–
60 t HGVs / FB 101
60 t HGVs / FB 101
60 t HGVs / FB 101
60 t HGVs / FB 101
60 t HGVs / FB 101
60 t HGVs / FB 101
500 / 1500
500 / 1500
500 / 1500
500 / 1500
500 / 1500
500 / 1500
13.000
15.900
17.450
18.550
19.700
20.800
26.000
31.800
34.900
37.100
39.400
41.600
12 t HGVs
500 / 1500 9.100
60 t HGVs / FB 101 500 / 1500
11.000
18.200
22.000
Cover plates
Outer Ø 6000 mm
250
300
1)
2)
–
–
Customised versions and specific loads on request
Other loading conditions, e.g. 30 t HGVs, on request.
U-shaped middle sections
Outer width: 6000 mm / inner width: 5600 mm, wall thickness: 200 mm / base thickness: 200 mm
Total Clearance
Total
Nominal
Load Earth
Heaviest
Total
height 1)height length volume
class 2)
cover singleweight
min/max.part
mm mm mmm3
mm kgkg
1500
2150
2500
2750
3000
3250
1300
1950
2300
2550
2800
3050
2500
2500
2500
2500
2500
2500
18,1
27,2
32,1
35,6
39,1
42,6
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
500 / 1500
500 / 1500
500 / 1500
500 / 1500
500 / 1500
500 / 1500
10.800
12.400
13.300
13.900
14.500
15.100
–
–
–
–
–
–
1500
2150
2500
2750
3000
3250
1300
1950
2300
2550
2800
3050
3000
3000
3000
3000
3000
3000
21,8
32,7
38,6
42,8
47,0
51,2
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
SLW60 / FB 101
500 / 1500
500 / 1500
500 / 1500
500 / 1500
500 / 1500
500 / 1500
12.900
14.900
15.900
16.700
17.400
18.100
–
–
–
–
–
–
–
–
–
–
12 t HGVs
60 t HGVs / FB 101
12 t HGVs
60 t HGVs / FB 101
500 / 1500  9.500
500 / 1500
11.400
500 / 1500
11.400
500 / 1500
13.800
–
–
–
–
Cover plates
Outer width: 6000 mm
250
300
250
300
1)
2)
124
–
–
–
–
2500
2500
3000
3000
Customised versions and specific loads on request
Other loading conditions, e.g. 30 t HGVs, on request.
Mall GmbH, Technical data 2014
Annex
Positioning and installation instructions
Terms of sale and delivery
8
8
Positioning and installation instructions
Installation notes for Mall shaft structures
Excavation pit
Components with rope eyelets
The excavation pit must be excavated according to the component dimensions in observance of DIN 4124
(lateral work space: at least 50 cm, slope etc.) The edge of the pit is to be safeguarded in accordance with
the regulations.
The base of the pit is to be levelled and is to comprise approximately 10 to 20 cm of compacted gravel
sand (max. grain 16 mm). The base of the excavation pit must be free of groundwater and stratum water;
appropriate water retention is to be provided until completion of the work. It is essential to avoid point pressure and edge pressure. If the subsoil is problematic, it may be necessary to replace the subsoil,
or to install a lean concrete layer. The approximate sealing requirement is: Proctor density Dpr = 1.0 !
A specific information sheet is available regarding the integration of sumps.
When determining the relative elevation for the excavation pit base, the height of the overflow for connection to the sewer system is to be considered
On request, the floating safety of the final installation relating to groundwater is checked at the factory
and the unit is equipped with an anti-float collar or connection reinforcing at the base if necessary.
Access routes
60 º
A sealed, unobstructed and safe access route is a prerequisite for delivery to the construction site with our
hydraulic loading cranes.
In cases of uncertainty as to whether the access route can support the vehicle, the decision is made by the
driver. Any towing costs incurred as a result of poor access route conditions which were not clearly apparent shall be borne by the customer; the same applies to delays on the construction site which are caused
by the customer.
Before installation, the possible extension arm lengths are to be clarified with the supplier / derived from
crane load diagrams (clearance between support and edge of excavation pit: approximately 1 m). The
standard extension arm reach is 5 m measured along the longitudinal axis of the HGV from the rear edge
of the HGV to the centre of the shaft or excavation pitch; otherwise the prefabricated element can only be
unloaded to ground level at the side. In this case, appropriate lifting equipment must be provided by the
customer.
Unloading, offsetting process
Components with grippers
Caution!
Tanks with heavy individual
weight, especially due to fittings,
are not equipped with 3 (4), but
with 6 (8) positioning anchor
sleeves on the upper side of
the tank ("double anchors").
Tanks may only be lifted using
additional lifting gear!
126
For the component weights and permissible loads for the lifting aids, see below:
"Double anchors"!
n Use only approved and undamaged lifting aids!
n Avoid diagonal pulling – use a lifting beam or long chains > 4 m
n The angle between the hanging chains must be less than 60 º or:
n The angle between the chain and the horizontal must be greater than 60 º.
n Rule of thumb: The chain length must be at least the same as the shaft diameter!
n Ensure correct crane hook size and rounding for the slung load!
n Do not stand under suspended loads!
n
Components with rope eyelets
Components with grippers
Do not use soiled threads!
Position the gripper at the third point of the
component!
Check the condition of the rope eyelets
(strand breakage, crushing, kinks, corrosion
or loose connections are not permissible)!
The movable element of the gripper (clamp) is
usually positioned at the inner side of the component
(see illustration, exception: cone, see below)
Screw in the rope eyelets as far as they will go!
Concrete components must not be iced, oily or
saturated!
A maximum of 1 thread turn may protrude!
Slide on the gripper as far as it will go!
To prevent seizing under load, after screwing the
eyelet all the way in unscrew it a half-turn.
With cones position the movable gripper element at
the outside; with eccentric cones find the centre of
gravity by suspending the load several times!
Mall GmbH, Technical data 2014-1
Positioning and installation instructions
8
Installation
The extent to which complete systems (incl. shaft attachments etc.) can be delivered in a pre-assembled
state depends on the travelling height, the installation weight and the available hoists.
There are basically the following possible methods for joining individual tank sections:
1. "Dry" bolting
a) With "Neutra“ or "Comfort“ system elastomer rubber sections.
n Position the reinforced concrete tank
n Unscrew the bights
n Insert the supplied round cord sealing ring into the cleaned groove on the upper side
of the reinforced concrete tank, if not already pre-installed
n Insert the supplied 3 screws and washers from above into the cut-outs provided for
this in the transition plate (cone)
n Raise the transition plate/cone with suitable lifting equipment over the reinforced
concrete tank at low height and maintain this height
n Rotate the transition plate/cone until the markings on the plate and tank line
up and then temporarily screw in the screws previously fitted to the plate a
few turns into the threaded sleeves in the tank
n Fit the transition plate/cone
n Screw "hand tight", maximum torque of 40 Nm
b) With standardised socket seals, i.e. fitting of supplied face seals as per DIN V 4034-1, if these are
not already factory-fitted to the underside of the prefabricated element; due to the use of lubricant see
special instructions.
2. Positioning with suitable grouting materials ("wet")
a) Mortar
Mall prefabricated elements for on-site grouting have a spigot design as per DIN 4034 part 2.
The customer is responsible for providing materials and personnel for grouting the joints.
Specific requirements regarding the quality and application of the mortar – particularly for wastewater treatment plants – are to be observed; the minimum requirement is MG III (cement mortar). The
Customer is liable for any damage caused to prefabricated elements as a result of point pressure and
edge pressure caused by insufficient application of mortar. Mortar layers are to be trowelled across
the entire width of the wall and, after repositioning, thoroughly trowelled flush on the inside and the
outside, then sealed.
b) Joint sealing tape, see chapter 7
Fit an elastic, self-adhesive butyl rubber sealing tape to a clean and dry substrate as specified in
the special installation instructions; customer is responsible for installation.
Generally, if the customer provides an on-site assistant this is sufficient to ensure that installation
proceeds very rapidly.
Pipe insertion
Generally, the articulated integration of pipes is to be taken into account already during the planning phase.
As standard, Mall shaft structures come with approved and tested sealing systems (multi-lip seals or link
seals for filling the annular gap). In each instance, the circumference and quality of the pipe insertion is
to be arranged upon placement of the order. Cut-outs or drilled core holes to be grouted on site are also
provided on request.
Leak test
Monolithic tanks for use as rainwater tanks as per DIN 1989 (rainwater utilisation systems) do not need
to be re-tested for watertightness on site. Systems which are put together differently, or which comprise
multiple elements, are to be subjected to a water leak test after the tank has been installed and assembled,
and before (!) placement of the earth backfill. Justified complaints are to be reported to us immediately.
Backfill
Due to the high stability, the previously excavated material can generally be used as backfill without any
problems. However, the settlement tendency (traffic load) on the surfaces above are to be taken into
account. The specifications of the FGSV information sheet "Backfilling" are applicable. The loads applied
to the tanks by (heavy) compactors must not exceed the guaranteed load profile. With plate vibrators and
light compactors of up to 2.5 t the prefabricated elements can be driven over without restrictions.
Particular care (correct embedding) is called for in the vicinity of the connected lines.
Mall GmbH, Technical data 2014-1
127
8
Terms of sale and delivery
Terms of sale and delivery
1.0 Field of application:
1.1The following terms of sale and delivery apply exclusively to all business conducted
between us and our Customer if the Customer is an entrepreneur, a legal entity under
public law, or a special fund under public law. Differing, conflicting, or additional general terms and conditions on the part of the Customer, even if these are known, shall
not form part of the contract unless it is expressly agreed in writing that they apply.
Our terms of sale and delivery shall also apply if we make the delivery in knowledge
of conflicting or differing terms and conditions on the part of the Customer.
1.2 Our terms of sale and delivery do not apply to contracts with consumers. This does
not affect the retention of title as per section 5.0 of these terms of sale and delivery.
The retention of title is also agreed upon with consumers.
2.0 Contract conclusion, obligations, description of properties:
2.1Our order confirmation for the Customer includes our delivery commitment and specifies the properties of the contractual products to be delivered, taking into account
the technical data in our brochure “Technical data and prices” for the respective
calendar year and article numbers which represent our standard products and which
describe the obligations and properties. For products and systems manufactured on
a Customer-specific basis according to Customer specifications, the content of the
order confirmation applies exclusively, insofar as it deviates from the content of the
“Technical data and prices” brochure. If our Customer does not have the brochure
“Technical data and prices”, this shall be delivered to the Customer for the respective
calendar year on request.
2.2 In general, the properties of the contractual products to be delivered are defined only
by the product description in our order confirmation, taking into account the technical
data in our brochure “Technical data and prices”. Public statements, presentations or
advertising realised by us, by our vicarious agents and sales representatives, or by the
manufacturer, do not constitute contractual specifications of properties of the delivery
items.
3.0 Prices and terms of payment:
3.1Our prices for our standard products are derived from our brochure “Technical data
and prices” for the respective applicable calendar year. The Customer is obliged to
request this brochure from us if the Customer does not have a copy. For domestic
deliveries, the prices specified for our standard products are subject to statutory VAT.
For customers based abroad, VAT shall not be charged if the Customer provides us
with the VAT number / export certificate.
3.2Our prices apply ex works. If we realise the delivery, the Customer is charged extra
for freight costs. The freight costs are derived from the relevant specifications in the
brochure “Technical data and prices”.
3.3 Unless otherwise arranged in the order confirmation, the Customer is obliged to settle
any invoice within 10 days after it is handed over or dispatched. Once this deadline
expires, the Customer shall be in default of payment.
3.4 If the Customer invoices the Customer’s end consumer, this does not free the
Customer from the Customer’s own, or joint, liability for settlement of the invoice
issued to the end consumer. It is incumbent upon the customer to verify client’s ability
to pay.
3.5 Against our receivables, our Customer can only offset or exercise a right of retention
on the basis of claims that are undisputed or have been determined as legally binding.
Offsetting and retention on the basis of disputed claims is excluded between us and
the Customer.
4.0 Delivery deadlines and dates, transfer of risk:
4.1 Delivery deadlines and dates are determined by the respective written order confirmation. Adherence to delivery deadlines requires agreement on all commercial and
technical issues, punctual provision of all documents to be provided by the Customer,
the necessary official approvals and certificates, approval of the installation drawings
etc., particularly of plans, as well as observance of the agreed terms of payment and
other obligations of the Customer. If these prerequisites are not met punctually, the
deadlines are extended accordingly; this shall not apply if we are responsible for the
delay.
4.2Operational faults, delays on the part of our suppliers, hindrance of the delivery of
raw and auxiliary materials due to official measures, embargos, strikes, lockouts,
force majeure, or natural hazards affecting us or our suppliers, as well as similar
unforeseeable events for which we are not responsible, relieve us of the duty to meet
our contractual obligations while these events continue. Delivery deadlines and dates
are postponed by the length of time for which the events continue. In particular, the
Customer is not entitled to withdraw from the contract and / or to claim compensation
for damages in such cases.
128
4.3 Unless otherwise arranged in the order confirmation, our arrangements are “EXW” as
per Incoterms 2010 (ex works).
4.4 The risk of accidental loss or deterioration of the delivery items is transferred to
the Customer upon handover of the delivery items or, in the case of dispatch, upon
handover of the goods to the forwarding agent, freight carrier, or other person or
establishment assigned to realise the dispatch. If the Customer takes out transport
insurance, the Customer is obliged to cede to us all compensation claims already
now, insofar as these are based on the material risk and price risk transferred to the
Customer. We hereby accept this cession. Default of acceptance by the Customer
shall also apply as handover.
5.0 Skeleton and call-off orders
5.1Skeleton and call-off orders oblige the customer to take off the total quantity on which
the skeleton/call-off order is based.
5.2If no specific call-off dates are provided for in the contract, the total quantity of the
skeleton/call-off order must be called off within 3 months.
5.3If the customer fails to comply with call-off dates, we shall be entitled to invoice the
total quantity in full two weeks after written announcement (advice of dispatch) with
reference to the consequences of the failure to call off. Our rights resulting from
default by the customer shall remain unaffected.
5.4If a call-off order is delivered after more than 6 months as a result of a special agreement, we reserve the right to adjust the prices.
5.5In the event of the individual call-offs exceeding the contractual quantity in total, we
shall be entitled, but not obliged, to deliver the additional quantity. We can invoice the
additional quantity at the prices valid at the time of call-off or delivery.
5.6If the customer withdraws from the contract and fails to take off the order already
placed, Mall shall be entitled to invoice the customer for the costs incurred by it and
its loss of profits by means of a lump-sum amount of 25% of the value of the order.
This shall only apply if the call-off order has not been produced. If the order has been
produced, the complete order as per point 3 will be invoiced.
6.0 Retention of title:
6.1 We shall retain title to the delivery items until full settlement of all receivables arising
from the current business relationship. If the value of all security rights to which we
are entitled exceeds the realisable value of all apparent claims by more than 10%,
we shall, if so requested by the Customer, relinquish an appropriate portion of these
security rights; it is our responsibility to select the security rights to be relinquished.
6.2During the period of retention of title, the Customer is obliged to treat the delivery
items carefully. The Customer must regularly perform maintenance and inspection
work at the Customer’s own expense, insofar as this is required. During the period
of retention of title, the Customer is obliged to insure the delivery items against fire
damage, water damage and other damage. The Customer is obliged to name the insurer and already now shall cede to us any payments to be received from the insurer.
We hereby accept this cession.
6.3The Customer is obliged to inform us immediately if any third party gains access
to the delivery items, for instance in the event of seizure, as well as in the event of
damage or destruction of the delivery items. If the delivery items change hands, or if
the Customer’s domicile or place of business changes, the Customer is to inform us
immediately.
6.4 In the event of contract-violating conduct on the part of the Customer, particularly in
the event of payment default, or breach of an obligation described in section 6.2 or
6.3 of this agreement, we are entitled to withdraw from the contract and to reclaim
the delivery items.
6.5 The Customer is entitled to resell the delivery items within the ordinary course of
business. The Customer hereby cedes to us all claims, in the amount of the invoice
sum, which the Customer accrues against any third party as a result of the resale. We
hereby accept this cession. After this cession, the Customer is authorised to collect
these claims. Nevertheless, we retain the right to collect the claims ourselves once
the Customer fails to fulfil their payment obligations properly and defaults on payment.
The Customer is not permitted to pledge the delivery items which are subject to retention of title, or to assign them as security.
6.6 Any handling or adaptation of the delivery items by the Customer always occurs in
our name and on our behalf. If the delivery items are adapted using items that do not
belong to us, then we shall acquire co-ownership of the new object in the ratio of the
value of the delivery items to the other items used. The same applies if the delivery
items are combined with other items which do not belong to us.
Mall GmbH, Technical data 2014
Terms of sale and delivery
7.0 Liability for defects:
7.1 The delivery items are to be inspected by the Customer immediately, as per § 377
HGB (German Commercial Code). Any apparent defects are to be claimed immediately
by the Customer in writing, whereupon the order number and delivery note number
must be specified; otherwise, the assertion of claims based on defects is excluded.
For such claims to be deemed punctual, a notice period of three working days must
be adhered to. The Customer shall bear the onus of proof for all claim requirements,
in particular for the defect itself, for the point in time at which the defect is identified
and for the punctuality of the notification of the defect. These regulations also apply to
overdelivery, underdelivery and incorrect delivery.
7.2 For defects in delivery items, we shall firstly, at our discretion, realise our guarantee
obligations by means of either repair or replacement.
7.3 If subsequent performance fails, the Customer is entitled to withdraw from the contract and to demand compensation for damages instead of fulfilment, insofar as the
breach of obligation was significant. The Customer’s right to reduce the price shall
remain unaffected.
7.4 The legal guarantee period is 24 months, beginning on the date on which the delivery
items are delivered. This shall not apply insofar as the law per § 438 para. 1 no. 2
(Buildings and items for buildings), § 479 para. 1 (Right of recourse) or § 634a para.
1 no. 2 (Defects or deficiencies in construction) BGB (German Civil Code) prescribes
longer periods, nor in cases of any physical injury or damage to health which is
attributable to us, nor loss of life on the part of the Customer, intentional or grossly
negligent culpability on our part, nor fraudulent concealment of a defect. For contracts
into which Part B of the Construction Contract Procedures (VOB/B) is incorporated in
its entirety, the periods specified in §§ 438 para. 1 no. 2 and 634a para. 1 no. 2 BGB
do not apply.
7.5 No claims lodged by the Customer on the basis of defects shall apply in cases of natural wear and tear, nor of damage resulting after the transfer of risk due to incorrect
or negligent treatment or usage, excessive stress, incorrect installation or commissioning on the part of the Customer or a third party, unsuitable operating materials,
defective building work, unsuitable subsoil, or chemical, electrochemical or electrical
influences not foreseen as per the contract and for which we are not responsible. If
improper modification, repair work or maintenance is carried out by the Customer or
third parties, no claims based on defects shall apply for such and for the resulting
consequences. Maintenance may only be performed by us, by a third party appointed
by us, or by a partner authorised by us. If the Customer receives defective installation
instructions, we are only obliged to deliver installation instructions free of defects and
then only if the defect in the installation instructions prevents proper installation.
7.6For manufacture of our pre-cast concrete parts, we use local natural aggregates,
which may contain amounts of coloured or light components that are in accordance
with the valid regulations. Brown marks may occur due to weathering on the
concrete‘s surface. This is on account of the above components, which are harmless
for the concrete. Such occurrences frequently disappear or pale after long periods of
weathering and therefore do not constitute deficiencies.
7.7 If our Customer exports our products to other countries, also in the event of further
processing on the part of the Customer, we are not liable for the export capability of
our products, nor for our Customer’s exemption from state approval and license to
import into the countries of exportation.
7.8In addition, section 8.0 (Limitation of liability for claims for da­mages) applies to claims
for damages. Any further-reaching or additional claims on the part of the Customer,
other than those defined in this section 7.0, lodged against us or our vicarious agents
on the basis of a defect are excluded.
8.0 Limitation of liability for claims for damages:
8.1 In the event of minor negligent breaches of obligation, our liability is limited to the
average, foreseeable, contractually typical, imme­diate damage, according to the type
of delivery item. This also applies in the event of negligent breaches of obligation on
the part of our legal representatives or vicarious agents. We shall not be liable in cases
of minor negligent breaches of immaterial contractual obligations.
8.2 The above limitations of liability do not concern claims lodged by the Customer on the
basis of product liability. In addition, the limitations of liability shall not apply in the
event of physical injury or damage to health attributable to us, nor in the event of loss
of life on the part of the Customer.
8.3 Claims for damages lodged by the Customer on the basis of a defect shall become
statute-barred 24 months after delivery of the delivery items. This shall not apply if we
can be accused of gross negligence, nor in the event of physical injury or damage to
health attributable to us, nor in the event of loss of life on the part of the Customer.
9.0Non-acceptance:
9.1If the delivery item, in whole or in part, is not accepted by the Customer, or if the
Customer withdraws from the contract, the Customer is obliged to pay us 20% of the
respective order total as compensation for damages. We hereby declare that lumpsum compensation for damages encompasses approximately 20% of the purchase
price. The Customer is entitled to provide us with evidence of lesser damage.
Mall GmbH, Technical data 2014
8
9.2For custom-made products, the consolidation into a lump sum as described in section
9.1 does not apply. For custom-made products, the Customer remains obliged to
acceptance and to payment of the full purchase price. If the dimensions and data of
the manufactured product deviate from those in our brochure „Technical data and
prices“, or are not included in that brochure, the product qualifies as a custom-made
product.
10.0 Obligations of the Customer:
10.1For the agreement to be enforceable, any delivery to the Customer’s construction site
which we realise with our vehicles must be confirmed in writing by means of our order
confirmation.
10.2 The Customer is obliged to provide access to the Customer’s construction site by
means of a sealed driving surface which can be driven over safely by fully loaded
HGVs with trailers. In the absence of this, our Customer is obliged to inform us thereof
and to provide suitable means of transporting our products from an unloading point,
situated as near as pos­sible to the Customer’s construction site, for handover and for
transport to the construction site.
10.3 If so arranged in the order confirmation, we shall install all shaft systems, including
concrete tanks, wastewater treatment plants, separators and rainwater tanks, on site
in the respective excavation pit. The Customer is obliged to provide the excavation pit
in such a manner as to enable correct installation and fitting work.
10.4 If the Customer collects and / or installs our products themselves, the Customer bears
the risk associated with the installation and fitting work.
10.5 If either a freight carrier appointed by the Customer, or the Customer themselves,
collects our products, we accept no obligations pertaining to the securing of the cargo
or the safety of transportation on the transporting vehicle. We shall not check that
the cargo is secured properly. Upon appointing a freight carrier, the Customer shall
explicitly commit the freight carrier to securing the cargo and to ensuring safety of
transportation of the products on the vehicle.
11.0 Guarantee declarations:
11.1 In a legal sense, the Customer receives no guarantees from us. The issue of a guarantee declaration must be in a specific, separate written form, not included in the order
confirmation.
11.2 A guarantee declaration shall only become valid if signed in person by an individual
with sole power of representation, or by a managing director authorised to act jointly
as a representative, with another managing director or authorised representative.
11.3Descriptions of properties and services do not comprise guarantee declarations. The
presumption of implied guarantees is expressly excluded.
11.4 Commercial guarantees shall remain unaffected.
12.0 Data protection:
We are entitled to store, to process and to commercially reuse Cus­tomer data which
we have obtained from our Customer in the course of the business relationship, insofar as the Customer has access to this data themselves. You can find the full scope
of our data protection in our data protection declaration, which can be found at www.
mall.info.
13.0 Use of software
13.1Where software is included in our scope of delivery, non-exclusive rights are granted
to the Customer to use the software provided including its documentation for their own
business purposes and in their own company.
The software is delivered for use with the designated delivery item. Use of the software
on more than one system is prohibited.
13.2The Customer is not entitled to copy the software or modify it and may only translate
or decompile it within the legally permissible scope (as per §§ 69 a ff. of the German
Copyright Act). The Customer shall refrain from removing any manufacturer information – in particular the copyright information or modifying this without the express
written consent of Mall.
13.3All other rights for the software and its documentation including copies are retained
by Mall or our software suppliers. Distribution of sublicenses is prohibited.
14.0 Place of performance and court of jurisdiction:
14.1If our Customer is an entrepreneur, a legal entity under public law, or a special fund
under public law, we shall agree that the place of performance for the delivery and
payment obligations is at our company headquarters in Donaueschingen, Germany.
14.2 It is agreed that the place of jurisdiction is at the courts of ordinary jurisdiction factually
and geographically responsible for Donau­eschingen.
14.3 The law of the Federal Republic of Germany applies. The provisions of the United
Nations Convention on Contracts for the International Sale of Goods shall not apply.
15.0 Severability Clause:
Should one or more stipulations in our terms of sale and delivery proveineffective, the
validity of the remaining stipulations shall remain unaffected. The ineffectiveness of
one or more stipulations in our terms of sale and delivery shall not result in the nullity
or ineffectiveness of our terms of sale and delivery as a whole.
129
www.mall.info
Rainwater
management
Mall GmbH
Grünweg 3
77716 Haslach i. K.
Germany
Tel. +49 7832 9757-0
Fax +49 7832 9757-290
Mall GmbH
Industriestraße 2
76275 Ettlingen
Germany
Tel. +49 7243 5923-0
Fax +49 7243 5923-500
Separating
technology
Wastewater
treatment plants
Mall GmbH
Roßlauer Straße 70
06869 Coswig (Anhalt)
Germany
Tel. +49 34903 500-0
Fax +49 34903 500-600
Pump installations and
system engineering
Sweden
Denmark
Poland
Netherlands
Belgium
Germany
Luxembourg
Hungary
France
Switzerland
Croatia
Italy
Portugal
Spain
Mall GmbH
Oststraße 7
48301 Nottuln
Germany
Tel. +49 2502 22890-0
Fax +49 2502 22890-800
New
energies
PL-0009 WO 01/14, Subject to technical modifications without notice
Mall GmbH
Hüfinger Straße 39-45
78166 Donaueschingen
Germany
Tel. +49 771 8005-0
Fax +49 771 8005-100