Part of GE Security 5570M Series installation and operation Industria l Intercom 5570M P/N 3100816 www.leedan.com info@leedan.com Toll-Free: 800-231-1414 ISSUE 01 © 2006 © 2006 GE Security, Inc. Specifications Agency Listings • UL Listed Type NM (non-monitored) signal appliance INPUT POWER Catalog Number 5570M-AQ • Marine Rated • cUL Listed • UL Listed for Class I, Division 2 Groups, A, B, C, and D Hazardous Locations Description The Edwards 5570M intercom is a heavy-duty UL and cUL Listed signal appliance designed for use in industrial applications. Models are available in 120/240V AC 50/60 Hz and 24V AC/DC. 120 or 240V AC operation can be configured by means of a slide switch. The AC line has a 1/2 amp 250 volt type GMC fuse. Operating selections include balanced or unbalanced line operation and modes of Master or Satellite can be selected. The unit features a transformer isolated audio input and a choice of one of four selectable alert tones. For indoor applications where ambient noise is high, a Cat. No. 5570MIC hand-held noise cancelling microphone kit is available. 5570M-NR5 Voltage 24V DC 24V AC 50/60 Hz 120V AC 50/60 Hz 240V AC 50/60 Hz Amplifier Specifications Frequency Response (-6dB) ...................... 150 Hz to 12 KHz Input Impedance ............................................................... 15K Ohms Max. Output Voltage Sine Wave: Balanced Output ............................................................... 20VRMS Unbalanced Output .......................................................... 10VRMS Square Wave: Balanced Output ............................................................... 15VRMS Unbalanced Output ......................................................... 7.5VRMS Speaker Rating ........................................................................... 30 Watts Speaker Impedance ................................................................. 16 Ohms Temp. Range (Ord. Location) ....... -31 to 150F (-35 to +66C) Temp. Range (Haz. Location) ....... +41 to 104F (+5 to +40C) Fuse Type GMC-1/2 ........................................... 1/2 amp, 250 Volt Auxiliary Device Dry Contacts ..... 2A @ 24V AC/DC, P.F. = 1 Weight ...................................................................................... 11 lb. 5 oz. 5.68 3.88 0.041 2 Holes 9.88 4.84 2.38 6.50 5.0 Power should be obtained from a UL listed, regulated and power limited power source. 1/2"-14 Pipe Thread 2 Places Audio (Class 2) Figure 1. Dimensions 2 P/N 3100816 www.leedan.com Typical Current (A) Standby Tone On 0.111 0.640 0.321 1.290 0.075 0.188 0.037 0.073 info@leedan.com Toll-Free: 800-231-1414 5570M INDUSTRIAL INTERCOM User Guide Master Mode Alert Button When configured as a Master unit, the intercom constantly broadcasts any signal received on the signal lines over its speaker. Depressing the Listen/Talk switch changes the unit from a speaker to a microphone (Figure 2) allowing the user to transmit over the signal lines to additional intercom(s) connected to the audio line. Releasing the Listen/Talk switch returns the unit to the Listen mode, allowing the user to receive messages. The intercom is supplied from the factory set in Master Mode (figure 3, switch S3-1 is in the "ON" position). Up to 938 units can be connected in Master Mode. CAUTION To avoid hearing damage, do not depress the alert button while carrying on a conversation over the intercom system. Depressing the alert button will send a user-selected tone across the signal lines. All units listening to this line will broadcast this as a signal tone. NOTE: Satellite Mode NOTE: Only one master and one satellite can be interconnected for use in Satellite Mode. Satellite mode is designed for applications that require the intercom to constantly transmit instead of receive. In this mode, depressing the Listen/Talk switch allows the user to Listen to audio being transmitted through the interconnected Master intercom. If the volume on the receiving unit(s) is turned all the way down, the alert signal will not be heard. To avoid this problem, connect an external signaling device to the dry contacts. Dry Contacts to External Device Depressing the alert button will close a normally-open dry contact which can be used to activate an external visual or audible signal appliance. The dry contact is to be connected to a power limited source only. The contact is rated at 2.0A at 24V AC/DC, P.F. = 1. Refer to Figure 5 for wiring instructions and the table below for relay delay. Isolated Balanced/Unbalanced Lines SW3 Audio signals for the 5570M are transmitted over a wire pair using balanced line technology. An isolation transformer, located at the input of the intercom, has a center tap connected to ground allowing two legs of AC that are 180 degrees out of phase with respect to one another, so that ground currents are cancelled out . This isolation eliminates problems caused by non-isolated systems. Polarity of the audio lines does not need to be observed. In cases of extreme interference, shielded cable should be used with the shield or drain wire connected to the ground of only one intercom. Relay Delay* No Delay 1 Second 3 Seconds 5 Seconds 4 OFF ON OFF ON 5 OFF OFF ON ON *Relay Delay is the amount of time the relay remains energized after active audio to the intercom is no longer present . Optional Microphone Surge Protection Place the intercom in transmit by keying the microphone (push-to-talk). Transient Voltage Suppressor devices are used to protect the audio lines, remote control line and 24(+) DC OUT and 24 (-) DC OUT power lines. The intercom must have Earth Ground terminated to it to ensure surge protection. Installation The output amplifier of the 5570M offers full short circuit protection and overheat protection. www.leedan.com WARNING Do not apply power to the unit until installation is completed and housing cover and outlet box cover are secured. 1. Remove the cover from the front of the intercom. 2. For 5570M-NR5 models being installed with 240V AC power, set SW1 to 240V AC (Figure 3). info@leedan.com Toll-Free: 800-231-1414 P/N 3100816 3 3. The intercom is factory set for balanced line operation. For unbalanced line operation, place a jumper on JP12 and JP1-3 as shown in Figure 3. 10. Attach earth ground to the green and yellow striped lead (Figure 3). Select the appropriate wiring method from Figures 5 - 10 and wire accordingly. 4. Configure the intercom for Master or Satellite Mode operation using switch S3-1 (Figure 3). Factory default is Master Mode. 11. To switch the intercom into Satellite Mode, where desired, ensure power is off and perform the following: 5. Select a tone from Table 1 and set SW3-2 and SW33 as indicated (Figure 3). a. Loosen the rubber boot covering the Talk/Listen toggle switch and rotate the toggle switch 180 degrees. Ensure the locking ring is seated in the locating hole on the back of the cover plate (Figure 2). Retighten the rubber boot against the cover plate with the toggle switch in the talk position (Figure 2). b. Change the MAS/SAT dipswitch S3-1 to the "OFF" position for Satellite Mode (Figure 3). c. When the unit is placed in Satellite Mode it defaults to the Talk or transmit mode. When hooked to a Master unit , the master acts like a speaker and broadcasts audio signals from the Satellite. As an option, the Master can override the Satellite unit by connecting a wire between the J3-5 and J3-6 screw terminals, 24(-) DC OUT and remote control respectively (Figure 10), between the Master and the Satellite units on both terminal blocks. In this mode, pushing the listen/talk switch on either unit forces the satellite into the listen mode and the Master into the talk mode. SW3 Alert Tone European Tone Horn Staircase Telephone 2 POS 2 OFF ON OFF ON POS 3 OFF OFF ON ON 6. If using optional 5570MIC mount the mounting plate within reach of microphone cord (Figure 11). For weatherproof applications see instructions for 5542WPK. 7. If external microphone, Cat. No. 5570MIC, is installed, set switch S3-6 to the "ON" position (figure 3). 8. Mount the unit using the two ears on the exterior of the housing (Figure 1) using hardware (not supplied) appropriate for the selected surface. Concrete wall mounting is preferred with appropriate wall anchors and hardware that will support a minimum of 15 lbs (wall anchors and hardware not supplied). 9. Install conduit to the 1/2" - 14 IPS openings in the bottom of the unit . Seal the threads with pipe compound or other thread sealing material. 12. For 24V DC units, fuse the positive (+) supply conductor at the source with a 0.5A fuse or use a power-limited source or isolation transformer. 13. Replace cover on the Intercom. Alert Button M Loosen Rubber boot to rotate toggle switch position for Master or Satellite Push-to-Talk Toggle Switch (Master mode shown) Microphone Jack Figure 2. Intercom Faceplate 4 P/N 3100816 www.leedan.com info@leedan.com Toll-Free: 800-231-1414 5570M INDUSTRIAL INTERCOM User Guide 1 J3 2 3 4 5 6 7 8 9 10 RELAY DELAY TONE SELECTION SW1 JP1 UNBALANCED 1 2 3 MASTER / SATELITE BALANCED 1 2 34 56 OFF EXTERNAL MICROPHONE ON 120VAC 240VAC AC/DC Power ON S3 NOTE: JUMPER FACTORY INSTALLED IN BALANCED MODE NOTE: ATTACH GREEN/YELLOW STRIPED GROUND WIRE TO EARTH GROUND Power Limited Circuits Figure 3. PC Board Layout 10 9 } 8 Audio (-) 8 Audio (-) 7 Audio (+) 7 Audio (+) 6 Remote control 6 Remote control 5 24V DC out (-) 5 24V DC out (-) 4 24V DC out (+) 4 24V DC out (+) 3 Spacer - No connection 3 Spacer - No connection 2 - 2 (-) 10 9 } 1 + Aux. Device Contacts } 120/240V AC in 1 (+) NOTE: Terminal block accepts 12 - 22 AWG wire. Aux. Device Contacts } 24V AC or 24V DC NOTE: Terminal block accepts 12 - 22 AWG wire. NR5 Model AQ Model Figure 4. Terminal Block www.leedan.com info@leedan.com Toll-Free: 800-231-1414 P/N 3100816 5 Note: Dry contacts to be connected to a powerlimited source only. Aux Device Dry contact 10 } 10 2.2K 1/2 Watt (Cat. No. EOL-2.2) 9 9 } Aux Device Dry contact 8 Audio (-) 7 7 Audio (+) 6 6 Remote 24V DC out (-) 5 5 24V DC out (-) 24V DC out (+) 4 4 24V DC out (+) 3 Spacer 2 - 1 + Audio (-) 8 Audio (+) Remote Spacer 3 - 2 + To be used only when Intercom II is a Satellite AC AC 1 Intercom I master Intercom II master or satellite The dry contacts can be used to switch devices such as an auxiliary light when alert button is depressed. The contact is rated at 2 amps @ 24V AC/DC, P.F. = 1. DC applications require a power limited source. AC applications should utilize a class II inherently power limited source. This method assures a call is received and recognized when the volume on one of the intercoms is turned all the way down. Figure 5. Wiring Auxiliary Signaling Appliances to the Relay Contacts NR5/AQ Model Intercom I master } Auxilary Dry contact 10 8 Audio (+) 7 Remote 10 2.2K 1/2 Watt (Cat. No. EOL-2.2) 9 Audio (-) NR5/AQ Model Intercom II master 9 } Auxilary Dry contact 8 Audio (-) 7 Audio (+) 6 No Connection 6 Remote 24V DC out (-) 5 No Connection 5 24V DC out (-) 24V DC out (+) 4 No Connection 4 24V DC out (+) Spacer 3 No Connection 3 Spacer - 2 + 1 AC AC 2 - 1 + This is a simple system with only two conductors connected between the units. AC power is utilized at both sites. The unit is factory configured for balanced line operation. (NOTE: Both units must have Jumper JP1 in balanced (BAL) position. See figure 4. Figure 6. Connecting a Simple Master Mode System 6 P/N 3100816 www.leedan.com info@leedan.com Toll-Free: 800-231-1414 5570M INDUSTRIAL INTERCOM User Guide Intercom I master Auxilary Dry contact Intercom II master 2.2K 10 Auxilary 1/2 Watt Dry contact 9 (Cat. No. EOL-2.2) Audio (-) 8 10 } } 9 Audio (-) 8 Audio (+) 7 Remote 6 24V DC out (-) 24V DC out (+) 7 Audio (+) No Connection 6 Remote 5 No Connection 5 24V DC out (-) 4 No Connection 4 24V DC out (+) Spacer 3 No Connection 3 Spacer - 2 + Drain on shield wire terminated at one end of the system AC 1 AC 2 - 1 + This system offers maximum isolation from noise over long runs. The shield should only be grounded at one side. AC power is utilized at both sites. The unit is factory configured for balanced line operation. (NOTE: both jumpers in BAL-position.) Figure 7. Wiring with Maximum Isolation (Master Mode shown) Intercom I master Dry contact } 10 AC 9 Audio (-) 8 Audio (+) 7 GND 2.2K 1/2 Watt (Cat. No. EOL-2.2) Remote 6 No Connection 24DC out (-) 5 No Connection 24V DC out (+) 4 No Connection Spacer 3 No Connection - 2 + 1 AUDIO Existing Audio Device AC This configuration is used when hooking to other products on the market. This system does not offer the same level of noise isolation as a balanced line system and should only be used when hooking to existing devices. The JP1 jumper on the circuit board must be changed to the UNBAL position for these installation (see Figure 3). Figure 8. Connecting to Other Products www.leedan.com info@leedan.com Toll-Free: 800-231-1414 P/N 3100816 7 Intercom I master } Dry contact Intercom II master 10 9 Audio (-) 8 Audio (+) 7 10 2.2K 1/2 Watt (Cat. No. EOL-2.2) 9 } Dry contact 8 Audio (-) 7 Audio (+) Remote Remote 6 No connection 6 24V DC- 5 No connection 5 24V DC- 24V DC + 4 No connection 4 24V DC + Spacer 3 No connection 3 Spacer 2 - 1 + + 2 AC AC 1 Intercom III master Intercom IV master 10 10 9 9 Audio (-) 8 8 Audio (-) Audio (+) 7 7 Audio (+) } Dry contact } Dry contact Remote 6 No connection 6 Remote 24V DC + 5 No connection 5 24V DC + 24V DC - 4 No connection 4 24V DC- 3 Spacer Spacer 3 - 2 + 1 No connection AC AC 2 - 1 + Multiple intercoms can be tied to one line. Depressing talk on any unit will broadcast audio over all other units. (NOTE: only one EOL resistor needs to be installed on the line for any installation.) Figure 9. Multiple Intercoms on One Line 8 P/N 3100816 www.leedan.com info@leedan.com Toll-Free: 800-231-1414 5570M INDUSTRIAL INTERCOM User Guide Intercom I master Aux. Device Contact } Intercom II satellite 10 9 Audio (-) 8 Audio (+) Remote 10 2.2K 1/2 Watt (Cat. No. EOL-2.2) 9 } Aux. Device Contact 8 Audio (-) 7 7 Audio (+) 6 6 Remote 24V DC out (-) 5 5 24V DC out (-) 24V DC out (+) 4 No Connection 4 24V DC out (+) Spacer 3 No Connection 3 Spacer 2 - 1 + + 2 1 AC AC In this installation, the Master is constantly broadcasting signal from the Satellite. Pushing the listen/talk switch on either unit forces the Satellite into the listen mode and the Master into the talk mode. The MAS/SAT switch S3-1 on the satellite unit must be placed in the SAT 'OFF' position for this operation. Figure 10. Wiring Master to Satellite 5570MIC Remote Page Adapter Plate Back Box (not supplied) Four (4) #6-32 x 5/8" mounting screws Figure 11. 5570MIC Mounting www.leedan.com info@leedan.com Toll-Free: 800-231-1414 P/N 3100816 9 P/N 3100816 OFFSET SPEC INSTALLATION INSTRUCTIONS FOR 5570M INDUSTRIAL INTERCOM (2) 11" X 17" SHEETS AND (1) 8 1/2" X 11" SHEET PRINTED BOTH SIDES. FOLD (2) 11" X 17" SHEETS IN HALF AND INSERT 8 1/2" X 11" SHEET IN CENTER. SIDE STITCH TWO PLACES AS SHOWN. FOLD TWO TIMES TO DIMENSIONS SHOWN WITH PART NUMBER ON THE OUTSIDE. MATERIAL: STANDARD WHITE OFFSET STOCK CHARACTERS: TO BE BLACK ON WHITE BACKGROUND NOTE: MECHANICALS HAVE ALREADY BEEN REDUCED TO ACTUAL SIZE. RETURN MECHANICAL TO: TECHNICAL WRITING GE SECURITY 41 WOODFORD AVENUE PLAINVILLE, CT 06062 ECN: 04-C1699 FILE: 3100816 ISSUE: 01 APPROVED: AA P/N 3100816 Toll-Free: 800-231-1414 info@leedan.com www.leedan.com