NORMAL OPERATION / MANUAL TESTS CTXR Series INSTRUCTION MANUAL OP – PANEL INDICATORS / OPERATION: Ø Ø Ø Ø Ø Ø Ø Ø P/N 787625774 06112004 GREEN - Status: Solid indicates system normal and AC power is on. NOTE: To reset/cancel a test, simply press the green button once during any test. 1 Press: perform a 5/sec brief test, AC power is disabled and all lamps are operating from battery only. 2 Presses: perform a 1/min test, AC power is disabled and all lamps are operating from battery only. 3 Presses: perform a 30/min test, AC power is disabled and all lamps are operating from battery only. The system allows only one 30/min test each 24/hr period. CONTINUOUS MONITORING: The system monitors the following 1. Battery 2. Lamps 3. Charger 4. Transfer function OPTIONAL FACTORY EQUIPPED ITEMS: Re-strike Time Delay: After a power failure and power is restored, the lamp will remain on for a 15/min period. TROUBLE INDICATIONS / TROUBLESHOOTING IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS OP – PANEL INDICATORS TEST Button REMOTE SENSOR (IF EQUIPPED) Ø GREEN - Status: solid indicates system normal and AC power is on and flashes during any manual/auto test cycle. Ø RED – CHARGER FLASHING: a charger failure requires the power supply board to be replaced. Ø RED – BATTERY FLASHING: battery may be disconnected or if it is connected a replacement is needed. Ø RED - LAMP FLASHING 2X/SEC: indicates that a lamp(s) has failed Ø RED - LAMP FLASHING 4X/SEC: indicates the transfer function has failed and the charger board needs to be replaced. WIRING INFORMATION Warning: Electrical Shock Potential!! Do not attempt to install, maintain or re-lamp without disconnecting all power. Failure to disconnect power can result in electrocution, shock or severe burns. § § § § LAMP Cables BATTERY Cable REMOTE Lamp Load L1 § § Do not use this equipment outdoors. Do not mount near gas or electrical heater. Equipment should be mounted in locations and at heights where it will not be readily subjected to tampering by unauthorized personnel. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. Do not let power supply cords touch hot surfaces. Do not use this equipment for other than intended use. CAUTION: Halogen cycle lamp(s) are used in this equipment. To avoid shattering: Do not operate lamp in excess of rated voltage, protect lamp against abrasion and scratches and against liquids when lamp is operating, dispose of lamp with care. L2 Transformer Inputs: BLACK – 120V WHITE – Common RED – 277V TRANSFORMER Cables POWER SUPPLY BOARD 776 S. Green Street – Tupelo, MS 38804 – ph. 662.842.7212 –fax. 662.680.6619 § § § § Halogen cycle lamps operate at high temperature. Do not store or place flammable materials near lamp. Use caution when servicing batteries. Battery acid can cause burns to skin and eyes. If acid is spilled on skin or in eyes, flush eyes with fresh water and contact a physician immediately. SAVE THESE INSTRUCTIONS INSTALLATION INSTRUCTIONS WALL (BACK) MOUNT Ø Ø Ø Ø Ø Ø NORMAL POWER-UP SEQUENCE SLIDING TABS Open front cover; slide the four tabs on side up and down; see Fig. 1. Remove knockout hole in back plate located behind the battery - loosen screws holding battery in place, see Fig. 2 and remove battery. Route AC service wires through knockout hole in back plate, mount back plate to outlet box using screws. See Fig. 3. Make AC service connection at this time. See OPERATING INSTRUCTIONS. Reconnect/verify at this time that the battery is connected to the BAT location on the main PCB. Replace the cover and secure with 4 tabs, see Fig. 1. 1. 2. 3. 4. Make AC service connection at this time. Observe wire colors: § Black wire – 120 volt input, § White wire – common for 120 or 277 volt inputs, § Red wire – 277 volt input, Make supply connections and then push connections into outlet box. Plug the battery connector to power supply board. Energize AC power to equipment and check the unit using the POWER-UP SEQUENCE as a guide. Leave AC connected for a minimum of 168 hours before performing any extended testing. It is necessary to reset the unit after battery replacement. To reset the unit: hold the green indicator light down for 6/sec. ~0/sec FIGURE 1 OPERATING INSTRUCTIONS IMPORTANT NOTE APPLY INPUT POWER BATTERY SCREWS IF ALL RED DIAG LEDS ARE FLASHING IF THE BATTERY INDICATOR IS FLASHING ~7/sec Y IT IS IMPORTANT, THEN SOME ERRORS MAY OCCUR. THE CONFIGURATION MUST MATCH WHAT YOU HAVE CONNECTED EXACTLY. UNIT MAY BE RECONFIGURED REMOTE LAMP HEAD HOOKUP INSTRUCTIONS FIGURE 3 1. 2. 3. The total watts on L1 or L2 may not exceed 12W for all CTXR units. The remote lamp connection (L3) may not exceed the output rated maximum minus the output on L1 & L2. Do not short the lamp leads to ground. Failure to properly follow conditions stated above may result in damage to the unit. VERIFY BATTERY CONNECTED TO REMEMBER THAT THIS CONFIGURING ONLY AFFECTS WHAT IS CHECKED BY THE DIAGNOSTICS, NOT WHAT IS ACTIVATED. IF YOU POPULATE LAMPS THAT YOU HAVE NOT CONFIGURED TO BE CHECKED FIELD CONFIGURABLE REMOTES: UNUSED PRIMARY WIRES MUST BE CAPPED TO PREVENT SHORTING OR ELECTRICAL SHOCK. NOTE: Observe output rating and do not exceed maximum load combining all lamp connections. FIELD CONFIGURABLE REMOTES: Presses Description of Configuration Internal Lamps only DEFAULT Ø 5 Ø 6 Internal and Remote Ø 7 Remote Lamps only N WITHIN - 7/sec GREEN STATUS - ON KNOCKOUT REMOVE INPUT POWER IMMEDIATELY N BATTERY FIGURE 2 Y ~25/sec Ø Press/hold the green test button for 6/sec until the green light goes out. Ø As soon as the green indicator comes back on, start pressing the number of times for the desired configuration. You must be completed pressing before it starts flashing/Green auto test within ~10/sec or it may not have read your presses correctly. Y N WITHIN – 20/sec GREEN LED - FLASH IT PERFORMS 5/sec AUTO-DIAG TEST AUTO-DIAG TESTING: Ø Ø Ø TO NORMAL OPERATION The unit automatically performs diag testing at each power-up and initializes itself. The system is capable of detecting the following failures: Lamps, Battery, Charger and Transfer function. The unit’s monthly 30/min discharge testing is randomized. Within each 30/day period thereafter the unit shall perform the 30/min test.