CSE1206_COVER.indd 2 5/30/12 4:19 PM Standby for Big Power Every Baldor generator set, standard or custom, is designed and engineered to meet the individual needs of your application. Whether it’s a 2,000 kW genset to keep your industrial facility up and running, or a 30 kW generator for your remote agricultural needs, Baldor has the right products to meet your need. Engineered to the highest performance standards and built with unmatched quality, Baldor gensets give you the power you need, when you want it. baldor.com 479-646-4711 ©2012 Baldor Electric Company Download a QR reader app and scan this code for more information. http://qr2.it/Go/1031258 input #1 at www.csemag.com/information CSE120601-MAG_Ads.indd 2 5/31/2012 12:42:32 PM Challenge your building! Extraordinary pumping solutions inside EXPERTISE 40 years of expertise – EXPERIENCE AND CUTTING EDGE TECHNOLOGY UNITE E for excellence Maybe you are not familiar with Grundfos, but we have news that can change the efficiency of your buildings forever. Grundfos is the world market leader in intelligent, high-quality pumps and pump systems, and electronically controlled pumps – or E-pumps as we call them – have been on the Grundfos agenda for decades. Ever since the late 1980’s when the world’s first speed-controlled pump was constructed in our laboratories, we have been dedicated to fine-tuning the technology of our extensive E-pump range. E for Exceptional Savings and Environment A Grundfos E-pump is characterized by its highefficiency motor and integrated frequency converter and controller. That means that the pump is able to control its pump speed according to the current demand – and that means savings. Approximately 85% of the total cost of owning a pump has to do with power consumption, and a Grundfos E-pump can reduce your energy consumption drastically – up to 50% in fact. That’s a good number for both your energy bill and the environment. Contact us today to hear how we can boost your building’s efficiency with an E-pump solution. Visit www.thinkingbuildings.us for even more energy efficient solutions. Our bestsellers PACO LF with CUE The PACO LC and LF is our line of single stage, close coupled and framemounted pumps for end suction. Combined with the CUE frequency drive, it guarantees efficiency on demand and is the smart choice for anyone looking for reduced operating and maintenance costs, maximum reliability, and quiet operation. MAGNA The MAGNA is our renowned, intelligent variable-speed wet rotor circulator. The patented AUTOADAPT function and the integrated frequency drive ensure maximum efficiency and maximum savings at all times. BoosterpaQ The BoosterpaQ is our answer to any commercial challenge involving water boosting. A Grundfos BoosterpaQ system fitted with Grundfos CRE – intelligent, frequency drive-controlled pumps − ensures the right pressure and flow at any time with an unbeatable high efficiency. RETROFIT Retrofit for incredible savings! What do you need? A pump retrofit can deliver fantastic savings in older buildings – even without changes to the building envelope or piping. A Grundfos retrofit considers the pump system as part of the whole building system, since this will ensure the highest possible energy efficiency and shortest possible paybacks – in some cases as little as 2 years. A Grundfos pump retrofit can be adapted to suit your specific needs – all the way from a simple pump replacement to a full analysis and reconfiguration of your building system. 80% savings for Radisson Blu Based on a full system assessment, the Radisson Blu Hotel in Lisbon, Portugal achieved energy savings of 80%. The new BoosterpaQ system saves 74,692 kWh every year, allowing the Radisson Blu to improve other aspects of the hotel experience. “Our old equipment used 3.25 kWh to raise 1 m3 of water. The new Grundfos solution uses just 0.66 kWh to do the same job.” Fernando Cristóvão Head of Maintenance Radisson Blu See how we can help and find great cases on www.thinkingbuildings.us/grundfoscrew The retrofit scale SMALL (replacement) The customer is assisted in selecting an appropiate replacement pump featuring cutting edge energy efficiency. MEDIUM (energy check) In an energy check, the purpose is dual: 1)to get an overview of the energy consumption of the customer’s installed base. 2)to get an overview of where and when a replacement is profitable. LARGE (pump audit) A pump audit is a diagnostic tool that identifies excessive energy consumption in any kind of pumping system. Pump audits are concluded by a full report that proposes solutions to improve the efficiency. SMART BUILDING Building for tomorrow Intelligent solutions for intelligent buildings Grundfos pump solutions are based on a holistic approach that considers the building system as a whole. Coupled with 65 years of pump experience, this approach allows us to deliver the renowned Grundfos efficiency. Because of our systems approach, all Grundfos products are designed for easy integration into Building Management Systems and for in-depth data capture and distribution. Combining this level of system intelligence with pump efficiencies that are way ahead of legislative standards around the world, we guarantee that your new Grundfos solution will draw admiring glances well into the future. Sign up! Sign up for more intelligent input! Get our electronic magazine BLUEPRINT four times a year. Go to www.thinkingbuildings.us and sign up now. Introducing Grundfos GO Grundfos GO is the market’s most comprehensive platform for mobile pump control, live monitoring and operation assistance. Built around an intuitive and user-friendly mobile application, Grundfos GO allows pump professionals to save time on installation, configuration, maintenance, data collection and replacement. Mobile efficiency Compatible with a wide range of Grundfos products, Grundfos GO is packed with features that increase efficiency – including easy paper-less reporting, descriptive alarm logs, full access to Grundfos online tools and documentation, as well as the ability to clone pump settings. Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence Visit us online For more information on Grundfos Commercial Building Services and our offerings , please visit www.thinkingbuildings.us. Here, you can read all about our products or use our online tools, including the timesaving Quick Pump Selection tool. Sign up to stay ahead Do you want to stay ahead of the curve in pumps and pump technology? Then sign up for our free, digital newsletter BLUEPRINT. www.thinkingbuildings.us Grundfos 17100 W. 118th Terrace Olathe, KS 66061 USA Tel: (+1) 913-227-3400 www.grundfos.us The name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. How do you define redundancy? Look at the world the way Generac Industrial Power does and you might change your mind. To you, redundancy means repetition, overlap, and duplication. To Generac Industrial Power, redundancy means fully integrated, built-in paralleling technology; advanced digital controls; and rigorous prototype testing on solutions as large as 9MW. That’s just how we see the world. And thousands of mission critical service providers, municipalities and other commercial and industrial facilities that installed a Generac industrial power system, The College of William and Mary in Williamsburg, Virginia, defines redundancy with Generac’s Modular Power System. For this and more case studies, visit generac.com. know just what we mean. For more information on our products, call 1-888-GENERAC or visit us at generac.com. input #2 at www.csemag.com/information CSE120601-MAG_Ads.indd Consulting Spec Eng SEP.indd 1 1 6/4/2012 11:29:45 AMPM 7/26/2011 3:50:17 For long runs, 20' conduit is the smart choice. Prove it to yourself with our free 20' savings calculator! 20' Conduit Wheatland 20' steel conduit takes half the time to couple compared to 10'. With 50% fewer couplings, it’s the smart choice for warehouses, big-box retail, airports, data centers and other long-run applications. Now you can use our free savings calculator on your smart phone to figure just how much you can save. It’s a powerful tool to help you win more jobs, and greater profits. Ideal for long runs Uses 50% fewer couplings Cut connection times in half Start using Wheatland’s 20' savings calculator wheatland.com/worksmarter input #3 at www.csemag.com/information CSE120601-MAG_Ads.indd 2 12-JMC-0170_ad_20ft_savings_app_forECMag.indd 1 6/4/20124/12/12 11:30:348:12 AM AM A DV E R T I S E M E N T Wheatland Tube Sets the “Standard” for Innovation in the Steel Industry The highlight of Wheatland’s social media platform is its weekly blog: the Wheatland Standard. The blog was created to provide insight, information, and perspective on the issues that matter in the steel industry. From “green” energy solutions to what “Made in America” truly means, the Wheatland Standard is committed to staying current with posts featuring best practices and emerging technologies. Wheatland Tube, the largest steel pipe and electrical manufacturer in North America, sets the “standard” in innovation. Wheatland has become the “one-stop-shop” for quality standard pipe, sprinkler pipe, electrical conduit, and electrical elbows, couplings, and nipples in the industry. Known for its outstanding service as well as its superior products, Wheatland has developed the expertise and knowledge to meet all of one’s steel product needs. Wheatland is also proud to proclaim that all of its products meet stringent Made in America standards, with 100% of its product portfolio manufactured from steel that was made and melted in the USA. By finding new and exciting ways to communicate and connect with its customers and agents, as well as continuing to set and create new levels of industry standards with its high quality, American-made products, Wheatland Tube is truly an innovative manufacturer for the ages. However, providing high quality products is only part of the equation at Wheatland Tube. Aside from cutting-edge investments in facilities and systems, Wheatland has also begun to set the mark when it comes to disseminating relevant, important information to its clients. With the launch of its social media program that encompasses a wide range of platforms including YouTube, Twitter , and a quarterly eNewsletter, “eConduit”, Wheatland is finding new ways to effectively communicate with both its customers as well as its agents. The objective of this social media program is to create a new level of interactive dialogue between the manufacturer, customers, and end users of Wheatland’s products. info@wheatland.com | 800-245-8115 | www.wheatland.com JUNE 2012 FEATURES 28 | Boiler systems: Economics and efficiencies Engineers can meet a building’s hot water needs with today’s boiler systems. BY DOMINIC TABRIZI, PE ON THE COVER: In an emergency, people rush from a facility in a confused state. This photo also represents the minimal and obstructed visibility that is possible during an emergency evacuation situtation. Courtesy: istockphoto.com 33 | Automatic transfer switch protection Automatic transfer switch short-circuit current protection has some common misconceptions. Here we’ll discuss the deficiencies of “non-current limiting” protection. BY MIKE STANEK COVER STORY 20 | Fire and life safety: Emergency lighting Emergency lighting is just one component of the meansof-egress, a part of a building’s life safety system. In the event of a power outage, a backup lighting system may be the occupants’ only guide to a safe exit. BY DALE WILSON, AIA DEPARTMENTS 40 | Economic analysis in individual project selection Using net present value analysis instead of the rate of return will treat investment scale as one of the key value drivers, and will help engineers select money-making projects. 07 | Viewpoint 16 | Codes & Standards Innovating our way through the recession Documenting ASHRAE 90.1 compliance 08 | MEP Roundtable 27 | New Products Industrial strength Emergency lighting 15 | Career Smart 63 | Advertiser Index The art of asking a good question AUTOMATION & CONTROLS HVAC 64 | 2 More Minutes COMMUNICATIONS LIGHTING The next big thing in data centers ELECTRICAL PLUMBING BY STEVE KIHM, CFE SCOTT HACKEL, PE AND KEY FIRE, SECURITY & LIFE SAFETY CONSULTING-SPECIFYING ENGINEER (ISSN 0892-5046, Vol. 49, No. 5, GST #123397457) is published 11x per year, monthly except in February, by CFE Media, LLC, 1111 W. 22nd Street, Suite #250, Oak Brook, IL 60523. Jim Langhenry, Group Publisher /Co-Founder; Steve Rourke CEO/COO/Co-Founder. CONSULTING-SPECIFYING ENGINEER copyright 2012 by CFE Media, LLC. All rights reserved. CONSULTINGSPECIFYING ENGINEER is a registered trademark of CFE Media, LLC used under license. Periodicals postage paid at Oak Brook, IL 60523 and additional mailing offices. Circulation records are maintained at CFE Media, LLC, 1111 W. 22nd Street, Suite #250, Oak Brook, IL 60523. Telephone: 630/571-4070 x2220. E-mail: customerservice@cfemedia.com. Postmaster: send address changes to CONSULTING-SPECIFYING ENGINEER, 1111 W. 22nd Street, Suite #250, Oak Brook, IL 60523. Publications Mail Agreement No. 40685520. Return undeliverable Canadian addresses to: 1111 W. 22nd Street, Suite #250, Oak Brook, IL 60523. Email: customerservice@cfemedia.com. Rates for nonqualified subscriptions, including all issues: USA, $ 145/yr; Canada, $ 180/yr (includes 7% GST, GST#123397457); Mexico, $ 172/yr; International air delivery $318/yr. Except for special issues where price changes are indicated, single copies are available for $20.00 US and $25.00 foreign. Please address all subscription mail to CONSULTING-SPECIFYING ENGINEER, 1111 W. 22nd Street, Suite #250, Oak Brook, IL 60523. Printed in the USA. CFE Media, LLC does not assume and hereby disclaims any liability to any person for any loss or damage caused by errors or omissions in the material contained herein, regardless of whether such errors result from negligence, accident or any other cause whatsoever. www.csemag.com CSE1206_TOC_V5msFINAL.indd 3 Consulting-Specifying Engineer • JUNE 2012 3 6/5/12 1:48 PM online now csemag.com When engineering systems for manufacturing and industrial facilities, what is the No. 1 most difficult issue you face? Automation and controls 38% Energy efficiency, sustainability 32% Electrical and power 10% Fire and life safety 10% Codes and standards 5% HVAC 5% Read the roundtable discussion about manufacturing and industrial facilities on page 8. For more poll results, visit www.csemag.com/poll/cse. Career Smart Engineers Conference Build career development and business management skills at the nation’s only dedicated soft-skills training event for professionals in the buildings industry at the Career Smart Engineers Conference. Gain tools and insights through two tracks of educational sessions covering business development, personal development, marketing, networking, mentoring and communications. The two-day event is October 17-18, in downtown Chicago at the Hilton Chicago. Register today at www.csemag.com/careersmart. 2012 Product of the Year Last chance to vote! Consulting-Specifying Engineer’s Product of the Year contest is a premier award for new products in the HVAC, fire, electrical, and plumbing systems engineering markets. Review the 2012 POY finalists and cast your vote by June 29 for your favorite product online at www.csemag. com/votePOY. The winners will be announced in the September 2012 issue of CSE and online. 4 Would you prefer to receive this issue as a digital publication? Update your subscription, and get our digital edition, on our new more interactive platform, in your e-mail inbox: www.csemag.com/ subscribe. Subscribe directly to e-newsletters, and receive focused technical content on a regular basis. Subscribe at www. csemag.com/newsletters. Select from: CSE Codes & Standards Electrical Solutions Energy Solutions Fire & Life Safety HVAC Solutions News Watch Product & Media Showcase Pure Power View live and on-demand webcasts at www.csemag.com/webcast. Topics include: Electrical Distribution: Innovative Approaches That Save Money Strategies for Implementing Energy Efficient Data Centers Critical Power: Gensets— Designing Reliable and Flexible Emergency and Standby Power Systems Fire Systems: Protecting Hospitals Update on the 2011 National Electric Code Consulting-Specifying Engineer is now on Facebook, Google+, LinkedIn, and Twitter. Follow CSE, join the discussions, and receive news and advice from your peers. Facebook: www.facebook.com/CSEmag Cut the Copper Google+: http://tinyurl.com/CSEgoogleplus Read Consulting-Specifying Engineer’s newest blog, Cut the Copper, by Joe Guentert. Guentert is owner and sole proprietor of Power Distribution Systems, Charlotte, N.C., which focuses on mission critical electrical power systems, with the vast majority of projects being large data centers. Join him in discussing electrical and power topics such as liquid-filled transformers, vacuum circuit breakers, power distribution, and much more: www.csemag.com/blogs. LinkedIn: http://tinyurl.com/CSElinkedin Twitter: www.twitter.com/AmaraRozgus Consulting-Specifying Engineer • JUNE 2012 CSE1206_ECONTENTS_V3msFINAL.indd 4 6/5/12 1:48 PM One box. Countless applications. raised floor wood floor concrete floor Wiremold® Evolution™ Series Floor Boxes work everywhere – and change everything. Designed to work in any type of floor construction, these advanced boxes have the capacity to handle up to ten gangs of power, communications and A/V. In addition, these boxes feature a fully finished interior, removable modules, a cover designed to open 180° and a choice of five finishes. Learn more by visiting www.legrand.us/efb. input #4 at www.csemag.com/information CSE120601-MAG_Ads.indd 5 6/4/2012 11:32:01 AM usa.siemens.com/sinorix The environment is just one of the critical assets we’re protecting. Siemens Sinorix™ 1230 fire suppression system gives you an intelligent, reliable and environmentally friendly way to protect your people and valuable assets. Your fire suppression system may be effective, but is it green? Siemens Sinorix 1230 fire suppression system provides superior protection from fires, and is environmentally friendly. Sinorix 1230 uses 3M™ Novec™ 1230 Fire Protection Fluid, an innovative suppressant agent that’s non-toxic, HFC free and leaves no residue. At design concentrations, it won’t damage your assets or the health of your people. When Sinorix 1230 is paired with Siemens sophisticated detection technology, you get an intelligent and reliable fire detection system that eliminates false alarms, detects real fires and extinguishes them promptly. Whether you are protecting a critical data center, clean rooms or priceless art, with Siemens and Sinorix 1230 you have the confidence to know that your business and the environment are protected. Answers for infrastructure. input #5 at www.csemag.com/information CSE120601-MAG_Ads.indd 6 6/4/2012 11:33:27 AM Editor’s Viewpoint 1111 W. 22nd St. Suite 250, Oak Brook, IL 60523 630-571-4070 Fax 630-214-4504 CONTENT SPECIALISTS/EDITORIAL AMARA ROZGUS, Editor in Chief/Content Manager 630-571-4070, x2211, ARozgus@CFEMedia.com PATRICK LYNCH, Project Manager 630-571-4070, x2210, PLynch@CFEMedia.com AMANDA MCLEMAN, Project Manager Amara Rozgus Editor in Chief 630-571-4070 x2209, AMcLeman@CFEMedia.com BOB VAVRA, Content Manager 630-571-4070, x2212, BVavra@CFEMedia.com MARK HOSKE, Content Manager 630-571-4070, x2214, MHoske@CFEMedia.com PETER WELANDER, Content Manager 630-571-4070, x2213, PWelander@CFEMedia.com MICHAEL SMITH, Creative Director 630-779-8910, MSmith@CFEmedia.com CHRIS VAVRA, Content Specialist 630-571-4070, x2219, CVavra@CFEMedia.com BRANDON MARCELLIS, Content Specialist BMarcellis@CFEMedia.com EDITORIAL ADVISORY BOARD ANIL AHUJA, PE, LEED AP, RCDD, President, CCJM Engineers, Chicago PATRICK BANSE, PE, LEED AP, Senior Mechanical Engineer, Smith Seckman Reid Inc., Houston PAUL BEARN, PE, Associate Electrical Services Engineer, KlingStubbins, Philadelphia MICHAEL CHOW, PE, LEED AP BD+C, Principal, Metro CD Engineering LLC, Dublin, Ohio DOUGLAS EVANS, PE, FSFPE, Fire Protection Engineer, Clark County Building Division, Las Vegas RAYMOND GRILL, PE, FSFPE, Principal, Arup, Washington, D.C. RAJ P. GUPTA, PE, LEED AP, President, Environmental Systems Design Inc., Chicago GERSIL KAY, President, Conservation Lighting Intl. and Building Conservation Intl., Philadelphia WILLIAM KOSIK, PE, LEED AP, Managing Principal, EYP Mission Critical Facilities Inc., Chicago TIMOTHY E. KUHLMAN, PE, RCDD, Electrical Engineer CH2M Hill, Portland, Ore. KEITH LANE, PE, RCDD, LC, LEED AP, President, Lane Coburn & Assocs., Seattle KENNETH L. LOVORN, PE, President, Lovorn Engineering Assocs., Pittsburgh ALI MAHMOOD, PE, Senior Mechanical Engineer, Stanley Consultants Inc., Chicago ERIN MCCONAHEY, PE, Associate Principal, Arup, Los Angeles SYED PEERAN, PE, Ph.D., Senior Engineer, Camp Dresser & McKee Inc., Cambridge, Mass. MARTIN H. REISS, PE, FSFPE, President, CEO, The RJA Group Inc., Framingham, Mass. BRIAN RENER, PE, LEED AP, Senior Manager, M+W Zander U.S. Operations Inc., Chicago DAVID SELLERS, PE, Senior Engineer, Facility Dynamics Engineering Inc., Portland, Ore. GERALD VERSLUYS, PE, LEED AP, Innovating our way through the recession A difficult—and yet rewarding— outcome of this recession has been the boom of small engineering firms and other businesses. Individuals, once cut loose from larger firms that have trimmed back on the workforce, have launched their own firms—a dream they may have never considered unless pushed. By forging their own paths, engineers have been forced to succeed independently. Small firms have had to expand their capabilities by adding new services or refocusing their business. Even large firms, seemingly untouched by the recession, have repositioned themselves, bringing in new business development teams or expanding services to include previously untouched markets. Kudos to those firms who are staying competitive and innovative in our industry. One of the best things about being in the engineering field is that we get to witness new technologies and processes as soon as they’re on the market—new products, groundbreaking projects, and unique engineering solutions. The engineering firms that fill these pages with technical articles each month are at the forefront of innovation. For example, the cover story on emergency lighting (page 20) discusses the most important issues in life safety and lighting with special coverage that includes relevant new products (page 27). On page 16, best practices for documenting ASHRAE Standard 90.1 compliance are detailed. While many of these tips seem obvious, they are frequently overlooked in the documentation phase, so they remain vital to any successful project with ambitions to comply with and exceed ASHRAE Standard 90.1. To me, innovation means staying ahead of the competition, making decisions quickly, thinking differently, and setting the curve, not responding to it. I’ve been fortunate in my career to work at innovative firms—CFE Media LLC (the publisher of this publication and others in the engineering field) is one of these cutting-edge companies. Our company is celebrating its 2-year anniversary with the issue you hold in your hands, and we got here by practicing innovation in action. No matter the size of your firm, I’d like to hear about how you and your team have been innovative in the past year. We’ll post these innovations online at www.csemag.com for everyone to learn from. Please send me your success stories, tips, tricks, best practices, photos, videos, etc. Keep it short, and we’ll help you show off your own innovative spirit. Principal, Senior Electrical Engineer, TLC Engineering for Architecture, Jacksonville, Fla. MIKE WALTERS, PE, LEED AP, Principal,Principal, AEI/Affiliated Confluenc, Engineers Madison, Inc., Madison, Wis. Wis. PETER D. ZAK, PE, Send your questions and comments to: Principal, GRAEF, Milwaukee ARozgus@CFEMedia.com www.csemag.com CSE1206_VIEW_V2ms_FINAL.indd 7 Consulting-Specifying Engineer • JUNE 2012 7 6/5/12 1:51 PM PARTICIPANTS MEP Roundtable Industrial strength Michael Chow, PE, LEED AP BD+C Principal Metro CD Engineering LLC Dublin, Ohio Manufacturing and industrial structures can have wide-ranging engineering needs, depending on the processes conducted inside. CSE: When starting out on a manufacturing/industrial facility, what are some questions to ask early in the project? Jonathan M. Eisenberg, PE Vice President Rolf Jensen & Assocs. Inc. Framingham, Mass. Jason R. Gerke, PE, LEED BD+C, CxA Mechanical Engineer GRAEF Milwaukee Timothy E. Kuhlman, PE, RCDD Telecommunication Design CH2M HILL Portland, Ore. 8 Michael Chow: It is important to develop the owner’s project requirements (OPR) and the basis of design (BOD). Questions to be asked early in the project include: Is the project going for U.S. Green Building Council LEED certification? Is U.S. EPA Energy Star a requirement? Is commissioning a requirement? Jonathan M. Eisenberg: One of the first pieces of information to learn is the process description, starting with the incoming raw materials (how they are delivered, stored, and transferred into the batch or continuous process areas of the facility). The next step of our study of the process is to understand the conditions. Is this a chemical synthesis or simply a mixing process? What are the temperature and pressure conditions? What is the duration of the process and what role does the operations staff play? Is there a purification and/or drying step, and how is the final product packaged and stored? Jason R. Gerke: The most important piece of information to obtain when starting an industrial project, or any project for that matter, is to find out from the end client what it wants to achieve with this project. Defining and understanding the client’s project goal is the most important piece of information you will document during a project. Timothy E. Kuhlman: Similar to the components of any good story, you need to know the basics of what, where, when, how, and, of course, what the budget is. An established manufacturer will know most of these prior to contacting an architectural/engineering (A/E ) firm. A startup company may need more time understanding the design process or possibly the scaling up of its own manufacturing process. As the A/E I need to know what you want Consulting-Specifying Engineer • JUNE 2012 CSE1206_MEP_Roundtable_V7msFINAL.indd 8 to manufacture and how much of it you want to make. Do you have a manufacturing process and is it scaled for the output you are targeting? Have you selected a site and have an understanding of the local permitting and taxes? When do you want the new factory to start up? Have you established a design, construction, and tool budget? Do you have funding? CSE: What are some common missteps that engineers might make on a manufacturing/industrial facility project? Any lessons that you’ve learned? Kuhlman: Once you have answered the basic project questions for a new facility, it is necessary to take the time to identify with the client the goals of the project. This goes beyond setting target dates and spending budgets. Through the use of a chartering session you can document the other goals and priorities of a client. For example, is the client targeting this project for LEED certification? What are the client’s criteria for considering this a successful project? What is the client’s perception of a quality design? Answering these questions at the beginning of the design process can make a difference in whether a client believes you have provided them a quality design. This comes down to communication. Our client has a corporate culture, and so do we. The time spent between our client and our design team in the project charting will help us to communicate. Gerke: I see many engineers going into industrial facilities with the mind-set with ruleof-thumb estimates and “that’s how we have always done it” attitudes. It is a real disappointment to see that happen and wonder at what point the client will become frustrated with the results. My goal is listen to what clients have to say about their project goals and then strategize a game plan to help them achieve www.csemag.com 6/5/12 2:16 PM their goals in the most energy efficient and cost effective way. It is my objective whenever meeting a new industrial client to find out what the client actually wants to accomplish with the current project. Eisenberg: Every industrial project is different, even if it may seem quite similar to a past job. We need to ask the same questions and look for those subtle differences that always seem to translate into unique fire protection and process safety features. CSE: When working on such facilities outside the U.S., what differences, challenges, or best practices have you observed? Kuhlman: There are the obvious language and cultural differences. We are often asked by a U.S. manufacturer to replicate a manufacturing facility in another country. A client may not understand that the level of detail in the design we show for a facility in the U.S. may need to be greater or less for a given system in foreign country. For example, on a project where we replicated a manufacturing facility in China, the U.S. design for the automation network cabling would typically show each network port, the cable plant layout, cable tray layout, and communication rooms all in 1/8-in. plan drawings. For the same facility in China, the system would be issued as a performance specification with a system one-line but no communication system plan drawings since the vendor is expected to do the detail design. In this case it has to be discussed with the client up front, do the client want a U.S. level of detail design in a foreign country or is it looking for a competitively locally produced design? Eisenberg: We need to get alignment from the design team on the applicable codes and standards and obtain English translations. If we do not have a local office, we look to retain local engineers www.csemag.com CSE1206_MEP_Roundtable_V7msFINAL.indd 9 On one CH2M HILL project, chilled water storage tanks are used to provide thermal storage for a high-performance data center. Courtesy: CH2M HILL that are able to assist in analyzing the requirements, speak the native language, and attend meetings as needed. We turn to these resources to review our reports so we don’t miss anything that may be specific to the local country or regional codes. CSE: What factors do you need to take into account when designing BAS and controls for a manufacturing/industrial facility? Gerke: The design engineer needs to determine how the end users will make use of the information that is available to them through the proposed automation system. Defining how the client will use the information it can obtain through the control system will direct the design engineer down the path to a happy client. So many clients will ask for an automation system or say they want a full direct digital control (DDC) system. However, really, the client simply needs a system that will schedule equipment run times/setpoints and will provide alarms if critical situations occur. Working with the client on what is actually important and whether it will really be able to use the information obtained through the DDC system will save the client money now and in the long run. Eisenberg: A key is to understand and document how the controls and interlocks will function and what will occur when they are activated. What are the alarm points? Who responds to an alarm and what is the response protocol? Is the local fire department notified and the plant evacuated? CSE: Which aspect of codes and standards has presented the most challenges or obstacles? Kuhlman: In the manufacturing of semiconductors, the types and quantities of hazardous production materials can have an effect on the occupancy classification of the building. In turn this can affect the design of the building and systems. In leading-edge technologies it is not uncommon to see new chemistries not yet comprehended by the codes or by the local jurisdiction enforcing the codes. We go through a process with the factory owner, the local jurisdiction, and the underwriter for all parties to comprehend the hazardous production materials in the factory along with design and operation of the facility. Eisenberg: There are many codes and standards on the chemical process side that are not well-known and understood. One of our roles is to identify the applicable code for a specific industrial process (e.g., NFPA 86 for ovens and furnaces) and help a facility understand how it applies to its situation. CSE: What’s the most important factor to keep in mind when wrestling with codes/standards issues? Kuhlman: The local authority having jurisdiction (AHJ) has to understand and Consulting-Specifying Engineer • JUNE 2012 9 6/5/12 2:16 PM MEP Roundtable The 100% pre-tested, pre-assembled, seismic-ready joint It’s goof-proof. No assembly required. You know you’ll meet code. You know it will work. Get the details at www.Metraflex.com ©2012 The Metraflex Company Revit®...Revit® CAD drawings online 312-738-3800 input #6 at www.csemag.com/information ASPIRATION PLAYS DIRTY st The late from thinking Sensor System r FREE fo ng. the aski How your detectors should handle the toughest environments www.systemsensor.com/knowledgecenter Engineers with GRAEF provided an exhaust system for indoor testing of a multi-engine electric-driven crawler machine on a recent project. Courtesy: GRAEF be comfortable that the new facility will meet its requirements and be code compliant. A manufacturing or industrial facility can be very complex. A company deciding to open a new manufacturing facility in a small town can sound like blessing to the local workforce, but it can also be a nightmare for a local jurisdiction or fire marshal to comprehend the complexities of the facility and the applicable codes. Often third-party consulting services for the jurisdiction are required to bolster the local permitting processes. As the design firm for the new factory, it is necessary to be constantly engaged with the jurisdiction and its permitting or code consultant such that when it is time to grant operational readiness to the factory, there are no outstanding code issues. Eisenberg: It is important to know that a facility may not be able to implement all of the applicable code requirements immediately or even in the first year after a survey or audit. As consultants, one of the most important tasks is to help categorize our recommendations into priorities, so facility managers can put together a multiyear compliance plan. Also, our findings need to be in a form that is useful for the facility—i.e., 1. code requirement, 2, how it applies to the specific site condition, and 3. our recommended solution. Simply put, a code summary with no context or recommended solutions is of little use to a plant manager. CSE: What’s the one factor most commonly overlooked in electrical and power systems? Chow: Proper arc-flash training and procedures are often overlooked. We heard of an arc-flash that occurred on a project that had a 480-V panelboard left energized with its cover off. A input #7 at www.csemag.com/information CSE1206_MEP_Roundtable_V7msFINAL.indd CSE120601-MAG_Ads.indd 10 10 6/5/2012 6/5/12 4:07:35 2:17 PMPM painter got too close to the panel and an arc-flash occurred, resulting in injuries. Kuhlman: In a manufacturing/industrial facility it is important to perform a circuit breaker coordination study. Due to the critical nature of the manufacturing process or the cost impact to the interruption of manufacturing, it is important that an electrical fault is isolated at the source without unnecessarily impacting other systems. Eisenberg: There should be a clear agreement on what systems should be on emergency or standby power, and for how long. CSE: How have sustainability requirements affected how you approach electrical systems? Kuhlman: One of the largest costs to manufacturing is the cost of energy. Therefore, these types of facilities would typically have some degree of power monitoring to help them in understanding their energy use. There continues to be progress in the industry to reduce energy usage in lighting systems. This is being achieved in implementing lighting controls and new products for efficient lighting. Chow: Energy efficiency is an important part of a sustainable facility. Lighting controls are important in reducing energy consumption. Our firm commissioned a large distribution center with over 2,000 lighting fixtures each with their own occupancy sensor. The cost savings with using occupancy sensors was tremendous compared to leaving the lights on 24/7/365. More LED lighting fixtures are being specified due to their long life (up to 50,000 hours), and in LEDs there are not any toxins such as the mercury found in fluorescent lamps. Also, LEDs are able to be switched on and off continuously without shortening their life; fluorescent lamp life is decreased if the lamp is switched on and off frequently (e.g., with an occupancy sensor). Eisenberg: On laboratory ventilation systems, for example, we are often faced with questions on the number of air changes required in occupied and unoccupied modes. There may be acceptable methods for maintaining employee and facility safety, while addressing some of the sustainability challenges. CSE: When commissioning electrical/power systems in such facilities, what issues do you face? Kuhlman: It is not uncommon for our Bryan Triple-Flex™ boiler technology delivers minimum 90% operating efficiencies. 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Chili Ave., Peru, IN 46970 Phone: 765-473-6651 / Fax: 765-473-3074 E-Mail: inquiry@bryansteam.com www.bryanboilers.com Commercial/Industrial Steam and Hot Water Boilers, Boiler Room Accessories input #8 at www.csemag.com/information CSE1206_MEP_Roundtable_V7msFINAL.indd CSE120601-MAG_Ads.indd 11 11 6/5/2012 6/5/12 4:08:57 2:17 PMPM MEP Roundtable clients to include in the commissioning requirements for us to field verify such things as power system circuiting or that the wire gauge matches the design. To do this requires our field personnel to observe panels with the covers removed. The issue with this is personnel safety. Our field personnel are typically engineers and designers that were part of the design team. They are not electricians. However, they too need to be trained in arc flash safety, how to recognize and validate a de-energized panel before they start the field verification work. Chow: It is difficult to find qualified commissioning agents for electrical and power systems. Lighting controls (e.g., light sensors) are frequently not calibrated correctly from the factory and/or installed incorrectly. CSE: What sustainability issues concern your clients? Gerke: One of the most prevalent issues I have seen is water use. There are so many older existing factories with city water-cooled equipment still in operation. Most of these manufacturers are attempting to reduce water use not from a monetary savings point of view, but rather from the angle of this is the right thing to do. Many manufacturers will then market the fact they have reduced water use in their facilities. Water use reduction importance will vary from point to point in this country and may count for even more in other parts of the world. Kuhlman: The issues concerning manufacturing have more to do with their resources and materials for manufacturing than the facility we are designing. The facility is still a concern, but unlike commercial or institutional facilities, the highest monthly costs for manufacturing will be from resources and manufacturing and not the facility operations. We will consult with our clients on whether the use of a manufacturing material will have an impact on the design or operation of the facility. For example, the manufacturing choice for an etching process may have an impact on the waste treatment process. We would consult with our client if the process it selected meets the project sustainability goals. Chow: Several manufacturing clients are demanding LEED certification, and some require a minimum of LEED Silver certification. Eisenberg: We field many questions these days on supply and exhaust ventilation requirements, and how they match up with sustainability goals. CSE: Are you seeing increased demand for sustainable building features in manufacturing/industrial facilities? Has the economy affected this? SigniFire... the best track record in high-speed fire detection SigniFire represents a critical advantage for early warning fire detection, identifying and reacting to situations in their earliest stages, and FASTER than other detection methods. SigniFire is state-of-the-art protection for lives and property … and so much more. • Detects flame and smoke in seconds • Supplies live video to remote locations • Provides pre-recorded video forensic evidence • Triggers fire alarm systems • Provides video surveillance capabilities Visit Fike at NFPA booth #1525 Scalable, Dependable, Innovative and Intelligent input #9 at www.csemag.com/information CSE1206_MEP_Roundtable_V7msFINAL.indd CSE120601-MAG_Ads.indd 12 12 www.signifire.com 410•472•6590 6/5/2012 6/5/12 4:10:50 2:17 PMPM Kuhlman: When the “green building” initiative such as LEED was developed, I don’t think they had manufacturing or industrial facilities in mind. However, we are seeing some of our clients press for LEED certification for their semiconductor manufacturing facilities or industrial facilities. I haven’t seen where the current state of the economy has impacted this. The current business culture is that sustainability is good for business and good for corporate image. Eisenberg: We are seeing this trend more in our commercial and higher education laboratory work. On the industrial/chemical side, the focus is more on the hazards involved, although occasionally we field questions on sustainable materials for finishes in areas such as clean rooms. CSE: What unique requirements do manufacturing HVAC systems have that you wouldn’t encounter on other structures? The Ultimate Simultaneous Heating and Cooling Solution • Heat Pump/Heat Recovery configuration • Integral control valves • True electrical and mechanical redundancy • Lower system energy costs by 50% or more • Index any module for heating, cooling or both • True piping flexibility • Smallest operating footprint SHC onDemand® 30, 50, 70 and 85 ton modules configurable to 1,000 tons/bank Chow: Manufacturing HVAC systems may need to exhaust fumes, vapors, or mists from oil. Also, dust collection may be a requirement. Eisenberg: There are often requirements for dedicated exhaust systems from certain areas of the facility, with complications around the routing of the exhaust to the outdoors. Some areas need low supply and exhaust to get a complete air change for vapors that are heavier than air. www.climacoolcorp.com - 405.815.3000 ClimaCool Corp. is a subsidiary of LSB Industries, Inc. - NYSE: LXU input #10 at www.csemag.com/information Fry Communications, Inc. printed this unique cover! A combination of Spot Gloss UV, Spot Dull UV, and Foil colorized with UV inks in one pass on the first of its kind press at the Fry WOW Factory. CSE: How can automated features and remote HVAC system control benefit these clients? Gerke: An automated HVAC control system is able to ben- efit end users in many ways. Take for example the “run to failure” operator. The HVAC control system is able to provide this client type with simple status signals and alarms that help recognize system components that are nearing failure. The client can then perform maintenance on this equipment before it does fail. Now take a look at the “preventive maintenance (PM) checklist for everything client.” This client is able to leverage the capabilities of the HVAC control system to help it improve its monitoring and diagnostic activities. The client who has an organized PM program will be able to take advantage of the system to fine-tune setpoints and use trend log data to review system performance. This performance can be reviewed down to the level of a particular system component and schedule maintenance for this item directly from the HVAC control system data. Eisenberg: Features such as real-time exhaust monitoring can automatically alert the facility staff (including off-hours), initiate their response, and also log the data and time to help determine the cause of a spill or release. CSE1206_MEP_Roundtable_V8msFINAL.indd CSE120601-MAG_Ads.indd 13 13 INVESTED IN YOUR FUTURE u Generate More Revenue. Engage More Readers. Contact Fry to learn how we’re shaping the future of content distribution through print, mobile, online, and tablet. 6/8/2012 6/8/12 11:48:59 10:27 AMAM We drive data center innovations so your data center can drive your business. EcoBreeze with Two Economizer Modes StruxureWare for Data Centers Facility Power Module Reference Designs Our physical infrastructure with full-visibility management software enables responsive, energy-efficient data centers. > EcoBreeze with Two Economizer Modes Rack-to-row-to-room-to-building architecture lowers cost. Improving both efficiency and system uptime requires a second look at today’s data centers! Featuring innovative and industry-leading physical infrastructure components, Schneider Electric™ data centers uniquely span traditional IT “white space” and facilities to improve interoperability, deliver true data center agility, and achieve cost-saving energy and operational efficiency. Our integrated architecture also lowers total cost of ownership, enables fast and easy design and deployment, and promises the highest availability. It comprises best-of-breed components available from a single source and through a global supply and services chain. From our well-known APC™ InRow™ cooling units to our innovative EcoBreeze™ facility cooling module with two economizer modes to our unparalleled data center management software StruxureWare™ for Data Centers, Schneider Electric products can be found literally in every data center domain. We offer the most energy-efficient components — all uniquely engineered as a system. In the long run, the Schneider Electric rack-to-row-to-room-to-building approach reduces total data center life cycle cost up to 13 percent and 30 percent of data center physical infrastructure cost over 10 years! In fact, it’s the foundation of our Business-wise, Future-driven™ data centers. TM TM Only the scalable EcoBreeze automatically switches between air-to-air heat exchange and indirect evaporative cooling to maximize conditions year-round. > Data Center Facility Power Module Our modular, step-and-repeat approach to facility power lets you expand capacity in 500 kW increments as needed, cutting OpEx by up to 35 percent and CapEx from 10 to 20 percent. > StruxureWare for Data Centers With building-to-server visibility, StruxureWare for Data Centers enables you to make informed decisions about your physical infrastructure. > Reference Designs Our standardized architectures for various data center configurations, from 200 kW to 20 MW, reduce time, cost, complexity, and system risk. > Data Center Life Cycle Services Including energy management services, professional services from planning, build/retrofit, and operations help ensure highest system availability and efficiency. Business-wise, Future-driven. Is your data center efficient? Download our White Paper Efficiency Kit and register to win an Apple TV®. Visit www.SEreply.com Key Code p351v or Call: 888-289-2722 x:7275 ©2012 Schneider Electric. All Rights Reserved. Schneider Electric, APC, InRow, EcoBreeze, StruxureWare, Business-wise, Future-driven, and Square D are trademarks owned by Schneider Electric Industries SAS or its affiliated companies. All other trademarks are property of their respective owners. • 998-6243_GMA-US • 132 Fairgrounds Road, West Kingston,RI 02892 • Tel. 800-890-4272 input #11 at www.csemag.com/information CSE120601-MAG_Ads.indd 14 6/4/2012 12:06:54 PM Career Smart BY JANE SIDEBOTTOM AMK LLC, Louisville, Ky. The art of asking a good question Asking good questions as an interviewee is an art, not a game. R ecently, I interviewed a candidate for a newly created business development position within a client’s organization. The candidate had been prescreened by both the head hunter and the hiring manager, and the individual’s resume looked very strong. After the initial 20 to 25 minutes of asking about him, his experience, and his interests, I turned the conversation over to the candidate and offered to answer any questions he may have. Unfortunately, he didn’t have any questions for me or any of the other interviewers. That ended his possible career with this firm—he didn’t receive an offer as his actions sent a negative message. Asking good questions is often associated with setting a good first impression. A quick poll of my colleagues revealed that few were ever taught how to ask questions. Yet it is a skill that is important, whether you are looking for a new job, trying to win new business for your firm, or attempting to make a positive impression on your business leaders or colleagues. There are two key parts to developing a good question: formulating the question and listening closely to the response. Whether you are starting from scratch or just brushing up on your skills, these guidelines will serve you well. Do your homework: Know your audience. Make sure you understand their position and level of influence. Use your contacts to learn as much as you can about their background, experience, and interests. As other Career Smart authors and I have encouraged in www.csemag.com CSE1206_CAREER_V2msFINAL.indd 15 previous articles, effective networking and good research using LinkedIn and other social media sources can give you a starting point. Have a cheat sheet: During an interview or meeting, you may not have control over the time or schedule, so have some notes and questions prepared for each interviewer. Then, identify one or two must-ask questions that will help you present yourself well and allow you to glean as much information as possible. Consider adding these to your cheat sheet: 1. If you were sitting in my seat, what do you think would be most important to understand about this company or role? 2. How much will I be working with you in this role, and how would you measure success? 3. What role do you have in the decision-making process? 4. Do you have any concerns with how I have answered your questions? If so, how can I alleviate those concerns? 5. Would you feel comfortable sharing with me your impressions of me? Would I be a good fit for this position? Develop a context for your question; interviewers are busy people. They are often taking a few minutes out of their day to meet with you and sometimes their brains are focused on other priorities. So use an old media trick to focus the questioning. For example: “I have a couple of questions that focus on the culture of the company and how it impacts the team with whom I will be working.” Or: “You mentioned earlier that you are looking for stronger communications from the team. Could you give me some specific examples of where it has failed in the past?” These types of questions not only show that you are listening but can provide relevant, focused answers. Speaking of listening, listen to understand, not just to respond. Take a few brief notes based on the interviewer’s reply and then take a moment to make sure you understand what his or her answer means. Don’t be so busy preparing your response that you miss the point of the answer. And, don’t be afraid to give yourself a moment to think. Showing that you are thinking about your next question can be powerful and demonstrates understanding of the opportunity. Asking good questions is an art, not a game. Focusing on the quality and not the quantity will showcase your interest, give you the opportunity to confidently share your knowledge and expertise, and make a positive impression. Don’t wait until you have been passed over for a new job, promotion, or other opportunity to strengthen your questioning skills. Sidebottom is the owner of AMK LLC, a management and marketing consulting firm that provides market development and growth expertise to small- and medium-size firms. She has 20 years of management and leadership experience in both consulting engineering and Fortune 100 organizations. Sidebottom is a graduate of the University of Maryland. Consulting-Specifying Engineer • JUNE 2012 15 6/5/12 2:00 PM Codes & Standards Documenting ASHRAE 90.1 compliance There are three paths to ASHRAE 90.1 compliance, and documenting compliance with Standard 90.1 is not as difficult or confusing as engineers believe it to be. BY JIM HUBER, NEBB CP, CEM, Complete Commissioning Inc., Annapolis, Md. A The requirements of 90.1 affect the overall energy efficiency of any structure and can reduce the energy needed to maintain a healthy, comfortable, and fully functioning indoor environment. 16 SHRAE Standard 90.1—Energy Conservation in New Buildings Except LowRise and Residential Buildings—was originally published in 1975. The current standard is 90.1-2010, and it was rewritten with the goal of reducing building energy costs by 30% compared to the 2004 version of the standard. ASHRAE 90.1 addresses the energy-efficiency requirements for the design, materials, and equipment used in nearly all new construction, additions, renovations, and construction techniques. The requirements of 90.1 affect the overall energy efficiency of any structure and can reduce the energy needed to maintain a healthy, comfortable, and fully functioning indoor environment. The standard applies to: Building envelope HVAC systems, equipment, and controls Service water heating systems and equipment Power Lighting systems, equipment, and controls Other equipment. While ASHRAE 90.1 covers many areas in a building, this article will concentrate on the HVAC requirements of ASHRAE 90.1 (Section 6 of the standard). There are several common methods available to document compliance, including prescriptive forms, software-generated forms, and modeling runs. ASHRAE also publishes the 90.1-2010 user’s guide, which can be a big help in clarifying the requirements of the standard and includes the necessary compliance forms. ASHRAE 90.1 provides for exceptions to the compliance requirements. Simply put, the exceptions are: When HVAC serving a building addition is provided by existing HVAC systems and equip- Consulting-Specifying Engineer • JUNE 2012 CSE1206_CODES_V6msFINAL.indd 16 ment (new systems installed as part of the addition still must comply with the standard) Equipment that is being modified or repaired but not replaced Where replacement or alteration of a piece of equipment requires extensive revisions to other systems, equipment, or elements of a building For a refrigerant change of existing equipment For the relocation of existing equipment For ducts and pipes where there is insufficient space to meet the requirements of Section 6. The easiest method for documenting compliance with 90.1 is to download the compliance forms from the ASHRAE website. The forms are provided as PDFs and can be modified and printed. They also serve as a good template if you prefer to create compliance forms on your company letterhead. If, as we do, you place too much value on your time to “reinvent the wheel,” just use the “stock” ASHRAE form. Once you have determined whether your building must comply with the standard, the next step is to determine the best path for compliance. Standard 90.1 gives you three options: 1. The simplified approach option for HVAC systems (Section 6.3) 2. Mandatory provisions (Section 6.4) required for prescriptive path (Section 6.5) 3. Mandatory provisions (Section 6.4) required for energy cost budget (ECB, Section 11). The simplified approach option for HVAC systems can reduce the effort required to show compliance for small buildings with gross floor area less than 25,000 sq ft. Many of the requirements in Section 6 do not apply to simple systems, so the small building criteria have been compiled into one section (6.3). It is intended to alleviate the designer’s burden of sorting through www.csemag.com 6/5/12 2:02 PM plants arms ms rooms aries data centers cold storage msrecord storage warehouses atriums clean rooms art galleries FAASTcomputer ants manufacturing plants server farms art galleries mis corre data centers n/prisons atriums clean rooms detention centers server farms a l l e r i e s manufacturing plants data centers dat compute ms libraries clean rooms record storage museums atriums server farms warehouses libraries rec FAAST cold storag ooms data centers clean muse record st ies wa houses manuf serv data art gal Aspiration anywhere. The FAAST Fire Alarm Aspiration Sensing Technology® provides the earliest and most accurate smoke detection available. FAAST not only reduces costly downtime in your most critical applications, its unique combination of nuisance immunity, incipient fire detection, integral Internet communications, and e-mail notification capabilities opens up a world of application possibilities. It can even protect many spaces deemed impossible for traditional fire detection technologies. With FAAST, you can truly take aspiration anywhere. To learn more, visit systemsensor.com/faast. ©2012 System Sensor. All Rights Reserved. 02/12 input #12 at www.csemag.com/information SYS4371P4CSE0612.indd 1 CSE120601-MAG_Ads.indd 17 5/4/12 2:55 PM 6/4/2012 12:10:15 PM Codes & Standards Prescriptive requirements (Section 6.5) HVAC design Mandatory provisions (Section 6.4) Energy cost budget method (Section 11) Equipment efficiencies (Section 6.8) Submittals (Section 6.7) Standard 90.1 compliant HVAC system Simplified approach (Section 6.3) Figure 1: This shows the compliance path for ASHRAE 90.1-2010. Courtesy: Complete Commissioning Inc. requirements that are not applicable while using the simplified approach option. that applies to your system. If the system still maintaining consistent requirements It is laid out as a simple checklist for requirement is not applicable, just leave documenting compliance with each of the box blank. Section 2 also includes with the prescriptive path. The prescriptive compliance path may the requirements, and is the only form a systems worksheet to help you docube used for any HVAC system, but it is required with this compliance option. ment mandatory compliance for each air primarily used for larger buildings and There are 17 requirements in that sec- system. Part 3 of the compliance form buildings with more complex systems tion, and your systems must comply contains a checklist of the prescriptive where the simplified approach option is with every applicable requirement. requirements for air, hydronic, and spenot applicable, such as multi-zone systems You’ll still have to flip through the cial systems. All told, there are 13 requirements, and or central plants. Systems complying using standard for each section to determine the prescriptive path also must meet the if you can “check the box.” If your there is also a systems worksheet to help design is in compliance with all of the you document prescriptive compliance for mandatory provisions of Section 6.4. each system. The compliance The energy cost budget method is intended for buildAll told, there are 13 requirements, form also includes tables on the third page to document the staning systems that are unable and there is also a systems worksheet dard’s fan power requirements. to meet all of the prescriptive You can use either the namerequirements or for designto help you document prescriptive plate horsepower option or the ers who want to explore compliance for each system. brake horsepower option. design alternatives. It allows trade-offs between various building systems and components. A 17 requirements, the next step is to fill Documenting the energy computer program is used to calculate out the equipment efficiency table to cost budget method the design energy cost for a proposed include with the submittal. There is a When using the ECB method, the building design as if all mandatory and simplified table included at the bottom building design must still meet the manprescriptive requirements had been met. of Part 1 in the compliance form you datory provision of the standard, not only The program is then used to calculate the downloaded. for the HVAC requirements (Section 6.4), energy cost for the proposed design. The but also for Sections 5.4, 7.4, 8.4, 9.4, energy cost for the proposed design can- Documenting the prescriptive path and 10.4. The mandatory requirements not exceed the energy cost for the budPart 2 of the compliance form contains in each of those sections are not available get design. Systems complying using the the mandatory requirements specified for trade-off under this method. In addiECB method must also meet the manda- in Section 6.4. This includes tables for tion to documenting compliance with the tory provisions of Section 6.4 as well documenting the equipment efficiency. mandatory provisions, the ECB method as the ECB requirements in Section 11. Beneath the efficiency tables are 10 has some additional compliance requiregeneral requirements and five special ments, including a summary to document mandatory requirements. You’ll need to design energy cost versus budgeted cost. Documenting the simplified approach You’ll also need to provide a list of Part 1 of the form is specifically for check the box next to each requirement 18 Consulting-Specifying Engineer • JUNE 2012 CSE1206_CODES_V6msFINAL.indd 18 www.csemag.com 6/5/12 2:02 PM energy-related features that exceed the standard’s requirements, as well as a list of features that are being traded off. The input and output reports from the simulation program must be provided, including an energy usage breakdown, and the number of hours the heating and cooling loads are not met for both the budget building design and the proposed building design. Any error messages provided by the program must also be explained. Submittal requirements The last step in documenting compliance for all paths is the submittal requirement, and it includes the following: 1. Record drawings a. Record drawings must be provided to the owner within 90 days of building acceptance. 2. O&M manuals: The manuals must include (at a minimum): a. Submittal data b. HVAC manuals c. Service agency d. HVAC control information 3. System balancing a. Construction documents must require the systems to be balanced. b. A test and balance report must be provided to the owner for spaces greater than 5,000 sq ft. 4. System commissioning a. For projects larger than 50,000 sq ft (except warehouse and semi-heated spaces), the instructions for commissioning the HVAC system must be provided by the system designer in the project plans and specifications. These instructions are also included in the record drawings provided to the owner. Summary Documenting compliance with ASHRAE 90.1-2010 is a straightforward process, as long as you follow a systematic approach. The checklists and tables provided in the standard are not a submittal requirement, but are an invaluable tool in ensuring that you are not missing any of the requirements. This article has provided an overview of each of the three paths to compliance, and hopefully has shown that documenting compliance with standard 90.1 is not as difficult or confusing as many folks believe it to be. Huber is president of Complete Commissioning, and is a National Environmental Balancing Bureau (NEBB) Certified Professional, and a Certified Energy Manager. input #13 at www.csemag.com/information CSE1206_CODES_V6msFINAL.indd CSE120601-MAG_Ads.indd 19 19 6/5/2012 6/5/12 4:17:15 2:02 PMPM Emergency lighting is just one component of the means-of-egress, and part of a building’s life safety system. In the event of a power outage, a backup lighting system may be the occupants’ only guide to a safe exit. BY DALE WILSON, AIA, Aon Fire Protection Engineering Corp., Glenview, Ill. 20 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FFIRE_V4msFINAL.indd 20 www.csemag.com 6/5/12 2:27 PM E verywhere, people eat, work, and shop in abundantly illuminated public facilities. But, what if that light so many of us take for granted suddenly ceased to exist, especially in an unfamiliar space, during an emergency? People may become frightened, anxious, uncertain, or disoriented. Coupled with the smell of smoke or another impending emergency, people may even panic. Fortunately, most public facilities are mandated by code to be equipped with emergency lighting that is required to automatically activate in the event of a power failure. Fire protection engineering and life safety consulting involve a large array of specialty services. One responsibility is to assist architects, engineers, and owners in determining if their buildings include the proper fire protection and life safety amenities that help protect the building’s occupants during an emergency. One important life safety amenity includes the design and installation of the emergency lighting system. Fire protection engineers work in conjunction with architects and electrical engineers to ensure that emergency lighting is properly specified and located in the required means-of-egress pathways in a manner consistent with the applicable building codes. Emergency lighting is one component of the means-of-egress illumination and is part of a building’s life safety systems. Emergency lighting can be described as any approved illuminating device and appurtenance designed to automatically turn on when the primary power goes out. Exit signs are used in combination with emergency lighting to provide means of egress lighting. Emergency lighting and exit signs are regulated difIn an emergency, people rush from a facility in a confused state. This photo also represents the minimal and obstructed visibility that is possible during an emergency evacuation situation. Courtesy: istockphoto.com www.csemag.com CSE1206_FFIRE_V4msFINAL.indd 21 Emergency lighting can serve to provide light for other emergency operations besides egress. Courtesy: istockphoto.com ferently but share some requirements, like the requisite to be connected to an emergency backup or 60-sec power system. From the viewpoint of the various national building codes, emergency lighting is a backup lighting system that illuminates a building or portion thereof. More specifically, the purpose of emergency lighting is to provide a minimum level of visibility of exits or escape routes to help direct occupants safely out of the building in the event of loss of primary power. Emergency lighting is also used to help building occupants, essential personnel, and emergency responders locate firefighting and safety equipment, to perform necessary safety functions, or to shut down equipment and operations that might become hazardous if abandoned. It may seem practical that all buildings should have emergency lights, but not all facilities or occupancies require emergency lighting, and the requirements for installation can also vary from facility to facility. Historical concept The need for emergency lighting became imminent almost immediately after the invention of the light bulb. Requirements for emergency lighting can be found in national building codes as far back as the 1920s, and likely earlier. The National Fire Protection Assn. (NFPA) 1927 Building Exits Code says: The lighting source shall be arranged to assure continued illumination of exit-ways in cases of emergency caused by failure of the principle lighting of the building. Where electric current is the source of the lighting of buildings used for public assembly or congregation, the emergency lighting shall be from a source independent of that for the general lighting or shall be controlled by Consulting-Specifying Engineer • JUNE 2012 21 6/5/12 2:27 PM There are numerous versions of building codes and various editions of these building codes in use around the country. gency lighting to activate in brownout conditions, which is defined as an electrical voltage drop of more than 10%. These differences mean that emergency lighting devices used in one part of the country may not be suitable for use in other parts of the country. It is important to verify the requirements for each project location. Occupancy: Of all the requirements associated with emergency lighting, the type of occupancy is one of the more difficult to navigate. Although it would be good practice to install emergency lighting in all spaces of all buildings, there are exceptions. Exceptions depend on whether the building is public or private and if the building is used as an assembly space, a residential space, a business operation, a storage facility, or one of the other occupancy types specified in the code. Even the size of the structure (area, height, stories, etc.), applications within the building Regulations Like code requirements them- Poorly illuminated access routes can lead to confu- (equipment or materials employed), or whether the structure is new or selves, the language from one sion and a loss of valuable time during an emerexisting can determine if emergency code to another and from edition gency. Courtesy: istockphoto.com lighting is required. For example, to edition can vary, even though the general intent is the same. Language nationally recognized code requirement. NFPA 101 does not require emergency from state to state or even city to city In the City of Chicago, the requirement lighting in board and care occupancies, can also vary. For example, New York for emergency lights to operate is also where each sleeping room has a direct exit City explicitly prohibits the use of bat- more restrictive. In lieu of emergency to the exterior at grade level. To simplify teries independent of conductors as a lighting operating in a blackout condi- the process, it should be common practice primary use for emergency lights. Emer- tion, the City of Chicago requires emer- to include emergency lighting throughout an automatic device which will operate reliably to switch the circuit to an independent secondary source in the event of failure of the primary source of current. The general purpose and intent of emergency lighting has essentially remained unchanged over the years, despite changes in technology and more detailed building code language. Changes have been made as to where emergency lighting is required, what is required of the system components, how the system is installed, and when it is to be tested. There are numerous versions of building codes and various editions of these building codes in use around the country. The most widely used codes in effect today are NFPA 101: Life Safety Code (LSC); and ICC: International Building Code (IBC). gency lights must be encased in steel housing; all corridors and possible exits must be accommodated, not just those corridors that are part of the exit plan; and lighting must provide a minimum of 2 fc measured at the floor level, which is a higher illumination level than the Table 1: Illuminance recommendations Activity Category Foot-candles (fc) Public spaces with dark surroundings A 2-3-5 Simple orientation for short temporary visits B 5-7.5-10 Working spaces where visual tasks are only occasionally performed C 10-15-20 Performance of visual tasks of high contrast or large size D 20-30-50 Performance of visual tasks of medium contrast or small size E 50-75-100 Performance of visual tasks of low contrast or very small size F 100-150-200 Performance of visual tasks of low contrast or very small size over a prolonged period G 200-300-500 Performance of very prolonged and exacting visual tasks H 500-750-1,000 Performance of very special visual tasks of extremely low contrast I 1,000-1,500-2,000 A-C for illuminances over a large area D-F for localized tasks G-I for extremely difficult visual tasks The Illuminating Engineering Society (IES) publishes a table of general illuminance recommendations. Courtesy: Illuminating Engineering Society 22 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FFIRE_V4msFINAL.indd 22 www.csemag.com 6/5/12 2:03 PM the building. Besides, the value and benefits of added safety are immeasurable. Installation Locations: In general, illumination is required along exit access pathways leading to exits, exit stairs, aisles, corridors, ramps, and at the exit discharge pathways that lead to a public way. Some authorities having jurisdiction (AHJs) do not consider luminance or illuminance levels, but instead require specific spacing or locations within buildings. Designing the emergency lighting system involves strategically locating fixtures to assure that minimum levels of lighting and the maximum levels of contrast are not exceeded. Emergency lighting is typically located along the walls in compact units or integrated into the general overhead lighting system. The lighting layout can be challenging in irregularly shaped rooms or in spaces with large quantities of furnishings, which can block the light source from reaching the designated surface and create dark spots. Illumination levels: The level of illumination and quality and consistency of emergency illumination are important for the building occupants’ safety. Good emergency lighting depends on more than just the levels of illumination. The direction, distribution, and quality of light all contribute to better visibility and a successful emergency lighting design. Effective lighting starts with illuminance, which is the level of light falling on a surface. Emergency lighting illuminance is measured along the path of egress at the floor level. General overhead illumination for emergency lighting is typically dispersed from larger fixtures and in a more vertical, wider pattern, which is less likely affected by contents in the building. Wall-mounted fixtures, which have narrow or smaller lenses, tend to disperse light in a slightly more horizontal fashion and are more easily affected by building contents like partitions, furniture, and other obstructions. www.csemag.com CSE1206_FFIRE_V4msFINAL.indd 23 A poorly illuminated fire escape is dependent on an outside light source. Courtesy: istockphoto.com The Illuminating Engineering Society (IES) publishes a table of general illuminance recommendations. Selected portions of this are shown in Table 1. The two most commonly used building codes (NFPA 101, Section 7.9.2.1, and IBC, Section 1006.4) require that emergency lighting provide a minimum average of 1 fc for a period 1.5 hours with a minimum of 0.1 fc at any point and a maximum fc level that cannot exceed 40 times the minimum. The minimum- to maximum-level relationship is required to avoid bright to dark patches that could make emergency egress more visually challenging in an already stressful situation. Compared to the IES recommendations for general lighting, the level of illumination required for emergency lighting is relatively minimal. The minimum fc level for emergency lighting is actually below the recommendation for public spaces with dark surroundings; however, the higher end of the spectrum for emergency lighting of 40 fc is more comparable to that suggested for performance tasks. Power: Emergency lighting is one of several building life safety features required to be connected to a secondary power source (i.e. batteries or generators). Other systems include exit signage, fire pumps, alarm system, elevators, smoke control systems, and specialty buildings such as airport traffic control towers and buildings containing toxic materials. Emergency lighting is required to be equipped with at least two sources of functional power so that in the event one source fails, it does not affect the capability of the second source. In the event Consulting-Specifying Engineer • JUNE 2012 23 6/5/12 2:03 PM The applicable building codes that define emergency lighting can vary significantly from place to place. of power failure, the second source is required to activate within 10 sec. Once activated, the second source of power is required to maintain the minimum illumination levels for a minimum of 90 minutes. The second power source may be in the form of a generator, secondary electrical service, batteries, or any other power source approved by the AHJ capable of meeting the minimum duration and illumination criteria. The secondary power source is activated by a series of control devices including voltagesensing relays, frequency-sensing relays, time-delay relays, and the like. An automatic transfer switch automatically transfers the electrical load from normal power to an alternate secondary power, should the normal power fail upon loss of emergency power. over. After a change in tenant, a building alteration, or an interior remodel is a good time to conduct a more comprehensive test using light meters to ensure the minimum and maximum lighting values are maintained. Testing and maintenance requirements for emergency lighting can be found in NFPA 101, Section 7.9.3. In general, a monthly visual inspection and a monthly system, he or she often works closely with architects and electrical engineers to ensure the system is adequately distributed and located in places that will help occupants safely evacuate a building during an emergency. Emergency lighting is an important component of a building’s emergency systems. Emergency lighting luminaries are often the last thought in the lighting design. This can create problems with the placement of fixtures as they relate to the surrounding room and egress environment. The applicable building codes that define emergency lighting can vary significantly from place to place, so it is important to conduct the necessary code research prior to designing the emergency lighting system. Although it may be possible to design, locate, and simulate the effects of emergency lighting in a particular design, Testing best practices should always Testing is critical for a success- This is an example of a poorly maintained exterior ful emergency lighting installa- egress light fixture that should be replaced. Courtesy: include testing the systems prior to allowing occupancy of a struction. No matter how accurately istockphoto.com ture. Post-occupancy testing an engineer designs a system, or how precisely a contractor installs the functional test of the devices for a 30-sec should be routine. The testing should specified devices, invariably, the building interval are expected, and a complete be conducted after the tenant moves in users will locate furnishings, fixtures, and system test should be conducted annu- and sets up its furnishings, fixtures, and other contents in places that can affect ally for not less than a 1.5-hour dura- finishes. Furniture and other fixtures the performance of the emergency light- tion. The annual test requires the actual may obscure the illumination levels and ing system. Unanticipated obstructions power to the emergency lighting system result in areas not properly illuminated. can easily change the design characteris- be cut, by unplugging the unit, tripping In this way, the placement of the fixtures tics, so in addition to testing the system a breaker, or by another approved, safe can be adjusted to ensure complete covwhen installed to ensure it is functioning method. If the devices do not function, erage of the areas, and that the tenant’s properly, it is important to incorporate a the lights are dim, or the system fails to amenities have not obstructed visibility post-occupancy inspection and test into function for the full duration of the test, or created undesirable shadows. Public facilities and workplaces the project. By adding this last measure, the owner is responsible to make sure the design engineer and contractors the unit is repaired or replaced. Records should be provided with emergency can make the necessary adjustments to of each test should be maintained by lighting, even where the building codes ensure optimum performance. Once the the owner for review by the AHJ. The do not require these systems. Do not take engineers and contractors leave the con- records should include system identi- lighting for granted. struction site, regular testing becomes the fication, test dates, test times, tester’s name, results, comments or action items, Wilson holds a bachelor’s degree in responsibility of the building owner. Regular testing and maintenance and a confirmation that any service architecture and a master’s degree in public service/public administration. He is required of all emergency lighting repair or replacement was conducted. is a registered architect, project manager, systems. Ensuring the systems are rouand healthcare practice group director tinely inspected and tested is tedious, Conclusion but important nonetheless. Testing may Although the fire protection engineer for Aon Fire Protection Engineering with be required more frequently, especially is not always the primary consultant to over 25 years of experience providing life in occupancies with higher tenant turn- design or specify an emergency lighting safety and code consulting services. 24 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FFIRE_V4msFINAL.indd 24 www.csemag.com 6/5/12 2:03 PM Electrical products for hazardous areas Explosion-Proof Lighting Fixtures • UL 844; Class I, Division 1, Groups C, D; Class II, Division 1 & 2, Groups E, F, G • Suitable for wet locations, UL 1598 Marine NEMA 4X Explosion-Proof GUA Conduit Outlet Boxes • All hubs have a minimum of five full threads and integral bushing • Triple-layer of corrosion protection including two layers of epoxy coating MaxGard ® Interlocked and Non-Interlocked Receptacles Explosion-Proof Lighting • Advanced technological solutions for safety and protection against explosion • Available in 30, 60 and 100 amp sizes, all polarizations. Division 1, Class I and II • Explosion-proof fluorescent fixtures and floodlights meet all applicable IEC/CENELEC and ATEX standards • Heavy-duty XP cast aluminum housing, electrostatic epoxy coat finish and factory-sealed receptacle interior Reduce installation and material costs with with Kopex-Ex Conduit Systems ® Save space and time. Make fewer terminations, fewer cable entries than running discreet cables. Connection using discreet cables XP Flex Explosion-Proof Flexible Couplings Connection using Kopex-Ex® conduit Enables multiple circuits and power and data to be run through one conduit. • Flexible bronze construction with arcresistant inner sleeve and brass fitting • Corrosion resistant – UL Listed for use in hazardous and wet locations STAR TECK EXTREME ®DIRECTOR ™ • Exclusive swash-plate design adjusts from 90° to 180° for fast, easy installation • Takes up less space than elbows and LB conduit bodies • Stainless steel “Power Grip” grounding ring ensures dependable 360° grounding Complete system components available including conduit, glands, stopping plugs and thread converters. Kopex-Ex® Conduit Systems are flexible in more ways than one. Their physical flexibility makes them easier to handle and ideal for restricted spaces. But they’re also flexible in terms of their ability to run multiple circuits, power and data through one conduit. This reduces total terminations and related labor and material costs. For more information about the Kopex-Ex® system or any of the other hazardous area solutions shown here, contact your Thomas & Betts representative or visit www.tnb.com. Wire & Cable Management • Cable Protection Systems • Power Connection & Control • Safety Technology © 2012 Thomas & Betts Corporation. All rights reserved. CSE120601-MAG_Ads.indd 25 input #14 at www.csemag.com/information 6/4/2012 12:15:03 PM Western Canada Sales Ph: 403.873.5131 Western USA Sales Ph: 415.892.4165 Midwestern USA Sales Ph: 614.545.8020 Eastern USA Sales Ph: 215.563.4482 Eastern Canada Sales Ph: 905.355.2340 input #15 at www.csemag.com/information CSE120601-MAG_Ads.indd 26 6/4/2012 12:16:26 PM Emergency Lighting Products E-MAIL PRODUCT NEWS TO: CSEPRODUCTS@CFEMEDIA.COM Architectural emergency light Canopy light for emergency lighting The Sure-Lites Architectural Emergency Light from Cooper Lighting is designed to provide superior illumination while blending into the surrounding space. The housing is constructed of die-cast aluminum with an integral refractive polycarbonate lens and advanced optical design, which in conjunction with energy-efficient, long-lasting LEDs provides maximum path of egress lighting performance. Sure-Lites line-latched electronic circuitry makes installation easy and economical. MaxLite offers an LED Canopy Light for emergency lighting that operates at 40 W. It is constructed with DLC-compliant optics for parking structure illumination. This fixture is also supported with an enclosed emergency battery backup system, which runs for 90 minutes at 30% output illumination. Running on 120 or 277 V systems, these canopy lights can be wall- and ceiling-mounted, using either a junction box or conduit connection. This fixture conforms to fire, light, and safety requirements for egress illumination. Cooper Lighting MaxLite Input #200 at www.csemag.com/information Input #201 at www.csemag.com/information Emergency lighting control devices Schneider Electric has three emergency lighting control solutions: the UL924 Emergency Lighting Control Relay, the UL924 Emergency Lighting Control Relay with Panel Mount, and the UL924 Emergency Lighting Dimmer Control. The UL924 Emergency Lighting Control products offer a versatile, simple, and energy-efficient solution that enables standard, existing fixtures to also be used for emergency lighting applications, saving the costs associated with the installation of additional emergency lighting fixtures. Schneider Electric Input #202 at www.csemag.com/information Compact, concealed emergency lighting solution Appropriate for new construction or retrofit projects, the Sylvania LED Emergency Light by SentryLight is compact and concealed, hiding the light source inside the wall or ceiling until the event of a power failure. Virtually invisible until activated, the internal rechargeable battery automatically deploys LED lighting in a durable housing, providing enough light to guide people along the path to safety in an emergency for up to 2 hours. Sylvania Input #203 at www.csemag.com/ information www.csemag.com CSE1206_FIREPROD_V4msFINAL.indd 27 Emergency exit signage Rounding out its line of edge-lit emergency exit signs, Lithonia Lighting has introduced the EDGR exit. Available with one or two faces, this exit sign is ideal for recessed applications where a clean, edge-lit appearance is desired, but cost is driving the decision. Universal directional chevrons are field installable. All emergency models feature a standard Ni-Cad battery. Lithonia Lighting Input #204 at www.csemag.com/information Consulting-Specifying Engineer • JUNE 2012 27 6/5/12 2:05 PM Condensing boilers are used in a 1.5 million sq ft high-rise mixed-use tower in Chicago. Courtesy: Mark Andersen, Environmental Systems Design W Boiler systems: Economics and efficiencies Engineers can meet a building’s hot water needs with today’s boiler systems. BY DOMINIC TABRIZI, PE, Environmental Systems Design, Chicago 28 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FHVAC_V7msFINAL.indd 28 hen a hot water heating system is designed, all the components must work together in order to achieve maximum system efficiency, while minimizing first cost. Hot water heating accounts for 40% to 50% of the market, and while noncondensing boilers have been employed for decades and engineers and facility operators know how to design, specify, maintain, and operate them, the popularity of condensing boilers has risen steadily over the past decade. In 2011 alone, sales increased 20% over the previous year, according to figures from the AirConditioning, Heating, and Refrigeration Institute. That’s because the seasonal efficiency, which is the overall effectiveness of the boiler over the entire season, for today’s noncondensing boilers is roughly at 70% to 75%, compared to 84% to 92% for new condensing boilers. But, achieving these high efficiencies in the field isn’t a simple task. System components and configuration, outdoor air temperatures, equipment size, and manufacturer support all determine boiler system effectiveness in real time. From the traditional, noncondensing boilers to today’s new condensing boilers and hybrid configurations that use both condensing and noncondensing boilers, the specifying engineer has a number of options when choosing the right water heating system for each application. Noncondensing boilers The traditional, noncondensing boiler should operate without condensing the flue gases within the pressure vessel. It can be a Scotch marine-style boiler (frequently referred to as “fire tube boiler”), flexible water tube, firebox, or cast iron. These boilers are used in commercial, healthcare, and educational facilities for heating and are rated by boiler horsepower, with one unit of boiler horsepower being equal to 33,475 Btu/hour. Nonconwww.csemag.com 6/5/12 2:06 PM Most condensing boilers operate with natural gas as the primary and propane as the secondary source of fuel. 30 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FHVAC_V7msFINAL.indd 30 % Efficiency Master boiler man100 agement controller: 98 The master controller will stage the boilers and 96 modulate firing rates to 94 achieve the highest boiler 92 efficiency. The controller 90 will also rotate the lead/ lag/standby boilers on a 88 time schedule to distrib86 0 20 40 60 80 100 120 ute run time hours. This % Firing rate functionality also could be performed by a BAS. Refer to Figure 3 for Figure 3: This figure shows increase in boiler efficiency increase in boiler effi- as the fire rate decreases. Courtesy: Environmental Sysciency as the firing rate tems Design decreases, with all other If one or more valves actually drive fully variables remaining constant. Outside air temperature (OAT) open, then the supply water temperature input: The hot water supply temperature is ratcheted up a bit until you get back to setpoint should be reset based on the out- one or more valves that are almost—but side air temperature to conserve energy not quite—fully open. The outside air sensor can be wired and reduce return water temperature to the boilers. While this strategy is most directly to the boiler master controller common when there is a direct correla- or the reset logic can reside in the BAS tion between OAT, load, supply water with a supply water temperature setpoint temperature, and delivered capacity, the output to the boiler master controller. emergence of direct digital control sys- Most condensing boilers operate with tems has introduced other approaches. natural gas as the primary and propane One of the more common is a trim-and- as the secondary source of fuel. There respond approach that keeps lowering are one or two manufacturers that have supply water temperature until one or units that can operate with natural gas more reheat valves are nearly fully open. and fuel oil #2. If the facility or its design requires condensing boilers to operate with proHeating Controller coil pane as a secondary source of fuel, it OA is important to check local codes; some AHU-1 may restrict the amount of propane Pressure independent storage (e.g., as in the city of Chicago), 140 F control VSD while other municipalities may allow the valve VAV’s reheat storage of propane outside the building. coils Both condensing and noncondensing 140 F Condensing boiler boilers are constructed in accordance Pressure (Typ. of 4) VSD independent 110 F with ASME Boiler and Pressure Vessel control valve Code, Section IV, and controls and fuel valve train for both should follow ASME 110 F Radiant panel CSD-1 and UL standards. Other codes, Air separator such as NFPA 54: National Fuel Gas Code also apply to these installations. The design engineer should review the Figure 2: This shows a heating system with condensing boilers serving the airfacility’s insurance underwriter requirehandling unit’s heating coils, variable air volume (VAV) reheat coils, and radiant heatments in case they are not in alignment ing panels. Courtesy: Environmental Systems Design regulations. The conditions for the discharge of condensates into the public drainage systems are determined by the local authorities. Normally a neutralization system should be added in the drain pipe to increase the pH of the condensate. The neutralization media should be periodically replaced as necessary. Figure 2 shows a heating system serving the air-handling unit’s heating coils, variable air volume (VAV) reheat coils, and radiant heating panels. The system includes four condensing gas-fired boilers piped in parallel, each with a dedicated constant volume pump as part of the primary loop. The secondary loop consists of two pumps, each with a variable speed drive (VSD), an air separator, and an expansion tank. How well the condensing boilers fit within boiler systems design and operate in condensing mode depends on the return water temperature. Therefore, the design engineer should select the heat users in a way that will allow the system to meet the design-day load with 140 to 150 F. However, this adds cost to the project and the designer may have to sacrifice a bit on efficiency to reduce first cost. To achieve the highest systems efficiency and run time, condensing boiler system controls should include the following: www.csemag.com 6/5/12 2:06 PM Condensing boilers While condensing boilers have grown in popularity since their debut on the U.S. market more than a decade ago, their performance will continue to play out in the coming years. Engineers specifying them can choose from so many different manufacturers with different designs and quality of materials, they may sometimes have a difficult time specifying condensing boilers to be equal in design and construction in the competitive bid process. When choosing condensing boilers, some questions to ask may include: What type of maintenance support is available to the facility engineers? How are the components put together? How easy will it be to replace these parts as necessary to maintain the equipment and desired efficiency? Can all specified boilers work on a common flue? Is the master controller on all specified boilers compatible with the BAS? While condensing boilers currently have a limited heating capacity compared to noncondensing boilers, manufacturers will continue to enhance this feature in the coming years, and as the technology improves, the condensing boiler will emerge as the future choice for hot water boiler systems. Condensing boilers work by allowing the flue gas water vapor to change phase and condense out of the flue gas products. www.csemag.com CSE1206_FHVAC_V7msFINAL.indd 29 100 Natural gas = 1050 Btu/ft3 98 Stoichiometric air = 17.24 lb/lb of fuel or 9.57 ft3/ft3 of fuel 96 94 Boiler efficiency, % densing boilers normally operate using natural gas as their primary fuel and fuel oil #2 as secondary fuel. Fireside corrosion will occur when the flue gases are cooled below the dew point and come in contact with carbon steel pressure vessel. To avoid corrosion, the heating systems should be designed to operate in a way that ensures a minimum return water temperature of 150 F to the boiler. (Note: It is important to verify the return water temperature with the manufacturer’s literature to avoid corrosion.) All heating components should be selected to operate with a minimum supply water temperature of 170 F, assuming 20 F differential temperature across supply and return water lines. 92 Noncondensing mode 90 Dew point 88 86 10% Condensing mode Exces s air 84 82 80 40 60 80 100 120 140 160 180 200 220 240 Inlet water temperature, F Figure 1: This is from the 2008 ASHRAE Handbook, Chapter 31 on boilers, and shows the effect of the inlet water temperature on boiler efficiency. Courtesy: ASHRAE The phase change occurs on the heating surfaces of the heat exchanger, providing additional energy, while latent heat is transferred to the water within the heat exchanger and therefore increases boiler efficiency. Condensing boilers should be constructed from corrosion-resistant materials throughout the combustion chamber and heat exchanger. Figure 1 from the 2008 ASHRAE Handbook Chapter 31 on boilers shows the effect of the inlet water temperature on boiler efficiency, dew point, and the condensing range. As the return water temperature to the boiler decreases, boiler efficiency increases. Over the past decade a large number of manufacturers have designed new boilers to be able to operate in condensing mode and therefore offer higher efficiencies. These boilers can be fire-tube, watertube, cast-iron, or cast-aluminum design. The first cost of condensing boilers is higher than that of the traditional noncondensing boilers. Therefore, the challenge the designer faces is to ensure that return water temperature to the boiler stays below 130 F; otherwise, boiler efficiency drops and the condensing boiler operates in noncondensing mode. As shown in Figure 1, with a system return water temperature of 130 F, condensing boilers are approximately 87% efficient, but this efficiency can go as high as 98%, with a return water temperature of 60 F. In addition to increasing boiler efficiency, a lower supply and return water temperature also will reduce the piping loop heat losses, and at low load condition, the controllability can be improved with higher gpm across control valves. The condensate occurring in both the boiler and the flue gas pipeline with new condensing boilers should be removed in accordance with local codes and Consulting-Specifying Engineer • JUNE 2012 29 6/5/12 2:06 PM Hubbell DataCenter_CSE JUNE2012_Layout 1 5/14/12 9:41 AM Page 1 Scan to learn more about Hubbell solutions for data centers For data centers, we offer 24/7 peace of mind. Hubbell. Reliability in its most solid state. Keeping the cloud up and running is more than theory. Especially when downtime can cost over $75,000 a minute. So where do you turn to for round-the-clock peace of mind? Data center owners and operators rely on critical connections, whether for grounding, electrical, data or fiber, to keep their “production line” humming. And when the unexpected happens, having the right lighting in an emergency will also provide confidence in getting back on line. Their clients expect it, and with quality Hubbell connections and lighting products, that’s what they deliver. Which explains why Hubbell is the popular choice to provide reliability up front and continuous performance over the long run. If you choose anything less, can you really rest assured? Think Hubbell First www.hubbell.com Electrical • Lighting • Power input #16 at www.csemag.com/information CSE120601-MAG_Ads.indd 31 6/4/2012 12:18:37 PM Noncondensing boilers are piped in parallel as part of the primary loop, each with a dedicated pump. and the system can maintain space design conditions with lower supply water temperature, during which the condensing boilers will operate in condensing mode and water will circulate through the secondary loop only. Controls for a hybrid heating system are more complicated than those for a heating system with either noncondensing or condensing boilers. System water temperature should be monitored continuously to determine which boiler should be with applicable codes, to find a mutually acceptable common ground. Hybrid heating systems A hybrid system containing both noncondensing and condensing boilers may be used when an owner is trying to reduce initial cost and also wants to enhance operational efficiencies. Figure 4 shows a hybrid heating system serving the air-handling unit’s heating coil, VAV’s reheat coil, and radiant Controller OA VSD 180 F Non-condensing boilers (Typ. of 2) CW Air separator VSD 1 2 3 Expansion tank 140 F 150 F 110 F Load To Space Condensing boiler Condensing boiler 1 Air handling unit’s heating coil 2 VAV’s reheat 3 Radiant ceiling panels to coincide with the operating conditions of the condensing and noncondensing boiler operations. Automatic isolation valves to switch between condensing and noncondensing boiler operation: The automatic isolation valves will operate as two-position to switch between condensing and noncondensing modes of operation. The OAT should be used to determine when to switch between condensing and noncondensing modes of operation. Even though the hybrid heating system can reduce the initial costs of a heating system, the facility operating engineers must receive specific training on the operating differences between the condensing and noncondensing modes of operation. The two position valves shown in Figure 4 also could be used in modulating fashion to warm up the noncondensing boiler loop fairly quickly, minimizing the amount of time the boiler condenses during warm-up; it also can minimize the thermal shock potential by blending colder return water with the boiler loop gradually. What’s next? Figure 4: A hybrid heating system serves the air-handling unit’s heating coil, VAV’s reheat coil, and radiant ceiling panels. Courtesy: Environmental Systems Design ceiling panels. The heat users are selected to meet the design-day load with 180 to 190 F supply water temperature, and 150 to 160 F return water temperature. Noncondensing boilers are piped in parallel as part of the primary loop, each with a dedicated pump, while condensing boilers are piped in parallel as part of the secondary loop, each having a dedicated pump. Two distribution pumps, each with a variable speed drive, serve the heat users. When the required system’s supply water temperature is 180 to 190 F, which is too high for condensing boilers to condense, the system will operate with the less expensive, noncondensing boilers. Based on OAT, the system’s supply water temperature shall be adjusted. When it is relatively warm outside, the supply water temperature can be reduced 32 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FHVAC_V7msFINAL.indd 32 enabled. To achieve the highest systems efficiency, the controls should include the following: Master boiler management controller: The master controller will stage the boilers and modulate firing rates to achieve the highest boiler efficiency. The controller will also rotate the lead/lag/ standby boilers on a time schedule to distribute run time hours. This functionality can also be performed by a BAS. Outside air temperature input: The hot water supply temperature setpoint should be reset based on OAT to conserve energy. The outside air sensor can be wired directly to the boiler master controller or reset logic can reside in the BAS with a supply water temperature setpoint output to the boiler master controller. The range of reset schedule should be selected While the high operational efficiencies of condensing boilers will drive their future specification, noncondensing boilers will continue to be employed in retrofit applications where legacy design issues apply and where cost is a major factor, until higher operational efficiencies are mandated under new energy use codes. Until then, hybrid systems will provide a middle road for the energyconscious, fiscal building owner. Tabrizi is vice president at Environmental Systems Design and has more than 25 years of experience in the design of mechanical solutions for pharmaceutical facilities, research and development laboratories, food processing plants, and commercial buildings. As project engineer, he works closely with the other discipline managers to establish and implement project requirements, schedules, and budgetary parameters. www.csemag.com 6/5/12 2:06 PM Automatic transfer switch protection Automatic transfer switch short-circuit current protection has some common misconceptions. Here we’ll discuss the deficiencies of “non-current limiting” protection. BY MIKE STANEK 400 A ATS label example Cooper Bussmann, Baltimore A utomatic transfer switches (ATSs) are a vital part of many life safety and mission critical systems where continuity of service is crucial. The NEC requires 600 V or less ATSs to be “listed for emergency system use” when installed in these systems. UL 1008: Transfer Switch Equipment is the product standard for ATSs. When designing a power system and specifying an ATS, two important design considerations must be evaluated: An ATS’s withstand and closing (close on) rating (WCR), and how the overcurrent protective device (OCPD) protecting the ATS affects system selective coordination. A misapplication of the relationship between an ATS and its OCPD can have a severe impact on the integrity of the system and on the overall project cost. A clear understanding of the relationship between an ATS’s WCR and the OCPD is imperative to assure a welldesigned installation. An ATS must be properly protected for short-circuit currents from either source of power, or in the case of closed transition ATSs, the combination of the fault current from each source. If an ATS is subjected to a fault current above its maximum WCR, severe damage, severe injury, or death may result. Options for ATS protection ATSs generally are tested, listed, and www.csemag.com CSE1206_FATS_V4msFINAL.indd 33 Circuit breaker option 1 Circuit breaker option 2 Circuit breaker option 3 When protected by type designated circuit breaker shown rated not more than amperes shown, this transfer switch is rated for use on a circuit capable of delivering not more than RMS symmetrical amperes at the Volts maximum shown. RMS sym amps (kA) Volts max Circuit breaker manufacturer/type Amps rating max 50 480 Cutler-Hammer/HKD, CHKD, KDC HLD, CHLD, LDC, CLDC 400 600 50 480 General Electric/TBC4 SGL1, SGL4, SGP4 400 800 50 480 Siemens/HJD, HJXD, SHLD MD, MXD 400 800 When protected by a circuit breaker without short-time delay, this transfer switch is rated for use on a circuit capable of delivering not more than RMS symmetrical amperes at the Volts maximum shown. (This is for circuit breakers with an instantaneous trip.) RMS sym amps (kA) Volts max Circuit breaker manufacturer/type Amps rating max 65 240 Any Per NEC 35 600 Any Per NEC This transfer switch is intended for use with an upstream circuit breaker having a short-time rating not exceeding 30,000 A at 480 V, for 24 cycles (0.40 seconds). RMS sym amps (kA) Volts max Circuit breaker manufacturer/type Amps rating max 30 480 24 cycles (0.40 seconds) Per NEC When protected by specified ampere maximum class fuses shown, this transfer switch is rated for use on a circuit capable of delivering not more than RMS symmetrical amperes and at Volts maximum shown. Fuse option MS sym amps (kA) Volts max Circuit breaker manufacturer/type Amps rating max 200 600 Class J 600 200 600 Class L 800 Figure 1: This chart provides the tested and listed WCRs for this specific device. The circuit breakers or fuses that supply this ATS must adhere to these types and ampere ratings. In addition, the available short-circuit current at the ATS installation point cannot exceed the RMS symmetrical amperes as shown for the corresponding circuit breaker or fuse option used. This information is presented in different formats on actual ATS labels. The terminology, wording, and formats can vary considerably. Courtesy: Cooper Bussmann, division of Cooper Industries plc Consulting-Specifying Engineer • JUNE 2012 33 6/5/12 2:09 PM A clear understanding of the relationship between an ATS’s WCR and the OCPD is imperative to assure a well-designed installation. table for all the ampere ratings for a manufacturer’s specific ATS series. This would be useful during the specification/procurement process. The Figure 1 label and Figure 2 table are fictitious and for illustrative purposes only. When interpreting actual manufacturer’s WCR tables and equipment labels, be sure to read all pertinent footnotes, referenced materials, etc. labeled for use with either fuses or circuit breakers, each offering different levels of protection. Within this standard there are two main short-circuit current withstand tests an ATS must surpass. First, the ATS must withstand a short circuit when the switch is in a closed position. During the second withstand test, the ATS must transfer, close, and hold on to the short circuit. ATSs must pass both of these tests at the same available short-circuit current magnitude and survive within a specified acceptable damage criterion. Figures 1 and 2 are aids for understanding the protection options and illustrate a typical ATS manufacturer’s data available for proper specification and application. Figure 1 is a sample label for a 400 A ATS. The label is typically affixed on the inside door of the enclosure. The label would be useful during installation, inspection, and post-installation alterations. Figure 2 is a WCR Circuit breaker protection options ATSs protected by circuit breakers can be classified by one of three WCRs: 1. “Specific breaker” rating 2. “Any breaker” rating: 3-cycle circuit breaker rating 3. Short time rating (18 to 30 cycles): circuit breakers without instantaneous trip. These three ATS short-circuit protection options for circuit breakers are indicated in Figures 1 and 2 by the corresponding number (1), (2), or (3). (1) “Specific breaker” WCR For an ATS switch to receive a “specific breaker” rating in accordance with UL 1008, it must be short-circuit current tested when protected by a specific circuit breaker (manufacturer, type designation, and ampere rating). ATS manufacturers typically provide documentation for specific circuit breaker choices that have been tested and listed for a particular ATS. See Figure 1, option 1, for a sample label. Figure 2, Specific Breaker Rating column marked (1), provides the levels of protection, in amperes, achievable through the use of specific breakers for a particular ATS series. To view the list of specific breakers tested and accepted, contact the ATS manufacturer. Certain issues may arise when specific breaker combinations are used. It is important to note that specific breaker ratings are usually a hindrance on bid day because, in most circumstances, the vendors providing the circuit breaker and ATS UL 1008 withstand and close-on ratings (symmetrical RMS amperes, Sym RMS amp) ATS protected by circuit breaker 1 3 2 ATS specific circuit breaker WCR *1 Max voltage ATS any circuit breaker *2 Max voltage NA -- 10,000 70, 100 22,000 480 125, 150, 200 22,000 260, 400, 600 Transfer switch amp rating ATS protected by current-limiting fuse 4 ATS short time WCR (circuit breaker without instantaneous trip) ATS fuse WCR Fuse max amp Fuse UL class Max voltage WCR rating Duration cycles Max voltage 600 NA -- -- 200,000 60 J 600 10,000 600 NA -- -- 200,000 200 J 600 480 10,000 480 NA -- -- 200,000 300 J 600 50,000 480 42,000 480 30,000 24 480 200,000 600 800 J L 600 800, 1,000, 1,200 65,000 600 50,000 600 35,000 18 480 200,000 1,600 L 600 1,600, 2,000 100,000 480 100,000 600 65,000 30 480 200,000 3,000 L 600 40 *1 WCR with specific circuit breaker: With this option the ATS manufacturer will provide a list of specific circuit breakers detailing the circuit breaker manufacturer, circuit type or series, max. voltage, max amp rating, and ATS WCR rating with that specific circuit type. Contact ATS manufacturer. *2 WCR with “any” circuit breaker: the circuit breakers for this option must have an instantaneous trip and clear within 3-cycles (1.5 cycle clearing for switches 400 A and less and tested for 10,000 A WCR). The circuit breaker ampere rating would be based on NEC requirements. Figure 2: This chart and notes provide an example of the information ATS manufacturers provide as a starting point for specifying overcurrent protection for their transfer switches. Fuses provide WCR protection typically up to fault currents of 200 kA. Circuit breaker protection, on the other hand, typically results in lower ATS WCRs, and there may be many exceptions to this chart. Courtesy: Cooper Bussmann, division of Cooper Industries plc 34 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FATS_V4msFINAL.indd 34 www.csemag.com 6/5/12 2:09 PM the ATS are not the same. This places extra responsibility on the contractor and consulting engineer to make sure the ATS/circuit breaker pair is a tested, listed combination. Specific breaker combinations are often highly scrutinized by the authority having jurisdiction (AHJ) during an inspection. Although a specific breaker may be properly shortcircuit combination rated with the ATS at the time of the initial installation, it is very likely that over the life of a system, the circuit breaker may need to be replaced. The person tasked with finding a replacement circuit breaker may not fully understand the importance of the relationship between the circuit breaker and the ATS it is protecting. If a new circuit breaker is installed that differs in type and/or rating, it may not be listed to protect the transfer switch and could be a potential hazard. Finally, if proper maintenance is not performed, the trip characteristics of circuit breakers may change as they age. The tripping time may become slower, thus exposing the ATS to energy above its tested and marked WCR rating. (2) “Any breaker” WCR The 3-cycle rating was introduced into UL 1008 in 1989. It allowed ATS manufacturers to provide another rating category for short-circuit current WCR. An ATS that passes this test is able to withstand a fault of a given magnitude for 3-cycles and not exceed certain damage criteria (See Figure 1, option 2; and Figure 2, column marked (2)). The purpose of the test is to allow an ATS to be marked for use with any manufacturer’s circuit breaker that incorporates an instantaneous trip when the ATS and circuit breaker are applied within their ratings. The umbrella ratings provided by this test give an engineer more flexibility when specifying circuit breaker protection for an ATS. Hospital ATS example T here are severe cost implications due to the proper selection of an OCPD for an ATS. Let’s look at a common ATS example. The following pricing example has been taken from a real ATS quote and is a common occurrence across ATS manufacturers. The manufacturer’s name and part numbers have been omitted. Requirement A consulting engineer needs to specify the following for a hospital patient wing addition. In the design, circuit breakers will be used upstream to protect the ATSs. Quantity: Five automatic transfer bypass isolation switches, 600 A, 480 V, 4-pole switched neutral, with a NEMA 1 enclosure. Initial ATS cost estimate From ATS manufacturer: The estimated cost per switch: $15,000 Cost for 5: $75,000 Footprint dimensions per switch: 34 in. x 28 in. (height not considered) ATS cost modified due to fault current However, when the available fault current is calculated, it is determined that there is a 58 kA root means squared (RMS) symmetrical short-circuit current available at the ATS. The designer concludes that these ATSs will require a 65 kA 3-cycle WCR. (This assumes instantaneous trip circuit breakers will be used without short time delay.) After reviewing the WCR chart provided by the ATS manufacturer (similar to Figure 3), the engineer discovers the ATS quoted above is only rated to withstand 42 kA for 3 cycles. In order to assure the ATS can withstand a fault current of this magnitude, it is necessary to move up to the next ATS frame size, and purchase an ATS with adequate WCR. The next frame size offered by this ATS manufacturer is 800 to 1200 A. The engineer again reviews the WCR chart and learns that a switch of this www.csemag.com CSE1206_FATS_V4msFINAL.indd 35 size is only rated for 50 kA for 3 cycles. Again, this will require the move up to an even larger ATS. The next ATS frame size manufactured is 1600 to 2000 A. After reviewing the WCR chart, the consultant sees that these switches can withstand faults of 85 to 100 kA depending on the required ATS characteristics. Either way, this switch will be able to withstand the 58 kA available and meet the 65 kA 3-cycle requirement. The consultant goes back to the ATS manufacturer for a new price. New cost from ATS manufacturer The new cost per switch: $35,000 Cost for 5: $175,000 Footprint dimensions per switch: 38 in. x 60 in. Additional cost $20,000 per ATS x 5 = $100,000 to owner Additional electrical room floor space required = 20 in. x 160 in. This is a very common situation. It may or may not be made clear during a bid or submittal review that these changes have occurred, but the added costs are real. These additional costs are in most cases figured in by the ATS manufacturer during the initial bid and never questioned. When using circuit breakers, a substantial price premium can be incurred when the system has higher available short-circuit currents. The larger ATSs will also take up more floor space in already crowded electrical rooms. An alternative solution would be to use fuse protection. If current limiting fuses are specified upstream of the ATS, the energy let through during a fault will be far below the withstand threshold of the ATS, allowing the original 600 A ($15,000) ATS to be protected from any fault up to 200 kA. With fuse protection, the original ATS cost estimate would be applicable. This, in turn, would have saved the end user over $100,000, reduced overall project completion time, and conserved floor space. Consulting-Specifying Engineer • JUNE 2012 35 6/5/12 2:09 PM Certain ATSs have optional connect versions to help accommodate sizing concerns and aid in installation. In the past this option was thought to alleviate many of the procurement, installation, or replacement issues that occur when using the “specific breaker” option above. For this reason, the rating was referred to as the “any breaker” rating and was considered the best practice solution when using circuit breakers for ATS protection. This, however, has changed with the advancement and growing understanding of selective coordination. (See Figure 1, option 3; and Figure 2, column (3)). Fuse protection option for ATS WCR The other option for ATS protection is the use of current-limiting fuses. The current-limiting ability of fuses limits let-through current and thereby Normal source Alternate source OCPD (3) Short time WCR with circuit breakers New considerations for ATSs came to the forefront with the addition of selective coordination requirements for emergency Transfer N E systems, legally required standby switch systems, and healthcare essential electrical systems to the 2005 NEC. Designers desiring selective coordination with circuit breakers often use circuit breakers with Figure 3: ATSs must comply with the WCR short time delay and no instanta- requirements of UL 1008. Courtesy: Cooper neous trip in vital systems. These Bussmann, division of Cooper Industries plc circuit breakers increase the time that an ATS must withstand a short- reduces the damaging energy during circuit current. Because the short-time a fault. This assures the ATS will be delay opening time will likely exceed protected even when exposed to very the 3-cycle time limit for the 3-cycle high fault levels, in most cases up to “any breaker,” option 2 of Figure 1 and 200 kA. The combination tested fuse column 2 of Figure 2 cannot be used. class and maximum amp rating is given Because of selective coordination by ATS manufacturers along with the requirements circuits powering life WCR protection level [See Figure 1, safety-related loads, the 3-cycle “any option 4; and Figure 2, column (4)]. breaker” ratings that were previously In addition to the ease in achieving the norm for ATS protection in circuit ATS WCR of 200 kA because of their breaker designs are no longer sufficient. current-limiting ability, fuses are easy In recent years, ATS manufacturers to achieve selective coordination, even have introduced short time rated ATSs for high fault currents. to aid in circuit breaker designs requirAnother important consideration ing selective coordination. The short is the availability of ATS options for time test subjects an ATS to a given the different protection options just fault current for up to 30 cycles. The discussed. When protected by fuses, options available for ATSs with short typically ATSs with any option can time ratings are limited and also usu- be used and the ATS will have a 200 ally carry a higher price tag when com- kA WCR. However, when protected pared to ATSs with standard WCRs. by circuit breakers, the designer or 36 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FATS_V4msFINAL.indd 36 installer must be vigilant to verify the ATS WCR for various configurations or ATS options based on the type of circuit breaker used. The following lists outline some of the ATS characteristics that must be evaluated to adequately specify fuse or circuit breaker protection for ATS WCR. What determines an ATS’s WCR when protected by fuses Only the switch amp rating and the fuse UL class/max. amp rating. (Almost all ATSs, regardless of manufacturer, amp size, and options used, have a WCR of 200,000 A when protected by current-limiting fuses.) What determines an ATS’s WCR when protected by a circuit breaker ATS manufacturer (ASCO, Russelectric, Zenith, Cummins, Caterpillar, Eaton, Kohler, etc.) AT S S e r i e s ( i . e . , 300,4000,7000) Voltage (240,480,600) Frame size (amp rating) Bypass/Non-bypass switch Number of poles (2,3,4) Type of neutral (solid, switched, overlapping) Connection type (front/rear connect, mechanical/compression lugs). As you can see in the second list, many factors define the protection level provided by a circuit breaker. Following the ATS manufacturer ’s WCR chart a specifier or installer ca not be assured that in all applications a circuit breaker will provide adequate protection. Common configurations will actually afford an ATS with a lower WCR in certain cases. For one major manufacturer, an ATS from 260 to 600 A has a 42 kA, 3-cycle WCR at 480 V when protected by an instantaneous trip circuit breaker. However, with a 4-pole overlapping neutral this ATS would only have a rating of 35 kA when protected by an instantaneous www.csemag.com 6/5/12 2:09 PM A recent national electrical reliability report shows the majority of relay misoperations are caused by incorrect settings. Setting up a numeric relay has never been easier than with the New BESTspaceTM tool. Basler Electric’s Graphic User Interface BESTCOMSPlus® has a new tool that helps combat the issue of misoperations. BESTspaceTM clearly identifies relevant settings and adapts them to specific applications – minimizing errors and time spent creating settings files. The BE1-11 family of Protection Systems includes relay models for feeder, intertie, generator and motor applications. Create your own customized BESTspace files or use Basler preconfigured and preprogrammed logic files which are available for many common applications. Worldwide Headquarters Highland, Illinois, USA info@basler.com Suzhou, PR, China chinainfo@basler.com Wasselonne, France franceinfo@basler.com For more information www.basler.com/BESTspaceCSE Singapore singaporeinfo@basler.com input #17 at www.csemag.com/information CSE120601-MAG_Ads.indd 37 6/4/2012 12:20:06 PM Another e-newsletter? Consulting-Specifying Engineer’s e-newsletters provide helpful and specific information that’s directly applicable to your career: ■ ■ ■ ■ ■ ■ ■ ■ ■ HVAC Solutions Fire and Life Safety Solutions Pure Power NewsWatch Green Scene Electrical Solutions Business of Engineering Product Showcase CSE Codes & Standards Another commonly overlooked design concern is the connection type chosen for the ATS. circuit breaker. These same ATSs protected by appropriate fuses have a 200 kA WCR. Another commonly overlooked design concern is the connection type chosen for the ATS. Certain ATSs have optional front, rear, or side connect versions to help accommodate sizing concerns and aid in installation. For instance, an ATS when designed as a rear connect switch is rated for 65 kA WCR with instantaneous trip circuit breaker protection, but it may have only a 50 kA WCR if the front connect version is chosen. Similarly, when protected by a circuit breaker, the WCR for an ATS may vary with the type of cable connections specified. While in most cases the standard connection type for ATS installation is mechanical screw-type lugs, many projects request compression lugs for ATSs. This will, in most cases, also adversely affect the WCR given to an ATS when protected by a circuit breaker. If using fuse protection, these ATS characteristics are a non-issue and the WCR is typically 200 kA. Proper emergency system design requires full understanding of the relationship between a transfer switch and the systems overcurrent protec- tion. Many factors—such as available fault current, overcurrent device coordination, and even the accessories chosen for a given ATS—could have dramatic impact on protection requirements. By failing to investigate all available options or failing to consider variables during the construction process and over the life of a system, a serious misapplication may occur. Likewise, diminished protection ratings or significant and unnecessary costs and size implications for the ATS may be introduced to a design. With insufficient design scrutiny, these issues may exist during the initial construction process or could surface during the future life of the system. Stanek is a field applications engineer for Cooper Bussmann and has spent the entirety of his career specializing in emergency system design both with Bussmann and working as a field applications engineer for a major ATS manufacturer. Through his experience working in the field with consulting engineers, contractors, and system owners, he has encountered countless misapplications of transfer switch protection. Right-size to avoid change orders T Subscribe today at: www.csemag.com he following is another real ATS example. This illustrates issues that may arise after initial design. A consulting engineer specifies an ATS protected by circuit breakers. The engineer calculates the available fault current as designed at the ATS to be 48 kA and labels the drawings accordingly. After reviewing the drawings, the contractor purchases an ATS with a WCR of 50 kA. When installing the conduit and pulling the cables, the contractor finds a shorter path to run the cabling to the ATS than originally planned and is able to save on conductor material and installation costs. The ATS is manufactured, shipped, and installed at the job site. When the “as installed” short circuit and coordination study is conducted, it is determined that the available fault current at the ATS is now 52 kA. The ATS, however, is only rated to withstand a fault of 50 kA. An inspector will not approve this ATS that is not rated for use with the maximum available fault current, plus there is a liability if installed in this manner. If the contractor requests a return and purchases a properly rated ATS from the manufacturer, there will be severe change order cost involved. This situation is common across the industry. An alternative solution would have been to use fuse protection, which is typically 200 kA WCR, and eliminate the need to “right-size” the system every time a project plan change is made. 38 cse1008jh_eNews3rdV.indd 1 CSE1206_FATS_V4msFINAL.indd CSE120601-MAG_Ads.indd 38 38 Consulting-Specifying Engineer • JUNE 2012 8/4/2010 10:14:43 AM 6/5/2012 6/5/12 4:18:50 2:09 PMPM INNOVATIVE FIRE SOLUTIONS, LEADING EDGE TECHNOLOGY Waterless clean agent fire suppression with IMPULSE TECHNOLOGY™ PROINERT® Inert gas system with unique patented flow control valve CYBERCAT® Comprehensive line of intelligent fire alarm control systems INTEGRATED VOICE EVACUATION Intelligent fire alarm systems PRECISE® & SIGNIFIRE ™ Event management graphics and video smoke detection Fike systems are trusted around the world. In addition to our well known clean agent product line, we offer a complete fire alarm systems with the flexibility to meet a variety of application needs. And we have application experts in key regions to provide fast, responsive service. • INNOVATIVE, RELIABLE WATERLESS FIRE SUPPRESSION • STATE-OF-THE-ART FIRE ALARM TECHNOLOGY • MARKET, CODES AND LEGISLATION EXPERTISE • SOLUTIONS THAT PROTECT YOUR BOTTOM LINE THERE ARE MANY REASONS TO CHOOSE FIKE FOR ALL YOUR FIRE PROTECTION APPLICATIONS. W W W. F I K E . C O M Visit Fike at NFPA 1-866-758-6004 input #18 at www.csemag.com/information CSE120601-MAG_Ads.indd 39 6/4/2012 12:23:14 PM Economic analysis in individual project selection Using net present value analysis instead of the rate of return will treat investment scale as one of the key value drivers, and will help engineers select moneymaking projects. BY STEVE KIHM, CFA, and SCOTT HACKEL, PE, Energy Center of Wisconsin, Madison, Wis. C onsulting engineers are always under pressure to deliver the most cost-effective project possible for their client, whether it is for a simple replacement pump selection or a full HVAC system selection on a large building. This is no small feat, as cost effectiveness depends not only on the upfront cost of a project, but also on its impact on future operational and other costs. Most engineers will use some type of lifecycle cost estimate to make these types of decisions, to balance upfront and future costs for a client. This analysis might include consideration of any of the following measures: The project’s payback ratio (simple payback) Its internal rate of return The net present value of its cash flows. The payback ratio is an ad hoc measure that, while easy to apply, can provide misleading signals. The finance literature supports the internal rate of return and net present value metrics as the more proper tools for general economic analysis. Nevertheless, when a specific problem involves mutually exclusive investments, analysts should employ only the net present value measure, and not the rate of return. When projects compete directly against each other for capital, it is important that differences in investment scale factor into the analysis. The internal rate of return measures only return per dollar of capital invested, thereby eliminating the impact of scale in specific project analysis. Finance principles make it clear that firms should maximize wealth, which can be measured only in dollars. Unlike rates of return, which are percentages, the net present value result is dollar based, aligning more properly with finance principles in that regard. Table 1: Financial metrics for hospital HVAC projects 40 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FFINANCE_V4msFINAL.indd 40 Project Simple payback Internal rate of return Net present value of cash flows Boiler/chiller 9 years 9.5% $439,900 Geothermal system 11 years 8.6% $523,100 www.csemag.com 6/5/12 2:10 PM We demonstrate these points using theoretical finance examples, then end with a real-world example showing that a large-scale geothermal heating and cooling system is economically superior to a smaller-scale conventional HVAC design, even though the conventional system has a quicker payback and a higher rate of return. Problems with the payback ratio While the payback ratio can provide some useful information about a project, it is at best an incomplete measure of economic attractiveness. Applying a strict payback criterion (e.g., all projects must have a payback of 2 years or less) can in many cases steer us away from economically attractive capital investments. The payback ratio tells us how long it takes for the cumulative cash flows generated by an investment to cover the upfront capital cost of the project. That is all that it tells us. For example, if an energy recovery unit costs $50,000 to install, and it produces annual energy savings of $20,000, the payback is: Making sound project decisions requires in-depth knowledge of economic tools. Courtesy: istockphoto.com Note that if our criterion required a 2-year payback, we would reject this project. It is difficult to know whether that is a proper economic decision because the payback ratio ignores critical information, such as the expected life of the project, the cost of capital, and other ancillary effects such as changes in cash flow due to inflation. One big problem with the payback ratio is that it ignores cash flows that occur past the point of capital recovery. Returning to our example, note that the payback ratio for the energy recovery unit is 2.5 years whether the equipment lasts 3, 10, or 30 years. Assuming a 10% discount rate, the net present value (to be discussed in a moment) of the 3-year version of the equipment is negative (meaning the project destroys economic value rather than creating it), the 10-year version is worth about $70,000, and the 30-year version is worth about $140,000. The payback ratio provides no hint that the economic value varies to this extent depending on the useful life of the measure. www.csemag.com CSE1206_FFINANCE_V4msFINAL.indd 41 Financially sound metrics: Is one as good as the other? Both the internal rate of return and net present value metrics rest on the same simple, but powerful, notion: If the project earns more than it costs to finance it, it creates economic value. The internal rate of return measures the result in percentage terms (i.e., in the form of an interest rate); the net present value calculation provides the result in terms of wealth (i.e., dollars). When analyzing a project in isolation, the internal rate of return and the net present value approaches provide the same signal as to whether to invest. That is, if a project produces a rate of return in excess of the cost of capital, it will also produce a positive net present value result. This suggests to many that one can use either the internal rate of return or the net present value measure to select projects, regardless of the circumstances. Consulting-Specifying Engineer • JUNE 2012 41 6/5/12 2:10 PM Projects with high rates of return might not create much wealth if the investment scale is small or if the cost of capital for the project is high. That conclusion is incorrect. We encounter problems with the internal rate of return metric when selecting among competing, mutually exclusive projects (projects in which multiple options exist, but only one can be chosen). In that realm, the net present value measure is superior to the internal rate of return. That is to say that firms will be better off financially if they consistently select from among mutually exclusive projects using the net present value criterion rather than the internal rate of return. Project evaluation using financial metrics We demonstrate all these financial metrics using data for two hypothetical, mutually exclusive projects, as presented in a standard financial management text (Robert C. Higgins, Analysis for Financial Management, Irwin, 1989). In this case let’s assume two different renewable energy installations, one being about twice the size of the other. Project engineers can recreate our calculations for their own projects quite easily in a spreadsheet. Project Small requires an upfront investment of $522,000 and produces annual cash flows of $100,000 for each of the next 10 years. Project Large requires an upfront investment of $1.1 million and produces annual cash flows of $195,000 over the same period. The property owner can raise capital to finance either project at an annual cost rate of 10%. The payback ratios for the projects in question are: We see that we recover our upfront capital slightly faster under Project Small than we do under Project Large. If speed of capital recovery is our guide, then Project Small wins this contest, albeit only by a slight margin. But speed of capital recovery is not linked directly to wealth creation, which should be the ultimate objective of any for-profit firm. One calculates the internal rate of return by setting the discounted present value of the project cash flows equal to the upfront cost. The internal rate of return is the discount rate (r) that solves the equation. As noted above, a project creates value if its return exceeds the cost of capital (10% in this example). The internal rates of return for both projects meet that criterion, suggesting that both create value. If these were independent projects, the owner should invest in both. This might be possible if the owner had two separate pieces of property upon which to place a renewable installation, but here we assume he has only one. As such, the projects truly are mutually exclusive. If we build the smaller version of the installation, we then forego the opportunity to simultaneously build the larger one at that same site. Under those conditions, if maximizing the rate of return is our guide, then Project Small is clearly the winner, this time by a more noticeable margin. But maximizing rates of return is not the proper objective of a financially oriented business—maximizing wealth is the proper objective. We can measure wealth in one and only one form—dollars. The amount of wealth a project creates depends on the simultaneous interaction of three key variables: 1. The rate of return 2. The cost of capital 3. The investment scale. Note that none of these measures, when viewed in isolation, provides particularly useful information. Projects with high rates of return might not create much wealth if the investment scale is small or if the cost of capital for the project is high. On the other hand, projects with low rates of return can create large amounts of wealth even if the return exceeds the cost of capital only by a small margin, as long as the investment scale is large enough. Of course, one should not reject all high-return, small-scale projects. Nor should one invest in all low-return, large-scale projects. It is the specific interaction of the three key variables shown above that determines which project creates the most wealth. This leads us to the net present value measure, which simultaneously considers all three key value drivers. For this metric, instead of solving for r as we did when calculating the rate of return, we rearrange the terms and substitute the cost of capital (10% or 0.10) for the return. The interaction between the key value drivers over the 10-year investment horizon reveals that investing in the larger project creates more economic wealth than does investing in the smaller one, even though the larger project produces a lower 42 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FFINANCE_V4msFINAL.indd 42 www.csemag.com 6/5/12 2:10 PM internal rate of return, as we saw earlier. As a standard corporate finance text suggests, if you want to feel good about making great percentage returns, select projects based on the internal rate of return. If you want to get rich, use net present value. Net present value and excess returns Letting scale influence the result as it does in this case may seem counterintuitive to many—don’t we want to use the rate of return to select projects because it eliminates the differences in scale, allowing for a more-balanced comparison? The answer is an unequivocal “no.” If we are interested in measuring wealth creation, which can be expressed only in absolute dollars, not percentages, we need to let scale shine through in the analysis, not be eliminated as it is in the rate of return calculation. The internal rate of return fails to provide the proper signal here because it is insensitive to the scale of the investment, and scale is one of the primary wealth drivers. The net present value represents the excess dollar amount, that over and above the funds that flow to the capital providers. If the owner builds the smaller installation, it will produce a 14% return, the funds from which he uses to pay 10% to the capital providers, leaving him with the equivalent of $92,500 in excess funds; if he builds the larger installation, it will produce a 12% return, the funds from which he uses to pay 10% to the Installing efficient conventional HVAC systems may produce high rates of capital providers, leaving him with the equivalent return, but large-scale geothermal projects often yield greater net present of $98,250 in excess funds. value cost savings. Courtesy: Energy Center of Wisconsin The choice here is clear. We purchase goods and services with dollars, not percentages. In the end, the owner geothermal system. He must use financial analysis to determine can earn more dollars on the 2 percentage point spread (12% to which of these two options will be more effective. 10%) for the larger installation than he can on the 4 percentage Replacing the boilers, chillers, pumps, and ancillary equippoint spread (14% to 10%) on the smaller installation. How ment is estimated to cost $4.30/sq ft, or $1.5 million. It will can he make more money on the smaller spread? It’s all about save approximately $85,000 per year in electricity, $63,000 differences in investment scale. per year in natural gas, and $15,000 per year in maintenance. The capital expenditure for the geothermal system is, of course, much more expensive. Though the inside equipment is actually Application: a geothermal heat pump system The discussion above would be well represented by a more somewhat similar (heat recovery chillers are installed in place concrete example. Let’s take a common building engineering of chillers, and only a small backup boiler is necessary), the challenge: an aging HVAC system. An engineer is brought in geothermal system is much more expensive because a ground to a 350,000-sq-ft hospital in the mid-Atlantic to determine heat exchanger must be drilled in the field outside the hospital; the best course of action in dealing with an aging boiler/chiller the retrofit cost is estimated at $9.00/sq ft. But energy analysis central plant that seemed to the owner to be a potential spot for indicates that the loads of the hospital are well suited to geotheran energy-efficiency upgrade. The engineer initially considers mal, and this technology will actually break even on electricity replacing the old boilers and chillers, and installing new high- usage, while completely eliminating the hospital’s $265,000 efficiency units, pumps, and controls. This will certainly save natural gas bill; maintenance savings is estimated to be a little the hospital energy and maintenance cost over time. But recently larger at $31,000 per year. The geothermal option also does not he has also attained some experience with geothermal systems, require replacement of cooling towers and boilers over time, and decides to consider a much bigger change to a central plant saving the hospital $300,000 every 20 years. www.csemag.com CSE1206_FFINANCE_V4msFINAL.indd 43 Consulting-Specifying Engineer • JUNE 2012 43 6/5/12 2:10 PM The geothermal system has a slower payback and a lower rate of return. Those metrics are nothing more than distractions for mutually exclusive projects. The engineer takes all of those project details and calculates the financial metrics in the manner described above (see Table 1). We ask you to consider this information to make the call as to the better investment option. (Note: The hospital’s cost of capital is 7%.) Before you answer this question, consider another question: If you could receive a gift today of either $439,900 or $523,100, with no strings attached, which would you prefer? That is essentially the same question we ask here. The net present value calculation tells us how much wealth we create in today’s dollars after adjusting for risk and the timing of the cash flows, and after paying back both the principal and the required returns to those who provide the capital necessary to install the equipment. After considering all costs, including the capital costs, the hospital will increase its net worth in today’s dollars by $439,900 if it chooses the boiler/chiller; it will increase it by $523,100 if it chooses the geothermal system. It is true that the geothermal system has a slower payback and a lower rate of return. But those metrics are nothing more than distractions for mutually exclusive projects. The only metric that matters when we choose between investments of this nature is the net present value result, and the geothermal system wins hands down by that measure. Key takeaways As a matter of practical advice to engineers, this analysis suggests that payback is a poor tool under most circumstances. It further suggests that we take a harder look at the scale of project options in our consulting assignments. Perhaps some of those larger projects are more valuable than we might have initially thought, especially if we were screening based on rates of return. Using net present value analysis instead of the rate of return will treat investment scale as one of the key value drivers, and will help us select wealth-maximizing projects. Kihm is research director and Hackel is senior energy engineer at Energy Center of Wisconsin. Kihm evaluates energyefficiency programs and develops, analyzes, and critiques energy policy. He was a 2011 Career Smart Engineers Conference presenter. Hackel consults with architects and engineers on energy-efficient building designs and systems. He conducts applied research on energy efficiency technologies and assists utilities in developing efficiency programs. He was a 2011 40 Under 40 award winner. Watch Steve Kihm’s 2011 Career Smart Engineers Conference presentation “How to Supplement Project Proposals with Improved Economics” at www.csemag.com /careersmart. In one hour, learn how economic strategies can make your next engineering project smarter. 44 Consulting-Specifying Engineer • JUNE 2012 CSE1206_FFINANCE_V4msFINAL.indd 44 Why maximizing NPV works for privately held firms S ome claim that while maximizing net present value may make sense for publicly traded firms that raise capital in the financial markets, privately held firms operate under different financial circumstances that make the net present value rule less applicable. As we shall see, such is not the case. Assume a single-owner firm that has $25,000 of cash available for investment. The firm has two mutually exclusive, 1-year projects. Project A requires a $10,000 upfront investment and produces a $20,000 cash flow at the end of the year (a 100% internal rate of return); Project B requires a $20,000 upfront investment and produces a $35,000 cash flow at the end of the year (an 80% internal rate of return). If the firm wanted to raise capital to fund these projects, it would need to pay capital providers a 10% return. When we conduct proper financial analysis, whether the firm actually uses external funds is not importantóthe cost of capital measures the opportunity cost of raising those funds. If you are skeptical, stay with us. The net present value metric is only a tool to guide us to wealth maximization. We will demonstrate that following that rule leads to greater wealth for the private firm, even if the firm uses internal funds to finance its projects. Using the opportunity cost concept, we have enough information to calculate the net present values for the projects: So if we use internal rate of return, we would select Project A (100% rate of return); if we use net present value, we would select Project B (net present value of $11,818). But how does this mathematical analysis translate into firm performance? We can see the effect by examining the impact of each project on the firmís wealth. Neither project uses the entire $25,000 cash balance. We assume for the sake of simplicity that the unused cash amount sits idle in the firmís checking account. We show below the firmís cash flow trail over the year for each project: Project A: $25,000 beginning cash balance - $10,000 investment + $20,000 cash inflow = $35,000 ending cash balance Project B: $25,000 beginning cash balance - $20,000 investment + $35,000 cash inflow = $40,000 ending cash balance If you think $40,000 is better than $35,000, then you want to use net present value, and not internal rate of return, to select projects. That notion holds for all for-profit firms, regardless of ownership structure. Portions of this example come from Brealey, Myers and Allen, Principles of Corporate Finance, McGraw-Hill Irwin, 2006. www.csemag.com 6/5/12 2:10 PM Model ERCH economic recovery Use air as a renewable energy source. ERVs FOR ANY BUDGET Minivent Model ERV Model RVE When you select a Greenheck Energy Recovery Ventilator (ERV) for your client’s new or renovated building, you can significantly reduce the building owner’s upfront costs for air conditioning and heating equipment. And, in most cases, the energy savings realized will pay back the cost of a Greenheck ERV in one to three years. Greenheck ERVs also keep tenants happy with improved indoor humidity and temperature levels plus the fresh outdoor air that meets ASHRAE 62 ventilation requirements. In a competitive leasing market, satisfied tenants are crucial to a building’s long-term financial success. Greenheck’s comprehensive line of ERVs range from basic units to packaged heating and cooling systems that can be integrated with virtually any HVAC system. And you’ll value reliable Greenheck components like fans, dampers and coils that reduce maintenance and operating costs. Learn more at greenheck.com/4erv Fans & Ventilators | Centrifugal & Vane Axial Fans | Energy Recovery Ventilators Packaged Ventilation Systems | Make-up Air Units | Kitchen Ventilation Systems Dampers | Louvers | Lab Exhaust Systems | Coils Scan code to learn more about Greenheck ERVs. 715.359.6171 greenheck.com Get the free mobile app at http://gettag.mobi Autodesk® Revit® Models Available 2220 ERV Ad_CSE.indd 1 CSE120601-MAG_Ads.indd 45 input #19 at www.csemag.com/information 3/7/12 10:46 AM 6/4/2012 12:25:25 PM MEP Giants Reception and Dinner October 17 at Chicago Hilton OCT. 17–18, 2012 — CHICAGO ➾ Get Career Smart at the nations best Join the top professional development conference electrical, for engineers October 17–18, 2012, in mechanical, downtown Chicago. plumbing, and fire protection engineering TRACK ONE: CORPORATE DEVELOPMENT firms in the WHO SHOULD ATTEND: PRINCIPALS AND MANAGERS United States for an evening of networking and celebration. • Mentoring: Making the Match Speaker: Amy Smith • Networking to Develop Your Business: Speaker: Brian Alcorn • How To Spin Off A New Consulting Firm Speaker: Mike Walters, PE Other topics covered: • Training and staffing programs • Leadership, sales, marketing and management ATTEND THE SESSIONS AND HAVE AN OPPORTUNITY TO NETWORK WITH THE MOST PROMINENT ENGINEERING FIRMS IN THE NATION. cseCareerSmar_June12SpreadAd.indd 1 CSE120601-MAG_Ads.indd 46 6/1/2012 3:18:07 PM 6/4/2012 12:28:26 PM ➾ ABOUT THE EVENT: Designed to boost individual and company performance, this two-track conference with sessions focused on business development, marketing, networking, mentoring and communications also provides information on topics typically not covered by technical conferences and trade shows, and ample opportunities to network. FULL CONFERENCE INCLUDES ACCESS TO BOTH TRACKS, LUNCH, AND BOTH THE MEP GIANTS AND 40 UNDER 40 DINNER EVENTS. 40 Under 40 Awards and Dinner October 18 at Chicago Hilton Meet the upand-coming young engineers building our future. Join the TRACK TWO: INDIVIDUAL DEVELOPMENT WHO SHOULD ATTEND: ENGINEERS FROM EARLY TO SENIOR LEVELS winners of the 40 Under 40 awards at the 40 Under 40 • Managing Your Future Speaker: Erin McConahey, PE • Two Paths: Engineering or Business Speaker: John Suzukida, PE ➾ • Presentation Skills That Sell You and Your Ideas Speaker: Danielle Turcola Other topics covered: • Skills for Success: Communication and Productivity dinner reception the evening of October 18 at the Chicago Hilton. For more information and to register for this event, go to www.csemag.com/careersmart Find CSEC on Twitter: #CSEC2012 cseCareerSmar_June12SpreadAd.indd 2 6/1/2012 3:18:37 PM CSE120601-MAG_Ads.indd 47 6/4/2012 1:16:01 PM Product & Literature Digest Input #100 at www.csemag.com/information Fike’s Integrated Voice Messaging System Fike’s advanced Integrated Voice Messaging system is now Listed to the new UL 2572 Mass Notification Systems standard, making it ideal for Mass Notification (MNS) or Emergency Communication (ECS) Systems. Additionally, Fike's ECS system offers several key product enhancements, including an optional Local Operating Console (LOC) or remote microphone. For more information, visit us at NFPA Booth #1525 or http://www.fike.com/products/faive.html. Email: facilitiesprotection@fike.com R Phone: 866-758-6004 Input #103 at www.csemag.com/information Input #102 at www.csemag.com/information Upload your Digital Ads to the CFE Ad Portal. Sign up today... it’s FREE! It’s Easy and Secure! Log on today at http://ads.cfemedia.com and start using this simple, fast and convenient service! Follow the easy step-by-step instructions to submit a new ad. Once uploaded, review your ad on screen for compliancy, then approve for submission. The portal also offers helpful tips for pdf creation, plus a useful archive and status report of all ads you have submitted. http://ads.cfemedia.com cse201009_portalFiller.indd 1 Place Your Advertisement TODAY! 9/14/2010 5:22:05 PM For further information on advertising contact: Tom Corcoran at 215-275-6420 email: tcorcoran@cfemedia.com 48 Consulting-Specifying Engineer • JUNE 2012 CSE1206_ProdMartREVIEW.indd 48 www.csemag.com 6/5/12 2:12 PM As we proudly celebrate our two-year anniversary, we invite you to also celebrate the success stories of these participating manufacturing innovators: ASCO Fike Corporation Generac Greenheck Lutron Mersen MTU Onsite Energy Corp. Russelectric Inc. Siemens Industry, Inc. System Sensor Thomas & Betts Wheatland Tube Yaskawa America, Inc. Look for the special Innovations videos at: www.csemag.com/innovations CSE120601-MAG_Ads.indd innInnov_LeadPg_cse.indd 149 6/4/2012 11:55:57 5:01:11 PM 6/3/2012 PM A DV E R T I S E M E N T The Power to Know It’s all about the need to know… Your need to know what’s happening with your facility’s on-site power and distribution system. That includes automatic transfer switches, generator paralleling control switchgear, gensets, circuit breakers, paralleling bus, protective relays and other gear. It’s not only to know, but to understand. To act. To solve issues when seconds count. Your need to know about equipment condition, operation and status is more critical than ever. Essentially, to make sure that all equipment and components are healthy and “playing nice.” That’s especially important as system complexity and sophistication increase. Knowing can help ensure power reliability for critical operations, and thus continuity of those operations. To make sure when questions are asked, you have answers. Now there’s a way to get exactly the amount of communication, monitoring and control capabilities you want for your utility source and on-site power system. The PowerQuest® family is the most comprehensive communication, monitoring and control solution ever offered by Emerson Network Power. It empowers you. It fulfills your need to test, manage loads, optimize the bus bar, remotely monitor and otherwise be aware of the status of your facility’s utility source and on-site power. You have both the Power to Know and the Power to Do. Whether you require standard monitoring and control, or a comprehensive Critical Power Management System, PowerQuest can satisfy your needs. Hardware. Software. Installation and testing. Service. And upgrades and technology refreshes. A truly complete solution for all your communication, monitoring and control needs. www.EmersonNetworkPower.com | www.AscoPower.com | www.AscoAPU.com input #20 at www.csemag.com/information CSE120601-MAG_Ads.indd 501 cse201206_inInnv_ASCO.indd 6/4/2012 1:50:12 5:05:12 PM 5/23/2012 PM A DV E R T I S E M E N T Fike Leads in Fire Technologies Known for its great customer service and technical superiority, Fike is a leader in effective, innovative fire protection technologies. Integrated Voice Messaging System Fike’s advanced Integrated Voice Messaging system is Listed to the new UL 2572 Mass Notification Systems standard, making it ideal for Mass Notification (MNS) or Emergency Communication Systems (ECS). Additionally, Fike’s system offers several key product enhancements, including an optional Local Operating Console (LOC) or remote microphone. SigniFire™ Video Flame, Smoke and Intrusion Detection SigniFire video image is the unique, innovative, camera-based detection system that visually detects the presence of smoke and flame at its source, independent of airflow in the area — providing a critical advantage for early warning detection. surveillance capabilities as a bonus. The versatile SigniFire can detect fire in seconds, supply vital live video to remotely located guards, trigger fire alarms, and provide vast amounts of pre-recorded forensic evidence for fire investigations. SigniFire is perfect where traditional smoke detection may not be practical, such as open area venues and challenging environments. ECARO-25® Clean Agent Fire Suppression Fike’s ECARO-25 clean agent with Impulse Technology is the costeffective solution for suppressing fires and protecting high-value assets and business continuity. ECARO-25 virtually eliminates the downtime and fire clean-up associated with water. And with minimal modifications, ECARO-25 can often work with existing Halon pipe networks to transform an old suppression system into an effective, environmentally-sound, clean agent solution. ProInert® Fire Suppression Inert gas systems are the safe, natural way to extinguish a fire. Fike’s ProInert is safer and more economical than any system on the market. Due to the unique, patented valve assembly, ProInert agent enters the protected room at a steady flow rate, preventing destructive turbulence. Only the amount of extinguishant needed is discharged, and the necessary venting area is much smaller… reducing installation costs by as much as 60%. The UL Listed, FM Approved, CE Marked SigniFire cameras can recognize smoke and flames in large spaces at great distances, while providing Additionally, Fike’s ProInert system is designed for superior, long-distance delivery, allowing containers to be located in virtually any non-critical area. R Visit www.fike.com | Telephone: 1-866-758-6004 input #21 at www.csemag.com/information CSE120601-MAG_Ads.indd 151 cse201206_inInov_fike.indd 6/4/2012 4:02:57 5:05:36 PM 5/14/2012 PM A DV E R T I S E M E N T Generac’s Modular Power System Generac’s Modular Power System (MPS) is a powerful combination of the industry’s most reliable generators and state-of-the-art integrated paralleling technology, providing the highest level of reliability in automatic standby power. Not only does MPS boast a rate of up to 99.9999% reliability, it is more cost effective and flexible than single gensets with the same load capacity, making expensive stand-alone switchgear systems obsolete. Redundancy Superior Protection of Critical Components Given typical load factors and the potential for minimal load shedding as needed, an MPS solution can easily offer application redundancy without increasing capacity—a significant advantage over single genset solutions. Each generator’s controller in the MPS system is housed in a protective aluminum enclosure with carefully sealed plug connections, unlike other systems that leave control boards exposed to potential physical damage and external electrical noise. Flexibility The Most Durable Switching Multiple smaller gensets offer greater location flexibility than a single large unit. Weight distribution makes rooftop installations possible and a low profile allows for parking garage installations. And less electrical space is required because of the elimination of switchgear and large external panel boards. Generac’s MPS uses a cyclic rated power contactor for active switching, and a shunt trip molded case breaker for over-current protection and redundant isolation capabilities. The result is a power switching device with an extended lifespan and significantly more reliability than any other standard system available. Scalability Because each module is designed to easily integrate with an existing MPS, there is no need to install more power than you currently need, reducing your capital investment. Simply add more modules as your business grows and power requirements increase. No Single Point System Failure Generac’s MPS system is the only one that automatically supports paralleled generator operation through all failure modes. This means that when active communications go down, MPS generators are still fully capable of automatic starting, paralleling, and load balancing without manual starting. No other system is able to supply this level of automatic backup. Contact Generac at 888-GENERAC (888-436-3722) or visit us online at www.generac.com/industrial input #22 at www.csemag.com/information CSE120601-MAG_Ads.indd 52 1 cse201206_inInnv_generac.indd 6/4/2012 8:37:04 5:06:00 PM 5/29/2012 AM A DV E R T I S E M E N T Air Movement Keeps Evolving With Leadership from Greenheck Greenheck, the worldwide leader in manufacturing and distributing air movement and control equipment, maintains a product line that is vast and varied, from the industry’s best-selling rooftop and wall-mount exhaust fans, to an ever-growing selection of special purpose products such as super-efficient energy recovery ventilators, dampers, louvers, make-up air units, variable-volume kitchen ventilation systems, centrifugal fans, high velocity laboratory exhaust systems and more. Innovative Product Development Continues Greenheck maintains on-site laboratories to test products against the latest industry performance requirements issued by AMCA, ANSI, ASHRAE, UL and EPA. On-site testing also allows the company to continuously develop reliable new products and to enhance performance of existing products by adding important new features. Innovative Products: The Vari-Green Motor Greenheck’s latest product innovation to meet the industry’s demands for energy efficiency and sustainability is the Vari-Green motor. It’s available with downblast, centrifugal upblast, utility and sidewall exhaust fans as well as inline exhaust and supply fans. The Vari-Green motor is a low maintenance brushless EC (electronically commutated) highefficiency motor that can operate at 80% turndown of full speed, as compared to only 20% adjustment on belt drive fans with variable pitched pulleys. By achieving a wider range of variable speeds, the Vari-Green motor can perform at lower RPMs — saving energy the moment turn-down begins. Specifying a direct drive Vari-Green EC motor over a belt drive fan can provide significant energy savings with no transmission losses, make speed adjustment and system balancing even easier, and virtually eliminate fan maintenance. The motor is available in 1⁄6, ¼, ½, ¾, 1-, and 2-HP sizes and offers various control options including constant pressure, constant CFM, VOC and temperature/humidity. Greenheck’s Vari-Green motor can help earn LEED building credits under Prerequisite Two: Minimum Energy Performance and Credit One: Optimize Energy Performance. As a result, Greenheck continues to lead the industry with the most AMCA certified louvers and dampers, has introduced energy-efficient kitchen ventilation systems and has established itself as an innovative industry leader in energy recovery, make-up air systems and laboratory exhaust systems. For more information about Greenheck products, visit www.greenheck.com. Contact Greenheck, P.O. Box 410, Schofield, WI 54476-0410 | Tel: 715-359-6171 | Fax: 715-355-2399 input #23 at www.csemag.com/information CSE120601-MAG_Ads.indd 53 1 cse201206_innInv_grnheck.indd 6/4/2012 1:24:38 5:06:17 PM 5/14/2012 PM A DV E R T I S E M E N T Delivering innovative solutions that continue to revolutionize the industry Exhaustive research and unwillingness to compromise performance led Lutron to the development of Clear Connect RF Technology2. Lutron conducted RF emission surveys in the field to assess the best bands for operation and considered numerous regulatory requirements. In an effort to understand real-world issues and activity, measurements were taken in major cities and around major RF transmission sites. For more than 50 years, Lutron has pioneered changes in light control technology to support greater energy efficiency and deliver innovative solutions that continue to revolutionize the industry. Notable technological advancements include: wireless occupancy sensors with a 10-year battery life and XCT™ Fine Motion Sensing Technology. To ensure reliable RF Communications, Clear Connect™ Wireless RF Technology is embedded in all Lutron wireless products. Lutron spent many years testing a variety of occupancy sensing technologies. Arriving at the conclusion that Passive Infrared (PIR) sensing represented the right approach, Lutron saw an opportunity to improve upon existing technology to avoid false trips and missed detection. XCT Sensing Technology is the result of empirical research into the way human beings move in a typical business environment, and the signals they transmit to an occupancy sensor. Resulting data showed that movements are often much smaller than current sensors can detect, and Lutron developed an improved algorithm to detect this fine motion1. Existing RF products were also put to the test to ensure users that their Lutron sensors would not be affected by the omnipresent “traffic” at popular frequencies from cell phones, baby monitors, security systems, and the like. The result is a widely successful, globally installed wireless communications system. Include Lutron’s product innovations in your project today! Call 1.888.LUTRON1 (588-7661). 1 Steiner, J.P. (2009). XCT Technology from Lutron: The New Standard in Sensing. A Technical White Paper. http://www.lutron. com/TechnicalDocumentLibrary/white%20paper%20XCT%20423-09%20B.pdf 2 Black, R. (2009). Clear Connect RF Technology. http://www.lutron.com/TechnicalDocumentLibrary/Clear%20 Connect%20Technology%20whitepaper.pdf Lutron Electronics Co., Inc. | www.lutron.com | custsvc@lutron.com input #25 at www.csemag.com/information CSE120601-MAG_Ads.indd 54 1 cse201206_inInov_LutronR3.indd 6/4/2012 3:22:02 5:06:38 PM 5/25/2012 PM A DV E R T I S E M E N T Increase system safety and longevity with a wide range of Mersen electrical protection solutions for solar power Solar power designers, integrators, contractors, and equipment manufacturers turn to Mersen for innovative electrical protection products and unmatched technical support. You’ll find a dedicated range of products from overcurrent protection to surge protection as well as thermal management for power electronic components. And thanks to our HelioProtection® product family, faulty circuits are safely isolated and system longevity and reliability are increased allowing for continuous generation of clean and efficient power. Mersen HelioProtection® Photovoltaic Fuses HelioProtection Photovoltaic Fuses provide overcurrent protection at the combiner box and inverter levels. Ideal to withstand continuous temperature and current cycling, they cover applications from 1 to 400A, 600VDC and 1000VDC. Selections include HP6M, HP10M, and HP6J fuses. HPJ Series 1000VDC Class J Fuseholders Designed specifically for Mersen’s HP6J HelioProtection series of photovoltaic fuses, these fuse blocks are certified for use with 90°C temperature rated conductors, an industry first. Fuseholders are available with box connectors, stud connectors, or combination of the two in order to meet various customer requirements. Insulators are either molded glass-filled polycarbaronate or phenolic with verified dielectric strength in excess of 2500V. All fuse clips are made of high conductivity tin-plated copper. UltraSafe™ 1000VDC Touch-safe Fuseholders Mersen’s HelioProtection line of UltraSafe fuseholders delivers the function, safety, and level of electrical protection demanded by PV applications. Mersen specially selected enhanced materials when designing this fuseholder in order to provide the level of reliability and system longevity required under constant temperature fluctuation of typical PV sites while providing the level of electrical insulation required for 1000VDC applications. The touch-safe design and tool-free fuse change-outs increase user safety. SXDC-PV Disconnect Switches Designed for solar applications, the SXDC series of non-fused switches are IEC-rated for 1000VDC for 4-poles in series and 750VDC for 3-poles in series. The small footprint and low profile allow for a secure mounting in the toughest applications! They are listed to UL98 at 600VDC for “service entrance” applications and are available in 3 or 4-pole configurations. For solar power electrical protection solutions you can rely on, contact Mersen at info.nby@mersen.com or 978.462.6662. input #26 at www.csemag.com/information CSE120601-MAG_Ads.indd 55 1 cse201206_inInnv_mersenR2.indd 6/4/2012 3:17:01 5:07:00 PM 5/18/2012 PM A DV E R T I S E M E N T MTU Onsite Energy generates innovative power solutions Series 1600 generator sets Generators are designed and packaged in Mankato, Minnesota. A heritage of innovation MTU Onsite Energy is one of the newer names in power generation, but behind it is a global manufacturing organization with more than 100 years of innovative engine manufacturing and 60 years of power generation packaging. Industry legends such as Maybach, Daimler-Benz, Detroit Diesel and Katolight are all integral parts of MTU Onsite Energy’s heritage of experience and expertise. As the global power generation brand of the Tognum Group, MTU Onsite Energy has gained strengths from each of these different companies. Headquartered in Mankato, Minnesota, MTU Onsite Energy Corporation offers a comprehensive power generation product portfolio, unmatched customer service and a history of developing innovative power solutions. New sizing software offers complete solutions The MTU Series 1600 engine that powers this line of generator sets is the industry’s only engine in the 230 kW to 600 kW power node developed specifically for power generation. Available in 12V, 10V, 8V and 6-cylinder inline configurations, MTU Series 1600 generator sets feature enhanced levels of fuel efficiency, durability and flexibility. With more cylinder displacement than comparable generator-drive engines, the Series 1600 has greater reserve power for better load acceptance and transient response. The 8V Series 1600 generator set is a Finalist in ConsultingSpecifying Engineer’s 2012 Product of the Year contest. New 8V Series 1600 generator is a class-leading design New PS-SPEC 4.0 sizing software MTU Onsite Energy’s powerful new version of its PS-SPEC 4.0 sizing software now enables users to select generator sets for projects of any size and produce precise specifications. PS-SPEC 4.0 is a complete generator sizing program with an intuitive graphic user interface and extensive step-bystep help files. PS-SPEC 4.0 enables users to generate more detailed and application-specific power system specifications than ever before. Other distinctive features include engine, alternator and cooling package calculations based on site conditions such as altitude, temperature or airflow limitations. The software also includes a voltage dip prediction calculator. PS-SPEC 4.0 allows viewing of sizing details while entering load parameters, plus it saves and exports specifications in multiple formats, and it provides results for undersized and oversized generator sets. powergen3@mtu-online.com | 800-325-5450 | www.mtu-online.com input #27 at www.csemag.com/information CSE120601-MAG_Ads.indd 561 cse201206_inInnv_MTU.indd 6/4/2012 4:06:00 5:07:23 PM 5/21/2012 PM A DV E R T I S E M E N T Medium-Voltage Circuit Breaker Automatic Transfer Switches and Bypass/Isolation Switches For open-transition retransfers, the switch first verifies that the primary source has returned, opens the emergency source breaker, and then closes the primary source breaker. For closed-transition retransfers, the switch first checks to ensure that the primary source is in synchronism with the emergency source, parallels the two sources by closing the primary source breaker, and finally opens the emergency source breaker. Russelectric Medium-Voltage (5-15kV) Circuit Breaker Automatic Transfer Switch Russelectric’s new Medium-Voltage (5-15kV) Circuit Breaker Transfer Switches and Bypass/Isolation Switches are fully UL tested, listed, and labeled under UL 1008A, making them suitable for use in legally required emergency power systems. Through the carefully controlled opening and closing of circuit breakers, these switches transfer electrical loads from a normal power source to an emergency source upon reduction/loss of voltage and retransfer loads when normal power is restored. Switches may be configured for open- or closed-transition transfer. All models meet or exceed stringent IEEE, NEMA, and ANSI standards. Russelectric’s powerful new RPTCS programmable microprocessor-based control system Russelectric Medium-Voltage Circuit Breaker Bypass/Isolation Switches provide all the functions of an ATS plus the ability to manually bypass power from live source to load if the transfer switch becomes disabled. Switches are designed to allow isolation and de-energization of the automatic transfer breaker for maintenance, testing, and repair. Operators can easily choose between load-break bypass and no-load-break bypass by means of a selector switch on the control cubicle front door. Like the ATSs, these bypass/ isolation switches are controlled by the Russelectric RPTCS control system. Russelectric equipment is backed 24/7/365 by factorytrained employee field service. All functions of these ATS and Bypass/Isolation Switches are controlled by Russelectric’s powerful, versatile RPTCS programmable microprocessorbased control system. For both the open- and closedtransition configurations, if the primary source is lost, the control initiates an open-transition transfer to the emergency source by tripping the primary source breaker and closing the emergency source breaker. Breakers in a Russelectric Medium-Voltage Circuit Breaker Bypass/Isolation Switch Tel: 1-800-225-5250 | E-mail: info@russelectric.com | www.russelectric.com. input #28 at www.csemag.com/information CSE120601-MAG_Ads.indd 57 1 cse201206_innInv_russelectr.indd 6/4/2012 2:33:45 5:09:04 PM 5/10/2012 PM A DV E R T I S E M E N T rom industimeustrial d Water (drives, ore) ross with oduce s the ntrol, an total market. ram, l and to 30% Siemens Industry, Industry Automation Division The Siemens Industry Automation Division supports the entire value chain of its industrial customers – from product design to production and services – with an unmatched combination of automation technology, industrial control technology and industrial software. With its software solutions, the division can shorten the time-to-market of new products by up to 50 percent. Industry Automation comprises four Business Units: Industrial Automation Systems, Control Components and Systems Engineering, Sensors and Communications, and Water Technologies. “How does Totally Integrated Automation drive maximum productivity?” Totally Integrated Automation (TIA) has been the core intelligence of over 100,000 automation products (drives, motor control centers, energy management and control, PROFINET/PROFBUS networking, and much more) for nearly 15 years. This is the foundation for open flexible technology and maximum interoperability across multiple devices to transform them into a totally integrated automation system. TIA, when synchronized with customer requirements, optimizes factory, machine and process operations allowing you to not only produce more, more efficiently, but increase Raj Batra, Vice President, your innovation and Siemens Industry competitiveness. Automation Division TIA Portal – one engineering framework for all automation tasks. Siemens has redefined engineering with the Totally Integrated Automation (TIA) Portal. The TIA Portal is the most intuitive, efficient, and proven engineering framework, enabling you to integrate PLC, PC-based control, HMI and Network configuration in a single engineering environment. This ground breaking innovation can shorten your engineering cycle, save commissioning time, reduce maintenance costs, and reduce your total cost of ownership. This has resulted in up to 40% reduced engineering time, thus reducing your time to market. The TIA Portal is the key to unlocking the full potential of Totally Integrated Automation. Safety – Siemens Safety Integrated increases safety and reduces complexity. The SIMATIC Safety Integrated solution provides proven technology, as part of your overall safety program, to save lives. This safety solution blends seamlessly into Totally Integrated Automation and lowers initial and operating costs, reduces down-time, increases productivity and much more. This results in savings up to 30% in total cost of ownership. www.usa.siemens.com/automation input #29 at www.csemag.com/information CSE120601-MAG_Ads.indd 58 1 ple201206_inInnv_siemens.indd 6/4/201211:10:59 5:10:34 PM 5/20/2012 PM A DV E R T I S E M E N T System Sensor FAAST Fire Alarm Aspiration Sensing Technology® Aspiration Anywhere The FAAST aspirating smoke detector uses its unique Dual Vision sensing technology to provide the earliest and most accurate smoke detection available. FAAST’s unique combination of nuisance immunity, incipient fire detection, five programmable alert levels, integral Internet communications, and e-mail notifications opens up a world of application possibilities. With FAAST, you can truly take aspiration anywhere. FAAST has been installed all over the world, protecting facilities with a wide range of requirements. The following are just two examples of the many spaces FAAST is being used to protect. Tool Manufacturing Plant A major tool manufacturer was required to install smoke detection in two of its switchgear rooms. Unfortunately, the plant’s manufacturing processes produced airborne particulate that would cause nuisance alarms and dirty detector warnings every couple months in traditional spot detectors. Because of its advanced ability to provide early warning of fire while rejecting nuisance conditions, the fire system designer for the plant chose to protect the switchgear rooms with two FAAST units connected to the existing fire alarm panel. Soon after installation, FAAST was put to the test when one of the devices initiated a low-level alert programmed for supervisory. An inspection revealed a smoke event in an adjacent production area. “FAAST really did exactly what it was supposed to do,” says the fire system designer. International Airport A busy international airport needed highly sensitive smoke detection to counteract the effects of high airflows, smoke dilution, and stratification in the airport’s open, high-ceilinged areas. At the same time, the airport could not tolerate nuisance alarms that could cause a costly mix of massive evacuations, service delays and lost productivity. The airport chose to install 296 FAAST units because of FAAST’s highly sensitive and accurate detection capabilities. Installed in terminal areas, FAAST actively draws air through its pipe network to sample air from different levels of the building to counteract the effects of high airflow, stratification, and dilution. At the same time, the detector rejects nuisance particulate, ensuring terminal service is not interrupted by false alarms. Contact info@systemsensor.com | 630-377-6580 | www.systemsensor.com input #30 at www.csemag.com/information CSE120601-MAG_Ads.indd 59 1 cse201206_inInnv_systSensr.indd 6/4/2012 9:32:46 5:12:02 PM 5/21/2012 PM A DV E R T I S E M E N T Thomas & Betts – the source for innovative products Thomas & Betts Corporation is a global leader in the design, manufacture and marketing of essential components used to manage the connection, distribution, transmission and reliability of electrical power in industrial, construction and utility applications. PMA nylon flexible cable protection systems for power and data cable provide superior corrosion protection in harsh environments. Thomas & Betts’ products are designed to perform dependably under a variety of manufacturing conditions: • constant moisture • harsh chemicals • extreme temperatures • high-pressure wash down • ultraviolet exposure • hazardous areas • high-vibration equipment • continuous operation These products are rigorously tested for use in harsh environments, with proven results in thousands of installations. For more than a century, Thomas & Betts has provided customers with electrical system solutions to help protect employees, assets, brands and customers, while meeting applicable codes, lowering installed costs and providing overall value. T&B® Fittings Stainless Steel Form 8 Conduit Outlet Bodies are constructed of polished, marine-grade Type 316 stainless steel, providing protection for electrical systems in the harshest environments. With a portfolio of more than 200,000 products marketed under more than 45 premium brand names, Thomas & Betts products are found wherever electricity is used, including in manufacturing facilities where they help power industrial machinery. Thomas & Betts is the source for innovative products in wire and cable management, cable protection systems, power connection and control products, safety technology, HVAC building solutions, and engineered transmission structures. OCAL-BLUE® Type 4X Form 8 conduit bodies offer double-coated exteriors for enhanced protection in corrosive environments, as well as excellent protection in washdown applications and harsh outdoor environments. Thomas & Betts’ trained sales representatives and technical services experts are available at every stage of a project, from planning and site preparation through construction and MRO. Thomas & Betts also conducts training programs on specific products and systems, and works closely with accredited electrical industry associations. The company’s brands are asked for by name and trusted by electricians, installers and engineers for their unmatched record of product firsts. The company maintains an active role in shaping safe and consistent electrical standards and practices. Thomas & Betts Corporation 8155 T&B Boulevard | Memphis, TN 38125 | (800) 816-7809 | Fax: (800) 816-7810 elec_custserv@tnb.com | www.tnb.com input #31 at www.csemag.com/information CSE120601-MAG_Ads.indd 60 1 cse201206_inInov_thomBetts.indd 6/4/2012 4:45:32 5:19:00 PM 5/18/2012 PM A DV E R T I S E M E N T Wheatland Tube Sets the “Standard” for Innovation in the Steel Industry The highlight of Wheatland’s social media platform is its weekly blog: the Wheatland Standard [http:// www.wheatland.com/wheatland-standard/blog]. The blog was created to provide insight, information, and perspective on the issues that matter in the steel industry. From “green” energy solutions to what “Made in America” truly means, the Wheatland Standard is committed to staying current with posts featuring best practices and emerging technologies. Wheatland Tube, the largest steel pipe and electrical manufacturer in North America, sets the “standard” in innovation. Wheatland has become the “one-stop-shop” for quality standard pipe, sprinkler pipe, electrical conduit, and electrical elbows, couplings, and nipples in the industry. Known for its outstanding service as well as its superior products, Wheatland has developed the expertise and knowledge to meet all of one’s steel product needs. Wheatland is also proud to proclaim that all of its products meet stringent Made in America standards, with 100% of its product portfolio manufactured from steel that was made and melted in the USA. By finding new and exciting ways to communicate and connect with its customers and agents, as well as continuing to set and create new levels of industry standards with its high quality, American-made products, Wheatland Tube is truly an innovative manufacturer for the ages. However, providing high quality products is only part of the equation at Wheatland Tube. Aside from cutting-edge investments in facilities and systems, Wheatland has also begun to set the mark when it comes to disseminating relevant, important information to its clients. With the launch of its social media program that encompasses a wide range of platforms (including YouTube [http://www.youtube.com/user/JMCSteelGroup], Twitter [http://twitter.com/#!/wheatlandtube], and a quarterly eNewsletter, “eConduit”), Wheatland is finding new ways to effectively communicate with both its customers as well as its agents. The objective of this social media program is to create a new level of interactive dialogue between the manufacturer, customers, and end users of Wheatland’s products. info@wheatland.com | 800-245-8115 | www.wheatland.com input #24 at www.csemag.com/information CSE120601-MAG_Ads.indd 611 cse201206_inInnov_JMC.indd 6/4/2012 2:14:30 5:20:27 PM 5/14/2012 PM A DV E R T I S E M E N T Yaskawa Quality: More than a Measurement... It’s an Experience. AC Drives Yaskawa Industrial AC drives cover every automation application need in the industrial plant, offering the greatest selection of size and performance available, with power ranges from fractional HP to 1750 HP. We take quality personally at Yaskawa. Our drives and servo packages offer the highest MTBF in the world. The relationships we have with our customers ensure mutual benefits. The partnerships we cultivate with our distributors add value to the way we work with you. We hire great people and continuously train them to be able to serve your needs better. We deliver product on time. It works out of the box. We answer questions promptly and never back down from challenges. Our Commercial AC drives for HVAC applications combine reduced size and cost with step changes in performance and quality. They feature extensive parameter selection to enhance energy efficiency and closed loop control for Building Automation Systems. To us, quality means doing everything we can to make our customer, partner and employee experiences great ones. We commit to that philosophy every day. We make it happen. We can because, to us, IT’S PERSONAL. We’re the only industrial drives and motion control manufacturer to win the Deming prize – the most prestigious quality award in manufacturing. But we know that tells only part of the quality story. What about innovative design, knowledgeable, responsive engineers who understand your business, and superior support and training? Those crucial assets are a vital part of how a company is ultimately judged and what we mean by the Yaskawa Quality Experience. At Yaskawa, Quality is more than numbers, more than awards – it’s the total experience of purchasing and owning Yaskawa products and working with Yaskawa people. Motion Control Our broad product range of servo systems includes rotary, linear, and direct drive motors matched with digital SERVOPACKS. These best-in-class servo systems can be matched with our single or multi-axis programmable automation controllers for a system solution with the best quality and reliability in the industry. www.yaskawa.com | http://www.yaskawa.com/site/Home.nsf/home/home.html input #32 at www.csemag.com/information CSE120601-MAG_Ads.indd 62 1 cse201206_inInnv_yaskawa.indd 6/4/2012 1:31:21 5:23:20 PM 5/18/2012 PM Advertiser Index 1111 W. 22nd St. Suite 250, Oak Brook, IL 60523 630-571-4070 Fax 630-214-4504 PUBLICATION SERVICES Jim Langhenry, Co-Founder and Publisher, CFE Media 630-571-4070, x2203; Jlanghenry@CFEMedia.com Steve Rourke, Co-Founder, CFE Media 630-571-4070, x2204, SRourke@CFEMedia.com Trudy Kelly, Executive Assistant 630-571-4070, x2205, TKelly@CFEMedia.com Elena Moeller-Younger, Marketing Manager 630-571-4070, x2215; EMYounger@CFEMedia.com Michael Smith, Creative Director 630-779-8910, MSmith@CFEMedia.com Paul Brouch, Web Production Manager 630-571-4070, x2208, PBrouch@CFEMedia.com Michael Rotz, Print Production Manager 717-766-0211 x4207, Fax: 717-506-7238 mike.rotz@frycomm.com Maria Jeff Adee, Bartell, Direct Account Mail List Director, ServicesU.S. Sales 630-288-8323; mbartell@mardevdm2.com 630-288-8310; jadee@mardevdm2.com Rick Ellis, Audience Management Director Phone: 303-246-1250; REllis@CFEMedia.com letters to the editor Please e-mail us your opinions to ARozgus@CFEMedia.com or fax us at 630-214-4504. Letters should include name, company, and address, and may be edited for space and clarity. Information For a Media Kit or Editorial Calendar, email Trudy Kelly at: TKelly@CFEMedia.com. Request more information about products and advertisers in this issue by using the http://csemag.com/information link and reader service number located near each item. If you’re reading the digital edition, the link will be live. You may also check the circle adjacent the page reference to indicate which companies you are interested in, then FAX this back to CSE at 630-214-4504 for FREE information. When you contact a company directly, please let them know you read about them in Consulting-Specifying Engineer. Company Page Reader Service # Phone # Web site Send Info Baldor Electric Company ................ C-2...................1 ................479-646-4711................. www.baldor.com .................................... Basler Electric Company ................. 37 ....................17 ..............618-654-2341................. www.basler.com/BESTspaceCSE............ Bryan Steam LLC ............................. 11 ....................8 ................765-473-6651................. www.bryanboilers.com ......................... Career Smart Engineers Conference .................... 46, 47 .................................630-571-4070................. www.csemag.com/careersmart ............ ClimaCool Corporation................... 13 ....................10 ..............405-745-3185................. www.climacoolcorp.com ....................... E-Newsletters .................................. 38 .......................................630-571-4070................. www.csemag.com .................................. Fike Corp.......................................... 12, 39 ..............9, 18 ..........866-758-6004................. www.fike.com ........................................ Fry Communications, Inc ................ 13 .......................................800-334-1429................. www.frycomm.com................................ Generac Power Systems, Inc.......... 1 ......................2 ................800-436-3722................. www.generac.com ................................. Greenheck Fan Corp ....................... 45 ....................19 ..............715-359-6171................. www.greenheck.com ............................. Grundfos ......................................... 32A-H ................................913-227-3400................. www.grundfos.us .................................. Hubbell Incorporated ..................... 31 ....................16 ..............475-882-4000................. www.hubbell.com .................................. REPRINTS Janus Fire Systems .......................... 19 ....................13 ..............219-663-1600................. www.janusfiresystems.com .................. For custom reprints or electronic usage, contact: Wright’s Media – Nick Iademarco Phone: 877-652-5295 ext. 102 Email: niademarco@wrightsmedia.com Legrand/Wiremold ........................ 5 ......................4 ................800-621-0049................. www.legrand.us/wiremold ................... Lutron Electronics Co...................... C-4...................34 ..............888-588-7671................. www.lutron.com .................................... Metraflex......................................... 10 ....................6 ................312-738-3800................. www.Metraflex.com .............................. PUBLICATION SALES Midwest Matt Waddell MWaddel@CFEMedia.com 1111 West 22nd St. Suite 250 Tel. 312-961-6840 Oak Brook, Illinois 60523 Fax 630-214-4504 West, TX, OK Tom Corcoran, TCorcoran@CFEMedia.com 1111 W. 22nd St. Suite 250, Tel. 215-275-6420 Oak Brook, IL 60523 Fax. 484-631-0598 Northeast Richard A. Groth Jr. RGroth@CFEMedia.com 12 Pine Street Tel. 774-277-7266 Franklin, MA 02038 Fax 508-590-0432 International Stuart Smith, SSM Global Media Ltd. Reliable Controls............................. 26 ....................15 ..............250-475-2036................. www.reliablecontrols.com/contact ...... Schneider Electric............................ 14 ....................11 ..............847-397-2600................. www.SEreply.com .................................. Siemens Building Technologies ..... 6 ......................5 ................847-215-1050................. www.usa.siemens.com .......................... System Sensor................................. 10, 16A-B, 17..7, 12 ..........800-736-7672................. www.systemsensor.com ........................ Thomas & Betts Corporation ......... 25 ....................14 ..............901-252-8000................. www.tnb.com ......................................... Wheatland Tube JMC Steel Group 2 ......................3 ................800-257-8182................. www.wheatland.com ............................ Yaskawa America, Inc .................... C-3...................33 ..............800-927-5292................. www.yaskawa.com ................................ Need More Info? FAX this page to: 630-214-4504 or mail to Consulting-Specifying Engineer magazine, 1111 W. 22nd Street, Suite 250, Oak Brook, IL 60523 stuart.smith@ssm.co.uk Tel. +44 208 464 5577 Fax +44 208 464 5588 Name Title Company Address City State Phone Fax Zip e-mail Consulting-Specifying Engineer does not assume and hereby disclaims any liability to any person for any loss or damage caused by errors or omissions in the Advertiser contacts regardless of whether such errors result from negligence, accident, or any other cause whatsoever. www.csemag.com CSE1206_ADINDEX_FINAL.indd 63 Consulting-Specifying Engineer • JUNE 2012 63 6/5/12 2:14 PM data centers PERF server farms computer rooms manufacturing plants libraries FAASTcomputer data centers rooms server farms manufacturing plants data centers plants clean roomsmanufacturing server farms atriums clean rooms art galleries detention centers museums libraries computer roomsmuseums a r t g a l l e r i e s manufacturing plants warehouses libraries record storage record storage clean rooms data centersFAAST cold storage atriums mission critical clean museums atriums art galleries museums detention/prisons record storage cold storagelibraries art galleries warehouses computer rooms warehouses data centerswarehouses mission critical correctional data centers manufacturing atriums server farms art galleries YES! Send me a free FAAST information kit. Please fill out this card, tear it off, and drop it in the mail to receive more information about FAAST Fire Alarm Aspiration Sensing Technology®, or visit systemsensor.com/faast. Name: Title: Company: Address: City: State: Aspiration anywhere. ZIP: Phone: E-mail: CSE 12-06 SYS4380.2BRC4CSE0612.indd 1 5/4/12 3:01 PM 2 More Minutes The next big thing in data centers We must keep on top of the latest trends and technologies to ensure that we provide high value to data center clients. T he next “big thing” in the mission There needs to be a closer associacritical market will be evolution of tion between designers, facility managdata center infrastructure manageers, and IT personnel in order to reap ment (DCIM). Much of what we call DCIM the benefits of true DCIM. Data center today is comprised of discrete systems for strategies in the past were fairly simple. electrical monitoring, airflow simulation, Mission critical facilities’ lifecycles are load and server tracking, and the native approximately 15 to 20 years. As IT and knowledge of data center operators. business strategies evolved during this Today’s data centers are no longer time, data center infrastructure manjust a part of day-to-day business; they agement has historically been a slowprovide companies with a competitive moving objects. Good planning software advantage. DCIM can be leveraged tools typically perform the following: to increase efficiency, utilization, and Display the pending impact of availability of data center assets. moves, adds, and changes While both IT and facilities have Give graphic location of IT equipBY KEITH LANE, invested in resources to manage these ment in the rack PE, RCDD, LEED AP BD+C, facilities, they typically do not work col Make recommendations for future LANE COBURN & ASSOC. laboratively to achieve the promise of racks and servers LLC, BOTHELL, WASH. DCIM. The components of a good DCIM Simulate the failure of power and system include: cooling components Real-time data tracking to determine the true capacity Provide management of rack and floor tile weights of the data center “real time” Simulate cooling scenarios with computational fluid Identifying the important interdependencies between dynamics (CFD). logic and physical layers DCIM includes the management of IT systems. These Holistic management capabilities components include servers, network systems, and storage. Visibility of IT and facility infrastructure The critical management tools include inventory manage Good visual views and guidance on design changes ment, asset management, change tracking, workflow track Change management. ing, dependency analysis, feasibility analysis of anticipatThe cutting-edge and future of DCIM embraces all of ed facility modifications, and future scenario analysis. these separate pieces of information and integrates them The traditional method of planning and crisis prevention into a single integrator. The DCIM systems available today has historically been based on manual calculations and tribal can allow the data center operator to actually use critical knowledge and is not effective or reliable. DCIM is a great separate pieces of information for the following functions: modeling tool for possible failures and can simulate how the Load monitoring it will react to electrical and/or mechanical component fail Asset management ure and the interdependencies between the systems. Load balancing A good, well-integrated DCIM system can allow mission Power usage effectiveness (PUE) analysis critical facility managers to reduce energy usage and costs. Future scenario analysis As mission critical facility engineers and designers, we must Dependency analysis keep abreast of the latest trends and technologies in order to Failure and recovery analysis ensure that we provide the most value to our clients. Workflow management Security. Lane is president and CEO of Lane Coburn & Assoc. 64 Consulting-Specifying Engineer • JUNE 2012 CSE1206_MORE_V2msFINAL.indd 64 www.csemag.com 6/5/12 2:11 PM PERF NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 225 PALATINE IL POSTAGE WILL BE PAID BY ADDRESSEE SYSTEM SENSOR 553 N NORTH COURT STE 110 PALATINE IL 60067-9910 SYS4380.2BRC4CSE0612.indd 2 5/4/12 3:01 PM NOTEWORTHY When our engineers work on a motion project with you, they share everything that’s in their heads. Sometimes that means turning over 100 pages of notes, formulas and drawings. Other times, it’s simply having straight forward conversations. At the same time, Yaskawa customers share their proprietary knowledge because they can trust us. Because we give their challenges a lot of thought. Because when they talk to us, they know we are on their side. Trusting the guys across the table from you with your most important product secrets. That’s noteworthy. YA S K A W A A M E R I C A , I N C . DRIVES & MOTION DIVISION 1 - 8 0 0 - YA S K A W A YA S K A W A . C O M Follow us: For more info: http://Ez.com/yai331 ©2012 Yaskawa America Inc. input #33 at www.csemag.com/information CSE120601-MAG_Ads.indd 3 5/31/2012 1:17:15 PM Meet building energy codes simply and affordably with Lutron solutions Occupancy sensing for any application Application spaces Ceiling-mount Radio Powr SavrTM occupancy sensor Wall-mount Radio Powr Savr occupancy sensor • Break rooms • Private offices • Open offices • Conference rooms • Hallways • Stairwells • Restrooms In-wall Maestro® occupancy sensing switch CSE - APRIL 2012 - DOMUS, INC. 215-772-2800 Meet and exceed building energy codes ASHRAE 90.1-2010 IECC 2012 Automatic Receptacle Control (8.4.2) Light Reduction Controls (C405.2.1.2) Automatic Lighting Shut-off (9.4.1.1) Occupancy Sensors (C405.2.2.2) Space Control (9.4.1.2) Additional Controls, Stairwell Lighting (9.4.1.6 g) CA Title 24 2008 Area Controls (131 a) Shut-off Controls (131 d) Specify Lutron on your next project to dramatically reduce lighting energy consumption. Learn more by visiting www.lutron.com/RPS ©2012 Lutron Electronics Co., Inc. | P/N 368-2590 REV A input #34 at www.csemag.com/information LTRN-9997-12 Sensors CSE.indd 1 CSE120601-MAG_Ads.indd 4 3/14/12 3:52 PM 5/31/2012 1:18:24 PM