HIGH-PRESSURE RELIEF VALVES VALVES & ACTUATORS H-900HP SERIES FEATURES GENERAL H-900HP is available as CE/PED products n 316St.St. Construction n Service up to 6000 psi n Set Pressure from 50 psig to 6000 psig ( 3.50 to 414 bar) n Identifying colored springs for each pressure range n Replaceable springs for a variable pressure range n Available in all pipe threads and LET-LOK® connectors n Sizes: 1/4" or 6mm H-900 HP is a series of relief valves for high-pressure service. The valve is normally closed. It will open when the system pressure reaches the set level. It will re-close when the system pressure falls below the set level. n 1 2 3 MATERIALS OF CONSTRUCTION Item No. Components Qty. Valve Body Material Cap Plug Label 1 PTFE 1 Polyester Adjustment Cap Spring 1 St.St 316 1 St.St. 302,17-7PH Lower Spring Button Locking Nut 1 St.St 316 1 St.St 316 Bonnet O-Ring 1 St.St 316 1 Fluorocarbon FKM Quad Ring Retaining Ring 1 Fluorocarbon FKM 1 PH15-7Mo Poppet Clamps Screw 1 St.St 316 1 St.St 316 1 Fluorocarbon FKM 14 O-Ring Insert 1 St.St 316 15 Body 1 St.St 316 1 2 3 4 5 6 7 8 9 10 11 12 13 4 5 6 7 8 VALVES & ACTUATORS STANDARD CONFIGURATION DIMENSIONS Connection / size Description H-900HP H-900HP inlet 1/4 LET-LOK Dimensions A outlet ® 6MM LET-LOK® 6MM LET-LOK® H-985HP H-995HP C D 9 10 mm inch mm inch mm inch mm inch 1/4 LET-LOK ® B 37 1.45 39 1.53 50 1.97 96.0 3.78 37 1.45 39 1.53 50 1.97 96.0 3.78 1/4 Male NPT 1/4 Female NPT 32 1.26 30 1.18 40 1.57 88.6 3.49 1/4 Male NPT 1/4 LET-LOK® 32 1.26 39 1.53 50 1.97 88.6 3.49 11 12 13 14 Lock Wire Holes 15 D A C 294 B HIGH-PRESSURE RELIEF VALVES H-900HP SERIES CLEANING & PACKAGING TESTING Every H-900HP series Relief valve is cleaned in accordance with Standard Cleaning and Packaging (procedure 8184). Oxygen Clean & Lubricant Free Cleaning and packaging, in accordance with Special Cleaning and Packaging (procedure 8185), is available as an option. The Ham-Let H-900HP Relief Valves design has been tested for Proof and Burst. Every H-900HP Relief Valve is factory tested for proper set and resealing performance. NOMINAL CRACKING PRESSURE RANGE psig Bar Spring Designator Color White 50-350 3.4 - 24 A 350-750 24 - 51.5 B Blue 750-1500 51.5 - 103 C Gold 1500-2250 103 - 155 D Turquoise Green 2250-3000 155 - 206 E 3000-4000 206 - 275 F Red 4000-5000 275 - 344 G Silver 5000-6000 344 - 413 H Black A B C D E F G H PRESSURE TEMPERATURE RATING Series Fluorocarbon FKM TEMP °C (°F) Buna N EPDM MAX SET PRESSURE psig (bar) -40 (-40) -34 (-30) -23 (-10) Polychloroprene (CR) - - - -18 (0) -12 (10) 6000 -4 (25) -1 (30) 6000 (413) 6000 (413) 6000 (413) (413) 10 (50) 65 (150) 5600 (386) 5600 (386) 5600 (386) 5600 (386) 93 (200) 5200 (358) 5200 (358) 5200 (358) 5200 (358) 121 (250) 4900 (338) 4900 (338) 4900 (338) 4900 (338) - - 4700 (324) - 135 (275) 148 (300) SETTING AND RESEALING PRESSURE Upstream set pressure is the first indicator of flow process. Every pressure relief after the first is repeatable within a deviation of 5% at room temperature. H-900HP RESEAL PRESSURE n Series Test Set Pressure psig (bar) H-900HP 100 - 200 (6.8 to 13.7) 850 - 1000 (58.5 to 68.9) n Blocked upstream set pressure is the first indicator of a stopped flow process and is always lower than the set pressure. HAM-LET ADVANCED CONTROL TECHNOLOGY VALVES & ACTUATORS Seal Meterial H-900HP Size: 1/4" Min Resealing Pressure as a Percentage of set pressure, % 50 84 295 FLOW DATA AT 70°F (20ºC) Orifice in fully open mode is 3.6mm (0.14 inch) A B SPRING 50-350psig SPRING 350-750psig AIR FLOW WATER FLOW Water Flow (LPM) 1500 2000 2500 si 700 p 800 i 550 ps 600 300 psi 10 20 30 40 50 60 70 80 2 1 400 150 psi 200 2000 1500 0 0.2 0.4 1 0.6 0.8 1.2 1.4 1.6 1.8 2 Water Flow (LPM) 2000 2500 0 165 psi 138 1600 psi 110 1400 psi 83 1000 psi 20 30 40 50 60 70 Air Flow (SCFM) 0.4 0.6 0.8 1.0 165 si 2000 p 2000 138 0 psi 160 1600 1400 psi 1200 1000 p si 00 psi i 110 83 8 800 ps 10 0.2 2400 Pressure Drop (Psi) 1000 Inlet Pressure (bar) Inlet Pressure (Psig) VALVES & ACTUATORS 14 50 psi WATER FLOW 500 1200 296 27 300 psi Air Flow (SLPM) 0 0 41 400 psi SPRING 1500-2250psig AIR FLOW 800 55 D SPRING 750-1500psig 1600 70 Water Flow (US.GPM) C 2000 7 6 5 550 psi Air Flow (SCFM) 2400 4 3 700 psi 600 0 90 100 0 80 55 90 100 800 0 HIGH-PRESSURE RELIEF VALVES H-900HP SERIES 0.04 0.08 0.12 0.16 0.2 0.24 Water Flow (US.GPM) 55 0.28 0.32 Pressure Drop (bar) 0 800 14 50 psi 0 55 27 150 psi 200 1000 41 i s 400 p 400 70 Pressure Drop (Psi) Inlet Pressure (Psig) 1000 500 Inlet Pressure (bar) 0 1000 Pressure Drop (bar) Air Flow (SLPM) FLOW DATA AT 70°F (20ºC) Orifice in fully open mode is 3.6mm (0.14 inch) E F SPRING 2250-3000psig SPRING 3000-4000psig AIR FLOW WATER FLOW Water Flow (LPM) 3800 4000 2000 2500 psi 240 32 psi 2800 3000 206 0 psi 250 10 20 30 40 60 70 80 3500 3000 0 AIR FLOW 0.2 172 0.24 0.28 0.32 Water Flow (LPM) 300 200 400 500 413 0 psi 550 4800 386 359 psi 4800 330 4200 4400 4 6 8 psi 10 303 12 14 16 18 20 0.2 0.4 0.6 0.8 1.0 6200 276 Air Flow (SCFM) HAM-LET ADVANCED CONTROL TECHNOLOGY Pressure Drop (Psi) 5200 0 Inter Pressure (bar) 100 2 206 WATER FLOW Air Flow (SLPM) 0 i 0 ps Water Flow (US.GPM) SPRING 5000-6000psig 4000 240 0.04 0.08 0.12 0.16 SPRING 4000-5000psig 5600 psi 250 H 6000 310 i 0 ps G 0 1.0 275 280 90 100 0.8 psi 3200 Air Flow (SCFM) Inlet Pressure (Psig) 0.6 3800 4000 2500 172 50 0.4 i 0 ps 550 5800 5400 400 372 si 0p 480 5000 345 i 0 ps 420 4600 4200 427 0 0.04 0.08 0.12 0.16 317 0.2 0.24 Pressure Drop (bar) 0 4500 310 275 i 00 ps 3500 2500 1500 0.2 VALVES & ACTUATORS 1000 500 Pressure Drop (Psi) 0 Inter Pressure (bar) Inlet Pressure (Psig) 4500 0 Pressure Drop (bar) Air Flow (SLPM) 290 0.28 0.32 Water Flow (US.GPM) 297 APPLICATIONS OPERATION H-900HP relief valves gradually open when pressure increases. As such, they are not certified to ASME due to not having capacity rating at a given pressure rise (accumulation). H-900HP relief valves open when system pressure gets to the set pressure and close when system pressure drops below the set pressure. Warning n Valves that were not actuated for some time may contain pressure higher than the set pressure. n System designer and users shall determine what system applications require using relief valves for meeting specific safety codes and which valves conform to such codes. H-900HP ORDERING INFORMATION OPTIONAL H-9 00 - HP - VALVES & ACTUATORS Valve Series - SS - L 1/4 - A - - Body Material End Connection Size Seal Material SS - 316 St.St. 1/4 BLANK BU EP NE 6MM Valve Type End Connection Spring Designator 00 - LET-LOK® Ends 85 - Male to Female End 95 - Male to LET-LOK® End L N R NL - LET-LOK® A, B, C, D, E, F, G, H - NPT See table: "NOMINAL CRACKING PRESSURE RANGE" - ISO Tapered - NPT to LET-LOK® For other end connections, please contact HAM-LET representative. - - Fluorocarbon FKM - Buna N - EPDM - Polychloroprene (CR) CE/PED Certification BLANK - Standard testing - Certification PED CE Factory Calibration Designator 97/23/EC 50-6000 Psi Treatment Example: H-900-HP-SS-L-1/4-A120 Will be Calibrated to 120 Psi BLANK - Standard Cleaning & Passivation OC LF ORDERING INFORMATION FOR SPARE KITS SPRING KIT SEAL KIT Includes: Spring (specific to desired set pressure range) and label. Includes: O-Rings and label Z - 900 - HP - Z - 900 - HP - SPK - 1/4 - A - 1/4 Body Designator per End Connection Spring Designator Body Designator per End Connection 1/4 for all end connections A, B, C, D, E, F, G, H 1/4 for all end connections See table above n For oxygen applications work shall be carried out according to procedures for working with oxygen. In case spare kits are ordered for oxygen clean valves, such kits have to be ordered as oxygen clean by adding "-OC" designator. Example: Z-900-HP-SK-1/4-VI-OC Warning! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. Application details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. H-900HP, Rev.09, January 2014 298 SK - Oxygen Clean - Lubricant Free HIGH-PRESSURE RELIEF VALVES H-900HP SERIES - VI Seal Material VI BU EP NE - Fluorocarbon FKM - Buna N - EPDM - Polychloroprene (CR)