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Innovation In Switching Technology
ESTABLISHED RELIABILITY/ AEROSPACE RELAYS
D ATA B O O K
TM
FEATURING
ELECTROMECHANICAL RELAYS
VALUE ENGINEERED ALTERNATIVES TO MIL-QPL RELAYS
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CD-ROM Main Menu .............................................................
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FORWARD .............................................................................
THE MECHANICAL ADVANTAGE .....................................
FITTING IN WITH TRANSISTORS ....................................
ENTERING AN ULTRAMINIATURE WORLD ....................
A FAMILY OF RELAYS ......................................................
THE CENTIGRID ................................................................
HI-REL RELAYS .................................................................
ANSWERING YOUR QUESTION ......................................
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Section I T2R fi Established Reliability Relays..................
T 2 R Program Introduction ................................................
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Product Assurance Program .......................................................
ER Level Designation ..................................................................
ER Qualification and the Use of the 75% Confidence Level .......
Qualifying Activity Approval .........................................................
Referee Test Methods .................................................................
Sealing Process, Adjunct Sealant ...............................................
Durability Test-Overload .............................................................
Group C Requirements (subgroup) C4 .......................................
Group C Requirements (subgroup) C6 .......................................
DWV Testing at Reduced Barometric Pressure ..........................
Electrical Characteristics Variances ............................................
PDA (Percent Defective Allowable) .............................................
Resubmission of Rejected Lots ...................................................
Group A Testing ..........................................................................
Group A Testing; Electrical Tests ................................................
Internal Moisture Dwell Time .......................................................
Sequence of Electrical Inspections .............................................
Hold Voltage ................................................................................
Input Conditions, Hybrid Relays ..................................................
Diode Tests .................................................................................
Turn-on / Turn-off Times - Hybrid Relays ....................................
AQL Sampling for External Visual/Mechanical Inspection ..........
Solderability Inspection Lots .......................................................
Changes to the military specifications which reflect T 2 R fi .......
INSPECTION OF PRODUCT FOR DELIVERY AND .................
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JAN to T 2 R fi Cross reference List...................................
ER114 DPDT Centigrid ......................................................
ER116C DPDT CMOS Compatible Centigrid .....................
ER134 DPDT Sensitive Centigrid .......................................
ER136C DPDT CMOS Compatible Sensitive Centigrid .....
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ER411 SPST TO-5 .............................................................
ER412 DPDT TO-5 .............................................................
ER421 SPST Magnetic Latching TO-5 ...............................
ER420/422 DPDT Magnetic Latching TO-5 ........................
ER431 SPST Sensitive TO-5 .............................................
ER432 DPDT Sensitive TO-5 .............................................
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Section II Aerospace Relays ................................................
RF120 DPDT Magnetic Latching R.F. Centigrid .................
S114 DPDT Surface Mount Centigrid .................................
S134 DPDT Surface Mount Sensitive Centigrid .................
122C DPDT CMOS Compatible Magnetic Latching ...........
400H Series DPDT High Temperature Basic, Magnetic .....
400K Series DPDT High Shock Basic and Magnetic ..........
400V Series DPDT High Vibration Basic and Sensitive .....
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Section III Attenuator and RF Centigrid fi and TO-5..........
Development of an Ultraminiature Attenuator.....................
A150 Ultraminiature Attenuator Relay ................................
RF170 DPDT Magnetic Latching RF Centigrid ...................
RF300 DPDT High Repeatability TO-5 RF Relay ...............
RF303 DPDT Sensitive High Repeatability TO-5 RF .........
RF310/RF313 Series RF BYPASS RELAY ........................
RF320/RF323 Series RF BYPASS RELAY ........................
Section IV General Purpose Centigrid fi and TO-5............
S172 DPDT Commercial Centigrid .....................................
172 DPDT Commercial Centigrid .......................................
712 DPDT Commercial TO-5 ..............................................
722 DPDT Commercial TO-5 Magnetic Latching ...............
732 DPDT Sensitive Commercial TO-5 ..............................
902/910 ...............................................................................
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Section V Terms, Definitions and Options .........................
Relay Operation ..................................................................
TERMS AND DEFINITIONS ...............................................
OPTIONAL GROUND PIN POSITIONS .............................
Spreader Pads ....................................................................
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Section VI Ordering Information ......................................... 115
Ordering Information ........................................................... 116
NORTH AMERICAN DISTRIBUTORS ............................... 117
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NORTH AMERICAN SALES REPRESENTATIVES ...........
INTERNATIONAL SALES REPRESENTATIVES ...............
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Paper ......................................................................................
Development of an Ultraminiature Attenuator.....................
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Electromechanical Relays
Section I
T2R∆ Established Reliability Relays
T2R∆ Program introduction
ER114 DPDT Centigrid∆
ER116C DPDT CMOS Compatible Centigrid∆
ER134 DPDT Sensitive Centigrid∆
ER136C DPDT CMOS Compatible Sensitive Centigrid∆
ER411 SPST TO-5
ER412 DPDT TO-5
ER421 SPST Magnetic Latching TO-5
ER420/422 DPDT Magnetic Latching TO-5
ER431 SPST Sensitive TO-5
ER432 DPDT Sensitive TO-5
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Section II
Aerospace Relays
RF120 DPDT Magnetic Latching R.F. Centigrid∆
S114 DPDT Surface Mount Centigrid∆
S134 DPDT Surface Mount Sensitive Centigrid∆
122C DPDT CMOS Compatible Magnetic Latching Centigrid∆
400H Series DPDT High Temperature Basic, Magnetic Latching and Sensitive
400K Series DPDT High Shock Basic and Magnetic Latching
400V Series DPDT High Vibration Basic and Sensitive
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Section III
Attenuator and RF Centigrid∆ and TO-5 Relays
Development of an Ultraminiature Attenuator relay (A technical paper)
A150 Ultraminiature Attenuator Relay
RF170 DPDT Magnetic Latching RF Centigrid∆
RF300 DPDT High Repeatability TO-5 RF Relay
RF303 DPDT Sensitive High Repeatability TO-5 RF Relay
RF310/RF313 High Repeatability Ultraminiature TO-5, RF Bypass Relay
RF320/RF323 High Repeatability Ultraminiature TO-5, RF Bypass Relay
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General Purpose Centigrid∆ and TO-5 Relays/Special Packages
S172 DPDT Commercial Centigrid∆ Surface Mount
172 DPDT Commercial Centigrid∆
712 DPDT Commercial TO-5
722 DPDT Commercial TO-5 Magnetic Latching
732 DPDT Sensitive Commercial TO-5
Special Packages
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Terms, Definitions and Options
Relay Operation
Terms and Definitions
Ground Pins
Spreader Pads
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Section IV
Section V
Section VI
Ordering Information
Ordering Information
North American Sales Representatives
North American Distributors
International Representatives
International Distributors
Specifications listed herein are subject to change without notice.
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FORWARD
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Once thought to be on the way to extinction when semiconductors were first invented, the venerable electromechanical
relay is alive and thriving in an ultraminiature form invented by Teledyne Relays.
In the early 1960’s electromechanical relays were comparatively bulky devices that did not fit in with the new
miniaturization of electronics that was being made possible by transistors and other new semiconductor devices. In
fact, transistors themselves could function similar to relays, and for a while it looked as if all but very high power
electromechanical relays might become obsolete. This has occurred to some extent for certain types of applications
formerly dominated by relays. Though the role of relays has changed, the Teledyne TO-5 has kept pace with the semiconductor in meeting an ever increasing demand for reliable electromechanical switching necessary for use in many
designs. In-process controls, and precision piece part fabrication techniques undergo constant improvement. The result
is today’s TO-5 relay, a relay that is as reliable as an equivalent solid state function; far smaller, and lower in cost.
THE MECHANICAL ADVANTAGE
Electromechanical relays do, however, offer a number of advantages that are difficult to duplicate with semiconductor
devices. It was onto this stage that Teledyne entered in 1962 with the intent of miniaturizing relays and improving their
performance and reliability to match that of the semiconductors that were beginning to dominate electronics. The
company that Teledyne founded to carry out this development is known today as Teledyne Relays, and its TO-5 and
Centigrid® relays are well-known throughout the world. They have become one of the industry standards.
FITTING IN WITH TRANSISTORS
Today, Teledyne Relays is one of the world’s largest producers of ultraminiature electromechanical relays. These
relays are widely used in aircraft avionics systems, communications equipment, automatic test systems, satellites and
space vehicles.
ENTERING AN ULTRAMINIATURE WORLD
Putting a reliable, high performance electromechanical relays into the small confines of a TO-5 transistor case required
an entirely new design and approach to manufacturing.
Conventional production machinery capable of automatically handling and assembling parts of microscopic dimensions
did not exist when Teledyne Relays developed its TO-5 product line. Consequently, the company had to design, develop
and engineer its own production machinery. One remarkable machine that is the result of this effort is capable of
automatically performing 16 separate operations in the complete fabrication of the header assembly for the Centigrid®
relay line.
Each of the parts on these ultraminiature relays are fabricated to extremely close dimensional tolerances on highly
specialized automated machinery, also designed and built by Teledyne Relays. Some of these parts are so minute the
armature hinge pins, for example – that it would take 3,600 of them to weigh one ounce. In spite of their size, these
pins must be made to precise size with extremely fine surface finish so that the relay armature can pivot millions of
times during its useful life. Similarly, the insulated copper wire used to wind the electromagnet coil is approximately
one-thousandth of an inch in diameter, or about one-third the thickness of a human hair.
Use of sophisticated production equipment, coupled with advanced cleaning techniques assure that TO-5 relay
reliability standards are met on a consistent basis.
A FAMILY OF RELAYS
Teledyne Relays manufactures a number of types of TO-5 relays including a standard industrial/commercial line as
well as high sensitivity types that can be actuated by a smaller input power. For even more sensitive response to low
signal levels, Teledyne Relays offers transistor-driven models that incorporate a transistor chip inside the relay case.
This conserves valuable space on the printed circuit boards, since a separate external transistor driver need not be
used. Diodes are also frequently incorporated inside the cases of certain models for the suppression of voltage
transients caused by switching the relay coil off, and for protection against polarity reversal.
Another specialized type of TO-5 relay is the latching type. Standard electromechanical relays require that the input
circuit be energized as long as the output circuit is to be activated. A latching relay requires only a short electrical pulse
to activate it from one state to another, where it remains until a second pulse changes it back to its original state. Latching
relays are frequently used where it is important to conserve power since the input circuit need only be energized
momentarily. The bi-stable operation makes them highly suitable for use where non-destructive memory is required.
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TO-5 relays areSUNSTAR微波光电
made in standard
industrial/commercial versions, established reliability and aerospace versions, and
in high reliability versions for critical aerospace and satellite applications. Special purpose models are also available
for high shock, temperature and vibration environments.
THE CENTIGRID® LINE
Teledyne Relays' Centigrid®, line utilizes the basic TO-5 relay mechanism, but is packaged in a low-profile square case
that allows the terminal leads to be spaced on one-tenth inch centers. This design permits better compatibility with
hole spacing on printed circuit boards and closer spacing of components.
HI-REL RELAYS
Teledyne’s TO-5 and Centigrid® relays are used regularly in Hi-Rel space applications, in both manned and unmanned
spacecraft. Our involvement in space dates back almost to the earliest days of the space program. Our TO-5 relays’
small size, high force-to-mass ratio, tolerance for radiation environments, coupled with low power consumption, make
them ideal for spaceflight applications which have included missions to the edge of our solar system.
Teledyne regularly furnishes relays in accordance with specifications based on NASA/Gaddard, NASA/Jet Propulsion
Lab, NASA/Marshall Spaceflight Center, the European Space Agency (ESA/SCC), Japan’s NASDA, and numerous
customer specifications. Programs using these relays include:
Voyager, lnsat, Goes, Intelsat, DSCS, Eutelsat, GPS, Mil-Star
Teledyne Relays offers Hi-Rel relays as a subset of its established reliability product line. Our Hi-Rel program draws
on the “inplace” engineering support, quality systems and production capability (which includes many automated
processes) utilized in the high volume established reliability, aerospace and high-end commercial/industrial TO-5 relay
production.
Special handling, additional processes and inspection steps, and employed in manufacturing and screening relays for
Hi-Rel space applications. Each production lot of Hi-Rel relays receive 100% kit verification prior to kit release, 100%
open electrical inspection, and 100% pre-cap visual inspection. The ultimate in pre-cap cleanliness prior to sealing
the completed relay is available from a state-of-the-art small particle cleaning and inspection station with an in-line
particle counter, using a Teledyne developed automated cleaning procedure.
Teledyne Relays’ modern test lab facilities support our T2R® Established Reliability program as well as performing the
screening tests required for H-Rel applications. These include:
• Asynchronous Miss Test • Particle Impact Noise Detection Test (PIND) • Shock
• Vibration • Sinusoidal and Random • Miss Test • Thermal Shock • Coil Continuity
• Acceleration • Radiographic Inspection • Load Banks for a Variety of Life Tests
In addition, Teledyne has an in-house scanning electron microscope (SEM) to support performance of destructive
physical analysis (DPA), and failure analysis.
The aerospace community was attracted to Teledyne’s TO-5 relay technology because of its physical attributes, but it
is the reliability and Teledyne Relay’s dedication to supporting this demanding segment of the electronics business that
has made Teledyne a standard for reliable relay switching in space for almost three decades. We welcome your
inquiries regarding our relays for your spaceflight applications or other applications requiring the ultimate in switching
innovation and reliability.
ANSWERING YOUR QUESTION
The Data Book you are holding contains detailed information for all of Teledyne Relays’ TO-5 and Centigrid® relay
product line. It should answer your questions regarding these devices. In the event it raises more questions, we
welcome the opportunity to discuss them with you.
Our representative in your area has been selected for their demonstrated ability to assist with application problems.
Feel free to contact them, or if you prefer, contact our home office to receive prompt factory applications engineering
assistance. For prototype quantities, the nearest Teledyne Relays distributor is listed at the rear of the Data Book.
©1996
TELEDYNE RELAYS
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T 2R® Program Introduction
Teledyne Relays’ T2R® program was developed to provide JAN relay users an alternate
means of specifying and procuring established reliability relays. This program is in
keeping with the “Perry Initiative” which encourages the use of commercial off the shelf
(COTS) devices in military design. The form, fit and function of a T2R® relay is the
same as that of it’s JAN counterpart. T2R® requirements update certain regimens and
tests found in both MIL-R-28776 and MIL-R-39016 that add cost but add no value to
the relay.
The following Product Integrity Rationale has been written to address current major
differences between T2R® and its military established reliability specification counterparts.
The current issue of the T2R® rationale, as of this printing, compares MILR-28776
revision C and MIL-R-39016 revision E. As it is ultimately the user’s responsibility to
determine the suitability of T2R® relays for a given application, the subjects in the
Rationale are presented as a tool to assist in understanding the principles behind the
program. A copy of the T2R® Product Integrity Rationale, as well as a complete T2R®
program definition, is available upon request.
The following the T2R® Product Integrity Rationale, is a cross reference list which is
provided as a tool for those users wishing to convert from JAN to T2R®. The Screening
and Established Reliability Chart following this cross reference provide a basic
understanding of the T2R® screening process and the Established Reliability levels
which result.
T 2R® Product Integrity Rationale
Product Assurance Program
An essential part of any Established Reliability product line is the existence of a well
defined Product Assurance program. For military relay specifications, the requirements
document is MIL-STD-790. This standard defines the requirements for establishing and
maintaining a Product Assurance program and includes reporting and approval procedures for government interface. Since the T2R® established reliability program is independent of military/government oversight, MIL-STD-790 is inappropriate for the T2R®
program. Teledyne Relays’ TR-STD-2, “Product Assurance Program Requirements”
defines these requirements.
A comparison of the two documents reveals a largely point for point similarity. One
difference is wherever MIL-STD-790 requires involvement of the military/government
qualifying activity”, TR-STD-2 defers to Teledyne Relays Product Assurance department for this function. Teledyne Relays is investigating the possibility of having an
independent third party certify performance of this program in a manner similar to the
third party audit required of IS09000 systems. All documentation and supporting
records for this program are available for review by customers.
Requirements for listing approved distributors has been deleted. The T2R® program
specifies only Teledyne Relays, so maintaining and conveying this list is unnecessary.
And, wherever MIL-STD-790 refers to MIL-STD-690 for determination of failure rate
and the associated sampling plans, TR-STD-2 refers to TR-STD-1, “Established
Reliability Sampling Plans and Procedures”. Again, a comparison of TR-STD-1 and
MIL-STD-690 shows almost complete similarity as far as requirements are concerned,
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but without government/military overview. Also, TR-STD-1 is broader than MIL-STD
690 in terms of clarification and definition of specific requirements for handling indicated
failures.
ER Level Designation
ER levels for T2R® relays are established per TR-STD-1, “Established Reliability
Sampling Plans and Procedures”. The three ER levels provided by this standard are
presented in the following table comparing T2R® and Mil Spec designators and failure rates.
T 2R ®
ER Level
Designator
Allowable failures in
%/10,000 unit cycles
JAN
ER Level
Designator
Allowable failures in
%/10,000 unit cycles
A
B
C
1.5
0.75
0.09
L
M
p
3.0
1.0
0.1
NOTE: Teledyne T2R® relays are not qualified to military specification.
TR-STD-1 requirements for established reliability sampling and calculations are as rigid as
those of MIL-STD-690. TR-STD-1 goes beyond MIL-STD-690 by establishing defined
methodology for situations in dispute, such as unverified failures during life testing.
ER Qualification and the Use of the 75% Confidence Level
Standard TR-STD-1 and specification TR-R-1 differ from comparable military
documentation concerned in establishing ER levels. The military specifications offer the
option of establishing ER levels during initial qualification or extending ER levels during
maintenance of qualification at the 90 percent confidence level while maintenance of the ER
level is performed at the 60 percent confidence level. These arbitrary levels were selected
during the preparation of MIL-STD-690 and were intended to be the only levels used for
military qualification for all types of ER components. However, lobbying by manufacturers
of other component types, citing prohibitive cost of Life test equipment and Life test
performance at these levels, resulted of qualification at other confidence levels. For
example, resistor manufacturers can perform initial qualification at a 60 percent confidence
level and to maintain qualification at a 10 percent confidence level.
Performing initial qualification at a 90 percent confidence level does two things. It
provides a high confidence at initial qualification and tolerates a certain level of failures
during maintenance of qualification. Qualification of new relay types where no historic data
is available to support an ER level in the T2R® program are performed at the 90 percent
confidence level. The program includes an option for qualification where ER levels have
been previously established under the military system. Since historic evidence supports the
ER levels of these relays, they entered the T2R® program at the applicable ER level at a 75
percent confidence level.
Initially, the program supported ER levels for T2R® relays by similarity to Teledyne Relays’
former military QPL relays. Maintenance of ER levels is accomplished in one of three ways:
a) Maintenance of qualification by similarity to military product. b) Establishment of ER
levels based on testing T2R® relays. This can be performed whenever life test equipment is
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available and results in maintenance of qualification testing being performed on both the
similar T2R® relays and military relays. c) If independent qualification of the T2R® relay
family has not been accomplished, and there are no military relays available for life
testing, samples from the similar T2R® relay family may be selected to supplement the
military ER data base until enough data has been collected to establish independent
qualification of the T2R® relay family.
Qualifying Activity Approval
Many specific test and process requirements have been modified in the recent revisions
of the military specifications and are now left up to the approval of the qualifying
activity. For the T2R® program, Teledyne Relays is the qualifying activity and specifies
the test and process requirements.
Referee Test Methods
The T2R® program allows retest when test results indicate possible test error due to
personnel or equipment. The entire lot may be resubmitted to the normal production test
method after the error has been determined and removed. Being that production test
equipment can reject acceptable product and where such a test error has only affected
isolated relays in the lot, the rejected relays may also be retested using a referee test
method. Referee methods are documented procedures that use non specialized “bench
top” equipment such as, ohmmeters, ammeters, oscilloscopes, etc.
Sealing Process, Adjunct Sealant
MIL-R-28776 and MIL-R-39016 allow the use of adjunct sealants, T2R® specification
TR-R-1 specifically prohibits the use of adjunct sealants.
Durability Test-Overload
The T2R® program requires relay contacts switch twice the rated high level dc resistive
and inductive loads for 100 cycles as does MIL-R-28776 and MIL-R-39016. However,
the military specifications require the contacts be monitored while T2R® does not. The
purpose of Overload test is to verify that a relay can survive a fault condition, and because
this is a fault condition, a certain amount of momentary welding may occur. What is
important, and required by T2R®, is that the relay survive this fault condition and be
operational within the parameters of the post test electrical criteria.
Group C Requirements (subgroup) C4
Group C testing for both MIL-R-28776 and MIL-R-39016 has added (subgroup) C4,
which consists of Mechanical Life and the associated post test requirements.
The new C4 subgroup requires a relay be subjected to a 1,000,000 cycle test, with
contacts loaded at 10 to 50µA and an open circuit voltage of 10 to 50mV. The contacts are
to be monitored and there is an end point Insulation Resistance, Dielectric Withstanding
Voltage, Operate and Release Time test as well as a visual requirement as the pass/fall criteria. As it is a Group C test, these cycles are not used in failure rate calculation.
This requirement was broken off from the Group B testing regimen of the previous
revisions of the military documents in which Low Level and Mechanical life were a
combined test. The total number of cycles being 1,000,000 with a contact load of 10 to
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50µA and an open circuit voltage of 10 to 50mV. The first 100,000 cycles were monitored
and this portion of the test was applied to the failure rate calculation. The remaining
900,000 cycles were unmonitored. This 900,000 cycle portion of the test was not applied
to the failure rate calculation. After the 1,000,000 cycles are completed a full set of end
point electrical measurements are taken which is the final pass/fall criteria. This is a
legitimate and cost effective way of demonstrating low level and mechanical life
capability to which the T2R® program is in agreement.
Regardless of whether these requirements appear in Group B (Life Testing) or Group C
(Durability Testing), the intent of the test is to assure the relay can successfully switch
100,000 low level cycles and 1,000,000 mechanical cycles. Consequently, the T2R®
program requirement retain the Low Level and Mechanical Life tests as a combined Life
Testing requirement since separating them adds cost but no value or reliability to the relay.
Group C Requirements (subgroup) C6
Group C testing for both MIL-R-28776 and MIL-R-39016 have added (subgroup) C6
which consists of Coil Life Testing, Salt Atmosphere, Acceleration, Resistance to Solvents
and the associated post test requirements
The C6 subgroup is an entirely new group of requirements which were initially verified
during qualification and maintained as a part of the design requirement. The intent of Coil
Life testing is to verify the coil resistance does not change given contact load and varying
thermal conditions for 1,000 hours. The intent of the Salt Atmosphere is to verify the
relays’ ability to withstand corrosive environments. The intent of the Acceleration testing
is to verify the relays’ structural integrity under constant acceleration. This is a survival
only test with no requirement for contact monitoring. The intent of Resistance to Solvents
is to verify the relay marking can withstand cleaning solvents.
The aspects of the relay which these tests are supposed to verify are not prone to changes
due to normal construction or process variations. Rather, they are affected only by a
change in design which would require Qualifying Activity notification and some level of
Qualification or Re-qualification.
This new subgroup is time consuming and in one case, environmentally damaging. It
adds neither quality, reliability nor value. The T2R® program includes these requirements
as design requirements only and does not require periodic testing for them.
DWV Testing at Reduced Barometric Pressure
DWV at reduced barometric pressure is performed as a verification of design and
processing. T2R® relays are hermetically sealed, and the cause of failure for this test will
likely be due to changes occurring external to the relay. Therefore, the T2R® program
places this test after the Durability tests of groups II (Thermal Shock, Shock, and
Vibration) and IV (Coil Endurance with Thermal Shock) as both include environmental
exposures which might affect the results of DWV at reduced barometric pressure, instead
of after Life testing and the Intermediate Current and Overload tests of Durability Testing
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which are concerned with changes occurring internal to the relay. This test is performed
on six samples per year.
Electrical Characteristics Variances
It is generally understood that after life or durability testing, electrical parameters can
vary from initial values. For example, military relay specifications allow a rise in post life
contact resistance and a decrease in Insulation Resistance and Dielectric Withstanding
Voltage. Other electrical parameters have historically not been addressed with respect to
these changes. The T2R® program recognizes that other parametric shifts can occur and
allows a maximum variance of 10%.
PDA (Percent Defective Allowable)
T2R® and military relay specifications have different disciplines for identifying and
disposing of relay lots which may have latent defects. Military relay specifications invoke
a PDA rejection requirement of 5%, T2R® implements a material review board (MRB)
disposition procedure.
Resubmission of Rejected Lots
Being that T2R® does not include a PDA rejection criteria, resubmission of withheld lots
is dependent upon MRB disposition.
Group A Testing
The new revisions MIL-R-28776C and MIL-R-39016E have changed the Group A
testing requirements. With the exception of contact bounce in the electrical characteristics
portion of Group A test, L level requirements are identical to those of the M, P and R
failure rate levels. With these screening requirements now essentially identical, the user
no longer has the option to balance cost against reliability. The T2R® program retains the
separate and distinct levels of Inspection of Product for Delivery between ER level A and
B&C respectively.
Group A Testing; Electrical Tests
Break-Before-Make (BBM) testing and Contact Simultaneity testing has been added to
Group A electrical tests for multi-throw and multi-pole relays respectively. As a function
of production testing BBM verification is performed on all latching relays. The actual
operating time of the magnetic latching relay is far faster than the Contact Simultaneity
requirement (1 ms), making the Contact Simultaneity test meaningless.
In non-latching relays, the relay armature produces identical motion in the two contact
sets, which are physically in parallel, making it virtually impossible to fail these two tests.
Further, non-latching relays which fail BBM will fail an assortment of electrical tests. So
for whatever the reason, relays which would fail BBM will be “weeded out” from the lot.
By adding these tests as a Group A requirement, no value is added to the relay. T2R®
does not require BBM or Contact Simultaneity tests during Inspection of Product for
Delivery.
Internal Moisture Dwell Time
The purpose for dwell time in Internal Moisture testing is to assure the relays tested are
at room ambient temperature. The new revisions MIL-R-28776C and MIL-R-39016E
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reduced the required dwell time from a minimum six hour dwell period at room ambient
temperature to 30 minutes. The T2R® program only requires that relays be at room
ambient temperature prior to the performance of Internal Moisture testing. The fact
remains that because of the small thermal mass of the relay, and the queue, naturally
present in normal production flow, there is sufficient idle time to assure the relays have
stabilized at room ambient temperature. The 30 minute dwell requirement adds a stop
point in production testing to assure the relays have received the required dwell. This 30
minute verification adds only cost and no value.
Sequence of Electrical Inspections
Specific sequencing of inspection assures performance of tests in a way that preceding
tests will not affect the results of subsequent tests and assures that all required tests are
performed. The T2R® program specifies a preferred sequence but allows electrical
inspection in any order provided the intent of sequencing is not compromised.
Hold Voltage
Hold voltage applies to non-latching relays and is the voltage value at or above which
an energized relay will remain in the energized position. During the electrical
characteristics inspection, the T2R® program treats the specified hold voltage as a
maximum dropout voltage when tested on automated test equipment. If a relay drops-out
between the specified hold voltage and the specified dropout voltage, it is generally
viewed as having demonstrated the ability to satisfy the hold voltage requirement.
Input Conditions, Hybrid Relays
The military specification for hybrid relays requires that relays are energized when both
the coil supply voltage and the control signal voltage (or current) are applied, and are deenergized when the control signal voltage (or current) is turned off while the coil supply
voltage remains applied. The T2R® program allows a de-energized condition in which the
coil supply voltage may be on or off and control signal voltage is off. Being that
functional tests are performed on the semiconductor devices (turn-on voltage or current
and turn-off voltage) as a part of electrical inspections, these functional tests assure the
relay can be controlled by the control signal voltage.
Diode Tests
The T2R® program specifies and defines the testing of coil transient suppression diodes,
reverse polarity protection diodes, and zener diodes and has included these diode tests in
the electrical inspections that are performed as part of Inspection of Product for Delivery,
Life Tests, and Durability Tests. Though zener voltage is specified in the applicable military specification sheets, testing of this characteristic is not specified in the military specification sheets nor in the military general specifications.
Turn-on / Turn-off Times - Hybrid Relays
In the T2R® program, turn-on and turn-off times of hybrid relays may be measured using
a method where relays are energized and de-energized by cycling the coil with rated
voltage continuously applying the control signal to the control input. MIL-R-28776C
requires relays be energized and de-energized by continuously applying rated voltage to
the coil and cycling the control input. The time difference between the two measurement
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methods is simply the turn-on or turn-off time of the transistor which is measured in
nanoseconds. The error introduced into the relay’s measured parameters will be minimal
as the turn-on or turn-off time of the relay is measured in milliseconds.
AQL Sampling for External Visual/Mechanical Inspection
This inspection is performed to assure that relays meet the external visual criteria and
verifies conformance to marking requirements. Military relay specifications require 100%
performance of External Visual Inspection and verification of physical dimensions and
weight on two samples only. Relays are marked in lots from the same lot of marking
stencils, and marking verification occurs during the marking process and in-process
inspection. Integrity of the glass seals is verified during Insulation Resistance, Dielectric
Withstanding Voltage, and Seal inspections. Therefore, the T2R® program allows external
visual and header glass inspection at a 1.0 AQL level.
Solderability Inspection Lots
Military relay specifications require solderability testing (considered a destructive test)
on two relays from every inspection (production) lot. This practice results in scrapping
two fully tested and acceptable relays from every production lot. Tests conducted on samples for each lot of header seal assemblies for T2R® relays verify solderability prior to
relay production. This testing simulates handling and environments encountered by the
header assembly throughout processing. Verification of solderability at an early stage of
processing assures compliance to the solderability requirements with a high level of
confidence, and reduces the quantity of finished relays that are destroyed to demonstrate
solderability.
Therefore, the T2R® program uses Solderability Inspection Lots to perform Solderability
testing. Solderability Inspection Lots consist of groupings of similar relay styles
processed at essentially the same time.
Changes to the military specifications which reflect T2R® requirements
The T2R® program, first introduced by Teledyne Relays in 1991, has the expressed
purpose of providing a high quality established reliability relay that is affordable yet does
not sacrifice quality. In 1995 the military specifications MIL-R-28776 and MIL-R-39016
were revised and now incorporates many concepts first introduced by the T2R® program.
Among these changes are:
• Overload requirements
• Header glass crack criteria not applicable after Life testing
• Seal Test requirements after Life testing
• Terminal strength not required after intermediate Current testing
• Sealing gas dew point no longer specified.
• Deletion of operate voltage pre-pulse
• Maintenance of Qualification (M.O.Q.) sampling plan
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®
JAN to T R Cross reference List
COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
MIL-R-28776
M28776/1-019L
M28776/1-020L
M28776/1-021L
M28776/1-022L
M28776/1-023L
M28776/1-024L
M28776/1-025L
M28776/1-026L
M28776/1-027L
M28776/1-028L
M28776/1-029L
M28776/1-030L
ER412T-5A/S*
ER412T-6A/S*
ER412T-9A/S*
ER412T-12A/S*
ER412T-18A/S*
ER412T-26A/S*
ER412T-5A
ER412T 6A
ER412T-9A
ER412T- 12A
ER412T- 18A
ER412T 26A
M28776/3-025L
M28776/3-026L
M28776/3-027L
M28776/3-028L
M28776/3-029L
M28776/3-030L
M28776/3-031L
M28776/3-032L
M28776/3-033L
M28776/3-034L
M28776/3-035L
M29776/3 036L
M28776/3-037L
M28776/3 038L
M28776/3-039L
M28776/3-040L
ER432T-5A/S*
ER432T-6A/S*
ER432T 9A/S*
ER432T-12A/S*
ER432T-18A/S*
ER432T-26A/S*
ER432T 36A/S*
ER432T-48A/S*
ER432T-5A
ER432T-6A
ER432T-9A
ER432T-12A
ER432T-18A
ER432T-26A
ER432T-36A
ER432T-48A
M28776/4-025L
M28776/4 026L
M28776/4-027L
M28776/4-028L
M28776/4 029L
M28776/4-030L
M28776/4-031L
M28776/4-032L
M28776/4 033L
M28776/4-034L
M28776/4-035L
M28776/4 036L
M28776/4-037L
M28776/4-038L
M28776/4-039L
M28776/4-040L
ER431T-5A/S*
ER431T-6A/S*
ER431T-9A/S*
ER431T-12A/S*
ER431T-18A/S*
ER431T-26A/S*
ER431T-32A/S*
ER431T-40A/S*
ER431T-5A
ER431T-6A
ER431T-9A
ER431T-12A
ER431T-18A
ER431T-26A
ER431T-32A
ER43 IT 40A
M28776/5-019L
M28776/5-020L
M28776/5 021L
M28776/5-022L
M28776/5-023L
M28776/5-024L
M28776/5 025L
M28776/5-026L
M28776/5-027L
M28776/5-028L
M28776/5-029L
M28776/5-030L
ER411T-5A/S*
ER411T-6A/S*
ER411T-9A/S*
ER411T-12A/S*
ER411T-18A/S*
ER411T 26A/S*
ER411T-5A
ER411T-6A
ER411T-9A
ER411T-12A
ER411T-18A
ER411T-26A
M28776/6-001L
M28776/6-002L
M28776/6-003L
M28776/6-004L
M28776/6 005L
M28776/6 006L
ER116C-5A
ER116C-6A
ER116C-9A
ER116C-12A
ER116C-18A
ER116C-26A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
*Suffix /S denotes 0. 187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
NOTE: RELAYS WITH ATTACHED SPACER PADS.
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COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M28776/6-007L
M28776/6-008L
M28776/6-009L
M28776/6-010L
M28776/6-011L
M28776/6-012L
ER116CM9-5A
ER116CM9-6A
ER116CM9-9A
ER116CM9-12A
ER116CM9-18A
ER116CM9-26A
M28776/7-001L
M28776/7-002L
M28776/7-003L
M28776/7-004L
M28776/7-005L
M28776/7-006L
ER136C-5A
ER136C-6A
ER136C-9A
ER136C-12A
ER136C-18A
ER136C-26A
NOTE: RELAYS WITH ATTACHED SPACER PADS.
M28776/7-007L
M28776/7-008L
M28776/7-009L
M28776/7-010L
M28776/7-011L
M28776/7-012L
ER136CM9-5A
ER136CM9-6A
ER136CM9-9A
ER136CM9-12A
ER136CM9-18A
ER136CM9-26A
MIL-R-39016
M39016/7-014L
M39016/7-016L
M39016/7-018L
M39016/7-020L
M39016/7-022L
M39016/7-024L
M39016/7-025L
M39016/7-026L
M39016/7-027L
M39016/7-028L
M39016/7-029L
M39016/7-030L
ER411-5A/S*
ER411-6A/S*
ER411-9A/S*
ER411-12A/S*
ER411-18A/S*
ER411-26A/S*
ER411-5A
ER411-6A
ER411-9A
ER411-12A
ER411-18A
ER411-26A
M39016/8-014L
M39016/8-016L
M39016/8-018L
M39016/8-020L
M39016/8-022L
M39016/8-024L
M39016/8-025L
M39016/8-026L
M39016/8-027L
M39016/8-028L
M39016/8-029L
M39016/8-030L
ER421-5A/S*
ER421-6A/S*
ER421-9A/S*
ER421-12A/S*
ER421-18A/S*
ER421-26A/S*
ER421-5A
ER421-6A
ER421-9A
ER421-12A
ER421-18A
ER421-26A
NOTE: RELAYS INCLUDE ATTACHED SPREADER PADS.
M39016/8-031L
M39016/8-032L
M39016/8-033L
M39016/8-034L
M39016/8-035L
M39016/8-036L
ER421M-5A
ER421M-6A
ER421M-9A
ER421M-12A
ER421M-18A
ER421M-26A
M39016/9-019L
M39016/9-020L
M39016/9-021L
M39016/9-022L
M39016/9-023L
M39016/9-024L
M39016/9-052L
M39016/9-057L
M39016/9-058L
M39016/9-059L
M39016/9-060L
M39016/9-061L
M39016/9-062L
M39016/9-063L
M39016/9-085L
ER412-5A/S*
ER412-6A/S*
ER412-9A/S*
ER412-12A/S*
ER412-18A/S*
ER412-26A/S*
ER412-30A/S*
ER412-5A
ER412-6A
ER412-9A
ER412-12A
ER412-18A
ER412-26A
ER412-30A
ER412Y-5A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
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COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/9-086L
M39016/9-087L
M39016/9-088L
M39016/9-089L
M39016/9-090L
M39016/9-091L
ER412Y-6A
ER412Y-9A
ER412Y-12A
ER412Y-18A
ER412Y-26A
ER412Y-30A
M39016/10-018L
M39016/10-020L
M39016/10-022L
M39016/10-024L
M39016/10-026L
M39016/10-028L
M39016/10-030L
M39016/10-032L
M39016/10-033L
M39016/10-034L
M39016/10-035L
M39016/10-036L
M39016/10-037L
M39016/10-038L
M39016/10-039L
M39016/10-040L
ER431-5A/S*
ER431-6A/S*
ER431-12A/S*
ER431-26A/S*
ER431-32A/S*
ER431-40A/S*
ER431-9A/S*
ER431-18A/S*
ER431-5A
ER431-6A
ER431-12A
ER431-26A
ER431-32A
ER431-40A
ER431-9A
ER431-18A
M39016/11-018L
M39016/11-020L
M39016/11-022L
M39016/11-024L
M39016/11-026L
M39016/11-028L
M39016/11-030L
M39016/11-032L
M39016/11-033L
M39016/11-034L
M39016/11-035L
M39016/11-036L
M39016/11-037L
M39016/11-038L
M39016/11-039L
M39016/11-040L
ER432-5A/S*
ER432-6A/S*
ER432-12A/S*
ER432-26A/S*
ER432-36A/S*
ER432-48A/S*
ER432-9A/S*
ER432-18A/S*
ER432-5A
ER432-6A
ER432-12A
ER432-26A
ER432-36A
ER432-48A
ER432-9A
ER432-18A
M39016/12-037L
M39016/12-038L
M39016/12-039L
M39016/12-040L
M39016/12-041L
M39016/12-042L
M39016/12-043L
M39016/12-044L
M39016/12-045L
M39016/12-046L
M39016/12-047L
M39016/12-048L
M39016/12-049L
M39016/12-050L
M39016/12-051L
M39016/12-052L
M39016/12-053L
M39016/12-054L
M39016/12-055L
M39016/12-056L
M39016/12-057L
M39016/12-058L
M39016/12-059L
M39016/12-060L
M39016/12-073L
M39016/12-074L
M39016/12-075L
M39016/12-076L
M39016/12-077L
M39016/12-078L
ER420-5A/S*
ER420-6A/S*
ER420-9A/S*
ER420-12A/S*
ER420-18A/S*
ER420-26A/S*
ER422-5A/S*
ER422-6A/S*
ER422-9A/S*
ER422-12A/S*
ER422-18A/S*
ER422-26A/S*
ER420-5A
ER420-6A
ER420-9A
ER420-12A
ER420-18A
ER420-26A
ER422-5A
ER422-6A
ER422-9A
ER422-12A
ER422-18A
ER422-26A
ER422X-5A
ER422X-6A
ER422X-9A
ER422X-12A
ER422X-18A
ER422X-26A
NOTE: RELAYS INCLUDE ATTACHED SPREADER PADS.
M39016/12-061L
M39016/12-062L
M39016/12-063L
ER420M-5A
ER420M-6A
ER420M-9A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
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COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/12-064L
M39016/12-065L
M39016/12-066L
M39016/12-067L
M39016/12 068L
M39016/12-069L
M39016/12-070L
M39016/12-071L
M39016/12-072L
ER420M-12A
ER420M-18A
ER420M-26A
ER422M-5A
ER422M-6A
ER422M 9A
ER422M-12A
ER422M-18A
ER422M-26A
M39016/15-035L
M39016/15 036L
M39016/15-037L
M39016/15-038L
M39016/15-039L
M39016/15-040L
M39016/15-077L
M39016/15-078L
M39016/15-079L
M39016/15-080L
M39016/15-081L
M39016/15 082L
M39016/15-089L
M39016/15-090L
M39016/15-091L
M39016/15-092L
M39016/15-093L
M39016/15-094L
ER412D-6A/S*
ER412D-9A/S*
ER412D-12A/S*
ER412D-18A/S*
ER412D-26A/S*
ER412D-5A/S*
ER412D-6A
ER412D-9A
ER412D-12A
ER412D-18A
ER412D-26A
ER412D-5A
ER412DY-6A
ER412DY-9A
ER412DY-12A
ER412DY-18A
ER412DY-26A
ER412DY-5A
M39016/16-025L
M39016/16-026L
M39016/16-027L
M39016/16-028L
M39016/16-029L
M39016/16-030L
M39016/16-031L
M39016/16-032L
M39016/16 033L
M39016/16-034L
M39016/16-035L
M39016/16-036L
M39016/16-037L
M39016/16-038L
M39016/16-039L
M39016/16-040L
ER432D-5A/S*
ER432D-6A/S*
ER432D-12A/S*
ER432D-26A/S*
ER432D-36A/S*
ER432D-48A/S*
ER432D-9A/S*
ER432D-18A/S*
ER432D-5A
ER432D-6A
ER432D-12A
ER432D-26A
ER432D-36A
ER432D-48A
ER432D-9A
ER432D-18A
M39016/17-025L
M39016/17-026L
M39016/17-027L
M39016/17-028L
M39016/17-029L
M39016/17-030L
M39016/17-031L
M39016/17-032L
M39016/17-033L
M39016/17-034L
M39016/17-035L
M39016/17-036L
M39016/17-043L
M39016/17-044L
M39016/17-045L
M39016/17-046L
M39016/17-047L
M39016/17-048L
ER114-5A/S *
ER114-6A/S *
ER114-9A/S*
ER114-12A/S *
ER114-18A/S *
ER114-26A/S*
ER114-5A
ER114-6A
ER114-9A
ER114-12A
ER114-18A
ER114-26A
ER114Z-5A
ER114Z-6A
ER114Z-9A
ER114Z-12A
ER114Z-18A
ER114Z-26A
NOTE: RELAYS INCLUDE ATTACHED SPACER PADS.
M39016/17-037L
M39016/17-038L
M39016/17-039L
M39016/17-040L
M39016/17-041L
M39016/17-042L
M39016/17-049L
M39016/17-050L
M39016/17-051L
M39016/17-052L
ER114M4-5A
ER114M4-6A
ER114M4-9A
ER114M4-12A
ER114M4-18A
ER114M4-26A
ER114ZM4-5A
ER114ZM4-6A
ER114ZM4-9A
ER114ZM4-12A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
SUNSTAR射频通信 http://www.rfoe.net/ TEL:0755-83397033 FAX:0755-83376182 E-MAIL:szss20@163.com
15
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/17-053L
M39016/17-054L
ER114ZM4-18A
ER114ZM4-26A
M39016/18-025L
M39016/18-026L
M39016/18-027L
M39016/18-028L
M39016/18-029L
M39016/18-030L
M39016/18-031L
M39016/18-032L
M39016/18-033L
M39016/18-034L
M39016/18-035L
M39016/18-036L
M39016/18-043L
M39016/18-044L
M39016/18-045L
M39016/18-046L
M39016/18-047L
M39016/18-048L
ER114D-5A/S*
ER114D-6A/S*
ER114D-9A/S*
ER114D-12A/S*
ER114D-18A/S*
ER114D-26A/S*
ER114D-5A
ER114D-6A
ER114D-9A
ER114D-12A
ER114D-18A
ER114D-26A
ER114DZ-5A
ER114DZ-6A
ER114DZ-9A
ER114DZ-12A
ER114DZ-18A
ER114DZ-26A
NOTE: RELAYS INCLUDE ATTACHED SPACER PADS.
M39016/18-037L
M39016/18-038L
M39016/18-039L
M39016/18-040L
M39016/18-041L
M39016/18-042L
M39016/18-049L
M39016/18-050L
M39016/18-051L
M39016/18-052L
M39016/18-053L
M39016/18-054L
ER114DM4-5A
ER114DM4-6A
ER114DM4-9A
ER114DM4-12A
ER114DM4-18A
ER114DM4-26A
ER114DZM4-5A
ER114DZM4-6A
ER114DZM4-9A
ER114DZM4-12A
ER114DZM4-18A
ER114DZM4-26A
M39016/19-025L
M39016/19-026L
M39016/19-027L
M39016/19-028L
M39016/19-029L
M39016/19-030L
M39016/19-031L
M39016/19-032L
M39016/19-033L
M39016/19-034L
M39016/19-035L
M39016/19-036L
M39016/19-043L
M39016/19-044L
M39016/19-045L
M39016/19-046L
M39016/19-047L
M39016/19-048L
ER114DD-5A/S*
ER114DD-6A/S*
ER114DD-9A/S*
ER114DD-12A/S*
ER114DD-18A/S*
ER114DD-26A/S*
ER114DD-5A
ER114DD-6A
ER114DD-9A
ER114DD-12A
ER114DD-18A
ER114DD-26A
ER114DDZ-5A
ER114DDZ-6A
ER114DDZ-9A
ER114DDZ-12A
ER114DDZ-18A
ER114DDZ-26A
NOTE: RELAYS INCLUDE ATTACHED SPACER PADS.
M39016/19-037L
M39016/19-038L
M39016/19-039L
M39016/19-040L
M39016/19-041L
M39016/19-042L
M39016/19-049L
M39016/19-050L
M39016/19-051L
M39016/19-052L
M39016/19-053L
M39016/19-054L
ER114DDM4-5A
ER114DDM4-6A
ER114DDM4-9A
ER114DDM4-12A
ER114DDM4-18A
ER114DDM4-26A
ER114DDZM4-5A
ER114DDZM4-6A
ER114DDZM4-9A
ER114DDZM4-12A
ER114DDZM4-18A
ER114DDZM4-26A
M39016/20-037L
M39016/20-038L
M39016/20-039L
M39016/20-040L
M39016/20-041L
M39016/20-042L
ER412DD-5A/S*
ER412DD-6A/S*
ER412DD-9A/S*
ER412DD-12A/S*
ER412DD-18A/S*
ER412DD-26A/S*
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
SUNSTAR射频通信 http://www.rfoe.net/ TEL:0755-83397033 FAX:0755-83376182 E-MAIL:szss20@163.com
16
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/20-049L
M39016/20-050L
M39016/20-051L
M39016/20-052L
M39016/20-053L
M39016/20-054L
ER412DD-5A
ER412DD-6A
ER412DD-9A
ER412DD-12A
ER412DD-18A
ER412DD-26A
M39016/21-019L
M39016/21-020L
M39016/21-021L
M39016/21-022L
M39016/21-023L
M39016/21-024L
M39016/21-031L
M39016/21-032L
M39016/21-033L
M39016/21-034L
M39016/21-035L
M39016/21-036L
M39016/21-037L
M39016/21-038L
M39016/21-039L
M39016/21-040L
ER432DD-5A/S*
ER432DD-6A/S*
ER432DD-9A/S*
ER432DD-12A/S*
ER432DD-18A/S*
ER432DD-26A/S*
ER432DD-36A/S*
ER432DD-48A/S*
ER432DD-5A
ER432DD-6A
ER432DD-9A
ER432DD-12A
ER432DD-18A
ER432DD-26A
ER432DD-36A
ER432DD-48A
M39016/23-019L
M39016/23-020L
M39016/23-021L
M39016/23-022L
M39016/23-023L
M39016/23-024L
M39016/23-025L
M39016/23-026L
M39016/23-027L
M39016/23-028L
M39016/23-029L
M39016/23-030L
ER411D-5A/S*
ER411D-6A/S*
ER411D-9A/S*
ER411D-12A/S*
ER411D-18A/S*
ER411D-26A/S*
ER411D-5A
ER411D-6A
ER411D-9A
ER411D-12A
ER411D-18A
ER411D-26A
M39016/24-019L
M39016/24-020L
M39016/24-021L
M39016/24-022L
M39016/24-023L
M39016/24-024L
M39016/24-025L
M39016/24-026L
M39016/24-027L
M39016/24-028L
M39016/24-029L
M39016/24-030L
ER411DD-5A/S*
ER41IDD-6A/S*
ER411DD-9A/S*
ER411DD-12A/S*
ER411DD-18A/S*
ER411DD-26A/S
ER411DD-5A
ER411DD-6A
ER411DD-9A
ER411DD-12A
ER411DD-18A
ER411DD-26A
M39016/25-025L
M39016/25-026L
M39016/25-027L
M39016/25-028L
M39016/25-029L
M39016/25-030L
M39016/25-031L
M39016/25-032L
M39016/25-033L
M39016/25-034L
M39016/25-035L
M39016/25-036L
M39016/25-037L
M39016/25-038L
M39016/25-039L
M39016/25-040L
ER431D-5A/S*
ER431D-6A/S*
ER431D-12A/S*
ER431D-26A/S*
ER431D-32A/S*
ER431D-40A/S*
ER431D-9A/S*
ER431D-18A/S*
ER431D-5A
ER431D-6A
ER431D-12A
ER431D-26A
ER431D-32A
ER431D-40A
ER431D-9A
ER431D-18A
M39016/26-025L
M39016/26-026L
M39016/26-027L
M39016/26-028L
M39016/26-029L
M39016/26-030L
M39016/26-031L
M39016/26-032L
M39016/26-033L
M39016/26-034L
ER431DD-5A/S*
ER431DD-6A/S*
ER431DD-12A/S*
ER431DD-26A/S*
ER431DD-32A/S*
ER431DD-40A/S*
ER431DD-9A/S*
ER431DD-18A/S*
ER431DD-5A
ER431DD-6A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
SUNSTAR射频通信 http://www.rfoe.net/ TEL:0755-83397033 FAX:0755-83376182 E-MAIL:szss20@163.com
17
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/26-035L
M39016/26-036L
M39016/26-037L
M39016/26-038L
M39016/26-039L
M39016/26-040L
ER431DD-12A
ER431DD-26A
ER431DD-32A
ER431DD-40A
ER431DD-9A
ER431DD-18A
M39016/27-019L
M39016/27-020L
M39016/27-021L
M39016/27-022L
M39016/27-023L
M39016/27-024L
M39016/27-025L
M39016/27-026L
M39016/27-027L
M39016/27-028L
M39016/27-029L
M39016/27-030L
ER421D-5A/S*
ER421D-6A/S*
ER421D-9A/S*
ER421D-12A/S*
ER421D-18A/S*
ER421D-26A/S*
ER421D 5A
ER421D-6A
ER421D-9A
ER421D-12A
ER421D-18A
ER421D-26A
NOTE: RELAYS INCLUDE ATTACHED SPREADER PADS.
M39016/27-031L
M39016/27-032L
M39016/27-033L
M39016/27-034L
M39016/27-035L
M39016/27-036L
ER421DM-5A
ER421DM-6A
ER421DM-9A
ER421DM-12A
ER421DM-18A
ER421DM-26A
M39016/28-019L
M39016/28-020L
M39016/28-021L
M39016/28-022L
M39016/28-023L
M39016/28-024L
M39016/28-025L
M39016/28-026L
M39016/28-027L
M39016/28-028L
M39016/28-029L
M39016/28-030L
ER421DD-5A/S*
ER421DD-6A/S*
ER421DD-9A/S*
ER421DD-12A/S*
ER421DD-18A/S*
ER421DD-26A/S*
ER421DD-5A
ER421DD-6A
ER421DD-9A
ER421DD-12A
ER421DD-18A
ER421DD-26A
NOTE: RELAYS INCLUDE ATTACHED SPREADER PADS.
M39016/28-031L
M39016/28-032L
M39016/28-033L
M39016/28-034L
M39016/28-035L
M39016/28-036L
ER421DDM-5A
ER421DDM-6A
ER421DDM-9A
ER421DDM-12A
ER421DDM-18A
ER421DDM-26A
M39016/29-037L
M39016/29-038L
M39016/29-039L
M39016/29-040L
M39016/29-041L
M39016/29-042L
M39016/29-043L
M39016/29-044L
M39016/29-045L
M39016/29-046L
M39016/29-047L
M39016/29-048L
M39016/29-049L
M39016/29-050L
M39016/29-051L
M39016/29-052L
M39016/29-053L
M39016/29-054L
M39016/29-055L
M39016/29-056L
M39016/29-057L
M39016/29-058L
M39016/29-059L
M39016/29-060L
M39016/29-073L
M39016/29-074L
ER420D-6A/S*
ER420D-9A/S*
ER420D-12A/S*
ER420D-18A/S*
ER420D-26A/S*
ER420D-5A/S*
ER422D-5A/S*
ER422D-6A/S*
ER422D 9A/S*
ER422D-12A/S*
ER422D-18A/S*
ER422D-26A/S*
ER420D-6A
ER420D-9A
ER420D-12A
ER420D-18A
ER420D-26A
ER420D-5A
ER422D-5A
ER422D-6A
ER422D-9A
ER422D-12A
ER422D-18A
ER422D-26A
ER422DX-12A
ER422DX-5A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
SUNSTAR射频通信 http://www.rfoe.net/ TEL:0755-83397033 FAX:0755-83376182 E-MAIL:szss20@163.com
18
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/29-075L
M39016/29-076L
M39016/29-077L
M30016/29-078L
ER422DX-6A
ER422DX-9A
ER422DX-18A
ER422DX-26A
NOTE: RELAYS INCLUDE ATTACHED SPREADER PADS.
M39016/29-061L
M39016/29-062L
M39016/29-063L
M30016/29-064L
M39016/29-065L
M39016/29-066L
M39016/29-067L
M39016/29-068L
M30016/29-069L
M39016/29-070L
M39016/29-071L
M39016/29-072L
ER420DM-6A
ER420DM-9A
ER420DM-12A
ER420DM-18A
ER420DM-26A
ER420DM-5A
ER422DM-5A
ER422DM-6A
ER422DM-9A
ER422DM-12A
ER422DM-18A
ER422DM-26A
M39016/30-037L
M39016/30-038L
M39016/30-039L
M39016/30-040L
M39016/30-041L
M39016/30-042L
M39016/30-043L
M39016/30-044L
M39016/30-045L
M39016/30-046L
M39016/30-047L
M39016/30-048L
M39016/30-049L
M39016/30-050L
M39016/30-051L
M39016/30-052L
M39016/30-053L
M39016/30-054L
M39016/30-055L
M39016/30-056L
M39016/30-057L
M39016/30-058L
M39016/30-059L
M39016/30-060L
M39016/30-073L
M39016/30-074L
M39016/30-075L
M39016/30-076L
M39016/30-077L
M39016/30-078L
ER420DD-6A/S*
ER420DD-9A/S*
ER420DD-12A/S*
ER420DD-18A/S*
ER420DD-26A/S*
ER420DD-5A/S*
ER422DD-5A/S*
ER422DD-6A/S*
ER422DD-9A/S*
ER422DD-12A/S*
ER422DD-18A/S*
ER422DD-26A/S*
ER420DD-6A
ER420DD-9A
ER420DD-12A
ER420DD-18A
ER420DD-26A
ER420DD-5A
ER422DD-5A
ER422DD-6A
ER422DD-9A
ER422DD-12A
ER422DD-18A
ER422DD-26A
ER422DDX-12A
ER422DDX-5A
ER422DDX-6A
ER422DDX-9A
ER422DDX-18A
ER422DDX-26A
NOTE: RELAYS INCLUDE ATTACHED SPREADER PADS.
M39016/30-061L
M39016/30-062L
M39016/30-063L
M39016/30-064L
M39016/30-065L
M39016/30-066L
M39016/30-067L
M39016/30-068L
M39016/30-069L
M39016/30-070L
M39016/30-071L
M39016/30-072L
ER420DDM-6A
ER420DDM-9A
ER420DDM-12A
ER420DDM-18A
ER420DDM-26A
ER420DDM-5A
ER422DDM-5A
ER422DDM-6A
ER422DDM-9A
ER422DDM-12A
ER422DDM-18A
ER422DDM-26A
M39016/41-033L
M39016/41-034L
M39016/41-035L
M39016/41-036L
M39016/41-037L
M39016/41-038L
M39016/41-039L
M39016/41-040L
M39016/41-041L
M39016/41-042L
M39016/41-043L
ER134-5A
ER134-6A
ER134-12A
ER134-26A
ER134-36A
ER134-48A
ER134-9A
ER134-18A
ER134-5A/S*
ER134-6A/S*
ER134-12A/S*
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
SUNSTAR射频通信 http://www.rfoe.net/ TEL:0755-83397033 FAX:0755-83376182 E-MAIL:szss20@163.com
19
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/41-044L
M39016/41-045L
M39016/41-046L
M39016/41-047L
M39016/41-048L
M39016/41-057L
M39016/41-058L
M39016/41-059L
M39016/41-060L
M39016/41-061L
M39016/41-062L
M39016/41-063L
M39016/41-064L
ER134-26A/S*
ER134-36A/S*
ER134-48A/S*
ER134 9A/S*
ER134-18A/S*
ER134Z-5A
ER134Z-6A
ER134Z-12A
ER134Z-26A
ER134Z-36A
ER134Z-48A
ER134Z-9A
ER134Z-18A
NOTE: RELAYS INCLUDE ATTACHED SPACER PADS.
M39016/41-049L
M39016/41-050L
M39016/41-051L
M39016/41-052L
M39016/41-053L
M39016/41-054L
M39016/41-055L
M39016/41-056L
M39016/41-065L
M39016/41-066L
M39016/41-067L
M39016/41-068L
M39016/41-069L
M39016/41-070L
M39016/41-071L
M39016/41-072L
ER134M4-5A
ER134M4-6A
ER134M4-12A
ER134M4-26A
ER134M4-36A
ER134M4-48A
ER134M4-9A
ER134M4-18A
ER134ZM4-5A
ER134ZM4-6A
ER134ZM4-12A
ER134ZM4-26A
ER134ZM4-36A
ER134ZM4-48A
ER134ZM4-9A
ER134ZM4-18A
M39016/42-033L
M39016/42-034L
M39016/42-035L
M39016/42-036L
M39016/42-037L
M39016/42-038L
M39016/42-039L
M39016/42-040L
M39016/42-041L
M39016/42-042L
M39016/42-043L
M39016/42-044L
M39016/42-045L
M39016/42-046L
M39016/42-047L
M39016/42-048L
M39016/42-057L
M39016/42-058L
M39016/42-059L
M39016/42-060L
M39016/42-061L
M39016/42-062L
M39016/42-063L
M39016/42-064L
ER134D-5A
ER134D-6A
ER134D-12A
ER134D-26A
ER134D-36A
ER134D-48A
ER134D-9A
ER134D-18A
ER134D-5A/S*
ER134D-6A/S*
ER134D-12A/S*
ER134D-26A/S *
ER134D-36A/S*
ER134D-48A/S*
ER134D-9A/S *
ER134D-18A/S*
ER134DZ-5A
ER134DZ-6A
ER134DZ-12A
ER134DZ-26A
ER134DZ-36A
ER134DZ-48A
ER134DZ-9A
ER134DZ-18A
NOTE: RELAYS INCLUDE ATTACHED SPACER PADS.
M39016/42-049L
M39016/42-050L
M39016/42-051L
M39016/42-052L
M39016/42-053L
M39016/42-054L
M39016/42-055L
M39016/42-056L
M39016/42-065L
M39016/42-066L
M39016/42-067L
M39016/42-068L
M39016/42-069L
M39016/42-070L
M39016/42-071L
M39016/42-072L
ER134DM4-5A
ER134DM4-6A
ER134DM4-12A
ER134DM4-26A
ER134DM4-36A
ER134DM4-48A
ER134DM4-9A
ER134DM4-18A
ER134DZM4-5A
ER134DZM4-6A
ER134DZM4-12A
ER134DZM4-26A
ER134DZM4-36A
ER134DZM4-48A
ER134DZM4-9A
ER134DZM4-18A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
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COMPARABLE TELEDYNE T 2R ®
(Reference Only)
GOVERNMENT
DESIGNATION
M39016/43-033L
M39016/43-034L
M39016/43-035L
M39016/43-036L
M39016/43-037L
M39016/43-038L
M39016/43-039L
M39016/43-040L
M39016/43-041L
M39016/43-042L
M39016/43-043L
M39016/43-044L
M39016/43-045L
M39016/43-046L
M39016/43-047L
M39016/43-048L
M39016/43-057L
M39016/43-058L
M39016/43-059L
M39016/43-060L
M39016/43 061L
M39016/43-062L
M39016/43-063L
M39016/43-064L
ER134DD-5A
ER134DD-6A
ER134DD-9A
ER134DD-12A
ER134DD-18A
ER134DD-26A
ER134DD-36A
ER134DD-48A
ER134DD-5A/S*
ER134DD-6A/S*
ER134DD-9A/S*
ER134DD-12A/S*
ER134DD-18A/S*
ER134DD-26A/S*
ER134DD-36A/S*
ER134DD-48A/S*
ER134DDZ-5A
ER134DDZ-6A
ER134DDZ-9A
ER134DDZ-12A
ER134DDZ-18A
ER134DDZ-26A
ER134DDZ-36A
ER134DDZ-48A
NOTE: RELAYS INCLUDE ATTACHED SPACER PADS.
M39016/43-049L
M39016/43-050L
M39016/43-051L
M39016/43-052L
M39016/43-053L
M39016/43-054L
M39016/43-055L
M39016/43-056L
M39016/43-065L
M39016/43-066L
M39016/43-067L
M39016/43-068L
M39016/43-069L
M39016/43-070L
M39016/43-071L
M39016/43-072L
ER134DDM4-5A
ER134DDM4-6A
ER134DDM4-9A
ER134DDM4-12A
ER134DDM4-18A
ER134DDM4-26A
ER134DDM4-36A
ER134DDM4-48A
ER134DDZM4-5A
ER134DDZM4-6A
ER134DDZM4-9A
ER134DDZM4-12A
ER134DDZM4-18A
ER134DDZM4-26A
ER134DDZM4-36A
ER134DDZM4-48A
Teledyne T 2R ® relays are not qualified to the referenced military documents.
Reliability levels shown for comparison only. Consult specific data sheet for details.
* Suffix /S denotes 0.187” leads and is for ordering purposes only. The suffix /S will not be marked on the part.
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TELEDYNE RELAYS
T 2R ®
INSPECTION OF PRODUCT FOR DELIVERY AND ESTABLISHED RELIABILITY
NOTES:
1. TELEDYNE RELAYS WILL COMPLY WITH THE LATEST REVISION OF TR-R-1.
2. UNLESS OTHERWISE SPECIFIED, LEVEL “A” PARTS WILL BE SUPPLIED.
3. UNLESS OTHERWISE SPECIFIED, INSPECTIONS ARE PERFORMED AT ROOM AMBIENT CONDITIONS.
INSPECTION SAMPLE
INSPECTION (TR-R-1)
(100% unless otherwise noted)
Subgroup 1
Level “A” only (Notes 2 and 5)
Screening, Internal Moisture
Screening, Run-in (Room Temperature)
AQL 1
(“A” Level Internal Moisture only)
Level”B” only (Notes 2 and 5)
Vibration (Sinusoidal)
Screening, Internal Moisture
Screening, Burn-In (Hybrids only)
Screening, Run-in (+125°C and -65°C)
Subgroup 2
Coil Resistance or Coil Current
Insulation Resistance
Dielectric Withstanding Voltage
Static Contact Resistance
Pickup and Dropout or Set and Reset Voltage
Pickup and Dropout or Set and Reset Time
Turn On and Turn Off Time (Hybrids only)
Contact Bounce Time (Level “A” only)
Contact Stabilization Time (Level “B” only)
Turn On Current (“T” Hybrids only)
Turn On Voltage (“C” Hybrids only)
Turn Off Voltage (Hybrids only)
Coil Transient Protection (D, DD, and Hybrids only)
Neutral Screen (Latching Relays only)
Subgroup 3
Solderability
2 Samples per Daily Solderability
Inspection Lot
Leak Test
External Visual and Mechanical Inspection
2/Lot for Dimension and Weight Check
4. ESTABLISHED RELIABILITY LEVELS ARE BASED ON LIFE AND DURABILITY TESTING.
5. ESTABLISHED RELIABILITY LEVEL DESIGNATION
ESTABLISHED RELIABILITY
LEVEL
A
B
FAILURE RATE
%/10,000 CYCLES
1.5
0.75
6. DIODE BREAKDOWN VOLTAGE TESTING IS PERFORMED DURING IN-PROCESS SCREENING OF THE DIODE.
7. TESTING SEQUENCE IS OPTIONAL.
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TELEDYNE RELAYS
CENTIGRID®
ESTABLISHED RELIABILITY RELAY
SERIES
114
DPDT
SERIES
DESIGNATION
RELAY TYPE
114
DPDT basic relay
114D
DPDT relay with internal diode for coil transient suppression
114DD
DPDT relay with internal diodes for coil transient suppression and
polarity reversal protection
INTERNAL CONSTRUCTION
DESCRIPTION
The 114 series Centigrid® Relay is an ultraminiature, hermetically sealed, armature relay. Its
low profile height (.275") and .100" grid spaced terminals, which precludes the need for
spreader pads, make it ideal for applications where extreme packaging density and/or close
PC board spacing are required.
UNI-FRAME
UPPER
STATIONARY
CONTACT
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
The basic design and internal construction are similar to the Teledyne standard DPDT TO-5
relay (412 Series). The following unique construction features and manufacturing techniques
provide overall high reliability and excellent resistance to environmental extremes:
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high
current and dry circuit switching capabilities.
The 114D and 114DD Series utilizes internal discrete silicon diodes for coil suppression and
polarity reversal protection.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
By virtue of its inherently low intercontact capacitance and contact circuit losses, the 114
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the 114 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low coil
power dissipation and high reliability make it a preferred method of Transmit-Receive
switching (see Figure 1).
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.09 oz (2.55 gms.) max.
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SERIES 114
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 2 & 7)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level:
10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
450 milliwafts typical at nominal rated voltage @ 25°C
2.0 msec max. at nominal rated coil voltage
114 Series: 1.5 msec max.
114D, 114DD Series: 4.0 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
100 VDC min.
1.0 VDC max.
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. (114D, 114DD)
Negative Coil Transient (114D,
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 7)
BASE PART
NUMBERS
(See Note 9 for full P/N Example
Coil Voltage (VDC)
114-5
114D-5
114DD-5
➧
Nom.
Max.
114, 114D
114DD (Note 3)
Coil Resistance
(Ohms ± 10% @ 25°C)
Coil Current (mADC @ 25°C)
(114DD Sereis)
Pick-up Voltage (VDC, Max.)
5.0
5.8
50
39
93.2
128.2
3.5
4.0
0.14
2.3
0.6
2.8
Min.
Max.
114, 114D
114DD
Drop-out Voltage (VDC)
Min.
Max.
Min.
Max.
114 & 114D
114DD
114-6
114D-6
114DD-6
114-9
114D-9
114DD-9
114-12
114D-12
114DD-12
114-18
114D-18
114DD-18
114-26
114D-26
114DD-26
6.0
8.0
98
78
58.3
78.3
4.5
5.0
0.18
3.2
0.7
3.4
9.0
12.0
220
220
33.0
42.9
6.8
7.8
0.35
4.9
0.8
5.3
12.0
16.0
390
390
25.6
32.8
9.0
10.0
0.41
6.5
0.9
6.5
18.0
24.0
880
880
17.5
22.1
13.5
14.5
0.59
10.0
1.1
10.0
26.5
32.0
1560
1560
14.8
18.5
18.0
19.0
0.89
13.0
1.4
13.0
PERFORMANCE CURVES
(NOTE 2)
TYPICAL RF PERFORMANCE
0
INSE
RTIO
N
.1
.2
TYPICAL DC CONTACT RATING (RESISTIVE)
LOSS
300
LOAD VOLTAGE (VDC)
.3
10
1.92
WR)
S (VS
N LOS
20
1.22
RETUR
30
40
ATION
ISOL
1.02
ACRO
OLES
OSS P
1.01
CR
TION A
ISOLA
60
1.07
CTS
ONTA
SS C
VSWR
dB
.4
50
E-MAIL:szss20@163.com
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
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0.9
1.0
SERIES 114
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OUTLINE DIMENSIONS
SCHEMATIC DIAGRAMS
TERMINAL LOCATIONS
CASE DETAIL
(Viewed from Terminals, Numbers for Reference only)
.375 (9.53)
SQ. MAX.
.031 (.79)
± .003 (0.08)
.335 (8.51)
SQ. MAX.
.035 (.89)
±.010 (0.25)
.275 (6.99) MAX.
114
.100 (2.54) TYP. 8 PLACES
± .010 (0.25)
WIRE LEAD: .750 (19.05) MIN.
PIN: .187 (1.75) ± .010 (.25)
(See Note 5)
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
114D
SPACER PAD
NOTES:
Relays can be supplied with a spacer pad attached to the relay header.
The pad M4 permits the relay to be spaced away from the mounting
surface facilitating solder joint inspection. To order add M4 to Part
Number. Example: 114M4-26.
1. Material: Polyester film.
2. Add 0.01 ohm to contact
resistance with mounting pad.
114DD
.300 MAX
(7.62)
SCHEMATICS ARE VIEWED FROM TERMINALS
NOTES:
1.
2.
3.
4.
5.
Relays contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 114DD only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied with leads as follows: Length will be standard 0.75” (19.05) minimum and will be either
gold plated or solder coated. Contact your local representative for ordering information.
6. The slash and character(s) appearing after are not marked on the relay.
7. Unless otherwise specified, parameters are initial values.
8.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
9.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 114 D Z M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 8)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M4 = Spacer Pad
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
CENTIGRID®
ESTABLISHED RELIABILITY RELAY
116C
DPDT
CMOS COMPATIBLE
SERIES
DESIGNATION
RELAY TYPE
116C
DPDT general purpose relay with internal power MOSFET driver, Zener
diode gate protection and diode coil suppression
INTERNAL CONSTRUCTION
DESCRIPTION
UNI-FRAME
UPPER
STATIONARY
CONTACT
ARMATURE
LOWER
STATIONARY
CONTACT
The 116C Centigrid® relay is an ultraminiature, hermetically sealed, armature relay capable
of being directly driven by most IC logic families. Its low profile height and .100” grid
spaced terminals, which precludes the need for spreader pads, make it ideal for applications
where extreme packaging density and/or close PC board spacing are required.
The basic concept and internal structure are similar to the Teledyne DPDT TO-5 relay (412
Series). The following unique construction features and manufacturing techniques provide
overall high reliability and excellent resistance to environmental extremes:
•
•
•
•
•
MOVING
CONTACT
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65˚C to +125˚C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.11 oz (3.12 gms.) max.
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the
Centigrid® relay has shown itself to be an excellent ultraminiature RF switch for frequency
ranges well into the UHF spectrum. A typical RF application for the Centigrid® relay is in
hand held radio transceivers, wherein the combined features of good RF performance, small
size, low coil power dissipation and high reliability make it a preferred method of TransmitReceive switching (see Figure 1).
The 116C Series utilizes internal silicon diode for coil suppression, a Zener diode to
protect the MOSFET gate input, and an N-channel enhancement mode MOSFET chip
which enables direct relay interfacing with most Microprocessor and IC logic families
(CMOS, TTL and MOS).
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 2 & 7)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level:
10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
2.5 msec max. at nominal rated coil voltage
4.0 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals (Note 3)
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz (Note 3)
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. (VDC)
Negative Coil Transient (VDC)
Zener Voltage (VDC)
Zener Leakage Current (µA @ 15.2 VDC)
100 min.
1.0 max.
17 min. to 23 max.
2.5 max.
0.5
3.8 (Note 4)
55
Gate Voltage to Turn Off (VDC, Max.)
Gate Voltage to Turn On (VDC, Min.)
Drain-Source Voltage (VDC, Max.)
Power FET
Characteristics
-65°C to +125°C
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 7)
BASE PART
NUMBERS
(See Note 10 for full P/N Example
Coil Voltage (VDC)
➧
116C-5
Nom.
Max.
Max.
Min.
Coil Current (mADC @ 25°C)
Nominal Coil Operating Power @ 25°C (Milliwatts)
Pick-up Voltage (VDC) (Note 4)
Drop-out Voltage (VDC) (Note 4)
5.0
5.6
132.3
96.5
641
4.0
0.13
2.3
Max.
Min.
Max.
116C-6
116C-9
116C-12
116C-18
6.0
8.0
83.9
60.3
462
4.9
0.18
3.2
9.0
12.0
47.1
33.1
368
7.3
0.27
4.9
12.0
16.0
36.1
24.9
369
9.8
0.36
6.5
18.0
24.0
24.1
16.1
368
14.6
0.54
9.8
PERFORMANCE CURVES
(NOTE 2)
TYPICAL RF PERFORMANCE
0
SERIES 116C
116C-26
26.5
32.0
19.9
12.9
450
19.5
0.72
13.0
TYPICAL DC CONTACT RATING (RESISTIVE)
INSERTIO
N LOSS
.1
300
.2
LOAD VOLTAGE (VDC)
.3
10
1.92
20
1.22
SS (VSWR)
RETURN LO
30
1.07
CTS
40
ATION
50
ISOL
NTA
S CO
LES
N
ATIO
60
1.02
S
ACRO
ISOL
1.01
PO
ROSS
AC
VSWR
dB
.4
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
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0.9
1.0
SERIES 116C
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OUTLINE DIMENSIONS
SCHEMATIC DIAGRAMS
TERMINAL LOCATIONS
(Viewed from Terminals, Numbers for Reference only)
CASE DETAIL
.375 MAX.
(9.53)
.335 MAX.
(8.51)
.035 ± .010
(0.89 ± 0.25)
.031 ± .003
(0.79 ± 0.08)
.435 MAX.
(11.05)
.275 MAX.
(6.99)
PIN 1: + SUPPLY
PIN 9L – SUPPLY
PIN 10: GATE
.475 MAX.
(12.06)
.100 ± .010
(2.54 ± .25)
TYP
.75 MIN.
(19.05)
+0.002
-0.001 DIA.
+(0.051)
(0.43) -(0.025)
.200 ± .010
(5.08 ± 0.25)
.017
SCHEMATICS ARE VIEWED FROM TERMINALS
9 LEADS
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
NOTES:
Relays can be supplied with a spacer pad attached to the
relay header. The pad permits the relay to be spaced away
from the mounting surface facilitating solder joint inspection. To order add M9 to the part number (e.g. 116CM9-26).
1. Material: Polyester film
2. Increase contact resistance
by 0.01 ohm.
.300 MAX
(7.62)
TYPICAL CMOS INTERFACE CIRCUIT
DC Logic Voltage Supply
(A) Internal Suppression Diode
(B) FET Gate Input
(C) Internal Zener Diode
(D) Integral FET Body Diode
NOTES:
1. Relays contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
2. “Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
3. Pins 9 and 10 must be shorted when tested for Insulation Resistance and Dielectric Withstanding Voltage.
4. Maximum rated gate voltage = 15 Vdc.
5. Unless otherwise specified, relays will be supplied with either gold plated or solder coated leads. Contact your local representative for
ordering information.
6. The slash and characters appearing after the slash are not marked on the relay.
7. Unless otherwise specified, parameters are initial values.
8. Screened HI-REL versions available. Contact factory.
9.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
10.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER
116C Z M9 – 26
A / Q
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads
(Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 9)
Mounting Variant
Ground Pin (See page 112)
M9 = 194-19 Spacer Pad
Coil Voltage
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
CENTIGRID®
ESTABLISHED RELIABILITY RELAY
SERIES
134
SENSITIVE DPDT
SERIES
DESIGNATION
RELAY TYPE
134
DPDT basic relay
134D
DPDT relay with internal diode for coil transient suppression
134DD
DPDT relay with internal diodes for coil transient suppression and
polarity reversal protection
INTERNAL CONSTRUCTION
DESCRIPTION
The sensitive Centigrid® relay retains the same features as the standard Centigrid® with only
a minimal increase in profile height (.375 in.). It provides a .100 in. grid spaced terminal
pattern which precludes the need for spreader pads and, together with the low profile, is
ideal for applications where high packaging density is important.
UPPER
STATIONARY
CONTACT
UNI-FRAME
The following unique construction features and manufacturing techniques provide excellent
resistance to environmental extremes and overall high reliability:
ARMATURE
•
•
•
•
•
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 134D and 134DD Series utilizes internal discrete silicon diodes for coil suppression and
polarity reversal protection.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to + 125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.15 oz (4.3 gms.) max.
The sensitive Centigrid® relay features exceptionally high coil resistance thus providing for
extremely low operating power (200 mw typical). The advantages of reduced heat dissipation
and power supply demands are obvious.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the 134
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the Centigrid® relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low coil
power dissipation and high reliability make it a preferred method of Transmit-Receive
switching (see Figure 1).
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SERIES 134
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 2 & 7)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.1 ohms max. before life; 0.2 ohms max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level:
10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
200 milliwatts typical at nominal rated voltage @ 25°C
4.0 msec max. at nominal rated coil voltage
134 Series: 2.0 msec max.
134D, 134DD Series: 7.5 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
100 VDC min.
1.0 VDC max.
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. (134D, 134DD)
Negative Coil Transient (134D,
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 7)
BASE PART
NUMBERS
(See Note 9 for full P/N Example
Coil Voltage (VDC)
➧
134-5
134D-5
134DD-5
134-6
134D-6
134DD-6
134-9
134D-9
134DD-9
134-12
134D-12
134DD-12
134-18
134D-18
134DD-18
134-26
134D-26
134DD-26
5.0
7.5
100
64
56.8
78.1
3.5
3.7
0.12
2.5
0.7
2.6
6.0
10.0
200
125
36.3
48.9
4.5
4.8
0.18
3.2
0.8
3.0
9.0
15.0
400
400
18.1
23.6
6.8
8.0
0.35
4.9
0.9
4.5
12.0
20.0
800
800
12.5
16.0
9.0
11.0
0.41
6.5
1.0
5.8
18.0
30.0
1600
1600
9.6
12.2
13.5
14.5
0.59
10.0
1.1
9.0
26.5
40.0
3200
3200
7.2
9.0
18.0
19.0
0.89
13.0
1.3
13.0
Nom.
Max.
134, 134D
134DD (Note 3)
Coil Resistance
(Ohms ± 10% @ 25°C)
Coil Current (mADC @ 25°C)
(134DD Series)
Min.
Max.
Pick-up Voltage (VDC, Max.)
134, 134D
134DD
Drop-out Voltage (VDC)
Min.
Max.
Min.
Max.
134 &134D
134DD
PERFORMANCE CURVES
(NOTE 2)
TYPICAL RF PERFORMANCE
0
INSE
RTIO
N
.1
.2
TYPICAL DC CONTACT RATING (RESISTIVE)
LOSS
300
LOAD VOLTAGE (VDC)
.3
10
1.92
WR)
SS (VS
20
N LO
RETUR
30
40
ATION
ISOL
SS
ACRO
TION
ISOLA
60
1.22
1.07
ACTS
CONT
1.02
OLES
1.01
SS P
ACRO
VSWR
dB
.4
50
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200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
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30
0.8
0.9
1.0
SERIES 134
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OUTLINE DIMENSIONS
SCHEMATIC DIAGRAMS
TERMINAL LOCATIONS
CASE DETAIL
(Viewed from Terminals. Numbers for Reference only)
.375 (9.53)
SQ. MAX.
.031 ± .003
(.79 ± .08)
.335 (8.51)
SQ. MAX.
.035 ± .010
(.89 ± .25)
.375 (9.53) MAX.
134
WIRE LEAD .750 (19.05) MIN.
PIN: .187 (1.75) ± .010 (.25)
(See Note 5)
.100 ± .010
(2.54 ± .25)
TYP
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
134D
SPACER PAD
NOTES:
Relays can be supplied with a spacer pad attached to the
relay header. The pad permits the relay to be spaced away
from the mounting surface facilitating solder joint inspection.
To order add M4 to the part number (e.g. ER134M4-26).
1. Material: Polyester film.
2. Increase contact resistance
by 0.01 ohm.
134DD
.400 MAX
(10.16)
SCHEMATICS ARE VIEWED FROM TERMINALS
NOTES:
1.
2.
3.
4.
5.
Relay contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 134DD only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied as follows: Length will be standard 0.75” (19.05) minimum and will be either gold plated
or solder coated. Contact your local representative for ordering information.
6. The slash and characters appearing after the slash are not marked on the relay.
7. Unless otherwise specified, parameters are initial values.
8.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
9.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 134 D Z M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 8)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M4 = Spacer Pad
M4 = 194-3 Spacer Pad
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31
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
CENTIGRID®
ESTABLISHED RELIABILITY RELAY
SERIES
136C
DPDT
SENSITIVE
CMOS COMPATIBLE
SERIES
DESIGNATION
RELAY TYPE
DPDT sensitive relay with internal power MOSFET driver, Zener
diode gate protection, and diode coil suppression.
136C
INTERNAL CONSTRUCTION
DESCRIPTION
The sensitive 136C Centigrid® relay is an ultraminiature, hermetically sealed, armature relay
capable of being directly driven by most IC logic families. Its low profile height and .100"
grid spaced terminals, which precludes the need for spreader pads, make it ideal for
applications where extreme packaging density and/or close PC board spacing are required.
UNI-FRAME
ARMATURE
UPPER
STATIONARY
CONTACT
MOS FET.
ZENER DIODE
AND SUPPRESSION
DIODE
LOWER
STATIONARY
CONTACT
The basic concept and internal structure are similar to the Teledyne DPDT TO-5 relay (412
Series). The following unique construction features and manufacturing techniques provide
overall high reliability and excellent resistance to environmental extremes.
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The sensitive 136C Centigrid® relay features exceptionally high coil resistance thus providing
for extremely low operating power (200 mW typical). The advantages of reduced heat
dissipation and power supply demands are obvious.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.18 oz (5.11 gms.) max.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the
Centigrid® relay has shown itself to be an excellent ultraminiature RF switch for frequency
ranges well into the UHF spectrum. A typical RF application for the Centigrid® relay is in
hand held radio transceivers, wherein the combined features of good RF performance, small
size, low coil power dissipation and high reliability make it a preferred method of TransmitReceive switching (see Figure 1).
The sensitive 136C Series utilizes internal silicon diode for coil suppression, a Zener diode
to protect the MOSFET gate input, and an N-channel enhancement mode MOSFET chip
which enables direct relay interfacing with most Microprocessor and IC logic families
(CMOS, TTL and MOS).
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SERIES 136C
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 2 & 7)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case ungrounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
4.0 msec max. at nominal rated coil voltage
7.5 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals (Note 3)
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz (Note 3)
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. (VDC)
Negative Coil Transient (VDC)
Zener Voltage (VDC)
Zener Leakage Current (µA @ 15.2 VDC)
100 min.
1.0 max.
17 min. to 23 max.
2.5 max.
0.5
3.8 (Note 4)
55
Gate Voltage to Turn Off (VDC, Max.)
Gate Voltage to Turn On (VDC, Min.)
Drain-Source Voltage (VDC, Max.)
Power FET
Characteristics
-65°C to +125°C
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 7)
BASE PART
NUMBERS
(See Note 10 for full P/N)
CHARACTERISTICS
Coil Voltage (VDC)
136C-6
136C-9
136C-12
136C-18
5.0
5.6
56.0
43.0
250
4.0
0.13
2.3
6.0
8.0
33.0
27.0
180
4.9
0.18
3.2
9.0
12.0
26.4
17.8
203
7.3
0.27
4.9
12.0
16.0
17.7
11.3
180
9.8
0.36
6.5
18.0
24.0
13.8
8.4
203
14.6
0.54
9.8
Nom.
Max.
Max.
Min.
Coil Current (mADC @ 25°C)
Nominal Coil Operating Power @ 25°C (Milliwatts)
Pick-up Voltage (VDC) (Note 5)
Drop-out Voltage (VDC) (Note 5)
PERFORMANCE CURVES
(NOTE 2)
136C-5
Max.
Min.
Max.
TYPICAL RF PERFORMANCE
0
136C-26
26.5
32.0
10.2
5.8
219
19.5
0.72
13.0
TYPICAL DC CONTACT RATING (RESISTIVE)
INSERTI
ON LOSS
.1
300
.2
LOAD VOLTAGE (VDC)
.3
10
1.92
20
1.22
RETURN LOSS
30
(VSWR)
1.07
TS
40
ROSS
N AC
ATIO
50
ISOL
AC
CONT
1.02
OLES
1.01
SS P
CRO
ION A
AT
60
ISOL
VSWR
dB
.4
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
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0.8
0.9
1.0
SERIES 136C
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OUTLINE DIMENSIONS
SCHEMATIC DIAGRAMS
TERMINAL LOCATIONS
(Viewed from Terminals, Numbers for Reference only)
CASE DETAIL
.375 MAX.
(9.53)
.335 MAX.
(8.51)
.435 MAX.
(11.05)
.035 ± .010
(0.89 ± 0.25)
.031 ± .003
(0.79 ± 0.08)
.375 MAX.
(9.53)
PIN 1: + SUPPLY
PIN 9: – SUPPLY
PIN 10: GATE
.475 MAX.
(12.07)
.100 ± .010
(2.54 ± .25)
TYP
.75 MIN.
(19.05)
.200 ± .010
(5.08 ± 0.25)
+0.002
-0.001 DIA.
+(0.051)
(0.43) -(0.025)
.017
SCHEMATIC IS VIEWED FROM TERMINALS
9 LEADS
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
NOTES:
Relays can be supplied with a spacer pad attached to the
relay header. The pad permits the relay to be spaced away
from the mounting surface facilitating solder joint inspection. To order add M9 to the part number (Example:
136CM9-26).
1. Pad Material: Polyester film.
2. Add 0.01 ohm to contact
resistance with mounting pad.
.400 MAX
(10.16)
TYPICAL CMOS INTERFACE CIRCUIT
DC Logic Voltage Supply
(A) Internal Suppression Diode
(B) FET Gate Input
(C) Internal Zener Diode
(D) Integral FET Body Diode
NOTES:
1.
2.
3.
4.
5.
Relays contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
Pins 9 and 10 must be shorted when tested for Insulation Resistance and Dielectric Withstanding Voltage.
Maximum rated gate voltage = 15 Vdc.
Unless otherwise specified, relays will be supplied with either gold plated or solder coated leads. Contact your local representative for
ordering information.
6. The slash and character appearing after the slash are not marked on the relay.
7. Unless otherwise specified, parameters are initial values.
8. Screened HI-REL versions available. Contact factory.
9.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
10.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER
136C Z M9 – 26
A / Q
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads
(Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 9)
Mounting Variant
Ground Pin (See page 112)
M9 = 194-19 Spacer Pad
Coil Voltage
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
411
ESTABLISHED RELIABILITY
TO-5 RELAY
SPDT
Actual Size
SERIES
DESIGNATION
RELAY TYPE
411
SPDT basic relay
411D
SPDT relay with internal diode for coil suppression
411DD
SPDT relay with internal diodes for coil transient suppression and polarity
reversal protection
411T
SPDT relay with internal transistor driver and coil transient suppression diode
DESCRIPTION
INTERNAL CONSTRUCTION
UNI-FRAME
UPPER
STATIONARY
CONTACT
LOWER
STATIONARY
CONTACT
ARMATURE
MOVING
CONTACT
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.089 oz (2.52 gms.) max.
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size, low coil power dissipation make the
TO-5 relay one of the most versatile ultraminiature relays available.
The following unique construction features and manufacturing techniques provide excellent
resistance to environmental extremes and overall high reliability.
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 411D and 411DD Series utilizes internal discrete silicon diodes for coil suppression and
polarity reversal protection. The hybrid 411T features an internal silicon suppression diode
and transistor driver. This hybrid package reduces PC board floor space by reducing the
number of external components needed to drive the relay.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the TO-5 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low coil
power dissipation and high reliability make it a preferred method of T-R switching (see
Figure 1).
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SERIES 411
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 2 & 8)
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Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
1 Form C (SPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Contact Load Ratings (AC)
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
Contact Life Ratings
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
Contact Overload Rating
2A/28VDC Resistive (100 cycles min.)
Contact Carry Rating
Contact factory
Coil Operating Power
300 milliwatts typical at nominal rated voltage @ 25°C
Operate Time
2.0 msec max. at nominal rated coil voltage
Release Time
411 Series: 1.5 msec max.
411D, 411DD, 411T Series: 4.0 msec max.
Contact Bounce
1.5 msec max.
lntercontact Capacitance
0.4 pf typical
Insulation Resistance
10,000 megohms min. between mutually isolated terminals
Dielectric Strength
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
1.0 max.
Negative Coil Transient (VDC)
411D, 411DD, 411T
100 min.
Diode P.I.V. (VDC)
411D, 411DD, 411T
Base Turn Off Voltage (VDC)
0.3 min.
411T
Emitter-base breakdown Voltage (BVEBO) (@ 25°C) (VDC)
6.0 min.
Transistor
Characteristics
Collector-base breakdown Voltage (BVEBO) (@ 25°C & Ic = 100 µA) (VDC)
75 min.
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 8)
BASE PART
NUMBERS
(See Note 11 for full P/N Example
➧
411-5
411D-5
411DD-5
411T-5
411-6
411D-6
411DD-6
411T-6
411-9
411D-9
411DD-9
411T-9
411-12
411D-12
411DD-12
411T-12
411-18
411D-18
411DD-18
411T-18
411-26
411D-26
411DD-26
411T-26
5.0
6.0
63
50
72.7
100
66.6
89.6
3.7
4.5
3.9
2.38
0.15
2.4
6.0
8.0
125
98
46.3
62.4
42.0
55.5
4.5
5.5
5.2
1.60
0.18
2.8
9.0
12.0
280
280
25.9
33.7
28.0
38.1
6.8
7.8
7.8
1.07
0.35
4.2
12.0
16.0
500
500
20.0
25.6
20.9
28.1
9.0
10.0
10.0
0.80
0.40
5.6
18.0
24.0
1130
1130
13.6
17.2
13.8
18.8
13.5
14.5
14.5
0.53
0.58
8.4
26.5
32.0
2000
2000
11.5
14.4
11.5
15.5
18.0
19.0
19.0
0.40
0.89
10.4
Coil Voltage (VDC)
Nom.
Max.
Coil Resistance
411, 411D, 411T (Note 3)
(Ohms ±10% @ 25°C)
411DD (Note 3)
Coil Current (mADC @ 25°C)
Min.
(411DD Series)
Max.
Coil Current (mADC @ 25°C)
Min.
(411T Series)
Max.
Pick-up Voltage (VDC, Max.)
411, 411D
411DD
411T (Note 7)
Base Current to Turn On (mADC, Max.) (411T Series) (Note 7)
Drop-out Voltage (VDC)
Min.
(See Note 7 for 411T Series)
Max.
PERFORMANCE CURVES
0
(NOTE 2)
TYPICAL RF PERFORMANCE
TYPICAL DC CONTACT RATING (RESISTIVE)
411T
.1
411
, 41
.2
1D,
411
DD
INS
ERT
.3
.4
ION
300
LOS
S
LOAD VOLTAGE (VDC)
.5
10
1.92
RETURN LOSS (VSWR)
20
30
1.22
D
1.07
1D, 411D
411, 41
40
ION
OLAT
1.01
411T
60
411,
70
.01
1.02
IS
411T
50
DD
, 411
411D
VSWR
dB
.6
250
200
150
100
50
1.00
1.00
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
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0.8
0.9
1.0
SERIES 411
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OUTLINE DIMENSIONS
CASE DETAIL
9
.031 (.79)
± .003 (0.08)
.370
(9.40)
DIA. MAX.
.200 (5.08)
± .010 (.25) DIA.
.335
(8.51)
DIA. MAX.
SCHEMATIC DIAGRAMS
PIN NUMBERS
(For reference only)
LEAD & PIN LOCATIONS
(Viewed from Terminals)
1
8
2
7
3
6
.035 (.89)
± .010 (0.25)
411DD
411
4
411T
411T
8 LEADS
.270 (6.86) MAX.
5 LEADS
36° ±3°
TYP.
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ± .010 (.25)
4
1
5
45° ±3°
TYP.
2
3
411D
(See Note 5)
411, 411D, 411DD
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
411T
411
SCHEMATICS ARE VIEWED FROM TERMINALS
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
NOTES:
Relays can be supplied with a spacer pad attached to the relay.
The pad permits the relay to be spaced away from the mounting
surface facilitating solder joint inspection. To order add M4 to
the part number (e.g.: ER411M4-26A).
1. Material: Polyester film.
2. Increase contact resistance by
0.01 ohm.
TYPICAL TTL INTERFACE CIRCUIT
(See Note 9)
VT
Vcc
RELAY
COIL
A
750Ω
1N914
B
5438
3 KΩ
.295 MAX
(7.49)
(A) Internal Suppression Diode
(B) Internal Driver Transistor
NOTES:
1.
2.
3.
4.
5.
Relays contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 411DD and 411T only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied with leads as follows: Length will be standard 0.75” (19.05) minimum and will be either
gold plated or solder coated. Contact your local representative for ordering information.
6. The slash and characters appearing after the slash are not marked on the relay.
7. Limit Base Emitter current to 15 mADC.
8. Unless otherwise specified, parameters are initial values.
9. Circuit is typical for all 411T Series. Values shown are for the 5 volt series and apply over the full operating temperature range.
10.
FAILURE RATE %/10,000 CYCLES
RELIABILITY LEVEL
A
1.5
B
0.75
11.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 411 D Z M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 10)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
T = Transistor
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M4 = Mounting Pad
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
412
ESTABLISHED RELIABILITY
TO-5 RELAYS
DPDT
Actual Size
SERIES
DESIGNATION
RELAY TYPE
412
DPDT basic relay
412D
DPDT relay with internal diode for coil transient suppression
412DD
DPDT relay with internal diodes for coil transient suppression and polarity
reversal protection
412T
DPDT relay with internal transistor driver and coil transient suppression diode
DESCRIPTION
INTERNAL CONSTRUCTION
UPPER
STATIONARY
CONTACT
UNI-FRAME
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.09 oz (2.55 gms.) max.
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size and low coil power dissipation make the
TO-5 relay one of the most versatile ultraminiature relays available.
The following unique construction features and manufacturing techniques provide excellent
resistance to environmental extremes and overall high reliability.
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 412D and 412DD Series utilizes internal discrete silicon diodes for coil suppression and
polarity reversal protection. The hybrid 412T features an internal silicon suppression diode
and transistor driver. This hybrid package reduces PC board floor space by reducing the
number of external components needed to drive the relay.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the TO-5 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low
coil power dissipation and high reliability make it a preferred method of T-R switching
(see Figure 1).
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SERIES 412
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 2 & 8)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Ratings (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
450 milliwatts typical at nominal rated voltage at 25°C
2.0 msec max. at nominal rated coil voltage
412 Series: 1.5 msec max.
412D, 412DD Series: 4.0 msec max.
412T: 7.5 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
412D, 412DD, 412T
1.0 max.
412D, 412DD, 412T
100 min.
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Negative Coil Transient (VDC)
Diode P.I.V. (VDC)
Base Turn Off Voltage (VDC)
Emitter-base breakdown Voltage (BVEBO) (@25°C) (VDC)
Collector-base breakdown Voltage (BVCBO) (@25°C & Ic = 100 µA) (VDC)
412T
Transistor
Characteristics
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 8)
BASE PART
NUMBERS
(See Note 11 for full P/N Example
412-5
412D-5
412DD-5
412T-5
➧
Coil Voltage (VDC)
Nom.
Max.
Coil Resistance
412, 412D, 412T (Note 3)
(Ohms ±10% @ 25°C)
412DD (Note 3)
Coil Current (mADC @ 25°C)
Min.
(412DD Series)
Max.
Coil Current (mADC @ 25°C)
Min.
(Note 7)
(412T Series)
Max.
Pick-up Voltage (VDC, Max.)
412, 412D
412DD
412T (Note 7)
Base Current to Turn On (mADC, Max.) (412T Series) (Note 7)
Drop-out Voltage (VDC)
Min.
412, 412D,
412T (Note 7)
Max.
Min.
412DD
Max.
PERFORMANCE CURVES
(NOTE 2)
0
412-6
412D-6
412DD-6
412T-6
412-9
412D-9
412DD-9
412T-9
412-12
412D-12
412DD-12
412T-12
412-18
412D-18
412DD-18
412T-18
412-26
412D-26
412DD-26
412T-26
6.0
8.0
98
78
58.3
78.3
52.9
69.9
4.5
5.2
4.5
2.04
0.18
3.2
0.7
3.4
9.0
12.0
220
220
33.0
42.9
35.3
47.4
6.8
7.8
6.8
1.36
0.35
4.9
0.8
5.3
12.0
16.0
390
390
25.6
32.8
26.6
35.8
9.0
10.0
9.0
1.03
0.41
6.5
0.9
6.5
18.0
24.0
880
880
17.5
22.1
17.9
24.0
13.5
14.5
13.5
0.68
0.59
10.0
1.1
10.0
26.5
32.0
1560
1560
14.8
18.5
14.7
19.8
18.0
19.0
18.0
0.50
0.89
13.0
1.4
13.0
5.0
5.8
50
39
93.2
128.2
82.2
112.1
3.5
3.9
3.5
3.00
0.14
2.3
0.6
2.8
TYPICAL RF PERFORMANCE
INS
ERT
.1
ION
TYPICAL DC CONTACT RATING (RESISTIVE)
300
LOS
S
.2
LOAD VOLTAGE (VDC)
.3
.4
10
1.92
20
RETURN
30
40
ATION
ISOL
50
SS
ACRO
SWR)
1.22
LOSS (V
ACTS
CONT
ION
OLAT
1.07
1.02
OLES
SS P
ACRO
1.01
IS
60
VSWR
dB
0.3 max.
6.0 min.
75 min.
250
200
150
100
50
1.00
70
1.00
.01
FIGURE 1
0.5
.1
.5
1.0
0
0.1
FIGURE 2
FREQUENCY (GHz)
0.2
0.3
0.4
0.5
0.6
0.7
LOAD CURRENT (AMPS DC)
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39
0.8
0.9
1.0
SERIES 412
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OUTLINE DIMENSIONS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
.370
(9.40)
DIA. MAX.
SCHEMATIC DIAGRAMS
.031 (.79)
± .003 (0.08)
.335
(8.51)
DIA. MAX.
TRANSISTOR BASE
CONNECTION FOR
412T ONLY
.035 (.89)
± .010 (0.25)
412
412DD
412D
412T
.270 (6.86) MAX.
.200 (5.08)
± .010 (.25) DIA.
36° ±3°
TYP.
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ± .010 (.25)
(See Note 5)
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
NOTES:
Relays can be supplied with a spacer pad attached to
the relay header. The pad permits the relay to be
spaced away from the mounting surface facilitating
solder joint inspection. To order add M4 to the part
number (e.g. ER412M4-26).
1. Material: Polyester film.
2. Increase contact resistance
by 0.01 ohm.
.295 MAX
(7.49)
SCHEMATICS ARE VIEWED FROM TERMINALS
TYPICAL TTL INTERFACE CIRCUIT
(See Note 9)
(A) Internal Suppression Diode
(B) Internal Driver Transistor
NOTES:
1.
2.
3.
4.
5.
Relays contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 412DD and 412T only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied with leads as follows: Length will be standard 0.75” (19.05) minimum and will be either
gold plated or solder coated. Contact your local representative for ordering information.
6. The slash and characters appearing after the slash are not marked on the relay.
7. Limit Base Emitter current to 15 mADC.
8. Unless otherwise specified, parameters are initial values.
9. Circuit is typical for all 412T Series. Values shown are for the 5 volt series and apply over the full operating temperature range.
10.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
11.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 412 D Z M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 10)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
T = Transistor Driver
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M4 = Spacer Pad
12. Some relays are shown with spreader pads. Contact your local representative.
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40
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
421
ESTABLISHED RELIABILITY
TO-5 RELAYS
SPDT MAGNETIC LATCHING
SERIES
DESIGNATION
RELAY TYPE
421
SPDT basic relay
421D
SPDT relay with internal diode for coil transient suppression
421DD
SPDT relay with internal diodes for coil transient suppression and
polarity reversal protection
DESCRIPTION
The 421D and 421DD Series utilizes internal discrete silicon diodes for
coil suppression and polarity reversal protection.
The TO-5 relay, originally conceived and developed by Teledyne, has
become one of the industry standards for low level switching from dry
circuit to 0.5 ampere. Designed expressly for high density PC Board
mounting, its small size and low coil power dissipation make the TO-5
relay one of the most versatile ultraminiature relays available.
By virtue of its inherently low intercontact capacitance and contact circuit
losses, the TO-5 relay has shown itself to be an excellent ultraminiature
RF switch for frequency ranges well into the UHF spectrum. A typical
RF application for the TO-5 relay is in hand held radio transceivers,
wherein the combined features of good RF performance, small size,
low coil power dissipation and high reliability make it a preferred
method of Transmitter-Receive switching (see Figure 1).
The following unique construction features and manufacturing techniques
provide excellent resistance to environmental extremes and overall
high reliability:
• All welded construction.
• Unique uni-frame design providing high magnetic efficiency and
mechanical rigidity.
• High force/mass ratios for resistance to shock and vibration.
• Advanced cleaning techniques provide maximum assurance of
internal cleanliness.
• Precious metal alloy contact material with gold plating assures
excellent high current and dry circuit switching capabilities.
The 421 Series magnetic latching relays are ideally suited for applications
where power dissipation must be minimized. The relays can be operated
with a short duration pulse. After contacts have transferred, no external
holding power is required.
The magnetic latching feature of the 421 Series provides a “memory”
capability, since the relays will not reset upon removal of power.
PRINCIPLE OF OPERATION
Energizing Coil B produces a magnetic field opposing the
MAGNETIC CIRCUIT A
PERMANENT MAGNET
holding flux of the permanent magnet in Circuit B. As this MAGNETIC CIRCUIT B
SOFT IRON CORE A
net holding force decreases, the attractive force in the air
gap of Circuit A, which also results from the flux of the
COIL A
COIL B
permanent magnet, becomes great enough to break the
armature free of Core B, and snap it into a closed position SOFT IRON
SOFT IRON
CORE A
CORE B
against Core A. The armature then remains in this position
AIR GAP
upon removal of power from Coil B, but will snap back SOFT IRON
MOVING
into position B upon energizing Coil A. Since operation ARMATURE
CONTACT
depends upon cancellation of a magnetic field, it is
necessary to apply the correct polarity to the relay coils
as indicated on the relay schematic.
STATIONARY
CONTACT
When latching relays are installed in equipment, the
latch and reset coils should not be pulsed simultaneously.
Coils should not be pulsed with less than the nominal coil voltage and the pulse width should be
a minimum of three times the specified operate time of the relay. If these conditions are not
followed, it is possible for the relay to be in the magnetically neutral position.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to + 125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
100 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.089 oz (2.52 gms.) max.
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SERIES 421
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 2 & 7)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
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1 Form C (SPDT)
Continuous
0.125 ohm max. before life; 0.225 ohm max. after life at 0.5A/28VDC, (measured 1/8” from header)
Resistive:
0.5 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
290 milliwatts typical at nominal rated voltage @ 25°C
1.5 msec max. at nominal rated coil voltage
1.5 msec max.
4.5 msec @ nominal voltage
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Contact Bounce
Minimum Operate Pulse
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V.
421D, 421DD
Negative Coil Transient
421D, 421DD
100 VDC min.
1.0 VDC max.
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 7)
BASE PART
NUMBERS
(See Note 9 for full P/N Example
Coil Voltage (VDC)
421-5
421D-5
421DD-5
➧
Nom.
Max.
421, 421D
421DD (Note 3)
Min.
Max.
421
421D
421DD
Coil Resistance
(Ohms ± 10% @ 25°C)
Coil Current (mADC @ 25°C)
421DD Series only
Set & Reset Voltage (VDC, Max.)
5.0
6.0
61
48
78.0
111.8
3.5
3.7
4.5
421-6
421D-6
421DD-6
421-9
421D-9
421DD-9
421-12
421D-12
421DD-12
421-18
421D-18
421DD-18
421-26
421D-26
421DD-26
6.0
8.0
120
97
45.8
63.0
4.5
4.5
5.5
9.0
12.0
280
280
25.7
34.9
6.8
6.8
7.8
12.0
16.0
500
500
19.6
26.7
9.0
9.0
10.0
18.0
24.0
1130
1130
13.4
18.8
13.5
13.5
14.5
26.5
32.0
2000
2000
11.2
15.2
18.0
18.0
19.0
PERFORMANCE CURVES
(NOTE 2)
TYPICAL RF PERFORMANCE
TYPICAL DC CONTACT RATING (RESISTIVE)
0
.1
300
INSER
TION
.3
LOSS
LOAD VOLTAGE (VDC)
.2
10
1.92
20
N LOSS
RETUR
30
1.22
SWR)
(V
1.07
40
50
60
1.02
TACTS
S CON
CROS
NA
OLATIO
1.01
VSWR
dB
.4
70
200
150
100
50
1.00
IS
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
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0.9
1.0
SERIES 421
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OUTLINE DIMENSIONS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
SCHEMATIC DIAGRAMS
CASE DETAIL
.370
(9.40)
DIA. MAX.
.031 (.79)
± .003 (0.08)
COIL B
.335
(8.51)
DIA. MAX.
36° ±3° TYP.
9
.035 (.89)
± .010 (0.25)
1
.280 (7.11) MAX.
COIL A
2
8
7
.200 (5.08)
± .010 (.25) DIA.
421
6
4
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ± .010 (.25)
(See Note 5)
COIL B
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
SPREADER PAD
Relays can be supplied with a spacer pad attached to the relay
header. The pad permits the relay to be spaced away from the
mounting surface facilitating solder joint inspection. To order add
M4 to the part number (e.g. ER421M4-26A).
Relays can be supplied with spreader pads which are attached
to the relays. Spreader pads can be supplied by adding M to the
part number (e.g. ER421M-26A).
.370 50 MAX
(9.40)
.150
(3.81)
COIL A
421D
COIL B
.100 (2.54)
.100 (2.54)
.300
(7.62)
COIL A
.305 MAX.
(7.75)
.200
(5.08)
(.41) .016
.18 .007
421DD
.398 MAX
(10.11)
NOTES:
NOTES:
SCHEMATICS ARE VIEWED FROM TERMINALS
1. Material: Diallyl Phthalate.
2. Increase contact resistance by 0.025 ohm.
3. Spreader pad conform to MIL-M-38527.
1. Material: Polyester film.
2. Increase contact resistance by 0.01 ohm.
COIL A LAST ENERGIZED
NOTES:
1.
2.
3.
4.
5.
Relay contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 421DD only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied as follows: Length will be standard 0.75” (19.05) minimum and will be either
gold plated or solder coated. Contact your local representative for ordering information.
6. The slash and characters appearing after the slash are not marked on the relay.
7. Unless otherwise specified, parameters are initial values.
8.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
9.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 421 D Z M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 8)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M = Spreader Pad
M4 = Spacer Pad
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
420/422
MAGNETIC LATCHING
ESTABLISHED RELIABILITY
TO-5 RELAYS
DPDT
SERIES
DESIGNATION
RELAY TYPE
420/422
DPDT basic relay
420D/422D
DPDT relay with internal diode for coil transient suppression
420DD/422DD
DPDT relay with internal diodes for coil transient suppression and
polarity reversal protection
DESCRIPTION
The 420D/422D and 420DD/422DD Series utilizes discrete diodes for
coil suppression and polarity reversal protection.
The TO-5 relay, originally conceived and developed by Teledyne, has
become one of the industry standards for low level switching from dry
circuit to 1 ampere. Designed expressly for high density PC Board
mounting, its small size and low coil power dissipation make the TO-5
relay one of the most versatile ultraminiature relays available.
By virtue of its inherently low intercontact capacitance and contact circuit
losses, the TO-5 relay has shown itself to be an excellent ultraminiature
RF switch for frequency ranges well into the UHF spectrum. A typical
RF application for the TO-5 relay is in hand held radio receivers,
wherein the combined features of good RF performance, small size,
low coil power dissipation and high reliability make it a preferred
method of transmit-receive switching (see Figure 1).
The following unique construction features and manufacturing techniques
provide excellent resistance to environmental extremes and overall
high reliability:
• All welded construction.
• Unique uni-frame design providing high magnetic efficiency and
mechanical rigidity.
• High force/mass ratios for resistance to shock and vibration.
• Advanced cleaning techniques provide maximum assurance of
internal cleanliness.
• Precious metal alloy contacts material with gold plating assures
excellent high current and dry circuit switching capabilities.
The 420/422 Series magnetic latching relays are ideally suited for
applications where power dissipation must be minimized. The relays
can be operated with a short duration pulse. After contacts have
transferred, no external holding power is required.
The magnetic latching feature of the 420/422 Series provides a “memory”
capability, since the relays will not reset upon removal of power.
PRINCIPLE OF OPERATION
MAGNETIC CIRCUIT A
PERMANENT MAGNET
Energizing Coil B produces a magnetic field opposing the
SOFT IRON FRAME
holding flux of the permanent magnet in Circuit B. As this MAGNETIC CIRCUIT B
net holding force decreases, the attractive force in the air
+
+
gap of Circuit A, which also results from the flux of the
COIL A
COIL B
permanent magnet, becomes great enough to break the
armature free of Core B, and snap it into a closed position SOFT IRON
SOFT IRON
COIL A
COIL B
against Core A. The armature then remains in this position
AIR GAP
upon removal of power from Coil B, but will snap back ARMATURE
SOFT IRON
STATIONARY
into position B upon energizing Coil A. Since operation
CONTACT
depends upon cancellation of a magnetic field, it is
necessary to apply the correct polarity to the relay coils
as indicated on the relay schematic.
MOVING
CONTACT
When latching relays are installed in equipment, the
latch and reset coils should not be pulsed simultaneously.
Coils should not be pulsed with less than the nominal coil voltage and the pulse width should be
a minimum of three times the specified operate time of the relay. If these conditions are not
followed, it is possible for the relay to be in the magnetic neutral position.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to + 125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
100 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.10 oz (2.84 gms.) max.
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 2 & 7)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.125 ohm max. before life; 0.225 ohm max. after life at 0.5A/28VDC, (measured 1/8” from header)
Resistive:
0.5 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
290 milliwatts typical at nominal rated voltage @ 25°C
1.5 msec max. at nominal rated coil voltage
2.0 msec max. at nominal rated coil voltage
2.0 msec max.
4.5 msec @ nominal voltage
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
420/422, 420D/422D
420DD/422DD
Contact Bounce
Minimum Operate Pulse
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V.
(420D/422D, 420DD/422DD)
Negative Coil Transient
(420D/422D, 420DD/422DD)
100 VDC min.
1.0 VDC max.
DETAILED ELECTRICAL SPECIFICATIONS
BASE PART
NUMBERS
(See Note 9 for full P/N Example
Coil Voltage (VDC)
(-65°C to +125°C unless otherwise noted) (Note 7)
420/422-5
420/422-6
420/422-9
420/422-12
420/422-18
420/422-26
420D/422D-5
420D/422D-6
420D/422D-9
420D/422D-12
420D/422D-18
420D/422D-26
420DD/422DD-5 420DD/422DD-6 420DD/422DD-9 420DD/422DD-12 420DD/422DD-18 420DD/422DD-26
➧
Nom.
Max.
420/422,
420D/422D
Coil Resistance
(Ohms ± 10% @ 25°C)
420DD/422DD
(See Note 3)
Coil Current (mADC @ 25°C)
420DD/422DD Series only
SERIES 420/422
5.0
6.0
6.0
8.0
9.0
12.0
12.0
16.0
18.0
24.0
26.5
32.0
61
120
280
500
1130
2000
48
97
280
500
1130
2000
75.8
104.2
46.9
63.0
26.0
33.7
20.0
25.5
13.7
17.2
11.6
14.4
Min.
Max.
420/422
420D/422D
3.5
4.5
6.8
9.0
13.5
18.0
420DD/422DD
4.5
5.5
7.8
10.0
14.5
19.0
Set & Reset Voltage (VDC, Max.)
PERFORMANCE CURVES
(NOTE 2)
TYPICAL RF PERFORMANCE
TYPICAL DC CONTACT RATING (RESISTIVE)
0
INSE
.1
RTIO
N
.2
300
LOS
S
LOAD VOLTAGE (VDC)
.3
10
1.92
20
N LOSS
RETUR
30
40
ATION
ISOL
50
SS
ACRO
TION A
ISOLA
70
.01
0.5
1.22
1.07
AC
CONT
CROSS
60
)
TS
(VSWR
.1
1.02
1.01
POLES
VSWR
dB
.4
250
200
150
100
50
1.00
1.00
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
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45
0.9
1.0
SERIES 420/422
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OUTLINE DIMENSIONS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
CASE DETAIL
.370
(9.40)
DIA. MAX.
.031 (.79)
± .003 (0.08)
.031 (.79)
± .003 (0.08)
10
.335
(8.51)
DIA. MAX.
9
.035 (.89)
± .010 (0.25)
.035 (.89)
± .010 (0.25)
.280 (7.11) MAX.
.200 (5.08)
± .010 (.25) DIA.
.200 (5.08)
± .010 (.25) DIA.
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ± .010 (.25)
(See Note 5)
36° ±3° TYP.
36° ±3° TYP.
420
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
1
8
2
7
3
6
5
4
422
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
SPREADER PAD
Relays can be supplied with a spacer pad
attached to the relay header. The pad permits
the relay to be spaced away from the
mounting surface facilitating solder joint
inspection. To order add M4 to the part
number (e.g. 42XM4-26A).
Relays can be supplied with spreader pads
which are attached to the relays. Spreader
pads can be supplied by adding M to the part
number (e.g. 42XM-26A).
(.41) .016
.18 .007
SCHEMATIC DIAGRAMS
COIL B
420
COIL A
COIL B
420D
COIL A
420DD
COIL A
.398 MAX.
(10.11)
COIL B
.370 SQ. MAX.
(9.40)
.305 MAX.
(7.75)
COIL B
COIL B
COIL B
.100 (2.54)
.150
(3.81)
.100 (2.54)
.300
(7.62)
NOTES:
NOTES:
422
.200
(5.08)
422D
COIL A
422DD
COIL A
SCHEMATICS ARE VIEWED FROM TERMINALS
1. Material: Diallyl Phthalate.
2. Increase contact resistance by 0.025 ohm.
1. Material: Polyester film.
2. Increase contact resistance by 0.01 ohm.
COIL A
CONTACTS SHOWN IN POSITION RESULTING WHEN COIL A LAST ENERGIZED.
NOTES:
1.
2.
3.
4.
5.
Relay contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 420DD AND 422DD only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied as follows: Length will be standard 0.75” (19.05) minimum and will be either
gold plated or solder coated. Contact your local representative for ordering information.
6. The slash and characters appearing after the slash are not marked on the relay.
7. Unless otherwise specified, parameters are initial values.
8.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
9.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 422 D X M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 8)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M = Spreader Pad
M4 = Spacer Pad
©1996
TELEDYNE RELAYS
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46
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
431
ESTABLISHED RELIABILITY
TO-5 RELAY
SENSITIVE SPDT
Actual Size
SERIES
DESIGNATION
RELAY TYPE
431
SPDT basic relay
431D
SPDT relay with internal diode for coil suppression
431DD
SPDT relay with internal diodes for coil transient suppression and polarity
reversal protection
431T
SPDT relay with internal transistor driver and coil transient suppression diode
DESCRIPTION
INTERNAL CONSTRUCTION
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size, low coil power dissipation make the
TO-5 relay one of the most versatile ultraminiature relays available.
UNI-FRAME
UPPER
STATIONARY
CONTACT
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.109 oz (3.09 gms.) max.
The following unique construction features and manufacturing techniques provide excellent
resistance to environmental extremes and overall high reliability:
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 431D and 431DD Series utilizes internal discrete silicon diodes for coil suppression
and polarity reversal protection. The hybrid 431T features an internal silicon suppression
diode and transistor driver. This hybrid package reduces PC board floor space by reducing
the number of external components needed to drive the relay.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the TO-5 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low coil
power dissipation and high reliability make it a preferred method of T-R switching (see
Figure 1).
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SERIES 431
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 2 & 8)
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Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
1 Form C (SPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Contact Load Ratings (AC)
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
Contact Life Ratings
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
Contact Overload Rating
2A/28VDC Resistive (100 cycles min.)
Contact Carry Rating
Contact factory
Coil Operating Power
150 milliwatts typical at nominal rated voltage @ 25°C
Operate Time
431, 431D, 431DD Series: 4.0 msec max. at nominal rated coil voltage
431T: 3.5 msec (Note 7)
Release Time
431 Series: 2.5 msec max.
431D, 431DD, 431T Series: 7.5 msec max.
Contact Bounce
1.5 msec max.
lntercontact Capacitance
0.4 pf typical
Insulation Resistance
10,000 megohms min. between mutually isolated terminals
Dielectric Strength
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 300 VRMS/60Hz (431T: 125 VRMS/60 Hz)
1.0 max.
Negative Coil Transient (VDC) (431D, 431DD, 431T)
100 min.
Diode P.I.V. (VDC) (431D, 431DD, 431T)
Base Turn Off Voltage (VDC)
0.3 min.
431T
Emitter-base breakdown Voltage (BVEBO) (@ 25°C) (VDC)
6.0 min.
Transistor
Characteristics
Collector-base breakdown Voltage (BVCBO) (@ 25°C & Ic = 100 µA) (VDC)
75 min.
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 8)
BASE PART
NUMBERS
(See Note 11 for full P/N Example
➧
431-5
431D-5
431DD-5
431T-5
431-6
431D-6
431DD-6
431T-6
431-9
431D-9
431DD-9
431T-9
431-12
431D-12
431DD-12
431T-12
431-18
431D-18
431DD-18
431T-18
431-26
431D-26
431DD-26
431T-26
5.0
8.0
125
100
36.3
50.0
34.7
47.8
3.7
4.5
3.6
1.2
0.15
2.0
0.15
2.4
6.0
11.0
255
200
22.7
30.6
21.2
27.7
4.5
5.5
4.8
0.78
0.18
2.8
0.18
2.8
9.0
16.0
630
630
11.5
15.0
11.8
16.8
6.8
7.8
7.8
0.48
0.35
4.2
0.35
4.2
12.0
22.0
1025
1025
9.7
12.5
10.1
13.6
9.0
10.0
10.0
0.39
0.41
5.6
0.40
5.6
18.0
33.0
2300
2300
6.7
8.5
6.7
9.1
13.5
14.5
14.5
0.26
0.58
8.4
0.58
8.4
26.5
45.0
4000
4000
5.7
7.2
5.7
7.7
18.0
19.0
19.0
0.20
0.89
10.4
0.89
10.4
Coil Voltage (VDC)
Nom.
Max.
Coil Resistance
431, 431D, 431T (Note 3)
(Ohms ±10% @ 25°C)
431DD (Note 3)
Coil Current (mADC @ 25°C)
Min.
(431DD Series)
Max.
Coil Current (mADC @ 25°C)
Min.
(Note 7)
(431T Series)
Max.
Pick-up Voltage (VDC, Max.)
431, 431D
431DD
431T (Note 7)
Base Current to Turn On (mADC, Max.) (431T Series) (Note 7)
Drop-out Voltage (VDC)
Min.
431, 431D,
431T (Note 7)
Max.
Min.
431DD
Max.
PERFORMANCE CURVES
0
(NOTE 2)
TYPICAL RF PERFORMANCE
TYPICAL DC CONTACT RATING (RESISTIVE)
431T
.1
431
, 43
.2
1D,
431
DD
300
INS
ERT
.3
ION
LOS
LOAD VOLTAGE (VDC)
S
.4
.5
10
1.92
RETURN LOSS (VSWR)
20
30
, 431DD
1.07
431, 431D
40
ION
AT
ISOL
431T
50
431,
70
.01
1.02
1.01
431T
60
FIGURE 1
1.22
DD
, 431
VSWR
dB
.6
.1
.5
150
100
0
1.00
0.5
200
50
1.00
431D
250
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
LOAD CURRENT (AMPS DC)
1.0
FIGURE 2
FREQUENCY (GHz)
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0.9
1.0
SERIES 431
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OUTLINE DIMENSIONS
CASE DETAIL
2
8
.200 (5.08)
± .010 (.25) DIA.
.335
(8.51)
DIA. MAX.
1
9
.031 (.79)
± .003 (0.08)
.370
(9.40)
DIA. MAX.
SCHEMATIC DIAGRAMS
PIN NUMBERS
(For reference only)
LEAD & PIN LOCATIONS
(Viewed from Terminals)
7
3
6
.035 (.89)
± .010 (0.25)
431DD
431
4
431T
431T
.375 (9.52) MAX.
4
5 LEADS
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ± .010 (.25)
(See Note 5)
45° ±3°
TYP.
36° ±3°
TYP.
431, 431D, 431DD
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
1
5
8 LEADS
3
431T
2
431D
431
SCHEMATICS ARE VIEWED FROM TERMINALS
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
NOTES:
Relays can be supplied with a spacer pad attached to the relay
header. The pad permits the relay to be spaced away from the
mounting surface facilitating solder joint inspection. To order
add M4 to the part number (e.g.: ER431M4-26A).
1. Material: Polyester film.
2. Increase contact resistance by
0.01 ohm.
TYPICAL TTL INTERFACE CIRCUIT
(See Note 9)
VT
Vcc
RELAY
COIL
A
750Ω
1N914
B
5458
3 KΩ
.400 MAX
(10.16)
(A) Internal Suppression Diode
(B) Internal Driver Transistor
NOTES:
1.
2.
3.
4.
5.
Relays contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 431DD and 431T only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied with leads as follows: Length will be standard 0.75” (19.05) minimum and will be either
gold plated or solder coated. Contact your local representative for ordering information.
6. The slash and characters appearing after the slash are not marked on the relay.
7. Limit Base Emitter current to 15 mADC.
8. Unless otherwise specified, parameters are initial values.
9. Circuit is typical for all 431T Series. Values shown are for the 5 volt series and apply over the full operating temperature range.
10.
FAILURE RATE %/10,000 CYCLES
RELIABILITY LEVEL
A
1.5
B
0.75
11.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 431 D Z M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 10)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
T = Transistor Driver
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M4 = Spacer Pad
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©1996
TELEDYNE RELAYS
49
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
432
ESTABLISHED RELIABILITY
TO-5 RELAY
SENSITIVE DPDT
Actual Size
SERIES
DESIGNATION
RELAY TYPE
432
DPDT basic relay
432D
DPDT relay with internal diode for coil transient suppression
432DD
DPDT relay with internal diodes for coil transient suppression and polarity
reversal protection
432T
DPDT relay with internal transistor driver and coil transient suppression diode
DESCRIPTION
INTERNAL CONSTRUCTION
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size and low coil power dissipation make
the TO-5 relay one of the most versatile ultraminiature relays available.
UPPER
STATIONARY
CONTACT
UNI-FRAME
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
Vibration
30 g’s to 3000 Hz (Note 1)
Shock
75 g’s for 6 msec. (Note 1)
half-sine
Acceleration
50 g’s (Note 1)
Enclosure
All welded, hermetically sealed
Weight
0.159 oz (4.50 gms.) max.
The following unique construction features and manufacturing techniques provide excellent
resistance to environmental extremes and overall high reliability.
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 432D and 432DD Series utilizes internal discrete silicon diodes for coil suppression
and polarity reversal protection. The hybrid 432T features an internal silicon suppression
diode and transistor driver. This hybrid package reduces PC board floor space by reducing
the number of external components needed to drive the relay.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown its worth as an RF switch for frequencies well into the UHF spectrum (see
Figure 1). In addition, the sensitive 432 Series relay features exceptionally high coil
resistance thus providing for extremely low operating power (200 milliwatts typical at room
temperature). The advantages of reduced heat dissipation and power supply demands are
obvious.
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 2 & 8)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Ratings (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
Contact Load Ratings (AC)
2 Form C (DPDT)
Continuous
0.1 ohms max. before life; 0.2 ohms max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
200 milliwatts typical at nominal rated voltage at 25°C
4.0 msec max. at nominal rated coil voltage
432 Series: 2.0 msec max.
432D, 432DD, 432T Series: 7.5 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Negative Coil Transient (VDC) 432D, 432DD, 432T
Diode P.I.V. (VDC) 432D, 432DD, 432T
1.0 max.
100 min.
0.3 max.
6.0 min.
75 min.
Base Turn Off Voltage (VDC)
Emitter-base breakdown Voltage (BVEBO) (@25°C) (VDC)
Collector-base breakdown Voltage (BVCBO) (@25°C & Ic = 100 µA) (VDC)
432T
Transistor
Characteristics
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 8)
BASE PART
NUMBERS
(See Note 11 for full P/N Example
➧
432-5
432D-5
432DD-5
432T-5
432-6
432D-6
432DD-6
432T-6
432-9
432D-9
432DD-9
432T-9
432-12
432D-12
432DD-12
432T-12
432-18
432D-18
432DD-18
432T-18
432-26
432D-26
432DD-26
432T-26
5.0
7.5
100
64
56.8
78.1
43.5
59.3
3.5
3.7
3.6
1.50
0.14
2.5
0.7
2.6
6.0
10.0
200
125
36.3
48.9
26.4
35.4
4.5
4.8
4.8
1.00
0.18
3.2
0.8
3.0
9.0
15.0
400
400
18.1
23.6
19.7
25.8
6.8
8.0
7.8
0.75
0.35
4.9
0.9
4.5
12.0
20.0
850
850
11.7
15.0
12.2
16.7
9.0
11.0
11.0
0.47
0.41
6.5
1.0
5.8
18.0
30.0
1600
1600
9.6
12.2
9.7
13.1
13.5
14.5
14.5
0.38
0.59
10.0
1.1
9.0
26.5
40.0
3300
3300
7.0
8.8
6.9
9.5
18.0
19.0
19.0
0.24
0.89
13.0
1.3
13.0
Coil Voltage (VDC)
Nom.
Max.
Coil Resistance
432, 432D, 432T (Note 3)
(Ohms ±10% @ 25°C)
432DD (Note 3)
Coil Current (mADC @ 25°C)
Min.
(432DD Series)
Max.
Coil Current (mADC @ 25°C)
Min.
(Note 7)
(432T Series)
Max.
Pick-up Voltage (VDC, Max.)
432, 432D
432DD
432T (Note 7)
Base Current to Turn On (mADC, Max.) (412T Series) (Note 7)
Drop-out Voltage (VDC)
Min.
432, 432D,
432T (Note 7)
Max.
Min.
432DD
Max.
PERFORMANCE CURVES
(NOTE 2)
0
TYPICAL RF PERFORMANCE
TYPICAL DC CONTACT RATING (RESISTIVE)
INSE
RTIO
N
.1
300
LOS
S
.2
LOAD VOLTAGE (VDC)
.3
10
1.92
20
N LOSS
RETUR
30
40
ATION
ISOL
50
)
(VSWR
1.22
CTS
1.07
NTA
S CO
S
ACRO
1.02
LES
S PO
CROS
ION A
OLAT
1.01
IS
60
VSWR
dB
.4
250
200
150
100
50
1.00
70
1.00
.01
FIGURE 1
0.5
.1
.5
1.0
0
0.1
FIGURE 2
FREQUENCY (GHz)
0.2
0.3
0.4
0.5
0.6
0.7
LOAD CURRENT (AMPS DC)
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0.8
0.9
1.0
SERIES 432
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OUTLINE DIMENSIONS
SCHEMATIC DIAGRAMS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
.370
(9.40)
DIA. MAX.
.031 (.79)
± .003 (0.08)
TRANSISTOR BASE
CONNECTION FOR
432T ONLY
.335
(8.51)
DIA. MAX.
10
9
.035 (.89)
± .010 (0.25)
.375 (9.52) MAX.
.200 (5.08)
± .010 (.25) DIA.
36° ±3° TYP.
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ± .010 (.25)
(See Note 5)
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
1
8
2
7
3
6
5
NOTES:
Relays can be supplied with a spacer pad attached to
the relay header. The pad permits the relay to be
spaced away from the mounting surface facilitating
solder joint inspection. To order add M4 to the part
number (e.g. ER432M4-26A).
1. Material: Polyester film.
2. Increase contact resistance
by 0.01 ohm.
432DD
432D
432T
4
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
432
SCHEMATICS ARE VIEWED FROM TERMINALS
TYPICAL TTL INTERFACE CIRCUIT
(See Note 9)
VT
Vcc
RELAY
COIL
A
750Ω
1N914
B
5458
3 KΩ
.400 MAX
(10.16)
(A) Internal Suppression Diode
(B) Internal Driver Transistor
NOTES:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Relay contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
“Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor. 432DD and 432T only.
Screened HI-REL versions available. Contact factory.
Unless otherwise specified, relays will be supplied with leads as follows: Length will be standard 0.75” (19.05) minimum and will be either
gold plated or solder coated. Contact your local representative for ordering information.
The slash and characters appearing after the slash are not marked on the relay.
Limit Base Emitter current to 15 mADC.
Unless otherwise specified, parameters are initial values.
Circuit is typical for all 432T Series. Values shown are for the 5 volt series and apply over the full operating temperature range.
RELIABILITY LEVEL
FAILURE RATE %/10,000 CYCLES
A
1.5
B
0.75
11.
Teledyne Part Numbering System for Established Reliability Relays (See T2R® Program Introduction)
EXAMPLE:
ER 432 D Z M4 – 26
A / SQ
Established
Reliability Designator
Termination Variant
Q = Solder Coated Leads (Notes 5 and 6)
S = .187” Leads (Notes 5 and 6)
Relay Series
Reliability and Screening Level (Note 10)
D = Diode Suppression
DD = Diode Suppression and Polarity Protection
T = Transistor Driver
Coil Voltage
Mounting Variant
Ground Pin (See page 112)
M4 = Spacer Pad
12. Some relays are shown with spreader pads. Contact your local representative.
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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Electromechanical Relays
Section I
T2R∆ Established Reliability Relays
T2R∆ Program introduction
ER114 DPDT Centigrid∆
ER116C DPDT CMOS Compatible Centigrid∆
ER134 DPDT Sensitive Centigrid∆
ER136C DPDT CMOS Compatible Sensitive Centigrid∆
ER411 SPST TO-5
ER412 DPDT TO-5
ER421 SPST Magnetic Latching TO-5
ER420/422 DPDT Magnetic Latching TO-5
ER431 SPST Sensitive TO-5
ER432 DPDT Sensitive TO-5
3
5
23
26
29
32
35
38
33
36
47
50
Section II
Aerospace Relays
RF120 DPDT Magnetic Latching R.F. Centigrid∆
S114 DPDT Surface Mount Centigrid∆
S134 DPDT Surface Mount Sensitive Centigrid∆
122C DPDT CMOS Compatible Magnetic Latching Centigrid∆
400H Series DPDT High Temperature Basic, Magnetic Latching and Sensitive
400K Series DPDT High Shock Basic and Magnetic Latching
400V Series DPDT High Vibration Basic and Sensitive
53
54
56
59
62
65
68
71
Section III
Attenuator and RF Centigrid∆ and TO-5 Relays
Development of an Ultraminiature Attenuator relay (A technical paper)
A150 Ultraminiature Attenuator Relay
RF170 DPDT Magnetic Latching RF Centigrid∆
RF300 DPDT High Repeatability TO-5 RF Relay
RF303 DPDT Sensitive High Repeatability TO-5 RF Relay
RF310/RF313 High Repeatability Ultraminiature TO-5, RF Bypass Relay
RF320/RF323 High Repeatability Ultraminiature TO-5, RF Bypass Relay
75
76
82
87
89
89
92a
92e
General Purpose Centigrid∆ and TO-5 Relays/Special Packages
S172 DPDT Commercial Centigrid∆ Surface Mount
172 DPDT Commercial Centigrid∆
712 DPDT Commercial TO-5
722 DPDT Commercial TO-5 Magnetic Latching
732 DPDT Sensitive Commercial TO-5
Special Packages
93
94
96
98
101
104
107
Terms, Definitions and Options
Relay Operation
Terms and Definitions
Ground Pins
Spreader Pads
109
110
111
112
113
Section IV
Section V
Section VI
Ordering Information
Ordering Information
North American Sales Representatives
North American Distributors
International Representatives
International Distributors
Specifications listed herein are subject to change without notice.
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4
115
116
117
119
123
124
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TELEDYNE RELAYS
AEROSPACE CENTIGRID®
MAGNETIC-LATCHING
R.F. RELAYS
SERIES
RF120
DPDT
DESCRIPTION
• All welded construction.
• Unique uni-frame design providing high magnetic efficiency and
mechanical rigidity.
• High force/mass ratios for resistance to shock and vibration.
• Advanced cleaning techniques provide maximum assurance of
internal cleanliness.
• Gold plated precious metal alloy contacts ensure reliable d.c.
switching from dry-circuit to 1/4 amp, as well as low, stable
insertion loss.
The RF120 Series relay is an ultraminiature, hermetically sealed,
magnetic-latching relay featuring extremely low intercontact capacitance
for exceptional R.F. performance over the full UHF spectrum. Its low
profile height and .100” grid spaced terminals (precluding the need for
spreader pads) make it ideal for applications where extreme packaging
density and/or close PC board spacing are required.
The basic design and internal structure are similar to the TO-5 421 Series
relay. The relay is capable of meeting Teledyne Relays’ T2R®
requirements. The RF120 design has been optimized for use in RF
attenuators, RF switch matrices, and other applications requiring high
isolation, low insertion loss, and low VSWR.
The RF120 relay is ideally suited for applications where power
dissipation must be minimized. The relays can be operated with a
short-duration pulse. After the contacts have transferred, no external
holding power is required.
Unique construction features and manufacturing techniques provide
overall high reliability and excellent resistance to environmental
extremes.
The magnetic-latching feature of the RF120 Series provides a “memory”
capability, since the relays will not reset upon removal of coil power.
PRINCIPLE OF OPERATION
Energizing Coil B produces a magnetic
field opposing the holding flux of the perMAGNETIC CIRCUIT A
PERMANENT MAGNET
SOFT IRON CORE A
manent magnet in Circuit B. As this net
MAGNETIC CIRCUIT B
SOFT IRON FRAME
holding force decreases, the attractive
force in the air gap of Circuit A, which
COIL A
COIL B
also results from the flux of the permanent magnet, becomes great enough to
break the armature free of Core B, and
AIR GAP
STATIONARY
SOFT IRON
snap it into a closed position against Core
ARMATURE
CONTACT
A. The armature then remains in this
position upon removal of power from
MOVING
Coil B, but will snap back into position B
CONTACT
upon energizing Coil A. Since operation
depends upon cancellation of a magnetic
field, it is necessary to apply the correct polarity to the relay coils as indicated on the
relay schematic.
When latching relays are installed in equipment, the latch and reset coils should not be
pulsed simultaneously. Coils should not be pulsed with less than the nominal coil voltage
and the pulse width should be a minimum of three times the specified operate time of the
relay. If these conditions are not followed, it is possible for the relay to be in the
magnetically neutral position.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to + 125°C
Vibration
30 g’s to 3000 Hz
(Note 3)
Shock
100 g’s for 6 msec.
(Note 3) half-sine
Acceleration
50 g’s (Note 3)
Enclosure
All welded,
hermetically sealed
Weight
0.10 oz.
(2.84 gms.) max.
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 1 & 2)
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Contact Arrangement
2 Form C (DPDT)
Rated Duty
Continuous
Contact Resistance
0.125 ohm max. before life; 0.225 ohm max. after life at 0.25A/28VDC, (measured 1/8” from header)
Contact Load Rating (DC)
Resistive:
Low Level:
Contact Life Ratings
10,000,000 cycles (typical) at low level
00,100,000 cycles min. at 0.25 Amp/28VDC
Contact Overload Rating
0.5A/28VDC Resistive (100 cycles min.)
Contact Carry Rating
Contact factory
Coil Operating Power
290 milliwatts typical at nominal rated voltage @ 25°C
Operate Time
1.5 msec max. at nominal rated coil voltage
Contact Bounce
2.0 msec max.
Minimum Operate Pulse
4.5 msec @ nominal voltage
lntercontact Capacitance
0.02 pf typical
Insulation Resistance
10,000 megohms min. between mutually isolated terminals
Dielectric Strength
Atmospheric pressure: 500 VRMS/60 Hz
DETAILED ELECTRICAL SPECIFICATIONS
0.25 Amp/28VDC
10 to 50 µA/10 to 50 mV
70,000 ft.: 125 VRMS/60Hz
(-65°C to +125°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
(Note 5)
➧
RF120-5
RF120-6
RF120-9
RF120-12
RF120-18
Nom.
5.0
6.0
9.0
12.0
18.0
26.5
Max.
6.0
8.0
12.0
16.0
24.0
32.0
Coil Resistance (Ohms ± 10% @ 25°C)
61
120
280
500
1130
2000
Set & Reset Voltage (VDC, Max.)
3.5
4.5
6.8
9.0
13.5
18.0
Coil Voltage (VDC)
TYPICAL R.F. PERFORMANCE (NOTE 1)
OUTLINE DIMENSIONS
.335 MAX.
(8.51)
0
INSERTI
.435 MAX.
(11.05)
.295 MAX.
(7.49)
ON LO
.1
SS
.2
.75 MIN. (19.05)
.3
.375 MAX.
(9.53)
(.031 ± .003)
(0.79 ± 0.08)
0.17 + .002
– .001
.4
DIA.
1.92
10
20
1.22
R)
SS (VSW
N LO
RETUR
30
1.07
CTS
40
NTA
S CO
ROS
N AC
POLES
ACROSS
ATIO
ISOL
ATION
ISOL
50
60
70
.01
0.5
.1
.5
(0.43) + (0.051)
– (0.025)
10 LEADS
1.0
1.02
VSWR
dB
RF120-26
10
9
.100 TYP. (2.54)
.035 ± .010
(0.89 ± 0.25)
1
8
2
1.00
7
3
1.00
4.0
6
1.01
COIL B
.475 MAX.
(12.07)
4
COIL A
5
FREQUENCY (GHz)
.200
(5.08)
SCHEMATIC
(TERMINAL VIEW) (NOTE 4)
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
NOTES:
1.
2.
3.
4.
5.
Characteristics shown as “typical” are based on available data and are best estimates. No on-going verification tests are performed.
Unless otherwise specified, parameters are initial values.
Relays will exhibit no contact chatter in excess of 10 µsec or transfer in excess of 1 µsec.
Contacts shown in position resulting when Coil A last energized.
Screened hi rel versions available on special order. Contact factory.
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55
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
CENTIGRID®
SURFACE MOUNT
AEROSPACE RELAY
SERIES
S114
DPDT
SERIES
DESIGNATION
RELAY TYPE
S114
DPDT basic relay
S114D
DPDT relay with internal diode for coil suppression
S114DD
DPDT relay with internal diodes for coil transient suppression and polarity
reversal protection
INTERNAL CONSTRUCTION
DESCRIPTION
The S114 Series Surface Mount Centigrid® Relay is an ultraminiature, hermetically sealed,
armature relay. The low profile height (.360”) and .100” lead spacing make it ideal for
applications where extreme packaging density and/or close PC board spacing are required.
The specially formed leads are pre-tinned to make the relays ideal for most types of surface
mount solder reflow processes.
UNIFRAME
ARMATURE
UPPER
STATIONARY
CONTACT
The basic design and internal construction are identical to the 114 Series Centigrid® relays,
and are capable of meeting Teledyne Relays T 2R® requirements. The following unique
construction features and manufacturing techniques provide overall high reliability and
excellent resistance to environmental extremes:
MOVING
CONTACT
LOWER
STATIONARY
CONTACT
•
•
•
•
•
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
Vibration
30 g’s to 3000 Hz (Note 3)
Shock
75 g’s for 6 msec. (Note 3)
half-sine
Acceleration
50 g’s (Note 3)
Enclosure
All welded, hermetically sealed
Weight
0.07 oz (1.9 gms.) max.
Reflow
Temperature
260°C max. temp.
5 min. max. above 180°C
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The S114D and S114DD Series utilize internal discrete silicon diodes for coil suppression
and polarity reversal protection.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the S114
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the S114 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low coil
power dissipation and high reliability make it a preferred method of transmit-receive
switching (see Figure 1).
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GENERAL ELECTRICAL SPECIFICATIONS
Contact Arrangement
Rated Duty
Contact Resistance (Note 4)
Contact Load Rating (DC)
(See Fig. 3 for other DC
resistive voltage/current ratings)
(-65°C to +125°C unless otherwise noted) (Notes 1 & 2)
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header along lead)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mVDC
Resistive:
250 mA/115VAC, 60 and 400Hz (Case underground)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
450 milliwatts typical at nominal rated voltage @ 25°C
2.0 msec max. at nominal rated coil voltage @ 25°C
S114 Series: 1.5 msec max.
S114D, S114DD Series: 4.0 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
100 VDC min.
1.0 VDC max.
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. S114D, S114DD
Negative Coil Transient S114D, S114DD
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 2)
➧
BASE PART
NUMBERS
Coil Voltage (VDC)
Nom.
Max.
S114, S114D
S114DD (Note 4)
Min.
(Note 4)
Max.
S114, S114D
S114DD
S114
Min.
S114D
Max.
S114DD
Min.
Max.
Coil Resistance
(Ohms ± 10% @ 25°C)
Coil Current (mADC @ 25°C)
(S114DD Series only)
Pick-up Voltage (VDC, Max.)
Dropout Voltage (VDC)
SERIES S114
S114-5
S114D-5
S114DD-5
S114-6
S114D-6
S114DD-6
S114-9
S114D-9
S114DD-9
S114-12
S114D-12
S114DD-12
S114-18
S114D-18
S114DD-18
S114-26
S114D-26
S114DD-26
5.0
5.8
50
39
93.2
128.2
3.5
4.0
0.14
2.3
0.6
2.8
6.0
8.0
98
78
57.8
74.8
4.5
5.0
0.18
3.2
0.7
3.4
9.0
12.0
220
220
33.0
42.9
6.8
7.8
0.35
4.9
0.8
5.3
12.0
16.0
390
390
25.6
32.8
9.0
10.0
0.41
6.5
0.9
6.5
18.0
24.0
880
880
17.5
22.1
13.5
14.5
0.59
10.0
1.1
10.0
26.5
32.0
1560
1560
14.8
18.5
18.0
19.0
0.89
13.0
1.4
13.0
PERFORMANCE CURVES
(NOTE 1)
TYPICAL RF PERFORMANCE (NOTE 10)
0
TYPICAL DC CONTACT RATING (RESISTIVE)
INSE
RTIO
N
.1
LOSS
300
.2
LOAD VOLTAGE (VDC)
.3
10
1.92
R)
S (VSW
20
LOS
ETURN
1.22
R
30
40
ROSS
N AC
50
ATIO
ISOL
60
1.07
ACTS
CONT
TION
ISOLA
1.02
LES
1.01
S PO
CROS
A
VSWR
dB
.4
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
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0.9
1.0
SERIES S114
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TERMINAL LOCATIONS AND
SCHEMATIC DIAGRAMS
OUTLINE DIMENSIONS AND RECOMMENDED PAD LAYOUT (Notes 6, 7, 8 & 9)
.335 MAX
(8.51)
7
.275 MAX
(6.99)
.360 MAX
(9.14)
8
1
2
6
S114
+.030
.378 –.020 TYP
Ø.017 REF
(.43)
+.76 )
(9.60 –.51
2° ± 2° TYP
5
4
3
7
8 (–) 1
.031 REF (.79)
.035 REF
(.89)
.100 4 PL
(2.54)
4° MAX TYP
4° MAX TYP
2
6
.045 MIN 8 PL
(1.14)
S114D
.200
(5.08)
.100 TYP (2.54)
.410 MIN
(10.41)
.375 SQ MAX
(9.53)
.200
(5.08)
.200
(5.08)
5
4 (+) 3
7
8 (–) 1
2
6
S114DD
TELEDYNE PART NUMBERING SYSTEM FOR SURFACE MOUNT RELAYS
S
1
1
4
D
-2
5
6
4 (+) 3
SCHEMATICS ARE VIEWED FROM TERMINALS
SURFACE
MOUNT
SERIES NO.
DD = SUPPRESSION DIODE
DD = SUPPRESSION AND POLARITY PROTECTION DIODES
COIL VOLTAGE
NOTES:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Characteristics shown as “typical” are based on available data and are best estimates. No on-going verification tests are performed.
Unless otherwise specified, parameters are initial values.
Relays will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series semiconductor.
Measured at nominal voltage for 5 sec. max.
Position of leads as they emerge from relay base.
Leads will fit noted pad layout with no overhang.
Lead ends are coplanar within .008” wide tolerance zone.
Terminals coated with SN60 or SN63 solder per QQ-S-571. Kovar exposed at sheared end of leads.
RF performance curves based on 114 series relays.
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58
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
®
CENTIGRID
SURFACE MOUNT
AEROSPACE RELAY
S134
SENSITIVE DPDT
SERIES
DESIGNATION
RELAY TYPE
S134
DPDT basic relay
S134D
DPDT relay with internal diode for coil transient suppression
S134DD
DPDT relay with internal diodes for coil transient suppression and polarity
reversal protection
INTERNAL CONSTRUCTION
DESCRIPTION
UNIFRAME
The S134 Series Sensitive Surface Mount Centigrid® Relay is an ultraminiature, hermetically
sealed, armature relay. The low profile height (.460”) and .100” lead spacing make it ideal
for applications where extreme packaging density and/or close PC board spacing are
required. The specially formed leads are pre-tinned to make the relays ideal for most types
of surface mount solder reflow processes.
The basic design and internal construction are identical to the 134 Series Centigrid® relays,
and are capable of meeting Teledyne Relays T 2R® requirements. The following unique
construction features and manufacturing techniques provide overall high reliability and
excellent resistance to environmental extremes:
ARMATURE
UPPER
STATIONARY
CONTACT
MOVING
CONTACT
LOWER
STATIONARY
CONTACT
•
•
•
•
•
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65°C to +125°C
Vibration
30 g’s to 3000 Hz (Note 3)
Shock
75 g’s for 6 msec. (Note 3)
half-sine
Acceleration
50 g’s (Note 3)
Enclosure
All welded, hermetically sealed
Weight
0.11 oz (3.1 gms.) max.
Reflow
Temperature
260°C max. temp.
5 min. max. above 180°C
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The S134D and S134DD Series utilize internal discrete silicon diodes for coil suppression
and polarity reversal protection.
The sensitive Surface Mount Centigrid® relay features exceptionally high coil resistance thus
providing for extremely low operating power (200 mw typical). The advantages of reduced
heat dissipation and power supply demands are obvious.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the S134
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application is in hand held radio transceivers, wherein
the combined features of good RF performance, small size, low coil power dissipation and
high reliability make it a preferred method of transmit-receive switching (see Figure 1).
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59
SERIES S134
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 1 and 2)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Ratings (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header along lead)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mVDC
Resistive:
250 mA/115VAC, 60 and 400Hz (Case undergrounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
200 milliwatts typical at nominal rated voltage at 25°C
4.0 msec max. at nominal rated coil voltage at 25°C
S134 Series: 2.0 msec max.
S134D, S134DD Series: 7.5 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
100 VDC min.
1.0 VDC max.
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. S134D, S134DD
Negative Coil Transient S134D, S134DD
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 2)
➧
GENERIC PART
NUMBERS
Coil Voltage (VDC)
S134-5
S134D-5
S134DD-5
S134-6
S134D-6
S134DD-6
S134-9
S134D-9
S134DD-9
S134-12
S134D-12
S134DD-12
S134-18
S134D-18
S134DD-18
S134-26
S134D-26
S134DD-26
5.0
7.5
100
64
56.8
78.1
3.5
3.7
0.12
2.5
0.7
2.6
6.0
10.0
200
125
36.3
48.9
4.5
4.8
0.18
3.2
0.8
3.0
9.0
15.0
400
400
18.1
23.6
6.8
8.0
0.35
4.9
0.9
4.5
12.0
20.0
800
800
12.5
16.0
9.0
11.0
0.41
6.5
1.0
5.8
18.0
30.0
1600
1600
9.6
12.2
13.5
14.5
0.59
10.0
1.1
9.0
26.5
40.0
3200
3200
7.2
9.0
18.0
19.0
0.89
13.0
1.3
13.0
Nom.
Max.
S134, S134D
S134DD (Note 4)
Min.
(Note 5)
Max.
S134, S134D
S134DD
S134
Min.
S134D
Max.
Min.
S134DD
Max.
Coil Resistance
(Ohms ±10% @ 25°C)
Coil Current (mADC @ 25°C)
(S134DD Series only)
Pick-up Voltage (VDC, Max.)
Drop Out Voltage (VDC)
PERFORMANCE CURVES
(NOTE 1)
TYPICAL RF PERFORMANCE (NOTE 10)
0
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TYPICAL DC CONTACT RATING (RESISTIVE)
INSE
RTIO
N
.1
LOSS
300
.2
LOAD VOLTAGE (VDC)
.3
10
1.92
WR)
S (VS
N LOS
20
1.22
RETUR
30
40
ATION
50
ISOL
60
1.07
SS
ACRO
ACTS
CONT
1.02
ES
S POL
OS
N ACR
1.01
TIO
ISOLA
VSWR
dB
.4
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
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60
0.8
0.9
1.0
SERIES S134
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TERMINAL LOCATIONS AND
SCHEMATIC DIAGRAMS
OUTLINE DIMENSIONS AND RECOMMENDED PAD LAYOUT (Notes 6, 7, 8 & 9)
.335 MAX
(8.51)
7
.275 MAX
(6.99)
.360 MAX
(9.14)
8
1
2
6
S114
+.030
.378 –.020 TYP
Ø.017 REF
(.43)
+.76 )
(9.60 –.51
2° ± 2° TYP
5
4
3
7
8 (–) 1
.031 REF (.79)
.035 REF
(.89)
.100 4 PL
(2.54)
4° MAX TYP
4° MAX TYP
2
6
.045 MIN 8 PL
(1.14)
S114D
.200
(5.08)
.100 TYP (2.54)
.410 MIN
(10.41)
.375 SQ MAX
(9.53)
.200
(5.08)
.200
(5.08)
5
4 (+) 3
7
8 (–) 1
2
6
S114DD
5
TELEDYNE PART NUMBERING SYSTEM FOR SURFACE MOUNT RELAYS
S
1
1
4
D
-2
6
4 (+) 3
SCHEMATICS ARE VIEWED FROM TERMINALS
SURFACE
MOUNT
SERIES NO.
DD = SUPPRESSION DIODE
DD = SUPPRESSION AND POLARITY PROTECTION DIODES
COIL VOLTAGE
NOTES:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Characteristics shown as “typical” are based on available data and are best estimates. No on-going verification tests are performed.
Unless otherwise specified, parameters are initial values.
Relays will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
For reference only. Coil resistance not directly measurable at relays terminals due to internal series diode.
Measured at nominal voltage for 5 sec. max.
Position of leads as they emerge from relay base.
Leads will fit noted pad layout with no overhang.
Lead ends are coplanar within .008” wide tolerance zone.
Terminals coated with SN60 or SN63 solder per QQ-S-571. Kovar exposed at sheared end of leads.
RF performance curves based on 134 series relays.
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61
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
CENTRIGRID®
122C
MAGNETIC LATCHING
AEROSPACE RELAY
DPDT
CMOS COMPATIBLE
SERIES
DESIGNATION
122C
RELAY TYPE
DPDT general purpose magnetic latching relay with internal power MOSFET driver and
diode coil transient suppression
DESCRIPTION
The 122C Centigrid magnetic-latching relay is an ultraminiature,
hermetically sealed, armature relay capable of being directly driven by
most IC logic families. Its low profile height and .100” grid spaced
terminals, which precludes the need for spreader pads, make it ideal
for applications where extreme packaging density and/or close PC
board spacing are required.
The 122C Series utilizes internal silicon diodes for coil suppression,
Zener diodes to protect the MOSFET gate inputs, and N-channel
enhancement-mode MOSFET chips, which enable direct relay interfacing with most microprocessor and IC logic families (CMOS, TTL
and MOS).
The 122C magnetic-latching relay is ideally suited for applications
where power-dissipation must be minimized. The relays can be operated
with a short-duration pulse: after contacts have transferred, no external
holding power is required.
The basic concept and internal structure are similar to the Teledyne
TO-5 422 relay series. The 122C is capable of meeting Teledyne Relays’
T 2R® requirements. The following unique construction features and
manufacturing techniques provide overall high reliability and excellent
resistance to environmental extremes:
The magnetic-latching feature of the 122C Series provide a “memory”
capability, since the relays will not reset upon removal of power.
• All welded construction.
• Unique uni-frame design providing high magnetic efficiency and
mechanical rigidity.
• High force/mass ratios to withstand shock and vibration.
• Advanced cleaning techniques provide maximum assurance of
internal cleanliness.
• Precious metal alloy contact material with gold plating assures
excellent high current and dry circuit switching capabilities.
By virtue of its inherently low intercontact capacitance and contact
circuit losses, the Centigrid relay has shown itself to be an excellent
ultraminiature RF switch for frequency ranges well into the UHF
spectrum. A typical RF application for the Centigrid® relay is in hand
held radio transceivers, wherein the combined features of good RF
performance, small size, low coil power dissipation, and high reliability
make it a preferred method of transmit-receive switching (see Figure 1).
PRINCIPLE OF OPERATION
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Energizing Coil B produces a magnetic field opposing
MAGNETIC CIRCUIT A
PERMANENT MAGNET
SOFT IRON CORE A
the holding flux of the permanent magnet in Circuit B.
MAGNETIC CIRCUIT B
SOFT IRON FRAME
As this net holding force decreases, the attractive
force in the air gap of Circuit A, which also results
COIL A
COIL B
from the flux of the permanent magnet, becomes
great enough to break the armature free of Core B,
AIR GAP
and snap it into a closed position against Core A. The
STATIONARY
CONTACT
armature then remains in this position upon removal
of energy from Coil B, but will snap back to position
MOVING
B upon energizing Coil A. Since operation depends
CONTACT
upon cancellation of a magnetic field, it is necessary
to apply the correct polarity to the relay coils as indicated on the relay schematic.
SOFT IRON
ARMATURE
When latching relays are installed in equipment, the latch and reset coils should not be pulsed
simultaneously. Coils should not be pulsed with less than the maximum set/reset voltage and
the pulse width should be a minimum of three times the specified operate time of the relay.
If these conditions are not followed, it is possible for the relay to be in the magnetically
neutral position.
Temperature
(Ambient)
-65˚C to +125˚C
Vibration
30 g’s to 3000 Hz (Note 2)
Shock
100 g’s for 6 msec. (Note 2)
half-sine
Acceleration
50 g’s (Note 2)
Enclosure
All welded, hermetically sealed
Weight
0.10 oz (2.75 gms.) max.
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 1 & 6)
Contact Arrangement
Rated Duty
Contact Resistance
2 Form C (DPDT)
Continuous
0.125 ohm max. before life; 0.225 ohm max. after life at 1A/28VDC,
(measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2 A/28VDC Resistive (100 cycles min.)
Contact factory
1.5 msec max. at nominal rated coil voltage at 25˚C.
4.5 msec at nominal voltage.
2.0 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
1.0 max.
Contact Load Ratings (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Operate Time
Minimum Operate Pulse
Contact Bounce
lntercontact Capacitance
Insulation Resistance (Note 4)
Dielectric Strength (Note 4)
Negative Coil Transient (VDC)
Diode P.I.V. (VDC)
Zener Voltage (VDC)
Zener Leakage Current @ 15.2 VDC (µA)
100 min.
17 min. to 23 max.
2.5 max.
0.5 max.
Gate Voltage to Turn Off (Vdc)
Gate Voltage to Turn On (VDC)
Drain-Source Voltage (VDC)
Power FET
Characteristics
–65˚C to +125˚C
DETAILED ELECTRICAL SPECIFICATIONS
3.8 min. (Note 8)
55 max.
(-65°C to +125°C unless otherwise noted) (Note 6)
BASE PART
NUMBERS
(Note 3)
Coil Voltage (VDC)
Coil Current (mADC @ 25°C) Note 9
Coil Operating Power
@ 25°C and Rated Voltage (mW)
Latch and Reset Voltage (VDC) (Note 7)
122C-5
122C-6
122C-9
122C-12
122C-18
122C-26
Nom.
Max.
Max.
Min.
Nom.
5.0
5.6
114.9
82.2
6.0
8.0
57.0
41.6
9.0
12.0
37.2
27.4
12.0
16.0
27.8
20.5
18.0
24.0
18.2
13.7
26.5
32.0
15.2
11.4
505
296
288
287
286
351
Max.
3.5
4.5
6.8
9.0
13.5
18.0
PERFORMANCE CURVES (NOTE 1)
TYPICAL RF PERFORMANCE
TYPICAL DC CONTACT RATING (RESISTIVE)
0
INSERTIO
N LOSS
.1
300
.2
LOAD VOLTAGE (VDC)
.3
10
1.92
20
1.22
30
RETURN
40
50
60
1.07
S
TACT
1.02
S CON
CROS
ION A
T
ISOLA
SWR)
LOSS (V
1.01
CROSS
ON A
ISOLATI
70
.01
0.5
.1
POLES
VSWR
dB
.4
250
200
150
100
50
1.00
1.00
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
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63
0.8
0.9
1.0
SERIES 122C
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OUTLINE DIMENSIONS
CASE DETAIL
.335 MAX.
(8.51)
SCHEMATIC DIAGRAM
TERMINAL LOCATIONS
(Viewed from Terminals, Numbers for Reference only)
.035 ± .010
(0.89 ± .25)
.375 MAX.
(9.53)
.435 MAX.
(11.05)
COIL B
INPUT
.031 ± .003
(0.79 ± 0.08)
10
.100 ± .010
(2.54 ±.25
TYP.
.75 MIN. (19.05)
2
8
7
6
PIN 10: +SUPPLY
PIN 5: – SUPPLY
PINS 4 & 9: GATE
1
9
.295 MAX.
(7.49)
3
5
.475 MAX.
(12.07)
4
+.002
.017 –.001 (.03) DIA.
.200 ± .010
(5.08 ± .25)
COIL A
INPUT
+(0.051)
(0.043) –(0.025)
10 LEADS
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SCHEMATIC IS VIEWED FROM TERMINALS. CONTACTS SHOWN IN
POSITION RESULTING WHEN COIL A LAST ENERGIZED.
TYPICAL CMOS INTERFACE CIRCUIT
SPACER PAD
V+
Relays can be supplied with a spacer pad attached to the relay header. The pad permits the
relay to be spaced away from the mounting surface facilitating solder joint inspection. To order
add M9 to the part number. Example: 122CM9-26.
4081B
.750 MIN
(19.05)
Coil
B
A
Coil
A
A
DRAIN
DRAIN
B
4081B
C
.300 MAX
(7.62)
NOTES:
SOURCE
D
C
SOURCE
D
(A) Internal Suppression Diode
(B) FET Gate Input
(C) Internal Zener Diode
(D) Integral FET Body Diode
1. Material: Polyester film.
2. Add 0.01 ohm to contact resistance with mounting pad.
NOTES:
1 . “Typical” characteristics are based on available data and are best estimates. No on-going verification tests are performed.
2. Relay contacts will exhibit no chatter in excess of 10 µsec or transfer in excess of 1 µsec.
3. Screened HI-REL versions available. Contact factory.
4. Pins 4, 5 and 9 must be shorted when tested for Insulation Resistance and Dielectric Withstanding Voltage.
5. Unless otherwise specified, relays will be supplied with either gold plated or solder coated leads.
Contact your local representative for ordering information.
6. Unless otherwise specified, parameters are initial values.
7. The slash and characters appearing after the slash are not marked on the relay.
8. Maximum rated gate voltage = 15 VDC.
9. Measured for 5 sec max. Includes allowance for “on” resistance of MOSFET.
10.
Teledyne Part Numbering System for Relays
EXAMPLE:
122C
Z
M9
–
26
/
Q
Q = Solder Coated Leads
(Notes 5 and 6)
Relay Series
Ground Pin (See page 112)
Coil Voltage
M9 = 194-19 Spacer Pad
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©1996
TELEDYNE RELAYS
64
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
412H
422H
432H
HIGH TEMPERATURE (200˚C)
TO-5 RELAY
DPDT
SERIES
DESIGNATION
SERIES
RELAY TYPE
412H
DPDT high temperature relay
422H
DPDT high temperature magnetic latching relay
432H
DPDT sensative high temperature relay
DESCRIPTION
UNI-FRAME
UPPER
STATIONARY
CONTACT
LOWER
STATIONARY
CONTACT
ARMATURE
MOVING
CONTACT
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size and low coil dissipation make the TO-5
relay one of the most versatile ultraminiature relays available.
The High Temperature Series of TO-5 Relays are designed for reliable operation in elevated
ambient temperatures up to 200C. Special material selection and processing provide
assurance of freedom from contact contamination and mechanical malfunctioning that might
otherwise be caused by ultra high ambient temperature conditions.
Typical usage:
422H
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
Vibration
-65˚C to + 200˚C
Shock
75 g’s for 6 msec. (Note 3)
half-sine
30 g’s to 3000 Hz (Note 3)
• Oil exploration (down hole) instrumentation
• High temperature industrial and process control instrumentation
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum (see Figures 1 and 2).
Acceleration
50 g’s (Note 3)
PRINCIPLE OF OPERATION 422H
Enclosure
All welded, hermetically sealed
Energizing Coil B produces a magnetic field opposing the
holding flux of the permanent magnet in Circuit B. As this
net holding force decreases, the attractive force in the air
gap of circuit A, which also results from the flux of the
permanent magnet, becomes great enough to break the
armature free of Core B, and snap it into a closed position
against Core A. The armature then remains in this position
upon removal of power from Coil B, but will snap back to
position B upon energizing Coil A. Since operation depends
upon cancellation of a magnetic field, it is necessary to
apply the correct polarity to the relay coils as indicated on
the relay schematic.
Weight
422H
412H: 0.09 oz (2.55 gms.) max.
432H: 0.15 oz (4.25 gms.) max.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65˚C to + 200˚C
Vibration
30 g’s to 3000 Hz (Note 3)
Shock
100 g’s for 6 msec. (Note 3)
half-sine
Acceleration
50 g’s (Note 3)
Weight
0.10 oz (2.84 gms.) max.
PERMANENT MAGNET
MAGNETIC CIRCUIT B
COIL B
SOFT IRON
CORE B
SOFT IRON
ARMATURE
MAGNETIC CIRCUIT A
SOFT IRON FRAME
COIL A
SOFT IRON
CORE A
AIR GAP
STATIONARY
CONTACT
MOVING
CONTACT
When latching relays are installed in equipment, the latch
and reset coils should not be pulsed simultaneously. Coils should not be pulsed with less than the
nominal coil voltage and the pulse width should be a minimum of three times the specified operate time
of the relay. If these conditions are not followed, it is possible for the relay to be in the magnetically
neutral position.
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SERIES 412H/422H/432H
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 1 & 2)
Release Time (Note 4 & 5)
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
2 Form C (DPDT)
Continuous
412H/432H: 0.125 ohms max. before life; 0.225 ohms max. after life at 1A/28VDC
(measured 1/8” below header.)
422H: 0.15 ohms max. before life; .25 ohms max. after life/1A/28VDC
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
412H: 450 mW typ. @ 25˚C
422H: 290 mW typ. @ 25˚C
432H: 200 mW typ. @ 25˚C
412H: 2.0 msec max.
422H: 1.5 msec max.
432H: 4.0 msec max.
2.0 msec max.
1.5 msec max
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
Minimum Operate Pulse
4.5 msec @ Nominal Rated Voltage (422H only)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 3 for other DC resistive
voltage/current ratings)
Contact Load Ratings (AC) (Note 6)
Contact Life Ratings (Note 6)
Contact Overload Rating
Contact Carry Rating
Coil Operating Power (Note 4)
Operate Time (Note 4)
}
412H SERIES RELAY
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +200°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
Coil Voltage (VDC)
412H-5
412H-6
412H-9
412H-12
412H-18
412H-26
5.0
5.8
50
4.7
0.14
2.4
6.0
8.0
98
5.9
0.18
3.4
9.0
12.0
220
9.0
0.35
5.1
12.0
16.0
390
11.9
0.41
6.8
18.0
24.0
880
17.8
0.59
10.2
26.5
32.0
1560
24.0
0.89
13.5
Nom.
Max.
Coil Resistance (Ohms ± 10% @ 25°C)
Pick-up Voltage (VDC, Max.)
Min.
Max.
Drop-out Voltage (VDC)
412H SERIES RELAY
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +200°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
412H-5
412H-6
412H-9
412H-12
412H-18
412H-26
5.0
5.8
61
4.7
6.0
8.0
120
5.9
9.0
12.0
280
9.0
12.0
16.0
500
11.9
18.0
24.0
1130
17.8
26.5
32.0
2000
24.0
Nom.
Max.
Coil Voltage (VDC)
Coil Resistance (Ohms ± 10% @ 25°C)
Set & Reset Voltage (VDC, Max.)
432H SERIES RELAY
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +200°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
Coil Voltage (VDC)
412H-5
412H-6
412H-9
412H-12
412H-18
412H-26
5.0
5.8
100
4.7
0.14
2.4
6.0
8.0
200
5.9
0.18
3.4
9.0
12.0
400
9.0
0.35
5.1
12.0
16.0
850
11.9
0.41
6.8
18.0
24.0
1600
17.8
0.59
10.2
26.5
32.0
3300
24.0
0.89
13.5
Nom.
Max.
Coil Resistance (Ohms ± 10% @ 25°C)
Pick-up Voltage (VDC, Max.)
Drop-out Voltage (VDC)
Min.
Max.
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412H/422H/432H
PERFORMANCE CURVES (NOTE 1)
TYPICAL RF PERFORMANCE
TYPICAL RF PERFORMANCE
0
0
INS
ERT
.1
ION
.2
S
ERT
ION
.2
LOS
S
.3
.3
.4
10
N LO
RETUR
30
CTS
ONTA
40
N
ATIO
50
ISOL
SC
ROS
LES
ISOL
70
.01
0.5
1.07
30
1.01
S PO
ROS
N AC
ATIO
60
20
1.02
AC
.1
.5
10
1.22
VSWR
WR)
SS (VS
20
dB
1.92
1.92
N
ATIO
50
60
1.00
70
ISOL
1.07
1.02
SC
ROS
AC
1.01
S
SS POLE
N ACRO
ISOLATIO
.01
1.0
1.22
CTS
ONTA
40
1.00
WR)
SS (VS
N LO
RETUR
0.5
VSWR
.4
dB
INS
.1
LOS
1.00
1.00
.1
.5
1.0
FREQUENCY (GHz)
FREQUENCY (GHz)
FIGURE 2 (422H)
FIGURE 1 (412H) (432H)
TYPICAL DC CONTACT RATING (RESISTIVE)
LOAD VOLTAGE (VDC)
300
250
200
150
100
50
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
LOAD CURRENT (AMPS DC)
FIGURE 3
OUTLINE DIMENSIONS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
CASE DETAIL
DIMENSION
‘A’ MAX.
412H
10
.335
(8.51)
DIA. MAX.
.270
(6.86)
432H
.375
(9.52)
422H
.280
(7.11)
.031 (.79)
± .003 (0.08)
.031 (.79)
± .003 (0.08)
.370
(9.40)
DIA. MAX.
9
.035 (.89)
± .010 (0.25)
WIRE LEAD: .75
(19.05) MIN.
.035 (.89)
± .010 (0.25)
1
8
2
3
7
.200 (5.08)
± .010 (.25) DIA.
36° ±3° TYP.
412H/432H
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
6
.200 (5.08)
± .010 (.25) DIA.
36° ±3° TYP.
5
4
422H
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SCHEMATIC DIAGRAMS
NOTES:
1. Characteristics shown as “typical” are based on available data and
are best estimates. No on-going verification tests are performed.
2. Characteristics are subject to change after life.
3. Relays will exhibit no contact chatter in excess of 10 µsec or
transfer in excess of 1 µsec.
4. Measured in nominal coil voltage at 25°C.
5. Not applicable to 422H Series.
6. Contact load ratings and contact life ratings are based on similarity
testing at 125°C. No 200°C testing is performed.
COIL B
412H
432H
422H
COIL A
CONTACTS SHOWN IN POSITION RESULTING
WHEN COIL A LAST ENERGIZED.
SCHEMATICS ARE VIEWED FROM TERMINALS
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
412K
422K
HIGH SHOCK
TO-5 RELAY
DPDT
SERIES
DESIGNATION
RELAY TYPE
412K
DPDT high shock relay
422K
DPDT high shock magnetic latching relay
INTERNAL CONSTRUCTION 412K
UNI-FRAME
UPPER
STATIONARY
CONTACT
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
DESCRIPTION
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the industry
standards for low level switching from dry circuit to 1 ampere. Designed expressly for high
density PC Board mounting, its small size and low coil power dissipation make the TO-5 relay
one of the most versatile subminiature relays available.
The High Shock Series of TO-5 Relays are designed to withstand shock levels up to 4000 g’s,
.5 millisecond duration. Special material selection and construction details provide assurance
that critical elements of the relay structure and mechanism will not be permanently displaced
or damaged as a result of extremely high g level shocks.
Typical usage:
• Commercial avionics aircraft control
• Commercial aircraft control systems
• Transportation systems (Rail/Truck)
412K ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65˚C to + 125˚C
Vibration
Shock
30 g’s to 3000 Hz (Note 3)
75 g’s for 6 msec. (Note 3)
4000 g’s 0.5 msec. axial plane
1000 g’s 0.5 msec. side planes
(Note 6) half-sine
Acceleration
50 g’s (Note 3)
Enclosure
All welded, hermetically sealed
Weight
0.09 oz (2.55 gms.) max.
422K ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5 relay
has shown itself to be an excellent subminiature RF switch for frequency ranges well into the UHF
spectrum. A typical RF application for the TO-5 relay is in hand held radio transceivers,
wherein the combined features of good RF performance, small size, low coil power dissipation
and high reliability make it a preferred method of T-R switching (see Figure I and 2).
PRINCIPLE OF OPERATION 422K
Energizing Coil B produces a magnetic field opposing
the holding flux of the permanent magnet in Circuit B.
As this net holding force decreases, the attractive
force in the air gap of circuit A, which also results
from the flux of the permanent magnet, becomes
great enough to break the armature free of Core B,
and snap it into a closed position against Core A. The
armature then remains in this position upon removal
of power from Coil B, but will snap back to position B
upon energizing Coil A. Since operation depends upon
cancellation of a magnetic field, it is necessary to
apply the correct polarity to the relay coils as indicated
on the relay schematic.
PERMANENT MAGNET
MAGNETIC CIRCUIT B
COIL B
SOFT IRON
CORE B
SOFT IRON
ARMATURE
Temperature
(Ambient)
-65˚C to + 125˚C
Vibration
Shock
30 g’s to 3000 Hz (Note 3)
100 g’s for 6 msec. (Note 3)
200 g’s 0.5 msec. (Note 6)
half-sine
Acceleration
50 g’s (Note 3)
Enclosure
All welded, hermetically sealed
Weight
0.10 oz (2.84 gms.) max.
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MAGNETIC CIRCUIT A
SOFT IRON FRAME
COIL A
SOFT IRON
CORE A
AIR GAP
STATIONARY
CONTACT
MOVING
CONTACT
When latching relays are installed in equipment, the latch and reset coils should not be pulsed
simultaneously. Coils should not be pulsed with less than the nominal coil voltage and the pulse
width should be a minimum of three times the specified operate time of the relay. If these
conditions are not followed it is possible for the relay to be in the magnetically neutral position.
68
SERIES 412K/422KSUNSTAR微波光电
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GENERAL ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Notes 1 & 2)
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
2 Form C (DPDT)
Continuous
412K: 0.1 ohms max. before life; 0.2 ohms max. after life at 1A/28VDC
(measured 1/8” below header.)
422K: 0.125 ohms max. before life; .225 ohms max. after life at 1A/28VDC
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
412K Series: 500 mW typ. @ 25˚C
422K: 200 mW typ. @ 25˚C
412K: 2.0 msec max.
422K: 1.5 msec max.
1.5 msec max. (412K only)
1.5 msec max
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 125 VRMS/60Hz
Minimum Operate Pulse
4.5 msec @ Nominal Rated Voltage (422K only)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 3 for other DC resistive
voltage/current ratings)
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time (Note 5)
}
412K SERIES RELAY
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
Coil Voltage
412K-5
412K-6
412K-9
412K-12
412K-18
412K-26
5.0
5.8
50
4.3
0.14
2.5
6.0
8.0
80
5.2
0.18
3.2
9.0
12.0
160
7.6
0.35
4.9
12.0
16.0
300
10.0
0.41
6.5
18.0
24.0
600
14.3
0.59
10.0
26.5
32.0
1350
21.0
0.89
13.0
Nom.
Max.
Coil Resistance (Ohms ± 10% @ 25°C)
Pick-up Voltage (VDC, Max.)
Min.
Max.
Drop-out Voltage (VDC)
422K SERIES RELAY
DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 2)
BASE PART
NUMBERS
Coil Voltage (VDC)
422K-5
422K-6
422K-9
422K12
422K-18
422K-26
5.0
5.8
61
3.5
6.0
8.0
120
4.5
9.0
12.0
280
6.8
12.0
16.0
500
9.0
18.0
24.0
1130
13.5
26.5
32.0
2000
18.0
Nom.
Max.
Coil Resistance (Ohms ± 10% @ 25°C)
Set & Reset Voltage (VDC, Max.)
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SERIES 412K/422K
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PERFORMANCE CURVES (NOTE 1)
TYPICAL RF PERFORMANCE
TYPICAL RF PERFORMANCE
0
0
INS
ERT
.1
ION
.2
S
ERT
ION
.2
LOS
S
.3
.3
.4
10
N LOSS
RETUR
30
40
(V
CTS
ONTA
AT
50
ISOL
OLES
ISOL
70
.01
0.5
1.07
30
1.01
SS P
CRO
ION A
AT
60
20
1.02
SS C
CRO
ION A
.1
.5
10
1.22
VSWR
20
dB
1.92
SWR)
1.92
N LOSS
RETUR
40
60
1.00
70
CRO
ION A
1.07
1.02
AT
ISOL
1.01
N
ISOLATIO
.01
1.0
1.22
CTS
ONTA
SS C
50
1.00
)
(VSWR
0.5
ACROSS
.1
POLES
VSWR
.4
dB
INS
.1
LOS
1.00
1.00
.5
1.0
FREQUENCY (GHz)
FREQUENCY (GHz)
FIGURE 2 (422K)
FIGURE 1 (412K)
TYPICAL DC CONTACT RATING (RESISTIVE)
LOAD VOLTAGE (VDC)
300
250
200
150
100
50
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
LOAD CURRENT (AMPS DC)
FIGURE 3
OUTLINE DIMENSIONS
.370
(9.40)
DIA. MAX.
.031 (.79)
± .003 (0.08)
.031 (.79)
± .003 (0.08)
.335
(8.51)
DIA. MAX.
10
9
.280 (7.11) MAX.
.035 (.89)
± .010 (.25)
.035 (.89)
± .010 (.25)
1
8
2
3
7
WIRE LEAD: .75 (19.05) MIN.
.200 (5.08)
± .010 (.25) DIA.
36° ±3° TYP.
6
.200 (5.08)
± .010 (.25) DIA.
412K
36° ±3° TYP.
5
4
422K
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
SPACER PAD
Relays can be supplied with a spacer pad attached to
the relay header. The pad permits the relay to be
spaced away from the mounting surface facilitating
solder joint inspection. To order add M4 to the part
number: (e.g. 422KM4-26).
Relays can be supplied with a spacer pad attached to
the relay header. The pad permits the relay to be
spaced away from the mounting surface facilitating
solder joint inspection. To order add M4 to the part
number: (e.g. 422KM4-26).
SCHEMATIC DIAGRAMS
.750 MIN
(19.05)
412K
NOTES:
.305 MAX
(7.75)
1. Material: Polyester film.
2. Increase contact resistance by 0.01 ohm.
.305 MAX
(7.75)
422K
CONTACTS SHOWN
IN POSITION RESULTING
WHEN COIL A LAST ENERGIZED.
NOTES:
1. Material: Polyester film.
2. Increase contact resistance by 0.01 ohm.
SCHEMATICS ARE VIEWED FROM TERMINALS
NOTES:
1. Characteristics shown as “typical” are based on available data and are best estimates. No on-going verification tests are performed.
2. Unless otherwise specified parameters are initial views.
3. Relays will exhibit no contact chatter in excess of 10 µsec or transfer in excess of 1 µsec. For other levels, contact factory.
4. SURVIVAL ONLY - CONTACT CHATTER MAY OCCUR.
5. Measured at nominal rated coil voltage at 25˚C.
©1996
TELEDYNE RELAYS
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70
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TELEDYNE RELAYS
HIGH VIBRATION
TO-5 RELAY
SERIES
412V
432V
DPDT
SERIES
DESIGNATION
RELAY TYPE
412V
DPDT basic high vibration relay
412DV
DPDT high vibration relay with internal diode for coil transient suppression
412DDV
DPDT high vibration relay with internal diodes for coil transient suppression and polarity reversal protection
432V
DPDT basic high vibration, sensitive relay
432DV
DPDT high vibration sensitive relay with internal diode for coil transient suppression
DESCRIPTION
INTERNAL CONSTRUCTION
UNI-FRAME
UPPER
STATIONARY
CONTACT
LOWER
STATIONARY
CONTACT
ARMATURE
MOVING
CONTACT
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size and low coil power dissipation make the
TO-5 relay one of the most versatile ultraminiature relay available.
The High Vibration Series of TO-5 Relays are designed to withstand vibration levels of 250
to 380 g’s at the frequencies noted when tested on a resonant beam for 10 to 20 seconds
in the axis parallel to contact motion (x axis), or 100 g’s 10-2000 Hz for 20 minutes in the
x axis. A unique magnetic circuit prevents contact opening (chatter) in excess of 10
microseconds under vibration or shock conditions.
Typical usage:
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-65˚C to +125˚C
Vibration
(Note 3)
250 g’s to 140±5Hz
350 g’s to 170±5Hz
380 g’s to 200±5Hz
Shock
150 g’s for 11 msec. (Note 3)
half-sine
Acceleration
50 g’s (Note 3)
Enclosure
All welded, hermetically sealed
Weight
412V 0.09 oz (2.55 gms.) max.
432V 0.15 oz (4.26 gms.) max.
• Commercial avionics aircraft control
• Commercial aircraft control systems
• Transportation systems (Rail/Truck)
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the TO-5 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low coil
power dissipation and high reliability make it a preferred method of Transmit-Receive
switching (see Figure 1).
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SERIES 412V/432V
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GENERAL ELECTRICAL SPECIFICATIONS (-65°C to +125°C unless otherwise noted) (Notes 1 & 2)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
432V Series: 350 mw typ. at rated voltage @ 25°C 412V Series: 620 mw typ. at rated voltage @ 25˚C.
432V Series: 4.0 msec max. at rated coil voltage
412V Series: 2.0 msec max. at rated coil voltage
432V Series: 3.0 msec max.
432DV Series: 7.5 msec max.
412V Series: 2.0 msec max.
412DV, DDV Series: 4.0 msec max.
1.5 msec max.
0.4 pf typical
10,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 500 VRMS/60 Hz
70,000 ft.: 300 VRMS/60Hz
All DV, DDV Versions
1.0 max.
All DV, DDV Versions
100 min.
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
Contact Bounce
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Negative Coil Transient (VDC Max.)
Diode P.I.V. (VDC Min.)
412V SERIES DETAILED ELECTRICAL SPECIFICATIONS
(-65°C to +125°C unless otherwise noted) (Note 2)
412V-5
412DV-5
412DDV-5
BASE PART
NUMBERS
Coil Voltage (VDC)
Coil Current (mADC @ 25°C)
(Ohms ±10% @ 25°C)
Coil Current (mADC @ 25°C)
(Note 5)
Pick-up Voltage (VDC, Max.)
Drop-out Voltage (VDC)
Nom.
Max.
412V
412DV, 412DDV (Note 6)
412DDV
Min.
Max.
412V
412DV
412DDV
BASE PART
NUMBERS
5.0
5.8
50
33
92.8
126.4
4.6
0.14
2.3
0.6
2.8
Min.
Max.
Min.
Max.
432V SERIES DETAILED ELECTRICAL SPECIFICATIONS
Coil Voltage (VDC)
412V-6
412DV-6
412DDV-6
6.0
8.0
70
44
90.4
122.6
5.5
0.18
3.2
0.7
3.4
412V-9
412DV-9
412DDV-9
412V-12
412DV-12
412DDV-12
412V-18
412DV-18
412DDV-18
412V-26
412DV-26
412DDV-26
9.0
12.0
155
125
54.3
73.4
8.2
0.35
4.9
0.8
5.3
12.0
16.0
235
215
37.8
59.4
11.0
0.41
6.5
0.9
6.5
18.0
24.0
610
470
31.3
42.0
16.5
0.59
10.0
1.1
10.0
26.5
32.0
1130
1050
21.3
28.3
22.0
0.89
13.0
1.4
13.0
(-65°C to +125°C unless otherwise noted) (Note 2)
432V-5
432DV-5
432V-6
432DV-6
432V-9
432DV-9
432V-12
432DV-12
432V-18
432DV-18
432V-26
432DV-26
5.0
5.8
80
4.6
0.14
2.5
6.0
8.0
120
5.5
0.18
3.2
9.0
12.0
240
8.2
0.35
4.9
12.0
16.0
480
11.0
0.41
6.5
18.0
24.0
950
16.5
0.59
10.0
26.5
32.0
1900
22.0
0.89
13.0
Nom.
Max.
Coil Resistance (Ohms ± 10% @ 25°C)
Pick-up Voltage (VDC, Max.)
Drop-out Voltage (VDC)
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Min.
Max.
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SERIES 412V/432V
PERFORMANCE CURVES (NOTE 1)
TYPICAL RF PERFORMANCE
0
TYPICAL DC CONTACT RATING (RESISTIVE)
INSE
RTIO
N
.1
.2
300
LOS
S
LOAD VOLTAGE (VDC)
.3
10
1.92
20
N LOSS
RETUR
30
40
ATION
ISOL
50
SS
ACRO
N
ATIO
ISOL
60
)
1.22
(VSWR
1.07
ACTS
CONT
SS
ACRO
1.02
S
POLE
1.01
VSWR
dB
.4
0.5
.1
.5
100
50
1.0
A DIMENSIONS
MAX.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
OUTLINE DIMENSIONS
.375
(9.52)
150
1.00
.01
432V
200
1.00
70
.270
412V (6.86)
250
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
0.8
0.9
1.0
SCHEMATIC DIAGRAMS
.031 (.79)
± .003 (0.08)
.370
(9.40)
DIA. MAX.
10
.335
(8.51)
DIA. MAX.
9
.035 (.89)
± .010 (0.25)
36° ±3° TYP.
412V
432V
412DDV
3
6
WIRE LEAD: .75 (19.05) MIN.
PIN: .187 (4.75) ± .010 (.25)
NOTES:
2
7
.200 (5.08)
± .010 (.25) DIA.
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
1
8
5
4
412DV
432DV
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SCHEMATICS ARE VIEWED FROM TERMINALS
SPACER PAD
1. Characteristics shown as “typical” are based on available data and
are best estimates. No on-going verification tests are performed.
2. Unless otherwise specified parameters are initial views.
Relays can be supplied with a spacer pad attached to the relay header. The pad permits the
relay to be spaced away from the mounting surface facilitating solder joint inspection. To order
add M4 to the part number. Example: 4XXM4-26.
3. Relays will exhibit no contact chatter in excess of 1.0 µsec or
transfer in excess of 1 µsec.
B DIMENSIONS
MAX.
4. For reference only. Coil resistance not directly measurable at relay
terminals due to internal series semiconductor of 412DDV.
.295
412V (7.50)
5. Measured at nominal voltage for 5 sec. maximum.
.295 MAX
(7.49)
NOTES:
432V
.400
(10.16)
B
1. Material: Polyester film.
2. Increased contact resistance by 0.01 ohm.
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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Electromechanical Relays
Section I
T2R∆ Established Reliability Relays
T2R∆ Program introduction
ER114 DPDT Centigrid∆
ER116C DPDT CMOS Compatible Centigrid∆
ER134 DPDT Sensitive Centigrid∆
ER136C DPDT CMOS Compatible Sensitive Centigrid∆
ER411 SPST TO-5
ER412 DPDT TO-5
ER421 SPST Magnetic Latching TO-5
ER420/422 DPDT Magnetic Latching TO-5
ER431 SPST Sensitive TO-5
ER432 DPDT Sensitive TO-5
3
5
23
26
29
32
35
38
33
36
47
50
Section II
Aerospace Relays
RF120 DPDT Magnetic Latching R.F. Centigrid∆
S114 DPDT Surface Mount Centigrid∆
S134 DPDT Surface Mount Sensitive Centigrid∆
122C DPDT CMOS Compatible Magnetic Latching Centigrid∆
400H Series DPDT High Temperature Basic, Magnetic Latching and Sensitive
400K Series DPDT High Shock Basic and Magnetic Latching
400V Series DPDT High Vibration Basic and Sensitive
53
54
56
59
62
65
68
71
Section III
Attenuator and RF Centigrid∆ and TO-5 Relays
Development of an Ultraminiature Attenuator relay (A technical paper)
A150 Ultraminiature Attenuator Relay
RF170 DPDT Magnetic Latching RF Centigrid∆
RF300 DPDT High Repeatability TO-5 RF Relay
RF303 DPDT Sensitive High Repeatability TO-5 RF Relay
RF310/RF313 High Repeatability Ultraminiature TO-5, RF Bypass Relay
RF320/RF323 High Repeatability Ultraminiature TO-5, RF Bypass Relay
75
76
82
87
89
89
92a
92e
General Purpose Centigrid∆ and TO-5 Relays/Special Packages
S172 DPDT Commercial Centigrid∆ Surface Mount
172 DPDT Commercial Centigrid∆
712 DPDT Commercial TO-5
722 DPDT Commercial TO-5 Magnetic Latching
732 DPDT Sensitive Commercial TO-5
Special Packages
93
94
96
98
101
104
107
Terms, Definitions and Options
Relay Operation
Terms and Definitions
Ground Pins
Spreader Pads
109
110
111
112
113
Section IV
Section V
Section VI
Ordering Information
Ordering Information
North American Sales Representatives
North American Distributors
International Representatives
International Distributors
Specifications listed herein are subject to change without notice.
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115
116
117
119
123
124
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Development of an Ultraminiature Attenuator
Relay
James M. Wallintin
Teledyne Relays
12525 Daphne Ave.
Hawthome, CA 90250
Abstract
Ultraminiature electromechanical relays have been used to switch RF
signals for many years. One common RF switching application is to
attenuate signals by using a relay to switch the signal to an external
attenuator circuit. The external attenuator circuit is generally a resistor
network, where the resistor network may be several times larger in size
than the relay, particularly at high power. This increases the total package size and limits the frequency response of the attenuator. This paper
presents the development of an electromechanical attenuator relay that
incorporates the attenuator circuit inside the relay package thereby
extending the frequency range of the attenuator, while maintaining an
ultraminiature package size.
circuit absorbs a specified amount of RF power. When used in an
attenuator circuit, the relays normally closed contacts are connected
together to form a low loss, through path. On the high loss attenuated
side, the normally open contacts are connected to the attenuator circuit.
The attenuator circuit commonly takes the form of a resistor network;
the resistance values are chosen such that the network absorbs a specified amount of power. ‘nese attenuator resistor networks generally are
in a Pi or T configuration. A TO-5 relay and an external attenuator circuit are shown schematically in Figure 1 to illustrate an example of a T
resistor network.
Background
Ultraminiature electromechanical relays have numerous advantages in
RF switching applications. Some of the reasons for selecting electromechanical relays for attenuator switching are:
•
•
•
•
•
RF In
High isolation between the signal path and the control voltage.
Low insertion loss of relay contacts.
Linear phase response of the signal passing through the relay.
Linear power handling characteristics of relay contacts.
The large bandwidth, allowing usage from dc to 1.2 GHz.
R1
The ultraminiature electromechanical relay is ideal for use at frequencies below 1.2 GHz, but as the signal frequency increases the relay
develops frequency response problems. At low frequencies the power
loss is generally ohmic. At higher frequencies heat dissipation due to
the ohmic resistance of contacts is only one factor in power loss; other
factors at higher frequencies include radiation losses and dielectric
losses. 1
Relay switched attenuator circuits typically have poor flatness of attenuation versus frequency, beyond 1.2 GHz. The flatness is worse for
higher values of attenuation. The resulting attenuation at frequencies
beyond 1.2 GHz is less than desired. This can be caused by the lack of
adequate isolation between the normally open and normally closed contacts resulting in signal leakage to the through path (normally closed
contacts) thus adding power to the attenuated path signal.
To increase the attenuation at higher frequencies, inductance can be
added to the through path, and/or capacitance to ground can be added to
the attenuated path. Inductance is added to the through path by increasing the length of the through path. Capacitance is added to the attenuated path by increasing the physical size of the resistors used in the
attenuator resistor network. Both methods increase the total package
size of the attenuator.
A double pole double throw, 2 form C, ultraminiature electromechanical
relay can be used as the switching element in an attenuator. An
attenuator is a passive device which when switched into a transmission
©
R1
R2
FIG. 1
Schematic of a Switchable Attenuator
(T type Configuration)
At low frequencies the wavelength of the signal is large compared to the
physical dimensions of the relay contacts. The large wavelength to relay
contact dimension ratio results in small phase differences between the
signal at different points inside the relay. The small phase angle means
the interference between the forward moving signal and its reflected
signal is minimal and can be compensated for external to the relay.2 As
the frequency increases the signal wavelength decreases. Even for an
ultraminiature relay the length of the contacts become a significant
fraction of the signal wavelength. The result is more input power
reflected within the relay. The reflection of input power contributes to
the higher insertion loss of ultraminiature relays at higher frequencies.
[The insertion loss is the ratio of the input power to the output power.]
Copyright
RF Out
In order to limit the total package size requirements and increase the RF
performance of the attenuator circuit, the RF performance of the relay
must be improved over the desired frequency range.
1994 by National Association of Relay Manufacturers. An affiliate of the Electronic Industries Association.
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Objectives
The overall objectives were to develop a relay with the attenuator
circuit inside the relay package with improved RF performance
over the design frequency range. The package size was held to be
comparable to the size of an extended Centigrid® ultraminiature
relay. The attenuator circuit and relay components were designed
for use in 50 ohm systems over a frequency range from dc to 3 GHz.
The RF characteristics were to remain stable over the temperature
range of -55°C to +85°C. Power handling was designed for at least
1 watt. Performance characteristics for this new attenuator relay
were targeted to out perform switchable attenuators of comparable
size currently on the market.
the through path contact and as the armature closes completely
against the frame pole face the actuators complete the transfer of
the moving contacts to the lower contacts, thereby switching in the
attenuator network.
STOP
RETURN SPRING
MOVING CONTACT
UPPER CONTACT
LOWER CONTACT
Design and Construction
The first design task selected was to place a 10dB attenuator circuit
pad inside the relay and have the relay moving contacts switch the
RF signal into and out of the attenuator circuit. The concept began
with using a thin film resistor network on an alumina substrate,
shown in Figure 2.
ATTENUATOR PAD
HEADER ASSEMBLY
MOTOR
FRAME
ACUTATOR
MOTOR
ASSEMBLY
FIG 2
Attenuator Substrate
ATTENUATOR
RELAY
At the ends of the resistor network, two areas of gold metallization
are located such that the relay moving contacts will make contact
with two lower contacts bonded to these metallized areas. The
substrate also includes two separate metallized areas for bonding of
a single piece through path (upper) contact. In turn the attenuator
pad is bonded to the relay header. In addition, the attenuator relay
header assembly has two moving contact assemblies; one attached
to the input terminal, the other attached to the output terminal.
(WITHOUT
COVER)
Grounding of the attenuator network is achieved by way of gold
wire bonds from the pad to the header. Two ground pins are
welded to the lower side of the header base to allow for positive
grounding to the external circuit ground plane. As an option the
plated metal header base is solderable and may be soldered to the
external circuit ground plane. Figure 3.
SCHEMATIC
FIG 3
Attenuator Relay, Header and Motor Assemblies
When the coil is de-energized the return spring attached to the
header, in concert with the two moving contacts, act upon the
armature to force the actuators away from the moving contacts.
The armature travel is limited by a stop. The pickup voltage of the
attenuator relay is controlled by adjusting this stop. The stored
energy in the moving contacts causes the moving contacts to
transfer from the lower contacts back to the upper through path
contact. The preload in the moving contacts keep the moving
contacts against the through path contact. Thus, we now have an
attenuator relay which is switchable from the low loss (through
path) state to the high loss (attenuated path) state and vice versa.
Attached to the header assembly is the frame for the relay motor
assembly. The motor assembly is used to switch the moving
contacts from the de-energized to the energized state. Thus, the
signal is transferred from the low loss through path to the high loss
attenuated path. The motor consists primarily of:
• a uniframe, designed for maximum magnetic efficiency
• a coil
• an armature with glass actuators attached to it and
• a core which incorporates a fulcrum edge for the armature to
pivot upon.
Finally the attenuator relay is hermetically sealed with a metal
cover welded to the outer periphery of the header assembly flange.
Upon energizing the relay coil, the armature rotates about a fulcrum
edge and closes upon the pole face of the frame. The actuators
attached to the armature are adjusted such that when the motor
is energized, the actuators break the moving contacts from
This mechanical design was selected to assure reliable contact
actuation in an ultraminiature relay package. With all of the
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mechanical components in place, there was only a limited amount
of space for the attenuator resistor network. The design required an
attenuator network small enough to fit inside the relay forward of
the mechanical components but capable of yielding excellent RF
characteristics.
In a production environment, a test fixture was needed to verify
attenuator relays from each production lot met the specified RF performance criteria over the frequency range from dc to 3 GHz.
Measuring the RF characteristics of a through hole component presents unusual test fixturing difficulties. Tests results using fixtures
at high frequencies can be very deceiving. Using an inadequate test
fixture can mask the true performance of the component.
Given the mechanical constraints a computer RF design simulation
was conducted. The dimensions of the moving contacts, through
path contact, and lower contacts were optimized in the computer
simulation to obtain the best attenuator relay performance over the
design frequency range. In concert with the optimization of the
mechanical components was also the optimization of the attenuator
pad dimensions, configuration and performance characteristics over
the design frequency range. The circuitry for the attenuator resistor
network was designed to compensate for VSWR deficiencies of
previous relay designs. VSWR is the voltage standing wave ratio.
The computer simulation predicted excellent results from dc to 3
GHz. Results from the computer model were then used to select the
physical dimensions and locations for the mechanical components
and details for the attenuator pad.
The test fixture design requires low losses, a flat frequency
response, a good match to the test instruments and the device under
test, limited crosstalk from input to output, and fast, easy, and
repeatable connections.3 With these requirements in mind, a test
fixture was designed and developed. An SMA connector can be
attached to the input and then the output in order to characterize the
performance of the test fixture. The test fixture, shown in Figure 4
allows the 1.9 cm (3/4 inch) long attenuator relay leads to be fully
inserted.
As a result of the computer simulation, it was determined that a T
pad resistor network was best suited for the 10dB attenuator relay
design. An alumina substrate with thin film tantalum nitride
resistors was selected for the attenuator resistor network. The type
of alumina selected was base upon its dielectric properties and its
effect on the RF performance over the frequency range. Tantalum
nitride resistor material was selected for its long term stability and
its low temperature coefficient of resistance. The resistors are laser
trimmed to high accuracy to assure precise attenuation.
Prototype 10dB attenuator relays were made and tested; results
compared favorably with the computer simulation. The attenuation
with respect to the through path was flat from dc to 2 GHz and the
performance up through 3 GHz was quite acceptable (within ±5%).
The VSWR of the attenuated path was below 1.2 : 1. Insertion loss
of the through path was as good as predicted, and the VSWR of the
through path was only slightly greater than that of the attenuated
path.
FIG 4
Test Fixture
Measurements are made from approximately 3 mm (.118 inch)
below the bottom surface of the relay header assembly. The small
size of the test fixture, approximately 2.5 x 5 x 5 cm (1 x 2 x 2
inches), allows it to be mounted to thermal platforms in order to
perform tests at high and low temperatures. Typical attenuator relay
RF performance results using the test fixture at room temperature
are shown in Figure 5.
The dimensions of the attenuator circuit pad was standardized for
the development of other attenuation values. This allowed for the
manufacture of attenuator relays with other attenuation values
without changing the basic relay design. Attenuator relays were
also developed in binary steps of 1, 2, 4, 8, and 16 dB; in addition
a 20 dB attenuator relay was also developed to compliment the
10dB attenuator relay.
To verify the power handling, capability of the attenuator relay, the
relay was subjected a high temperature test with 1 watt applied to
the attenuator pad. The test was performed at 85°C with the coil
energized at rated coil voltage for 2800 hours. Following the test
the attenuation was measured and compared to the initial attenuation measurement. The change in attenuation was less than 1%.
Test and Evaluation
The first obstacle in evaluating the performance of this attenuator
relay was in measuring the RF characteristics over the design frequency range. Measurements at dc can be used to verify the
pickup voltage, dropout voltage, coil resistance, and contact
switching time of the attenuator relay. The dc contact resistance of
the through path can be measured and this value can be relied upon
to assure the insertion loss is within the specified acceptance limits
at low frequencies. The attenuation at low frequencies can be
evaluated by measuring the resistance of the attenuator pad
resistor network. The measured values are used to calculate the
individual resistor values in the resistor network. These individual
resistor values are used to calculate the attenuation in a 50 ohm
system.
Attenuator relay life tests were performed at 125°C while switching
1 watt, 2 GHz CW power. The test was stopped after every 1 million
cycles to measure the attenuation. After 10 million cycles the attenuation changed less than 0.5% in the frequency range from dc to 1
GHz. The change was less than 1.0% in the frequency range from
1 to 2 GHz and less than 3.0% in the 2 to 3 GHz frequency range.
The switching reliability of the attenuator relay was tested at 25°C
with 1 watt, 2 GHz CW R-F power. Each operation was monitored
during the 1 million cycles. No misses occurred during the test. A
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miss was defined as a change in attenuation, or insertion loss,
greater than 0.5 dB.
VSWR
1.0
Adjusting Signal Levels
In many types of test equipment it is necessary to be able to adjust
the signal output level. For example, if a signal generator was built
with a constant output level it could have a multi-stage attenuator
placed in series, as shown in Figure 6. By switching in or out the
desired combination of attenuator relays from the through mode to
the attenuation mode, the output signal can be adjusted to the
desired level.
THROUGH PATH
TYPICAL PERFORMANCE
INSERTION LOSS (dB)
0
INSERTION LOSS
0.2
1.4
signal level is increased, the signal processor can be saved from
overload conditions and thus preclude damage.
0.4
0.6
1.2
0.8
VSWR
1.0
1.0
1.2
1000
2000
3000
4000
FREQUENCY (MHz)
VSWR
1.0
A150-10
TYPICAL PERFORMANCE
INSERTION LOSS (dB)
9.40
-6%
-4%
9.60
1.4
1.2
9.80
-2%
10.00
0
10.20
+2%
10.40
1.0
ATTENUATION
VSWR
FIG 6
70 dB Multi-Stage Attenuator
+4%
10.60
1000
2000
3000
This multi-stage 70dB attenuator uses 4 attenuator relays, one (1)
l0dB and three (3) 20dB units. This configuration allows for
attenuating a signal in l0dB step increments; l0dB, 20dB, 30dB,
40dB, 50dB, 60dB and 70dB. The overall package size not
including the connectors is 7.6 x 3.8 x 1.8 cm (3 x 1.5 x 0.7 inches).
+6%
4000
FREQUENCY (MHz)
FIG 5
Typical Test Results for l0dB Attenuator Relay
CH1 S21
Recorded data from samples tested at -65°C and at 125°C indicate
the measured attenuation varies less than 1.0% from the room
temperature value.
1og
MAG
10
dB/
REF
0
dB
0 dB
C2
10 dB
20 dB
30 dB
40 dB
The isolation of the signal path to the control voltage input was
measured. The isolation exceeds 40dB from dc to 3 GHz.
ATTENUATION
Phase linearity was measured and found to be typically ±0.6° over
the frequency range from dc to 3 GHz for the attenuated path. The
phase linearity of the through path is typically ± 1.2° over the same
frequency range.
50 dB
60 dB
Anenuator relay samples have been tested and have survived
sinusoidal vibration levels greater than 20 G’s, from 10 to 3,000 Hz,
for 12 hours, as well as half-sine mechanical shock pulses with
amplitude levels of 50 G’s and 6 msec duration.
70 dB
START
.300
000
MHz
STOP
3
000 . 000
000
MHz
FIG 7
Insertion Loss and Attenuation of
70 dB Multi-Stage Attenuator
Applications
Attenuator relays can be used for preventing overload, adjusting
signal levels, dynamic range centering, calibration and signal
measurement.
Figure 7 shows the attenuation and insertion loss of the 70 dB
multi-stage attenuator with stages of l0dB, 20dB, 30dB, 40dB
50dB, 60dB and 70dB shown. The graph is shown over a frequency range from 0.3 MHz to 3 GHz with a l0dB per division vertical
scale.
Preventing overload
It is not unusual for a radio receiver to receive signals from below
a micro-microwatt to above a milliwatt. If the receiver has enough
gain to raise the one micro-microwatt signal up to a detectable level
it will become saturated well before it reaches the one milliwatt
input level. If an attenuator relay is switched into the circuit as the
Figure 8 shows the through path insertion loss of the multi-stage
attenuator. All four attenuator relays are de-eneragized. The graph
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is for a frequency range from 0.3 MHz to 3 GHz with a 0.5 dB per
division vertical scale.
CH1 S21
C2
1og
MAG
.5
dB/
REF
0
CH1 S11
SWR
100
m /
REF
1
C2
C2
1.4
dB
1.3
VSWR
C2
1.2
1.1
1.0
0 dB
1.0 dB
1.5 dB
2.0 dB
INWERTION LOSS
0.5 dB
START
.300
000
MHz
STOP
3
000 . 000
000
MHz
FIG 8
Insertion Loss of Multi-Stage Attenuator
SWR
100
m /
REF
1
VSWR
1.2
1.1
1.0
000
MHz
3
000 . 000
000
MHz
Signal Measurement
In many types of electronic test equipment a signal is inputted into
a device under test and the output is measured to determine the
parameters of the device, such as the gain, the phase, and the time
delay. Very accurate performance measurements of the device
under test can be made using a precision amplifier and detector.
The precision of the detector can be enhanced by limiting the range
of the power input over the range it must operate. A multi-section
attenuator can be used to center the signal in the dynamic range of
the detector.
1.3
.300
STOP
Calibration
By inputting a known signal level into an attenuator relay and
noting the output level, one can obtain a calibration curve. When
an unknown signal level is inputted into a known attenuator relay
the output can then be evaluated by comparison.
C2
1.4
START
MHz
Dynamic range centering
In many electronic systems the input dynamic range exceeds the
detector dynamic range. In a radio receiver the range or input
signals can exceed a billion to one. A radio frequency detector may
have a linear range, of only a thousand to one. Switching in an
attenuator relay could allow centering the power level of the signal
into the center of the detectors dynamic range.
Figure 9 shows the through path VSWR of the multi-stage attenuator, all attenuator relays are de-energized. The RF signal is passing
through the through path of one l0dB and three 20dB attenuator
relays. Even with the signal passing through four components the
VSWR is typically less than 1.2 : 1 for the dc to 3 GHz frequency
range. The slight mismatch between the four attenuator relays is
causing the ripple in the signal. The graph is for a frequency range
from 0.3 MHz to 3 GHz with a 0.1 per division vertical scale.
CH1 S11
C2
000
FIG 10
VSWR of a Multi-Stage Attenuator
with a 20 dB Stage On
2.5 dB
START
.300
STOP
3
000 . 000
000
Conclusions
This attenuator relay meets all the of the design objectives defined
at the inception of this project. The ultraminiature design gives
excellent RF characteristics over the frequency range from dc to 3
GHz. The small package lends itself to multistage attenuator
designs requiring less weight, space, and volume. The final attenuator relay package size is only 12.07 x 9.53 x 7. 1 1 mm (.475 x
.375 x .280 inches); six (6) leads are spaced on two rows 5.08 mm
(0.20 inches) apart and spaced 3.81 mm (0.150 inches) on centers.
The unit weighs less than 3.12 grams (0.11 ounces).
MHz
FIG 9
Through Path VSWR of Multi-Stage Attenuator
Figure 10 shows the VSWR of the multi-stage attenuator with one
20dB stage on. The maximum VSWR over the frequency range
from 0.3 MHz to 3 GHz is approximately 1.2 : 1. This plot
demonstrates the use of an attenuator relay as a buffer pad to isolate
the effect of mismatch of other circuit elements.
The attenuator relay has two (2) uninsulated ground terminals. At
low frequencies (up to 100 MHz) the ground terminals can be used
for grounding the attenuator resistor network. As the signal
frequency increases, the attenuator relay header can be soldered to
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the ground plane of the circuit board to achieve optimum RF
performance.
The mechanical design and thermal management considerations
incorporated in the design allows for the dissipation of 1 watt RF
power over the design frequency and temperature range. The laser
trimmed tantalum nitride resistors assures consistent performance
over a temperature range of -55 to +85˚C. RF characteristics vary
only slightly from room temperature results when tested at the
temperature extremes.
A patent is pending on this attenuator relay design.
Acknowledgments
The author wishes to publicly acknowledge and thank Messrs.
Delo Chun and Ed Blair for their vital contributions in the design
and development of this attenuator relay and in the preparation of
this paper. In addition the author thanks his colleagues at Teledyne
Relays for their assistance in bringing this project to a successful
completion.
References
1.
D.K. Cheng, Field and Wave Electromagnetics.
Addison-Wesley, Reading, MA, 1983.
2.
W.S. Cheung and F.H. Levien, Microwaves Made Simple,
Artech House Inc., Norwood, MA, 1985.
3.
Mirin Lew, “Accurate Measurement of Packaged RF
Devices,” Seminar Papers Hewlett Packard RF and
Microwave Device Test for the ‘90s, 1993. pp.8-2, 8-27.
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TELEDYNE RELAYS
ULTRAMINIATURE
ATTENUATOR RELAY
SERIES
A150
DC TO 3 GHz
SERIES
DESIGNATION
RELAY TYPE
A150
ATTENUATOR RELAY SERIES
INTERNAL CONSTRUCTION
DESCRIPTION
The A150 series ultraminiature Attenuator Relays are designed for
attenuating RF signals in 50 ohm systems over a frequency range
from DC to 3 GHz. Their low profile and small grid spacing
makes them ideal for use when packaging density is a prime
consideration. The A150 eliminate the need for additional external
resistors.
UPPER CONTACT
MOVING CONTACT
LOWER CONTACT
ATTENUATOR PAD
These single section, switchable attenuator relays have internal
matched thin film attenuator pads in “L”, “T” or “Pi” configurations, as applicable. Relays are available in fixed increments
of 1, 2, 3, 4, 5, 6, 8, 10, 16, and 20 dB which can used singly or
in combination to achieve the attenuation levels desired.
SCHEMATIC DIAGRAM
The A150 attenuator relay features:
3
5
2
6
1
7
• Unique uni-frame motor design which provides high
magnetic efficiency and mechanical rigidity.
• Minimum mass components and welded
construction for maximum resistance to shock and vibration.
• Advanced cleaning techniques which assures
internal cleanliness.
• Gold plated, precious metal contacts which
provides excellent intermodulation performance.
• Flat amplitude vs. frequency response.
• High isolation between control and signal path.
• Stable attenuation vs. temperature.
• Excellent phase linearity.
• Highly resistant to ESD.
Terminal view. Case ground
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
Storage
Operating
-65˚C to +125˚C
-55˚C to =85˚C
Vibration (Note 1)
10 G to 500 Hz
Shock (Note 1)
30 G, RMS, 6 ms half sine
Enclosure
Hermetically sealed
Weight
0.11 oz. (3.12 g.) max.
Patent No. 5,315,273
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SERIES A150
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TYPICAL RF PERFORMANCE (Notes 2, 3 and 4)
2 dB ATTENUATOR
1 dB ATTENUATOR
VSWR
1.6
VSWR
ATTENUATION (dB)
1.6
0.70
ATTENUATION
1.4
0.90
1.90
ATTENUATION
2.00
1.00
1.2
1.70
1.80
0.80
1.4
ATTENUATION (dB)
1.2
1.10
2.10
VSWR
VSWR
2.20
1.20
1.0
1.0
1.30
1,000
2,000
3,000
2 .30
1,000
4,000
1.6
3,000
4,000
4 dB ATTENUATOR
3 dB ATTENUATOR
VSWR
2,000
FREQUENCY (MHz)
FREQUENCY (MHz)
VSWR
ATTENUATION (dB)
1.6
2.70
ATTENUATION (dB)
3.70
3.80
2.80
ATTENUATION
1.4
2.90
1.4
ATTENUATION
4.00
3.00
1.2
3.90
1.2
3.10
4.10
VSWR
VSWR
4.20
3.20
1.0
1.0
3 .30
1,000
2,000
3,000
4.30
1,000
4,000
1.6
VSWR
ATTENUATION (dB)
1.6
4.40
1.4
4.80
4,000
5.40
5.80
ATTENUATION
6.00
5.00
1.2
5.20
6.20
VSWR
VSWR
6.40
5.40
1.0
3,000
ATTENUATION (dB)
ATTENUATION
1.2
4,000
5.60
4.60
1.4
3,000
6 dB ATTENUATOR
5 dB ATTENUATOR
VSWR
2,000
FREQUENCY (MHz)
FREQUENCY (MHz)
1.0
5.60
1,000
2,000
3,000
4,000
6.60
1,000
2,000
FREQUENCY (MHz)
FREQUENCY (MHz)
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TYPICAL RF PERFORMANCE (Notes 2, 3 and 4)
8 dB ATTENUATOR
VSWR
1.6
10 dB ATTENUATOR
ATTENUATION (dB)
VSWR
7.40
1.6
ATTENUATION (dB)
9.40
7.60
9.60
ATTENUATION
ATTENUATION
1.4
7.80
1.4
8.00
1.2
10.00
8.20
8.40
1.0
9.80
1.2
10.20
VSWR
VSWR
10.40
8.60
1.0
1,000
2,000
3,000
10.60
4,000
1,000
FREQUENCY (MHz)
1.6
VSWR
ATTENUATION (dB)
1.6
15.40
1.4
1.0
19.80
20.00
1.2
16.20
16.40
ATTENUATION (dB)
19.40
ATTENUATION
ATTENUATION
15.80
16.00
1.2
4,000
19.60
15.60
1.4
3,000
20 dB ATTENUATOR
16 dB ATTENUATOR
VSWR
2,000
FREQUENCY (MHz)
20.20
VSWR
VSWR
20.40
1.0
16.60
1,000
2,000
3,000
20.60
1,000
4,000
FREQUENCY (MHz)
2,000
FREQUENCY (MHz)
THROUGH PATH
VSWR
1.6
ATTENUATION (dB)
0.0
INSERTION LOSS
0.2
1.4
0.4
0.6
1.2
0.8
1.0
VSWR
1.0
1.2
1,000
2,000
3,000
4,00
FREQUENCY (MHz)
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84
3,000
4,000
SERIES A150
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RF PERFORMANCE (-55°C to +85°C) (Notes 2, 3 and 4)
PARAMETER
MINIMUM
TYPICAL
MAXIMUM
UNITS
CONDITION
0.1
0.25
dB
DC-1 GHz
0.2
0.35
dB
1-2 GHz
0.3
0.55
dB
2-3 GHz
1.10
1.20
DC-1 GHz
1.20
1.25
1-2 GHz
1.25
1.30
2-3 GHz
1.20
1.25
DC-1 GHz
1.30
1.35
1-2 GHz
1.40
1.45
2-3 GHz
MINIMUM
TYPICAL
MAXIMUM
UNITS
CONDITION
0.95
1.0
1.05
dB
DC-1 GHz
0.925
1.0
1.075
dB
1-2 GHz
0.875
1.0
1.125
dB
2-3 GHz
Insertion loss
VSWR (Through path)
VSWR (Attenuated path)
ATTENUATION
1
2
3
4
5
6
8
10
16
20
1.9
2.0
2.1
dB
DC-1 GHz
1.85
2.0
2.15
dB
1-2 GHz
1.75
2.0
2.25
dB
2-3 GHz
2.85
3.0
3.15
dB
DC-1 GHz
2.77
3.0
3.23
dB
1-2 GHz
2.62
3.0
3.38
dB
2-3 GHz
3.8
4.0
4.2
dB
DC-1 GHz
3.7
4.0
4.3
dB
1-2 GHz
3.5
4.0
4.5
dB
2-3 GHz
4.75
5.0
5.25
dB
DC-1 GHz
4.62
5.0
5.38
dB
1-2 GHz
4.37
5.0
5.63
dB
2-3 GHz
5.7
6.0
6.3
dB
DC-1 GHz
5.55
6.0
6.45
dB
1-2 GHz
5.25
6.0
6.75
dB
2-3 GHz
7.88
8.0
8.12
dB
DC-1 GHz
7.76
8.0
8.24
dB
1-2 GHz
7.52
8.0
8.48
dB
2-3 GHz
9.85
10.0
10.15
dB
DC-1 GHz
9.7
10.0
10.3
dB
1-2 GHz
9.4
10.0
10.6
dB
2-3 GHz
15.76
16.0
16.24
dB
DC-1 GHz
15.52
16.0
16.48
dB
1-2 GHz
15.04
16.0
16.96
dB
2-3 GHz
19.8
20.0
20.2
dB
DC-1 GHz
19.6
20.0
20.4
dB
1-2 GHz
19.0
20.0
21.0
dB
2-3 GHz
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SERIES A150
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GENERAL PERFORMANCE (-55°C to + 85°C)
PARAMETER
MINIMUM
TYPICAL
MAXIMUM
UNITS
3.0
GHz
0.0
Operating frequency (Note 2)
Power (Notes 5 and 6)
1.0
Impedance
1,000,000
Contact Life expectancy
Watt
50
Ohms
10,000,000
Cycles
ELECTRICAL SPECIFICATIONS (-55°C to + 85°C, unless otherwise specified.)
PART NUMBER (Note 7)
A150-dB-5
Coil voltage VDC (Note 6)
A150-dB-12
A150-dB-15
A150-dB-26
Nom.
5
12
15
26.5
Max.
5.8
16.0
20.0
32.0
Coil resistance ohms ± 20%
@ 25°C
50
390
610
1,560
Pick-up voltage VDC max.
@ 25°C
3.8
9.0
11.3
18.0
Switching time ms (Note 8)
Max.
4.0
Typ.
2.0
Insulation resistance
1,000 MΩ typical (all mutually isolated points)
Dielectric strength
300 VRMS /60 Hz typical (at sea level)
TELEDYNE RELAYS PART NUMBERING SYSTEM
FOR A150 ATTENUATOR RELAYS
OUTLINE DIMENSIONS
CASE DETAIL
.335 MAX.
(8.51)
A150
.435 MAX.
(11.05)
Series
designator
.280
(7.11)
XX
–
Attenuation
value (dB)
XX
Nominal coil
voltage
.700 MIN.
(17.78)
+.002
.017 –.001 DIA.
(.43 +.05
–.03
–
NOTES:
)
.375 MAX
(9.53)
.200 ± .01
(5.08 ± 5.08)
3
5
2
6
1
0.31 REF.
(.79)
.150 ± .10 TYP.
(3.81 ± .25)
.475 MAX.
(12.07)
7
0.35 REF.
(.89)
1. Contacts will exhibit no contact chatter in excess of 10 µs or transfer in
excess of 1 µs.
2. Relays may be operated at higher frequencies with reduced RF performance.
3. Case should be electrically grounded.
4. Attenuation values shown are with reference to the through path
(low loss state).
5. Power handling for case temperatures of -55°C to +55°C is 1 Watt. derate
power handling 25 mW/°C above +55°C. Case measurement point is
adjacent to the relay tab.
6. Do not operate coil at maximum coil voltage continuously.
7. Insert attenuation value, see part numbering system.
8. Switching time includes bounce.
Dimensions shown are in inches (millimeters).
Terminal numbers shown are for reference only.
Leads 1 and 7 are grounded to the case.
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©1996
TELEDYNE RELAYS
86
12525 Daphne Avenue
Hawthorne, California 90250
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
TELEDYNE RELAYS
COMMERCIAL CENTIGRID®
MAGNETIC LATCHING
R.F. RELAYS
SERIES
RF170
DPDT
DESCRIPTION
• All welded construction.
• Unique uni-frame design providing high magnetic efficiency and
mechanical rigidity.
• High force/mass ratios for resistance to shock and vibration.
• Advanced cleaning techniques provide maximum assurance of
internal cleanliness.
• Gold plated precious metal alloy contacts ensure reliable d.c.
switching from dry-circuit to 1/4 amp, as well as low, stable
insertion loss.
The RF170 Series relay is an ultraminiature, hermetically sealed,
magnetic-latching relay featuring extremely low intercontact capacitance
for exceptional R.F. performance over the full UHF spectrum. Its low
profile height and .100" grid spaced terminals (precluding the need for
spreader pads) make it ideal for applications where extreme packaging
density and/or close PC board spacing are required.
The basic design and internal structure are similar to the TO-5 421
Series relay. In addition, the RF170 design has been optimized for use
in RF attenuators, RF switch matrices, and other applications requiring
high isolation, low insertion loss, and low VSWR.
The RF170 relay is ideally suited for applications where power dissipation
must be minimized. The relays can be operated with a short-duration
pulse. After the contacts have transferred, no external holding power is
required.
Unique construction features and manufacturing techniques provide
overall high reliability and excellent resistance to environmental
extremes.
The magnetic-latching feature of the RF170 Series provides a “memory”
capability, since the relays will not reset upon removal of coil power.
PRINCIPLE OF OPERATION
Energizing Coil B produces a magnetic
field opposing the holding flux of the
MAGNETIC CIRCUIT A
PERMANENT MAGNET
SOFT IRON CORE A
permanent magnet in Circuit B. As this
MAGNETIC CIRCUIT B
SOFT IRON FRAME
net holding force decreases, the attractive force in the air gap of Circuit A,
COIL A
COIL B
which also results from the flux of the
permanent magnet, becomes great
enough to break the armature free of
AIR GAP
Core B, and snap it into a closed position
STATIONARY
SOFT IRON
CONTACT
ARMATURE
against Core A. The armature then
remains in this position upon removal
of power from Coil B, but will snap back
MOVING
CONTACT
into position B upon energizing Coil A.
Since operation depends upon cancellation of a magnetic field, it is necessary
to apply the correct polarity to the relay coils as indicated on the relay schematic.
When latching relays are installed in equipment, the latch and reset coils should not be
pulsed simultaneously. Coils should not be pulsed with less than the nominal coil voltage and the pulse width should be a minimum of three times the specified operate time
of the relay. If these conditions are not followed, it is possible for the relay to be in the
magnetic neutral position.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-55°C to + 85°C
Vibration
10 g’s to 1000 Hz
(Note 3)
Shock
30 g’s for 6 msec.
(Note 3)
Enclosure
Hermetically sealed
Weight
0.10 oz
(2.9 gms.) max.
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87
SERIES RF170 SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822
GENERAL ELECTRICAL SPECIFICATIONS (@ 25°C) (Notes 1 & 2)
FAX:0755-83376182 E-MAIL:szss20@163.com
Contact Arrangement
2 Form C (DPDT)
Rated Duty
Continuous
Contact Resistance
0.15 ohm max. before life; 0.25 ohm max. after life at 0.25A/28VDC, (measured 1/8” from header)
Contact Load Rating (DC)
Resistive:
Low Level:
Contact Life Ratings
10,000,000 cycles (typical) at low level
00,100,000 cycles min. at all other loads specified above
Contact Overload Rating
0.5A/28VDC Resistive (100 cycles min.)
Contact Carry Rating
Contact factory
Coil Operating Power
290 milliwatts typical at nominal rated voltage @ 25°C
Operate Time
2.0 msec max. at nominal rated coil voltage
Minimum Operate Pulse
6.0 msec max. at nominal voltage
lntercontact Capacitance
0.02 pf typical
Insulation Resistance
1,000 megohms min. between mutually isolated terminals
Dielectric Strength
Atmospheric pressure: 350 VRMS/60 Hz
DETAILED ELECTRICAL SPECIFICATIONS
(@ 25°C) (Note 2)
BASE PART
NUMBERS
Coil Voltage (VDC)
0.25 Amp/28VDC
10 to 50 µA/10 to 50 mV
➧
RF170-5
RF170-6
RF170-9
RF170-12
RF170-18
RF170-26
Nom.
5.0
6.0
9.0
12.0
18.0
26.5
Max.
6.0
8.0
12.0
16.0
24.0
32.0
Coil Resistance (Ohms ± 20%)
61
120
280
500
1130
2000
Set & Reset Voltage (VDC, Max.)
3.5
4.5
6.8
9.0
13.5
18.0
TYPICAL R.F. PERFORMANCE (NOTE 1)
OUTLINE DIMENSIONS
.335 MAX.
(8.51)
.435 MAX.
(11.05)
0
INSERTIO
.1
.300 MAX.
(7.62)
N LOSS
.2
.3
.75 MIN. (19.05)
20
RETUR
40
S
TACT
CON
OSS
ACR
N
POLES
ATIO
A C R O SS
ISOL
ATION
ISOL
50
60
0.5
.1
.5
(0.43) + (0.051)
– (0.025)
10 LEADS
1.07
70
.01
DIA.
1.22
R)
S (VSW
N LOS
30
1.0
1.02
1.01
.375 MAX.
(9.53)
(.031 ± .003)
(0.79 ± 0.08)
0.17 + .002
– .001
1.92
10
VSWR
dB
.4
10
9
.100 TYP. (2.54)
1.00
1.00
4.0
FREQUENCY (GHz)
.035 ± .010
(0.89 ± 0.25)
1
COIL B
2
8
7
3
6
4
.475 MAX.
(12.06)
COIL A
5
PIN NUMBERS
FOR REF. ONLY
.200
(5.08)
SCHEMATIC
(TERMINAL VIEW) (NOTE 4)
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
NOTES:
1.
2.
3.
4.
Characteristics shown as “typical” are based on available data and are best estimates. No on-going verification tests are performed.
Unless otherwise specified, parameters are initial values.
Relays will exhibit no contact chatter in excess of 10 µsec or transfer in excess of 1 µsec.
Contacts shown in position resulting when Coil A last energized.
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©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
TELEDYNE RELAYS
SERIES
HIGH REPEATABILITY
ULTRAMINIATURE
TO-5, RF RELAY
RF300
RF303
DPDT
DC TO 3 GHz
SERIES
DESIGNATION
RELAY TYPE
RF300
Repeatable RF relay
RF303
Sensitive repeatable RF relay
PERFORMANCE FEATURES
INTERNAL CONSTRUCTION
The ultraminiature RF300 and RF303 relays are designed to provide
improved RF signal repeatability over the frequency range by balancing the
aggregate insertion loss elements of the relays' design. Highly suitable for
use in attenuator and other RF circuits, the RF 300 and RF303 feature:
UNIFRAME
UPPER STATIONARY
CONTACT
MOVING CONTACT
ARMATURE
LOWER STATIONARY
CONTACT
•
•
•
•
•
•
High repeatability.
Broader bandwidth.
Metal enclosure for EMI shielding.
Ground pin option to improve case grounding.
High isolation between control and signal paths.
Highly resistant to ESD.
CONSTRUCTION FEATURES
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
-55°C to +85°C
Vibration (Note 1)
10 G to 500 Hz
Shock (Note 1)
30 G, 6 ms. half-sine
Enclosure
Hermetically sealed
Weight
RF300
0.09 oz. (2.55 g) max.
RF303
0.16 oz. (4.50 g) max.
The following unique construction features and manufacturing techniques
provide excellent resistance to environmental extremes and overall high
reliability.
• Uni-frame motor design provides high magnetic efficiency and
mechanical rigidity.
• Minimum mass components and welded construction provide maximum
resistance to shock and vibration.
• Advanced cleaning techniques provide maximum assurance of internal
cleanliness.
• Gold plated precious metal alloy contacts ensure reliable switching.
• Hermetically sealed.
• Solderable leads.
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89
SERIES RF300 and
RF303
SUNSTAR微波光电
http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
RF REPEATABILITY PERFORMANCE (See RF notes 1, 2 and 3)
1 million cycle repeatability
0.12
±0.1 dB from DC to 3 GHz
Typical repeatability of attenuation during life (normally open contacts)
0.10
.080
±dB
.060
.040
MAX
.020
X
MIN.
0
1
2
3
4
5
6
7
Number of cycles X10
0.12
±dB
8
9
10
6
Typical repeatability of insertion loss during life (normally closed contacts)
0.10
MAX
.080
X
MIN.
.060
.040
.020
0
1
2
3
4
5
6
7
Number of cycles X10
8
9
10
6
0
TYPICAL RF PERFORMANCE
(See RF notes 3 and 4)
.1
.2
INSERTION LOSS
.3
ISOLATION ACROSS CONTACTS
20
1.5
30
1.4
40
1.3
VSWR
ISOLATION ACROSS POLES
50
1.2
60
1.1
70
VSWR
dB
.4
10
1.0
0
1.0
2.0
3.0
FREQUENCY (GHz)
RF NOTES:
1.
2.
3.
4.
One million cycle repeatability data is based upon 396 observations with an average repeatability ±0.033 dB and a range of ±0.093 dB.
Repeatability of attenuation values were obtained from tests conducted in a 20 dB attenuator network with a 0 dBm input signal.
Relay operates at frequencies higher than 3 GHz with reduced RF performance characteristics.
Curves were developed from tests performed on a 0.031" copper clad, reinforced PTFE circuit board at 20°C (ref). The un-utilized contacts
were terminated in 50 ohms; characteristic impedance of measuring equipment is 50 ohms. The relays were mounted flush to the circuit
board ground plane without the relay header soldered to the ground plane.
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90
SERIES RF300 andSUNSTAR微波光电
RF303
http://www.rfoe.net/
GENERAL ELECTRICAL SPECIFICATIONS (@ 25°C)
TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
Contact Arrangement
2 Form C (DPDT)
Rated Duty
Continuous
Contact Resistance
0.15 ohm max. initial (measured 1/8” from the header)
Contact Load Ratings
Resistive: 1 Amp/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Contact Life Ratings
10,000,000 cycles (typical) at low level
Coil Operating Power
RF300: 450 mW typical @ nominal rated voltage
RF303: 200 mW typical @ nominal rated voltage
RF300
4.0 ms. max.
RF303
6.0 ms. max.
RF300
3.0 ms. max.
RF303
3.0 ms. max.
Operate Time
Release Time
lntercontact Capacitance
0.4 pF typical
Insulation Resistance
1,000 MΩ min. (between mutually isolated terminals)
Dielectric Strength
350 VRMS / 60 Hz @ atmospheric pressure
DETAILED ELECTRICAL SPECIFICATIONS
(@ 25°C)
RF300-5
RF303-5
RF300-12
RF303-12
5.0
12.0
RF300
50
390
RF303
100
850
3.6
9.0
BASE PART NUMBERS
Coil Voltage, nominal, VDC
Coil Resistance, ohms ± 20%
Pick-up voltage max, VDC
OUTLINE DIMENSIONS
.370
(9.40)
DIA. MAX.
10
1
9
8
2
7
3
6
5
.031 (.79)
REF.
H DIMENSION
MAX.
H
.035 (.89)
REF.
4
TERMINAL NUMBERING
.335
(8.51)
DIA. MAX.
RF300
.275
(6.99)
RF303
.385
(9.78)
SCHEMATIC
.75 (19.05) MIN.
• HEADER DIMENSIONS, TERMINAL NUMBERING AND
.200 (5.08)
SCHEMATIC ARE AS VIEWED FROM THE TERMINALS.
±.010 (.25) DIA.
• TERMINALS INDICATED AT POSITIONS 5 AND 10 ARE
FOR CASE GROUND OPTIONS (See ground pin options on page 112)
• DIMENSIONS ARE IN INCHES (MILLIMETERS).
• SCHEMATIC AND EXTERNAL DIMENSIONS SHOWN WITHOUT GROUND PINS.
36° ±3° TYP.
EXTERNAL DIMENSIONS
SHOCK and VIBRATION NOTES
Relays will exhibit no contact chatter in excess of 10 µs or transfer in excess of 1 µs.
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91
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822 FAX:0755-83376182 E-MAIL:szss20@163.com
TELEDYNE RELAYS
HIGH REPEATABILITY
ULTRAMINIATURE T0-5,
RF BYPASS RELAY
DC TO 3 GHz
SERIES
DESIGNATION
RELAY TYPE
RF310
Repeatable, RF, N.C. Bypass relay
RF313
Sensitive, repeatable, RF N.C. Bypass relay
INTERNAL CONSTRUCTION
UNIFRAME
UPPER STATIONARY
BYPASS CONTACT
MOVING CONTACT
ARMATURE
LOWER STATIONARY
CONTACTS
SERIES
RF310
RF313
PERFORMANCE FEATURES
The ultraminiature RF310 and RF313 relays are
designed with an internal bypass (through path), when
the coil is de-energized, to provide low insertion loss
and VSWR through the bypass and simplicity of design
for the user. Relays have improved RF insertion loss
repeatability over the frequency range from dc to 3
GHz. Highly suitable for use in attenuator, linear
amplifier and other RF circuits. The RF310 and RF313
feature:
• N.C. bypass configuration.
• Repeatable insertion loss.
• Broad bandwidth.
• Metal enclosure for EMI shielding.
• Ground pin option to improve case grounding.
• High isolation between control and signal paths.
• High resistance to ESD.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
-55 °C to +85 °C
Vibration (General Note 1)
10 G to 500 Hz
Shock (General Note 1)
30 G, 6 ms. half sine
Enclosure
Hermetically sealed
RF310
0.09 oz. (2.55 g) max.
RF313
0.16 oz. (4.50 g) max.
Weight
CONSTRUCTION FEATURES
The following unique construction features and
manufacturing techniques provide excellent resistance
to environmental extremes and overall high reliability.
• Uni-frame motor design provides high magnetic
efficiency and mechanical rigidity.
• Minimum mass components and welded construction
provide maximum resistance to shock and vibration.
• Advanced cleaning techniques provide maximum
assurance of internal cleanliness.
• Gold plated precious metal alloy contacts ensure
reliable switching.
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SERIES RF310 and RF313
SUNSTAR微波光电 http://www.rfoe.net/ TEL:0755-83396822
TYPICAL RF CHARACTERISTICS (Notes 1, 2 and 3)
FAX:0755-83376182 E-MAIL:szss20@163.com
INSERTION LOSS AND VSWR CHARACTERISTICS RF310 RELAYS
VSWR
1.0
2.0
INSERTION LOSS
VSWR
1.0
2.0
1.5
1.4
1.3
1.2
1.1
1.0
3.0
VSWR
1.5
1.4
1.3
1.2
1.1
1.0
3.0
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
1.5
1.4
1.3
1.2
1.1
1.0
3.0
VSWR
INSERTION LOSS
INSERTION LOSS (dB)
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
TYPICAL CHARACTERISTICS FOR N.C. BYPASS
PATH, COIL DE-ENERGIZED
VSWR
INSERTION LOSS (dB)
TYPICAL CHARACTERISTICS FOR N.O. CONTACTS,
PER POLE, COIL ENERGIZED (NOTE4)
FREQUENCY (GHz)
FREQUENCY (GHz)
INSERTION LOSS AND VSWR CHARACTERISTICS RF313 RELAYS
INSERTION LOSS
VSWR
1.0
2.0
1.5
1.4
1.3
1.2
1.1
1.0
3.0
INSERTION LOSS (dB)
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
TYPICAL CHARACTERISTICS FOR N.C. BYPASS
PATH, COIL DE-ENERGIZED
VSWR
INSERTION LOSS (dB)
TYPICAL CHARACTERISTICS FOR N.O. CONTACTS,
PER POLE, COIL ENERGIZED (NOTE 4)
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
INSERTION LOSS
VSWR
1.0
2.0
FREQUENCY (GHz)
FREQUENCY (GHz)
ISOLATION CHARACTERISTICS RF310 AND RF313 RELAYS
ISOLATION N.O. CONTACTS TO N.C. BYPASS PATH
(COIL DE-ENERGIZED) (NOTE 6)
0
0
-10
-10
ISOLATION (dB)
ISOLATION (dB)
ISOLATION POLE TO POLE (COIL ENERGIZED) (NOTE 5)
-20
-30
-40
-30
-40
-50
-50
-60
.3MHz
-20
1.0
2.0
FREQUENCY (GHz)
3.0
-60
.3MHZ
1.0
2.0
3.0
FREQUENCY (GHz)
RF Notes:
1. Test conditions: a. Fixture: .031” copper clad, reinforced PTFE, duroid 6002® with SMA connectors. (Duroid is a registered trademark
of Rogers Corporation).
b. Relays header is not soldered to ground plane or connected to groud via ground pin.
c. Test performed at room ambient temperature.
d. Terminals not tested were terminated with 50 ohm load.
e. Contact signal level: 0 dBm.
2. Data presented herein represents typical characteristics and is not intended to be used as specification limits.
3. Data is per pole.
4. Measurement points are from pins 2 & 3 to pins 7 & 8.
5. Data is the average of both N.O. contacts to the bypass path
6. Relays operate at frequencies above 3 GHz with reduced RF performance characteristics.
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TYPICAL INSERTION LOSS REPEATABILITY CHARACTERISTICS (Notes 1 and 2)
REPEATABILITY CHARACTERISTICS RF310 RELAYS
TYPICAL REPEATABILITY DATA, BYPASS
100
100
90
80
70
60
50
40
30
20
10
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
% TOTAL NUMBER RECORDED TEST CYCLES
% TOTAL NUMBER RECORDED TEST CYCLES
TYPICAL REPEATABILITY DATA, N.O. CONTACT
90
80
70
60
50
40
30
20
10
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
0.18
0.2
REPEATABILITY (dB)
REPEATABILITY (dB)
REPEATABILITY CHARACTERISTICS RF313
TYPICAL REPEATABILITY DATA, N.O. CONTACT
TYPICAL REPEATABILITY DATA, BYPASS
100
90
% TOTAL NUMBER RECORDED TEST CYCLES
% TOTAL NUMBER RECORDED TEST CYCLES
100
90
80
80
70
70
60
60
50
50
40
40
30
30
20
20
10
10
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
REPEATABILITY (dB)
0.16
0.18
0.2
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
REPEATABILITY (dB)
RF Insertion Loss Repeatability Notes
1. Test conditions: a. Fixture: .031” copper clad, reinforced PTFE, duroid 6002® with SMA connectors. (Duroid is a registered trademark
of Rogers Corporation).
b. Relays header is not soldered to ground plane nor connected via ground pin.
c. Test performed at room ambient temperature.
d. Contact signal level: 0 dBm.
2. Data presented herein represents typical characteristics and is not intended to be used as specification limits.
3. N.O. path contacts connected in series externally.
4. Insertion loss repeatability measured over frequency range from .3 MHz to 3 GHz.
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GENERAL ELECTRICAL SPECIFICATIONS (@25°C)
N.C. side (coil de-energized)
N.O. side (coil energized)
SPST, Normally Closed Double Break
DPST, Normally Open
Contact arrangement
Rated duty
Continuous
Contact resistance (General note 2)
0.15 ohm max. initial (measured 1/8” from the header)
Contact load rating
Low level: 10 to 50 µA, 10 to 50 mV
Contact life rating
10,000,000 cycles typical at low level
RF310: 450 mW typical @ nominal rated voltage
RF313: 200 mW typical @ nominal rated voltage
Coil operating power
RF310
4.0 ms. max.
RF313
6.0 ms. max.
RF310
3.0 ms. max.
RF313
3.0 ms. max.
Operate time
Release time
Intercontact capacitance
0.4 pF typical
Insulation resistance
1,000 MΩ min. (between mutually isolated terminals)
Dielectric strength
350 VRMS / 60 Hz @ atmospheric pressure
DETAILED ELECTRICAL SPECIFICATIONS (@ 25°C)
BASE PART NUMBERS
RF310-5
RF313-5
RF310-12
RF313-12
Coil voltage, nominal, VDC
5.0
12.0
RF310
50
390
RF313
100
850
3.6
9.0
Coil resistance, ohms ± 20%
Pick-up voltage max, VDC
.370
(9.40)
DIA. MAX.
OUTLINE DIMENSIONS
10
9
1
.031 (.79)
REF.
8
.335
(8.51)
DIA. MAX.
2
H
.035 (.89)
7
3
6
5
REF.
H DIMENSION
MAX.
RF310
.275
(6.99)
RF313
.385
(9.78)
4
TERMINAL NUMBERING
.700 (17.78) MIN.
SCHEMATIC
36° ±3° TYP.
.200 (5.08)
±.010 (.25) DIA.
• HEADER DIMENSIONS, TERMINAL NUMBERING AND SCHEMATIC ARE AS
VIEWED FROM THE TERMINALS.
• DIMENSIONS ARE IN INCHES (MILLIMETERS).
• POSITIONS 5 AND 10 ARE FOR UNINSULATED CASE GROUND OPTIONS.
• NO PROTRUSION BELOW BOTTOM OF HEADER WHEN GROUND PINS ARE
INSTALLED IN POSITIONS 5 OR 10.
• SCHEMATIC AND EXTERNAL DIMENSIONS SHOWN WITHOUT GROUND PINS.
• TO ORDER THE CASE GROUND OPTION, AFTER THE SERIES DESIGNATOR,
ADD “Y” TO THE PART NUMBER FOR POSITION 5 OR “Z” TO THE PART NUMBER FOR POSITION 10.
EXAMPLE: RF3##Y-COIL VOLTAGE
+.002
.017 -.001
( .43 +.05
-.03
)
EXTERNAL DIMENSIONS
GENERAL NOTES
1. Relays exhibit no contact chatter in excess of 10 µs or transfer in excess of 1 µs.
2. Contact resitance value applies to each closed contact as well as the bypass path.
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©1997
TELEDYNE RELAYS
12525 Daphne Ave.
Hawthorne, CA 90250
(213) 777-0077
http://www.teledynerelays.com.
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TELEDYNE RELAYS
HIGH REPEATABILITY
ULTRAMINIATURE T0-5,
RF BYPASS RELAY
DC TO 3 GHz
SERIES
DESIGNATION
RELAY TYPE
RF320
Repeatable, RF, N.O. Bypass relay
RF323
Sensitive repeatable, RF, N.O. Bypass relay
INTERNAL CONSTRUCTION
UNIFRAME
UPPER STATIONARY
CONTACTS
MOVING CONTACT
ARMATURE
LOWER STATIONARY
BYPASS CONTACT
SERIES
RF320
RF323
PERFORMANCE FEATURES
The ultraminiature RF320 and RF323 relays are
designed with an internal bypass (through path), when
the coil is energized, to provide low insertion loss and
VSWR through the bypass and simplicity of design for
the user. Relays have improved RF insertion loss
repeatability over the frequency range from dc to 3
GHz. Highly suitable for use in attenuator, linear
amplifier and other RF circuits. The RF 320 and RF323
feature:
• N.O. bypass configuration.
• Repeatable insertion loss.
• Broad bandwidth.
• Metal enclosure for EMI shielding.
• Ground pin option to improve case grounding.
• High isolation between control and signal paths.
• High resistance to ESD.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
-55 °C to +85 °C
Vibration (General Note 1)
10 G to 500 Hz
Shock (General Note 1)
30 G, 6 ms., half sine
Enclosure
Hermetically sealed
RF320
0.09 oz. (2.55 g) max.
RF323
0.16 oz. (4.50 g) max.
Weight
CONSTRUCTION FEATURES
The following unique construction features and
manufacturing techniques provide excellent resistance
to environmental extremes and overall high reliability.
• Uni-frame motor design provides high magnetic
efficiency and mechanical rigidity.
• Minimum mass components and welded construction
provide maximum resistance to shock and vibration.
• Advanced cleaning techniques provide maximum
assurance of internal cleanliness.
• Gold plated precious metal alloy contacts ensure
reliable switching.
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TYPICAL RF CHARACTERISTICS (Notes 1, 2 and 3)
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INSERTION LOSS AND VSWR CHARACTERISTICS RF320 RELAYS
1.0
2.0
INSERTION LOSS
VSWR
1.0
FREQUENCY (GHz)
2.0
1.5
1.4
1.3
1.2
1.1
1.0
3.0
VSWR
VSWR
1.5
1.4
1.3
1.2
1.1
1.0
3.0
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
1.5
1.4
1.3
1.2
1.1
1.0
3.0
VSWR
INSERTION LOSS
INSERTION LOSS (dB)
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
TYPICAL CHARACTERISTICS FOR N.O. BYPASS
PATH, COIL ENERGIZED
VSWR
INSERTION LOSS (dB)
TYPICAL CHARACTERISTICS FOR N.C. CONTACTS,
PER POLE, COIL DE-ENERGIZED (NOTES 3 AND 4)
FREQUENCY (GHz)
INSERTION LOSS AND VSWR CHARACTERISTICS RF323 RELAYS
INSERTION LOSS
VSWR
1.0
2.0
1.5
1.4
1.3
1.2
1.1
1.0
3.0
INSERTION LOSS (dB)
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
TYPICAL CHARACTERISTICS FOR N.O. BYPASS
PATH, COIL DE-ENERGIZED
VSWR
INSERTION LOSS (dB)
TYPICAL CHARACTERISTICS FOR N.C. CONTACTS,
PER POLE, COIL ENERGIZED (NOTES 3 AND 4)
0.0
-0.1
-0.2
-0.3
-0.4
-0.5
-0.6
-0.7
-0.8
-0.9
-1.0
.3MHz
INSERTION LOSS
VSWR
1.0
2.0
FREQUENCY (GHz)
FREQUENCY (GHz)
ISOLATION CHARACTERISTICS RF320 AND RF323 RELAYS
ISOLATION N.C. CONTACT TO N.O. BYPASS PATH
(COIL ENERGIZED) (NOTE 6)
0
0
-10
-10
ISOLATION (dB)
ISOLATION (dB)
ISOLATION POLE TO POLE (COIL DE-ENERGIZED) (NOTE 5)
-20
-30
-40
-30
-40
-50
-50
-60
.3MHz
-20
1.0
FREQUENCY GHz
2.0
3.0
-60
.3MHZ
1.0
2.0
3.0
FREQUENCY GHz
RF Characteristics Notes:
1. Test conditions: a. Fixture: .031” copper clad, reinforced PTFE, duroid 6002® with SMA connectors. (Duroid is a registered trademark
of Rogers Corporation).
b. Relays header is not soldered to ground plane nor connected to ground via ground pin.
c. Test performed at room ambient temperature.
d. Terminals not tested were terminated with 50 ohm load.
e. Contact signal level: 0 dBm.
2. Data presented herein represents typical characteristics and is not intended to be used as specification limits.
3. Data is per pole.
4. Measurement points are from pins 2 & 4 to pins 6 & 8.
5. Data is the average of both N.C. contacts to the bypass path.
6. Relays operate at frequencies above 3 GHz with reduced RF performance characteristics.
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TYPICAL INSERTION LOSS REPEATABILITY CHARACTERISTCS
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REPEATABILITY CHARACTERISTICS RF320
TYPICAL REPEATABILITY DATA, BYPASS
100
100
90
80
70
60
50
40
30
20
10
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
% TOTAL NUMBER RECORDED TEST CYCLES
% TOTAL NUMBER RECORDED TEST CYCLES
TYPICAL REPEATABILITY DATA, N.C. CONTACT
90
80
70
60
50
40
30
20
10
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
0.18
0.2
REPEATABILITY (dB)
REPEATABILITY (dB)
REPEATABILITY CHARACTERISTICS RF323
TYPICAL REPEATABILITY DATA, N.C. CONTACT
TYPICAL REPEATABILITY DATA, BYPASS
100
90
80
70
60
50
40
30
20
10
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
REPEATABILITY (dB)
0.16
0.18
0.2
% TOTAL NUMBER RECORDED TEST CYCLES
% TOTAL NUMBER RECORDED TEST CYCLES
100
90
80
70
60
50
40
30
20
10
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
REPEATABILITY (dB)
RF Insertion Loss Repeatability Notes
1. Test conditions: a. Fixture: .031” copper clad, reinforced PTFE, duroid 6002® with SMA connectors. (Duroid is a registered trademark
of Rogers Corporation).
b. Relay header not soldered to ground plane nor connected via ground pin.
c. Test performed at room ambient temperature.
d. Contact signal level: 0 dBm.
2. Data presented herein represents typical characteristics and is not intended to be used as specification limits.
3. N.C. path contacts connected in series externally.
4. Insertion loss repeatability measured over frequency range from .3 MHz to 3 GHz.
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GENERAL ELECTRICAL SPECIFICATIONS (@25°C)
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N.C. side (coil de-energized)
N.O. side (coil energized)
DPST, Normally Closed
SPST, Normally Open Double Make
Contact arrangement
Rated duty
Continuous
Contact resistance (General note 2)
0.15 ohm max. initial (measured 1/8” from the header)
Contact load rating
Low level: 10 to 50 µA, 10 to 50 mV
Contact life rating
10,000,000 cycles typical at low level
RF320: 450 mW typical @ nominal rated voltage
RF323: 200 mW typical @ nominal rated voltage
Coil operating power
RF320
4.0 ms. max.
RF323
6.0 ms. max.
RF320
3.0 ms. max.
RF323
3.0 ms. max.
Operate time
Release time
Intercontact capacitance
0.4 pF typical
Insulation resistance
1,000 MΩ min. (between mutually isolated terminals)
Dielectric strength
350 VRMS / 60 Hz @ atmospheric pressure
DETAILED ELECTRICAL SPECIFICATIONS (@ 25°C)
BASE PART NUMBERS
RF320-5
RF323-5
RF320-12
RF323-12
Coil voltage, nominal, VDC
5.0
12.0
RF320
50
390
RF323
100
850
3.6
9.0
Coil resistance, ohms ± 20%
Pick-up voltage max, VDC
.370
(9.40)
DIA. MAX.
OUTLINE DIMENSIONS
10
9
1
.031 (.79)
REF.
8
.335
(8.51)
DIA. MAX.
2
H
.035 (.89)
7
3
6
5
REF.
H DIMENSION
MAX.
RF320
.275
(6.99)
RF323
.385
(9.78)
4
TERMINAL NUMBERING
.700 (17.78) MIN.
SCHEMATIC
36° ±3° TYP.
.200 (5.08)
±.010 (.25) DIA.
• HEADER DIMENSIONS, TERMINAL NUMBERING AND SCHEMATIC ARE AS
VIEWED FROM THE TERMINALS.
• DIMENSIONS ARE IN INCHES (MILLIMETERS).
• POSITIONS 5 AND 10 ARE FOR UNINSULATED CASE GROUND OPTIONS.
• NO PROTRUSION BELOW BOTTOM OF HEADER WHEN GROUND PINS ARE
INSTALLED IN POSITIONS 5 OR 10.
• SCHEMATIC AND EXTERNAL DIMENSIONS SHOWN WITHOUT GROUND PINS.
• TO ORDER THE CASE GROUND OPTION, AFTER THE SERIES DESIGNATOR,
ADD “Y” TO THE PART NUMBER FOR POSITION 5 OR “Z” TO THE PART NUMBER FOR POSITION 10.
EXAMPLE: RF3##Y-COIL VOLTAGE
+.002
.017 -.001
( .43 +.05
-.03
)
EXTERNAL DIMENSIONS
GENERAL NOTES
1. Relays exhibit no contact chatter in excess of 10 µs or transfer in excess of 1 µs.
2. Contact resitance value applies to each closed contact as well as the bypass path.
©1997
TELEDYNE RELAYS
12525 Daphne Ave.
Hawthorne, CA 90250
(213) 777-0077
http//www.teledynerelays.com.
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Electromechanical Relays
Section I
T2R∆ Established Reliability Relays
T2R∆ Program introduction
ER114 DPDT Centigrid∆
ER116C DPDT CMOS Compatible Centigrid∆
ER134 DPDT Sensitive Centigrid∆
ER136C DPDT CMOS Compatible Sensitive Centigrid∆
ER411 SPST TO-5
ER412 DPDT TO-5
ER421 SPST Magnetic Latching TO-5
ER420/422 DPDT Magnetic Latching TO-5
ER431 SPST Sensitive TO-5
ER432 DPDT Sensitive TO-5
3
5
23
26
29
32
35
38
33
36
47
50
Section II
Aerospace Relays
RF120 DPDT Magnetic Latching R.F. Centigrid∆
S114 DPDT Surface Mount Centigrid∆
S134 DPDT Surface Mount Sensitive Centigrid∆
122C DPDT CMOS Compatible Magnetic Latching Centigrid∆
400H Series DPDT High Temperature Basic, Magnetic Latching and Sensitive
400K Series DPDT High Shock Basic and Magnetic Latching
400V Series DPDT High Vibration Basic and Sensitive
53
54
56
59
62
65
68
71
Section III
Attenuator and RF Centigrid∆ and TO-5 Relays
Development of an Ultraminiature Attenuator relay (A technical paper)
A150 Ultraminiature Attenuator Relay
RF170 DPDT Magnetic Latching RF Centigrid∆
RF300 DPDT High Repeatability TO-5 RF Relay
RF303 DPDT Sensitive High Repeatability TO-5 RF Relay
RF310/RF313 High Repeatability Ultraminiature TO-5, RF Bypass Relay
RF320/RF323 High Repeatability Ultraminiature TO-5, RF Bypass Relay
75
76
82
87
89
89
92a
92e
General Purpose Centigrid∆ and TO-5 Relays/Special Packages
S172 DPDT Commercial Centigrid∆ Surface Mount
172 DPDT Commercial Centigrid∆
712 DPDT Commercial TO-5
722 DPDT Commercial TO-5 Magnetic Latching
732 DPDT Sensitive Commercial TO-5
Special Packages
93
94
96
98
101
104
107
Terms, Definitions and Options
Relay Operation
Terms and Definitions
Ground Pins
Spreader Pads
109
110
111
112
113
Section IV
Section V
Section VI
Ordering Information
Ordering Information
North American Sales Representatives
North American Distributors
International Representatives
International Distributors
Specifications listed herein are subject to change without notice.
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4
115
116
117
119
123
124
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TELEDYNE RELAYS
SERIES
S172
®
CENTIGRID
SURFACE MOUNT
COMMERCIAL RELAY
DPDT
SERIES
DESIGNATION
RELAY TYPE
S172
DPDT basic relay
S172D
DPDT relay with internal diode for coil transient suppression
DESCRIPTION
INTERNAL CONSTRUCTION
UNI-FRAME
UPPER
STATIONARY
CONTACT
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-55°C to +85°C
Vibration
10 g’s to 500 Hz (Note 3)
Shock
30 g’s for 6 msec. (Note 3)
half-sine
Enclosure
All welded, hermetically sealed
Weight
0.15 oz (4.3 gms.) max.
Reflow
Temperature
260°C max. temp.
5 min. max. above 180°C
The S172 Surface Mount Centigrid® relay is an ultraminiature, hermetically sealed, armature
relay for commercial applications. Its low profile height (.470) and .100” grid spaced
terminals, which precludes the need for spreader pads, makes it an ideal choice where
extreme packaging density and/or close PC board spacing are required. The specially
formed leads are pre-tinned to make the relays ideal for all types of surface mount solder
reflow processes.
The basic design and internal structure are similar to the Teledyne DPDT Centigrid® relay
(114 Series). Unique construction features and manufacturing techniques provide overall
high reliability and excellent resistance to environmental extremes:
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The S172 Series utilizes an internal discrete silicon diodes for coil suppression with
electrical characteristics as specified herein.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the S172
relay is an excellent subminiature RF switch for frequency ranges well into the UHF
spectrum (see Figure 1). Applications include telecommunications, test instruments, mobile
communications, attenuators, and automatic test equipment.
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94
SERIES S172
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GENERAL ELECTRICAL SPECIFICATIONS
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Ratings (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
(@ 25°C) (Notes 1 & 2)
2 Form C (DPDT)
Continuous
0.15 ohm max. before life; 0.3 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
5,000,000 cycles (typical) at low level
0,500,000 cycles (typical) at 0.5A/28VDC resistive
0,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
6.0 msec max. at nominal rated coil voltage
S172: 3.0 msec max.
S172D: 6.0 msec max.
0.4 pf typical
1,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 300 VRMS/60 Hz
60 VDC Min.
2.0 VDC Max.
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Operate Time
Release Time
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. S172D
Negative Coil Transient S172D
DETAILED ELECTRICAL SPECIFICATIONS
(@ 25°C) (Note 2)
➧
GENERIC PART
NUMBERS
Coil Voltage (VDC)
Nom.
Max.
Coil Resistance (Ohms ± 20%)
Pick-up Voltage (VDC, Max.) Pulse Operation
Coil Operating Power at Nominal Voltage (Milliwatts)
S172-5
S172D-5
S172-12
S172D-12
S172-26
S172D-26
5.0
5.8
64
3.8
405
12.0
16.0
400
9.0
360
26.5
32.0
1600
18.0
440
TYPICAL DC CONTACT RATINGS (RESISTIVE)
NOTES:
1. Characteristics shown as “typical” are based on
available data and are best estimates. No on-going
verification tests are performed.
2. Unless otherwise specified, parameters are initial
values.
3. Relay contacts will exhibit no chatter in excess of
10 µsec or transfer in excess of 1 µsec.
4. Position of leads as they emerge from relay base.
5. Leads will fit noted pad layout with no overhang.
6. Lead ends are coplanar within .008” wide tolerance
zone.
7. Terminals coated with SN60 or SN63 solder per
QQ-S-571. Base material exposed at sheared end
of leads.
LOAD VOLTAGE (VDC)
300
250
200
150
100
50
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
LOAD CURRENT (AMPS DC)
FIGURE 2
OUTLINE DIMENSIONS AND RECOMMENDED PAD LAYOUT (Notes 4, 5, 6 & 7)
TERMINAL LOCATIONS AND
SCHEMATIC DIAGRAMS
.031 REF (.79)
.035 REF
(.89)
.335 MAX
(8.51)
.280 MAX*
(7.11)
(9.60 +.76 )
–.51
.200
(5.08)
2
6
.100 TYP (2.54)
.370** MAX
(9.40)
2° ± 2° TYP
1
S172
.045 MIN 8 PL
(1.14)
Ø.017 REF
(.43)
8
4° MAX TYP
.200
(5.08)
.410 MIN
(10.41)
.375 SQ MAX
(9.53)
+.030
.378 –.020 TYP
7
.100 4 PL
(2.54)
4° MAX TYP
7
8 (–) 1
5
4
3
.200
(5.08)
2
6
* Unless otherwise specified .280” or .380” height may be supplied. To order the lower profile, add /28 to the part number.
e.g. 172-26/28 (NOTE: /28 will not be marked on relay). Unless otherwise specified, relays may be supplied with either can height.
** Max. overall height for the higher profile S172 will be .470 (11.94)
S172D
RECOMMENDED PAD LAYOUT (NOTE 5)
ALL DIMENSIONS ARE IN INCHES (MILLIMETERS)
5
4 (+) 3
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12525 Daphne Avenue
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TELEDYNE RELAYS
SERIES
172
CENTIGRID®
COMMERCIAL RELAY
DPDT
SERIES
DESIGNATION
RELAY TYPE
172
DPDT basic relay
172D
DPDT relay with internal diode for coil transient suppression
DESCRIPTION
INTERNAL CONSTRUCTION
The 172 Centigrid ® relay is an ultraminiature, hermetically sealed, armature relay for
commercial applications. Its low profile height (.280”) and .100” grid spaced terminals,
which precludes the need for spreader pads, makes it an ideal choice where extreme
packaging density and/or close PC board spacing are required.
UNI-FRAME
UPPER
STATIONARY
CONTACT
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
The basic concept and internal structure are similar to the Teledyne DPDT Centigrid® relay
(114 Series). Unique construction features and manufacturing techniques provide overall
high reliability and excellent resistance to environmental extremes:
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 172 Series utilizes an internal discrete silicon diode for coil suppression with
electrical characteristics as specified herein.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-55°C to +85°C
Vibration
10 g’s to 500 Hz (Note 3)
Shock
30 g’s for 6 msec. (Note 3)
half-sine
Enclosure
Hermetically sealed
Weight
0.15 oz (4.3 gms.) max.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the 172
relay is an excellent subminiature RF switch for frequencies well into the UHF spectrum
(see Figure 1). Applications include telecommunications, test instruments, mobile
communications, attenuators, and automatic test equipment.
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SERIES 172
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GENERAL ELECTRICAL SPECIFICATIONS (@ 25°C) (Notes 1 & 2)
Contact Arrangement
Rated Duty
Contact Resistance (Note 4)
Contact Load Ratings (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
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2 Form C (DPDT)
Continuous
0.15 ohm max. before life; 0.3 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
5,000,000 cycles (typical) at low level
0,500,000 cycles (typical) at 0.5A/28VDC resistive
0,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
6.0 msec max. at nominal rated coil voltage
172: 3.0 msec max.
172D: 6.0 msec max.
0.4 pf typical
1,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 300 VRMS/60 Hz
60 VDC Min.
2.0 VDC Max.
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Operate Time
Release Time
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. 172D
Negative Coil Transient 172D
DETAILED ELECTRICAL SPECIFICATIONS
(@ 25°C) (Note 2)
GENERIC PART
NUMBERS
Coil Voltage (VDC)
➧
S172-5
S172D-5
S172-12
S172D-12
S172-26
S172D-26
5.0
5.8
64
3.8
405
12.0
16.0
400
9.0
360
26.5
32.0
1600
18.0
440
Nom.
Max.
Coil Resistance (Ohms ± 20%)
Pick-up Voltage (VDC, Max.) Pulse Operation
Coil Operating Power at Nominal Voltage (Milliwatts)
SCHEMATIC DIAGRAM
OUTLINE DIMENSIONS
.750 MIN.
(19.05)
.280 REF
(7.11)
.031 ± .003
(.79 ± .08)
.035 ± .010
(.89 ± .25)
7
.335 SQ. MAX.
(8.51)
8
1
2
6
5
+.002
.017 –.001 DIA
.305 MAX.
(7.75)
(.43 +.05 )
–.03
3
4
172
.100 ± .010 TYP
(2.54 ± .25)
.375 SQ. MAX.
(9.53)
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
*Unless otherwise specified .280” (7.11) or .380” (9.65) height may be supplied. To order the lower profile exclusively, add /28 to the part
number. e.g. 172-26/28 (NOTE: /28 will not be marked on the part).
**0.405 (10.29) max. for the higher profile relay.
172D
SCHEMATICS ARE VIEWED FROM TERMINALS
PERFORMANCE CURVES (NOTE 1)
NOTES:
TYPICAL DC CONTACT RATING (RESISTIVE)
TYPICAL RF PERFORMANCE
INSER
TION
LOSS
10
20
30
40
50
60
70
R)
S (VSW
LOS
ETURN
R
N
ATIO
ISOL
.01
0.5
SS
ACRO
ACTS
CONT
.1
ES
S POL
CROS
TION A
ISOLA
.5
1.92
1.22
1.07
1.02
1.01
1.00
1.00
1.0
LOAD VOLTAGE (VDC)
300
VSWR
dB
0
.1
.2
.3
.4
250
200
150
100
50
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.8
0.9
1.0
1. Characteristics shown as “typical” are
based on available data and are best
estimates. No on-going verification
tests are performed.
2. Unless otherwise specified, parameters
are initial values.
3. Contacts will exhibit no chatter in
excess of 10 µsec or transfer in excess
of 1 µsec.
4. Relays can be supplied with a spacer
pad attached by adding M4 to the part
number (e.g. 172M4-26).
• Add 0.01 to contact resistance
with spacer pad.
• Pad Material: Polyester film.
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12525 Daphne Avenue
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TELEDYNE RELAYS
SERIES
712
COMMERCIAL/INDUSTRIAL
TO-5 RELAYS
DPDT
SERIES
DESIGNATION
RELAY TYPE
712
DPDT basic relay
712D
DPDT relay with internal diode for coil transient suppression
712TN
DPDT relay with internal transistor driver and coil transient suppression diode
DESCRIPTION
INTERNAL CONSTRUCTION
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size and low coil power dissipation make the
TO-5 relay one of the most versatile ultraminiature relays available.
UPPER
STATIONARY
CONTACT
UNI-FRAME
ARMATURE
LOWER
STATIONARY
CONTACT
MOVING
CONTACT
The following unique construction features and manufacturing techniques provide excellent
resistance to environmental extremes and overall high reliability:
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 712D Series utilizes an internal discrete silicon diode, for coil transient protection. The
hybrid 712TN Series features an internal silicon diode and transistor driver. The integrated
packaging of the relay with its associated semiconductor devices greatly reduces PC Board
floor space requirements as well as component installation costs.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-55°C to +85°C
Vibration
10 g’s to 500 Hz (Note 3)
Shock
30 g’s for 6 msec. (Note 3)
half-sine
Enclosure
Hermetically sealed
Weight
0.09 oz (2.6 gms.) max.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the TO-5 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low
coil power dissipation and high reliability make it a preferred method of TransmitReceive switching (see Figure 1).
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GENERAL ELECTRICAL SPECIFICATIONS
(@ 25°C)) (Notes 1 & 2)
Contact Arrangement
Rated Duty
Contact Resistance (Note 4)
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.15 ohm max. before life; 0.25 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
450 milliwatts typical at nominal rated voltage
4.0 msec. max. at nominal rated coil voltage (712TN Series: see Note 6)
712 Series: 3.0 msec. max.
712D, 712TN Series: 6.0 msec. max.
0.4 pf typical
1,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 350 VRMS/60 Hz
60 min.
2.0 max.
0.3 min.
Base Voltage to Turn Off (VDC)
6.0 min.
Emitter-base breakdown (BVEBO) (VDC)
60 min.
Collector-base breakdown Voltage (BVCBO) (@ 25°C & Ic = 100 µA) (VDC)
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. (VDC) 712D, 712TN
Negative Coil Transient (VDC) 712D, 712TN
712TN
Transistor
Characteristics
DETAILED ELECTRICAL SPECIFICATIONS
(@ 25°C) (Note 2)
➧
BASE PART
NUMBERS
Coil Voltage (VDC)
Nom.
Max.
Coil Resistance (Ohms ± 20% @ 25°C) (Note 4)
Pick-up Voltage (VDC, Max.) Pulse Operated (712TN SERIES – See Note 6)
Base Current to Turn On (mADC, Min.) (Note 6)
712-5
712D-5
712TN-5
712-6
712D-6
712TN-6
712-9
712D-9
712TN-9
712-12
712D-12
712TN-12
712-18
712D-18
712TN-18
712-26
712D-26
712TN-26
5.0
5.8
50
3.6
3.00
6.0
8.0
98
4.2
2.04
9.0
12.0
220
6.5
1.36
12.0
16.0
390
8.4
1.03
18.0
24.0
880
13.0
0.68
26.5
32.0
1560
17.0
0.50
PERFORMANCE CURVES (NOTE 1)
TYPICAL RF PERFORMANCE
INS
ERT
ION
.2
LOS
300
S
.3
10
1.92
SWR)
20
1.22
SS (V
URN LO
RET
30
1.07
ACTS
CONT
ROSS
N AC
LES
IO
T
A
S PO
ISOL
CROS
ION A
T
A
L
ISO
40
50
60
1.02
1.01
VSWR
dB
.4
LOAD VOLTAGE (VDC)
0
.1
TYPICAL DC CONTACT RATING (RESISTIVE)
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
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0.9
1.0
SERIES 712
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OUTLINE DIMENSIONS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
CASE DETAIL
.370
(9.40)
DIA. MAX.
SCHEMATIC DIAGRAMS
.031 (.79)
± .003 (0.08)
TRANSISTOR BASE
CONNECTION FOR
712TN ONLY
.335
(8.51)
DIA. MAX.
.035 (.89)
± .010 (0.25)
10
9
.275 (6.99) MAX.
.200 (5.08)
± .010 (.25) DIA.
2
3
7
36° ±3° TYP.
712
1
8
6
5
4
WIRE LEAD: .75 (19.05) MIN.
712D
712TN
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
SCHEMATICS ARE VIEWED FROM TERMINALS
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
MOUNTING PADS
Relays can be supplied with mounting pads which are attached to the relays. Mounting
pads can be supplied by adding M4 to the part number (e.g. 7XXM4-26A).
TYPICAL TTL INTERFACE CIRCUIT
(See Note 5)
VT
Vcc
RELAY
COIL
A
750Ω
1N914
B
5438
TYPICAL INSTALLATION
.300 MAX
(7.62)
3 KΩ
NOTES:
1. Material: Polyester film.
2. Increase contact resistance by 0.01 ohm.
(A) Internal Suppression Diode
(B) Internal Driver Transistor
NOTES:
1.
2.
3.
4.
5.
6.
Characteristics shown as "typical" are based on available data and are best estimates. No on-going verification tests are performed.
Unless otherwise specified, parameters are initial values.
Relays will exhibit no contact chatter in excess of 10 µsec or transfer in excess of 1 µsec.
For Reference Only. Coil Resistance not directly measurable on 712TN Relays.
Circuit is typical for all 712TN Series. Values shown are for 712TN-5 relay, and apply over full operating temperature range.
Limit base-emitter current to 15 mADC.
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TELEDYNE RELAYS
SERIES
722
COMMERCIAL/INDUSTRIAL
TO-5 RELAY
DPDT MAGNETIC LATCHING
SERIES
DESIGNATION
RELAY TYPE
722
DPDT relay
722D
DPDT relay with internal diode for coil transient suppression
DESCRIPTION
The TO-5 relay, originally conceived and developed by Teledyne, has
become one of the industry standards for low level switching from dry
circuit to 1 ampere. Designed expressly for high density PC Board
mounting, its small size and low coil power dissipation make the TO-5
relay one of the most versatile ultraminiature relays available.
Unique construction features and manufacturing techniques provide
excellent resistance to environmental extremes and overall high reliability.
• All welded construction.
• Unique uni-frame design providing high magnetic efficiency and
mechanical rigidity.
• High force/mass ratios for resistance to shock and vibration.
• Advanced cleaning techniques provide maximum assurance of
internal cleanliness.
• Precious metal alloy contact material with gold plating assures
excellent high current and dry circuit switching capabilities.
The 722D Series utilizes discrete silicon diodes for coil suppression.
The 722 Series magnetic latching relays are ideally suited for applications
where power dissipation must be minimized. The relays can be operated
with a short duration pulse and after contacts have transferred, no external
holding power is required.
The magnetic latching feature of the 722 Series provides a "memory"
capability, since the relays will not reset upon removal of power.
By virtue of its inherently low intercontact capacitance and contact circuit
losses, the TO-5 relay has shown itself to be an excellent ultraminiature
RF switch for frequency ranges well into the UHF spectrum. A typical
RF application for the TO-5 relay is in hand held radio transceivers,
wherein the combined features of good RF performance, small size,
low coil power dissipation and high reliability make it a preferred
method of Transmitter-Receive switching (see Figure 1).
PRINCIPLE OF OPERATION
PERMANENT MAGNET
MAGNETIC CIRCUIT A
Energizing Coil B produces a magnetic field opposing the
SOFT IRON FRAME
holding flux of the permanent magnet in Circuit B. As this MAGNETIC CIRCUIT B
net holding force decreases, the attractive force in the air
gap of Circuit A, which also results from the flux of the
COIL A
COIL B
permanent magnet, becomes great enough to break the
armature free of Core B, and snap it into a closed position SOFT IRON
SOFT IRON
CORE A
CORE B
against Core A. The armature then remains in this position
AIR GAP
upon removal of power from Coil B, but will snap back SOFT IRON
STATIONARY
into position B upon energizing Coil A. Since operation ARMATURE
CONTACT
depends upon cancellation of a magnetic field, it is
necessary to apply the correct polarity to the relay coils
as indicated on the relay schematic.
MOVING
CONTACT
When latching relays are installed in equipment, the
latch and reset coils should not be pulsed simultaneously.
Coils should not be pulsed with less than the nominal coil voltage and the pulse width should be
a minimum of three times the specified operate time of the relay. If these conditions are not
followed, it is possible for the relay to be in the magnetically neutral position.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-55°C to + 85°C
Vibration
10 g’s to 1000 Hz (Note 3)
Shock
30 g’s for 6 msec. (Note 3)
half-sine
Enclosure
Hermetically sealed
Weight
0.1 oz (2.9 gms.) max.
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GENERAL ELECTRICAL SPECIFICATIONS (@ 25°C)) (Notes 1 & 2)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
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2 Form C (DPDT)
Continuous
0.15 ohm max. before life; 0.25 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
290 milliwatts typical at nominal rated voltage
2.0 msec. max. at nominal rated coil voltage
6.0 msec. at nominal voltage
0.4 pf typical
1,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 350 VRMS/60 Hz
60 VDC, min.
2.0 Volt, max.
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Minimum Operate Pulse
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. 720D/722D
Negative Coil Transient 720D/722D
DETAILED ELECTRICAL SPECIFICATIONS
(@ 25°C) (Note 2)
➧
BASE PART
NUMBERS
Coil Voltage (VDC)
722-5
722D-5
Nom.
Max.
5.0
6.0
61
3.5
Coil Resistance (Ohms ± 20% @ 25°C)
Set & Reset Voltage (VDC, Max.) Pulse Operated
722-6
722D-6
722-9
722D-9
722-12
722D-12
722-18
722D-18
722-26
722D-26
6.0
8.0
120
4.5
9.0
12.0
280
6.8
12.0
16.0
500
9.0
18.0
24.0
1130
13.5
26.5
32.0
2000
18.0
PERFORMANCE CURVES (NOTE 1)
TYPICAL RF PERFORMANCE
0
TYPICAL DC CONTACT RATING (RESISTIVE)
INSE
LOS
.2
300
S
.3
10
1.92
20
WR)
SS (VS
N LO
1.22
RETUR
30
40
TION
ISOLA
50
1.07
CTS
ONTA
SS C
ACRO
1.02
1.01
LES
SS PO
N ACRO
O
ISOLATI
60
VSWR
dB
.4
LOAD VOLTAGE (VDC)
RTIO
N
.1
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
0.9
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102
1.0
SERIES 722
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OUTLINE DIMENSIONS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
CASE DETAIL
.370
(9.40)
DIA. MAX.
.031 (.79)
± .003 (0.08)
.200 (5.08)
± .010 (.25) DIA.
.335
(8.51)
DIA. MAX.
10
9
.035 (.89)
± .010 (0.25)
.280 (7.11) MAX.
.200 (5.08)
± .010 (.25) DIA.
1
8
2
7
3
6
36° ±3° TYP.
5
4
WIRE LEAD: .75 (19.05) MIN.
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PAD
SCHEMATIC DIAGRAMS
Relays can be supplied with a spacer pad attached to the relay header.
The pad permits the relay to be spaced away from the mounting surface
facilitating solder joint inspection. To order add M4 to the part number
(e.g. 722M4-26).
COIL B
COIL B
.305 MAX
(7.75)
COIL A
722
COIL A
722D
NOTES:
1. Material: Polyester film.
2. Increase contact resistance by 0.01 ohm.
SCHEMATICS ARE VIEWED FROM TERMINALS.
CONTACTS SHOWN IN POSITION RESULTING WHEN COIL A LAST ENERGIZED.
NOTES:
SPREADER PAD
Relays can be supplied with spreader pads which are attached to the
relays. Spreaders can be supplied by adding M to the part number (e.g.
722M-26).
.370 SQ. MAX.
(9.40)
1. Characteristics shown as "typical" are based on available data and
are best estimates. No on-going verification tests are performed.
2. Unless otherwise specified, parameters are initial values.
3. Relays will exhibit no contact chatter in excess of 10 µsec or transfer
in excess of 1 µsec.
.100 (2.54)
.100 (2.54)
.150 (3.81)
.300
(7.62)
.200
(5.08)
(
.41 .016
)
.18 .007
.398 MAX.
(10.11)
NOTES:
1. Material: Diallyl phthalate.
2. Increase contact resistance by 0.925 ohm.
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103
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SERIES
732
COMMERCIAL/INDUSTRIAL
SENSITIVE TO-5 RELAYS
DPDT
SERIES
DESIGNATION
RELAY TYPE
732
DPDT basic relay
732D
DPDT relay with internal diode for coil transient suppression
732TN
DPDT relay with internal transistor driver and coil transient suppression diode
DESCRIPTION
INTERNAL CONSTRUCTION
The TO-5 relay, originally conceived and developed by Teledyne, has become one of the
industry standards for low level switching from dry circuit to 1 ampere. Designed expressly
for high density PC Board mounting, its small size and low coil power dissipation make the
TO-5 relay one of the most versatile ultraminiature relays available.
UPPER
STATIONARY
CONTACT
UNI-FRAME
LOWER
STATIONARY
CONTACT
ARMATURE
MOVING
CONTACT
The following unique construction features and manufacturing techniques provide excellent
resistance to environmental extremes and overall high reliability:
•
•
•
•
•
All welded construction.
Unique uni-frame design providing high magnetic efficiency and mechanical rigidity.
High force/mass ratios for resistance to shock and vibration.
Advanced cleaning techniques provide maximum assurance of internal cleanliness.
Precious metal alloy contact material with gold plating assures excellent high current
and dry circuit switching capabilities.
The 732D relay utilizes internal discrete silicon diodes for coil transient protection. The
hybrid 732TN Series features an internal silicon diode and transistor driver. The integrated
packaging of the relay with its associated semiconductor devices greatly reduces PC Board
floor space requirements as well as component installation costs.
ENVIRONMENTAL AND
PHYSICAL SPECIFICATIONS
Temperature
(Ambient)
-55°C to +85°C
Vibration
10 g’s to 500 Hz (Note 3)
Shock
30 g’s for 6 msec. (Note 3)
half-sine
Enclosure
Hermetically sealed
Weight
0.16 oz (4.50 gms.) max.
By virtue of its inherently low intercontact capacitance and contact circuit losses, the TO-5
relay has shown itself to be an excellent ultraminiature RF switch for frequency ranges well
into the UHF spectrum. A typical RF application for the TO-5 relay is in hand held radio
transceivers, wherein the combined features of good RF performance, small size, low
coil power dissipation and high reliability make it a preferred method of TransmitReceive switching (see Figure 1).
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104
SERIES 732
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GENERAL ELECTRICAL SPECIFICATIONS
(@ 25°C)) (Notes 1 & 2)
Contact Arrangement
Rated Duty
Contact Resistance
Contact Load Rating (DC)
(See Fig. 2 for other DC
resistive voltage/current ratings)
2 Form C (DPDT)
Continuous
0.15 ohm max. before life; 0.25 ohm max. after life at 1A/28VDC, (measured 1/8” from header)
Resistive:
1 Amp/28VDC
Inductive:
200 mA/28VDC (320 mH)
Lamp:
100 mA/28VDC
Low Level: 10 to 50 µA/10 to 50 mV
Resistive:
250 mA/115VAC, 60 and 400Hz (Case not grounded)
100 mA/115VAC, 60 and 400Hz (Case grounded)
10,000,000 cycles (typical) at low level
01,000,000 cycles (typical) at 0.5A/28VDC resistive
00,100,000 cycles min. at all other loads specified above
2A/28VDC Resistive (100 cycles min.)
Contact factory
200 milliwatts typical at nominal rated voltage
6.0 msec. max. at nominal rated coil voltage (732TN Series: see Note 6)
732 Series: 3.0 msec. max.
732D, 732TN Series: 7.5 msec. max.
0.4 pf typical
1,000 megohms min. between mutually isolated terminals
Atmospheric pressure: 350 VRMS/60 Hz
60 min.
2.0 max.
0.3 min.
Base Voltage to Turn Off (VDC)
6.0 min.
Emitter-base breakdown (BVEBO) (VDC)
60 min.
Collector-base breakdown Voltage (BVCBO) (@ 25°C & Ic = 100 µA) (VDC)
Contact Load Ratings (AC)
Contact Life Ratings
Contact Overload Rating
Contact Carry Rating
Coil Operating Power
Operate Time
Release Time
lntercontact Capacitance
Insulation Resistance
Dielectric Strength
Diode P.I.V. (VDC)
Negative Coil Transient (VDC) 732D, 732TN
732TN
Transistor
Characteristics
DETAILED ELECTRICAL SPECIFICATIONS
(@ 25°C) (Note 2)
➧
BASE PART
NUMBERS
Coil Voltage (VDC)
Nom.
Max.
Coil Resistance (Ohms ± 20% @ 25°C) (Note 4)
Pick-up Voltage (VDC, Max.) Pulse Operated (732TN SERIES – See Note 6)
Base Current to Turn On (mADC, Min.) (Note 6)
732-5
732D-5
732TN-5
732-6
732D-6
732TN-6
732-9
732D-9
732TN-9
732-12
732D-12
732TN-12
732-18
732D-18
732TN-18
732-26
732D-26
732TN-26
5.0
7.5
100
3.5
1.50
6.0
10.0
200
4.5
1.00
9.0
15.0
400
6.8
0.75
12.0
20.0
850
9.0
0.47
18.0
30.0
1600
13.5
0.38
26.5
40.0
3300
18.0
0.24
PERFORMANCE CURVES (NOTE 1)
TYPICAL RF PERFORMANCE
INS
ERT
ION
.2
LOS
300
S
.3
10
1.92
SWR)
20
1.22
SS (V
URN LO
RET
30
1.07
ACTS
CONT
ROSS
N AC
LES
IO
T
A
S PO
ISOL
CROS
ION A
T
A
L
ISO
40
50
60
1.02
1.01
VSWR
dB
.4
LOAD VOLTAGE (VDC)
0
.1
TYPICAL DC CONTACT RATING (RESISTIVE)
200
150
100
50
1.00
70
250
1.00
.01
0.5
.1
.5
1.0
0
0.1
0.2
0.3
0.4
0.5
0.6
FREQUENCY (GHz)
LOAD CURRENT (AMPS DC)
FIGURE 1
FIGURE 2
0.7
0.8
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105
0.9
1.0
SERIES 732
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OUTLINE DIMENSIONS
TERMINAL LOCATIONS AND PIN NUMBERING (REF. ONLY)
(Viewed from Terminals)
CASE DETAIL
.370
(9.40)
DIA. MAX.
SCHEMATIC DIAGRAMS
.031 (.79)
± .003 (0.08)
TRANSISTOR BASE
CONNECTION FOR
732TN ONLY
.335
(8.51)
DIA. MAX.
.035 (.89)
± .010 (0.25)
.375 (9.78) MAX.
.200 (5.08)
± .010 (.25) DIA.
10
9
2
7
3
6
36° ±3° TYP.
732
1
8
5
4
WIRE LEAD: .75 (19.05) MIN.
732D
732TN
+.002 (.05)
.017 (.43) –.001 (.03) DIA.
SCHEMATICS ARE VIEWED FROM TERMINALS
DIMENSIONS ARE SHOWN IN INCHES (MILLIMETERS)
SPACER PADS
Relays can be supplied with a spreader pad attached to the relay header. The pad permits the
relay to be spaced away from the mounting surface facilitating solder joint inspection. To order
add M4 to the part number (e.g. 732M4-26).
TYPICAL TTL INTERFACE CIRCUIT
(See Note 5)
VT
Vcc
RELAY
COIL
A
750Ω
1N914
B
5438
3 KΩ
.410 MAX.
(10.41)
NOTES:
1. Material: Polyester film.
2. Increase contact resistance by 0.01 ohm.
(A) Internal Suppression Diode
(B) Internal Driver Transistor
NOTES:
1.
2.
3.
4.
5.
6.
7.
Characteristics shown as "typical" are based on available data and are best estimates. No on-going verification tests are performed.
Unless otherwise specified, parameters are initial values.
Relays will exhibit no contact chatter in excess of 10 µsec or transfer in excess of 1 µsec.
For Reference Only. Coil Resistance not directly measurable on 732TN Relays.
Circuit is typical for all 732TN Series. Values shown are for 732TN-5 relay, and apply over full operating temperature range.
Limit base-emitter current to 15 mADC.
Some relays are shown with spreader pads. Contact your local representative.
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106
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
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TELEDYNE RELAYS
SPECIAL PACKAGES
SERIES
902
910
CUSTOM
DESIGNS
GENERAL DESCRIPTION
The TO-5 relay, originally conceived and developed by Teledyne, has
become one of the industry standards for low level switching from dry
circuit to 1 ampere. Its small size, low coil power dissipation and unique
processing make the Teledyne TO-5 relay a versatile and reliable
performer. Because of its small size and high reliability, the TO-5 has
often been called upon to replace other relays or to be incorporated into
custom designs. To achieve this, the TO-5 has been repackaged in some
of the more familiar package configurations. Below are examples of
frequently requested packages. We welcome any discussion regarding
custom design options to support your requirements.
One of the most frequently asked for configurations
is the DIP. In this design, two sensitive 432 relays
are packaged together in a diallyl phthalate cup
and then potted. Many variations of this relay; i.e.,
relays with different coil voltage, series diodes and
transistor drivers are also available.
Another example of a special package employs the
412 relay potted in a diallyl phthalate cup with heavy
duty terminals and mounting studs.
This relay is designed to be a direct plug-in replacement for the AMP53451-1. Two 732 relays are
mounted side by side on a PCB providing either 4
PDT or dual 2 PDT operation depending on how the
relay coils are connected.
A single TO-5 relay is mounted in a diallyl phthalate
cup and potted to provide a replacement for the popular 1/2 crystal can relay. The length of the package
has been reduced to 0.710 in. (0.1 in. shorter than
the 1/2 crystal can). This 910 relay has been used
where high reliability is essential at contact currents
of 1 amp or less.
©1996
TELEDYNE RELAYS
12525 Daphne Avenue
Hawthorne, California 90250
(213) 777-0077
This specialized package, designed for a unique
application, uses a 422D latch relay with the DPDT
contacts wired in series to achieve very low contact
resistance and is potted into a diallyl phthalate cup.
Terminals are brought out on a DIP pattern and test
point terminals are brought out on the top of the
package.
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Electromechanical Relays
Section I
T2R∆ Established Reliability Relays
T2R∆ Program introduction
ER114 DPDT Centigrid∆
ER116C DPDT CMOS Compatible Centigrid∆
ER134 DPDT Sensitive Centigrid∆
ER136C DPDT CMOS Compatible Sensitive Centigrid∆
ER411 SPST TO-5
ER412 DPDT TO-5
ER421 SPST Magnetic Latching TO-5
ER420/422 DPDT Magnetic Latching TO-5
ER431 SPST Sensitive TO-5
ER432 DPDT Sensitive TO-5
3
5
23
26
29
32
35
38
33
36
47
50
Section II
Aerospace Relays
RF120 DPDT Magnetic Latching R.F. Centigrid∆
S114 DPDT Surface Mount Centigrid∆
S134 DPDT Surface Mount Sensitive Centigrid∆
122C DPDT CMOS Compatible Magnetic Latching Centigrid∆
400H Series DPDT High Temperature Basic, Magnetic Latching and Sensitive
400K Series DPDT High Shock Basic and Magnetic Latching
400V Series DPDT High Vibration Basic and Sensitive
53
54
56
59
62
65
68
71
Section III
Attenuator and RF Centigrid∆ and TO-5 Relays
Development of an Ultraminiature Attenuator relay (A technical paper)
A150 Ultraminiature Attenuator Relay
RF170 DPDT Magnetic Latching RF Centigrid∆
RF300 DPDT High Repeatability TO-5 RF Relay
RF303 DPDT Sensitive High Repeatability TO-5 RF Relay
RF310/RF313 High Repeatability Ultraminiature TO-5, RF Bypass Relay
RF320/RF323 High Repeatability Ultraminiature TO-5, RF Bypass Relay
75
76
82
87
89
89
92a
92e
General Purpose Centigrid∆ and TO-5 Relays/Special Packages
S172 DPDT Commercial Centigrid∆ Surface Mount
172 DPDT Commercial Centigrid∆
712 DPDT Commercial TO-5
722 DPDT Commercial TO-5 Magnetic Latching
732 DPDT Sensitive Commercial TO-5
Special Packages
93
94
96
98
101
104
107
Terms, Definitions and Options
Relay Operation
Terms and Definitions
Ground Pins
Spreader Pads
109
110
111
112
113
Section IV
Section V
Section VI
Ordering Information
Ordering Information
North American Sales Representatives
North American Distributors
International Representatives
International Distributors
Specifications listed herein are subject to change without notice.
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4
115
116
117
119
123
124
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LATCHING RELAYS AND NON-LATCHING RELAYS
NON-LATCHING RELAYS
CONTACT POSTION
CONTACT POSTION
MAXIMUM COIL VOLTAGE
OPERATED
POSITION
OPERATED
POSITION
RELAY
MUST
REMAIN
OPERATED
NOMINAL VOLTAGE
RELAY
MUST
OPERATE
DROPOUT VOLTAGE
(MAX.)
PICK-UP OR SET/RESET
VOLTAGE MAX.
INCREASING
COIL VOLTAGE
OPERATED
UNDEFINED
DECREASING
COIL VOLTAGE
OPERATED
UNDEFINED
RELAY
MAY OR
MAY NOT
DROPOUT
RELAY
MAY OR
MAY NOT
OPERATE
PICK-UP
VOLTAGE MIN.
DROPOUT
VOLTAGE (MIN.)
UNOPERATED
POSITION
(UNSPECIFIED)
RELAY
MUST NOT
OPERATE
RELAY
MUST
DROP-OUT
RELAY OPERATION
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110
UNOPERATED
POSITION
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TERMS AND DEFINITIONS
Attenuated Path
In an attenuator relay, the path which provides the specified attenuation value (normally open or
energized position).
Armature Relay
A relay operated by an electromagnet, which when energized, causes an armature to be attracted
to a fixed pole or poles for the purpose of operating the contacts.
Carry Current
When the contacts are opened and closed with no load applied, the amount of current which can
safely flow through closed contacts.
Cycle
One opening and one closure of a contact set.
Contact Bounce
The uncontrolled opening and closing of a contact after initial closure.
Contact Bounce Time
The interval between first make of the contact until the uncontrolled opening and closing of the
contact ceases.
Contact Chatter
The momentary opening of a closed contact due to external shock or vibration.
Dropout Voltage
Upon reduction of voltage, the level at which a non-latching relay is guaranteed to return to it’s
normally closed position.
Dry Circuit
No load applied to the contacts.
High Level Load
Any contact load level above intermediate current.
Intermediate Current
Any contact load level above low level and no greater than 100mA / 28VDC.
Isolation
The leakage of an RF signal between mutually isolated points.
Insertion Loss
Undesired signal losses between input and output.
Low Level Load
Load level which will have minimal effect on contact life and performance.
Magnetic Latching Relay
A relay that maintains its contacts in the last position assumed without the need for maintaining
coil energization.
Mechanical Life
The number of dry circuit cycles a relay can operate before the relay is unsuitable for use.
Maximum Coil Voltage
The maximum voltage which can be applied continuously to the coil over the listed temperature
range without damaging the coil.
Nominal Voltage
The voltage at which a relay is designed to operate. The operating reference for all electrical
parameters.
Non-latching Relay
A relay in which the contact position is predicated solely upon a constant absence or presence of
a signal to the relay coil.
Pickup Voltage
The minimum amount of coil voltage required to assure the contacts will change state.
Operate Time
The interval of time between the application of power to an unenergized relay coil and the initial
closure of an open contact.
Operate Voltage
In a latching relay, the voltage required to either set or reset the relay.
Release Time
The interval of time between the removal of power from an energized non-latching relay coil and
the initial closure of an open contact.
Set and Reset
In a latching relay, the two normal operating conditions.
Transfer
The momentary closure of an open contact due to external shock or vibration.
Through Path
In an attenuator relay, the low loss path (normally closed or de-energized position).
VSWR
Voltage Standing Wave Ratio. A measurement of the reflected RF signal.
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OPTIONAL GROUND PIN POSITIONS
Centigrid® Relays: 114, 134, 172
“Y” Position
.100
(2.54)
.100
(2.54)
“Z” Position
.100
(2.54)
Centigrid® Relays: RF120, RF170, 116C, 122C, 136C
“Y” Position
“W” Position
.100
(2.54)
“Z” Position
.100
(2.54)
0.50 (1.27)
“X” Position
“U” Position
.100
(2.54)
TO-5 Relays: 411T, 412, 420, 421, 422, 431T, 432, 712,
722, 732, 400H, 400K, 400V, RF300, RF303
.200
(5.08)
“Z” Position
411, 431
.200
(5.08)
“X” Position
“Y” Position
36° ± 3°
45° ± 3°
Indicates ground pin position
Indicates lead position
Indicates ground pin or lead
position depending on relay type
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Notes:
1. Relays are shown from the terminal view.
2. Dimensions are in inches (millimeters).
3. Tolerances: ±0.10 (±0.25) unless otherwise specified.
4. Ground pin positions are within .015 (0.38) dia. of
true position.
5.
Ground
pin head diameter 0.035 (.089) ref:
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Spreader pads are provided as a lead configuration option
Pad designation and bottom view
dimensions 3, 4
Vertical dimension and final lead
length 3, 4
.370 SQ. MAX.
(9.40)
.100
(2.54)
H
MAX.
.150
(3.81)
Notes 1, 2
Use with the following relays
ER411T
ER412, ER412D, ER412DD
ER412T
.388
(9.86)
712, 712D, 712TN
.396
(9.99)
ER431T
ER432, ER432D, ER432DD
ER432T
.493
(12.50)
732, 732D, 732TN
.503
(12.78)
ER411T
ER412, ER412D, ER412DD
.436
(11.08)
712, 712D
.451
(11.46)
ER421, ER421D, ER421DD
722, 722DD
.446
(11.33)
ER431T
ER432, ER432D, ER432DD
.541
(13.75)
732, 732D
.561
(14.25)
ER411, ER411D, ER411DD
ER411T
ER412, ER412D, ER412DD
ER412T
.388
(9.86)
712, 712D, 712TN
.393
(9.99)
ER420, ER420D, ER420DD
ER421, ER421D, ER421DD
ER422, ER422D,
ER422DD, 722, 722DD
.446
(11.33)
ER431, ER431D, ER431DD
ER431T
ER432, ER432D, ER432DD
ER432T
.493
(12.52)
732, 732D, 732TN
.503
(12.78)
.100 (2.54)
.300
(7.62)
.370 (9.40)
MIN.
.014 (0.36)
Ref.
.200
(5.08)
“M” Pad 5/ 6/
.300
(7.62)
.150
(3.81)
REF.
.390
(9.91)
SQ.
H
MAX.
.130 (3.3)
.150
(3.81)
REF.
.100
(2.54)
“M2” Pad 7/ 8/
.370 SQ. MAX.
(9.40)
.150
(3.81)
.100
(2.54)
H
MAX.
.100 (2.54)
.300
(7.62)
.370 (9.40)
MIN.
.014 (0.36)
Ref.
.200
(5.08)
Dim. H
Max
“M3” Pad 5/ 6/ 9/
NOTES:
1. Spreader pad material: Diallyl Phthalate.
2. To specify an “M”, “M2” or “M3” spreader pad, refering to the mounting variants portion of the part number example
in the applicable data sheet replace the M4 designator in with the pad designator from this sheet (e.g., ER412DM-12A).
3. Dimensions are in inches (mm).
4. Unless otherwise specified, tolerance is ± .010 (.25).
5/ Add 25mΩ to the contact resistance shown in the data sheet.
6/ Add .01 oz. (.25g) to the weight of the relay assembly shown in the data sheet.
7/ Add 50mΩ to the contact resistance shown in the data sheet.
8/ Add .025 oz. (.71g) to the weight of the relay assembly shown in the data sheet.
9/ M3 pad to be used only when the relay has center pin (e.g. ER411M3-12A, 722XM3-26).
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Electromechanical Relays
Section I
T2R∆ Established Reliability Relays
T2R∆ Program introduction
ER114 DPDT Centigrid∆
ER116C DPDT CMOS Compatible Centigrid∆
ER134 DPDT Sensitive Centigrid∆
ER136C DPDT CMOS Compatible Sensitive Centigrid∆
ER411 SPST TO-5
ER412 DPDT TO-5
ER421 SPST Magnetic Latching TO-5
ER420/422 DPDT Magnetic Latching TO-5
ER431 SPST Sensitive TO-5
ER432 DPDT Sensitive TO-5
3
5
23
26
29
32
35
38
33
36
47
50
Section II
Aerospace Relays
RF120 DPDT Magnetic Latching R.F. Centigrid∆
S114 DPDT Surface Mount Centigrid∆
S134 DPDT Surface Mount Sensitive Centigrid∆
122C DPDT CMOS Compatible Magnetic Latching Centigrid∆
400H Series DPDT High Temperature Basic, Magnetic Latching and Sensitive
400K Series DPDT High Shock Basic and Magnetic Latching
400V Series DPDT High Vibration Basic and Sensitive
53
54
56
59
62
65
68
71
Section III
Attenuator and RF Centigrid∆ and TO-5 Relays
Development of an Ultraminiature Attenuator relay (A technical paper)
A150 Ultraminiature Attenuator Relay
RF170 DPDT Magnetic Latching RF Centigrid∆
RF300 DPDT High Repeatability TO-5 RF Relay
RF303 DPDT Sensitive High Repeatability TO-5 RF Relay
RF310/RF313 High Repeatability Ultraminiature TO-5, RF Bypass Relay
RF320/RF323 High Repeatability Ultraminiature TO-5, RF Bypass Relay
75
76
82
87
89
89
92a
92e
General Purpose Centigrid∆ and TO-5 Relays/Special Packages
S172 DPDT Commercial Centigrid∆ Surface Mount
172 DPDT Commercial Centigrid∆
712 DPDT Commercial TO-5
722 DPDT Commercial TO-5 Magnetic Latching
732 DPDT Sensitive Commercial TO-5
Special Packages
93
94
96
98
101
104
107
Terms, Definitions and Options
Relay Operation
Terms and Definitions
Ground Pins
Spreader Pads
109
110
111
112
113
Section IV
Section V
Section VI
Ordering Information
Ordering Information
North American Sales Representatives
North American Distributors
International Representatives
International Distributors
Specifications listed herein are subject to change without notice.
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4
115
116
117
119
123
124
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Ordering Information
Example:
712TN
YM4
–
26
/Q
Termination variant
(not marked on relay)
No code = Gold plated or
Solder coated
G = Gold only
Q = Solder coated
Series designator
Mounting variant
Ground pin(s) (see page 112)
Spacer and spreader pads
(see specific relay page)
Nominal coil voltage
The above example illustrates how a part number is assembled for a 26 volt 712TN relay incorporating a
transistor driver, a spacer pad, a ground pin in the pin 5 or “Y” position and solder dripped leads.
NOTE:
The inclusion of some options will necessarily exclude some other options. For example, in the part number
shown above, a “Z” ground pin cannot be offered, as the 712TN already has a lead in the pin 10 position
(transistor base lead). If you are uncertain about a specific combination of options, please contact your local
representative or the factory to ascertain the suitability of a given part number.
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