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M N N N ##M N OC NCC #MCC NCC NC NCC !MCC NCC NCC NC !MOP !1(3=01* N6:?;(E:34E N N !M N N N #M 2N N N M <N N N !M NH N N M N N NDDDDDDDDDDDDDDDDDDDDDDDDDDDDDD MA NA NHD;G73I;8.+E;I7116KA N#1(3=!!01*A #MA NDF+36+J6;.+E;I7116KA N"1(3=!!01*A NA MM M M M M M M M M M !#!# .2-< FIRE PROTECTION CONSULTING ENGINEERS FLOW TEST SUMMARY EJ Project Number: EJ Project Name: Location: 12-118.1 DTC – FLJ 10027 2449 State Road 16, St. Augustine, Florida Flow Test Data: Data with 10% Safety Factor (minimum): Date and Time of Flow Test: October 8, 2012 @ 9:00 AM Data is current and reliable until: October 8, 2013 Static Pressure: 70.0 psi (measured in pounds per square inch) Static Pressure: 63.0 psi (measured in pounds per square inch) Residual Pressure: 55.0 psi (measured in pounds per square inch) Residual Pressure: 48.0 psi (measured in pounds per square inch) Pitot Pressure: 36.0 psi (measured in pounds per square inch) Main Size: 12- inch Approximate Distance Between Hydrants: 585- feet Fire Hydrant Orifice Diameter: 2.5- inch Coefficient of Discharge: 0.9 (0.9 smooth/round outlet; 0.8 square/sharp outlet; 0.7 square/raised) Flowing GPM: 1,007 (measured in gallons per minute) GPM @ 20 PSI: 1,929 Approx. Flow Hydrant Elevation: (above sea level) 44- feet Approx. Static/Residual Hydrant Elevation: (above sea level) 44- feet Flowing GPM: 1,007 (measured in gallons per minute) GPM @ 20 PSI: 1,779 Conducted by/Witnessed by/City Forces Contacted: Conducted by: Max Moody- Swanson Fire Protection (904.548.7380) Witnessed by: Bo Reid- City of St. Augustine Utilities Department (904.209.2618) Flow Test Vicinity Map (no scale) North County Road 208 Interstate 95 Existing Flow Fire Hydrant #06214 State Road 16 Existing Static/Residual Fire Hydrant #00914 Hampton Inn Motel Project Location Agricultural Center Drive E J Engineering Group, Inc. 21505 North 78 Ave.  Suite 125  Peoria, Arizona 85382  623.362.1400  www.ejengineering.com th FIRE PROTECTION CONSULTING ENGINEERS OWNER’S INFORMATION CERTIFICATE Name/Address of property to be protected with sprinkler protection: Discount Tire Company Store - 2449 State Road 16, St. Augustine, Florida 32092. Name of Owner: Discount Tire Company 20225 North Scottsdale Road, Scottsdale, Arizona 85255 Existing or planned construction is: Fire resistive or noncombustible Wood frame or ordinary (masonry walls with wood beams) Unknown Is the system installation intended for one of the following special occupancies? Aircraft hangar Fixed guideway transit system Race track stable Marine terminal, pier, or wharf Airport terminal Aircraft engine test facility Power plant Water-cooling tower Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No If the answer to any of the above is “yes,” the appropriate NFPA standards should be referenced for sprinkler density/area criteria. Indicate whether any of the following special materials are intended to be present: Flammable or combustible liquids Aerosol products Nitrate film Pyroxylin plastic Compressed or liquefied gas cylinders Liquid or solid oxidizers Organic peroxide formulations Idle pallets Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No If the answer to any of the above is “yes,” describe type, location, arrangement, and intended maximum quantities. _______________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ Indicate whether the protection is intended for one of the following specialized occupancies or areas: Spray area or mixing room Solvent extraction Yes Yes No No E J Engineering Group, Inc. 21505 N. 78th Ave. x Suite 125 x Peoria, AZ 85382 x 623.362.1400 x www.ejengineering.com FIRE PROTECTION CONSULTING ENGINEERS OWNER’S INFORMATION CERTIFICATE Laboratory using chemicals Oxygen-fuel gas system for welding or cutting Acetylene cylinder charging Production or use of compressed or liquid gases Commercial cooking operation Class A hyperbaric chamber Cleanroom Incinerator or waste handling system Linen handling system Industrial furnace Water-cooling tower Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No No No If the answer to any of the above is “yes,” describe type, location, arrangement, and intended maximum quantities. ______________________________________________________________________________________________ ______________________________________________________________________________________________ Will there be any storage of products over 12 ft. (3.6 m) in height? Yes If the answer is “yes,” describe product, intended storage arrangement and height. No See below for Rubber Tire Storage heights, etc. Will there be any storage of plastic, rubber, or similar products over 5 ft. (13 m) high except as described above? Yes No If the answer is “yes,” describe product, intended storage arrangement, and height. Rubber Tire Storage - Rack Storage in Double and Single Row Open Steel Racks to 18-ft, without shelves, with tires stored on-side or on tread. No pallets and no horizontal barriers. Maximum storage height shall never be within 3-feet vertically below sprinkler deflector. I certify that I have knowledge of the intended use of the property and that the above information is correct. Signature of owner’s representative or agent: _____________________________ Date: ______________________ December XX, 2012 Name of owner’s representative or agent completing certificate (print): John L. Echeverri, SET CFPS, NICET LEVEL IV AUTOMATIC FIRE SPRINKELRS CERT. NO. 0784963 Relationship and firm of agent (print): EJ Engineering Group, Inc. Consulting Engineers Note to Owners: Email completed form to EJ Engineering Group, Inc. at john@ejengineering.com E J Engineering Group, Inc. 21505 N. 78th Ave. x Suite 125 x Peoria, AZ 85382 x 623.362.1400 x www.ejengineering.com EJ Engineering Group, Inc. 21505 N. 78th Ave Suite 125 Peoria, AZ 85382 623.362.1400 Phone www.ejengineering.com FIRE PROTECTION SPECIFICATIONS SECTION 211313 – WET PIPE SPRINKLER SYSTEM 12-118.2 St. Augustine, Florida - December 2012 SECTION 211313 – WET PIPE SPRINKLER SYSTEM PART 1 - GENERAL 1.1 GENERAL DESCRIPTION A. Provide all labor, materials, equipment and services necessary for a complete and fully automatic operation of the Automatic Fire Sprinkler Protection system in conformity with requirements of the Authority Having Jurisdiction (AHJ), Owner, Architect, and EJ Engineering Group, Inc., as indicated herein and in the Contract Documents. It shall further include furnishing and installing all miscellaneous items required for the proper operation of the Fire Protection system, whether specifically called for or not. Install and deliver all systems and subsystems in complete working order and in full accordance with the intent and meaning of these documents. Scope shall include new sprinklers and piping, appurtenances and all AHJ approvals. B. All Architectural drawings and specifications, general, special and supplementary conditions, owner’s certificate and stock disclosure forms shall be considered a part of these specifications (where submitted). C. Prior to submitting bid as well as prior to installation, become thoroughly familiar with actual existing conditions and of the present installations of other disciplines (ductwork, structure, etc.). The intent of the work is indicated on the Prototype Reference drawings and described herein, and no consideration shall be granted by reason of lack of familiarity on the part of the Contractor with respect to actual physical conditions, requirements and practices at the project site. Be fully informed regarding all regulations and limitations of the available spaces for installation. Later claims for labor, work, material and equipment required for any difficulties that could have clearly been foreseen will not be recognized; all such difficulties shall be properly handled by this Contractor at no additional cost to the Owner. Submit appropriate RFI (Request For Information) documentation including item to be addressed, options and recommendation prior to commencement of any work in areas that require further elaboration. D. Carefully check the documents of other sections to determine the requirements of any related work furnished and/or installed by that section. Submit appropriate RFI (Request For Information) documentation prior to commencement of any work. E. Keep site free from surplus material, tools and rubbish at all times during construction. Leave the site in clean condition at all times. F. Protect materials and equipment from all damage due to theft, fire, vandalism, weather, etc. G. Repair any damage, at no extra cost to the Owner, caused to work of other sections. H. Repair any damage fireproofing, at no extra cost to the Owner, caused to integrity of original construction. I. Contractor agrees that he/she and his/her subcontractors, agents, and employees will provide and maintain a safe place to work and that he/she and they will comply with all laws and regulations of any government authority having jurisdiction thereof, including but not limited to OSHA. The Contractor agrees to indemnify, defend and hold harmless, Engineer, Owner and Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 1 December 2012 EJ Engineering Group, Inc. Architect from and against any liability, loss, damage or expense, including attorney’s fees, arising from a failure or alleged failure on the part of Contractor, his/her and their agents, and employees to provide and maintain a safe place to work or to comply with all laws and regulations of any governmental AHJ thereof. J. Transmit all information required for work being performed by other sections in ample time for proper installation, and for the provision of all openings required in floors, ceilings and/or walls. K. Field drilling and cutting of holes in building structure required for work under this section shall be coordinated in writing through the General Contractor (GC) and approved by Owner and Structural Engineer in writing prior to commencement of any work. General Contractor shall bear all costs for such coordination, drilling, cutting and reinforcing. L. General Contractor shall furnish and set all sleeves, including sealants commensurate with the construction of the wall, floor, roof and elsewhere as will be required for the proper protection of each piping passing through building surfaces. Coordinate work expeditiously with the GC. M. Provide embossed design placards, identification signs and pipe labels on all system equipment and piping. N. Check the dimensional accuracy of the center-to-center pipe dimensions indicated on the approved construction documents to account for slope, etc. Include in bid costs for all required work, including AHJ field requirements. O. Notify the GC and Engineer in writing, within five (5) days of ward of contract, of the proposed delivery schedule of any equipment or material that may prevent the installation from being completed by the project completion date as agreed upon. P. Submit a single guarantee stating that all portions of the work are in accordance with contract requirements. Guarantee all work against faulty and improper material and workmanship for a period of one (1) year from date of substantial completion by Owner. Where contract, other specification sections, and/or State law specify guarantees or warranties for longer terms, then longer terms shall apply. Q. Correct any deficiencies during the guarantee period, all to the satisfaction of the Owner, at no additional cost to the Owner within a reasonable time. The Contractor shall be responsible for any damage caused by such deficiencies and repair thereof and reimburse the Owner for all costs; including damage caused by him/her or by defects in his/her work, materials or equipment. R. During the warranty period, the Contractor shall provide emergency repair service for the entire system. This service shall be provided on a 24-hour per day, 7-day per week basis. S. This contract shall begin at a point of connection to the underground fire riser water supply line. Coordinate required work with Utility Contractor. This point of connection may occur at either the flange connection at the base of each fire riser or at a point 5-feet beyond the building. In either case, it shall be the shared responsibility of the GC, Utility Contractor and the Fire Protection Contractor to ensure that the appropriate water line size and location has been determined and verified in accordance with approved Fire Protection construction documents (including fire line reference plan and hydraulic calculations). Due to demand requirements, a minimum 8-inch underground fire line supply line is present. Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 2 December 2012 EJ Engineering Group, Inc. 1.2 RELATED WORK A. Painting of sprinkler system components, including piping and valves. This includes the placement and removal of protective caps, bags, or other protective devices on sprinklers designed to prevent paint from touching any portion of the sprinkler assembly. B. Alarm System and wiring. This includes all electrical or alarm-related components installed by this Fire Protection Contractor for local or remote annunciation of Automatic Fire Sprinkler System. C. Concrete-filled pipe guard posts for protection of Fire Protection equipment shall be provided where equipment or materials are subject to vehicular or other damage. D. Concrete splash blocks at main drain, auxiliary drain and test Outlets. 1.3 WORK TO BE PERFORMED A. Complete automatic fire sprinkler system protection throughout the project in accordance with these documents. This shall include, but not limited to the following items: 1. System piping (CRR of 1.00 or greater and automatic sprinklers with appropriate temperature ratings for the anticipated ambient temperatures in the individual areas). 2. Fire Department Connection with appropriate Fire Department threads, check valve and automatic drip where necessary. The use of “Storz” connections is discouraged and shall be provided only where required by the AHJ. 3. Operating and maintenance manual including NFPA-25. 4. Identification signs and embossed riser design placards. 5. Waterflow indicating equipment and valve supervisory devices. Coordinate wiring with Electrical/Alarm Contractor. 6. Inspector’s test and auxiliary drains. 7. Equipment Shop Drawing submittal detailing each individual type of installed equipment; including manufacturer, model/sprinkler identification number, size and its UL Listing and/or FM Approval Stamp. 8. Sleeves and related waterproof and/or fire-rated sealants. 9. Inserts, hangers, bracing, etc., as required to hang, support and protect the system piping in accordance with NFPA. 10. Providing AHJ-listed backflow valve assembly where required and, having assembly tested and approved by an AHJ certified technician prior to request for final inspection. Backflow assembly is existing and is on the fireline. 11. Accuracy of pre-fabricated and field-fabricated pipe, location of sprinkler deflectors per NFPA, piping elevations, riser nipple lengths and all system dimensions. 12. Complete testing of system, including the completion of Contractor’s Material and Test Certificate for Aboveground Piping. In addition, verification that the Utility Contractor has completed the Contractor’s Material and Test Certificate for Underground Piping. 13. System flushing of the aboveground piping system prior to connection of the underground system. 14. Guarantee all equipment and system for a one (1) year period after date of substantial completion as determined by Architect, Owner or his/her Agent and General Contractor. B. All work shall conform to the requirements of the applicable portions of the International Building and Fire Codes, Uniform Building and Fire Codes and National Fire Codes and Standards (i.e. Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 3 December 2012 EJ Engineering Group, Inc. NFPA-13, 25, 291 and 101) in addition to Local, State, Federal Codes with Amendments, Local Fire Department Design Guidelines and Industry Standards and Practices. If there is a conflict, then it shall be the Contractor’s responsibility to bring the conflict to the attention of the Engineer immediately and in writing via a Request For Information (RFI) for resolution prior to commencement of any work. This conflict shall then be resolved at no additional cost to the Owner. C. Contractor shall be fully responsible for all filing and permit fees associated with securing approvals necessary for this work. D. Installing Contractor Qualifications: Installation of new automatic fire sprinkler system components; piping, equipment, specialties, accessories and repair/servicing shall only be performed by a qualified installer. The term qualified shall mean experienced in such work, familiar with all precautions required and having complied with all the requirements of the State and Local AHJ’s. Installer shall be licensed with the State and Local AHJ’s and have a minimum NICET Level II Technician as the on-site superintendent. Submit evidence of such qualifications with submission of bid. 1.4 DEFINITIONS A. Provide: Furnish and Install. B. Furnish: Purchase and deliver to other trades or Owner. Always verify prior to bidding. C. Install: Install materials, equipment or assemblies furnished by other trades or Owner. Verify prior to commencement of bidding. D. Authority Having Jurisdiction (AHJ), includes City and State officials. E. Owner: Includes Owner, his/her Agents, Architect and Engineers. F. NFPA: National Fire Protection Association. Includes Codes, Standards and Recommended Practices. Latest published editions are utilized within the body and requirements of this specification. 1.5 DESIGN CRITERIA A. Provide wet pipe fire sprinklers in all areas as required by NFPA, AHJ, and these specifications and/or approved construction documents. B. Refer to approved set of construction documents, including the architectural documents to ascertain all areas requiring work. C. Roof slope is generally considered flat less than 2 in 12 (16.7% slope). However, it is this Contractor’s responsibility to ascertain slope prior to installation to ensure proper system design parameters are maintained (i.e., many sprinklers have maximum roof slope requirements). This is especially true in areas where snow loads mandate a steeper roof slope. This fire protection contractor shall clearly indicate actual roof slope on shop/fabrication/construction/as-built drawings. Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 4 December 2012 EJ Engineering Group, Inc. D. Provide and install anti-freeze protection as required by AHJ and approved fire sprinkler system construction documents in all areas where the ambient temperature may fall below forty (40) degrees Fahrenheit Ambient Temperature as defined by the American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE) published data. Chemical-based Antifreeze systems shall have a maximum piping system capacity of forty (40) gallons, an approved backflow prevention device to avoid cross-contamination and an expansion tank. Sub-systems exceeding this maximum size shall be required to be supplied by a dry pipe valve. Where acceptable by code a minimum 2-inch nominal diameter wet-pipe system shall be provided in lieu of chemical-based anti-freeze or dry-piped subsystems. Provide pipe insulation as an additional anti-freeze measure on the aforementioned sub-systems where required. Contractor shall be fully aware of system design limitations when utilizing dry-pipe systems. Generally, all portions of the project will maintain a minimum of 40-degrees Fahrenheit at all times (24/7/365). However, it shall be this contractor’s responsibility to ensure that the mechanical system installed meets those requirements in geographically required areas. E. Each wet-pipe sprinkler system/area shall produce a minimum discharge density over the most hydraulically demanding area of operation as required by NFPA and/or AHJ. F. Minimum K-factor to be utilized for this work shall be 5.5. G. Where the provided flow test has expired (i.e. not current or reliable or outside of the time period allowed by the AHJ) then the Contractor shall conduct a flow test at the nearest hydrants on water main serving this project. Coordinate permits, fees, test date/time, witnessing and location with AHJ. Test shall be conducted per local AHJ and Water Purveyor requirements. Contractor may contact this fire protection consultant via RFI for additional information pertaining to flow test data. H. As a minimum, water supply utilized in the hydraulic calculations shall maintain a 5-psi or 10% safety factor. Additional safety factor requirements may be imposed by local AHJ. In Addition, all system losses, including backflow devices, to a point nearest the actual flow test location shall be taken into account (i.e. source). I. The Contractor is directed to the fact that these Specifications are performance-type meaning that at the time of submission of bid the Contractor has contacted ALL governing agencies as to the required Scope of Work for the entire project. This shall include contacting Fire Marshals and AHJ and including his/her bid an amount to do such work as required by the AHJ. Submission of bid shall so indicate that all agencies have been contacted. In his/her bid include all required work such as backflow assemblies, fire pump units, Fire Department connections, etc., as required to provide a complete and working system ready to use when the building is occupied by the Owner. 1.6 SUBMITTALS A. Owner, his/her Agent, Architect and Fire Protection Consultant shall review material submittals for conformance to these specifications. B. The Contractor shall submit with his/her shop drawing submittal, manufacturer’s data sheets for each type and model of equipment utilized in the project. Where this specification is not accompanied by pre-approved fire sprinkler construction documents, then this FP Contractor shall provide drawings and hydraulic calculations in accordance with State, Local and Fire Marshal mandates including NICET Level III or IV and/or P.E. Stamp and Fire Marshal Association Standards. Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 5 December 2012 EJ Engineering Group, Inc. C. When a data sheet indicates numerous products, the proposed product shall be clearly delineated by arrows or other suitable means. This includes sprinkler orifice sizes, finishes and temperature ratings. Failure to clearly indicate such products will result in immediate rejection of entire submittal without comment. D. Within thirty (30) days after award of contract, the Contractor shall submit six (6) sets of manufacturer’s data sheets and catalog cut sheets where applicable for all necessary approvals from Architect and this Fire Protection Consultant prior to fabrication of materials. Where this specification is not accompanied by approved fire sprinkler construction documents, FP Contractor shall provide such drawings and calculations as a part of the Shop Drawing Submittal process. E. Contractor shall submit complete submittal packages. Partial and/or incomplete packages will be returned without further explanation. No extension of the contract time will be granted for the Contractor’s failure to allow sufficient time for review and processing, or for submittals, which have been returned due to improper submission. F. The Contractor will not be authorized to commence with any portion of this work, including material orders or fabrication, until the submittals for that portion of the work are received, reviewed and approved by all required parties, including the AHJ. G. Prior to shop drawing submittal to Architect, the drawings shall clearly display the following stamps of approval as required: 1. Local Fire Marshal/Fire Department (plans and calculations only) 2. State Fire Marshal (plans and calculations only); where required. 3. General Contractor (plans, calculations and equipment submittal) H. Record Drawings 1. The Contractor shall maintain an approved set of construction documents on site at all times. A set, with all required stamps of approval, shall be made available to AHJ and Owner upon request. I. Operating and Maintenance Information 1. The Contractor shall provide the Owner with a manual (deliver two (2) 8-1/2-inch x 11-inch copies to the Owner) containing: 2. Detailed description of the system. 3. Description of maintenance required or recommended as would be provided under a maintenance schedule. 4. One (1) copy of NFPA-25. 5. Aboveground and Underground Material and Test Certificates. 6. List of recommended spare parts. 7. Service Directory 8. One (1) reproducible set of Mylar record drawings and/or PDF files of drawings on DVD media. 9. Contractor shall install code-approved metal sprinkler and drawing cabinets containing spare sprinklers and Mylar Record drawings. J. Changes: 1. Contractor shall not make any changes in installation from the approved engineered layout unless specifically approved in writing by the Engineer. This does not include minor amendments for coordination purposes or to clear obstructions or ductwork. 2. Any changes made other than stated above are at the Contractor’s own expense and responsibility. Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 6 December 2012 EJ Engineering Group, Inc. a. Contractor shall submit RFI (Request For Information) and receive written response prior to commencement of work. K. Leak Damage: 1. The Contractor shall be responsible during the installation and testing period of the sprinkler system for any damage to work by others, to the building, its contents, etc., due to leaks in any equipment or by overflow, and shall be held to pay for the necessary replacement or repairs to work by others damaged by such leaks. L. Jobsite Safety: 1. Contractor shall deliver materials to the project site, unload and store in location determined by General Contractor and/or Owner. 2. Maintain the premises free from accumulation of waste material or rubbish caused by this work. 3. At the completion of work remove all surplus materials, grease, oils, etc. from piping system and its components and leave premises in a neat, workmanlike manner. 4. All work shall be performed in compliance with the Occupational Safety and Health Act of 1970, Construction Safety Acts Standards and acceptable industry standards. M. Guarantee Period: 1. The Contractor shall guarantee in writing all materials and workmanship for a period of one (1) year beginning with date of substantial completion. Contractor shall be responsible for any damage caused by him/her or (his/her subcontractor’s) or by defects in his/her (or his/her subcontractor’s) design, work, materials or equipment. 2. During the warranty period, the Contractor shall provide emergency repair service for the entire automatic sprinkler system. This service shall be provided on a twentyfour (24) hour per day, Seven (7) day per week basis. Coordinate details with GC and Owner’s Agent. N. Acceptance: 1. Acceptance of the work will not be given until: a. The completed automatic fire sprinkler system has been inspected, tested and approved by the AHJ, Owner and his/her Agents, including this Engineering Firm. b. Required submittals, system operation and maintenance manuals, “record” drawings, spare parts, and special tools have been provided to, reviewed and accepted by Owner. PART 2 - PRODUCTS 2.1 GENERAL A. All equipment and system components furnished and installed shall be new and unused, of first quality, domestically produced (made in the USA) and be Listed by Underwriters Laboratories, Inc. and/or Approved by Factory Mutual for their intended use. All such equipment and system components shall also be installed within the limitations of the respective UL Listing or FM Approvals. Equipment and material used for this project shall be consistent in manufacturer and type. B. Manufacturers: 1. Viking 2. Tyco/Grinnell Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 7 December 2012 EJ Engineering Group, Inc. 3. 2.2 Victaulic and VicPlus PIPING A. Manufacturers: 1. Allied Tube and Conduit 2. Western Tube and Conduit Corp. 3. Bull Moose Tube Company B. In addition to being of USA manufacture, system piping/tubing shall meet the requirements of NFPA-13 to be UL Listed or FM Approved. Contractor shall base his/her bid on the use of any one or a combination of the following (ALL PIPING SHALL HAVE A CORROSION RESISTANCE RATIO (CRR) OF 1.00 OR GREATER, AS PER UL LISTINGS). C. Pipe meeting ASTM A-795 and/or A-135 requirements for above grade use. All piping shall be code approved black carbon steel and be domestically manufactured. D. Riser piping located 5-feet beyond building to riser flange: Class 150 centrifugal cast iron enameling, or cement-lined mechanical joint conforming to USAS A-21.6 (AWWA Specification C-106) or conforming to ASTM D-2992 and ASTM D-2996. Class 50 Ductile Iron Pipe (DIP). E. Block all underground piping, fittings and thrust blocks per NFPA and/or specific AHJ requirements. F. Pipe flanges, fittings, piping and flanged fittings shall be designed to withstand a working pressure of 175 psi and be cast iron with standard ring gaskets. G. All pipe and fittings exposed to the weather, downstream of all inspector’s test valves, between exterior wall and check valve on FDC, or located in a corrosive atmosphere shall be hot-dipped zinc-coated (galvanized) per ASTM A-153. H. Flexible couplings shall be UL Listed and/or FM Approved and domestically manufactured. I. When system piping pierces a foundation wall below grade or is located under the foundation wall, clearance shall be provided to prevent breakage of piping due to building settlement. DO NOT locate pipe joints or fittings within or under a foundation wall and a 1-inch to 3-inch clearance shall be provided around piping by utilizing sleeves. Sleeve per manufacturer recommendations and fill space with waterproof seal commensurate with construction. J. USE OF FOREIGN-MADE PIPING OR FITTINGS SHALL NOT BE PERMITTED. SUCH PRODUCT SHALL BE REMOVED AT CONTRACTOR’S EXPENSE. NEGOTIATIONS FOR ADDITIONAL WARRANTIES OR CREDITS SHALL NOT BE CONSIDERED. K. CPVC piping shall NOT be permitted in this building regardless of occupancy or construction. L. MINIMUM WALL THICKNESS FOR CUT-GROOVE OR THREADED PIPING LOCATED IN AREAS WHERE WATER SUPPLIES ARE KNOWN TO HAVE CORROSIVE PROPERTIES SHALL BE IN ACCORDANCE WITH SCHEDULE 40. IN ADDITION, SUCH WATER SUPPLIES SHALL BE TESTED AND APPROPRIATELY TREATED PRIOR TO FILLING OR TESTING IN ACCORDANCE WITH NFPA-13. Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 8 December 2012 EJ Engineering Group, Inc. 2.3 VALVES A. Manufacturers: 1. Viking 2. Victaulic 3. Grinnell B. All water supply control valves shall be indicating (OS&Y or Butterfly) type and shall be furnished with a valve supervisory device wired by Electrical/Alarm Contractor. C. Valves shall be rated for minimum 175 psi working water pressure. D. Valves shall be marked with the name or registered trademark of the manufacturer, size of the valve and UL or FM marking. E. Valves shall be identified to indicate function and zone. F. All valves shall be located within 6-feet of the finished floor. 2.4 SPRINKLERS A. Manufacturers: 1. Viking 2. Victaulic 3. Grinnell B. Sprinklers shall be of the Listed automatic glass bulb type and shall be distributed throughout the building per code and approved construction documents; except solder-type concealed or certain specific application/storage sprinklers. C. Quick & Standard response sprinklers shall be utilized in areas appropriate and suitable for use per NFPA-13. D. The Contractor shall be responsible for maintaining an acceptable aesthetic continuity by utilizing similar types and manufacturer of sprinklers. Equivalent orifice sizes. K-factors, etc. are required in designated areas with identical use. E. Each new sprinkler shall be factory-identified by the manufacturer through a Sprinkler Identification Number (SIN). The SIN will provide specific sprinkler characteristic and specific information. F. Sprinklers required due to ceiling projections/obstructions and ductwork shall not be considered additional sprinklers. Contractor shall be responsible for providing additional sprinklers. G. Where ESFR Sprinklers are utilized spacing to obstructions shall be per individual sprinkler Listing and NFPA-13. H. Provide corrosion resistant sprinklers with factory-applied coating where sprinkler is to be located in a corrosive atmosphere (e.g. overhangs, canopies, etc.). Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 9 December 2012 EJ Engineering Group, Inc. I. 2.5 Sprinkler and escutcheon finishes shall be suitable for area or ceiling finish provided by the Owner or his/her Agent. Verify finish of all sprinklers and escutcheons with General Contractor and Architect prior to placing materials order. FIRE DEPARTMENT CONNECTION (FDC) A. New Fire Department connection(s) shall be provided in accordance with AHJ requirements. Provide with swing check valve. Automatic drip shall be required where FDC is building mounted. Provide a three (3) way FDC where required. B. Hose threads shall match those of local Fire Department apparatus and local AHJ requirements. Where local requirements are not specific, provide National Standard Threads (NST). The use of “Storz” connections, unless specifically required by the AHJ in writing, is not permissible for this project. 2.6 SUPERVISORY AND ALARM EQUIPMENT A. Water-flow indicators with adjustable pneumatic retard shall be provided to indicate water-flow for each sprinkler system. B. Valve supervisory devices shall be provided for all new valves controlling the water supply to each sprinkler system. C. Wiring of alarm and supervisory devices under separate contract. D. Electrical/Fire Alarm Contractor shall off-site monitor sprinkler systems exceeding one hundred (100) sprinklers or as required by AHJ. E. Provide interior horn-strobe device (wiring by Electrical/Alarm Contractor) on each system where required by AHJ. 2.7 INSPECTOR’S TEST CONNECTIONS AND DRAINS A. Provide inspector’s test connection at most remote portion of each system. Provide sight glass where water flows are not visible from test location. Discharge shall be controlled by labeled globe valve and shall terminate outside building through a smooth bore brass outlet orifice equal to smallest sprinkler orifice utilized in system. B. System drainage shall generally occur through main drain at riser. Additional auxiliary drains shall be provided for trapped sections of system piping. Auxiliary drains shall be per NFPA-13. 2.8 HANGERS, BRACING, AND SLEEVES A. Manufacturers: 1. Tolco 2. Grinnell 3. Michigan Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 10 December 2012 EJ Engineering Group, Inc. B. Use beam clips or hang from top chord of joists. Do not hang from bottom chord or joists or bridging. Provide restraining straps as required. C. Trapeze-hang all mains where possible. Verify all hanger types with structural shop drawings prior to commencement of work. D. Provide sway bracing. Install bracing in accordance with NFPA-13. Piping shall be generally supported by clamps and rods and secured to overhead construction. E. Use galvanized hangers for piping in corrosive atmospheres. F. Install chrome wall plates wherever exposed sprinkler piping passes through ceiling, floors and/or walls. G. Provide pipe sleeves and waterproof packing materials commensurate with construction through all masonry and/or fire rated floors, ceilings and walls. H. Structural engineer shall provide where required by Local requirements calculations assuring the building structure is capable of supporting entire fire sprinkler system with water-filled piping and components in addition to NFPA-13 load requirements at a single point. This FP Contractor shall coordinate with Structural Engineer as required. 2.9 FIRESTOP SYSTEMS A. Manufacturers: 1. Hilti Firestop Systems 2. Flame Safe 3. 3M B. Set sleeves securely in place and install systems per manufacturer’s recommendations and instructions. C. All sleeves and packing shall be watertight and commensurate with the construction of the wall, ceiling or floor. D. Sleeves and sealants shall meet all AHJ requirements. PART 3 - EXECUTION 3.1 INSTALLATION A. 3.2 Starting and Completion Dates: 1. The overall schedule for installation shall be established by the Owner and executed by the GC and this Fire Protection Contractor. Closely coordinate project schedule with all concerned parties. INSPECTIONS AND OBSERVATIONS 1. The Contractor shall daily examine all areas in which the work will be performed and immediately report unsatisfactory working conditions to the Owner or his/her Agent Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 11 December 2012 EJ Engineering Group, Inc. 2. 3.3 for resolution. The Contractor shall not proceed with any work until all unsatisfactory working conditions have been corrected. Owner, Architect and all AHJ’s including Fire Protection Consultant, shall be allowed to conduct inspections and field observations as they choose. Approved construction documents must be available and remain on the project site during installation. INSTALLATION GENERAL A. All holes made by the Contractor in any wall, floor or ceiling shall be patched by the Contractor therein restoring area to its original condition or better and assuring its fire resistance and integrity. B. Removal and repair of all finished surfaces shall be coordinated with the Architect and GC and subject to his/her approval. C. Location of all equipment, piping, valves and drains shall be subject to Architect and/or Owner approval. D. Standard metal identification signs shall be provided per NFPA-13. E. All system components shall be installed in accordance with manufacturer’s recommendations and instructions. All special tools recommended by the manufacturer shall be utilized. 3.4 INSTALLATION PIPING, SPRINKLERS, AND MISCELLANEOUS A. Where sprinkler piping is installed in finished areas, the Contractor shall install all new piping such that it is concealed above finished ceilings; provide a minimum separation of 12-inches between the ceiling height and the bottom of the pipe. Pipe installed in unfinished areas may be exposed. B. All exposed piping which passes through a wall, ceiling or floor shall be provided with an escutcheon plate. C. All piping shall be installed so as not to obstruct any portion of a window, doorway, stairway, exit or passageway and shall not interfere with the operation or accessibility of any mechanical, plumbing or electrical equipment. Run piping horizontally and at right angles to walls and ceilings or along slope of ceiling and roof. D. Center sprinklers in both horizontal directions with respect to ceiling components such as ceiling grid, (in quarter points of 4-foot direction and in center of 2-foot direction), light fixtures, HVAC diffusers, speakers and detectors as required. E. Roof slope is generally considered flat less than 2 in 12 (16.7% slope). However, it is this Contractor’s responsibility to ascertain slope prior to installation to ensure proper system design parameters are maintained. F. All sprinkler piping, drain and test piping, etc. installed through exterior walls shall be galvanized and have a 4-foot minimum length to first valve located inside insulated building envelope. G. All piping shall be substantially supported from building structure and only approved hangers shall be utilized. Sprinkler lines shall not penetrate or be supported from ductwork. Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 12 December 2012 EJ Engineering Group, Inc. H. Install sprinkler piping in exposed areas as high as possible using necessary fittings and auxiliary drains to maintain a maximum clear height and to keep volume of area aesthetically acceptable. I. Maintain sprinkler deflector minimum and maximum distances to walls, ceilings, roof and other sprinklers in accordance with manufacturer’s specific listing. Minimum distance between standard-coverage sprinklers shall be 6-feet. Minimum distances to ESFR-type sprinklers shall be 8-feet. J. Provide sprinklers below all obstructions greater than 48-inches. K. Combustible building contents shall not be moved into the building without complete automatic sprinkler system protection. L. All system piping shall be installed such that all portions of the system may be efficiently drained. M. Provide Fire Protection during construction in accordance with OSHA, Local AHJ and State AHJ. N. This Contractor shall provide a complete and working system in all respects. O. Provide pressure relief valves on all gridded sprinkler systems. P. Drains shall terminate at a point outside building. Such terminations shall not damage stock, equipment, vehicles, planting areas, injure personnel or patrons, or cause an unsightly area in front of any entrances. Q. Provide factory-furnished sprinkler guards for all sprinklers located within 7-feet of finished floor and/or wherever sprinklers may be subjected to mechanical damage (this includes any sprinklers below open grate system). 3.5 WELDING A. No welding or flame cutting shall be permitted on the premises. B. Shop welding (off-site) shall meet all NFPA-13 and AWS B2.1. C. Contractor shall retrieve all discs from piping prior to site delivery. Where required by local AHJ, discs shall be individually affixed to each weld location for affirmation by local Fire Department inspector. 3.6 FINAL INSPECTION AND TESTS A. Overhead piping: Tested for a period of two (2) hours at a hydrostatic pressure of not less than 200 psi and all piping fittings, valves and sprinklers shall be completely watertight. 1. Complete Contractor’s Material and Test Certificate for Aboveground Piping. Forward copy to GC and include in Owner’s Operation and Maintenance Manual. B. Underground piping: Tested (by Utility Contractor) for a period of two (2) hours at a hydrostatic pressure of not less than 200 psi and all piping, valves and fittings shall be completely Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 13 December 2012 EJ Engineering Group, Inc. watertight. Coordinate test with Utility Contractor to ensure proper testing and test schedule. Test prior to connection to aboveground piping. 1. Complete Contractor’s Material and Test Certificate for Underground Piping. Forward copy to GC and include in Owner’s Operation and Maintenance Manual. C. Replace system components that do not pass the test procedures specified. Retest repaired portions of the system. D. All underground piping shall be thoroughly flushed (by Utility Contractor) in accordance with NFPA-13 and at a minimum velocity of 10-feet per second prior to connection to overhead/aboveground piping system. The flush test must be witnessed by AHJ. Test shall occur prior to trench backfill. E. Contractor shall provide at least five (5) working days’ notice to Architect and this Consultant for all tests and field observations. F. Contractor shall make all arrangements with AHJ for final inspection and witnessing of the final acceptance tests. END OF SECTION 211313 Automatic Sprinkler System Specifications – Section 211313 DTC – St. Augustine, FL Page 14 December 2012 EJ Engineering Group, Inc. Model 375DA ® a ® Reduced Pressure Detector Assembly company SPECIFICATION SUBMITTAL SHEET APPLICATION Designed for installation on potable water lines in fire protection systems to protect against both backsiphonage and backpressure of contaminated water into the potable water supply. The Model 375DA shall provide protection where a potential health hazard exists. Incorporates metered by-pass to detect leaks and unauthorized water use. FEATURES Sizes:  2 1/2”  3”  4”  6”  8”  10” Maximum working water pressure 175 PSI Maximum working water temperature 140°F Hydrostatic test pressure 350 PSI End connections (Grooved for steel pipe) AWWA C606 (Flanged) ANSI B16.1 Class 125 OPTIONS (Suffixes can be combined)  - with OS & Y gate valves (standard)  L - less shut-off valves (flanged body connections)  LM - less water meter  - with remote reading meter  - with gpm meter (standard)  CFM - with cu ft/min meter  G - with groove end gate valves  FG - with flanged inlet gate connection and grooved outlet gate connection  MS - with Integral Relief Valve Monitor Switch  PI - with Post Indicator Gate Valve (3"-10") STANDARDS COMPLIANCE (Unless otherwise noted, applies to sizes 2 1/2” thru 10”)  ASSE® Listed 1047 (2 1/2” thru 8”)  UL® Classified  AWWA Compliant C550  CSA® Certified (4” & 6”)  C-UL® Classified  FM® Approved  NYC MEA 218-01-M VOL 3  Approved by the Foundation for Cross Connection Control and Hydraulic Research at the University of Southern California MATERIALS Main valve body Access covers Coatings Internals Fasteners Elastomers Polymers Springs Sensing line ACCESSORIES  Air gap (Model AG)  Repair kit (rubber only)  Thermal expansion tank (Model WXTP)  OS & Y Gate valve tamper switch (OSY-40)  QT-SET Quick Test Fitting Set  Test Cock Lock (Model TCL24) Ductile Iron ASTM A 536 Grade 4 Ductile Iron ASTM A 536 Grade 4 FDA Approved fusion epoxy finish Stainless steel, 300 Series NORYL™, NSF Listed Stainless Steel, 300 Series EPDM (FDA approved) Buna Nitrile (FDA approved) NORYL™, NSF Listed Stainless steel, 300 series Stainless steel, braided hose E B A Relief Valve discharge port: 2 1/2” - 6” - 2.75 sq. in. 8” - 10” - 3.69 sq. in. F F G Attention: Model 375DA (flange body) and Model 375ADA (grooved body) have different lay lengths. E G C D C D B A MODEL 375DAG SHOWN ABOVE DIMENSIONS & WEIGHTS (do not include pkg.) DIMENSION (approximate) MODEL 375DA SIZE in. 2 1/2 3 4 6 8 10 mm 65 80 100 150 200 250 B LESS A C D GATE VALVES in. mm in. mm in. mm in. mm 31 787 15 7/8 403 7 1/4 184 9 229 32 813 15 7/8 403 7 1/4 184 9 229 37 5/8 956 19 1/2 495 8 203 9 229 44 3/4 1137 23 1/2 597 10 254 10 1/2 267 60 3/4 1543 37 3/4 959 11 279 15 1/2 394 63 3/4 1619 37 3/4 959 11 279 15 1/2 394 E OS&Y OPEN in. 16 3/8 18 7/8 22 3/4 30 1/8 37 3/4 45 3/4 mm 416 479 578 765 959 1162 WEIGHT E OS&Y CLOSED in. 13 7/8 15 5/8 18 1/4 23 3/4 29 1/4 35 3/8 mm 352 397 464 603 743 899 F G in. 9 1/2 9 1/2 11 12 3/8 15 3/8 15 3/8 mm in. 241 8 3/8 241 8 3/8 279 7 1/4 314 9 1/4 391 16 3/4 391 16 3/4 LESS GATE VALVES mm 213 213 184 235 426 426 lbs. 75 78 116 194 382 412 kg 34 35.4 52.7 88 173.4 187 WITH OS&Y GATE VALVES lbs. kg 185 84 208 94.4 306 138.9 494 224.3 858 390 1230 558.4 DOCUMENT #: REVISION: (Patent No. 5,913,331) BF-375DA 11/12 WILKINS a Zurn Company, 1747 Commerce Way, Paso Robles, CA 93446 Phone:805-238-7100 Fax:805-238-5766 Page 1 of 2 In Canada: ZURN INDUSTRIES LIMITED, 3544 Nashua Dr., Mississauga, Ontario L4V 1L2 Phone:905-405-8272 Fax:905-405-1292 Product Support Help Line: 877-BACKFLOW (877-222-5356) • Website: http://www.zurn.com FLOW CHARACTERISTICS MODEL 375DA 2 1/2", 3" & 4" (STANDARD & METRIC) FLOW RATES (l/s) 20 12.6 25.2 37.9 50.5 138 2 1/2" (65mm) 3" (80mm) 15 103 4" (100mm) 10 69 5 34 0 0 200 400 0 800 600 PRESSURE LOSS (kpa) PRESSURE LOSS (PSIG) 0.0 FLOW RATES (GPM) MODEL 375DA 6", 8" & 10" (STANDARD & METRIC) FLOW RATES (l/s) 63.1 126.2 20 189.3 8" (200mm) 138 10" (250mm) 15 10 252.4 103 69 6" (150mm) 5 34 0 0 1000 2000 0 4000 3000 PRESSURE LOSS (kpa) PRESSURE LOSS (PSIG) 0.0 FLOW RATES (GPM) ⃟ Rated Flow (Established by approval agencies) TYPICAL INSTALLATION Local codes shall govern installation requirements. To be installed in accordance with the manufacturer’s instructions and the latest edition of the Uniform Plumbing Code. Unless otherwise specified, the assembly shall be mounted at a minimum of 12" (305mm) and a maximum of 30" (762mm) above adequate drains with sufficient side clearance for testing and maintenance. The installation shall be made so that no part of the unit can be submerged. PROTECTIVE ENCLOSURE 12" MIN. 30" MAX. Capacity thru Schedule 40 Pipe (GPM) Pipe size 5 ft/sec 7.5 ft/sec 10 ft/sec 15 ft/sec 2 1/2" 75 112 149 224 3" 115 173 230 346 4" 198 298 397 595 6" 450 675 900 1351 8" 780 1169 1559 2339 10" 1229 1843 2458 3687 12" 1763 2644 3525 5288 AIR GAP 12" MIN. 30" MAX. DIRECTION OF FLOW DRAIN DIRECTION OF FLOW OUTDOOR INSTALLATION INDOOR INSTALLATION SPECIFICATIONS The Reduced Pressure Detector Backflow Prevention Assembly shall be ASSE® Listed 1047, and supplied with full port OS & Y gate valves. The main body and access cover shall be epoxy coated ductile iron (ASTM A 536 Grade 4), the seat ring and check valve shall be NORYL™, the stem shall be stainless steel (ASTM A 276) and the seat disc elastomers shall be EPDM. The checks and the relief valve shall be accessible for maintenance without removing the device from the line. The Reduced Pressure Detector Backflow Prevention Assembly shall be a WILKINS Model 375DA. WILKINS a Zurn Company, 1747 Commerce Way, Paso Robles, CA 93446 Phone:805-238-7100 Fax:805-238-5766 In Canada: ZURN INDUSTRIES LIMITED, 3544 Nashua Dr., Mississauga, Ontario L4V 1L2 Phone:905-405-8272 Fax:905-405-1292 Product Support Help Line: 877-BACKFLOW (877-222-5356) • Website: http://www.zurn.com Page 2 of 2 Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Email: techserv@tycofp.com Model ESFR-25 Early Suppression, Fast Response Pendent Sprinklers 25.2 K-Factor General Description The TYCO Model ESFR-25 Pendent Sprinklers are “Early Suppression, Fast Response Sprinklers” having a nominal K-Factor of 25.2. (Refer to Figure 1.) They are suppression-mode sprinklers that are especially advantageous as a means of eliminating the use of in-rack sprinklers when protecting high-piled storage. The Model ESFR-25 Sprinklers are primarily used for ceiling-only sprinkler protection of (but not limited to) the following storage applications: • Most encapsulated or non-encapsulated common materials including cartoned, unexpanded plastics. • Uncartoned (exposed) expanded plastics in accordance with NFPA 13 and FM Global standards. • Some storage arrangements of rubber tires, roll paper, flammable liquids, aerosols, and automotive components. For more specific criteria, refer to Table 1 in this data sheet as well as the applicable design standard. The Model ESFR-25 Sprinklers provide the system designer with hydraulic and sprinkler placement options not presently available to the traditional ESFR sprinklers having nominal K-Factors of 14.0 IMPORTANT Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and installation of sprinkler systems and components. Improper handling and installation can permanently damage a sprinkler system or its components and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 4 and 16.8. In particular, the Model ESFR-25 Sprinkler has been designed to operate at substantially lower-end head pressures, as compared to ESFR Sprinklers having nominal K-Factors of 14.0 and 16.8. This feature offers flexibility when sizing system piping, as well as possibly reducing or eliminating the need for a system fire pump. Also, Model ESFR-25 Sprinklers permit use of a maximum deflector-toceiling distance of 18 inches (460 mm) versus 14 inches (360 mm). Additionally, a storage arrangement of 40 ft. (12,2 m) with a ceiling height of 45 ft. (13,7 m) does not require in-rack sprinklers as do other ESFR Sprinklers having nominal K-Factors of 14.0. and 16.8. Applications for the TYCO ESFR Sprinklers are expanding beyond currently recognized installation standards. For information on research fire tests (with flammable liquids and aerosols, for example) that may be acceptable to an Authority Having Jurisdiction, contact the Technical Services department. NOTICE The Model ESFR-25 Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any authorities having jurisdiction (for example, FM Global). Failure to do so may impair the performance of these devices. Owners are responsible for maintaining their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. In all cases, the appropriate NFPA or FM installation standard, or other applicable standard, must be referenced to ensure applicability and to obtain complete installation guidelines. The general guidelines in this data sheet are not intended to provide complete installation criteria. FEBRUARY 2011 Model/Sprinkler Identification Number (SIN) TY9226 - Pendent K=25.2 TY9226 is a re-designation for C9226, G8441, and S8010. Technical Data Approvals UL and C-UL Listed FM and VdS Approved LPCB Approved (094b/01 and 07l/01) NYC under MEA 356-01-E Maximum Working Pressure 175 psi (12,1 bar) Pipe Thread Connections 1 inch NPT ISO 7-R1 Discharge Coefficient K = 25.2 GPM/psi 1/2 (362,9 LPM/bar 1/2) TFP312 TFP312 Page 2 of 4 1 1" NPT 7 Components: 1 - Frame 2 - Deflector 3 - Compression Screw 4 - Hook 5 - Strut 6 - Link Assembly 7 - Button 8 - Sealing Assembly 9 - Ejection Spring 8 1-13/16" (46,0 mm) 9/16" (14,3 mm) NOMINAL MAKE-IN 9 6 3-13/16" (96,8 mm) 5 4 THERMAL SENSING ELEMENT WRENCH FLATS 3 2 TEMPERATURE RATING 2" (50,8 mm) FIGURE 1 MODEL ESFR-25, EARLY SUPPRESSION, FAST RESPONSE PENDENT SPRINKLER 25.2 K-FACTOR Temperature Ratings 165°F (74°C) 214°F (101°C) Finish Natural Brass Physical Characteristics Frame . . . . . . . . . . . . . . . . . . . . . . . . Brass Deflector. . . . . . . . . . . . . . . . . . . . . Bronze Compression Screw. . . . . . Stainless Steel Hook . . . . . . . . . . . . . . . . . . . . . . . . . Monel Strut . . . . . . . . . . . . . . . . . . . . . . . . . Monel Link Assembly . . . . . . . . . . . Solder, Nickel Button. . . . . . . . . . . . . . . . . . . . . . . . Brass Sealing Assembly. . . . . . . Beryllium Nickel with Teflon* Ejection Spring. . . . . . . . . . . . . . . . Inconel Patents U.S.A. Patent Numbers: 5,829,532 6,059,044 6,336,509 6,502,643 6,868,917 7,165,624 Additional Patents pending NOTICE The National Fire Protection Association (NFPA) and FM Global (FM) provide installation standards that must be used to properly design an automatic sprinkler system utilizing Early Suppression, Fast Response (ESFR) Sprinklers. The guidelines provided by NFPA and FM may differ. Consequently, the appropriate standard must be used for a given installation. Where the depths of the solid structural members (beams and stem, for example) exceed 12 inches (302 mm), install ESFR Sprinklers in each channel formed by the structural members. In all cases, the appropriate NFPA or FM installation standard must be referenced to ensure applicability and to obtain complete installation guidelines. The following general guidelines are not intended to provide complete installation criteria. In some cases, the installation standards permit a greater coverage area. In addition to this data sheet, the following data sheets describe other TYCO ESFR Sprinklers: • ;-7 — Model ESFR-17 (TY7226), K=16.8 Pendent Sprinkler • ;-7 — Model ESFR-17 (TY7126), K=16.8 Upright Sprinkler • ;-7— Model ESFR-1 (TY6226), K=14.0 Pendent Sprinkler Design Criteria :`Z[LT;`WL Wet pipe system The following general guidelines provided for the TYCO Model ESFR-25 Sprinklers can be used for a quick reference. 9VVM*VUZ[Y\J[PVU Unobstructed or obstructed construction; for example, smooth ceiling, bar joists, beam and girder, and so forth. * Registered trademark of Dupont *LPSPUN:SVWL Maximum 2-inch rise for 12-inch run (16.7%) 4H_PT\T*V]LYHNL(YLH 100 ft2 (9,3 m2) 4PUPT\T*V]LYHNL(YLH 64 ft2 (5,8 m2) per NFPA 13/FM 2-0 4H_PT\T:WHJPUN 12 feet (3,7 m) for building heights up to 30 feet (9,1 m) 10 feet (3,1 m) for building heights greater than 30 feet (9,1 m) 4PUPT\T:WHJPUN 8 feet (2,4 m) 4PUPT\T*SLHYHUJL[V*VTTVKP[` 36 inches (914 mm) 5-7(+LÅLJ[VY[V*LPSPUN +PZ[HUJL 6 to 18 inches (152 to 457 mm) -4 Consult FM and/or FM Guidelines for allowable deflector-to-ceiling distances as well as thermal sensing elementto-ceiling criteria. TFP312 Page 3 of 4 Storage Type NFPA FM Open Frame (that is, no solid shelves) Single, Double, Multiple-Row, or Portable Rack Storage of Class I-IV and Group A or B Plastics Refer to NFPA 13, Chapters 16 and 17. Refer to FM 2-0 and 8-9. Solid Pile or Palletized Storage of Class I-IV and Group A or B Plastics Refer to NFPA 13, Chapters 14 and 15. Refer to FM 2-0 and 8-9. Idle Pallet Storage Refer to NFPA 13, Chapter 12. Refer to FM 2-0, 8-9, and 8-24. Rubber Tire Storage Refer to NFPA 13, Chapter 18. Refer to FM 2-0 and 8-9. Rolled Paper Storage (Refer to the standard.) Refer to NFPA 13, Chapter 19. Refer to FM 8-21. Refer to NFPA 30. N/A Refer to NFPA 30B. Refer to FM 7-31. Refer to NFPA 13, Chapter 20. N/A Flammable Liquid Storage (Refer to the standard.) Aerosol Storage (Refer to the standard.) Automotive Components in Portable Racks (Control mode only; refer to the standard.) N/A = Non-Applicable TABLE 1 COMMODITY SELECTION AND DESIGN CRITERIA OVERVIEW FOR MODEL ESFR-25 PENDENT SPRINKLERS Operation The fusible link assembly is comprised of two link halves that are joined together by a thin layer of solder. When the rated temperature is reached, the solder melts and the two link halves separate, activating the sprinkler and flowing water. Installation The TYCO Model ESFR-25 Pendent Sprinklers must be installed in accordance with the following instructions. NOTICE Damage to the fusible Link Assembly during installation can be avoided by handling the sprinkler by the frame arms only (that is, do not apply pressure to the fusible Link Assembly), and by using the appropriate sprinkler wrench. Failure to do so can lead to an unstable link assembly and premature activation of the sprinkler. Damaged sprinklers must be replaced. Obtain a leak-tight 1-inch NPT sprinkler joint by applying a minimum-tomaximum torque of 20 to 30 ft.lbs. (26,8 to 40,2 Nm). Higher levels of torque can distort the sprinkler inlet with consequent leakage or impairment of the sprinkler. Install the Model ESFR-25 Pendent Sprinkler in the pendent position (Figure 2). With pipe-thread sealant applied, hand-tighten the sprinkler into the sprinkler fitting. Do not apply pressure to the Link Assembly, and handle the Model ESFR-25 Sprinkler only by the Frame arms. Wrench-tighten the Model ESFR25 Sprinkler using only the WType 1 Sprinkler Wrench (Figure 2) and by fully engaging (seating) the wrench on the sprinkler wrench flats (Figure 1). After installation, inspect the Link Assembly of each Model ESFR25 Sprinkler for damage. In particular, verify that the Link Assembly and Hook are positioned as illustrated in Figure 1, and that the Link Assembly is not bent, creased, or forced out of normal position in any way. Replace damaged sprinklers. "FITTING SIDE" TOWARDS SPRINKLER FITTING WRENCH RECESS FIGURE 2 W-TYPE 1 SPRINKLER WRENCH TFP312 Page 4 of 4 Care and Maintenance Limited Warranty Ordering Procedure The TYCO Model ESFR-25 Sprinklers must be maintained and serviced in accordance with the following instructions. Products manufactured by Tyco Fire Suppression & Building Products (TFSBP) are warranted solely to the original Buyer for ten (10) years against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by TFSBP. No warranty is given for products or components manufactured by companies not affiliated by ownership with TFSBP or for products and components which have been subject to misuse, improper installation, corrosion, or which have not been installed, maintained, modified or repaired in accordance with applicable Standards of the National Fire Protection Association, and/or the standards of any other Authorities Having Jurisdiction. Materials found by TFSBP to be defective shall be either repaired or replaced, at TFSBP’s sole option. TFSBP neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. TFSBP shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer’s representatives. Contact your local distributor for availability. When placing an order, indicate the full product name. Refer to the Price List for complete listing of Part Numbers (P/Ns). NOTICE Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection systems from the proper authorities and notify all personnel who may be affected by this action. Exercise care to avoid damage before, during, and after installation. Never paint, plate, coat, or otherwise alter automatic sprinklers after they leave the factory. Replace sprinklers that: • were modified or over-heated. • were damaged by dropping, striking, wrench twisting, wrench slippage, or the like. • are leaking or exhibiting visible signs of corrosion. Responsibility lies with the owner for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (for example, NFPA 25), in addition to the standards of any authorities having jurisdiction. Contact the installing contractor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Sprinkler Assemblies Specify: (temperature rating), natural brass, TY9226 Pendent Sprinkler, P/N (below). 165°F (74°C) . . . . . . . . . . . . . . .P/N 58-441-1-165 214°F (101°C) . . . . . . . . . . . . . .P/N 58-441-1-214 Special-Order Sprinkler Assemblies with ISO 7/1 Thread Connections Specify: (temperature rating), natural brass, TY9226 Pendent Sprinkler with thread connection per ISO 7/1, P/N (below). 165°F (74°C) . . . . . . . . . . . . . . P/N 58-442-1-165 214°F (101°C) . . . . . . . . . . . . . P/N 58-442-1-214 Sprinkler Wrench Specify: W-Type 1 Sprinkler Wrench, P/N 56-872-1-025. In no event shall TFSBP be liable, in contract, tort, strict liability or under any other legal theory, for incidental, indirect, special or consequential damages, including but not limited to labor charges, regardless of whether TFSBP was informed about the possibility of such damages, and in no event shall TFSBP’s liability exceed an amount equal to the sales price. The foregoing warranty is made in lieu of any and all other warranties, express or implied, including warranties of merchantability and fitness for a particular purpose. This limited warranty sets forth the exclusive remedy for claims based on failure of or defect in products, materials or components, whether the claim is made in contract, tort, strict liability or any other legal theory. This warranty will apply to the full extent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder. *VW`YPNO[;`JV-PYL:\WWYLZZPVU)\PSKPUN7YVK\J[Z. All rights reserved. Technical Services: Tel: (800) 381-9312 / Fax: (800) 791-5500 Model SW-20 and SW-24 — 11.2 K-factor Extended Coverage Ordinary Hazard Horizontal Sidewall Sprinklers (Standard Response) General Description The Model SW-20 and SW-24, 11.2 K-factor, Standard Response, Extended Coverage Ordinary Hazard (ECOH) Horizontal Sidewall Sprinklers are decorative glass bulb sprinklers designed for use in ordinary hazard occupancies per NFPA 13. The SW-20 provides protection of coverage areas up to 16 ft. x 20 ft. (320 ft2), whereas the SW-24 provides protection of coverage areas up to 16 ft. x 24 ft. (384 ft2), as compared to standard coverage horizontal sidewall sprinklers having a maximum coverage area of 10 ft. x 10 ft. (100 ft2) for ordinary hazard occupancies. Horizontal sidewall sprinklers are designed for installation along a wall or the side of a beam and are commonly used instead of pendent or upright sprinklers due to aesthetics or building construction considerations, where piping across the ceiling is not desirable. Corrosion resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond that which would otherwise be obtained when exposed to corrosive atmospheres. Although corrosion resistant coated sprinklers have passed the standard corrosion tests of the applicable approval agencies, the testing is not representative of all possible corrosive atmospheres. Consequently, it is recommended that the end user be consulted with respect to the suitability of these corrosion resistant coatings for any given corrosive environment. The effects of ambient temperature, concentration of chemicals, and gas/chemical velocity, should be considered, as a minimum, along with the corrosive nature of the chemical to which the sprinklers will be exposed. WARNINGS The Model SW-20 and SW-24 Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintaining their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Model/Sprinkler Identification Numbers TY5332 TY5337 - IMPORTANT Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and installation of sprinkler systems and components. Improper handling and installation can permanently damage a sprinkler system or its components and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 6 SW-20 SW-24 TY5332 is a redesignation for C5332. TY5337 is a redesignation for C5337. Technical Data Approvals UL and C-UL Listed. (Refer to the Design Criteria Section) Polyester coated sprinklers are UL and JANUARY, 2005 SW-20 SW-24 C-UL Listed as Corrosion Resistant Sprinklers. NYC under MEA 177-03-E. Maximum Working Pressure 175 psi (12,1 bar) Discharge Coefficient K = 11.2 GPM/psi1/2 (161,3 LPM/bar1/2) Temperature Ratings SW-20: 155°F/68°C & 200°F/93°C SW-24: 200°F/93°C Finishes White Polyester, Chrome Plated, or Natural Brass Physical Characteristics Frame . . . . . . . . . . . . Bronze Button . . . . . . . . . . . . Bronze Sealing Assembly . . . . . . . . . . . . . . . . Beryllium Nickel w/Teflon* Bulb (3 mm dia.) . . . . . . . . Glass Compression Screw . . . . . . Brass Deflector . . . . . . . . . . . Bronze *DuPont registered trademark TFP230 Page 2 of 6 TFP230 6* Frame Button Bulb Compression Screw 5 - Sealing Assembly 6 - Deflector WRENCH RECESS (END "B") 5 TOP 1234- 4 1/2" (12,7 mm) 3 CENTERLINE OF SPRINKLER WATERWAY 2 1 WRENCH FLAT 3/4" ** NPT 2-3/8" (60,3 mm) 3/4" (19,1 mm) * Temperature rating is indicated on deflector. ** Pipe thread connections per ISO 7/1 can be provided on special request. FIGURE 1 MODEL SW-20 (TY5332) EXTENDED COVERAGE ORDINARY HAZARD HORIZONTAL SIDEWALL SPRINKLERS 11.2 K-FACTOR, 3/4 INCH NPT Frame Button Bulb Compression Screw 5 - Sealing Assembly 6 - Deflector 3/4" ** NPT WRENCH FLAT 9/16" (14,3 mm) CENTERLINE OF SPRINKLER WATERWAY 1 5 2 6* 4 3 1/2" (12,7 mm) NOMINAL MAKE-IN 2" (50,8 mm) 3/4" (19,1 mm) 6" (152,4 mm) TO 12" (304,8 mm) CEILING TO TOP OF SPRINKLER DEFLECTOR DISTANCE 4/12 SLOPE MAXIMUM FIGURE 4 SPRINKLER PLACEMENT UNDER SLOPED CEILINGS IN LOADING DOCKS Operation TOP 1234- FIGURE 3 W-TYPE 3 SPRINKLER WRENCH MAXIMUM THROW 1/2" (12,7 mm) NOMINAL MAKE-IN 2" (50,8 mm) APPLY WRENCH AS SHOWN 2-3/8" (60,3 mm) * Temperature rating is indicated on deflector. ** Pipe thread connections per ISO 7/1 can be provided on special request. FIGURE 2 MODEL SW-24 (TY5337) EXTENDED COVERAGE ORDINARY HAZARD HORIZONTAL SIDEWALL SPRINKLERS 11.2 K-FACTOR, 3/4 INCH NPT The glass Bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. TFP230 Page 3 of 6 MODEL SW-20 ECOH HORIZONTAL SIDEWALL SPRINKLER (TY5332) OH Group 1 (0.15 gpm/sq.ft.) Response Rating Coverage Area(1), Ft. x Ft. (m x m) Minimum Flow(2), GPM (LPM) Minimum Pressure(2), PSI (BAR) DeflectorTo-Ceiling Distance(3), In. (mm) Sprinkler Temperature Rating, °F Minimum Spacing(4), Ft. (m) Standard 16 x 16 (4,9 x 4,9) 38 (144) 11.5 (0,79) 6 to 12 (150 to 300) 155, 200 8 (2,4) Standard 16 x 18 (4,9 x 5,5) 43 (163) 14.7 (1,01) 6 to 12 (150 to 300) 155, 200 8 (2,4) Standard 16 x 20 (4,9 x 6,1) 48 (182) 18.4 (1,27) 6 to 12 (150 to 300) 155, 200 8 (2,4) MODEL SW-20 ECOH HORIZONTAL SIDEWALL SPRINKLER (TY5332) OH Group 2 (0.20 gpm/sq.ft.) Response Rating Coverage Area(1), Ft. x Ft. (m x m) Minimum Flow(2), GPM (LPM) Minimum Pressure(2), PSI (BAR) DeflectorTo-Ceiling Distance(3), In. (mm) Sprinkler Temperature Rating, °F Minimum Spacing(4), Ft. (m) Standard 16 x 16 (4,9 x 4,9) 51 (193) 20.7 (1,43) 6 to 12 (150 to 300) 155, 200 8 (2,4) Standard 16 x 18 (4,9 x 5,5) 58 (220) 26.8 (1,85) 6 to 12 (150 to 300) 155, 200 8 (2,4) Standard 16 x 20 (4,9 x 6,1) 64 (242) 32.7 (2,25) 6 to 12 (150 to 300) 155, 200 8 (2,4) MODEL SW-24 ECOH HORIZONTAL SIDEWALL SPRINKLER (TY5337) OH Group 1 (0.15 gpm/sq.ft.) Response Rating Coverage Area(1), Ft. x Ft. (m x m) Minimum Flow(2), GPM (LPM) Minimum Pressure(2), PSI (BAR) DeflectorTo-Ceiling Distance(3), In. (mm) Sprinkler Temperature Rating, °F Minimum Spacing(4), Ft. (m) Standard 16 x 22 (4,9 x 6,7) 53 (200) 22.4 (1,54) 6 to 12 (150 to 300) 200 8 (2,4) Standard 16 x 24 (4,9 x 7,3) 58 (220) 26.8 (1,85) 6 to 12 (150 to 300) 200 8 (2,4) MODEL SW-24 ECOH HORIZONTAL SIDEWALL SPRINKLER (TY5337) OH Group 2 (0.20 gpm/sq.ft.) Response Rating Coverage Area(1), Ft. x Ft. (m x m) Minimum Flow(2), GPM (LPM) Minimum Pressure(2), PSI (BAR) DeflectorTo-Ceiling Distance(3), In. (mm) Sprinkler Temperature Rating, °F Minimum Spacing(4), Ft. (m) Standard 16 x 22 (4,9 x 6,7) 71 (269) 40.2 (2,77) 6 to 12 (150 to 300) 200 8 (2,4) Standard 16 x 24 (4,9 x 7,3) 77 (291) 47,3 (3,26) 6 to 12 (150 to 300) 200 8 (2,4) NOTES 1. Backwall (where sprinkler is located) by sidewall (length of throw). 2. Requirement is based on minimum flow in GPM from each sprinkler. The indicted residual pressures are based on the nominal K-factor. 3. The centerline of the sprinkler waterway is located below the deflector as shown in Figures 1 and 2. 4. Minimum spacing is for lateral distance between sprinklers located along a single wall. Otherwise adjacent sprinklers (i.e., sidewall sprinklers on an adjacent wall, on an opposite wall, or pendent sprinklers) must be located outside of the maximum listed protection area of the extended coverage sidewall sprinkler being utilized. TABLE A UL AND C-UL LISTING COVERAGE AND FLOW RATE CRITERIA Page 4 of 6 Design Criteria The Model SW-20 and SW-24, 11.2 K-factor, Standard Response, Extended Coverage Ordinary Hazard (ECOH) Horizontal Sidewall Sprinklers are for use in ordinary hazard occupancies with non-combustible unobstructed construction and with a ceiling slope not exceeding 2 inches per foot (9.2°), using the design criteria provided in Table A, (as well as any additional requirements specified in NFPA 13 for Extended Coverage Sidewall Spray Sprinklers). A 36 inch (914 mm) clearance must be maintained between the top of the sprinkler deflector and any miscellaneous storage. The SW-20 and SW-24 may be installed on sloped ceilings in loading docks with a maximum roof slope of 4 inches per foot (18.4°) as shown in Figure 4 and using the design criteria provided in Table A. The SW-20 and SW-24 can be used only for exposed applications. The SW20 and SW-24 cannot be recessed. Installation The Model SW-20 and SW-24 Sprinklers must be installed in accordance with the following instructions: NOTES Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm). A leak tight 3/4 inch NPT sprinkler joint should be obtained with a torque of 10 to 20 ft.lbs. (13,4 to 26,8 Nm). A maximum of 30 ft.lbs. (40,7 Nm) of torque is to be used to install sprinklers with 3/4 NPT connections. Higher levels of torque may distort the sprinkler inlet and cause leakage or impairment of the sprinkler. Do not attempt to make-up for insufficient adjustment in the escutcheon plate by under- or over-tightening the sprinkler. Readjust the position of the sprinkler fitting to suit. Step 1. Horizontal sidewall sprinklers are to be installed with their centerline perpendicular to the back wall and parallel to the ceiling. The word “TOP” on the deflector is to face towards the ceiling. TFP230 Step 2. With pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 3 (End B) Sprinkler Wrench (Ref. Figure 3). With reference to Figures 1 and 2, the W-Type 3 Sprinkler Wrench is to be applied to the sprinkler wrench flats. Care and Maintenance The Model SW-20 and SW-24 Sprinklers must be maintained and serviced in accordance with the following instructions: NOTES Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must be obtained from the proper authorities and all personnel who may be affected by this action must be notified. Absence of an escutcheon, which is used to cover a clearance hole, may delay the time to sprinkler operation in a fire situation. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated or otherwise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers - before, during, and after installation. Sprinklers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section). Frequent visual inspections are recommended to be initially performed for corrosion resistant coated sprinklers, after the installation has been completed, to verify the integrity of the corrosion resistant coating. Thereafter, annual inspections per NFPA 25 should suffice; however, instead of inspecting from the floor level, a random sampling of close-up visual inspections should be made, so as to better determine the exact sprinkler condition and the long term integrity of the corrosion resistant coating as it may be affected by the corrosive conditions present. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. The installing contractor or sprinkler manufacturer should be contacted relative to any questions. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. TFP230 Page 5 of 6 51 — XXX — X — XXX TEMPERATURE RATING SPRINKLER MODEL SIN 072 Model SW-20 TY5332 1 NATURAL BRASS 073 Model SW-24 TY5337 4 WHITE POLYESTER 3 WHITE (RAL9010)* 9 CHROME PLATED 155 155°F/68°C (SW-20 Only) 200 200°F/93°C (SW-20 or SW-24) * Eastern Hemisphere sales only. TABLE B PART NUMBER SELECTION MODEL SW-20 AND SW-24 ECOH HORIZONTAL SIDEWALL SPRINKLERS WITH 3/4 INCH NPT CONNECTIONS Limited Warranty Products manufactured by Tyco Fire Products are warranted solely to the original Buyer for ten (10) years against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by Tyco Fire Products. No warranty is given for products or components manufactured by companies not affiliated by ownership with Tyco Fire Products or for products and components which have been subject to misuse, improper installation, corrosion, or which have not been installed, maintained, modified or repaired in accordance with applicable Standards of the National Fire Protection Association, and/or the standards of any other Authorities Having Jurisdiction. Materials found by Tyco Fire Products to be defective shall be either repaired or replaced, at Tyco Fire Products’ sole option. Tyco Fire Products neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco Fire Products shall not be responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer’s representatives. IN NO EVENT SHALL TYCO FIRE PRODUCTS BE LIABLE, IN CONTRACT, TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THEORY, FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, REGARDLESS OF WHETHER TYCO FIRE PRODUCTS WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL TYCO FIRE PRODUCTS’ LIABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE. THE FOREGOING WARRANTY IS MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Ordering Procedure When placing an order, indicate the full product name. Refer to the Price List for complete listing of Part Numbers. Contact your local distributor for availability. Sprinkler Assemblies with NPT Thread Connections: Specify: (Specify model), (specify SIN), (specify temperature rating), ECOH Horizontal Sidewall Sprinkler with (specify type of finish), P/N (specify from Table B). Sprinkler Wrench: Specify: W-Type 3 Sprinkler Wrench, P/N 56-895-1-001. Page 6 of 6 TFP230 TYCO FIRE PRODUCTS, 451 North Cannon Avenue, Lansdale, Pennsylvania 19446 Technical Services 800-381-9312 | +1-401-781-8220 www.tyco-fire.com Series TY-FRB — 2.8, 4.2, 5.6, and 8.0 K-Factor Upright, Pendent, and Recessed Pendent Sprinklers Quick Response, Standard Coverage General Description The TYCO Series TY-FRB, 2.8, 4.2, 5.6, and 8.0 K-factor, Upright and Pendent Sprinklers described in this data sheet are quick response, standard coverage, decorative 3 mm glass bulb-type spray sprinklers designed for use in light or ordinary hazard, commercial occupancies such as banks, hotels, and shopping malls. The recessed version of the Series TYFRB Pendent Sprinkler, where applicable, is intended for use in areas with a finished ceiling. This recessed pendent sprinkler uses one of the following, r A two-piece Style 10 (1/2 inch NPT) or Style 40 (3/4 inch NPT) Recessed Escutcheon with 1/2 inch (12,7 mm) of recessed adjustment or up to 3/4 inch (19,1 mm) of total adjustment from the flush pendent position, or a r A two-piece Style 20 (1/2 inch NPT) or Style 30 (3/4 inch NPT) Recessed Escutcheon with 1/4 inch (6,4 mm) of recessed adjustment or up to 1/2 inch (12,7 mm) of total adjustment from the flush pendent position. The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the fixed pipe drops to the sprinklers must be cut. IMPORTANT Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and installation of sprinkler systems and components. Improper handling and installation can permanently damage a sprinkler system or its components and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Page 1 of 10 Corrosion-resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond that which would otherwise be obtained when exposed to corrosive atmospheres. Although corrosion-resistant coated sprinklers have passed the standard corrosion tests of the applicable approval agencies, the testing is not representative of all possible corrosive atmospheres. Consequently, it is recommended that the end user be consulted with respect to the suitability of these coatings for any given corrosive environment. The effects of ambient temperature, concentration of chemicals, and gas/chemical velocity, should be considered, as a minimum, along with the corrosive nature of the chemical to which the sprinklers will be exposed. An intermediate level of the Series TYFRB Pendent Sprinklers is detailed in Technical Data Sheet TFP356, and Sprinkler Guards are detailed in Technical Data Sheet TFP780. NOTICE The Series TY-FRB Concealed Pendent Sprinklers described herein must be installed and maintained in compliance with this document and with the applicable standards of the National Fire Protection Association, in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. Owners are responsible for maintaining their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Model/Sprinkler Identification Number (SIN) TY1131: TY1231: TY2131: TY2231: TY3131: TY3231: TY4131: TY4231: TY4831: TY4931: Upright Pendent Upright Pendent Upright Pendent Upright Pendent Upright* Pendent* 2.8K, 1/2˝ NPT 2.8K, 1/2˝ NPT 4.2K, 1/2˝ NPT 4.2K, 1/2˝ NPT 5.6K, 1/2˝ NPT 5.6K, 1/2˝ NPT 8.0K, 3/4˝ NPT 8.0K, 3/4˝ NPT 8.0K, 1/2˝ NPT 8.0K, 1/2˝ NPT *Eastern Hemisphere Sales Only JULY 2010 TFP171 TFP171 Page 2 of 10 SSU * DEFLECTOR 7/16" (11,1 mm) NOMINAL MAKE-IN 1/2" NPT ESCUTCHEON PLATE SEATING SURFACE STYLE 10 or 20 RECESSED ESCUTCHEON 6* 5 7/16" (11,1 mm) NOMINAL MAKE-IN 4 2 2-1/4" (57,2 mm) 2-3/16" (55,6 mm) 3 1-9/16" (39,7 mm) WRENCH FLATS 1 7 SSP DEFLECTOR * 1/2" NPT CROSS SECTION UPRIGHT 3 - Sealing Assembly 1 - Frame 2 - Button PENDENT 4 - Bulb 6 - Deflector 5 - Compression Screw 7 - Bushing 2-7/8" (73,0 mm) DIA. RECESSED PENDENT * Temperature rating is indicated on deflector or adjacent to orifice seat on frame. FIGURE 1 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY1131) AND PENDENT (TY1231) SPRINKLERS 2.8 K-FACTOR, 1/2 INCH NPT SSU * DEFLECTOR 7/16" (11,1 mm) NOMINAL MAKE-IN 1/2" NPT ESCUTCHEON PLATE SEATING SURFACE STYLE 10 or 20 RECESSED ESCUTCHEON 6* 5 7/16" (11,1 mm) NOMINAL MAKE-IN 4 2 2-3/16" (55,6 mm) 2-3/16" (55,6 mm) 1-1/2" (38,1 mm) WRENCH FLATS 3 1 SSP DEFLECTOR * 1/2" NPT CROSS SECTION 1 - Frame 2 - Button UPRIGHT 3 - Sealing Assembly 4 - Bulb 5 - Compression Screw PENDENT 6 - Deflector 2-7/8" (73,0 mm) DIA. RECESSED PENDENT * Temperature rating is indicated on deflector or adjacent to orifice seat on frame. FIGURE 2 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY2131) AND PENDENT (TY2231) SPRINKLERS 4.2 K-FACTOR, 1/2 INCH NPT TFP171 Page 3 of 10 SSU * DEFLECTOR 7/16" (11,1 mm) NOMINAL MAKE-IN 1/2" NPT ESCUTCHEON PLATE SEATING SURFACE STYLE 10 or 20 RECESSED ESCUTCHEON 6* 5 7/16" (11,1 mm) NOMINAL MAKE-IN 4 2 2-3/16" (55,6 mm) 2-3/16" (55,6 mm) 1-1/2" (38,1 mm) WRENCH FLATS 3 1 SSP DEFLECTOR * 1/2" NPT CROSS SECTION UPRIGHT 3 - Sealing Assembly 1 - Frame 2 - Button PENDENT 4 - Bulb 6 - Deflector 2-7/8" (73,0 mm) DIA. RECESSED PENDENT * Temperature rating is indicated on deflector or adjacent to orifice seat on frame. 5 - Compression Screw FIGURE 3 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY3131) AND PENDENT (TY3231) SPRINKLERS 5.6 K-FACTOR, 1/2 INCH NPT SSU * DEFLECTOR 1/2" (12,7 mm) NOMINAL MAKE-IN 3/4" NPT ESCUTCHEON PLATE SEATING SURFACE STYLE 30 or 40 RECESSED ESCUTCHEON 6* 5 1/2" (12,7 mm) NOMINAL MAKE-IN 4 2 2-5/16" (58,7 mm) 2-1/4" (57,2 mm) 1-9/16" (39,7 mm) 3 1 SSP DEFLECTOR * 3/4" NPT CROSS SECTION 1 - Frame 2 - Button UPRIGHT 3 - Sealing Assembly 4 - Bulb 5 - Compression Screw PENDENT 6 - Deflector 2-7/8" (73,0 mm) DIA. RECESSED PENDENT * Temperature rating is indicated on deflector or adjacent to orifice seat on frame. FIGURE 4 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4131) AND PENDENT (TY4231) SPRINKLERS 8.0 K-FACTOR, 3/4 INCH NPT TFP171 Page 4 of 10 SSU * DEFLECTOR 7/16" (11,1 mm) NOMINAL MAKE-IN 1/2" NPT 6* 5 7/16" (11,1 mm) NOMINAL MAKE-IN 4 2 2-1/4" (57,2 mm) 2-3/16" (55,6 mm) 3 1 1/2" NPT CROSS SECTION 1 - Frame 3 - Sealing Assembly 2 - Button SSP * DEFLECTOR UPRIGHT 4 - Bulb 1-9/16" (39,7 mm) WRENCH FLATS 6 - Deflector 5 - Compression Screw PENDENT * Temperature rating is indicated on deflector or adjacent to orifice seat on frame. FIGURE 5 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4831) AND PENDENT (TY4931) SPRINKLERS 8.0 K-FACTOR, 1/2 INCH NPT Technical Data Approvals UL and C-UL Listed FM, LPCB, and NYC Approved Refer to Table A and B for complete approval information including corrosion-resistant status. Maximum Working Pressure Refer to Table C. Discharge Coefficient (40,3 LPM/bar1/2) K=2.8 GPM/psi1/2 K=4.2 GPM/psi1/2 (60,5 LPM/bar1/2) K=5.6 GPM/psi1/2 (80,6 LPM/bar1/2) K=8.0 GPM/psi1/2 (115,2 LPM/bar1/2) Temperature Rating Refer to Table A and B. Finishes Sprinkler: Refer to Table A and B. Recessed Escutcheon: White Coated, Chrome Plated, or Brass Plated. Physical Characteristics Frame . . . . . . . . . . . . . . . . . . . Bronze Button. . . . . . . . . . . . . . Brass/Copper Sealing Assembly. . . . . . . . .Beryllium Nickel w/Teflon† Bulb . . . . . . . . . . . . . . . . . . . . . .Glass Compression Screw. . . . . . . . Bronze Deflector. . . . . . . . . . . Copper/Bronze Bushing (K=2.8) . . . . . . . . . . . Bronze † Registered Trademark of Dupont Operation The glass Bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass Bulb, allowing the sprinkler to activate and water to flow. Design Criteria The TYCO Series TY-FRB Pendent and Upright Sprinklers are intended for fire protection systems designed in accordance with the standard installation rules recognized by the applicable Listing or Approval agency (such as, UL Listing is based on the requirements of NFPA 13, and FM Approval is based on the requirements of FM’s Loss Prevention Data Sheets). Only the Style 10, 20, 30, or 40 Recessed Escutcheon, as applicable, is to be used for recessed pendent installations. Installation The TYCO Series TY-FRB Sprinklers must be installed in accordance with the following instructions. NOTICE Do not install any bulb-type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 inch (1,6 mm) for the 135°F/57°C and 3/32 inch (2,4 mm) for the 286°F/141°C temperature ratings. Obtain a leak-tight 1/2 inch NPT sprinkler joint by applying a minimum to maximum torque of 7 to 14 ft.lbs. (9,5 to 19,0 Nm). Higher levels of torque can distort the sprinkler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the Escutcheon Plate by under- or over-tightening the sprinkler. Re-adjust the position of the sprinkler fitting to suit. The Series TY-FRB Pendent and Upright Sprinklers must be installed in accordance with the following instructions. 1. Install Pendent sprinklers in the pendent position. Install upright sprinklers in the upright position. 2. With pipe-thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Figure 14). With reference to Figures 1 through 5, apply the W-Type 6 Sprinkler Wrench to the sprinkler wrench flats. TFP171 Page 5 of 10 SPRINKLER FINISH (See Note 5) K FACTOR 2.8 1/2” NPT TYPE TEMPERATURE BULB LIQUID COLOR 135°F/57°C Orange PENDENT (TY1231) and UPRIGHT (TY1131) 155°F/68°C Red RECESSED PENDENT (TY1231)* Figure 6 RECESSED PENDENT (TY1231)** Figure 7 PENDENT (TY2231) and UPRIGHT (TY2131) 4.2 1/2” NPT RECESSED PENDENT (TY2231)* Figure 8 RECESSED PENDENT (TY2231)** Figure 9 175°F/79°C Yellow 200°F/93°C Green 286°F/141°C Blue 135°F/57°C Orange 155°F/68°C Red 175°F/79°C Yellow 200°F/93°C Green 135°F/57°C Orange 155°F/68°C Red 175°F/79°C Yellow 200°F/93°C Green 135°F/57°C Orange 155°F/68°C Red 175°F/79°C Yellow 200°F/93°C Green 286°F/141°C Blue 135°F/57°C Orange 155°F/68°C Red 175°F/79°C Yellow 200°F/93°C Green 135°F/57°C Orange 155°F/68°C Red 175°F/79°C Yellow 200°F/93°C Green NATURAL BRASS CHROME PLATED WHITE*** POLYESTER 1, 2, 3, 4 1, 2, 4 1, 2 NOTES: 1. 2. 3. 4. 5. Listed by Underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers. Listed by Underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers. Approved by the City of New York under MEA 354-01-E. Where Polyester Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion-Resistant Sprinklers. * Installed with Style 10 (1/2” NPT) or Style 40 (3/4” NPT) 3/4” Total Adjustment Recessed Escutcheon, as applicable. ** Installed with Style 20 (1/2” NPT) or Style 30 (3/4” NPT) 1/2” Total Adjustment Recessed Escutcheon, as applicable. *** Frame and Deflector only. Listings and approvals apply to color (Special Order). N/A: Not Available TABLE A LABORATORY LISTINGS AND APPROVALS FOR 2.8 AND 4.2 K-FACTOR SPRINKLERS TFP171 Page 6 of 10 SPRINKLER FINISH (See Note 8) K FACTOR TYPE PENDENT (TY3231) and UPRIGHT (TY3131) 5.6 1/2” NPT RECESSED PENDENT (TY3231)* Figure 10 RECESSED PENDENT (TY3231)** Figure 11 PENDENT (TY4231) and UPRIGHT (TY4131) 8.0 3/4” NPT RECESSED PENDENT (TY4231)* Figure 12 RECESSED PENDENT (TY4231)** Figure 13 8.0 1/2” NPT PENDENT (TY4931) and UPRIGHT (TY4831) TEMPERATURE BULB LIQUID COLOR 135°F/57°C 155°F/68°C 175°F/79°C 200°F/93°C 286°F/141°C 135°F/57°C 155°F/68°C 175°F/79°C 200°F/93°C 286°F/141°C 135°F/57°C 155°F/68°C 175°F/79°C 200°F/93°C 286°F/141°C 135°F/57°C 155°F/68°C 175°F/79°C 200°F/93°C 286°F/141°C 135°F/57°C 155°F/68°C 175°F/79°C 200°F/93°C 286°F/141°C 135°F/57°C 155°F/68°C 175°F/79°C 200°F/93°C 286°F/141°C 135°F/57°C 155°F/68°C 175°F/79°C 200°F/93°C 286°F/141°C Orange Red Yellow Green Blue Orange Red Yellow Green Blue Orange Red Yellow Green Blue Orange Red Yellow Green Blue Orange Red Yellow Green Blue Orange Red Yellow Green Blue Orange Red Yellow Green Blue NATURAL BRASS CHROME PLATED WHITE*** POLYESTER LEAD COATED 1, 2, 3, 4, 5, 6, 7 1, 2, 3, 5 1, 2, 4, 5 N/A 1, 2, 3, 4, 5 N/A 1, 2, 3, 4, 5, 6, 7 1, 2, 5 1, 2, 5 N/A 1, 2, 3, 5 N/A 1, 2, 4, 5, 6 1, 2, 5 NOTES: 1. 2. 3. 4. 5. 6. 7. 8. Listed by Underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers. Listed by Underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 007k/04) as Quick Response Sprinklers. However, LPCB does not rate the thermal sensitivity of recessed sprinklers. Approved by the City of New York under MEA 354-01-E. VdS Approved (For details, contact Tyco Fire Suppression & Building Products, Enschede, Netherlands, Tel. 31-53-428-4444/Fax 31-53-428-3377.) Approved by the Loss Prevention Certification Board (LPCB Ref. No. 094a/06) as Quick Response Sprinklers. Where Polyester Coated and Lead-Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion-Resistant Sprinklers. Where Lead-Coated Sprinklers are noted to be FM Approved, the sprinklers are FM Approved as a Corrosion-Resistant Sprinklers. * Installed with Style 10 (1/2” NPT) or Style 40 (3/4” NPT) 3/4” Total Adjustment Recessed Escutcheon, as applicable. ** Installed with Style 20 (1/2” NPT) or Style 30 (3/4” NPT) 1/2” Total Adjustment Recessed Escutcheon, as applicable. *** Frame and Deflector only. Listings and approvals apply to color (Special Order). N/A: Not Available TABLE B LABORATORY LISTINGS AND APPROVALS FOR 5.6 AND 8.0 K-FACTOR SPRINKLERS TFP171 Page 7 of 10 SPRINKLER FINISH K FACTOR 2.8 1/2” NPT NATURAL BRASS TYPE CHROME PLATED WHITE POLYESTER LEAD COATED PENDENT (TY1231) and UPRIGHT (TY1131) 175 PSI (12,1 BAR) N/A 175 PSI (12,1 BAR) N/A RECESSED PENDENT (TY1231) 4.2 1/2” NPT PENDENT (TY2231) and UPRIGHT (TY2131) RECESSED PENDENT (TY2231) 5.6 1/2” NPT PENDENT (TY3231) and UPRIGHT (TY3131) RECESSED PENDENT (TY3231) 8.0 3/4” NPT 250 PSI (17,2 BAR) OR 175 PSI (12,1 BAR) (SEE NOTE 1) N/A PENDENT (TY4231) and UPRIGHT (TY4131) 175 PSI (12,1 BAR) 175 PSI (12,1 BAR) RECESSED PENDENT (TY4231) 8.0 1/2” NPT 175 PSI (12,1 BAR) PENDENT (TY4931) and UPRIGHT (TY4831) N/A 175 PSI (12,1 BAR) 175 PSI (12,1 BAR) NOTES: 1. The maximum working pressure of 250 psi (17,2 bar) only applies to the Listing by Underwriters Laboratories Inc. (UL); the Listing by Underwriters Laboratories, Inc. for use in Canada (C-UL); and, the Approval by the City of New York. TABLE C MAXIMUM WORKING PRESSURE The Series TY-FRB Recessed Pendent Sprinklers must be installed in accordance with the following instructions. 1. After installing the Style 10, 20, 30, or 40 Mounting Plate, as applicable, over the sprinkler threads and with pipe-thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. 2. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Figure 15). With reference to Figures 1 to 4, apply the W-Type 7 Recessed Sprinkler Wrench to the sprinkler wrench flats. 3. After ceiling installation and finishing, slide on the Style 10, 20, 30, or 40 Closure over the Series TY-FRB Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. Care and Maintenance The TYCO Series TY-FRB must be maintained and serviced in accordance with the following instructions. Exercise care to avoid damage to sprinklers before, during, and after installation. Never paint, plate, coat, or otherwise alter automatic sprinklers after they leave the factory. Replace sprinklers that: r were modified or over-heated. NOTICE Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection systems from the proper authorities and notify all personnel who may be affected by this action. r were damaged by dropping, striking, wrench twisting, wrench slippage, or the like. Absence of the outer piece of an escutcheon, which is used to cover a clearance hole, can delay sprinkler operation in a fire situation. r have a cracked bulb or have lost liquid from the bulb. Refer to the Installation section in this data sheet. r are leaking or exhibiting visible signs of corrosion. r were exposed to corrosive products of combustion but have not operated, if you cannot easily remove combustion by-products with a cloth. TFP171 Page 8 of 10 5/8±1/4" (15,9±6,4 mm) FACE OF SPRINKLER FITTING 2-7/8" DIA. (73,0 mm) 2-1/4" DIA. (57,2 mm) 3/4" (19,1 mm) 1/4" (6,4 mm) MOUNTING PLATE 2-7/8" DIA. (73,0 mm) 1/2±1/8" (12,7±3,2 mm) FACE OF SPRINKLER FITTING 2-1/4" DIA. (57,2 mm) 1/4" (6,4 mm) MOUNTING PLATE 1/8" (3,2 mm) 1/8" (3,2 mm) MOUNTING SURFACE MOUNTING SURFACE CLOSURE 1/2" (12,7 mm) SERIES TY-FRB 1-5/16" (33,3 mm) 13/16" (20,6 mm) CLOSURE SERIES TY-FRB 1-5/16" (33,3 mm) 1-1/16" (27,0 mm) FIGURE 6 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 INCH NPT FIGURE 7 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 INCH NPT 2-7/8" DIA. (73,0 mm) 2-7/8" DIA. (73,0 mm) 5/8±1/4" (15,9±6,4 mm) FACE OF SPRINKLER FITTING 2-1/4" DIA. (57,2 mm) 3/4" (19,1 mm) 1/4" (6,4 mm) MOUNTING PLATE 1/2±1/8" (12,7±3,2 mm) FACE OF SPRINKLER FITTING 2-1/4" DIA. (57,2 mm) 1/4" (6,4 mm) MOUNTING PLATE 1/8" (3,2 mm) 1/8" (3,2 mm) MOUNTING SURFACE MOUNTING SURFACE CLOSURE 1/2" (12,7 mm) SERIES TY-FRB 1-1/4" (31,8 mm) 3/4" (19,1 mm) FIGURE 8 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 INCH NPT Initial and frequent visual inspections of random samples are recommended for corrosion-resistant sprinklers to verify the integrity of the corrosion-resistant material of construction. Thereafter, annual inspections per NFPA 25 should suffice. Inspections of corrosion-resistant sprinklers are recommended at close range, instead of from the floor level per NFPA. Inspection at close range can better determine the exact sprinkler condition and the long-term integrity of the corrosion-resistant material, which can be affected by the corrosive conditions present. CLOSURE SERIES TY-FRB 1-1/4" (31,8 mm) 1" (25,4 mm) FIGURE 9 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 INCH NPT Responsibility lies with the owner for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (for example, NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the installing contractor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems are recommended to be inspected, tested, and maintained by a qualified Inspection Service in accordance with local requirements and/or national codes. Care must be exercised to avoid damage to the sprinklers -before, during, and after installation. Sprinklers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section). Initial and frequent visual inspections of random samples are recommended for corrosion-resistant sprinklers to verify the integrity of the corrosion-resistant material of construction. Thereafter, annual inspections per NFPA 25 should suffice. TFP171 Page 9 of 10 5/8±1/4" (15,9±6,4 mm) FACE OF SPRINKLER FITTING 2-7/8" DIA. (73,0 mm) 2-1/4" DIA. (57,2 mm) 2-7/8" DIA. (73,0 mm) 3/4" (19,1 mm) 1/2±1/8" (12,7±3,2 mm) 1/4" (6,4 mm) FACE OF SPRINKLER FITTING MOUNTING PLATE 2-1/4" DIA. (57,2 mm) 1/2" (12,7 mm) 1/4" (6,4 mm) MOUNTING PLATE 1/8" (3,2 mm) 1/8" (3,2 mm) MOUNTING SURFACE MOUNTING SURFACE CLOSURE SERIES TY-FRB 1-1/4" (31,8 mm) CLOSURE 3/4" (19,1 mm) 1-1/4" (31,8 mm) SERIES TY-FRB 1" (25,4 mm) FIGURE 10 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 INCH NPT FIGURE 11 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 INCH NPT 2-7/8" DIA. (73,0 mm) 2-7/8" DIA. (73,0 mm) 5/8±1/4" (15,9±6,4 mm) 2-1/4" DIA. (57,2 mm) FACE OF SPRINKLER FITTING 3/4" (19,1 mm) 1/2±1/8" (12,7±3,2 mm) 1/4" (6,4 mm) MOUNTING PLATE 2-1/4" DIA. (57,2 mm) FACE OF SPRINKLER FITTING 1/2" (12,7 mm) 1/4" (6,4 mm) MOUNTING PLATE 1/8" (3,2 mm) 1/8" (3,2 mm) MOUNTING SURFACE MOUNTING SURFACE CLOSURE SERIES TY-FRB 1-5/16" (33,3 mm) CLOSURE 13/16" (20,6 mm) FIGURE 12 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 40 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 INCH NPT Inspections of corrosion-resistant sprinklers are recommended at close range, instead of from the floor level per NFPA. Inspection at close range can better determine the exact sprinkler condition and the long-term integrity of the corrosion-resistant material, which can be affected by the corrosive conditions present. SERIES TY-FRB 1-5/16" (33,3 mm) 1-1/16" (27,0 mm) FIGURE 13 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 30 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 INCH NPT WRENCH RECESS WRENCH RECESS (END "A" USED FOR 1/2" NPT MODELS) WRENCH RECESS (END "B" USED FOR 3/4" NPT MODELS) FIGURE 14 W-TYPE 6 SPRINKLER WRENCH PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA FIGURE 15 W-TYPE 7 RECESSED SPRINKLER WRENCH TFP171 Page 10 of 10 P/N 57 – XXX – X – XXX TEMPERATURE RATINGS SPRINKLER FINISH MODEL/SIN 330 2.8K UPRIGHT (1/2”NPT) TY1131 1 NATURAL BRASS 331 2.8K PENDENT (1/2”NPT) TY1231 4 WHITE POLYESTER 340 4.2K UPRIGHT (1/2”NPT) TY2131 3 WHITE (RAL9010)* 341 4.2K PENDENT (1/2”NPT) TY2231 9 CHROME PLATED 370 5.6K UPRIGHT (1/2”NPT) TY3131 7 LEAD COATED 371 5.6K PENDENT (1/2”NPT) TY3231 390 8.0K UPRIGHT (3/4”NPT) TY4131 391 8.0K PENDENT (3/4”NPT) TY4231 360 8.0K UPRIGHT (1/2”NPT) TY4831* 361 8.0K PENDENT (1/2”NPT) TY4931* 135 135°F (57°C) 155 155°F (68°C) 175 175°F (79°C) 200 200°F (93°C) 286 286°F (141°C) * Eastern Hemisphere sales only. TABLE D PART NUMBER SELECTION SERIES TY-FRB PENDENT AND UPRIGHT SPRINKLERS Limited Warranty responsible for sprinkler system design errors or inaccurate or incomplete information supplied by Buyer or Buyer’s representatives. Ordering Procedure Products manufactured by Tyco Fire Suppression & Building Products (TFSBP) are warranted solely to the original Buyer for ten (10) years against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by TFSBP. No warranty is given for products or components manufactured by companies not affiliated by ownership with TFSBP or for products and components which have been subject to misuse, improper installation, corrosion, or which have not been installed, maintained, modified or repaired in accordance with applicable Standards of the National Fire Protection Association, and/or the standards of any other Authorities Having Jurisdiction. Materials found by TFSBP to be defective shall be either repaired or replaced, at TFSBP’s sole option. TFSBP neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. TFSBP shall not be In no event shall TFSBP be liable, in contract, tort, strict liability or under any other legal theory, for incidental, indirect, special or consequential damages, including but not limited to labor charges, regardless of whether TFSBP was informed about the possibility of such damages, and in no event shall TFSBP’s liability exceed an amount equal to the sales price. Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). The foregoing warranty is made in lieu of any and all other warranties, express or implied, including warranties of merchantability and fitness for a particular purpose. This limited warranty sets forth the exclusive remedy for claims based on failure of or defect in products, materials or components, whether the claim is made in contract, tort, strict liability or any other legal theory. This warranty will apply to the full extent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder. Sprinkler Assemblies with NPT Thread Connections Specify: (Specify Model/SIN), Quick Response, (specify K-factor), (specify temperature rating), Series TY-FRB (specify Pendent or Upright) Sprinkler with (specify type of finish or coating), P/N (specify from Table D). Recessed Escutcheon: Specify: Style (10, 20, 30, or 40) Recessed Escutcheon with (specify*) finish, P/N (specify*). Sprinkler Wrench Specify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387. Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001. * Refer to Technical Data Sheet TFP770. Copyright © 2007-2010 Tyco Fire Suppression & Building Products. All rights reserved. Stamp Here Schedule-10 /Schedule-40 ® ® Submittal Data Sheet Fully Listed and FM Approved Sprinkler Pipe When you specify Schedule-10/Schedule-40 sprinkler pipe from Allied Tube & Conduit, you get UL listed and FM approved products. Although these products do not require separate approvals, Schedule-10/Schedule-40 gives you the extra quality assurance you demand. Our Sch-10 (1-1⁄4” – 8”) pipe and Sch-40 (1” – 2-1⁄2”) pipe have passed the same thorough lab testing as our other listed pipe products, and receive periodic mill inspections from both UL and FM agents to ensure consistent quality. Galvanized Pipe Schedule-10/Schedule-40 product can be “hot-dip” galvanized to meet FM requirements. Superior Coating Our advanced formula mill coating offers a clean, durable surface that is also paintready for custom color applications without special preparation. The internal surface of all black Fire Sprinkler pipe up to 4.5000” in diameter shall be coated with Allied Tube & Conduit Antibacterial Formula “ABF”. American Made Meets “Buy American” requirement and is available through distributors in the USA, Canada and Mexico. Specifications & Approvals Schedule-10/Schedule-40 pipe are in compliance with the following: ASTM A135 and NFPA 13. Both pipe products have a working pressure rating of 300 psi maximum and also meet the stringent requirement for the following tests: Welded Outlets, Hydrostatic Pressure, Side Wall Rupture, Vibration Test. Sch-40 Specifications NPS Nominal I.D. Wt. Wt. (H20 Filled) In; mm In; mm Lbs/Ft; kg/m Lbs/Ft; kg/m 1” 1.049 1.680 2.05 25 26.6 2.5 3.05 1¼” 1.380 2.270 2.93 32 35.1 4.36 4.36 1½” 1.610 2.720 3.61 40 40.9 4.0 5.37 2” 2.067 3.650 5.13 50 52.5 5.4 7.63 2½” 2.469 5.790 7.86 65 62.7 8.6 11.73 CRR – 1 – 1 – 1 – 1 – 1 – Sch-10 Specifications NPS Nominal I.D. Wt. Wt. (H20 Filled) In; mm In; mm Lbs/Ft; kg/m Lbs/Ft; kg/m 1¼” 1.442 1.810 2.525 32 36.6 2.7 3.75 1½” 1.682 2.080 3.04 40 42.7 3.1 4.52 2” 2.157 2.640 4.22 50 54.8 3.9 6.28 2½” 2.635 3.530 5.89 65 66.9 5.3 8.77 3” 3.260 4.330 7.94 80 82.8 6.4 11.82 4” 4.260 5.610 11.78 90 108.2 8.3 17.53 5” 5.295 7.77 17.33 125 134.5 11.56 25.80 6” 6.357 9.290 23.03 150 161.5 13.8 34.27 8” 8.249 16.490 40.15 200 209.5 24.5 59.75 CRR – 7.0955 – 5.6570 – 4.5827 – 3.5196 – 2.5550 – 1.6020 – 1.4874 – 1.0251 – 1.8365 – Project: Sprinkler Contractor: Date: Engineer: Specification Reference: System Type: Locations: Comments: Customer Service (800) 882-5543 Fax: (708) 339-1806 16100 S Lathrop • Harvey, IL 60426 l 11350 Norcom Rd. • Philadelphia, PA 19154 l 2525 N 27th Ave. • Phoenix, AZ 85009 S5-4 SH-1224WP SERIES WALL MOUNT WEATHER-PROOF STROBE/HORN • 12 VDC with 15, 35 or 60 cd setting • 24 VDC with 15, 35, 60, 75, 95 or 110 cd settings • Outdoor and indoor • 6 distinctive candela settings • Candela selection view window • 15/75 ADA compliant on 60cd setting • 33 sound output settings • Horn or chime sound output • Pre-wire back plate • Universal back plate mounting (single gang, double gang, octagon, or 4” square) • Single screw mounting • Low current draw • UL and cUL listed Call for additional listings Patents pending The SH-1224WP Strobe/Horn Series provides a wide range of candela light output options in a single device. The candela settings include a 12 or 24 volt DC operation for the 15, 35 and 60 (75 on axis) candela settings and 24 volt DC operation for the 15, 35, 60, 75, 95 and 110 candela settings. The candela setting is displayed through the front window and is selectable using a drum wheel. The strobes can be synchronized using a control panel with the Potter(Amseco) sync protocol or a SMD10-3A sync module. The horn settings include Temporal, Non-Temporal, March Time and a Chime sound. The horn also has Low, Mid and High volume settings for each pattern and tone. The tones include 2400 Hz, ElectroMechanical and Broadband. The voltage input can be either regulated DC or full wave rectified (FWR) 12 volt or 24 volt operation with an operating range of 8 to 33V DC. The SH-1224WP utilizes a universal mounting plate that will mount on a single gang, double gang, octagon and 4” square electrical boxes. The back plate allows the installer to mount the plate and terminate the wire connections. The strobe/horn attaches in a hinge fashion from the top and is secured by a single mounting screw. The strobe/horn completely covers the mounting back plate, therefore it can be mounted before other trades work is completed and not affect the final look. The Potter SH-1224WP is listed for both outdoor and indoor installations. For outdoor installations the device must be mounted on a matching BBX-5 back box or a BBK-1 bell back box. Installation OPTIONAL BBK-1 OUTDOOR BOX NOTE: Installation must comply in accordance with applicable standards. Ordering Information Stock Number Model Number Description Color 4710010 SH-1224WP-R Selectable strobe/horn/chime Red 4710011 SH-1224WP-W Selectable strobe/horn/chime White 4670017 SMD10-3A Sync module BBX-5 Back box (included) BBK-1 Bell back box 4270048 4270049 1500001 Red White Red Potter Electric Signal Company, LLC • 2081 Craig Road, St. Louis, MO, 63146-4161 • Phone: 800-325-3936/Canada 888-882-1833 • www.pottersignal.com PRINTED IN USA MKT. #8910008 - REV C 2/09 PAGE 1 OF 4 SH-1224WP SERIES WALL MOUNT WEATHER-PROOF STROBE/HORN Dimensions: inches (mm) 3.374 (85.7) 6 5/64 (154.4) Light output in precentage when measured from the following directions per UL 1971. 5 (127) 3.374 (85.7) 2 5/16 (59) Back View DWG# 891-2 OPTIONAL BBX-5 OUTDOOR BACK BOX 3.374 (85.7) 6.515 (165.5) 3.374 (85.7) 5.5 (139.7) Back View 2 (50.8) 0.905 (23) Front View 6.208 (157.7) Bottom View DWG# 891-1 High voltage may be present inside the light assembly even though power is not connected. If access to the component board is required (removal or replacement), the capacitor must be discarged by touching a wire to both ends of the flashtube. DO NOT attempt to touch or move the assembly until the capacitor has been discharged. Specifications ON Horn Dipswitch Strobe Current Setting Light Output Max. RMS Operating Current (mA RMS) Reg. 12 VDC Reg. 12 FWR Reg. 24 VDC Reg. 24 FWR 1 15cd 100 102 129 185 2 35cd 135 161 160 214 3 60/75cd 171 202 193 239 4 75cd NA NA 190 228 5 95cd NA NA 211 255 6 110cd NA NA 225 284 Voltage 12/24V UL Designation Regulated 12 DC/FWR Regulated 24 DC/FWR Operating Voltage Range 8 - 17.5V 16 - 33V Flash Rate Sync Module (SMD10-3A) Operating Temperature Range 60 times/min. NA Available Indoor installations: 32°F to 120°F (0°C to 49°C) Outdoor installations: -40°F to 151°F (-40°C to 66°C) Pattern 1 ON - Non-temporal 1 OFF - Temporal Both 2 = OFF 1 and 2 ON = March Time 1 2 3 4 5 6 7 8 Tone 3 and 4 ON = 2400Hz 3 ON and 4 OFF = Electromechanical 3 and 4 OFF = Chime 3 OFF and 4 ON = Broadband Volume 5 and 6 ON = High 5 ON and 6 OFF = Mid 5 and 6 OFF = Low 7 and 8 ON = Horn/strobe on 2 wires 7 and 8 OFF = Horn/strobe on 4 wires Note: To determine total current draw, add desired strobe setting and horn selection. Refer to the installation instructions for further information. PRINTED IN USA MKT. #8910008 - REV C 2/09 PAGE 2 OF 4 SH-1224WP SERIES WALL MOUNT WEATHER-PROOF STROBE/HORN Non-Temporal Horn Current Pattern 2400 Hz Electro-Mechanical Broadband Chime Volume Max. RMS Current (mA RMS Current) dBA Reverberant Ratings per UL464 (dBA @ 10 ft.) dBA Anechoic Ratings per CAN/ULC S525 (dBA @ 10 ft.) Reg 12 VDC Reg 24 VDC Reg 12 VDC Reg 24 VDC Reg 12 VDC Reg 24 VDC High 119 189 87 87 99 100 Mid 44 110 82 82 94 96 Low 30 72 79 80 92 92 High 118 174 86 87 100 100 Mid 43 98 82 84 96 97 Low 27 66 79 80 93 93 High 146 205 86 86 101 102 Mid 41 104 81 82 96 98 Low 28 66 77 79 94 95 High 37 37 70 70 86 86 Mid 11 16 62 62 79 80 Low 9 12 58 57 75 75 Temporal Horn Current Pattern 2400 Hz Electro-Mechanical Broadband Chime Volume High Max. RMS Current (mA RMS Current) dBA Reverberant Ratings per UL464 (dBA @ 10 ft.) dBA Anechoic Ratings per CAN/ULC S525 (dBA @ 10 ft.) Reg 12 VDC Reg 24 VDC Reg 12 VDC Reg 24 VDC Reg 12 VDC Reg 24 VDC 124 203 82 82 100 100 96 Mid 46 110 77 79 95 Low 30 82 74 75 92 92 High 114 193 83 82 100 101 Mid 42 113 78 80 95 96 Low 28 75 75 76 93 93 High 151 219 82 82 101 102 Mid 45 110 77 78 97 98 Low 30 79 75 76 94 95 High 29 35 68 70 86 86 Mid 10 17 61 61 79 79 Low 9 12 55 55 75 76 March Time Horn Current Pattern 2400 Hz Electro-Mechanical Broadband PRINTED IN USA Volume Max. RMS Current (mA RMS Current) dBA Reverberant Ratings per UL464 (dBA @ 10 ft.) dBA Anechoic Ratings per CAN/ULC S525 (dBA @ 10 ft.) Reg 12 VDC Reg 24 VDC Reg 12 VDC Reg 24 VDC Reg 12 VDC Reg 24 VDC High 121 210 83 84 99 100 Mid 47 116 79 81 95 96 Low 36 75 76 77 92 92 High 114 192 83 83 100 100 Mid 42 103 80 81 95 96 Low 30 71 77 77 92 93 High 153 230 83 84 101 102 Mid 42 105 79 80 97 98 Low 29 79 76 77 94 95 MKT. #8910008 - REV C 2/09 PAGE 3 OF 4 SH-1224WP SERIES WALL MOUNT WEATHER-PROOF STROBE/HORN Wiring Diagram H H DWG# 8910004-1 Engineering Specifications The installer shall provide and install the Potter SH-1224WP selectable strobe/horn. The strobe shall have six (6) candela settings. The candela settings shall be selectable using a drum roller and shall display the candela setting on the front of the device. The horn shall have 33 selectable settings configurable by dip switches. The sounder shall be capable of ANSI Temporal Code 3, March Time and produce a chime output. The horn shall have three distinct volume levels. The strobe/horn shall operate at 12 or 24 VDC regulated or full wave rectified. The strobe/horn shall have an operating range between 8 and 33 VDC. The strobes can be synchronized using a control panel with the Potter(Amseco) sync protocol or a SMD10-3A sync module. The strobe/horn shall utilize a mounting plate that allows PRINTED IN USA the installer to pre-wire the mounting plate. The mounting plate shall be universal and mount on a single gang, double gang, octagon or 4 inch square box. The Potter SH-1224-WP is listed for both outdoor and indoor applications. For outdoor installations, the device must be mounted on a matching BBX-5 or BBK-1 outdoor bell back box. The mounting plate shall be completely covered by the strobe/horn and shall be secured by a single screw. The strobe/horn shall be UL listed to standard 1638, General Signaling, and standard 1971, Signaling Devices for the Hearing Impaired. In addition, the strobe/horns shall be cUL listed to CAN-ULC S526. The horn shall be UL listed to standard 464, Audible Signaling Devices. MKT. #8910008 - REV C 2/09 PAGE 4 OF 4 AURORA MODELS 481-483-485 ENGINEERING SPECIFICATIONS CENTRIFUGAL FIRE PUMPS Furnish and install where shown on plans__________________ Aurora Fire Pump System(s) complete with pump, driver, controller and accessories. The pumping unit shall be listed by Underwriters' Laboratories, Inc. and/or shall be fully approved by the Associated Factory Mutual Fire Insurance Companies, where applicable. The pumping unit shall meet all requirements of the National Fire Protection Association Pamphlet No.20. The 1000 Fire Pump shall be designed to deliver__________________G.P.M. 60 when operating at__________________PSIG. The pump shall also deliver not less than 150% of rated capacity at a pressure not less than 65% of rated pressure. The shut off pressure shall not exceed 140% of rated 33.4 pressure. Suction pressure is__________________PSIG. The pump shall operate at a maximum synchronous speed 1770 of__________________ R.P.M. The Fire Pump shall be (one of the following): Pentair Water Section 910 Page Date April 2003 61 Supersedes Section 910 Page 61 Dated June 1994 5 (A) AURORA MODEL 481 HORIZONTAL BASE MOUNTED size ____-48115 horizontal split case, bronze fitted, SINGLE STAGE, double suction ____ centrifugal pump. (B) AURORA MODEL 485 HORIZONTAL BASE MOUNTED size ____-485____ horizontal split case, bronze fitted, TWO STAGE, single suction, centrifugal pump. The driver shall be a horizontal, foot mounted, open drip-proof (or T.E.F.C.), ball bearing type, AC, induction, squirrel cage motor: wound for ____ volts, 3 phase, 60 (50) Hertz. The motor shall be of such capacity that 115% of the full-load ampere rating shall not be exceeded at any condition of pump load. Locked rotor current shall not exceed the values specified in NFPA Pamphlet No.20. Section 910 Page Date April 2003 62 Supersedes Section 910 Page 62 Dated June 1994 AURORA MODELS 481-483-485 ENGINEERING SPECIFICATIONS CENTRIFUGAL FIRE PUMPS Pump and motor shall be mounted on a common baseplate of steel (or optional with drip rim). Pump and motor shall be checked for alignment after the pump base has been installed and grouted in place. C. AURORA MODEL 483 VERTICAL BASE MOUNTED size ____-483-____ vertical splitcase, vertical mounted, bronze fitted, SINGLE STAGE double suction, centrifugal pump. The driver shall be a vertical, open drip-proof (or T.E.F.C.), ball bearing type, AC, induction, squirrel cage "P" face motor: wound for ____ volts, 3 phase, 60 (50) Hertz. The motor shall be of such capacity that 115% of the full-load ampere rating shall not be exceeded at any condition of pump load. Locked rotor current shall not exceed the values specified in NFPA Pamphlet No.20. The mounting feet of the pump shall be machined perpendicular to the shaft. The pump shall be bolted to an extra heavy cast iron drip rim ring base. The top of the pump shall be machined to receive the motor mounting bracket. The mounting bracket shall be machined with registered fits to align pump and motor. Casings shall be of cast iron having a minimum tensile strength of 35,000 P.S.I. Bearing housing supports, and suction and discharge flanges shall be integrally cast with the lower half of the casing. Removal of the upper half of the casing must allow the rotating element to be removed without disconnecting the suction and discharge flanges. Impellers shall be of the enclosed type and shall be of vacuum cast bronze. Impellers shall be dynamically balanced, keyed to the shaft, and held in place with threaded shaft sleeves. The pump shaft shall be made of SAE 1045 Steel or equal, accurately machined to give a true running rotating element. Shaft shall be protected by bronze sleeves which are key locked and threaded so that the sleeves tighten with the rotation of the shaft. An o-ring shall seal between the impeller hub and the shaft sleeve to protect the pump shaft. Pump shall be equipped with renewable bronze casing rings so designed that hydraulic pressure will seat them against a shoulder in the pump case around the full periphery of the wearing ring. The wearing rings will be locked by dowelling to prevent rotation. The rotating element uses heavy duty grease lubricated ball bearings and shall be equipped with water slingers. Bearing housings shall be so designed to flush lubricant through the bearing. All pumps where the suction pressure is expected to average 40 P .S.I. or below, shall be provided with a lantern ring connected to the pressure side of the pump by a cored passage in the parting flange of the pump. Stuffing boxes shall be equipped with split bronze packing glands designed for easy removal for packing inspection and maintenance. The fire pump unit shall include the following accessories, as required by NFPA standards (depending on the conditions under which the pumps are to be installed). 1. Flow metering device YES _____ 2. Eccentric tapered suction reducer YES _____ 3. Concentric tapered discharge increaser YES _____ 4. Discharge tee YES _____ 5. Base elbow YES _____ 6. Hose valves YES _____ 7. Caps and chains YES _____ 8. Hose valve header YES _____ 9. Blind flange YES _____ 10. Pressure gauges X _____ 11. Main relief valve (mandatory for engine drives) N/A _____ 12. Circulation relief valve X _____ 13. Relief cone - enclosed (mandatory for engine drives) N/A _____ 14. Automatic air release valve X _____ 15. Splash shield (electric drive only) YES _____ 16. Balldrip valve YES _____ 17. Coupling guard X _____ Pentair Water AURORA MODELS 481-483-485 ENGINEERING SPECIFICATIONS CENTRIFUGAL FIRE PUMPS The Fire Pump motor control shall be U .L. Listed and/ or F.M. Approved, where applicable. It shall be completely assembled, wired and tested by the control manufacturer before shipment from the factory, and shall be labeled "Fire Pump Controller." The controller shall be located as close as practical and within sight of the motor. The controller shall be so located or protected that it will not be injured by water escaping from the pump or connections. The controller shall be of the combined manual and automatic, (across-the-line) (primary resistor) (partwind) (limited service) (wye delta) type, and shall be complete with: 1. Disconnect switch - externally operable, quick-break type. Section 910 Page Date April 2003 63 Supersedes Section 910 Page 63 Dated October 1983 than____degrees F. The engine shall be of the self-contained open type mounted on a suitable base with the following minimum accessories, plus any others that may be necessary by local requirements. 1. Dual battery set sized to NFPA Pamphlet No.20 requirements with X electrolyte shipped in separate containers, rack and cables _____ 2. Dual battery charger of proper type for batteries used (included in U.L. X Listed/F.M. Approved controller) _____ 2. Circuit breaker - time delay type with trips in all phases set for 300% of the motor full-load current. The interrupting capacity of circuit breaker shall be____asymmetrical amperes. X 3. Electric starter with suitable generator and voltage regulator _____ 4. Engine water pump X _____ 3. Motor starter - across-the-line type capable of being energized automatically through the pressure switch or manually by means of an externally operable handle. 5. Heat exchanger cooling system X _____ 6. Water cooled or ceramic blanketed exhaust manifold X _____ 75 4. Pressure switch set to cut in at____p.s.i.g. and out at____p.s.i.g. 7. Lubricating oil pump and filter X _____ 5. Running period timer - set to keep motor in operation, when started automatically, for a minimum period of one minute for each 10 HP motor rating, but not to exceed 7 minutes. 8. Speed governor X _____ 9. Fuel injection system X _____ 6. Pilot lamp - to indicate circuit breaker closed and power available. 10. Air cleaner X _____ 7. Ammeter test link and voltmeter test studs. 11. Stubshaft X _____ 8. Alarm relay - to energize an audible or visible alarm through an independent source of power to indicate circuit breaker open or power failure. 12. Fuel Pump X _____ 13. Engine Jacket Pre-heater X _____ 14. Oil Emersion Heater X _____ 40 9. Manual selection station - a two position station shall be provided on the enclosure marked " Automatic" and "Non-automatic." 10. Means shall be provided on the Controller to operate an alarm signal continuously while the pump is running. 15. Proper instrument panel complete with engine run warning light, water temperature gauge, oil pressure gauge, ammeter, totalizing type tachometer X and hour meter _____ Control equipment shall meet all requirements of NFPA No.20. 16. Commercial Grade Muffler X _____ 17. Cooling water line for the engine heat exchanger assembly X _____ 18. Flexible exhaust connectors X _____ ENGINE DRIVE The Fire Pump shall be driven by a U .L. Listed and F.M. Approved diesel engine. The engine shall conform to the requirements of NFPA Pamphlet No.20 and be approved for Fire Pump use. The rated speed shall not exceed ____RPM and shall develop ____ H.P. to drive the pump. Reserve H.P. shall be as stipulated in Pamphlet No.20 when the unit is operating at____ft. above sea level in an ambient temperature not greater Pentair Water All engine wiring for automatic operation shall terminate in a proper junction box to permit field connection to a separate control panel. Section 910 Page Date April 2003 64 AURORA MODELS 481-483-485 Supersedes Section 910 Page 64 Dated October 1983 ENGINEERING SPECIFICATIONS CENTRIFUGAL FIRE PUMPS FUEL SYSTEM A suitable fuel system for the diesel engine shall be furnished. It must be in accordance with NFPA Pamphlet No.20, and shall include a____gallon above surface storage tank. Flexible fuel connectors, combination vent-flash arrestor and fill cap shall be included. Starting the engine by a fire alarm relay, deluge valve relay, or remote pushbutton station shall be included in the controller circuit. In the event the pump, engine and control are in an unattended area, a remote alarm panel shall be furnished as per NFPA Pamphlet No.20. TESTS AUTOMATIC ENGINE CONTROL PANEL The automatic engine control panel shall be approved for fire pump service and shall meet the requirements of NFPA Pamphlet No. 20. The panel shall be of the floor-mounted type, and enclosed in a moisture and dust tight housing. A combination manual and automatic type controller with "ManualOff-Automatic" selector switch shall be provided also, a 115 volt single phase power failure relay or a pressure switch, which will (when the system drops 40 to ____psig) activate all electrical circuits to automatically start the engine. Should the engine fail to start after the required cranking cycles, the controller shall disconnect the starting circuit and activate an alarm system using lights and buzzer or bell. "Low oil pressure" and "high jacket-water temperature" shall also be indicated by a suitable alarm system. The engine shall not shut down if either of these conditions occurs during an operating cycle. The engine shall be started automatically by the controller at least once a week and operate a minimum of 30 minutes. An appropriate timing arrangement shall determine the day and hour of this test. The pump and electric motor (or engine) shall be thoroughly shop-tested by the respective manufacturers as required by NFPA Pamphlet No.20. The control panel shall also be tested as a unit. All such tests shall be conducted prior to shipment. The pump, driver, controller and all accessories shall be purchased under a unit contract. The pump shall be given a complete performance test with POSITIVE SUCTION PRESSURE. A certified performance curve shall be prepared and submitted. Pumps shall also be hydrostatically tested to twice the shut off pressure, but in no case less than 250 lbs. per sq. inch. In the case of diesel drives, the pump manufacturer shall perform a second pump operational test as a unit with the job engine. Test data shall be furnished. The pump manufacturer shall assume unit responsibility and shall provide the services a factory trained representative to supervise and/or be available to conduct final field acceptance tests. Pentair Water AURORA FIRE PUMPS MAXIMUM ALLOWABLE WORKING PRESSURE Section 910 Page Date June 2007 71 Supersedes Section 910 Page 71 Dated June 2002 RATED CAPACITY G.P.M. 250 250 250 250 250 250 250 250 250 250 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 750 750 750 750 750 750 750 AP MODEL DESIGNATIONS 2.5-481-10B 2.5-483-10B 2.5-481-10B 2.5-483-10B 3-481-10 3-481-10/DI 3-483-10 3-481-10 3-481-10/DI 3-483-10 3-481-10 3-483-10 3-481-10/DI 3-491-9A 3-491-9A 3-491-9C 3-492-10A 4-481-11A 4-483-11A 4-481-11C 4-483-11C 4-481-11C/DI 4-481-11C 4-481-11C/DI 4-481-11D 4-483-11D 4-481-15 4-483-15 4-485-15 4-492-10 4-492-14 4-492-18 5-485-12 5-485-12 5-485-12 5-485-15 6-491-12A 6-491-12A 6-491-12A 6-491-12A 6-491-12A 4-481-11A 4-483-11A 4-481-11C/DI 4-481-11C 4-481-11C 4-483-11C 4-481-11C/DI RATED HEAD PRESSURE RANGE P.S.I. 51-115 51-115 52-167 52-167 40-120 40-120 40-120 40-100 40-100 40-100 50-150 50-150 50-150 46 - 101 55 - 125 95 - 140 125 - 165 40-55 40-55 55-134 55-134 55-134 75-180 75-180 61-138 61-138 60-80 60-80 150-210 110 - 170 45 - 75 76 - 125 182-319 188-330 228-476 68-144 97 - 140 149 - 164 157 - 190 163 - 233 191 - 278 40-50 40-50 66-164 66-164 65-192 65-192 65-192 APPROXIMATE SPEED R.P.M. 2950/3000 2950 3550/3560 3560 2950/3000 2950/3000 2950 3550/3560 3550/3560 3560 3550/3560 3560 3550/3560 3000 3300 3550/3560 3550/3560 1750/1770 1770 2950/3000 2950 2950/3000 3300 3300 2950/3000 2950/3000 1750/1770 1770 1750/1770 3550/3560 1750/1770 1750/1770 2950 3000 3560 1460/1480 2600 2800 2950/3000 3300 3550/3560 1750/1770 1770 3300 3300 3550/3560 3560 3550/3560 MAXIMUM ALLOWABLE WORKING PRESSIRE P.S.I. 250 250 250 250 210 450 210 210 450 210 210 210 450 588 588 588 254 270 270 275 275 500 275 500 275 275 200 200 270 436 175 175 625 625 625 270 425 425 425 425 425 270 270 500 275 275 275 500 1. The data shown above is listed in the current Fire Protection Equipment Directory of U.L. and is consistent with the requirements of F.M. 2. Maximum Working Pressure (PSI) is defined by U.L. as the maximum pressure that can be developed at the discharge flange under any operating condition. Applications where working pressures exceed these limits must be referred to the factory. Maximum pressure at the discharge flange = maximum suction pressure plus maximum total developed head. 3. In determining “Maximum Allowable Working Pressure”, both agencies require initial hydrostatic testing approval at twice the values shown above. Pentair Water DI = Ductile Iron construction Section 910 Page Date June 2007 72 AURORA FIRE PUMPS MAXIMUM ALLOWABLE WORKING PRESSURE Supersedes Section 910 Page 72 Dated October 2005 RATED CAPACITY G.P.M. 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 AP MODEL DESIGNATIONS 4-481-15 4-481-11D 4-483-11D 4-483-15 4-491-11A 4-491-11A 4-491-11A 4-491-11A 4-491-11A 4-491-11C 4-491-11C 4-491-14C 4-491-14C 4-491-14C 4-491-8A 4-492-18 5-481-11C 5-483-11C 5-481-11C/DI 5-481-15 5-483-15 5-491-18A 5-491-18A 5-491-18A 6-485-12 6-485-12 6-485-12 6-485-17A 6-485-17A/DI 6-485-17A 6-485-17A/DI 6-491-12A 6-491-12A 6-491-12A 6-491-12A 4-491-14C 4-491-14C 4-491-14C 5-481-11B 5-481-11B/DI 5-481-11B 5-483-11B 5-481-11B/DI 5-481-11C 5-481-11C/DI 5-481-11C 5-483-11C 5-481-11C/DI 5-481-11C 5-483-11C 5-481-11C/DI 5-481-15 5-483-15 5-481-17 RATED HEAD PRESSURE RANGE P.S.I. 71-95 81-190 81-190 71-95 225 100 - 143 100 - 150 100 - 185 144 - 221 140 - 175 145 - 200 55 - 90 60 - 130 75 - 160 67 - 78 100 - 125 105-154 105-154 105-154 50-70 50-70 115 - 240 90 - 140 95 - 200 197-340 205-352 310-506 80-175 80-175 140-245 140-245 132 - 148 142 - 175 147 - 218 180 - 266 95 100 - 120 95 - 150 145-165 145-165 165-200 165-200 165-200 90-135 90-135 97-146 97-146 97-146 90-160 90-160 90-160 50-90 50-90 90-125 APPROXIMATE SPEED R.P.M. 1750/1770 3550/3560 3550/3560 1770 3550/3560 3550/3560 2950/3000 3300 3550/3560 3300 3550/3560 1750/1770 2100 2300 2950/3000 1750/1770 2950/3000 2950 2950/3000 1750/1770 1770 2300 1750/1770 2100 2950 3000 3560 1460/1480 1460/1480 1750/1770 1750/1770 2800 2950/3000 3300 3550/3560 2100 2100 2300 3300 3300 3550/3560 3560 3550/3560 3300 3300 2950/3000 2950 2950/3000 3550/3560 3560 3550/3560 1750/1770 1770 1750/1770 MAXIMUM ALLOWABLE WORKING PRESSIRE P.S.I. 200 275 275 200 363 363 363 363 363 363 363 396 396 396 225 175 325 325 450 210 210 345 345 345 625 625 625 330 400 330 400 425 425 425 425 396 396 396 325 450 325 325 450 325 450 325 325 450 325 325 450 210 210 210 1. The data shown above is listed in the current Fire Protection Equipment Directory of U.L. and is consistent with the requirements of F.M. 2. Maximum Working Pressure (PSI) is defined by U.L. as the maximum pressure that can be developed at the discharge flange under any operating condition. Applications where working pressures exceed these limits must be referred to the factory. Maximum pressure at the discharge flange = maximum suction pressure plus maximum total developed head. 3. In determining “Maximum Allowable Working Pressure”, both agencies require initial hydrostatic testing approval at twice the values shown above. DI = Ductile Iron construction Pentair Water AURORA FIRE PUMPS MAXIMUM ALLOWABLE WORKING PRESSURE Section 910 Page Date June 2007 73 Supersedes Section 910 Page 73 Dated February 1, 2005 RATED CAPACITY G.P.M. 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 1250 AP MODEL DESIGNATIONS 5-483-17 5-491-14A 5-491-18A 5-491-18A 5-491-18A 5-492-10 6-481-11 6-481-11HH 6-481-11HH 6-481-11HH 6-481-11HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-18C 6-481-18C/DI 6-483-11 6-483-18C 6-485-17A 6-485-17A/DI 4-491-14C 4-491-14C 4-491-14C 4-491-14C 5-491-18A 5-491-18A 6-481-11HH 6-481-11HH 6-481-11HH 6-481-11HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-15 6-483-15 6-481-18B 6-483-18B 6-481-18B/DI 6-481-18C 6-483-18C 6-481-18C/DI 6-481-18C 6-483-18C 6-481-18C/DI 6-481-20 6-483-20 6-481-20/DI 8-481-12 8-483-12 8-481-21 8-481-21 RATED HEAD PRESSURE RANGE P.S.I. 90-125 75 - 125 110 - 240 85 - 135 90 - 200 85 - 120 40-50 69-115 93-155 74-186 188-219 77-133 96-160 75-203 102-287 130-248 154-287 81-108 81-108 40-50 81-108 130-240 130-240 116 - 147 155 - 230 64 - 84 94 - 121 119 - 134 119 - 193 96-110 98-151 111-182 132-216 94-130 87-156 122-301 110-287 122-247 145-287 55-96 55-96 100-140 100-140 100-140 78-105 78-105 78-105 81-108 81-108 81-108 84-168 84-168 84-168 43-52 43-52 90-142 136-200 APPROXIMATE SPEED R.P.M. 1770 2100 2300 1750 2100 2950/3000 1750/1770 2600 2950/3000 3300 3550/3560 2100 2300 2600 2950/3000 3300 3550/3560 1460/1480 1460/1480 1770 1480 1750/1770 1770 2300 2500 1750/1770 2100 1750/1770 2100 2600 2950/3000 3300 3550/3560 2100 2300 2600 2950/3000 3300 3550/3560 1750/1770 1770 1750/1770 1770 1750/1770 1750/1770 1770 1750/1770 1460/1480 1480 1460/1480 1750/1770 1770 1750/1770 1750/1770 1770 1750/1770 1750/1770 MAXIMUM ALLOWABLE WORKING PRESSIRE P.S.I. 210 396 345 345 345 436 200 500 500 500 500 500 500 500 500 500 500 325 450 200 325 330 400 396 396 396 396 345 345 500 500 500 500 500 500 500 500 500 500 230 230 225 225 450 325 325 450 325 325 450 230 230 450 200 200 325 325 1. The data shown above is listed in the current Fire Protection Equipment Directory of U.L. and is consistent with the requirements of F.M. 2. Maximum Working Pressure (PSI) is defined by U.L. as the maximum pressure that can be developed at the discharge flange under any operating condition. Applications where working pressures exceed these limits must be referred to the factory. Maximum pressure at the discharge flange = maximum suction pressure plus maximum total developed head. 3. In determining “Maximum Allowable Working Pressure”, both agencies require initial hydrostatic testing approval at twice the values shown above. Pentair Water DI = Ductile Iron construction Section 910 Page Date June 2007 74 AURORA FIRE PUMPS MAXIMUM ALLOWABLE WORKING PRESSURE Supersedes Section 910 Page 74 Dated February 1, 2005 RATED CAPACITY G.P.M. 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 AP MODEL DESIGNATIONS 5-481-11D 6-481-11HH 6-481-11HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-14HH 6-481-15 6-483-15 6-481-18B 6-483-18B 6-481-18B/DI 6-481-18C 6-483-18C 6-481-18C/DI 6-481-20 6-483-20 6-481-20/DI 6-492-10 6-492-10 6-492-10U 6-491-14C 6-491-14C 6-491-14C 6-491-14C 6-491-14A 6-491-14A 6-492-15 6-492-18 8-481-12 8-481-21 8-481-21 8-483-12 6-481-15B 6-481-20/DI 6-481-15B 6-481-18C 6-483-15B 6-481-18C/DI 6-481-20 6-483-18C 6-483-20 6-491-14A 6-491-14A 6-491-18C 6-491-19A 6-491-19A 6-491-19A 8-481-17B 8-483-17B 8-481-17B 8-483-17B 8-481-21 8-481-21 8-492-15 RATED HEAD PRESSURE RANGE P.S.I. 90-120 121-144 142-209 142-196 153-285 137-240 158-283 50-90 50-90 95-134 95-134 95-134 75-102 75-102 75-102 80-165 80-165 80-165 95-135 100 - 175 82 - 115 88-151 85-125 90-100 76-86 99-164 95-135 70-90 90 - 145 40-50 88-141 135-200 40-50 80-100 123-150 100-125 100-140 80-100 100-140 123-150 100-140 123-150 90 - 125 90 - 150 105 - 170 210 115 - 155 135 - 200 52-94 52-94 53-127 53-127 82-135 130-195 63 - 87 APPROXIMATE SPEED R.P.M. 3300 2950/3000 3550/3560 2600 2950/3000 3300 3550/3560 1750/1770 1770 1750/1770 1770 1750/1770 1460/1480 1480 1460/1480 1750/1770 1770 1750/1770 3300 3550/3560 2950/3000 2300 2100 1900 1750/1770 2300 2100 1750/1770 1750/1770 1750/1770 1460/1480 1750/1770 1770 1750/1770 1750/1770 2100 1750/1770 1770 1750/1770 1750/1770 1770 1770 2100 2300 2100 2200 1750/1770 2100 1460/1480 1480 1750/1770 1770 1460/1480 1750/1770 1750/1770 MAXIMUM ALLOWABLE WORKING PRESSIRE P.S.I. 250 500 500 500 500 500 500 230 230 225 225 450 325 325 450 230 230 450 440 440 440 482 482 482 482 478 478 191 200 200 325 325 200 200 450 200 225 200 450 230 225 230 482 482 362 332 332 332 208 208 208 208 325 325 194 1. The data shown above is listed in the current Fire Protection Equipment Directory of U.L. and is consistent with the requirements of F.M. 2. Maximum Working Pressure (PSI) is defined by U.L. as the maximum pressure that can be developed at the discharge flange under any operating condition. Applications where working pressures exceed these limits must be referred to the factory. Maximum pressure at the discharge flange = maximum suction pressure plus maximum total developed head. 3. In determining “Maximum Allowable Working Pressure”, both agencies require initial hydrostatic testing approval at twice the values shown above. DI = Ductile Iron construction Pentair Water Section 910 Page Date June 2007 AURORA FIRE PUMPS 74.1 MAXIMUM ALLOWABLE WORKING PRESSURE RATED CAPACITY G.P.M. 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3500 3500 3500 3500 3500 4000 4000 4000 4000 4000 4000 4500 4500 4500 5000 5000 5000 5000 5000 AP MODEL DESIGNATIONS 8-481-17B 8-483-17B 8-481-17B 8-481-21A 8-481-21A 8-491-14A 8-491-14A 8-491-14A 8-491-14A 8-491-14A 8-491-14A 8-491-18A 8-492-19 10-481-18 10-481-18D 8-491-14A 8-491-14A 8-491-18A 8-491-18A 8-491-18A 8-491-18A 10-481-15C 10-481-18 10-481-18 10-481-18D 10-481-18D 10-492-18 10-481-18 10-481-18 10-481-18D 10-481-18D 10-492-18 10-481-18 10-481-18D 10-481-18D 10-491-20 10-491-20 12-481-18A 10-481-18D 10-491-20 10-491-20 10-481-18D 10-491-20 10-491-20 10-491-20 10-491-20 RATED HEAD PRESSURE RANGE P.S.I. 75-130 75-130 115-144 100-125 123-190 50 125 - 135 55 - 75 75 - 85 90 - 115 90 - 120 135 90 - 125 65-100 63-96 60 - 80 95 - 115 130 104 - 115 120 - 125 130 - 165 100-110 61-99 99-145 61-95 90-138 94 - 151 60-97 98-140 59-94 88-135 100 - 153 95-100 64-92 85-134 94 - 98 110 - 225 67-102 81-132 90 - 195 106 - 223 91-130 88 - 109 110 - 195 110 - 221 102 - 109 APPROXIMATE SPEED R.P.M. 1750/1770 1770 2100 1460/1480 1750/1770 1750/1770 2300 1750/1770 2100 2100 2300 1750/1770 1750/1770 1460/1480 1460/1480 1750/1770 2100 1750/1770 1750/1770 1750/1770 2100 2300 1460/1480 1460/1480 1460/1480 1750/1770 1750/1770 1460/1480 1750/1770 1460/1480 1750/1770 1750/1770 1750/1770 1460/1480 1750/1770 1750/1770 1900 1460/1480 1750/1770 1750/1770 1900 1750/1770 1750/1770 1750/1770 1900 1900 MAXIMUM ALLOWABLE WORKING PRESSIRE P.S.I. 208 208 208 325 325 321 321 321 321 321 321 330 184 200 237 321 321 330 330 330 330 200 200 200 237 237 185 200 200 237 237 185 200 237 237 335 335 200 237 335 335 237 335 335 335 335 1. The data shown above is listed in the current Fire Protection Equipment Directory of U.L. and is consistent with the requirements of F.M. 2. Maximum Working Pressure (PSI) is defined by U.L. as the maximum pressure that can be developed at the discharge flange under any operating condition. Applications where working pressures exceed these limits must be referred to the factory. Maximum pressure at the discharge flange = maximum suction pressure plus maximum total developed head. 3. In determining “Maximum Allowable Working Pressure”, both agencies require initial hydrostatic testing approval at twice the values shown above. Pentair Water DI = Ductile Iron construction Section 910 Page Date June 2007 74.2 THIS PAGE LEFT INTENTIONALLY BLANK Section 910 Page Date April 2003 AURORA FIRE PUMPS ENGINEERING DATA 75 Supersedes Section 910 Page 75 Dated March 1982 FIRE PUMPS Fire pumps for industrial plants and similar locations have a range of capacities from 500 to 4,500 gallons per minute. Their principal use is to make available large amounts of water for fire protection. They may take suction from a public main simply to increase the pressure available from such a source, but they are more often provided with their own reservoirs, suction tanks or wells, making the plant independent of piped water from public systems. Pumps, which are used to make up pressure deficiencies in water supplies (which otherwise are of adequate volume), are referred to as "booster" pumps. These are often installed in a by-pass so that the city or other supply may be used directly when desired. Such booster pumps have commonly been of 500 to 1,000 gallons per minute capacity. Small pumps known as "special fire service" pumps are sometimes used in situations where a limited amount of water is available (as from a city main) and it is necessary to avoid drafting too heavily from it. At zero lift, their maximum capacity should not exceed 130 percent of rated capacity .The capacities of such pumps are ordinarily 150, 200, 300 or 450 gallons per minute. Such special fire service pumps may also be used as booster pumps where local conditions make such small pumps acceptable. Currently, most fire pumps installed are centrifugal types because these lend themselves readily to electric; steam turbine or internal combustion engine drive, and may be readily arranged for automatic operation. PUMP CHARACTERISTICS Permanently installed fire pumps may be designed to deliver their rated capacity against a specified head. This is usually 231 feet or l00 pounds per square inch, but in any case may be set according to the expected service demands. Fire pumps are required to deliver 150 percent of rated capacity at not less than 65 percent of the rated pressure. This produces a "flat" characteristic curve for these pumps. This is in contrast to the performance characteristics used for automobile pumpers and industrial pumps. Pentair Water (1) UL Listed Only REMOVABLE PANEL SCREEN RAISED HIGH WATER LOWEST STANDING WATER LEVEL BOTTOM OF RESERVOIR STRAINER RACK SCREENS YARD SYSTEM VERTICAL SHAFT TURBINE-TYPE FIRE PUMP INSTALLATION IN WET PIT This is favored arrangement when the fire pump must take suction under a lift. Trash rack has 1/2-inch flat or 3/4-inch round steel bars spaced 2 to 3 inches apart. Double screens, one shown raised, one in position. PUMP SUCTION (HORIZONTAL PUMP WITH WATER SUPPLY UNDER A POSITIVE HEAD) Including allowance for velocity and friction loss through all suction pipe and fittings, the size of the suction pipe shall be such that the total equivalent operating suction lift will not exceed 15 feet. The suction pipe must be tight and not be excessively long. The inspector will find that many pump troubles are traceable to improper suctions. Workmen do not always make suction pipes tight. An uneven grade may leave high spots where an air pocket may break the suction. A long suction pipe introduces excessive friction loss. Each pump should have a separate suction pipe. Section 910 Page Date April 2003 76 AURORA FIRE PUMPS ENGINEERING DATA Supersedes Section 910 Page 76 Dated March 1982 PRIMING The suction pipe and pump casing must be full of water for the pump to work. The pump casing must be provided with an automatic air release valve or umbrella cock to allow evacuation of air. 1 4 6 3 2 7 5 8 9 10 14 11 13 17 B. Inspect the pump house or pump room. Note combustible construction or any storage of combustible materials in the pump room. Consider the location of pump house or pump room noting if it might be made inaccessible or the power supplies made unreliable by a fire or by flood waters. Determine adequacy of pump room ventilation to help prevent dampness. C. Note size and type of pump and arrangement of control devices. Note size of suction and discharge connections and pipes. Give length of suction pipe and the head in feet under which water is received by the pump, or the lift in feet. 6 16 18 12 D. Ask for any records kept of weekly running tests made both to check operation of the pump and the operation of manual and automatic starting, stopping and general control equipment provided as part of the installation. See the results of the last annual full capacity test. 18 15 ARRANGEMENT OF CENTRIFUGAL FIRE PUMP WITH WATER ALWAYS UNDER A HEAD 1. Aboveground suction tank. 2. Entrance elbow and square vortex plate, 4 by 4 feet, 4 inches above bottom of tank. 3. Suction pipe. 4. Frostproof casing. 5. Flexible couplings. 6. Valves, indicating type. 7. Eccentric reducer. 8. Suction gage. 9. Horizontal fire pump. 10. Umbrella cock or automatic air release. 11. Discharge gage. 12. Reducing tee. 13. Discharge check valve. 14. Relief valve, if required. 15. Discharge pipe. 16. Drain valve or ball drip. 17. Hose valve manifold with hose valves. 18. Pipe supports. INSPECTION OF FIRE PUMPS A. Trace water from its source to the pump. Water meters on supplies from mains should not be type with excessive friction loss. Meters, or any fish traps with them, should not be obstructed. Wells on vertical pumps should be straight and of adequate diameter. Suction pipe from a large uncovered reservoir, or from a pond or river supply, should get only water free from sediment and foreign material. Examine screens at intakes and inquire what arrangements are for their periodic cleaning. E. Fire pumps are designed for relatively infrequent use, but must be able to perform satisfactorily even after standing idle for some time. Note whether the conditions generally make this possible. The pump should not be used for any other pumping service. It should be possible for an excited and perhaps unskilled person to start the pump. Note the extent to which employees show familiarity with the operation of the pump. CENTRIFUGAL FIRE PUMPS Following are some of the important features to cover in an inspection. There are many other details and for these consult CENTRIFUGAL FIRE PUMPS, NFPA No.20, which covers the common method of driving; electric motors, steam turbines, gasoline (installations prior to adoption of 1974 edition of NFPA No.20) and diesel engines. In general, pump and driver should be provided as a unit together with all needed control equipment. There should be acceptable evidence available for the inspector that the entire assembly is properly designed, such as listing of the assembly by Underwriters’ Laboratories, Inc.. Underwriters’ Laboratories of Canada or Factory Mutual Research Corporation. CENTRIFUGAL FIRE PUMP INSTALLATIONS PUMP SIZE, GPM SIZE OF DISCHARGE PUMP, INCH (MIN) SIZE OF SUCTION PUMP, INCH (MIN) SIZE OF RELIEF VALVE, INCH NUMBER OF HOSE VALVES 500 5 5 3 2 750 6 6 4 3 1,000 6 8 4 4 1,500 8 8 6 6 2,000 10 10 6 6 2,500 10 10 6 8 3,000 12 12 8 12 3,500 12 12 8 12 4,000 12 14 8 16 Pentair Water 4,500 14 16 8 16 Section 910 Page Date April 2003 AURORA FIRE PUMPS ENGINEERING DATA 77 Supersedes Section 910 Page 77 Dated March 1982 A. Check manufacturer’s head-delivery, efficiency and brake horsepower curves against the conditions of service to determine general suitability of the pump. D. Look for suitable disconnecting means for electric circuits and proper overcurrent protection. Inspect the transformer installation. VENT HAND PUMP FOR FILLING GRAVITY TANK END OF PIPE C. Investigate reliability of the electric power supply. There should be at least one reliable source from stations not subject to fire damage and preferably two independent circuits to the pump house. Underground circuits are best, but in any case arrangements should be such that possible interruptions by fire, wind or high water are minimized. 2-QUART GRAVITY TANK 12 FT MINIMUM B. Note nameplate data on electric motors to determine suitability. 12" ELEVATION OF ENGINE FUEl PUMP 3/8" SUCTION PIPES IN TANK FILL PIPE F. Location of control equipment should be within sight of the pump. Electrical apparatus should be protected against leakage from the pump and other moisture. Control equipment should be in cabinets. Backs of cabinets should be easily accessible. G. Investigate the steam supply to turbines driving pumps. H. If internal combustion engine drive is provided, investigate ventilation of the pump room. Gasoline engines should not be installed in depressed pump rooms where gasoline vapors, which are heavier than air, may accumulate. Inspect the storage of main supply of gasoline or oil fuel. Ask if gasoline supply is fresh -not more than a year old. Note if exhaust pipe is run to a safe place outside. Flexible connection in exhaust pipe at engine should allow for pipe expansion. Storage batteries should be properly maintained and necessary spare parts kept on hand. 1-1/2" 1/2" OVERFLOW PIPE VENT STRAINER TO CARBURETOR ENGINE PUMP CARBURETOR MUST BE ABOVE HIGHEST LIQUID LEVEL IN GASOLINE STORAGE TANK CHECK VALVE STORAGE TANK 2" FILL PIPE E. Examine starting and stopping and general control arrangements. Note whether manual, or combined automatic and manual. Where a motor driven centrifugal pump is the sole sprinkler supply, record any central station supervisory service providing positive indications at the central station that the pump has operated normally. 3 FT MINIMUM STICK GAUGE ELEVATION OF ENGINE FUEL PUMP NOT TO BE OVER 6 FT ABOVE BOTTOM OF GASOLINE STORAGE TANK GASOLINE ENGINE FUEL SYSTEM Schematic diagram of suitable pump feed for fuel. The valve in the line from the 2-quart tank to the carburetor is normally kept closed. up at all times. Turbines may require pressures 40 to 70 pounds. Very high pressures are not desirable and superheated steam should not be used on reciprocating type pumps. In general, reducing valves should be avoided, but see NATIONAL STANDARD STEAM FIRE PUMPS, NFPA No.21, for description of an arrangement which may be used for the fire pump supply when steam with high superheat is the supply normally available. C. Investigate reliability of supply of water for boiler feed, which should be separate from the main water supply when possible. D. Investigate dependability of fuel supplies to boilers, noting total amount stored on the premises. Minimum storage should be about 48 hours supply. STEAM SUPPLIES FOR PUMPS A. Note location of boiler house or boiler room. It should be cut off from remainder of property and from probable interference by fire. The location should be above high flood water . B. Note number and horsepower of boilers. There should be a minimum of two boilers providing steam for fire pumps. Horsepower of boilers on which steam is regularly maintained should be sufficient to operate all fire pumps to capacity. For reciprocating steam pumps the boiler should be able to keep 50 pounds Pentair Water E. Steam piping in the boiler house should be so arranged that anyone or all boilers may be reserved for steam pump supply only. F. Steam line to the pumps should be an independent line from header on the boiler. The main should run to the pump as directly as possible. If there are two fire pump lines, each should have a valve at the boiler and pump. Throttle valve should be of globe pattern. G. Investigate possibility of steam main or mains being broken by falling walls or burning buildings. Mains should be installed to take care of expansion and contraction and be provided with proper traps. Section 910 Page Date April 2003 78 AURORA FIRE PUMPS ENGINEERING DATA Supersedes Section 910 Page 78 Dated March 1982 H. Valves in steam lines should be open and steam should be up to the throttle valves on the pumps. H. If pump is arranged for automatic as well as manual starting, have the pump started by opening a test connection. 2. TESTS OF FIRE PUMPS ELECTRICALLY DRIVEN CENTRIFUGAL PUMPS In even a brief or routine inspection the inspector should request that pumps be operated a few minutes at rated speed with water discharging through some convenient opening. Steam reciprocating pumps may run until water is discharging freely through the relief valve. The management of a property with a fire pump should make similar running tests weekly. It should have employees to make tests for the inspector. The inspector should not operate equipment. Electric pump controllers may have detailed instructions given on the controller and these should be followed. Manual starting should be repeated a number of times at each set. On acceptance and at annual intervals, the pump should be given a complete test. The annual tests are set up to provide a complete check on the performance of the whole assembly: suction connections, pump, prime mover, steam and electric supplies. In making such tests, several lines of 21/2” hose, 50 to 200 feet long, are laid out from hydrants or from the pump manifold. Water is pumped and discharged through the hose lines, the amount being calculated from pitot tube gage reading at the nozzles. Inspectors should insist that nozzles be lashed at some convenient location to make the work of testing easier and avoid injuries to men holding nozzles. CENTRIFUGAL PUMPS A. Determine that pump is primed and casing is full of water. Interior wearing rings may be damaged by operation without water. B. Have the pump started” observing proper method of starting for various types of drive. C. Observe bearings for signs of overheating. D. Observe alignment of pump and driver. Note tightness of foundation bolts. STEAM TURBINE DRIVEN PUMP A. To start pump, have steam admitted slowly at first to permit warming up of turbine casing before allowing full head of steam on turbine. B. If pop safety valve on casing blows, have steam shut off and examine exhaust piping for closed valve or obstructed portion of piping. C. Observe that governors maintaIn proper speed. Have the emergency governor valve tested by tripping it. D. To vary speeds below rated speeds, have main throttle valve used. INTERNAL COMBUSTION ENGINE DRIVEN PUMP. To start pump, follow manufacturer’s instructions as to starters. FIRE PUMP START-UP AND FIELD ACCEPTANCE TEST The following is a general outline for starting and field testing Fire Pump Systems. It is understood that requirements and methods vary depending on the location (city). Anyone becoming involved In fire pump sales, must fully understand all local requirements, within his designated territory, the NFPA20 Pamphlet and the Factory Mutual Fire Protection Manual. A general method to follow is outlined below. E. Observe stuffing boxes of pump. With water seal supplied with water” a small leak at stuffing box glands is necessary. I. Be specific and complete when ordering Fire Pumps and accessories so that the necessary and correct items can be supplied. F. Watch pressure gages. Signs of suction leaks may be indicated by flickering of gages or knocking in pump. Gage readings also may suggest that there are obstructions in the suction line” such as ice” or that screens are clogged, that well supply is inadequate” or that intakes are insufficiently immersed. 2. Trouble can not be tolerated on the day of the field acceptance test, therefore G. Have all outlets closed, including relief valve, and note that pump shuts off at the proper pressure (for horizontal shaft pumps usually not over 120 percent of rated pressure; for vertical shaft pumps 140 percent) A. Visit the jobsite after the equipment has been delivered and check for completeness and correctness and answer any questions the contractor may have. B. Visit the jobsite after installation and check for correctness of installation. Pentair Water AURORA FIRE PUMPS ENGINEERING DATA Section 910 Page Date April 2003 79 Supersedes Section 910 Page 79 Dated March 1982 3. After the installation is complete and the Fire Pump System is pressurized and checked by the contractor” an initial test should be conducted. This is to check the controller and motor. The test should be conducted (with contractor present if possible on engine drive systems, engine representative will be present for start-up) as follows: C. Tachometer. D. Pitot tube and gauge. E. *Calibrated suction and discharge gauges with a range accuracy of 1/4%. (First three items are in your APCO-MATIC kit) A. Close all valves on discharge outlets. Check pump and motor alignment. B. Open suction valve. C. Check motor controller service manual and perform any necessary steps outlined, in the manual, prior to putting controller into operation. Also, read manual to understand how to operate the controller. Set controller to manual position. *The gauges furnished with the pump are 3% accurate and could lead to problems if used for the field acceptance test. Equipment which is necessary for the test and should be supplied by the local authorities: 1) 50 ft. of 2-1/2' hose for each hose connection on the outside hose header. 2) Play pipe with 1-3/4" nozzle for each hose. D. With controller in manual position, the pump can be started. Check relief valves, be sure they are not completely closed. Start pump. E. Adjust packing (if necessary), note if pump bearings are heating excessively; check pump RPM. F. Completely close all relief valves. Check shut-off pressure of pump and see if the total dynamic head agrees with factory certified head/capacity curve. G. Stop pump. 6. Field acceptance tests will vary in all locations. The following steps are general and for electric drives. You will have to add any other requirements which might be particular to your territory: A. Hose and play pipe should be connected to each opening of outside hose header. B. Close discharge valve leading to building fire system. C. Open discharge valve leading to outside hose header. H. The jockey pump should be on line and proper system pressure maintained. D. Suction valve should be open. E. Close all relief valves. I. Set the motor controller to the automatic position. F. Open one (1) outside hose valve. J. Drop system pressure to below normal with test valve. The fire pump should start automatically. 4. After all is checked and equipment is operating properly arrangements can be made to perform the field acceptance test. People required to be present and forms necessary for recording the test can be obtained from the local insurance authorities. 5. Equipment necessary for field testing varies considerably in different localities. The maximum that you, as a supplier of the fire pump, should supply is: G. Using pitot tube and gauge with 1-3/4" nozzle, valve should be adjusted until gauge on pitot tube reads 30 PSI, this is equal to 500 GPM. By opening additional valves and measuring the flow to equal 500 GPM, the proper flow (500, 1000, 1500, 2000, 2500, 3000, 3500, 4000 or 4500) can be obtained. Chart 1 lists nozzle pressures and flows for various nozzle sizes. H. Open the necessary hose valves to obtain the rated flow. Check all nozzles making sure the correct flow is maintained. Changing one valve usually changes the flow in the other hoses. When the proper flow is assured, check and record the following data: A. Calibrated ammeter. 1) Suction gauge pressure. B. Volt meter. Pentair Water Section 910 Page Date April 2003 80 AURORA FIRE PUMPS ENGINEERING DATA Supersedes Section 913 Page 80 Dated March 1982 2) Discharge gauge pressure. 3) Check RPM with tachometer. 4) Voltage. 5) Amps (on all legs). The panels are equipped with jacks for connecting the volt meter and ammeter. I. Return to the nozzles and check flow to make sure it did not change. If any change is noted, re-establish the proper flow, recheck and record data. Repeat this until you are sure all necessary data is correct and recorded. J. Adjust hose valves until a flow of 150% of rated flow is obtained. Proceed as before and record necessary data. Again, accuracy is very, very important and necessary. K. This step applies only if required by the local authorities. It is not required by U.L. but is required by F .M. Open all hose valves full or just short of extreme cavitation by the pump. Record all data. L. Close all hose valves completely. Make sure all relief valves are closed. Check and record all data at this shutoff (0 GPM) condition. M. Set relief valves to proper setting. I) System relief valve should be set slightly over maximum system pressure. 2) Casing relief valve should be set slightly under shutoff pressure of the pump. NOZZLE PRESS. 10 20 30 35 40 45 50 55 60 62 64 66 68 70 72 74 76 78 80 85 90 95 100 105 110 115 120 1-1/8 l00 160 206 222 238 252 266 279 291 296 301 305 310 315 319 323 328 332 336 347 357 366 376 385 394 403 412 GPM AT VARIOUS NOZZLE SIZES 1-1/4 1-3/8 1-1/2 1-5/8 130 160 195 235 203 245 290 348 254 308 366 430 275 332 395 464 294 355 423 496 311 377 448 525 328 397 473 555 344 417 496 582 360 435 518 608 366 442 526 618 371 449 535 628 377 456 543 637 383 463 551 647 388 470 559 656 394 477 567 666 399 483 575 675 405 490 583 684 410 496 590 693 415 502 598 702 428 518 616 723 440 533 634 744 452 547 651 765 464 562 668 784 476 575 685 804 487 589 701 823 498 602 717 841 509 615 732 859 Q. Data obtained should match the certified performance test from the factory (at 0 GPM, rate GPM, and 150% rated GPM). Average value of the highest amps recorded should not exceed the nameplate amps of motor by more than 115% (due to normal variations of test equipment, 120% may be considered acceptable). R. If data does not agree with test, recheck your data and if necessary, retest pump. Be sure you figure total dynamic head correctly. (1) UL Listed Only Pentair Water 1-3/4 285 410 498 538 575 610 643 675 705 716 728 739 750 761 772 783 793 803 814 839 863 887 910 932 954 976 997 SELECTION TABLES Horizontal Split Case Fire Pump Component and Packaged Electric Motor Drive Pressure Flow 1 0 0 0 G P M * UL listed only. (PSI) (TDH) 40 45 92 104 50 116 55 60 65 70 75 80 85 88 127 139 150 162 173 185 196 203 90 208 95 219 100 231 105 243 110 254 115 266 120 277 125 289 130 300 135 312 140 323 144 333 Electric Driven Required Motor HP Rating UL Listed Horse & FM Speed Power Approved (RPM) (BHP) 30 40 40 40 50 50 60 60 75 75 100 100 75 100 75 100 100 75 100 100 100 100 100 100 100 125 100 100 125 100 125 125 100 125 150 100 125 150 125 125 125 150 125 125 150 125 125 150 125 1770 1770 1770 1770 1770 1770 1770 1770 1770 1770 1770 3560 1770 1770 3560 3560 1770 3560 3560 1770 3560 3560 1770 3560 3560 1770 3560 3560 1770 3560 3560 1770 3560 3560 1770 3560 3560 1770 1770 3560 3560 1770 1770 3560 3560 1770 3560 3560 1770 34 40 44 46 51 56 63 67 72 81 88 94 86 94 81 95 94 85 98 100 87 99 109 93 105 118 100 112 127 105 119 136 110 126 146 114 133 152 125 119 139 160 130 123 147 135 128 153 126 Section 912 Page 309 Date July 1, 2011 Supersedes March 1, 2011 Pump Size & Model Motor Frame Unit Weight 6-481-11 6-481-11 5-481-15 6-481-11 5-481-15 5-481-15 5-481-15 5-481-15 5-481-15 5-481-15 5-481-15 6-481-11HH 5-481-17 5-481-15 5-481-11C 6-481-11HH 5-481-17 5-481-11C 6-481-11HH 5-481-17 5-481-11C 6-481-11HH 5-481-17 5-481-11C 6-481-11HH 5-481-17 5-481-11C 6-481-11HH 5-481-17 5-481-11C 6-481-11HH 5-481-17 5-481-11C 6-481-11HH 5-481-17 5-481-11C 6-481-11HH 5-491-18A 6-485-17A 5-481-11C 6-481-11HH 5-491-18A 6-485-17A 5-481-11C 6-481-11HH 6-485-17A 5-481-11C 6-481-11HH 6-485-16B 286T 324T 324T 324T 326T 326T 364TS 364TS 365TS 365TS 405TS 365TS 365TS 404TS 364TS 365TS 404TS 364TS 365TS 404TS 365TS 365TS 404TS 365TS 365TS 405TS 365TS 365TS 405TS 365TS 404TS 405TS 365TS 404TS 444TS 365TS 404TS 444TS 405TS 404TS 404TS 444TS 405TS 404TS 405TS 405TS 404TS 405TS 405TS 1010 1101 1315 1230 1326 1326 1345 1345 1405 1405 1525 1475 1410 1525 1175 1475 1630 1175 1475 1175 1230 1475 1175 1230 1475 1745 1230 1475 1745 1230 1520 1745 1230 1520 1915 1230 1520 2525 2140 1450 1520 2525 2140 1450 1950 2140 1450 1950 2581 Product Description Jockey Pump Controllers • FTA500 Options—The following are available as options to the controllers: Circuit Breaker Option -A Standard Short Circuit Current Rating 200-240V - 65,000 Amps, RMS Sym. 380-480V - 25,000 Amps, RMS Sym. 550-600V - 14,000 Amps, RMS Sym. NOTE—Consult factory for high interrupting capacity circuit breakers. Omit Minimum Run Timer -B Controller without minimum run timer Floor Mounting Legs FTA -N2 Specify when ordering Modifications—The following are available as modifications to the controllers: ® Description—Firetrol FTA500 Jockey Pump Controllers are intended for use with fire pump systems. They are used for pressure maintenance in fire pump installations to prevent unnecessary cycling of the main fire pump. Approvals—Firetrol jockey pump controllers are listed by Underwriters' Laboratories, Inc., in accordance with UL508, Standard for Industrial Controls, and CSA, Standard for Industrial Control Equipment. They are built to meet or exceed the requirements of the approving authorities as well as NEMA and the latest edition NFPA 70, National Electrical Code. Standard Features—The following are included as standard with each controller: NEMA Type 2 drip-proof enclosure Horsepower rated fusible disconnect switch with fuseblock and fuses Horsepower rated motor contactor and overload relay HAND-OFF-AUTO selector switch Minimum run timer 120V Secondary - Control circuit transformer 15-290 psi (1-20 bars) Pressure switch, diaphragm style, snap action type contact and 15-120 psi (1-8.3 bars) adjustable differential, suitable for fresh water applications. Special Enclosures -T NEMA Type 3R (IEC IP14) -E NEMA Type 4 (painted steel) (IEC IP56) -F NEMA Type 4X (#304 stainless steel) (IEC IP56) -G NEMA Type 12 (IEC IP52) *Note: Only the standard NEMA type 2 enclosures are supplied with a red finish - all other painted finishes are supplied Gray as standard. Consult factory for special paint color or finish. Anti-condensation Space Heaters -H 120 Volt space heater -J 120 Volt space heater with thermostat -K 120 Volt space heater with humidistat -L 240 Volt space heater -M 240 Volt space heater with thermostat -N 240 Volt space heater with humidistat Pressure Switches and Recorders -B 20-675 psi (1.4-46.5 bars) Pressure Switch for freshwater service (Diaphragm Type, Snap Action Switch) -C 5-250 psi (.35-17.2 bars) Pressure Switch for seawater/foam service (Diaphragm Type, Snap Action Switch) -D 20-675 psi (1.4-46-5 bars) Pressure Switch for seawater/foam service (Diaphragm Type, Snap Action Switch) -SL 0-300 psi (0-20.7 bars) pressure recorder for fresh water service -SM 0-500 psi (0-34.5 bars) pressure recorder for fresh water service -SN 0-1,000 psi (0-69 bars) pressure recorder for fresh water service NOTE: Firetrol Brand Jockey Pump controllers DO NOT CONTAIN MERCURY filled pressure switches. -SP 0-300 psi (0-20.7 bars) pressure recorder for sea water/foam service -SR 0-500 psi (0-34.5 bars) pressure recorder for sea water/foam service -SS 0-1,000 psi (0-69 bars) pressure recorder for sea water/foam service Alarms -AC Extra contacts (1 normally open & 1 normally closed) for remote indication, pump operating -AM Contacts for remote indication, pump fail to start -BY Contacts for remote indication, pump overload -BW Contacts for remote indication, pump power failure -BX Contacts for remote indication, phase reversal/ phase failure Miscellaneous -BJ Power ON pilot light -BZ Elapsed time meter -S Tropicalization -R Pump operating pilot light -GZ 50 Hertz operation Dimensions and Shipping Weight (919) 460-5200 • www.firetrol.com • Sales Office: Cary, NC 27518 USA PD500-01 (10-22-08) ©ASCO 2008 Section 912 Page 231 Date April 1, 2008 AURORA MODEL 481 PUMPS ON STANDARD STEEL BASE Supersedes Section 912 Page 251 Dated June 1, 2007 STANDARD 125# SUCTION AND DISCHARGE FLANGES OPTIONAL 125# SUCTION FLANGE, 250# DISCHARGE FLANGE OPTIONAL 250# SUCTION AND DISCAHRGE FLANGES 18 21 23 22 24 24 25 25 26 26 28 29 29 28 30 30 33 32 35 34 38 36 40 40 44 PUMP SIZE DISCH MODEL 2-1/2 481 MOTOR FRAME CASE BORE 10B 3 2 3 481 10 4 4 481 5 4 481 11A 11C 11D 5 4 481 15 5 5 481 6 5 481 11B 11C 15 6 5 481 17 6 6 481 11 8 6 481 11HH 8 4A 6 481 14HH 8 5A 6 481 15B 15C 8 6 481 8 6 481 18B 18C 20 8 8 481 12 10 8 481 17B 10 8 481 10 10 481 21 21A 15C 12 10 481 18 12 10 481 18D 12 7A 12 481 18A 14 7 3 4 5 6B D S W X Z CP HY 8 (203) 9* (228) 10+ (254) 10+ (254) 11 (279) 11** (279) 12-1/2 (217) 12-1/2 (217) 12-1/2 (217) 16-1/2 (419) 16-1/2 (419) 13-1/2 (343) 14-3/4 (374) 14-3/4 (374) 14-3/4 (374) 14-3/4 (374) 18-1/2 (470) 25 (635) 25 (635) 25 (635) 24 (609) 4 (102) 4-1/2 (114) 5 (127) 5 (127) 5-1/2 (140) 6-1/4 (159) 6-1/4 (159) 6-1/4 (159) 6-1/4 (159) 8-5/8 (219) 7-1/2 (191) 6-3/4 (171) 8 (203 8 (203) 8 (203) 8 (203) 9-1/2 (241) 13-1/2 (343) 13-1/2 (343) 12-1/4 (311) 15 (381 13-1/2 (343) 13-1/2 (343) 14-1/2 (368) 14-1/2 (368) 14-1/2 (368) 16 (406) 16 (406) 16 (406) 16 (406) 18-1/2 (460) 20-1/2 (519) 18 (457) 9-3/4 (247) 10 (254) 11-1/4 (286) 12 (305) 13 (330) 11-1/4 (286) 13-1/4 (336) 14 (355) 11-3/4 (298) 10 (254) 15 (381) 14-1/4 (368) 16 (406) 15-3/4 (400) 17 (431) 17 (431) 18 (457) 17 (431) 18 (457) 20 (508) 18 (457) 4 (102) 4-1/2 (114) 5 (127) 5 (124) 5-1/2 (140) 5-1/2 (140) 6-1/4 (159) 6-1/4 (159) 6-1/4 (159) 8-5/8 (219) 7-1/2 (191) 6-3/4 (171) 8 (203) 8 (203) 9 (228) 8 (203) 9-1/2 (241) 13-1/2 (343) 13-1/2 (343) 12-1/4 (311) 15 (381) 20 (609) 24 (609) 26 (660) 26 (660) 26 (660) 28-1/2 (723) 26-1/2 (673) 28-1/2 (723) 28-1/2 (723) 32-7/8 (835) 36-3/4 (933) 32 (812) 32 (812) 32 (812) 32 (812) 32 (812) 38 (964) 38 (964) 38 (964) 43 (1092) 44 (1117) 5 (127) 5 (127) 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 8 (203) 8 (203) 7 (178) 7 (178) 7 (178) 7 (178) 7 (178) 11 (279) 11 (279) 11 (279) 11-1/2 (292) 11 (279) 18 (457) 18 (457) 18 (457) 18 (457) 21-7/8 (555) 21-7/8 (555) 21-7/8 (555) 24-1/4 (616) 25-1/4 (615) YY ZZ 10 (254) 11 (279) 12-3/4 (324) 12-3/4 (324) 14 (355) 13-1/4 (336) 15 1-1/4 (381) 15 (381) 14-1/2 (368) 15 (381) 17 (431) 16-3/4 (425) 18 (457) 18 (457) 17-3/4 (450) 17-3/4 (450) 2 21 (533) 20 1-1/4 (508) 22 (558) 2 24 (610) 23 (584) C APPROX BASE 5 7 7 9 9 9 9 10 11 10 11 11 11 11 12 - - - - - - - - BASE 5 7 7 9 9 9 9 10 11 10 11 11 11 11 12 - - - - - - - - BASE 7 7 9 11 11 11 11 11 11 11 11 11 12 12 12 15 15 15 15 15 15 15 - BASE 7 7 9 11 11 11 11 11 11 11 11 11 12 12 12 15 15 15 15 - - - - BASE - 7 9 11 11 11 11 11 11 11 11 11 12 12 12 15 15 15 15 - - - - BASE 7 9 10 11 11 11 11 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 BASE 7 9 10 11 11 11 11 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 BASE 7 9 10 11 11 11 11 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 BASE 7 9 10 11 11 11 11 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 BASE 13 BASE 15 - 15 - 16 - 16 - 16 15 - 16 - 16 - 16 - 16 BASE - 11 12 12 12 12 12 12 12 12 12 12 13 13 15 15 15 16 16 16 16 16 BASE 10 11 12 12 12 12 12 12 12 12 12 12 13 13 15 15 15 16 16 16 16 16 BASE 10 11 12 12 12 12 12 12 12 12 12 12 13 13 15 15 15 16 16 16 16 16 BASE 10 11 12 12 12 12 12 12 12 12 12 12 13 13 15 15 15 16 16 16 16 16 BASE 10 11 12 12 12 12 12 12 12 12 12 12 13 13 15 15 15 16 16 16 16 16 BASE 14 14 16 16 16 16 16 16 16 17 BASE 14 14 14 14 16 16 16 16 16 16 16 17 BASE 14 14 16 16 16 16 16 16 16 17 BASE 16 BASE NOTES 1. All dimensions are in inches. 2. Dimensions may vary ± 3/8". * D is 10-1/2” when using frames 324TS - 365TS. 3. Not for construction purposes unless certified. ** D is 12 when using frames 404TS - 445TS. 4. Coupling gap may vary 1/8" thru 2-1/16". ***Pump sizes 6-481-11HH & 6-481-14HH are 5. Conduit box is shown in approximate location. furnished as standard with 125# suction flange & 250# discharge Dimensions are not specifed as they vary with each flange. motor manufacturer. +D is 10-1/2” when using frames 404TS - 405T and D is 11 when using 6. Suction and discharge flanges are ANSI standard frames 444TS - 445TS. flat face. 16 17 16 16 16 16 17 17 17 BASE 5 7 9 10 11 12 13 14 15 16 17 HA 12 (305) 13 (330) 15 (381) 18 (457) 18 (457) 18 (457) 18 (457) 18 (457) 22 (558) 22 (558) 22 (558) HB 38 (964) 42 (1066) 44 (1117) 44 (1117) 48 (1219) 54 (1371) 60 (1524) 65 (1651) 60 (1524) 72 (1828) 84 (2133) HE 9 (228) 10 (254) 12 (305) 15 (381) 15 (381) 15 (381) 15 (381) 15 (381) 19 (482) 19 (482) 19 (482) HG 3 (76) 4 (101) 3-3/8 (86) 4 (101) 4 (101) 4 (101) 4 (101) 4 (101) 4 (101) 4 (101) 4 (101) HH 1/2 (13) 5/8 (15) 5/8 (15) 5/8 (15) 5/8 (15) 5/8 (15) 5/8 (15) 5/8 (15) 5/8 (15) 5/8 (15) 5/8 (15) HF 17 (431) 17 (431) 19 (482) 42 (1066) 46 (1168) 52 (1320) 35 (888) 40 (1015) 58 (1473) 70 (1778) 82 (2082) HP 20 (508) 24 (609) 24 (609) 1 (25) 1 (25) 1 (25) 24 (609) 24 (609) 1 (25) 1 (25) 1 (25) Section 912 Page 201 Date June 2007 AURORA MODEL 481 PUMPS SINGLE-STAGE FIRE SERVICE 1/2 PIPE TAP YY CP KEYWAY AB WIDE AC DEEP W A V AA O U RIGHT HAND ROTATION Z S D AD A R R B SUCTION E AX G AW DISCHARGE VIEW A–A ZZ PIPE TAP NEAR SIDE W E A 4 – H DIA HOLES CP KEYWAY AB WIDE AC DEEP Supersedes Section 912 Page 201 Dated February 2005 ZZ PIPE TAP NEAR SIDE X 1/2 PIPE TAP YY X A V AA O U S Z LEFT HAND ROTATION D AD R SUCTION POWER SERIES PUMP SIZE CASE DISCH MODEL BORE 2-1/2 481 10B 3 2 3 481 10 4 2 4 481 5 3 4 481 5 3 4 481 11 A/C 11 D 15 5 3 5 481 11 6 4 5 481 15 6 4 5 481 17 6 4 6 481 11 8 4 6 481 11HH 8 4A 6 481 14HH 8 5A 6 481 15 8 5 6 481 18 8 5 6 481 20 8 5 8 481 12 10 5 8 481 17 10 5 8 481 21 10 6B 10 481 15 12 6B 10 481 18 12 6B 10 481 18D 12 7A 12 481 18 7 14 A 8 (203) 8 (203) 10 (254) 10 (254) 10 (254) 10 (254) 10 (254) 10 (254) 10 (254) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 20 (508) 15 (381) 15 (381) 15 (381) 15 (381) B 10 (254) 10 (254) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 12 (305) 14-1/2 (368) 14-1/2 (368) 14 (356) 14 (356) 14 (356) 14 (356) 14 (356) 17 (432) 22 (559) 22 (559) 22 (559) 22 (559) D 8 (203) 9 (229) 10 (254) 10 (254) 11 (279) 11 (279) 12-1/2 (318) 12-1/2 (318) 12-1/2 (318) 16-1/2 (419) 16-1/2 (419) 13-1/2 (343) 14-3/4 (375) 14-3/4 (375) 14-3/4 (375 14-3/4 (375) 18-1/2 (470) 25 (635) 25 (635) 25 (635) 24 (610) E 3-1/2 (89) 3-1/2 (89) 4-1/4 (108) 4-1/4 (108) 4-1/4 (108) 4-1/4 (108) 4-1/4 (108) 4-1/4 (108) 4-1/4 (108) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 9 (229) 6-1/2 (165) 6-1/2 (165) 6-1/2 (165) 6-1/2 (165) G 3/4 (19) 3/4 (19) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 1-1/4 (32) 1-1/4 (32) 1 (25) 3/4 (19) 1 (25) 1-1/4 (32) 1-1/4 (32) 1 (25) 1 (25) 1 (25) 1-1/4 (32) 1 (25) H 5/8 (16) 5/8 (16) 3/4 (19) 3/4 (19) 3/4 (19) 3/4 (19) 3/4 (19) 3/4 (19) 3/4 (19) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) 15/16 (24) 7/8 (22) 7/8 (22) 7/8 (22) 7/8 (22) A R B O 16 (406) 16-1/4 (413) 18-3/8 (467) 18-3/8 (467) 21-1/8 (537) 19-3/4 (502) 22-1/2 (572) 22-1/2 (572) 21-7/8 (556) 25-3/4 (654) 27 (686) 24--7/8 (632) 27-1/4 (692) 27-3/4 (705) 26-3/8 (670) 27-1/8 (689) 32-1/2 (826) 38-1/2 (978) 39-1/2 (1003) 40-1/2 (1029) 40-1/8 (1019) DISCHARGE AW G 4 – H DIA HOLES R 4 (102) 4 (102) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 5 (127) 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 7-1/2 (191) 10 (254) 10 (254) 10 (254) 10 (254) S 4 (102) 4-1/2 (114) 5 (127) 5 (127) 5-1/2 (140) 5-1/2 (140) 6-1/4 (159) 6-1/4 (159) 6-1/4 (159) 8-5/8 (219) 7-1/2 (191) 6-3/4 (171) 8 (203) 8 (203) 8 (203) 8 (203) 9-1/2 (241) 13-1/2 (343) 13-1/2 (343) 12-1/4 (311) 15 (381) U V 1-1/8 2-7/8 (29) (73) 1-1/8 2-7/8 (29) (73) 1-3/8 3 (35) (76) 1-3/8 3 (35) (76) 1-3/8 3 (35) (76) 1-1/2 3-1/2 (38) (89) 1-1/2 3-1/2 (38) (89) 1-1/2 3-1/2 (38) (89) 1-1/2 3-1/2 (38) (89) 1-1/2 3-3/8 (38) (86) 1-3/4 4-1/8 (44) (105) 1-3/4 4 (44) (102) 1-3/4 4 (44) (102) 1-3/4 4 (44) (102) 1-3/4 4 (44) (102) 1-3/4 4 (44) (102) 2-1/8 5-7/16 (54) (138) 2-1/8 5-7/16 (54) (138) 2-1/8 5-7/16 (54) (138) 2-1/8 5 (54) (127) 2-1/2 6-5/8 (64) (168) E E A VIEW A–A W 13-1/2 (343) 13-1/2 (343) 14-1/2 (368) 14-1/2 (368) 14-1/2 (368) 16 (406) 16 (406) 16 (406) 16 (406) 18-1/8 (460) 20-1/2 (519) 18 (457) 18 (457) 18 (457) 18 (457) 18 (457) 21-7/8 (556) 21-7/8 (556) 21-7/8 (556) 24-1/4 (616) 25-1/4 (641) NOTES 1. All dimensions are in inches (mm). 2. Dimensions may vary ± 3/8" (10). 3. Not for construction purposes unless certified. 4. Suction & discharge flanges ANSI Standard flat face. SUCTION AX X Z AA AB 9-3/4 4 2-1/8 1/4 (248) (102) (54) (6) 10 4-1/2 2-1/8 1/4 (254) (114) (54) (6) 11-1/4 5 2-3/8 3/8 (286) (127) (60) (10) 12 5 2-3/8 3/8 (305) (127) (60) (10) 13 5-1/2 2-3/8 3/8 (330) (140) (60) (10) 11-1/4 5-1/2 2-7/8 3/8 (286) (140) (73) (10) 13-1/4 6-1/4 2-7/8 3/8 (337) (159) (73) (10) 14 6-1/4 2-7/8 3/8 (356) (159) (73) (10) 11-3/4 6-1/4 2-7/8 3/8 (298) (159) (73) (10) 10 8-5/8 2-7/8 3/8 (254) (219) (73) (10) 15 7-1/2 2-7/8 3/8 (381) (191) (73) (10) 14-1/4 6-3/4 2-7/8 3/8 (362) (171) (73) (10) 16 8 2-7/8 3/8 (406) (203) (73) (10) 15-3/4 8 2-7/8 3/8 (400) (203) (73) (10) 17 9 2-7/8 3/8 (432) (229) (73) (10) 17 8 2-7/8 3/8 (432) (203) (73) (10) 18 9-1/2 4-3/4 1/2 (457) (241) (121) (13) 17 13-1/2 4-3/4 1/2 (432) (343) (121) (13) 18 13-1/2 4-3/4 1/2 (457) (343) (121) (13) 20 12-1/4 6-5/8 1/2 (508) (311) (168) (13) 18 15 5 5/8 (457) (381) (127) (16) AC 1/8 (3) 1/8 (3) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 3/16 (5) 1/4 (6) 1/4 (6) 1/4 (6) 1/4 (6) 5/16 (8) AD AW AX 9-1/2 – – (241) – – 9-1/2 – 1/2 (241) – (13) 9-1/2 – 1/2 (241) (13) 9-1/2 – 1/2 (241) (13) 9-1/2 – – (241) – – 11 – 3/4 (279) – (19) 11 – – (279) – – 11 – – (279) – – 11 – 1-1/4 (279) – (32) 12-1/8 – – (308) 14-1/2 – – (368) 12 – 3/4 (305) – (19) 12 – 3/4 (305) – (19) 12 – 3/4 (305) – (19) 12 1-3/4 2 (305) (44) (51) 12 3/4 2 (305) (19) (51) 14-3/8 – – (365) – – 11-7/8 – – (301) – – 11-7/8 – – (301) – – 14-1/4 – – (362) – – 15-1/4 – – (387) – – CP 24 (610) 24 (610) 26 (660) 26 (660) 26 (660) 28-1/2 (724) 28-1/2 (724) 28-1/2 (724) 28-1/2 (724) 32-7/8 (835) 36-3/4 (933) 32 (813) 32 (813) 32 (813) 32 (813) 32 (813) 38 (965) 38 (965) 38 (965) 43 (1092) 43-7/8 (1114) YY 10 (254) 11 (279) 12-3/4 (324) 12-3/4 (324) 14 (356) 13-1/4 (337) 15 (381) 15 (381) 14-1/2 (368) 15 (381) 17 (432) 16-3/4 425 18 (457) 18 (457) 17-3/4 (451) 17-3/4 (451) 21 (533) 20 (508) 22 (559) 24 (610) 23 (584) ZZ 1-1/4 (32) 2 (51) 1-1/4 (32) 2 (51) STD. 125# SUCTION OPT. 125# SUCTION OPT. 250# SUCTION AND DISCHARGE FLANGE , 250# DIS- AND DISCHARGE FLANGES CHARGE FLANGE FLANGES * Pump sizes 6-481-11HH & 6-481-14HH are furnished as standard with 125# suction flange and 250# discharge flange. Product Description Full Voltage Starting Electric Fire Pump Controllers • FTA1000 Built-in Start and Stop push-buttons to bypass automatic start circuits Door mounted display/interface panel featuring a 40 Character Vacuum Fluorescent Display, Membrane Type User Control Push-buttons and easy to read LED Indicators Single handle Isolating Disconnect Switch/Circuit Description—Firetrol® FTA1000 Full Voltage Fire Pump Controllers are intended for use with electric motor driven fire pumps where the capacity of the power source permits full voltage starting. Full voltage is applied to the motor as soon as the controller is actuated. The controller monitors, displays and records fire pump system information. Full voltage starting is simple and low cost and is preferred whenever the utility or emergency generator set will permit this type of starting. Approvals—Firetrol fire pump controllers are listed by Underwriters’ Laboratories, Inc., in accordance with UL218, Standard for Fire Pump Controllers, CSA, Standard for Industrial Control Equipment, and approved by Factory Mutual. They are built to meet or exceed the requirements of the approving authorities as well as NEMA and the latest editions of NFPA 20, Installation of Centrifugal Fire Pumps, and NFPA 70, National Electrical Code. Standard Features—The following are included as standard with each controller: Voltage surge protector Main Disconnect Switch sized for connected motor horsepower and voltage Fire pump Circuit Breaker Motor contactor Emergency Manual Run Mechanism to mechanically close motor contactor contacts in an emergency condition Breaker mechanism POWER ON LED PUMP RUN LED PHASE FAILURE LED PHASE REVERSAL LED LOW PRESSURE LED DELUGE OPEN LED INTERLOCK ON LED TRANSFER SWITCH NORMAL LED (If unit ordered with Automatic Power Transfer Switch) TRANSFER SWITCH EMERGENCY LED (If unit ordered with Automatic Power Transfer Switch) EMERGENCY ISOLATING SWITCH OFF LED (If unit ordered with Automatic Power Transfer Switch) Minimum Run Timer / Off Delay Timer Daylight Savings Time Option Weekly Test Timer Elapsed Time Meter Digital Pressure Display USB Host Controller and Port Solid State Pressure Transducer Data Log Event Log (3000 Events) True RMS Metering with simultaneous 3 phase display of amps and volts Disk Error message Disk Near Full message Pressure Error message Motor Over 320% message Local Start message Remote Start message Emergency Start message Fail To Start message Undervoltage message Overvoltage message High Speed Open Serial Communications Port NEMA Type 2 enclosure Suitable for use as Service Equipment Specifications Electric Fire Pump Controllers Main Fire Pump Controller The main fire pump controller shall be a factory assembled, wired and tested unit and shall conform to all the requirements of the latest edition of NFPA 20, Standard for the Installation of Stationary Pumps for Fire Protection and NFPA 70, National Electrical Code. The controller shall be listed by Underwriters Laboratories, Inc., in accordance with UL218, Standard for Fire Pump Controllers, CSA, and Canadian Standards Association CSA-C22.2, Standard for Industrial Control Equipment (cULus), approved by Factory Mutual and approved by the City of New York for fire pump service. Starting Method The controller shall be of the combined manual and automatic type designed for: Full Voltage Starting Wye (Star)-Delta Open Transition Starting Wye (Star)-Delta Closed Transition Starting Part Winding Starting Primary Resistance Reduced Voltage Starting Autotransformer Reduced Voltage Starting of the fire pump motor having the horsepower, voltage, phase and frequency rating shown on the plans and drawings. The controller components shall be housed in a NEMA Type 2 (IEC IP11) drip-proof, wall mounted enclosure. Withstand Ratings (Short Circuit Current Ratings) All controller components shall be front mounted, wired and front accessible for maintenance. The minimum withstand rating of the controllers shall not be less than 100,000 Amps RMS Symmetrical at 200-600 Volts*. If the available system fault current exceeds these ratings, the controllers shall be supplied with a withstand rating of 150,000 or 200,000 Amps RMS Symmetrical, as required. *Note: 100,000 Amp withstand rating not available in some larger horsepowers. Consult factory for details. Isolation Switch and Circuit Breaker The controller shall include a motor rated combination isolating disconnect switch/circuit breaker, mechanically interlocked and operated with a single, externally mounted handle. When moving the handle from OFF to ON, the interlocking mechanism shall sequence the isolating disconnect switch ON first, and then the circuit breaker. When the handle is moved from ON to OFF, the interlocking mechanism shall sequence the circuit breaker OFF first, and then the isolating disconnect switch. The isolating disconnect switch/circuit breaker shall be mechanically interlocked so that the enclosure door cannot be opened with the handle in the ON position except by a hidden tool operated defeater mechanism. The isolating disconnect switch/circuit breaker shall be capable of being padlocked in the OFF position for installation and maintenance safety, and shall also be capable of being locked in the ON • FTA1000 -1800 position without affecting the tripping characteristics of the circuit breaker. The controller door shall have a locking type handle and three point cam and roller vault type hardware. The circuit breaker trip curve adjustment shall be factory set, tested and sealed for the full load amps of the connected motor. The circuit breaker shall be capable of being field tested to verify actual pick up, locked rotor, and instantaneous trip points after field installation without disturbing incoming line and load conductors. Operator Interface The fire pump controller shall feature an operator interface with user keypad. The interface shall monitor and display motor operating conditions, including all alarms, events, and pressure conditions. All alarms, events, and pressure conditions shall be displayed with a time and date stamp. The display shall be a 2-line, 20-character, vacuum fluorescent, dot matrix type designed to allow easy viewing from all angles and in all light conditions. The display and interface shall be NEMA rated for Type 2, 3R, 4, 4X, and 12 protection and shall be fully accessible without opening the controller door. The display and user interface shall utilize multiple levels of password protection for system security. A minimum of 3 password levels shall be provided. The display shall be capable of being programmed for any language. Ammeter/Voltmeter The fire pump controller operator interface shall be capable of displaying true RMS digital motor voltage and current measurements for all three phases simultaneously. Displays requiring pushbutton and selector switches to toggle between phases or current and voltage shall not be accepted. Voltage and current shall be measured by True RMS technology to provide the most accurate measurement for all sine waves, including nonsinusoidal waveforms. Average responding meters will not be accepted. Digital Status/Alarm Messages The digital display shall indicate text messages for the status and alarm conditions of: • Motor On • Sequential Start Time • Minimum Run Time • Local Start / Off Delay Time • Remote Start • Fail to Start • System Battery Low • Under Voltage • Over Voltage • Locked Rotor Trip • Over Frequency • Emergency Start • Motor Over 320% • Drive Not Installed • Motor Overload • Disk Error • Printer Error • Disk Near Full • Pressure Error The Sequential Start Timer and Minimum Run Timer/ Off Delay Timer shall be displayed as numeric values reflecting the value of the remaining time. LED Visual Indicators LED indicators, visible with the door closed, shall indicate: • Power On • Emerg. Isolating Switch Open • Pump Running • Low System Pressure • Alarm • Transfer Switch Normal • Deluge Open • Transfer Switch Emergency • Phase Failure • Phase Reversal • Interlock On Data Logging The digital display shall monitor the system and log the following data: • Motor Calls/Starts • Elapsed Motor Run Time • Last Trip Currents • Elapsed Power On Time • Last Breaker Trip • Maximum Run Currents • Minimum Voltages • Minimum Run Currents • Maximum Voltages • Last Motor Run Time • Last Phase Failure • Last Start Currents • Last Phase Reversal • Min/Max Frequency • Min/Max Pressure Event Recording Memory - The controller shall record all operational and alarm events to system memory. All events shall be time and date stamped and include an index number. The system memory shall have the capability of storing 3000 events and allow the user access to the event log via the user interface. The user shall have the ability to scroll through the stored messages in groups of 1, 10, or 100. USB Host Controller - The controller shall have a built-in USB Host Controller. A USB port capable of accepting a USB Flash Memory Disk (aka: flash drive, thumb drive, memory stick, etc..) shall be provided. The controller shall save all operational and alarm events to the flash memory on a daily basis. Each saved event shall be time and date stamped. The total amount of historical data saved shall solely depend on the size of the flash disk utilized. The controller shall have the capability to save settings and values to the flash disk via the user interface. Serial Communications - The controller shall feature a RS485 serial communications port for use with 2 or 4 wire Modbus RTU communications. Solid State Pressure Transducer The controller shall be supplied with a solid state pressure transducer with a range of 0-300 psi (0-20.7 bar) ±1 psi. The solid state pressure switch shall be used for both display of the system pressure and control of the fire pump controller. Systems using analog pressure devices or mercury switches for operational control will not be accepted. The START, STOP and SYSTEM PRESSURE shall be digitally displayed and adjustable through the user interface. The pressure transducer shall be mounted inside the controller to prevent accidental damage. The pressure transducer shall be directly pipe mounted to a bulkhead pipe coupling without any other supporting members. Field connections shall be made externally at the controller coupling to prevent distortion of the pressure switch element and mechanism. Operation A digitally set On Delay (Sequential Start) timer shall be provided as standard. Upon a call to start, the user interface shall display a message indicating the remaining time value of the On Delay timer. The controller shall be field programmable for manual stop automatic stop. If set for automatic stopping, the controller shall allow the user to select either a Minimum Run Timer or an Off Delay Timer. Both timers shall be programmable through the user interface. A nonadjustable restart delay timer shall be provided to allow the residual voltage of the motor to decay prior to restarting the motor. At least 2 seconds, but no more than 3 seconds, shall elapse between stopping and restarting the pump motor. A weekly test timer shall be provided as standard. The controller shall have the ability to program the time, date, and frequency of the weekly test. In addition, the controller shall have the capability to display a preventative maintenance message for a service inspection. The message text and frequency of occurrence shall be programmable through the user interface. A Lamp Test feature shall be included. The user interface shall also have the ability to display the status of the system inputs and outputs. The controller shall not start the fire pump motor under a single-phase condition. If the motor is already running when a phase loss occurs, the controller shall continue to run the motor, but still display a Phase Failure alarm. The fire pump controller software shall be automatically upgradable through the USB port by simply inserting a flash disk with the new software. Fire pump controllers that require laptop computers, handheld equipment or specialized devices for software upgrades shall be prohibited. The controller shall be a Firetrol brand. (919) 460-5200 • www.firetrol.com • Sales Office: Cary, NC 27518 USA SP1000-20 (03-10-09) ©ASCO 2006 Sequence of Operation Full Voltage Fire Pump Controllers Introduction The following information is in reference to Wiring Schematic, Publication WS1000-50. Note: Firetrol schematics are drawn showing the equipment in a de-energized state. Energizing The Controller 1. Close the isolating switch/circuit breaker by moving the handle to the “ON” position. Note: The unmarked, red, “Interlock” jumper wire, located between terminals #1 & #10 on the Relay PC board, (TB1), will prevent the MarkII unit from starting the electric motor automatically. This jumper wire should only be removed after the pressure settings have been input, and the system pressurized at, or above the Stop set point. 2. The factory programmed MarkII unit will begin “initialization”. Upon completion, the display will confirm system pressure, the time, date, and “Interlock ON”, which is an alarm condition and will cause the yellow alarm LED to flash. Any other existing alarm conditions (low system pressure, phase reversal, phase failure, deluge open), will also be sequentially and continuously displayed at this time, until each is rectified. 3. With the “interlock” jumper wire still in place, the electric motor can only be started by depressing the START push-button, located on the flange of the controller enclosure, or by engaging the Emergency Run Mechanism. After all alarm conditions have been rectified, and the system pressurized at or above the Stop pressure setting, then the “interlock” jumper may be removed for the controller’s automatic operation (“standby”). With the “interlock” jumper removed, a drop in system pressure to the MarkII’s set Start point, will start the electric motor. 4. The deluge valve contacts are only operational if the factory jumper has been removed and a normally closed deluge valve contact has been placed between terminals 1 and 8 of the Relay PC board, (TB1). The Remote Start is only operational if a normally open, momentarily closed contact is wired to terminals 6 and 7 of the Relay PC board, (TB1). If engaged, the Emergency Run Mechanism will cause the pump motor to run as described in the Emergency Starting and Stopping section. Automatic Start and Stop 1). The controller’s pressure transducer initiates the automatic start circuits for the pump motor. When pressure falls at, or below the MarkII Start setting, relay • FTA1000 1CR is energized. 1CR normally open contact closes, allowing voltage to the motor starter circuits (see section Pump Motor Starting Sequence for more information) The minimum run time is a part of the MarkII’s Menu, “Timer Settings” . The minimum run timer’s factory setting is 10 minutes. In this mode, minimum run time begins when the pressure falls at or below the “Start” set point, calling for the pump motor to run. When pressure drops, this signals the MarkII to output via the Relay PC board, directly to the 1CR relay coil. The relay’s normally open contact closes, allowing line voltage to the coil of the 1M contactor. The contactor’s 3 normally open contacts close, allowing 3 phase line voltage to the electric motor, and the motor runs. Simultaneously, the minimum run function of the MarkII is activated, maintaining voltage on the 1CR relay coil, and keeping the motor running until the 10 minutes expire. At this time, with pressure restored at or above the Stop set point, 1CR relay coil will de-energize, re-opening its normally open contact, de-energizing the 1M contactor coil. It’s 3 normally open contacts will reopen, causing the motor to de-energize and stop. If pressure is restored at, or above the Stop set point of the MarkII, and even if minimum run time has not yet expired, the manual STOP push button located on the flange of the controller can be depressed to manually stop the engine. This also resets the minimum run time function of the MarkII. Manual Start and Stop The pump motor may be manually started by using either the START push-button mounted on the flange of the enclosure or by using a normally open, momentarily closed, remote start push-button connected to terminals 6 and 7. When the START push-button is depressed, or a remote start signal is seen through terminals 6 & 7, the MarkII will output through the relay pc board to 1CR relay coil and the pump motor will be energized and run as described in section “Automatic Start & Stop”. The MarkII’s minimum run time feature will not be activated. The pump motor will continue to run until the STOP push-button is depressed. When the STOP push-button is depressed, 1CR relay coil is de-energized, interrupting the voltage to the 1M contactor coil, which causes the motor to stop. Deluge Valve Operation To operate the controller utilizing a deluge valve, the wire jumper between terminals 1 and 8 must be removed and a normally closed, open to run deluge valve contact wired in its place. When the deluge valve contact opens, relay 1CR is energized, closings it’s normally open contact to the 1M contactor coil, and the motor runs. When the deluge valve contact closes, relay 1CR is de-energized, re-opening it’s normally open contact, deenergizing the 1M contactor, and the motor stops. Shutdown Interlock Operation The shutdown interlock, if used, is a normally open, closed to interlock contact wired to terminals 1 and 10. When the interlock contact is closed, relay 1CR cannot be energized by inputs to the MarkII from the pressure transducer, or the deluge valve. The controller may be started manually by depressing the manual START push button. See the specific starting operation for more details. Pump Motor Starting Sequence Whenever relay 1CR is energized, it’s normally open contact closes, allowing voltage to the coil of the motor starting contactor. During full voltage starting the following sequence occurs. 1CR normally open contact closes, energizing contactor 1M . 1M connects motor terminals T1, T2, and T3 to the power source. This starts the motor in the full voltage configuration, in which the pump motor draws 100% of its normal inrush current and supplies 100% of its normal starting torque. Emergency Starting and Stopping The controller is equipped with an emergency run mechanism for use in the event of a coil burnout or other electrical problem which would prevent normal starting of the pump motor. The mechanism attempts to both electrically and mechanically start the pump motor. When the emergency run mechanism is utilized, a e-run contact is closed, energizing 1M coil. This, in effect, attempts to electrically start the pump motor. The emergency run mechanism also manually closes the 1M contactor, starting the motor. This will run the motor as long as the main three phase power is available. If the pump motor is running via the emergency run mechanism, DO NOT release the mechanism to stop the motor. Place the isolating switch/circuit breaker handle in the off position, then release the emergency run mechanism. Releasing the mechanism while the motor is running could result in damage to the motor or the motor contactor. Note: The emergency run mechanism is not intended for, nor should it be used as a testing device. Its sole purpose is to attempt to start the pump motor in the event of a failure. XXXGJSFUSPMDPN4BMFT0GGJDF$BSZ/$64" SQ1000-20 (04-12-07) $6&2 BULLETIN 900/REV. E 900 Series Split Case Fire Pump Systems MODEL 481 MODEL 483 FM Approved UL ® Listed Built Per N.F.P.A. 20 Pentair Water Types of Pumps HORIZONTAL split case pumps are the most common type of Fire Pump. These pumps are specially tested for fire-service applications where reliability of performance is of vital importance. They are characterized by easy access to all working parts, rugged construction, liberal water passages, and efficient operation. They are specified when the source of water is located above the surface of the ground and will provide a positive suction pressure to the pump at any performance point. There are several capacity ratings of Aurora approved Fire Pumps available ranging from a minimum of 250 GPM. Single stage or multistage pumps are available dependent upon discharge pressure requirements. AURORA COMPLIES WITH PERFORMANCE REQUIREMENTS FOR FIRE PUMP SERVICE WITH ITS STANDARD PRODUCTION PUMPS. VERTICAL MODELS 483 HORIZONTAL MODEL 481 page 2 Therefore, to the Fire Pump user this feature means: 1. Lower initial cost. 2. Quicker delivery from stock. 3. Parts interchangeability with Aurora pumps specified elsewhere in your building reduces spare parts inventory and simplifies maintenance. The fact that Aurora pumps meet the rigid requirements of Underwriters Laboratories and Factory Mutual Research is testimonial to the high quality of Aurora Pump products. Aurora Pump offers the only true line of VERTICAL SPLIT CASE Double Suction type pumps approved and listed for fire service. Vertical Fire Pumps provide distinct advantages over horizontal pump constructions. 1. Less floor space required. 2. Inline piping arrangement allows piping in any direction in most cases. 3. Elevated motor protects against potential flooding if the pump station is in a low area. 4. Components are register fitted to prevent misalignment. Horizontal Split Case Pump Features MODEL 481 ILLUSTRATED page 4 Fire Pump Feature Selector STANDARD Bronze fitted pump construction Bronze shaft sleeves Bronze case wearing rings Dynamically balanced impellers Stainless steel impeller key Carbon steel shaft Corrosion-resistant lantern rings* Bronze stuffing box bushings Bronze glands Interwoven graphite-impregnated T.F.E. packing rings Cast integral bearing arms Regreasible ball bearings Double row thrust bearing (outboard side) Upper casing lifting lugs Water slingers and grease seals Hydrostatic and Certified Performance test** Coupling guard on 481 & 485 models Suction and discharge gauges with shut-off cocks Automatic air release valve Casing relief valve (electric driven units only) OPTIONAL Ductile iron casings (available in selected 481 & 485 sizes) Right or left hand rotation Impeller wearing rings Double row ball bearings on inboard side External by-pass line from casing to stuffing boxes Formed steel drip-lip base (horizontal electric driven units only) 15’ Suction lift test to verify performance at 150% of rated flow N.P.S.H. test * Furnished when suction pressure is below 40 PSI ** Test is performed with POSITIVE SUCTION PRESSURE Fire Pump Accessories Various accessories are required for any fire pump installation. Specific needs vary depending upon the requirements of local insurance authorities as well as the individual installation. The current edition of the National Fire Protection Association (NFPA) pamphlet No. 20 specifies many of the accessories required. Aurora Pump can provide approved Fire Pumps and a complete line of approved Fire Pump accessories. Available accessories include: hose valves, hose valve header, main relief valve, waste cone, concentric tapered discharge increaser, eccentric tapered suction reducer and splash shields. page 5 Jockey Pump Introduction the water pressure drops below the pre-set level, the pressure switch energizes a starter which activates the Jockey Pump. Correct water pressure is therefore maintained at all times. An optional minimum run timer will prevent the Jockey Pump from being started too frequently. This timer will insure operation for a minimum of 3 minutes. If a fire should start, the pressure will continue to drop and the main Fire Pump will start. Automatic controllers also include a “Hand-Off Automatic” selector switch for manual operation. Fusible 3-pole disconnect switch, magnetic motor contactor and thermal overload relays with external reset are standard. NOTE: Aurora Pump reserves the right to make revisions to its products and their specifications, and to this bulletin and related information without notice. STERED QUAL EGI SYSTEM ITY ISO 9001 R — Your Authorized Local Distributor — MARKETING & SALES 800 AIRPORT ROAD • NORTH AURORA, ILLINOIS U.S.A. •60542 PHONE: (630) 859-7000 U.S.A./CANADA FAX: (630) 859-7060 WORLDWIDE FAX: (630) 859-1226 WEB: www.aurorapump.com EMAIL: aurora_info@pentairpump.com AURORA MFG. PLANT 800 AIRPORT ROAD • NORTH AURORA, ILLINOIS U.S.A. •60542 Pentair Water SALES OFFICES IN ALL MAJOR CITIES AND COUNTRIES Refer to “Pumps” in yellow pages of your phone directory for your local Distributor AP-900/Rev. E 6.98 Occasionally in a Fire Pump system, water leakage will occur at flanged or threaded pipe connections, valve stems, stuffing boxes, etc. This normal loss of water will lower the system pressure gradually until the main Fire Pump is required to start. To minimize wear on the Fire Pump resulting from unnecessary operation, a Jockey Pump is recommended for the system. In a Jockey Pump system a small pump, motor, and controller/pressure switch unit is installed in the piping system. The Jockey Pump pressure switch is set for approximately five P.S.I.G. greater than the pressure switch for the main Fire Pump Controller. When Section 912 Page 418 Date June 2002 1000 G.P.M. 912 SERIES ELECTRIC MOTOR DRIVE Supersedes Section 912 Page 418 Dated April 2000 SIZE : 5-481-15 / 5-483-15 IMPELLER : Enclosed MODEL: 480 R. P. M. : 1770 IMP. PATT. NO. CASE PATT. NO. 180A041 UPPER (ALL) 180A042 LOWER (481) 180A080 LOWER (483) 120 80 60% 70% 100 P.S.I. 82% 80 82% 80% 75 PSI 40 60 70% 60 PSI P.S.I. (METERS of H 2O) 50 to 90 80% 90 PSI 60 444A328 60% 50 PSI 40 20 20 60 PSI CURVE 1000 53.09 PSI @ 1,204.4 GPM BHP 1500 100 BHP FOR 90 PSI CURVE 50 BHP FOR 50 PSI CURVE 400 200 U.S. GPM L/S M 3/HR 600 800 1200 1000 0 2400 150 125 500 400 300 200 100 2200 2000 1800 1600 100 75 50 25 1400 PC-119725 SIZE : 5-481-17 / 5-483-17 MODEL: 480 IMPELLER : Enclosed 70% 125 PSI 120 40 P.S.I. 75% 80 P.S.I. (METERS of H 2O) 90 to 125 80% 100 PSI 90 PSI 60 444A329 CASE PATT. NO. 180A041 UPPER (ALL) 180A044 LOWER (481) 180A081 LOWER (483) 80% 80 100 R. P. M. : 1770 IMP. PATT. NO. 1000 60 1500 40 20 BHP 20 200 BHP FOR 125 PSI CURVE BHP FOR 90 PSI CURVE U.S. GPM L/S M3/HR 400 800 40 100 200 1200 80 300 1600 2000 2400 120 400 500 2800 160 600 100 0 3200 200 700 800 PC-119726

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