INSTRUCTIONS TO CONTRACTORS REGARDING DEMOLITION AND REPAIRS TO WALLS, CEILINGS AND FLOORS 1. This project scope requires a variety of specialized subcontractors to accomplish satisfactory completion of the work. The General Contractor will be required to provide three references for similar work self performed and for each specialty subcontractor. The General Contractor shall submit the list of subcontractors performing each specialty with submission of the bid. Failure to provide qualified and competent subcontractors or evidence of competence to self perform portions of the work for each specialty will disqualify the bid. At a minimum, the General Contractor is to provide references for subcontractors performing the following specialties: Fire Sprinkler, Fire Alarm, Block Wall Repair, Drywall Installer, Plaster Installer, Painter, Glass Installer and Acoustical Ceiling Installer. 2. Remove completely materials as indicated on the drawings or required for new construction. Edges and faces of demolished areas shall be suitable to accept neat installation of new construction or finishes. Where existing materials are to be replaced (brick, plaster, drywall, etc.), existing materials, adhesives, etc. shall be removed and exposed surfaces shall be prepared as recommended by manufacturer prior to installation of new materials. 3. Where existing construction is removed, damaged or marred by new construction activities, existing construction shall be repaired or replaced to match existing. Matching shall include: material, texture, thickness, support, configuration, detailing, color and workmanship. 4. Where lay-in ceiling material are removed or damaged, Contractor may salvage existing panel materials from one area to fill-in another area. All lay-in panel materials in one contiguous ceiling surface shall be either all existing (remaining or relocated) or all new. The Contractor shall not mix existing and new panels in one contiguous ceiling surface. SECTION 01300 SUBMITTALS PART 1 1.1 DESCRIPTION A. 1.2 GENERAL Submit shop drawings and samples for specific items required by the specifications. The Contractor shall comply with the specific requirements of the contract documents. SHOP DRAWINGS A. Shop drawings include fabrication, erection and setting drawings, manufacturer's standard drawings, schedules, descriptive literature, catalogs, brochures, performance and test data, diagrams, cuts, and all other descriptive data. Information in this section shall supplement the submittal information in other specification sections but shall not limit or void any specific requirements of other sections. 1. Submittal Data: The Contractor shall check data carefully to insure compliance with these specifications prior to submitting. Submittals shall be assembled in complete sets, by trade, and bound as specified herein. Submittal data shall be submitted at one time unless unavailable drawings would delay job progress. For product data describing two or more variants of the same model product, clearly mark the selected product and all included accessories and options. Submittal data types are as follow: a. Compliance Data: Published literature, certificates and lists indicating the product’s compliance with standards referenced in these specifications. b. Published Literature: Indicate dimensions, weights, capacities, ratings, horsepower, gages and finishes of materials, and electrical characteristics and connection requirements. c. Performance Data: Performance data including fan curves, pump curves, and equipment output capacities complete with rating conditions as scheduled on contract drawings. As a minimum submitted data shall include all performance data scheduled or noted on contract drawings. d. Electrical Requirements: Power supply wiring including wiring diagrams for interlock and control wiring, clearly indicating factory-installed and field-installed wiring. e. Samples and Color Selection Charts. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01300-1 B. f. Shop Drawings: Indicate assembly, unit dimensions, weight loading, required clearances, construction details, field connection details, and electrical characteristics and connection requirements. g. Manufacturer's Instructions: Include installation instructions. h. Coordination Drawings: Prepare coordination drawings to a scale of 1/4" = 1'-0" or larger clearly indicating information as scheduled at the end of this Section. Submit shop drawings for work in six (6) copies, in lieu of number of copies required in elsewhere in contract. Distribute the submittals as directed by the Contracting Officer. Contractor shall submit all of a given discipline's submittals in an indexed, tabbed and bound package. The bound submittal packages shall be separated into the following disciplines: Architecture, Structural, Mechanical and Electrical. Failure to submit complete indexed, tabbed, and bound submittal packages will result in rejection of all submittals. 1. Binder: Each set of submittals shall be bound in a three-ring binder of suitable thickness of accommodate the entire submittal set and measuring 10 inches by 11-1/2 inches. The binder shall be made of plastic-coated stiff cardboard and shall have the project title, and Contractor's names affixed to the outside of the front cover and spine. Data shall be separated by tab sheets and the tabs shall be numbered. The submittal shall include an index sheet listing the tab numbers. Submittals not prepared as specified herein will be returned to the Contractor for resubmittal. C. Within 14 days of request, the Contractor shall submit to Technicon Engineering a schedule for submission of shop drawings indicating dates of submissions by the Contractor and the dates approval by Technicon Engineering should be received. Dates shall recognize time required for examination and approval (both by Technicon Engineering and it’s consultants); resubmission if required; and shall create no delay in ordering, fabrication and construction. The schedule shall be consistent with the progress schedule. The shop drawing submission schedule may be subject to change upon review by Technicon Engineering and Contractor in accordance with the progress of the work. D. The contractor shall review, approve and submit the shop drawings, and similar submittals. Submittals made by the Contractor, which are not required by the Contract Documents may be returned without action. Submittals made which are not marked "approved" by the Contractor will be returned without action. By approving and submitting shop drawings and similar submittals, the Contractor represents that the Contractor has determined and verified materials, field measurements and field construction criteria related thereto, or will do so, and has checked and coordinated the information contained within such submittals with the requirements of the work and the contract documents. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01300-2 E. Shop drawing submittals shall indicate the methods and material by which contract requirements are proposed to be satisfied. Any changes in dimensions, details, materials or other requirements, differing from those shown on the contract drawings, shall be "flagged" on the shop drawings and such shop drawings accompanied by a written request for authorization and reason for requested change. The Contractor shall not be relieved of responsibility for deviations from requirements of the contract documents by Technicon Engineering’s approval of shop drawings, product data, samples or similar submittals unless the Contractor has specifically informed Technicon Engineering in writing of such deviation at the time of submittal and Technicon Engineering has given written approval to the specific deviation. F. Technicon Engineering will review and approve or take other appropriate action upon the Contractor's submittals, but only for the limited purpose of checking for conformance with information given and the design concept expressed in the contract documents. Review of such submittals is not conducted for the purpose of determining the accuracy and completeness of other details such as dimensions and quantities, or for substantiating instructions for installation or performance of equipment or systems, all of which remain the responsibility of the Contractor. The Technicon Engineering review shall not constitute approval of safety precautions of any construction means, methods, techniques, sequences or procedures. The Technicon Engineering approval of a specific item shall not indicate approval of an assembly of which the item is a component. Action by Technicon Engineering will constitute the following: G. REVIEWED No changes required. REVIEWED AS NOTED Minor corrections noted; do not resubmit. REVISE AND RESUBMIT Multiple corrections required, beyond the responsibility of Technicon Engineering to note; correct and resubmit. DISAPPROVED Does not conform to contract documents; resubmit. NOT RECEIVED Required, but was not included in the submittal package. Failure to receive may result in rejection of all submittals Perform no work for which shop drawings are specified unless such drawings are marked "REVIEWED" or "REVIEWED AS NOTED". Requests for change authorizations shall have been approved by the Technicon Engineering before work shall be performed on changed items. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01300-3 1.3 1.4 SAMPLES A. Submit samples in duplicate, each labeled with project name, Contractor's name, and complete identification of the material and accompanied by a letter of transmittal giving full information regarding the sample and the project for which it is submitted. B. Sample areas or panels at the site shall be prepared, and the Technicon Engineering given timely notice for inspection. Protect approved field samples and use as standard of quality for the project. C. Material used on the project shall match approved samples in all respects. Do not use unapproved materials in the project. PROJECT RECORD DOCUMENTS A. 1.5 Maintain on site one set of the following record documents; record actual revisions to the Work: 1. Drawings. 2. Specifications. 3. Addenda. 4. Change Orders and other modifications to the Contract. 5. Reviewed Shop Drawings, Product Data, and Samples. 6. Manufacturer’s instruction for assembly, installation and adjusting. B. Ensure entries are complete and accurate, enabling future reference by Owner. C. Store record documents separate from documents used for construction. D. Record information concurrent with construction progress. E. Submit documents to Technicon Engineering with claim for final Application for Payment. SUBMITTAL LIST Section 01702 01705 02665 02665 02665 Section Title As-Built Records and Drawings Operation & Maintenance Manuals Water Utilities Water Utilities Water Utilities Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia Submittal Item Final Documents Final Documents Product Data Compliance Data Certificates 01300-4 Section Section Title Submittal Item 07270 07270 07270 09500 09500 09900 09900 13920 13920 13925 13925 13925 13925 13930 13930 13930 13930 13930 13930 13930 13930 13930 13930 13930 16100 16100 16100 16100 16100 16100 16100 16721 16721 16721 16721 16721 16721 16721 Compliance Data Manufacturer's Product Specifications Manufacturer's Installation Instructions Product Data Samples Product Data Certificates Product Data Shop Drawings Product Data Shop Drawings Hydraulic Calculations Certificates Product Data Water Supply Hydraulic Calculations Air Compressor Capacity Working Drawings Certifications: Specialist Certifications: Certificate of Competency Certification: Sterilization Records Certification: Hydrostatic Pressure Tests Certification: Alarm Devices Certification: Main Drain Flow Test Published Literature Compliance Data Instructions Guaranties Warranties Shop Drawings Record Drawings Compliance Data Materials Published Literature Manufacturer's Instructions Products Shop Drawings Record Drawings Firestopping Firestopping Firestopping Suspended Ceilings Suspended Ceilings Painting Painting Fire Pumps Fire Pumps Standpipe System Standpipe System Standpipe System Standpipe System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Fire Sprinkler System Electrical Electrical Electrical Electrical Electrical Electrical Electrical Fire Alarm System Fire Alarm System Fire Alarm System Fire Alarm System Fire Alarm System Fire Alarm System Fire Alarm System END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01300-5 SECTION 01400 QUALITY CONTROL PART 1 1.1 1.2 SECTION INCLUDES A. Quality assurance - control of installation. B. Tolerances. C. References and standards. D. Inspecting and testing laboratory services. E. Manufacturers' field services. F. Clean Up. RELATED SECTIONS A. 1.3 GENERAL Section 01300 - Submittals: Submission of manufacturers' instructions and certificates. QUALITY ASSURANCE - CONTROL OF INSTALLATION A. Monitor quality control over suppliers, manufacturers, Products, services, site conditions, and workmanship, to produce Work of specified quality. B. Comply with manufacturers' instructions, including each step in sequence. C. Should manufacturers' instructions conflict with Contract Documents, request clarification from Owner’s Representative before proceeding. D. Comply with specified standards as minimum quality for the Work except where more stringent tolerances, codes, or specified requirements indicate higher standards or more precise workmanship. E. Perform Work by persons qualified to produce required and specified quality. F. Verify that field measurements are as indicated on shop drawings or as instructed by the manufacturer. G. Secure Products in place with positive anchorage devices designed and sized to withstand stresses, vibration, physical distortion, or disfigurement. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01400-1 1.4 1.5 1.6 TOLERANCES A. Monitor fabrication and installation tolerance control of Products to produce acceptable Work. Do not permit tolerances to accumulate. B. Comply with manufacturers' tolerances. Should manufacturers' tolerances conflict with Contract Documents, request clarification from Owner’s Representative before proceeding. C. Adjust Products to appropriate dimensions; position before securing Products in place. REFERENCES AND STANDARDS A. For Products or workmanship specified by association, trade, or other consensus standards, comply with requirements of the standard, except when more rigid requirements are specified or are required by applicable codes. B. Conform to reference standard by date of issue current on date of Contract Documents, except where a specific date is established by code. C. Obtain copies of standards where required by product specification sections. D. Neither the contractual relationships, duties, or responsibilities of the parties in Contract nor those of the Owner’s Representative shall be altered from the Contract Documents by mention or inference otherwise in any reference document. TESTING SERVICES A. The independent firm will perform tests and other services specified in individual specification sections and as required by the Authority Having Jurisdiction. Contractor shall pay for these services. B. Testing and source quality control may occur on or off the project site. Perform off-site testing as required by the Owner’s Representative. C. Reports will be submitted by the independent firm to the Owner’s Representative and Contractor, in duplicate, indicating observations and results of tests and indicating compliance or non-compliance with Contract Documents. D. Cooperate with independent firm; furnish samples of materials, design mix, equipment, tools, storage, safe access, and assistance by incidental labor as requested. 1. Notify Owner’s Representative and independent firm 48 hours prior to expected time for operations requiring services. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01400-2 2. 1.7 1.8 Make arrangements with independent firm and pay for additional samples and tests required for Contractor's use. E. Testing does not relieve Contractor to perform Work to contract requirements. F. Re-testing required because of non-conformance to specified requirements shall be performed by the same independent firm on instructions by the Owner’s Representative. Payment for re-testing will be charged to the Contractor by deducting testing charges from the Contract Sum/Price. MANUFACTURERS' FIELD SERVICES A. When specified in individual specification sections, require material or Product suppliers or manufacturers to provide qualified staff personnel to observe site conditions, conditions of surfaces and installation, quality of workmanship, startup of equipment, test, adjust and balance of equipment as applicable, and to initiate instructions when necessary. B. Submit qualifications of observer to Owner’s Representative 30 days in advance of required observations. C. Report observations and site decisions or instructions given to applicators or installers that are supplemental or contrary to manufacturers' written instructions. D. Refer to Section 01300 – Submittals. CLEAN UP A. PART 2 Remove debris, surface dust and clean exterior and interior surfaces in accordance with Section 01710 – Final Cleaning. PRODUCTS Not Used. PART 3 3.1 EXECUTION EXAMINATION A. Verify that existing site conditions and substrate surfaces are acceptable for subsequent Work. Beginning new Work means acceptance of existing conditions. B. Verify that existing substrate is capable of structural support or attachment of new Work being applied or attached. C. Examine and verify specific conditions described in individual specification sections. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01400-3 D. 3.2 Verify that utility services are available, of the correct characteristics, and in the correct locations. PREPARATION A. Clean substrate surfaces prior to applying next material or substance. B. Seal cracks or openings of substrate prior to applying next material or substance. C. Apply manufacturer required or recommended substrate primer, sealer, or conditioner prior to applying any new material or substance in contact or bond. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01400-4 SECTION 01600 MATERIAL AND EQUIPMENT PART 1 1.1 1.2 SECTION INCLUDES A. Products. B. Transportation and handling. C. Storage and protection. D. Product options. E. Substitutions. RELATED SECTIONS A. 1.3 1.5 Section 01400 – Quality Control: Product quality monitoring. PRODUCTS A. 1.4 GENERAL Products: Means new material, components, equipment, fixtures, and systems forming the Work. Does not include machinery and equipment used for preparation, fabrication, conveying and erection of the Work. Products may also include existing materials or components required for reuse. TRANSPORTATION AND HANDLING A. Transport and handle Products in accordance with manufacturers’ instructions. B. Promptly inspect shipments to assure that Products comply with requirements, quantities are correct, and Products are undamaged. C. Provide equipment and personnel to handle Products by methods to prevent soiling, disfigurement, or damage. STORAGE AND PROTECTION A. Store and protect Products in accordance with manufacturer’s instructions, with seals and labels intact and legible. Store sensitive Products in weather tight, climate controlled enclosures. B. For exterior storage of fabricated products, placed on sloped supports, above ground. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01600-1 1.6 C. Provide off-site storage and protection when site does not permit onsite storage or protection. D. Cover Products subject to deterioration with impervious sheet covering. Provide ventilation to avoid condensation. E. Store loose granular materials on solid flat surfaces in a well-drained area. Avoid mixing with foreign matter. F. Provide equipment and personnel to store Products by methods to prevent soiling, disfigurement, or damage. G. Arrange storage of products to permit access for inspection. Periodically inspect to assure Products are undamaged and are managed under specified conditions. PRODUCT OPTIONS A. 1.7 Product Specified by Naming One or More Manufacturers with a Provision for Substitutions: Submit a request for substitution for any manufacturer not named. SUBSTITUTIONS A. Substitutions may be considered when a Product becomes unavailable through no fault of the Contractor. B. Document each request with complete data substantiating compliance of proposed Substitution with Contract Documents. C. A request constitutes a representation that the Contractor: D. 1. Has investigated proposed Product and determined that it meets or exceeds the quality level of the specified Product. 2. Will provide the same warranty for the Substitution as for the specified Product. 3. Will coordinate installation and make changes to other Work, which may be required for the Work to be complete with no additional cost to Owner. 4. Waives claims for additional costs or time extension, which may subsequently become apparent. 5. Is acceptable as an alternate to regulatory officials. Substitutions will not be considered when they are indicated or implied on shop drawing or product data submittals, without separate written request, or when acceptance will require revision to the Contract Documents. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01600-2 E. PART 2 Substitution Submittal Procedure: 1. Submit four copies of request for Substitution for consideration. Limit each request to one proposed Substitution. 2. Submit shop drawings, Product data, and certified test results attesting to the proposed Product equivalence. 3. The Engineer, after consultation with the Owner’s Representative, will notify the Contractor, in writing, of decision to accept or reject request. PRODUCTS Not Used. PART 3 EXECUTION Not Used. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01600-3 SECTION 01702 AS-BUILT RECORDS AND DRAWINGS PART 1 1.1 GENERAL SUBMITTALS A. Data listed in PART 3 of this section shall be submitted in accordance with Division 01 SUBMITTALS. Due dates shall be as indicated in applicable paragraphs and all submittals shall be completed before final payment will be made. PART 2 PRODUCTS (Not Applicable) PART 3 EXECUTION 3.1 AS-BUILT FIELD DATA A. General: The Contractor shall keep at the construction site two complete sets of full size blue line prints of the contract drawings, reproduced at Contractor expense, one for the Contractor’s use, one for the Architect. During construction, both sets of prints shall be marked to show all deviations in actual construction from the contract drawings. The color red shall be used to indicate all additions and green to indicate all deletions. The drawings shall show the following information but not be limited thereto: 1. The locations and description of any utility lines and other installations of any kind or description known to exist within the construction area. The location includes dimensions and/or survey coordinates to permanent features. 2. The locations and dimension of any changes within the building or structure, and the accurate location and dimension of all underground utilities and facilities. 3. Correct grade or alignment of paved areas, structures, and utilities if any changes were made from contract plans. 4. Correct elevations if changes were made in site grading from the contract plans. 5. Changes in details of design or additional information obtained from working drawings specified to be prepared and/or furnished by the Contractor including, but not limited to, fabrication erection, installation, and placing details, pipe sizes, insulation material, dimensions of equipment foundations, etc. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01702-1 3.2 6. The topography and grades of all drainage installed or affected as part of the project construction. 7. All changes or modifications from the original design and from the final inspection. 8. Where contract drawings or specifications allow options, only the option actually used in the construction shall be shown on the as-built drawings. The option not used shall be deleted. B. These deviations shall be shown in the same general detail utilized in the contract drawings. Marking of the prints shall be pursued continuously during construction to keep them up to date. In addition, the Contractor shall maintain full size marked-up drawings, survey notes, sketches, nameplate data, pricing information, description, and serial numbers of all installed equipment. This information shall be maintained in a current condition at all times until the completion of the work. The resulting field-marked prints and data shall be referred to and marked as “As-Built Field Data,” and shall be used for no other purpose. They shall be made available for inspection by the Architect whenever requested during construction and shall be jointly inspected for accuracy and completeness by the Architect and a responsible representative of the Contractor prior to submission of each monthly pay estimate. Failure to keep the As-Built Field Data (including Equipment-in-Place lists) current shall be sufficient justification to withhold a retained percentage from the monthly pay estimate. C. Submittal of the As-Built Field Data: Two sets of the As-Built Field Data shall be submitted to the Architect for review and approval a minimum of 20 calendar days prior to the date of final inspection. If review of the preliminary as-built drawings reveals errors and/or omissions, the drawings will be returned to the Contractor for corrections. The Contractor shall make all corrections and return the drawings for backcheck to the Architect within 10 calendar days of receipt. When submitted drawings are accepted, one set of marked drawings will be returned to the Contractor for the completion of the as-built drawings. AS-BUILT ELECTRONIC FILE DRAWINGS A. No earlier than 30 days after award the Architect will have available for the Contractor one set of AutoCAD (Release 2000) electronic file format contract drawings, to be used for preparation of as-built drawings. The electronic file drawings will be available on either 89 mm (3-1/2 inch) 1.44 MB floppy disks or ISO-9660 CD-ROM, as directed by the Architect. The Contractor has 30 days after the receipt of the electronic file to verify the usability of the AutoCAD files, and bring any discrepancies to the attention of the Architect. Any discrepancies will be corrected within 15 days and files returned to the Contractor. The Contractor shall incorporate all deviations from the original contract drawings as recorded in the approved ‘As-built Field Data’ (see paragraph 3.1.2). The Contractor shall also incorporate all the written modifications to the contract Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01702-2 drawings, which were issued by amendment, or contract modification. All revisions and changes shall be incorporated, i.e. items marked “deleted” shall be deleted, clouds around new items shall be removed, etc. B. No later than 30 days after final acceptance a complete set of as-built drawings shall be submitted in AutoCAD electronic file format. . The electronic file format, layering standards and submittal requirements are specified in paragraphs below. The as-built drawings shall be done in a quality equal to that of the originals. Line work, line weights, lettering, and use of symbols shall be the same as the original line work, line weights, and lettering, and symbols. If additional drawings are required they shall be prepared in electronic file format under the same guidance. When final revisions have been completed, each drawings shall be identified with the words “AS-BUILT” in block letters at least 3/8-inch high placed above the title block if space permits, or if not, below the title block between the border and the trim line. The date of completion and the words “REVISED AS-BUILT” shall be placed in the revision block above the latest revision notation. C. Electronic File Submittal Requirements 1. The AutoCAD electronic file(s) deliverable shall be in AutoCAD (Release 2000) ‘DWG’ binary format. All support files required to display or plot the file(s) in the same manner as they were developed shall be delivered along with the files. These files include but are not limited to Font files, Menu files, Plotter Setup, and Referenced files. 2. Layering shall conform to the guidelines defined by the American Institute of Architects (AIA) standard document, “CAD Layer Guidelines”, latest version. An explanatory list of which layer is used at which drawing and an explanatory list of all layers which do not conform to the standard AIA CAD Layer Guidelines including any user definable fields permitted by the guidelines shall be provided with each submittal. 3. Electronic File Deliverable Media: All electronic files shall be submitted on ISO 9660 format CD-ROM. Three complete sets of disks shall be submitted along with one complete set of full size reproducible prints taken from the disks. Each disk shall have a clearly marked label stating the Contractor’s firm name, project name and location, submittal type (AS-BUILT), and date. A hard copy transmittal sheet that contains the above information along with tabulated information about each file, as shown below shall accompany each submittal: Electronic File Name Plate Number Drawing Title Electronic version of the table shall be included with each submittal set of disks. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01702-3 4. Submittal of the Final As-Built Drawings: The final as-built record drawings shall be completed and returned together with the approved preliminary as-built drawings to the Architect within 30 calendar days of final acceptance. All drawings from the original contract drawings set shall be included, including the drawings where no changes were made. The Architect will review all final as-built record drawings for accuracy and conformance to the drafting standards and other requirements contained in DIVISION 1 GENERAL REQUIREMENTS. The drawings will be returned to the Contractor if corrections are necessary. The Contractor shall make all corrections and shall return the drawings to the same office within 7 calendar days of receipt. 5. All costs incurred by the Contractor in the preparation and furnishing of as-built drawings in electronic file format shall be included in the contract price and no separate payment will be made for this work. Approval and acceptance of the final as-built record drawings shall be accomplished before final payment is made to the Contractor. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01702-4 SECTION 01705 OPERATION & MAINTENANCE MANUALS PART 1 1.1 PURPOSE A. 1.2 The Operation and Maintenance (O&M) Manual instructs personnel how to operate and maintain a piece of equipment, device, or sub-system. The manuals typically include general information about a product, such as a description of its features. The manual enables people not familiar with various systems to operate those systems on a day-to-day basis, including troubleshooting procedures to take when a fault occurs, or there is an emergency. For instance, a manual might remind users to press a certain button or check a fuse. The maintenance instructions detail the frequency of all preventative maintenance operations to ensure the trouble-free operation of the system(s). PROCEDURES A. Comply with procedures stated in the Conditions of the Contract. B. Together with notice of Substantial Completion provide final submittal of 2 copies of O&M Manuals. Requests for Substantial Completion will not be considered if training of Facility staff has not been completed and final submittal of O&M Manuals has not occurred. PART 2 2.1 GENERAL PRODUCTS MATERIALS A. O&M Manuals shall be submitted bound in heavy-duty, 3-hole, screw-post, black vinyl-covered binders. B. The maximum thickness for each manual shall be 3 inches. Multiple manual sets shall be organized by 1) General, 2) Mechanical, 3) Electrical, 4) Plumbing and 5) Other (Laboratory Equipment, Special Equipment, etc.). C. Paper shall be 8 ½ x 11 inches, 20 lb. white paper. Divisions within volumes are to be accomplished and annotated with permanently imprinted tab sheets (insertable indexes are not permitted). D. Copies must be legible. Facsimile transmission copies are not acceptable. Original Equipment Manufacturer (OEM) printed material is preferred. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01705-1 2.2 DATA REQUIRED FOR EACH COMPONENT AND SYSTEM A. B. C. Sequence of operation: 1. List valves, switches, etc., used to start, stop and adjust systems. 2. Provide flow diagrams, control sequences and valve directory. 3. Submit valve directory for review prior to inclusion in manual: a. Show valve number, location. b. List equipment controlled. Lubrication instructions: 1. Frequency of inspection and lubrication recommended. 2. Type of grease. 3. Amount of lubrication recommended. Maintenance and trouble shooting data: 1. All manufacturer furnished data. 2. Precautions necessary. 3. Manufacturer's instructions and recommendations. 4. Maintenance materials and tools required. 5. Repair and/or replacement instructions. 6. Project record wiring diagrams. 7. Name and address of manufacturer. 8. Name and address of local representatives who stock or distribute repair parts. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01705-2 PART 3 3.1 EXECUTION PRODUCTION A. O&M Manual contents are to be as follows: 1. 2. B. O&M Manuals are indexed, tabbed, and organized according to the client's guidelines or needs. Listed below are the normal contents of an O&M Manual. a. Table of Contents – a listing of the contents of all volumes. This Table of Contents shall be at the beginning of each volume in the set. b. Introduction. c. Description of systems. d. Operating instructions. e. Routine maintenance. f. Equipment details. g. Manufacture data. h. Commissioning reports. i. Warranties and guarantees. Note that 1-year warranties from trade contractors are not to be bound into the O&M Manuals. j. As-built drawings. k. Contractor List – a list or spreadsheet, organized by specification section, of all trade contractors who performed work on the project. Include the name, address, phone and fax number of contractor, the specification section and the description of the work. When contractors perform work of more than one specification section, provide a separate listing of each specification section. This listing shall be at the beginning of volume #1 only. Note that Test & Balance Reports, Pressure Test Reports, etc. are not to be included in O&M Manuals. These items only are to be submitted in final form in 3-ring binders. Original Equipment Manufacturer (OEM) information is required to be a part of all equipment information within the O&M Manuals. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01705-3 C. 3.2 Shop drawings and product data initially submitted for acceptance is generally not acceptable for O&M Manual use. Routine project components such as asphalt, concrete, pipe, fittings, conduit, etc. are not to be included in O&M Manuals. DELIVERY A. Provide for final submittal of O&M Manuals on or before Substantial Completion and training of Facility staff in the operation and maintenance of the facility. Subsequent payment applications will not be processed until an advance copy has been submitted for review. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01705-4 SECTION 01710 FINAL CLEANING PART 1 1.1 GENERAL SUMMARY A. This section includes administrative and procedural requirements for final cleaning of the Work prior to acceptance by Owner’s Representative, including but not limited to: 1. Cleaning procedures 2. Inspection B. Do not use cleaning materials that may damage finished surfaces. C. Do not use cleaning materials hazardous to health or property. D. Use only cleaning materials and methods recommended by manufacturer of item or material to be cleaned. E. Insure that cleaning formula or procedures are accepted by the Owner. PART 2 PRODUCTS Not Used PART 3 3.1 EXECUTION FINAL CLEANING A. Cleaning: Employ experienced workers or professional cleaners for final cleaning. Clean each surface or unit to the condition expected in a typical commercial building/site cleaning and maintenance program. Comply with manufacturer’s instructions. Final cleaning includes but is not limited to the following procedures: 1. Remove dust and dirt in corners. 2. Remove grease, mastic, adhesives, glazing compounds, dust, dirt, stains, fingerprints, non-permanent labels, and other foreign materials from interior and exterior surfaces exposed to view. a. Clean hard-surface finishes to dirt-free condition, free of dust, stains, films and similar noticeable distracting substances. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01710-1 3. 3.2 b. Except as otherwise indicated, avoid disturbance of natural weathering of exterior surfaces. c. Restore reflective surfaces to original reflective conditions. d. Replace chipped or broken glass and other damaged transparent materials. e. Remove excess lubrication and other substances from mechanical and electrical equipment. Clean plumbing fixtures to a sanitary condition. Clean light fixtures and lamps. Remove debris and surface dust from limited-access spaces including trenches, equipment vaults, manholes, catch basins, and similar spaces. a. Clean project site (yard and grounds), including landscape development areas, of litter and foreign substances. Sweep paved areas to a broom-clean condition. Remove stains, petro-chemical spills and other foreign deposits. Rake grounds which are neither planted nor paved to a smooth, even-textured surface. b. Leave concrete floors broom-clean. Vacuum carpeted surfaces. B. Removal of Protection: Except as otherwise indicated or requested by the Consultant or the Owner’s Representative, remove temporary protection devices and facilities installed to protect previously completed work during the remainder of the construction period. C. Extra Materials: Where excess materials of value remain after completion of associated Work, they become the Owner’s ’s property. Dispose of these materials as directed by the Owner’s Representative. INSPECTION A. Prior to requesting inspection for certification of Substantial Completion, inspect exposed surfaces. Verify entire Work is clean. B. Prior to certifying Substantial Completion, the Owner’s Representative will make a detailed inspection of buildings and site, and will prepare a check list of cleaning and debris removal remaining to be completed before certification of Substantial Completion. Complete items on the Owner’s Representative’s check list, so that entire Project is clean and ready for occupancy by staff, students and public. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 01710-2 SECTION 02665 WATER UTILITIES PART 1 1.1 PERFORMANCE DEFINED A. 1.2 1.3 These specifications define the purpose of the goods or services in terms of how effectively it will perform without stating methods for achieving the required results. It defines the functional requirements for the item, the environment in which it must operate, and the interface and interchangeability requirements. The Contractor shall provide solutions to meet the requirements. Provide materials and install an underground water service pipeline complete, ready for operation as indicated on the drawings. Contractor shall co-ordinate installation of below grade vaults and associated devices with Athens Clarke County Public Utilities. SCOPE OF WORK A. Perform work and provide material and equipment as shown on Drawings and/or as specified and/or indicated in this Section of the Specifications. Completely coordinate work of this Section with work of other trades and provide a complete and fully functional installation. B. Drawings and Specifications form complimentary requirements; provide work specified and not shown, and work shown and not specified as though explicitly required by both. Although work is not specifically shown or specified, provide supplementary or miscellaneous items, appurtenances, devices, and materials obviously necessary for a sound, secure and complete installation. C. Give notices, file plans, obtain permits and licenses, pay fees and backcharges, and obtain necessary approvals from authorities that have jurisdiction as required to perform work in accordance with all legal requirements and with Specifications, Drawings, Addenda and Change Orders, all of which are part of Contract Documents. RELATED WORK A. 1.4 GENERAL SECTION 13925 – Standpipe System. DEFINITIONS A. Water Distribution: Pipeline on public property, City owned pipelines and appurtenances which are part of the distribution system, including hydrants, valves, and other appurtenances used to supply water for domestic and firefighting/fire protection purposes. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-1 B. 1.5 QUALITY ASSURANCE A. 1.6 Water Service Line: Pipeline on private property and connects domestic and firefighting/fire protection building piping to city owned water distribution lines. Products Criteria: 1. Multiple Units: When two or more units of the same type or class of materials or equipment are required, these units shall be product of one manufacturer. 2. Nameplate: Nameplate bearing manufacturer's name or identifiable trademark securely affixed in a conspicuous place on equipment or name or trademark cast integrally with equipment, stamped, or otherwise permanently marked on each item of equipment. 3. Materials shall be new and all materials, products, equipment, and components thereof shall be made in the USA and approved for water distribution piping. B. Comply with the rules and regulations of the Public Utility having jurisdiction over the connection to Public Water lines and the extension, and/or modifications to Public Utility systems. C. Comply with all rules and regulations of Federal, State, Local Health Department and Department of Environmental Quality having jurisdiction over the design, construction, and operation of potable water systems. D. All material surfaces in contact with potable water shall comply with NSF 61. E. Materials testing activities and inspection services required during project construction to be provided by a Testing Laboratory retained and paid for by Contractor. SUBMITTALS A. Submit in accordance with Section 01300 – Submittals. B. Manufacturers' Literature and Data (Submit all items as one package): 1. Piping. 2. Valves. 3. Backflow preventers. 4. Underground enclosure lids. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-2 C. 1.7 5. Joint restraint. 6. Disinfection products. Testing Certifications: 1. Certification of Backflow Devices. 2. Hydrostatic Testing. 3. Certification of Disinfection, including free chlorine residuals, and bacteriological examinations. APPLICABLE PUBLICATIONS A. The publications listed below form a part of this specification to the extent referenced. The publications are referenced in the text by the bas ic designation only. B. American National Standards Institute (ANSI/ASME): B16.1 C. (2005) Gray Iron Pipe Flanges and Flanged Fittings American Society for Testing and Materials (ASTM): A242/A242M (2004 R2009) Standard Specification for High-Strength LowAllow Structural Steel A307 (2007) Standard Specification for Carbon Steel Bolts and Studs, 60,000 psi Tensile Strength A536 (1984 R2009) Standard Specification for Ductile Iron Castings A615/A615M (2009) Standard Specification for Deformed and Plain CarbonSteel Bars for Concrete Reinforcement B61 (2008) Standard Specification for Steam or Valve Bronze Castings B62 (2009) Standard Specification for Composition Bronze or Ounce Metal Castings D698 (2007) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/ft3 (600 kN-m/m3)) D1556 (2007) Standard Test Method for Density and Unit Weight of Soil in Place by the Sand-Cone Method Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-3 D1557 D. E. (2009) Standard Test Methods forLaboratory Compaction Characteristics of Soil Using Modified Effort(56,000 ft-lbf/ft3 (2,700 kN-m/m3)) American Water Works Association (AWWA): B300 (2010) Hypochlorites B301 (2010) Liquid Chlorine C104 (2008) Cement Mortar Lining for Ductile Iron Pipe and Fittings for Water C110 (2008) Ductile-Iron and Gray-Iron Fittings C111 (2007) Rubber Gasket Joints for Ductile-Iron Pressure Pipe and Fittings C115 (2005) Flanged Ductile Iron Pipe with Ductile-Iron and Gray-Iron Threaded Flanges. C150 (2008) Thickness Design of Ductile-Iron Pipe C151 (2009) Ductile Iron Pipe, Centrifugally Cast, for Water C153 (2006) Ductile-Iron Compact Fittings for Water Service C500 (2009) Metal Seated Gate Valves for Water Supply Service C509 (2009) Resilient Seated Gate Valves for Water-Supply Service C510 (2007) Double-Check Valve Backflow Prevention Assembly C550 (2005) Protective Interior Coatings for Valves and Hydrants C600 (2005) Installation of Ductile Iron Water Mains and Their Appurtenances C651 (2005) Disinfecting Water Mains C800 (2005) Underground Service Line Valves and Fittings American Society of Safety Engineers (ASSE) 1015 (2009) Double Check Backflow Preventers and Double Check Fire Protection Backflow Prevention Assemblies Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-4 F. National Fire Protection Association (NFPA): 24 G. (2010) Standard for the Installation of Private Fire Service Mains and Their Appurtenances NSF International (NSF): 61 1.8 1.9 H. Foundation for Cross-Connection Control and Hydraulic Research I. State and local codes. COMMISSIONING AND START UP A. Prior to final payment and as part of the final inspection, the Contractor shall demonstrate that the installed equipment performs its required functions and meets the requirements of these specifications. The Contractor shall repair or replace equipment found to be malfunctioning. B. Commissioning is the responsibility of the Contractor. The Contractor is responsible to provide all scheduling, coordination and support required for startup, testing, and commissioning. The commissioning process requires that all portions of the work have been completed in a satisfactory and fully operational manner. AS-BUILT RECORDS AND DRAWINGS A. 1.10 Refer to Section 01702 - As-Built Records and Drawings. OPERATION AND MAINTENANCE DATA A. PART 2 2.1 (2010) Drinking Water System Components-Health Effects (Sections 1-9) Refer to Section 01705 - Operation & Maintenance Manuals. PRODUCTS DUCTILE IRON PIPE AND FITTINGS A. Ductile Iron Pipe, Direct Buried: 1. Provide ductile iron pipe conforming to the requirements of AWWA C151, Pressure Class 350 for Pipe 100 mm through 300 mm (4 inches through 12 inches) in diameter, with standard thickness cement mortar lining interior, and interior asphaltic seal coat and exterior asphaltic coating, in accordance with AWWA and ANSI Standards. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-5 2. B. 2.2 Below Grade: Supply pipe in lengths not in excess of a nominal 6 m (20 feet) with rubber ring type push-on joints, mechanical joint or approved restrained joint. Provide flange joint pipe where shown on the drawings. Provide mechanical and restrained joint pipe with sufficient quantities of accessories as required for each joint. Ductile Iron Pipe Above Grade: 1. Flanged ductile iron pipe, AWWA C115, with factory applied screwed long hub flanges except as otherwise specified hereinafter. Face and drill flanges after being screwed on the pipe, with flanges true to 90 degrees with the pipe axis and flush with end of pipe, ANSI B16.1, 850 kPa (125 psi) or 1725 kPa (250 psi) standard, for the purpose intended. 2. Pipe Thickness Class: Minimum of Class 53 as defined in AWWA C150 for all sizes of flanged pipe. 3. Rubber Ring Gaskets: Full face type, AWWA C111, 2 mm (1/16 inch) rubber ring gaskets and of approved composition suitable for the required service. 4. Pipe and fittings exposed to view in the finished work are to be painted. Pipe shall be shop primed on the outside with one coat of Kop-Coat No. 621 Rust Inhibitive Primer or equal. Paint color shall be blue. 5. Bolts and Nuts on Flanged Fittings: Grade B, ASTM A307. Low alloy, high strength steel in accordance with AWWA C111. Assemble stainless steel bolts and nuts using anti-seize compound to prevent galling. VALVES A. Asbestos packing is not allowed. B. Gate: 1. 75 mm (3 inches) and Larger: Resilient seated, ductile iron body, bronze mounted, inclined seats, non-rising stem type turning counter-clockwise to open, 1375 kPa (200 pound) WOG. AWWA C509. The resilient seat shall be fastened to the gate with stainless steel fasteners or vulcanizing methods. The interior and exterior shall be coated with thermo-setting or fusion epoxy coating in accordance with AWWA C550. 2. Operator: a. Underground: Except for use with post indicators, furnish valves with 50 mm (2 inch) nut for socket wrench operation. Post indicator shall comply with the requirements of NFPA 24 and shall be fully compatible with the valve provided. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-6 b. 3. 2.3 2.4 2.5 Joints: Ends of valves shall accommodate, or be adapted to, pipe installed. BACKFLOW PREVENTER A. Fire Protection Water Service: Double Check Detector Assembly type AWWA C510, except pressure drop at rated flow shall not exceed 69 kPa (10 psi). Gate valves installed on the assembly shall be resilient seated valve conforming to AWWA C509. B. Backflow assemblies and devices shall be protected from freezing. Refer to drawings. C. Backflow preventers shall be approved by the Foundation for Cross-Connection Control and Hydraulic Research per current edition of the Manual of CrossConnection Control. D. Backflow preventers shall be accessed and have clearance for the required testing, maintenance and repair. Refer to drawings. E. Basis for design is Watts Regulator, Model 774 DCDA, Size 6-inch. BELOW GRADE ENCLOSURE FOR BACKFLOW PREVENTER A. Below ground enclosures shall be pre-cast or field formed and poured concrete boxes. Concrete utilized shall have a minimum compressive strength of 4000 psi at 28 days. Steel reinforcing shall conform to ASTM A615/A615M (GR60) for reinforcing bars. Base of enclosure shall be open, graveled filled. B. Lid: A two leaf, aluminum frame and cover, diamond plate finish, reinforced to a 300 P.S.F. live load, access door shall be cast in the enclosure top. The access door shall have flush type handle(s) stainless steel hinges and automatic hold open arm. A staple for a padlock shall be provided for security. Basis for design is Bilco Company, Model JD-2AL. WATER A. 2.6 Above Ground and in Pits: Hand wheels. Water used for filling, flushing, and disinfection of water mains and appurtenances shall conform to Safe Drinking Water Act. DISINFECTION CHLORINE A. Liquid chlorine shall conform to AWWA B301 and AWWA C651. B. Sodium hypochlorite shall conform to AWWA B300 with 5 percent to 15 percent available chlorine. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-7 C. 2.7 WARNING TAPE A. PART 3 3.1 Calcium hypochlorite shall conform to AWWA B300 supplied in granular form or 5.g tablets, and shall contain 65 percent chlorine by weight. Standard, 4-Mil polyethylene 76 mm (3-inch) wide tape, detectable type, blue with black letters, and imprinted with “CAUTION BURIED WATER LINE BELOW”. EXECUTION PIPE LAYING, GENERAL A. Care shall be taken in loading, transporting, and unloading to prevent injury to the pipe or coatings. Pipe or fittings shall not be dropped. All pipe or fittings shall be examined before laying, and no piece shall be installed which is found to be defective. Any damage to the pipe coatings shall be repaired as directed by the Owner’s Representative. B. All pipe, fittings and restraints shall be subjected to a careful inspection just prior to being laid or installed. If any defective piping is discovered after it has been laid, it shall be removed and replaced with a sound pipe in a satisfactory manner at no additional expense to the Owner. All pipe and fittings shall be thoroughly cleaned before laying, shall be kept clean until they are used in the work, and when installed or laid, shall conform to the lines and grades required. C. Contractor shall exercise extreme care when installing piping to shore up and protect from damage all existing underground water lines and power lines or other utilities found in the area of excavation, and all existing structures. D. Do not lay pipe on unstable material, in wet trench, or when trench or weather conditions are unsuitable. E. Do not lay pipe in same trench with other pipes or utilities unless shown otherwise on drawings. F. Hold pipe securely in place while joint is being made. G. Do not walk on pipes in trenches until covered by layers of earth well tamped in place to a depth of 300 mm (12 inches) over pipe. H. Full length of each section of pipe shall rest solidly upon pipe bed with recesses excavated to accommodate bells or joints. Do not lay pipes on wood blocking. I. Tees, plugs, caps, and bends on pipe installed underground shall be anchored in accordance with NFPA 24. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-8 3.2 3.3 J. Close pipe openings with caps or plugs during installation. Tightly cover and protect equipment against dirt, water and chemical or mechanical injury. At completion of all work, thoroughly clean exposed materials and equipment. K. Good alignment shall be preserved in laying. The deflection at joints shall not exceed that recommended by the manufacturer. L. Warning tape shall be continuously placed 300 mm (12 inches) above buried water pipes. DUCTILE IRON PIPE A. Installing Pipe: Lay pipe in accordance with AWWA C600. Provide a firm even bearing throughout the length of the pipe by tamping selected material at the sides of the pipe up to the spring line. B. All pipe shall be sound and clean before laying. When laying is not in progress, the open ends of the pipe shall be closed by watertight plug or other approved means. C. When cutting pipe is required, the cutting shall be done by machine, leaving a smooth cut at right angles to the axis of the pipe. Bevel cut ends of pipe to be used with push-on bell to conform to the manufactured spigot end. Cement lining shall be undamaged. D. Jointing Ductile-Iron Pipe: 1. Push-on joints shall be made in strict accordance with the manufacturer’s instruction. Pipe shall be laid with bell ends looking ahead. A rubber gasket shall be inserted in the groove of the bell end of the pipe, and the joint surfaces cleaned and lubricated. The plain end of the pipe is to be aligned with the bell of the pipe to which it is joined, and pushed home with approved means. 2. Mechanical Joints at Valves, Fittings: Install in strict accordance with AWWA C111. To assemble the joints in the field, thoroughly clean the joint surfaces and rubber gaskets with soapy water before tightening the bolts. Bolts shall be tightened to the specified torque. 3. Flanged joints shall be in accordance with AWWA C115. Flanged joints shall be fitted so that the contact faces bear uniformly on the gasket and then are made up with relatively uniform bolt stress. RESTRAINED JOINTS A. All underground piping shall utilize restraining joints: restrained joints shall be “locked-type” joints and the joints shall be capable of holding against withdrawal for line pressures 50 percent above the normal working pressure but not less than Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-9 1375 kPa (200 psi). The pipe and fittings shall be restrained push-on joints or restrained mechanical joints. 3.4 B. The minimum number of restrained joints required for resisting force at fittings and changes in direction of pipe shall be determined from the length of retained pipe on each side of fittings and changes in direction necessary to develop adequate resisting friction with the soil. C. Restrained joint assemblies with ductile iron mechanical joint pipe shall be “FlexRing”, “Lok-Ring”, or mechanical joint coupled as manufactured by American Cast Iron Pipe Company, “Mega-Lug” or approved equal. D. Ductile iron pipe bell and spigot joints shall be restrained with EBBA Iron Sales, Inc. Series 800 Coverall or approved equal. E. Ductile iron mechanical joint fittings shall be restrained with EBBA Iron Sales, Inc. Series 1200 Restrainer. The restraining device shall be designed to fit standard mechanical joint bells with standard T head bolts conforming to AWWA C111 and AWWA C153. Glands shall be manufactured of ductile iron conforming to ASTM A536. Set screws shall be hardened ductile iron and require the same torque in all sizes. Steel set screws not permitted. These devices shall have the stated pressure rating with a minimum safety factor of 2:1. Glands shall be listed with Underwriters Laboratories and/or approved by Factory Mutual. F. Thrust blocks are required. G. Where ductile iron pipe manufactured with restrained joints is utilized, all restrained joints shall be fully extended and engaged prior to back filling the trench and pressurizing the pipe. H. Ductile iron mechanical joint fittings used with PVC pipe shall be restrained with UNI-Flange Corp. Series 1300 Restrainer, EBBA Iron, Inc, Series 2000PV Mechanical Joint Restrainer Gland, or approved equal. The restraining device and Tee head bolts shall be manufactured of high strength ductile iron meeting ASTM A536. Clamping bolts and nuts shall be manufactured of corrosion resistant high strength, low alloy steel meeting the requirements of ASTM A242/A242M. PIPE SEPARATION A. 3.5 Horizontal Separation-Water Mains and Sewers: Water mains shall be located at least 3 m (10 feet) horizontally from any proposed drain, storm sewer, sanitary or sewer service connection. SETTING OF VALVES AND BOXES A. Valves shall be installed plumb and level and in accordance with manufacturer’s recommendations. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-10 3.6 3.7 FLUSHING AND DISINFECTING A. Flush and disinfect new water lines in accordance with AWWA C651. B. Initial flushing shall obtain a minimum velocity in the main of 0.75 m/sec (2.5 feet per second) at 40 PSI residual pressure in water main. The duration of the flushing shall be adequate to remove all particles from the line. The backflow preventers shall not be in place during the flushing. C. The Contractor shall be responsible to provide the water source for filling, flushing, and disinfecting the lines. Only potable water shall be used, and the Contractor shall provide all required temporary pumps, storage facilities required to complete the specified flushing, and disinfection operations. D. The Contractor shall be responsible for the disposal of all water used to flush and disinfect the system in accordance with all governing rules and regulations. The discharge water shall not be allowed to create a nuisance for activities occurring on or adjacent to the site. E. The bacteriological test specified in AWWA C651 shall be performed by a laboratory approved by the State Health Department. The cost of sampling, transportation, and testing shall be the responsibility of the Contractor. F. Re-disinfection and bacteriological testing of failed sections of the system shall be the sole responsibility of the Contractor. G. Before backflow preventers are installed, all upstream piping shall be thoroughly flushed. HYDROSTATIC TESTING A. Hydrostatic testing of the system shall occur prior to disinfecting the system. B. After new system is installed, except for connections to existing system and building, backfill at least 300 mm (12 inches) above pipe barrel, leaving joints exposed. The depth of the backfill shall be adequate to prevent the horizontal and vertical movement of the pipe during testing. C. Prior to pressurizing the line, all joint restraints shall be completely installed and inspected. D. If the system is tested in sections, and at the temporary caps at connections to the existing system and buildings, the Contractor shall provide and install all required temporary thrust restraints required to safely conduct the test. E. The Contractor shall perform pressure and leakage tests for the new system for 2 hours to 1375 kPa (200 psi). Leakage shall not exceed the following requirements. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-11 1. 3.8 Ductile Iron Pipe: No leaks. F. All backflow preventers shall be tested and certified for proper operation prior to being placed in operation. G. Original copies of the certification shall be submitted to the Owner’s Representative. ELECTRICAL WORK A. Alarm signal wiring connected to the building fire alarm control system shall be in accordance with NFPA and existing fire alarm system manufacturer’s recommendations. All wiring for supervisory and alarm circuits shall be solid copper installed in metallic tubing or conduit. Wiring color code shall remain uniform throughout the system. Refer to Division 16. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 02665-12 SECTION 07270 FIRESTOPPING PART 1 1.1 1.2 1.3 REFERENCES A. ASTM E84 - (2010) Standard Test Method for Surface Burning Characteristics of Building Materials. B. ASTM E119 - (2009) Standard Test Methods for Fire Tests of Building Construction and Materials. SUBMITTALS A. Submit all data bound in 3 ring binder per Section 01300 – Submittals. B. Provide the following data based on definitions in Section 01300 – Submittals: 1. Compliance Data: Indicate UL, Warnock Hersey, or similar test results with which manufacturer’s product complies 2. Published Literature. 3. Manufacturer's Instructions: Include installation instructions. DELIVERY, STORAGE AND HANDLING A. PART 2 2.1 GENERAL Store materials off ground and under cover. Prevent damage from moisture, soiling, breakage, and tearing. Comply with manufacturer’s printed recommendations for handling and storage. PRODUCTS FIRESTOPPING A. Characteristics: 1. Material: Fibers, foams, putties, or caulks. 2. ASTM E84 Test Results: a. Flame Spread: 25 or less. b. Smoke Density: 50 or less. c. Fuel Contribution: 25 or less. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 07270-1 PART 3 3.1 3.2 3. ASTM E119 Test Results: Capable of preventing the passage of flame and hot gases sufficient to ignite cotton waste, through sealed penetrations in time-rated assemblies, for 2 hours (unless a different time duration is noted on drawings). 4. Nontoxic: To humans during all stages of installation and during fire conditions. 5. Rise in Temperature: Shall not be required to install or activate seal. EXECUTION PREPARATION A. Prior to installation insure that all preceding work has been completed. B. Insure that all surfaces to receive insulation are dry and free of debris. INSTALLATION A. Locations: Pipe, conduit, and other penetrations through above grade floor slabs, time rated partitions, vertical shafts, firewalls, and other locations indicated in specifications or on drawings. B. Completely fill voids and seal against passage of gases. Installation shall comply with manufacturer’s recommendations and with UL, Warnock Hersey, or a similar test result with which manufacturer’s product complies. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 07270-2 SECTION 09500 SUSPENDED CEILINGS PART 1 1.1 REFERENCES A. 1.2 1.4 ASTM C635/C635M - (2007) Standard Specification for the Manufacture, Performance, and Testing of Metal Suspension Systems for Acoustical Tile and Lay-in Panel Ceilings SUBMITTALS A. 1.3 GENERAL The following shall be submitted in accordance with Section 01300 – Submittals: 1. Product Data: Submit manufacturer's literature, including installation instruction for each material. 2. Samples: Submit the following: a. Two samples of acoustical material minimum 3” x 3” x full depth. b. Two minimum 4" lengths of each suspension member. DELIVERY, STORAGE, AND HANDLING A. Deliver materials in original, unopened, protective packaging with manufacturer's labels indicating brand name, pattern, size and thickness, legible, and intact. B. Store materials in original protective packaging to prevent soiling, physical damage, or wetting. Store cartons open at each end to stabilize moisture content and temperature. C. Handle materials to prevent breakage, soiling or damage to finish surfaces. QUALITY CRITERIA A. Allowable Tolerances: 1. Deflection: Suspension system components, hangers and fastening devices supporting light fixtures, ceiling grilles and acoustical units shall have maximum deflection 1/360 the span, tested in accordance with ASTM C635/C635M. 2. Finished acoustical ceiling system shall be level within + 1/8" over contiguous ceiling area. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09500-1 3. PART 2 2.1 2.2 A. Acceptable Manufacturers: Donn Products, Inc: 15/16” system. B. Hanger Wire: Minimum 12 gage, galvanized, soft annealed, mild steel wire. ACOUSTICAL CEILING SYSTEM A. Type I: Exposed grid, low sheen finish suspension system with 24" x 24" x 5/8" thick edge panels with factory applied washable white paint finish. This type used in all areas not otherwise noted. Acceptable product is Armstrong, Minaboard, "Cortega.”. B. Any products including the above that are not warranted against sag under full range of conditions that will be experienced in this building are not acceptable. C. All products shall have a Class A flame spread rating. EXECUTION SUSPENSION SYSTEM INSTALLATION A. B. 3.2 PRODUCTS SUSPENSION SYSTEM PART 3 3.1 Box, camber, and twist in suspension members shall not exceed tolerances established by ASTM C635/C635M. Hangers: 1. Space hanger wires 4'-0" o.c. each direction. Securely attach to structure. 2. Install additional hangers at ends of each suspension member and at each corner of lighting fixtures. 3. Wrap wire minimum of three (3) times, turning ends upwards. Main and Cross Tees: 1. Space main tees at 4'-0" o.c. at right angles to support wood framing. 2. Space cross tees at 2'-0" o.c. between and perpendicular to main tees. 3. Attach to vertical surface with mechanical fasteners. Install caulking compound between wall mold and wall. INSTALLATION OF ACOUSTICAL UNITS A. Install in level plane in straight line courses. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09500-2 3.3 3.4 B. Place materials to bear all around on suspension members. C. Pattern shall be symmetrical about centerline of area, unless otherwise indicated. D. Where cutting of acoustical units is required, cut so that no cut or damaged edges are visible in the finished work. E. Butt concealed tiles to form straight, continuous hairline joints. Do not install tiles with chipped or damaged edges. CLEANING A. Clean soiled or discolored unit surfaces after installation. B. Touch up scratches, abrasions, voids, and other defects in painted surfaces. C. Remove and replace damaged or stained units. MAINTENANCE MATERIALS A. Furnish unopened packages of acoustical ceiling panels for Owner's maintenance at rate of one package per 2000 s.f. of installed area. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09500-3 SECTION 09900 PAINTING, GENERAL PART 1 1.1 GENERAL REFERENCES A. The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only. AMERICAN CONFERENCE OF GOVERNMENTAL INDUSTRIAL HYGIENISTS (ACGIH) ACGIH Limit Values Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI A 13.1 Scheme for the Identification of Piping Systems AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM C 150 Portland Cement ASTM D 3273 Resistance to Growth of Mold on the Surface of Interior Coating in an Environmental Chamber ASTM D 3274 Evaluating Degree of Surface Disfigurement of Paint Films by Microbial (Fungal or Algal) Growth or Soil and Dirt Accumulation ASTM D 4214 Evaluating Degree of Chalking of Exterior Paint Films ASTM D 4258 Surface Cleaning Concrete for Coating COMMERCIAL ITEM DESCRIPTIONS (CID) CID A-A-1500 (Rev A; Notice 1) Sealer, Surface (Latex Block Filler) CID A-A-1546 (Rev A; Canc. Notice 1)) Rubbing Varnish CID A-A-1632 (Basic) Varnish, Asphalt CID A-A-1788 (Canc. Notice 1)) Varnish, Oil; Interior CID A-A-2246 (Rev B) Paint, Latex CID A-A-2247 (Basic) Paint, Latex (Semigloss, Interior) Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-1 CID A-A-2248 (Basic) Paint, Latex, (Flat, Interior) CID A-A-2335 (Canc. Notice 1) Sealer, Surface (Varnish Type, Wood and Cork Floors) CID A-A-2336 (Rev A) Primer Coating (Alkyd, Exterior Wood, White and Tints) CID A-A-2339 (Canc. Notice 1) Stain (Wood, Solvent-Dye Type) CID A-A-2542 Sealer, Terrazzo and Concrete Floors, Waterbased CID A-A-2834 (Basic) Urethane, Waterborne (Low VOC, Clear) CID A-A-2867 Coating, Polyurethane, Single Component Moisture Cure, Alipathic CID A-A-2962 (Rev A) Enamel, Alkyd (Metric) CID A-A-2994 Primer Coating, Interior, for Walls and Wood FEDERAL AVIATION ADMINISTRATION (FAA) FAA AC 70/7460-1 (Rev J) Obstruction Marking and Lighting FEDERAL SPECIFICATIONS (FS) FS TT-C-542 (Rev E) Coating, Polyurethane, Oil-Free, Moisture Curing FS TT-C-555 (Rev B; Am 1) Coating, Textured (for Interior and Exterior Masonry Surfaces) FS TT-E-2784 (Rev A) Enamel (Acrylic-Emulsion, Exterior Gloss and Semigloss) (Metric) FS TT-P-28 (Rev G; Notice 1) Paint, Aluminum, Heat Resisting (1200 Degrees F.) FS TT-S-708 (Rev A; Am 2; Notice 1) Stain, Oil; Semi-Transparent, Wood, Exterior FS TT-S-001992 (Basic; Notice 1) Stain, Latex, Exterior for Wood Surfaces MAPLE FLOORING MANUFACTURERS ASSOCIATION (MFMA) MFMA-03 Floor Sealer and Finish List and Specifications for Heavy Duty and Gymnasium Sealers and Finishes for Maple, Beech and Birch Floors: MFMA Floor Finish List Number 16 Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-2 THE SOCIETY FOR PROTECTIVE COATINGS (SSPC) 1.2 SSPC Paint 5 Zinc Dust, Zinc Oxide and Phenolic Varnish Paint SSPC Paint 18 Chlorinated Rubber Intermediate Coat Paint SSPC Paint 20 Zinc-Rich Primers (Type I - "Inorganic" and Type II "Organic") SSPC Paint 23 Latex Primer for Steel surfaces SSPC Paint 25 Red Iron Oxide, Zinc Oxide, Raw Linseed Oil and Alkyd Primer (Without Lead and Chromate Pigments) SSPC SP 1 Solvent Cleaning SSPC SP 2 Hand Tool Cleaning SSPC SP 3 Power Tool Cleaning SSPC SP 6/NACE 3 Commercial Blast Cleaning SSPC SP 7/NACE 4 Brush-Off Blast Cleaning SUBMITTALS A. The following shall be submitted in accordance with Section 01300 - Submittals: 1. 2. Product Data: a. Paint: The names, quantity represented, and intended use for the proprietary brands of materials proposed to be substituted for the specified materials regardless of quantities in states where VOC content limitations apply. b. Mixing and Thinning: Manufacturer's current printed product description, material safety data sheets (MSDS) and technical data sheets for each coating system. Detailed mixing, thinning and application instructions, minimum and maximum application temperature, and curing and drying times between coats for epoxy, moisture-curing polyurethane, and liquid glaze coatings. Detailed application instructions for textured coatings shall be provided. Certificates: a. Lead, Mildewcide, Insecticide and Volatile Organic Compound (VOC) Content: Certificate stating that paints for interior use contain no mercurial mildewcide or insecticide. Certificate stating that paints proposed for use contain not more than 0.06 percent Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-3 lead by weight of the total nonvolatile. Certificate stating that paints proposed for use meet Federal VOC regulations and those of the of the local Air Pollution Control Districts having jurisdiction over the geographical area in which the project is located. 1.3 PACKAGING, LABELING AND STORING A. 1.4 APPROVAL OF MATERIALS A. 1.5 When samples are tested, approval of materials will be based on tests of the samples; otherwise, materials will be approved based on test reports furnished with them. If materials are approved based on test reports furnished, samples will be retained by the Owner for testing should the materials appear defective during or after application. In addition to any other remedies under the contract the cost of retesting defective materials will be at the Contractor's expense. ENVIRONMENTAL CONDITIONS A. 1.6 Paints shall be in sealed containers that legibly show the designated name, formula or specification number, batch number, color, quantity, date of manufacture, manufacturer's formulation number, manufacturer's directions including any warnings and special precautions, and name of manufacturer. Pigmented paints shall be furnished in containers not larger than 5 gallons. Paints and thinner shall be stored in accordance with the manufacturer's written directions and as a minimum stored off the ground, under cover, with sufficient ventilation to prevent the buildup of flammable vapors and at temperatures between 40 and 95 degrees F. Paints shall be stored on the project site or segregated at the source of supply sufficiently in advance of need to allow 30 days for testing. Unless otherwise recommended by the paint manufacturer, the ambient temperature shall be between 45 and 95 degrees F when applying coatings other than water-thinned, epoxy, and moisture-curing polyurethane coatings. Waterthinned coatings shall be applied only when ambient temperature is between 50 and 90 degrees F. Epoxy, and moisture-curing polyurethane coatings shall be applied only within the minimum and maximum temperatures recommended by the coating manufacturer. Moisture-curing polyurethane shall not be applied when the relative humidity is below 30 percent. SAFETY AND HEALTH A. Work shall comply with applicable Federal, State, and local laws and regulations, and with the ACCIDENT PREVENTION PLAN, including the Activity Hazard Analysis as specified in the CONTRACT CLAUSES. The Activity Hazard Analysis shall include analyses of the potential impact of painting operations on painting personnel and on others involved in and adjacent to the work zone. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-4 PART 2 2.1 1. Worker Exposures: Exposure of workers to hazardous chemical substances shall not exceed limits established by ACGIH Limit Values, or as required by a more stringent applicable regulation. 2. Toxic Compounds: Toxic products having ineffective physiological warning properties, such as no or low odor or irritation levels, shall not be used unless approved by the Owner. 3. Training: Workers having access to an affected work area shall be informed of the contents of the applicable material data safety sheets (MDSS) and shall be informed of potential health and safety hazard and protective controls associated with materials used on the project. An affected work area is one which may receive mists and odors from the painting operations. Workers involved in preparation, painting and cleanup shall be trained in the safe handling and application, and the exposure limit, for each material which the worker will use in the project. Personnel having a need to use respirators and masks shall be instructed in the use and maintenance of such equipment. 4. Coordination: Work shall be coordinated to minimize exposure of building occupants, other Contractor personnel, and visitors to mists and odors from preparation, painting and clean-up operations. PRODUCTS PAINT A. The term "paint" as used herein includes emulsions, enamels, paints, stains, varnishes, sealers, cement-emulsion filler, and other coatings, whether used as prime, intermediate, or finish coat. Paint requirements are as follows: 1. Colors and Tints: Colors shall be as selected from manufacturer's standard colors, as indicated. Manufacturer's standard color is for identification of color only. Tinting of epoxy and urethane paints shall be done by the manufacturer. Stains shall conform in shade to manufacturer's standard color. The color of the undercoats shall vary slightly from the color of the next coat. 2. Mildewcide and Insecticide: Paint specified for all coats applied surfaces in area exposed to moisture and ambient conditions shall contain a mildewcide that will not adversely affect the color, texture, or durability of the coating. The mildewcide shall be incorporated into the paint by the manufacturer and shall attain a surface disfigurement rating of 8 or greater when tested in accordance with ASTM D 3273 and evaluated in accordance with ASTM D 3274. Mercurial mildewcide shall not be used in interior paint. Insecticides shall not be used in paint. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-5 PART 3 3.1 Lead: Paints containing lead in excess of 0.06 percent by weight of the total nonvolatile content (calculated as lead metal) shall not be used. 4. Chromium: Paints containing zinc chromate or strontium chromate pigments shall not be used. 5. Volatile Organic Compound (VOC) Content: Paints shall comply with applicable federal, state and local laws enacted to insure compliance with Federal Clean Air Standards and shall conform to the restrictions of the local air pollution control authority. EXECUTION PROTECTION OF AREAS NOT TO BE PAINTED A. 3.2 3. Items not to be painted which are in contact with or adjacent to painted surfaces shall be removed or protected prior to surface preparation and painting operations. Items removed prior to painting shall be replaced when painting is completed. Following completion of painting, workmen skilled in the trades involved shall reinstall removed items. Surfaces contaminated by coating materials shall be restored to original condition. SURFACE PREPARATION A. Surfaces to be painted shall be clean and free of foreign matter before application of paint or surface treatments. Oil and grease shall be removed prior to mechanical cleaning. Cleaning shall be programmed so that dust and other contaminants will not fall on wet, newly painted surfaces. Exposed ferrous metals such as nail heads on or in contact with surfaces to be painted with water-thinned paints, shall be spot-primed with a suitable corrosion-inhibitive primer capable of preventing flash rusting and compatible with the coating specified for the adjacent areas. 1. Concrete, Stucco and Masonry Surfaces: Concrete, stucco and masonry surfaces shall be allowed to dry at least 30 days before painting, except concrete slab on grade which shall be allowed to cure 90 days before painting. Surfaces shall be cleaned in accordance with ASTM D 4258. Glaze, efflorescence, laitance, dirt, grease, oil, asphalt, surface deposits of free iron, and other foreign matter shall be removed prior to painting. Surfaces to receive polyurethane or epoxy coatings shall be acid-etched or mechanically abraded as specified by the coating manufacturer, rinsed with water, allowed to dry, and treated with the manufacturer's recommended conditioner prior to application of the first coat. 2. Ferrous Surfaces: Ferrous surfaces including those that have been shopcoated, shall be solvent-cleaned or detergent-washed in accordance with SSPC SP 1. Surfaces that contain loose rust, loose mill scale, and other foreign substances shall be cleaned mechanically with hand tools Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-6 according to SSPC SP 2, power tools according to SSPC SP 3 or by sandblasting according to SSPC SP 7/NACE 4. Shop-coated ferrous surfaces shall be protected from corrosion by treating and touching up corroded areas immediately upon detection. 3. Nonferrous Metallic Surfaces: Galvanized, aluminum and aluminumalloy, lead, copper, and other nonferrous metal surfaces shall be solventcleaned or detergent-washed in accordance with SSPC SP 1. 4. Gypsum Board Surfaces: Gypsum board surfaces shall be dry and shall have all loose dirt and dust removed by brushing with a soft brush, rubbing with a cloth, or vacuum cleaning prior to application of the firstcoat material. A damp cloth or sponge may be used if paint will be waterbased. 5. Mastic-Type Surfaces: Mastic-type surfaces shall be prepared by removing foreign material. 6. Plaster Surfaces: Plaster shall age at least 30 days before painting. Plaster shall be clean and free from loose matter and shall have an instrumentmeasured moisture content not exceeding 8 percent. 7. Wood Surfaces: Wood surfaces shall be cleaned of foreign matter. Moisture content of the wood shall not exceed 12 percent as measured by a moisture meter, unless otherwise authorized. Wood surfaces adjacent to surfaces to receive water-thinned paints shall be primed and/or touched up before applying water-thinned paints. Small, dry seasoned knots shall be scraped, cleaned, and given a thin coat of commercial knot sealer, before application of the priming coat. Pitch on large, open, unseasoned knots and all other beads or streaks of pitch shall be scraped off, or, if it is still soft, removed with mineral spirits or turpentine, and the resinous area shall be thinly coated with knot sealer. Finishing nails shall be set, and all holes and surface imperfections shall be primed. After priming, holes and imperfections in finish surfaces shall be filled with putty or plastic wood filler, colored to match the finish coat if natural finish is required, allowed to dry, and sanded smooth. Putty or wood filler shall be compatible with subsequent coatings. a. 8. Interior Wood Stain: Interior wood surfaces to receive stain shall be sanded. Oak and other open-grain wood to receive stain shall be given a coat of wood filler not less than 8 hours before the application of stain; excess filler shall be removed and the surface sanded smooth. Previously Painted Surfaces: Previously painted surfaces damaged during construction shall be thoroughly cleaned of all grease, dirt, dust, or other foreign matter. Blistering, cracking, flaking and peeling or other Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-7 deteriorated coatings shall be removed. Slick surfaces shall be roughened. Damaged areas such as, but not limited to, nail holes, cracks, chips, and spalls shall be repaired with suitable material to match adjacent undamaged areas. Edges of chipped paint shall be feather edged and sanded smooth. Rusty metal surfaces shall be cleaned as per SSPC requirements. Solvent, mechanical, or chemical cleaning methods shall be used to provide surfaces suitable for painting. Chalk shall be removed so that when tested in accordance with ASTM D 4214, the chalk resistance rating is no less than 8. New, proposed coatings shall be compatible with existing coatings. If existing surfaces are glossy, the gloss shall be reduced. 3.3 MIXING AND THINNING A. 3.4 When thinning is approved as necessary to suit surface, temperature, weather conditions, or application methods, paints may be thinned in accordance with the manufacturer's directions. When thinning is allowed, paints shall be thinned immediately prior to application with not more than 1 pint of suitable thinner per gallon. The use of thinner shall not relieve the Contractor from obtaining complete hiding, full film thickness, or required gloss. Thinning shall not cause the paint to exceed limits on volatile organic compounds. Paints of different manufacturers shall not be mixed. 1. Cement-Emulsion Filler Coat: Cement and aggregate shall be dry-mixed so that uniform distribution and intermixing are obtained. Mixing liquid and one-half of the total amount of water shall be premixed and added gradually to the white portland cement and aggregate with constant stirring until a thick, smooth material is obtained. Emulsion paint shall then be added to the mixture and stirred until uniformity is obtained. The blend shall have a thick, creamy consistency. The remainder of the water shall be added if necessary to obtain a material with adequate application properties. Blending resin emulsion or emulsion paint with any other component shall be done with caution; too rapid an agitation will cause air entrapment and foaming. 2. Two-Component Systems: Two-component systems shall be mixed in accordance with manufacturer's instructions. Any thinning of the first coat to ensure proper penetration and sealing shall be as recommended by the manufacturer for each type of substrate. APPLICATION A. Painting practices shall comply with applicable federal, state, and local laws enacted to insure compliance with Federal Clean Air Standards. Unless otherwise specified or recommended by the paint manufacturer, paint may be applied by brush, roller, or spray. At the time of application, paint shall show no signs of deterioration. Uniform suspension of pigments shall be maintained during Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-8 application. Each coat of paint shall be applied so dry film shall be of uniform thickness and free from runs, drops, ridges, waves, pinholes or other voids, laps, brush marks, and variations in color, texture, and finish. Hiding shall be complete. Rollers for applying paints and enamels shall be of a type designed for the coating to be applied and the surface to be coated. Special attention shall be given to insure that all edges, corners, crevices, welds, and rivets receive a film thickness equal to that of adjacent painted surfaces. Paints, except water-thinned types, shall be applied only to surfaces that are completely free of moisture as determined by sight or touch. 1. Ventilation: Affected areas shall be ventilated during paint application so that workers exposure to chemical substances shall not exceed limits as established by ACGIH Limit Values, or as required by a more stringent applicable regulation. Interior work zones having a volume of 10,000 cubic feet or less shall be ventilated at a minimum of 2 air exchanges per hour. Ventilation in larger work zones shall be maintained by means of mechanical exhaust. Solvent vapors shall be exhausted outdoors, away from air intakes and workers. Return air inlets in the work zone shall be temporarily sealed before start of work until the coatings have dried. 2. Respirators: Operators and personnel in the vicinity of operating paint sprayers shall wear respirators. 3. First Coat: The first coat on plaster, gypsum wallboard, and other surfaces shall include repeated touching up of suction spots or overall application of primer or sealer to produce uniform color and gloss. Excess sealer shall be wiped off after each application. The first coat on both faces of wood doors shall be applied at essentially the same time. Glazed doors and sashes shall be given the specified coating system within 3 weeks of the time they are glazed, but not before the glazing material has set; paint shall overlay glass about 70 mils all around. Each varnish coat shall be sanded lightly prior to application of subsequent coats. 4. Timing: Surfaces that have been cleaned, pretreated, and otherwise prepared for painting shall be given a coat of the specified first coat as soon as practical after such pretreatment has been completed, but prior to any deterioration of the prepared surface. Sufficient time shall elapse between successive coats to permit proper drying. This period shall be modified as necessary to suit weather conditions. Oil-based or oleoresinous solvent-type paints shall be considered dry for recoating when the paint feels firm, does not deform or feel sticky under moderate pressure of the thumb, and the application of another coat of paint does not cause the undercoat to lift or lose adhesion. Manufacturer's instructions for application, curing and drying time between coats of two-component systems shall be followed. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-9 3.5 5. Stains: Stain shall be applied at the rate specified in the manufacturer's printed directions. Oil-type stain shall be applied by brushing with the grain for the full length of the board or course of siding. 6. Fillers: Concrete and masonry surface voids shall be filled; however, surface irregularities need not be completely filled. The dried filler shall be uniform and free of pinholes. Filler shall not be applied over caulking compound. a. Cement-Emulsion Filler: Immediately before filler application, surfaces shall be dampened uniformly and thoroughly, with no free surface water visible, by several applications of potable water with a fog spray, allowing time between the sprayings for water to be absorbed. Cement-emulsion filler shall be scrubbed into the surface vigorously with a stiff-bristled brush having tampico or palmyra bristles not longer than 2-1/2 inches. At least 24 hours shall elapse before applying exterior emulsion paint over cementemulsion filler. When the ambient temperature is over 85 degrees F, cement-emulsion filler surfaces shall be dampened lightly with a fog spray of potable water immediately prior to application of the subsequent paint coat. b. Latex Filler: Latex filler, CID A-A-1500, shall be applied according to the manufacturer's instructions. Surface voids shall be filled and excess filler shall be removed from the surface with a rubber squeegee. The filler shall be allowed to dry the length of time specified by the manufacturer prior to applying successive coats of paint. 7. Textured Coating: Application of textured coating, FS TT-C-555, shall be as specified in the manufacturer's printed directions. 8. Ferrous-Metal Primer: Primer for ferrous-metal shall be applied to ferrous surfaces to receive paint other than asphalt varnish prior to deterioration of the prepared surface. The semitransparent film applied to some pipes and tubing at the mill is not to be considered a shop coat, but shall be overcoated with the specified ferrous-metal primer prior to application of finish coats. FIRE PROTECTION SYSTEM PAINTING AND PIPE COLOR CODE MARKING OF PIPING, FITTINGS, VALVES AND APPURTENANCES. A. Paint all exposed interior piping in red. Un-exposed interior piping shall not be painted. Copper and stainless steel piping may be cleaned and left unpainted. B. Mark all un-exposed interior piping, at 15-foot intervals, indicating the type of fluid carried and direction of flow, with plastic wraparound-type pipe labels conforming to ANSI A13.1. Labels are not required on sprinkler system branch Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-10 lines and pipes less than 2 inches nominal size. Colors for pipes and pipe markings shall be: Red – Letters and Arrows with White – “FIRE PROTECTION WATER” Legend. C. 3.6 Fire Sprinkler System: One coat Alkyd Primer, spread rate 425 square feet per gallon, 2.0 mils DFT. Two coats Alkyd Gloss Finish, spread rate 417 square feet per gallon, 2.0 mils per coat DFT. 2. Fire Pump Assembly, Backflow Preventer and Backflow Preventer Test Header Piping: One coat Gray Alkyd Fast Drying Primer, spread rate 425 square feet per gallon, 2.0 mils DFT. Two coats Alkyd Gloss Finish, spread rate 417 square feet per gallon, 2.0 mils per coat DFT. Surfaces to be painted are limited to fire protection piping, new construction due to the installation of equipment and other surfaces where damaged due to construction. All surfaces damaged due to construction shall be restored to standards and conditions that satisfy the Owner. SURFACES NOT TO BE PAINTED A. 3.8 1. SURFACES TO BE PAINTED A. 3.7 Surfaces to be painted, painting systems, and the number of coats to be applied shall be as outlined below. Comply with the manufacturer’s printed instructions. Surfaces of hardware, fittings, and other factory-finished items shall not be painted. CLEANING A. Cloths, cotton waste, and other debris that might constitute a fire hazard shall be placed in closed metal containers and removed at the end of each day. Upon completion of the work, staging, scaffolding, and containers shall be removed from the site or destroyed in an approved manner. Paint and other deposits on adjacent surfaces shall be removed and the entire job left clean and acceptable. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 09900-11 SECTION 13920 FIRE PUMPS PART 1 1.1 DESCRIPTION A. 1.2 1.3 GENERAL This Section includes the installation of a new electric motor driven fire pump system including jockey pump, controllers and all associated valves, piping, fittings, etc. in accordance with NFPA 20. RELATED SECTIONS A. Section 01300 - Submittals B. Section 09900 – Painting, General C. Section 13925 – Standpipe System D. Division 16 – Electrical and Fire Alarm requirements REFERENCES A. FM - Factory Mutual System - Approval Guide. B. NEMA 250 - Enclosures for Electrical Equipment (1000 Volt Maximum). C. NFPA 13 - Installation of Sprinkler Systems. D. NFPA 14 - Standpipe and Hose Systems. E. NFPA 20 - Installation of Centrifugal Fire Pumps. F. NFPA 24 - Private Fire Service Mains and Their Appurtenances. G. NFPA 70 - National Electrical Code. H. NFPA 1963 - Fire Hose Connections. I. UL - Fire Protection Equipment Directory. J. UL 262 - Gate Valves for Fire-Protection Service. K. UL 312 , Check Valves for Fire-Protection Service. L. UL 448 - Pumps for Fire Protection Service. M. UL 778 - Motor Operated Water Pumps. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-1 1.4 N. UL 1478 - Fire Pump Relief Valves. O. Warnock Hersey - Certification Listings. P. ASSE 1015 - Double Check Valve Backflow Preventers. DESIGN REQUIREMENTS A. 1.5 PERFORMANCE REQUIREMENTS A. 1.6 1.7 1.8 Conform to NFPA 20. Conform to greater of NFPA 20 and/or NFPA 13 and/or NFPA 14. SUBMITTALS FOR REVIEW A. Section 01300 – Submittals: Procedures for submittals. B. Product Data: Provide manufacturers literature including general assembly, pump curves showing performance characteristics with pump and system, operating point indicated, NPSH curve, controls, wiring diagrams, and service connections. C. Shop Drawings: Indicate layout, general assembly, components, dimensions, weights, clearances, and methods of assembly. SUBMITTALS FOR INFORMATION A. Section 01300 – Submittals: Procedures for submittals. B. Test Reports: Indicate results of hydrostatic test and field acceptance tests performed in accordance with NFPA 20. C. Manufacturer's Instructions: Indicate support details, connection requirements, for fire pump system. SUBMITTALS AT PROJECT CLOSEOUT A. Project Record Documents: Record actual locations of components and accessories. B. Certificates: Certify that fire pumps meet or exceed specified requirements at specified operating conditions and that the installation complies with regulatory requirements. Submit summary and results of shop tests performed in accordance with NFPA 20. C. Operation Data: Include manufacturers instructions, start-up data, troubleshooting checklists, for pumps, drivers, and controllers. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-2 D. 1.9 1.10 1.11 1.12 Maintenance Data: Include manufacturers literature, cleaning procedures, replacement parts lists, and repair data for pumps, drivers and controllers. QUALITY ASSURANCE A. Perform Work in accordance with NFPA 20. Maintain one copy on site. B. Installer Qualifications: Company specializing in performing the work of this section with minimum three years documented experience. REGULATORY REQUIREMENTS A. Conform to FM. B. Perform work in accordance with NFPA 20. C. Conform to NFPA 20 for installation and testing of fire pumps, drivers, and controllers. D. Provide certificate of compliance from authority have jurisdiction indicating approval of field acceptance tests. E. Equipment and Components: Bare UL or FM label or marking. F. Products Requiring Electrical Connection: Listed and classified by Underwriters Laboratories Inc., as suitable for the purpose specified and indicated. DELIVERY, STORAGE, AND PROTECTION A. Accept fire pumps and components on site in factory packing. Inspect for damage. Comply with manufacturers rigging and installation instructions. B. Protect fire pumps and components from physical damage including effects of weather, water, and construction debris. C. Provide temporary inlet and outlet caps, and maintain in place until installation. HOT WORK PERMIT A. Hot work is defined as cutting, soldering and welding operations for construction/demolition activities that involve the use of portable gas or arc welding equipment. The use of these types of equipment for cutting and welding introduces significant fire hazards buildings. The appropriate safe hot work practices and procedures as delineated in the OSHA and NFPA standards must be followed. Before welding, cutting, soldering or other hot work is begun, a Hot Work Permit must be issued (in person) by the Owner. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-3 1.13 MAINTENANCE SERVICE A. 1.14 EXTRA MATERIALS A. PART 2 2.1 2.2 Provide service and maintenance of fire pump, driver, and controller for one year from date of Substantial Completion. Provide one set of seals for each pump type and model supplied. PRODUCTS FIRE PUMP A. Description: One (1) approved centrifugal fire pump complete with motor(s), controller(s) and accessories and listed by Underwriters Laboratories and/or approved by Factory Mutual (UL/FM). The Fire Pump shall meet Rated Conditions of: 1000 GPM AT 115 PSI, 266 TDH, 1775 RPM. At 150% of the rated capacity it shall develop at least 65% of its rated head and shall not exceed 140% of the rated head at zero capacity. The unit shall meet all the requirements of the National Fire Protection Association Pamphlet No. 20. The fire pump shall be clockwise rotation and mounted on a common fabricated steel base plate. The following accessories shall be included: Approved coupling guard, Suction and discharge gauges, Automatic air release valve, and Casing by-pass valve. The fire pump package shall also include: 6”-125 lb Suction Flange, 5” 250 lb Discharge Flange, Base Plate, Volute Cover, 5” X 6” Concentric Discharge Increaser, Standard 300 lb Gauges w/Gauge Cocks, 6” Cast Iron Test Header, 250 LB. Flange with 3 Sets of 2 ½” Test Valves, Caps & Chains and casing relief valve set at 250 lb and 6“ Flow Meter. Manufacturer: Fire pump shall be Patterson, Model 6 X 5 X 17 Horizontal Split Case or approved equal. Refer to Division 16 – Electrical for voltage requirements. B. Fittings: All fittings for complete installation of the fire pump shall be 250 Lbs high-pressure type, minimum. C. Fire Pump Motor Controller: Floor mounted, Standard NEMA 1 Enclosure. Manufacturer: Fire pump motor controller shall be FireTrol Model FTA1000AM100B or approved equal. Refer to Division 16 – Electrical for voltage requirements. D. Contractor shall furnish and install all associated piping, fittings, valves, tamper switches, etc. in accordance with NFPA 20. E. Substitutions: Permitted with approval from Owner. PRESSURE BOOSTER (JOCKEY) PUMP A. Jockey pump shall be Patterson- PM, Model PM-1-1702360 or approved equal. Refer to Division 16 – Electrical for voltage requirements. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-4 2.3 2.4 B. The Jockey Pump Motor Controller shall be furnished floor mounted, Standard NEMA 1 Enclosure, pre-piped pressure switch, front mounted HAND-OFF-AUTO selector switch, and overload relays. Manufacturer: Jockey pump motor controller shall be 2 H.P., FireTrol 500T-BFO2B or approved equal. Refer to Division 16 – Electrical for voltage requirements. C. Contractor shall furnish and install all associated piping, fittings, valves, tamper switches, etc. in accordance with NFPA 20. D. Substitutions: Permitted with approval from Owner. ABOVEGROUND PIPING COMPONENTS A. Piping: Aboveground piping shall be steel, Schedule 40. Pipe shall be marked with the name of the manufacturer, kind of pipe, and ASTM designation. B. Gate Valves: Comply with UL 262, OS&Y type. Bronze Valves, NPS 2 inch and Smaller: Bronze body with threaded ends and 175 psig CWP rating. 2. Resilient Wedge Valves, NPS 2-1/2 inch and larger: Ductile-iron body, bronze mounted with resilient wedge, flanged ends and 250 psig CWP rating. C. Check Valve: Comply with UL 312. Check valves 4 inches and larger shall be constructed of a ductile iron body with a brass seat and a rubber faced clapper assembly hinged to a removable access cover. Check valves shall be equipped with a removable access cover for periodic inspection as required in NFPA. 25, Standard for Inspection, Testing and Maintenance of Water-Based Fire Protection Systems. Check valves shall have a working water pressure of 250 PSI (17 BAR). D. Pipe Hangers: Hangers shall be listed by Underwriter’s Laboratory or Factory Mutual and be of the type suitable for the application, construction, and pipe type and sized involved. PRESSURE GAUGES A. 2.5 1. Pressure Gauges: 4-1/2 inch dial, 1.2 percent accurate per ASME B40.1 Grade 2A, 1/4 inch NPT bottom connection, stainless steel case, and range so that indicated pressure is at midpoint on gauge. Manufacturer shall be Weksler Glass Thermometer Corporation, Model HA14-P or equal. PRESSURE REDUCING VALVE A. A globe style, in-line combination pressure reducing and check valve shall be installed on the discharge of the fire pump. The valve shall have an epoxy-coated Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-5 body with a bronze disc. The PRV shall be sized for a maximum pressure drop of PSIG at the scheduled flow rate for the fire pump. The PRV shall be set to limit the maximum discharge pressure not exceeding 175 PSIG. The valve pilot shall be a direct acting, adjustable, spring-loaded, normally open diaphragm valve. Flange rating shall be minimum ASME Class 300. B. 2.6 FIRE DEPARTMENT CONNECTION A. 2.7 2.8 Located in backflow preventer vault. Fire department connection shall be projecting type, UL Listed with cast brass body, matching escutcheon lettered "Auto Spkr" with a chromium plated finish. The connection shall have two inlets with individual self-closing clappers, caps with drip drains and chains. Female inlets shall have 2-1/2 inch diameter with thread size to suit City of Athens/Clark County fire department hardware BACKFLOW PREVENTERS A. Assemblies, double check valve assemblies, atmospheric (non-pressure) type vacuum breakers, and pressure type vacuum breakers B. Double Check Detector Assembly (DCDA) backflow preventer shall be installed on fire protection systems when connected to a potable water supply. The backflow preventer shall be a complete assembly including UL listed resilient seated OS&Y shut-off valves and four test cocks. The assembly shall include an auxiliary bypass line consisting of an approved backflow preventer and bronze water meter. C. Device shall be specifically approved by the University of Southern California Foundation for Cross Connection Control and shall comply with the local water utility requirements as well as NFPA 24. WALL HYDRANT FOR TESTING BACKFLOW PREVENTER A. PART 3 3.1 Valve shall be manufactured by Cla-Val Company. Wall hydrant shall be flush type with cast brass body, matching wall escutcheon lettered "Hydrant" with a polished brass finish. The hydrant shall have two male outlets, caps chains. Male outlets shall have 2-1/2 inch diameter American National Fire Hose Connection Screw Threads (NH) per NFPA 1963. EXECUTION INSTALLATION A. Install in accordance with NFPA 20. B. Provide access space around pumps for service; no less than minimum as recommended by manufacturer. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-6 3.2 3.3 C. Decrease from line size with long radius reducing elbows or reducers. Support piping adjacent to pump such that no weight is carried on pump casings. For base mounted pumps, provide supports under elbows on pump suction and discharge. D. Provide drains for bases and seals, piped to and discharging into floor drains. E. Mount fire pump(s) on vibration spring-type isolators. Provide hot dipped galvanized housings and neoprene coated springs. Minimum horizontal stiffness shall equal to 75 percent vertical stiffness with working deflection between 0.3 and 0.6 of maximum deflection. Provide with leveling devices with minimum 1/4 inch (6 mm) thick neoprene sound pads and zinc chromate plated hardware. 1. Sound Pads: Size for minimum deflection of 0.05 inch (1.2 mm) and meet requirements for neoprene pad isolators. 2. Restraint: Provide heavy mounting frame and limit stops. F. Provide for connection to electrical service. Refer to Division 16 specifications. G. Check and certify base mounted pumps for alignment prior to start-up. FIELD QUALITY CONTROL A. Perform flow test on entire system in accordance with NFPA 20. B. Require test to be witnessed by authority having jurisdiction, and Owner's insurance underwriter. COMMISSIONING A. Skilled technicians shall be made available to assist the Contractor and Owner’s Representative in completing the commissioning program as it relates to each system and their technical specialty. Work schedules, time required for testing, etc., will be requested and coordinated by the Contractor. Qualified technician(s) shall be available and present during the agreed upon schedules and for sufficient duration to complete the necessary tests, adjustment, and/or problem resolutions. All equipment and system(s) shall be tested as required by NFPA 13, NFPA 25 and commissioned as required by the Owner. The Contractor will be responsible to participate in the testing of systems to provide verification of adequate performance. Any fault in material or in any part of the installation revealed by commissioning tests shall be investigated, replaced or repaired by the Contractor and the same test repeated at the Contractor’s expense until no fault appears. Provide all certificates, test documentation, warranty, etc. to Owner’s Representative. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-7 3.4 ON-SITE TRAINING A. 3.5 AS-BUILT RECORDS AND DRAWINGS A. 3.6 Provided record drawings in accordance with Section 01702 - As-Built Records and Drawings. OPERATION AND MAINTENANCE MANUAL A. 3.7 The Fire Protection Specialist shall conduct a training course for operating and maintenance personnel as designated by the Owner’s Representative. Demonstrate automatic operation of system including verification of pressure switch set points. Training shall be provided for a period of 4 hours of normal working time and shall start after the system is functionally complete but prior to the Preliminary Tests and Final Acceptance Test. The on-site training shall cover all of the items contained in the approved Operating and Maintenance Instructions. . Refer to Section 01705 – Operation & Maintenance Manuals. Provided O & M in accordance with Section 01705 - Operation and Maintenance Manuals. ELECTRICAL A. Electrical wiring and connections shall be in accordance with NFPA 70 and manufacturer’s recommendations. Refer to Division 16 - Electrical. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13920-8 SECTION 13925 STANDPIPE SYSTEM PART 1 1.1 GENERAL REQUIREMENTS A. Standpipe fire protection system shall be installed as indicated on the drawings. Except as modified herein, the system shall be designed and installed in accordance with NFPA 14, for Class I Standpipe System. Pipe sizes, which are not indicated on drawings, shall be determined by hydraulic calculation. The Contractor shall design any portions of the standpipe system that are not indicated on the drawings including location of risers, piping and equipment, and size piping and equipment when this information is not indicated on the drawings or is not specified herein. The design of the standpipe system shall be based on hydraulic calculations, and the other provisions specified herein. The standpipe outlet connection shall be designed to allow for friction loss in 100 feet of hose and a minimum of 100 psi of pressure at the combination (fog and straight stream) nozzle inlet. The design of the standpipe system shall be based on hydraulic calculations, and the other provisions specified herein. B. An allowance for interior hose stations of 500 gpm for the hydraulically most remote standpipe and 250 gpm for all additional standpipes shall also be added to the sprinkler system demand. The flow rate required for the standpipe of a combined system in a building protected throughout by an automatic sprinkler system shall not be required to exceed 1000 gpm. C. Hydraulic Calculations: D. 1. Hydraulic calculations shall be based upon the Hazen-Williams formula with a "C" value of 120 for steel piping, 150 for copper tubing, 140 for new cement-lined ductile-iron piping, and 100 for existing underground piping. 2. Hydraulic calculations shall be as outlined in NFPA 14 except that calculations shall be performed by computer using software intended specifically for fire protection system design using the design data shown on the drawings. Calculations shall substantiate that the design area used in the calculations is the most demanding hydraulically. A drawing showing hydraulic reference points (nodes) and pipe designations used in the calculations shall be included and shall be independent of shop drawings. Water Supply: The water capacity data provided herein is for information only. The Contractor shall provide new water flow tests with 24 hour chart recorder on hydrants connected to the fire loop at water system supply locations applicable to Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-1 this project. The Contractor shall utilize the new on site water capacity data collected for hydraulic calculations and system design. Water supply flow tests shall be performed by the contractor at no additional cost to the owner. Coordinate flow test with the Architect/Engineer prior to starting work Elevation of static and elevation of residual test gage: 600 mm (2 ft.) above site grade. Location of Test: Hooper Street, Athens, Georgia. Athens-Clarke County Hydrant Number: Pressure Hydrant: Hooper St. G 11 - 22 Flow Hydrant: East Campus G 11 - 47 Athens-Clarke County Map Reference: G-11 Static pressure (psi): 106 Residual pressure (psi): 100 Flow (GPM): 1360 Date: April 20, 2010 Time: 7:45 a.m. E. 1.2 1.3 For each sprinkler zone provide a control valve, flow switch, self-contained test and drain assembly and pressure gauge. RELATED SECTIONS A. Section 01300 – Submittals. B. Section 01702 - As-Built Records and Drawings C. Section 01705 - Operation & Maintenance Manuals D. Section 07270 - Firestopping E. Section 09900 – Painting, General F. Section 13920 – Fire Pumps G. Section 16721 – Fire Alarm System. REFERENCES A. ASME A13.1 (2007) Scheme for the Identification of Piping Systems. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-2 1.4 1.5 B. MSS SP-58 (2009) Pipe Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation. C. MSS SP-69 (2003) Pipe Hangers and Supports - Selection and Application. D. MSS SP-89 (2003) Pipe Hangers and Supports - Fabrication and Installation Practices. E. NFPA 13 (2010) Standard for the Installation of Sprinkler Systems. F. NFPA 14 (2010) Standard for the Installation of Standpipes and Hose Systems. G. NFPA 20 (2010) Standard for the Installation of Stationary Pumps for Fire Protection. H. NFPA 24 (2010) Standard for the Installation of Private Fire Service Mains and Their Appurtenances. I. NFPA 25 (2008) Standard for the Inspection, Testing, and Maintenance of Water-Based Fire Protection Systems. J. NFPA 70 National Electrical Code, 2008 Edition with 2009 Georgia Amendments. K. NFPA 72 (2010) National Fire Alarm and Signaling Code. L. NFPA 1963 (2009) Standard for Fire Hose Connections. M. UL Fire Resistance Directory, 2010 Edition. N. Warnock Hersey - Certification Listings. SUBMITTALS FOR REVIEW A. Section 01300 Submittals: Procedures for submittals. B. Product Data: Provide manufacturer's catalog sheet for equipment indicating rough-in size, finish, and accessories. C. Shop Drawings: Indicate supports, components, accessories, and sizes. Submit shop drawings and product data to Architect for approval. Submit proof of approval to Owner. D. Hydraulic Calculations: Provide calculations based on requirements in NFPA 14. SUBMITTALS AT PROJECT CLOSEOUT A. Division 01 – Submittals at project closeout. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-3 B. 1.6 1.7 1.8 QUALITY ASSURANCE A. Perform Work in accordance with NFPA 14. Maintain one copy on site. B. Installer Qualifications: Company specializing in performing the work of this Division with minimum three years documented experience. COMMISSIONING AND START UP A. Prior to final payment and as part of the final inspection, the Contractor shall demonstrate that the installed equipment performs its required functions and meets the requirements of these specifications. The Contractor shall repair or replace equipment found to be malfunctioning. B. Commissioning is the responsibility of the Contractor. The Contractor is responsible to provide all scheduling, coordination and support required for startup, testing, and commissioning. The commissioning process requires that all portions of the work have been completed in a satisfactory and fully operational manner. AS-BUILT RECORDS AND DRAWINGS A. 1.9 Refer to Section 01705 - Operation & Maintenance Manuals. SPRINKLER SYSTEM INSTALLER QUALIFICATIONS A. 1.11 Refer to Section 01702 - As-Built Records and Drawings. OPERATION AND MAINTENANCE DATA A. 1.10 Certificates: Provide certificate of compliance from authority having jurisdiction indicating approval of field acceptance tests. Fire Sprinkler Contractor’s Proficiency: The firm's proficiency in the installation, start-up, adjustment and maintenance of sprinkler systems shall have been demonstrated by the successful performance of work as specified herein on at least similar systems. The firm shall be a licensed contractor with a certificate of competency. The firm shall have trained personnel, instruments, tools, and equipment to perform the installation and maintenance service specified. The firm shall have been in business performing services as specified herein for at least three years. REGULATORY REQUIREMENTS A. Compliance with referenced NFPA standards is mandatory. This includes advisory provisions listed in the appendices of such standards, as though the word "shall" had been substituted for the word "should" wherever it appears. In the event of a conflict between specific provisions of this specification and applicable Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-4 NFPA standards, this specification shall govern. Reference to "authority having jurisdiction" shall be interpreted to mean the State Fire Marshall. 1.12 FIRESTOPPING A. 1.13 Firestopping shall consist of furnishing and installing tested and listed firestop systems, combination of materials, or devices to form an effective barrier against the spread of flame, smoke and gases, and maintain the integrity of fire resistance rated walls, partitions, floors, and ceiling-floor assemblies, including throughpenetrations and construction joints and gaps. Through-penetrations include the annular space around pipes, tubes, conduit, wires, cables and vents. Construction joints include those used to accommodate expansion, contraction, wind, or seismic movement; firestopping material shall not interfere with the required movement of the joint. Gaps requiring firestopping include gaps between the curtain wall and the floor slab and between the top of the fire-rated walls and the roof or floor deck above. The Contractor shall engage an experienced Installer who is certified, licensed, or otherwise qualified by the firestopping manufacturer as having the necessary staff, training, and a minimum of 3 years experience in the installation of manufacturer's products per specified requirements. Refer to Section 07270 - Firestopping. VALVE TAGS AND LABELS A. Brass Valve Tags: Provide 19-gauge, 1-1/2 inch (38mm) round, ½-inch (13mm) high black-filled numbers, polished brass valve tags with stamp-engraved piping system abbreviation legend “Fire Protection” with ¼-inch (6.35mm) lettering only. Install tags on all control valves. Tags shall be Seton Safety and Identification Products, Model 08201 with Stainless Steel Valve Tag Wire or equal. B. Tacks: Provide color-coded thumb tacks or self-adhesive 1/2 inch round composite plastic tags designed to identify or mark the locations of fire protection valves located where they are not readily accessible, i.e. above ceilings, in closets, below floors, etc. Tacks shall be of same color. Tacks shall be Seton Safety and Identification Products, Valve Finder Ceiling Tacks or equal. C. Valve Tag Directory: Provide two copies of the typewritten valve tag directory. Mount one directory in a metal frame and protect with acrylic sheet and place the second copy in the Operation and Maintenance manual. Include the following information in directory: 1. Service (Zone Number) 2. Location 3. Make/model size Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-5 1.14 1.15 PLACEMENT OF CEILING TILES A. Contractor is responsible for removal and replacement of existing ceilings where required to install piping, sprinkler heads and detectors as needed to comply with NFPA 13 and scope of this project. Contractor shall be aware that removal and replacement of lay-in and/or hard ceilings will be included in the contract bid. The Contractor shall determine the extent of ceiling work required prior to bid and shall include this work in the contract. B. Where lay-in ceiling material are removed and damaged, Contractor may salvage existing panel materials from one area to fill-in another area. All lay-in panel materials in one contiguous ceiling surface shall be either all existing (remaining or relocated) or all new. The Contractor shall not mix existing and new panels in one contiguous ceiling surface. REPAIR OF HARD CEILINGS A. 1.16 REPAIR OF WALLS A. PART 2 2.1 Where hard ceilings are removed or damaged in the process of installing piping, sprinkler heads and detectors related to the scope of work, the ceilings shall be repaired to match existing ceilings. Repairs shall be performed in a professional manner using like materials to those existing. Hard ceiling repairs shall be finished smooth with no blemishes and shall match the texture and color of existing ceilings. Where hard ceilings are repaired, the entire contiguous ceiling in the room repaired shall be painted wall-to-wall or edge-to-edge. Partial painting of a ceiling will not be allowed. Refer to Section 09900 – Painting, General. Where walls are removed or damaged in the process of installing piping related to the scope of work, the walls shall be repaired to match existing or adjacent walls. Repairs shall be performed in a professional manner using like materials to those existing. Finish shall be smooth with no blemishes and shall match the texture and color of existing walls. Where walls are repaired, the of the repair shall be painted 12-inches beyond area of repair and from floor to ceiling.. Refer to Section 09900 – Painting, General. PRODUCTS PIPING COMPONENTS A. All piping shall be steel. Steel piping shall be Schedule 40 or Schedule 10 for sizes less than 8 inches in diameter and Schedule 40 for sizes 8 inches and larger in diameter. Pipe in which threads or grooves are cut shall be Schedule 40 or shall be listed by Underwriters Laboratories to have a corrosion resistance ratio (CRR) of 1.0 or greater after threads or grooves are cut. Pipe shall be marked with the name of the manufacturer, kind of pipe, and ASTM designation. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-6 2.2 B. Fittings for Non-Grooved Steel Pipe: Fittings shall be cast iron, steel or malleable iron. Steel press fittings shall be approved for fire protection systems. Plain-end fittings with mechanical couplings, fittings that use steel gripping devices to bite into the pipe and segmented welded fittings shall not be used. C. Fittings for Grooved Mechanical Joints and Fittings: Joints and fittings shall be designed for not less than 175-psi service and shall be the product of the same manufacturer. Fitting and coupling houses shall be malleable iron, Grade 32510 or ductile iron, Grade 65-45-12. Gasket shall be the flush type that fills the entire cavity between the fitting and the pipe. Nuts and bolts shall be heat-treated steel and shall be cadmium plated or zinc electroplated. D. Flanges: Flanges shall conform to NFPA 13 and NFPA 14. Gaskets shall be nonasbestos compressed material, 1/16 inch thick, and full face or self-centering flat ring type. Bolts and nuts shall be hexagon type. E. Control Valve and Gate Valve: Manually operated sprinkler control valve and gate valve shall be outside stem and yoke (OS&Y) type and shall listed by Underwriter’s Laboratory or Factory Mutual. F. Check Valve: Check valve 2 inches and larger shall be listed by Underwriter’s Laboratory or Factory Mutual. Check valves 4 inches and larger shall be of the swing type with flanged cast iron body and flanged inspection plate, shall have a clear waterway and shall meet the requirements for Type 3 or 4. G. Pipe Hangers: Hangers shall be listed by Underwriter’s Laboratory or Factory Mutual and be of the type suitable for the application, construction, and pipe type and sized involved. Hangers shall be installed in accordance with NFPA 14. H. Escutcheons: Escutcheons shall be provided for pipe penetration of ceilings and walls. Escutcheons shall be securely fastened to the pipe at surfaces through which piping passes. VALVES A. Sprinkler Zone Control Valve: Manually operated sprinkler control zone valve shall be non-rising stem, gate type and shall be listed in UL or FM. In-line, Brass finish; 2-1/2 inch size, 400 psi working pressure. Manufacturer shall be Potter Roemer, Model 4036, field adjustable pressure regulating type, with MSA1 Monitor Switch Adapter. B. Check Valve: Check valve 2 inches and larger shall be listed in UL Bld Mat Dir or FM P7825a and FM P7825b. Check valves 4 inches and larger shall be of the swing type with flanged cast iron body and flanged inspection plate, shall have a clear waterway and shall meet the requirements of MSS SP-71, for Type 3 or 4. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-7 C. 2.3 2.4 1. For discharge pressure of 100 psi or less; Angle type; brass body; 2-1/2 inch size, manufacturer shall be Potter Roemer, Model 4065, with threaded cap and chain of same material and finish, thread to match City of Athens fire department hardware. 2. For discharge pressure is more than 100 psi; Angle type; brass body; 2-1/2 inch size, 400 psi working pressure, with threaded cap and chain of same material and finish, thread to match City of Athens fire department hardware. Manufacturer shall be Potter Roemer, Model 4053. Static pressure at valve inlet shall be a minimum of 30 psi above static pressure required at valve outlet. Maximum valve outlet pressure shall not exceed 175 psi. ALARM INITIATING AND SUPERVISORY DEVICES A. Sprinkler Water Flow Indicator Switch, Vane Type: Switch shall be vane type with a pipe saddle and cast aluminum housing. The electro-mechanical device shall be installed on system piping as designated on the drawings and/or specified herein. The device shall sense water movements and shall have a sensitivity in the range of 4 to 10 gallons per minute and a static pressure rating of 450 psi.. The detector shall respond to water flow in the specified direction after a preset time delay, which has a field adjustable retard device to reduce the possibility of false alarms caused by transient flow surges. The switch shall be tamper resistant and contain two SPDT (Form C) contacts arranged to transfer upon removal of the housing cover, and shall be equipped with a silicone rubber gasket to assure positive water seal and a dustproof cover and gasket to seal the mechanism from dirt and moisture. Flow switches for sprinkler zones shall be Grinnell, Model VFD or approved equal. B. Valve Supervisory (Tamper) Switch: Supervisory switches for zone control valves shall be Potter Roemer, Model 6223. Other Switch shall be suitable for mounting to the type of valve used. PRESSURE GAUGES A. 2.5 Hose Connection Valve: Pressure Gauges: 4-1/2 inch dial, 1.2 percent accurate per ASME B40.1 Grade 2A, 1/4 inch NPT bottom connection, stainless steel case, and range so that indicated pressure is at midpoint on gauge. Manufacturer shall be Weksler Glass Thermometer Corporation, Model HA14-P or equal. INSPECTOR’S TEST AND DRAIN VALVE A. Inspector’s Test and Drain Valve shall comply with the requirements of NFPA 13. Manufacturer shall be The AGF Manufacturing Inc., Model 1000 or equal. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-8 2.6 2.7 DISINFECTING MATERIALS A. Liquid Chlorine: Liquid chlorine shall conform to AWWA B301. B. Hypochlorites: Calcium hypochlorite and sodium hypochlorite shall conform to AWWA B300. ACCESSORIES A. 2.8 WALL HYDRANT FOR TESTING BACKFLOW PREVENTER A. 2.9 PART 3 Gauges shall be 4-1/2 inch dial, 1/2 % accurate per ASME B40.1 Grade 2A, 1/4 inch NPT bottom connection, stainless steel case, and range so that indicated pressure is at midpoint on gauge. EXECUTION INSTALLATION REQUIREMENTS A. 3.2 Switch shall be suitable for mounting to the type of control valve to be supervised open. The switch shall be tamper resistant and contain one set of SPDT (Form C) contacts arranged to transfer upon removal of the housing cover or closure of the valve of more than two rotations of the valve stem. PRESSURE GAUGES A. 3.1 Combination wall hydrant/fire pump test header. Refer to Section 13920 – Fire Pumps. VALVE SUPERVISORY (TAMPER) SWITCH A. 2.10 Identification Sign: Valve identification sign shall be minimum 6 inches wide x 2 inches high with enamel baked finish on minimum 18 gauge steel or 0.024 inch aluminum with red letters on a white background or white letters on red background. Wording of sign shall include, but not be limited to "main drain," "auxiliary drain," and similar wording as required to identify operational components. The installation shall be in accordance with the applicable provisions of NFPA 14. INSPECTION BY FIRE PROTECTION SPECIALIST A. The Fire Protection Specialist shall inspect the standpipe system periodically during the installation to assure that the standpipe system is being provided and installed in accordance with the contract requirements. The Fire Protection Specialist shall witness the preliminary and final tests, and shall sign the test results. The Fire Protection Specialist, after completion of the system inspections Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-9 and a successful final test, shall certify in writing that the system has been installed in accordance with the contract requirements. Any discrepancy shall be brought to the attention of the Owner in writing, no later than three working days after the discrepancy is discovered. 3.3 PIPING INSTALLATION A. Piping in Exposed Areas: Exposed piping shall be installed so as not to diminish exit access widths, corridors or equipment access. Exposed horizontal piping, including drain piping, shall be installed to provide maximum headroom. B. Piping in Finished Areas: In areas with suspended or dropped ceilings and in areas with concealed spaces above the ceiling, piping shall be concealed above ceilings. Piping shall be inspected, tested and approved before being concealed. Risers and similar vertical runs of piping in finished areas shall be concealed. C. Pipe Joints: Pipe joints shall conform to NFPA 14, except as modified herein. Not more than four threads shall show after joint is made up. Welded joints will be permitted, only if welding operations are performed as required by NFPA 14 at the Contractor's fabrication shop, not at the project construction site. Flanged joints shall be provided where indicated or required by NFPA 14. Grooved pipe and fittings shall be prepared in accordance with the manufacturer's latest published specification according to pipe material, wall thickness and size. Grooved couplings and fittings shall be from the same manufacturer. D. Reducers: Reductions in pipe sizes shall be made with one-piece tapered reducing fittings. E. Pipe Penetrations: Pipes that must penetrate structural members, concrete or masonry walls or concrete floors shall be core-drilled and provided with pipe sleeves. Each sleeve shall be Schedule 40 galvanized steel, ductile iron or cast iron pipe and shall extend through its respective wall or floor and be cut flush with each wall surface. Sleeves shall provide required clearance between the pipe and the sleeve per NFPA 13. In all interior piping penetrations, a fire seal shall be placed between the pipe and sleeve in accordance with Section 07270 Firestopping. In exterior penetrations, the space between the sleeve and the pipe shall be sealed at both ends with plastic waterproof cement which will dry to a firm but pliable mass or with a mechanically adjustable segmented elastomer seal. F. Drains: Main drain piping shall be provided to discharge to the exterior of the building in a manner such that no damage will not cause damage to adjacent construction or landscaping during full flow discharge. Auxiliary drains shall be provided as required by NFPA 14. G. Identification Signs shall be affixed to each main drain, auxiliary drain, test valve, and similar valves as appropriate or as required by NFPA 14. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-10 3.4 H. Locate hose connection valve below hose station valve and not closer than 4 inches from side or bottom of cabinet. All other hose connection valves shall be installed in accordance with NFPA 14. I. Where static pressure exceeds 175 psi at any hose station, provide pressure reducing valve to prevent pressure on hose exceeding 175 psi. A valved outlet for a pressure gauge shall be installed on the upstream of every pressure reducing valve. J. Install listed 3 ½-inch dial spring pressure gauge at the top of each standpipe. Gauge shall be controlled by a valve having an arrangement for draining. ELECTRICAL WORK A. 3.5 DISINFECTION A. 3.6 Alarm signal wiring connected to the building fire alarm control system shall be in accordance with NFPA and existing fire alarm system manufacturer’s recommendations. Refer to Division 16 Electrical. After all system components are installed and hydrostatic test(s) are successfully completed, each portion of the standpipe system to be disinfected shall be thoroughly flushed with potable water until all entrained dirt and other foreign materials have been removed before introducing chlorinating material and disinfected in accordance with NFPA 14 and NFPA 24. PAINTING AND PIPE COLOR CODE MARKING OF PIPING, FITTINGS, VALVES AND APPURTENANCES A. Paint all exposed interior piping; color shall be red. Un-exposed interior piping shall not be painted. Copper and stainless steel piping may be cleaned and left unpainted. Refer to Section 09900 – Painting, General. B. Mark all exposed and un-exposed interior piping, at 15-foot intervals, indicating the type of fluid carried and direction of flow, with plastic wraparound-type pipe labels conforming to ANSI A13.1. Labels are not required on sprinkler system branch lines and pipes less than 2 inches nominal size. Colors for pipes and pipe markings shall be: Red – Letters and Arrows with White – “FIRE PROTECTION WATER” Legend. C. Surfaces to be painted, painting systems, and the number of coats to be applied shall be as outlined below. Comply with the manufacturer’s printed instructions. Fire Sprinkler System: One coat Alkyd Primer, spread rate 425 square feet per gallon, 2.0 mils DFT. Two coats Alkyd Gloss Finish, spread rate 417 square feet per gallon, 2.0 mils DFT. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-11 D. 3.7 3.8 Backflow Preventer, if required: One coat Gray Alkyd Fast Drying Primer, spread rate 425 square feet per gallon, 2.0 mils DFT. Two coats Alkyd Gloss Finish, spread rate 417 square feet per gallon, 2.0 mils per coat DFT. VALVES AND VALVE LOCATION IDENTIFICATION: A. Provide for valve tags on every control valve. List each tagged valve in a valve schedule. Coordinate, with Owner and requirements of Section 13930 - Fire Sprinkler System, new labeling with any existing labeling. B. Provide and install tacks on the ceiling or on t-bar ceiling grid channel below the control valve, located above ceilings. Provide and install tacks on the outside wall above doors to closets, mechanical rooms, etc. C. Valve Tag Directory: Provide two copies of the typewritten valve tag directory. Mount one directory in a metal frame and protect with acrylic sheet and place the directory on wall adjacent to riser and alarm valve or as directed by Owner. Include the second copy in the Operation and Maintenance manual. The Directory shall include: 1. Service (Zone Number) 2. Location 3. Make/model size PRELIMINARY TESTS A. The system, including piping and system components, shall be tested to assure that equipment and components function as intended. The piping systems and attached appurtenances subjected to system working pressure shall be tested in accordance with NFPA 14. Upon completion of specified tests, the Contractor shall complete certificates as specified in paragraph SUBMITTALS. B. Piping: 1. C. Hydrostatic Testing: All piping shall be hydrostatically tested in accordance with NFPA 14 at not less than 200 psi or 50 psi in excess of maximum system operating pressure and shall maintain that pressure without loss for 2 hours. There shall be no drop in gauge pressure or visible leakage when the system is subjected to the hydrostatic test. The test pressure shall be read from a gauge located at the low elevation point of the system or portion being tested. Testing of Alarm Devices: Each alarm switch shall be tested by flowing water through the inspector's test connection. Each water-operated alarm devices shall be tested to verify proper operation. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-12 3.9 PREVENTION ASSEMBLY FORWARD FLOW TEST A. 3.10 FINAL ACCEPTANCE TEST A. 3.11 Final Acceptance Test shall begin only when the Preliminary Test Report has been approved. The Fire Protection Specialist shall conduct the Final Acceptance Test and shall provide a complete demonstration of the operation of the system. This shall include operation of control valves and flowing of inspector's test connections to verify operation of associated water flow alarm switches. After operation of control valves has been completed, the main drain test shall be repeated to assure that control valves are in the open position. In addition, the representative shall have available copies of as-built drawings and certificates of tests previously conducted. The installation shall not be considered accepted until identified discrepancies have been corrected and test documentation is properly completed and received. COMMISSIONING A. 3.12 Not Applicable. Skilled technicians shall be made available to assist the Contractor and Owner’s Representative in completing the commissioning program as it relates to each system and their technical specialty. Work schedules, time required for testing, etc., will be requested and coordinated by the Contractor. Qualified technician(s) shall be available and present during the agreed upon schedules and for sufficient duration to complete the necessary tests, adjustment, and/or problem resolutions. All equipment and system(s) shall be tested as required by NFPA 13 and commissioned as required by Owner. The Contractor will be responsible to participate in the testing of systems to provide verification of adequate performance. Any fault in material or in any part of the installation revealed by commissioning tests shall be investigated, replaced or repaired by the Contractor and the same test repeated at the Contractor’s expense until no fault appears. Provide all certificates, test documentation, warranty, etc. to Owner’s Representative. ON-SITE TRAINING A. The Fire Protection Specialist shall conduct a training course for operating and maintenance personnel as designated by the Owner’s Representative. Training shall be provided for a period of 4 hours of normal working time and shall start after the system is functionally complete but prior to the Preliminary Tests and Final Acceptance Test. The On-Site Training shall cover all of the items contained in the approved Operation and Maintenance Instructions. Refer to Section 01705 – Operation & Maintenance Manuals. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-13 3.13 AS-BUILT RECORDS AND DRAWINGS A. 3.14 OPERATION AND MAINTENANCE MANUAL A. 3.15 Provided record drawings in accordance with Section 01702 - As-Built Records and Drawings. Provided O&M Manual in accordance with Section 01705 – Operation & Maintenance Manuals. ELECTRICAL WORK A. Alarm signal wiring connected to the building fire alarm control system shall be in accordance with NFPA and existing fire alarm system manufacturer’s recommendations. All wiring for supervisory and alarm circuits shall be solid copper installed in metallic tubing or conduit. Wiring color code shall remain uniform throughout the system. Refer to Division 16. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13925-14 SECTION 13930 FIRE SPRINKLER SYSTEM PART 1 1.1 PERFORMANCE DEFINED A. 1.2 1.3 GENERAL These specifications define the purpose of the goods or services in terms of how effectively it will perform without stating methods for achieving the required results. It defines the functional requirements for the item, the environment in which it must operate, and the interface and interchangeability requirements. The Contractor shall provide solutions to meet the requirements. SCOPE OF WORK A. Perform work and provide material and equipment as shown on Drawings and/or as specified and/or indicated in this Section of the Specifications. Completely coordinate work of this Section with work of other trades and provide a complete and fully functional installation. B. Drawings and Specifications form complimentary requirements; provide work specified and not shown, and work shown and not specified as though explicitly required by both. Although work is not specifically shown or specified, provide supplementary or miscellaneous items, appurtenances, devices and materials obviously necessary for a sound, secure and complete installation. C. Give notices, file plans, obtain permits and licenses, pay fees and backcharges, and obtain necessary approvals from authorities that have jurisdiction as required to perform work in accordance with all legal requirements and with Specifications, Drawings, Addenda and Change Orders, all of which are part of Contract Documents. GENERAL REQUIREMENTS A. The Contractor shall design, furnish and install an approved complete and operable automatic fire sprinkler system in accordance with the required and advisory provisions of NFPA 13 and as specified herein. System shall be wetpipe type in conditioned spaces and dry-pipe type in unconditioned (i.e. Loading Dock) spaces. All piping shall slope for drainage. Unless provided for elsewhere, the Minimum Density for Automatic-Sprinkler Piping Design for the buildings shall be: 1. The common areas of the building including Entry Corridor, Offices, and Restrooms will be Light Hazard Occupancy: 0.10 gpm over 1500 sq. ft. (9.5 mL/s over 139 sq. m) area. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-1 2. Classrooms, Janitorial Closets, Libraries and Supply rooms shall be hydraulically designed and installed to NFPA 13 Standards for Ordinary Hazard, Group 1 Ordinary-Hazard, Group 1 Occupancy: 0.15 gpm over 1500 sq. ft. (9.5 mL/s over 139 sq. m) area. 3. All other areas including Mechanical, Laboratory, Work Areas, and Storage spaces will also be protected as Ordinary Hazard Group 2 Occupancy: 0.20 gpm over 1500 sq. ft. (9.5 mL/s over 139 sq. m) area. The Contractor shall provide a guard for each sprinkler in the janitor’s closets, mechanical rooms and sprinklers within 7 ft. of the floor and other areas as required by NFPA 13. 1.4 B. Sprinklers shall be uniformly spaced on branch lines. Maximum spacing per sprinkler shall not exceed limits specified in NFPA 13. C. Pendant sprinkler heads shall be installed on return bands and all pendant heads shall be centered in ceiling tiles. D. Deflectors, on pendant sprinkler heads, within the same room or general area shall be at the same elevation. E. The Contractor shall install electrical heating cable and controls as required protecting a wet pipe system from freezing in unheated areas. Heat tape may be used only to the extent allowable in NFPA 13. Otherwise, a Dry Pipe System shall be used. F. Owner has the responsibility to remove items from walls and other locations in the areas of new work. Coordinate with Owner and schedule areas of new work to accommodate removal and relocation of items. G. Per the Life Safety Code, when a required automatic fire sprinkler system (Section 9.7.6.1) or automatic fire alarm system (Section 9.6.1.6) is out of service for more than 4 hours in a 24-hour period, the authority having jurisdiction must be notified and the building shall be evacuated or a fire watch will be posted. The building shall remain occupied. The Contractor shall provide any required fire watch. The duration of the fire watch will be until the affected system is fully restored. Contractor shall prepare a schedule of work and submit to Owner at least 14 days prior to any planned interruption. PRESSURE REQUIREMENTS A. 1.5 High-Pressure Piping System Component Working Pressure: Listed for 250 psig (1725 kPa) minimum. RELATED SECTIONS A. Section 01300 – Submittals Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-2 1.6 1.7 B. Section 01702 - As-Built Records And Drawings C. Section 01705 - Operation & Maintenance Manuals D. Section 07270 - Firestopping E. Section 09900 – Painting, General F. Section 13920 – Fire Pumps G. Section 13925 – Standpipe System H. Section 16721 – Fire Alarm System REFERENCES A. ASME A13.1 (2007) Scheme for the Identification of Piping Systems. B. AWWA C651 (2005) Disinfecting Water Mains C. NFPA 13 (2010) Standard for the Installation of Sprinkler Systems. D. NFPA 14 (2010) Standard for the Installation of Standpipes and Hose Systems. E. NFPA 20 (2010) Standard for the Installation of Stationary Pumps for Fire Protection. F. NFPA 24 (2010) Standard for the Installation of Private Fire Service Mains and Their Appurtenances. G. NFPA 25 (2008) Standard for the Inspection, Testing, and Maintenance of Water-Based Fire Protection Systems. H. NFPA 70 National Electrical Code, 2008 Edition with 2009 Georgia Amendments. I. NFPA 72 (2010) National Fire Alarm and Signaling Code. J. NFPA 1963 (2009) Standard for Fire Hose Connections. K. UL Fire Resistance Directory, 2010 Edition. L. Warnock Hersey - Certification Listings. SUBMITTALS A. Submittal data shall be submitted on the following items and shall be provided in accordance with applicable provisions of Section 01300 - Submittals. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-3 B. C. Product Data: 1. Sprinkler heads. 2. Pipe, fittings and valves. 3. Pipe hangers and supports. 4. Fire protection designer and installation contractor shall be licensed to perform work shown on the drawings and specifications in accordance with "Georgia Fire Sprinkler Act" (O.C.G.A. 25-11). Provide copy of Fire Protection Contractor’s Certificate of Competency, Qualifications and Registration or Certification. 5. Flow and tamper switches. 6. Alarm valve riser components. Water Supply: The water capacity data provided herein is for information only. The Contractor shall provide new water flow tests with 24 hour chart recorder on hydrants connected to the fire loop at water system supply locations applicable to this project. The Contractor shall utilize the new on site water capacity data collected for hydraulic calculations and system design. Water supply flow tests shall be performed by the contractor at no additional cost to the owner. Coordinate flow test with the Architect/Engineer prior to starting work Elevation of static and elevation of residual test gage: 600 mm (2 ft.) above site grade. Location of Test: Hooper Street, Athens, Georgia. Athens-Clarke County Hydrant Number: Pressure Hydrant: Hooper St. G 11 - 22 Flow Hydrant: East Campus G 11 - 47 Athens-Clarke County Map Reference: G-11 Static pressure (psi): 106 Residual pressure (psi): 100 Flow (GPM): 1360 Date: April 20, 2010 Time: 7:45 a.m. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-4 D. Hydraulic Calculations: Piping shall be hydraulically calculated to provide the proper density over the most hydraulically remote area as required in NFPA 13. 1. Hydraulic calculations shall be as outlined in NFPA 13 except that calculations shall be performed by computer using software intended specifically for fire protection system design using the design data shown on the drawings. Software that uses k-factors for typical branch lines is not acceptable. Calculations shall substantiate that the design area used in the calculations is the most demanding hydraulically. Water supply curves and system requirements shall be plotted on semi-logarithmic graph paper so as to present a summary of the complete hydraulic calculation. A summary sheet listing sprinklers in the design area and their respective hydraulic reference points, elevations, actual discharge pressures and actual flows shall be provided. Elevations of hydraulic reference points (nodes) shall be indicated. Documentation shall identify each pipe individually and the nodes connected thereto. The diameter, length, flow, velocity, friction loss, number and type fittings, total friction loss in the pipe, equivalent pipe length and Hazen-Williams coefficient shall be indicated for each pipe. For gridded systems, calculations shall show peaking of demand area friction loss to verify that the hydraulically most demanding area is being used. Also for gridded systems, a flow diagram indicating the quantity and direction of flows shall be included. A drawing showing hydraulic reference points (nodes) and pipe designations used in the calculations shall be included and shall be independent of shop drawings. 2. Hydraulic calculations shall be based upon the Hazen-Williams formula with a "C" value of 120 for steel piping, 150 for copper tubing, 140 for new cement-lined ductile-iron piping, and 100 for existing underground piping. 3. Limit velocity in all piping to 20 fps or less. E. Air Compressor Capacity: Provide calculations used to determine size of air compressor. F. Working Drawings: Submit drawings for fabrication and erection in accordance with NFPA 13 requirements. Indicate required anchorage and accessory items, field dimensions and finishes. Indicate construction details, methods of assembly and fastening, relationship and arrangement of piping, sprinklers, valves, and alarms. Submit six (6) copies for approval. Do not start fabrication or construction until after review of approved drawings by Owner’s Representative. Sprinkler locations shall be coordinated with reflected ceiling plan. Pipe routing shall be coordinated with existing structure, equipment, utilities, etc. The Contractor is responsible for field survey of all areas of work to determine pipe routings and to determine the most practical and feasible means of avoiding obstructions. Where existing ceiling are involved, spaces above maybe crowded. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-5 Contractor is responsible for removal and replacement of existing ceilings where required to install piping and heads as needed to comply with NFPA 13. Contractor shall be aware that removal and replacement of lay-in and/or hard ceilings will be included in the contract bid. The Contractor shall determine the extent of ceiling work required prior to bid and shall include this work in the contract. G. 1.8 1.9 COMMISSIONING AND START UP A. Prior to final payment and as part of the final inspection, the Contractor shall demonstrate that the installed equipment performs its required functions and meets the requirements of these specifications. The Contractor shall repair or replace equipment found to be malfunctioning. B. Commissioning is the responsibility of the Contractor. The Contractor is responsible to provide all scheduling, coordination and support required for startup, testing, and commissioning. The commissioning process requires that all portions of the work have been completed in a satisfactory and fully operational manner. AS-BUILT RECORDS AND DRAWINGS A. 1.10 Refer to Section 01702 - As-Built Records and Drawings. FIRE PROTECTION SPECIALIST A. 1.11 Certificates: Provide Fire Protection Specialist qualifications and Fire Sprinkler Contractor’s Proficiency Certificate of Competency. Work specified in this Section shall be performed under the supervision of and certified by the Fire Protection Specialist. The Fire Protection Specialist shall be an individual who is a registered professional engineer and a Full Member of the Society of Fire Protection Engineers or who is certified as a Level III Technician by National Institute for Certification in Engineering Technologies (NICET) in the Automatic Sprinkler System Layout sub-field of Fire Protection Engineering Technology in accordance with NICET 1014-7. The Fire Protection Specialist shall be regularly engaged in the design and installation of the type and complexity of system specified in the contract documents, and shall have served in a similar capacity for at least three systems that have performed in the manner intended for a period of not less than 6 months. SPRINKLER SYSTEM INSTALLER QUALIFICATIONS A. Fire Sprinkler Contractor’s Proficiency: The firm's proficiency in the installation, start-up, adjustment and maintenance of sprinkler systems shall have been demonstrated by the successful performance of work as specified herein on at least similar systems. The firm shall be a licensed contractor with a certificate of Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-6 competency. The firm shall have trained personnel, instruments, tools, and equipment to perform the installation and maintenance service specified. The firm shall have been in business performing services as specified herein for at least three years. 1.12 REGULATORY REQUIREMENTS A. 1.13 CERTIFICATES A. 1.14 Refer to Section 01705 - Operation & Maintenance Manuals. WARRANTIES A. 1.16 Fire Protection Specialist Inspection: Concurrent with the Final Acceptance Test Report, certification by the Fire Protection Specialist that the sprinkler system is installed in accordance with the contract requirements, including signed approval of the Preliminary and Final Acceptance Test Reports. OPERATION AND MAINTENANCE DATA A. 1.15 Compliance with referenced NFPA standards is mandatory. This includes advisory provisions listed in the appendices of such standards, as though the word "shall" had been substituted for the word "should" wherever it appears. In the event of a conflict between specific provisions of this specification and applicable NFPA standards, this specification shall govern. Reference to "authority having jurisdiction" shall be interpreted to mean the State Fire Marshall. The work shall be guaranteed against defective material, equipment, equipment design, and workmanship for a period of one year from the date of final acceptance. Upon written notice from the architect of a defect, all repairs shall be made promptly by and at the expense of the Contractor. Written manufacturers’ and service warranties on major equipment and components shall be furnished as part of request for project substantial completion. Warranties exceeding one year shall include any required bi-annual or annual maintenance that is required to be performed by the manufacturer or manufacturer’s representative. FIRESTOPPING A. Firestopping shall consist of furnishing and installing tested and listed firestop systems, combination of materials, or devices to form an effective barrier against the spread of flame, smoke and gases, and maintain the integrity of fire resistance rated walls, partitions, floors, and ceiling-floor assemblies, including throughpenetrations and construction joints and gaps. Through-penetrations include the annular space around pipes, tubes, conduit, wires, cables and vents. Construction joints include those used to accommodate expansion, contraction, wind, or seismic movement; firestopping material shall not interfere with the required movement of the joint. Gaps requiring firestopping include gaps between the Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-7 curtain wall and the floor slab and between the top of the fire-rated walls and the roof or floor deck above. The Contractor shall engage an experienced Installer who is certified, licensed, or otherwise qualified by the firestopping manufacturer as having the necessary staff, training, and a minimum of 3 years experience in the installation of manufacturer's products per specified requirements. Refer to Section 07270 - Firestopping. 1.17 1.18 PLACEMENT OF CEILING TILES A. Also, Contractor is responsible for removal and replacement of existing ceilings where required to install piping, sprinkler heads and detectors as needed to comply with NFPA 13 and scope of this project. Contractor shall be aware that removal and replacement of lay-in and/or hard ceilings will be included in the contract bid. The Contractor shall determine the extent of ceiling work required prior to bid and shall include this work in the contract. B. Where lay-in ceiling material are removed and damaged, Contractor may salvage existing panel materials from one area to fill-in another area. All lay-in panel materials in one contiguous ceiling surface shall be either all existing (remaining or relocated) or all new. The Contractor shall not mix existing and new panels in one contiguous ceiling surface. REPAIR OF HARD CEILINGS B. 1.19 Where hard ceilings are removed or damaged in the process of installing piping, sprinkler heads and detectors related to the scope of work, the ceilings shall be repaired to match existing ceilings. Repairs shall be performed in a professional manner using like materials to those existing. Hard ceiling repairs shall be finished smooth with no blemishes and shall match the texture and color of existing ceilings. Where hard ceilings are repaired, the entire contiguous ceiling in the room repaired shall be painted wall-to-wall or edge-to-edge. Partial painting of a ceiling will not be allowed. Refer to Section 09900 – Painting, General. REPAIR OF WALLS A. Where walls are removed or damaged in the process of installing piping related to the scope of work, the walls shall be repaired to match existing or adjacent walls. Repairs shall be performed in a professional manner using like materials to those existing. Finish shall be smooth with no blemishes and shall match the texture and color of existing walls. Where walls are repaired, the of the repair shall be painted 12-inches beyond area of repair and from floor to ceiling.. Refer to Section 09900 – Painting, General. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-8 PART 2 2.1 2.2 PRODUCTS SPRINKLER HEADS A. Locate sprinkler heads in a consistent pattern with ceiling grid, lights, and air supply diffusers. Heads in relation to ceiling and the spacing of sprinkler heads shall not exceed that permitted by NFPA 13. Sprinklers in high heat areas in close proximity to unit heaters shall have temperature classification in accordance with NFPA 13. Sprinklers with internal O-rings shall not be used. Sprinklers shall be used in accordance with their listed spacing limitations. Sprinklers in high heat areas including mechanical spaces shall have temperature classification in accordance with NFPA 13. Orifice of extended coverage sprinklers shall not exceed 17/32 inch. Sprinkler heads shall be rated for use with water working pressures up to 175 psi and 250 psi for high-pressure systems. B. Pendent Sprinkler shall be recessed type, quick-response with nominal 1/2 inch or 17/32 inch orifice. Pendent sprinklers shall have a polished chrome finish. C. Upright Sprinkler shall be quick-response type and shall have a nominal 1/2 inch or 17/32 inch orifice. Upright sprinklers shall have a bronze finish. D. Sidewall Sprinkler shall be quick-response type and shall have a nominal 1/2-inch orifice. Sidewall sprinkler shall have a polished chrome finish. E. Dry Sidewall and/or Dry Pendent Sprinkler (in areas subject to freezing temperatures) shall be quick-response, closed, automatic type with bronze body spray deflector and shall have a nominal 1/2-inch orifice. In areas specifying extended coverage, the heads shall be Tyco Series DS-3, 11.2 K-factor, Standard Response, Extended Coverage Ordinary Hazard (ECOH), Horizontal Sidewall or equal. Provide quick response sprinklers in all areas, except where specifically prohibited by their listing or approval. The head and escutcheon shall have a chrome plated finish. F. Temperature Ratings: In accordance with NFPA 13, except as follows: 1. Sprinklers in elevator shafts, elevator pits, and elevator machine rooms: Intermediate temperature rated. 2. Sprinklers in high temperature areas, i.e. Boiler Rooms, Elevator Machine Rooms, etc.: High temperature rated. INSPECTOR’S TEST AND DRAIN VALVE A. UL Listed and FM approved. Combination valve (Off, Test or Drain Positioning), sight glass, and 1/2 inch nominal orifice. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-9 2.3 PIPING COMPONENTS A. Steel Piping Components: Aboveground piping shall be steel. Steel piping shall be Schedule 40 or Schedule 10 for sizes less than 8 inches in diameter and Schedule 40 for sizes 8 inches and larger in diameter. Pipe in which threads or grooves are cut shall be Schedule 40 or shall be listed by Underwriters Laboratories to have a corrosion resistance ratio (CRR) of 1.0 or greater after threads or grooves are cut. Pipe shall be marked with the name of the manufacturer, kind of pipe, and ASTM designation. 1. 2. Sprinkler piping for Dry Pipe Systems shall be steel, galvanized. The inside wall and the exterior of the pipe shall be galvanized. a. Fittings for Non-Grooved Steel Pipe: Fittings shall be cast iron, steel or malleable iron. Steel press fittings shall be approved for fire protection systems. Galvanized fittings shall be used for piping systems or portions of piping systems utilizing galvanized piping. Fittings into which sprinklers, drop nipples, or riser nipples (sprigs) are screwed shall be threaded type. Plain-end fittings with mechanical couplings, fittings that use steel gripping devices to bite into the pipe and segmented welded fittings shall not be used. b. Fittings for Grooved Mechanical Joints and Fittings: Joints and fittings shall be designed for not less than 175-psi service and shall be the product of the same manufacturer. Fitting and coupling houses shall be hot-dipped galvanized. Gasket shall be the flush type that fills the entire cavity between the fitting and the pipe. Nuts and bolts shall be heat-treated steel and shall be cadmium plated or zinc electroplated.. c. Flanges: Flanges shall conform to NFPA 13. Gaskets shall be non-asbestos compressed material, 1/16 inch thick, and full face or self-centering flat ring type. Bolts and nuts shall be hexagon type. Sprinkler piping for Wet Pipe Systems shall be designed for not less than 300-psi service, black steel as permitted by NFPA 13. a. Fittings for Non-Grooved Steel Pipe: Fittings shall be cast iron or malleable iron, designed for not less than 300-psi service. Fittings into which sprinklers, drop nipples or riser nipples (sprigs) are screwed shall be threaded type. Plain-end fittings with mechanical couplings, fittings that use steel gripping devices to bite into the pipe and segmented welded fittings shall not be used. b. Fittings for Grooved Mechanical Joints and Fittings: Joints and fittings shall be designed for not less than 300-psi service and shall Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-10 be the product of the same manufacturer. Fitting and coupling houses shall be malleable iron or ductile iron. Gaskets shall be the flush type that fills the entire cavity between the fitting and the pipe. Nuts and bolts shall be heat-treated steel and shall be cadmium plated or zinc electroplated. Gaskets shall be suitable in design and size for the pipe with which such gaskets are to be used. c. 2.4 Flanges: Flanges shall be Class 300 and conform to NFPA 13. Gaskets shall be non-asbestos compressed material, 1/16 inch thick, and full face or self-centering flat ring type. Bolts and nuts shall be hexagon type. Gaskets shall be suitable in design and size for the pipe with which such gaskets are to be used. B. Control Valve and Gate Valve: Manually operated sprinkler control valve and gate valve shall be outside stem and yoke (OS&Y) type and shall listed by Underwriter’s Laboratory or Factory Mutual. C. Check Valve: Check valve 2 inches and larger shall be listed by Underwriter’s Laboratory or Factory Mutual. Check valves 4 inches and larger shall be of the swing type with flanged cast iron body and flanged inspection plate, shall have a clear waterway and shall meet the requirements for Type 3 or 4. D. Pipe Hangers: Hangers shall be listed by Underwriter’s Laboratory or Factory Mutual and be of the type suitable for the application, construction, and pipe type and sized involved. Hangers shall be installed in accordance with NFPA 13. Hangers used for dry pipe systems or in areas subject to moist conditions shall be galvanized. ALARM CHECK VALVE WITH RETARD CHAMBER A. Check valves utilized in the sprinkler system riser shall be UL listed and Factory Mutual approved for use on fire protection systems. Sprinkler riser check valves shall be manufactured with supply side and system side gauge connections and a main drain outlet in conformance with N.F.P.A. 13, Standard for Installation of Sprinkler Systems. Check valves shall be constructed of a ductile iron body with a brass seat and a rubber faced clapper assembly hinged to a removable access cover. Check valves shall be equipped with a removable access cover for periodic inspection as required in N.F.P.A. 25, Standard for Inspection, Testing and Maintenance of Water-Based Fire Protection Systems. Check valves shall have a working water pressure of 250 PSI (17 BAR). B. Ported alarm connections on the sprinkler riser valve is to be piped to a retard chamber to absorb variable pressure surges. The circuit closer is to be installed on retard chamber with proper venting capabilities to eliminate vapor or hydraulic lock against the circuit closer. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-11 2.5 WATER MOTOR GONG A. 2.6 INSPECTOR’S TEST AND DRAIN VALVE A. 2.7 2.8 Inspector’s Test and Drain Valve: UL Listed and FM approved, combination valve (Off, Test or Drain Positioning), sight glass, and 1/2 inch nominal orifice. ALARM INITIATING AND SUPERVISORY DEVICES A. Sprinkler Water Flow Indicator Switch, Vane Type: Switch shall be vane type with a pipe saddle and cast aluminum housing. The electro-mechanical device shall include a flexible, low-density polyethylene paddle conforming to the inside diameter of the fire protection pipe. The device shall sense water movements and be capable of detecting a sustained flow of 10 gpm or greater. The device shall contain a retard device adjustable from 0 to 90 seconds to reduce the possibility of false alarms caused by transient flow surges. The switch shall be tamper resistant and contain two SPDT (Form C) contacts arranged to transfer upon removal of the housing cover, and shall be equipped with a silicone rubber gasket to assure positive water seal and a dustproof cover and gasket to seal the mechanism from dirt and moisture. B. Valve Supervisory (Tamper) Switch: Switch shall be suitable for mounting to the type of control valve to be supervised open. The switch shall be tamper resistant and contain one set of SPDT (Form C) contacts arranged to transfer upon removal of the housing cover or closure of the valve of more than two rotations of the valve stem. PRESSURE GAUGES A. 2.9 Water powered mechanical device providing an audible signal when there is a flow of water in the automatic sprinkler system. Gauges shall be 4-1/2 inch dial, 1/2 % accurate per ASME B40.1 Grade 2A, 1/4 inch NPT bottom connection, stainless steel case, and range so that indicated pressure is at midpoint on gauge. AIR SUPPLY SYSTEM A. Air supply system shall be in accordance with NFPA 13. The connection pipe from the air compressor shall not be less than ½ inch in diameter and shall enter the system above the priming water level of the dry pipe valve. A check valve shall be installed in the airline piping and a shutoff valve of the renewable disc type shall be installed on the supply side of this check valve. The air supply system shall be sized to pressurize the sprinkler system to 40 psi within 20 minutes. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-12 2.10 1. Air Compressor: Compressor shall be single stage oil less type, aircooled, electric motor driven, equipped with a check valve, shutoff valve and pressure switch for automatic starting and stopping. Pressure switch shall be factory set to start the compressor at 30 psi and stop it at 40 psi. A safety relief valve, set to operate at 65 psi, shall be provided. 2. Air Pressure Maintenance Device: Device shall be a pressure regulator, which automatically reduces supply air pressure to pressure required to be maintained in the piping system. The device shall have a cast bronze body and valve housing complete with diaphragm assembly, spring, filter, ball check to prevent backflow, 1/16-inch restriction to prevent rapid pressurization of the system, and adjustment screw. The device shall be capable of reducing an inlet pressure of up to 100 psig to a fixed outlet pressure adjustable to 10 psig. 3. Air Supply Piping System: System shall be configured so that each dry pipe system is equipped with a separate pressure maintenance device, air compressor, shutoff valve, bypass valve and pressure gauge. Piping shall be galvanized steel. 4. Low Air Pressure Alarm Device: Each dry pipe valve trim shall be provided with a local alarm device consisting of a metal enclosure containing an alarm horn or bell, silence switch, green power-on light, red low-air alarm light and amber trouble light. The alarm device shall be activated by the low air pressure switch. Upon reduction of sprinkler system pressure to approximately 10 psig above the dry valve trip point pressure, the low air pressure switch shall actuate the audible alarm device and a red low-air alarm light. Restoration of system pressure shall cause the low-air alarm light to be extinguished and the audible alarm to be silenced. An alarm silence switch shall be provided to silence the audible alarm. An amber trouble light shall be provided which will illuminate upon operation of the silence switch and shall be extinguished upon return to its normal position. FIRE STOPPING A. Fire stopping materials shall consist of commercially manufactured, asbestos-free material having a flame spread of 25 or less, and a smoke developed rating of 50 or less, when tested in accordance with ASTM E 84 or UL 723. Material shall be an approved firestopping material as listed in UL Fire Resist Dir or by a nationally recognized testing laboratory. Material shall be nontoxic to humans at all stages of application. Firestopping will not be required to have a greater fire resistance rating than that of the assembly in which it is being placed. Penetrations of Fire Resistance Rated Walls, Partitions, Floors, Roof-Ceiling Assemblies and Ceiling-Floor Assemblies shall have an F Rating equal to three hour. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-13 2.11 IDENTIFICATION SIGN A. 2.12 Valve identification sign shall be minimum 6 inches wide x 2 inches high with enamel baked finish on minimum 18 gauge steel or 0.024 inch aluminum with red letters on a white background or white letters on red background. Wording of sign shall include, but not be limited to "main drain," “ hydraulic data,” "auxiliary drain," "inspector's test," "alarm test," "alarm line," and similar wording as required to identify operational components. VALVE TAGS AND LABELS A. Brass Valve Tags: Provide 19-gauge, 1-1/2 inch (38mm) round, ½-inch (13mm) high black-filled numbers, polished brass valve tags with stamp-engraved piping system abbreviation legend “Fire Protection” with ¼-inch (6.35mm) lettering only. Install tags on all control valves. Tags shall be Seton Safety and Identification Products, Model 08201 with Stainless Steel Valve Tag Wire or equal. Tags shall provide numbering and designate fire zone. Contractor shall provide a diagram or riser schematic showing all valves, zone valves and flow switches, etc. showing all pertinent data, including valve tag data. Diagrams shall be neat, mechanical drawings mounted in extruded aluminum frames, with 1/8-inch thick acrylic plastic protection. Location shall be as directed by the Contracting Officer. A minimum of one mounted diagram, plus one extra copy of each, shall be provided for each fire-protection system. B. PART 3 3.1 Tacks: Provide color-coded thumb tacks or self-adhesive 1/2 inch round composite plastic tags designed to identify or mark the locations of fire protection valves located where they are not readily accessible, i.e. above ceilings, in closets, below floors, etc. Tacks shall be of same color. Tacks shall be Seton Safety and Identification Products, Valve Finder Ceiling Tacks or equal. EXECUTION PIPING INSTALLATION A. All piping shall be arranged to drain to main riser or suitable auxiliary drains or plugged outlets in accordance with NFPA 13. Piping shall be run straight and bear evenly on hangers and supports Coordinate pipe routing with duct routing, equipment locations, electrical installations, and building structural members, offset piping where required, to avoid conflicts. Riser nipples or "sprigs" to upright sprinklers shall contain no fittings between the branch line tee and the reducing coupling at the sprinkler. Riser nipples exceeding 30 inches in length shall be individually supported. Avoid penetrating any main structural beam. Notify Owner’s Representative of any conflicts. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-14 3.2 PIPE JOINTS AND REDUCERS A. 3.3 3.4 PIPING PENETRATIONS A. Cutting structural members for passage of pipes or for pipe-hanger fastenings will not be permitted. Pipes that must penetrate concrete or masonry walls or concrete floors shall be core-drilled and provided with pipe sleeves. Each sleeve shall be Schedule 40 galvanized steel, ductile iron or cast iron pipe and shall extend through its respective wall or floor and be cut flush with each wall surface. The space between the sleeve and the pipe shall be firmly packed with mineral wool insulation. Where pipes pass through firewalls, fire partitions, or floors, a fire seal shall be placed between the pipe and sleeve. In penetrations, which are not fire-rated, or not a floor penetration, the space between the sleeve and the pipe shall be fire sealed at both ends. Refer to paragraphs on FIRESTOPPING. B. Escutcheons shall be provided for pipe penetration of ceilings and walls. Escutcheons shall be securely fastened to the pipe at surfaces through which piping passes. SPRINKLERS A. 3.5 Sprinklers shall be installed in accordance with their listed spacing limitations. Sprinklers in lay-in tile ceilings shall be centered in tiles. Escutcheons shall be one-piece metallic type with a depth of less than 3/4 inch and suitable for installation on pendent sprinklers. The escutcheon shall have a factory finish that matches the pendent sprinkler heads. PAINTING AND PIPE COLOR CODE MARKING OF PIPING, FITTINGS, VALVES AND APPURTENANCES. A. 3.6 Pipe joints shall conform to NFPA 13, except as modified herein. Not more than four threads shall show after joint is made up. Welded joints will be permitted, only if welding operations are performed as required by NFPA 13 at the Contractor’s Fabrication Shop, not at the project construction site. Grooved pipe and fittings shall be prepared in accordance with the manufacturer’s latest published specification according to pipe material, wall thickness, and size. Grooved couplings and fittings shall be from the same manufacturer. Reductions in pipe sizes shall be made with one-piece tapered reducing fittings. The use of grooved-end or rubber-gasketed reducing couplings will not be permitted. Refer to Section 09900 – Painting, General. IDENTIFICATION SIGNS A. Signs shall be affixed to each control valve, inspector test valve, main drain, auxiliary drain, test valve, and similar valves as appropriate or as required by Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-15 NFPA 13. Hydraulic design data nameplates shall be permanently affixed to each sprinkler riser as specified in NFPA 13. 3.7 3.8 VALVES AND VALVE LOCATION IDENTIFICATION: A. Provide for valve tags on every control valve. List each tagged valve in a valve schedule. Coordinate, with Owner and requirements of Section 13925 – Standpipe System, new labeling with any existing labeling. B. Provide and install tacks on the ceiling or on t-bar ceiling grid channel below the control valve, located above ceilings. Provide and install tacks on the outside wall above doors to closets, mechanical rooms, etc. C. Valve Tag Directory: Provide two copies of the typewritten valve tag directory. Mount one directory in a metal frame and protect with acrylic sheet and place the directory on wall adjacent to riser and alarm valve or as directed by Owner. Include the second copy in the Operation and Maintenance manual. The Directory shall include: Service (Zone Number) 2. Location 3. Make/model size FIRESTOPPING A. 3.9 1. Firestopping material shall completely fill void spaces caused by penetrations of pipe through floors and through fire-resistance rated walls, partitions, and ceilingfloor assemblies, vertical shafts such as pipe chases, elevator shafts, utility chutes and any other locations where required to maintain fire resistance rating of the construction regardless of geometric configuration, subject to tolerance established by the manufacturer. Firestopping systems for filling floor voids 4 inches or more in any direction shall be capable of supporting the same load as the floor is designed to support or shall be protected by a permanent barrier to prevent loading or traffic in the firestopped area. Firestopping shall be installed in accordance with manufacturer's written instructions. Refer to Section 07270 Firestopping. STERILIZATION A. After system components have been installed and pressure tested, each portion of the completed system shall be sterilized. After pressure tests have been made, the portion to be sterilized shall be thoroughly flushed with water until all entrained dirt and other foreign materials have been removed before introducing chlorinating material. The chlorinating material shall be hypochlorites or liquid chlorine. Water chlorination procedure shall be in accordance with AWWA M20. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-16 The system shall be then flushed with clean water until the residual chlorine is reduced to less than one part per million. Samples of water in properly sterilized containers for bacterial examination will be taken from several system locations. Samples shall be tested for total coliform organisms (coliform bacteria, fecal coliform, streptococcal, and other bacteria) in accordance with AWWA-10062JU. The system will not be accepted until satisfactory bacteriological results have been obtained. 3.10 PRELIMINARY TESTS A. 3.11 The system shall be tested to assure that equipment and components function as intended. Sprinkler piping systems and attached appurtenances subjected to system working pressure shall be tested in accordance with NFPA 13, NFPA 24, and NFPA 25. Upon completion of specified tests, the Contractor shall complete certificates as specified in paragraph SUBMITTALS. 1. Piping: Water service and sprinkler piping shall be hydrostatically tested in accordance with NFPA 13 at not less than 200 psi or 50 psi in excess of maximum system operating pressure and shall maintain that pressure without loss for 2 hours. There shall be no drop in gauge pressure or visible leakage when the system is subjected to the hydrostatic test. The test pressure shall be read from a gauge located at the low elevation point of the system or portion being tested. 2. Testing of Alarm Devices: Each alarm switch shall be tested by flowing water through the inspector's test connection. Each water-operated alarm devices shall be tested to verify proper operation. 3. Main Drain Flow Test: A main drain test shall be made to verify the adequacy of the water supply. Static and residual pressures shall be recorded on the certificate specified in paragraph SUBMITTALS. In addition, a main drain test shall be conducted each time after a main control valve is shut and opened. FINAL ACCEPTANCE TEST A. Final Acceptance Test shall begin only when the Preliminary Test Report has been approved. The Fire Protection Specialist shall conduct the Final Acceptance Test and shall provide a complete demonstration of the operation of the system. This shall include operation of control valves and flowing of inspector's test connections to verify operation of associated water flow alarm switches. After operation of control valves has been completed, the main drain test shall be repeated to assure that control valves are in the open position. In addition, the representative shall have available copies of as-built drawings and certificates of tests previously conducted. The installation shall not be considered accepted until identified discrepancies have been corrected and test documentation is properly completed and received. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-17 3.12 COMMISSIONING A. 3.13 ON-SITE TRAINING A. 3.14 Provided record drawings in accordance with Section 01702 - As-Built Records and Drawings. OPERATION AND MAINTENANCE MANUAL A. 3.16 The Fire Protection Specialist shall conduct a training course for operating and maintenance personnel as designated by the Owner’s Representative. Training shall be provided for a period of 4 hours of normal working time and shall start after the system is functionally complete but prior to the Preliminary Tests and Final Acceptance Test. The on-site training shall cover all of the items contained in the approved Operating and Maintenance Instructions. . Refer to Section 01705 – Operation & Maintenance Manuals. AS-BUILT RECORDS AND DRAWINGS A. 3.15 Skilled technicians shall be made available to assist the Contractor and Owner’s Representative in completing the commissioning program as it relates to each system and their technical specialty. Work schedules, time required for testing, etc., will be requested and coordinated by the Contractor. Qualified technician(s) shall be available and present during the agreed upon schedules and for sufficient duration to complete the necessary tests, adjustment, and/or problem resolutions. All equipment and system(s) shall be tested as required by NFPA 13 and commissioned as required by the Owner. The Contractor will be responsible to participate in the testing of systems to provide verification of adequate performance. Any fault in material or in any part of the installation revealed by commissioning tests shall be investigated, replaced or repaired by the Contractor and the same test repeated at the Contractor’s expense until no fault appears. Provide all certificates, test documentation, warranty, etc. to Owner’s Representative. Provided O & M in accordance with Section 01705 - Operation and Maintenance Manuals. ELECTRICAL WORK A. Alarm signal wiring connected to the building fire alarm control system shall be in accordance with NFPA and existing fire alarm system manufacturer’s recommendations. All wiring for supervisory and alarm circuits shall be solid copper installed in metallic tubing or conduit. Wiring color code shall remain uniform throughout the system. Refer to Division 16 -Electrical. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 13930-18 SECTION 16100 ELECTRICAL 1. 2. SCOPE A. General: Provide a complete electrical system as described herein and as shown on the drawings. B. Items Included: Items under Division 16 shall include but not be limited to: 1. Power distribution complete beginning with secondary service and extending through all branch circuits. 2. Panelboards and breakers 3. Fire Alarm System. 4. Power wiring for all electrically operated equipment. CODES, ORDINANCES AND PERMITS A. General: Where requirements of these specifications exceed specified codes and ordinances conform to these specifications. Materials and equipment included in Underwriters' Label Service shall bear that label. Electrical equipment shall be UL approved as installed, unless noted otherwise herein. B. Permits: See General Conditions. C. Codes: The work covered under this section of specifications shall conform to the following Codes and Standards as applicable: 1. All applicable state and local codes and amendments. 2. American National Standards Institute - ANSI 3. International Code Council –ICC IBC International Building Code, 2006 Edition with 2007 and 2009 Georgia Amendments. 4. International Code Council –ICC IFC International Fire Code, 2006 Edition with 2007 Georgia Amendments. 5. Institute of Electrical and Electronic Engineers - IEEE C2 National Electrical Safety Code, 2007 Edition 6. Insulated Cable Engineer's Association – ICEA 7. National Electrical Manufacturer's Association - NEMA Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-1 3. 8. National Fire Protection Association –NFPA 70 National Electrical Code, 2008 Edition with 2009 Georgia Amendments. 9. National Fire Protection Association - NFPA 72 National Fire Alarm Code, 2010 Edition 10. National Fire Protection Association - NFPA 79 Electrical Standard for Industry Machinery, 2007 Edition 11. National Fire Protection Association - NFPA 101 Life Safety Code, 2000 Edition with Georgia Amendments. 12. National Fire Protection Association - NFPA 110 Standard for Emergency and Standby Power Systems, 2010 Edition 13. Underwriters Laboratories, Inc. Publications COMPLETION OF WORK A. Testing: At the completion of work, a test shall be made and the entire system shall be shown to be in perfect working condition. The following shall be made available to personnel conducting the test: 1. Electrician with hand tools. 2. Accurate voltmeter. 3. Clamp-on ammeter. 4. Test lamp. 5. Phase rotation indicator. 6. Complete electrical specifications and drawings with addenda and revisions. B. Submittal: Upon completion of work, submit for approval three bound copies of the Certificate of Final Inspection from local authorities. C. Instructions: After completion and at a time convenient to the Owner, qualified mechanics shall thoroughly familiarize the Owner's personnel with the operation and the maintenance of the items listed under "Submittal". D. Guarantee: All equipment and materials furnished and all work performed under this section of specifications shall be guaranteed to be free of defective materials and workmanship for a period of one year (unless a longer period is specified elsewhere herein) after final acceptance of the work by the Owner. Upon notice from the Owner of failure of any part of the guaranteed equipment or failure of Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-2 systems to operate properly during the guarantee period, the affected part or parts shall be promptly replaced with new parts by the Contractor at no additional cost to the Owner. All labor required to perform guarantee shall be included as part of the complete guarantee warranty. 4. E. Warranties: Provide manufacturer's equipment warranties prior to final inspection. F. Record Drawings: Furnish to the General Contractor one set of as-built drawings with all changes to the project neatly drafted. Cost of the drawings and drafting shall be included under this Division. SPACE CONDITIONS A. 5. DRAWINGS A. 6. All apparatus shall fit into the available spaces in the building and must be introduced into the building so as not to cause damage to the structure. All equipment requiring service shall be accessible. Drawings are diagrammatic and show generally the location of the wiring, raceways, switches and accessories and are not to be scaled. All dimensions shall be verified at the building site. Prefabrication of work from drawings shall be at Contractor's risk. WORKMANSHIP AND MATERIALS A. Workmanship: All work necessary to complete the project shall be executed in a thorough, neat, and workmanlike manner. B. Materials: All materials shall be new and equipment included in Underwriters Label Service shall bear that label. C. Substitutions: 1. Basis of Design: Model numbers indicated herein or shown on the drawings are the Basis of Design. The Contractor may substitute equal and approved equipment provided said equipment meets all requirements of the plans and specifications, and will fit in the available spaces in the building as shown. The approval or disapproval of any submitted item will be considered only if submitted before beginning work. Each request shall include a description of the proposed substitute, the name of material or equipment for which it is to be substituted, drawings, cuts, performance and test data for an evaluation and a statement from the equipment manufacturer's representative that the items to be substituted meet or exceed the specifications of the item substituted for. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-3 2. 7. 8. Costs: If the contractor chooses to provide equipment which meets all the aforementioned requirements but has different characteristics which causes any additional costs, he shall bear all costs associated with that substitution. All changes shall be coordinated with the architect, owner and general contractor. SHOP DRAWINGS AND CUTS A. Contractor's Approval: Each copy of shop drawings and cuts shall be signed and dated by Contractor as evidence of checking to ensure compliance with plans and specifications. Unsigned drawings will be returned. B. Submittals: Shall be assembled, bound in a 3-ring binder with an index sheet showing general and subcontractor's name, address, phone number, and contact person and shall be submitted at one time unless unavailable drawings would delay project. Electrical contractor shall coordinate with the mechanical contractor(s) to fill out data sheet and make necessary modifications to electrical submittal. Electrical equipment which serves mechanical equipment will not be reviewed until mechanical equipment is approved. Submittal shall include but not be limited to: 1. Circuit Breakers 2. Conduit, Cable and Wire 3. Fire Alarm System 4. Shunt Trip Module 5. Disconnects 6. Fire Alarm System Devices and Cable APPARATUS UNDER OTHER SECTIONS A. General: No roughing shall be done until roughing drawings are furnished. B. Fire Protection Equipment (Division 13): 1. Provide all power wiring through disconnects, starters, contactors, and other control devices. 2. Provide conduit, fuses, wiring, and disconnect switches where not factory installed. 3. All control wiring is furnished under Division 13, but shall be installed in accordance with the requirements of Division 16. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-4 9. CONDUIT A. General: Conduit shall be galvanized rigid conduit or electrical metallic tubing. Conduits 1 ½” and larger; exposed below 5'-0"; branch conduit to motors 2 hp and larger; or exposed to weather shall be rigid. Only rigid galvanized conduit shall be installed underground and in or under concrete slab on grade and in elevator equipment rooms. Elsewhere conduit shall be EMT. B. Connectors and Couplings: Same material and finish as raceway. Rigid shall be threaded. EMT shall be split-ring compression type. Indenter or setscrew types are not acceptable. C. Threads: Cut clean and remove rough edges. Running threads shall not be used. D. Pullboxes: Specified in NEC Article 370. E. Insulating Bushings: On all conduits entering raceways, pullboxes, cabinets, stubs, panelboards, switchboard, and motor control centers. F. Insulated Throat Connectors: On all EMT connections. G. Connections to Motors: Where over 18" from walls or column, a vertical conduit, minimum size 3/4" attached to ceiling and floor with wiring into and from this conduit with flexible conduit and condulets. H. Conduits in Contact with Ground: Coat complete with two coats of asphaltic paint or use conduit with 20 mil-bonded coat of PVC. All joints shall be recoated after installation. I. Expansion Fittings: Appleton, Crouse-Hinds or O.Z. at all expansion joints. J. Capping: Cap conduits exposed during construction to prevent entrance of moisture or foreign matter, use T&B Push-Pennies. K. Plugging: All conduit runs which extend from interior to exterior of building and those that enter and leave refrigerated spaces shall be sealed to prevent the circulation of air. This shall be done by stuffing the conduit ends with wicking where the conduit run terminates inside the building or outside the refrigerated spaces in the outlet box or panel, as the case may be. L. Manufacturers: Allied, LTV, Triangle or Wheatland. M. Conduit Routing: 1. Clearances: Maintain 3" crossing hot piping and 12" paralleling. 2. Concealed: Where possible. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-5 Exposed Routings: Run parallel or at right angles to the building lines. 4. Supports: Individual runs shall be anchored in place within 3' of changes in direction and at intervals not over 8' by means of straps or clamps specifically designed for the purpose. Wire, hanger iron, nails, and other means shall not be used. Do not strap to the piping. Multiple runs shall be supported by assemblies or trapeze type hangers to provide a rigid installation. Anchor supports by means of toggle bolts on hollow masonry units, expansion anchors on solid masonry units and machine screws in steelwork. Conduit shall not be supported from ceiling system. 5. Firestopping: Seal conduit penetrations in fire rated walls, partitions, floors and ceilings with Dow Corning, Silicone RTV or 3M fire barrier compounds. N. All raceways shall have an insulated copper system ground conductor. O. Raceways which do not have conductors furnished under this Division of the specifications shall be left with an approved pullcord in raceway. P. Conduit Installed Below Grade: Q. 10. 3. 1. Bury conduit minimum 24" below finished grade beneath parking areas and drives. Bury conduit minimum 12" elsewhere. 2. Install 6" wide detectable Extra Strength Terratape within 6" of finished grade above all conduits and/or duct banks installed below grade. Conduit and boxes installed in stairwells or otherwise exposed shall be painted to match existing wall surfaces. Exception to this is conduit installed exposed in mechanical / electrical / elevator equipment rooms. FLEXIBLE METAL CONDUIT A. General: Short lengths for connection to rotating or vibrating machinery or equipment, 6' lengths maximum for connection to lighting troffers. B-X cable is not acceptable. Flexible connections to motors shall not be less than four diameters nor more than 24" in length and shall be liquid-tight neoprene-coated for motor connections and where subjected to moisture. Provide separate grounding conductor in flexible conduits. Flexible conduit shall not be used to connect EMT or rigid conduit to other fixed equipment. B. Connectors: Steel, zinc or cadmium plated. Fittings that anchor the conduit by means of setscrews are not acceptable. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-6 11. CONDUCTORS (50 to 600 VOLTS) A. General: Minimum size AWG 12 stranded copper with minimum conductance of 98% unless noted otherwise, solid for #10 and smaller, stranded for #8 and larger installed in continuous conduit system. B. Taps and Joints: Mechanically and electrically sound. Use 3M Skotch-loks or Ideal Wing Nut for #10 and smaller. Burndy Hydent or T&B Color-Keyed on #8 and larger. C. Tape: All joints shall be covered with gum tape and taped over with friction tape. Vinyl plastic tape may be used in lieu of gum and friction tape. D. Terminal Lugs: Use for connecting conductors larger than #10 and for all multiple connections to terminals. Burndy Hydent to T&B Color-Keyed. E. Lacing: All wiring in cabinets, panels, pullboxes, junction boxes are to be neatly laced and held with T&B Ty-Raps. F. Lubricants: Electro Y-ER-EAS, Ideal Wire-Lube or Minerallac 100. G. Color Code: Use 3/4" tape bands corresponding to color code on all wire not available with factory applied color-coding. Color code shall be as follows: Phase A B C N G 208/120 Blue Red Black White Green 480/277 Orange Yellow Purple Gray Green The color-coding shall be permanently posted at each panelboard in accordance with NEC 210-4(d). H. Wire Pulling: Not until conduit system is complete. I. Conductor Insulation, Unless Noted Otherwise: 1. No. 8 and Smaller: Type "THWN-THHN" 2. No. 6 and Larger: Type "XHHW", "THW" J. Manufacturers: Carol, Collyer, Essex, Guardian, Manhattan, Okonite, Pirelli, Rome, Royal, or Triangle. K. Type MC (Metal Clad) two hour fire rated cable: UL rated per UL 2196 and UL 1569. Continuously welded corrugated copper armor sheath used as ground. Cable must meet the “Electrical Circuit Protective System” referred to in Articles Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-7 695 and 700 of the NEC. Conductors shall be annealed copper type “B” stranding. Outer jacket shall be flame retardant PVC. Terminations shall be per cable manufacturers recommendations. Cable shall be supported from ceilings and walls per cable manufacturers recommendations. See drawings for size. 12. BOXES. A. Pullboxes: Shall be constructed of code gauge welded and galvanized steel. Such boxes shall be sized in accordance with NEC requirements and shall be furnished without knockouts; holes for raceways shall be drilled on the job. B. Manufacturers: 13. 1. Concealed: Steel City, Appleton, NEPCO, Raco or Sprague. 2. Exposed: Crouse-Hinds Condulets, Appleton or Pyle. SERVICE DISCONNECT SWITCH, HEAVY DUTY A. General: Provide heavy-duty switches having the electrical characteristics, ratings and modifications shown on the drawings. All switches shall have NEMA 1 general purpose enclosures with handle whose position is easily recognizable that is integral with the switch base and is padlockable in the "ON" position; visible blades, reinforced fuse clips; non-teasible, positive, quick-make, quickbreak mechanisms and switch assembly plus operating handle as an integral part of the enclosure base. Switches shall be UL listed for service entrance use, HP rated, shall have defeatable door interlocks that prevent the door from opening when the operating handle is in the "ON" position and shall have line terminal shields. Switch shall be provided with separable neutral / ground connection. B. Manufacturer: General Electric, Square D, Cutler Hammer or Siemens. C. Nameplates: Label each device as specified under "Nameplates". FUSES A. General: Provide in all fused devices, switches, etc. This shall include equipment of other trades. Fuse sizes on drawings are based on design equipment. Contractor shall verify equipment nameplate data and size fuses accordingly. B. Type: 600 Amps or Less - Class J Bussmann. C. Type: 601 to 6000 Amps - Class L Bussmann KRP-C-SP D. Manufacturers: Bussmann as specified or by Reliance, General Electric or Ferraz Shawmut. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-8 E. 14. 15. 16. Spare Fuses: Prior to Final Inspection, provide minimum three (3) spare fuses for each type of fuse used on project. FUSEABLE SHUNT TRIP DEVICE (Note this is NOT a modified disconnect / breaker with shunt trip) A. General: Provide an all-in-one fusible shunt trip switch module suitable and listed for elevator applications. Switch shall contain control power transformer, fire safety relay, key to test switch, power indicator light, fire alarm voltage monitoring / safety relay w/24VDC coil, NEMA 1 enclosure. B. Type: 60 amp, 480V, 3 phase, for Journalism Building; 200 amp, 480V 3 phase for Psychology Building . C. Manufacturers and basis of design model numbers: 60 amp: Cooper Bussmann PS6T48R2KGN6F3; Ferraz Shawmut ES6T48R2KGN6 or equal. 200 amp: Cooper Bussmann PS2T48R2KGN2F3; Ferraz Shawmut ES2T48R2KGN2 or equal. NAMEPLATES A. General: Provide for all circuit breakers, control switch. Mount on exterior of door on all surface panels, interior of flush panels, or on cover plate for push buttons and control switches. B. Designation: The usage of each device or circuit shall be etched in 1/4" letters and mounted on device cover except flush panels shall be nameplate mounted inside panel. C. Type: White core black bakelite for 208/120 volts and white core orange bakelite for 480/277 volts, adhered with epoxy glue. D. Contractor shall supply a bakelite placard adjacent to the disconnecting means on the elevator controller stating the location of the service disconnecting means and where the key can be located for unlocking the disconnect. E. Contractor shall place a red Bakelite nameplate with white letters 1” high on the fire pump service disconnect stating “FIRE PUMP DISCONNECTING MEANS”. SERVICE A. General: The service transformer is a unit substation type installation located as shown on the drawings. Contractor shall provide electrical connection to the secondary side of the dry type service transformer for the service to the fire pump. A new fused, service rated disconnect shall be installed to provide a service feed to the fire pump. Type MC, 2 hour fire rated cable shall be installed from the service disconnect to the fire pump. See drawings. Outages of the building service Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-9 unit substation and the associated transformer will only be granted with the prior approval of UGA Plant Operations. Contractor shall assume all outages shall be night /weekend /holiday working hours only. Switching of the 12,470 volt primary feed to the unit substation will be done by UGA personnel. B. 17. Voltage: 480Y/277V, 3 phase, 4 wire. MOTOR VOLTAGES A. Unless specified otherwise, all motors shall conform to the following voltages: 1. B. 18. 230/460 volts for 480 volt systems. The motor horsepowers, voltages and phases are the estimated power requirements of all equipment furnished under other sections of these specifications. If the contractor selects equipment with larger horsepowers, different voltages, or phases, the circuits (wire and conduit) and protective devices (circuit breakers or switches and starters), both size and poles, shall be changed for the ampacity, voltage, and phase actually to be installed. In no case shall the circuit kVA be less than that specified. The contractor shall coordinate with trades to this end at no additional cost to the contract. GROUNDING A. General: Provide grounding for the following items as required by National Electrical Code and as indicated and specified herein: 1. Conduit and other conductor enclosure. 2. Neutral or grounded conductor of interior wiring system. 3. All panelboards, safety switches, non-current carrying parts of fixed equipment, such as motor and starters. 4. Provide a separate grounding conductor in all conduits. 5. Provide a grounding conductor for ground pole on each receptacle and toggle switch. 6. The building electrical system is Delta – Y, 12,470 to 480/277 volt unit substation with service equipment grounding systems. Connect new service disconnect ground to unit substation ground grid with minimum 3/0 copper ground wire. Verify connection for electrical system to building steel and metal water service. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16100-10 SECTION 16721 FIRE ALARM SYSTEM PART 1 1.1 1.2 DESCRIPTION A. General Provisions and other electrical systems are specified in other sections of Division 16. B. This Section covers the additions to the existing fire alarm system. C. The fire alarm system is an existing Silent Knight IFP 1000 addressable fire alarm system. D. This Section covers fire alarm monitor modules for new water pressure, and flow plus valve switches. Also covered are fire pump controller connections to the fire alarm panel and fire alarm wiring for elevator power shunt trip devices. QUALITY ASSURANCE A. Equipment shall be UL listed. B. Work in this Section shall conform to the following: 1. NFPA 70 National Electrical Code, 2008 Edition with 2009 Georgia Amendments. 2. NFPA 72 National Fire Alarm Code, 2010 Edition. C. Preparation of shop drawings, assembly of control panel components, system certification, and operator training shall be performed by a factory-authorized distributor or direct factory office of the equipment manufacturer. D. Contractor shall provide written certification stating that additions to the existing fire alarm system is installed in strict accordance with NFPA and Georgia Code Title 25-2. Certification letter shall be presented at final inspection and shall be included in closeout documents. PART 2 2.1 GENERAL PRODUCTS GENERAL A. The fire alarm system shall provide alarm initiating circuits for water flow and water pressure switches plus trouble initiating circuits for valve tamper switches connected to the existing fire alarm panel through the connection of addressable monitor Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16721-1 modules. Also connected will be trouble indications for fire pump run, loss of power to controller, and phase reversal. 2.2 2.3 B. Manufacturer: Silent Knight matching type for connection to existing panel. C. Operating Power: 24V dc for initiating and signal circuits. WIRING A. Wiring for connection to Addressable Input Modules shall be copper with thermoplastic insulation type FPLP. THHN / THWN for signal and relay circuits. B. Minimum wire size shall be #16 AWG for initiating circuits and #14 AWG for signal and relay circuits. ADDRESSABLE INPUT MODULES A. Addressable Input Modules are designed to be used with water flow switches, and other applications requiring dry contact alarm initiation devices. B. Addressable Input Modules shall mount in a 4” or double gang box and provide a monitor LED. PART 3 3.1 EXECUTION SYSTEM PERFORMANCE A. B. Upon activation of any alarm type addressable input module, the following response shall automatically occur: 1. Audible signal devices shall sound and signal lamps shall flash throughout the building. 2. The activated alarm address shall be visually indicated on the control panel. 3. Relay shall stop air handling units and close smoke dampers. 4. Send signal to auto dialer. 5. Initiate elevator recall. 6. If heat detector in elevator equipment rooms is initiated, shunt trip power to elevators in equipment rooms. Operation of a supervisory type addressable input module shall: 1. Sound an audible signal at the control panel. Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16721-2 2. 3.2 3.3 Identify the appropriate identification and address for the device on the control panel. WIRING A. Generally wiring shall be installed in galvanized electrical metallic tubing. Rigid galvanized steel shall be used where identified on the drawings. Flexible metallic tubing, in lengths not exceeding 3', may be run to individual devices. B. Wiring within control panels shall be laced with cable ties. C. Power wiring shall not be run in the same conduit with fire alarm circuits. PROGRAMING AND TESTING A. The Contractor is responsible for installation of any necessary modifications to the existing Silent Knight IFP 1000 fire alarm panel and annunciator to provide the SLC circuits necessary for monitoring the addressable input modules connected to the flow, tamper, pressure switches and for controller trouble plus provide signal control for elevator power shunt trip devices and trouble monitoring.. B. The Contractor shall provide all necessary programming of the fire alarm panel for the installation of the addressable input modules. C. A walk-test of system shall be preformed with the Owner’s Representative and Engineer present. Initiate an alarm condition on each device in the system. Initiate a trouble condition on at least one of each type device per floor. Test all control devices. Upon completion of test, print alarm history log to verify tests. END OF SECTION Psychology-Journalism Complex-Fire Sprinkler Protection University of Georgia 16721-3