DS DS Dynamic Series Maximizes on AC Servo capabilities. • Ultra compact, coupling-free design. (Example below: DS-SA4-50) • Easy to mount the main body. (Setting is possible without removing the cover) 42.5mm 0mm 0mm • Optional AQ Seal minimizes long term maintenance. • Equipped with Standard stainless sheet Dust resistant Grease is unnecessary. • Multiple positioning up to 500 points. • Multi-task Control functions (8 programs). • Can be used as a positioner without using a program. • Number of programs: 32. • Speed setting per each movement. • Simple program changeover. • Maintains constant speed even during load flucturation. • High degree of repeatability (±0.02mm or 0.05mm). • Stable during 5 extreme low speed motion. • Smooth acc./dec. control without shock during stop (trapezoid • S shape). • Receives radial load and moment load. 1 DS (Photo) Ultra compact, low cost, AC Servo high performance actuators Application Examples: 2 Feeding Different Parts Backstop Positioning XY Gantry Applications Parts Transfer Different shaped parts are supplied by several parts feeders. The DS is very effective in multiple positioning. The DS is used to position a backstop to align parts for processing. This system is quick in setting up to accommodate different sized parts. The DS can be used in gantry-type configurations to handle potting, palletizing, screwdriving,dispensing, and other lightweight applications. The DS arm type can be used to transfer parts. Part Stacking Elevator/Indexer Sorting Bar Code Reader The DS can be used to safely transfer fragile parts at moderate speeds. The DS can be used as an elevator to increment parts vertically at set distances. The DS can be used to differentiate parts according to visual signals for placement on separate conveyors. The DS can be used to position a variety of devices at constant speeds. DS Assembly Unit DS Dynamic Series Low cost 2-axis unit You can assemble an extremely low cost and versatile 2-axis structure by assembling single DS actuators. Control with 2 controllers With a PLC, two controllers can be controlled using discrete I/O for point to point (non-coordinated) movement. Space saving, compact design Take advantage of the DS compact size to create an ultra compact 2-axis unit. Controller wilth 1 Controller With Super SEL EDS/GDS, one controller can control 1~8 axes with interpolated movement. Can upgrade the system Even if you are currently using a single axis, you can select and purchase component kits that allow you to upgrade your system to a 2-axis unit. Assembly Parts We sell our own assembly parts kit for a single axis unit as well as 10 other types of assembly units. The DS series was developed on the basis of single axis use but a 2-axis assembly unit can be used if it suits the particular use conditions. We will offer the most appropriate system for your needs so feel free to ask your sales representative about structure, configuration and connections. DS Controller Ultra high speed capability through the use of 32 BIT RISC. Multi-task Control Multi-tasking control functions (8 programs) through Realtime OS. High speed in motion control based on the Super SEL programming language. Memory update function by utilization of Flash Memory. Easy maintenance Detailed alarm display and simplified base structure (removable cover). Standard functions include RS232 unit and brake switch. RS232 connector is now available in standard type. Software improvements (WINDOWS) New variation of Super SEL Language with a remote update function. 3 DS Series Product Lineup* Type Actuator DS SA Size Speed 4 Slider Type Total Width 40mm 50mm~300mm M Medium Speed 50mm~300mm L 5 Total Width 50mm 6 Total Width 58mm Stroke (50mm increments) H High Speed Low Speed/High Thrust 50mm~300mm H High Speed 50mm~500mm M Medium Speed 50mm~500mm L 50mm~500mm Low Speed/High Thrust H High Speed 50mm~600mm M Medium Speed 50mm~600mm L Low Speed/High Thrust 50mm~600mm Motor Coupling Direction A Controller Total Width 40mm S-C1 Teaching Pendant M Medium Speed 4 Arm Type L S-T1 PC Interface S-P1-C (WINDOWS exclusive) (PC Compliance) M Medium Speed 5 S-P1-M Low Speed/High Thrust L * Please inquire your IAI representative regarding strokes other than mentioned. Low Speed/High Thrust M Medium Speed 6 50mm~200mm L Motor Coupled (Left) 50mm~200mm S (Standard) 50mm~200mm R Motor Coupled (Right) 50mm~200mm L Motor Coupled (Left) 50mm~200mm Low Speed/High Thrust 100mm~200mm 50mm~200mm L Motor Coupled (Left) 50mm~200mm S (Standard) 100mm~200mm R Motor Coupled (Right) 50mm~200mm L Motor Coupled (Left) 50mm~200mm S (Standard) R Motor Coupled (Right) Total Width 56mm L 50mm~200mm S (Standard) R Motor Coupled (Right) Total Width 50mm (DOS Compliance) S (Standard) R Motor Coupled (Right) 100mm~200mm 50mm~200mm L Motor Coupled (Left) 50mm~200mm S (Standard) 100mm~200mm R Motor Coupled (Right) 50mm~200mm L Motor Coupled (Left) 50mm~200mm DS Actuator Series Model * DS-A-5M/5L- S -50 is not manufactured. Actuator home is on the motor side. If you wish home to be on the side opposite of the motor, please inform your sales representative when you place your order. Slider Type (Magnetic brake is optional) 5 L -200-B E-AQ DS-SA 1 2 3 4 5 Arm Type (Magnetic brake is standard) DS-A 5 M--R-200-AQ 1 4 2 3 4 5 6 1 Si ze 4: Total wi dth: 40mm Si ze 5: Total wi dth: 50mm Si ze 6: Total wi dth: 58mm 2 H: Hi gh speed M: Medi um speed L : L o w sp e e d 3 Stroke (mm) 4 Magneti c Brake (opti on) 5 Brake cable removal di recti on R: Ri ght si de L: Left si de E: End si de 6 Wi th AQ Seal (opti on) 1 Si ze 4: Total wi dth: 40mm Si ze 5: Total wi dth: 50mm Si ze 6: Total wi dth: 56mm 2 M: Medi um speed L: Low speed thrust 3 Motor coupli ng di recti on: S: Standard* R: Motor coupli ng to ri ght L: Motor coupli ng to left 4 Stroke (mm) 5 Wi th AQ Seal (opi on) DS DS Actuator Specification Notes Velocity Stroke Dynamic Series The velocity can be set in1mm/sec increments. Different velocities can be set for each position. Velocities must be set within specifications. The acceleration/deceleration can also be set separately for each position. The DS is available in 50mm increments up to the maximum stroke length. Repeatability This is positioning repeatability. There are two levels of repeatability in the DS Series. There are two types: ±0.05mm and ±0.02mm. Repeatability is not the same as absolute accuracy. Rated Thrust The thrust must be below the rated thrust specification. The moment must also be taken into consideration when dealing with thrust. Payload The payload is defined as the value when the load is distributed uniformly onto the slide at an acceleration of 0.3 G (Slide Type) and 0.2 G (Arm Type). Be sure to keep the payload within the actuator specifications. If the payload is off-center, the Moment and the Overhang Load Length must also be considered. MA, MB, AND MC moments must be at or below the specification values. Slider Type MB MA MC Moment Arm Type MB MA MC The center of gravity exists at the halfway point of the overhang load length. Overhang Load Length L L 5 DS Slider Type Photo DS-SA Slider Type Stainless sheet Slider • Positioning is achieved by the slide which travels along the stroke length. • Driven by an AC servo motor and ballscrew for multiple positioning with a high degree of repeatability (±0.02mm or ±0.05mm). Aluminum cover • Can also be used as a vertical axis (brake option available). Ballscrew • A stainless steel sheet prevents dust from entering the actuator. Rigidity is maintained because the guide mechanism is integrated into the base. • The DS actuator comes in 3 types, a 58mm width and a 40mm width. All are compact, providing flexibility in system layout. • SA4 (Total width: 40mm) • SA5 (Total width: 50mm) • SA6 (Toral width: 58mm) 6 Steel Ball Base (guide) DS DS-SA4 Dynamic Series SA4H (High speed type) Stroke 50mm 100m 150mm 200mm 250mm 300mm Unit Weight 0.6kg 0.7kg 0.8kg 0.9kg 1.0kg 1.1kg Velocity 1~665mm/sec Repeatability ±0.05mm Rated Thrust 19.6N (2.0kgf) Payload Horizontal use 4kg Vertical use 1kg (acceleration set to 0.3G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø8mm Lead10mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 2.7N • m (0.28kgf • m), MB 3.9N • m (0.4kgf •m), MC 6.8N • m (0.7kgf • m) Brake MA Direction under 120mm, MB • MC Direction under 120mm SA4M (Medium speed type) Stroke 50mm 100m 150mm 200mm 250mm 300mm Unit Weight 0.6kg 0.7kg 0.8kg 0.9kg 1.0kg 1.1kg Velocity 1~330mm/sec Repeatability ±0.02mm Rated Thrust 39.2N (4.0kgf) Payload Horizontal use 5kg Vertical use 2.5kg (acceleration set to 0.3G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø8mm Lead5mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 2.7N • m (0.28kgf • m), MB 3.9N • m (0.4kgf •m), MC 6.8N • m (0.7kgf • m) Brake MA Direction under 120mm, MB • MC Direction under 120mm SA4L (Low speed high thrust type) Stroke 50mm 100m 150mm 200mm 250mm 300mm Unit Weight 0.6kg 0.7kg 0.8kg 0.9kg 1.0kg 1.1kg Velocity 1~165mm/sec Repeatability ±0.02mm Rated Thrust 78.4N (8.0kgf) Payload Horizontal use 5kg Vertical use 4.5kg (acceleration set to 0.3G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø8mm Lead 2.5mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 2.7N • m (0.28kgf • m), MB 3.9N • m (0.4kgf •m), MC 6.8N • m (0.7kgf • m) Brake MA Direction under 120mm, MB • MC Direction under 120mm 31.2 MA, MC moment Standard position for offset 7 DSA4 Standard Dimensional drawing (SA4H, SA4M, SA4L) 92.5 21 B 70 20 0 28 11.5 4- 3.6 φ6.5 counterbore depth 3.5 (for mounting) 4-M3 depth p 7 2-φ3H10 depth 6 L 80.5 A 13 Stroke 70 46.5 40 53.5 A 40 Bottom DX100 P 50 0.5 1 C A-Area Detail (2:1) F-φ φ3H10 depth p bottom byy 5 E-M3 depth 5 (for mounting) Stroke 50 100 150 200 250 300 L 242.5 292.5 342.5 392.5 442.5 492.5 A 146 196 246 296 346 396 B 122 172 222 272 322 372 C 72 22 72 22 72 22 D 0 1 1 2 2 3 E 2 4 4 6 6 8 F 1 2 2 2 2 2 DSA4 with brake Dimensional drawing (SA4H, SA4M, SA4L) 5.1 R: Brake cable Mounting direction (Right side) E: Brake cable Mounting direction (End side) L: Brake cable Mounting direction (Left side) DS Aluminum base SA4 40 13.3 13.3 44 13 8 14.5 38 3.5 31.5 41.5 13.5 53.5 46.5 1.5 13.3 DS DS-SA5 Dynamic Series SA5H (High speed type) Stroke 50mm 100m 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm Unit Weight 1.2kg 1.3kg 1.4kg 1.5kg 1.6kg 1.7kg 1.8kg 1.9kg 2.0kg 2.1kg Velocity 1~800mm/sec 760mm/sec Repeatability ±0.05mm Rated Thrust 16.7N (1.7kgf) Payload Horizontal use 4kg Vertical use 1kg (acceleration set to 0.3G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø10mm Lead12mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 4.9N • m (0.5gf • m), MB 6.8N • m (0.7kgf •m), MC 11.7N • m (1.2kgf • m) Brake Mc 7.8N•m (0.8kgf•m) MA Direction under 150mm, MB • MC Direction under 150mm SA5M (Medium speed type) Stroke 50mm 100m 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm Unit Weight 1.2kg 1.3kg 1.4kg 1.5kg 1.6kg 1.7kg 1.8kg 1.9kg 2.0kg 2.1kg Velocity 1~400mm/sec 380mm/sec Repeatability ±0.02mm Rated Thrust 33.3N (3.4kgf) Payload Horizontal use 8kg Vertical use 2kg (acceleration set to 0.3G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø10mm Lead 6mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 4.9N • m (0.5gf • m), MB 6.8N • m (0.7kgf •m), MC 11.7N • m (1.2kgf • m) Brake Mc 7.8N•m (0.8kgf•m) MA Direction under 150mm, MB • MC Direction under 150mm SA5L (Low speed high thrust type) Stroke 50mm 100m 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm Unit Weight 1.2kg 1.3kg 1.4kg 1.5kg 1.6kg 1.7kg 1.8kg 1.9kg 2.0kg 2.1kg Velocity 1~200mm/sec 190mm/sec Repeatability ±0.02mm Rated Thrust 65.7N (6.7kgf) Payload Horizontal use 8kg Vertical use 4g (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø10mm Lead3mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 4.9N • m (0.5gf • m), MB 6.8N • m (0.7kgf •m), MC 11.7N • m (1.2kgf • m) Brake Mc 7.8N•m (0.8kgf•m) MA Direction under 150mm, MB • MC Direction under 150mm 39 MA, MC moment Standard position for offset 9 SA5 Standard Dimensional drawing (SA5H, SA5M, SA5L) 30 75.5 6 26 6 1 15.5 26 15.5 4-M4 dep depth 9 4-φ4.5 thru φ8 counter depth 4.5 2-φ4H10 depth 9 L A 60.5 94 50 40 1 Stroke C DX100 P 50 F-φ4H10 depth 5 Stroke 50 100 150 200 250 300 350 400 450 500 L 247.5 297.5 347.5 397.5 447.5 497.5 547.5 597.5 647.5 697.5 A 172 222 272 322 372 422 472 522 572 622 B 142 192 242 292 342 392 442 492 542 592 C 92 42 92 42 92 42 92 42 92 42 D 0 1 1 2 2 3 3 4 4 5 E 2 4 4 6 6 8 8 10 10 12 F 1 2 2 2 2 2 2 2 2 2 SA5 with brake Dimensional drawing (SA5H, SA5M, SA5L) : Brake cable ounting direction (Right side) 3.3 : Brake cable ounting direction (End side) S aluminum base SA5 : Brake cable ounting direction (left side) .1 .5 5 0 6.5 3.3 0 2 10 1.5 DS DS-SA6 Dynamic Series SA6H (High speed type) Stroke 50mm 100m 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 550mm 600mm Unit Weight 1.3kg 1.5kg 1.7kg 1.9kg 2.1kg 2.3kg 2.5kg 2.7kg 2.9kg 3.1kg 3.3kg 3.5kg 760mm/sec 640mm/sec 540mm/sec 550mm 600mm Velocity 800mm/sec Repeatability ±0.05mm Rated Thrust 24.2N (2.4kgf) Payload Horizontal use 6kgw Vertical use 1.5kgw (acceleration set to 0.3G) Motor AC Servo motor (encoder attached to motor) 30W Ballscrew ø10mm Lead12mm Rolled thread C10 Backlash 0.01mm or less Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 8.9N • m (0.9kgf • m), MB12.7N • m (1.3kgf •m), MC 18.6N • m (1.9kgf • m) Brake MA Direction under 220mm, MB • MC Direction under 220mm SA6M (Medium speed type) Stroke 50mm 100m 150mm 200mm 250mm 300mm 350mm 400mm 450mm Unit Weight 1.3kg 1.5kg 1.7kg 1.9kg 2.1kg 2.3kg 2.5kg 2.7kg 2.9kg Velocity 400mm/sec 500mm 3.1kg 3.3kg 3.5kg 380mm/sec 320mm/sec 270mm/sec 500mm 550mm 600mm 3.1kg 3.3kg 3.5kg 190mm/sec 160mm/sec 135mm/sec Repeatability ±0.02mm Rated Thrust 48.4N (4.9kgf) Payload Horizontal use 12kgw Vertical use 3kgw (acceleration set to 0.3G) Motor AC Servo motor (encoder attached to motor) 30W Ballscrew ø10mm Lead6mm Rolled thread C10 Backlash 0.01mm or less Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 8.9N • m (0.9kgf • m), MB12.7N • m (1.3kgf •m), MC 18.6N • m (1.9kgf • m) Brake MA Direction under 220mm, MB • MC Direction under 220mm SA6L (Low speed high thrust type) Stroke 50mm 100m Unit Weight 1.3kg 1.5kg Velocity 150mm 200mm 250mm 300mm 350mm 400mm 450mm 1.7kg 1.9kg 2.1kg 2.3kg 2.5kg 2.7kg 2.9kg 200mm/sec Repeatability ±0.02mm Rated Thrust 96.8N (9.8kgf) Payload Horizontal use 12kgw Vertical use 6kgw (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 30W Ballscrew ø10mm Lead3mm Rolled thread C10 Backlash 0.01mm or less Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 8.9N • m (0.9kgf • m), MB12.7N • m (1.3kgf •m), MC 18.6N • m (1.9kgf • m) Brake MA Direction under 220mm, MB • MC Direction under 220mm 40 MA, MC moment Standard position for offset 11 φ SA6 Standard Dimensional drawing (SA6H, SA6M, SA6L) 3-φ4H10 depth 5 Stroke 50 100 150 200 250 300 350 400 450 500 550 600 L 288.5 338.5 388.5 438.5 488.5 538.5 588.5 638.5 688.5 738.5 788.5 838.5 A 198 248 298 348 398 448 498 548 598 648 698 748 B 81 31 81 31 81 31 81 31 81 31 81 31 C 81 131 181 231 281 331 381 431 481 531 581 631 D 6 8 8 10 10 12 12 14 14 16 16 18 E 1 2 2 3 3 4 4 5 5 6 6 7 SA6 with brake Dimensional drawing (SA6H, SA6M, SASL) : Brake cable ounting direction (Right side) 3.3 : Brake cable ounting direction (End side) S aluminum base SA6 : Brake cable ounting direction (Left side) .1 7 3 0 1.5 5 8 12 DS Dynamic Series DS-A Arm Type • The DS-A is used to position parts and tools via an arm which extends out from the actuator body. • Driven by an AC servo motor and ballscrew for multiple positioning with a high degree of repeatability (± 0.02mm). • A magnetic brake is standard and installed to prevent the arm from dropping in the event of a power loss. The arm type can be used vertically as well as horizontally. Arm slider (guide) Steel ball • Can be used horizontally by extending the arm. Aluminum cover • The DS actuator is available in the following 3 types: • A4 (total width 40mm) • A5 (total width 50mm) • A6 (total width 56mm) Aluminum base With its compact size, the DS actuator provides flexibility in system layout. Ballscrew 13 DS-A4 A4M (Medium speed) Stroke 50mm 100m 150mm 200mm Unit Weight 1.7kg 1.8kg 2.0kg 2.1kg Velocity 1~330mm/sec Repeatability ±0.02mm Rated Thrust 39.2N (4.0kgf) Payload Vertical use 2.5kg (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø8mm Lead10mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 2.7N • m (0.28kgf • m), MB 3.1N • m (0.32kgf •m), MC 2.9N • m (0.30kgf • m) Brake Magnetic brake - energized to release A4L (Low speed high thrust) Stroke 50mm 100m 150mm 200mm Unit Weight 1.7kg 1.8kg 2.0kg 2.1kg Velocity 1~165mm/sec Repeatability ±0.02mm Rated Thrust 78.4N (8.0kgf) Payload Vertical use 4.5kg (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø8mm Lead5mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 2.7N • m (0.28kgf • m), MB 3.1N • m (0.32kgf •m), MC 2.9N • m (0.30kgf • m) Brake Magnetic brake - energized to release MA MA moment is measured at the point where A=16mm from the end of the actuator. Please use within the following range: P x B < 2.7N·m (0.28kgf·m). P N (kgf) B (m) Thrust 14 A When using horizontally, apply the load in the direction of the thrust as shown in the drawing at left. DS S Type Dimensional drawing (A4M, A4L) Dynamic Series Home Stroke L 90 5 BXC 38 52 22 9 33 20 40 9 10 D E-3.6 drill 6.5 counterbore depth 3.3 (for mounting) 4-M4 depth 5 35 A 30 46 Stroke 50 100 150 200 L 255 305 355 405 A 144 194 244 294 BXC 1X 19 1X 50 2X 50 2X 50 D 35 54 54 104 E 4 4 6 6 61.5 105 105 1.5 37 3 52 60 R(L) Type Dimensional drawing (A4M, A4L) 60 38 22 9 20 33 40 9 105 10 59 5 (for mounting) BXC 4-M4 depth 5 90 Stroke D L 35 A 30 46 37 2.2 Cross section of base mounting hole 1.5 3 52 Stroke 50 100 150 200 L 255 305 355 405 A 144 194 244 294 BXC 1X 19 1X 50 2X 50 2X 50 D 35 54 54 104 E 4 4 6 6 15 DS-A5 A5M (Medium speed) Stroke *50mm 100m 150mm 200mm Unit Weight 2.2kg 2.4kg 2.6kg 2.8kg Velocity 1~400mm/sec Repeatability ±0.02mm Rated Thrust 33.3N (3.4kgf) Payload Vertical use 2kg (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø10mm Lead12mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6N01S-T5 equivalent) White alumite treatment Moment MA 4.5N • m (0.46kgf • m), MB 5.4N • m (0.55kgf •m), MC 4.1N • m (0.42kgf • m) Brake Magnetic brake - energized to release A5L (Low speed high thrust) Stroke *50mm 100m 150mm 200mm Unit Weight 2.2kg 2.4kg 2.6kg 2.8kg Velocity 1~200mm/sec Repeatability ±0.02mm Rated Thrust 65.7N (6.7kgf) Payload Vertical use 4kg (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 20W Ballscrew ø10mm Lead6mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 4.5N • m (0.46kgf • m), MB 5.4N • m (0.55kgf •m), MC 4.1N • m (0.42kgf • m) Brake Magnetic brake - energized to release *50mm stroke does not apply to motor coupled S (standard) type, only the L, R types. MA MA moment is measured at the point where A=20mm from the end of the actuator. Please use within the following range: P x B < 4.5N·m (0.46kgf·m). P N (kgf) B (m) Thrust 16 A When using horizontally, apply the load in the direction of the thrust as shown in the drawing at left. DS S Type Dimensional drawing (A5M, A5L) Dynamic Series Home Stroke L 90 38 9 52 22 9 10 D 20 33 40 5 BXC E-3.6 drill 6.5 counterbore depth 3.3 (for mounting) 4-M4 depth 5 35 A 30 46 Stroke 100 150 200 L 330 380 430 A 246 296 346 BxC 1x50 2x50 2x50 D 86 86 136 E 4 6 6 61.5 105 105 1.5 37 10 3 52 60 R(L) Type Dimensional drawing (A5M, A5L) Stroke L E-4.5 drill, 8 counterbore depth 4.5 (for mounting) 50 30 110 11 26 26 42 52 79 5 53 60 BXC D 4-M4 depth 5 A 46 Stroke *50 100 150 200 L 280 330 380 430 A 196 246 296 346 BxC 1x30 1x50 2x50 2x50 D 56 86 86 136 E 4 4 6 6 3.5 4.5 49 4 38 f Cross section of base mounting hole *In a 50mm stroke, there is only the L, R types. 17 DS-A6 A6M (Medium speed) Stroke 50mm 100m 150mm 200mm Unit Weight 3.0kg 3.3kg 3.6kg 3.9kg Velocity 400mm/sec Repeatability ±0.02mm Rated Thrust 48.4N (4.9kgf) Payload Vertical use 3kg (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 30W Ballscrew ø10mm Lead12mm Rolled thread C10 Backlash under 0.1mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 8.1N • m (0.8kgf • m), MB10.0N • m (1.0kgf •m), MC 6.5N • m (0.6kgf • m) Brake Magnetic brake - energized to release A6L (Large speed) Stroke 50mm 100m 150mm 200mm Unit Weight 3.0kg 3.3kg 3.6kg 3.9kg Velocity 200mm/sec Repeatability ±0.02mm Rated Thrust 96.8N (9.8kgf) Payload Vertical use 6kg (acceleration set to 0.2G) Motor AC Servo motor (encoder attached to motor) 30W Ballscrew ø10mm Lead6mm Rolled thread C10 Backlash under 0.1mm Guide Unique to DS Integrated into base B ase Extruded aluminum (A6NO1S-T5 equivalent) White alumite treatment Moment MA 8.1N • m (0.8kgf • m), MB10.0N • m (1.0kgf •m), MC 6.5N • m (0.6kgf • m) Brake Magnetic brake - energized to release MA MA moment is measured at the point where A=20mm from the end of the actuator. Please use within the following range: P x B < 8.1 N·m (0.8kgf·m). P N (kgf) B (m) Thrust 18 A When using horizontally, apply the load in the direction of the thrust as shown in the drawing at left. DS S Type Dimensional drawing (A6M, A6L) Dynamic Series Stroke (in case with lubricant seal: 3) Home SE L 3 ME P 130 D BXC 13 30 56 49 31 13 3.3 ME E-φ6, φ9, 5 counterbore depth 7 4-M4 depth 6 5 10 46 A 50 107 57 53.5 14.5 3.5 38 70 (Work mounting range) 75.5 4 7 φ9.5 φ6 Base mounting hole Cross section Stroke *50 100 150 200 L _ 350 400 450 _ 266 316 366 A BXC *In a 50mm stroke, there is only the L, R types. _ 1X 50 2X 50 2X 50 D _ 86 86 136 E _ 4 6 6 Stroke *50 100 150 200 450 P R(L) Type Dimensional Drawing (A6M, A6L) 75.5 E-φ6, φ9, 5depth counterbore 7 4-M4 depth 6 13 28 30 56 49 31 13 79 51 5 10 SE Home (In case with lubricant seal: 3) Stroke SE 3 BXCP 130 D L A 46 57 53.5 14.5 3.5 38 70 (work mounting range) φ9.5 4 7 ME 3.3 φ6 Base mounting hole cross section L 300 350 400 A 216 266 316 366 BXC P 1X 30 1X 50 2X 50 2X 50 D 56 86 86 136 E 4 4 6 6 19 DS-Unit DS Assembly Unit DS Assembly Unit • You can construct an extremely low cost and versatile 2-axis structure by assembling single DS actuators. • With a PLC, two controllers can be controlled using discrete I/O for point to point (non-coordinated) movement. • We sell assembly parts kits for 10 types of assembly units. Model Type Single Axis Unit XY Unit XY Table 20 DSDSDS- X-1 -400 XY-1 -300- 100 XY-T2 -600- 200 Machine Name (X-1~4) X-axis stroke Machine Name (XY-1~4) Y-axis stroke Y-axis stroke Machine Name (XY-T~T2) X-axis stroke Y-axis stroke DS Dynamic Series DS Aluminum Base Assembly Unit Product Structure X-1 DS-SA5-50~400 X-2 DS-SA5-50~400 X-3 DS-SA6-50~600 X-4 DS-SA6-50~600 Single Axis Unit XY-1 X: Axis DS-SA5-50~400 Y: Axis DS-SA4-50~100 XY-2 X: Axis DS-SA5-50~400 Y: Axis DS-SA4-50~100 XY-3 X: Axis DS-SA6-50~600 Y: Axis DS-SA5-50~150 XY-4 X: Axis DS-SA6-50~600 Y: Axis DS-SA5-50~150 Single Axis Unit XY-T X: Axis DS-SA5-50~400 Y: Axis DS-SA4-50~150 XY-T2 X: Axis DS-SA6-50~600 Y: Axis DS-SA5-50~200 XY Table 21 DS Single Unit X-1 Slider Payload Guidelines (kg) Stroke 50 100 150 200 250 300 350 400 DS-SA5H 3 3 3 3 3 3 2 2 DS-SA5M 7 7 7 7 7 7 6 6 DS-SA5L 7 7 7 7 7 7 6 6 Actuator Note: Values are when acceleration is set at 0.3G (0.2G for S5L). Conditions will differ when the load from the slider has a large offset. Kit Components Cable track Cable track rail Slide bracket Cable track bracket 1 set 1 set 1 1 *Nuts, bolts for mounting are included (bolts for mounting cable track rail are not included). X-1 Mechanical Drawings 6-φ6, M5 counter sink 30 17 50 C 13 75.5 13 62.5 10 13 12.5 102 52 19 30 Stroke 50, 150, 250, 350 B DS-SA5* *** A 106.5 Stroke 94 14 60.5 28 78.5 15 50 8 29 102 (75) 20 22 Stroke 50 100 150 200 250 300 350 400 A 247.5 297.5 347.5 397.5 447.5 497.5 547.5 597.5 B 218 218 318 318 418 418 518 518 C 142 142 242 242 342 342 442 442 DS Dynamic Series DS Single Unit X-2 Slider Payload Guidelines (kg) Stroke 50 100 150 200 250 300 350 400 DS-SA5H 2 2 2 2 2 2 1.5 1.5 DS-SA5M 6 6 6 6 6 6 5 5 DS-SA5L 6 6 6 6 6 6 5 5 Actuator Note: Values are when acceleration is set at 0.3G (0.2G for S5L). Conditions will differ when the load from the slider has a large offset. Kit Components Cable track Slide bracket Cable track bracket Mounting base 1 set 1 1 1 set *Nuts, bolts for mounting are included. X-2 Mechanical Drawings 2-φ7 20 Stroke+72 65.5 29 Stroke 94 60.5 8 58 109 51 41 10 20 Stroke+197.5 105.3 156.3 115 40 DS-SA5*-*** 2 5 14 51 52 138 50 40 23 DS Single Unit X-3 Slider Payload Guidelines (kg) Stroke 50 100 150 200 250 300 350 400 450 500 550 600 DS-SA6H 5 5 5 5 5 5 5 5 5 5 5 5 DS-SA6M 11 11 11 11 11 11 11 11 11 11 11 11 DS-SA6L 11 11 11 11 11 11 11 11 11 11 11 11 Actuator Note: Values are when acceleration is set at 0.3G (0.2G for SA6L). Conditions will differ when the load from the slider has a large offset. Kit Components Cable track Cable track rail Slide bracket Cable track bracket 1 set 1 set 1 1 *Nuts, bolts for mounting are included X-3 Mechanical Drawings D 6-φ6, M5 counter sink 23.5 C 10.5 50 84 13 13 71 21 Stroke 50, 150, 250 350, 450, 550 30 10 13 (Cable track fixed end Mounting location) 110 58 18 Track rail Motor side Stroke 100, 200 300, 400 500, 600 Stroke 50, 150 250, 350 450, 550 70 B D-Area Details DS-SA6*-*** (55) 110.5 A Stroke 115 19 75.5 30 80.5 15 53 102 10 29 20 24 Stroke 50 100 150 200 250 300 350 400 450 500 550 600 A 288.5 338.5 388.5 438.5 488.5 538.5 588.5 638.5 688.5 738.5 788.5 838.5 B 257 257 357 357 457 457 557 557 657 657 757 757 C 181 181 281 281 381 381 481 481 581 581 681 681 DS Dynamic Series DS Single Unit X-4 Slider Payload Guidelines (kg) Stroke 50 100 150 200 250 300 350 400 450 500 550 600 DS-SA6H 4 4 4 4 4 4 4 4 4 4 4 4 DS-SA6M 10 10 10 10 10 10 10 10 10 10 10 10 DS-SA6L 10 10 10 10 10 10 10 10 10 10 10 10 Actuator Note: Values are when acceleration is set at 0.3G (0.2G for SA6L). Conditions will differ when the load from the slider has a large offset. Kit Components Cable track Slide bracket Cable track bracket Mounting base 1 set 1 2 See table below*` * As for the DS Large Type unit, longer stroke will cause influences on deflection and torque, if the base has just two fixed areas. To prevent this, you will need to fixtuate the mid-portion of the stroke, and therefore, the quantity of the mounting base will change. *Nuts, bolts for mounting are included. Stroke mm X-4 Quantity X-4 Mechanical Drawings 50 100 150 200 250 300 350 400 450 500 550 600 2 2 2 3 3 3 3 3 4 4 4 4 20 74 Setting according to stroke 2-φ7 20 Stroke +111 29 Stroke 115 94.5 51 10 114 41 53 63 10 13.5 Stroke+238.5 160.3 113 DS-SA6*-*** 40 1 3 14 26 51 58 139 109.3 70 40 25 DS XY Unit XY-1 Y Axis Slider Payload Guidelines (kg) Y Axis Actuator DS-SA4H Y Axis Stroke (mm) X Axis DS-SA4M DS-SA4L 50 100 50 100 50 100 DS-SA5H-50~400 2.0 2.0 2.0 2.0 2.0 2.0 DS-SA5M-50~400 2.5 2.5 3.0 3.0 3.0 3.0 DS-SA5L-50~400 2.5 2.5 3.0 3.0 3.0 3.0 Note: Values are when acceleration is set at 0.3G. Conditions will differ when the load from the slider has a large offset. Kit Components Cable track Track rail Slide base Track rail Mounting frame (nuts for actuator mounting plate included) 1 set 1 set 1 1 1set * Nuts, bolts for mounting are included XY-1 Mechanical Drawing X-stroke 50, 150, 250, 350 121.5 24 52 100 X-stroke +76 Y-stroke+105 DS-SA5*-*** 2-φ3H10 depth 6 4-M3 depth 7 DS-SA4 *-*** (75) X-stroke+197.5 Y-stroke+192.5 94 74.5 29 Y-stroke 70 93.5 30 50 8 X-stroke 15 26 30 X-stroke+62 30 60.5 3 120 3 DS Dynamic Series DS XY Unit XY-2 Y Slider Payload Guidelines (kg) Y Axis Actuator DS-SA4H Y Axis Stroke (mm) X Axis DS-SA4M DS-SA4L 50 100 50 100 50 100 DS-SA5H-50~400 2.0 2.0 2.0 2.0 2.0 2.0 DS-SA5M-50~400 2.0 2.0 2.5 2.5 2.5 2.5 DS-SA5L-50~400 2.0 2.0 2.5 2.5 2.5 2.5 Note: Values are when acceleration is set at 0.3G. Conditions will differ when the load from the Z axis slider has a large offset. Kit Components Cable track Track rail Slide base Track rail Mounting frame (nuts for actuator mounting plate included) 1 set 1 set 1 1 1 set * Nuts, bolts for mounting are included XY-2 Mechanical Drawings X-stroke+47 X-stroke 50, 150, 250, 350 59.5 7 Y-stroke DS-SA5*-*** Y-stroke+ 52 106 51 29 DS-SA4*-*** Y-stroke+105 X-stroke+197.5 (40) X-stroke 4-M3 depth 7 100.5 80.5 51 20 29 87.5 24 30 2-φ3H10 depth 6 15 30 X-stroke+62 30 60.5 3 120 3 27 DS XY Unit XY-3 Y Axis Slider Payload Guidelines (kg) Y Axis Actuator DS-SA5H Y Axis Stroke (mm) X Axis DS-SA5M DS-SA5L 50 100 150 50 100 150 50 100 150 DS-SA6H 3.0 3.0 2.5 3.0 3.0 2.5 3.0 3.0 2.5 DS-SA6M 3.5 3.5 3.5 5.0 5.0 5.0 5.0 5.0 5.0 DS-SA6L 3.5 3.5 3.5 5.0 5.0 5.0 5.0 5.0 5.0 Note: Values are when acceleration is set at 0.3G. Conditions will differ when the load from the Y axis slider has a large offset. Kit Components Cable track Cable track rail Cable track bracket Mounting frame Slide base 1 set 1 set 1 See table below* 1 set * As for the DS Large Type unit, longer stroke will cause influences on deflection and torque, if the base has just two fixed areas. To prevent this, you will need to fixtuate the mid-portion of the stroke, and therefore, the quantity of the mounting base will change. * Nuts, bolts for mounting are included Stroke mm XY-3 Quantity XY-3 Mechanical Drawing 100 150 200 250 300 350 400 450 500 550 600 2 2 2 3 3 3 3 3 4 4 4 4 X-stroke 50, 150, 250 350, 450, 550 A X-stroke+86.5 50 152 (Cable track fixed end Mounting location) 98 Cable rail Motor side X-stroke 50, 150, 250 350, 450, 550 X-stroke 100, 200, 300 400, 500, 600 30 A-Area Details Y-stroke+130 2-φ4H10 depth 9 26 4-M4 depth 9 DS-SA5*-*** X-stroke+238.5 (55) 29 X-stroke Y-stroke+197.5 115 94.5 29 Y-stroke 94 74 5 30 50 B 8.5 28 X-stroke+101 69 120 3 DS XY Unit DS Dynamic Series XY-4 Y Slider Payload Guidelines (kg) Y Axis Actuator DS-SA5H DS-SA5M DS-SA5L Y Axis Stroke (mm) 50 100 150 50 100 150 50 100 150 DS-SA6H 3.0 3.0 2.5 3.0 3.0 2.5 3.0 3.0 2.5 DS-SA6M 3.0 3.0 3.0 4.5 4.5 4.5 4.5 4.5 4.5 DS-SA6L 3.0 3.0 3.0 4.5 4.5 4.5 4.5 4.5 4.5 X Axis Note: Values are when acceleration is set at 0.3G. Conditions will differ when the load from the Y axis slider has a large offset. Kit Components Cable track Cable track rail Cable track bracket Mounting frame Slide base Mid-Plate 1 set 1 set 1 See table below* 1 1 * As for the DS Large Type unit, longer stroke will cause influences on deflection and torque, if the base has just two fixed areas. To prevent this, you will need to fixtuate the mid-portion of the stroke, and therefore, the quantity of the mounting base will change. * Nuts, bolts for mounting are included Stroke mm XY-4 Quantity XY-4 Mechanical Drawings 70 50 100 150 200 250 300 350 400 450 500 550 600 2 2 2 3 3 3 3 3 4 4 4 4 S-stroke 50, 150, 250 A X-stroke+51.5 50 67 (Cable track fixed end Mounting location) 105 Cable rail Motor side 58 X-stroke 50, 150, 250 350, 450, 550 X-stroke 100, 200, 300 400, 500, 600 Y-stroke Y-stroke+228 A-Area Details DS-SA5*-*** X-stroke+238.5 (55) X-stroke 80.5 Y-stroke+130 11 30 94.5 4-M4 depth 9 117 91 64 26 29 30 2-φ4H10 depth 9 8.5 X-stroke+101 30 30 69 B 3 120 Setting according to stroke 29 DS XY Table XY-T Y Axis Slider Payload Guidelines (kg) Y Axis Actuator Y Axis Stroke (mm) X Axis DS-SA4H DS-SA4M DS-SA4L 50 100 150 50 100 150 50 100 150 DS-SA5H 50~400 2.0 2.0 1.5 2.0 2.0 1.5 2.0 2.0 1.5 DS-SA5M 50~400 3.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 3.5 DS-SA5L~50~400 3.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 3.5 Kit Components Cable track Cable track rail Cable track bracket Cam follower unit Mounting plate Slide base 1 set 1 set 1 1 set 1 set 1 Note: Values are when acceleration is set at 0.3G. Conditions will differ when the load from the slider has a large offset. In case you wish to apply upper vertical load onto Y axis slider in standstill state, the value needs to be within a value in which the Y axis slider payload is taken out of the 5kg (However, the value must be of uniform load above the slider). * Nuts, bolts for mounting are included XY-T Mechanical Drawing X-stroke 50, 150, 250, 350 121.5 24 16 52 99 Stroke+76 DS-SA5*-*** Y-stroke+105 2-φ DS-SA4*-*** A-Area Detail X-stroke 50, 150, 250, 350 (75) Stroke+197.5 X-stroke 94 Y-stroke+192.5 74.5 Y-stroke 3.5 30 50 52 B A 15 30 30 Stroke+62 30 60.5 Stroke+233 DS DS XY Table Dynamic Series XY-T2 Y Slider Payload Guidelines (kg) Y Axis Actuator DS-SA5H Y Axis Stroke (mm) X Axis DS-SA5M DS-SA5L 50 100 150 200 50 100 150 200 50 100 150 200 DS-SA6H 3.0 3.0 2.5 2.5 2.0 2.0 1.5 2.5 2.0 2.0 1.5 2.5 DS-SA6M 4.0 4.0 4.0 4.0 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 DS-SA6L 4.0 4.0 4.0 4.0 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 Note: Values are when acceleration is set at 0.3G. Conditions will differ when the load from the slider has a large offset. In case you wish to apply upper vertical load onto Y axis slider in standstill state, the value needs to be within a value in which the Y axis slider payload is taken out of the 8kg (However, the value must be of uniform load above the slider). Kit Components Cable track Cable track rail Cable track bracket Cam follower unit Mounting plate Slide base 1 set 1 set 1 1 set 1 set 1 * Nuts, bolts for mounting are included XY-T2 Mechanical Drawings X-stroke 50, 150, 250 350, 450, 550 A X stroke+86.5 152 (Cable track fixed end Mounting location) 58 98 Cable track Motor side Stroke 50, 150, 250, 350, 450, 550 DS-SA6*-*** Stroke 100, 200 300, 400, 500, 600 A-Area Details Y-stroke+130 2-φ4H10 dep 26 4-M4 depth DS-SA5*-*** X-stroke 50, 150, 250 350, 450, 550 Stroke+238.5 27 115 94.5 Y-stroke+197.5 29 94 74 5 C 8.5 30 X-stroke+101 30 69 30 6 53 57 113 B Y-stroke 10 X-stroke 50 (55) C-Area Details Y-stroke+255 31 Cable Hose (option) Model Type: CBH-010 (XY1, XY2, XY-T Compliance) CBH-013 (XY3, XY4, XY-T2 Compliance) This is an option for wiring treatment between XY. Mounting on the main body is done on the user side. Using the DS Assembly Unit: Cable Hose Kit components The DS Series was originally designed for single axis use but depending on the application, it is possible to construct a 2-axis system for use. Please make note of the following when using an assembled unit. Cable hose (1m/1.3m) Wire Cable hose bracket Cable hose connector Cable hose hexagon nuts Allen head bolts M6x20 Hexagon nuts M6 • Because there is one controller per axis, the system will use point to point control from a PLC or other external device. 1 1 2 2 2 1 2 • When the load is offset from the slider of the last axis, the weight of the payload that can be carried will change. • The cable that comes with the actuator is not a bend resistant robot cable. When wiring the cables, please make sure they are not under excessive stress. If the cables are encased in a cable track, make sure there is ample freedom of movement for the cables. 47 55 Allen head bolt M6X20 ø1.6 Wire 8 4 • We have connector cables available so please inquire about these if necessary. Cable hose (ø21.2Xø16.8) 20 24 40 2.3 45 Cable hose bracket How to install the DS Assembly Unit: Mounting Base (A), (C) Nut (Size M5) Mounting method Use a bolt to slide in and mount the nut into the T-slot of the frame. All assembly units come with 4 spare nuts. 15 32 DS Dynamic Series DS-S-C1 DS Controller • Ultra high speed with the use of 32 Bit RISC CPU. • Improved Software (WINDOWS). • Connection choice of either the position (simple function) or program mode (complex function). • By the commands of other devices such as a PLC, the position mode is used as a positioner. • With the commands of other devices such as a PLC, the program mode reduces the load of other devices by using the following functions: • Multi-task Parallel processing of up to 8 programs to control external devices. • Variable calculation Using variables, a common program can be set for regulated movements. • BCD or Binary I/O allows more information to be exchanged. • Accurate positioning is obtainable by jogging the actuator to the desired position and reading the current value. • Easy incremental movements • Motion cancellation is possible, even during movements. 33 1. Specifications Item Description Power Voltage D C 24V ± 10% Power Current 24W Rated/1A (Maximum 48W) Ambient Temperature & Humidity Temperature: 0~40°C Humidity 85% RH or less Operating Environment Free of corrosive gas, no excessive dust Isolation Resistance 500V 10MΩ or more Unit Weight 560g Safety Features (Motor excess current: Excess voltage • Driver temperature check) Overload Check, software limit check Motor AC Servo Motor 20W Control Functions Multi-task Control Super SEL Controller Memory Capacity Total: 1000 steps, 500 positions Memory Device COMS RAM Battery Backup Number of programs 32 programs, Multi-task function (maximum of 8 programs) Driver alarm 2. Type Description Model Controller Main Body DS-SC1 Teaching Pendant (Option) DS-S-T1 PC Software Spare parts DS-S-P1-C (PC Compliance) DS-S-P1-M (DOS-V Compliance) (Connection cable included) I/O color flat cable 34 core AWG28 2m Dedicated inputs: 8 (PRG No. 1, 2, 4, 8 ,10, 20) Dedicated inputs: 1 (START) User inputs: 15 Dedicated outputs: 2 (Ready, ALARM) User outputs: 6 Input/Output (DC24V) Non-insulated Data Input Method Teaching Pendant or RS232 Communication Communication EIA RS232 Standard Asychronous Remote Update Functions Software update (via network or floppy disk) 3. External Dimensions Controller DS-S-C1 4 46 109 23 27 10 4 23 Teaching Pendant DS-S-T1 φ5 CONTROLLER CODE READY ALARM BAT 198 139 151 159 BRAKE RELEASE NORMAL R2.5 TEAING/ RS232 PORT ON OFF PORT 4 10 IAI Corporation 23 34 5 23 125 DS Dynamic Series 4. Connecting Method Teaching Pendant (Option) DS TEACHING BOX F1 F2 F3 * You may not use other types of cables. F4 RS232 Cable* (5m) is included in the PC Software CONTROLL CODE READY ALARM BAT. 2m BRAKE RELEA NORMA Emergency Stop SW Box TE RS2 PC Software (Option) ON OFF PORT Controller IAI Corporation BK M o PG 1 PO W ER 24 G EM N V 5m POWER EMG Servo Actuator N 24V POWER MITUBISHI INPUT MITUBISHI OUTPUT EMG 24V Power SW Over 2A External Device 2m 35 5. Part Names and Function (1) Part Names 36 Suitable power line Solid wire (AWG 16) Standard wire 1.25mm2 (AWG 16) Usable power line range Solid wire φ0.4 (AWG 26)~ φ1.2 (AWG 16) Standard wire 0.3mm2 (AWG 22)~1.25mm2 (AWG 16) Standard diameter φ0.18 or greater Standard line length 11mm Suitable tool for button operation Slot screwdriver (axis diameter φ3, width of tip 2.6) DS (2) Function Dynamic Series CODE display This is a 3-digit display device that indicates the operating status of the controller. LED display READY: This indicates that the controller is ready to be operated. ALARM: This is the display when there is a malfunction in the equipment. BAT. : This indicates battery voltage is low. Brake release switch RELEASE: The brake is released. NORMAL: The brake is ON. (This is the normal setting) The brake release switch is enabled during the servo free state indicated below: 1. From the time the power is turned ON until the homing command is given. 2. When [Svof] is selected during direct teaching. 3. When an alarm occurs. PORT switch ON: The TEACHING/RS232PORT is enabled. However, when the TEACHING/RS232 PORT connector is not connected, an emergency stop occurs. OFF: The TEACHING/RS232PORT is disengaged. However, even when the TEACHING/RS232PORT connector is not connected, the emergency stop is controlled by the external E-Stop connection. Note: When the controller is powered up, plug in or remove the TEACHING/ RS232PORT connector when the PORT switch is OFF. Function switch BAU.R : This is the switch for changing the Baud rate. COPY : This is the switch for COPY from ROM to FLASH memory. F/R : This is the switch for changing FLASH and ROM. Note: These switches are for software upgrade setting. At the time the unit is shipped, all switches are set to OFF. For details, please refer to the PC software. TEACHING/ RS232 PORT connector This is the connector for connecting the PC or teaching pendant. Brake connector This is the connector for connecting the actuator brake. . . Motor Encoder connector This is the connector for connecting the actuator motor encoder. I/O connector This is the connector for connecting other devices such as a sequencer. Ground terminal block This is the M3 screw for the ground connection. Power and emergency stop terminal block This is the terminal for POWER N and 24V power. The two EMG terminals are for connecting the emergency stop switch. (When the unit is shipped, the EMG terminal is shorted.) POWER EMG ) N 24V Note: This controller does not have a power switch. 37 6. I/O Interface Standard NPN (Sinking) Terminal Block (4pin) Pin No. N 2 24V 3 24V 4 EMG SW EMG SW ) Program Mode Signal Name 1 • • I/O Connector (34 pin) Section 1A P 24 Port No. Function 1B PRG No. 1 Input 2A PRG No. 2 Input 2B PRG No. 4 Input 3A PRG No. 8 Input 3B PRG No. 10 Input 4A PRG No. 20 Input 4B NC 5A CPU Reset 000 External Start Input • 6A 001 User Input • 6B 002 User Input • 003 User Input • Input 7B 004 User Input • 8A 005 User Input • 8B 006 User Input • 9A 007 User Input • • 9B 008 User Input 10A 009 User Input 10B 010 User Input 11A 011 User Input • • 11B 012 User Input • 12A 013 User Input • 12B 014 User Input • 13A 015 User Input • 13B 300 Alarm Output • 14A 301 Ready Output • 14B 302 User Output 15A 303 User Output Output PRG = Program NC = No Contact • 5B 7A Note: • External current + 24V in out Digital SW Pin No. 15B 304 User Output 16A 305 User Output 16B 306 User Output 17A 307 User Output 17B N24 External Current OV • • • • • • • • • • • • • • • • • • • OV 24V * This is a sample wiring diagram. 38 DS Terminal Block (4pin) Standard NPN (Sinking) Pin No. Signal Name 1 N 2 24V Position Mode 3 24V 4 EMG SW Dynamic Series ) EMG SW • • I/O Connector (34 pin) Pin No. Section 1A P 24 Port No. Function External current + 24V in out 1B NC 2A NC 2B NC 3A NC 3B NC 4A NC 4B NC 5A • CPU Reset 5B 000 External Start Input • 6A 001 Hold Input • 6B 002 NC 003 NC 7A Input 7B 004 Position No. 1 Input 8A 005 Position No. 2 Input • 8B 006 Position No. 4 Input • 9A 007 Position No. 8 Input • 9B 008 Position No. 10 Input • 10A 009 Position No. 20 Input • 10B 010 Position No. 40 Input • 11A 011 Position No. 80 Input • 11B 012 Position No. 100 Input • 12A 013 Position No. 200 Input • 12B 014 Position No. 400 Input • 13A 015 NC 13B 300 Alarm Output 14A 301 Ready Output 14B 302 Position Completion Output 15A 303 NC • • • • • • Output Note: NC = No Contact 15B 304 NC 16A 305 NC 16B 306 NC 17A 307 NC 17B N24 External Current OV • OV 24V * This is a sample wiring diagram. 39 External Input Circuit Item Specification External Power Voltage D C 24V ± 10% Input Current 7mA 1 circuit ON/OFF Voltage Insulation External Connection Device ON voltage .... Min DC 18.0V OFF voltage .... Max DC 6.0V Non-insulated No-voltage contact point (minimum load about DC5V·1mA) Photoelectric·proximity sensor (NPN type) PLC Transistor output (open collector type) PLC Contact point output (minimum load about DC5V·1mA) Note: When a no-contact circuit is connected to an external circuit, make sure that the leakage current is under 1mA when the switch is OFF or, it could cause faulty operation. External Output Circuit Item Specification Load Voltage D C 24V Maximum Load Current 100mA / 1 point 400mA peak (all current) Leakage Current Max 0.1mA / 1 point Insulation Non-insulated External Connection Device Miniature relay Sequencer input unit (sink type) Equivalent for TD62084 Note 1: For all of the external outputs, a protective diode is connected on the inside. Note 2: Take care when connecting because if the load short circuits or the current exceeds the maximum load current, this will cause a failure in the output circuit. 7. Position Mode and Program Mode The controller has two modes of operation: Position Mode: The DS Controller operates via the commands of external devices (example: sequencer). Once the controller completes a movement, it sends a completion signal to the external device. Program Mode: By combining programs within the DS Controller, various tasks can be performed. By utilizing the multi-task, it is easier to control other devices (at times, sequencer is unnecessary). 40 DS Dynamic Series (1) Mode and Software The controller software has two areas to enter data: Position Data: Stores all of the position data Application Program: Stores and creates Move commands, I/O control and Multi-task control The controller is operated by either the Positioning Mode or Program Mode. The chart below shows the relationship between the two modes: DS-S-C1 Position Data Position Data Positioning Mode Positions containment area Application Program Move command, I/O control and programming area (variable computing) ⇐ Data Input ⇐ Position Data OR Application program Program Mode 41 8. Position Mode (1) Operation Supply Power ⇓ 1 DS-S-C1 READY Signal output ⇓ 2 External device Input external start ⇓ DS-S-C1 ↓ Upon completion, output complete signal ⇓ 4 External device Section 1A P 24 Input position number ⇓ Port No. Function Cable Color External current + 24V in out 1-Brown 1B NC 1-Red 2A NC 1-Orange 2B NC 1-Yellow 3A NC 1-Green 3B NC 1-Blue 4A NC 1-Purple 4B Reserve 1-Gray 5A CPU Reset 1-White 5B 000 External Start Input 1-Black 6A 001 Hold Input 2-Brown 6B 002 NC 2-Red 7A Start Homing 3 Pin No. 003 NC 2-Orange 7B 004 Position No. 1 Input 2-Yellow 8A 005 Position No. 2 Input 2-Green Input 8B 006 Position No. 4 Input 2-Blue 9A 007 Positon No. 8 Input 2-Purple 9B 008 Positon No. 10 Input 2-Gray 10A 009 Position No. 20 Input 2-White 10B 010 Position No. 40 Input 2-Black 11A 011 Position No. 80 Input 3-Brown 11B 012 Position No. 100 Input 3-Red 12A 013 Position No. 200 Input 3-Orange 12B 014 Position No. 400 Input 3-Yellow 3-Green 13A 015 NC 13B 300 Alarm Output 3-Blue 14A 301 Ready Output 3-Purple 14B 302 Positioning Complete Output 3-Gray 15A 303 NC 3-White 304 NC 4-Black 4-Brown Output 5 External device Input external start ⇓ 15B 16A 305 NC 16B 306 NC 4-Red 17A 307 NC 4-Orange External Current OV 4-Yellow 17B Move to position number 6 DS-S-C1 ↓ Upon completion, output complete signal 42 N24 Standard NPN (Sinking) 2,5 4 1 3,6 DS Dynamic Series (2) I/O Port Port No. Functions CPU Reset Input 000 External Start Input 001 Hold Input ~ 002 NC 004 Position No. 1 Input 005 Position No. 2 Input 006 Position No. 4 Input 007 Position No. 8 Input 008 Position No. 10 Input 009 Position No. 20 Input 010 Position No. 40 Input 011 Position No. 80 Input 012 Position No. 100 Input 013 Position No. 200 Input 014 Position No. 400 Input 015 NC 300 Emergency Stop / Alarm Output 301 Ready Output 302 Positioning Complete Output 003 Explanation Restarts the controller. As the moment input turns ON, the actuator moves to the designated position. When this turns ON, the actuator decelerates to a stop. 002~003 changes to NC during the positioning mode. 10° units 004~014 are used as BCD codes to designate the position no. The moment input port 000 101 units (external start input) turns ON, the actuator moves to the designated position. Homing is performed when there is no position number designation. 102 units 015 changes to NC during positioning mode. This turns ON during an emergency stop or when an error occurs. This turns ON when the controller is ready. This turns ON once positon move is complete. ~ 303 NC 303~307 changes to NC during positioning mode. 307 43 (3) Timing of each signal 1. Starting Timing for each signal T1: The time from the READY signal ON to homing start input ON. Ready Output T1min = 50ms P-End Output T2 Homing Start External Start Input T2: The time from the external start signal ON to the P-End signal OFF. T2max = 15ms T3 T3: The time from the P-End signal ON to when the external start signal input can be entered. T1 Position No. Input T3min = 50ms Note: 2. Timing for Position No. Switching Position 1 A Moving Please do not input Position No. Input and External Start Input at the same time. Position 2 B A: Position 1 execution start B: Position 2 execution start Moving The timing for the position number shifting is the time from after the position presently being executed is completed until the next external start input (start signal) can be input. 44 DS Dynamic Series 9. Program Mode (1) Operation 1. Automatic start by a parameter setting The program number XX (PRG No. XX) is input into the parameter’s “automatic start program no.” Supply Power ⇒ Program No. XX Start I/O Connector (34 pin) 2. Start by an external device Supply Power ⇓ 1 DS-S-C-1 READY Signal Output ⇓ 2 External device Input Program No. XX ⇓ 3 External device Input External start ⇓ Start Program No. XX Pin No. Section 1A P 24 Port No. Function Cable Color External current + 24V Input 1-Brown 1B PRG No. 1 Input 1-Red 2A PRG No. 2 Input 1-Orange 2B PRG No. 4 Input 1-Yellow 3A PRG No. 8 Input 1-Green 3B PRG No. 10 Input 1-Blue 1-Purple 4A PRG No. 20 Input 4B Reserve 1-Gray 5A CPU Set Input 1-White 5B 000 External Start Input 1-Black 6A 001 User Input 2-Brown 6B 002 User Input 2-Red 003 User Input 2-Orange 7B 7A 004 User Input 2-Yellow 8A 005 User Input 2-Green 8B 006 User Input 2-Blue 9A 007 User Input 2-Purple 9B 008 User Input 2-Gray Input 10A 009 User Input 2-White 10B 010 User Input 2-Black 11A 011 User Input 3-Brown 11B 012 User Input 3-Red 12A 013 User Input 3-Orange 12B 014 User Input 3-Yellow 3-Green 13A 015 User Input 13B 300 Alarm Output 3-Blue 14A 301 Ready Output 3-Purple 14B 302 User Output 3-Gray 15A 303 User Output 3-White 304 User Output 4-Black 4-Brown 2 3 1 Output 15B 16A 305 User Output 16B 306 User Output 4-Red 17A 307 User Output 4-Orange External Current OV 4-Yellow 17B N24 Standard NPN (Sinking) 45 (2) I/O Port Chart Port No. Function Explanation PRG No. 01 10° units PRG No. 02 Designated BCD inputs for start program. The moment input port 000 (external start input) turns ON, the designated program is executed. PRG No. 04 PRG No. 08 PRG No. 10 101 units PRG No. 20 Reserve CPU Reset Input 000 Restarts the controller. External Start Input At the moment input turns ON, the designated program is executed. 001 ~ User Input The user can use this input as he chooses. 015 300 Emergency Stop / Alarm Output 301 Ready Output This turns ON during an emergency stop or when an error occurs. This turns ON when the controller is ready. 302 ~ User Output The user can use this output port as he chooses. 307 Note: Homing is executed within the program. (3) Timing of each signal 1. Start T1: The time from when the READY output turns ON until the external start signal can be input. T1min = 30ms Program 1 Program No. Input T2: The time from the program number is input until the external start signal can be input. T2min = 30ms External Start Input T3: The time from the input of the external start signal. T2 T1 T3min = 30ms T3 2. Timing of motion using the hold signal The servo actuator is decelerated to a stop by turning the hold signal ON while the actuator is moving, and starts up again by turning the hold signal OFF. Actuator movement ↑ Decelerated to a stop 46 ↑ Movement start DS 4. Program Structure Dynamic Series (1) Program Structure The program consists of “Position Data” which registers only the coordinate values, and “Application Program” which executes all movements. Application Program Position Data An area where all moving coordinates are registered The main application program ⇓ ⇓ 0.00 11 MOVP 001 12 MOVP 100 13 MOVP 020 225 XXX.XX … 100.00 … MOVP 200 … … …… 10 … … 100 C ommand … … 001 Step … … Position D ata …… Position N o. ⇑ Position numbers 1∼ 500 and Apllication program 1∼32 may be used. In step 12, position No. 100 (100.00) is executed by the move command. (2) Program Structure [Position Data] It is not necessary to input the Position Data in an ascending order. The order will be done in the Application Program. P1 P2 P3 P4 P5 50 150 200 250 350 Origin 100 200 300 Position No. Position Data 0001 50.00 0002 150.00 0003 200.00 0004 250.00 0005 350.00 400 (3) Application Program This programs commands that actually execute such movements as Move, Output ON, Output OFF and Timer. In addition, it registers up to 32 programs. The chart on the right is a combination example using the Position Data and Application Program. [Application Program Example] P1 → P2 → P3 → P4 → P5 → P1 (This path is repeated): P1 P2 P3 P4 P5 Step Command 1 SVON Explanation Turns the Servo ON 2 HOME 3 VEL 500 Executes Homing 4 TAG 01 Sets the velocity to 500mm/sec 5 MOVP 001 Moves to Position No. 1 6 MOVP 002 Moves to Position No. 2 7 MOVP 003 Moves to Position No. 3 8 MOVP 004 Moves to Position No. 4 9 MOVP 005 Moves to Position No. 5 10 GOTO 01 Jumps to TAG 01 47 5. SEL Language Commands Category Function A ssi g n Numeric Calculations Arithmatic Calculations Move C LR A dd AD D Subtract SUB Multiply MULT Figure remainder Sine Logi c Operations Compare Timer I/O · Flag Operations Program Control Position Operations SIN Tangent TAN Arctangent ATN Function Command Set velocity DIV COS Actuator Control Designation VEL Set velocity factor OVRD Set acceleration AC C Set S motion ratio SCRV Set offset OFST Declare pause port HOLD Square root SQR Declare stop complete port Logic AND AND Acquire axis status AXST Servo [ON OFF] SVXX Homing HOME Move to designated position MOVP Logic OR OR Logic EXOR EOR Comparison C PXX Time wait TIMW Time wait cancel TIMC Acquire time GTTM Output·Flag [ON OFF NT] BTXX Input·Flag [ON OFF] WTXX Binary input (Max 15 bit) Actuator Control Commands IN BCD input (Max 3 digits) INB Binary output (Max 6 bit) OUT CANCL Move to designated position MVPI Path motion PATH Jog [FN FF BN BF] JXWX Axis slows to a halt STOP Compare character string branching [EQ NE GT GE LT LE] IFXX BCD output (Max 1 digits) OUTB Jump GOTO Input/Output Flag Operation Declare command execution Commands when conditions are unestablished Declare IF ending Declare jump target TAG Execute subroutine EXSR Start subroutine BGSR End subroutine ED SR EXIT Start program EXPG Stop other programs ABPG Assign position to variable 199 PGET Assign value of variable 199 PPUT Clear point data P C LR Copy point data PC PY Read current position of axis PRED Confirm position data PTST Assign position velocity PVEL Assign position acceleration PACC Confirm position size 48 Catagory MOD Cosine Terminate program Task Control LE T TRAN Clear variables Divide Functional Calculations Command PSIZ Structure DO Commands E LS E EDIF Loop [EQ NE GT GE LT LE] DWXX Escape from DO LEAV Repeat DO ITER Declare DO complete ED D O [DS exclusive commands] Category Actuator Control Commands Function Command Directly designate move MOVD Incremental movement MVDI DS Dynamic Series 10. Sample Programs Sample program 1: Upon homing, reciprocate move position number 1 and number 2. Upon moving to Number 1, outputs 307. Upon move to number 2, outputs 306. After 015 is inputted into each number, begins move. Step A/O OP-CODE OPRND 1 OPRND 2 POST Comment 1 HOME 2 VEL 200 Homing 3 TAG 1 4 WTON 015 Wait input 015 5 BTOF 306 306 is OFF 6 MOVP 1 7 BTON 307 307 is OFF 8 WTON 015 Move to position No.2 9 BTOF 307 307 is OFF 10 MOVP 2 11 BTON 306 306 is ON 12 GOTO 1 Go to Tag Sample program 3: Cycle move position number 1~ number 2, and end the program. Speed setting 200mm/sec Move to position No.1 Move to position No.2 Step A/O N Step A/O OP-CODE 1 HOME 2 TAG OPRND 1 OPRND 2 POST Comment Homing 3 GOTO3 Jump ahead 3 1 GOTO 1 If port 001 is ON, then go to TAG 1 4 2 If port 002 in ON, then go to TAG 2 GOTO 2 5 GOTO 3 To TAG 3 6 TAG 1 GOTO 1 Jump ahead 7 BTOF 302 8 VEL 100 303 Output 302~3030 OFF Speed setting 100mm/sec 9 MOVD 50 Move to 50mm 10 BTON 302 302 is ON 11 GOTO 3 Go to TAG 3 12 TAG 2 GOTO 2 Jump ahead 13 BTOF 302 14 VEL 100 303 Output 302~303 OFF Speed setting 100mm/sec 15 MOVD 100 Move to 100mm 16 BTON 303 303 is ON 17 GOTO 3 OPRND 1 OPRND 2 Goto TAG 3 POST Comment 1 HOME 2 VEL 800 3 LE T 1 4 TAG 1 5 MOVP 1 Move to position No.1 6 MOVP 2 Move to position No.2 7 AD D 1 1 C PEQ 1 5 GOTO 2 IF Flag 600 is ON, then, go to TAG 2 GOTO 1 Goto TAG 1 11 TAG 2 12 EXIT 8 9 600 10 Sample program 4: Upon homing, moves to 100mm location at a speed of 200mm/sec. Setting 100mm as a srandard point, while 010 and forward 011 are inputting, backward jog movement is executed at a speed of 5mm/sec. When 012 is inputted, returns to standard point of 100mm at a speed of 200mm/sec. OP-CODE Sample program 2: Move to 50mm using 001 input, and then, turn complete output 302 ON. Step A/O N OP-CODE Homing Speed setting 800mm/sec 0 Substitute 0 into variable 1 GOTO Jupm 1 ahead Add 1 into variable 1 600 If value of variable 1 is 5, then flag 6000N GOTO 2 Jump ahead Program end OPRND 1 1 HOME 2 TAG 1 OPRND 2 POST Comment Homing 3 VEL 200 Speed setting 200mm/sec 4 MOVD 100 Move to 100mm 5 TAG 2 6 VEL 5 N011 JFWN 1 010 8 N010 JBWN 1 011 9 N012 GOTO 2 If 012 is OFF, then go to TAG 2 GOTO 1 Goto TAG 1 7 10 GOTO 2 Jump ahead Speed setting 5mm/sec While 010 is ON and 011 is OFF, go forward While 010 is OFF and 011 is ON, go forward 49 Technical Information Positioning Time Calculation Method A. Trapezoid Pattern B. Triangle Pattern A. Trapezoid Pattern Speed mm/sec Speed mm/sec Setting time (0.15 sec) Acceleration. Rated speed range range Deceleration range Setting time (0.15 sec) Time sec Acceleration range Positioning time Deceleration range Time sec Positioning Time First, upon confirming either the trapezoid pattern or square patterns, calculations for each pattern is done according to the calculation method listed below. • Movement confirmation method: In case you wish to move the transfer speed at a set rated speed, you may determine either the trapezoid or triangle patterns, acccording to the reaching speed is large or small via setting speed. Arrival speed (Vmax) = Distance (Smm) X Acceleration Arrival speed (Vmax) = SmmX9,800mm/sec2 X Acceleration setting for actuator (G) Thus, the result is listed below: Rated speed (V) < Arrival speed (Vmax) • • • • • Trapezoid Pattern Rated speed (V) > Arrival speed (Vmax) • • • • • • Triangle Pattern • Positioning time calculation method: A. Trapezoid Pattern: Positioning time (T) = Distance (mm) Speed (mm/sec) + Speed (mm) Setting time (0.15sec) Acceleration (mm/sec2) + B. Triangle Pattern: Positioning time (T) = 2 Distance (mm) Acceleration (mm/sec2) + Distance (mm) Setting time (0.15sec) Rated speed time = Speed (mm/sec2) Rated speed move distance = Rated speed (mm/sec2) X (rated speed time [sec])2 2 Note: Acceleration speed is attained by using ACC/DEC setting value (G) X9,800mm /sec of the controller. If the ACC/DEC setting value of the controller is 0.3G, the calculation is as follows: 0.3X9,800mm/sec2=2,940mm/sec2 . As for the setting time, we normally consider approximately 0.15 sec in terms of determining the completion of movement to the desired location. 50 DS Dynamic Series Positioning Time Calculation Method (sec) Transfer distance Machine Type Max. Speed Rated Speed 5 10 20 30 40 50 75 100 150 200 250 300 350 400 450 500 550 600 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm SA5H/SA6H 800mm /sec 0.3G 0.08 0.12 0.16 0.20 0.23 0.26 0.32 0.37 0.45 0.52 0.58 0.65 0.71 0.77 0.83 0.92 1.08 1.29 SA5M/SA6M 400mm /sec 0.3G 0.08 0.12 0.16 0.20 0.23 0.26 0.32 0.39 0.51 0.64 0.76 0.89 1.01 1.14 1.26 1.45 1.83 2.31 SA5L/SA6L 200mm /sec 0.2G 0.10 0.14 0.20 0.25 0.30 0.35 0.48 0.60 0.85 1.10 1.35 1.60 1.85 2.10 2.35 2.73 3.52 4.51 S A 4H 665mm /sec 0.3G 0.08 0.12 0.16 0.20 0.23 0.26 0.32 0.37 0.45 0.53 0.60 0.68 S A 4M 330mm /sec 0.3G 0.08 0.12 0.16 0.20 0.23 0.26 0.34 0.42 0.57 0.72 0.87 1.02 S A 4L 165mm /sec 0.2G 0.10 0.14 0.21 0.27 0.33 0.39 0.54 0.69 0.99 1.30 1.60 1.90 A5M/A6M 400mm /sec 0.2G 0.10 0.20 0.25 0.29 0.32 0.39 0.45 0.58 0.70 A5L/A5L 200mm /sec 0.2G 0.10 0.14 0.20 0.25 0.30 0.35 0.48 0.60 0.85 1.10 Triangle A 4M 330mm /sec 0.2G 0.10 0.14 0.20 0.25 0.29 0.32 0.40 0.47 0.62 0.77 Trapezoid A 4L 165mm /sec 0.2G 0.10 0.14 0.21 0.27 0.33 0.39 0.54 0.69 0.99 1.30 0.14 Note: Setting time (0.15sec) is not included. Rated speed time Speed mm/sec 1000 0.3G 900 800 SA5H, SA6H 700 SA4H 0.2G 600 500 400 A5M, A6M SA5M, SA6M SA4M 300 200 100 A4M SA5L, SA6L, A5L, A6L SA4L, A4L 0 0.1sec 0.2sec 0.3sec 51 DS Mounting Method Slider Type • SA4/SA5: Fix by using the 4 thru holes located on the upper side of the main body, or use bolts to fix to the tap holes located on the bottom. Upper side mounting holes: DS-SA4 M3 DS-SA5 M4 Tap diameter for Bottom mounting: DS-SA4 M3 Depth 5 DS-SA5 M4 Depth 7 • SA6: Use bolts to fix to the tap holes from the bottom of the main body (the upper side does not have any mounting holes). DS-SA6 M5 Depth 9 Arm Type The Arm Type has a built-in brake. Connect the actuator onto the controller and release the brake using the brake release switch. While the brake is released, pull the slider towards the stroke end and then, turn the power OFF. Remove the cover using the 4 cover screws. Fix onto the mounting holes located on the machine base. DS-SA4 M3 DS-SA5 M4 DS-SA6 M5 Cable Treatment Method Note 1: Note 2: The cable between the DS Actuator and controller is equipped with built-in motor power line and encoder line. Therefore, for maintain proper bending radius according to the drawings below: The cable is not a robot cable with high warp capability. Therefore, application method which requires for the DS actuator to move, please make sure that there’s no unnecessary impact on the cable treatment (see diagram below). CONTROLLER CONTROLLER CODE CODE READY ALARM BAT READY ALARM BAT BRAKE RELEASE NORMAL TEAING/ RS232 PORT Wrong ON OFF PORT IAI Corporation 52 Correct TEAING/ RS232 PORT ON OFF PORT Approximately over 50mm Over R30 Wrong BRAKE RELEASE NORMAL IAI Corporation Correct