INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS TABLE OF CONTENTS Overview....................................... Cover Valve Information ............................. 2-3 Information Present on Valve ..........4-5 Body vs. Application ........................... 6 Dimensions & Weights ........................ 7 Installation........................................8-9 Maintenance...................................... 10 Packing Adjustment .......................... 10 Parts/Overhaul .................................. 10 Parts Kits ......................................11-17 Drawings ......................................18-31 PRODUCT OVERVIEW This document covers the installation, operation and maintenance of the Series 2800 Precision Globe Control Valves presented in the “Series 2800 Product Specification”, including the 2820 TwoWay Single Seat Valve, the 2828 Two-Way Single Seat Low Flow Valve, the 2830 Three-Way Mixing Valve, and the 2832 Three-Way Diverting/ Mixing Valve. Warren Controls Series 2800 Precision Globe Control Valves feature rugged bronze or stainless steel bodies with a variety of trim materials and port sizes. The equal percentage and linear plugs in the 2-way valves and linear plugs in the 3-way valves provide excellent modulating control of a wide variety of fluids for pressure, temperature, level, and flow applications from –20 to 500ºF (dependent on contruction). The Series 2800 is ideally suited where value and long life are important objectives for applications including but not limited to the Chemical, Food & Beverage, General Service, Refining, District Energy, and ideal for Pharmaceutical Industries. GENERAL INFORMATION The instructions given herein cover generally the operation and maintenance of subject equipment. Should any questions arise which may not be answered specifically by these instructions, they should be referred to Warren Controls Inc. for further detailed information and technical assistance. This manual cannot possibly cover every situation connected with the operation, adjustment, inspection, test, overhaul and maintenance of the equipment furnished. Every effort is made to prepare the text of this manual so that engineering and design data is transformed into the most easily understood wording. Warren Controls Inc., in furnishing this equipment and this manual, must presume that the operation and maintenance personnel assigned thereto have sufficient technical knowledge and experience to apply sound safety and operational practices which may not be covered herein. In applications where Warren Controls Inc. furnished equipment is to be integrated with a process or other machinery, these instructions should be thoroughly reviewed to determine the proper integration of the ACTUATORS AND ACCESSORIES equipment into the overall plant operational procedures. Warren Controls does not assume responsibility for the selection, use, or maintenance of any product. Responsibility for proper selection, use, and maintenance of any Warren Controls product remains solely with the purchaser and end-user Configurations Series 2800 Precision Globe Control Valves are available with a variety of actuators and accessories. These actuators and accessories have separate instructions. For complete control valve installation, operation, and maintenance instructions see also the instructions for the actuator and accessories in use VALVE IDENTIFICATION To use these instructions it is necessary to identify the configuration of the valve. Factory assembled control valves have a nameplate mounted on the actuator. The valve’s part number (P/N) is present on the plate. The part number represents the make a selection from eachthe tablevalve’s of OPTIONS below to make a complete model number 1. SELECTIONS configuration of thePlease control valve. To identify type, size, actuator, accessories, andstring. other characteristics decode the part number using configuration table. If the information is incomplete, incorrect, or not present contact the factory with the valve serial number listed on the plate. (See Information Present on Control Valves section for location of part number, serial number, and other important information on valve.) 28N 2. OPTIONS Model 28N V A L V E Valve Type 20 2-Way Single Seat 28 2-Way Lo-Flow 30 3-Way Mixing 32 3-Way B O D Y Size Body Material End Connection Trim Style 050 1/2 inch 075 3/4 inch 100 1 inch 125 1-1/4 inch 150 1-1/2 inch 200 2 inch B Bronze F CF8M S Screwed B SCH 40 Trim Cv S 316SS * B Bronze 6 Alloy 6 H 17-4 PH T Teflon P PEEK F Full Port T Teflon 1 1st Port Reduction G Graphite 2 2nd Port V Vacuum Service L EPDM Reduction 3 3rd Port Reduction Stainless Steel, 4 4th Port Reduction Type 20 Bodies come E Equal % L Linear M Mod Lin Buttweld End Types 30/32, Linear Only Types 28 Mod Lin Only NOTE: NOTE: * Type 28, 316SS Port reductions trim uses a harder only available on Nitronic 60 seat. Type 20/28/30. Check factory for availability. Diverting standard w/PEEK bearings. Used for Temp. up to 500°F. VALVE TYPE/TRIM MATERIAL COMBINATIONS: VALVE TYPE/ACTUATOR COMPATIBILITY: SIZE VALVE STYLE VALVE SIZES ACTUATORS Type 20 1/2”- 2” DL49 Type 20 1” - 2” DL84 Type 20 1-1/4” - 2” DL84XR Type 28 1/2” - 1” DL49 Type 30 1/2”- 2” DL49 Type 30 1-1/4” - 2” DL84 Type 30 2” DL84XR Type 32 1/2”- 2” DL49 & DL84 See Shut-Off ∆P Ratings for details. TRIM MATERIAL S 316 SS 050 1/2 inch 075 3/4 inch 100 1 inch 125 1-1/4 inch 150 1-1/2 inch 200 2 inch 2 Packing Type Trim Material 20, 28, 30 20, 28, 30 20, 28, 30, 32SS 20, 30 20, 30, 32SS 20, 30, 32SS B 6 H T P Bronze Alloy 6 17-4 PH Teflon PEEK N/A N/A 32 BRZ N/A 32 BRZ 32 BRZ 20 20 20 20 20 20 20 20 20 20 20 20 20, 28 20, 28 20, 28 20 20 20 20, 28 20, 28 20, 28 20 20 20 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com A C T U A T O R A C C E S S O R I E S Actuator Series Action Spring Range Handwheel Positioners, I/P’s & Limit Switches Air Filter Regulators ASCO Solenoids Special Options 00 None 0 None R Reverse 0 None L Low 0000 0 None A Type 300, 0 None 0 None S Special Opts DIAPHRAGMS: 49 DL49 (49 Sq.In.) 4X DL49XR 84 DL84 (84 Sq.In.) 8X DL84XR (84 Ext. Rng.) NOTE : 4X & 8X Only in Xtra-High Spring Range. 4X & 8X Reverse Acting for 2-Way Valves. 8X Directed Acting for 3-Way Valves. Stem Fail Down D Direct Stem Fail Up 0 None R Reverse D Direct B Type 300, A 8320G184 F H X 4-10 PSI 49R ; 3-9 PSI 49D, 84R/D Full 5-14 PSI 49R ; 4-13 PSI 49D; 3-15 PSI 84R/D High 9-15 PSI 84;115 10-14 PSI 49R 8-12 PSI 49D Xtra-High DL49XR, DL84XR FAILURE MODES: MODE VALVE TYPE Closed 20/28 Open 20/28 Upper Closed* 30/32 Upper Open 30/32 ACTUATOR ACTION Reverse Direct Direct Reverse *Standard NOTE : Must match action. None x digit spec. POSITIONERS: F Full Range Signal, 3-15 PSI or 4-20mA BxP_ BLX Pneumatic L Low of Split Range, BxE_ BLX ElectroPneumatic 3-9 PSI or 4-12mA H High of Split Range, BxI_ BLX ElectroPneu. Intrn. Safe 9-15 PSI or 12-20mA BxX_ BLX ElectroPneu. Exp. Proof BxF_ BLX ElectroPneu. Fail Freeze 4th digit spec. 76P_ Moore760 Pneumatic 0 No Additions L w/Mech. Lmt Swtch’s 76E_ Moore760 Electro-Pneumatic P24_ Siemens PS2 Electro-Pneumatic F w/4-20 Feedback B w/Swtch’s & Feedbck P2H_ Siemens PS2 2,3,4 Wire HART NOTE : P2P_ Siemens PS2 PROFIBUS PA L,F,B not available P2F_ Siemens PS2 FOUND.FIELDBUS for BxI , BxX. PROXIMITY SWITCHES: PX11 Mark 1 Series - 2 ea. SPDT PX12 Mark 1 Series - 2 ea. SPDT w/2k Pot. PX13 Mark 1 Series - 2 ea. SPDT w/4-20 Feedback PX14 Mark 1 Series - 4 ea. SPDT PX15 Mark 1 Series - 6 ea. SPDT I/P’s Use with Diaphragm Only MAP1 Type 500X I/P, 3-9 PSI MAP2 Type 500X I/P, 9-15 PSI MAP3 Type 500X I/P, 3-15 PSI MAP4 Type 500X I/P, 1-17 PSI MAP5 Type 500X I/P, 6-30 PSI MAP6 Type 550X I/P, 0-30 PSI MAP9 Type 950X I/P, 3-15 EXP ACTUATOR/BODY COMPATIBILITY: DIAPHRAGMS 49 49 Sq.In. (DL49) 4X (DL49XR) 84 84 Sq.In. (DL84) 8X (DL84XR) 0-30 PSI 0-60 PSI 120 VAC COILS 3-Way Brass D Type 350SS, B 8320G202 0-100 PSI 3-Way SS EF8320G184 3-Way EXP Br. M EF8320G202 3-Way EXP SS or Set-up T SS Tubing G SS Tagging B SS Tubing L and Tagging 24 Vdc COILS Z 8320G184 3-Way Brass Note: Standard pneumatic tubing is copper. SS tubing “T” is optional. SS tagging “G” (Two lines, 24 characters/line) is optional. SS tubing and tagging together “B” is optional. BODY For 28N Bodies For 28N Bodies For 28N Bodies For 28N Bodies Warren Controls does not assume responsibility for the selection, use, or maintenance of any product. Responsibility for proper selection, use, and maintenance of any Warren Controls product remains solely with the purchaser and end-user. 2600 Emrick Blvd., Bethlehem, PA 18020-8010 www.WarrenControls.com Tel: 800-922-0085 or 610-317-0800 Fax: 610-317-2989 SERIES 2800 14 2800_IOM_REVA_1112 3 INFORMATION PRESENT ON CONTROL VALVES There is a great deal of information present on each control valve ranging in importance from the part number and serial number to the color of the paint and casting numbers. This information is important for identifying the valve, installing it correctly, and obtaining parts. Examples of the current factory nameplates and flow arrow plates used on Series 2800 control valves are shown here. The accompanying table identifies the information present and where to find it on the control valve. There may also be other casting numbers and foundry marks present that do not provide useful information. Customer specific tagging may also present. The plates used, and information present, on Warren Controls other product lines or older valves may be different, contact the factory for details. ACTUATOR NAMEPLATES DL84 DL49 VBA NAMEPLATES INDUSTRIAL VBA 2-Way 1/2 thru 1 Inch • 2800 s/s vba 3-Way mIxIng 1/2 thru 1 Inch • 2800 s/s vba 4 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com InFOrmatIOn PrEsEnt On cOntrOL vaLvE sErIEs 2800 INFORMATION PRESENT ON CONTROL VALVE Series 2800 Part Number & Serial Number Information Part number (Configuration) Serial number Symbol(s) P/N Location On actuator Notes • On Actuator Nameplate attached to leg(s) of actuator. S/N On actuator and valve body • • Information Flow direction through valve Symbol(s) Location On valve body Inlet location INLET Port locations for 3-way valves U upper port, L lower port, C common port On valve body On valve body Notes • On 2800 S/S VBA Nameplate attached to mounting boss on valve body between the end connections (2800 S/S valves ½ thru 1 inch except 1 inch S/S 2832). • Arrow cast on valve body between the end connections (2800 S/S 2-way 1-1/4 thru 2 inch). • Stamped on valve body inlet end connection (2-way 2800 bronze valves ½ thru 2 inch & S/S valves 1-1/4 thru 2 inch). • U, L, & C stamped on valve body end connections (3-way 2800 bronze valves ½ thru 2 inch & 3-way 2800 S/S valves 1-1/4 thru 2 inch & 1 inch S/S 2832). On Actuator Nameplate attached to leg(s) of actuator. Number only stamped on valve body end connection (2800).* * Number stamped using approximately 1/8 inch tall characters Flow Direction(s) Input Signal & Supply Information Input signal Symbol(s) SIG Location On actuator Notes • On Actuator Nameplate attached to leg(s) of actuator. Supply pressure SUP or SUPPLY On actuator • Information Maximum temperature rating of valve body Symbol(s) TMAX or Tmax Location On actuator and valve body Trim Cv (Flow coefficient) Cv On valve body Trim style (Characteristic) CHAR On valve body Trim material TRIM MATL On valve body Valve size SIZE On valve body Notes • On Actuator Nameplate attached to leg(s) of actuator. • On Industrial VBA Nameplate wired to valve body between the end connections on side opposite flow arrow plate (2800 bronze valves ½ thru 2 inch & 2800 S/S valves 11/4 thru 2 inch, & 1 inch S/S 2832). • On 2800 S/S VBA Nameplate attached to mounting boss on valve body between the end connections on side opposite flow arrow plate (2800 S/S valves ½ thru 1 inch except 1 inch S/S 2832). • On Industrial VBA Nameplate wired to valve body between the end connections on side opposite flow arrow plate (2800 bronze valves ½ thru 2 inch & 2800 S/S valves 11/4 thru 2 inch, & 1 inch S/S 2832). • On 2800 S/S VBA Nameplate attached to mounting boss on valve body between the end connections on side opposite flow arrow plate (2800 S/S valves ½ thru 1 inch except 1 inch S/S 2832). • On Industrial VBA Nameplate wired to valve body between the end connections on side opposite flow arrow plate (2800 bronze valves ½ thru 2 inch & 2800 S/S valves 11/4 thru 2 inch, & 1 inch S/S 2832). • On Industrial VBA Nameplate wired to valve body between the end connections on side opposite flow arrow plate (2800 bronze valves ½ thru 2 inch & 2800 S/S valves 11/4 thru 2 inch, & 1 inch S/S 2832). • On 2800 S/S VBA Nameplate attached to mounting boss on valve body between the end connections on side opposite flow arrow plate (2800 S/S valves ½ thru 1 inch except 1 inch S/S 2832). • If CF8M is cast on the valve the valve body material is 316 stainless steel. On Actuator Nameplate attached to leg(s) of actuator. Valve Attributes Valve body material On valve body SERIES 2800 2800_IOM_REVA_1112 5 Body Style Versus Application BODY STYLE VERSUS APPLICATION Body Style Versus Application 3-Way Valves (Control of Liquids) 2-Way Valves (Control of Liquids, Gases, and Steam) 2-Way Valves (Control of Liquids, Gases, and Steam) 2820 Two-Way Single Seat Unbalanced Valve The most commonly applied solutionSeat with ANSI Class IV andValve VI shut-off. 2820 Two-Way Single Unbalanced Sizes: 1/2, 3/4, 1, 1-1/4, 1-1/2, inch Class IV and VI shut-off. The most commonly applied solution with2ANSI Body: ANSI B16.15 Bronze 250LB Threaded (NPT), or Sizes: 1/2, 3/4, 1, 1-1/4, 1-1/2, 2 inch 316 Steel 300LB Body: ANSIStainless B16.15 Bronze 250LBThreaded Threaded(NPT), (NPT),oror316 Stainless Steel 300LB SCH 40 Buttweld (BWE) 316 Stainless Steel 300LB Threaded (NPT), or 316 Stainless Trim: EQ% or Linear, 31640Stainless Steel 300LB SCH ButtweldSteel, (BWE)Alloy 6, TFE, PEEK, or 17-4 PH Hardened Stainless Steel Trim: EQ% or Linear, 316 Stainless Steel, Alloy 6, TFE, PEEK, or Shut-off: ANSIPH Class IV (Stainless SteelSteel and Alloy 6 Trim), 17-4 Hardened Stainless ANSI Class VI and PEEK Trim)Alloy 6 Trim), Shut-off: IV (TFE (Stainless Steel and Packing: Long-Life Multi-Stack EPDM LipTrim) Packing (+32 to 350°F) ANSI Class VI (TFE and PEEK Guided Low-Friction TFE V-Ring, Loaded (+32 to 450°F), Packing: Long-Life Multi-Stack EPDM LipSpring Packing (+32 to 350°F) Adjustable GraphiteTFE Packing (+32 to 500°F) Guided Low-Friction V-Ring, Spring Loaded (+32 to 450°F), Temperature: +32 to 400°F (BronzePacking 250LB (+32 Threaded Body) Adjustable Graphite to 500°F) 450°F (Bronze (316 Stainless 300LBBody) Threaded or Temperature: +32 to 400°F 250LBSteel Threaded Buttweld Body(316 w/ TFE or PEEK Trim) +32 to 450°F Stainless Steel 300LB Threaded or +32 to 500°F Stainless Steel 300LB Threaded or Buttweld Body(316 w/ TFE or PEEK Trim) Buttweld Body(316 w/ Stainless Alloy 6Threaded Trim) or +32 to 500°F StainlessSteel Steelor300LB Rangeability: 50:1 Buttweld Body w/ Stainless Steel or Alloy 6 Trim) Rangeability: 50:1 Stem Down Stem Up Stem Down Stem Up Flow Flow The valve closes Flow Flow The valve closes The valve opens Low Flow Trim with ANSI Class IV and VI shut-off. Valve Sizes: 1/2, 3/4, 1Class inch IV and VI shut-off. Low Flow Trim with ANSI Body: ANSI B16.15 Sizes: 1/2, 3/4, 1 inchBronze 250LB Threaded (NPT), 316 Steel 300LB Body: ANSIStainless B16.15 Bronze 250LBThreaded Threaded(NPT), (NPT),or 316 Stainless Steel 300LB Threaded SCH 40 Buttweld (BWE) (NPT), or Trim: Modified Linear, 316300LB Stainless TFE, or (BWE) PEEK 316 Stainless Steel SCHSteel, 40 Buttweld Shut-off: ANSI Class IV (Stainless Steel Steel, Trim),TFE, or PEEK Trim: Modified Linear, 316 Stainless VI (Stainless (TFE and PEEK Trim) Shut-off: ANSI Class IV Steel Trim), Packing: Long-Life Multi-Stack EPDM LipTrim) Packing (+32 to 350°F) ANSI Class VI (TFE and PEEK Guided Low-Friction TFE V-Ring, Loaded (+32 to 450°F), Packing: Long-Life Multi-Stack EPDM LipSpring Packing (+32 to 350°F) Adjustable GraphiteTFE Packing (+32 to 500°F) Guided Low-Friction V-Ring, Spring Loaded (+32 to 450°F), Temperature: +32 to 400°F (BronzePacking 250LB (+32 Threaded Body) Adjustable Graphite to 500°F) 450°F (Bronze (316 Stainless 300LBBody) Threaded or Temperature: +32 to 400°F 250LBSteel Threaded Buttweld Body(316 w/ TFE or PEEK Trim) +32 to 450°F Stainless Steel 300LB Threaded or +32 to 500°F Stainless Steel 300LB Threaded Body or Buttweld Body(316 w/ TFE or PEEK Trim) Buttweld Body(316 w/ Stainless +32 to 500°F StainlessSteel SteelTrim) 300LB Threaded Body or Rangeability: Buttweld 40:1 for Cv 1.00w/and 0.50. Steel Trim) Body Stainless 20:1 for Cv 1.00 0.25 and 0.50. Rangeability: 40:1 20:1 for Cv 0.25 Stem Down Stem Up Stem Down Stem Up Flow The valve closes The valve closes 6 or bypass with shut-off. normalsolution applications the This valve applications has two inlets andANSI oneClass outlet,IVand is the In simplest for mixing inlet pressures are nearwith equal andClass control possible 5%applications to 95% of travel or bypass applications ANSI IV is shut-off. In from normal the with pressures up toequal 100 PSI. inlet inlet pressures are near and control is possible from 5% to 95% of travel Sizes: 1/2,up3/4, with inlet pressures to 1, 1001-1/4, PSI.1-1/2, 2 inch Body: ANSI B16.15 Bronze 250LB Threaded (NPT), or Sizes: 1/2, 3/4, 1, 1-1/4, 1-1/2, 2 inch 316 Steel 300LB Body: ANSIStainless B16.15 Bronze 250LBThreaded Threaded(NPT), (NPT),oror316 Stainless Steel 300LB SCH 40 Buttweld (BWE) 316 Stainless Steel 300LB Threaded (NPT), or 316 Stainless Trim: Linear, 316 Stainless Steel (BWE) Steel 300LB SCH 40 Buttweld Packing: Long-Life Multi-Stack EPDM Lip Packing (+32 to 350°F) Trim: Linear, 316 Stainless Steel Guided Low-Friction TFE V-Ring, Loaded (+32 to 450°F), Packing: Long-Life Multi-Stack EPDM LipSpring Packing (+32 to 350°F) Adjustable GraphiteTFE Packing (+32 to 500°F) Guided Low-Friction V-Ring, Spring Loaded (+32 to 450°F), Temperature: Adjustable +32 to 400°F (BronzePacking 250LB(+32 Threaded) Graphite to 500°F) Stainless 300LB Threaded or Temperature: +32 to 500°F 400°F (316 (Bronze 250LBSteel Threaded) Buttweld) +32 to 500°F (316 Stainless Steel 300LB Threaded or Rangeability: 50:1 Buttweld) Rangeability: 50:1 Stem Up Stem Down Upper PortDown Stem Flow Upper Port Flow Common Port Common Port Flow Lower Port Flow The upper port opens and theLower lowerPort port closes The upper port opens and the lower port closes Upper Stem Port Up Common Port Flow Upper Port Common Port Flow Flow Lower Port Flow The upper port closes and theLower lowerPort port opens The upper port closes and the lower port opens The valve opens 2828 Two-Way Single Seat Low Flow Unbalanced Valve Single Seat Low Flow Unbalanced 2828 Two-Way Flow 3-Way Valves (Control of Liquids) 2830 Three-Way Mixing Valve This valve has two inlets andMixing one outlet,Valve and is the simplest solution for mixing 2830 Three-Way Flow Flow The valve opens The valve opens 2832 Three-Way Diverting/Mixing Valve Designed a diverting valveDiverting/Mixing with one inlet and two Valve outlets with ANSI Class III 2832asThree-Way shut-off. However, flow can be reversed for mixing if this port configuration is Designed as a diverting valve with one inlet and two outlets with ANSI Class III desirable. The difference between the upper port and lower pressure must shut-off. However, flow can be reversed for mixing if this portport configuration is not exceedThe 50 PSID. desirable. difference between the upper port and lower port pressure must Sizes: 1, 1-1/2, 2 inch not exceed 50 PSID. Body: ANSI B16.15 Bronze 250LB Threaded (NPT), or Sizes: 1, 1-1/2, 2 inch 316 Stainless Steel 300LB Body: ANSI B16.15 Bronze 250LBThreaded Threaded(NPT), (NPT),oror316 Stainless SteelStainless 300LB SCH Buttweld (BWE)(NPT), or 316 Stainless 316 Steel40300LB Threaded Trim: Linear,300LB Bronze (Bronze 250LB (BWE) Threaded), or 316 Stainless Steel SCH 40 Buttweld Steel (316 Stainless Steel 300LB Threadedoror316 Buttweld) Trim: Linear, Bronze (Bronze 250LB Threaded), Stainless Packing: Long-Life EPDM Lip Packing (+32 350°F) Steel (316Multi-Stack Stainless Steel 300LB Threaded or to Buttweld) Guided Low-Friction TFE V-Ring, Loaded (+32 to 450°F), Packing: Long-Life Multi-Stack EPDM LipSpring Packing (+32 to 350°F) Adjustable GraphiteTFE Packing (+32 to 500°F) Guided Low-Friction V-Ring, Spring Loaded (+32 to 450°F), O-Ring: EPR (Bronze 250LBPacking Threaded), Adjustable Graphite (+32 to 500°F) Fluoraz 797 (316 Stainless Steel 300LB Threaded or O-Ring: EPR (Bronze 250LB Threaded), Buttweld)797 (316 Stainless Steel 300LB Threaded or Fluoraz Temperature: Buttweld) +32 to 300°F (Bronze 250LB Threaded) +32 toto500°F Stainless SteelThreaded) 300LB Threaded or Buttweld) Temperature: +32 300°F(316 (Bronze 250LB Rangeability: 50:1 +32 to 500°F (316 Stainless Steel 300LB Threaded or Buttweld) Rangeability: 50:1 Stem Down Stem Up Upper PortDown Stem Lower Port Upper Stem Port Up Lower Port Upper Port Lower Port Upper Port Lower Port Common Port The upper port opens Common Port closes and the lower port The upper port opens and the lower port closes Flow Common Port Flow The upper port closes Common and the lower Port port opens The upper port closes and the lower port opens 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com 3 For additional applications, and/or products call: 800-922-0085 or visit: PS 2800 F 0408 EQ% EQ% 3/4 3/4 LINEAR LINEAR EQ% EQ% 2-WayValves Valves(Control (ControlofofLiquids, Liquids,Gases, Gases,and andSteam) Steam) 2-Way A 1 1 EQ% 250THD 300THD 300BWE B 250THD LINEAR 300THD & BWE LINEAR 1-1/4 EQ% C 250THD 1-1/4 EQ% 300THD & BWE Weight (LB) 250THD 300THD 300BWE LINEAR 1-1/2 1-1/2 Dimension (IN) A B LINEAR EQ% EQ% 2828 250THD LINEAR 300THD LINEAR 2 EQ% 300BWE 2 EQ% 250THD 300THD & BWE C 250THD 300THD & BWE LINEAR Weight (LB) 250THD LINEAR 300THD 300BWE Valve Valve 3.53 2.57 1.92 1.20 0.95 0.69 0.43 0.17 70 0.876 0.13 1SR 3.20 6070 3.16 2.29 1.61 1.19 0.75 0.51 LINEAR 0.39 0.26 3.53 1.61 2.57 1.19 1.92 0.75 1.20 0.51 0.95 0.39 0.69 0.26 0.43 0.17 2.29 LINEAR 0.626 0.13 2SR 1.50 60 1.44 0.96 0.72 0.52 0.42 0.31 EQUAL% 0.21 0.10 2.29 1.61 1.19 0.75 0.51 0.39 0.26 0.96 0.72 0.52 0.42 0.31 0.21 0.10 0.06 50 EQUAL% LINEAR 0.876 FULL 6.00 5.40 4.80 4.20 3.60 3.00 2.40 1.80 1.20 0.96 4.20 0.72 3.60 0.52 3.00 0.42 2.40 0.31 0.21 0.10 0.06 4.80 1.80 3/4 EQ% 1.20 0.876 0.60 FULL 7.20 4050 7.09 5.53 3.51 2.53 1.73 1.24 0.88 0.52 4.80 3.51 4.20 2.53 3.60 1.73 3.00 1.24 2.40 0.88 1.80 0.52 1.20 0.60 0.876 0.27 1SR 5.50 3040 5.31 3.73 2.64 1.95 1.21 0.96 0.70 0.43 5.53 0.876 0.17 2SR 3.30 2030 3.30 2.34 1.63 1.20 0.75 0.51 0.39 0.26 5.53 2.64 3.51 1.95 2.53 1.21 1.73 0.96 1.24 0.70 0.88 0.43 0.52 0.27 3.73 0.626 3SR 1.50 1.45 0.96 0.73 0.52 0.42 0.31 0.21 0.10 20 3.73 1.63 2.64 1.20 1.95 0.75 1.21 0.51 0.96 0.39 0.70 0.26 0.43 0.17 2.34 LINEAR 0.876 0.13 FULL 7.20 106.48 5.76 5.04 4.32 3.60 2.88 2.16 1.44 10 2.34 1.63 1.20 0.75 0.51 0.39 0.26 0.13 0.96 0.73 0.52 0.42 0.31 0.21 1 EQ% 0.10 1.126 0.06 FULL 10.0 09.70 6.52 4.40 2.82 2.04 1.36 0.81 0.55 0 0.96 5.04 0.73 4.32 0.52 3.60 0.42 2.88 0.31 2.16 0.21 1.44 0.10 0.06 100 906.09 80 70 3.64 60 50 2.58 40 30 1.74 20 10 1.25 0 0.876 0.72 1SR 8.60 8.38 0.89 0.52 5.76 Dimension (IN) Valve 100 90 80 70 60 501.97 40 301.22 20 100.96 0 0.876 2SR Size 6.00 (IN) 5.79 3.88 2.70 0.70 0.43 5.76 4.40 5.04 2.82 4.32 2.04 3.60 1.36 2.88 0.81 2.16 0.55 1.44 0.30 0.72 6.52 % TRAVEL 0.876 1/2, 3SR3/4, 13.40 3.411-1/4 2.38 1.64 1.20 2 0.75 0.51 0.39 0.26 2 & 1-1/2 6.52 3.64 4.40 2.58 2.82 1.74 2.04 1.25 1.36 0.89 0.81 0.52 0.55 0.30 % TRAVEL 6.09 0.27 0.626 4SR 1.50 1.46 0.97 0.73 0.53 0.42 0.31 0.21 0.10 6-1/2 3.64 A1.74 4-7/8 5-3/4 6-1/2 6.09 2.58 1.22 1.25250THD 0.89 0.52 0.27 LINEAR 0.43 1.126 0.17 FULL 10.0 9.00 8.00 7.00 6.00 5.00 4.00 3.00 2.00 3.88 2.70 1.97 0.96 0.70 6-1/2 2.70 300THD 5 FULL 16.0 15.56-1/8 1-1/4 EQ% 1.438 10.4 7.04 4.51 6-1/2 3.26 2.18 1.30 0.88 3.88 1.97 1.22 0.96 0.70 0.43 0.17 2.38 1.64 1.20 0.75 0.51 0.39 0.26 0.13 1.126 0.13 1SR 10.0 9.7016-7/8 6.52 4.40 2.82 17 2.04 1.36 0.81 0.55 17 15-3/8 2.38 1.64 0.53 1.20 0.42 0.75 0.31 0.51300BWE 0.39 0.10 0.26 0.97 0.73 0.21 0.06 0.876 2-23/32 2SR 8.60 8.383-13/16 6.09 3.64 2.58 4 1.74 1.25 0.89 0.52 3-5/8 7.00 B0.42 4.00 0.97 0.73 6.00 0.53 5.00 0.31250THD 0.21 2.00 0.10 0.06 8.00 3.00 0.876 1.00 3SR 6.00 5.79 3.88 2.70 1.97 1.22 0.96 0.70 0.43 3-7/8 7.04 2-23/32 3-3/8 3-3/4 8.00 7.00 4.51 6.00 3.26 5.00 2.18 4.00300THD 3.00 0.88 2.00 1.00 0.876 4SR 3.40 3.41 0.75Size 0.51 10.4 1.30 0.48 Dimension (IN)2.38 1.64 1.20 Valve Size (IN) Valve (IN) 0.39 0.26 LINEAR 0.55 1.676 0.30 13.8 12.0 10.3 9 8.60 6.88 5.16 3.44 3-3/4 4.40 8 FULL 17.2 15.58-3/4 10.4 7.04 2.82 4.51 2.04 3.26 1.36 2.18300 BWE 1.30 0.88 0.48 6.52 0.81 1/2, 3/4, 1 1-1/4 & 1-1/2 1-1/2 2 EQ% 1/2, 3/4, 1 1.676 0.30 FULL 24.0 22.53-1/2 19.7 15.1 10.3 3-3/4 7.30 4.90 1-1/4 3.20 & 1-1/2 1.90 3-3/4 3.64 C2.04 1.25 2-7/8 6.52 4.40 2.58 2.82 1.74 1.36250THD 0.81 0.52 0.55 6.09 0.89 1.438 0.27 1SR 16.0 250THD 15.5 10.4 7.04 4.51 1.30 0.88 4-7/8 5-3/4 6-1/2 A 4-7/8 3.26 2.18 5-3/4 18-1/2 6.09 3.64 2.58 1.74 1.25 0.89 0.52 0.27 300THD & BWE 2-7/8 3-1/2 3-3/4 3.88 2.70 1.97 1.22 0.96 0.70 0.43 1.126 0.17 2SR 10.0 9.70 6.52 4.40 2.82 2.04 1.36 0.81 0.55 5 6-1/8 Weight (LB) 250THD 5 6-1/8 19 9 3SR 8.60 300THD 3.88 2.70 1.20 1.97 1.22 0.51 0.96 6-1/2 0.70 0.26 0.43 0.17 0.876 0.13 8.3815-1/2 6.09 3.64 2.58 20 1.74 1.25 0.89 0.52 2.38 1.64 0.75 0.39 15-3/8 16-7/8 17 15-3/8 0.876 0.13 5.7915 3.88 2.70 1.97 1.22 0.96 16-7/8 0.70 0.43 22-1/2 8 4SR 6.00 300BWE 18-1/2 2.38 1.64 10.3 1.20 0.75 6.88 0.51300THD 0.39 3.44 0.26 13.8 12.0 8.60 5.16 1.72 2-3/4 3-1/4 3-5/8LINEAR 1.676 B 2-23/32 FULL 18.0 250THD 16.2 14.4 12.6 10.8 9.00 7.20 3-13/16 5.40 3.60 13.8 12.0 10.3 10.3 8.60 4.90 6.88300BWE 5.16 1.90 3.44 0.90 1.72 10-1/2 19 23-1/2 19.7 15.1 7.30 3.20 2 EQ% 2.126 FULL 40.0 300THD 37.1 33.1 27.3 19.8 13.2 8.50 3-3/8 5.30 2.80 3 3-1/2 2-23/32 19.7 15.1 4.51 10.3 7.30 2.18 4.90 3-7/8 3.20 0.88 1.90 0.90 10.4 7.04 3.26 1.30 0.48 1.676 1SR 24.0 22.5 19.7 15.1 10.3 7.30 4.90 3.20 1.90 2-7/8 3-1/2 300 BWE 8 8-3/4 10.4 7.04 2.82 4.51 3.26 1.36 2.18 3-3/4 1.30 0.55 0.88 0.48 1.438 0.30 2SR Size 16.0 (IN) 15.5 10.4 7.04 4.51 3.26 2.18 1.30 0.88 6.52 4.40 2.04 0.81 Dimension (IN) Valve 2-7/8 3-1/2 3-3/4 C 2-7/8 2.04 1.36 3-1/2 1.126 0.30 3SR 10.0 250THD 9.70 6.52 4.40 2.82 0.81 0.55 6.52 4.40 2.82 2.04 1.36 0.81 0.55 6.09 2.5814-1/21.74 1.25 18-1/2 0.89 0.52 0.27 2 1.74 1.25 3-1/2 8-1/2 3.64 0.876 1 4SR 8.60 300THD 8.381-1/2 6.09 0.89 0.52 & BWE3.64 2.58 2-7/8 6.09 2.70 3.64 1.97 2.58 1.22 1.74 0.96 1.25 0.70 0.89 0.52 0.27 3.88 0.43 0.17 LINEAR 2.126 FULL 37.0 33.3 29.6 25.9 22.2 18.5 14.8 11.1 7.40 250THD 4-7/8 5-3/4 8 15-1/2A 19 Weight (LB) 250THD 9 6-1/2 15-1/2 3.88 12.6 2.70 10.8 1.97 9.00 1.22 7.20 0.96 5.40 0.70 3.60 0.43 1.80 0.17 14.4 300THD 5 6-1/8 9-1/2 18 22-1/2 300THD 8 6-1/2 15 14.4 27.3 12.6 19.8 10.8 13.2 9.00 8.50 7.20 5.40 2.80 3.60 1.80 (Cv )10-1/2 33.1 5.30 1.10 2828 Flow Coefficients Valve 300BWE 15-3/8 16-7/8 17 300BWE 19 33.1 15.1 27.3 10.3 19.8 7.30 13.2 4.90 8.50 3.20 5.30 1.90 2.80 0.90 1.10 19.7 Two-Way Single Seat3-13/16 Flow Unbalanced B 250THD 3-15/32 4 Valve 19.7 15.1 10.3 7.30 4.90 3.20 1.90 0.90 10.4 7.04 4.51 3.26 2.18 1.30 Valve Trim 0.88 Trim 0.48 Port %Travel (IN) 300THD 2-23/32 3-3/8 3-3/4 Size (IN) Dimension Valve Valve Size (IN) 10.4 7.04 4.51 2.04 3.26 1.36 2.18 1.30 0.88 0.48 6.52 4.40 2.82 Size(IN) 0.81 Style 0.55 Size(IN)0.30 Size 100% 90% 80% 70% 60% 50% 40% 30% 20% 300 BWE 8 8-3/4 1 9 0.36 0.26 1-1/2 6.52 4.40 2.82 1.74 2.04 1.25 1.36 0.81 0.52 0.55 0.30 1/2, 3/4, 1 1/2 MODIFIED 0.250 0.27 FULL 1.00 0.85 0.72 0.58 0.47 0.17 0.10 6.09 3.64 2.58 0.89 C1.74 2-7/8 3-3/4 LINEAR 1SR 0.50 250THD 0.433-1/2 0.36 0.29 0.23 0.18 0.13 5-3/4 0.09 0.05 A 4-7/8 6.09 3.64 22.2 2.58 18.5 1.25250THD 0.89 7.40 0.52 3.70 0.27 4-7/8 25.9 29.6 14.8 11.1 2SR 0.25 300THD 0.213-1/2 0.18 0.15 0.12 0.09 0.07 0.04 300THD & BWE 2-7/8 3-3/4 5 6-1/8 0.03 29.6 25.9 22.2 18.5 14.8 11.1 7.40 3.70 5 0.13 0.06 0.60 0.27 0.17 0.13 0.06 0.72 0.30 0.27 0.17 0.13 0.06 1.00 0.48 0.30 0.27 0.17 0.13 1.72 0.90 0.48 0.30 0.27 0.17 1.80 1.10 0.90 0.48 0.30 0.27 3.70 Dimensions & Weights DIMENSIONS & WEIGHTS 2830 2820 2-Way Valves (Control of Liquids, Gases, and Steam) 2820 EQ% Dimension (IN) LINEAR LINEAR 0.876 FULL 4.90 4.78 0.876 FULL 3.20 4.90 3.16 4.78 0.876 1SR 0.876 1SR 1.50 3.20 1.44 3.16 0.626 2SR 0.626 2SR 6.00 1.50 5.40 1.44 0.876 FULL 0.876 FULL 7.20 6.00 7.09 5.40 0.876 FULL 0.876 FULL 5.50 7.20 5.31 7.09 0.876 1SR 0.876 1SR 3.30 5.50 3.30 5.31 0.876 2SR 0.876 2SR 1.50 3.30 1.45 3.30 0.626 3SR 0.626 3SR 7.20 1.50 6.48 1.45 0.876 FULL Valve SizeFULL (IN) 7.20 6.48 0.876 1.126 FULL 10.0 9.70 1/2, 3/4, 1 FULL 1-1/4 & 1-1/29.70 1.126 10.0 0.876 1SR 8.60 8.38 4-7/8 5-3/4 0.876 1SR 8.60 8.38 0.876 2SR 6.00 5.79 50.876 2SR 6-1/8 6.00 3.41 5.79 0.876 3SR 3.40 15-3/8 0.876 3SR 16-7/8 3.40 1.46 3.41 0.626 4SR 1.50 2-3/4 0.626 4SR 3-1/4 1.50 9.00 1.46 1.126 FULL 10.0 31.126 FULL 3-1/2 10.0 15.5 9.00 1.438 FULL 16.0 Dimension (IN) 2-7/8 1.438 FULL 3-1/2 16.0 9.70 15.5 1.126 1SR 10.0 2-7/8 1.126 1SR 3-1/2 10.0 8.38 9.70 0.876 2SR 8.60 8-1/2 14-1/2 0.876A 2SR 250THD 8.60 5.79 8.38 0.876 3SR 6.00 80.876 15-1/2 3SR 300THD 6.00 3.41 5.79 0.876 4SR 3.40 9-1/2 1817.2 0.876 4SR 300BWE 3.40 15.5 3.41 1.676 FULL 1.676B FULL250THD 17.2 22.5 15.5 1.676 FULL 24.0 300THD & BWE 1.676 FULL 16.0 24.0 15.5 22.5 1.438 1SR C 250THD 1.438 Size 1SR 16.0 9.70 15.5 1.126 2SR Valve (IN) 10.0 1.126 2SR 300THD 10.0& BWE 9.70 0.876 3SR 8.60 8.38 Weight (LB) 250THD 1/2, 3/4, 0.876 1 4SR 3SR 6.00 8.60 5.79 8.38 0.876 300THD 4-7/8 0.876 4SR 18.0 6.00 5.79 1.676 FULL 300BWE 16.2 51.676 FULL 40.0 18.0 37.1 16.2 2.126 FULL 15-3/8 2.126 FULL 24.0 40.0 22.5 37.1 1.676 1SR 2-3/4 1.676 1SR 16.0 24.0 15.5 22.5 1.438 2SR 31.438Dimension (IN) 2SR 10.0 16.0 9.70 15.5 1.126 3SR 2-7/8 1.126 3SR 8.60 10.0 8.38 9.70 0.876 4SR 2-7/8 0.876A 4SR 250THD 8.60 33.3 8.38 2.126 FULL 37.0 8-1/2 2.126 FULL300THD 37.0 33.3 %% CVCV 1/2 1/2 Dimensions & Weigh 2830 2832 2832 2828 MODIFIED 0.250 Weight (LB)3/4250THD 8 300BWE 15-3/8 LINEAR (Cv ) 2828 Flow Coefficients 300THD 9-1/2 B 250THD 2-3/4 (Cv ) Flow Coefficients 2828 300BWE 1 300THD &Seat BWE Flow 3 Unbalanced Valve Two-Way Single MODIFIED 0.250 9 FULL 1SR 8 2SR B 10-1/2 FULL 1.00 0.50 0.25 1.00 0.50 0.25 Two-Way Single Seat Flow 250THD 2-7/8 Unbalanced Valve * Includes Valve 1-3/8 inch forTrim air fitting onTrim direct Cacting Port diaphragm actuators 2SR %Travel C 300THD & BWE 2-7/8 Valve Trim Trim Port %Travel Size(IN) Style Size(IN) Size 100% 90% 80% 70% Actuator 60% 50% 40% 30% 20% 10% Weight (LB) 250THD 8-1/2 70% CF = Consult factory Size(IN) Style Size(IN) Size 100% 90% 80% 60% 50% 40% 30% 20% 10% 1/2 MODIFIED 0.250 FULL 1.00 0.85 0.72 0.58 0.47 0.36 0.26 0.17 0.10 0.05Weight (LB) G0.26 ENCY0.17 A PPR0.10 OVAL0.05 S 8 AGENCY APPROVALS 1/2 MODIFIED 0.250 FULL300THD 1.00 0.43 0.85 0.36 0.72 0.58 0.23 0.47 0.18 0.36 A LINEAR 1SR 0.50 0.29 0.13 0.09 0.05 0.03 LINEAR 1SR 2 6-1/2 6-1/2 17 4 3-3/4 9 3-3/4 3-3/4 20 18-1/2 23-1/2 10% 0.05 0.03 0.01 0.05 0.03 0.01 0.05 0.03 0.01 2 6-1/2 6-1/2 0.8516-1/2 0.72 0.58 0.4721 0.36 0.26 0.17 0.10 300BWE 15-3/80.18 0.13 16-7/8 17 0.43 0.36 0.29 0.23 0.09 0.05 16 19-1/2 250THD 3-15/32 4 0.21 0.18 0.15 0.12 0.09 0.07 3-13/16 0.04 0.03 24-1/2 0.8520 0.72 0.58 0.47 0.36 0.26 3-3/8 0.17 0.10 300THD 2-23/32 3-3/4 0.43BWE0.36 0.29 0.23 0.18 0.13 8-3/4 0.09 0.05 300 8 9 0.21 0.18 0.15 0.12 0.09 0.07 0.04 0.03 250THD 2-7/8 3-1/2 3-3/4 Pressure 300THD ratings & BWE are PSIG2-7/8 3-1/2 3-3/4 Pressure ratings are PSIG 250THD 21 For applications below 32º9 consult factory. 16-1/2 For applications below 32º consult factory. 16 H300THD MAX (IN) (LB) 8WEIGHT 19-1/2 For applications above 375º, 300 THD Stainless Flowing For applications 300 THDWStainless ITH above 375º, ITH 20 300BWE 10-1/2 Differential 24-1/2 Steel Body isWrecommended. 9-1/2 0.29 1SR 300BWE 0.50 0.21 0.43 0.18 0.36 0.23 0.09 0.18 0.07 0.13 0.04 0.09 0.03 0.05 0.01 0.03 2SR 0.25 0.15 0.12 D (in) d (in) Face to face dimensions conform to 2SR 1.00 0.25 0.85 0.21 0.72 0.18 0.58 0.15 0.47 0.12 0.36 0.09 0.26 0.07 0.17 0.04 0.03 0.01 FULL 0.10 0.05 SERIES 2800 HANDWHEEL Historical Warren Controls standard and ACTUATOR STDSteel HANDWHEEL STD HANDWHEEL * Body is recommended. Trim Materials Pressure Limit 3/4 MODIFIED 0.250 * Includes FULL 1.00 0.85 0.72 0.58diaphragm 0.47Direct 0.36 0.13 0.26 0.09 0.17 0.10 0.05 BRONZE VALVES0.03 inch for air fitting 0.36 on direct acting actuators REGISTERED LINEAR 1SR 0.50 0.43 0.29 0.23 0.18 are NOT1-3/8 ANSI/ISA compatible. DL49 11 0.05 6-3/8 12-1/4 16 25 CF Bronze 50 PSID LINEAR 1SR 0.50 0.43 0.36 0.29 0.23 0.18 0.13 0.09 0.05 0.03 2SR 0.25 0.21 0.18 0.15 DL49 0.12 49XR0.09 0.04 11 0.03Actuator 0.01 Body Pressure-Temperature Ratings: Actual shipping weights may vary. Reverse0.07 6-3/8 11-1/4 13-3/4 25 CF 316 Stainless Steel 100 PSID = Consult 2SR factory 0.25 0.85 0.21 0.72 0.18 0.58 0.15 0.47 0.12 0.36 0.09 0.26 0.07 0.17 0.04 0.10 0.03 0.05 0.01 Body Pressure-Temperature Ratings: 1 MODIFIED 0.250 CF FULL 1.00 DL84 Direct 13-7/8 8-1/8 16-3/4 24-1/8 48-1/2 Temperature (F) 250 THDTFE 300CF THD& 100 PSID 1 MODIFIED 0.250 FULL 0.50 1.00 0.43 0.85 0.36 0.72 0.29 0.58 0.23 0.47 0.18 0.36 0.13 0.26 0.09 0.17 0.05 0.10 0.03 0.05 LINEAR 1SR Temperature 250 THD 300 THD& Bronze BWE SS(IN) H MAX DL84 84XR Reverse 13-7/8 8-1/8 5-3/4 24 (F) 48-1/2 CF PEEK 100 PSIDWEIGHT LINEAR 1SR 0.25 0.50 0.21 0.43 0.18 0.36 0.15 0.29 0.12 0.23 0.09 0.18 0.07 0.13 0.04 0.09 0.03 0.05 0.01 0.03 Bronze BWE SS 2SR 17-4 pH 720 +32° ToD100°F (in) d 400 (in) WITH Allow 4-7/8 inch clearance above actuator Face to face dimensions conform to 2SR 0.25 0.21 0.18 0.15 0.12 0.09 0.07 0.04 0.03 0.01 +32°150° To 100°F HANDWHEEL 400 Hardened 720 Historical Warren Controls standard and 200 PSIDSTD ACTUATOR STD *Steel HANDWHEEL for removal. 400 670 are NOT ANSI/ISA compatible. DL49 Direct 11 6-3/8 16 300 PSID25 150° 400 Alloy 612-1/4 670 175° 392 645 Actual shipping weights may vary. DL49 49XR Reverse 11 6-3/8 11-1/4 13-3/4 25 175° 392 645 200° 385 620 DL84 Direct 13-7/8 8-1/8 16-3/4 24-1/8 48-1/2 200° 385 620 Flowing 2600 Emrick Blvd., Bethlehem, PA 18020-8010225° www.WarrenControls.com 375 605 DL84 84XR Reverse 13-7/8 8-1/8 5-3/4 24 48-1/2 LINEAR Allow 4-7/8 inch clearance above actuator MODIFIED 0.250 for removal.3/4 CRN A GENCY A PPROVALS AGENCY APPROVALS A GENCY A PPROVALS AGENCY APPROVALS C RN REGISTERED C RN REGISTERED Flowing 225° 375 605 Tel: 800-922-0085 or 610-317-0800 Fax:365 610-317-2989 Differential 250° 590 Differential 250° 365 590 Trim Materials Pressure Limit 275° 350 575 Trim Materials Pressure Limit 275° 350 575 300° 335 560 Bronze 50 PSID 300° 335 560 Bronze 50 PSID PSID 325° 317 548 316 Stainless Steel 100 325° 317 548 316 Stainless Steel 100 PSID 350° 300 537 TFE 100 PSID 350° 300 537 TFE 100PSID PSID 375° 275 526 PEEK 100 375° 275 526 PEEK 100 PSID 400° 250 515 17-4 pH 400° 250 515 17-4 pH Steel 450° 497 Hardened 200 PSID 450° 497 Hardened Steel 200PSID PSID 500° -480 Alloy 6 300 500° 480 Alloy 6 300 PSID SERIES 2800 SERIES 2800 BRONZE VALVES BRONZE VALVES 2600 Emrick Blvd., Bethlehem, PA 18020-8010 www.WarrenControls.com 2600 Emrick Blvd.,Tel: Bethlehem, PA 18020-8010 www.WarrenControls.com 800-922-0085 or 610-317-0800 Fax: 610-317-2989 Tel: 800-922-0085 or 610-317-0800 Fax: 610-317-2989 Top mounted Handwheel 4 4 Valve shown with DL49 Actuator as typical. 2-Way or 3-Way w/ DL49 or 49XR Top mounted For additional actuator information see Series Handwheel 2800 Product Specification and the Installation Operation and Maintenance Instructions for the www.WarrenControls.com actuator in use. 8 2-Way or 3-Way w/ DL84 or 84XR 2600 Emrick Blvd., Bethlehem, PA 18020-8010 Tel: 800-922-0085 2-Way or 610-317-0800 Fax: 610-317-29892-Way or 3-Way or 3-Way w/ DL49 or 49XR w/ DL84 or 84XR 2600 Emrick Blvd., Bethlehem, PA 18020-8010 www.WarrenControls.com Tel: 800-922-0085 or 610-317-0800 Fax: 610-317-2989 SERIES 2800 2800_IOM_REVA_1112 7 ! Check valve for any damage due to improper storage or transportation. Immediately notify your sales organization of any damaged goods upon receipt. Do not attempt to move or disturb the valve further so photos may be taken. If the shipping container is noticeably damaged refuse receipt, as the shipping company should be held liable until a shipping representative is available to take photos. INSTALLATION See also separate actuator and accessory instructions for additional installation guidelines. • Besurethattheflowmedium,ambienttemperatureandthe selected location will not exceed the maximum temperature of the valve, actuator, or accessories. Information can be found in the product specifications and on the nameplate(s) regarding these limits (See Information Present on Control Valves section for location of important information on valve). • Followgoodpipingpractices.Installabypassaround the valve. Install stop valves in inlet and outlet piping to provide means to isolate valve. • Astraightrunofpipeisrecommendedfor10pipe diameters upstream of the valve and 20 pipe diameters downstream of the valve. • Protectvalveanddownstreamequipmentwithaselfcleaning strainer. • Provideproperinletandoutletdrainageinsteamserviceto preventwaterhammerorpossibleerosioninequipment. • Installgaugesin inletandoutletpipingtoprovidemeans for checking adjustment and operation. • Formaximumefficiencyandminimumwearinstallvalvein vertical position with the stem pointing upward. • Actuatorsmountedinanypositionotherthanverticalmust be supported independent of the valve. DO NOT MOUNT DL115 ACTUATORS IN THE HORIZONTAL POSITION. • Besuretoleaveclearancetoallowforactuatorremoval (See Dimensions & Weights section of Product Specification for actuator removal clearance). • Beforeinstalling,besurevalveandpipingarecleaninside and free of scale, chips, welding spatter, and foreign material. Thoroughly blow out or flush pipe lines. • Thevalvemustbeinstalledwiththefluidflowingin the correct direction(s). For proper operation in all applications, control valves must be piped according to the corresponding flow arrows, inlet markings, and port markings present on each valve (See Information Present on Control Valves section for location of important information on valve). 8 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com • Pipesmustbealignedsquarelywiththevalveateach connection. OPERATION • Ifthevalvehasscrewedends,donotapplypipedopeto the threads of the valve body or to the first two threads of the pipe. • Ifthevalvehasflangedends,tightenflange bolts evenly to prevent excessive stress and the possibility of cracking. • Closeinletandoutletstop valves. • Ifthevalvehasweldedends,preventplugandcage distortion by keeping excess heat from the body. • Thevalve,actuator,andaccessories(ifsoequipped)are assembled, tested, and calibrated at the factory. The actuator nameplate specifies set-up parameters used (See Information Present on Control Valves section for location of important information on valve). Do not exceed the supply pressure listed on the actuator nameplate or you will damage the valve and void the warranty. • Supplyairorvoltage,instrumentsignal,andaccessories should be connected to ports or terminals as indicated on t he control valve. • Checkthatvalveresponds through rated travel in relation to changes in input signal. Rated travel is shown by position of travel indicator on valve stem relative to travel indicator on yoke. • Forvalvesfittedwith a handwheel, manually operate valve using handwheel through rated travel to check freedom of movement. Return handwheeel to its standby position. • Placevalveinoperation. • Finaltuningmayberequiredunderactualoperating conditions. • Oncriticalordangerousequipment,providesuitable safety and emergency systems to protect personnel and property from injury due to a valve malfunction. If the valve handles flammable, toxic, corrosive or explosive fluids, provide for safety in the event of valve leakage or malfunction. • Donotobscureflowarrowplatesornameplateswith paint. If flow arrow plates or nameplates will be covered with insulation, it is recommended the information on the plates be transcribed on the outside of the insulation in the same location as the plate. SERIES 2800 For proper operation in all applications, control valves must be piped properly. If you need detailed information, please refer to the "Heat Exchanger Bypass Piping Applications" document. 2800_IOM_REVA_1112 9 MAINTENANCE series 2800 Precision globe control Valves are for the most part maintenance free when properly selected and installed. Rebuilding of these valves should not be necessary under normal operating conditions. For best operation follow installation guidelines (See Installation section); maintain the fluid pressure, temperature, flow, flowing differential pressure, and shut-off differential pressure within the limits of the valve (See Series 2800 Product Specification for details). In installations where high vibration exists, pneumatic and/or electrical connections should periodically be checked for integrity. In water or water and glycol applications, good water qualitymustbemaintainedortheservicelife of the valve may be reduced (See Water Quality Guidelines). The valve stem must be kept free of debris, deposits, dirt, dust, and scratches or the packing parts may be damaged resulting in a packing leak. Control valve hunting will cause excessive stroking of the valve stem and result in premature failure of the packing seal. The system must be stabilized to prevent hunting to ensure reasonable packing life and optimal control performance. Oversizing of a control valve will result in an unstable condition, which can cause noise, vibration, and premature trim and packing seal failure. The use of Warren Controls ValveWorks sizing program will facilitate the selection of the optimum valve. PACKING ADJUSTMENT series 2800 Precision globe control Valves have either self-adjusting packing or adjustable packing. Valves with Body Material B Bronze and Packing Type T V-ring, V Vacuum Service, or L Lip Packing have self-adjusting packingandrequirenoexternaladjustment. If the valve has self-adjusting packing and a packing leak is observed replace the packing and if necessary the stem and plug assembly. Valves with Body Material B Bronze and Packing Type G Graphite have adjustable packing. Valves with Body Material S CF8M and Packing Type T V-ring, G Graphite, or V Vacuum Service Packing also have adjustable packing. If the valve has adjustable packing and a packing leak is observed, tighten the packing nut ¼ turn and observe. If the leak continues tighten the packing nut another ¼ turn and observe. Repeat as necessary. If the leak continues and the packing nut cannot be tightened further with reasonable force replace the packing and if necessary the stem and plug assembly. PARTS/ OVERHAUL Damaged or worn parts can decrease performance and shorten valve life. Damaged or worn packing parts including the packing, bearings, spring, and other bonnet parts can cause a packing leak resulting in damage to the actuator, accessories, and surroundingequipment.Damagedorwornpackingparts can also cause increased hysteresis resulting in poor control. Damaged or worn trim parts including the plug, stem, seat ring, piston, and o-ring can cause increased hysteresis, poor control, excessive internal leakage, and poor shut-off. Damaged or worn trim parts can also cause damage to the packing parts resulting in a packing leak. ! Damaged or worn body gaskets or o-ring seals can cause external leakage resulting in damage to the actuator, accessories, and surrounding equipment. Should parts become worn or damaged, parts kits are available. Repack Kits are available to replace the packing. Repack/Inspection Kits are available to allow the valve to be opened for inspection of its internal parts. Rebuild/Repack Kits are available to completely rebuild/ overhaul the valve. Parts kits come with complete stepby-step instructions. Each kit has its own part number. Please provide the valve’s serial number to ensure getting the correct kit part number and correct parts. DO NOT ATTEMPT TO SERVICE WITHOUT A REPACK/INSPECTION KIT & SUPPLEMENTAL INSTRUCTIONS. 10 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com PARTS KITS REPACK KIT FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE T V-RING sEE DWg c3769950 ITEM QTY DESCRIPTION 2 3 5 6 1 1 1 1 DESCRIPTION ITEM QTY 7 8 9 12 1 1 1 1 RETAINER BEARING PACKING RETAINER V-RING PACKING SET MALE ADAPTER REPACK KIT FOR 28N MODELS WITH BODY MATERIAL F CF8M & PACKING TYPE T V-RING ITEM QTY 3 4 5 6 1 1 1 1 DESCRIPTION ITEM QTY 7 9 10 12 1 1 1 1 O-RING O-RING RETAINER SPRING MALE ADAPTER PACKING SPRING O-RING RETAINER O-RING TUBE STEM LUBE sEE DWg c3760953 DESCRIPTION V-RING PACKING SET RETAINER BEARING PACKING RETAINER TUBE STEM LUBE REPACK KIT FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE G GRAPHITE ITEM 2 3 QTY DESCRIPTION 1 1 ITEM QTY 5 8 1 1 PACKING RETAINER RETAINER BEARING PACKING CARTRIDGE TUBE STEM LUBE REPACK KIT FOR 28N MODELS WITH BODY MATERIAL F CF8M & PACKING TYPE G GRAPHITE ITEM 3 5 QTY DESCRIPTION 1 1 PACKING CARTRIDGE RETAINER BEARING ITEM 6 8 SEE DWG C3769952 DESCRIPTION QTY sEE DWg c3760955 DESCRIPTION 1 1 PACKING RETAINER TUBE STEM LUBE REPACK KIT FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE V VACUUM SERVICE ITEM QTY DESCRIPTION 1 1 1 1 1 PACKING RETAINER RETAINER BEARING MALE ADAPTER V-RING PACKING SET FEMALE ADAPTER 2 3 5 6 7 QTY 8 9 10 13 1 1 1 1 REPACK KIT FOR 28N MODELS WITH BODY MATERIAL F CF8M & PACKING TYPE V VACUUM SERVICE ITEM 2 3 5 6 7 QTY 1 1 1 1 1 DESCRIPTION PACKING RETAINER RETAINER BEARING MALE ADAPTER V-RING PACKING SET FEMALE ADAPTER SEE DWG C3761956 ITEM ITEM 8 9 10 13 QTY 1 1 1 1 DESCRIPTION PACKING SPRING O-RING RETAINER O-RING TUBE STEM LUBE sEE DWg c3760961 DESCRIPTION SPRING O-RING RETAINER O-RING TUBE STEM LUBE REPACK KIT FOR 28N MODELS WITH BODY MATERIAL B BRONZE & TYPE L LIP PACKING ITEM 2 3 QTY 1 1 DESCRIPTION RETAINER BEARING PACKING RETAINER SEE DWG C3769956 ITEM QTY 5 8 3 1 SERIES 2800 DESCRIPTION LIP PACKING TUBE STEM LUBE 2800_IOM_REVA_1112 11 PARTS KITS REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 20 BODY MATERIAL B BRONZE sEE DWg D3210959 ITEM QTY DESCRIPTION 13 1 TUBE PERMATEX #2 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) ITEM QTY DESCRIPTION 1 REPACK KIT REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 20 BODY MATERIAL B BRONZE ITEM QTY 1 1 4 sEE DWg D3210959 DESCRIPTION ITEM QTY DESCRIPTION VALVE STEM (Trim Material S, 6, or H) 13 1 TUBE PERMATEX #2 1 GROOVE PIN (Valve size 1-1/4, 1-1/2, & 2 in) 16 1 PLUG & STEM ASSEMBLY (Valve size ½, ¾, & 1 in, Trim Material T or P) 5 1 PLUG (Trim Material S, 6, or H) 17 1 PLUG ASSEMBLY (Valve size 1-1/4, 1-1/2, & 2 in, Trim Material T or P) 6 1 SEAT RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 9 1 SELF LOCKING NUT (Valve size ½, ¾, & 1 in, (Trim Material S, 6, or H) 1 REPACK KIT 12 1 TRAVEL STOP (Valve size ½, ¾, & 1 in) REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 20 BODY MATERIAL F CF8M ITEM 12 QTY DESCRIPTION ITEM sEE DWg D3210961 QTY DESCRIPTION 9 2 O-RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 15 1 TUBE PST SEALANT 1 REPACK KIT 16 1 O-RING LUBE 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com PARTS KITS REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 20 BODY MATERIAL B BRONZE ITEM QTY 1 1 5 1 6 sEE DWg D3210691 DESCRIPTION ITEM QTY DESCRIPTION VALVE STEM (Trim Material S, 6, or H) 14 1 TRAVEL STOP (Valve size ½, ¾, & 1 in) GROOVE PIN (Valve size 1-1/4, 1-1/2, & 2 in) 15 1 TUBE PST SEALANT PLUG (Trim Material S, 6, or H) 16 1 O-RING LUBE 7 1 SEAT RING 19 1 PLUG & STEM ASSEMBLY (Valve size ½, ¾, & 1 in, (Trim Material T or P) 9 2 O-RING 20 1 PLUG ASSEMBLY Valve size 1-1/4, 1-1/2, & 2 in, (Trim Material T OR P) 10 1 11 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) BOTTOM PLUG SELF LOCKING NUT (Valve size ½, ¾, & 1 in, (Trim Material S, 6, or H) 1 REPACK KIT REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 28 BODY MATERIAL B BRONZE ITEM QTY 13 1 TUBE PERMATEX #2 DESCRIPTION 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) sEE DWg D3210959 ITEM QTY 1 DESCRIPTION REPACK KIT REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 28 BODY MATERIAL B BRONZE ITEM QTY 6 1 13 1 18 1 DESCRIPTION sEE DWg D3210959 ITEM QTY DESCRIPTION 1 SEAT RING ASSEMBLY (Trim Material T OR P) TUBE PERMATEX #2 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) PLUG, TRAVEL STOP, & STEM ASSEMBLY 1 REPACK KIT SEAT RING 19 REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 28 BODY MATERIAL F CF8M ITEM QTY DESCRIPTION 9 2 15 1 TUBE PST SEALANT 16 1 O-RING LUBE O-RING sEE DWg D3210961 ITEM QTY DESCRIPTION 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 1 REPACK KIT SERIES 2800 2800_IOM_REVA_1112 13 PARTS KITS REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 28 BODY MATERIAL F CF8M ITEM QTY 7 1 9 2 10 DESCRIPTION sEE DWg D3210961 ITEM QTY DESCRIPTION SEAT RING 21 1 PLUG, TRAVEL STOP, & STEM ASSEMBLY O-RING 22 1 SEAT RING ASSEMBLY (Trim Material T or P) 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 1 REPACK KIT BOTTOM PLUG 15 1 TUBE PST SEALANT 16 1 O-RING LUBE REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 30 BODY MATERIAL B BRONZE ITEM QTY 12 1 TUBE PERMATEX #2 DESCRIPTION 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) ITEM sEE DWg D3270957 QTY 1 DESCRIPTION REPACK KIT REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 30 BODY MATERIAL B BRONZE sEE DWg D3270957 ITEM QTY DESCRIPTION ITEM QTY 1 1 VALVE STEM 9 1 DESCRIPTION 7 2 SEAT RING 12 1 TUBE PERMATEX #2 SELF LOCKING NUT (Valve size ½, ¾, & 1 in) 5 1 GROOVE PIN (Valve size 1-1/4, 1-1/2, & 2 in) 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 6 1 PLUG 1 REACK KIT REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 30 BODY MATERIAL F CF8M ITEM 14 QTY DESCRIPTION ITEM sEE DWg D3270958 QTY DESCRIPTION 4 2 O-RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 14 1 TUBE PST SEALANT 1 REPACK KIT 15 1 O-RING LUBE 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com PARTS KITS REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 30 BODY MATERIAL F CF8M DESCRIPTION sEE DWg D3270958 ITEM QTY ITEM QTY 1 1 VALVE STEM 11 1 DESCRIPTION SELF LOCKING NUT (Valve size ½, ¾, & 1 in) 4 2 O-RING 14 1 TUBE PST SEALANT 6 1 GROOVE PIN (Valve size 1-1/4, 1-1/2, & 2 in) 15 1 O-RING LUBE 7 1 PLUG 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 8 2 SEAT RING 1 REACK KIT 10 1 BOTTOM PORT REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 32 BODY MATERIAL B BRONZE ITEM QTY DESCRIPTION 9 1 TUBE PERMATEX #2 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) ITEM sEE DWg c3270959 QTY 1 DESCRIPTION REPACK KIT REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 32 BODY MATERIAL B BRONZE DESCRIPTION sEE DWg c3270959 ITEM QTY ITEM QTY 1 1 VALVE STEM 9 1 DESCRIPTION TUBE PERMATEX #2 5 4 JAMNUT 10 1 O-RING LUBE 6 1 O-RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 7 1 PISTON 1 REPACK KIT 8 1 BOTTOM PORT 1 REPACK / INSPECTION KIT FOR MODEL 28N VALVE TYPE 32 BODY MATERIAL F CF8M DESCRIPTION ITEM sEE DWg D3270963 ITEM QTY QTY DESCRIPTION 3 2 O-RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 10 1 O-RING LUBE 1 REPACK KIT 11 1 TUBE PST SEALANT SERIES 2800 2800_IOM_REVA_1112 15 PARTS KITS REBUILD / REPACK KIT FOR MODEL 28N VALVE TYPE 32 BODY MATERIAL DESCRIPTION F CF8M sEE DWg D3270963 ITEM QTY ITEM QTY DESCRIPTION 1 1 VALVE STEM 8 1 BOTTOM PORT 3 2 O-RING 10 1 O-RING LUBE 5 1 PISTON 11 1 TUBE PST SEALANT 6 1 O-RING 1 ADDITIONAL BONNET SUBASSEMBLY PARTS (SEE TABLE) 7 4 JAMNUT 1 REPACK KIT ADDITIONAL BONNET SUBASSEMBLY PARTS IN REPACK/INSPECTION KIT FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE T V-RING SEE DWG C3769950 ITEM QTY 8 1 DESCRIPTION O-RING RETAINER ITEM QTY 9 1 DESCRIPTION O-RING FOR 28N MODELS WITH BODY MATERIAL F CF8M & PACKING TYPE T V-RING SEE DWG C3760953 ITEM QTY 3 1 DESCRIPTION O-RING ITEM 4 QTY 1 DESCRIPTION O-RING RETAINER FOR 28N MODELS WITH BODY MATERIAL B BRONZE & TYPE G GRAPHITE SEE DWG C3769952 NONE FOR 28N MODELS WITH BODY MATERIAL F CF8M & TYPE G GRAPHITE SEE DWG C3760955 NONE FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE V VACUUM SERVICE SEE DWG C3761956 ITEM 9 QTY 1 DESCRIPTION O-RING RETAINER ITEM 10 QTY 1 DESCRIPTION O-RING FOR 28N MODELS WITH BODY MATERIAL F CF8M & TYPE V VACUUM SERVICE SEE DWG C3760961 ITEM 9 QTY 1 DESCRIPTION O-RING RETAINER ITEM 10 QTY 1 DESCRIPTION O-RING FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE L LIP PACKING SEE DWG C3769956 NONE 16 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com PARTS KITS ADDITIONAL BONNET SUBASSEMBLY PARTS IN REPACK/INSPECTION KIT FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE T V-RING SEE DWG C3769950 ITEM QTY ITEM QTY 8 1 DESCRIPTION O-RING RETAINER 10 1 DESCRIPTION BONNET BEARING 9 1 O-RING 11 1 BONNET FOR 28N MODELS WITH BODY MATERIAL F CF8M & PACKING TYPE T V-RING SEE DWG C3760953 ITEM QTY 1 1 2 1 DESCRIPTION ITEM QTY DESCRIPTION BONNET 3 1 O-RING BONNET BEARING 4 1 O-RING RETAINER FOR 28N MODELS WITH BODY MATERIAL B BRONZE & TYPE G GRAPHITE SEE DWG C3769952 ITEM QTY 6 1 DESCRIPTION BONNET ITEM QTY 7 1 DESCRIPTION BONNET BEARING FOR 28N MODELS WITH BODY MATERIAL F CF8M & TYPE G GRAPHITE SEE DWG C3760955 ITEM QTY 1 1 DESCRIPTION BONNET ITEM QTY 2 1 DESCRIPTION BONNET BEARING FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE V VACUUM SERVICE SEE DWG C3761956 ITEM QTY 9 1 10 1 DESCRIPTION ITEM QTY DESCRIPTION O-RING RETAINER 11 1 BONNET BEARING O-RING 12 1 BONNET FOR 28N MODELS WITH BODY MATERIAL F CF8M & TYPE V VACUUM SERVICE SEE DWG C3760961 ITEM QTY 9 1 10 1 DESCRIPTION ITEM QTY DESCRIPTION O-RING RETAINER 11 1 BONNET BEARING O-RING 12 1 BONNET FOR 28N MODELS WITH BODY MATERIAL B BRONZE & PACKING TYPE L LIP PACKING SEE DWG C3769956 ITEM QTY 6 1 DESCRIPTION BONNET ITEM QTY 7 1 DESCRIPTION BONNET BEARING SERIES 2800 2800_IOM_REVA_1112 17 c3270959 18 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com c3760953 SERIES 2800 2800_IOM_REVA_1112 19 c3760955 20 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com c3760961 SERIES 2800 2800_IOM_REVA_1112 21 C3761956 22 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com c3769950 SERIES 2800 2800_IOM_REVA_1112 23 C3769952 24 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com C3769956 SERIES 2800 2800_IOM_REVA_1112 25 D3210959 26 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com D3210961 SERIES 2800 2800_IOM_REVA_1112 27 D3270957 28 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com D3270958 SERIES 2800 2800_IOM_REVA_1112 29 D3270963 30 2600 Emrick Blvd • Bethlehem, PA 18020 • USA •800-922-0085 • www.warrencontrols.com SEAT WRENCH SIZE NPS SCH A B C D I W 0.50-1.00 1 1/2 80 5 1/4 2 1/4 1/2 1.900 1.595 0.295 1.25-1.50 2 40 5 3/4 2 3/4 1/2 2.375 2.285 0.365 2.00 2 1/2 40 6 3 1/2 2.875 2.725 0.365 SERIES 2800 2800_IOM_REVA_1112 31 2800_IOM_REVA_1112