ONTARIO PROVINCIAL STANDARD SPECIFICATION METRIC OPSS 2323 MARCH 1998 MATERIAL SPECIFICATION FOR CATHODIC PROTECTION AC POWER DISTRIBUTION ASSEMBLY TABLE OF CONTENTS 2323.01 SCOPE 2323.02 REFERENCES 2323.03 DEFINITIONS 2323.04 SUBMISSION AND DESIGN REQUIREMENTS 2323.04.01 Submissions 2323.04.01.01 .02 Submission of Shop Drawings Notification of Production 2323.04.02 Design Requirements 2323.05 MATERIALS 2323.05.01 Cathodic Protection AC Power Distribution Assembly 2323.05.01.01 Enclosure 2323.05.02 .03 .04 .05 .06 .07 Circuit Breakers Lightning and Surge Protection Wire Connectors Grounding and Bonding Equipment Thermoset Wires and Cables Marking 2323.06 Not Used 2323.07 PRODUCTION 2323.07.01 .02 .03 General Marking Packaging and Shipping 2323.08 QUALITY ASSURANCE 2323.09 OWNER PURCHASE OF MATERIAL 2323.10 Not Used Page 1 Rev. Date: 03/1998 OPSS 2323 2323.01 SCOPE This specification covers the requirements for the Cathodic Protection AC Power Distribution Assembly. 2323.02 REFERENCES This specification refers to the following standards, specifications or publications. Canadian Standards Association Standards: CSA C22.2 No. 0.4-M1982 (R1993) - Bonding and Grounding of Electrical Equipment, Protective Grounding C22.2 No. 0.12-M1985 (R1992) - Wiring Space and Wire Bending Space in Enclosures for Equipment Rated 750 V or Less C22.2 No. 5.1-M91 - Moulded Case Circuit Breakers C22.2 No. 29-M1989 (R1995) - Panelboards and Enclosed Panelboards C22.2 No. 38-95 - Thermoset Insulated Wires and Cables C22.2 No. 41-M1987 (R1993) - Grounding and Bonding Equipment C22.2 No. 65-93 Wire Connectors CAN/CSA - C22.2 No. 94-M91 Special Purpose Enclosures CAN/CSA - C233.1-87 (R1995) - Gapless Metal Oxide Surge Arresters for Alternating Current Systems 2323.03 DEFINITIONS Stamped: means "Reviewed, Permission to Construct Granted" has been stamped on the drawings by the Owner. 2323.04 SUBMISSION AND DESIGN REQUIREMENTS 2323.04.01 Submissions 2323.04.01.01 Submission of Shop Drawings Four copies of the shop drawings containing at least the following information shall be submitted to the purchaser on request. a. dimensioned layout drawings including sections and details for enclosure, equipment layout and mounting arrangement; b. detailed bill of materials, including their source; c. wiring diagrams; d. equipment nameplates, and manufacturers label when available; e. weight. Page 2 Rev. Date: 03/1998 OPSS 2323 Shop drawings submitted for review will be "stamped" if acceptable or marked with required changes. One copy of drawings will be returned to the supplier when changes are required and also when "stamped". The above submission procedure shall be repeated if changes are required. Materials and dimensions shown on the "stamped" shop drawings shall not be changed. 2323.04.01.02 Notification of Production The purchaser shall be given at least one week prior notice of the date of commencement of fabrication of the assembly and the date of completion. 2323.04.02 Design Requirements The assembly shall be designed as specified. The enclosure for the assembly shall be so constructed that exposure to the weather, to the effects of condensation, or to external splashing will not impair the effectiveness of the enclosed electrical equipment. The enclosure shall have: a. A rack mounting bracket according to the details specified; b. A removable internal equipment panelboard consisting of a combination backboard and drip shield. The drip shield shall be formed such that the electrical components mounted on the backboard shall not be affected by moisture condensing on the interior of the enclosure. The panelboard shall be according to the combination service, entrance panel requirements of CSA C22.2 No. 29 and shall accept bus bar bolt-on breakers. c. Internal Dead-Front Panels, Front and Back i The dead-front panel for the main breaker section shall be formed so as to prevent contact, by service personnel, with live circuits from all sides in the main breaker section; ii The branch breaker section shall protect all secondary circuits from contact, by service personnel, with live circuits. The dead-front panels shall be formed so that the branch breaker panel has to be removed before the main breaker panel can be removed. Both panels shall be supplied with quarter-turn screw latches welded to the dead-front panels. 2323.05 MATERIALS 2323.05.01 Cathodic Protection AC Power Distribution Assembly 2323.05.01.01 Enclosure The enclosure and the internal equipment panel shall be manufactured from 14 gauge galvanized steel. All bus work shall be copper. All interconnecting wire and cables shall be at least 19 strand copper according to CSA C22.2 No. 0.12 for bending radii. Page 3 Rev. Date: 03/1998 OPSS 2323 The panelboard shall meet service entrance requirements of the subsection "Combination Service/Entrance Panelboard" CSA C22.2 No. 29. Cable shields shall be fabricated from 14 gauge galvanized steel. The dead-front panels shall be manufactured of 14 gauge galvanized steel. The assembly shall be inspected and approved by an organization accredited by the Standard Council of Canada or an organization otherwise approved to Canadian Standards by Ontario Hydro. Their label of approval shall be issued prior to the unit being shipped. 2323.05.02 Circuit Breakers Circuit breakers shall be according to CAN/CSA C22.2 No. 5.1. 2323.05.03 Lightning and Surge Protection Lightning arresters shall be according to CAN/CSA-C233.1. The protection device shall be rated at a minimum of 650 V. 2323.05.04 Wire Connectors Wire connectors shall be according to CSA C22.2 No. 65. 2323.05.05 Grounding and Bonding Equipment Equipment used for grounding and bonding shall be according to CAN/CSA C22.2 No. 0.4, and C22.2 No. 41. 2323.05.06 Thermoset Wires and Cables Interconnecting cables shall be according to CSA C22.2 No. 38 and shall be at least 19 strand copper, Type RWU 90 cross link -40°C. 2323.05.07 Marking The marking shall be weather resistant on a corrosion resistant metal plate. 2323.07 PRODUCTION 2323.07.01 General The assembly shall be manufactured and wired as specified. The enclosure shall be manufactured according to CSA C22.2 No. 94 Type 3 and as specified. All welding shall be according to Type 4. The panelboard layout and manufacture shall be according to CSA C22.2 No. 29. The shields shall be formed according to CSA C22.2 No. 29. Page 4 Rev. Date: 03/1998 OPSS 2323 2323.07.02 Marking Each completed assembly shall have identification marking showing the manufacturer's name or trademark, the OPSS specification number OPSS 2323 and the date of manufacture permanently attached with adhesive to the inside of the door, in a highly visible location. 2323.07.03 Packaging and Shipping The equipment completely factory assembled, wired and tested for continuity, shall have suitable protection provided for shipping and handling. The purchaser, shall be provided with notice of intent to deliver three days prior to the shipping date. 2323.08 QUALITY ASSURANCE All work is subject to an inspection by the purchaser's representative prior to shipment. The purchaser's representative shall have free access to the place of manufacture of the assembly while work on the unit is being performed, for the purpose of inspecting the work and examining plant records and certificates, materials being used, process of fabrication and to make any test as may be considered necessary. 2323.09 OWNER PURCHASE OF MATERIAL 2323.09.01 Basis of Payment Payment at the price specified in the purchasing order for each of the Cathodic Protection AC Power Distribution Assembly shall be full compensation for the supply and delivery of each of the assemblies to the destinations and at the times specified. The cost of testing, except that performed in the Owner's laboratory shall be included in the price. Page 5 Rev. Date: 03/1998 OPSS 2323