Systems & Components for Infrastructure DC Switchgears Power Controls DC High Speed Circuit Breakers Contactors Protection Relays Transducers Resistors Fans 2 Energy Microelettrica Scientifica’s extensive product ranges have become the standard of reference for a growing number of customers worldwide in the challenging Energy Market. Microelettrica Scientifica’s been evolving through innovation to support new technology in generation, renewable energy and smart grid. Industry During almost 30 years of operation, a close relationship with the Customers has been created. Microelettrica products are present in most of the industries such as Steel making, Cement, Glass, Chemical, Oil&Gas and Utilities. Applications Products Applications Photovoltaic interface relay Contactors Disconnectors Motor and generator protection Feeder and bus relay Generator relay DC High Speed Circuit Breakers Feeder and bus bar relay Generator relay Resistor for harmonic filters Power Resistor Resistor for harmonic filters Neutral grounding resistors Protection Relays Neutral grounding resistors Load banks Transducers Load banks DC contactors for inverters and UPSs Fans DC contactors for inverters and UPSs Photovoltaic string contactors Photovoltaic string contactors Ground fault neutralizer system Ground fault neutralizer system Systems & Components for I nfrastru ct u r e 3 Railways Today, Microelettrica Scientifica is a leading supplier of equipment for dc traction substations. We also offer to our Customers a complete integration in DC Traction System handling complex project by means our engineering and project management experience. Products Applications Traction Power Systems DC Power Substations DC Switchgears and Switching Cubicles Traction lines DC High Speed Circuit Breakers Depot Feeder manager and DC Relays for Traction Underground ventilation DC Switchgears Made in Microelettrica Scientifica Always aiming for the best results, Microelettrica Scientifica develops and manufactures the entire range of products in Buccinasco close to Milan. We also run operations in U.S.A., South Africa, China, India, France, Brasil and Turkey through which our Customers have access to immediate local assistance and the possibility of localization of Microelettrica Scientifica products. Our Customers know they can always count on quality, excellence and accuracy of Microelettrica Scientifica Products and Services. DC Transducers Products Contactors and Disconnectors Contactors Disconnectors Power Resistor for Line Testing DC High Speed Circuit Breakers Braking Resistors for Fixed Installation Braking Resistors Resistors for Traction Control Negative Protection Cubicles High Voltage Transducers Fans Fans 4 A tailored solution for every Negative overvoltage protection Feeder Trolley Rectifier UMLES IR 3000 Diaclad Disconnector Feeder IR 6000 Systems & Components for I nfrastru ct u r e substation component need Bar DIN Contactor Hall effect transducer V-I Transducer Braking Resistor SCADA Transformer 5 6 A tailored solution for every SCADA AC Protection Relay Bar DIN Contactor Rectifier Neutral Grounding Resistor Filter Resistor High Speed Breaker Interface Protection Contactor Bar DIN Contactor Disconnector Systems & Components for I nfrastru ct u r e industry component need DC Hall Effect Transducer Breaker Interface Protection Disconnector Interface Protection AC Low Frequency Contactor Inverter DC Contactor 7 DC Switchgears 8 Feeder Cubicle Type DIACLAD - Metalclad Breaker type IR6000 and IR2000 withdrawable Protections UMLEs feeder manager realy di/dt – ΔI/Δt – Imax Line Test Device PLC integrated device Communication protocol ETHERNET TCP/IP MODBUS IEC61850 IEC 101/104 Description The Feeder cubicle type DIACLAD designed and manufactured according to EN 50123 & IEC 61992 standards is suitable for indoor installation in DC traction substation systems such as Tramways, Metros and Trolleybuses. The DIACLAD switchgear is capable to withstand internal arc at 50kA – 300ms. The cubicle is composed of three separate compartments: • circuit breaker compartment that houses the withdrawable HSCB type IR6000 equipped with the power part of Line Test Device (contactor, resistor and fuse) • low voltage compartment complete of control and protection devices (e.g. UMLEs relay, earthing relay, metering instruments, PLC and communication to SCADA) • bus-bar compartment composed of two parts: • main incoming busbar • connection bars to connect the outgoing power cables. In this part is inserted the shunt for current measure and further components such as surge arrester, earthing switch and by-pass disconnector according to the plant’s philosophy Electrical Characteristics Nominal voltage Un [VDC] Rated voltage UNe [VDC] Rated insulation voltage UNm [VDC] Rated impulse withstand voltage UNi [kV] Power frequency withstand voltage Ua [kV] Rated service current INe [kA] Rated current main busbar INe [kA] Rated short circuit current INss/ÎNss [kA] 7501500 9001800 18002300 1518 6,98,3 up to 6 up to 6 up to 9 up to 9 90/12070/100 3000 3600 4800 40 18,5 up to 4 up to 6 50/70 Systems & Components for I nfrastru ct u r e 9 Mechanical Characteristics Nominal voltage Un [VDC] 750 15003000 Protection degree for the enclosure IP/3XIP/3XIP/3X for the remaining separations (shutters included) IP/2XIP/2XIP/2X Dimensions Width [mm] 500 ÷ 600 500 ÷ 600 500 ÷ 600 Depth [mm] 1300 ÷ 1800 1300 ÷ 1800 1800 ÷ 2000 Height [mm] 212521252250 Weight [kg] ~ 600 ~ 600 ~ 650 Ambient conditions operating temperature range - 5 ÷ 40°C - 5 ÷ 40°C - 5 ÷ 40°C storage temperature range - 20 ÷ 50°C - 20 ÷ 50°C - 20 ÷ 50°C relative humidity <90%<90%<90% altitude 1200 m a.s.l. 1200 m a.s.l. 1200 m a.s.l. FRONT SIDE SECTION (+) 1 HSCB 2 HS 3 4 TO LINE (For information only) DC Switchgears 10 Disconnector Cubicle Type DIACLAD - Metalclad Executions Withdrawable or Fixed Configurations Single or double poles Control Motorized or Manual Protections Reverse current relay “32” Earthing relay “64” PLC integrated device Communication protocol ETHERNET TCP/IP MODBUS IEC61850 IEC60870-5-101/104 Description The Disconnector cubicle type DIACLAD is mounted between the Rectifier unit and the Feeder cubicles. It is suitable for indoor installation in DC traction substation systems such as Tramways, Metros and Trolleybuses and is designed and manufactured according to EN 50123 & IEC 61992 standards. The main feature of the incoming cubicle is to allow access to the rectifier for the inspection and maintenance while the DC section is in operation. The cubicle is composed of three separate compartments: • withdrawable or fixed Disconnector Switch compartment • low voltage compartment complete of control and measuring devices (e.g. reverse current relay “32”, earthing relay “64”, metering instruments, PLC and communication to SCADA) • bus-bar compartment where are allocated the main incoming busbar, the connection for outgoing cables and the shunt for current measure. Electrical Characteristics Nominal voltage Un [VDC] Rated voltage UNe [VDC] Rated insulation voltage UNm [VDC] Rated impulse withstand voltage UNi [kV] Power frequency withstand voltage Ua [kV] Rated service current INe [kA] Rated current main busbar INe [kA] Rated voltage auxiliary circuit [VAC/DC] 7501500 9001800 18002300 1518 6,98,3 up to 9 up to 6 up to 12 up to 9 24 ÷ 220 24 ÷ 220 3000 3600 4800 40 18,5 up to 4 up to 6 24 ÷ 220 Systems & Components for I nfrastru ct u r e 11 Mechanical Characteristics Nominal voltage Un [VDC] 750 15003000 Protection degree for the enclosure IP/3XIP/3XIP/3X for the remaining separations (shutters included) IP/2XIP/2XIP/2X Dimensions Width [mm] 800800800 Depth [mm] 1300 ÷ 1800 1300 ÷ 1800 1800 ÷ 2000 Height [mm] 212521252250 Weight [kg] ~ 600 ~ 600 ~ 650 Ambient conditions operating temperature range - 5 ÷ 40°C - 5 ÷ 40°C - 5 ÷ 40°C storage temperature range - 20 ÷ 50°C - 20 ÷ 50°C - 20 ÷ 50°C relative humidity <90%<90%<90% altitude 1200 m a.s.l. 1200 m a.s.l. 1200 m a.s.l. FRONT SIDE SECTION INCOMING POSITIVE CABLES 1 2 INCOMING NEGATIVE CABLES TYPICAL LINE DIAGRAM HS 3 M (+) (-) (For information only) DC Switchgears 12 Rectifier Cubicle Type DIACLAD - Metalclad Configurations single unit 6-pulses double unit 12-pulses series or parallel connected, with or without interphase reactor up to 4 diodes per arm fuse protection RC overvoltage protection Execution withdrawable (or Fixed) Protections reverse current relay “32” frame protection relay “64” PLC integrated device Communication protocol ETHERNET TCP/IP MODBUS IEC61850 IEC60870-5-101/104 Description The rectifier cubicle type DIACLAD designed and manufactured according to CEI EN 50328 & IEC 61992 standards is suitable for indoor installation in DC traction substation systems such as Tramways, Metros and Trolleybuses. The rectifier is available in a single unit having a simple Graetz bridge (six pulses) assembled inside a withdrawable trolley or in two units having two Graetz bridges (twelve pulses), either in parallel or in series connection, assembled inside two separate withdrawable trolleys. The rectifier bridges are available with a single diode per arm or up to four diodes in parallel per arm. The rectifier bridges are protected from the overvoltage spikes by opportunely designed DC side snubber networks. The several cubicle configurations can meet all Customer needs. The withdrawable execution allows the access to the rectifier for the inspection and maintenance operation with the bus-bars connected. The cubicle is composed of three separate compartments: • withdrawable (or fixed) rectifier compartment • low voltage compartment where are mounted all the control and measuring devices (e.g. reverse current relay “32”, earthing relay “64”, metering instruments, PLC and communication to SCADA) • bus-bar compartment where are allocated the AC connections to the transformer, the DC positive and negative busbars, the connection for outgoing cables and the shunt for current measure. Electrical Characteristics Nominal voltage Un [VDC] Rated voltage UNe [VDC] Rated insulation voltage UNm [VDC] Rated impulse withstand voltage UNi [kV] Power frequency withstand voltage Ua [kV] Rated power Pd [MW] Reaction Configuration (EN50328 – Tab. 4) Duty class (EN50328 – Tab. 5) 750 900 1800 15 6,9 up to 2,5 6 and 12 -pulses 8 - 9 - 12 V - VI 1500 1800 2300 18 8,3 up to 2,5 6 and 12 -pulses 8 - 9 - 12 V - VI 3000 3600 4800 40 18,5 up to 2,5 12 -pulses 8 - 9 - 12 V - VI Systems & Components for I nfrastru ct u r e 13 Mechanical Characteristics Nominal voltage Un [VDC] 750 1500 3000 Protection degree for the enclosure IP/3X IP/3X IP/3X for the remaining separations (shutters included) IP/2X IP/2X IP/2X Dimensions per cubicle Width [mm] 800 800 1200 Depth [mm] 1800 1800 2200 Height [mm] 2125 2125 2300 Weight per cubicle [kg] ~ 800 ~ 800 ~ 1400 Ambient conditions operating temperature range - 5 ÷ 40°C - 5 ÷ 40°C - 5 ÷ 40°C storage temperature range - 20 ÷ 50°C - 20 ÷ 50°C - 20 ÷ 50°C relative humidity <90% <90% <90% altitude 1200 m a.s.l. 1200 m a.s.l. 1200 m a.s.l. FRONT SIDE SECTION INCOMING POSITIVE CABLES 1 2 INCOMING NEGATIVE CABLES TYPICAL LINE DIAGRAM HS 3 M (+) (-) (For information only) DC Switchgears 14 Negative OverVoltage Protection Device Cubicle Type DIACLAD – METALCLAD Enclosed Execution Fixed or drawout type Protections Overvoltages according with EN 50122-1 Communication protocol ETHERNET TCP/IP MODBUS protocol Description During the operation of DC traction systems the voltage between the rail and the grounding network may arise at dangerous voltage level for the human body. The persistence of these voltages must be prevented by means of voltage-limiting device which is in accordance with the V-time curve of the EN 50122-1. In fact the NOVPD measures and monitors the voltages (AC or DC) on the rails and in case of excessively high voltage it temporally short-circuits the negative to grounding network. The stray currents are minimized due to automatic re-opening of the short circuit device. The main features of the NOVPD are: • High safety for personnel and people • Fast time response according with EN50122-1 • Type tested at full current • Remotely controlled • Diagnostics of SCR and contactors Electrical Characteristics Nominal voltage Un [VDC] Rated voltage UNe [VDC] Rated insulation voltage UNm [VDC] Rated impulse withstand voltage UNi [kV] Power frequency withstand voltage Ua [kV] Making Capacity 7501500 9001800 18002300 1518 6,98,3 25/50/100 kA 25/50/100 kA 3000 3600 4800 40 18,5 25/50/100 kA Systems & Components for I nfrastru ct u r e 15 Mechanical Characteristics Nominal voltage Un [VDC] 750/1500/3000 750/1500/3000 Protection degree for the enclosure IP/3XIP00 for the remaining separations (shutters included) IP/2XIP00 Dimensions Width [mm] 800520 Depth [mm] 600975 Height [mm] 17501080 Weight per cubicle [kg] ~ 250 ~ 200 Ambient conditions operating temperature range - 5 ÷ 40°C - 5 ÷ 40°C storage temperature range - 20 ÷ 50°C - 20 ÷ 50°C relative humidity <90%<90% altitude 1200 m a.s.l. 1200 m a.s.l. FIG. 1 SCR CONTROL BOARD FIG. 2 FRONT SIDE SECTION 1 3 (+) (-) 2 M (+) (-) (For information only) NEGATIVE CABLES DIAGNOSTIC CONTROL UNIT NEGATIVE Power Control 16 SCADA System Applications DC Substation Microelettrica Scientifica solution for the SCADA of the Traction Power Substation suitable for any railways or mass transit systems. We integrate all our equipment, such as protection relays on AC supply network, feeder manager protection, relays and PLC or RTUs. Industry Main functionality are as follow: 1. leave available the control and supervision of the TPS 2. time clock and synchronism of the automation and diagnostics by means GPS 3. control and supervision by means HMI of all equipment of the system 4. complete management of all RTU of the SCADA The HW and SW architecture is a scalable solution which permits expansion of the RTU and the controlled equipment just adding other RTUs. Systems & Components for I nfrastru ct u r e 17 Central Control Unit – the CCU is the master commander of the whole system. The CCU manages all the data coming from the RTUs, provides all the logics and safety procedures to the system and interface the Scada of the TPS to the upper automation level. Remote Control Units – the RCU represents the whole RTUs to be installed on the field. The RTUs are the interface between the Central Control Unit and the equipment such: feeder cubicles, traction rectifier groups, inverters, auxiliary supply panels, MV switchgear, HV switchgear and the other power equipment of the TPS. The RTUs permit the data acquisition from the main equipment in order to employ the logic, diagnostics and provide the command to the breaker and disconnecting switches. LAN – LAN is the telecommunication network inside of the TPS which leave available the data transmission among the RTUs and CCU. The functions of the CCU are: • Safety logics of the substation (Automatic Reclosing, Locking the equipment for maintenance, Opening routines, Interlocks among switches and breakers) • Interface Scada of the TPS with upper automation level • Management of all SW and HW of the TPS • By means of a manipulator to be installed on the control desk the CCU manages the following operation: -Local position – all the operation shall be done by TPS SCADA and all the command from remote control will be disabled -Remote position – all the operation shall be done remotely. The TPS SCADA will be used for supervision only -Emergency position – all the operation shall be done on the push bottom on the switchgears • Chronological Event Recorder data base manager: the CCU manages the event recording into a Data Base on the hard disk of the PC Servers and leaves available all the file log with chronological time stamp • Time stamp synchronisation: the Scada of the TPS is equipped with a GPS receiver which realise the time synchronisation with homologate clock. The GPS signal is used by CCU to synchronize the LAN of TPS and all the RTUs • Management of the catenary disconnecting switches • SWITCHOFF Manager: the Scada can be programmed for the automatic exchange of the switchoff command during maintenance operation. The safety protocol of the switchoff of the catenary shall be added to the Scada that’s real enhance safety •Disturbances Power Control 18 Automatic Braking Resistor System Type DIACLAD – Metal Enclosed Execution Fixed type Application Electromechanical braking Control Power electronics or contactors Communication protocol ETHERNET TCP/IP MODBUS protocol Description Automatic Braking Resistor Systems (ABRS) for fixed installation are installed along the track and can regulate the overvoltage which occurs on the traction line during the trains operation. Dynamic braking is the method of train braking whereby the kinetic energy of a moving train is used to generate electric current at the locomotive traction motors. The electric current generated by the motors in the dynamic-braking mode can be useful for the other trains running on the same track or it is a waste product and it must be dissipated as heat in banks of resistors. The ABRS of Microelettrica Scientifica measures the voltage of the traction line and acts as throttle leave current flows into the load resistor banks and waste traction energy. The load resistor banks can be cooled by forced ventilation or natural air ventilation. The ABRS is based on IGBT technology or traditional contactors to switch ON and OFF load resistor banks. Electrical Characteristics Nominal voltage Un [VDC] Rated voltage UNe [VDC] Rated insulation voltage UNm [VDC] Rated impulse withstand voltage UNi [kV] Power frequency withstand voltage Ua [kV] Rated current [A] Rated power Pd [kW] 750 900 1800 15 6,9 up to 2000/1500 Systems & Components for I nfrastru ct u r e 19 Mechanical Characteristics Nominal voltage Un [VDC] 900 Protection degree for the enclosure IP22/IP44 Power of load bank [kW] 1500 Dimensions per load bank Width [mm] 1150 Depth [mm] 1400 Height [mm] 2500 Weight load bank [kg] 550 Cooling Forced ventilation Material active parts Stainless steel AISI 304 RESISTOR BANKS F.O. SWITCH UNIT F.O. DIAGNOSTIC CONTROL UNIT MEASUREMENT UNIT POSITIVE NEGATIVE (For information only) DC High Speed Circuit Breakers 20 IR6000F Mechanical IR6080F IR6000F line Applications DC Substation Industry The IR6000 series are single pole, magnetic blow out, trip free, air circuit breakers. The closing mechanism is an independent motor operated type. The IR6000 Circuit Breaker is held closed by holding coil or by permanent magnet device and is equipped with a direct acting over-current trip device which may be either unidirectional and bidirectional. The arc chute is made in ceramic material for a longer life and reduced maintenance. The use of arching contacts ensure a long duration in electrical life. The breakers can be used in single voltage or dual voltage applications, where multisystem solution is required (ex 1800/3600V). Systems & Components for I nfrastru ct u r e 21 482 (19,00) 170 (6,69) 89 (3,50) IR6040F 545 (21,45) 768 (30,23) 89 161 (3,50) (6,34) 64 (2,52) 150 (5,90) 404 (15,90) 1030 (140,55) 630 (24,08) 184 (7,24) max 60 (2,36) The breaker conforms to EN50123; IEEE C37-14; IEEE C37-16 A special version of the IR6000F is with mechanical latching. This ensures an high withstand capability to the short circuit currents up to 150kA Type Umax [V] IR6000F Mechanical up to 1200 (IEEE) IR6080F up to 3600 IR6040F up to 3600 I [A] 8000 8000 4000 W [mm] 340 340 300 H [mm] 1030 1030 1030 L [mm] 650 650 650 307 (12,09) 232 (9,13) DC High Speed Circuit Breakers 22 IR3000F Vertical IR3000F line Applications DC Substation Industry The IR3000F series are single pole, magnetic blow out, trip free, air circuit breakers. The closing mechanism is an independent motor operated type. The IR3000 Circuit Breaker is held closed by holding coil or by permanent magnet device and is equipped with a direct acting over-current trip device which may be either unidirectional and bidirectional. The arc chute is made in ceramic material for a longer life and reduced maintenance. The use of arching contacts ensure a long duration in electrical life. The breaker conforms to EN50123; IEEE C37-14; IEEE C37-16. Different solutions of arc chutes help the cubicle designers for the optimization of the space. Systems & Components for I nfrastru ct u r e 23 IR3000F 900 IR3000F 1800 Type Umax [V] I [A] W [mm] H [mm] L [mm] IR3000F 900 9003000 220395530 IR3000F 1800 18003000220 478 530 IR3000F Vertical up to 1800 3000 220 720 530 Contactors 24 24 D H w LTHS 60 LTHS line Applications Line contactor Power or auxiliary converter input Filter pre-charging Traction motors on-load disconnection Electromagnetic brakes Heating/Air conditioning systems Microelettrica Scientifica contactors for railway applications are designed to be used on electrical equipment in presence of the most severe conditions, such as shocks and vibrations, which occur on on-board traction vehicles. The LTHS Line displays a traditional design which enables them to withstand the highest current ratings in harsh working conditions. To accomplish most of the possible applications, all the LTHS contactors can be manufactured in single or multipolar form and, upon request, allow a very high degree of customization. Versions with normally open or normally closed poles are manufactured, and mechanical latching can be supplied. In order to work efficiently both with high and low currents, the contactors are equipped with indirect blow out circuit. This arc-extinguishing technology allows to work indifferently in AC as well as DC. The DC control coil operates without economy resistor within a wide working range. A “varistor” cuts off the peak voltage when the coil is de-energized. More than 20000 LTHS contactors are delivered every year for the most demanding projects and applications worldwide. General Characteristics • • • • • • The most experienced extra heavy duty line line. Designed for on-board applications according to IEC 60077 60077. Ratings up to 2000 VDC/AC and up to 1600 A/pole application application. Direct or indirect arc blow-out systems available according specific application requirements requirements. Multi-pole combination up to 44,NO NOor orNC NC,poles poles. Very high level of customization available available. Auxiliary contact blocks type SL11 • Up to 4 blocks normally mounted on LTHS contactors • 1 NO + 1 NC or 2 NO block versions available • Made in self-extinguishing Latamid polyamide that guarantees high electrical and mechanical • Performances as well as very low temperature resistance • Double interrupting, self-cleaning, solid silver contacts • On request special execution with gold plate contacts Components for on-board appl icat i o n 25 25 LTHS 125 LTHS 320/380 LTHS 400 LTHS 650/800/1250 LTHS 1500/1700 Type Umax [VAC/DC] Ith [A] W [mm] H [mm] ­LTHS 60 1000 80 143 197 LTHS 125 1000 150185276 ­LTHS 320 2000 350 220.5 300.5 LTHS 380 2000 380 220.5 300.5 LTHS 400 2000 500 329 423 LTHS 650/800 2000 700/920 335 438(D1)/441(D2) LTHS 1250 2000 1300 350 473(D1)/476(D2) LTHS 1500 2000 1350 350 533.5(D1)/536.5(D2) LTHS 1700 2000 1600 350 533.5(D1)/536.5(D2) D1/D2 [mm] (1/2 poles) 72/93 86/114 86/114 86/114 115.5/202 119/206.5 127.2/206.5 111/215 127/235 Contactors 26 D ­LTC 100 LTC 100 NC LTCS 250 LTCS 250 2 poles H w LTC line Applications Auxiliary converter input Filter pre-charging Heating/Air conditioning systems Line contactor The LTC Series contactors, thanks to their excellent balance between dimensions, performances and robustness, are suitable for all those on-board applications which demand a small, smart device. Their design encourages applications where high operating frequencies and small available spaces are important requirements. Like all Microelettrica Scientifica contactors, the LTC Series is based on a standard concept, but a very high level of customization can be achieved by replacing a few key components. Normally open and normally closed poles can be fitted, as well as mechanical latching. The breaking circuit is equipped with permanent magnets or indirect arc blow out coil to work efficiently both with high and low currents. The DC control coil operates without economy resistor within a wide working range. A “varistor” cuts off the peak voltage when the coil is de-energized. More than 20000 LTC contactors are delivered every year for the most demanding projects and applications worldwide. General Characteristics • The modern and compact heavy duty line, up to 4000VDC/AC application, up to 1000A/pole • The most compact and modern heavy duty line • On-board and stationary applications • Designed for on-board applications according to IEC 60077 • 1-2-3 and 4 pole configuration available, NO and NC poles, permanent magnets • Ratings up to 4000 VDC/AC and up to 1000 A/pole application or indirect arc blow outs • Permanent magnet or indirect arc blowout systems available according specific application • Flexible control and auxiliary contacts options, customization available requirements • Multi-pole combination up to 4 NO or NC poles • Very high level of customization available Auxiliary contact blocks type SL11 • Up to 4 blocks normally mounted on LTHS contactors • 1 NO + 1 NC or 2 NO block versions available • Made in self-extinguishing Latamid polyamide that guarantees high electrical and mechanical • Performances as well as very low temperature resistance • Double interrupting, self-cleaning, solid silver contacts • On request special execution with gold plate contacts Components for on-board appl icat i o n 27 LTCS 250 3 poles LTC 250 NC LTCH 250 LTCH 60 LTCH 1000 Type Umax [VAC/DC] Ith [A] W [mm] LTC 100 1000 100 106 LTC 100 2 poles 1000 100/200 120 LTC 100 NC 1000 100 106 LTCS 250/300 2000 250 140 LTCS 250/300 2 poles 2000 250/500 140 LTCS 250/300 3 poles 2000 250 140 LTC 250/300 NC 2000 250 140 LTCH 250 2000 250 154 LTCH 60 4000 60 168 LTCH 60 2 poles 4000 60/120 168 LTCH 1000 2000 1000 385 H [mm] D [mm] 127.5 127 155 156.5 156.5 156.5 196 176 221 221 300 63 93 60 86 109.2 165.5 78 86 88 125 93 Contactors 28 LTHH 40 w LTHH 100 H D LTHH/LTE/LTP line Applications Auxiliary converter input Filter pre-charging Capacitor discharging Heating/Air conditioning systems Line contactor Train supply line Resistors based traction systems, for starting and braking of electric motors The Microelettrica Scientifica LTHH/LTE/LTP Lines for electric traction are supplied to railways and underground systems throughout the world. Where high voltage ratings are required, the LTHH Series contactors are the right solution. The creepage and clearance distances are widely dimensioned for safe application in polluted environments. Their narrow outline is especially conceived for applications where space is a critical issue - as more and more often happens on railway vehicles. To meet all possible applications, they are available both with electric (LTHH/LTE) and pneumatic (LTP) control, and poles can be manufactured in normally open or normally closed configurations. The direct or indirect blow out circuit makes the LTHH contactors suitable to work both with high and low currents. The DC control coil operates without economy resistor within a wide working range. More than 10000 LTHH contactors are delivered every year for the most demanding projects and applications worldwide. General Characteristics DC/AC application, up to 1350A/pole •• The Thehigher highestvoltage voltagesingle singlepole poleheavy heavyduty duty line, line up to 4000V •• On-board and stationary applications Designed for on-board applications according to IEC 60077 •• Multipole NO and indirect blow out Ratings upassemblies, to 4000 VDC/AC andNC uppoles, to 1350 A/polearc application •• Flexible options, high unit customization available Direct orcontrol indirectand arcauxiliary blow-outcontacts systems available according specific application requirements • Multi-pole assemblies, NO or NC poles • Very high level of customization available Auxiliary Contact Blocks Type SJ11 • Normally mounted on LTHH contactors • 1 NO + 1 NC or 2 NO block versions available • Execution in Makrolon, self-extinguishing and transparent polycarbonate • Double interrupting, self-cleaning, solid silver, snap action contacts • On request special execution with gold plated contacts Components for on-board appl icat i o n 29 LTHH 250/400 LTP 2-400/600 LTP 4-400/600 LTP 4-2000 Type Umax [VAC/DC] Ith [A] W [mm] H [mm] LTHH 40 2000 60 200(D1)/244(D2) 162.5(D1)/174.5(D2) LTHH 100 4000 120 377(D1)/410(D2) 274(D1)/279(D2) LTHH 250 4000 300 380.5(D1)/424(D2) 297(D1)/302(P2) LTHH 400 4000 400 380.5(D1)/424(D2) 297(D1)/302(P2) LTE 2-4002000 900 428 367 LTE 2-600 2000 900 430 370(D1)/365(D2) LTP 2-4002000 900 402 367 LTP 2-6002000 900 402 370 LTE 4-400 4000 900 429.4(D1)/379.3(D2) 394 LTE 4-6004000 900 429.4 423 LTP 4-4004000 900 402 394 LTP 4-6004000 900 402 423 LTE 4-20004000 1350 501 473 LTP 4-20004000 1350 501 473 D1/D2 [mm] (1/2 poles) 48/106 60/130 70/160 70/160 80/80/220 80/80/85/175 85/85/85/119/151.5/- Contactors 30 w H LTNS line Applications Transit and railway systems Control of cranes Rolling mills Mining equipment Renewable energy D Microelettrica Scientifica LTNS series have been developed to answer to the constantly increasing market need of reduced dimensions and weight, taking most of the huge know-how in designing and manufacturing of industrial bar mounted contactors. These contactors have been designed starting from the N series electric arc management concept, grafted on the light and compact structure of a rail unit, developed around the control electromagnet. The LTNS contactors, characterised by a nominal voltage of 750V, are available in a wide range of current ratings, from 80A up to 1300A (up to 3 poles). They can be configured in any combination of Normally Open or Normally Closed poles, with a common rating. They have been designed and tested according to the international standard IEC 60947-4-1 and are suitable for almost any industrial low voltage application, such as: cranes, rolling mills, electric energy production and transformation, photovoltaic panels, induction furnaces, galvanic treatments. General Characteristics • The extra heavy duty flexible line, up to 1000VDC/AC application, up to 1500A/pole • Stationary application only, derived from LTHS line • 1-2-3 pole configuration, NO and NC poles indirect or direct arc blow out options available • Flexible control and auxiliary contacts options, high unit customization possible Systems & Components for I nfrastru ct u r e 31 Type Ith [A] Rated Nominal Voltage Ue [V] LTNS 60 80 600 LTNS 125 150 750 LTNS 320 320 750 LTNS 450 450 750 LTNS 650 700 750 LTNS 800 900 750 LTNS 1000 1100 750 LTNS 1250 1300 750 Rated Insulation Voltage Ui [V] 750 1000 1000 1000 1000 1000 1000 1000 D1/D3 [mm] W [mm] H [mm] 193 260 350 360 405 405 459 459 138 185 260 260 280 280 350 350 Length (1-3 poles) 72-130 86-169 105-277 105-277 105-277 105-277 125-340 125-340 Contactors 32 N line Applications Transit and railway systems Power generation Control high power motors Heavy industries Crane control Type N 85 N 125 N 190 N 270 N 350 N 550 N 650 N 800 N 1000 N 1250 N 1600 N 2000 N 3000 N 4000 N 6000 Thermal Current Ith [A] 85 125 190 270 350 550 800 650 1000 1250 1600 2000 3000 4000 6000 Microelettrica Scientifica N series bar mounted contactors, in spite of their 60 years old technical concept are still state of the art for many industrial, low voltage, heavy duty applications. These contactors are designed and tested according to the standard IEC 60947-4-1. They provide excellent operational performances, making them the best choice for high power load connection, often covering the function of a fault clearing protection device. The N series contactors are characterised by modular design so that their configuration can be tailored to the specific requirements of each application. In fact, the pole ratings cover a wide range, from 85A up to 6000A, and can be mounted side by side regardless of their size and number on a customisable length shafts set, this way offering custom solutions to a wide range of technical needs. The maintenance is simplified by direct accessibility to all parts due to open construction so that, in most cases, it is not necessary to remove the contactor from the cabinet. Microelettrica Scientifica has been certified since 1993 according to the International Quality Standard UNI EN ISO 9001:2008. Microelettrica has always paid great attention to the environment and is certified according to the standard UNI EN ISO 14001:2004 and all materials used are RoHS compliant. Rated Nominal Voltage Ue [V] 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 Rated Insulation Voltage Ui [V] 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 D1/D4 [mm] Length (1-4 poles) 250-400 250-400 250-400 250-500 250-500 105-277 300-600 350-650 350-650 350-700 350-800 350-800 400-1000 500-1250 600-1500 H [mm] W [mm] 165 175 205 265 275 300 320 365 365 380 420 425 475 425 475 155 155 170 215 215 160 160 300 300 345 420 420 470 420 470 Systems & Components for I nfrastru ct u r e 33 General Characteristics • The bar mounted modular extra heavy duty line, up to 1000VDC/AC application, up to 6000A/pole • Stationary application only • Up to 6 poles configuration, NO and NC poles direct arc blow out various aux contacts options • Flexible control and adjustment configurations, total unit customization possible Breaking Capacity Contactor N 85 N 125 N 190 N 270 N 350 N 550 N 650 N 800 N 1000 N 1250 N 1600 N 2000 N 3000 N 4000 N 6000 A.C. cos 0 = 0,5 I’ca [A] RMS value D.C. L/R = 15 ms I’cc [A] (2 poles) Making capacity Ich 440 V 750 V 1000 V 220 V 440 V 660 V 1600 700 60017001000800 2100 1000 900 250015001000 2500 16001300300020001400 4300 25002000450030002500 4800 30002500500035003000 6000 45003900700050004000 8000 55004500900060005000 9500 6500 6000100007000 6000 12500 8000 7000130009000 7500 15000 10000 9000 160001200010000 20000 1500010000250001600012000 20000 1500010000300002000015000 30000 1500010000350002500018000 35000 2000010000400003000020000 40000 2000010000400003500020000 Consumption of coils A.C. [VA] D.C. [W] [A] Pick-upHoldingPick-upHolding 2750 350 50 110 15 3500 450 60 130 15 4200 450 60 130 15 7000 1300 110 180 12 8500 1300 110 180 12 10000 1500 110 300 20 12000 – – 300 20 16000 – – 650 30 21000 – – 650 30 30000 – – 1000 50 35000 – – 1000 50 35000 – – 1000 50 50000 – – 1500 80 50000 – – 1500 80 80000 – – 2500 100 Operation time (m sec.) Closing Opening 26 13 23 13 23 12 30 18 30 18 65 15 65 15 80 16 80 16 90 10 95 11 95 11 90 10 90 10 90 10 Mech. endurance in milion operations) 15 15 15 15 15 15 10 10 10 10 10 10 10 10 10 34 Stationary Neutral Grounding Short circuits between phase and ground can result in irreversible damage to networks and equipments; it is therefore of the utmost importance to be able to control and reduce their effects: Grounding Resistors limit the fault current that arises due to phase-neutral short circuits. Grounding through resistor offers several advantages with respect to alternative methods (such as insulated grounding, direct grounding or grounding through a reactance). The main advantages are: easier detection of fault location, limitation of fault current, no transient over voltages. Relevant parameters in the design of a Neutral Grounding Resistor may vary greatly: Microelettrica has developed a line of standard products (for the most common requirements) along with tailored products, each developed and customised according to the required project characteristics. Our products range from Low Voltage systems (<1kV) to High Voltage (132kV insulation class), and from very low fault current values (tens of Amps) to very high (>10kA). The essential parameters needed to design a Grounding Resistor are: • Nominal Voltage • Fault Current • Fault Duration (10s is customary) Systems & Components for I nfrastru ct u r e 35 Other relevant parameters are: • Protection degree of enclosure: from IP00 - i.e. no enclosure - to IP55, standard solution IP23 • Enclosure finish: our standard is mild galvanised, but different stainless steel grades (such as AISI304 or AISI316) are available. Painting in the desired RAL colour is also an option • Continuous current rating; it may affect significantly the performance of the resistor, especially when high IP degrees are required • Environment and Elevation: we design resistors for the harshest industrial or natural settings • Auxiliary components: during our many years of operation we have selected a number of trusted suppliers for a wide choice of components, such as Current Transformers, Switches, Disconnectors, etc. Applications Energy 36 Stationary Harmonic Filter Quality of power is becoming ever more important for both suppliers and end users, as the number of devices that may feed harmonics into power systems is increased, resulting in higher line losses, interferences and resonances. Harmonic Filters - made up by capacitors, inductors and resistors - help eliminating harmonics which inevitably tends to occur. The LC circuit filters all spurious frequencies and only let the fundamental frequency through, while the Harmonic Filter Resistors (also referred to as Damping Resistors) dissipate harmonic currents into heat. Typical applications for Harmonic Filters Resistors are HVDC networks and electrical induction furnaces. Our team of experienced engineers designs the best solution for the different characteristics required and for the most diverse envinvironmental conditions. Microelettrica can custom design Harmonic Filter Resistors from a few kW rating up to tens of MW, as well as B.I.L. up to 600kV. Our Harmonic Filter Resistors employ non-magnetic low temperature-coefficient elements, to minimise Ohmic value drift thus preventing excessive power increase. They also have low parasitic inductance values, which is a key feature for the effective design of damping elements. Systems & Components for I nfrastru ct u r e 37 The essential parameters needed to design a Harmonic Filter Resistor are: • Nominal Voltage • Current or Power • Ohmic Value (with tolerance in %) Other relevant parameters are: •B.I.L. • Required Insulation Level: HV terminal to hearth, LV terminal to earth, between terminals • Clearance and Creepage • Enclosure finish: our standard is mild galvanised, but different stainless steel grades (such as AISI304 or AISI316) are available. Painting in the desired RAL colour is also an option • Environment: we design resistors for the harshest industrial or natural settings • Maximum Inductance • Bushing Layout: top or side mounted • Mounting: three-phase stacked, side by side, others Applications Energy 38 Stationary Load Banks ­ Load Banks allow to effectively check the efficiency of emergency sets (generators, Uninteruptible Power Supplies) and can be employed as dummy loads to prevent wet stacking on diesel engines. They represent a reliable and economic way to prolong the lifetime of extremely expensive and important equipment. Microelettrica custom designs Load Banks to satisfy all requirements, both in terms of power to be dissipated (from tens of kW to tens of MW), insulation level (from hundreds of Volts up to 36kV insulation class) and integration of the most diverse power steps, thanks to the wide variety of grid element types designed and produced by Microelettrica itself. Thanks to its many years of experience in both industrial and railway fields, Microelettrica has also developed reliable ventilation curves, and can therefore offer forced-ventilated Load Banks, which main advantage is that of allowing higher power-per-element and thus smaller size. Microelettrica Load Banks are suitable for indoor and/or outdoor use; they are placed in enclosures with up to IP23 protection degree. Ventilation can be horizontal or vertical. Systems & Components for I nfrastru ct u r e 39 Microelettrica Load Banks can be controlled either locally or remotely (on request), through switches (also manufactured by Microelettrica Scientifica). The essential parameters needed to design a Load Bank are: • Nominal Voltage •Power • Number and type of steps, if any • Type of ventilation (natural or forced) Other relevant parameters are: • Maximum Ohmic value drift: in case it is necessary to contain the thermal drift of the resistance value, alloys with extremely low temperature coefficients can be used • Protection degree of enclosure: up to IP23, standard IP20 (vertical ventilation) or IP21 (horizontal ventilation, only for forced air cooled Load Banks) • Enclosure finish: our standard is mild galvanised, but different stainless steel grades (such as AISI304 or AISI316) are available. Painting in the desired RAL colour is also an option • Environment and Elevation: we design resistors for the harshest industrial or natural settings • Auxiliary components: contactors for step switching, also manufactured by Microelettrica Applications Industry 40 Stationary Starting Braking Discharge Starting and Braking Resistors are widely employed for controlling motors during start and/or stop. Starting Resistors may be used for wound rotor induction motor and DC wound motor (this last type of motor is less and less common): adding a series resistor to each rotoric phase reduces the current and improves the starting torque. Starting Resistors may also be employed for squirrel cage induction motors, where series resistors added to the stator, limit initial current to three times its nominal value. Starting Resistors for squirrel cage motors are also known as Ballast Resistors. The essential parameters needed to design a Starting Resistor are: •Horsepower • Rotor/Stator Voltage • Rotor/Stator Current •RPM • Application: different applications require different solutions Crane control is a quite common application for Braking Resistors: during descent the load, especially if heavy, may cause the motor to generate power. Resistors are thus used to avoid unwanted and uncontrolled acceleration. Systems & Components for I nfrastru ct u r e 41 Braking Resistors for large motors are customised to best comply with any requirement: we have developed special Braking Resistors for important research institutes (among them Max Planck Institute) and for energies in excess of 3400MJ. De-excitation of large capacitors and inductors must be carried out with care to avoid impulsive currents that could damage them permanently. Discharge Resistors limit the peak current and protect the capacitive/inductive device. The essential parameters needed to design a Discharge Resistor are: • Nominal Voltage • Discharge Current • Discharge Duration Discharge Resistors are often used by research institutes and they require a very high level of customisation, sometimes also leading to the development of new technologies for resistive elements. Microelettrica has cooperated with Universities all over the world and with the most prestigious research centers (among them, CERN in Geneve). Applications Industry Stationary 42 Line Test Applications DC Substation High Speed DC circuit breakers are valuable components which must be protected against wear and tear and excessive current flow. Before closing High Speed Circuit Breaker on a power line, it is therefore advisable to test whether a short circuit is occurring by means of line test resistors. The resistor is electrically connected through a contactor - if no fault current is detected - then it is safe to activate the circuit breaker; otherwise, there is a fault somewhere on the line. It is as well possible that activating the resistor for a few times in a row (On - Off cycles with the desired number of consecutive on steps) may help in getting rid of the physical cause of the short circuit. The essential pieces of information needed to design a Line Test Resistor are: • Nominal Voltage • Test Current • Duty cycle Systems & Components for I nfrastru ct u r e 43 Stationary 44 Compact Resistors Applications Braking/chopper resistors for variable speed drives, in particular in the fields of: Hoisting and conveying equipment Compact and modern design, low inductance, can be subjected to pulse loads. Resistance material support: moulded ceramic base Resistance wire: NiCr-alloy special heat sink casing Degree of protection: IP64 up to IP66 Printing and paper Packing, plastic, textile Wire and wood processing Load and testing resistors: • In test bays • In narrow spaces • In dusty and splash water environments Systems & Components for I nfrastru ct u r e 45 Frame Resistors Applications Braking/chopper resistors for frequency converters, load and testing resistors Flat modular design, high energy absorption capacity, low-inductance versions, can be subjected to pulse loads. Resistance material support: grooved ceramic insulators fixed on both longitudinal sides of a metal or temperature-resistant insulating material frame Resistance wire: CuNi 44 or NiCr alloy Taps (tapping eyes): on request Degree of protection: IP00 - IP23 possible Relays 46 A line General Characteristics The series of electronic analogic protective relays here below presented has been designed according to the most advanced technologies in order to obtain the highest reliability, accuracy and immunity to interference and is made with first choice components safely dimensioned and protected. The application of severe testing and quality control procedures guarantees the reliability of the product. Relays Type PB../.. UB0-A BI20/.. BI2C BF3 UB./. UB./. UB0 UB./60 UB0/100 UB1/2/C UB3/59-S RBW RRS UB0/CR RB4 RHS RCA UB0/ATR Dual level current relay: 50/51 Earth fault current relay desensitised to the third harmonic: 51N Two phase + earth fault overcurrent relay: 49, 51, 51N Dual level D.C. current relay: 49, 76 Three phase breaker failure relay: 50BF Under/Over-voltage relay: 27, 59, 45, 80 Dual level voltage relay: 27, 59, 45, 80 Zero sequence voltage relay desensitised to the third harmonic: 64 Voltage balance relay: 60 Relay for 100% generator stator earth fault protection: 64s Battery positive/negative leakage to earth fault protection Overvoltage relay for supervision of CTs ‘ circuits Directional overcurrent relay: 32, 67, 67N Automatic load sharing control relay for generators: 95 Rotor earth fault relay: 64R Lock-out relay: 86 Rotating diode failure detection relay: 58 Trip circuit supervision relay: 74 High impedence differential relay: 87N(87G) Main features: • Measuring inputs supplied through internal adaptor transformers • Multivoltage a.c. and d.c. autoranging power supply unit • Draw-out modular execution on standard european size P.C. boards • Fibreglass reinforced epoxy resin P.C. boards with tinplated copper tracks, solder mask special silicon humidity protection and screen printed component designators • P.C. board connectors with golden plated pins rated 10A continuous and 200A 1sec Execution “E” for flush mounting with back connection terminals, draw-out relay boards with automatic short circuit of the current inputs. Transparent front cover. Protection degree IP54; accessories for surface mounting (E/I) are also available. “E/R” standard 19”3U (8 modules) or 6U (16 modules) rack with back connection terminals, draw-out relay boards with short circuit of the current. Systems & Components for I nfrastru ct u r e 47 Output Relays Two versions are provided: • Standard version: the output relays are de-energized on normal operating conditions and are energized on relay’s tripping • Positive protected version (on request): the output relays are energized on normal operating conditions, (i.e. with auxiliary supply on and input values at normal levels) and are de-energized on relay‘s tripping, failure of power supply, internal relay fault Signalization • Green led: auxiliary power supply presence • Red led: trip indication • Yellow led: trip memorization Control • Relay test with or without tripping of output contacts • Automatic and/or local/remote reset of the output relays • Local manual reset only for signal led Blocking and Intertripping Circuits On request are available: • Blocking input (BI) • Blocking output (BO) • Time start output (TO) 135 164 Overall Dimensions: mm RELAY PB3 83 1 MODULE PANEL CUT-OUT 64X137 (LXH) 2 195 213 225 Relays 48 M line General Characteristics M line is a complete series of microprocessor based relays suitable for protection of high and medium voltage systems; it offers a unique combination of performances, functionality, innovation and reliability. The line is completed by a number of communication and control modules giving a good level of modularity. Relays Type IM30-AB IM30-AP IM30-C IM30-D M-ARM513 SCM21 MM30 MM30-D MM30-W IM30-T MD32-T MD33-T MTR33 IM30-G IM30-B00 IM30-DR MG30 MD32-G SPM21 M-LIB3 M-HIB3 M-HIV3 MFP UM30-A UFD34 MU30 MW33 MX7-5 MX14-5 Measurements • Real Time Measurements • Maximum Demand and Inrush Recording • Trip Recording (last 5 trips with date & time) Technical Characteristics • Complete self diagnosis program • 8 Digit alphanumerical Display • 8 Led for signalization Control • 5 Output Relays (programmable) • 3 Digital Inputs • Time tagged event recording • Blocking Outputs and Blocking Input for pilot wire selectivity coordination Mounting • 2 Module boxes • IP44 protection case (on request IP54) • Totally draw-out execution Communications • 1 RS485 Serial communication port on rear side • Modbus RTU Communication Protocols Software • MSCom2 Program interface for device management Three-phase Overcurrent and Earth Fault - Dual Setting: 50/51, 50N/51N, 51BF Three-phase Overcurrent and Earth Fault: 50/51, 50N/51N, 51BF Capacitor Overload, Earth Fault And Unbalance Protection: 50/51, 50N/51N, 46N, 37, 51BF Three-phase Overcurrent + Directional Earth Fault: 50/51, 50N/51N/67N, 59Uo, I2t, 51BF Multishot Programmable Single/Three Phase Autoreclose: 79 Three Inputs Synchrocheck: 25, 27/59, 81. Motor Protection: 12/14, 37, 46, 47, 48, 49, 50/51, 51LR, 64, 66 Motor Protection With Directional Earth Fault: 12/14, 37, 46, 47, 48, 49, 50/51, 51LR, 64N, 66 Motor Protection Relay With Voltage & Power Control: 12/14, 27/59, 37, 46, 47, 48, 49, 50/51, 51LR, 55, 64, 66, 81 Three-phase Thermal + Overcurrent + Earth Fault: 46, 49, 50/51, 50N/51N, 51BF, I2t Percentage Biased Transformer Differential: 87, 87N Percentage Biased Differential Relay For 3-winding Transformers: 87, 50/51 Transformer On-load Tap-Changer Control: 27, 59, 37, 50/51, 90 Multifunction Generator Protection: 32, 40, 46, 50/51, 51BF, 64S Earth Fault Relay - Dual Setting: 50N/51N, 51BF Three-phase Overcurrent with Directional Earth Fault + Autoreclosing: 50/51, 50N/51N/67N, 46, 79, 51BF Generator Protection & Management: 21, 24, 27/59, 32, 37, 40, 46, 49, 50/27, 50V/51V, 51BF, 60FL, 64S, 81 Percentage Biased Generator Differential Relay: 50/51, 87N or 64S, F87, 51BF Generator Synchronizing Relay: 25, 27/59/81, 90 Modular Low-Impedance Bus-bar Protection: 87B High Impedance Biased Differential Relay: 87, 51BF Three Phase High Impedance Busbar Differential Relay With Supervision of CT Secondary Circuits: 87B, 59S Pilot Wire Differential Protection Relay for Cables & Lines: 87/85, 50/51, 51BF Three-phase Voltage, Frequency & Zero Sequence Voltage with Vector Shift Detection: 24, 27d/59d, 47, 59, 59Uo, 81 Three-phase Digital 4-stage Frequency Relay With Df/dt & Dv/dt Control: 27/59, 81, df/dt, dv/dt Multifunction Three-phase Measuring Unit Power Management Relay: 27/59, 81, 32 Programmable Interface & Control Module: 7 Digital Inputs & 5 Output Relays Programmable Interface & Control Module: 14 Digital Inputs & 5 Output Relays Systems & Components for I nfrastru ct u r e 49 Wiring Diagram RELAY PB3 25 25 25 26 26 26 27 27 27 28 39 29 28 39 29 28 39 29 41 30 32 43 31 41 30 32 43 31 41 30 32 43 31 42 42 33 In=5A PRESA/TAP 31 lon=5A PRESA/TAP 31 lon=1A 1/5A 1/5A 1/5A 33 AUXILIARY 12 SUPPLY 13 } 135 164 R1 F51 R2 F50N R3 F51N R4 KEYBOARD 134 2 F50 INT.FAULT Overall Dimensions: mm PANEL CUT-OUT 115X137 (LXH) IM 3 0 - A B FUNCTION 1/5A R2 11 22 N.C. 7 (10) 9 8 N.O. R3 18 20 N.C. R4 19 4 6 MICROP. R5 42 In=1A 33 R1 DISPLAY 195 213 225 R5 (21) 21 10 N.O. B4 B3 B2 5 15 17 16 14 3 2 1 38 23 24 RS485 Relays 50 MC line General Characteristics The MC line has been designed to offer to the market a very competitive protective relay responding to the latest requirements in terms of control and communication capabilities with an extremely high level of modularity. Each relay includes a limited number of protective functions but, thanks to their very compact sizes, different units can be combined in a modular enclosure to satisfy the most demanding needs. Measurements • Real Time Measurements • Trip Recording (last 20 trips with date & time) • Event recording (last 10 trips) Control • 4 Output Relays (programmable) • 3 Digital Inputs • Time tagged multiple event recording • Oscillographic wave form capture • Blocking Outputs and Blocking Input for pilot wire selectivity coordination • Associate C.B. control Technical Characteristics • Complete self diagnosis program • Display LCD 16 (2x8) characters • 4 Leds for signalization Communications • 1 RS485 Serial communication port on rear side • 1 RS232 Serial communication port on front panel • Modbus RTU/IEC870-5-103/IEC61850 Communication Protocols Expansion Modules (optional) • “UX10-4” 10 Digital Input and 4 Output Relays • “14DI” 14 Digital Inputs • “14DO” 14 Output Relays Execution • 1 Module box (2 modules with expansion) • Totally draw-out execution • IP44 protection case (on request IP54) Software • MSCom2 Program interface for device management Relays Type MC1V MC3V MC20 MC30 MC40 MC20-R MC30-R MC30-BC MCDC-I MCDC-V MCM Multifunction Single Phase Overvoltage/Undervoltage Relay: 59, 27, 81>, 81< Multifunction Three Phase Overvoltage/Undervoltage Relay: 59, 27, 81>, 81<, 59Vo, 59V2, 27V1 Overcurrent & Earth Fault Relay: 50/51, 50N/51N, 51BF Three Phase Overcurrent & Earth Fault Relay: 49, 50/51, 50N/51N, 51BF Three Phase Overcurrent & Earth Fault (connection with 4 CT ‘s): 49, 50/51, 50N/51N, 51BF Overcurrent & Earth Fault Relay: 50/51, 50N/51N, 51BF, 79 Three Phase Overcurrent & Earth Fault with reclosing function Relay: 50/51, 50N/51N, 51BF, 79 Three Phase Overcurrent & Earth Fault + Broken Conductor Relay: 50/51, 50N/51N, 51BF, BC (I2/I2) D.C. Current Relay: 76/32, 49, 51BF D.C. Voltage Relay: 45, 80 Motor Protection Relay: 37, 46, 47, 48, 49, 50/51, 51LR, 64S, 66, 68 Systems & Components for I nfrastru ct u r e 51 Wiring Diagram 6 DISPLAY 6 7 1/5A 7 MC20 FUNCTION In= Ion= 1A 1A 4 4 5 5 8 8 9 9 R1 16 R2 18 R3 17 OUTPUT 14 RELAYS MICROP. F50 F51 F50N F51N 1/5A 1/5A INT.FAULT 15 R1 R4 13 R2 12 R3 D3 R4 D1 20 21 DIGITAL 19 INPUTS D2 22 5A 5A AUXILIARY SUPPLY C A (S+) B (S-) 10 11 KEYBOARD BPMC MS-SCE1828-R1 Overall Dimensions: mm Overall Dimensions: mm C/B XXXX CLOSED XXXX TRIP XXXX XXXX XXXX MC30 PWR XXXX I.R.F. XXXX 164 135 C/B XXXX OPEN XXXX ENTER RESET + RS232 SELECT _ 83 2 195 213 1 MODULE PANEL CUT-OUT 64X137 (LXH) 225 3 2 1 RS485 Relays 52 Ultra line General Characteristics ULTRA is the top line of Microelettrica Scientifica protective relays; it has been designed to meet the most demanding specifications for any application in Transmission, Distribution and Industrial plants. The ULTRA relays are used in all the applications where, besides the protection, a complete measuring system is needed. Each relay is a multifunctional unit combining protection, measurements and control. Thanks to the CAN BUS communication port and to a complete range of additional modules, the relays of this line can perform a complex input/output logic for interlocking substation system avoiding the use of an additional PLC. The multiprotocol makes the relay very versatile and suitable to be implemented in the most common DCS and SCADA systems. Recording • Event Recording (last 100 events) • Trip Recording (last 20 trips) complete with cause of tripping and values of the input quantities at the moment of trip • Oscillographic recording of input quantities (8 channels, 32 sample/cycle, 3 sec each) Control • 6 Output Relays user programmable • 4 Digital Inputs user programmable • Blocking input and Blocking output for pilot wire selectivity coordination • Time tagging resolution 1ms • Trip circuit supervision • Associated Circuit Breaker control (OPEN/CLOSE) Technical Characteristics • Graphical Display (128x64 dot) • 4 Leds for signalization • Multilanguage Display (English/Italian standard, available - others on request) • Complete self diagnosis program with dedicated relay Communications • 1 RS485 Serial communication port on rear side • 1 RS232 Serial communication port on front panel • Modbus RTU/IEC870-5-103/IEC61850/ TCP-IP Modbus Communication Protocols • Canbus port for external additional modules Expansion Modules (optional) • “UX10-4” 10 Digital Inputs and 4 Output Relays • “14DI” 14 Digital Inputs • “14DO” 14 Output Relays Execution • 2 Module box (3 modules with 1 expansion, 4 modules with 2 expansion) • IP44 protection case (on request IP54) • Totally draw-out execution Software • MSCom2 Program interface for device management Relays Type U-MLEs U-MLC U-MLC- M DTMR FMR MMR GMR D.C. Feeder Manager Relay: 49, 32/76, 80, 45, 64, 79, DI, di/dt, Rapp, Iapp, CMI, LT, BF D.C. Feeder Manager Relay (Italian Railway Certification): 27/59, 32, 45, 49, 64, 76, 79, 80 D.C. Energy Metering: I, V, W, E Differential Transformer Relay: 50/51, 87T, 87N/51N Feeder Manager Relay: 49, 50/51/67, 50N/51N/67N, 27/59, 81, 46, 59Uo, 51BF, F 27U1, 59U2/47, 79 Motor Manager Relay: 12/14, 37, 27/59, 46, 49, 50/51, 51LR, 51BF, 55, 64, 66, 81 Generator Protection & Management Relay: 21, 24, 27/59, 32, 37, 40, 46, 49, 50/27, 50V/51V, 51BF, 60FL, 64S, 81 Systems & Components for I nfrastru ct u r e 53 Wiring Diagram A B C A B C 2 A B C 3 4 1/5A 5 6 1/5A 2 7 8 3 4 5 6 2 7 3 8 4 9 5 6 9 6 5 1/5A 41 7 8 41 7 1/5A 1/5A 42 43 In= 1A Relay Io Feeder 44 41 42 43 45 42 47 44 45 44 47 45 48 46 48 46 47 47 48 48 46 Relay POWER TRIP POWER 43 ON TRIP Vo ON OFF Vo OFF R1 R1 R3 R2 R2 15 14 24 35 R3 15 14 24 35 R4 34 R3 R2 R4 R5 R3 R5 R4 R6 R5 R6 FRONT- RS232 MS-SCE1844-R3 R6 BPU RS485 CAN C H L CAN Overall Dimensions: mm 164 C LOSED I U f P ULTR Q A-M R E L AY OPEN OPEN ULTR A-M R E L AY 100 A 30.00 kV 50.01 Hz 5190 kW 2514 kVA r 100 A 30.00 kV 50.01 Hz 5190 kW 2514 kVA r POWER EXPANSION UNIT TRIP C LOSED POWER OPEN <Menu> EXPANSION UNIT TRIP <Menu> C LOSED ULT R A-M R E L AY I U f P Q 100 A 30.00 kV 50.01 Hz 5190 kW 2514 kVA r I U f P Q 100 A <Menu> 30.00 kV 50.01 Hz 5190 kW 2514 kVA r OPEN <Menu> 135 TRIP X POWER I U f P Q 164 C LOSED X X TRIP X POWER I I ULT R A-M R E L AY O O I F MR RS232 I RS232 F MR O O RS232 185 F MR PANEL CUT-OUT 165X137 (LXH) 134 RS232 PANEL CUT-OUT 115X137 (LXH) F MR 32 13 22 31 D1 D2 D3 D4 D1 D2 D3 D4 195 213 232 TRIP COIL 34 SUP. (25) 23 TRIP COIL SUP. (25) N.O. N.C. N.O. 33 N.C. 32 33 R6 BPU FRONT- RS232 MS-SCE1844-R3 23 R5 S+ S- RS485 C AUXILIARY SUPPLY 25 26 R4 AUXILIARY SUPPLY Un= 23OVac MAX. 25 26 R2 Manager Io R1 R1 Manager ULTRA 8 5A 5A Un= 23OVac MAX.1A Ion= Feeder 1/5A 9 5A 5A ULTRA 1/5A 1/5A 41 46 1A 1A A B C 42 43 9 44 45 In= Ion= 2 3 4 S+ SC C H L 12 28 18 29 19 38 27 17 16 36 37 13 22 31 12 28 18 29 19 DIGITAL38 INPUTS 27 17 16 36 DIGITAL INPUTS EXPANSION MODULE EXPANSION 37 MODULE Relays 54 N-DIN line General Characteristics The N-DIN line has been conceived to obtain the most efficient space/performance as well as cost/performance ratio. The execution of the relay is for DIN Rail, but its Front Face Panel (FFP) - including Controls, Signals and Display - is removable and can be flush mounted apart from the Relay Main Body (RMB), on the front panel of the switchboards or the motor control centres. One FFP only can control up to 31 RMB units. The relay main body RMB can also be used as a stand-alone unit, without the front panel FFP. Measurements • Real Time Measurements • Trip Recording (last 5 trips with date & time) • Load Profile recording Technical Characteristics The Relay Main Body (RMB) includes: • 2 Self powered programmable Digital Inputs for remote controls (start, stop, rev., ETC) • 1 RTD input or User available Digital Input • 2 Programmable output relays each with one N.O. contact rating 6A • 1 RS485 port for connection to the communication serial bus (Modbus RTU) • 1 RS485 port for communication to the Front Face Panel • 2 Signal Leds, 1 Reset button The Front Face Panel (FFP) includes: • 2x16 characters LCD display • Four Key buttons for local relay management, Four signal leds • One RS232 port for connection to a local PC (on front side) • One RS485 port for interconnection with the RMB (on back side) • Complete self diagnosis program Mounting • DIN46227 (EN50022) Relays Type N-DIN-MA N-DIN-F N-DIN TO64 Accessories EX-I/O CPB TA-DIN TAR-DIN Motor Protection Relay: 37, 46, 49, 51, 51LR, 64/51N, 66 Feeder Protection Relay: 46, 49, 51, 50N/51N, 51BF D.C. Current Relay with High Sensitivity Hall Effect Transducer: 64, 51BF Input/Output Expansion Module Profibus Converter Module Current Transformer Current Transformer Systems & Components for I nfrastru ct u r e 55 Wiring Diagram A B C A A 15 B B C C A A 15 14 13 13 12 B 14 14 13 15 12 12 10 C C A B 10 11 11 FFP Dispay / Keyboard / Signal AB+0 FFP RS485 15 C 15 14 14 13 13 12 12 10 11 B 15 Dispay / Keyboard / Signal AB+0 RS485 RS485 14 13 12 10 10 11 11 8 Digital Digital Input 1 Input 1 9 Digital Digital Input 2 Input 2 7 Digital Digital Input 3 Input 3 Common 6 Common AB+0 N DIN MA AB+0 FUNCTION N DIN MA FUNCTION F26 F26 F37 F37 F46 F46 F49 F49 F51 F51 F51 F51 LR LR F64 F64 St. St. Ctrl Ctrl 10 11 8 9 7 6 D2 D2 D1 D1 D3 D3 PWR // I.R.F PWR I.R.F Trip Trip ON ON OFF OFF 21 AUXILIARY 21 AUXILIARY SUPPLY 22 SUPPLY 22 RMB RS485 RMB 19 R1 19 R1 R2 20 20 R2 16 17 H H C C 3 B S B S4 A S+ 17 1 TO 1 TO 2 EXI/O 2 EXI/O L L 16 A S+5 3 4 RS485 5 RS485 MSSCE1872R1 MSSCE1872R1 Overall Dimensions: mm TRASPARENT COVER Dimension 45x108 Height = 9 90 96 50 85 O3 O3 FFP Height= 16 106 96 FFP Height= 16 DIN 46277 (EN 50022) 50 106 45 90 PANEL CUT -OUT TRASPARENT COVER Dimension 45x108 Height = 9 45 REMOVABLE 35FRONT FACE PANEL (FFP) CUT -OUT 35 85 REMOVABLE FRONT FACE (FFP) 106 RMB Height = 72 106 RMB Height = 72 DIN 46277 (EN 50022) 56 Relays MSCom2 Interfacing Program MSCom2 is a communication program for Windows systems allows to: • Simultaneously communicate on serial port with up to 250 Microelettrica Scientifica relays • Save data coming from relays on disk • Manage the configurations of many relays at the same time and store information on hard disk • Print data as tables or diagrams • Periodically poll the relays and send measurement or event data directly to the hard disk or a printer • Access the relays via modem (PC-modem …….. modem-relays) • Access the relay over TCP/IP protocol • On-line firmware update • Prepare off-line relay setting files and directly up load relay’s memory System Requirements • IBM P.C. compatible computer • Pentium 3 microprocessor (recommended Pentium 4 or higher) • Min. 1 MByte RAM (recommended 2 MByte) • Min. 200MB free on hard disk • Min. 1 serial port dedicated to communication • Resolution min.: 640 x 480, 256 colors (recommended 1024x768, 65535 colors) •Keyboard •Mouse • Operating systems: Microsoft Windows Supported Lines ULTRA-Line, MC-LIne, M-Line, N-DIN-Line Systems & Components for I nfrastru ct u r e 57 MSCom2 Software Actual Measurements System Settings Oscillographic wave form Function Settings 58 Relays MHCO line DC measuring converter General Characteristics The DC measuring transducers MHCO are the transducers for high voltage measurement designed by Microelettrica Scientifica. The MHCO are designed and manufactured to allow safe and full isolated HV measurement of DC currents and Voltages. They find their main application in all the DC Traction Substations (Railways, Tramways and Metro) where, directly connected to the high voltage systems (750V, 1,5kV and 3kV) gives very accurate and safe analogue outputs for measuring and protective purposes. The MHCO line includes three models: MHCO-TV For VOLTAGE measurement. Directly connected to the high voltage line up to 6kV through internal voltage divider. MHCO-TI For CURRENT measurement. Connected to the high voltage line through a dedicated shunt (not supplied). MHCO-TVI For combined CURRENT & VOLTAGE measurement. Connected to the high voltage line up to 6kV through internal voltage divider & through a dedicated shunt (not supplied). Highlights • HV Transducer for Current & Voltage measurement • Direct Connection up to 6kV • Fibre Optic connection between HV transmitter and LV receiver • Measuring channel fully redundant • Autoranging Multivoltage Power supply (self-powered version available as optional) • Compatible with traction application standard Transmitter Unit Three different models available, one for each type of transducers (current, voltage and current/voltage). Directly connected to the High Voltage DC system acquires the input signals by a redundant input channel and transmit them, after comparison and confirmation of validity, to the receiver unit through dedicated Fibre Optic connections. It has an autoranging multivoltage Power supply. As option a self powered version is available; in this case the power supply is directly taken from the line voltage through a set of dumping resistors. Receiver Unit Two models available, respectively suitable to be connected to the current and to the voltage transmitter by means of a dedicated Fibre Optic connection. The input signal is converted into 4 linear analogue output signals independently programmable (ie. 0-20/4-20mA etc..). The setting of this unit can be easily done using our MSCom2 software tool. Systems & Components for I nfrastru ct u r e 59 The receiver is equipped with two output relays: one relay is used for self diagnosis (it trips in case of interruption of the Fibre Optic channels or internal failure of the receiver unit, including power supply failure or as alarm for measurement discrepancy between the two transmitter channels); the second relay can be programmed as alarm for under/over voltage and/or current level. Optionally a Front face display and Keyboard panel is available for local measurement and programming. Fibre Optic Link Transmitter and Receiver units are connected by means of a Fibre Optic link which guarantee a very hight insulation level. Two Fibre Optic type are available both provided with standard ST connectors: PLASTIC FIBRE: 62,5/125µ GLASS FIBRE: 200 m HSC The standard length of the fibre optic connection is 5 meters, other lengths are available on request. Characteristics Transmitter/Receiver Measurement solution: 0.1% of full scale @ (20/+70)°C Responce time: 200ms Connection: Fiber optic type 200.230.500m HCS (plastic) or 62.5/125m (glass) connection type ST Fiber optic standard length 5m (max 1 km with glass fiber) Wiring Diagram MHCO-T-V MHCO-T-VI Vaux MHCO-T-I Vaux ALARM (OPTIONAL) DIAG. EXT. RESET (OPTIONAL) MHCO-R-V Vaux Vaux ALARM (OPTIONAL) DIAG. (*) (*) EXT. RESET (OPTIONAL) MHCO-R-I OUT 3 OUT 2 OUT 1 (*) Version with optional display shown in the figure OUT 3 OUT 2 OUT 1 Vaux 60 Transducers MHIT line DC measuring converter General Characteristics The DC measuring transducers MHIT are the latest generation of transducers for high voltage measurement designed by Microelettrica Scientifica. They are the result of the long experience of Microelettrica in this field with the addition compared to the previous line (MHCO) of the full redundancy of the measuring channel which gives a further level of reliability to the product. The MHIT are designed and manufactured to allow safe and full isolated HV measurement of DC currents and Voltages. They find their main application in all the DC Traction Substations (Railways, Tramways and Metro) where, directly connected to the high voltage systems (750V, 1,5kV and 3kV) give very accurate and safe analogue outputs for measuring and protective purposes. The MHIT line includes three models: MHIT-V For VOLTAGE measurement. Directly connected to the high voltage line up to 6kV through internal voltage divider MHIT-I For CURRENT measurement. Connected to the high voltage line through a dedicated shunt (not supplied) MHIT-VI For combined CURRENT & VOLTAGE measurement. Connected to the high voltage line up to 6kV through internal voltage divider & through a dedicated shunt (not supplied) Highlights • HV Transducer for Current & Voltage measurement • Direct Connection up to 6kV • Fibre Optic connection between HV transmitter and LV receiver • Measuring channel fully redundant • Autoranging Multivoltage Power supply (self-powered version available as optional) • Compatible with traction application standards Transmitter Unit Three different models available, one for each type of transducers (current, voltage and current/voltage). Directly connected to the High Voltage DC system acquires the input signals by a redundant input channel and transmit them, after comparison and confirmation of validity, to the receiver unit through dedicated Fibre Optic connections. It has an autoranging multivoltage Power supply. As option a self powered version is available; in this case the power supply is directly taken from the line voltage through a set of dumping resistors. Receiver Unit Two models available, respectively suitable to be connected to the current and to the voltage transmitter by means of a dedicated Fibre Optic connection. The input signal is converted into 4 linear analogue output signals independently programmable (ie. 0-20/4-20mA etc..). The setting of this unit can be easily done using our MSCom2 software tool. Systems & Components for I nfrastru ct u r e 61 The receiver is equipped with two output relays: one relay is used for self diagnosis (it trips in case of interruption of the Fibre Optic channels or internal failure of the receiver unit, including power supply failure or as alarm for measurement discrepancy between the two transmitter channels); the second relay can be programmed as alarm for under/over voltage and/or current level. Optionally a Front face display and Keyboard panel is available for local measurement and programming. Fibre Optic Link Transmitter and Receiver units are connected by means of a Fibre Optic link which guarantee a very hight insulation level. Two Fibre Optic type are available both provided with standard ST connectors: PLASTIC FIBRE: 62,5/125µ GLASS FIBRE: 200 m HSC The standard length of the fibre optic connection is 5 meters, other lengths are available on request. Characteristics Transmitter/Receiver Measurement solution: 0.1% Vn/0.05% Full Scale (2Vn) channel (0¸1)In-0.05% In/0.05% Full Scale channel (0¸10)In-0.5% In/0.05% Full Scale Accuracy class: 0.2 Response time: 200ms Connection: Fiber optic type 200.230.500m HCS (plastic) or 62.5/125m (glass) connection type ST Fiber optic standard length 5m (max 1 km with glass fiber) Wiring Diagram LINE + _ LINE + _ C B A LINE + _ C B C MHIT-T V B A B MHIT-T VI A MHIT-TI R2 R2 R1 CH3 R1 CH3 Vaux CH4 Vaux CH4 MHIT-RV CAN Bus MHIT-RI CH2 CH1 CAN Bus CH2 CH1 62 G Line G PRO Line DC SUBSTATION PROTECTIVE RELAY 32, 45, 49, 64, 76, 79, 80 General Characteristics DC Feeder protection relay with setting parameters programmable locally or via serial communication. Suitable for protection of DC Feeders with High-Speed DC Breakers, for railway application. REMOTE DISPLAY CONTROL 4.3” 10.4” The relay measures the line current and voltage through one transducer connected by a fiber optic. The transducers (type MHIT) are galvanically insulated via fiber optic and have the following measuring ranges: • Real time measurements of primary input values can be read continuously both from the optional display and via communication protocols. • Relay programming can be done both via HMI and via serial communication. Recording • Six complete setting programs switchable locally or remotely • Blocking input and Blocking output for pilot wire selectivity coordination and intertripping scheems • Event Recording (up to 1000) • Trip Recording complete with cause of tripping and values of the input quantities at the moment of trip (up to 1000) • Oscillographic recording of input quantities with programmable pre-trigger Besides the normal Watchdog and Powerfail functions, a comprehensive program of self-test and self diagnostic provides: • Diagnostic and functional test • Dynamic functional test running during normal operation. Any internal fault detected is indicated by a fault message on the display and by de-energization of associated I.R.F. output relay. Communications Modbus RTU / IEC870-5-103 / IEC61850 (redundant) on RJ45 and fiber optic communication protocols; other on request • USB 2.0 • RS485 serial communication port on Back Panel • Synchronisation with other relays (resolution 1ms) and with SNTP • Transducer Direct Optical Fiber Plug-In • Ethernet on RJ45 or Fiber Optic Automation • Number of inputs and outputs can be customized to mach the application needs • PLC features are available in the protection • Automation Blocks allow an easy setting of the substation logics Accessories • High-Voltage Current/Voltage measuring Transducer with Fiber Optic output: Type MHIT • Cable monitoring system MSG/N-DIN independent tripping and measurement • Cable Screen-to-Ground and Conductor-to-Screen monitoring Systems & Components for I nfrastru ct u r e 63 Typical Characteristics Accuracy at reference value of influencing factors Input Output Output trip relays 1% In for measurements 2%+/-10ms for times 0 ÷ 40 mA or Fiber Optic 0 ÷ 40 mA or 0 ÷ 10V rating 5A; Vn = 380V A.C. resistive switching = 1100W (380V max) make = 30 A (peak) 0.5 sec. break = 0.3A, 110Vcc, L/R = 40 ms (100.000 op.) Order code - Example: G-Pro1 Power Supply 1 Input 1 Output 1 = 0 ÷ 40 mA 2 = Fiber Optic 1 = 0 ÷ 40 mA 2 = 0 ÷ 10V 1 = Type 1 : 24V(-20%) / 110V(+15%) a.c. - 24V(-20%) / 125V(+20%) d.c. 2 = Type 2 : 80V(-20%) / 220V(+15%) a.c. - 90V(-20%) / 250V(+20%) d.c. Direct driven axial fans 64 AF/LA Series Applications Aircoolers Heat exchangers / Radiators Cooling of electrical machines (motors, converters, inductors, generators, transformers) Naval Ventilation and Air Conditioning Plants The medium performance “AF” and “LA” fan Series were designed to meet the majority of cooling and ventilation requirements typical of industrial applications. They were conceived to provide the best mix of reliability, versatility, performance, quality, environmental impact and cost. All of these products have features making them easily compliant with the most widespread technical specifications and allowing significant modification based on specific customer requirements. Direct-coupling solutions with motors from 2 to 16 poles are available, to suit fan performance and noise requirements. Belt-driven solutions with larger diameters and selected speed are also available (see “AFT”). The “AF” and “LA” Series are versatile and reliable, characteristics that make them the COMET’s most successful products, suitable for the most frequent ventilation needs. COMET “AF” and “LA” Series of fans have proved their efficiency every day in over 60 countries worldwide, in extreme climates, harsh environments and a wide range of temperatures for the most demanding operations. These Series of fans are selected using COMET’s dedicated software, based upon the results of a huge number of tests performed by COMET on test tunnels and actual installations. The selection is based on five blade profiles in aluminium alloy, and others in fibreglass or polypropylene, with number of blades varying between 3 and 12 blades. General Characteristics AF • Impellers with aerofoil profile blades in extruded aluminium alloy low-noise type • Adjustable blade pitch when standstill • Three-phase motors IP55 with Class F or H insulation, 50/60Hz, 2-16 pole, from the best European manufacturers • Casings in carbon steel, electro-welded, with anti-corrosive finishing by hot-dip galvanization Wide range of ancillary parts and customizations Special versions with special materials, certified components, motors according to customer’s specifications. Impellers in PPG, FRP or steel are available upon request LA • Impellers with aerofoil profile blades in PPG, low-noise type • Three-phase motors IP55 with Class F insulation • Casings in carbon steel, electro-welded • Finishing by hot-dip galvanization: longer durability in harsh environment Systems & Components for I nfrastru ct u r e 65 LA AF Technical Data Series AF LA Diameter [mm] 400 ÷ 2400 310 ÷ 800 Air Flow up to 400000mc/h up to 35000mc/h Pressure up to 1500Pa up to 800Pa Power [kW] 0.55 ÷ 90 0.25 ÷ 7.5 Belt-driven axial fans 66 AFT Series Applications Aircoolers The “AFT” Series fans are designed for applications requiring very high air flows and medium-low pressures, when it is impossible or unadvisable to couple the impeller direct to the motor. Heat exchangers Cooling towers Condensers Ventilation Plants They are normally used in the presence of: • large diameters (air coolers, heat exchangers, cooling towers) • dusty atmospheres • high temperatures of the air flow • low noise installations • need to set the motor outside the air flow for access Supports and drives are sized by COMET according to criteria based on 20 years of experience and hundreds of installations. For some models the bearing blocks are designed and built entirely by COMET. The “AFT” Series fans are selected using the COMET’s dedicated software, which provides a clear and concise data sheet with operating curves, including electrical and noise level data, as well as preliminary outline drawing. The selection is based on five blade profiles, with number of blades varying between 3 and 12 blades. This versatility gives unrivalled design options when selecting a fan unit. General Characteristics • Impellers with aerofoil profile blades in extruded alluminium alloy low-noise type • Adjustable blade pitch when standstill, or autovariable in operation • Three-phase motors IP55 with Class F or H insulation, 50/60Hz, 2-16 pole, from the best European manufacturers • Casings in carbon steel, electro-welded, with anti-corrosive finishing by hot-dip galvanization • V-belt or toothed belt drive, with heavy-duty bearing blocks and external grease lines Wide range of ancillary parts and customizations Versions with special materials, special dimension, motors according to customer’s specifications. Impellers in PPG, FRP or fitted with anti-corrosion coatings are available upon request Systems & Components for I nfrastru ct u r e 67 AFTN AFTS AFTE Technical Data Series Diameter [mm] Characteristics Power [kW] AFTE 800 ÷ 2240 Motor mounted outside the fan and the airflow 0.55 ÷ 45 AFTS 2000 ÷ 4800 With vertical axis, motor mounted 0.55 ÷ 90 under the fan ring on a bridge (for aircoolers) AFTN Motor mounted inside the fan casing, fully enclosed 1600 ÷ 2240 0.55 ÷ 55 High efficiency axial impellers 68 MAP/AVP/MF/XF Series Applications Aircoolers Heat exchangers / Radiators Cooling towers Condensers Axial Fans COMET aluminium impellers come in 4 different construction types, aimed at satisfying numerous industrial applications. COMET manufactures 10 different blade profiles and three different impeller designs, giving rise to one of the most extensive and efficient product ranges available on the market. The larger Series can be selected for large installations with diameters up to 12 metres. The smaller Series are suitable for installation on equipments, machineries or in environments requiring ventilation or cooling, and on small and medium fan units with diameters starting from 350mm. The “MAP” and “AVP” Series impellers have high-efficiency and low-noise blades made of extruded alluminium alloy. All “MAP” models have variable pitch blades with motor stopped, while “AVP” impellers have variable pitch blades in operation. They were designed to provide precise and continuous adjustment of the air flow as the thermal conditions of the system vary. The blade pitch variation is controlled pneumatically and these impellers are supplied complete with rotating joint for connection to the line and with precision position valve. Special versions of all COMET impeller Series are available for critical operating conditions or special environments. The extensive production in aluminium is supported by “MF” and “XF” Series of impellers, with blades made of fiberglass-reinforced plastic (FRP-GRP-PPG). These Series have Very Low-Noise characteristics and are suitable for corrosive environments. By using COMET selection software, it is possible to select the most advantageous combination of speed, number of blades and blade profile to obtain the best results in terms of noise and power consumption. Technical Data Series Blade Material MAP Aluminium AVP Aluminium MF FRP – GRP XF FRP – GRP Hub Type F P D P D D D Blade Series 12 / 1N 1N / 2N / 3N / 31 2N / 3N / 4N / 8N / 31 / 51 1N / 2N / 3N / 31 2N / 3N / 4N / 8N / 31 / 51 MF XF Diameter Range [mm] 350 ÷ 1000 500 ÷ 3100 1000 ÷ 12000 1120 ÷ 3100 2000 ÷ 8000 1200 ÷ 10000 2000 ÷ 12000 Systems & Components for I nfrastru ct u r e 69 MAP AVP MF For classified areas (Zone 1/21 and 2/22) 70 ATEX Fans Applications Refineries Chemical plants Turbines Plants and installations with presence of dangerous gas or dust Most of COMET’s fans can be supplied in the ATEX certified version (Directive 94/9/EC). Series AF/AFT/AFH/AFTH/CNX are always available in ATEX versions. All these fans are equipped with motors and components of leading brands and are rigorously certified. Materials and components are checked and recorded for complete traceability. Design, manufacture and testing are carried out by COMET in accordance with the procedures established by the COMET ATEX Technical File, filed with ICIM (ATEX Notified Body). COMET products are certified for the following categories: • Group II, category 3G • Group II, category 3D • Group II, category 2G • Group II, category 2D The general characteristics and the performances of the products do not vary when they are produced in the ATEX versions. At the same time, it is still available an high grade of customization according to the installation needs and the project specifications. General Characteristics • Impellers in carbon steel, stainless steel, alluminium, FRP or PAGAS • Three-phase motors IP55/IP65, with Class F or H insulation, T3 / T4, Ex-N / Ex-d, 50/60Hz, suitable for inverter supply • Casings in carbon steel or stainless steel, electro-welded, with bolted anti-spark track • Finishing by 3-layers epoxy-pack painting, certified for 500 hours salt mist test resistance, or hot-dip galvanization • Cables and electrical components made by leading brands and certified • ATEX certificate and running test report is supplied with each unit Wide range of ancillary parts and customizations Versions with special materials, special dimension, motors according to customer’s specifications. Systems & Components for I nfrastru ct u r e 71 ATEX Technical Data Series AF-Ex AFT-Ex AFH-Ex AFTH-Ex CNX-Ex Diameters [mm] 400 ÷ 2400 1000 ÷ 4800 400 ÷ 1800 200 ÷ 700 400 ÷ 1400 Characteristics Medium-performance direct drive Axial Belt driven Axial High Performance Axial Belt-Driven High Performance Axial Centraxial Power [kW] 0.55 ÷ 90 1.5 ÷ 75 1.1 ÷ 90 0.55 ÷ 30 1.5 ÷ 55 Microelettrica USA Microelettrica do Brasil MS Resistances France Heine Resistors Germany Microelettrica Scientifica Italy Comet Fans Italy Casram Rail Italy MST Elektroteknik Turkey MS Sales Office within KB Moscow Russia Microelettrica Scientifica South Africa MS localization within Knorr-Bremse India For information on sales network and products please visit www.microelettrica.com 5020730 - INB - Rev. April 2016 Microelettrica-Heine (Suzhou) China