WORLDWIDE LOADBANK SPECIALISTS MANUFACTURING, SALES & RENTAL Northbridge Industrial Services PLC With offices or agents in the UK, France, Germany, Belgium, Azerbaijan, United Arab Emirates, Singapore, Vietnam, Australia, Korea, Brazil and USA, Northbridge has a global customer base. This includes utility companies, the oil and gas sector, shipping, construction and the public sector. Northbridge was admitted to AIM in 2006 since when it has recorded increased earnings and dividends each year based on providing a high level of service, responsiveness and flexibility to customers. It has grown by acquisition of companies in the UK, UAE, Azerbaijan, Singapore and Australia and through investing further in those acquired companies to make them more successful. Northbridge continues to seek suitable businesses for acquisition across the world. Northbridge products and services are used globally within the oil and gas, marine, medical, banking and defence industries. Loadbanks Transformers Oil Tools Air Compressors Design, Engineering, Manufacturing, Sales, Service and Rental Equipment. Design, Engineering, Manufacturing, Sales and Rental Equipment. Engineering, Sales, Service and Rental Equipment. Rental Equipment. CRESTCHIC The world’s leading loadbank specialist With more than thirty years of experience providing loadbank solutions across the world, Crestchic are the world’s leading specialist in loadbanks and have become the trusted name for load testing. Established in 1983, Crestchic manufacture loadbanks for both AC & DC applications from a state-of the-art manufacturing facility located in Burton on Trent, United Kingdom. Loadbanks Loadbanks manufactured by Crestchic, in the United Kingdom, provide a means to commission, test and service all types of power sources including generators, turbines, batteries and fuel cells. They do this by providing an electrical load which can be controlled remotely and simulate demand in real operating conditions which ensures that all electrical and control parameters are met prior to power generation or back-up equipment being energised on line. The Trusted Name for Load Testing Crestchic are the world’s leading loadbank specialist offering both sales and rental equipment across the globe. Crestchic Loadbanks have been operational in all seven continents and are reliably testing power supplies every day in locations and climates all round the world. Global Presence No other company specialises in worldwide loadbank supply like Crestchic. With offices in the United Kingdom, France, Germany, Belgium, United Arab Emirates, Singapore and North America we are able to provide the “local” service & support demanded by our customers. CRESTCHIC Design, Engineering, Manufacture & Sales Crestchic have significant experience in the engineering, design and manufacture of a wide range of loadbanks from 5kW to in excess of 7,000kW. Crestchic loadbanks are designed and manufactured for applications that require accurate and stable electrical test loads during the commissioning and maintenance of power systems; including diesel generators, gas turbines, UPS systems and various prime-movers. The range of air-cooled loadbanks include variable resistive load (kW), a resistive/reactive load (kVA) at a variable or fixed power factor with both types available in a range of sizes and specifications, housed in either a standard canopy or ISO style 10, 20, 30 or 40ft containers all with a choice of control systems. Medium Voltage Loadbanks are also available ranging from 690V to 36kV for applications where there may face physical space/footprint limitations in accommodating a separate loadbank and transformer solution. The capacity ranges from 5kW to 6,250kVA and designed to operate at 3 phase, 50 or 60Hz. Alternatively, Crestchic can design and build a loadbank to any size at any voltage and frequency to meet customer specific requirements. All loadbanks are manufactured in the United Kingdom to a high industrial standard: BS EN ISO 9001 - 2000 certified. Why Choose Crestchic Loadbanks? A wide range of sizes Designed to operate at 3 phase, 50 or 60 Hz; with single phase options available Variable load with 1kW resolution is provided by totally enclosed fan-cooled tubular stainless steel resistor elements switched by contactors The availability of a medium voltage loadbank housed as a single package with voltages from 690V to 34kV. Rated for continuous operation in ambient temperatures up to 50°C Available in two styles - one designed for fixed installation at a permanent outdoor location, the other easily transportable for moving from site to site Transportable loadbanks can be fitted with heavy duty castor wheels or road trailers for greater manoeuvrability Supplied in either folded sheet steel enclosures or ISO type containers (10ft, 20ft, 30ft or 40ft) suitable for outdoor use and providing IP55 protection to the controls and cabling section of the loadbank. Loadbanks in ISO type container enclosures have forklift pockets and twist lock corners for easy handling Fitted with lifting facilities for easy handling Delivered with your choice from our wide range of alternative control systems allowing you to operate local or remote, manual or automatic Built in the UK to a high industrial standard, all manufacturing processes are BSEN ISO 9001 – 2000 Option of Loadbank attenuation if required. AC Resistive Loadbanks Voltage ranging from 110V to 690V 3 phase 50 - 60 HZ Capacity ranging from 5kW to 7,000kW Multiple 1kW load steps Stainless steel finned elements for maximum heat dissipation and durability Choice of control system for all units: suited to application & operators Intelligent paralleling of Loadbanks is available Ambient temperature operation to 50°C IP55 standard protection control & cabling sections Permanent or transportable models Standard canopy sizes to 2,000kW Container packages from 1,000kW and above AC Resistive/Reactive Loadbanks Reactive (Inductive) only loadbanks available Voltage ranging from 380V to 690V Typical power factor 0.8 50 - 60 Hz Capacity ranging from 50kVA to 6,250kVA Multiple 1kVA load steps Stainless steel finned elements for maximum heat dissipation and durability Choice of control system for all units: suited to application & operators Intelligent paralleling of Loadbanks is available Ambient temperature operation to 50°C IP55 standard protection control & cabling sections Standard canopy sizes to 300kVA Container packages from 375kVA and above ISO containers: 10ft, 20ft, 30ft and 40ft. AC Medium Voltage Resistive/Reactive Loadbanks Voltage from 690V to 36kV 50 - 60 Hz Resistive & Resistive-Reactive Resistive capacity ranging from 500kW to 3,500kW Resistive-Reactive capacity ranging 500kVA to 4,000kVA Multiple 1kW/1kVA load steps Choice of control system for all units: suited to application & operators Intelligent paralleling of Loadbanks is available Ambient temperature operation to 50°C IP55 standard protection control & cabling sections 20ft, 30ft & 40ft container sizes Loadbank Control & Monitoring All loadbanks, regardless of type, need a control system which suit the application for which it is being used. Crestchic loadbanks are switched by contactors controlled by any one of a wide range of standard control systems, from simple manual control to programmable microprocessor based systems. Crestchic loadbank control systems are very simple to operate via Manual Control, the Hand-Held Terminal or directly from the "Eclipse" Windows based PC intelligent control system. Manual Controls KCS Control The push-button/dial controller provides a simple PCB multi-step system with handheld or panel mounted options allowing for 1kW load steps. Manual Fixed-Step Load Control A low-cost, ultra simple pre-set control with no external connections. Load Trakker II Where a resistive only loadbank is required to follow a variable load providing additional load for equipment health or tariff augmentation in the wind turbine market. Microprocessor Controls Handheld Terminal The HHT-100 handheld field controller is suitable for all microprocessor controlled Crestchic loadbanks, providing portable, robust control up to 100m with basic instrumentation, pre-set load programs and M-Start facility. Eclipse Interface The Crestchic state-of-the-art software is ideal for more complex testing where accurate, real-time data capture and ultra-precise control of one or more loadbanks is preferred. RCL700 Ruggedized Tablet The RCL700 controller is a rugged field controller suitable for both AC resistive and resistive-reactive loadbanks. It is perfect for environments that are unsuitable for more delicate PC’s, giving precise control over multiple loadbanks, along with the same data acquisition and control that is available from the Eclipse PC interface. Monitoring The Crestchic Nimbus is an MV monitor which allows real time graph and data capture by a low voltage (VT) and current signal (CT) reference connecting directly to the MV switchboard or generator. This system allows accurate readings which avoid losses associated with step-down transformer and load cables. The operating range is from 380V to 25,000V. A full report can be obtained after the test. Transformers To complement the loadbanks, Crestchic also manufacture a range of transformers for the stepping of voltages up or down. These transformers are packaged in an ISO container, complete with MV and LV switchgear, a range in capacity from 2,000kVA to 8,000kVA and have a voltage range from 600V to 36kV. Capacity ranging from 2,000kVA to 8,000kVA Ranging from 600V to 36kV ONAN or ONAF variants available Fitted with MV and LV switchgear Fitted complete with over current and short circuit protection on the MV breaker 4-pole isolators Supplied in ISO containers fully bunded with a save-all base CRESTCHIC Rental In addition to the manufacture of loadbanks, Crestchic provide a wide range of loadbank rental equipment offering design delivery and installation options, support services and accessories to complement any customer load test requirement. Crestchic are the largest supplier of load testing equipment in the world with rental facilities in the United Kingdom, Europe, Middle East, Asia Pacific and North America. The global rental fleet exceeds 150MVA, and ranges from 380V to 36kV with the equipment easily mobilised between our global facilities to provide full support to load test projects throughout the world. Rental equipment ranges from 100kW resistive loadbanks to multiple loadbank projects providing loads in excess of 70MVA with voltages up to 36kV. Crestchic are able to supply a range of Power Testing and Commissioning equipment for rental use. This can be in the form of either straight rental for customer use, right through to packaged rental where Crestchic carry out design, delivery, installation, commissioning, operation, de-commissioning and removal in partnership with the client, providing a flexible, client driven service. Using the knowledge, skills, and flexibility that you would expect from the world's leading specialist loadbank manufacturer and rental company we can work with our clients to tailor a rental package to suit your individual test requirements. Rental Fleet The rental fleet covers equipment as follows, with all loadbanks manufactured by Crestchic from our United Kingdom facility. AC Resistive Loadbanks: up to 6,000kW AC Resistive/Reactive Loadbanks: up to 6,250kVA DC Loadbanks Transformers ranging from 690V to 36kV and up to 13MVA Switchgear suitable for 36kV Cable suitable for low and high voltage applications and up to 250m in length Services To complement the rental activity Crestchic offer a wide range of services to support simple test requirements through to the complex project power test programs. These include: Site Surveys Layout Drawings Risk Assessments Method Statements Full Project Management Delivery & Logistic assistance 24-Hour Service Support Maintenance & Service Contracts Crestchic Experience Crestchic have undertaken numerous load test projects ranging from everyday resistive tests, such as data centres, to multi-loadbank, medium voltage, testing of power plants, gas turbines and multi-generator applications: With more than 30 years of experience of providing loadbank solutions worldwide you can rely on Crestchic whatever your requirements. Northbridge Transformers, a sister company to Crestchic, specialise in the rental of transformer packages, switchgear and temporary packaged substations on a global basis. The rental fleet covers in excess of 250MVA of low and medium voltage transformers ranging from 230V to 36kV. The majority of transformers are containerised enabling rapid deployment throughout the world. In addition Northbridge Transformers has the flexibility to adapt transformers and switchgear according to specific customer requirements. The Northbridge Transformers rental fleet is located in Europe, Middle East and Asia Pacific with each operation able to offer complete technical support including installation and commissioning. Transformer Fleet Global fleet of rental transformers in excess of 250MVA located in the UK, Belgium, United Arab Emirates and Singapore. Easily deployable fleet for worldwide project requirements. Transformers ranging from 630kVA to 20MVA. Voltages ranging from 230V to 36kV, 50Hz and 60Hz with multi-tap options. Oil filled transformers (IEC60076) with multiple vector options. 400V – 690V special voltage options. Suitable for Step-Up or Step-Down applications. Supplied in ISO containers, fully bunded with a save-all basis to ensure no spillage. Suitable for International Power Projects. 6MVA or 8MVA, 400V/11kV and 400V/36kV, 20ft containerised transformers. Complete with over-current and short-circuit protection on the MV breaker plus earth fault protection. Includes MV and LV switchgear (IEC62271) 2 x Outgoing MV terminals: 630A 6 x 2,500A isolators. A complete list of transformer capacities and voltages are available upon request. Services To complement the transformer rental activity, Northbridge Transformers are able to offer a wide range of services: Layout Drawings Delivery and Logistic assistance 24-hour service support Installation and Operation engineers Commissioning Crestchic UK Crestchic France Crestchic Germany Crestchic Middle East Crestchic USA Crestchic Limited 2nd Avenue, Centrum 100 Burton-on-Trent, DE14 2WF United Kingdom Tel: + 44 (0) 1283 531645 Fax: +44 (0) 1283 510103 E-Mail: sales@crestchic.co.uk hires@crestchic.co.uk Crestchic (Middle East) FZE P.O. Box 262519 Jebel Ali Free Zone Dubai, United Arab Emirates Tel: + 971 4 881 8655 E-Mail: info-me@crestchic.com 26 Benoi Sector Jurong Singapore 629858 Tel: + 65 62653323 E-Mail: info-ap@crestchic.com Crestchic USA P.O. Box 6810 San Diego California, 92166, USA Tel: + 1 619 758 4188 E-Mail: info@crestchicloadbanks.com www.crestchic.com Brochure.ai:6 The information given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Crestchic is constantly looking at ways of improving their products and services and therefore reserve the right to change, without prior notice, any of the data contained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request.