Fiberglass Products The Standard to which others are measured. 800 South Street Waltham, MA 02453-1480 Tel (781) 736-0002 Fax (781) 647-3607 Web Site: www.highlineproducts.com E-Mail: info@highlineproducts.com Dear Valued Customer, Highline Products, the industry leader, supplies high quality fiberglass products to major utility companies throughout the United States, Canada, and the British Virgin Islands. Highline Products has supplied Fiberglass Box Pads to the electric utility industry for over 30 years. Since 1971, hundreds of thousands of these pads have been installed by utilities in both the United States and Canada to support single and three-phase transformers and switchgear. During this time, not a single failure has been reported and no pad has required replacement. This record of performance is due to our unique fiberglass preform and match metal die compression molding production process. It is this fabrication technique that enables Highline to guarantee on-time delivery to our utility customers in whatever quantity they require. Highline’s manufacturing method produces both uniform quality and superior strength characteristics in fiberglass box pads, splice boxes, flat pads, pole top extensions, and secondary pedestals. In 1999, our fiberglass product line was expanded through the addition of fiberglass crossarms (both tangent and deadend lengths from 4’ to 14’) and over one hundred fiberglass ground sleeve models meeting a wide variety of design specifications. To satisfy customer needs and complement our fiberglass product lines, Highline also introduced a full line of HDPE handholes, polymer concrete enclosures and transformer pads. In 2000, Highline expanded its product offering again through the acquisition of all the molds of Fiberglas Fabricators. This product line includes deferral cabinets, single and three-phase sectionalizing cabinets, and secondary and primary pedestals. This enables Highline to serve as a “one-stop” shop for its customers. During 2001, Highline focused on development of state-of-the-art, lower weight products. The result of this work is an offering of products that are easy to install and reduce operating costs to our customers. Highline is proud to work jointly with our customers and suppliers to create products that meet the precise applications of the electric utility, C & I, telecommunications, DOT, and CATV markets. Please let us know how we can be of assistance to you. Highline personnel are available at (781) 736-0002 to discuss your product requirements. Yours Truly, Paul Tannenbaum President Contents Compression Molded Products Highline Spray-up Product Series New Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Ground Sleeves (FGS Series) . . . . . . . . . . . . . . . . . . . . 30 HL-46 Single-Phase Transformer Pad . . . . . . . . . . . . 4 Looping Pedestals (FLP Series) . . . . . . . . . . . . . . . . . . 32 HL-49 Low Profile Box Pad (15” Series) . . . . . . . . . . . . 6 Metering Pedestals (FMP Series) . . . . . . . . . . . . . . . . . 34 HL-24-M Transformer Box Pad (24” Series) . . . . . . . . . 8 Secondary Pedestals (FSP Series) . . . . . . . . . . . . . . . . 36 HL-45/48/48M Transformer Box Pad . . . . . . . . . . . . 10 Fiberglass Secondary Splice Boxes (FHH Series) . . . . 38 Fiberglass Box Pad Lids . . . . . . . . . . . . . . . . . . . . . . 12 Spacers 4”, 10”, and 12” . . . . . . . . . . . . . . . . . . . . . . 40 HL-PED 1812 Stakeless Pedestal . . . . . . . . . . . . . . 14 Fiberglass Secondary Splice Box . . . . . . . . . . . . . . 16 Highline Spray-up Product Series Pole Top Extensions Box Pads for Transformers (4” to 20” FBP Series) . . . . 18 HL-44 Fiberglass Pole Top Extensions . . . . . . . . . . 42 Box Pads for Transformers (24” to 48” FBP Series) . . . . 20 Fiberglass Box Pad Covers (FBP-C Series) . . . . . . . . . 22 Box Pads for Pad-Mounted Switchgear . . . . . . . . . 24 Miscellaneous Products HL-14 Fiberglass Transformer Chimney Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Three-Phase Transformer Pads (FSG-RT Series) . . . . . 26 Box Pad Dome Cover . . . . . . . . . . . . . . . . . . . . . . . . 28 HL-35 Underground Cable Support Brackets . . . . . . . . . . . . . . . . . . . . . . 44 1 New Product Information Introducing the New Millennium Line – Transformer Pads for the 21ST Century Highline Products is proud to introduce a new line of 15”, 24” and 32” transformer pads. Our innovative, patented, design results in a product that is extremely strong and durable, yet lightweight. These products are manufactured at our ISO9000 certified plant using compression molding tools and a specially formulated SMC (sheet molding compound). This process assures consistent product quality as well as other benefits such as: • UV protection throughout the entire product, versus surface only protection of a spray up fiberglass box • Superior side wall strength which helps reduce sidewall deflection • Up to a 40% weight reduction from traditional box pads • Easy installation • Fire retardant • Rapid production — which yields shorter lead-times Through our innovative manufacturing technique, Highline Products can now offer its compression molded product line with an expanded number of top openings including openings customized to your needs. Thus, Highline compression molded products are now available to meet a wider range of customer needs. Durability Over the Long Haul Northeast Underground Guidelines (NEUG) call for box pads with a minimum safety factor of 2x for the normal life span of a transformer — 30 years. Recent testing of 30-year old Highline box pads, returned from the field, revealed they still carried loads up to 7,000 pounds while complying with deflection criteria of NEUG. The New Millennium Line is an extension of this history of quality, while pricing is in line with the current needs of our customers. Install your box pads with confidence knowing that you are using the best in the industry! 32” 24” 15” 2 New Product Information 15” Transformer Box Pads - HL374315 Series Catalog Number Top Opening HL374315-1221 HL374315-1225 HL374315-1424 HL374315-2020 HL374315-2224 HL374315-2426 HL374315-2626 HL374315-2632 12 12 14 20 22 24 26 26 x x x x x x x x 21 25 24 20 24 26 26 32 Length Width Height 37.5” 43” 15” 24” Transformer Box Pads - HL374324 Series Catalog Number Top Opening HL374324-1221 HL374324-1225 HL374324-1424 HL374324-2020 HL374324-2224 HL374324-2426 HL374324-2626 HL374324-2632 12 12 14 20 22 24 26 26 x x x x x x x x 21 25 24 20 24 26 26 32 Length Width Height 37.5” 43” 24” 32” Transformer Box Pads - HL374332 Series Catalog Number Top Opening HL374332-1221 HL374332-1225 HL374332-1424 HL374332-2020 HL374332-2224 HL374332-2426 HL374332-2626 HL374332-2632 12 12 14 20 22 24 26 26 x x x x x x x x 21 25 24 20 24 26 26 32 Length Width Height 37.5” 43” 32” Tie-Down Pattern – Bottom View All nuts are encapsulated. • To specify Transformer Tie Downs add a “T” to the end of the part number. Optional Covers HL-45-2EF HL-45-2EP HL-45-2TF HL-45-2TS Box Pad Cover, Electric Logo, Penta Hardware Box Pad Cover, Electric Logo, Fargo Stud Box Pad Cover, Telephone Logo, Fargo Stud Box Pad Cover, Telephone Logo, Screw Hardware 3 HL-46 Single-Phase Transformer Pad PRODUCT FEATURES • High strength from compression molding. The fiberglass reinforced polyester laminate provides high tensile and flexural strength exceeding HPDE and concrete. • Uniform quality. The pads are matched-die molded to ensure consistent wall thickness. • Proven standard. Tens of thousands installed without a single failure. • Lightweight. Handled & installed easily by one person. • Readily available from inventory. 4 Single-Phase Pad Model Number: HL-46 A B C Length Width Height Opening 42 42 5 11x27 Dimensions: 27 11 Aperture dimensions (inches) are measured at the intersection of projected adjacent planes. 5 HL-49 Low Profile Fiberglass Box Pad PRODUCT FEATURES • Superior strength. Top load tested with simulated transformer frame up to 10,000 lbs. without failure. • Compression molded using a preform and polyester resin. The fiberglass imparts to the polyester high flexural and tensile strength. • Exceeds Northeast Underground Test Guidelines. Test results available on request. • Lightweight. • Readily available from inventory. • Easy to transport and install. • Shallow (15” deep). • Long maintenance free life. • For transformers up to 167KVA. Optional Features: • Choice of non skid fiberglass covers with penta head or fargo lock mechanisms. • Top opening sizes, 32”x 26”, 303/4” x 26”, and 243/4”x 223/4”. [Aperture dimensions (inches) are measured at the intersection of projected adjacent planes.] 6 Box Pads Dimensions: CAT. NO. OVERALL TOP **ENCAPSULATED APERTURE NUT POSITION Height Width Length Width Length Width Length (A) (B) (C) (D) (E) (F) (G) (J) (H) (I) 15 531⁄2 48 43 371⁄2 34 28 111⁄2 32 26 15 531⁄2 43 371⁄2 34 28 111⁄2 32 26 HL-49-SO 15 531⁄2 48 43 371⁄2 34 28 111⁄2 243⁄4 223⁄4 HL-49-SO-M 15 531⁄2 48 43 371⁄2 34 28 111⁄2 243⁄4 223⁄4 15 531⁄2 43 371⁄2 28 111⁄2 301⁄2 26 HL-49 HL-49-M HL-49-DE-M 48 48 The “M” product line uses some recycled resin. 34 * Top opening not centered ** All nuts are encapsulated Aperture dimensions (inches) are measured at the intersection of projected adjacent planes. G 4 J F B H D A I G 3/8 x 16* NUTS = SO ONLY E 3/8 x 16* NUTS = 49 and SO C 7/16 DIA. HOLE 49 ONLY POSITION of SO APERATURE Optional Covers: HL-45-2EF HL-45-2EP HL-45-2ES BOX PAD COVER, ELECTRIC FARGO STUD BOX PAD COVER, ELECTRIC PENTA HARDWARE BOX PAD COVER, ELECTRIC SCREW Additional hole openings available in the new millennium line. See pages 2-3. Additional sizes available. See pages 18-19. HL-45-2TS BOX PAD COVER, TELEPHONE SCREW 7 HL-24-M Transformer Box Pad PRODUCT FEATURES • High strength and consistent quality. Produced using the match metal compression molding process. The industry’s only 24" box pad with a glass preform. • Lightweight. Easily handled by two installers. • Readily available from inventory. • UV radiation protected. • Optimizes storage space. Box pads nest. • Exceeds Northeast Underground test guidelines. Test results available on request. • RUS accepted. Optional Feature: • Choice of non skid fiberglass covers with penta head or fargo lock mechanisms. 8 Box Pads Dimensions: CAT. NO. HL-24-M * HL-24-SOM OVERALL TOP **ENCAPSULATED Height Width Length Width Length (A) (B) (C) (D) (E) 24 1 1 43 1 24 54 ⁄4 49 ⁄2 1 1 54 ⁄4 49 ⁄2 37 ⁄2 1 43 37 ⁄2 APERTURE NUT POSITION (F) 34 34 Width Length (G) (J) (H) (I) 28 1 32 26 1 3 28 11 ⁄2 11 ⁄2 24 ⁄4 223⁄4 Aperture dimensions (inches) are measured at the intersection of projected adjacent planes. J F B H D A I G 3/8 x 16* NUTS = SO ONLY E 3/8 x 16* NUTS = 24 and SO C 7/16 DIA. HOLE 24 ONLY POSITION of SO APERATURE Optional Covers: HL-45-2EF HL-45-2EP HL-45-2ES BOX PAD COVER, ELECTRIC FARGO STUD BOX PAD COVER, ELECTRIC PENTA HARDWARE BOX PAD COVER, ELECTRIC SCREW Additional hole opening available in the new millennium line. See pages 2-3. Additional sizes available. See pages 20-21. HL-45-2TS BOX PAD COVER, TELEPHONE SCREW 9 HL-45/48/48M Transformer Box Pad PRODUCT FEATURES • High Strength and consistent quality. Produced using the match metal compression molding process with a glass preform. • Lightweight. Easily handled by two installers. • Readily available from inventory. • UV radiation protected. • Optimizes storage space. Box pads nest. • Exceeds Northeast Underground test guidelines. Test results available on request. • RUS accepted. • Provides increased stiffness. Optional Feature: • Choice of non skid fiberglass covers with penta head or fargo lock mechanisms. 10 Box Pads Dimensions: CAT. NO. OVERALL TOP **ENCAPSULATED Height Width Length Width Length (A) (B) (C) (D) (E) 1 1 APERTURE NUT POSITION (F) Width Length (G) (J) (H) (I) 1 HL-45 32 56 50 ⁄2 43 37 ⁄2 34 28 11 ⁄2 32 26 HL-48 32 56 501⁄2 43 371⁄2 34 28 111⁄2 32 26 56 501⁄2 43 371⁄2 28 111⁄2 32 26 43 371⁄2 34 28 111⁄2 243⁄4 223⁄4 43 371⁄2 34 28 111⁄2 243⁄4 223⁄4 HL-48-M 32 HL-48-SO 32 56 501⁄2 HL-48-SO-M 32 56 501⁄2 34 Aperture dimensions (inches) are measured at the intersection of projected adjacent planes. * Top opening not centered ** All nuts are encapsulated The “M” product line uses some recycled resin. J B F H D 6 A I G 3/8 x 16* NUTS = SO ONLY E 3/8 x 16* NUTS = 48 and SO C 7/16 DIA. HOLE 48 ONLY POSITION of SO APERATURE HL-48-M Fiberglass Box Pads can also serve as vaults. The HL-45-F1 (Filler) Some transformers may have outside dimensions which are smaller than the opening in the top of the HL-48-M. The HL-45-F1 will accommodate all known small-frame transformers. The filler is shipped separately from the HL-48-M. The dimensions are 37 1/2” x 43” x 3” with a top opening of 22 3/4” x 24 3/4”. Optional Covers HL-45-2EF HL-45-2EP HL-45-2ES BOX PAD COVER, ELECTRIC FARGO STUD BOX PAD COVER, ELECTRIC PENTA HARDWARE BOX PAD COVER, ELECTRIC SCREW Additional hole openings available in the new millennium line. See pages 2-3. Additional sizes available. See pages 20-21. HL-45-2TS BOX PAD COVER, TELEPHONE SCREW 11 Fiberglass Box Pad Lids PRODUCT FEATURES • Fits all Highline Single-Phase Box Pads. • Strongest available (6500 lb. rating). • Readily available from inventory. • Multiple locking methods (penta, fargo & screw). • Electric or telephone logos. • Non-skid surface. 12 Box Pad Lids Model Number: HL-45-2TS HL-45-2TP HL-45-2TF HL-45-2ES HL-45-2EP HL-45-2EF PENTA HEAD BOLT A B C Length 371⁄2 371⁄2 371⁄2 371⁄2 371⁄2 371⁄2 Width Height 1⁄ 4 1⁄ 4 1⁄ 4 1⁄ 4 1⁄ 4 1⁄ 4 43 43 43 43 43 43 FARGO TYPE LOCK COUNTERSUNK MACHINE SCREW How to Read Our Part Number Example: HL-45-2TF = Telephone Fargo Type Lock E = Electric P = Penta Head Bolt S = Countersunk Machine Screw T= Telephone F = Fargo Type Lock 13 HL-PED 1812 Stakeless Pedestal PRODUCT FEATURES • All the advantages of fiberglass construction. - The precision and strength of match metal molding. - Pigment and UV protection throughout. - Impervious to environmental conditions. • Easy to install. • Easy lift off lid — NEW DESIGN. • Safety engineered. - No internal exposed metal surfaces. - Double safe locking arrangement. - Tamperproof lock mechanism. (*Patent Pending) • Dimensions: Top: 18”x12”x24” Base: 21”x15”x30” Overall Height: 52” • Patent pending. 14 Stakeless Pedestal Additional sizes available See pages 36-37. 15 Fiberglass Secondary Splice Box PRODUCT FEATURES • High strength. Much stronger than thermoplastic boxes. • Compression molded. Using a fiberglass preform and polyester resin. The fiberglass imparts to the polyester high flexural and tensile strength. • UV protected. Limits effects of radiation and weather. • Long maintenance-free life. • Compact storage. Boxes stack & nest. • Lid tested to 6500 lbs. 16 Splice Box Dimensions: Locking Methods PENTA HEAD BOLT FARGO TYPE BOLT Ordering Information HL-41 HL-41A* HL-41B* HL-41C* HL-41D* SPLICE SPLICE SPLICE SPLICE SPLICE BOX BOX BOX BOX BOX LESS COVER W/COVER, ELECTRIC, PENTA HEAD W/COVER, ELECTRIC, FARGO STUD W/COVER, TELEPHONE, FARGO STUD W/COVER, TELEPHONE, PENTA HEAD HL-41EF* HL-41EP* HL-41TF* HL-41TP* SPLICE SPLICE SPLICE SPLICE BOX BOX BOX BOX COVER, COVER, COVER, COVER, ELECTRIC, FARGO STUD ELECTRIC, PENTA HEAD TELEPHONE, FARGO STUD TELEPHONE PENTA HEAD *Heavy duty lids available Additional sizes and opening available in a spray-up version. See pages 38-39. 17 Box Pads for Transformers PRODUCT FEATURES • Constructed of fire-retardant materials. Combination of chopped glass spray-up and hand lay-up of woven roving glass reinforcement. • External ribs are molded into all sides for greater side-wall and vertical strength. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Permanent stacking blocks molded in each unit to assure non-binding stacking. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. • Meets or exceeds the Industry Standards: - ANSI C57.12.28-1988 Enclosure Integrity. - NEUC Guideline 9001-87R1 testing requirements-specified models. • Exterior color: Munsell #7GY3.29/1.5 Green. 18 (4” to 20” FBP Series) (4” to 15” FBP Series) Model Number: FBP 37-43-04 BF FBP 62-58-04 RH FBP 42-42-05 AB FBP 42-42-05 BE FBP 48-48-05 KJ FBP 74-62-05 WY FBP 48-48-10 IK FBP 94-70-10 QO FBP 34-34-15 CZ FBP 37-37-15 BG FBP 37-37-15 JJ FBP 37-43-15 BG* FBP 37-43-15 BN* FBP 37-43-15 HH* FBP 37-43-15 IK* FBP 37-43-15 IKT* FBP 37-43-15 KL* FBP 37-43-15 MD* FBP 37-43-15 MO* FBP 40-44-15 EL FBP 42-48-15 IK FBP 48-48-15 NN A B C D x E = TOP Length Width Height Openings 37 62 42 42 48 74 48 94 34 37 37 37 37 37 37 37 37 37 37 40 42 48 43 58 42 42 48 62 48 70 34 37 37 43 43 43 43 43 43 43 43 44 48 48 4 4 5 5 5 5 10 10 15 15 15 15 15 15 15 15 15 15 15 15 15 15 12 x 26 44 x 20 8 x 30 12 x 20 25 x 12 62 x 12 22 x 24 36 x 72 18 x 20 12 x 21 22 x 22 12 x 21 14 x 24 20 x 20 22 x 24 22 x 24 26 x 24 26 x 12 26 x 32 18 x 26 22 x 24 30 x 30 (16” to 20” FBP Series) Model Number: FBP 42-48-16 BF FBP 25-40-18 BD FBP 42-48-20 (PACIF) FBP 94-70-20 VP FBP 114-72-20 VP A B C D x E = TOP Length Width Height Openings 42 25 42 94 114 48 40 48 70 72 16 18 20 20 20 12 x 26 12 x 16 26 x 26 72 x 15 90 x 17 1⁄2 *Comes with standard insert pattern with 3/8-16 UNC stainless steel inserts. Other units can be drilled and inserted upon request. A special suffix can be added to end of part number to comply with special customer specifications. Other sizes available, please consult factory. Additional sizes and opening available in compression molded units. See pages 2-7. 19 Box Pads For Transformers PRODUCT FEATURES • Constructed of fire-retardant materials. Combination of chopped glass spray-up and hand lay-up of woven roving glass reinforcement. • External ribs are molded into all sides for greater side-wall and vertical strength. • Exterior color: Munsell #7GY3.29/1.5 Green. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Smooth exterior surface for tamper resistance. • 6” cable entrances available. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. 20 (24” to 48” FBP Series) Model Number: FBP 36-36-24 KK FBP 36-36-24 MD FBP 37-43-24 BG* FBP 37-43-24 BN* FBP 37-43-24 HH* FBP 37-43-24 IK* FBP 37-43-24 IKT* FBP 37-43-24 MO* FBP 45-28-24 AG FBP 36-36-32 KK FBP 37-37-32 JJ FBP 37-43-32 HH* FBP 37-43-32 IKT* FBP 37-43-32 KA* FBP 37-43-32 MO* FBP 38-43-32 IKT FBP 38-43-32 MO FBP 42-43-32 HM FBP 42-43-32 IH FBP 42-48-32 BN FBP 42-48-32 MD HL-4532 HL-4532A HL-4832 HL-4842 FBP 37-43-42 NEPS FBP 48-48-48 BN A B C D x E = TOP Length Width Height Openings 36 36 37 37 37 37 37 37 45 36 37 37 37 37 37 38 38 42 42 42 42 43 43 47 1⁄2 48 37 48 36 36 43 43 43 43 43 43 28 36 37 43 43 43 43 43 43 43 43 48 48 37 1⁄2 37 1⁄2 37 1⁄2 42 43 48 24 24 24 24 24 24 24 24 24 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 42 48 25 x 25 26 x 12 12 x 21 14 x 24 20 x 20 22 x 24 22 x 24 26 x 32 9 x 12 25 x 25 22 x 22 20 x 20 22 x 24 24 x 28 26 x 32 22 x 24 26 x 32 22 x 20 22 x 15 14 x 24 26 x 12 32 x 26 20 x 20 32 x 26 26 x 12 26 x 32 14 x 24 Cable entry holes with tunnels are standard on the 24” and 32” high box pads. *Comes with standard insert pattern with 3/8-16 UNC stainless steel inserts. Other units can be drilled and inserted upon request. A special suffix can be added to end of part number to comply with special customer specifications. Other sizes available, please consult factory. Additional sizes and opening available in compression molded units. See pages 2-11. 21 Fiberglass Box Pad Covers PRODUCT FEATURES • Constructed of fire-retardant materials and reinforced with woven coring and core materials. • Nonskid surface. • Recessed stainless penta or hex bolts. • Exterior color: Munsell #7GY3.29/1.5 Green. • UV resistant gel coat surface. • Smooth exterior surface for tamper resistance. • Meets NEUC guidelines. • Additional logos available. 22 (FBP-C Series) Model Number: FBP 32-32-00 AAC FBP 36-36-00 AAC FBP 37-43-00 AAC FBP 67-59-00 AAC FBP 69-65-00 AAC FBP 75-68-00 AAC FBP 75-73-00 AAC FBP 76-75-00 AAC A B C Length Width Height 32 36 37 67 69 75 75 76 32 36 43 59 65 68 73 75 3⁄ 4 3⁄ 4 3⁄ 4 3⁄ 4 3⁄ 4 3⁄ 4 3⁄ 4 3⁄ 4 23 Box Pads For Pad-Mounted Switchgear PRODUCT FEATURES • Step design built into side-wall around the perimeter provides resistance against deflection in buried position. • Constructed of fire-retardant materials. Combination of chopped glass spray-up and hand lay-up of woven roving glass reinforcement. • External ribs are molded into all sides for greater side-wall and vertical strength. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Smooth exterior surface for tamper resistance. • Exterior color: Munsell #7GY3.29/1.5 Green. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. Step-wall Straight-wall 24 Box Pads for Switchgear Model Number: FSG 72-66-05 GH FSG 56-56-20 EM FSG 56-56-20 SS FSG 60-48-10 QN FSG 60-60-20 QS FSG 76-75-20 YY FSG 80-54-20 WC FSG 89-87-20 XY FSG 69-48-24 UW FSG 75-72-24 XY FSG 55-44-32 RO HL-72* FSG 55-55-32 RR FSG 67-59-32 WU HL-73X1* HL-56* FSG 78-43-32 WJ FSG 78-43-32 WJDR FSG 78-43-32 FO FSG 86-43-32 AA45 FSG 86-43-32 ZK FSG 65-56-36 AA* FSG 67-59-36 SM FSG 67-59-36 SU FSG 67-61-36 WU FSG 69-48-36 UW HL-61* HL-54* FSG 69-65-36 VT FSG 75-64-36 AA FSG 75-64-36 ZA FSG 75-68-36 WD FSG 75-72-36 XO FSG 75-72-36 XY FSG 76-75-36 TQ FSG 76-75-36 YY FSG 84-75-36 YV FSG 84-80-36 ZM FSG 86-78-36 YP FSG 86-78-36 ZY FSG 89-87-36 XY* A B C D x E = TOP Length 72 56 56 60 60 76 80 89 69 75 55 55 55 67 67 68 78 78 78 86 86 65 67 67 67 69 68 3⁄8 68 3⁄8 69 75 75 75 75 75 76 76 84 84 86 86 89 Width 66 56 56 48 60 75 54 87 48 72 43 43 3⁄4 55 59 59 62 1⁄2 43 43 43 43 43 56 59 59 61 48 47 5⁄8 64 65 64 64 68 72 72 75 75 75 80 78 78 87 Height 5 20 20 20 20 20 20 20 24 24 32 32 32 32 32 32 32 32 32 32 32 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 Openings 18 x 42 18 x 48 46 x 46 42 x 18 41 x 37 65 x 64 671⁄2 x 411⁄2 64 x 62 58 x 32 64 x 62 44 x 32 43 x 31 1⁄2 44 x 44 59 x 51 59 x 51 58 x 50 1⁄2 65 x 30 65 x 30 65 x 30 72 x 30 72 x 30 48 x 39 48 x 48 54 x 48 58 x 51 58 x 32 61 1⁄4 x 39 1⁄8 58 3⁄4 x 50 1⁄4 58 x 49 46 x 32 64 x 54 59 x 62 62 x 58 64 x 62 56 x 48 65 x 64 69 x 59 71 x 67 82 x 16 66 x 75 64 x 62 B Width 74 75 75 C Height 36 36 36 D x E = TOP Openings 64 x 15 94 X 15 105 x 15 Contact Highline for custom sizes. S&C VISTA BOX Model Number: FSG 75-74-36 VRT FSG 104-75-36 VRT FSG 115-75-36 VRT A Length 75 104 115 *Straightwall Design 25 Three-Phase Transformer Pads PRODUCT FEATURES • Step design built into side-wall around the perimeter provides resistance against deflection in buried position. • Constructed of fire-retardant materials. Combination of chopped glass spray-up and hand lay-up of woven roving glass reinforcement. • External ribs are molded into all sides for greater side-wall and vertical strength. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Smooth exterior surface for tamper resistance. • For added strength and rigidity the top is heavily reinforced. • Exterior color: Munsell #7GY3.29/1.5 Green. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. 26 (FSG-RT Series) Model Number: HL-47 P FSG 72-66-05 GHRT FSG 60-48-10 QNRT FSG 42-42-15 BNRT FSG 72-72-15 SNRT FSG 56-56-20 BURT FSG 56-56-20 EMRT FSG 72-58-32 SYRT FSG 72-58-32 TDRT FSG 72-58-32 UYRT FSG 55-44-36 RONT FSG 69-48-36 EMRT FSG 69-48-36 DBRT FSG 65-56-36 TFRT FSG 69-48-36 GWRT FSG 67-59-36 TFRT FSG 69-48-36 CART FSG 69-65-36 EMRT FSG 69-65-36 GWRT FSG 70-64-36 EMRT FSG 72-61-36 CFRT FSG 74-56-36 CDRT FSG 75-60-36 UYRT FSG 75-72-36 GWRT FSG 76-75-36 GWRT FSG 79-66-36 CERT FSG 80-54-36 TERT A B C D x E = TOP Length 74 72 60 42 72 56 56 72 72 72 55 65 65 65 65 67 69 69 69 70 72 74 75 75 76 79 80 Width 70 66 48 42 72 56 56 58 58 58 44 48 48 56 48 59 48 65 65 64 61 56 60 72 75 66 54 Height 4 3⁄4 5 10 15 15 20 20 32 32 32 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 Openings 41 x 13 42 x 18 42 x 18 24 x 14 48 x 18 42 x 16 48 x 18 51 x 18 56 x 16 58 x 18 44 x 20 48 x 18 50 x 20 56 x 20 57 x 18 56 x 20 58 x 16 48 x 18 57 x 18 48 x 18 60 x 12 64 x 16 58 x 18 57 x 18 57 x 18 67 x 16 56 x 18 Contact Highline for custom sizes. 27 Box Pad Dome Cover PRODUCT FEATURES • Primarily designed to house switching modules, can function as general purpose enclosure. • Mounts to standard 15”, 24”, 32” box pads and switchgear vaults. • Stainless steel and bronze mounting hardware to meet ANSI C5712.28-1988 specifications. • External ribs are molded to all sides for greater side-wall and vertical strength. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Smooth exterior surface for tamper resistance. • Exterior color: Munsell #7GY3.29/1.5 Green. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. • Meets or exceeds the Industry Standard ANSI C57.12.28-1988 Enclosure Integrity. • Constructed of fire-retardant materials. Combination of chopped glass spray-up and hand lay-up of woven roving glass reinforcement. 28 (Dome Lid) C A B Model Number: HL-81P15V-BRKT A B C Length 38 1⁄4 Width 43 3⁄4 Height 14 Designed for compression molded products HL-24, HL-45, HL-48, HL-48M and HL-49. Ordering Information To order box and lid assembly with gas struts, please specify HL-80P-15. 29 Ground Sleeves PRODUCT FEATURES • Step design on larger units built into side-wall around the perimeter provides resistance against deflection in buried position. • Constructed of fire-retardant materials. Combination of chopped glass spray-up and hand lay-up of woven roving glass reinforcement. • External ribs are molded into larger units for greater side-wall and vertical strength. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Smooth exterior surface for tamper resistance. • Exterior color: Munsell #7GY3.29/1.5 Green. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. 30 (FGS Series) Model Number: FGS 18-18-18 AA FGS 26-18-18 AA FGS 26-23-18 AA FGS 30-18-18 AA FGS 30-18-24 AA FGS 30-18-30 AA FGS 30-23-30 AA FGS 31-18-18 AA FGS 31-20-18 AA FGS 32-16-18 AA FGS 34-25-24 AA FGS 36-26-18 AA FGS 37-23-32 AA FGS 38-60-18 AA FGS 42-24-18 AA FGS 48-18-18 AA FGS 48-23-18 AA FGS 52-20-18 AA FGS 60-18-18 AA FGS 60-18-24 AA FGS 60-18-30 AA FGS 60-22-18 AA FGS 60-22-36 AA FGS 60-23-18 AA FGS 60-24-36 AA FGS 61-15-18 AA FGS 61-18-18 AA FGS 63-27-36 AA FGS 64-18-18 AA FGS 64-18-24 AA FGS 65-20-18 AA FGS 67-18-18 AA FGS 67-23-18 AA FGS 67-23-26 AA FGS 67-23-30 AA FGS 67-23-32 AA FGS 67-23-36 AA FGS 67-30-24 AA FGS 67-37-30 AA FGS 69-23-42 AA FGS 71-25-24 AA FGS 72-18-24 AA FGS 72-26-18 AA FGS 78-24-18 AA FGS 78-43-24 AA FGS 82-30-18 AA FGS 84-22-18 AA FGS 126-18-24 AA FGS 126-42-24 AA A B C D x E = TOP Length 18 26 26 30 30 30 30 31 31 32 34 36 37 38 42 48 48 52 60 60 60 60 60 60 60 61 61 63 64 64 65 67 67 67 67 67 67 67 67 69 71 72 72 78 78 82 84 126 126 Width 18 18 23 18 18 18 23 18 20 16 25 26 23 60 24 18 23 20 18 18 18 22 22 23 24 15 18 27 18 18 20 18 23 23 23 23 23 30 37 23 25 18 26 24 43 30 22 18 42 Height 18 18 18 18 24 30 30 18 18 18 24 18 32 18 18 18 18 18 18 24 30 18 36 18 36 18 18 36 18 24 18 18 18 26 30 32 36 24 30 42 24 24 18 18 24 18 18 24 24 Openings 11 x 11 19 x 11 19 x 16 23 x 11 23 x 11 23 x 11 23 x 16 13 x 22 24 x 13 25 x 90 29 x 18 29 x 19 30 x 16 31 x 53 35 x 17 41 x 11 41 x 16 45 x 13 53 x 11 53 x 11 53 x 11 53 x 15 53 x 14 53 x 16 53 x 16 54 x 28 54 x 11 56 x 20 57 x 11 57 x 11 58 x 13 60 x 11 60 x 16 60 x 16 60 x 16 60 x 16 60 x 16 60 x 23 60 x 30 62 x 16 64 x 18 65 x 11 65 x 19 71 x 17 71 x 36 75 x 23 77 x 15 116 x 10 119 x 35 Contact Highline for custom sizes. 31 Looping Pedestals PRODUCT FEATURES • Constructed of fire-retardant materials. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. • Exterior color: Munsell #7GY3.29/1.5 Green. • Smooth exterior surface for tamper resistance. 32 (FLP Series) Model Number: FLP 26-08-36 AA FLP 54-24-48 AA A B C Length 26 54 Width 8 24 Height 36 48 33 Metering Pedestals PRODUCT FEATURES • Constructed of fire-retardant materials. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • External ribs are molded into all sides for greater side-wall and vertical strength. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. • Meets or exceeds the Industry Standard ANSIC57.12.28-1988 Enclosure Integrity. • Exterior color: Munsell #7GY3.29/1.5 Green. • Smooth exterior surface for tamper resistance. 34 (FMP Series) Model Number: FMP 08-30-30-210 FMP 18-09-30 AA FMP 18-10-30 AA FMP 31-10-36 AA FMP 32-11-30-310 FMP 35-08-30-223/233 FMP 37-15-30-610 FMP 39-11-36 AA FMP 40-12-30-417/423 FMP 50-15-30-617/623 A B C Length 8 18 18 31 32 35 37 39 40 50 Width 30 9 10 10 11 8 15 11 12 15 Height 30 20 30 36 30 30 30 36 30 30 35 Secondary Pedestals PRODUCT FEATURES • Constructed of fire-retardant materials. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Brass and stainless steel locking hardware. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. • Smooth exterior surface. • Exterior color: Munsell #7GY3.29/1.5 Green. • Peaked roof for water run-off and vandal resistance. • Optional locking service entrances available, 2” diameter is standard. 36 (FSP Series) A B C Model Number: Length Width Height FSP 06-06-31 AA FSP 09-09-31 AA FSP 12-06-79-3T FSP 14-09-31 AA FSP 14-09-36 AA FSP 15-15-30 AA FSP 15-15-36 AA 6 10 12 14 14 15 1⁄2 15 1⁄2 6 31 31 79 31 36 30 36 8 3⁄4 6 9 9 15 1⁄2 15 1⁄2 D E F G H 19 19 1⁄2 35 19 19 18 18 12 11 1⁄2 44 12 18 12 18 9 14 19 16 16 17 1⁄2 18 9 16 6 11 11 17 1⁄2 18 2 2 1⁄4 8 2 2 2 1⁄2 2 1⁄2 See HL-PED 1812 for larger size. 37 Fiberglass Secondary Splice Boxes PRODUCT FEATURES • Constructed of fire-retardant materials. • Stainless penta or hex head bolts. • Reinforced overlapping cover with nonskid surface. • Electric logo. • Exterior color: Munsell #7GY3.29/1.5 Green. • UV resistant gel coat surface. • Additional logos available. 38 (FHH Series) Model Number: FHH 27-18-15 AA FHH 27-18-15 AAC FHH 27-18-15 AAWC FHH 36-60-36 AAWC HL-3610 HL-41A A B C Length Width Height 27 27 27 60 36 27 18 18 18 36 36 16 15 3⁄ 4 15 36 10 16 Box Cover Box & Cover Box & Cover B A B C Additional sizes and opening available in compression molded units. See pages 16-17. 39 Spacers 4”, 10” PRODUCT FEATURES • Where grade changes require deeper box pads. • Mounts to standard box pads with top surface of 37” x 43”. • Stainless steel and bronze mounting hardware to meet ANSI C5712.28-1988 specifications. • External ribs are molded to all sides for greater side-wall and vertical strength. • Heavy-duty reinforced fiberglass construction, stress areas strengthened with nonhydroscopic laminated reinforcing materials. • Smooth exterior surface for tamper resistance. • Exterior color: Munsell #7GY3.29/1.5 Green. • Gel-coated exterior for superior protection against UV radiation and corrosion resistance. 40 (Spacers) Model Number: HL-45S-04 HL-45S-10 HL-45S-04 SO HL-45S-10 SO A B C D x E = TOP Length 37 1⁄2 38 1⁄4 37 1⁄2 38 1⁄4 Width 43 43 3⁄4 43 43 3⁄4 Height 4 12 4 12 Openings 31 3⁄4 x 26 31 3⁄8 x 25 5⁄8 24 x 22 24 x 22 Dimensions (inches) for FBP 36-42-12-AAEX: 10" Plus 2" lip Dimensions for other spacers: CA C B AB DD ED 41 HL-44 Fiberglass Pole Top Extensions PRODUCT FEATURES • Reduces costs. - Pole top extension installation costs are much less than the removal and replacement of existing pole. - The installation of a pole top reduces the number of personnel and amount of equipment needed to remove a pole. - Existing wiring and top equipment can be left untouched. • Holes drilled to customer specifications. • State of the art manufacturing technology. • Stronger than the pole. • Tens of thousands in service. • Wide variety of brackets available. • Excellent weatherability, UV protected. 42 Pole Top Extensions Tube Sketch Bracket Sketch Comes in standard brown. CUSTOMER NAME ___________________________________________________________________________________________________ Tube & Bracket Specifications All pole top extensions are customer specific–please ✔check boxes for each specification needed. 1. Length: Standard is 54” 54” 36” 48” 60” 72” 92” 120” Other ________________________ 2. Drilled Holes In Tube: Standard hole diameter is 11/16”, other diameters are available at extra cost No Holes in Tube Other (mark above tube sketch with hole position dimensions) 3. Bracket Style: Standard is B bracket. Additional styles available. 6”-12” Diameter poles (B bracket) 6 1/2” - 9” Diameter poles (A bracket) 4. Cap Type: Plain Molded in nut 3/4” Ridge pin 3/4” Comments: ______________________________________________________________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________________________________________________________________________________ 43 Baffles and Brackets HL-14 Fiberglass Transformer Chimney Baffles Highline chimney-baffles are designed for use with any conventional 36” or 42” concrete or bituminized fiber vault. The chimney-baffles are tamper resistant and provide a safe and efficient means of cooling the transformer. Hanger brackets for all types of vault installations are available. The Highline chimney-baffle offers many advantages over polyethylene units because of our compression molding process. 37.75 4.28 25.50 30.00 29.34 DIA. 31.84 DIA. 32.50 DIA. (OTHER SIZES AVAILABLE) HL-35 Underground Cable Support Brackets These brackets are designed as load supporting brackets for use in vaults, manholes, etc. They are compression molded of non-flammable fiberglass polyester and are non-conductive, rot and corrosion proof. The saddle holds a 450 pound load distributed over the length. All edges are rounded to prevent abrasion on the cable jacket. 44 7” HL-35 9 3/4” For sales and service Email: info@highlineproducts.com Fax: 781 647-3607 Tel: 781 736-0002 For updates to the catalog or to find a local sales representative, visit us at: www.highlineproducts.com or our storefront at www.electricnet.com/storefronts/highline.html We are always interested in providing solutions and products to meet your needs. 800 South Street Waltham, MA 02453-1480 Tel (781) 736-0002 • Fax (781) 647-3607 Web Site: www.highlineproducts.com E-Mail: info@highlineproducts.com Rev 8/04