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03
04
05 05
06 06 Testing and Certification
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01
intertek.com
Your partner in a changing world
FAST: Our challenge is to get your products to market faster and
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products into test with minimal delay.
SPECIALIST: You need to work with a company that has the size,
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one seamless project. Intertek is here to partner with you from design
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product to the markets you require, on time and in budget, to train
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GLOBAL: Our Global Hazardous Locations solution has helped many
product manufacturers understand the requirements needed to
meet customer or market specifications. We have numerous test and
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We are one of the very few providers that can offer Global Access to
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Intertek has one of the largest dedicated teams of test and
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02
intertek.com
Testing and Certification
Intertek certify products for compliance with IECEX,
the European Union’s ATEX Directive, the National
Electrical Code (NEC) in the U.S. and the Canadian
Electrical Code (CEC) in Canada. Some of the
standards we test to include those of CENELEC,
CEN, IEC, MIL Specs and North America and Canada
Standards.
We offer the Ex Mark and the CE Mark to show
compliance with EU requirements for Explosive
Atmosphere regulations. Conducting IECEx
certification in parallel offers global access for
countries outside of North America and Europe. In
addition, when your product complies with North
American product safety standards, it is eligible to
bear our ETL Listed Mark that is fully accepted by
Authorities Having Jurisdiction (AHJs) across North
America and Canada. Intertek is also a recognised
test laboratory for USCG.
Intertek is one of only a handful of Notified Bodies
that can offer the full scope of ATEX Certification,
from large electrical machines to non-electrical
approval for Zone 0. We offer:
• ATEX Notified Body for product testing,
assessment, inspection and certification for all
equipment (electrical and non-electrical), Safety
Systems, Components and Protective Devices
Intertek also offer full CE Marking testing and
assessment at our in house accredited laboratories,
minimising time and cost to market.
• Our knowledge of CENELEC, CEN, IEC, MIL Specs
and North American standards is second to none
• We are the Accepted Certification Body and
Ex Testing Laboratory within the International
IECEx Certification Scheme, which facilitates
international trade by eliminating the need for
multiple national certifications
• cETLus Listings, Intertek’s certification marks,
which are accepted by Authorities Having
Jurisdiction (AHJs) throughout North America and
Canada, are available based on local testing
• Intertek’s Global Market Access information is
constantly being updated through our network of
laboratories in over 100 countries.
Claim your free poster detailing product marking
and protection zones for products used in Explosive
Atmospheres and Hazardous Locations:
hazloc@intertek.com
• UKAS Accredited ATEX Certificates
Typica
l ATEX
and IEC
Ex Ma
rking
0359
[*ATE
X on
ly]
• IECEx Certificates of Conformity
II 2 G
D Ex
*Com
plies
*Spec
with
Europe
Markin ific
g
Directi an
Explos for
*Envir
ve
onmen
Protec ion
*Equip
t
tion
ment
*Notif
Categ
ied
Body Numb
ory
*Equip
er
ment
Group
• Quality Assurance Notification (ATEX Quality
Modules) QAN
M2
other
areas)
other
areas)
other
areas)
II (all
II (all
1
2
3
Zonin
g De
finitio
ns
Gas
IEC 60079-1
0-1 IEC
60079-1
0-2
20
21
22
Ma
sphere
d IIC
Type
Protec of
tion
Group
T4 G
b
Tempe
Class rature
(and/o (T1-T6)
r T135°C
)
Equipm
Protec ent
tion
Level
IP
Prote
ction
Level
0
Required
Prote
Perfo
ction
rmance
Very High
& Oper
Mb
• Two
ation
Meth
Faults,
ane &
Rema
energ
Dust
in
ised and
a
Gas, Vapo
High
functionin
• Sever
ur, Mist,
e norm
g
b
al oper
Dust
Gas, Vapo
De-energ
Very High
ation
ise in
ur, Mist,
c
exp. atm. ,
• Two
Dust
Gas, Vapo
Faults
High
ur, Mist,
• One
Dust
Fault
Low
• Norm
al oper
ation
Meth
ane &
Defin
itions
A place
is contin in which an
ually presen explosive
atmos
t
phere
A place
is likely in which an
explos
to occur
occasi
in norma ive atmos
onally
phere
l opera
tion
A place
is not in which an
likely to
explos
ive
but if
it does occur in norma atmosphere
only occurs
l opera
for short tion,
period
s
Dust
2
3G
Gb
Db
Gc
Protec
3D
tion
Dc
Concep
Type
of Prote
ts [AT
ction
EX and
Electrica
Symb
IECEx
ol Typical
l equi
]
pment
Gene
IEC EPL Typical
Prote
cted again
bodie
st solid
s great
er than
2.5mm
diameter
tools,
(e.g.
wires)
2.5
Prote
cted again
bodie
st solid
s great
er than
1.0mm
diameter
thin tools
(e.g.
and fine
wire)
1.0
0,1,2
suitab
le for
Zones
20,21
suitab
,22
le for
Zones
Equip.
1,2
suitab
le for
Zones
Equip.
21,22
suitab
le for
Zone 2
Equip.
suitab
le for
Zone 22
NEC ®
Class
I, Divisio
n 1, Gro
ups A&
B
5
Prote
cted
(no harm against dust
Dust Prooful deposit)
f
NEC ®
Second
Figure
Prote
ction
Test
IP
again
st Liqui
ds
Comm
ent
No Prote
ction
0
1
Prote
cted again
vertic
st
ally
of wate falling drop
r (cond
s
ensat
ion)
2
15°
3
30°
Prote
cted
of wate against drop
r
s
15° from falling up
the vertic to
al
Prote
cted
sprayed against wate
the verticup to 60° from r
al
4
Prote
cted
splashing against
all direc water from
tions
5
505
Prote
6
cted again
jets of
Comp
st
Hazard
Class
letely
wate
Area
prote
Class
directions r from
again
Zone
Classif
cted
all
st dusts
ication
Tight
- Dust
IEC (Inte
Tempe
ral requ
for gase
Zone(s) IEC
rature
6
Publicatio rnational
ireme
Stand
s, vapo
Class
Gas
nts
Electrotec
ard
n 6052
urs and
Prote
Group
Prote
Basic
hnica
cted again
9: Class
Hazard
ction
Optic
mists
conce
l Comm
Area
powe
ificat
al Radia
for speci Provided
pt of
(G)
Class
Classif
rful jets st
ission
by Enclo ion of
prote
tion
Protec
ication
)
0,1,2
from
Op pr
ction
Degr
tion Tempe
the basis fying the
sures
all direc of water
Conce
IEC 6007
provides ees of
enclo
rature
Gb
pt
tions
sures
the enclo of the degr
Op sh
9-0
Increased
Code
Class
Appro
1,2
of equip a system
ved to
ee of
Ga
US Standa
IEC 6007
of mech sure. IEC
7
prote
1M
Op is
ment
Type ‘n’ safety
150mm
0,1,2
6052
rds Gas Group
ction
9-28
on
anica
(non-spar
Ga
provi
IEC 6007
explo
Prote
l dama 9 does not
Type
sions
cted again
0,1,2
king)
of Prote
9-28
Flamepro
Inherently
ge of
specify ded by
e
for exam , or cond
effects
IEC 6007
ction
degrees
equip
USA
Gb
safe prote
of temp st the
shutd
9-28
ple by itions such
Type ‘n’ of
ment
nA
NEC ®
1,2
fung
imme
own
,
orary
as
500
cted
condensat
risk of
us, or
(enclosed
moisture
Gc
rsion
IEC 6007
by
vermin.
in wate
ion),
NEC ®
Increased
break
2
9-7
Quartz/san
d
Area
r
corrosive(produced
505
)
IEC 6007
Cana
No arcs,
Classificat
Gb
d filled
da
Non-Incen Safety
8
Prote
vapours,
9-15
nC
spark
Existing
ion
1,2
cted
Intrin
s
Enclo
dive
NA
Gc
sic safet
IEC 6007
Code
continuou against the
sure IP54 or hot surfa
m
Flamepro
Zone
y
2
9-1
Intrin
New
ces.
Division
q
Area
or bette
s effec
1, 2
sic safet
IEC 6007
imme
Basic
Contain
Classificat
of
2
Gb
ts of
AEx e
r
rsion
Explo
Concept
y
9-15
Zone
Intrin
in
ion
1,2
sionp
havin
sic safet
2
ia
Topic
the flamethe explosion,
of
NA
NA
roof
Prote
IEC 6007
g regar water
AEx n
Code
Powd
y
Ga
ction
quench
d to
Zone
Zone
specific
er Filled
9-5
Division
Pressurise
ib
Division
0,1,2
1, 2
1, 2
Area
conditions
Quen
1,2
Gb
2
IEC 6007
AEx d
Ex e
Classificat
ch the
Pressurise d
Zone
ic
NA
1,2
NA
No arcs,
9-11
flame
2
ion - Gase
NA
Gc
IEC 6007
NA
Ex n
Area
Intrin
Zone
Pressurise d
Classificat
s, Vapo
sic Safet
hot surfasparks, or
Zone
2
1, 2
9-11
Division
Limit
px
1, 2
urs and
d
IEC 6007
AEx q
Division
y
the
ion - Comb
ces
1,2
Gb
Ex d
Electrical
Mists
surface energy of
9-11
1,2 Zone
Type ‘n’
IEC Stand
py
NA
1,2
ustible
NA
Contain
Equip
temperatu sparks
(sealin
Gb
ard
0,1,2
NA
IEC 6007
NA
Dusts
Pressu
ment
g & herme
and
Zone
the
Type ‘n’
pz
Electrical
AEx
rized
Insta
res
1,2
explo
9-2
1,
Zone
IEC
2 Ex
ia Divisi
(restricted
tic sealin
llation
60079-10Gc
1, 2
IEC 6007
Encapsula (Purged)
Equip
q flame sion, preve
g)
on 1,2
breath
AEx ib
ment
Division
1
2
9-2
Encapsula
nC
Electrical
ing)
Inspection
propagati nt
Zone
IEC 6007
IEC 6007
Oil Imme tion
1,2 Zone
Keep
Gc
0,1,2
NA
Equip
the flamm
9-10-2
on
and main
9-2
Encapsula tion
nR
rsion
NA
1, 2
ment
Ex ia Limit
2
Zone
Material
Repair
AEx p
able gas
tenan
the spark
Gc
Note:
IEC 6007
IEC 6007
1, 2
Zone
Division
Encapsula tion
ce
NEC ®
and Over
Character
Ex ib energ
Division
out
9-14
2
9-15
Article
ma
2 Zone 1, 2 AEx
y and
haul
tion
istics for
IEC 6007
501.1
1,2 Zone
m
Ga
IEC 6007
permi
temperatu
1, 2
9-15
gas and
Keep
Oil imme
mb
ts the
NA
1, 2
0,1,2
AEx o
9-17
use of
the flamm
res
Ex p
vapour
rsion
Gb
IEC 6007
Zone
zone-r
Division
IEC 6007
mc
classificati
able gas
ated equipm
1,2
9-18
2 Zone 1, 2 Ex m Exclu
Electrica
9-19
Gc
IEC 6007
out
on
ent in
de
1, 2
l equi
Class
2
9-18
IEC 6007
o
I Divisio
ignition gas from
Ex o
pment
IEC 6007
Keep
n 2 locatio
9-20-1
Gb
sources
the flamm
for com
9-18
ns.
1,2
Enclo
Substance
bustible
able gas
IEC 6007
sure
out
:
dusts
9-6
(D)
ta
Keep
the flamm
Any Gas
Da
tb
able gas
Hazard
Db
Flow
out
Start
Acety
chart
Intrin
20,21
tc
Class:
in accord
with
lene
NEC 500:
sic safet
,22 IEC
IEC 60079Dc
ance
y
60079-31
NEC 505:
14 Ed
Hydrogen
Stand
ia
4.0
Lowe
ard
Yes
Da
Exposure r
rugged protection
ib
The electric
Ethylene
for dusts
Uppe
tight
is area
Limit:
al concep
Db
one of
enclo
zoned?
Encapsula
20,21
,
ic
the
ts
Exposure r
No
Group
sure
For Gasesfollowing will be
,22 IEC
Propane
Dc
A
tion
types:
Limit:
Similar
60079-11
Increas and Vapou
IIC
ma
ed safety
to
Purge
rs
Group
Class
and Pressur
relaxation t, but with
(Ex e)
I
Meth
2.3 %
B
Da
Use non-ce
ane (mini
isation
mb
some
IIC
Type
s if
rtified
(Ex p)
compre
For Combun (Ex n)
intrin
Group
ng)
Db
Pressurise
ssion
100 %
sically circuit inside
Comb
Potecti
C
stible
mc
20,21
4%
glands cable
safe
on by
ustible
d
is
,22 EC
IIB
equipm is
enclosu Dusts
Dc
Notes:
Metal
Group
ent
re (Ex
60079-18
77 %
No
t)
Comb
Dusts
concep EX d
D
2.3 %
All cable
Prote
t?
ustible
ction
IIA
Non-Elec
protect glands should
Db
pD
by
Carb
Grou
incen
ion
enca
Ex e and
onaceous
21,22
mainta
pD
36 %
Ex d enclosuconcep
trical
Comb
1.7 %
psulation
dive parts
No
t of the
in the
Ex n
ustible
equipme
Ex e enclosu res should
Dusts
Yes
enclosu
Dc
of
Dusts
(Flour,
Group
re, e.g.
General
use
res
IEC 6124
Ex nR
nt
11 %
not in
22
Grain
4.4 %
E
enclosu should use Ex d glands
Ex p
1-4
Ex nA,
, Woo
Group
Prote
res
Yes
To EX
Class
nC enclosuuse Ex e Ex e glands
ction
d, Plasti
Comb
E
Grou
d
Ex
glands
II
t enclosu
by press
Glands
res
pF
selecto cable
17 %
ustible
cs, Chem or F
enclo
must
Ex p enclosures use use Ex e glands
r chart
sure
urisation
Fibres
the require meet
Ex e glands
icals)
or non-ce res the
and Flying
Flow
ments
of
of IEC
Glands
gland
0,1,2
Group
restricted
mainta rtified. Ingress
60079can be
to
s
ined.
0
require comply with
G
flame
Protect certified
lnterna
enclo
20,21
merjs
the
proof
ion to
sure
of
of IEC
Class
,22 EN 1346
mainta tionaI (ingres
be
enclo
60079- Clause 9
III
3-1
ined by
s) protect
sure
accorda 14 and in
glands,
fr
Low pote
ion
manufa
nce
sealing the correct
use of can be
cturers with
washer
ntial energ
barrier
equipm
s or thread
d
docum
2,22
Construct
ent
entatio
sealant
y
Max.
EN 1346
n
Relies
ional
1,2,21
Surfa
3-2
on
safety
,22 EN
ce
Temp
matched tight seals,
13463-3
eratu
re
close
joints
Control
c
enclo
NEC ®
450º C
and toug ly
sures
of igniti
500 CEC ®
Note
0,1,2,
(842ºF)
to
1:
h
on sourc
breat
areas Cables used
hing of restrict the
shall be
20,21
300º C
for
es
conditi
,22 EN 1346
approp fixed wiring
NEC ®
the enclo
(572ºF)
ons
3-5
b
505
Ignition
in hazard
A) Sheath in service riate for
T1
sure
Pressurisa
the ambien
.
ous
Cables
ed
280º
0,1,2,
hazards
or elastomwith thermo
shall
From
Flow
t
C (536º
IEC - Grou
good
tion
cable
chart
eliminated
eric materia plastic, be:
engin
compa
F)
20,21
T2
in accord
with
selecto gland
p II
T1
thermo
ct,
eering
IEC 60079,22 EN 1346
r chart
260º C
ance
any shall have extrude l. They shall
-setting
3-6
methods by
Control
14:200
(500ºF)
B) Minera be non-hy
be circular
d beddin
8
p
T2A
equip
g and
groscop
l
,
T2
insulat
C)
T1
Special
detec
fillers,
230º C
ic
ed metal
1,2
Liquid
if
t malfu ment fitted
Ensure
(446ºF)
sheath
glands e.g. flat cable
EN 6007
imme
Note
T2B
cable
ed e.g.
to
nctions
with approp
2: Interna
21,22
rsion
type is
accorda
9-2
pyro’s
T2
Enclo
or equipm
215º C
in
l sources
riate cable
EN 6124
sure
require nce with the
ent temper of ignition
(419ºF)
operat
ments
T2C
600791-4
pressurise is purged
ion which
atures
include
14. Refer of IEC
contain
k
200º C
and
can cause occurri
sparks
to note
ng in
enclosu ing termin
sources d to preve
(392ºF)
0,1,2,
1
re is not als only ignition. An normal
T2D
nt igniti
from
of ignition
or an
regard
180º C
indirec enclosure
arisin
20,21
on
ed as
Does
Yes
g
,22 EN 1346
an interna t entry
Enclo
(356ºF)
this
enclosu
sure uses
3-8
T3
l source
contain
re
165º C
preve
liquid
nt
source an interna
(329ºF)
No
Yes
to
Does
of ignition l
T3A
the
atmosphecontact with
T3
See note
hazard
?
160º C
explo
ous
re
2
Group
gas require
(320ºF)
sive
No
T3B
IIC
appara
T3
135º C
tus?
Environme
(275ºF)
T3C
I
nt
Use a
120º C
Gases,
Yes
Use a
flamep suitable
(248ºF)
Locat
barrier
Vapo
roof cable
T4
Is the
ion
gland
gland
and Coal urs
of installaarea
100º C
IIA
with a
sealing
tion of
(212ºF)
Dust
No
Yes
Is the
ring
zone
T4A
Coal Minin
1?
T4
Typical
volume free
85º C
IIB
(e.g. compre
g
Substance
enclosu of the
(185ºF)
Gases,
No
re
T5
Note:
glands) ssion
than 2 greater
Vapo
T4
For Group
IIC
dm3?
Meth
and Mists urs
I (CENE
ane (Fire
Surface
T6
LEC/IE
T5
C) applic
damp
and othe
IIIA
)
ations
r
Meth
, electri
locations
ane, Prop
T6
cal appar
T5
IIIB
atus has
ane etc.
fixed
Comb
tempe
Ethylene
ustible
T6
IIIC
rature
limits
Hydrogen
Dusts
Surface
i.e., 150º
, Acety
C and
and othe
450ºC.
lene etc.
Equipm
r
locations
Comb
Catego ent of Groups
ustible
Autono ries M 1
I & II
flying
and
mous
s
Protect 1 and
Non-cond
Person
ive System
hazard s working
uctive
s
ous areas in
to be
Equipm
Conductiv
compe have
EC type
ent
tent 1
Equip
Examin
Catego of Groups
e
ation
ment
I & II
ries M
Annex
2 and
Categ
III
2
ATEX
ory
No
94/9/EC
and
Equipm
e.g. Operat
ent of
Technic
Yes
Interna
ors
al
Catego Group II
DSEAR
combu l
Person
No
Cat 1
ry 3
?
stion
Awaren /ATEX
engine
Gas, Vapo
ess
or electric
Produc
No
Zone
for operatcourse
tion
equipm
al
EC type
of Use
QA Annex
or
urs, &
Cat 2
e.g. Manag
ent
Examin
(Bespo ors
Interna
Produc
Mist
IV
ement
ation
Yes
ke)
Annex
Verifica t
Zone
produc l control of
Applica
III
tion
0, 1 &
tion Annex
Cat 3
tion Design
Founda
Annex
Interna
Note:
Notes
2
V
course
VIII
and
ers
Unless
Course tion
produc l control of
1 The
Ex12
Zone
Dust
the explos
latest
Yes
Ex F
tion Annex
Design
skill sets editions
1&2
ion protec
ers
required of IEC 60079-14
Project
VIII
work
and/or
Zone
in explosive for Electro-Te
Engine
tion risk
and
20, 21
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Europ
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+44 124 United Kin
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hazloc 4 882590
@inter
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Unit verifica
Annex tion
IX
Publishe
d: July
Being able to test
ATEX, CE and IECEx
and certify at the same
time is always the fastest
and least expensive
compliance route...
Prote
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Fast
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Typical
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Station
(Grang
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Outside
only)
about of UK ask
our CompE
mobile
x
rig
Opera
tives
(Techni
cians)
Yes
Electric
al / Instrum
entatio
n
2013
Ameri
cas Co
+1 607
rtland
icente 753 6711
r@intert
ek.com
Underp
Compe inning
tency 2&3
No
Yes
Underp
inning
Compe
tency
achieve
d
Electric
al / Instrum
entatio
n
Candid
learnin ate Preg
assessm and self
ent 2&3
the pre-learnnts they technical
course. that the candidate l completio
will
lntertek.The pre-learn
n of this ing and self-be
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3 A candidate
material
not cover self-asses attend the
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any practical
prior
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4 Coursesas an introduct
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skills.
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to
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Ex11
Mecha
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self
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Europ
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+39 04 Italy
32
info.etls- 653411
italy@
intertek.
com
Yes
Underp
inning
Compe
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achieve
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04
intertek.com
Site Safety Services
Intertek is a leading expert in DSEAR and ATEX 137
compliance and explosion risk reduction with unique
services and skills.
• Area Classification and DSEAR (ATEX) Risk
Assessment
Our global blue-chip client base use Intertek’s
expertise to implement, train and verify that risk
is reduced to acceptable levels and adequately
managed thereafter. We provide:
• Assistance in the design, supply and installation
of safety and mitigation systems
• High level consultancy including writing
specifications for suppliers and users
• Design control and management of hazardous
area projects
• Equipment and Plant Inspections
• Full support, service levels agreements and ATEX
137 / DSEAR Compliance
05
intertek.com
Training
CompEx
Intertek Academy
Intertek is an ATEX Notified Body, DSEAR/ATEX 137
implementation specialist and CompEx Training
Centre. We have the largest set of CompEx Training
facilities in the UK and have a satellite training
facility in Sasolburg South Africa.
In addition to our CompEx courses Intertek offer
training for a wide range of applications; from
Product Safety, CE marking and help with the
latest Directives, to practical knowledge for PUWER
machinery safety applications.
Intertek also offers a global training solution with
the CompEx mobile facility, designed for our
customers outside the UK, we bring the training to
you..
Our experts participate in international committees
for standardization and thus possess the latest
industry information and knowledge. Through
our training programs, we can give you the tools
to control your processes and activities, and give
you insight into both current and future product
requirements.
CompEx is a recognised qualification for ATEX and
IEC electrical installation and inspection. It consists
of practical training and assessment in a realistic
working environment and is rapidly becoming a
required qualification worldwide.
We take great pride in the enthusiasm and
knowledge of our trainers who can draw from
practical experience at all times to keep the courses
interesting, relevant and practical.
For a full list of our courses, further information,
course calendar and booking forms see:
www.intertek.com/training/UK
Hazard
UK Tra ous Locatio
ining Pr
ns
ogram
me 20
13
Comp
Our courses will help you to create the right
conditions to increase your profitability, strengthen
your brand and become more competitive. Using
Intertek experts and technical managers, we offer:
• Open courses - a variety of scheduled subject
specific training courses
• Customized training - tailored to specific
customer requirements
Machi
nery Sa
UK Se
minar fety, PUW
& Train
ER
ing Pr
ogram
m
e 2013
Electr
ical &
El
UK Se
minar ectronic Pr
& Train
oducts
ing Pr
ogram
me 20
13
Ex Co
In addition to theoretical training,
Intertek is the only ATEX Notified
Body to also be a licensed CompEx
Training Centre. Through our mobile
training rigs we can offer a truly
global solution to your training needs.
The right skills enable systematic and measurable
improvements to your business so that you can
shorten lead times and reduce costs without
compromise to regulation conformity.
urses
Related Services
Intertek has full EMC Test facilities, through one
of the largest network of global EMC laboratories.
We also have significant experience in solving EMC
problems and EMC site/assembly assessment.
Safety testing for LVD, IEC 61010 and Electrical
Safety of Machines, as well as Machinery Directive.
In addition to the ATEX, IECEx, ETL and CE
Certification of equipment, Intertek can certify
assemblies and production lines against CE Directives
or PUWER.
For more information
please contact us:
Americas
Intertek
Cortland
+1 607 753 6711
icenter@intertek.com
Europe
Intertek
United Kingdom
t: +44 1244 882590
Intertek
Italy
t: +39 043 265341
Intertek
France
t: +33 146 741510
hazloc@intertek.com
www.intertek.com/hazloc
When products or assemblies are compliant, Intertek
can certify your Quality Systems to the necessary
levels (for example, ISO9001:2000, IECEx QAR and
ATEX QAN) as well as offering the full range of
environmental product and management systems
services to meet the latest directives.