International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 9 (2016) pp 6753-6756 © Research India Publications. http://www.ripublication.com Effect of thickness on impact resistance of lightweight aggregate concrete Javad Yahaghi1, a, Nur Liyana Binti Mohd Kamal1, b, Zakaria Che Muda1, c, Payam Shafigh2, d, and Salmia Binti Beddu1, e 1 Department of Civil Engineering, Faculty of Engineering, Universiti Tenaga Nasional, Jalan IKRAM-UNITEN, 43000 Kajang, Selangor, Malaysia 2 Department of Building Surveying, Faculty of Built Environment, University of Malaya, 50603 Kuala Lumpur, Malaysia repeated blows and absorb energy without adverse effect to cracking and spalling [7].Impact scenario can also be classified into low velocity impact and high velocity impact. The majority of the instrumented experimental research were done using drop weight system to achieve high energy level at a low impact velocity using large drop mass [8]. These low velocities which falls within the range of few meters is preferred due to the ease in using the instrument compared to tests which employs high velocity. Impact resistance of oil palm shells lightweight concrete slab with bamboo fibers has been studied and the results indicate that 2% volume fraction of bamboo fibers has an optimal performance for first crack resistance and ultimate crack resistance [1]. The effect of various amount geogrid content on the impact resistance of the OPS reinforced concrete slab of 20 mm thick also studied [9]. A low velocity impact test [8] shows that steel fiber improve the impact resistance of concrete slab better than other type of fibers. Another study on concrete slab with recycled coarse aggregate[10] shows that concrete made of 50% and 100% recycled aggregate generates more strain energy compared to the ordinary concrete. The objectives of the research reported in this paper are aimed at determine the impact and crack resistance of OPS lightweight concrete slabs with different thickness. Abstract This paper explore the impact resistance of lightweight aggregate concrete from the results of an experimental study. The lightweight aggregate used in this study was oil palm shell, which is an agricultural solid waste, origin from palm oil industry. Oil palm shell (OPS) is a main solid pollutant of the environment and can be used as a replacement for the conventional aggregate in lightweight concrete. A selffabricated drop-weight impact test rig was used to simulate a low-velocity projectile impact on the slab specimens. Different thickness of 20, 30 and 40 mm were tested for impact resistance on specimens. The outcome demonstrate that increasing the thickness improves the impact resistance significantly, but the effect is more pronounced for ultimate failure crack resistance than the first crack resistance. Keywords: Lightweight aggregate concrete; Oil palm shell; Impact resistance; Thickness Introduction Due to the increasing cost of raw materials and the continuous reduction of natural resources development of lightweight concrete by use of waste material become very important subject for research in construction industry. Waste materials, when properly processed, have shown to be effective as construction materials and readily meet the design specifications[1]. Both natural and artificial aggregates are used in the construction industry. Expanded clay and sintered pulverized fuel ash aggregates used in lightweight concrete are well known, but these artificial aggregates are limited in supply[2]. Oil palm shell (OPS) as one of the main agriculture wastes has been researched on to replace aggregate in lightweight concrete. Oil palm shell which has a density much lower than the normal aggregate contributes to the lightweight characteristic of the lightweight concrete. When researches had been resumed to increase the strength of OPS lightweight concrete to create mix design with high strength, it became an ideal alternative as the major construction material. Comparing the OPS concrete with other light weight aggregate concrete and normal weight concrete in previews studies shows a well performance in terms of structural behaviour including bond, ductility and shear resistance[3-6]. However, due to the problems surfaced such as low flexural strength, it was prevented to be used in concreting purposes, especially in structures concreting such as slab or beam. Understanding of concrete under dynamic loading is important in designing certain type of buildings. Impact resistance represents the ability of concrete to withstand Experimental details Materials. The materials used in this study were ASTM type I ordinary Portland cement; local mining sand, OPS in a saturated surface dry condition, with a maximum size of 12.5 mm, specific gravity, compacted bulk density and 24 h water absorption of 1.22, 673 kg/m3, and 21%, respectively, was used as lightweight aggregate. The Super plasticizer(SP) used in this study was Sika ViscoCrete-15RM, supplied from Sika, is in conformity with EN 934-2. Mix proportions. The mix design used in this study are shown in Table 1. Table 1: Mix proportions of concretes in a batch Mix code L 6753 Cement (kg) 32.70 Water (kg) 11.14 Sand (kg) 55.00 Granite (kg) 24.20 OPS (kg) 16.30 SP (%) 1 International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 9 (2016) pp 6753-6756 © Research India Publications. http://www.ripublication.com Test methods. All materials except water and SP were put into a mixer and mixed for 3 min; 70% of the mixing water together with SP was added and mixed for 5 min, then, the remaining water was added and mixed for another 10 minutes. Before casting the samples, the slump test of the mixture was performed. The concrete specimens were cast in steel molds and compacted on a vibration table. For this mixture, 18 cubes (100×100×100 mm) were used for the measuring of compressive strength at 1, 3, 7 and 28 days, oven dry density and impact resistance, respectively. The specimens were demolded one day after casting. After 28 days 3 cubs from each mixture cut to 20, 30 and 40 mm thickness for impact test. As can be seen in Figure 1 the impact test used in this study was low velocity dropweight impact test using two type of steel ball weighting 0.380 kg and 1.25 kg with drop height of 360 mm impacting the specimen of size 100 × 100 mm with thickness of 20, 30 and 40 mm mounted on the frame. At the first crack and ultimate (failure) crack, the total crack length, the crack width and the crack depth measured with its total numbers of blows recorded. In the research reported in this paper, the crack width and the crack length are measured using feeler gauge and ruler while the crack depth was assumed to be same as the thickness of specimens. The crack resistance is due to the inconsistent crack depth developed along the crack length. The ultimate crack resistance Ru is calculated as following formula [11]; N×e = Ru× lc× dc× wc. (1) Where, N = No. of Blows, e = Energy per blow (Joules), lc = Total length of all cracks, dc = Maximum crack depth, wc = Maximum crack width, Ru = Ultimate crack resistance. Another dimensionless factor impact crack resistance ratio was also defined: Cr = Ru / fcu . (2) Where, Cr = Impact crack resistance ratio, fcu = cube compressive strength of the concrete slab. Figure 2: Development of compressive strength Compressive strength. As can be seen from Figure 2, the compressive strength of specimens increased by age of specimens.A comparison of the strength at different ages shows that the rate of strength development was greater as the age increased. This phenomenon can be observed by looking to the percentages of 28-day compressive strength for each age in Table 2. The result shows that the mix achieve 87% of 28-day compressive strength after 7 days. Table 2: Compressive strength of full water curing* Mix 1 day 3 days 7 days 28 days L 21(45%) 38(81%) 41(87%) 47 *The data in parentheses are percentage of 28 days compressive strength Energy absorption. The number of blows required for the observed first crack was based on and the ultimate failure was record. The test was conducted till the crack propagated to the entire depth of slab. Energy absorption categorized to service (first) energy absorption (SEA) and ultimate failure energy absorption (UfEA). As can be seen from Figure 3 increase the thickness from 20 mm to 30 and 40 mm increase the ultimate failure energy absorption significantly. There was a strong linear correlation between UfEA and thickness that can be define by UfEA= 1.9481 T-23.583 with R2 = 0.99, which T is the thickness of specimens. Result and discussion Workability and density. The slump value of mix L, was about 90 mm and the 28-day oven dry density of was 2002 kg/m3 which can be consider as lightweight concrete. Figure 1: Experimental Set-Up Details 6754 International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 9 (2016) pp 6753-6756 © Research India Publications. http://www.ripublication.com Figure 5: Ultimate crack resistance ratio and thickness Figure 3: UfEA and thickness Figure 6: Failure cracks in slab with 40 mm thickness Figure 4: Ultimate crack resistance and thickness Failure pattern. It was observe that specimens with20 and 30 mm thickness broke into 4 pieces and specimens with 40 mm thickness broke to 2 pieces at failure. Figure 6 shows the ultimate failure cracks in specimen with 40 mm thickness. Ultimate crack resistance. The average crack resistance for all specimens measured the crack resistance were calculated and analysed to provide a clearer picture in understanding the crack behaviour of the specimens. Figure 4 shows that maximum ultimate crack resistance has been offered by slabs with 40 mm thickness. Figure 4shows that the correlation coefficient (R2) was equal to 0.96 which shows a strong linear relation between ultimate crack resistance and thickness. Summary The relationship of the crack resistance and test parameters were presented and discussed. The thickness effect on impact resistance can be define as follows: By increasing the thickness from 20 mm to 30 and 40 mm the ultimate energy absorption, 2.4 and 3.6, the ultimate crack resistance 3.1 and 7.6, and the impact crack resistance ratio 3 and 7 times increased. Increasing the thickness in the specimen increases the crack resistance, for both the first crack and ultimate failure. In general, it can be concluded that increasing the thickness, increase the impact resistance and crack resistance ratio, however, it may increase significantly if specimens reinforce by fibers. Impact crack resistance ratio. Specimens with 40 mm thickness had an ultimate crack resistance ratio of 4.3 which was7 times higher than the crack resistance ratio of the specimens with 20 mm thickness with ultimate crack resistance ratio of 0.6 respectively. Figure 5show the crack resistance ratio of each specimen for the different thickness. References [1] 6755 C. Muda Zakaria, S. F. A. Sharif, L. Bte, M. 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