Electrochemical Conversion in Solvent Free Salt Electrolytes Don Gervasio Dept of Chemical & Environmental Energy Dept. University of Arizona Email: gervasio@email.arizona.edu Office Phone: (520) 361 – 4879 NGC2011 Nano and Giga Challenges in Electronics, Photonics and Renewable Energy Moscow Zelenograd, Russia Moscow-Zelenograd, September 12 – 16, 2011 11:00 to 11:30 Thursday 15 September2011 1 OUTLINE A. Motivation for Salt Electrolytes B. Properties of Salt Electrolytes C. Electroplated silicon from non protic ionic liquid (IL)electrolytes advanced processing for forming photovoltaic D. Fuel Cell performance in proton-hopping salt electrolytes li id salt liquid lt electrolytes, l t l t protic ti iionic i li liquid id (pIL) ( IL) solid salt polymer ionic membranes (pIM) F. Conclusions 2 Motivation Problems with water • System that require solvent water need to be humidified, a expensive and inefficient complication • Water limits the temperature of operation to below 100oC • Below 100oC there are 2 phase fluidics which are difficult to handle • Water interferes with electrocatalysis even when using an “unreactive” noble metal, platinum Solution…don’t use aqueous electrolytes use non-aqueous salts • Ionic liquids - prototypical salt electrolytes • salt membranes - ion conducting electrode separators 3 Properties of Ionic Liquids • Ionic Liquids (ILs) are molten salts with ith melting lti points i t below b l 100°C 100°C. • Room temperature ionic liquids (RTILS) melt below 25oC. • Composed C d off over 99.99% 99 99% ions i • Low vapor pressures • Highly conductive • Excellent solvating properties • Thermally stable, for both high and low temperature uses. • Large voltage window for electrohttp://www.nature.com/nature/journal/v439/n7078/images/nature04451-f2.2.jpg chemical reactions (Vcell up to 5 volt) • Low water activity - important to activity of Pt Pt-catalyzed catalyzed cathode - may permit use of non-Pt catalysts 4 Typical room temperature ionic liquids (RTILs) Room temperature ionic liquids (RTILs) consist of: Bulky and asymmetric organic positive ions (cations), such as: • 1-alkyl-3-methylimidazolium, • 1-alkylpyridinium, • N-methyl-N-alkylpyrrolidinium • ammonium ions. Negative N ti iions (anions) ( i ) include: i l d • halides (Cl-, F-, Br-, I-) which generally give high melting salts, • Inorganic anions such • tetrafluoroborate Tailorable • hexafluorophosphate Properties, such as: • large organic anions • melting point, • bistriflimide • viscosity, viscosity • triflate • solubility • tosylate • stability • formate are determined by the identity and • alkylsulfate geometry of substituents on the • alkylphosphate cation and anion. • glycolate 5 Simple preparation of ILs Amine + Acid Stirring in acetone/dry-ice bath Example: ammonium hydrogen sulfate salts HSO4- Solution Heated at 120oC in Silicon bath H2O Removal Bu2NH2+ EtNH3+ Me2NH2+ Me3NH+ Dried in Vacuum Oven at 90oC Mass analysis, Karl-Fischer titration Samples : H2O = 100 : <1 (mol%) 2 RT ILs 6 Conductivity of Ionic Liquids [NH4]+[HF2]- 7.7M aqueous LiCl solution 1 1M aqueous LiCl 1.1M 4:6 DMAN-MAN EAN IL electrolytes have ionic conductivities rivaling aqueous solutions W. Xu and C.A. Angell, Science, (302), 422, 2003 7 Advanced Silicon Processing In stable ionic liquids 8 Requirements of Electrolytes For Plating Active Metals CONDUCTIVITY • Conductor for ions, Ionic Conductivity > 10-2 Siemen/cm • Insulator for electrons, Electron Conductivity < 10-9 Siemen/cm COMPATIBILITY WITH ELECTROPLATING OF ACTIVE METALS • No N water, t no passive i layer l ( t l oxide, (metal id “tar”) “t ”) formation f ti STABILITY • Stable to electric field; no reaction with products All electrolyte properties accessible by tailoring the ionic liquid Abedin, S. Z. et al., “Electrodeposition of Metals and Semiconductors in Air- and Water-Stable Ionic Liquids”, Chemphyschem [2006] 7 , 58-61 9 Silicon Plating from Room Temperature Ionic Liquid (RTIL) like Osteryoung’s Osteryoung s aluminum plating process • Ionic liquid electrolyte: R+ X- (e.g., R+ = n-butylpyridinium, X- = Cl-) and source of Si (SiCl4, NaSiF6, SiHCl3, or Si2Cl6). • Reactions for silicon electroplating: IL Rxn with Si: 2 R+ Cl- + Cathode Rxn: Anode Rxn: Net Rxn: Si2Cl6 → 2 R+ SiCl4- R+ SiCl4- + 3 e- → Si + R+ Cl- + 3 ClSi + R+ Cl- + 3 Cl- → R+ SiCl4- + 3 eTransfer of Si from anode to cathode i Power supply Experimental setup - 3 electrode configuation cell i) cathode, ii) anode, iii) reference electrode (e.g., Ag/AgCl) - operating temperature: 120oC to exclude water - inert gas purge (N2 or Argon) to exclude water Borisenko et al., “In Situ STM Investigation of Gold Reconstruction and of Silicon Electrodeposition on Au(111) in the Room Temperature Ionic Liquid 1-Butyl-1-methylpyrrolidinium+ Bis(trifluoromethylsulfonyl) imide-”, J. Phys. Chem. B, 2006, 110, 6250-6256. Abedin et al., “Electrodeposition of Metals and Semiconductors in Air- and Water-Stable Ionic Liquids”, Chemphyschem., 2006, 7 , 58-61. + - Ref: Cathode Ag/AgCl Si Cathode Si A d Anode Si Anode : Si 10 Si Electroplating vs. conventional Si processing Motivation for electroplating Silicon it’s a cleaner, lower energy and more versatile alternative to conventional Si processing Electroplating Si from Ionic Liquid • • • • • Power Supply Si Simple l process tto make k complex l structures t t Can plate doped Si Relatively low T process ( < 120ºC) y friendly y ((no VOCs)) Environmentally Relatively low cost WE: Si cathode RE: Ag/AgCl CE: Pt Silicon production from Si-wafer processing • High temperature, Energy Intensive process – React sand w/ Zn metal (950ºC) OR – CVD on pure Si rod (1150ºC) – Purified material melted down (1414ºC) (1414 C), Czochralski process • Complex processes to make structures in wafer – Si wafer prep.: Wafer sliced, lapped, polished, masked, etched, etc. – High temp process, Doping, annealing, oxide growth, etc. • Hazardous waste and process fluids (HF, SiH4) • High cost 11 First step: Silicon plating on Metal Electrodeposition El t d iti off silicon ili on titanium tit i in i a room temperature t t ionic i i liquid: butyl, 3-methylimidazolium chloride , [Bmim] BF4 Cyclic voltammogram of titanium in [Bmim]BF4 with ferrocencene but no SiCl4 under N2 atmosphere. atmosphere Scan rate: 10mV/s. 10mV/s Temperature: 25C. Cyclic voltammogram of titanium in [Bmim]BF4 saturated with SiCl4 under N2 atmosphere. Scan rate: 10mV/s. Temperature: 25C. 12 Electroplating of Si on titanium metal at constant potential Chronoamperometry of titanium metal in [Bmim]BF4 electrolyte saturated with SiCl4 at constant potential of ‐2.0 V vs. Fc/Fc+ under a N2 atmosphere at a temperature of 25C. 13 Scanning Electron Microscopy (SEM) Si bare Ti Ti SEM image of silicon on titanium and bare titanium substrate 14 Energy Dispersive Absorption of X X-rays rays (EDAX) Si EDX for the Ti sample b f before Si electrodeposition l t d iti EDX for the Ti sample with Si deposited at -2.0V 2 0V for 10 minutes 15 Thick versus thin silicon photovoltaics Efficiency 1/2 Large Grain Small Grain Polycrystalline Solids Single Crystal Si El t l t d Si Electroplated Si d For high efficiency With long d Requires high large grain) High Cost d With shorter d Allows lower small grain) Low Cost (time for recapture of photoelectron by Si) decreases as grain size (and cost) decreases “RADIAL PN JUNCTION, WIRE ARRAY SOLAR CELLS”, B. M. Kayes, M. A. Filler, M. D. Henry, J. R. Maiolo III, M. D. Kelzenberg, M. C. Putnam, J. M. Spurgeon, K. E. Plass,A. Scherer, N. S. Lewis, H. A. Atwater California Institute of Technology, Pasadena, CA 91125 16 Versatility of electroplating Si : Photovoltaics ELECTROPLATING allows ll fforming i complex l Si structures t t att llow temperatures t t This is almost IMPOSSIBLE to make using CONVENTIONAL Si PROCESSING e.g., Vertically oriented nano-structured Schottky diodes Brews and Palusinski 17 Decoupling ecoup g LiAlCl4 loog (equivqlent conduuctivity) Advanced “Ion Hopping” Salt Electrolytes Superionic glasses Good Ionic Liquids 1M KCl (standard) Poor Ionic Liquids Superionic Liquids q Ion Association Acetate Formate high vapor pressure Id l line Ideal li Non-ionic Liquids Log (Fluidity) log (fluidity) Summary: ion conduction mechanisms • on Ideal line (KCl standard) is by translation only • in Superionic Liquid region is by hopping • in Poor Ionic Liquid i P I i Li id region is due to frictional drag i i d t f i ti ld Conduction mechanism: the Walden Plot P. Walden, Bull. Acad. Imper. Sci., 1800 (1914). 18 H2 / O2 Fuel Cell Characteristics - ion conducting electrolyte surrounded by two electrodes - dissimilar feeds at the identical electrodes ((hydrogen y g at anode,, oxygen yg at cathode)) generate g 0 0 dissimilar electrode potentials whose difference E C - E A is the fuel cell voltage V0FC Battery ‐ Different electrodes Different electrodes * Nickel * Cadmium ‐ in closed package Cathode Reaction: Fuel Cell Reaction: _ Anode + H2 Air (H2 2H+ + 2 e-) Fuel Cell ‐ Same electrodes ‐ fed different feeds * hydrogen * oxygen ‐ open package Anode Reaction: Ion-conducting Ion conductorElectrolyte Pt-catalyzed Pt catalyzed (1/2 O2 + 2 e- + 2H+ H20) H+ Cathode 2e Pt-catalyzed Load H2 2 H + + 2 e- ½ O2 + 2 e- + 2 H+ H2 + ½ O2 External Circuit Eoa = 0 V H2O Eoc = 1.23 V H2O + G0 V0FC = E0c – E0a = 1.23 V ΔG0 = -nFV0FC = -230 kJ 19 Role of the Electrolyte General Electrolyte considerations 1. Conductor for protons, Conductivity for H+ > 10-2 Siemen/cm 2. Insulator for electrons, Conductivity for e- < 10-9 Siemen/cm 3. Operate at temperatures from - 50 to + 230oC 4 Stable 4. St bl to t acid id (anode) ( d ) and d alkaline lk li (cathode) ( th d ) environments i t 5. Stable in presence of H2 and catalyst (Pt) under up to 230oC 6. Stable in presence of O2 (from air) and catalyst (Pt) to 230oC Special considerations with non-aqueous protic salt electrolyte more efficient fuel cells, because salt electrolytes o have no water water, expect no Pt Pt-oxide oxide hindering O2 cathode more robust fuel cells, because salt electrolyte o stable over large range of operating temperature o less corrosive o conducts only proton with no water, so no humidification needed. 20 Electrocatalysis in Non-aqueous vs Aqueous Electrolytes Compound Cyclic voltammogram of Pt surface in: • aqueous sulfuric acid electrolyte (solid black line) • versus protic salt (dotted blue line). Heat of Formation at T 298 K Heat of Formation at T = 298 K kJ/mole cal/g PtO2 A ‐80 ‐84 PtH2.76O3.89 B ‐520 ‐478 PtO2.52 C ‐101 ‐104 ____________________________________ A: MW = 227 B: MW = 260 C: MW=235 “Standard enthalpy of formation of platinum hydrous oxide”, Yatsuhisa Y t hi Nagano, N JJ. Th Thermall Analysis A l i andd Calorimetry, C l i t 69 69, 831-839 (2002). With protic salt electrolyte There is • no o Pt-oxide t o de formation o at o • nor reduction Pt →Pt-oxide With aqueous electrolyte Pt oxide formation Pt-oxide Pt + H2O → Pt-OH + H+ + e- no Pt-oxide forms no impeding of O2 reduction. Pt-oxide reduction Pt ← Pt Pt-oxide oxide Pt-OH + H+ + e- → Pt + H2O Pt-oxide impedes O2 reduction. H20 H20 H20 H20 molecular oxygen Pt atom Voltammetry of Pt in aqueous and ionic liquids. liquids Initial potential was 0.5 V vs RHE. Scan rate: 50 mV/s. Ar atmosphere. Temp. : 30 °C, A= 1cm2. H20 H20 21 Ion Hopping in aqueous electrolytes Electrons are readily transported in conduction band in metals and semiconductors. IIon conduction d ti is i nott as simple. i l Ions I are conducted d t d in i electrolytes. l t l t Most electrolytes contain water, which plays 2 roles: 1.water ionizes salts into positive and negative ions; ionic conductivity results from the translational diffusion of ions, a vehicular mechanism; 2.water p provides a “proton p hopping pp g p path” (p (proton transport p via hydrogen y g bonding g and rotations in molecules that are not translating) resulting in higher proton mobility than is possible by vehicular diffusion of ions alone. H+ hopping in water from coordinated rotations and vibrations In water solution at 298 K, sodium ion (Na+) is approximately the same size as hydronium ion (H+), yet Na+ mobility is 5.19 x 10-4 cm2s-1V-1 H+ mobility is 36.23 x 10-4 cm2s-1V-1 Greater H+ mobility in water because H+ moves by both “hopping” and “vehicular” motion. Lower Na+ mobility because Na+ can only move by slower “vehicular” translational diffusion. Few natural materials besides water show H+ Hopping 22 Proton-hopping in phos. acid &salt electrolytes Phosphoric p acid ((H3PO4) conducts H+ with no free water. H H H | | | O O O | | | O = P - OH … O = P - OH … H - O -- P = O | | | O O O | | | H H H Initial State Proton transfers between phosphoric acid, H3PO4, and phosphonium ion, H4PO4+, by rotational and vibration motions, because these 2 species have: • suitable energy separation (ΔpK =5 ~ 0.3eV) 0 3eV) • high symmetry (tetrahedra). Salt electrolytes A new class of proton-conducting salt electrolyte was conceived called : • protic ionic liquid (pIL) when in liquid form, protic ionic membrane (p (pIM)) in p polymeric y form. • p in which a neat protic salt electrolyte forms by transfer of proton from a Bronsted acid to a Bronsted base. Salt electrolyte has high proton-conductivity with no water when the constituent acid and base have : • optimal difference in pKa (5-14) and • highly symmetrical ions (rotationally free). H+ Proton IN H H H | | | O O O | | | O = P - OH … O = P - OH … H - O -- P = O | | | O O O | | | H H H 1) vibrate H+ on H+ … H + H H | | | O 2) vibrate O O + | H transfer| | H …O - P - O - H … O = P - O- H … O = P - O-H | | | O O O | | | H H H H H + H | | 3) vibrate | O O O + | | H transfer| H-O - P = O … H - O - P - O - H …O = P - O-H | | | O O O | | | H H H H H | | O O 4) vibrate | | H+ over H-O - P = O … H-O - P = O … H - O | | O O | | H H H | O | P-O-H | O | H H H H | | | 5) O O O | | | HO - P = O … HO P = O … H O -- P = O | | | O O O | | | H H H + vibrate H+ off …. H+ 6) 3 rotations H H H | | | O O O | | | O = P - OH … O = P - OH … H - O -- P = O | | | O O O | | | H H H Proton OUT H+ 23State Final Proton energy levels and pILs A protic ionic liquid (pIL) is made by y transferring gap proton from an acid to a base. Tf - H3O+ E EtNH3+… NO3- HNO 3 … EtNH2 EAN Δpk p = 14 Proton Coordinate Energy Diagram for the EAN (ethyl ammonium nitrate) pIL showing : • proton transferred (Left) • not transferred (Right) EAN, P. Walden, Bull. Acad. Imper. Sci. St. Pétersbourg, 6 8: pp. 405-422 (1914) . Gurney yp proton energy gy level diagram. g For any pair of levels, the stable entities are upper right and lower left. 24 R. W. Gurney, Ionic Processes in Solutions, Dover publications, New York (1953). Preparation of protic ionic liquids (pILs) Example: ammonium hydrogen sulfate salts A neat protic salt electrolyte forms by transfer of proton from a Bronsted acid to a Bronsted base. HSO4- • Use Gurney diagram as a guide for energetics ( pK) Bu2NH2+ EtNH3+ Me2NH2+ Me3NH+ • Use size mismatch drive liquid formation. to • Use symmetry as a guide to proton conductivity 2 RT pILs 25 First pIL fuel cell electrolyte tested, EAN “Binary Inorganic salt mixtures as high conductivity electrolytes for >100ºC fuel cells”, J.-P. Belieres, D. Gervasio, C. A. Angell, Chem. Commun., 4799-4801 (2006). “Brønsted acid–base ionic liquids and their use as new materials for anhydrous proton conductors”, Md. A. B. H. Susan, Akihiro Noda, Shigenori Mitsushima and Masayoshi Watanabe, Chem. Commun., 2003, 938 - 939. load O2 in H2 in Pt wire Anode Cathode Bubbler Electrolyte Oil Bath Stir Bar Simple set up for evaluating performance of a fuel cell with a liquid electrolyte. Schematic diagram of the set up for evaluating liquid fuel cell electrolytes with Pt-catalyzed porous gas-fed electrodes. Cell V Voltage (volts) 1.3 1.2 Pt wire electrodes 1.1 active ti area ~ 1cm 1 2 1.0 0.9 0.8 [EtNH3][NO3] - 100oC [Me2NH2][HF2] - 25oC 0.7 0.6 0.5 0.4 0.3 0.2 H3PO4 85% - 100oC 0.1 0.0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Current (milliamps) Polarization curves for fuel cell with Pt wires fed hydrogen and oxygen in EAN (red star), Me2NH2:HF2 (green triangle) and 85% H3PO4 (black circle). Polarization curves H2/O2 fuel cell with EAN, 99% EAN1%EAP and 85% H3PO4 electrolytes on Pt-catalyzed porous gas-fed ETEK V3 electrodes. Pt loading =0.5 mg Pt/cm2. 26 Electrode wetting flooding greatly attenuated when 1% ethyl ammonium phosphate (EAP) was added to EAN V lt Voltammetry t off Pt in i EAN equilibrated ilib t d with ith oxygen gas -0.20.2 0.1 EAN- 5 scans Diminishing O2 reduction i (m mA) I (m mA) 00.0 -0.1 5 -0.2-0.2 3 WE: Pt 2cm2 RE:WE: SCE Platinum 2cm RHE CE:RE: Graphite CE: Carbon Graphite SR:100mV/s 100mV/s o Atmosphere: Oxygen C T: 25 25 C At Atmosphere: h O2 2 -0.3 1 0.4 -0.4 -0.5 -0.5 -0.5 o 0.0 0E vs. RHE (V) 0.5 0.5 E (volts) vs. SCE Voltammetry of Pt wire in EAN equilibrated with oxygen over electrolyte. Pt wire area = 2 cm2. EAN has limited oxidative stability on Pt at high (oxidizing) potentials. 27 A stable inorganic pIL: Hydronium Triflate CF3SO3H (acid) + H2O F3C C-SO SO2 - O- T ifl t = F3CSO3Triflate H O - H+ H H d i Hydronium = H3O+ (base) Fully optimized (B3LYP/6-31G) conformations of hydronium triflate “The modeling of molecular structure and ion transport in sulfonic acid based ionomer membranes”, S. J. Paddison, Journal of New Materials for Materials for Electrochemical Systems 4, 197-207 (2001) 28 NMR characterization of H+ diffusivity and Ea for hydronium triflate , model pIL 1H Diffusivity (m2/s) 19F Diffusivity (m2/s) ln(1H Diffusivity (m2/s)) ln(19F Diffusivity (m2/s)) -10 -21.5 4 10 y = -14.285 - 2812.8x R= 0.99909 -10 3.5 10 y = -13.823 - 3129x R= 0.9996 ln( H H, F diffusivity (m /s)) -10 2 3 10 1 -100 2 5 10 2.5 Hydronium Triflate -10 2 10 -10 -23 19 1.5 10 -22.5 Ea for transport properties 1 19 2 H, F Diffusivity (m /s) H -22 -10 1 10 -11 5 10 0 30 40 50 60 70 80 90 Temperature (°C) 100 110 120 -23.5 H+ diffusion: 23.4 +/- 1.2 kJ/mol F diffusion: 26.0 +/- 1.3 kJ/mol Ion Conduction: 22.1 +/- 1.1 kJ/mol Viscosity: 26.9 +/- 1.3 kJ/mol -24 0 0026 0.0026 0 002 0.0027 0 0028 0.0028 0 0029 0.0029 0 003 0.003 0 0031 0.0031 0 0032 0.0032 1/Temperature (1/K) •That That proton has 1.5x 1 5x’s s higher diffusivity and lower Ea than F over the range of temperatures indicates H+ hopping can occur in a pIL. 29 triflate. •Similar studies underway for another pIL, fluoropyridinium 29 Conduction mechanism: the Walden Plot Decoupling LiAlCl4 logg (equivqleent conducctivity) P. Walden, Bull. Acad. Imper. Sci., 1800 (1914). Superionic glasses Good Ionic Liquids q 1M KCl (standard) Poor Ionic Liquids Superionic Li id Liquids Ion Association Acetate Formate high vapor pressure Ideal line Non-ionic Liquids Log log ogg (fluidity) (((Fluidity) u d ty) y) Summary: ion conduction mechanisms • on Ideal line (KCl standard) is by translation only • in Superionic in Superionic Liquid region is by hopping region is by hopping • in Poor Ionic Liquid region is due to frictional drag 30 Fluorinated Ionic Liquid vs Aqueous Fluorinated Acid 2-FPTf Neat, Platinum Cyclic Voltammetry Currrent Density (m mA/cm^2) 0.5 12V 1.2 09V 0.9 0.0 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 -0.5 -1.0 -1 5 -1.5 WE: Platinum 0.1 cm2 CE: Platinum RE: RHE Scan Rate: 100mV/s Temp: 80°C 1 atm Oxygen WE: Platinum 0.1 cm2 CE: Platinum RE: RHE Scan Rate: 100mV/s Temp: 80°C 1 atm Oxygen -2.0 Potential (V) vs. RHE Voltammetry of 2 2--Fluoropyridinium triflate shows that it is stable after 100 cycles. yg reduction starts near the thermodynamic y limit for ORR [[1.18V at 80 80°°C]] Oxygen 31 Fluoropyridinium py triflate (2-FPf) ( ) Electrolyte y - the first synthetic liquid electrolyte that out performs phosphoric acid - + + H Trifluoromethane sulfonic acid (TFMSA) 2-Fluoropyridine 15% more efficient 2-Fluoropyridinium Triflate (2-FPTf) Protic Ionic Liquid m.p. 85 85°C C 2-FPTf is made by mixing 1 part triflic acid (TFMSA) and 1 part 2-fluoropyridine 2 fluoropyridine Why does 2-FPTf work better? 2-FPTf is a “water-free” electrolyte so platinum-oxide platinum oxide does NOT form and the oxygen electrode is NOT polarized. I/V curves for H2 and O2 fed to Pt‐catalyzed porous electrodes in 2‐ FPTf electrolyte at 80oC and 120C and 85% phosphoric acid electrolyte at 80oC. σ(2‐FPTf) = 4x10‐3 Scm‐1 , A = 0.5 cm2, thicknesselectrolyte = 0.3 cm. The cell voltage and fuel cell efficiency increase. “A Fluorinated Ionic Liquid as a High-Performance Fuel Cell Electrolyte”, Jeffery Thomson, Patrick Dunn, Lisa Holmes, Jean-Phillipe Belieres, C. Austen Angell, Don Gervasio, Electrochemical Transactions (2008) 32 The need for solid polymer electrolytes Three major issues make liquid electrolytes in fuel cells unacceptable …. 1. Liquids can seep out of cells leaking harmful corrosive material 2. Leaked liquid can cause electrical shorts between cells stacked in series i leading l di to t voltage lt and d power density d it drops. d 3. Liquids soften structural materials, which accelerates failure of a fuel cell power source. All of these issues can be corrected by using solid electrolytes. 33 Liquid q vs. Polymer y Electrolyte y Membrane ((PEM)) Fuel Cell Liquid Fuel Cell Teflon block Holds electrodes Contains liquid acid Schematic representation of PTFE micro fuel cell with Gas Fed Electrodes and liquid electrolyte, like phosphoric acid. Solid PEM Fuel Cell MEA With electrodes on membrane PEM Preferred No leaks No shorts Less Corrosion Schematic representation of a micro fuel cell with Gas Fed Electrodes and PEM electrolyte, like Nafion. 34 Electrolyte requirements with solid polymer electrolyte membranes (PEMs) 1. 2. 3. 4 4. 5. 6. Low permeability to H2 and O2 gas No electro-osmosis (transfer of water with proton) Dimensionally stable with change of hydration state Di Dimensionally i ll stable t bl with ith temperature t t (l (low expansion i coefficient) ffi i t) Good cohesion/adhesion to electrode Pinhole free (low reactants crossing over, no electrode shorting) Polysiloxane R2 R1 R1 and R2 are pendant acid or base groups Cellulose Useful Polymers [ ]x 4-Polyvinylpyridine Hydrocarbon and perfluorocarbon (Nafion) N ]x [ N N P P R1 Polysulfone N P Polyphosphazene R1 and d R2 are pendant d t acid id or b base groups R2 N N N N H H n •Polybenzimidazole (PBI) • Typically doped with 3 to 6 H3PO4 per polymer repeat unit 35 State of the Art low temperature PEM, Nafion, uses water Too little water, no proton conduction, • pendant sulfonic acid groups neither all ionized nor bridged by water, Figure (a). With 3 (or more) waters per acid group, the membrane conducts proton. • water bridges completely‐ionized acid groups, as shown in Figure (b). a) Non-conducting Low water form -S SO3H H 3O + b) Conducting High water form bulk water - -S SO 3 H 2O But..3 waters per acid group means bulk‐like water is in the membrane, consequently: oC or lower at atmospheric pressure; • the fuel‐cell operation temperature must be 80 p p p p ; o humidification of feed gases is required to retain solvent water; so system efficiency suffers from parasitic power for humidifier o large radiators are needed to reject waste heat from 80oC to room temperature so system power‐density drops due to bulk of radiator • performance of platinum catalyzed cathodes is poor in presence of water so Pt catalysis suffers, because at performance of platinum catalyzed cathodes is poor in presence of water so Pt catalysis suffers because at high potentials, platinum oxides form…No air‐cathode activity until Pt‐oxide is reduced at 0.85V or lower, so fuel‐cell efficiency is no higher than ~60%, • Parasitic losses from radiator and humidifier drive SYSTEM efficiency ever lower (<40%). 36 State of Art HT PEM Fuel Cell: phosphoric acid loaded PBI, uses NO WATER Polymer y modified Electrodes in Elevated Temperature p Fuel Cell T = 160oC, P = 1atm, O2 , H2 0.9 350 0.8 300 250 0.6 0.5 200 0.4 150 0.3 100 Power out (mW/cm2) Cell Volta age (volts) 0.7 0.2 50 0.1 0 1 10 0 1000 100 Current Density (mA/cm2) cell V polymer-E > cell V polymer-E < Power out Power out < 1. Good performance under load with simplified BOP, small radiator and no need for humidification. 2 However there are issues : 2. However there are issues : • operation limited to above 140oC (water washed out phos. acid) but no more than 190oC (dehydrates) • low cell efficiency (fuel cell voltage) due to phosphoric acid adsorption on Pt 37 Solid Protic Ionic Membrane (pIM) Polyvinylpyridinium phosphate (PVPP) salt electrolyte PVPP, a solid “proton wire” that uses no water and leaches no ions ]x H3PO4 18 x Voltage g ((V)) 10 1.0 o second IV test at 162 C 16 14 N -2 0.8 12 H2PO4‐ The cell was run overnight under constant load of 30 mA/cm2. After this overnight test, the polarization (I/V test) did not change. g strong g evidence that the proton is hopping through this solid membrane that has no leachable ions or solvents solvents.. 10 0.6 E/V PVPP made by reacting each pyridine in polyvinylpyridine polymer with 1 phosphoric acid 8 0.4 mW cm Power / m [ 6 4 0.2 2 0 0.0 0 20 40 60 80 100 -2 I / mA cm I/V curve for H2/O2 fuel‐cell with poly vinyl pyridine fully neutralized with phosphoric acid Temp. acid. Temp = 162oC; σ =0.005 =0 005 S/cm. S/cm This kind of advanced salt PEM in a fuel cell will be very reliable in practical use. 38 Cell voltage in time at constant load for a H2/O2 fuel-cell with a PVPP membrane 1.1 Volts -2 o I = 30mA cm at 162 C 1.0 09 0.9 The cell was run overnight under constant load of 30 mA/cm2. After this overnight test, the polarization (I/V test) t t) did nott change. h 0.8 0.7 E/V 0.6 0.5 0.4 0.3 0.2 0.1 0.0 -2 0 2 4 6 8 10 12 14 16 18 time / hour Cell voltage in time at constant load for a H2/O2 fuel‐cell with a membrane made of polyvinylpyridine in which each pyridine is phosphoric p acid. Pt loadingg reacted with p 2 =0.5 mg/cm E‐Tek ELAT electrodes. Load is 30 mA/cm2. Temperature = 162oC. Overnight fuel cell stability while passing H+ current is strong evidence that the proton is hopping through this solid membrane that has no leachable ions or solvents. 39 E-chem H-Pump with PVPP membrane 00 0.0 o P4VP H3PO4 (2:1) P4VP-H (2 1) H Hydrogen d pump ttestt att 160 C -0.2 -0.4 -0.6 E/V 08 -0.8 -1.0 -1.2 -1.4 I/V test -1.6 -1.8 0 10 20 30 40 50 I / mA cm 60 70 80 90 100 -2 o P4VP-H3PO4 (2:1) Hydrogen pump test at 175 C 0.0 I = 20mA cm -0.2 -2 -0.4 E/V -0.6 V = V0 + RT/ 2F ln [ pII H2 / pI H2 ]: -0.8 -1.0 -1.2 Electrochemical H2 pressurization Constant load test -1.4 -1.6 Pt loading =0.5 mg/cm2 E-Tek ELAT electrodes. -1.8 0 2 4 6 8 10 12 Time / Min 14 16 18 20 40 Galvanostatic electrolysis of water on Pt in PVPP PEM cell PVPP membrane requires no water for H+ conduction yet allows water electrolysis Cell Voltaage (volts) 0 ‐0.5 Voltage of Electrolysis Cell ‐1 ‐1.5 ‐2 ‐2.5 0 60 120 180 240 300 360 Time (seconds) Cell voltage in time for the galvanostatic electrolysis of water on E‐tek ELAT electrode with Pt loading of 0.5 mg/cm2 used for anode and cathode with a solid electrolyte membrane (t=35 mil) of polyvinyl pyridinium phosphate (PV P+ : H2PO4‐ ; 1:1). Constant cell load current = 11 mA/cm2, Cell Temperature p = 150oC, Argon g flow humidified at 80oC. 41 Comparison of liquid (pIL) and solid (pIM) conductivity 0 -1 Log (S cm ) -1 -2 -3 membrane: PVP-H3PO4 -4 pIL: Py-H3PO4 pIL: 2F-PyTf -5 1 2 3 4 -1 1000/T (K ) Conductivity for 3 electrolyte samples as a function of temperature. Electrodes: E‐Tek Pt/C (0.5mg/cm2) fed dry H2 gas. Temperature range =25 to 150oC. Solid triangle: Solid poly vinyl pyridinium phosphate (PVP‐H3PO4) membrane, Open diamond: Liquid vinyl pyridinium phosphate pIL (P‐H3PO4), Open square: Liquid 2‐fluoro pyridinium triflate (2‐FPyTf). 42 Proton conductivity for 3 solid water-free pIMs - as a function of temperature 0 -1 Log (S cm ) -1 -2 -3 pure ITP -4 blend of 70% ITP-30% PVPP membrane: PVP-H3PO4 -5 1 2 3 4 -1 1000/T (K ) Conductivity determined by impedance spectroscopy for 3 electrolyte samples as a function of temperature. Electrodes E-Tek Pt/C (0.5mg/cm2) fed dry: H2 gas. T=25 to 275oC. Solid triangle: Solid membrane of poly vinyl pyridinium phosphate (PVP-H3PO4), Solid diamond: solid ceramic membrane of pure 10%indium 90%tin phosphate (ITP). Solid square: a solid membrane of 70% ITP blended with 30wt% PVP-H3PO4. 43 Fuel Cell Polarization with pure ITP ceramic pIM Fuel cell with pure ITP (10%In 90%Sn) electrolyte, t=1.0mm, area= 0.5cm2, no Pt sputter interface, electrodes: E-Tek Pt/C (0.6mg/cm2), fed dry H2 and O2, temp: 25 to 250C. 1 Cell Voltage e (volts) 25C 80C 120C 150C 200C 250C 0.8 0.6 0.4 0.2 0 0 100 200 Current density (mA/cm2) 300 1/3 performance PBI with: no water, no leachable ions, greater T range. 1/3 performance PBI with: no water, no leachable ions, greater T range. Issues are: • the ceramic membrane is brittle with little tolerance to shock and vibration • the ceramic membrane is porous (gas crossover leading to low OCV) 44 Fuel Cell Polarization Curves in inorganic/organic composite pIM first composite with “dry” inorganic and “dry” organic proton conductors, ITP/PVPP “Protic Salt Polymer Membranes: High-Temperature Water-Free Proton Conducting Membranes”, 2009 DOE Hydrogen Program Review, Washington DC, May, 2009 Fuel cell with electrolyte of 70%ITP-30%PVPP, t=1mm, active area: 0.5cm2, Pt sputter: ~22nm, E-Tek Pt/C, dry gases: H2/O2, IR free cell potential (V) 12 1.2 25C 50C 100C 150C 200C 250C 275C 1 08 0.8 0.6 04 0.4 0.2 0 0 10 20 30 40 50 current density (mA/cm2) Adding PVPP increased OCV, membrane flexibility, and decreased porosity and crossover. Issues are: • Loss of power • Need to optimize composite composition, membrane/electrode interphase 45 High fuel cell performance using a composite membrane (b) Photographs of membrane of (a) 10 wt% organics and d 90% ITP composite it and d (b) a pure ITP pellet. ll t (b) (a) (b) (a) Powerr density (mW W/cm2) (a) Cell voltage (v volts) with “dry” with dry inorganic and inorganic and “humidity humidity sensitive sensitive” organic proton conductor organic proton conductor Current density (mA/cm2) Cell voltage and power density versus current density of fuel cells with the composite membrane of 90wt% of Sn0.9In0.1P2O7 and 10wt% of an equimolar mixture of TES-Oct and (THS)Pro-SO3H at 150°C. Unhumidified H2 was supplied to the anode and air to the cathode at a flow rate of 30 mL min−1. The electrolyte thickness was 60 m. The light lines (a) have no intermediate layer between electrodes and membrane. The lines with circle markers (b) have an intermediate layer of 20 p parts ITP: 1 p part organic g between electrodes and membrane. Pt loading= 0.6mg cm−2. Like state of Art phosphoric acid in PBI … But NOW NO LEACHING of phosphoric Acid “Sn0.9In0.1P2O7 –Based Organic/Inorganic Composite Membranes Application to Intermediate Temperature Fuel Cells”, P. Heo, M. Nagao, T. Kamiya, M. Sano, A. Tomita and T. Hibino, J. Electrochem. Soc., 154, B63-B67 (2007). 46 C Conclusions l i El Electrochemistry t h i t in i neatt salt lt electrolytes l t l t has h been b overlooked l k d but b t interest is growing Salt electrolytes (pILs and pIMs) need no water for high ion conductivity Electroplating of silicon from a non-protic ionic liquid electrolytes gives • a low-cost, energy-efficient and clean manufacturing process • a relatively simple way for forming complex Si structures Solid neat salt electrolytes (pIL and pIMs) give a promising route to • More efficient electrode reactions • More efficient and simpler fuel-cell power-source systems, water electrolyzers, and electrochemical hydrogen compressors. 47 Acknowledgements D. Gervasio is grateful to the U. S. Department of Energy, Greg Kleen, manager and the U. S. Army Research Office, Rob Mantz, manager for support of the Fuel Cell electrolyte work Jeffery Thomson, Greg Tucker, John Gustafson and D. Gervasio (advisor) are grateful to the Edson Foundation for funding “Solar Paint”, a student start up company, for developing the electroplating of semiconducting silicon "To To be a great champion you must believe you are the best best. If you're you re not not, pretend you are are." - Muhammad Ali Questions? 48 49 50 51 52